Counter Electric Carbonated & Non- Carbonated Post
Contents
1. 1 creatine ma ENIES 10 A HATER STAY 945 SE COREE 10 5009966 0 1 Connect CO supply to the CO inlet at the CED Unit 2 Open pressure relief valve Red arm should be in the upright position 3 Turn water supply on and fill the carbonator tank until water can be seen coming out the pressure relief valve 4 Close the pressure relief valve 5 Activate a dispensing valve until a good flow of plain water is established 6 Check for water leaks 7 Turn on the CO bottle and adjust the regulator to 75 psi 8 Activate a valve until all the water has been forced out of the system by the COS 9 Check for any leaks 10 Connect the power to the carbonator 11 Operate the valves until the carbonator cycles several times and there is a good flow of carbonated water from each valve CED Unit with External Carbonato 1 Connect CO supply to the CO inlet on the carbonator tank 2 Connect carbonated water outlet line to the dispensing system To avoid contamination of potable liquids do not connect copper tubing or fittings between the discharge fitting on the carbonator and the dispensing valve 3 Open pressure relief valve Red arm should be in the upright position CED Carbonated amp Non Carbonated Post Mix Dispensers 4 Turn water supply on and fill the carbonator tank until water can be seen coming out the pressure relief valve 10 Chec2. 2 Install drain pan in position on the CED Unit then place grid in the drain pan 3 Route lower end of drain pan hose to a permanent drain and connect CED Carbonated amp Non Carbonated Post Mix Dispensers connecting Water Source Line CED Unit with Internal Carbonator to the CED Unit Internal Carbonator Connect plain water source line to the CED Unit at the plain water inlet line and the non carbonated water inlet External Carbonator Connect carbonated water source line from the external carbonator to the CED Unit at the carbonated water inlet line Connect plain water source line to the CED Unit at the non carbonated water inlet line Noncarbonated Unit Connect plain water source lines to the CED Unit at the plain water inlet line and the non carbonated water inlet Connecting CO Source Line to the Unit Internal Carbonator Connect the CO source line to the CED Unit at the CO inlet line Connecting Syrup Source Lines to All CED Units Connect syrup source lines to the CED Unit at the corresponding syrup inlet lines Syrup inlet line 1 will correspond with the right hand dispensing valve The valves are numbered in sequence from right to left SERVEND RECOMMENDED PLUMBING 060 40 METS APE D8 BARED FINES EWEPT CO MET POR ASSISTANCE CALL 041 245 7000 AIRASIA NGI MLA WATER SED Peer PAC TONY et TATA FE TL HT TS ET ren 2 0 A wi
3. connection of drains connection of plain water including a booster system if necessary syrup juice supplies possible adjustment of CO regulators filling water tank with water and plugging CED Unit power cord into an electrical outlet CED Carbonated amp Non Carbonated Post Mix Dispensers Note Before shipping storing or relocating this CED Unit the syrup systems must be sanitized and all sanitizing solution must be purged from the syrup systems All water must also be purged from the plain and carbonated water systems A freezing ambient environment will cause residual water in the CED Unit to freeze causing expansion of tubing and resulting in damage to internal components EQUIPMENT OVERVIEW Internal Cold Carbonator The CED 30 is a 6 valve unit set up to dispense a noncarbonated drink from the NO 3 dispensing valve The CED 40 is an 8 valve unit set up to dispense a noncarbonated drink from the No 4 and 5 valves The remaining dispensing valves on each unit are set to dispense carbonated beverages Refer to the instructions on page 21 22 to convert a valve from carbonated to non carbonated or non carbonated to carbonated A CO cylinder delivers carbon dioxide 002 gas through adjustable CO regulator to the syrup BIB pump and also to an internal carbonator Plain water also enters the internal Carbonated Units carbonator tank and is carbonated by the regulated 0092 gas pressure When a dispensing valve is op
4. Selecting Location The CED Unit may be island mounted or installed on a front or rear counter Locate the CED Unit so the following requirements are satisfied Unit is for indoor use only 1 Unit must be installed near a properly grounded electrical outlet with proper electrical requirements fused at 20 amps slow blow or circuit connected through an equivalent HACR circuit breaker with ELCB 97501 REFER TO UNIT NAMEPLATE FOR THE REQUIRED POWER CIRCUIT OPERATING VOLTAGE Hz AND THE MINIMUM CIRCUIT AMPACITY OF THE UNIT No other electrical equipment should be connected to this circuit ALL ELECTRICAL WIRING MUST CONFORM TO NATIONAL AND LOCAL ELECTRICAL CODES MAIN PLUG MUST BE ACCESSIBLE FOR DISCONNECTION The key switch is able to be mounted on either side of the CED Unit When the location for the CED Unit is selected make sure the key switch is mounted where it will be most accessible 2 Aminimum of 15 inches clearance must be maintained above the CED Unit to the nearest obstruction shelf cupboard ceiling etc and 4 inches clearance between back side of the Unit and the wall and 12 each side of wall Unit has top air outlet and is to remain free of all objects Do not place anything on top of the CED Unit The rear grill of the CED Unit must be unobstructed to allow air to enter the hood 3 Place CED Unit close to a permanent drain in order to route the drain pan hose to the permanent drain Water tank overfl
5. j i k 3 3 3 Fi o Tap Water 50 psi sti Syrup Pump ll Tap Water 50 psi C3 3 gt 3 4 Cc Oz Cylinder 5010867 0 The internal carbonator in the post mix system has two inlets and one outlet connection The internal carbonator is pre plumbed at the factory The inlets for CO2 and water are located behind the splash panel There are two inlets for water and one inlet for COS If you have questions refer to the plumbing diagram on your equipment The outlet of the syrup supply either BIB pump or Figal tank connects to the appropriate syrup inlet fitting The syrup flows through the ice bath to be chilled on its way to the valves The water flows through the ice bath to the internal carbonator then back through the ice bath chilling the carbonated water on its way to the valves When both fluids leave the beverage valve they are mixed in the nozzle of the valve Out comes a properly cooled properly ratioed soft drink When starting a new beverage system of either type be sure the electrically operated valves are turned off Assure all connections are made turn the water supply on to the dispenser Open CO tank valve and set all pressures Turn the refrigeration on and allow the refrigeration coils to fill with ice After the beverage has achieved a 40 degree F temperature the ratio of the syrup to water brix on a post mix system may then be set CED Carbonated amp Non Carbonated Post Mix Dispensers
6. check the resistance between probes 5 and 7 and between 6 amp 7 The refrigeration unit will start when a resistance less than 45K ohms is detected across probes 5 amp 7 The refrigeration unit will stop when the ice bank covers all the probes which will create a resistance greater than 85K ohms between probes 6 amp 7 If the probe registers the proper resistance and the CED won t refrigerate or freezes solid replace the control module If the probe does not register the proper resistance replace the probe and the ice bank control module The ice bank control module is mounted in the control box on the refrigeration deck It may be replaced without removing the probe from the water bath The ice bank control probe may be accessed by removing the carbonator deck The probe can be thawed and removed without removing the refrigeration deck from the CED Unit CED Carbonated amp Non Carbonated Post Mix Dispensers CONDITION INVESTIGATION CHECK CORRECTION Water only dispensing No pressure Regulators out of Check adjust regulator s adjustment Defective regulator s Check repair replace regulators CO line pinched kinked or Check repair replace COz line obstructed dispensing or reset breaker Replace water filter Check clean replace pump strainer Check for frozen water line Internal Defective carbonator Check repair replace carbonator pump Syrup only dispensing 115 sodaA vater Defective ice bank control Replace ice
7. household bleach 5 25 Cl Na 0 concentration with two gallons of tap water The mixture should supply 200 PPM of available CED Carbonated amp Non Carbonated Post Mix Dispensers chlorine Remove the cap located opposite the tubing connection on the bag in box connector Place bag in box connector in rinse bucket step 2A Draw clean tap water through the system and out the beverage valve until all syrup is flushed from the system Place bag in box connector in the detergent bucket step 2B Draw detergent solution through the system and out the beverage valve for 2 minutes Then allow the remaining detergent to stay in the system for 5 minutes Remove the valve nozzle and diffuser as described in the daily cleaning instructions Using a clean cloth or a soft brush scrub the nozzle the diffuser the bottom of the dispensing valve and the cup lever if applicable Place the valve diffuser and nozzle in sanitizing solution for 20 minutes then replace them on the beverage valve Place bag in box connector in the sanitizing bucket step 2C Draw sanitizing solution through the system and out the valve for 5 minutes Allow the sanitizing solution to remain in the system for a minimum of 20 minutes Place the bag in box connector in the rinse bucket step 2A Draw clean rinse water through the system and out the valve for 2 minutes flushing the sanitizing solution from the system 10 Repeat S
8. two minutes to flush the sanitizing solution from the system 3 Connect rinse tank to the syrup line Draw clean rinse water through the valve until syrup is flushed from the system 8 Repeat Step 6 and Step 7 9 Reconnect syrup lines 4 Connect detergent tank to the syrup line and CED Carbonated amp Non Carbonated Post Mix Dispensers CARBONATED NON CARBONATED CONVERSION JUUU 187 17 13 Jin D ten CH 93 1 NO 6 140 5 NO 4 NO 3 NO 2 NO FIVE VALVES CARB NO 4 VALVE NON CARB lt to Change a valve from carbonated to non carbonated 1 Turn off the water and COztothe CED Unit 2 Disconnect the syrup box to the valve you want to change 3 Bleed the pressure from the valve 4 Remove the plug from the back of the John Guest Y fitting on the non carbonated water line behind valve 4 5 Remove the plug from the back of the John Guest Y fitting on the carbonated water line behind valve 3 6 Install the stainless steel U tube between the 2 John Guest Y fittings 7 Remove the carbonated water supply line from the back of the John Guest Y fitting behind valve 3 8 Install a plug into the Y fitting 9 Install a John Guest union and plug on the carbonated water supply line that was removed from the Y fitting 10 Turn on the water and 00210 the CED Unit 11 Follow the sanitizing instructions to clean the old syrup from the line 12 Hook up a fresh box of the syru
9. will cause injury if hands are in the way DAILY CHECK LIST FOR THE OPERATOR Check CO supply If CO supply is low an arrow on the primary regulator gauge will pint to a shaded area that reads Low CO or Change CO Cylinder Check Syrup supply Clean drain pan grid and splash panel See daily cleaning instructions on page 18 O Clean the valve nozzles and diffusers See daily cleaning instructions on page 18 CED Carbonated amp Non Carbonated Post Mix Dispensers IMPORTANT TO THE USER OF THIS SERVICE MANUAL THIS MANUAL IS A GUIDE FOR INSTALLING THIS EQUIPMENT REFER TO THE TABLE OF CONTENTS FOR PAGE LOCATION FOR DETAILED INFORMATION PERTAINING TO QUESTIONS THAT ARISE DURING INSTALLATION AND START UP OF THIS EQUIPMENT OVERVIEW CED SERIES BEVERAGE DISPENSERS This section gives the Counter Electric Unit description theory of operation and service data for the 6 and 8 flavor Post Mix Dispensers hereafter referred to as CED Units ounter Electric Description The CED Units are small compact chillers with a high impact and corrosion resistant stainless steel housing and may be island mounted or installed on a front or rear counter The refrigeration assemblies are the drop in type that can be removed for service and maintenance Adjustable syrup flow regulators located on the dispensing valves are easily accessible to control the Water to Syrup Ratio Termed Brix of the dispensed product All C
10. Cleaning Periodic Sanitizing of the Beverage System Bag in Box Sanitizing Figal Sanitizing CARBONATED NON CARBONATED CONVERSION INSTRUCTIONS ant 0 CON 10 10 11 12 12 13 13 13 13 13 13 14 15 16 18 18 18 18 20 21 CED Carbonated amp Non Carbonated Post Mix Dispensers WIRING DIAGRAMS 23 TROUBLESHOOTING GUIDE 25 Warm Drinks 25 No Water Syrup or Gas Dispensing 25 Water Only Dispensing 26 Syrup and CO Only Dispensing 26 Syrup Only Dispensing 26 Syrup and Plain Water Only Dispensing 26 One Valve Will Not Dispense Anything 26 Beverage Dispensed is Too Sweet 26 Beverage is not Sweet Enough 26 Drinks are Foaming 26 CED Carbonated amp Non Carbonated Post Mix Dispensers FOREWORD SerVend developed this manual as a reference guide for the owner operator service agent and installer of this equipment Please read this manual before installation or operation of the machine Consult the troubleshooting guide within this manual for service assistance If you cannot correct the service problem call your SerVend Service Agent or Distributor Always have your model and serial number available when you call Your Service Agent Service Agent Telephone Number Model Number Serial Number The model and serial numbers are located on the right side of the dispenser just behind the drainpan Installation Date Your Local SerVend Distributor Distributor Telephone Number A quali
11. ED Units have electric dispensing valves D Unit with Internal Cold Carbonator This CED Unit is equipped with a 1 3 H P refrigeration assembly and has a built in cold carbonator The carbonator is located on the deck of the CED Unit under the bonnet The carbonator tank is located within the water tank Installation requirements for operation are Placement of CED Unit on a countertop making sure the unit is level installation of loose shipped parts connection of drains connection of plain water and syrup supplies adjustment of CO regulators fill water tank with water and plug CED Unit power cord into an electrical outlet External Carbonator Uni Requires Connection to a Remote Carbonator This CED Unit is equipped with a 1 3 H P refrigeration assembly and requires connection to an external Carbonator Installation requirements for operation are Placement of CED Unit on a countertop making sure the unit is level installation of loose shipped parts connection of drain connection of external carbonator connection of plain water and syrup supplies adjustment of CO regulators fill water tank with water and plug CED Unit power cord into an electrical outlet Non Carbonated CED Uni This CED Unit is the same as the external carbonator unit except no carbonator is required Installation requirements for operation are Placement of CED Unit on a countertop making sure it is level installation of loose shipped parts
12. IC Counter Electr Carbonated amp Non Carbonated Post Dispensers CED 30 6 valve and CED 40 Ice amp Beverage Systems IX 8 valve a oO Q E cS 52 g Se 2 n Inc ional SerVend Internat 2100 Future Drive 1868 812 246 7000 800 367 4233 Sellersburg IN 47172 Phone 812 246 9922 www servend com Fax Web Site Qantowec 8 CED Carbonated amp Non Carbonated Post Mix Dispensers ABLE OF CONTENTS Foreword Warranty Information Safety Instructions Daily Checklist for the Operator OVERVIEW CED SERIES BEVERAGE DISPENSERS Counter Electric Unit Description CED Unit with Internal Cold Carbonator External Carbonator Unit Non Carbonated Unit EQUIPMENT OVERVIEW Carbonated Units Non Carbonated Units EQUIPMENT INSTALLATION OVERVIEW BIB Installation Diagram Selecting Location Placing Unit in the Operating Position Fill Water Tank and Start Refrigeration System Incoming Water Supply Requirements Connecting the Drain Pan Hose Connecting the Water Source Line s to the Unit Connecting the CO source Line to the Unit Connecting the Syrup Source Lines to the Unit CED 30 AND CED 40 Unit with Internal Carbonator Unit with External Carbonator Non Carbonated Unit Equipment Installation Specifications CED 30 Equipment Installation Specifications CED 40 SANITIZING AND CLEANING Daily
13. ION ICE BANK ELECTRICAL SHOCY HAZARD PROBE DISCONNECT POWER MS138653 BEFORE SERVICING 671500 CED Carbonated amp Non Carbonated Post Mix Dispensers Hiring Diagram 220 volt 50 Hz 1 CONTROL BOX OM REFRIG SYSTEM 1 POWER SWITCH OFF DOM AGITATION MOTOR POWER SWITCH o 240 LTS BLACK TO 8 N mate Ry ti CARB os PROBE CARB 7 EEN 18745 CAUTION ICE BANK PROBE ELECTRICAL SHOCK HAZARD DISCONNECT POWER BEFORE SERVICING 148136653 6 15 00 CED Carbonated amp Non Carbonated Post Mix Dispensers TROUBLESHOOTING GUIDE CONDITION INVESTIGATION CHECK CORRECTION Warm drinks Is the compressor running Power switch off Move switch to on No position ee bankconol cheowreptace contol compressoroverioad checireptace overload a cneowreplacereley Compressor Check replace compressor Note A Itis important to remember that anytime the refrigeration system is opened the refrigerant should be recovered a new drier installed and the proper charge of refrigerant weighed into the refrigeration system ves No Agitation Check replace agitation motor Refrigerant level low Repair leak charge with refrigerant See note A above No water syrup or gas 115 there power to the unit No power Plug in unit or reset Is power coming through key Turn key switch on Ice bank control Check replace control erect Note B In order to check the ice bank control you must
14. ain pan and splash panel After cleaning rinse with clean warm water 3 Allow plenty of warm not hot tap water to run down the drain of the drain pan to remove any syrup residue that can clog the drain opening 4 Wash the grid then rinse with clean water Place the grid back in the drain pan 5 Wash al l exterior surfaces of the unit with warm water and a clean cloth Wipe again with a clean dry cloth 6 Remove the nozzles and diffusers from the dispensing valves 7 Clean both the nozzl es and the d iff users wi th soap and water to remove syrup residue then rinse with warm clean water 8 Replace the diffusers and the nozzles on the valves Periodic Sanitizing of the Dispenser Note Sanitize the dispenser at initial start up in addition to periodic sanitizing Bag in Box everage System Sanitizing for trained personnel only You will need Three clean empty five gallon buckets to be used for the rinse detergent and sanitizing buckets and a container to be placed under soda valves to carry away detergent and sanitizing agents which will be flushed through the valves 1 Disconnect the bag in box connectors 2 Prepare the following in three clean buckets A Rinse bucket fill bucket with clean tap water Refill as necessary B Detergent bucket mix approved beverage system cleaner with warm water as recommended C Sanitizing bucket mix a solution of 1 ounce of liquid unscented
15. ately 158 Ibs 71 8 kg Cabinet Stainless Steel Drain Single pre installed 3 4 PVC NPT drain fitting extends from the drain pan Service Beverage valves inlet connections drain connection and electrical components are front accessible Optimum Ambient Conditions are Between 50 and 95 F 10 C and 35 C CED Carbonated amp Non Carbonated Post Mix Dispensers EQUIPMENT INSTALLATION SPECIFICATIONS FOR CED SERIES DISPENSERS CED 40 Specifications Ps ver 64 CM Dimensions 25 114 W x 27 3 8 D x 28 114 H 63 1 cm Wx 69 53 cm D x 72 4 cm H Ice Bank Size Up to 40 Ibs 18 182 kg Valves Eight beverage valves Standard Voltage 120 60 1 6 foot 1 82m three wire cord and plug provided Fuse Size Minimum 15 amp Amperage 8 2 Operating amps Other voltage available 220 Volts 50 Hz 1 Ph Fuse Size Minimum 10 amp Amperage 4 5 Operating amps Compressor 1 3 HP Refrigerant R 134a See serial number plate for exact charge Ship Weight EC Approximately 160 lbs 72 7 kg IC Approximately 175 lbs 79 5 kg Cabinet Stainless Steel Drain Single pre installed 3 4 PVC NPT drain fitting extends from the drain pan Service Beverage valves inlet connections drain connection and electrical components are front accessible Optimum Ambient Conditions are Between 50 and 95 F 10 C and 35 C CED Carbonated amp Non Carbonated Post Mix Dispensers OPERATION All CED U
16. bank control See note B LOM ARB Syrup and plain water No pressure OutofC CX Install fresh tank only dispensing HP regulator out of Adjust HP regulator to the proper setting adjustment Defective HP regulator Check repair replace HP regulator CO line pinched kinked or obstructed One valve will not Is there power Broken wire or loose Replace repair wire or connector dispense anything to the valve connection Beverage dispensed Is the ratio brix is too sweet of the drink adjustment correct Insufficient soda flow due to Adjust COs pressure or change the tank low carbonator pressure leaks Obstruction in the water or Clean out the lines sane Beverage is not sweet 115 the ratio brix Flow control out of Adjust the flow control correct Soda flow too high due to Reset CO pressure or replace regulator Obstruction in syrup line Clean out the syrup line Drinks are foaming Are system Over carbonation Check CO supply Reset pressure or pressures replace regulator if necessary correct Dirty lines valves Clean sanitize entire system
17. bonated A CO cylinder delivers carbon dioxide CO2 gas through adjustable CO regulators to the syrup BIB pump and also to an external carbonator Plain water also enters the remote carbonator tank and is carbonated by the regulated CO gas pressure When a dispensing valve is opened CO pressure exerted within the syrup BIB pump propels syrup from the BIB through the CED Unit beverage coils and into the dispensing valve Carbonated water is forced from the carbonator tank by CO pressure which pushes carbonated water through the CED Unit cooling coils and into the dispensing valve Syrup and carbonated water meet simultaneously and mix at the nozzle of the dispensing valve resulting in a carbonated drink being dispensed A noncarbonated drink is dispensed in the same manner as a carbonated drink with the exception that plain water is substituted for carbonated The Carbonator is replenished when the carbonated water level inside the tank drops which in turn automatically starts the carbonator water pump When the water level inside the tank has been replenished carbonator water pump will stop Non Carbonated Units A CO cylinder delivers carbon dioxide COU Coils to the dispensing valve Syrup concentrate gas through adjustable CO regulators to the syrup juice BIB pump When a dispensing valve is activated pressure exerted upon the syrup BIB pump propels syrup concentrate from the BIB through the cooling coils and int
18. ened CO pressure exerted within the syrup BIB pump propels syrup from the BIB through the CED Unit beverage coils and into the dispensing valve Carbonated water is forced from the carbonator tank by CO pressure which pushes cold carbonated water into the dispensing valve resulting in a carbonated drink being dispensed A noncarbonated drink is dispensed in the same manner as a carbonated drink with the exception that plain water is substituted for carbonated The carbonator is replenished when the carbonated water level inside the tank drops which in turn automatically starts the carbonator FLOW DIAGRAM GEN It SIX VALVE UNIT WITH INTERNAL CARBONATOR ALINE LEGEND emm SYRUP PLAIN WATER CARB WATER ee a ee CED Carbonated amp Non Carbonated Post Mix Dispensers water pump When the water level inside the tank has been replenished carbonator water pump will stop External Carbonator The CED 30 is a 6 valve unit set up to dispense a noncarbonated drink from the No 3 dispensing valve The CED 40 is an 8 valve unit set up to dispense a noncarbonated drink from the No 4 and 5 valves The remaining dispensing valves on each unit are set to dispense carbonated beverages Refer to the instructions on page 21 22 to convert a valve from a carbonated to non carbonated or from non carbonated to car
19. fied service technician should perform installation and start up of this equipment UNPACKING AND INSPECTION Note The CED Unit was thoroughly inspected before leaving the factory Any damage or irregularities should be noted at the time of delivery or not later than 15 days from the date of delivery WARRANTY INFORMATION Consult your local SerVend Distributor for terms and conditions of your warranty Your warranty specifically excludes all beverage valve brixing general adjustments cleaning accessories and related servicing Your warranty card must be returned to SerVend to activate the warranty on this equipment If a warranty card is not returned the warranty period can begin when the equipment leaves the SerVend factory No equipment may be returned to SerVend without a written Return Goods Authorization RGA Equipment returned without an RGA will be refused at SerVend s dock and returned to the sender at the sender s expense Please contact your local SerVend distributorfor return procedures CED Carbonated amp Non Carbonated Post Mix Dispensers SAFETY INSTRUCTIONS Installation and start up of this equipment should be done by a qualified service technician Operation maintenance and cleaning information in this manual are provided for the user operator of the equipment oO Unplug unit before servicing or cleaning refrigeration deck Refrigeration deck contains parts that can move at any time and
20. k for any leaks 11 Plug in the carbonator 5 Close the pressure relief valve 12 Operate the valves until the carbonator cycles several times 6 Activate a dispensing valve until a good flow of plain water is established on Carbonated Unit 7 Check for water leaks 1 Open plain water inlet supply line shutoff valve Check for water leaks and tighten any 8 Turn on the CO bottle and adjust the loose connections regulator to 100 psi 2 Operate each dispensing valve until the system is flushed and water flows smoothly from each valve 9 Activate a valve unti al the water has been forced out of the system by the CO CED Carbonated amp Non Carbonated Post Mix Dispensers EQUIPMENT INSTALLATION SPECIFICATIONS FOR CED SERIES DISPENSERS CED 30 Specifications Dimensions 20 17TW x 27 3 8 D x 28 1 4 H 51 435 cm W x 69 53 cm D x 72 4 cm H Ice Bank Size 30 Ibs 13 636 kg Valves Six beverage valves Standard Voltage 120 60 1 6 foot 1 82m three wire cord and plug provided Fuse Size Minimum 15 amp Amperage 8 2 Operating amps Other voltage available 220 Volts 50 Hz 1 Ph Fuse Size Minimum 10 amp Amperage 4 5 Operating amps 20 V2 gt 5 1 cM UER 28 V4 718 CM 6 U4 27 3 8 059 CM 69 2 CM Compressor 1 3 HP Refrigerant R 134a See serial number plate for exact charge Ship Weight EC Approximately 143 Ibs 65 kg IC Approxim
21. nits Bag in Box BIB Start up All lines should be properly flushed and sanitized before starting the CED Unit Sanitizing instructions can be found beginning on page 18 of the Installation Manual 1 Connect each BIB connector to the appropriate BIB 2 Gradually adjust the secondary regulator to 45 psi Never run a BIB pump without the BIB installed as the pump could be damaged Set final secondary regulator pressure per pump manufacturer s guidelines for line size and the distance of the run 3 Operate each dispensing valve until the syrup flows smoothly from the valve Adjust Syrup to Water Ratio Brix of Dispensed Product 1 Adjust water flow rate on each dispensing valve to 2 5 ounces per second 2 Adjust dispensing valves for water to syrup ratio brix as recommended by the syrup distributor Install Decals Install decals provided with CED Unit on dispensing valve covers Clean Up Clean up all work areas Dispose of all packing material excess tubing and trash properly SANITIZING AND CLEANING Note Scheduled cleaning must be in compliance with local health codes This cleaning schedule is a recommendation Daily Cleaning Drain pan Grid Splash Panel Valve Nozzles D iff users 5 a You will need Warm clean water a mild nonabrasive soap and a clean cloth 1 Lift the grid and remove it from the drain pan 2 Using warm water mild soap and a clean cloth wash the dr
22. o fill the water tank would be to temporarily splice the incoming water line into the water tank drain hose turn on the water and fill the tank until water comes out the overflow drain Turn off the water and plug the water tank drain hose 3 Install plug in waterfill hole 4 Place CED Unit refrigeration system switch and the agitation switch located on the side of the control box in OFF position ON A UNIT WITH AN INTERNAL COLD CARBONATOR DISCONNECT THE POWER SUPPLY TO THE CARBONATOR AT THIS POINT OTHERWISE WATER PUMP DAMAGE WILL OCCUR WARNING CED Unit must be electrically grounded to avoid possible fatal electrical shock or serious injury to the operator Unit power cord is equipped with a three prong If a three hole grounded electrical outlet is not available use an approved method to ground the CED Unit Refrigeration System Start A Plug CED Unit power cord into an accessible properly grounded electrical outlet with B Place CED Unit refrigeration system switch and agitation switch located on the side of the control box in ON position Compressor condenser fan motor and agitator motor will start and begin forming an ice bank When a full ice bank has been formed the compressor and condenser fan motor will stop but the agitator motor will continue to operate circulating ice bath water in the water tank Turn the key switch to the ON position to check all beverage valves for operation Check for wa
23. o the dispensing valve Plain water enters the CED Unit and passes through the cooling and plain water meet simultaneously in the dispensing valve and mix at the nozzle resulting in a still noncarbonated drink being dispensed For noncarbonated BIB syrup s concentrate s to be delivered at ambient temperature refer to the conversion instructions for bypassing the cooling coil Equipment Installation Overview This section covers unpacking inspecting selecting location installing the Unit and preparing for operation 1 After the unit has been unpacked remove the keys The key will be needed to perform brixing of valves Hold onto the keys until such time to forward them to the respective owner operator Remove tape which secures grid in place in drain pan from grid and other packing material 2 Make sure all items are present and in good condition Loose shipped items in the carton include the drain kit parts S S U tube John Guest fitting and the instructions 3 Inspect CED Unit for any external damages CED Carbonated amp Non Carbonated Post Mix Dispensers BIB Installation Diagram NOTE Typical CED Cold shew the bane operlion of the Carbonation Beverage Dispensing System Overview Pressure Relief Valve Carbonator Tank 1 3 hp gph Post Chill Coil PY eee 141 Electronic Probes ator Coil fie Ba nk Carbonated Water Outlet Dispenser Countertop Non Carb I i
24. ow hose goes into the drain pan Placing Unit in the Operating Position CED Unit inlet supply lines power cord and drain pan hose must either be routed out of the CED Unit base back access hole or if island mounted through a hole cut in the countertop under the CED Unit Proceed to applicable installation procedure amp Remove the Bonnet by removing the two screws holding it in place Place the CED Unit in location on the countertop Route CED Unit inlet supply lines power cord and drain pan hose out of the base back access hole Area around inlet supply lines at flanged hole behind front access panel must be closed and sealed Place the CED Unit in location on the countertop flush with the countertop edge Mark CED Units center line on the edge of the countertop then move the CED Unit to one side Starting at the center line mark on the edge of the countertop measure back 12 inches for the location of a hole at least 4 inches to be cut into the countertop Cut at least a 4 inch hole in the countertop where indicated Place the CED Unit in position over the hole Route the inlet supply lines power cord and drain pan hose down through the hole in the countertop Install the line outlet plug provided with the CED Unit in the base back access hole The area around the inlet supply lines at the flanged hole behind the front access panel must be closed and sealed CED Carbonated amp Non Carbonated Post Mix Dis
25. p to be used 13 Set the valve to the proper ratio of syrup to water NON CARB LINE ARB MANIFOLD NON CARB U TUBE FOUR VALVES CARB NO 3 amp 4 VALVES NON CARB 7 dit TH Le b 2 11 8 m z NO 6 NO 5 NO 4 gt NO 3 NO 2 NO 1 FIVE VALVES CARB NO 4 VALVE NON CARB change a valve from non carbonated to carbonated Turn off the water and CO to the CED Unit Disconnect the syrup box to the valve you want to change Bleed the pressure from the valve Remove the John Guest union and plug from the carbonated water line that is stubbed out behind valve 4 Remove the plain water line from the John Guest Y fitting going into valve 4 Install the union and plug removed from the carbonated water line into the plain water line Insert the carbonated water line into the John Guest Y fitting behind the 4 valve Turn on the water and CO to the CED Unit Follow the sanitizing instructions to clean the old syrup from the line Hook up a fresh box of the syrup to be used Set the valve to the proper ratio of syrup to water RON gt _ 75 5 4 7 SIX VALVES CARB NO VALVES NON CARB CED Carbonated amp Non Carbonated Post Mix Dispensers iring Diagram 115 volt 60 1 REFRIG SYSTEM POWER SWITCH AGITATION MOTOR POWER SWITCH BLACK TO BLACI Pat RED TO RED A GREEN GND ae os C oa TANK CARS PUMP 22 BLACK AGK ver CAUT
26. pensers All CED Units To comply with National Sanitation Foundation NSF requirements within the United States the CED Unit base must be sealed to the countertop unless the optional 4 legs are installed see above All access holes to the base must be sealed If the 4 legs are installed proceed to step E otherwise proceed as follows to seal the CED Unit base A Tilt CED Unit up to expose bottom of base B Liberally apply silastic sealant such as Dow Corning RTV 731 or equivalent on the base bottom edges C Lower the CED Unit into operating position on the counter top to complete the seal of the base to the countertop Note Do not move CED Unit after positioning or the seal between the base and the countertop will be broken D Apply additional sealant around the bottom of the base The seal must be a minimum of 1 4 inch to prevent crevices and to ensure a complete seal E Close and seal all access holes to the inside of the CED Unit base ill Water Tank and Start Refrigeration stem 1 Make sure the plug in the water tank drain hose is secure 2 Remove the plug from the water fill hole located on the carbonator pump deck Fill the water tank with clean water until water flows out of the tank overflow Use a funnel if necessary Caution Be careful not to spill water on any electrical fitting or connection Do not use distilled water water fill hole Note An alternative method t
27. tep 8 and Step 9 11 Replace the plastic cap opposite the tubing connection on the bag in box connector 12 Reconnect the bag in box connector to the beverage syrup bag in box 13 Repeat the above steps for each beverage valve or follow this procedure with any number of valves concurrently CED Carbonated amp Non Carbonated Post Mix Dispensers Figal Beverage System Sanitizing 1 Prepare the following in three clean Figal draw detergent through the valve for 2 tanks minutes Then allow remaining detergent a Rinse tank fill with room temperature to stay in the system for 5 minutes water b Detergent tank mix approved beverage 5 Follow steps 6 and 7 in the bag in box system cleaner with warm water as sanitizing instructions to clean and sanitize directed the beverage valve nozzle and diffuser c Sanitizing tank mix a solution of 1 ounce of unscented household bleach 6 Connect sanitizing tank to the syrup line and 5 25 CI Na 0 concentration to two draw sanitizing solutions through the valve gallons of tap water The mixture should for 5 minutes Allow sanitizing solution to supply 200 PPM available chlorine remain in the system for a minimum of 20 minutes 2 Locate the Figal syrup tank for the circuit to be sanitized Remove both quick disconnects from the Figal syrup tank Rinse quick disconnects in warm tap water 7 Connect rinse tank to the syrup line Draw clean rinse water through the system for
28. ter syrup and CO leaks in the supply system Replace the bonnet with the two screws provided Recommended Beverage pour temperature should be maintained at a constant 40 F or below for optimum brixing value Time required to reach the proper temperature will be subject to water and ambient air temperatures Incoming Water Supply Requirements NOTE SerVend International Inc recommends that a water shutoff valve and water filter be installed in the incoming water supply line A SerVend Water Filter and Quick Disconnect Set are recommended The incoming water source to the equipment shall be installed with adequate backflow protection to comply with applicable Federal State and local codes Water pressure should be a minimum of 45 PSI or you will starve the pump of water and damage it The maximum water pressure should be 55 psi or you will affect the quality of the carbonation The carbonator pump should be located within 6 feet of a 172 inch water source A minimum 3 8 inch ID water line must be used Before connection the water source should be flushed of approximately 5 gallons of water to purge the system of any sediments especially in areas of new construction Connecting the Drain Pan Hose NOTE Connection of the drain pan hose to a permanent drain is recommended A drain pan hose routed to a waste container is not recommended due to sanitation problems 1 Connect drain pan hose to the nipple on the drain pan
Download Pdf Manuals
Related Search