SC-DWS Install & Service Manual
Contents
1. CORLUE Installation Operation and Maintenance Owner s Manual ius C200 DWS11 SCM200 DWS11 C320 DWS12 C320 DWS22 SCM320 DWS12 SCM320 DWS22 Manufactured in Canada by R Ccan oy Advancing Water Technologies EI 425 Clair Road West P O Box 1719 A Water Guelph ON N1L1R1 Canada A Quality t 519 763 1032 f 519 763 5069 EPA 57987 CN 001 June 2008 e water r can com ei www r can com P N 520114 Steriiiiiie Why buy original factory specified lamps e All Sterilight systems are third party verified in actual biodosimetry tests complete bacteriological evaluation of the system not just electrical output of the lamp e All Sterilight UV systems are CSA certified with Sterilume lamps The use of any replacement lamp other than the original Sterilume replacement will result in voiding the CSA certification and placing the onus of electrical safety in the hands of the user this will also affect possible insurance coverage if required e R Can WILL NOT warranty ANY component of the UV system unless genuine Sterilume replacement lamps are used in the system The use of any lamp unless specifically authorized by the company will result in a full voidance of the warranty NO EXCEPTIONS e Regardless of what another lamp vendor may tell you R Can can not guarantee the efficacy of the UV system without the use of genuine Sterilume UV lamps Why are Sterilume lamps the2. TT optional flow restrictor optional temperature management valve 440179 UV sensor 304 stainless steel reactors with 600 grit polish A249 pressure rated tube 254NM C1 PLUS filter SYSTEMS FB1 1PR IEC replacement power cords for Cobalt ICE Controller sold separately filter 260010 NORTH AMERICAN NEMA 5 15P 3 PRONG GROUNDED FB2 1PR 260011 CONTINENTAL EUROPEAN CEE 7 7 2 PIN WITH GROUND SCHUKO drain 260012 UK VERSION BS 1363 plug 3 PRONG GROUNDED 5 AMP FUSE 260013 AUSTRALIAN VERSION AS 3112 3 PRONG GROUNDED 260019 NO CONNECTOR 3 WIRE BARE LEADS Safety Instructions A WARNING to guard against injury basic safety precautions should be observed including the following 1 READ AND FOLLOW ALL SAFETY INSTRUCTIONS 2 CAUTION Always disconnect power before servicing A 3 DANGER To avoid possible electric shock special care should be taken since water is present near electrical equipment Unless a situation is encountered that is explicitly addressed by the provided maintenance and troubleshooting sections do not attempt repairs yourself refer to an authorized service facility A 4 Carefully examine the disinfection system after installation It should not be plugged in if there is water on parts not intended to be wet such as the ballast or lamp connector A 5 Do not operate the disinfection system if it has a damaged cord or plug
3. remove expired lamp from the reactor chamber refer to www lamprecycle org for lamp disposal 3 install new UV lamp and connect it to lamp connector refer to page 7 4 replace lamp connector 5 hold down the RESET switch while reapplying power to the controller until you see rSEt then release 6 5 second delay will occur until you hear an audible tone amp LED display will read 36 5 once again Once you hear the tone let go of the switch and the counter will be reset Even though the alarm on the system can be deferred for a period of time it is important to address each and every alarm condition as they are indicating that there is a potential problem with a zA and should be remedied 1C IZ Z i 2 Total days of operation The controller also displays the total running time of the controller To obtain this reading press the push button SWITCH once The total running time of the controller will be numerically displayed in days This information will remain displayed for ten seconds and will then revert back to the lamp life remaining default screen It should be noted that this value cannot be reset 3 Lamp failure blank screen When the system recognizes LAMP FAILURE no current running through the lamp the 4 segment display will be blank no default LAMP LIFE REMAINING screen and the system will supply an intermittent audible tone 1 second on 1 second off The sy
4. best available NEW Environmentally Friendly lamps throughout our entire product offering Low mercury Hg technology provides lamps with less than 10 mg of mercury including our amalgam lamps up to 70 less mercury than the competition e All Sterilume lamps are TCLP compliant and meet current US state requirements regarding the Mercury Phase Out program e Proprietary LongLife coating eliminates the common problem of accelerated depreciation so often associated with higher intensity lamps provides stability longer life and increased efficiency e All lamps are manufactured in hard glass quartz with durable ceramic end cap construction and date and colour coded for easy identification e Full one year warranty on all Sterilume UV lamps e Flexibility of vertical installation on amalgam lamps Note The United States Environmental Protection Agency s EPA Toxicity Characteristic Leaching Procedure TCLP is used by the Federal Government and most states to determine whether or not spent fluorescent lamps should be characterized as hazardous waste Recycle e R Can encourages the recycling of all spent UV lamps at the end of lamp life Please refer to www lamprecycle org for information on recycling regulations in your area ny ny Nii UH Congratulations you have just purchased the Sterilight Cobalt drinking water system By purchasing this device you have taken the first step in ensuri
5. cm x 20 3 cm x 69 3 cm wi idth x Depth x Height 24 4 x 8 x 27 3 i 1 FNPT Inlet Outlet Port Size Combo 3 4 FNPT amp 1 MNPT ae A 17 7 kg 20 kg 17 7 kg 20 kg Shipping Weight 39 Ibs 44 Ibs 39 Ibs 44 Ibs Electrical Voltage 100 240V 100 240V 100 240V 100 240V g 50 60Hz 50 60Hz 50 60Hz 50 60Hz al Lamp Watts Watts 36w O WwW ow O WwW sw O WwW o sw O W Maximum Operating 8 62 bar 8 62 bar 8 62 bar 8 62 bar Pressure 125 psi 125 psi 125 psi 125 psi Ambient Water 2 40 C 2 40 C 2 40 C 2 40 C Temperature 36 104 F 36 104 F 36 104 F 36 104 F Lamp Type Sterilume HO Audible Audible Lamp Failure Failure Lamp Replacement Reminder Visual Lamp Life re Total Total Running Time Time Solenoid Output solenoid not incl Yes optional Yes optional pox ves i eee 260134 ee Chamber Material Material 30488 SS oss O SS 30488 SS 30488 SS Filter Housing one 20 one 20 1 one 10 and two 20 one 10 and two 20 high flow high flow high flow high flow Flow rates stated 95 UVT EOL flow rates based on UV system only actual DWS system flow rates will vary and will be limited by the installed cartridges 18 Manufacture s Warranty Manufacturer warrants the ultraviolet disinfection system hardware and electrical systems to be free from defects in material and workmanship for a period of five 5 years from the date
6. disinfection of the distribution system if any water is used during this by pass condition In addition during by pass the water will NOT be disinfected and the attached DO NOT CONSUME THE WATER tag included with this manual should be physically installed on the by pass assembly until such time as the system is sanitized and returned to service Please refer to the complete disinfection procedure as outlined on page 6 of this document If the water is to be consumed while the system is off line the water must be boiled for twenty minutes prior to consumption 3 sp A 3 A NOU Select a suitable location for the disinfection system 5cM320 DW512 Sterilight Cobalt DW5 OPTIONAL 4 20MA Y CABLE and its related components As it is recommended to install a ground fault protected circuit GFCI make sure that this is taken into consideration prior to any installation When selecting a mounting location you must leave enough space to allow for the removal of the UV lamp quartz sleeve as well as enough space to change out the filter cartridges typically leave a space equal to the size of the reactor chamber itself above and below Figure 1A Note Installation drawings show Cobalt PLUS system with UV sensor for representation purpose only Mount the system to the wall with appropriate lag bolts not supplied through the two mounting holes located on the metal bracket The
7. filter followed by a 5 micron filter followed by UV system Common problem e run water until it return to ambient caused by infrequent temperature use of water e install temperature management valve Water Appears Caused by air in the eee F e run water until air is purged Milky water lines e ensure o ring is in place check for cuts or abrasions clean o ring moisten with water lubricant and re install replace if necessary OR 212 Heated Product Water Problem with o ring seal on gland nut and or UV sensor Chamber Condensation on Leaking Water reactor chamber e check location of disinfection system and caused by excessive control humidity humidity amp cold water Inadequate inlet outlet e check thread connections reseal with Teflon port connections tape and re tighten e ensure system has been installed on its own circuit as other equipment may be drawing power away from UV ie pump or fridge e UV system should not be installed on a circuit which is incorporated into a light switch System Shut ting Down Intermittently Interrupted power supply Loose connection e disconnect lamp from connector and between lamp and reconnect ensuring that a tight fit is connector accomplished Lamp Failure Alarm on Moisture build up in New Lamp connector may keep lamp and connector from making a solid connection e eliminate chance of any moisture getting to the connector and or lamp pins DISPLAY F
8. from the Cobalt Plus controller Figure 5B and affix the new Y cable Figure 5C Next attach the male end of the existing sensor cable to the female end of the new Y cable Appropriately attach the 4 20 mA cable to the applicable equipment and ensure all connections are hand tight FIGURE 5B FIGURE 5C 14 Troubleshooting TROUBLESHOOTING GUIDE Symptom Possible Causes Solutions e replace filter cartridge with appropriate Sediment pre filter 5 micron cartridge clogged Note check source water supply as Pressure Drop fluctuations may occur in source pressure e flow regulator will result in pressure drop Flow regulator when approaching full flow e clean sleeve with scale cleaner and eliminate source of staining problem ie soften hard water see page 8 Quartz sleeve is stained or dirty e have source water tested to ensure that water quality is still within allowable limits for this system Change in feed water quality e it is imperative that effluent water stream be shocked with chlorine bleach before water leaves UV system disinfection system must have a bacterial free distribution system to work effectively see page 6 High Bacteria Counts Contamination in water lines after UV system e have source water tested for turbidity may Possible break through need stepped filtration in order to catch all of sediment through sediment entering water system 20 micron pre filter
9. the sump Figure 5D if there is any visible damage on the o ring please replace it PN OR 5 5 Install the new cartridge in the reverse procedure as stated above turning the sump clockwise until the sump is tight DO NOT OVER TIGHTEN Reinstall drain plug with Teflon tape to prevent leaking Alternatively install a ball valve to replace the PVC drain plug 6 Plug UV unit into the applicable outlet and power up the system 7 Slowly turn on the water supply and allow any air that may now be present to bleed off by depressing pressure relief button on top of the sump until air is purged from filter Now you are ready to return the system to use ZL DEX FIGURE 5C FIGURE 5D FIGURE 5A 10 Basic Systems incorporating BA ICE C controller BA ICE C Electronic ICE Controller Contr leur Hectronique ICE cobalt Alarms 4 Alarmes As een Aucun affichage ONTI P ampoaliast faure a Pak ROLLER defiance lampe ballast Erevet demands lamp life remaining days dur e de vie de la lampe qui reste ours total operating days temps coul ours Input Voltage 100 240V 50 60Hz Tension d alimentation 100 240 V 50 60 Hz 1 5A max operating S740RL HO 80W lamp at 100V 1 5 A max pour une lampe de 100 V S740RL HO 80 W For Indoor Use Only Pour utilisaton l int rieur seulement isconnect Power Before Servicing D brancher l alimentation lectrique avant d ex cuter les travaux Danger High voltage elect
10. 5 Solenoid Output Working in conjunction with the UV intensity monitor the Cobalt plus controller provides a powered male IEC solenoid line voltage connection note this is NOT a dry contact In addition this solenoid connection is protected with a OPTIONAL replaceable 2 amp isolated fuse When SOLENOID the UV intensity monitor senses that the VALVE water is not adequately being treated and drops to 49 UV intensity or below the internal relay is opened thereby stopping AC power flowing to the normally closed solenoid valve The valve will remain closed no power until the UV level rises above 49 at which time the solenoid will open allowing for water to pass through To temporarily defer the SOLENOID INSTALLATION operation of this solenoid output for up to 12 hours please refer to the instructions outlined on page 11 of this manual NOTE DURING BYPASS THE DO NOT CONSUME THE WATER tag included with this manual should be placed in a prominent location and the water should NOT be consumed until the system has returned to a safe condition 13 6 4 20mA output optional For those looking for the capability to transmit the UV intensity data to a remote location via a 4 20 mA signal an optional Y cable is available from your dealer Figure 5A Please order PN 260134 This Y cable comes with 20 meters 65 of cable for the 4 20 mA signal To install first remove the existing sensor cable
11. 8 Ipm 56 8 lpm US Public Health 16mJ cm 15 gpm 15 gpm 3 4 m hr 3 4 m hr R Can Standard 30 3 Ipm 30 3 Ipm 30 mJ cm 8 gpm 8 gpm 1 8 m hr 1 8 m 3 hr Flow Rate NSF EPA 40m cm2 Overall Dimensions 59 7 cm x 20 3 cm x 56 cm width x Depth x Height 23 5 x 8 x 22 1 FNPT 1 FNPT Inlet Outlet Port Size Combo 3 4 FNPT amp Combo 3 4 FNPT amp 1 MNPT 1 MNPT Shipping Weight 15 4 kg 34 Ibs 15 4 kg 34 Ibs 100 240V 50 60Hz 100 240V 50 60Hz Consumption Maximum Operating Pressure 8 62 bar 125 psi 8 62 bar 125 psi el Visual Lamp Life CA Electrical Total Total Running Time Time 254nm UV Monitor Solenoid Output aac not incl 4 20 mA 4 20 mA Output si Yes Yes optional 260134 260134 Chamber Material m SS 304 SS Filter Housin two 10 two 10 high flow high flow t Flow rates stated 95 UVT EOL flow rates based on UV system only actual DWS system flow rates will vary and will be limited by the installed cartridges 17 Specifications 320 Series moot RESPONDS PARLOUR PR Flow Rate 94 6 lpm 94 6 lpm 94 6 lpm 94 6 lpm 25 gpm 25 gpm 25 gpm 25 gpm 5 7 m3 hr 5 7 m3 hr 5 7 m3 hr 5 7 m3 hr 49 2 Ipm 49 2 Ipm 49 2 Ipm 49 2 Ipm 13 gpm 13 gpm 13 gpm 13 gpm 3 0 m3 hr 3 0 m3 hr 3 0 m3 hr 3 0 m3 hr US Public Health 16m cm2 R Can Standard 30 mJ cm NSF EPA 40m cm2 Overall Dimensions 62
12. AULT MODES LED display reads lamp life expired countdown is at 0 days A3 e press reset button for a deferred alarm replace UV lamp e controller is in lamp failure mode LED display is e power system down allowing it to reset itself apply power in order to blank confirm that the controller is able to power lamp e check to see if there is sufficient power to the UV system Low UV level e test water supply to see if water quality meets recommended displayed on parameter limits screen e clean quartz sleeve and sensor eye e low UV alarm deferral has been activated e UV level has dropped below 50 and the audible alarm has been muted by pressing the reset switch and holding it for 5 seconds e this audible alarm deferral will only last 12 hours LED flashing A2 and then back to UV level Dose Flow Chart 28 SC 320 amp SCM 320 24 20 SC 200 amp SCM 200 Cryptosporidium amp Giardia lamblia eradicated at lt 10 mJ cm 8 H E coli eradicated at 6 6 ms em FLOW RATE U S gpm wai 0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 UV DOSE FLUENCE mJ cm 1966 Note dosages based on 95 UVT at end of lamp life EOL Geen Manufacturers NSF EPA Standard 16 Specifications 200 series C200 DWS11 SCM200 DWS11 i 56
13. Installing your UV Disinfection System e CAUTION electronic ballast must be connected to a grounded receptacle and the lamp connector ground wire connected to the stainless steel reactor chamber e The disinfection system is designed to be installed at point of entry Drip loops in all cordage connected to ballast controller is highly recommended see figure 1D e The complete water system including any pressure or hot water tanks must be sterilized before start up by flushing with chlorine household bleach to destroy any residual contamination see page 6 e For safety purposes the disinfection system should be connected to a ground fault interrupt circuit e The disinfection system is intended for indoor use only do not install disinfection system where it may be exposed to the weather e Install the disinfection system on cold water line only e If treating the entire house install the disinfection system before any branch lines e A 5 micron sediment filter must precede the disinfection system Ideally the disinfection system should be the last treatment the water receives before it reaches the faucet A 1 The picture on page 4 shows the installation of a typical drinking water system and the related components that may be used for the installation The use of a by pass assembly is recommended in case the system requires off line maintenance If this is the case it must be noted that the system will require supplementary
14. e Lamp Replacement section on page 7 2 Shut off the upstream water supply that feeds water into the reactor chamber 3 Shut off the downstream water supply If your system does not have a separate downstream valve simply open a downstream faucet to release any pressure that may be built up in the system 4 Remove the aluminum retaining nut by turning counter clockwise Figure 3A To drain reactor remove drain plug see page 1 and drain into a bucket Grasp the quartz sleeve and fully remove from the reactor chamber As with the lamp make sure the sleeve is removed from the reactor chamber being careful not to angle the sleeve as it is removed from the reactor Figure 3B to avoid breakage 5 Clean the sleeve as outlined above or replace with a new sleeve Reinstall the quartz sleeve in the reverse order The Cobalt reactor is designed for easy installation of the quartz sleeve by incorporating a unique sleeve centering guide To install the sleeve carefully insert the sleeve into the reactor chamber do not drop and push the sleeve until it firmly seats in the end of the reactor centered in the sleeve centring guides Figure 3C Install a lubricated silicone release grease o ring Part number OR 212 onto the sleeve until it is positioned against the chamfered seat Figure 3D 6 Reinstall the aluminum retaining nut on the reactor chamber and tighten by turning clockwise The retaining nut should be hand tightened only th
15. e use of a wrench is not required or recommended Reinstall the UV lamp and Safety Loc connector as outlined in step four of the Lamp Replacement section 7 Slowly turn on water and pressurize the reactor to verify that there are no leaks 8 Reconnect to power source and follow the Controller start up sequence to make sure the system is operating properly FIGURE 3D 8 UV Sensor Replacement Cleaning SCM models only The UV sensor is very delicate instrument Extreme care is required when handling and cleaning The sensor window itself is constructed from quartz which is extremely fragile be careful you do not chip or break this quartz window Manufacturer s warranty does not cover damage due to neglect or misuse Mineral deposits and sediment may accumulate on the sensor window decreasing the UV energy detected Good maintenance of pre treatment equipment will reduce the accumulation of residues If the system indicates that the UV intensity is low one cause may be a stained quartz sleeve and or sensor window To clean follow steps 1 3 below 1 Before removing the sensor assembly follow the steps as outlined in the Quartz Sleeve Replacement And Or Cleaning section The quartz sleeve should be cleaned at the same time as the UV sensor Disconnect the UV sensor from the Cobalt Plus BA ICE CM controller by disconnecting the sensor cable turning the collar counter clockwise Figure 4B The cable may need
16. ginal Consumer and with respect to the original installation only 4 WARRANTOR SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES 5 This limited Warranty excludes the cost of labour in removing any defective unit or installing any replacement unit This limited Warranty applies only to a unit when returned to the Warrantor at the owner s expense and in accordance with shipping instructions received from the Warrantor 19
17. if it is malfunctioning or if it has been dropped or damaged in any manner A 6 Always disconnect water flow and unplug the disinfection system before performing any cleaning or maintenance activities Never yank the cord to remove from an outlet grasp the wall plug and pull to disconnect A 7 Do not use this disinfection system for other than intended use potable water applications The use of attachments not recommended or sold by the manufacturer distributor may cause an unsafe condition A 8 Intended for indoor use only Do not install this disinfection system where it will be exposed to the weather or to temperatures below freezing Do not store this disinfection system where it will be exposed to the weather Do not store this disinfection system where it will be exposed to temperatures below freezing unless all water has been drained from it and the water supply has been disconnected A 9 Read and observe all the important notices and warnings on the water disinfection system A 10 If an extension cord is necessary a cord with a proper rating should be used A cord rated for less Amperes or Watts than the disinfection system rating may overheat Care should be taken to arrange the cord so that it will not be tripped over or pulled Circuit breaker must not exceed power cord current rating ie 15A for North american NEMA 5 15P 11 SAVE THESE INSTRUCTIONS A Warning The UV light given off by this unit can cause serious bu
18. ng the safety of your water supply by using a totally non intrusive physical disinfection method Your Sterilight system uses the most advanced UV technology on the market and is designed to provide you with years of trouble free operation with minimal maintenance required Table of Contents Parts Schematic Breakdown Safety Instructions 2 Water Chemistry Installing Your UV Disinfection System 3 5 Disinfection Procedure 6 7 Operating and Maintenance Instructions 7 10 Operation 11 14 Troubleshooting 15 16 Dose Flow Chart 16 Specifications 17 18 Manufacture s Warranty 19 Q Cc US CSA UL certification with approved power cord and lamps only Symbols Caution Protective Ground Electrical hadie Warning g WEEE waste Eye Protection electr ical or electronic equipment This symbol indicates that you should not discard wasted electrical or electronic equipment WEEE in the trash For proper disposal contact your local recycling reuse or hazardous waste center Hard glass coated Sterilume HO UV lamps for long consistent life 9000 hours S200RL HO FOR 200 SERIES S320RL HO FOR 320 SERIES 214 fused quartz sleeves with fire polished ends 1 QS 200 FOR 200 SERIES p QS 320 FOR 320 SERIES POWER 100 240V 50 60HZ BA ICE C COBALT BASIC SYSTEM BA ICE CM COBALT PLUS SYSTEM lamp connector retaining clip aluminum gland nut rE pa D RN 001 C a rc ie
19. normal operating range Sto 64 Indicates the UV level is still within a safe level however cleaning or lamp replacement may soon be required SOlto 55 Indicates the UV level is nearing the point of unsafe UV intensity UV system should be immediately serviced lt 49 Indicates the UV level has now reached a level that is unsafe At this level the water should not be consumed The system water supply should be examined to determine the reason for the low UV level of the UV intensity At this level the solenoid output has been activated and if a solenoid is installed water will cease to flow DEFERRAL To temporarily defer the audible alarm during a low UV alarm press the push button RESET switch and hold for five seconds This will mute the audible alarm condition for 12 hours This advanced warning system has been installed to provide you with the optimum protection against microbiological contamination in your water DO NOT DISREGARD THE WARNING SIGNALS The best way to ensure optimum UV performance is to have the water microbiologically tested by a recognized testing agency on a regular basis 12 Possible causes for low UV alarm conditions a The UV lamp has perhaps reached a level whereby it can no longer adequately provide a sufficient level of disinfection due to age gt 9000 hours The lamp should be replaced with a new lamp from the manufacturer of the same size and ty
20. o ring and threads clean ensure the o ring is fitted properly then reinstall A 8 Once it is determined that there are no leaks plug the system into the ground fault interrupter and check controller to ensure the system is operating properly The controller is designed to detect both power to the system and lamp illumination It is important to NEVER LOOK DIRECTLY AT THE GLOWING UV LAMP 9 Allow the water to run for a few minutes to clear any air or dust that may be in the reactor PLEASE NOTE When there is no flow the water in the cell will become warm as the UV lamp is always on To remedy this run a cold water tap anywhere in the house for a minute to flush out the warm water FLOW RESTRICTOR FLOW DIRECTION MUST BE THE SAME AS ARROW ON FLOW RESTRICTOR FIGURE 1B Alternatively install a temperature management valve PN 440179 FIGURE 1C FIGURE 1D Disinfection Procedure UV disinfection is a physical disinfection process and does not add any potentially harmful chemicals to the water As UV does not provide a disinfection residual it is imperative that the entire distribution system located after the UV be chemically disinfected to ensure that the water is free from any bacteriological contaminants The disinfection process must be performed immediately after the UV unit is installed and repeated thereafter whenever the UV is shut down for ser
21. of purchase by the original owner consumer on a pro rated basis Manufacturer warrants the ultraviolet lamps and filters to be free from defects in material and workmanship for a period of one 1 year and the reactor chamber for a period of seven 7 years The warrantor will at its option and expense either repair or replace such units subject to the following conditions exceptions and exclusions Conditions Exceptions and Exclusions The foregoing limited Warranty is subject to the following terms and conditions 1 Water passed through the unit must fall within the following parameters a Iron lt 0 3 ppm 0 3 mg L b Hardness lt 7 gpg 120 mg L c Turbidity lt 1 NTU d Manganese lt 0 05 ppm 0 05 mg L e Tannins lt 0 1 ppm 0 1 mg L f UV Transmittance gt 75 call factory for recommendations on applications where UVT lt 75 Where total hardness is less than 7 gpg the UV unit should operate efficiently provided the quartz sleeve is cleaned periodically If total hardness is over 7 gpg the water should be softened Warranty will be void if the proper steps are not taken to ensure that these impurities are not present 2 This limited Warranty shall not apply to any unit which has been repaired or altered by anyone other than the Warrantor or by a person authorized by the Warrantor nor to any units which have been subject to misuse neglect or accident 3 This limited Warranty runs exclusively to the ori
22. pe b The quartz sleeve and or the sensor window have become stained or dirty Mineral deposits or sediment in the water that was not detected during the original water analysis may be the cause for this refer to page 8 for cleaning instructions c Intermittent voltage drop in the household power supply reducing the lamp output The lamp will return to normal when the power is restored to full voltage Note the monitoring system will not operate during power failures d The quality of the influent water has changed and is no longer within the acceptable operational range of the UV system Perform a water analysis to determine the exact constituents and concentration levels e The UV sensor is not installed correctly see page 9 JTZ J 2 2 Lamp life remaining days To obtain this reading press the push button SWITCH a single time and follow the steps as outlined on page 10 regarding the operation of this feature p mg m a ELN 3 Total days of operation To obtain this reading press the push button SWITCH two times in succession and follow steps as outline on page 10 regarding the operation of this feature 4 Lamp failure blank screen Please refer to page 10 for explanation of this feature Note On the Cobalt Plus systems the audible tone provided for lamp failure is a continuous alarm rather than the intermittent 1 second on 1 second off condition on the basic Cobalt systems
23. r to drain the water from the reactor chamber DO NOT USE WATER DURING THIS PROCEDURE Lamp replacement is a quick and simple procedure requiring no special tools The UV lamp must be replaced after 9 000 hours of continuous operation approximately one year in order to ensure adequate disinfection A 2 Disconnect main power source and allow the unit to power down for 30 sec Remove the lamp connector by Q sliding the metal retaining ring Figure 2A away from o the body of the connector Remove connector and lamp from the reactor chamber Separate the lamp from the FIGURE 2B connector Figure 2B Do not twist the lamp from the connector simply slide the two apart Avoid touching the lamp on the glass portion Handling the lamp at the ceramic ends is acceptable however if you must touch the lamp glass please use gloves or a soft cloth Fully remove the lamp from the reactor chamber being careful not to angle the lamp as it is removed from the chamber If the lamp is removed on an angle pressure will be applied on the inside of the quartz sleeve causing the sleeve to fracture 3 To install a new lamp first remove the lamp from its protective packaging again being careful not to touch the lamp glass itself Carefully insert the lamp into the reactor vessel actually inside the quartz sleeve Figure 2C Insert the lamp fully into the chamber leaving about two inches of the lamp protruding from the chamber Next attach the connec
24. rical shock hazard DO NOT OPEN ase Glectique lev e risque de choc lectrique NE PAS OUVRIR Ac aution See owner s manual before installation Attention Voir le manuel de l utilisateur avant d installer a 5 9 q m Q S s a ICE SS 7 Lamp life remaining days The controller tracks the number of days of operation of the lamp and the controller The default screen will display the total lamp life remaining in days The controller will count down the number of days remaining until the lamp requires changing 365 days to 1 day At 0 days the controller will display Fon the display and supply an intermittent audible chirp 1 second on 5 seconds off indicating the need to change the lamp DEFERRAL Once the A3 or end of lamp life message is shown on the LED screen the audible alarm can be deferred up to 4 separate times The delay switch is designed to allow you time to address the alarm while you obtain a new UV lamp This can be done by simply depressing the push button RESET switch which is located on the left side of the controller Each time the reset switch is pressed the controller alarm is deferred seven days Once the final 7 day deferral has been reached the alarm can only be silenced by changing the UV lamp and manually resetting the controller timer To do this please follow the step by step instructions below RESETTING LAMP LIFE 1 disconnect power supply from controller 2
25. rns to unprotected eyes and skin Never look directly at an illuminated UV lamp When performing any work on the UV disinfection system always unplug the unit first Never operate the UV system while the UV lamp is outside of the UV chamber Note The UV lamp inside of the disinfection system is rated at an effective life of approximately 9000 hours To ensure continuous protection replace the UV lamp annually Water Chemistry Water quality is extremely important for the optimum performance of your UV disinfection system The following levels are recommended for installation e Iron lt 0 3 ppm 0 3 mg L e Hardness lt 7 gpg 120 mg L e Turbidity lt 1 NTU e Manganese lt 0 05 ppm 0 05 mg L e Tannins lt 0 1 ppm 0 1 mg L e UV Transmittance gt 75 call factory for recommendations on applications where UVT lt 75 Where total hardness is less than 7 gpg the UV unit should operate efficiently provided the quartz sleeve is cleaned periodically If total hardness exceeds 7 gpg the water should be softened If your water chemistry contains levels in excess of those mentioned above proper pre treatment is recommended to correct these water problems prior to the installation of your UV disinfection system These water quality parameters can be tested by your local dealer or by most private analytical laboratories Proper pre treatment is essential for the UV disinfection system to operate as intended
26. stem the alarm condition will return to normal During this sanitization process the audible alarm condition on the Cobalt Plus controller can be temporarily deferred by pressing the RESET switch for 5 seconds By doing this the audible alarm will be silenced and the solenoid relay will close AC power will be provided to the normally closed NC solenoid allowing water to pass through the system The system will display __A jon the controller LED This condition will remain for 12 hours unless the system is manually reset as outlined on page 10 of this manual 6 OPERATION e Always disconnect power before performing any work on the disinfection system e Regularly inspect your disinfection system to ensure that the power indicators are on and no alarms are present e Replace the UV lamp annually or biennially if seasonal home use to ensure maximum disinfection e Always drain the reactor chamber when closing a seasonal home or leaving the unit in an area subject to freezing temperatures Operating amp Maintenance Instructions Caution prior to performing any work on the disinfection system always disconnect the power A supply first Do not use water during following procedures UV Lamp Replacement NOTE RESET LAMP LIFE TIMER AFTER LAMP REPLACEMENT PG 10 refer to www lamprecycle org for lamp disposal 1 To replace the lamp there is NO need to disconnect the system from the water supply no
27. stem will remain in this state until this condition is remedied 11 Plus Systems incorporating BA ICE CM controller BA ICE CM Electronic ICE Controller Contr leur lectronique ICE ach lamp ballast failure p Sena amperat Input Voltage 100 240V eran as a ion d ali pete ion ee 240 V 50 60 Hz at 100V 1 5 Ami ie lampe de 100 V S740RL HO 80 W ier l alimentation lectrique avant d ex cuter les travat Danger High voltage electrical shock hazard DO NOT OPEN is Tension lectique lev e risque de choc lectrique NE PAS OUVRIR A Caution See owner s manual before installation Attention Voir le manuel de l utilisateur avant d installer a 3 m o 5 F a 1 UV intensity The Cobalt Plus series of products incorporate a UV sensor which detects the discrete 254 nm wavelength of the UV lamp This information is relayed to the Cobalt Plus controller and is the default display shown in UV output The system will display the UV output between 50 to 99 percent When the system drops below 50 a low UV warning is displayed as Aland alternately flashes at 2 second intervals back to the actual UV level gt Eg 4 Additionally the system will supply an intermittent audible tone 2 seconds on 2 seconds off during low UV conditions Note UV levels of E5to 94 Indicates the system is functioning within normal a
28. ter may leak from the cartridges during this procedure please place a small bucket under the system to catch any water Use only genuine Advanced Water Products replacement cartridges such as 10 filter housings e one sediment cartridge CMB 510 HF e one taste and odour cartridge C2 01 20 filter housings e one sediment cartridge CMB 520 HF e one taste and odour cartridge C2 02 Cartridges other than genuine AWP replacement cartridges may lead to reduced performance levels and may impact the structural integrity of the unit All warranties will become null and void with the use of any cartridge other than those specified by the manufacturer 1 Shut off the water flow to the unit depress pressure relief button on top of the filter head to relieve pressure in the filter Figure 5A 2 Place a bucket or pail under the drain port located on the bottom of the PVC plumbing at the inlet side of the stainless steel reactor chamber Remove plug to drain system 3 Remove the filter sumps from the unit by turning counter clockwise until the sump falls free from the head be careful as the sumps will be full of water and they will be heavy Figure 5B 4 Discard the used cartridge and clean the sump housing as required Figure 5C Make sure to thoroughly rinse the sump with water to remove any cleaning agents Before installing a new cartridge please ensure that the o ring seal is properly seated on the shoulder at the top of
29. to be pulled through it s hole in the bracket to allow rotation removal To remove the sensor grasp the body of the sensor and rotate counter clock wise Figure 4C until the sensor is free of the threaded sensor port 2 Once the sensor is free from the reactor chamber clean the quartz window Figure 4A with a commercial scale remover CLR or Lime A Way and a lint free cotton swab Figure 4D Follow all manufacturer s instructions regarding the cleaning fluid used Do not use an abrasive cleaner on the sensor window Scratching of the sensor window will void any manufacturer s warranty on this item 3 Ensure sensor lens is rinsed free of cleaning solution Carefully reassemble the sensor assembly with o ring Figure 4E into the sensor boss Screw the sensor into the boss and tighten to achieve a water tight seal DO NOT OVER TIGHTEN Attach the sensor cable to the Controller and return to service Figure 4B FIGURE 4B 7 Ma f Ly FIGURE 4C FIGURE 4D FIGURE 4E Cartridge Change It is recommended to change the filter cartridges every six months or earlier A gradual drop in water pressure after the filtration device is an accurate method of determining that the pre filter cartridges are nearing the end of their useful life To change the cartridges please follow the following procedures A Note Prior to performing any work on the whole home system ALWAYS DISCONNECT THE POWER SUPPLY FIRST As a small amount of wa
30. tor to the UV lamp Figure 2B The connector is keyed and will only allow correct installation in one position Ensure the connector is fully FIGURE 2C seated onto the UV lamp Figure 2D FIGURE 2A 7 4 Once the lamp is fully seated on the connector slide the connector over the aluminum retaining nut Make sure the metal retaining ring on the connector is pulled away from the body of the connector in order that the connector may slide fully over the retaining nut Once the connector is located fully over the retaining nut slide the metal ring back in to lock the connector in place Figure 2E As this connector is keyed to the reactor chamber make sure the notch on the connector Figure 2D is located over the ground lug located on the reactor chamber Quartz Sleeve Replacement Cleaning Mineral deposits and sediment may accumulate on the quartz sleeve decreasing the UV energy detected Good maintenance of filtration equipment will reduce the accumulation of residues If necessary remove the quartz sleeve and clean with a commercially available scale remover CLR Lime Away etc and a lint free cloth Repeat the process as often as necessary to keep the quartz sleeve clean Be sure to remove all traces of cleaning fluid from the sleeve before it is reinstalled in the reactor be sure not to allow liquid inside the sleeve 1 First remove the UV lamps by following steps 1 amp 2 as outlined in th
31. ue to the extremely high concentrations of chlorine It is important to remember that in the event that a UV is briefly shut down for routine cleaning or during power interruptions where water could have passed through the system the aforementioned procedure must also be followed Note A The addition of chlorine bleach to a hot water tank that has in the past been fed with untreated raw water with high levels of other contaminants iron manganese hydrogen sulphide organics etc will result in oxidation of these contaminants and may require repeated flushing of the hot water tank This contingency must be dealt with independently under the start up procedure for any other conditioners that may form a part of the pre treatment for the UV unit Note B The above procedure Steps 1 to 3 will result in a massive chlorine residual far in excess of the 0 5 to 1 0 mg L typically present in municipally chlorinated water and of a magnitude consistent with the minimum 50 mg L chlorine solution recommended for the disinfection of distribution systems known to be contaminated Do not consume water until complete system has been flushed PLEASE NOTE As the SCM series systems include a 254nm UV intensity monitor it should be noted that the introduction of the bleach solution required for disinfection WILL trigger a temporary low UV condition This is due to the fact that the bleach physically clouds the raw water Once the bleach runs through the sy
32. use of a flow restrictor device is strongly recommended when installing your system in order to maintain the manufacturers maximum rated flow The flow restrictor should be installed on the outlet port and is designed to be installed in one direction only Ensure that the flow of the water matches the flow direction as indicated on the flow restrictor Figure 1B DO NOT SOLDER CONNECTIONS WHILE ATTACHED TO THE SYSTEM AS THIS COULD DAMAGE THE O RING SEALS Make sure you allow for a drip loop on the power cord and sensor SCM series to prevent any water from potentially entering the controller Run lamp and sensor cord under ballast to prevent water from potentially entering the controller Figure 1C Affix the green ground wire to the grounding lug at the top of the reactor vessel and securely fasten with the lugnut provided Figure 1D X MMMM MIN 15 FROM TOP OF UNIT L z ed gt Ss ig N N 7 MIN 4 FROM BOTTOM OF UNIT FIGURE 1A X P Install the UV lamp and UV sensor as outlined on pages 7 9 Install the cartridges as outlined on page 10 When all plumbing connections are made slowly turn on the water supply and check for leaks The most likely cause for leaks is from o ring seals In case of a leak at the reactor shut water off drain cell remove the retaining nut wipe the o ring and threads clean and re install In case of a leak at the filters remove the sump wipe the
33. vice without power or inoperative for any reason The procedure for sanitizing the plumbing system is readily accomplished as follows 1 Shut off the upstream water supply that feeds water into the reactor chamber and depressurize water system Remove the pre filter cartridge and fill the sump with 1 2 cups of household 5 25 bleach chlorine Do NOT use hydrogen peroxide Note Make sure the carbon filter is removed from the sump while performing this function as the carbon filter will remove the bleach from the system thus preventing the disinfection process At all times during this process make sure the UV unit and lamp is turned on and operational 2 Repressurize water system open each faucet and allow cold water to run until you smell chlorine shut the faucet off and then repeat the process for each faucet including hot water You must ensure that all taps including outside faucets dishwashers shower heads washing machines connections to refrigerators toilets etc pass chlorinated water 3 Once all the locations have passed the chlorine disinfection solution you will need to leave the solution sit for a period of 20 30 minutes Reinstall the pre filter cartridge into the filter and then flush the chlorine solution from the system until no chlorine smell is detectable Make sure that each fixture that was disinfected in step two is completely flushed of the chlorine solution as the consumption of this water is not advised d
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