Titanic uzytkownika 6_14 EN
Contents
1. 6 sec Next page table includes yellow parameters that can be changed in the controller with selected zone mode The mode is switched on in installation parameters avail able for boilers and installers manufacturers In case of problems While the change of maintenance parameters the Password info is displayed as last Enter into installer parameters is possible when special code installer password is written Improper change in installation parameters can interfere proper operations of a boiler or stop it MAINTENENCE AND INSTALLATION MANUAL 7 Instruction manual TITANIC controller version 6 142. off results in switching off the pump after shorting the input of room thermostat Excessive time of switching off can be a reason of immediate temperature jump in a room too low time of switching off re sults in room overheating This is experience based parameter If the boiler temperature shall increase more than required temperature while loading hot service water container central heating pump shall be switched on for 2 minutes every time period configured in the parameter Time of pump switching off to avoid temperature rise in central heating circulation at the moment of loading hot service water container Central heating pump shall be switched off for 2 minutes every 5 minutes time of central heating pump switching off is factory configured for 5 minutes switch off function of a container of hot service water is inactive Manufacturing setting 10 Priority Pump type winter for hot service water switch on function of a priority of hot service water is ac container tive central heating pump is switched off while loading a con tainer of hot service water Mode spring autumn With room thermostat connected The amount of boiler temperature reduction after shorting room thermostat input Excessive temperature reduction of a boiler while the opera tions of room thermostat can be a reason of flue gas spraying irregular operation of a boiler and deposition of sediments on boiler wall
3. off switch on tainer 13 Decrease of boiler temperature 0 C 00 60 C operations with room thermostat Instruction manual TITANIC controller version 6 14 2 Operation with a room thermostat The TITANIC controller can be connected with the room thermostat of any manufacturer room controller fitted with a potential free relay output Room temperature lower than the set on the thermostat open contacts of room thermostat controller performs a normal duty cycle as if the thermostat was not connected blower and feeder work according to the relevant settings central heating pump operates above the temperature of the central heating pump activation Room temperature reached The room thermostat contacts are closed letter T lit on the panel The boiler temperature drops by the value set in the parameter Boiler temperature reduction Central heating pump operates according to the parameter Boiler temperature reduc tion if there is demand for hot service water need to activate the pump charging the hot service water container the boiler temperature will be increased according to the setting of the parameters H S W setting H S W surplus Disconnect the controller from the mains voltage Unscrew the lid of the controller Screw 2 cable wires to the described room thermostat connector in the TITANIC controller There is a cutout in the casing and you should cut the sticker in this place
4. to screw the controller cas ing Screw the other side of the wires to the corresponding connectors of the room thermo stat Operation with a remote control panel PILOT R You can connect the remote control panel PILOT R manufactured by PPHU ProND to the TITANIC controller If the remote control panel is working in a mode of boiler temperature control the letter K is lit on the TITANIC controller and if it works in a mode of room temperature control then the letter P is lit on the TITANIC controller During the Room temperature control two statuses are possible The room temperature is less than one set on PILOTR controller performs normal duty cycle blower and feeder work according to the relevant settings central heating pump runs above the temperature of the central heating pump acti vation Room temperature reached boiler temperature drops according to the description given in the PILOT R service manual central heating pump runs according to the description given in the PILOT R service man ual if there is demand for hot service water need to activate the pump charging the hot service water container the boiler temperature will be increased according to the setting of the parameters H S W setting H S W surplus Depending on the control panel used there are different ways to control the TITANIC control ler Detailed instructions and the description of the parameters are available complet
5. Change in pump operation modes NO HSW gt WINTER gt SPRING AUTUMN gt SUMMER Depending on how you connect the central heating system year season and demand for hot service water the four modes of operation of central heating and hot service water pumps are possible 1 Only central heating pump no HSW pump factory setting Only the central heating pump is running which is activated at the temperature preset in the service parameters Set the parameter H S W setting liable for H S W to off While changing the H S W setting parameter depress the button and hold down until the display shows off 2 WINTER MODE Central heating pump and H S W pump Set the Central heating pump activation temperature parameter to 35 C usually it is set to a value of 35 C 45 C Set the H S W setting parameter liable for H S W to such a value to which the water in the H S W container must be heated eg 50 C Central heating and hot service water pumps are working in parallel during the container charging H S W priority switched off the parameter H S W container priority is set to off 3 SPRING AUTUMN MODE H S W Priority At the time of H S W heating the central heating pump is switched off Set the parameter H S W container priority in the service parameter to on 4 SUMMER MODE Only H S W pump boiler is used only yo heat the water in the H S W container Only the H S W pump is in service Set the Central heating pu
6. TOMATIC mode P 6 sec pushing enters into the configuration of parameters of the controller operations m In MANUAL mode pushing the button results in switching on switching off the feeder In STOP or AUTOMAITC mode the button is intended to implement changes of the parame ters Reading In the configuration to reduce the parameter values SE In MANUAL mode pushing the button results in switching on switching off central heating pump In STOP or AUTOMATIC mode the button is intended to implement changes of the parameters Reading In the configuration to increase the parameter values In MANUAL mode pushing the button results in switching on switching off the blower VA Switches between modes STOP gt MANUAL gt AUTOMATIC 6 sec switch pro Wyj ciel ceeding to STOP mode Process on front panel S gt R gt A e Qwucnawa Blower operations signalling Signalling of the operation of hot service water pump pump loading the container of hot service Q Pomra cwu water boiler Qpomraco Sygnalizacja pracy pompy C O Qpopanik Sygnalizacja pracy podajnika Return to factory settings of configuration maintenance parameters Switch off the controller Keeping the button pushed switch off the controller The information shall be displayed Go to previous setting Pushing P results in the retur
7. d control Got S ain setting a boiler temperature according to weather compen mame izri4 fea ese sated profile Temperature setting of a boiler is configured ed on the basis of outside temperature and programmed heat elles Oe elec curve Additional sensor of outside temperature is re P a RAY quired Stop poeme Romas wssrtonna Kat Waeebinece Conteh 4 weather control zones Giaa oren Shey pate setting a boiler temperature according to weather compen manc ALRI ME SE Pae sated profile Temperature setting of a boiler is configured ae ean ees on the basis of outside temperature and programmed heat i A L RE curve The temperature setting of a boiler is changed due O P i l lolt le b to temperature corrections in the parameters Central Heating Correction and Hot Ser vice Water Correction in determined time of changes activation Time of zone activa tion Additional sensor of outside temperature is required Abbreviations description used for the selection of required temperature 2 4 Np Temperature setting calculated from heat curve Nu Temperature setting configured in the parameter Boiler setting Tk Current temperature of the boiler Ns Setting of boiler temperature calculated with regard of all corrections and re duction from the thermostat or PILOT R Ns Nu or Np clock correction reduced from the thermostat or PILOT R r In
8. d to the fuel combustion on a retort intensity red and fuming fire informs that the air access is too low bright and white fire informs that the air access is too large proper fire is in the situation when we see clear intensively yellow flame spreading not only upwards but also to the sides Heat residuals shall be on the retort collar but fall from the retort only ash shall fall Eco pea coal shall be fired only on the retort however not inside of it Burnt opening crater in a retort shall inform on too large air stream Excessive air stream cools the boiler down and results in the performance drop Adopting the power of air airflow to the furnace is pos sible due to Blower performance setting Process 12 is max airflow power Reducing airflow power often results in boiler cost effectiveness increase The process shall be chosen prior to furnace observing in HEATING phase the process shall be reduced or increased to ob tain intensely yellow colour of a flame In MAINTAINING phase when a boiler reached required temperature the amount of generated heat is reduced to the minimum value that is the amount re quired for firing maintaining fuel firing The fan in this phase of operations is switch on in cycles Maintaining intervals to Blowthrough time In MAINTAINING phase the feeder is activated every determined blowthrough it is configured in the parameter Delivering multiplicity in maintaining For example
9. e hot service AAA w A Wyisciel button switches to programming mode of maintenance parame Instruction manual TITANIC controller version 6 14 The description of installation parameters and its effect on a boiler operation Parameter s name Description Above the temperature central heating pump is active all the time except for setting the priority of hot service water the us age of room thermostat or remote control panel Switching off 8 Temperature of the pump is in the temperature of 5 C lower than switching on central heating _ temperature setting pump voltage sup switch off switching off central heating pump Pumps mode ply lukewarm While summer season when the boiler of central heating is used only for hot service water heating the central heating pump shall be engaged Temperature of central heat ing pump voltage supply configure at switch off With room thermostat connected the parameter describes the time for central heating pump switching off at the moment of shorting the input of room ther mostat that is upon reaching required temperature on room 9 Time of central thermostat heating pump switch The controller starts the pump every time configured in the pa ing off operations rameter every 30 seconds Setting the parameter to switch with room thermo on results in continuous operations of central heating pump stat Setting the parameter switch
10. e with a remote control panel To connect the control panel use four central lines coming out of the controller Connecting the other lines may damage the controller To make connection use RJ12 connectors crimped on the 4 wire round or flat telephone cable wire The cable and connectors crimped on it are delivered with each control panel Unscrew the cover of the controller Insert the cable with the crimped RJ12 plug to RJ12 socket Pass the cable through the cutout in the back of the controller ll Instruction manual TITANIC controller version Control panel depending on required temperature Depending on the parameter Selection of required temperature configured in installation parameters various arrangement view of inscriptions shall be visible on control panel 1 only the setting TITANIC temperature control of the boiler according to value con figured in boiler setting value eee a o Al O Ph t leltl 24 2 setting zones TSE temperature control of the boiler according to value con Ss A figured in boiler setting parameter correction of tem MAME F349 RI Buse SE perature in parameters Central Heating Correction and Hot Qe ee ete Service Water Correction in determined time of changes O pI I I F BA activation Time of zone switching off a 3 weather compensate
11. ed to contact the controller manufacturer contact data on 1 page of the manual Entry to maintaining parameters programming cosa Sasa es ee 1 Switch on the controller with power switch 0 1 or O mame Res walaczons iSe Titanic tlok lt slimak gt 2 Keeping P Dutton pushed switches on the con ae To troller power switch 0 1 or 1 Ril lel le 24 3 If the info Configuration release button occurs wns aa erji n l lo ee Release button O and P eee on 2uracia cS E Puke oem Gane Doe mau OPS a A First of set parameters shall occur F Temperature of central heating pump power up Next click of P results in switching to next parame pon CO oC ter Orouacwi O Keeping P button pushed O a switches to next parameter After this parameter choice changes in the value are conducted with and buttons increase mranie Tome POMPEJ eane Oa e reduce Z j arane e Keeping P pushed for 6 seconds saves changes If the button is not pushed for 6 seconds the exit from the controller after 2 minutes from programming mode rame without setting changes i Opowracwu Qroupaco Conan DMUCHAWA List of all maintaining parameters that can be changed cp Pay Exit with saving ae d keeping button pushed for is included in 2 page
12. for Delivering multiplicity in maintaining 3 feeder is activated every 3 blowthrough 5 Instruction manual TITANIC controller version 6 14 parameters of the controller operation Change in The controller is equipped with 3 groups of parameters configuration parameters available while the controller operation maintenance parameters available while switching on the controller withiP button installation parameters available after writing the installer code maintaining man ual eae in configuration parameters can be done in the following mode yo TOP MANUAL A AUTOMATIC Greist Bae Entering to programming mode is done after keeping TITANIC TAEA P PUtton pushed for 6 seconds are In programming mode first configurable parameter is Eel E EA Boiler setting After this parameter choice changes in the value are anis wem ER eam ZI N conducted with e and Z s buttons TIAC Nastawa kotla iii Selection of parameters is conducted with P button Ce ee switch every parameter forward E ee In parameters when minutes and seconds are config oe eS ured with P button there is a switch between min ree eres mam and sec ane At every moment of programming with
13. g calculation cannot be less than configured in the parameter Reducing minimal setting and higher than 90 C The temperature of hot service water shall not be less than 30 C and shall not exceed 75 C The setting of hot service water correction on switch on is possible that results in hot service water pump switching off Last correction in given day are valid up to the next changes Ns Nu or Np clock correction reduced from the thermostat Setting time zones When the screen is displayed lacz no with Fle and you are allowed to select zones buttons to be configured When the zone no is selected from 1 to 8 the choice shall be confirmed with P When the screen is displayed y ami walacz Dzialanie strefu you are allowed to select zone r type operating Saturday Sunday every day with and Z button the We confirm this with P When the screen shall be displayed stre AAAI we configure the hour of zone commencement We confirm it with P When the screen shall be displayed corrections We confirm it with P When the screen shall be displayed Bee water corrections We confirm it with P Entry to setting next zone is done after pushing A Wyi cie Next click of ters Eorekta CO r 08 C we configure central heating AAA Eorekta Chil 4 88 we configur
14. gt button it is K eae et i Rae possible to proceed one parameter back R sia Last but one configuration parameter from a menu is fossa Hot service water setting If there is no additional hot aa service water pump in the installation this parameter Oraon Orono Qromnn Onn shall be set to switch off switching off hot service __ Of TP lel bes Ss E water pump while configuring this parameter keep ir e GEES VE gee button pushed until switch off info shall be displayed ee a oe In hot service water setting parameter the temperature ee a ume is configured to be consistent with hot service water Ol TP cnn ZA container if in the installation additional pump loading the container of hot service water is available The change is done in the same way as in previous parameters that is with Fle and buttons Current temperature of hot water boiler in a container is eS displayed as last Preview of hot service water tem TITANIC TE a perature Parameters programming exit is done after eee keeping P Dutton pushed for 6 seconds O o ea ii If we do not push Any button the controller exits pro S i gramming after 476 seconds with saved changed Instruction manual TITANIC controller version 6 14 6 Change in parameters of the controller operation Any changes in maintenance mode shall not be conducted if any parameters are not understood In case of any doubt on the parameters it is recommend
15. m perature sensor 5 HSW sensor failure Not connected improperly connected or defected HSW sensor 6 No fuel Extinction of the boiler Signaling cancellation 24 7 Ram jammed it refers to a piston feeder Time exceeded Circulation of feeder start 8 Weather sensor failure Not connected improperly connected or defected ambient tempera ture sensor Instruction manual TITANIC controller version 6 14 12 Manufactured by producer and service technician of TITANIC controller Service Trade and Production Company ProND ul Kr ta 2 63 645 ka Opatowska http www prond pl email prond prond pl phone fax 62 7814398 mobile 693864248 or 609564486 INSTRUCTION MANUAL The controller of central heating boiler operation with screw conveyor ram feeder TITANIC INSTRUCTION MANUAL CONTENT configuration parameters and its description maintenance parameters and its description alarms change in pumps operations modes without hot service water pump winter spring autumn summer MAINTENANCE AND INSTALLATION INSTRUCTION INCLUDES THE FOLLOWING technical data operations conditions configuration installation parameters and its description testing mode of outputs and sensors Software version later than 6 14 Configuration parameters of TITANIC controller for the boiler equipped with screw conveyor or ram feeder Manufacturing Changes setting in a
16. modes 2 4 with buttons e other ters can be viewed Tc hot service water container temperature P averaging weather temperature averaging time about 2 hours Nc _ hot service water setting with regard of hot service water correction K Central heating correction C Hot service water correction Tr feeder temperature x temperature and additional parame Instruction manual TITANIC controller version 6 14 10 GENERAL DATA The TITANIC controller is intended for boilers control that are equipped with screw conveyor or ram feeder of fuel For proper operation of a controller and a boiler the temperature sensor of central heating boiler temperature sensor of a hopper fan feeder for a boiler with ram feeder a sensor of feeder position is necessary FRONT PANEL ELEMENTS ARRANGEMENT Setting CENTRAL ZS Flashing HEATING BOILER Eee a RE ie asterisk indicates Strefa Nastawa Stan pracy sterowanie reaching proper CENTRAL HEAT ING BOILER TITANIC Hast kotl Baer FIojone temperature on a TEMPERATURE Teme kotla E0 boiler Temperatura kot a Odczyt Nast wyliczona Warning lights LCD Displey QO Pomra cwu Pomraco PODAJNIK Oowotiawa for signalling ME op oo gg o switch of a keyboard of a controller This button is used to switch off and switch on a controller 1 sec pushing switches on the controller 6 sec pushing switches off the controller In START or AU
17. mp activation tem perature parameter to off in the configuration mode While changing the Central heat ing pump activation temperature parameter depress the button and hold down until the display shows off Set the parameter H S W setting liable for hot service water to such a value to which the water in the H S W container must be heated eg 50 C Alarm conditions 1 Temp out of scale Measuring range of the boiler sensor is exceeded 2 Heat in feeder Feeder overheated The feeder temperature above the value of the hopper sensor or the hopper sensor activated The feeder alarm activation causes blower operation stoppage pump activation activation of the feeder for a specified period in order to remove the burning fuel from the feeder Time number of pouring applications is set by the boiler manufacturer default value 5 minutes applications If after 5 minutes the temperature will not fall by 3 C then the feeder will be switched on again for a specified period of time After the cessation of failure the display will alternately show the tem perature and alarm condition message Alarm signaling is canceled by depressing the button A 3 Basket sensor failure Not connected improperly connected or defected basket temperature sensor Switch off the basket sensor in the installation parameters till the time of buying a new one 4 Central heating sensor failure Not connected improperly connected or defected boiler te
18. n to factory settings of configuration parameters If it is pushed while displaying the information go to previous settings the info shall be displayed Retreat all settings If the button P is pushed while displaying the info it shall result in the return to all factory setting of maintenance and configuration parameters Annotation Factory setting is only exemplary manufacturer setting that shall be adjusted depending on the fuel quality and boiler size 3 Instruction manual TITANIC controller version 6 14 Fire up a boiler setting the boiler temperature Power up the controller power supply with 0 1 switch 1 If the info is displayed Controller switched off Titanic feeder type it shall be switched on with O button 2 Current boiler temperature boiler setting operation type and info on remote control shall be displayed Firing up eA 3 Proceed to MANUAL mode push wisi button Letter R shall be displayed manual mode 4 With P a button power up a feeder to transfer fuel in such a way to form slight cone on a retort A furnace made of paper and dry wood shall be formed on fuel surface or ignition oil Fire up a furnace When upper is waa Coen Negegesia ART Zdaine Sinta Haswa Srey smi N TITANIC Res Wwylaczorrs anaana Titanic tlok slimak gt Temperatura kotia Oday Nast wyiczora Orou
19. parameter Setting suggested by boiler manu facturer Changes in a parameter of the controller producer 55 C Boiler setting 35 90 C 2 Dosing intervals 30 sec 3 Blower efficiency 3 process 4 Blowthrough time in maintaining 10 sec 5 sec 99 min 59 sec 1 12 process shutdown 5 59 sec mode 5 MaintainIng mode intervals 10 min 1 99 min 6 Dosing multiplicity in maintaining mode 1 0 30 7 Hot service water setting switch off 30 75 C switch off 8 Feeder 9 Hot service water temperature view switch on switch off 0 100 C switch off Temperature reading of hot service water container Setting the parameter Feeder to switch off enable to operate with extra grill if available All functions of the controller are active that is blower pumps room con trol weather control while a feeder is switched off Maintaining parameters of TITANIC controller Changes Manufactur Setting Changes ing setting suggested by of a parameter of the control boiler manu of a parameter ler producer facturer 10 Temperature of central heating 35 C 25 70 C switch off pump voltage supply 11 Time of central heating pump switching off operations with room ther 5 min mostat switch on 1 30 switch off min 12 Priority of hot service water con switch off switch
20. racwu OPomaco Ponas Comucnawa E X Al ae Bh mane Hast kotla 0 R Feeien Temne kotla 25 67 ea Can oman Oromeacwu Qrompaco Oponainik Comuchawa OS Al OPS a wae Hl fesse Ce Hast kotla Temps kotla 32 Temporatura kota Odayt Nast wyliczona OPomeacw Qrompaco Qpovainix C pMucHawa layer of fuel starts firing switch on a blower with _ button YA 5 When fuel is fired close doors of a boiler and push wss button to proceed to AUTOMATIC mode This mode is signaled with A letter The boiler cannot stay unattended in manual mode op erations with a blower activated and or feeder unat tended a py st kotla 55 A S Teme kotla 32 0 Tamporatura kota Odczyt Nast wyliczona OPomeacwu OQPomeaco Ponasik DMUCHAWA O P i Cin The control disengaging tat is AUTOMATIC mode exit is done if the user keeps A button pushed A for 6 seconds Letter informing on the process shall be Wyj cie switched from A to S Setting the boiler temperature Push STOP or AUTOMATIC mode and keep it pushed for about 6 seconds P button In the controller with no time zones of temperature change can be done with and without entering into configuration parameters If the info Boiler setting is di
21. s 11 Decrease of boiler temperature operations with room thermostat Instruction manual TITANIC controller version 6 14 8 Influence of configuration parameters on the boiler operation The furnace fires for all heating season and it entails fuel delivery in proper amount depending on fuel quality and boiler size In AUTOMATIC mode the controller can operate in one out of two modes HEATING or MAINTAINING In HEATING phase boiler temperature is lower than required the boiler produces heat to reach required temperature The fan operates at the same speed config ured in the parameter Blower efficiency and the feeder is switched off in cycles every Dosing intervals in ram feeder for Dosing time The parameter Dosing interval and for ram feeder Dosing time additionally de termines the fuel amount delivered to the furnace If we notice that in HEATING phase unburned fuel falls from a retort to ash pin the Dosing intervals shall be increased In boilers with ram feeder and standard burners of retort the Dosing time can be configured on 12 seconds and Dosing interval can be also configured Some boilers require delivering greater fuel amount and greater intervals between dosing gutter shaped furnace Using boilers with ram feeder require observing recommendation and hints of boiler manu facturer While boiler operations it is necessary to observe the amount of air delivered through the blower to be adopte
22. splayed change the boiler temperature with buttons increase in temperature setting a reducing temperature setting ca Instruction manual TITANIC controller version 6 14 4 see Zsine ie TITANIC Hastawa kotla Kaie ssc aC Temperatura kota Ody Nast wylezona OPomeacw OQPompaco Ponas omucHawa I LS Al OB elt B Boiler temperature rise TITANIC Hastawa kotla Ee lore S E Temporatura koa Odczyt Nast wylezona Opomracwu C rompaco popaunik DMuCHAWA OJP ogle ES Parameter s name Description 12 Clock Setting current hour 13 Day Setting current day 14 Zones edition The controller is equipped with internal clock that influences on values required boiler temperature and hot service water For boiler temperature and hot service water 8 zones can be config ured separately for working days Saturdays and Sunday or com monly to activate the zone each day In each zone we determine the hour of commencement and the correction size that shall be added or reduced from the value de termined from required temperature at the control only the set ting or value calculated from heat curve at weather compen sated control Corrections can accept negative and positive values due to it the boiler temperature and or hot service water can be increased Boiler temperature after makin
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