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PowrTwin 4500™

1. The filter cap has a long stem which acts as a spring guide and controls ball travel within the filter element The filter body has a replaceable tungsten carbide seat which is secured by a Teflon O Ring The incorporation of this spring loaded check valve into the filter manifold greatly reduces hydraulic shock at stroke changeover and reduces opportunity for hydraulic stalls Always use the 930 Series Filter Element Check Ball in the PowrTwin 4500 System Do not use 920 Series filter elements Do not run the PowrTwin 4500 system without a 930 Series filter element check ball When using heavy high viscosity materials use the 5 mesh filter element check ball CLEANING Clean filter regularly Dirty or clogged filters can greatly reduce fil tering ability and cause a number of system problems including poor spray patterns clogged spray tips etc To clean the filter shutoff system and relieve all system pressure See the Pressure Relief Procedure on Page 12 Remove filter cap with spring guide 1 and spring 2 Pull filter element with check ball 3 straight out of filter body 10 Thoroughly clean inside filter body 10 filter element with check ball 3 and filter cap with spring guide 1 with appropriate solvent Use care in handling parts as dirt debris scratches or nicks may prevent O Rings or gaskets from sealing The 930 Series Filter Elements filter from the inside out Be certain to clean the scre
2. VALVE ADN ELG MOTOR HOSE RACK E 3 fo CHOKE jr it e I pm Kj yp gt i SNAP DOWN b i i 3 i i I i l gt HYDRAULIC FLUID FILL amp DIPSTICK ENGINE ON OFF SWITCH Way Gi A A CONNECTING PIN WET CUP HYDRAULIC RESERVOIR GROUNDING LUG HYDRAULIC RETURN HOSE HYDRAULIC BALL VALVE HYDRAUIC PRESSURE SYPHON HOSE FLUID PUMP SET UP WARNING READ UNDERSTAND AND FOLLOW ALL WARN INGS ON PAGES 4 7 BEFORE STARTING OR OPERATING THIS SPRAYER Required tools Crescent Wrench 1 Connecting the Hoses The syphon hose and the bleed line hose have factory installed Teflon tape on the male end of the hoses Tighten the syphon hose and bleed line wrench tight See Figure 1 2 One Gun Operation Attach the gun and hose Always use a spray hose at least 50 feet long Do not use Teflon or thread sealant on this assembly Do not install the spray tip at this time SYPHON HOSE FIGURE 1 3 Two Gun Operation Remove the plug from the second gun out let Connect a hose and a gun to the outlet 4 Multiple Gun Operation The PowrTwin 4500 is engineered to handle up to 3 guns with 0 19 tips When using more than two guns make sure the second gun hookup outlet is plugged Connect the multiple gun manifold to the single gun outlet These manifolds are for either 2 3 or 4 guns and have shut off valves Connect a hose and gun to each outlet See Figure 2 FIGURE 2 5 Fil
3. 864 mm x 23 W 584 mm Fluid Pump Wetted Parts Electroless nickel plated ductile iron electroless nickel plated carbon steel proprietary Severe Service 500 hard chrome anti wear surface stainless steel tungsten carbide Teflon thiokol impregnated leather ultra high molecular weight polyethylene WARNING DO NOT use this equipment to spray water or acid CAUTION Do not lift by cart handle when loading or unloading WARNING LABELS Your sprayer has the English language Warning Label shown on Page 5 in the location indicated below If you require this label in French German or Spanish or require additional English labels order directly from Titan free of charge Call toll free 1 800 526 5362 LANGUAGE English German PART NO 313 771 313 784 313 1306 313 1307 313 785 313 786 313 787 313 788 GASOLINE ENGINE SAFETY 1 Honda engines are designed to give safe and dependable ser vice if operated according to instructions Read and understand the Honda Owner s Manual before operating the engine Failure to do so could result in personal injury or equipment damage 2 To prevent fire hazards and to provide adequate ventilation keep the engine at least 1 meter 3 feet away from buildings and other equipment during operation Do not place flammable objects close to the engine 3 Children and pets must be kept away from the area of opera tion due to a possibility of burns from hot engine components or inj
4. MERA CORTADURA NOTA PARA EL M DICO La penetraci n de t xicos en la piel es una herida seria y traum tica Es importante tratar la herida quir rgicamente lo m s pronto posible No demore el tratamiento para investigar la toxicidad La toxicidad es asunto serio cuando se trata de la penetraci n de ciertos reves timientos t xicos en la corriente sangu nea Puede que sea necesaria la consulta con un cirujano pl sti co o un cirujano especialista en la reconstrucci n de la mano 1 Maneje la pistola de rociadura con cuidado Mant ngase alejado de la boquilla JAMAS apunte la pistola hacia usted u otra persona NUNCA per mita que parte alguna de su cuerpo se ponga en contacto con el chorro de l quido de la pistola o de alguna fuga de la manguera SIEMPRE mantenga trabado el seguro de la pistola mientras no est rociando SIEMPRE utilice el protector de seguridad de la boquilla 2 JAMAS intente forzar el flujo del l quido por la pistola hacia atr s con el dedo la mano o un objeto sostenido con la mano contra la boquilla de la pisto la ya que NO SE TRATA DE UNA PISTOLA DE ROCIADURA DE AIRE 3 JAMAS intente quitar la boquilla ni desarmar o reparar el equipo sin haber cumplido antes con los pasos siguientes IMPORTANT PRESSURE RELIEF PROCEDURE ALWAYS reduce pressure when you are cleaning a clogged tip changing a tip servicing any part of the system or shutting down Follow the steps below 1 Engage the gun trigge
5. NENTLY LOCTITED DO NOT DISASSEMBLE TO15 FT LB 365 22 Hydraulic Motor Service Instructions DISASSEMBLY 1 Disconnect the high pressure hose line from the Elbow 23 on the back of the rotary pump See Page 21 of the Hydraulic System 2 Remove the two mounting bolts 12 and Lock Washers 11 which attach the motor pump assembly to the frame See Cart Assembly Page 20 3 Place the motor pump assembly in a vise holding it securely by the Pump Block 25 DISASSEMBLY OF HYDRAULIC MOTOR Disassembly of the hydraulic motor must be carried out in an absolutely clean area Any dust or metallic particles left in the motor or entering it on reassembly may damage the critical parts and affect its service life and warranty If the hydraulic motor is operable start the machine and place the Piston Rod 21 in its top position 1 Remove Cylinder Head Plug 7 2 Loosen Lock Ring 22 with a spanner wrench and unthread tube retaining nut on Tee 27 Lift Retaining Nut 27 up Insert Screwdriver flat tip into split on Retaining Collar 27 Twist slightly to raise up approximately 1 2 Loosen Tube Retaining Nut on Elbow 15 Slide nut down Push Motor Tube 26 into Tee 27 far enough to clear Elbow 15 Slowly unthread Head Assembly 11 and lift it just high enough above the Cylinder 23 to reach the Valve Rod 20 with vise grip pliers 3 The Piston Rod 21 should be near the top of its stroke for dis assembly It may
6. Replace paint filter cap to maximum clockwise rotation The fil ter cover should be hand removable after the first or second use with new Teflon O Ring IMPORTANT O Ring must have Teflon backup washer to seal properly 8 If unit has been spraying a water soluble material flush with water and then repeat procedure with mineral spirits or Varsol solvent 9 Wash spray tip in solvent Blow tip clean with air pressure directed through the tip in the reverse direction MAINTENANCE HYDRAULIC SYSTEM IMPORTANT INFORMATION Use of Titan Speeflo s Coolflo Hydraulic Fluid is mandatory in the PowrTwin 4500 hydraulic system Do not use any other hydraulic fluid Use of any other hydraulic fluid will seriously damage hydraulic system and void warranty 1 Check the hydraulic fluid daily It should read Full on the dip Stick If it is low add only Titan Speeflo Coolflo Hydraulic Fluid Part 430 361 Never add or change hydraulic fluid except in a clean dust free area Contamination of the hydraulic fluid will short en Hydraulic pump life and may void warranty 2 Change the hydraulic fluid every six months Drain old fluid from tank and fill with 5 quarts of Titan Speeflo Coolflo Hydraulic Fluid Start operation of the system at just enough pressure to operate the fluid pump Run the system at this low pressure for at least 5 minutes This removes air from the system Check the fluid level after this procedure 3 The Hydrauli
7. aucune autre personne Ne laissez JAMAIS aucune partie de votre corps entrer en contact avec le flux de liquide s chappant du pistolet ou d une fuite quelconque au niveau du flexible Verrouillez TOUJOURS le levier de s ret de la d tente lorsque vous n tes pas occup a pulv riser Veillez a TOUJOURS utiliser un dispositif de s ret a la buse du pistolet 2 N essayez JAMAIS de refouler le flux de liquide dans le pistolet au moyen de votre doigt de votre main ou d un objet maintenu contre la buse du pisto let CET APPAREIL N EST PAS UN PISTOLET PUL VERISATEUR A AIR N utilisez aucune pi ce de mat riel sans air avec une pompe non quip e d une IMPORTANT PRESSURE RELIEF PROCEDURE ALWAYS reduce pressure when you are cleaning a clogged tip changing a tip servicing any part of the system or shutting down Follow the steps below 1 Engage the gun trigger lock 2 Shut off the power source 3 Close the orange handle shut off ball valve on the hydraulic pressure hose 4 Open the Pressure Bleed Valve by turning it counterclockwise at least three full turns 5 Disengage the gun trigger lock and hold trigger open until flow of material stops 6 Be certain to hold a metal part of the gun firmly to the side of a grounded metal container 7 Reset trigger safety to locked posi tion soupape de surpression 3 N essayez JAMAIS d enlever la buse de d monter ou de r parer l appareil avant d avoir acco
8. be necessary to use a wood or nylon driver to push the piston rod up to its top position 4 Grip the Valve Rod securely with vise grip pliers and then remove the FlexLoc Nut 9 from the top of the Valve Rod Assembly 20 Be careful that Spool 5 does not fall The Head 11 can now be lifted off Unthread the Cylinder 23 from the Motor Pump Block 25 Note An extra Lock Ring 22 can be used to jam the two Lock Rings 22 together on the cylinder and a pipe wrench can now be used to unthread the Cylinder 23 from the Pump Block 25 5 To remove Connecting Rod Pin 2 slide the Ring up with a small screwdriver Then push the Connecting Rod Pin out See the illustration on Page 31 6 Remove the Piston Rod Assembly from the Pump Block 25 7 Remove Seal 24 being extremely careful not to scratch the seal groove in the Motor Block 25 8 Unthread Piston Retainer Screw 16 from Piston Rod 21 by holding piston rod firmly at its base in a vise Check screw for damage 9 Remove Piston 17 and lift out Valve Rod Assembly 20 10 Remove Piston Seal 18 and O Ring 19 11 Remove Trip Retainers 1 Trip Springs 3 and Balls 4 from Cylinder Head 11 Remove O Rings 2 from Trip Retainers 1 12 Remove Snap Ring 14 and Sleeve Retainer 13 and then gently tap Spool and Sleeve Set 5 out of Cylinder Head 11 Remove O Rings 6 from valve sleeve 13 Inspect Piston Rod 21 and Cylinder 23 for wear scratches a
9. gasoline engine every 25 hours or once weekly Do not permit the air intake screen around the fly wheel of the gas engine to load up with paint or trash Clean it reg ularly The service life and efficiency of the gas engine model depends upon keeping the gasoline engine running properly Change the oil in the engine every 100 hours Failure to observe this may result in engine overheating Consult the engine manufac turer s service manual provided 2 To conserve fuel service life and efficiency of the unit always operate the gasoline engine at the lowest RPM at which it runs smoothly without laboring and delivers the amount required for the particular painting operation Higher RPM does not produce higher working pressure The gasoline engine is connected to the hydraulic pump by a pulley combination designed to produce full paint delivery of 2 0 GPM at 3600 RPM 3 The warranty on gasoline engines or electric motors is limited to the original manufacturer IMPORTANT ELECTRIC MOTOR INFORMATION WARNING If electric motor overloads and stops running IMMEDIATELY turn the motor off and follow the Pressure Relief Procedure on Page 10 Wait until the motor cools approximately 30 minutes Then push in the bubble top manual reset button turn the motor on and pressurize the system For CSA approved units only The ON OFF switch is also the RESET TROUBLESHOOTING AIRLESS GUN PROBLEM PROBABLE CAUSE REMEDY Spitting gun 1 Air in system
10. mangueras con protector de resorte JAMAS use una manguera de menos de 15 2 m con esta unidad Almacenar bajo techo INSTRUCCIONES PARA LA PUESTA A TIER RA Este producto debe conectarse a tierra En caso de corto circuito la conexi n a tierra propor ciona una v a de escape para la corriente el ctrica y reduce el riesgo de choques el ctricos El producto est dotado de un cable provisto de un alambre y de un enchufe de puesta a tierra El enchufe debe enchufarse en un tomacorriente debidamente instal LA PUESTA A TIERRA Un tomacorriente con un conexi n a tierra La terminole con un conexi n a tierra ado y dotado de conexi n a tierra de acuerdo con las estipulaciones de los c digos y ordenanzas locales PELIGRO La instalaci n incorrecta del enchufe de puesta a tierra podr a crear el riesgo de choque el ctrico Si es necesario reparar o re emplazar el cord n o el enchufe no conecte el alambre de puesta a tierra a ninguna de las dos ter minales de cuchilla plana El alambre con aislamien to exterior verde con o sin rayas amarillas es el alambre de puesta a tierra Consulte a un elec tricista o t cnico competente si no comprende bien las instrucciones para la conexi n a tierra o si tiene dudas de que el producto est conectado a tierra correctamente No modifique el enchufe que viene con el producto si no encaja en el tomacorriente pida a un electricista competente que instale el tomacorriente apropiad
11. very high pressure Fluids under high pressure from spray or leaks can penetrate the skin and inject substantial quan tities of toxic fluid into the body If not promptly and properly treated the injury can cause tissue death or gangrene and may result in serious permanent disability or amputation of the wounded part Therefore extreme caution must be exercised when using any airless spray equipment IF YOU ARE INJECTED SEE A PHYSICIAN IMME DIATELY DO NOT TREAT AS A SIMPLE CUT NOTE TO PHYSICIAN Injection into the skin is a serious traumatic injury It is impor tant to treat the injury surgically as soon as possible Do not delay treatment to research toxicity Toxicity is a concern with some exotic coatings injected directly into the bloodstream Consultation with a plastic surgeon or a reconstructive hand surgeon may be advised 1 Handle the spray gun carefully Keep clear of the nozzle NEVER point the gun at yourself or anyone else NEVER permit any part of your body to come in contact with the fluid stream of either the gun or any hose leak ALWAYS keep the gun trigger safety lever in a locked position when not spraying ALWAYS use a tip safety guard 2 NEVER attempt to force the flow of fluid backward through the gun with your finger hand or hand held object against the gun noz zle THIS IS NOT AN AIR SPRAY GUN 3 NEVER attempt to remove tip disas semble or repair equipment without first doing IMPORTANT PRE
12. 000 hours of use Earlier servicing is required if there is excessive leakage from the top packing or if pump strokes become faster on one stroke or the other The use of Titan Speeflo Piston Lube Part 700 925 is recommended as an upper packing lubricant DO NOT SUBSTITUTE OIL WATER OR SOLVENT for an upper packing lubricant DISASSEMBLY 1 Remove Syphon Assembly Unthread Foot Valve 15 and Pump Cylinder 11 with strap wrench 2 Slide the Retainer Ring 1 up with a small screwdriv er then push the Connecting Rod Pin 2 out 3 Pull Displacement Rod 6 through lower cavity of Pump Block 4 Remove Pump Block Teflon O Ring 3 Packing Spring 5 and Packing Set 4 5 Hold Displacement Rod 6 in vise by the flats at top of rod and remove Piston Seat 10 with wrench while holding displacement rod horizontal with wooden support if necessary Remove Piston Ball 9 Packing Set 4 Lower Packing Spring 8 and Spring Retainer 7 6 Remove Ball Stop Cage 13 Teflon O Ring 3 and Foot Valve Ball 14 7 Replace Connecting Rod Pin 2 and Retainer Ring 1 8 Remove O Ring 12 from Pump Cylinder 11 REASSEMBLY NOTE USE TEFLON TAPE ON ALL THREADED PIPE CON NECTIONS 1 Install Pump Cylinder O Ring 3 and 12 into O Ring groove of Pump Cylinder 11 and O Ring 3 into Pump Block 2 Place O Ring 8 into Foot Valve 15 3 Place Foot Valve Ball 14 in Foot Valve 15 and install Ball Stop Cage 13
13. 000 psi 207 bar Le liquide introduit dans un pistolet pulv risateur sans air doit l tre a pression extr mement lev e Les liquides a haute pression en provenance du pul v risateur ou d une fuite quelconque sont capables de p n trer la peau et d injecter d importantes quan tit s de liquide toxique dans l organisme Si elle n est pas trait e promptement et avec toute l attention voulue la l sion caus e de la sorte peut provoquer la n crose des tissus ou la gangr ne et donner lieu a de s rieux handicaps permanents voire a amputa tion du membre atteint Une prudence extr me s im pose donc lors de l utilisation de mat riel de pulv ri sation sans air EN CAS D INJECTION CONSUL TEZ UN MEDECIN IMMEDIATEMENT NE TRAITEZ PAS LA BLESSURE COMME S IL S AGISSAIT D UNE SIMPLE COUPURE REMARQUE A L INTENTION DU MEDECIN Une injection p netrant la peau constitue une l sion traumatique grave qu il est important de traiter chirur gicalement aussit t que possible Ne perdez pas de temps rechercher la toxicit de l injection II s agit la d un risque a envisager en cas d injection directe dans le circuit sanguin de certains rev tements exo tiques La consultation d un chirurgien plasticien ou d un sp cialiste de la chirurgie reconstructive de la main peut tre conseill e 1 Maniez le pistolet avec soin Maintenez vous P cart de la buse N en dirigez JAMAIS la buse vers aucune partie de votre corps ou vers
14. 05 856 8496 200 Trowers Road Unit 7B 556 Commerce Street Woodbridge L4L 528 Franklin Lakes NJ 07417 USA TITAN and Speeflo are registered trademarks of Titan Tool Inc
15. 1 4 506 112 Convertokit 4 HP Honda 1 1 Gasoline 5 920 559 Filter Assembly Outlet Manifold 1 1 6 840 211 Bleed Line Assembly w Valve 1 1 7 103 826 Syphon Hose Assembly 1 1 1 x 4 1 2 PowrTwin 4500 Gas Convertokits 1 ITEM PAR NO NO 1 860 552 860 004 980 332 980 307 448 221 448 336 860 502 424 285 CON OO R bi 506 112 GAS CONVERTOKIT DESCRIPTION Screw Washer Flat Engine Gas 4 HP Honda Key Pulley Mounting Plate Gas Eng Nut Stop Belt V Not Illustrated Not part of this assembly QUANTITY 4 sch QD PowrTwin 4500 DC Electric Convertokits ITEM NO PART NO 978 350 978 351 978 384 860 501 860 002 977 227 448 337 590 068 335 017 860 004 860 535 860 552 449 192 747 951 424 285 DC ELECTRIC CONVERTOKITS DESCRIPTION Motor DC Electric 2 HP 50 60 Hz 115 V Motor DC Electric 2 HP 50 60 Hz 220 V Motor DC Electric 2 HP 50 60 Hz 115 V CSA approved Nut Stop Washer Lock Pulley Mount Plate Grip Handle Handle Washer Flat Screw Screw Shield Motor Shaft Decal Identification Kit FRENCH Belt Not illustrated Not part of this assembly 506 217 115 V QTY 1 momo rata a oa Fb P ON OFF SWITCH IS ALSO RESET CSA ONLY CSA approved motor 506 204 CSA 115 V QTY eck VO NO H LHL 506 214 220 V QTY mmo naa pp PowrTwin 4500 l l Electric Convertok
16. 1 Inspect connections for air leaks 2 Dirty gun Disassemble and clean 3 Needle assembly out of adjustment 3 Inspect and adjust 4 Broken or chipped seat 4 Inspect and replace Gun will not shut off Worn or broken needle amp seat Replace 2 Needle assembly out of adjustment 2 Adjust Dirty gun Clean No paint Check fluid supply Gun does not spray Plugged filter or tip Clean 3 Broken needle in gun Replace AIRLESS TIP SELECTION Tips are selected by the orifice size and fan width The proper selec tion is determined by the fan width required for a specific job and by the orifice size that will supply the desired amount of fluid and accom plish proper atomization For light viscosity fluids smaller orifice tips generally are desired For heavier viscosity materials larger orifice tips are preferred Please refer to the chart below Note do not exceed the pump s recommended tip size The following chart indicates the most common sizes and the appropri ate materials to be sprayed 011 013 Lacquers amp Stains 100 Mesh Filter 015 019 Oil amp Latex 50 Mesh Filter 021 026 Heavy Bodied Latex amp Blockfillers 5 Mesh Filter Fan widths measuring 8 to 12 20 to 30 cm are most preferred because they offer more control while spraying and are less likely to plug TAILS CONDITION we is ee HOUR GLASS ry RED ye f oe pas tte DISTORTED PATTERN EXPANDING amp CONTRA
17. 28 Key Accessories amp Service Kits 29 30 31 EG LL Eeer We la ranas EE dae 32 PowrTwin 4500 Congratulations on having selected the finest airless sprayer available in the world Titan Speeflo piston pumps are tireless workhorses so tough they are virtually indestructible even under the most severe service Titan Speeflo designs and builds equip ment with superior quality and reliability Equipment that will last for years with minimal maintenance and downtime This equipment will make you money year after year We thank you for your purchase and welcome you to our large and growing family of Titan Speeflo users The unique ability of this PowrTwin 4500 to operate with either gas or electric power provides you with the flexibility to work indoors or outside where no electricity is available Hydraulic drive makes possible the longest stroke and slowest cycling pumps in the industry which translates into low mainte nance and longer life Electric units operate quietly with no motor starting and stopping The PowrTwin 4500 is equipped with Titan Speeflo s exclusive and patented Severe Service 500 fluid pump This technology will give you significantly longer rod cylinder and packing life than any other sprayer built in the world This double ball piston pump employs a dependable and durable time tested design All pumps A WARNING The Engine Exhaust from this product contains chemicals k
18. 4 Connect Foot Valve 15 to Pump Cylinder 11 Place Packing Set 4 over Piston Seat 10 CAUTION Peak of V packing must point down toward Foot Valve 15 Place Piston Ball 9 on Piston Seat 10 Follow with Lower Packing Spring 8 and Spring Retainer 7 Thread Displacement Rod 6 onto Piston Seat 10 tightly using red Loctite 5 Insert Packing Set 4 into Pump Block CAUTION Peak of V packing must point up toward motor Place Upper Packing Spring 5 small end toward packing into the lower cavity of Pump Block behind Upper Packing Set 4 6 Insert Displacement Rod 6 through lower cavity of Pump Block Rotate Displacement Rod until holes in Displacement Rod and hydraulic piston rod line up 7 Push Cylinder 11 over Packings 4 and connect to Pump Block CAUTION O Ring 3 and Packing Spring 5 must be in place before connecting Cylinder 11 to Pump Block 8 Attach syphon assembly ITEM PART NO NO NOOB WD 12 25 235 923 143 019 107 003 106 015 106 002 106 005 108 021 106 116 106 001 106 016 106 002 569 021 106 011 108 940 106 014 106 012 138 340 107 013 mmm RESTE op eus a DESCRIPTION Pump Block 9 4 PO PI SOY QUANTITY 1 See item No m25 On Hydraulic Motor Assembly Retainer Ring Connector Rod Pin O Ring Teflon Packing Set Leather UHMWPE Packing Spring SS Displacement Rod Sleeve Spring Retainer Packing Spring SS Packing Set Lea
19. CTING SURGE a E ROUND PATTERN sn Sy AUT ir xp PS Ulta eet Le A s Lt Lo POSSIBLE CAUSE Inadequate fluid delivery Inadequate fluid delivery Plugged or worn nozzle tip Suction leak Pulsating fluid delivery Worn tip Fluid too heavy for tip TROUBLESHOOTING GUIDE SPRAY PATTERNS CORRECTION Fluid not atomizing correctly Increase fluid pressure Change to smaller tip orifice size Reduce fluid viscosity Reduce hose length Clean gun and filter s Reduce number of guns using pump Same as above Clean or replace nozzle tip Inspect for suction hose leak Change to a smaller tip orifice size Install pulsation dampener in system or drain existing one Reduce number of guns using pump Remove restrictions in system clean tip screen if filter is used Replace tip Increase pressure Thin material Change nozzle tip TROUBLESHOOTING GUIDE HYDRAULIC MOTORS Oil motor stalls at bottom Fluid pump piston seat unthreaded If connecting rod is okay remove cylinder head plug and pop valve down Replace plug and start No unusual heat problems machine If machine cycles up and stops at bottom again then problem is piston seat on fluid pump Check piston seat Repair or replace as necessary If piston seat is okay and problem does not change check oil motor Valve sticking or oil motor trip rod shifter Remove valve and check for scratches and rough movement w
20. Gun Manifold with Ball Valves 3 8 as the ones which attach to 975 313 3 Gun Manifold with Ball Valves 3 8 the hydraulic pump assemble the same but may not have the tattle tale BENT MASIER ALLOWS FOR O RING EXTRUSION Avoid Screwing Fitting in too far O RING CUT ON THREAD AVOID HAVING FITTING 100 FAROUT 31 TITAN LIMITED WARRANTY Titan Tool Inc warrants all equipment manufactured by it and bear ing its brand names to be free from defects in material and workman ship at the time of sale by an authorized Titan Speeflo distributor Titan Tool Inc will for a period of twelve months twenty four months on selected air powered models from the date of sale repair or replace any part of the equipment proven defective Repair or replacement under this warranty shall be purchaser s sole remedy for breach of this warranty Products furnished by but not manufactured by Titan Tool Inc such as hose motors engines hydraulic pumps etc will carry only the warranty of the manufacturer if any TITAN TOOL INC DOES NOT WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE FOR ACCESSORIES MATERIALS EQUIPMENT COMPONENTS AND PRODUCTS NOT MADE BY TITAN TOOL INC This warranty shall not apply if the product has been subject to mis use negligence accident or tampering or has not been operated or installed in accordance with Titan Tool Inc s recommendations This warra
21. LEED VALVE ASSEMBLY ITEM PART NO NO DESCRIPTION QUANTITY 1 944 005 Knob 1 2 860 721 Nut Lock 1 3 944 023 Valve Stem 1 1 2 3 4 5 6 7 8 9 5 944 004 O Ring 1 6 944 026 Valve Stem Stop 1 569 170 Ball T C 1 8 945 003 Gasket Copper 1 NNN NN Ee 9 944 904 Valve Seat 1 A die ee i RS EE RS INN GE Ebo SERVICE INSTRUCTIONS The 944 620 Series Bleed Valve has a Tungsten Carbide Seat 9 and should not require frequent replacement The Tungsten Carbide Ball 7 in normal service will last a long time because it rotates and wears evenly If there is leakage replace the ball CAUTION Open the Adjustment Knob 1 to full counterclockwise position before unthreading Valve Seat 9 from Valve Body 4 If the Valve Stem 3 is rotated inwardly with me ball removed the Teflon O Ring 5 may require replacement If mere has been leakage from the valve stem the Teflon O Ring should be replaced IMPORTANT The Valve Stem Stop 6 must be unthreaded from the Valve Stem 3 with a socket screwdriver then the valve stem can be threaded out of the Valve Body CAUTION All non moving threads must be assembled with Loctite Sealant Speeflo Part 426 051 SYPHON HOSE ASSEMBLY ITEM PART 103 826 103 827 NO NO DESCRIPTION QTY QTY 1 103 627 Rock Catcher 1 1 2 103 575 Tube 1 2a 103 585 Tube 1 3 103 679 Hose Clamp 2 2 4 420 700 Hose 45 6 5 5 103 125 Spring 1 1 6 103 119 Clip 1 1 7 194 761 Adapter 1 1 27 Outl
22. OWNER S MANUAL FOR PROFESSIONAL USE ONLY 313 1015 0699 REV B TOO INC Speeflo DO NOT USE EQUIPMENT BEFORE READING THIS MANUAL PowrTwin 45007 PowrTwin 4500 Airless Sprayer WARNING HIGH PRESSURE DEVICE Model Numbers 448 650 448 653 448 655 448 656 448 657 A 448 658 A This manual contains important warnings and instructions Please read and retain for reference Never operate this unit unless it is properly grounded Table of Contents SEN 4 0560 cares cesar ie yee 3 A cresci A Se ER eee gw ba 5 Operating CONOIS 6 42526 EE ER fas Dead OER ERO SO aS SOs 8 OTD SR pait opan e e E a E E E PE E T E E E R 9 FUGI e escoceses eses ee ees 9 A EE EE EE EE open ee 10 Color Change Clean Out Flushing 10 Maintenance 11 12 Troubleshooting Guide esse EENEG 13 Spray PARES serer cate ee tas ei Oe ews crc Ce re 14 sl 21601201 s renr oes eee ed Sha ee we is 15 PG 01 0 oa pare ees wk ee RE ea We a es ee E 15 Parts List Drawings and Service Instructions Model Descriptions Major Components 16 Power Convertokits 17 18 19 Gan ASSSMBDIV gt ob dd ame pd a 20 p OE ee SEE wk is E A OR SE 21 Hydraulic MOO EE ALI RCERT Erp ENEAS 22 23 PIG PUMI aaee eek ae Dawes wile oie en kk e na ele ep RS 24 25 26 Bleed Line Syphon Hose 27 Outlet Manifold Filter Assembly
23. SSURE RELIEF PROCEDURE ALWAYS reduce pressure when you are cleaning a clogged tip changing a tip servicing any part of the system or shutting down Follow the steps below 1 Engage the gun trigger lock 2 Shut off the power source 3 Close the orange handle shut off ball valve on the hydraulic pressure hose 4 Open the Pressure Bleed Valve by turning it counterclockwise at least three full turns 5 Disengage the gun trigger lock and hold trigger open until flow of material stops 6 Be certain to hold a metal part of the gun firmly to the side of a grounded metal container 7 Reset trigger safety to locked posi tion the following 4 Before flushing system always remove spray tip and adjust fluid pressure to lowest possible setting 5 Tighten all fluid connections before each use NEVER exceed 3000 psi 207 bar with this unit Make sure that all accessory hoses connections swivels and so forth can with stand the high pressures which develop NEVER exceed the pressure rating of any component in the system 6 WARNING The paint hose can develop leaks from wear kinking abuse etc A leak is capable of injecting fluid into the skin there fore the paint hose should be inspected before each use NEVER attempt to plug a hose with any part of your body adhesive tape or any other makeshift device Do not attempt to repair a spray hose Instead replace it with a new grounded hose Use only with hoses that ha
24. amp FLUID PUMP SERVICE See Page 22 for maintenance and service instructions on the reci procating hydraulic motor and Page 26 for the fluid pump BASIC ENGINE MAINTENANCE e For detailed engine maintenance and technical specifications refer to the separate Honda engine manual e All service to the engine should be performed by an authorized Honda Power Equipment dealer To locate a dealer in your area look in the Yellow Pages of your telephone directory under Gasoline Engines Garden amp Lawn Equipment amp Supplies Lawnmowers etc e The Honda engine is warranted exclusively by American Honda Motor Co Inc e Use a premium quality motor oil certified to meet or exceed U S Automotive requirement SG SF CC CD SAE 10W30 is recom mended for general all temperature use Other viscosities may be required in other climates e Use only a NGK BP6ES or BPRGE spark plug Gap the plug to 0 028 to 0 031 In 0 7 to 0 8 mm Always use a spark plug wrench DAILY Check engine oil level Fill as necessary Check gasoline level Fill as necessary WARNING FOLLOW FUELING PROCEDURE ON PAGE 10 FIRST 20 HOURS Change engine oil EVERY 100 HOURS Change engine oll WEEKLY Remove the air filter cover and clean the element In very dusty environments check the filter daily Replace the ele ment as needed Replacement elements can be purchased from your local Honda dealer ENGINE OPERATION AND SERVICE 1 Clean and oil air filter pad on
25. avy materials 930 006 Paint Filter Element 50 Mesh for latex and 2 Lubricate O Ring and normal architectural materials entrance port 930 007 Paint Filter Elements 100 Mesh for stains EE 3 Screw fitting in until wash 711 001 Gun and Hose Kit For Architectural Coatings er pushes O Ring nio includes 520 100 Gun with 641 517 SC 5 entrance and sits flat against Reversible Tip and 250 514 1 4 x 50 3000 psi port Aa Do not tighten only do this 711 003 Gun and Hose Kit For Heavy Materials step Ge SN mess includes 801 309 Heavy Material H Gun O Ring into port w Swivel 250 138 3 8 x 50 3500 psi Airless Hose Assembly 641 300 SC 5 Safety Guard Dio and 641 621 SC 5 Reversible Tip 021 x 60 4 than one complete turn to 160 124 Nylon Paint Strainer 1 Gallon Pack of 24 align as required 160 524 Nylon Paint Strainer 5 Gallon Pack of 24 101 208 Grounding Clamp 101 212 Grounding Wire 12 Gauge x 25 A 5 Torque nut wrench tight 700 925 Piston Lube holding backup on fitting This 430 362 Coolflo Hydraulic Fluid 1 Quart should expose a recess gap 430 361 Coolflo Hydraulic Fluid 1 Gallon See SE ae dd 143 050 Service Kit for PowrTwin 4500 Fluid Pump ge SSES un 930 050 Service Kit for Paint Filter CT 944 050 Service Kit for Bleed Valve 9 NOTE This is a feature for a 975 212 2 Gun Manifold with Ball Valves 1 4 EAS SG specific version of this fitting 975 213 3 Gun Manifold with Ball Valves 1 4 a On el 975 312 2
26. be pump packing lubricant It is a 23 solvent and will severely damage seals and O Rings of the hydraulic motor Gently push the Spool Sleeve Set 5 into Cylinder Head 11 using a nylon driver and a rubber mallet until sleeve has reached its full depth Do not use any other type of tool that might leave particles or residue 2 Install O Rings 2 on Trip Retainers 1 Install the Trip Retainer Balls 4 followed by Springs 3 which when installed will hold the Spool 5 in proper place for assembly 3 Install Sleeve Retainer 13 followed by Snap Ring 14 in Cylinder Head 11 which will hold valve sleeve in place Install O Ring 12 in O Ring groove of cylinder head 4 Replace Lower Seal 24 in Motor Block 25 Be sure the open portion of the seal is facing upward V This seal requires no spe cial tool 5 Place Piston Rod 21 in vise Inspect Valve Rod Assembly 20 for any damage Make sure the lock nut at the bottom of the Valve Rod Assembly 20 is secure DO NOT remove Then place into Piston Rod 21 as illustrated Install O Ring 19 lubricating it well and replacing Piston 17 onto Piston Rod 21 Put one drop of blue Loctite on the Piston Retainer Screw 16 Tighten piston retainer screw until piston is locked into place Check Valve Rod Assembly 20 for normal spring action at this time 6 Install Piston Seal 18 with lips facing downward Carefully install The Piston Seal 18 Expand the ring and str
27. c System has an external replaceable Hydraulic Filter Change the filter every six months 4 The Hydraulic Pump should not be serviced in the field If ser vice on the Hydraulic Pump is required it must be returned to Titan Speeflo GENERAL FLUID PUMP MAINTENANCE If the paint pump is going to be out of service for an extended peri od of time it is recommended that following cleanup a kerosene and oil mixture be introduced as a preservative Packings may tend to dry out from lack of use This is particularly true of the upper packing set for which upper packing lubricant Piston Lube Titan Speeflo Part 700 925 is recommended in normal usage A sample of Lubrisolv accompanies each new unit Do not substitute water or paint solvent for Lubrisolv Ordinary oil may contaminate the paint material and is not recommended If the paint pump has been out of service for an extended peri od of time it may be necessary to prime the suction by pouring some of the paint solvent into the inlet syphon tube to restart It is extremely important that the threads on the inlet syphon hose cou pling are properly sealed Any air leakage will produce erratic oper ation of pump and may damage the system The up and the down strokes should be approximately equal in time That is one should not be faster than the other A fast up or down stroke may indicate air in the system or malfunctioning valve or seats See the Troubleshooting Guide HYDRAULIC MOTOR
28. clockwise as viewed from top Se R to lowest pressure setting See G A Figure 3 LE 6 Open the Pressure Bleed WS Valve by turning it counter p clockwise This relieves pres kat y off sure See Figure 4 Q e A Your new sprayer was tested at the factory with mineral spirits You must S clean the system before spraying to avoid contam Figure 3 ination of the sprayed material If you are spraying a water based latex flush with warm soapy water followed by a clean water rinse If you are using any other coating flush with warm soapy water followed by a solvent Check with the material manufacturer for a compatible solvent Place syphon tube assembly into proper solvent or water B Place waste container below bleed line C Start engine or electric motor Turn Pressure Control Adjustment Knob clockwise increasing pressure until pump cycles evenly and solvent flows freely from bleed line D Close Pressure Bleed Valve by turning it clockwise This allows the system to pressurize Hold gun trigger open without spray tip attached until the fluid flows smoothly See Figure 4 7 Repeat above starting procedure with paint material Lock gun trigger and attach spray tip See the Technical Data Sheet or Operator s Manual on the gun provided for installation and selec tion of the proper tip size 8 Test spray pattern Operate the pump at the lowest hydraulic pres sure which provides good atomization See the Troub
29. en element thoroughly on the inside Soak in solvent to loosen hardened paint etc or replace SERVICE NOTE Inspect all parts thoroughly 1 Inspect ball trapped inside filter element 3 If ball has pressure cuts or scratches replace filter element 2 If ball is cut remove Teflon O Ring 6 with an O Ring pick and remove Tungsten Carbide Seat 7 Check carbide seat for nicks or grooves If seat is nicked or grooved replace 3 Removal of the Teflon O Ring 6 for Seat 7 inspection will damage the O Ring and require replacement 4 Remove the Spring 2 from the Filter Cap 1 Measure the length of the spring uncompressed If it measures less than 3 4 from end to end replace Push spring back onto spring guide until it snaps in place 5 Inspect the Teflon Gaskets 4 5 and O Ring for deformity nicks cuts etc Replace as required REASSEMBLY NOTE The Teflon O Ring 6 and Teflon Gaskets 4 5 l are conveniently packaged in Service Kit Part No 930 050 After inspecting and cleaning all parts reassemble 1 Place Tungsten Carbide Seat 7 in filter body using care to place beveled side up 2 Place Teflon O Ring 6 in groove on the O D of the Tungsten Carbide Seat 7 3 Place Filter element check Ball 3 back in Filter Body 10 Note Top and bottom are identical 4 Place Spring 2 back onto spring guide in Filter Cap 1 Push spring onto guide rod until it snaps in place 5 Place thin Te
30. et Accessories 920 Outlet Manifold Filter Assembly OUTLET MANIFOLD FILTER ASSEMBLY ITEM PART NO NO DESCRIPTION QTY 1 920 917 Filter Cap Assembly 1 2 920 103 Ball 1 3 920 004 Filter Element 50 M 1 4 920 006 Gasket Teflon Thick 1 5 920 070 Gasket Teflon Thin 1 6 920 927 Filter Body 1 227 027 Plug Pipe 1 8 812 003 Nipple Hex 1 9 227 033 Plug Pipe 1 10 191 449 Nipple 1 PART NO 920 050 FILTER SERVICE KIT PART NO DESCRIPTION QUANTITY 920 103 Ball 920 006 Gasket Teflon 920 070 Gasket Teflon SPECIFICATIONS Maximum Working Pressure 5000 psi 345 bar Filter Area 18 In 116 cm Outlet Ports 1 1 4 NPT F for bleed valve 1 3 8 NPT F with 1 4 NPSM M hose connection 1 3 8 NPT F plugged for additional gun hookup Wetted Parts Carbon steel with electroless nickel and cadmium plating stainless steel tungsten carbide Teflon 28 Outlet Accessories 930 Outlet Manifold Filter Assembly with Check Valve OPERATION The 930 Series Outlet Manifold Filter has a built in spring actuated check valve It uses a replaceable filter element with a stainless steel check ball permanently trapped inside the element The ele ment is available in the following screen sizes PART NO MESH TYPICAL APPLICATIONS 930 005 5 Heavy materials high builds block filters elastomerics multicolors etc 930 006 50 Conventional architectural and protective coatings 930 007 100 Lacquers stains fine finishes
31. etch it suffi ciently for installation 7 With Motor Pump Block 25 still in vise install Lower Seal 24 by pushing it towards its groove with a properly sized blunt rod Then complete installation with the fingers No tool is necessary Do not twist the seal 8 Prelubricate the piston and valve rod assembly with Coolflo Hydraulic Fluid Part No 430 361 Install Piston Rod 21 into Motor Pump Block 25 with a gently pushing and rotating motion i TM to work the Piston Rod 21 in through the Seal 24 Pad Pump O 9 Replace the Connecting Rod Pin and Retainer Ring See illus tration below 10 Install O Ring 12 on cylinder wall Lubricate ring and inner wall With Piston Rod held firmly the cylinder should be gently dri ven over the piston seal with a rubber mallet Tightly thread the cylinder into Motor Pump Block 25 11 Raise Piston Rod 21 to top position and thread Lock Ring 22 all the way up on upper threads of Cylinder 23 12 Pull Valve Rod Assembly 20 up as far as it will travel and grasp it with vise grip pliers Then install Cylinder Head 11 already assembled over valve rod until the top threads of the valve rod pass through the top of the Spool 5 The valve rod threads must be clean and free of oil Place one drop of blue Loctite on threads of Flex Lock Nut 9 and thread nut onto valve EN A TARRO 12 G ROTIN Wi rod to full tight position do not overtighten while holding valve
32. flon Gasket 5 onto step at top of the Filter Body 10 6 Place thick Teflon Gasket 4 onto top of the Gasket 15 7 Tighten Filter Cap 1 onto Filter Body 10 This will engage O Ring 6 against Tungsten Carbide Seat 7 PowrTwin 4500 l Outlet Accessories Optional Gun Manifold Assemblies GUN MANIFOLD ASSEMBLIES cs 1 GUN ADD ON KIT ae io DESCRIPTION rie VE rien E Deg KIT aoe eu KIT 1 4 3 8 1 4 3 8 1 814 002 Nipple Hex 1 1 ta 814 004 Nipple Hex 1 1 2 940 553 Valve Ball 1 1 2a 941 555 Valve Ball 1 1 3 227 006 Nipple Hex 1 1 3a 808 555 Nipple Hex 1 1 4 227 033 Plug Pipe 1 1 5 970 100 Block Manifold 1 1 6 814 004 Nipple Hex 1 1 ADD A GUN KIT 3 GUN MANIFOLD ASSEMBLY MULTIPLE GUN MANIFOLD ASSEMBLIES PART 975 212 975 213 975 312 975 313 NO DESCRIPTION 2 GUN 3 GUN 2 GUN 3 GUN 1 4 1 4 3 8 3 8 975 111 1 GUN ADD ON 1 4 1 1 1 975 311 1 GUN ADD ON 3 8 1 1 975 200 ADD A GUN Kit 1 4 1 2 3 975 300 ADD A GUN Kit 3 8 1 2 30 Key Accessories and Service Kits SAE O RING FITTING INSTALLATION These items may be purchased separately from your local TITAN SPEEFLO distributor a PART NO DESCRIPTION 103 826 Syphon Hose Assembly with Rock Catcher 1 x 4 1 2 103 827 Syphon Hose Assembly with Rock Catcher 7 1 x 6 1 2 132 103 627 Rock Catcher 930 005 Paint Filter Element 5 Mesh for multicolors D Pull washer and O Ring back as far as possible and he
33. haser If no defects in material and workmanship are found repairs will be made by Titan Tool Inc at a reasonable charge Charges may include the cost of parts labor and freight No statement or recommendation made or assistance given by Titan Tool Inc or its representatives to purchaser lessee or user or its representatives shall constitute a warranty by Titan Tool Inc or a waiv er or modification of any of the provisions hereof to create any liability for Titan Tool Inc No sample or model shall create an express warran ty that the products shall conform to any sample or model exhibited by Titan Tool Inc TITAN TOOL INC DISCLAIMS TO THE FULL EXTENT PERMIT TED BY LAW ALL WARRANTIES EXPRESSED OR IMPLIED INCLUDING ANY WARRANTY OF MERCHANTABILITY OR WAR RANTY OF FITNESS FOR A PARTICULAR PURPOSE AND ANY NON CONTRACTUAL LIABILITIES INCLUDING PRODUCT LIABILITY BASED ON NEGLIGENCE OR STRICT LIABILITIES Every form of liability is expressly excluded and denied for direct indirect special or consequential damages or loss This warranty shall be in lieu of any other warranty expressed or implied The terms of this warranty con stitute purchaser s sole and exclusive remedy In no case shall Titan Tool Inc s liability exceed the amount of the purchase price Any action for breach of warranty must be brought within two 2 years of the date of sale International 1 201 405 7520 Fax 1 201 405 7449 Canadian Branch 1 800 565 8665 Fax 1 9
34. hen sliding it up and down Replace assembly separated valve and spool in this condition Check trip rod for possible separation and spool in this condition Check trip rod for possible separation Oil motor stalls at top Valve sticking Remove valve and check for scratches and rough movement when sliding it up and down Replace No unsual heat problems valve and spool in this condition Broken spring retainer valve rod Replace valve rod assembly assembly Broken spring or valve rod Replace valve rod assembly Air in hydraulic motor Reset Valve Purge Air generally accomplished by low pressure cycling of moter pump assembly for 5 10 minutes Check for causes of air introduction e Loose fittings in tank e Loose fittings on hydraulic pump e Loose hose connections e Low oil in reservoir Air in fluid pump Stall at top can occur randomly when fluid pump picks up air Reset valve Avoid air in the fluid pump Low pressure okay on Blown piston seal Before dismantling oil motor start machine With pump cycling under pressure touch the hydraulic down stroke sluggish on cylinder and the head to see if cylinder or head gets hotter This will help determine if piston seal up stroke high heat is blown or piston nut is broken If heat is on the head check the O Rings on spool valve Note Engine labors on upstroke idles back at stall on the down stroke Cracked piston Dismantle oil motor and check piston seals cylinder bore a
35. hol switch to a gasoline that you know does not contain alcohol STARTUP 1 Areas must be well ventilated to prevent hazardous operation with volatile solvents or exhaust fumes WARNING If lacquer or other flammable materials are to be sprayed ALWAYS locate the unit outside the immediate spray ing area Failure to do so may cause an explosion 2 Locate the unit outside the immediate spraying area to avoid clogged air intake of the engine or electric motor with overspray 3 Before starting the unit check oil levels A The hydraulic fluid level should read Full on the dipstick CHECK IT REGULARLY See the Hydraulic System Maintenance Instructions on Page 11 for changing or adding hydraulic fluid Do not overfill Use only Titan Speeflo Coolflo Hydraulic Fluid Part No 430 361 B The gasoline engine oil level is determined by the manufacturer Check the manufacturer s service manual supplied IMPORTANT NOTE Use of Titan Speeflo s Coolflo Hydraulic Fluid is mandatory in the PowrTwin 4500 hydraulic system Do not use any other hydraulic fluid Use of any other hydraulic fluid may seriously damage hydraulic system and will void warranty 4 Open the orange handle N shut off valve located on the A NO IS hydraulic pressure hose Handle should be in line with ty hose Figure 3 shows the han ANG B dle in the open position DA 5 Turn the Pressure A Adjustment Knob counter ZZ
36. ir utilis et que l objet peindre sont ad quatement mis la terre de fa on viter toute d charge d lectricit statique ou toute tincelle susceptible de provoquer un incendie ou une explosion ATTEN TION Tenez TOUJOURS le pistolet contre un r ci pient en m tal lors du rin age du syst me apr s en avoir t la buse Ne vaporisez JAMAIS de sub stances inflammables proximit de flammes nues lampes t moin ni d aucune source d allumage Rangez l int rieur INSTRUCTIONS DE MISE A LA TERRE Ce pro duit doit tre mis la terre Dans l hypoth se d un court circuit lectrique la mise la terre r duit le risque de chocs lectriques en assurant un fil de fuite pour le courant lectrique Ce produit est pourvu d un cordon poss dant un fil de terre avec fiche appro DE MISE A LA TERRE PRISE MISE LA TERRE EPINGLE A LA TERRE MISE pri e de mise a la terre La fiche doit tre branch e sur une prise qui est pos e et mise a la terre ad quatement conform ment a tous les codes et reglements locaux DANGER La pose inappropri e de la fiche de terre peut provoquer un risque de chocs lectriques Si le cordon ou la fiche doit tre r par ou remplac ne raccordez pas le fil de terre l une ou l autre borne a lame plate Le fil poss dant une isolation dont la surface ext rieure est verte avec ou sans rayures jaunes est le fil de terre Consultez un lec tricien o
37. its Service Instructions WARNING Before servicing the electric motor follow the Pressure Relief Procedure on Page 10 Once you have completed this procedure unplug the power supply cord Failure to reduce pressure can result in serious injury Observe all warnings Note Brushes should be replaced when they are worn to less than 1 2 inch Check and replace both brushes at the same time Brush Repair Kit Part No 978 050 consists of 2 brushes 2 springs and 2 clips 1 Remove both inspection covers on Motor See Figure 1 MANUAL RESET BUTTON FIGURE 3 4 Inspect the commutator for burning excessive pitting or gouging A black color on the commutator is normal FIGURE 1 5 Install the new brush so its lead slides in the long slot of the brush holder Push the terminal under the terminal screw washer 2 Push in the Spring Clip to unhook it and then pull it out See Insure the motor lead is still connected at the screw Tighten the Figure 2 FIGURE 2 FIGURE 4 3 Loosen the terminal screw Pull the brush lead away but leave the motor lead in place Remove the brush and spring screw See Figure 4 See Figure 3 6 Place the spring on the brush as shown in Figure 4 Push in and hook the spring clip Repeat this procedure for the other side Reinstall the inspection covers PowrTwin 4500 Cart Assembly CART ASSEMBLY ITEM PART NO NO DESCRIPTION 1 590 502 Handle 2 590 508 Roll Pin 3 590 507 Snap B
38. k knock or pinging persists consult your authorized Honda dealer Failure to do so is considered misuse and damage caused by mis use is not covered by Honda s Limited Warranty Occasionally you may experience light spark knock while operating under heavy loads This is no cause for concern it simply means your engine is operating efficiently Gasolines containing alcohol If you decide to use a gasoline containing alcohol gasohol be sure its octane rating is at least as high as that recommended by Honda There are two types of gasohol one containing ethanol and the other containing methanol Do not use gasohol that con tains more than 10 ethanol Do not use gasoline containing methanol methyl or wood alcohol that does not also contain cosolvents and corrosion inhibitors for methanol Never use gaso line containing more than 5 methanol even if it has cosolvents and corrosion inhibitors NOTE Fuel system damage or engine performance problems resulting from the use of fuels that contain alcohol is not covered under the warranty Honda cannot endorse the use of fuels con taining methanol since evidence of their suitability is as yet incom plete Before buying fuel from an unfamiliar station try to find out if the fuel contains alcohol if it does confirm the type and percent age of alcohol used If you notice any undesirable operating sys tems while using a gasoline that contains alcohol or one that you think contains alco
39. l the Wet Cup 1 2 full with Titan Speeflo s Piston Lube Part No 700 925 supplied by the factory This extends packing life 6 Electric Models Use a 20 amp Service outlet Always locate the AC electric model within 10 to 15 feet of the service outlet Use a short electric cable and a long paint hose Any extension cord will create some voltage drop For both AC and DC models if an extension cord is necessary use only grounded 3 wire 12 wire If the unit is being operated in an area that is overloaded by other appliances or low voltage conditions it is important to start the unit unloaded Tip the electric motor forward so that the belt is loosened and the motor starts without full load This reduces the amperage draw on starting and may avoid kicking out the circuit breaker 7 Be sure the PowrTwin system is grounded All Titan Speeflo units are equipped with a grounding lug A grounding cable not supplied should be used to connect the unit to a true earth ground Check your local electrical regulations for detailed ground ing instructions See Accessories Page 31 for ordering informa tion 8 Strain all paints with Titan Speeflo 160 524 5 gallon Nylon Strainer or Titan Speeflo 160 124 1 gallon Nylon Strainer to assure trouble free operation and freedom from frequent cleaning of inlet screen and gun strainer WARNING Proper grounding is important This applies to both gas and electric powered models The passage of some mate
40. la descarga est tica ADVERTENCIA Para reducir riesgo de descarga el ctrica no expon er a la lluvia 8 SIEMPRE mantenga el lugar de trabajo alrededor de la bomba bien ventilado Adem s la bomba en s debe estar ubicada a no menos de 7 6 m de la operaci n de rociadura Si no se observan estas instrucciones existe el riesgo de incendio o explosi n con ciertos materiales SIEMPRE observe las precauciones y advertencias de los fabricantes sobre revestimientos y solventes Nunca roc e mate rial inflamable cerca de llamas expuestas llamas piloto o cualquier fuente de ignici n 9 SIEMPRE use m scaras apropiadas y anteo jos de protecci n durante la operaci n de rociadura Seg n el tipo de material que se est rociando y las condiciones de ventilaci n puede ser necesario usar equipo personal protector adicional Siempre comun quese con el proveedor del material para conseguir recomendaciones 10 Mantenga todas las varas de extensi n fuera del alcance de cables el ctricos 11 JAMAS altere o modifique parte alguna de este equipo ya que ello puede causar deficiencias de funcionamiento 12 JAMAS deje al equipo solo Mant ngalo fuera del alcance de los ni os o de cualquier per sona no familiarizada con la operaci n de equipo sin aire NE PAS UTILISER LE MATERIEL AVANT D AVOIR LU CETTE SECTION ATTENTION LES PULVERISATEURS A HAUTE PRESSION PEUVENT PROVOQUER DE SERIEUSES LESIONS Pression de travail maximale 3
41. lectrique de cet appareil n est pas protege contre les explosions Il est donc essentiel d assurer une bonne ventilation de la zone de travail et des alentours de la pompe II est galement impor tant de maintenir la pompe a une distance minimale de 7 6 m de la zone de pulv risation Certains materi aux pr sentent a d faut de suivre ces consignes un risque d incendie ou d explosion Suivez TOUJOURS les pr cautions et avertissements du fabricant de chaque solvant ou rev tement utilis 9 Portez TOUJOURS un masque et des lunettes de protection lors de vos travaux de pulv risation D autres articles de protection personnelle peuvent tre n cessaires suivant le type de produit pulv ris et les conditions d a ration Demandez toujours ses recommandations a votre fournisseur 10 Maintenez toutes les tiges de rallonge a dis tance des fils lectriques 11 N alt rez ou ne modifiez JAMAIS une partie quelconque de cet appareil ce qui pourrait causer des d faillances 12 Ne laissez JAMAIS le mat riel sans surveil lance Gardez le hors de port e des enfants et de toute personne inexp riment e quant usage de mat riel sans air aur D HANDLE BUTTONS A 2 A v r 7 ww Be PLEBO NE Ba dg SYPHON HOSE N N N lt N oL LIC FILTER HYDRAULIC F S QS d TL N HT PRESSURE PAINT FILTER MUFFLER LE ADJUSTMENT KNOB N i TEL d Hit i HYDRAULIC BYPASS No HYDRAULIC A 1
42. leshooting Guide if you are not getting the proper pattern 9 Operating pressure is adjustable from 400 to 3000 psi 207 bar by turning the Pressure Adjustment Knob clockwise Do not turn the knob clockwise more than necessary to provide satisfactory atomization Excess pressure wears out spray tips 10 When restarting the unit reduce the pressure at Pressure Control Adjustment Knob and Pressure Bleed Valve COLOR CHANGE CLEAN OUT FLUSHING IMPORTANT PRESSURE RELIEF PROCEDURE ALWAYS reduce pressure when you are cleaning a clogged tip changing a tip servicing any part of the system or shut ting down Follow the steps below 1 Engage the gun trigger lock 2 Shut off the power source 3 Close the orange handle shut off ball valve on the hydraulic pressure hose 4 Open the Pressure Bleed Valve by turning it counterclock wise at least three full turns 5 Disengage the gun trigger lock and hold trigger open until flow of material stops 6 Be certain to hold a metal part of the gun firmly to the side of a grounded metal container CLEANING A CLOGGED TIP 1 Follow the Pressure Relief Procedure above 2 If tip clogs rotate tip handle 180 until arrow on handle is facing the opposite of spray direction and clicks in reverse position 3 Trigger gun once so that the pressure can blow the clog out NEVER use the tip in the reverse position for more than ONE trig ger pull at a time This procedure can be repeated until
43. mpli la proc dure suiv ante 4 Avant de proc der au rincage du systeme enlevez toujours la buse de pulv risation et r glez la pression au niveau le plus faible possible 5 Serrez bien tous les raccords du systeme hydrodynamique avant chaque emploi Ne d passez JAMAIS avec cet appareil une pression de 3000 psi 207 bar Assurez vous que tous les flexibles acces soires raccords articulations etc sont bien capables de r sister aux hautes pressions pr vues Ne d passez JAMAIS la capacit de pression nominale d aucun composant du systeme DANGER Afin de r duire tout risque d lectrocution n exposez pas a la pluie 6 ATTENTION Des fuites risquent de se pro duire le long du flexible de peinture sous l effet de Pusure des torsions des rudes traitements etc aux quels il est ventuellement soumis Les injections de liquide dans la peau sont possibles par la voie de telles fuites Il est donc important d inspecter le flexi ble avant chaque usage N essayez JAMAIS d obtur er une fuite l aide de votre doigt ou de tout autre membre de votre corps de ruban adh sif ou de tout autre moyen de fortune N essayez pas non plus de r parer un flexible de pulv risation remplacez le plut t par un nouveau flexible mis a la terre Veillez a n utiliser que les flexibles munis de dispositifs de s curit a ressort N utilisez JAMAIS moins de 15 2 m de flexible avec cet appareil 7 Assurez vous que le mat riel sans a
44. nd dents Replace if damaged 14 Inspect Spool Valve 5 for wear Replace if necessary Spool Valve should move smoothly and freely with no force by holding in a vertical position If it does not it can cause the motor to stall Reassembly of this motor should be carried out in a clean dust free area only It is recommended that a full Motor Service kit Minor be on hand All parts should be inspected for absolute cleanliness Any particles of dust or metal will affect service life of the sealed motor and hydraulic system PowrTwin 4500 Hydraulic Motor ITEM PART NO NO DESCRIPTION QUANTITY 1 235 018 Retainer Trip 2 2 141 007 O Ring 2 3 325 005 Spring Trip 2 4 569 016 Ball SS 2 5 441 908 Spool Sleeve Set 1 6 441 152 O Ring 3 F 235 030 Plug Cylinder Head 1 8 441 217 O Ring 1 9 858 811 Nut Flex Lock 1 10 818 002 Elbow Street 90 1 11 235 112 Cylinder Head 1 12 431 032 O Ring 2 13 431 053 Retainer Sleeve 1 14 431 054 Ring Retainer 1 15 192 000 Elbow 1 16 235 022 Screw Piston Retainer 1 17 235 014 Piston 1 18 235 027 Seal Piston 1 19 235 026 O Ring 1 20 235 021 Valve Rod Assembly 1 21 235 948 Piston Rod 1 22 235 001 Ring Lock 1 23 235 007 Cylinder 1 24 235 028 Seal Rod 1 25 235 929 Motor Pump Block 1 26 235 023 Tube Motor 1 27 197 031 Tee 1 27a 431 019 O Ring 1 REASSEMBLY OF HYDRAULIC MOTOR 1 Replace O Rings 6 onto Sleeve 5 after lubricating these parts with oil CAUTION Do not use Piston Lu
45. nd piston nut Pay special attention to piston nut It can be cracked and not show externally Low pressure both strokes Blown center O Rings on spool valve Before dismantling oil motor start machine With pump cycling under pressure touch the head to see if high heat the head becomes hotter This will help determine if center O Ring is blown on spool valve If hot Note Engine labors at stall remove and replace O Ring on both strokes Bad hydraulic pump Replace hydraulic pump TROUBLESHOOTING GUIDE FLUID SECTIONS CONDITION POSSIBLE CAUSE CORRECTION Pump delivers on upstroke only or Lower foot valve ball is not seating due to Remove foot valve assembly Clean and inspect Test foot valve by filling with goes up slowly and down fast trash or wear water if ball fails to seal the seat replace ball Commonly called downstroke dive Material too viscous to syphon Thin material contact manufacturer for proper thinning procedures Air leaking in on syphon side or damaged syphon Tighten all connections between pump and paint container If damaged replace hose Syphon may be too small for heavy material Switch to larger diameter syphon set Pump delivers on down stroke only Upper ball is not seating due to trash or wear Check upper seat and ball with water If ball fails to seal seat replace Or goes up fast and down slowly Lower packing set is worn Replace packing set if worn Pump moves up and down fast Material containe
46. nown to the State of California to cause cancer birth defects or other reproductive harm use an exclusive thick hard chrome plating on rod and cylinder parts This patented plating process is harder than nitralloy stain less steel or hard chrome used by any other paint pump manufac turer and much more abrasion resistant Highly polished parts reduce friction extend packing life and avoid damage from corro sion and abrasion More than 75 000 of these pumps are in opera tion around the world PowrTwin 4500 offers other cost saving features e Variable Pressure Control e Choice of Power Gas or Electric e Tungsten Carbide Valve Seats e Self Adjusting Packings e Exclusive Hand Tight Swivel Foot Valve e Large Capacity Inline Paint Filter Floating Ball Pressure Bleed Valve e 5 Gallon Syphon Hose and Bleed Line Assemblies are standard You have made an excellent choice We know you will be pleased with your new PowrTwin 4500 Thanks again for select ing Titan Speeflo We appreciate your business U S Patents 3 936 002 4 220 286 4 457 472 4 508 268 4 494 697 4 500 119 4 626 004 4 611 758 4 744 571 4 728 213 4 768 932 4 755 638 4 768 929 4 840 543 4 908 538 5 074 467 5 425 506 SPECIFICATIONS Gas Powered Units Delivery GPM 1 3 LPM 5 0 Cycle Rate Gallon 87 Cycles per Minute Maximum 113 Maximum Tip Size 1 Gun 036 Maximum Tip Size 2 Guns 026 Maximum Tip Size 3 Guns 019 Pre
47. nty does not cover and Titan Tool Inc shall not be liable for any damage wear or malfunction caused by improper or inadequate main tenance abrasion corrosion or substitution of components parts or hydraulic fluid not supplied by Titan Tool Inc Titan Tool Inc shall not be liable for the improper design manufacture installation operation or maintenance of accessories components or materials not supplied by Titan Tool Inc Titan Tool Inc shall not be liable for damage or wear caused by incompatibility with Titan Tool Inc equipment of materials equipment or accessories not supplied by Titan Tool Inc This warranty applies only to the original purchaser and only when the equipment is installed operated and maintained in accordance with Titan Tool Inc s written recommendations or instructions Purchaser must with transportation prepaid return the equipment claimed to be defective to Titan Tool Inc or to an authorized Warranty Service Center for verification of the claimed defect If the alleged defect is verified et TOOL y ISO 9001 CERTIFIED TOOL INC 1 800 526 5362 1999 Titan Tool Inc 313 1015 Printed inthe U S A 0699 REV B Fax 1 800 528 4826 556 Commerce Street Franklin Lakes NJ 07417 National Sales amp Service 32 Titan Tool Inc will at Titan Tool Inc s option repair or replace any defective parts The equipment will be returned including prepayment of transportation charges to the original purc
48. o e Este producto ha sido dise ado para usarse en un circuito de tensi n nominal de 120 voltios y est dotado de un enchufe de puesta a tierra semejante a la ilustrada m s adelante e Aseg rese de que el producto est enchufado en un tomacorriente que tenga la misma configu raci n del enchufe No debe usarse ning n adap tador CORDON DE EXTENSION Use s lo un cord n de extensi n trifilar que tenga un enchufe de puesta a tierra con tres cuchillas y un recept culo con tres ranuras que acepte el enchufe que viene con el producto Cerci rese de que el cord n de extensi n est en buen estado Al usar un cord n de extensi n cerci rese de que sea suficientemente grueso para transportar la corriente que su producto usar Para tramos de menos de Use cordones de calibre 7 6 m 16 AWG 15 2 m 14 AWG 30 4 m 12 AWG 45 7 m 10 AWG Un cord n demasiado corto provocar una caida de la tension ocasionando una perdida de potencia y recalentamiento Si tiene dudas use un calibre mas grueso Cuanto mas pequeno sea el numero de calibre mas grueso sera el cable 7 Asegurese de que el equipo sin aire que este empleando y el objeto que se intenta rociar est n correctamente conectados a tierra para evitar descargas est ticas o chispas que podr an ocasion ar incendio o explosi n ADVERTENCIA Sostenga SIEMPRE la pistola contra el recept culo de metal al limpiar el sistema con la boquilla desprendida para evitar
49. of ignition 9 ALWAYS wear spray masks and protec tive eyewear while spraying Additional per sonal protective equipment may be required depending on the type of material being sprayed and conditions of ventilation Always contact supplier of material being sprayed for recommendation 10 Keep all extension poles clear of elec trical wires 11 NEVER alter or modify any part of this equipment doing so could cause it to mal function 12 NEVER leave equipment unattended Keep away from children or anyone not famil lar with the operation of airless equipment NO USE EL EQUIPO ANTES DE LEER ESTA SECCION ADVERTENCIA LA ROCIADURA A PRESION ALTA PUEDE CAUSAR LESION GRAVE Presion de Trabajo Maxima 3000 libras por pulgada cuadrada psi 207 bar Una pistola rociadora sin aire requiere que se le introduzca l quido a presi n muy alta Los l quidos bajo presi n alta de la rociadura o de las fugas pueden penetrar en la piel e inyectar en el cuerpo cantidades considerables de l quido t xico Si no se atiende r pida y apropiadamente la lesi n puede causar muerte del tejido o gangrena y puede resul tar en incapacidad seria y permanente o en la amputaci n de la parte lesionada Por lo tanto hay que emplear precauciones estrictas al usar cualquier equipo de rociadura sin aire SI USTED HA ESTADO EXPUESTO A LA PENETRACI N DE TOXICOS POR INYECCION CONSULTE INMEDI ATAMENTE AL MEDICO NO TRATE LA HERIDA COMO SI FUERA UNA
50. r is empty or material is too thick Refill with new material If too thick remove syphon hose and immerse pump or not delivering material to flow through syphon hose add thinner to material Change to bigger syphonset Open bleed valve to remove air and restart pump Bottom ball stuck to foot valve seat Remove foot valve Clean ball and seat Syphon hose is kinked or loose Straighten Pump moves up and down slowly Loose connections Bleed valve is open partially or Check all connections between pump and gun Tighten as necessary If material when spray gun is shut off bleed valve is worn Lower packing seat is worn is flowing from bleed hose close bleed valve or replace if necessary Should none of the above be evident replace lower packing Upper and or lower ball not seating Reseat balls by cleaning Not enough fluid pressure at gun Spray tip is worn Replace Outlet filter or gun filter is clogged Clean or replace filter Low voltage and or inadequate amprage Check electrical service Correct as required Hose size or length is too small or too long Increase hose size to minimize pressure drop through hose and or reduce hose length Pump chatters on up or down stroke Solvent has caused upper packing to swell Replace packing PowrTwin 4500 Major Components GAS MODELS GAS MODELS ITEM PART HONDA HONDA NO NO DESCRIPTION 448 650 448 658 1 235 107 Motor Pump Assembly 1 1 2 Hydraulic System 1 1 3 Cart Assembly 1
51. r lock 2 Shut off the power source 3 Close the orange handle shut off ball valve on the hydraulic pressure hose 4 Open the Pressure Bleed Valve by turning it counterclockwise at least three full turns 5 Disengage the gun trigger lock and hold trigger open until flow of material stops 6 Be certain to hold a metal part of the gun firmly to the side of a grounded metal container 7 Reset trigger safety to locked posi tion 4 Antes de lavar el sistema siempre quite la boquilla de rociadura y ajuste la presi n del l quido al valor m s bajo posible 5 Ajuste todas las conexiones antes de cada uso JAMAS supere 3000 libras 207 bar por pulga da cuadrada con esta unidad Aseg rese de que todas las mangueras conexiones articulaciones giratorias y dem s elementos accesorios est n en condiciones de tolerar las altas presiones que se presentan JAMAS exceda la clasificaci n de pre si n de cualquier componente del sistema 6 ADVERTENCIA La manguera de pintura puede presentar fugas como resultado del desgaste retorcimiento abuso etc Las fugas pueden inyectar l quido a trav s de la piel por lo que la manguera de pintura debe ser inspeccionada antes de cada uso JAMAS intente obturar la manguera con una parte de su cuerpo o con tela adhesiva o cualquier otro elemento improvisado No intente reparar una manguera de rociadura en cambio reempl cela con una manguera nueva conectada a tierra Utilice solamente
52. rials through the nylon fluid hose will build up a static electric charge which if discharged could ignite solvent vapors present and create an explosion FUELING WARNING Gasoline is extremely flammable and is explosive under certain conditions 1 ALWAYS turn the engine off before refueling 2 Refuel in a well ventilated area 3 Do not smoke or allow flames or sparks in the refueling area or where gasoline is stored 4 Do not overfill the fuel tank After refueling make sure the tank cap is closed properly and securely 5 Be careful not to spill fuel when refueling Spilled fuel or fuel vapor may ignite If any fuel is spilled make sure the area is dry before starting the engine 6 Avoid repeated or prolonged contact with skin or breathing of vapor KEEP OUT OF REACH OF CHILDREN Specifications Use automotive gasoline that has a pump octane number of 86 or higher or that has a research octane number of 91 or higher Unleaded fuel produces fewer engine and spark plug deposits and extends the life of exhaust system components Never use stale or contaminated gasoline or an oil gasoline mixture Avoid getting dirt dust or water in the fuel tank Use of a lower octane gasoline can cause persistent pinging or heavy spark knock a metallic rapping noise which if severe can lead to engine damage NOTE If spark knock or pinging occurs at a steady engine speed under normal load change brands of gasoline If spar
53. rod R WET CUP below with vise grip pliers AREA FOR 13 Thread Cylinder Head 11 down onto the Cylinder 23 and d PISTON LUBE then back off just enough to reassemble hydraulic fittings and Y FE Motor Tube 26 Tighten lock ring with spanner wrench to hold cylinder head in position 14 The Tee Assembly 27 and the Elbow 15 uses an O Ring 27a to seal on the O D of the Motor Tube 26 For installation of Elbow 15 see Page 32 The O D of the Motor Tube 26 should be free of scratches or sharp edges The lock nuts on these fit tings should be hand tightened then wrench tightened another half turn 15 Install O Ring 8 onto Cylinder Head Plug 7 Tighten N 235 050 MOTOR SERVICE KIT MINOR ITEM PART NO NO DESCRIPTION QUANTITY 2 141 007 O Ring 2 PEAK OF UPPER 3 325 005 Spring Trip 2 PACKINGS MUST 4 569 016 Ball SS 2 FACE UP N 441 152 Rin 441 a Greg ee PACKINGS MUST 9 858 811 Nut Flex Lock 1 FACE DOWN 12 431 032 O Ring 2 18 235 027 Seal Piston 1 19 235 026 O Ring 1 24 235 028 Seal Rod 1 TORQUE CONNECTING PIN ARRANGEMENT PISTON RETAINERS TO 75 FT LB 1095 N m USE BLUE LOCTITE LUBRICATE O RING TEFLON TAP SYPHON HOSE 24 PowrTwin 4500 Fluid Pump Service Instructions IMPORTANT USE OF NON SPEEFLO MANUFAC TURED SERVICE PARTS MAY VOID WARRANTY ASK FOR ORIGINAL PARTS MADE BY SPEEFLO FOR BEST SERVICES The 143 Series Pump should receive a routine servicing after approximately 1
54. s properly grounded Do not modify the plug provided if it will not fit the outlet have the proper outlet installed by a qualified electrician e This product is for use on a nominal 120 volt circuit and has a grounding plug that looks like the plug illustrated below e Make sure that the product is connected to an outlet having the same configuration as the plug No adapter should be used with this product EXTENSION CORDS Use only a 3 wire extension cord that has a 3 slot receptacle that will accept the plug on the pump Make sure your extension cord is in good condition When using an extension cord be sure to use one heavy enough to carry the current this pump will draw For lengths less than Use extension gauge 25 ft 7 5 meters 16 AWG 50 ft 15 meters 14 AWG 100 ft 30 meters 12 AWG 150 ft 45 meters 10 AWG An undersized cord will cause a drop in line voltage resulting in loss of power and overheating If in doubt use the next heavier gauge The smaller the gauge number the heavier the cord 8 ALWAYS keep the working area around the pump well ventilated Additionally the pump itself should be a minimum of 25 7 5m from the spray area If these instruc tions are not followed there is the possibility of fire or explosion with certain materials ALWAYS follow the coating or solvent manu facturer s safety precautions and warnings Never spray flammable material near open flames pilot lights or any source
55. ssure Range psi 400 3000 Pressure Range bar 28 207 Power Honda 4 0 hp 4 Stroke Single Cylinder Overhead Valve Engine With Oil Alert Fuel Capacity 0 66 US Gallons Approximately 3 hours run time Halogenated Solvent Compatible Yes Weight 139 Lbs 63 Kg Inlet Paint Filter 10 Mesh Rock Catcher Outlet Paint Filter 50 Mesh 18 in Pump Inlet 3 4 NPT F Pump Outlet 1 2 NPT F to Paint Filter Paint Filter Hose Connections 1 1 4 NPSM M 1 1 4 NPT F Plugged Dimensions 31 H 787 mm x 34 L 864 mm x 23 W 584 mm Fluid Pump Wetted Parts Electroless nickel plated ductile iron electroless nickel plated carbon steel proprietary Severe Service 500 hard chrome anti wear surface stainless steel tungsten carbide Teflon thiokol impregnated leather ultra high molecular weight polyethylene DC Electric Delivery GPM 1 1 LPM 4 2 Cycle Rate Gallon 87 Cycles per Minute Maximum 96 Maximum Tip Size 1 Gun 031 Maximum Tip Size 2 Guns 023 Maximum Tip Size 3 Guns 017 Pressure Range psi 400 3000 Pressure Range bar 28 207 Power 2 HP DC Motor 115V 16 AMP 230V 8 AMP Overload Protected Halogenated Solvent Compatible Yes Weight 159 Lbs 72 Kg Inlet Paint Filter 10 Mesh Rock Catcher Outlet Paint Filter 50 Mesh 18 in Pump Inlet 3 4 NPT F Pump Outlet 1 2 NPT F to Paint Filter Paint Filter Hose Connections 1 1 4 NPSM M 1 1 4 NPT F Plugged Dimensions 31 H 787 mm x 34 L
56. the tip is free of clogging WARNING THE FLOW FROM THE SPRAY TIP IS AT VERY HIGH PRESSURE CONTACT WITH ANY BODY PART MAY BE DANGEROUS DO NOT PLACE FINGER ON GUN OUTLET DO NOT POINT THE GUN AT ANY PERSON NEVER OPERATE THE SPRAY GUN WITHOUT THE PROPER TIP GUARD FIGURE 4 COLOR CHANGE CLEAN OUT CAUTION USE ONLY COMPATIBLE SOLVENTS WHEN CLEAN ING OUT OIL BASED ENAMELS LACQUERS COAL TAR AND EPOXIES CHECK WITH THE FLUID MANUFACTURER FOR A RECOMMENDED SOLVENT 1 Reduce pressure by turning the Pressure Adjustment Knob and the Pressure Bleed Valve on the bleed line counterclockwise Follow the Pressure Relief Procedure above The Pressure Bleed Valve should be turned counterclockwise at least three full turns 2 Pull syphon tube out of material container 3 Remove spray tip from gun Hold gun trigger open until material flow stops 4 Put syphon tube into wash solvent or water as applicable and operate pump slowly at low pressure until solvent flows freely from Pressure Bleed valve line 5 Close Pressure Bleed Valve and hold gun trigger open until sol vent flows freely from gun H solvent is not too dirty recirculate it by flowing gun stream back into solvent container Use additional clean solvent and repeat procedure if necessary 6 Check gun strainer screen and pump outlet filter screen daily Use 50 mesh screens with spray tip size 018 and larger Use 100 or 200 mesh screens with spray tip sizes 015 and smaller 7
57. ther UHMWPE Ball SS Piston Seat Cylinder Pump O Ring Ball Cage SS Ball SS Foot Valve Assembly 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 NOTE It is not necessary to overtighten foot valve and cylinder into pump block O Ring seals perform sealing function without excessive tightening Full thread engagement is sufficient The Foot Valve may be rotated back up to 1 2 turn from full engage ment for convenient hose position For syphon hose attachment it is critically important that the threads of the syphon hose fit snugly into the foot valve with the hose assembly couplings Teflon taped and sealed to prevent air leakage CONNECTING PIN ARRANGEMENT 107 501 SERVICE KIT MAJOR PUMP ITEM PART NO NO DESCRIPTION QUANTITY 107 051 Service Kit Pump 1 6 107 029 Displacement Rod 1 11 107 936 Pump Cylinder 1 107 051 SERVICE KIT MINOR PUMP ITEM PART NO NO DESCRIPTION QUANTITY 1 143 019 Retainer Ring 1 3 106 015 O Ring Teflon 4 106 002 Packing Set Leather UHMWPE 7 106 116 Sleeve 8A 106 002 Packing Set Leather UHMWPE 9 569 021 Ball SS 12 106 014 O Ring 14 138 340 Ball SS 426 051 Sealant Loctite 753 024 Sealant Tape Teflon sch sch sch DYD 26 Inlet Accessories 840 211 BLEED LINE ASSEMBLY WITH VALVE E OSES an d Va ves d NO DESCRIPTION QUANTITY 1 944 620 Bleed Valve 1 2 103 111 Bleed Line Assembly 1 3 539 078 Hose Assembly 1 4 103 117 Tube 1 944 620 B
58. turn Valve Ball Hose Assembly Pressure Elbow O Ring Screw HH Washer Lock Lug Ground Washer Lock Screw HH Plug Screw HH Cap Filler w Dipstick Fitting Screw Thumb Nut Acorn Retainer Mounting Plate Spacer Filter Hydraulic Hydraulic By Pass Nut Clinch Bolt Tap Shield for models 448 657 and 448 658 ONLY TORQUE AND SEALANT GUIDE INSTRUCTIONS Use Hydraulic Sealant Use Blue Loctite on threads Use Blue Loctite on threads Torque to 8 FT LBS 117 N m Torque to 8 FT LBS 117 N m Use Hydraulic Sealant Use Hydraulic Sealant Use Hydraulic Sealant Torque to 20 FT LBS 293 N m Torque to 15 FT LBS 219 N m Torque to 15 FT LBS 219 N m Use Hydraulic Sealant Torque to 15 FT LBS 219 N m co m ND POP ND O Al sch dl ss sch dd sch so dd tt O OK PowrTwin 4500 Hydraulic Motor TORQUE FLEX LOCKNUT TO 10 FT LB 146 N m USE BLUE LOCTITE USE BLUE LOCTITE ON LOCK RING USE HYDRAULIC SEALANT SEAL LIP MUST FACE UP ATAN Fe T F a ang L H 1 A a Pe lan ins dans Su pat ta Ge ata et aed TORQUE HED PLUG TO15 FT LB 219 N m DO NOT OVERTIGHTEN O RING SEAL TORQUE TRIP RETAINERS N m DO NOT OVERTIGHTEN O RING SEAL TORQUE PISTON RETAINERS TO 75 FT LB 1095 N m USE RED LOCTITE SEAL LIP MUST FACE DOWN NOTE VALVE ROD ASSEMBLY IS FACTORY SET AND PERMA
59. u un technicien de service comp tent si vous ne comprenez pas parfaitement les instructions de mise a la terre ou si vous ne pouvez affirmer avec certitude que le produit est d ment mis a la terre Ne modifiez pas la fiche fournie si elle ne rentre pas dans la prise faites poser la prise appropri e par un lectricien comp tent e Ce produit est destin a tre utilis sur un circuit a tension nominale de 120 volts et a une fiche de terre qui ressemble a la fiche illustr e ci apres e S assurer que le produit est branch sur une prise ayant la m me configuration que la fiche Aucun adaptateur ne doit tre utilis avec ce produit CORDONS DE RALLONGE Utilisez uniquement un cordon de rallonge a trois fils pourvu d une fiche de mise a la terre a trois lames et une prise a trois fentes qui acceptera la fiche de la pompe Assurez vous que votre cordon de rallonge est en bon tat Lorsque vous utilisez un cordon de rallonge veillez a en utiliser un suffisamment puissant pour transporter le courant que consommera cette pompe Pour les longueurs de moins de Utilisez une rallonge de cali bre 7 6 m 16 AWG 15 2 m 14 AWG 30 4 m 12 AWG 45 7 m 10 AWG Un cordon sous calibr provoquera une chute de tension secteur ayant pour cons quences une perte de puissance et une surchauffe En cas de doute utilisez le calibre imm diatement plus puissant Plus le num ro de calibre est bas plus le cordon est puissant 8 Le moteur
60. ury from any equipment the engine may be used to operate 4 Know how to stop the engine quickly and understand the oper ation of all controls Never permit anyone to operate the engine without proper instructions 5 Gasoline is extremely flammable and is explosive under certain conditions IT gt TRS cm 6 Refuel in a well ventilated area with the engine stopped Do not smoke or allow flames or sparks in the refueling area or where gaso line is stored 7 Do not overfill the fuel tank After refueling make sure the tank cap is closed properly and securely 8 Be careful not to spill fuel when refueling Fuel vapor or spilled fuel may ignite If any fuel is spilled make sure the area is dry before starting the engine 9 Never run the engine in an enclosed or confined area Exhaust contains poisonous carbon monoxide gas exposure may cause loss of consciousness and may lead to death 10 The muffler becomes very hot during operation and remains hot for a while after stopping the engine Be careful not to touch the muffler while it is hot To avoid severe burns or fire hazards let the engine cool before transporting it or storing it indoors 11 Never ship transport unit with gasoline in tank DO NOT USE EQUIPMENT BEFORE READING THIS SECTION WARNING HIGH PRESSURE SPRAY CAN CAUSE SERIOUS INJURY Maximum Working Pressure 3000 psi 207 bar An airless spray gun requires that fluid be introduced to it at
61. utton 4 590 504 Sleeve 5 590 506 Washer 6 856 921 Screw 7 856 002 Washer 8 449 120 Spacer 9 590 503 Axle 10 449 102 Motor Pump Bracket i DN 862 002 862 444 Washer Lock Screw QUANTITY 1 NN H A D ND LK hi 20 ITEM NO 13 14 15 16 17 18 19 20 21 22 23 CART ASSEMBLY Continued PART NO 870 004 570 010 670 109 449 145 590 525 448 203 858 636 858 002 862 001 862 411 449 187 DESCRIPTION Washer Key Cotter Wheel Spacer Frame Belt Guard Assembly Screw 2 Washer Lock 2 Washer Flat 1 Nut 1 Clip 1 QUANTITY 2 gt N N PowrTwin 4500 Hydraulic System ITEM z o OO Y Y OD O O1 P W D PART NO 420 250 448 126 431 042 192 228 448 243 448 500 448 492 448 237 860 520 449 604 859 001 858 621 858 624 449 605 112 208 472 500 448 208 449 602 862 411 862 001 448 232 448 213 941 555 448 235 192 050 325 031 858 636 858 002 101 205 862 002 862 493 227 027 862 480 335 010 449 621 862 438 862 402 449 107 449 135 449 610 449 609 858 609 862 496 448 242 DESCRIPTION QUANTITY Tubing Teflon Hose Clamp Connector Tube Elbow Adjustment Knob Pump Hydraulic Key Pump 125 x 125 x 1 Pulley Fan Assembly Set Screw Cover Tank Washer Screw Socket Screw Gasket Tank Nipple Elbow Street Screen Inlet Tank Hydraulic Nut Flex Lock Washer Flat Brace Belt Guard Hose Assembly Re
62. ve spring guards NEVER use less than 50 15 2m of hose with this unit 7 Be sure that the airless equipment being used and the object being sprayed are prop erly grounded to prevent static discharge or sparks which could cause fire or explosion WARNING ALWAYS hold the gun against metal container when flushing system with tip removed to prevent static discharge CAU TION To reduce the risk of electrical shock do not expose to rain Store indoors GROUNDING INSTRUCTIONS This prod uct should be grounded In the event of an electrical short circuit grounding reduces the risk of electric shock by providing an escape GROUNDED OUTLET BOX GROUNDED OUTLET GROUNDING PIN wire for the electric current This product is equipped with a cord having a grounding wire with an appropriate grounding plug The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances DANGER Improper installation of the grounding plug can result in a risk of electric shock If repair or replacement of the cord or 5 plug is necessary do not connect the ground ing wire to either flat blade terminal The wire with insulation having an outer surface that is green with or without yellow stripes is the grounding wire Check with a qualified electri Cian or serviceman if the grounding instruc tions are not completely understood or if in doubt as to whether the product i

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