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Medallist Series Softener from 2003-2006

1. To BYPASS turn the blue knob clockwise see directional arrow on end of knob until the knob stops as shown DO NOT OVERTIGHTEN Bypassed Figure 14a BYPASS VA LVE V To return to SERVICE turn the blue knob counter clockwise see directional arrow on end of knob until the knob stops as shown DO NOT OVERTIGHTEN Soft Water Figure 14b O SERVICE S Z About 1 1 4 Ca A screwdriver shank may be used in the slot arrow as a lever for extra turning force if needed Culligan knows the more informed you are about your water treatment systems the more confident Performance you will be about its performance It s because of this and more than seventy years of commitment to Data Sheet customer satisfaction that Culligan is providing this Performance Data Sheet to its customers IMPORTANT NOTICE Read this Performance Data Sheet and compare the capabilities of this unit with your actual water treatment needs It is recommended that before purchasing a water treatment unit you have your water supply tested to determine your actual water treatment needs MANUFACTURER C
2. caused by harmless sulfate reducing bacteria Note If the water supply contains iron regenerate the softener before sanitizing to remove iron from the resin Caution HAZARD FROM TOXIC FUMES Chlorine bleach and common iron control chemicals may generate toxic fumes when mixed Ifthe unit Culligan Sofner Gard or other compounds containing sodium hydrosulfate sodium bisulfate or any other reducing agent disconnect the device feeding the chemical s and manually regenerate the unit before sanitizing Do not use this procedure if the softener salt contains iron control additives Remove the brine tank cover Pour directly into the brine chamber 1 3 to 1 2 cup of common household bleach 5 25 sodium hypochlorite for each cubic foot of resin in the tank Note Do not use lemon scented bleach or similar bleaches that contain perfumes Manually start recharge Allow the unit to complete the recharge cycle automatically If tastes and odors return frequently even after sanitization a continuous chlorination system may be needed Send a water sample to a qualified laboratory for bacterial analysis 24 25 To Clean Out the Salt Storage Tank A periodic clean out of the Salt Storage Tank is necessary to keep your Culligan Water Conditioner at peak operating efficiency Do it at least every 2 years when the salt supply is low Follow these step by step procedures Tools needed Scoop e Clean bucket
3. For 12 tanks the Cullex ion exchange reclaim and underbedding are loaded at the installation site Salt Storage Tank Assembly Includes salt storage container with support plate and Dubl Safe brine refill valve and chamber Bypass Valve Includes the Cul Flo Valv interconnecting couplings and the screws necessary for assembly Bypass Valve included with Control for Medallist Plus Tools and Materials The following tools and supplies will be needed depending on installation method All Installations Note Check and comply with your state and local codes You must follow these guidelines For installation in Massachusetts Massachusetts Plumbing Code 248 CMR shall be adhered to Consult your licensed plumber for installation of this system This system and its installation must comply with state and local regulations The use of saddle valves are not permitted Safety glasses Phillips screwdrivers small and medium tip Gauge assembly PN 00304450 or equivalent Silicone lubricant PN 00471507 or equivalent Do Not Use Petroleum Based Lubricants A bucket preferably light colored Towels Special Tools Torch solder and flux for sweat copper connections Use only lead free solder and flux for all sweat solder connections as required by state and federal codes Threading tools pipe wrenches and thread sealer for threaded connections Saw solvent and cement for plastic pipe connecti
4. Performance will vary based on local water conditions The substances reduced by this system are not necessarily in your water Culligan water softeners are designed to work with any salt of good quality although it is recommended that you ask your local Culligan Man for his suggestion on the best type and grade of salt to use in this softener NOTICE This softener is not intended to be used for treating water that is microbiologically unsafe or of unknown quality without adequate disinfection before or after the system Buyer Signature Date Seller Signature Date 34 35 Performance Data Sheet Culligan knows the more informed you are about your water treatment systems the more confident you will be about its performance It s because of this and more than seventy years of commitment to customer satisfaction that Culligan is providing this Performance Data Sheet to its customers IMPORTANT NOTICE Read this Performance Data Sheet and compare the capabilities of this unit with your actual water treatment needs It is recommended that before purchasing a water treatment unit you have your water supply tested to determine your actual water treatment needs MANUFACTURER Culligan International Company 9399 W Higgins Rd Suite 1100 Rosemont IL 60018 USA 1 800 CULLIGAN or 1 847 430 2800 PRODUCT Culligan Medallist Plus Series 60 Water Softener with Soft Minder Meter TESTING CONDITIONS amp RESULTS Flow Rate 10 2 gpm
5. amp 882288 Timer Label O rings 0448686 Screw 25 Kit Recommended Spare Parts 003244 No llo o o o o o o o o N E E t o A v v P0447387 10 PO308438 O Ring Eductor Nozzle amp Throat 10 Kit ESTE 00101248 00446038 Eductor Nozzle Blue 8 amp 10 Tanks ojo o R o o C e 9 1 Ca N v 00446039 Eductor Nozzle Beige 10 amp 12 Tanks 0225269 0445797 00401022 0448687 01005130 0448128 P0444914 0448126 004689 0318383 017530 o o Rh v o o bad sls s s s s Is s Is T e o x ojo x o m N 6o eo Il i ll o xx o o o o ALATA oO alata AJAJAJA TA oOo wlwlwlwlwlwlwfw N Gl Rolo N a K o y o o v s W N o 0 o GIS WIN ii i o o o Parts List cont 42 A3 Parts List cont Service Parts Kits fem No Fort Ne Description 01016267 fover vale SRA Ce O 3 teeSewew ORns ine ton w ORings O x SHwer ewtdeermbedKs i Tierno Ong ia Se rior ORing SCS 13 Beige Resor ORG 4 S 15 usss 7 feekfiow Conte gem 7 amp owfiow Como 2 0 gem 7 __ Green Few mj a x s S Dron teow Asemby w Ong 0016269 Power Valve Dive amp Sol Rebuild 2 je 3 e ine ion w ORings
6. because now it s free of sticky soap curd and film Saves Washing Costs Helps Control Environmental Pollution Soft water washes whiter and cleaner with less soap or detergent Because the hardness impurities are removed your soap can concentrate solely on washing People usually find that they can reduce the amount of soap they use substantially If you normally used a cup per wash load with hard water try using only 1 3 cup depending on the size of your wash load and the degree of soil Different amounts are required but you can use less with softened water An added bonus is the fact that your washable fabrics will last longer Super Hair Conditioning Soft water is great for scalp and hair care No insoluble deposits are formed Hair is shinier softer more manageable Reduce the amount of shampoo you have normally used Dishes Are A Delight Washed by hand or in a dishwasher glassware dishes and silver wash cleaner easier Follow your dishwasher manufacturer s instructions Soft water promotes sanitation because no greasy hard water film can form to collect or harbor bacteria Easier Housekeeping Gleaming Fixtures You ll be amazed at the marvelous difference Just a swish of the cloth and the bathtub or shower and fixtures are clean and sparkling Imagine no scouring No hard water scum to cause rings streaks spots and stains To keep their gleaming luster simply wipe fixtures with a towel after use Formica tile walls
7. floors woodwork surfaces clean easier stay clean longer You ll save on cleaning aids and save on time Saves Water Heating Energy Helps Water Using Appliances Introduction Soft water reduces the formation of rock like hard water scale which encrusts water heaters hot water cont pipes shower heads and water using appliances This scale can cause premature maintenance and failure Elimination of hard water also provides substantial energy savings because scale acts as an insulator wasting electricity or gas used to heat water Savings Galore A water conditioner is frequently referred to as the appliance that pays for itself You ll find that your savings on soaps detergents cleaning aids and personal care products will help your family s household budget And if you place a price on your time you ll be most happy with the time saved by your new family servant Water For Lawns And Household Plants If possible lawn sprinkling faucets should be supplied with hard water primarily because it is uneconomical to soften so much water Household plants are much more sensitive than lawns with respect to the kind of water which is best First because they receive no rainfall and second there is little or no drainage of the soil Preferably they should be watered with rainwater or water which is low in mineral content such as distilled or demineralized water Softened water is not recommended for house plants because a buil
8. Non Corrosive 27 700 grains 12 0 Ib salt Temperature 68 20 C pH 7 6 SOFTENER SPECIFICATIONS Maximum Flow Rate 10 gpm 34 Lpm Pressure Drop at Maximum Flow Rate 15 psi 109 kPa Operating Temperature Range 33 120 F 1 50 C Maximum Drain Flow Rate 1 7 gpm 6 4 Lpm Operating Pressure Range 20 125 psi 140 860 kPa Oper Press Range Canada 20 90 psi 140 620 kPa Name of USEPA Maximum Contaminant Flow Rate Substance Level 2 0 mg L 7 5 0 5 10 0 gpm 15 psig Radium 226 228 5 pCi L 7 5 0 5 10 0 gpm 15 psig This system is certified for barium and radium 226 228 reduction based on hardness reduction It is recommended you test your water every 6 months to ensure the system is performing properly and that hardness and therefore barium and radium 226 228 are being reduced Hardness test strips have been included Additional strips are available from your local Culligan dealer The Culligan Medallist Plus Series 30 Water Softeners are tested and certified by WQA against NSF ANSI Standard 44 for the effective reduction of hardness calcium and magnesium and barium radium as verified and substantiated by test data The Culligan Medallist Plus Series 30 Water Softeners are tested and certified by WQA against NSF ANSI Standard 61 for material requirements Refer to the Specifications Familiarization and Warranty section of this Owner s Guide for more specific product information To avoid contamination from im
9. PDS 32 Culligan Medallist Plus Series 45 Water Softener with Soft Minder Meter PDS 33 Culligan Medallist Plus Series 60 Water Softener PDS 34 Culligan Medallist Plus Series 60 Water Softener with Soft Minder Meter PDS 35 Calif rnia Certificates 113 esses es rra tania nora qaq EX Rr die 36 Parts Liste 12s need rec Det Ere A ES rio 40 Records nd Data Coke RA URP ME PEE E PEPPER ERES 48 Warranty sss n ut pr uere al te tre sire i os ca O d d 49 Table of Contents Specifications Culligan Medallist Series Water Conditioners with Timeclock or Soft Minder Meter Control Valve Type 3 4 5 cycle 1 5 cycle Reinforced 1 5 cycle Reinforced 1 5 cycle Reinforced Reinforced Thermoplastic Thermoplastic Thermoplastic Thermoplastic Overall Conditioner Height 51 in 1 295 mm 49 in 1 245 mm in 1 245 mm 63 in 1 600 mm 61 in 1549 mm Media Tank Dimensions 8 x 44 in 10 x AO in 10 x 54 in 12 x 52 in 203 x 1 118 mm 254 x 1 016 mm 254 x 1 372 mm 305 x 1 321 mm Dia x Ht Salt Storage Tank Dimensions 18 x 43 in 18 x 43 in 18 x 43 in 18 x 43 in Dia x Ht 457 x 1 092 mm 457 x 1 092 mm 457 x 1 092 mm 457 x 1 092 mm Exchange Media Type amp Qty Cullex Media 0 7 f Cullex Media 1 0 f Cullex Media 1 5 f Cullex Media 2 0 f Underbedding Type amp Cullsan Cullsan Cullsan Cullsan Quantity Underbedding 6 Ib Underbedding Underbedding Underbedding 15 lb 15 lb 16 lb baie 4 0
10. Replacement Remove the drain clip and pull the drain elbow straight off Remove the backwash flow control located behind the elbow Note The number on the flow control should face into the valve body e Reverse the procedure to reassemble Plumbing Connections General Instructions Follow local plumbing amp electrical codes Failure to do so may result in your having to redo the installation at your expense Take the time to make a clean professional looking installation Use flux and solder sparingly when making sweat connections and avoid excessive use of pipe compound When using galvanized pipe clean out excess cutting oil and metal chips before assembly Foreign objects if allowed to enter the control valve can cause operating problems Once the plumbing connections have been made to the Cul Flo Valv Bypass make certain the interior of the valve is clean and free of debris lubricate the valve stem O rings with silicone lubricant reinsert the stem and replace the red or blue knob The stem may be inserted in either direction Set the Cul Flo Valv Bypass in the bypass position by pushing the red knob completely inward The main water supply line may then be reopened so that hard water will be available to the household throughout the remainder of the installation process A Warning Do not remove the Cul Flo Valv bypass knobs or stem while the unit is under pressure Caution Close the inlet supply line
11. Toggle the feature with the or key Note Pressing STATUS after changing option to test mode will place the control in test mode After testing is complete press and hold STATUS for 3 seconds to return to dIP1 setting Placing the unit in test mode will not change any of the programmed values Refer to the service manual for test menu 2 Delay or Immediate Regeneration h I Press the STATUS key The display will blink dIP2 for 3 seconds and then show the current status Toggle between DEL Delay and Id Immediate with the Hon or key Note Changing this setting will not change any of the programmed value with the exception that Step 2 time of regeneration will be ignored when set to immediate 3 Softener or Filter Press the STATUS key The display will blink dIP3 for 3 seconds and then show the current status Toggle between SOF Softener and FIL Filter with the Hou or key Z l ur Note Changing this setting will cause the unit to load the Filter or Softener defaults 4 Timeclock Backup Press the STATUS key The display will blink dIP4 for 3 seconds and then show the current status Toggle between OFF Timeclock backup is off and ON Hon Timeclock backup is on with the or key Note Changing this setting will not change any of the programmed values and
12. against NSF ANSI Standard 61 for material requirements This softener is efficiency rated it has a Demand Initiated Regeneration D I R feature which complies with specific performance specifications intended to minimize the amount of regenerant brine and water used in their operation The softener has a rated salt efficiency of not less than 3350 grains of total hardness exchange per pound of salt used based on NaCl equivalency and shall not deliver more salt than its listed rating The efficiency is measured by a laboratory test described in NSF ANSI Standard 44 This test represents the maximum possible efficiency that the system can achieve Operational efficiency is the actual efficiency achieved after the system has been installed Operational efficiency is typically less than the efficiency due to individual application factors including water hardness water usage and other contaminants that reduce the softener s capacity Refer to the Specifications Familiarization and Warranty section of this Owner s Guide for more specific product information To avoid contamination from improper handling and installation your system should only be installed and serviced by your Culligan Man Performance will vary based on local water conditions The substances reduced by this system are not necessarily in your water Culligan water softeners are designed to work with any salt of good quality although it is recommended that you ask your local Cullig
13. and relieve system pressure before cutting into the plumbing Flooding could result if not done Plumbing Connections 3 4 Controls Two methods of connecting the water softener to the plumbing system are available Shipped with each softener is a Culligan Cul Flo Valv bypass valve either PN 01012488 3 4 sweat or 01010238 3 4 NPT If local conditions warrant you may use the sweat adapter kits PN 00331444 or 00331445 Note The Soft Minder meter cannot be used with the sweat adapters Caution Close the inlet supply line and relieve system pressure before cutting into the plumbing Flooding could result if not done Caution When making sweat connections remove all plastic and rubber components which contact brass or copper Damage to these components may result otherwise Bypass Valve Installation Time Clock Units Only The bypass valve connects directly to the backplate of the valve with a pair of couplings and screws Figure 14 To facilitate this connection remove the plate by pulling up on the u clip on the back of the valve Lubricate all o rings with silicone lubricant Bypass Valve Installation Soft Minder Meter Only The SoftMinder meter is placed between the bypass valve and the control in place of the couplings shipped with the Cul Flo Valv Figure 15 Make sure the meter is on the outlet port of the control and that it is installed with the arrow pointing in the direction of wate
14. calcium and magnesium Dissolved iron is soluble in water and is detected by taking a sample of the water to be treated in a clear glass The water in the glass is initially clear but on standing exposed to the air it may gradually turn cloudy or colored as it oxidizes Particulate Iron Also called ferric or colloidal iron This type of iron is an undissolved particle of iron A softener will remove larger particles but they may not be washed out in regeneration effectively and will eventually foul the ion exchange resin A filtering treatment will be required to remove this type of iron Organic Bound Iron This type of iron is strongly attached to an organic compound in the water The ion exchange process alone cannot break this attachment and the softener will not remove this type of iron Bacterial Iron This type of iron is protected inside a bacteria cell Like the organic bound iron it is not removed by a water softener When using a softener to remove both hardness and dissolved iron it is important that it regenerates more frequently than ordinarily would be calculated for hardness removal alone Although many factors and formulas have been used to determine this frequency it is recommended that the softener be regenerated when it has reached 50 75 of the calculated hardness alone capacity This will minimize the potential for bed fouling Iron removal claims have not been verified by the Water Quality Association or Underwrite
15. digits with the or keys Press the REGEN key to blink the hours digits Adjust the hours digits with the or keys t c change to time of day with the minutes digits Faire Press the REGEN key to cycle back to minutes Note The hours setting scrolls through 1 12 and 1 12 PM Make sure the proper AM or PM indicator is shown when setting the time AM is not displayed Step 2 Programming Regeneration Time N l Z Press the Status key after setting the time of doy _ L EX E The display will blink tor for 3 seconds and then Oi change to the time setting with the ones digit x blinking a gt am Adjust regeneration time as time of day above l I I Note This option will not show if the dlP 2 option is J si I I set to immediate s Step 3 Programming Salt Dosage e COM Wes 2 2 Press the Status key after programming regeneration _ 5 LO time The display will blink SLP if set to English or L I SLG if set to Metric for 3 seconds and then display the salt dosage Adjust the setting with the or key 3 24 lbs 1 10 kgs Note This option will not show if the control is set to Filter mode Step 4 Programming Backwash Time wt UM ed Z Press the Status key after programming salt dosage L The display will blink bw for 3 seconds and then
16. equipped with a self diagnostic program to insure optimal operation of your water softener Should service become necessary a phone icon will appear in the display If this condition occurs call your local Culligan Dealer for assistance The phone icon and error code will be the only items displayed when service is required on the control vai Qua Programming boys sure li inlet water PE is e s then supply power to the timer The cont s display will power up flashing 12 00 PM and the motor will energize and cycle the control without stopping to the home position This is required to ensure that the control is in the home position 120 0 Figure 23 Circuit Board Display The timer uses four buttons 1 STATUS Advance timer through display options 2 PLUS SIGN Increase the setting 3 MINUS SIGN Decrease the setting 4 REGEN Initiate a manual regeneration Programming the Option Settings The microprocessor has several programming options that can be changed for various additional functions Listed are the functions for the programming options used on the Culligan Medallist Series control Delay or Immediate Regeneration Delayed Regeneration 1 Service or Test Mode Press and hold the STATUS key until dIP1 appears J r in the display dIP1 will blink for 3 seconds and then em la the display will show the status of this option SEr or Hon tES
17. lb salt DM 4 0 lb sali 6 0 lb salt 8 0 Ib salt m Freeboard to Media Freeboard to Media Media 205 215i 5 21 5 in o M in Sim in l n in Minimum 140 mg L to 1 mg L 140 mg Lto 1 mg L 140 mg L to 1 mg L 140 mg L to 1 mg L Operating Pressure 20 125 psi 20 125 psi 20 125 psi 20 125 psi 140 860 kPa 140 860 kPa 140 860 kPa 140 860 kPa Operating Pressure Canada 20 90 psi 20 90 psi 20 90 psi 20 90 psi 140 620 kPa 140 620 kPa 140 620 kPa 140 620 kPa Operating Temperature 120 F 120 F 33 120 F 120 F i 50 C E 50 C 1 50 C E 50 C Electrical Requirements 24V 60 Hz 24V 60Hz Hz 24V 60 Hz 24V 60 Hz Electrical Power Consumption 3 Watts 35 Watts 3 Watts 35 Watts 3 Watts 35 Watts 3 Watts 35 Watts Min Max Drain Flow Maximum4 1 1 gpm 1 7 gpm 1 6 gpm 2 6 gpm Recharge Water Consumption 23 3 gal 36 gal 46 gal 51 gal 1 Capacities and corresponding salt dosages pertain to low hardness waters Capacities given per recharge 2 Measured from top of media to top of inlet fitting backwashed and drained for 8 tanks Measured from top of media to top surface of tank threads for 10 and 12 tanks 3 Measured from top of underbedding to top of inlet fitting for 8 tanks Measured from top of media to top surface of tank threads for 10 and 12 tanks 4 Backwash at 120 psi 830 kPa 5 Efficiency rating only valid at stated salt d
18. the setting with the or key 1 42 days Exiting Program Mode From Step 6 or step 7 if it is active press the Status key The display will go blank Press the Status key again to exit programming Note The control will exit the programming mode if no key press activity takes place within one minute 20 21 Final Start up Regeneration There are several conditions that will cause the control to trip a regeneration The REG enunciator will light when the control has signaled for a regeneration The REG enunciator will flash while the control is in regeneration The following are conditions that will call for regeneration 1 When the Soft Minder meter has recorded the passage of a predetermined number of gallons 2 When the time clock has counted past the set number of days 3 At the preset time when the number of days without a regeneration is equal to the Timeclock Backup setting 4 Atthe preset time when the REGEN button is depressed once REG will light 5 Immediately when the REGEN button is depressed for three seconds REG will light and blink 6 Immediately if power to the unit has been off for more than 3 hours and time of day has been restored If dIP 2 is set to Id the unit will begin a regeneration immediately for instances 1 and 2 With diP 2 set to del the regeneration will not begin until the preset regeneration time No
19. the tank Press firmly onto the couplings 3 Remove the two u clamps and screws from the parts pack Install the clamps on both sides of the control as indicated in figure 10 and Valve Adapter O Ring Tank Clamp secure them with the screws 4 Peel off the protective film off the circuit board Adapter Tank O Ring label 5 Attach the appropriate Culligan Medallist Series data plate that s included in the small parts pack onto the back of the control over Tank Clamp the holes used for the solenoid valve Sier Figure 10 Mount The Control Valve 1 Control See Figure 10 for a visual on mounting the control valve to the tank Assemble the o rings located in the parts pack to the tank adapter The valve adapter o ring sits on the first step on the adapter See Figure 12 Lubricate only the top o ring on the tank adapter and the outlet manifold o ring with silicone lubricant Note Do not push the top o ring down to the flange surface on the adapter Note The larger of the two o rings in the parts part goes between the adapter and the valve do not stretch the smaller o ring onto the top of the tank adapter Screw the adapter into the tank until the adapter bottoms out on the tank flange Note The adapter only needs to be tightened hand tight to the tank flange Align the manifold with the center opening in the valve and press the valve onto the adapter firmly Note Mak
20. to the brine valve and tighten nut Remove white nut and the plastic insert from the small parts pack Slip the white nut over one end of the tubing and press the plastic insert into the end of the tubing Figure 19 Connect to the brine connection on the G valve and tighten nut Figure 18 Figure 19 Fill the Salt Storage Tank Fill the salt storage container with water until the level reaches about 1 inch above the salt support plate Pour salt into the container Fill with salt to within a few inches of the top Installation cont Soft Minder Meter Connection To connect the meter leads refer to Figure 20 and proceed as follows Lift up the timer case from the back plate Remove the small plastic plug from the backplate Slip the meter harness through the hole and toward the circuit board e Connect the harness to the circuit board The SoftMinder meter terminal is labeled FLOWMETER Pull any excess cable wire back out of the enclosure and route the wiring inside the enclosure to avoid any interference with moving parts e locate the strain relief bushing in the parts pack Place it on the cable at the point of entry to the rear of the timer plate and push it into the hole Note The wire connectors must be connected to the circuit board properly The wires must exit the plug in connector opposite of the raised white base of the circuit board connector Failure to properly connect a
21. to the bypass Damage to these components may result otherwise cont Installation Bypass Valve Installation cont The bypass valve connects directly to the control valve with a pair of couplings and two assembly pins Figure 16 Lubricate all o rings on the couplings with silicone lubricant On Soft Minder meter controls the meter replaces the coupling on the outlet side of the control The meter body fits in the same space as the coupling between U S the control valve and the bypass Make sure that the ay YN Coupling arrow on the flow meter is pointing in the direction of ee flow Figure 16 Note The bypass stem can only be removed from valve on the bypass side red knob The bypass valve is designed so that it can be flipped over with the bypass red knob on the left side of the valve This will need to be taken into consideration if the control is plumbed in close fo a wall which may prevent the stem from being easily removed A screwdriver shank may be used in the slot as a lever for Figure 7a extra turning force if needed To bypass turn the blue knob clockwise see directional arrow on end of knob until the knob stops as shown DO NOT OVERTIGHTEN Figure 17a Note If the ground from the electrical panel or breaker box to the water meter or underground copper pipe is tied to the copper water lines and these lines are cut du
22. your power supply or time changes such as daylight savings will disrupt your conditioner s recharge schedule by causing the timer to run off schedule Reset timer to proper time of day Bypass Valves Check to see if they are in the proper position CulFlo Valv Bypass if used should be in the Push for Service position If hand valves are used see that inlet and outlet valve are opened and that the bypass valve is closed No Water If you aren t getting any water flow at all make sure your water supply is working Open a tap ahead of the conditioner outside tap to see if you have any water pressure If you have water pressure check the bypass valve If it is in the Service position put it into the bypass and call your Culligan dealer for service Increased Usage Guests family additions new water using appliances etc all will result in more water usage and will require more capacity from your conditioner You can reprogram your recharging schedule by following the directions on pages 19 and 20 Call your Culligan dealer for advice and save a service call Salt Supply Check it Refill if necessary and wait approximately 4 hours for salt to dissolve before initiating a recharge cycle Salt Bridging Salt bridging occurs when a space is formed between the salt and the water underneath preventing the salt from dissolving to make brine No brine no soft conditioned water High humidity and or use of some brands of purifi
23. 3 4 Medallist 013976 Control Valve Body 1 Medallist 013083 Seal Pack Assembly 013606 Eductor Sleeve amp Eductor Piston Assembly 0447986 O Ring Eductor Sleeve Small O Ring 25 Kit PO308407 O Ring Eductor Sleeve Large O Ring 25 Kit P0448750 0447987 0423291 P0303192 P0303193 01017758 0331634 Backwash Restrictor 1 8 Tanks 10 Kit 0331635 Backwash Restrictor 2 10 Tanks 10 Kit P0331635 Backwash Restrictor 3 12 Tanks 10 Kit 00401040 P0318455 P1013043 01013031 P1001784 00445246 Rolin 0318452 01014179 Drive Motor amp Bracket Assembly 24V 60Hz 00318354 00445221 0443559 Rim 1012649 012648 012647 017531 014787 006498 000372 101408 0441410 014172 1013958 013959 013669 0318383 014848 ORing P0308427 0330667 009095 1009075 014153 Adapter Assembly Incl Items 68 69 70 amp 71 1016528 Circuit Board 12 Tanks 1012956 Wall Mount Transformer 012905 low Meter Assembly 3 4 Control 011188 Flow Meter Assembly 1 Control 1012844 Flow Meter Wire Harness 014734 Harness Motor amp Switches to Circuit Board 0451701 Hose Clamp Drain 25 Kit 1013839 Back up Battery 018760 1 1 4 Bypass Assembly 882288 Timer Label 018425 1 Bypass Valve 0318383 Screw 10 Kit 1018755 1 amp 1 1 4 Bypass Valve Service 017530 Back Plate Kit incl Piston Knob Cap Clip
24. Culligan Medallist Series Automatic Water Conditioner Owners Guide ad Yumaqa Thank You And Welcome To Your New World Of Better Living With Culligan Water The Culligan Medallist Series 8 Water Softeners are tested and certified by WQA against NSF ANSI Standard 44 for the effective reduction of hardness calcium and magnisium and barium radium as verified and substantiated by test data The Culligan Medallist Plus Series 30 45 and 60 Water Softeners are tested and certified by WQA against NSF ANSI Standard 44 for the effective reduction of hardness calcium and magnesium and barium radium as verified and substantiated by test data The Culligan Medallist Plus Series 30 45 and 60 Water Softeners are tested and certified by WQA against NSF ANSI Standard 61 for material requirements For installations in Massachusetts Massachusetts Plumbing Code 248 CMR shall be adhered to Consult your licensed plumber for installation of this system This system and its installation must comply with state and local regulations The use of saddle valves are not permitted Hardness sample kits are available through your local Culligan Dealer If this is your first experience having soft conditioned water in your home you ll be amazed at the marvelous difference it makes We promise that you ll never want to be without it again Congratulations too on selecting one of the first family of water conditioners in the p
25. Meter TESTING CONDITIONS amp RESULTS Flow Rate 9 4 gpm O 15 psi Capacity 26 770 grains 6 0 Ib salt Pressure 30 40 psi 38 830 grains 12 0 Ib salt Acidity Non Corrosive 45 943 grains 18 0 Ib salt Temperature 68 F 20 C Efficiency Rated Dosage 4 461 gr lb pH 7 6 SOFTENER SPECIFICATIONS Maximum Flow Rate 9 4 gpm 35 5 Lom Pressure Drop at Maximum Flow Rate 15 psi 109 kPa Operating Temperature Range 33 120 F 1 50 C Maximum Drain Flow Rate 1 6 gpm 6 1 Lpm Oper Press Range 20 125 psi 140 860 kPa Oper Press Range Canada 20 90 psi 140 620 kPa Name of USEPA Maximum Flow Rate Substance Contaminant Level Barium 2 0 mg L 7 5 0 5 9 4 gpm 15 psig Radium 226 228 5 pCi L 7 54 0 5 9 4 gpm 15 psig This system is certified for barium and radium 226 228 reduction based on hardness reduction It is recommended you test your water every 6 months to ensure the system is performing properly and that hardness and therefore barium and radium 226 228 are being reduced Hardness test strips have been included Additional strips are available from your local Culligan dealer The Culligan Medallist Plus Serie 45 Water Softeners are tested and certified by WQA against NSF ANSI Standard 44 for the effective reduction of hardness calcium and magnesium and barium radium as verified and substantiated by test data The Culligan Medallist Plus Series 45 Water Softeners are tested and certified by WQA
26. O 15 psi Capacity 35 614 grains 8 0 Ib salt Pressure 30 40 psi 51 659 grains 16 0 lb salt Acidity Non Corrosive 60 523 grains 24 0 lb salt Temperature 68 F 20 C Efficiency Rated Dosage 4 451 gr lb pH 7 6 SOFTENER SPECIFICATIONS Max Flow Rate 10 2 gpm 38 Lom Pressure Drop at Maximum Flow Rate 15 psi 109 kPa Operating Temperature Range 33 120 F 1 50 C Maximum Drain Flow Rate 2 6 gpm 9 8 Lpm Oper Press Range 20 125 psi 140 860 kPa Oper Press Range Canada 20 90 psi 140 620 kPa Name of USEPA Maximum Flow Rate Substance Contaminant Level 2 0 mg l 7 5 0 5 10 2 gpm 15 psig Radium 226 228 5 pCi L 7 54 0 5 10 2 gpm 15 psig This system is certified for barium and radium 226 228 reduction based on hardness reduction It is recommended you test your water every 6 months fo ensure the system is performing properly and that hardness and therefore barium and radium 226 228 are being reduced Hardness test strips have been included Additional strips are available from your local Culligan dealer The Culligan Medallist Plus Series 60 Water Softeners are tested and certified by WQA against NSF ANSI Standard 44 for the effective reduction of hardness calcium and magnesium and barium radium as verified and substantiated by test data The Culligan Medallist Plus Series 60 Water Softeners are tested and certified by WQA against NSF ANSI Standard 61 for material requirements This softener is
27. On er O stive 38304041 tell Crank amp Flower Anenby 4 o ECT To j 3 es orar ove SSCS el lea o O O Art o em 3 tali j 3 sees si ee Conditioner Tank 1 2 Parts List PartNo Description j Tonk Assembly 8 Complete Tank Assembly 10 x 40 Complete Replacement Tank 10 x 54 Empty Replacement Tank 12 x 52 Empty Not Illustrated 1 2 tA 5 Item No as EE S E dei ESA EE 2 EN NEC NE MEET p a ise WEE org a imas 44 Parts List 45 16 and 18 Brine Systems Mem ort No Description 0016705 fine Sytem 2501 1018715 brine system 37516 T 01018209 Replacement Tank 2501 Torone Replacement Tank 375 E eroezaz cows 375 C orosz sat te 756 01 0187 07 di Chamber 250 lb amp 375 01 0187 O6 Brine Valve AA Brine Valve item No Part No Description 01 0187 10 BLFC Elbow 0 45 gpm 010187 11 BLFC Elbow 0 8 gpm Parts List 46 47 Parts List 11 Brine System Part No Description 01 0187 70 Brine System 156 Ib ud Important Data on Your Water Conditioner Records and It is advisable to have the salesperson or installer fill in the information below for your future refe
28. TIONS Maximum Flow Rate 10 2 gpm 38 Lom Pressure Drop at Maximum Flow Rate 15 psi 109 kPa Operating Temperature Range 33 120 F 1 50 C Maximum Drain Flow Rate 2 6 gpm 9 8 Lom Oper Press Range 20 125 psi 140 860 kPa Oper Press Range Canada 20 90 psi 140 620 kPa Name of USEPA Maximum Flow Rate Substance Contaminant Level 2 0 mg L 7 5 0 5 10 2 gpm 15 psig Radium 226 228 5 pCi L 7 54 0 5 10 2 gpm 15 psig This system is certified for barium and radium 226 228 reduction based on hardness reduction It is recommended you test your water every 6 months to ensure the system is performing properly and that hardness and therefore barium and radium 226 228 are being reduced Hardness test strips have been included Additional strips are available from your local Culligan dealer The Culligan Medallist Plus Series 60 Water Softeners are tested and certified by WQA against NSF ANSI Standard 44 for the effective reduction of hardness calcium and magnesium and barium radium as verified and substantiated by test data The Culligan Medallist Plus Series 60 Water Softeners are tested and certified by WQA against NSF ANSI Standard 61 for material requirements Refer to the Specifications Familiarization and Warranty section of this Owner s Guide for more specific product information To avoid contamination from improper handling and installation your system should only be installed and serviced by your Culligan Man
29. ainst NSF ANSI Standard 44 for the effective reduction of hardness calcium and magnisium and barium radium as verified and substantiated by test data This softener is efficiency rated it has a Demand Initiated Regeneration D I R feature which complies with specific performance specifications intended to minimize the amount of regenerant brine and water used in their operation The softener has a rated salt efficiency of not less than 3350 grains of total hardness exchange per pound of salt used based on NaCl equivalency and shall not deliver more salt than its listed rating The efficiency is measured by a laboratory test described in NSF ANSI Standard 44 This test represents the maximum possible efficiency that the system can achieve Operational efficiency is the actual efficiency achieved after the system has been installed Operational efficiency is typically less than the efficiency due to individual application factors including water hardness water usage and other contaminants that reduce the softener s capacity Refer to the Specifications Familiarization and Warranty section of this Owner s Guide for more specific product information To avoid contamination from improper handling and installation your system should only be installed and serviced by your Culligan Man Performance will vary based on local water conditions The substances reduced by this system are not necessarily in your water Culligan water softeners are designed t
30. an Man for his suggestion on the best type and grade of salt to use in this softener NOTICE This softener is not intended to be used for treating water that is microbiologically unsafe or of unknown quality without adequate disinfection before or after the system The efficiency rated dosage is only valid at the 6 0 Ib salt dosage Buyer Signature Date Seller Signature Date Culligan knows the more informed you are about your water treatment systems the more confident you will be Performance about its performance It s because of this and more than seventy years of commitment to customer satisfaction that Culligan is providing this Performance Data Sheet to its customers Data Sheet IMPORTANT NOTICE Read this Performance Data Sheet and compare the capabilities of this unit with your actual water treatment needs lt is recommended that before purchasing a water treatment unit you have your water supply tested to determine your actual water treatment needs MANUFACTURER Culligan International Company 9399 W Higgins Rd Suite 1100 Rosemont IL 60018 USA 1 800 CULLIGAN or 1 847 430 2800 PRODUCT Culligan Medallist Plus Series 60 Water Softener with Time Clock TESTING CONDITIONS amp RESULTS Flow Rate 10 2 gpm O 15 psi Capacity 35 614 grains 8 0 lb salt Pressure 30 40 psi 51 659 grains 16 0 lb salt Acidity Non Corrosive 60 523 grains 24 0 lb salt Temperature 68 20 C pH 7 6 SOFTENER SPECIFICA
31. arium radium as verified and substantiated by test data Refer to the Specifications Familiarization and Warranty section of this Owner s Guide for more specific product information To avoid contamination from improper handling and installation your system should only be installed and serviced by your Culligan Man Performance will vary based on local water conditions The substances reduced by this system are not necessarily in your water Culligan water softeners are designed to work with any salt of good quality although it is recommended that you ask your local Culligan Man for his suggestion on the best type and grade of salt to use in this softener NOTICE This softener is not intended to be used for treating water that is microbiologically unsafe or of unknown quality without adequate disinfection before or after the system Buyer Signature Date Seller Signature Date 28 29 Performance Data Sheet Culligan knows the more informed you are about your water treatment systems the more confident you will be about its performance It s because of this and more than seventy years of commitment to customer satisfaction that Culligan is providing this Performance Data Sheet to its customers IMPORTANT NOTICE Read this Performance Data Sheet and compare the capabilities of this unit with your actual water treatment needs It is recommended that before purchasing a water treatment unit you have your water supply tested to determin
32. ated Culligan dealer and arrange a time during normal business hours for the dealer to inspect the water conditioner on your premises Any part found defective within the terms of this warranty will be repaired or replaced by the dealer You pay only freight from our factory and local dealer charges We are not responsible for damage caused by accident fire flood freezing Act of God misuse misapplication neglect oxidizing agents such as chlorine ozone chloramines and other related components alteration installation or operation contrary to our printed instructions or by the use of accessories or components which do not meet Culligan specifications is not covered by this warranty Refer to the specifications section in the Installation and Operating manual for application parameters Our product performance specifications are furnished with each water conditioning unit To the extent permitted by law culligan disclaims all implied warranties including without limitation warranties of merchantability and fitness for particular purpose to the extent required by law any such implied warranties are limited in duration to the one year period specified above for the entire conditioner As a manufacturer we do not know the characteristics of your water supply or the purpose for which you are purchasing a water conditioner The quality of water supplies may vary seasonally or over a period of time and your water usage rate may vary as well Wat
33. ature 68 20 C pH 7 6 SOFTENER SPECIFICATIONS Maximum Flow Rate 9 4 gpm 35 5 lpm Pressure Drop at Maximum Flow Rate 15 psi 109 kPa Operating Temperature Range 33 120 F 1 50 C Maximum Drain Flow Rate 1 6 gpm 6 1 Lom Oper Press Range 20 125 psi 140 860 kPa Oper Press Range Canada 20 90 psi 140 620 kPa USEPA Maximum Contaminant Flow Rate Level Name of Substance Barium 2 0 mg L 7 5 0 5 9 4 gpm 15 psig Radium 226 228 5 pCi L 7 54 0 5 9 4 gpm 15 psig This system is certified for barium and radium 226 228 reduction based on hardness reduction It is recommended you test your water every 6 months to ensure the system is performing properly and that hardness and therefore barium and radium 226 228 are being reduced Hardness test strips have been included Additional strips are available from your local Culligan dealer The Culligan Medallist Plus Serie 45 Water Softeners are tested and certified by WQA against NSF ANSI Standard 44 for the effective reduction of hardness calcium and magnesium and barium radium as verified and substantiated by test data The Culligan Medallist Plus Series 45 Water Softeners are tested and certified by WQA against NSF ANSI Standard 61 for material requirements Refer to the Specifications Familiarization and Warranty section of this Owner s Guide for more specific product information To avoid contamination from improper handling and installation your sy
34. ce Data Sheets are included in this manual for various Culligan Medallist Series Softener models Refer to the Performance Data Sheet for your specific softener as there are slight differences between the models The softener warranty is located on page 49 of this Owner s Guide Specifications zi ior e oH ee ee e AS 2 Introduction EA E SIS RA etu E LM e De noD ds 3 Preparation ss ceno bee ede un ee ED RE ER CRAS DERI OE SIS 8 Installation 2 i et et A Roter UE caylee a a 10 Programming A ES beads ir Bs ai ie E ney a Mia a 16 Final Start Up iia aaa l uum te OE e AR A 21 Salt Supply Usage and Service 22 Care and Cleaning of your Water Conditioner 0 0 0 0 0c eee eee eee 22 Recommended Preventative Mointenonce 23 Sanitizing Procedure 24 To Clean Out the Salt Storage Tank i 25 Error Codes f x fiat dt ar ode ba ode a eds o ie die das as 25 Things to Check Before You Call for Service LL 26 When and How to Bypass your Water Conditioner LL 27 Culligan Medallist Series 8 Water Softener PDS 28 Culligan Medallist Series 8 Water Softener with Soft Minder Meter PDS 29 Culligan Medallist Plus Series 30 Water Softener PDS 30 Culligan Medallist Plus Series 30 Water Softener with Soft Minder Meter PDS 3 Culligan Medallist Plus Series 45 Water Softener
35. d up of sodium in the soil may interfere with efficient absorption of water by the plant root system Additional information may be obtained from your independently operated Culligan dealer Why Water Gets Hard And How It s Softened All of the fresh water in the world originally falls as rain snow or sleet Surface water is drawn upward by the sun forming clouds Then nearly pure and soft as it starts to fall it begins to collect impurities as it passes through smog and dustladen atmosphere And as it seeps through soil and rocks it gathers hardness rust acid unpleasant tastes and odors Water hardness is caused primarily by limestone dissolved from the earth by rainwater Because of this in earlier times people who wanted soft water collected rainwater from roofs in rain barrels and cisterns before it picked up hardness from the earth Some localities have corrosive water A softener cannot correct this problem and so its printed warranty disclaims liability for corrosion of plumbing lines fixtures or appliances If you suspect corrosion your Culligan Man has equipment to control the problem Introduction cont Iron is a common water problem The chemical physical nature of iron found in natural water supplies is exhibited in four general types Dissolved Iron Also called ferrous or clear water iron This type of iron can be removed from the water by the same ion exchange principle that removes the hardness elements
36. e control valve is in the Regeneration cycle water is first directed up through the column of Cullex resin to flush accumulated sediment out of the resin and down the drain Then the regenerant brine solution is slowly drawn from the bottom of the salt storage tank of the Brine System and is directed down through the column of Cullex resin restoring the ability of the resin to remove hardness minerals from your water supply Once completed the regeneration cycle is followed by 3 Brine Refill While the control valve is in the Brine Refill cycle a predetermined amount of water is directed to the salt storage tank of the Brine System so that additional salt can be dissolved to provide the brine solution that will be needed for the next regeneration cycle B The Mineral Tank contains the Cullex resin column Cullsan underbedding and an outlet manifold The number of gallons of hard water that can be softened by the Cullex resin column before it needs regeneration is called the capacity of the resin column and depends upon the amount of hardness minerals in each gallon of water expressed as grains per gallon and upon the amount of regenerant brine solution expressed as pounds of salt passed through the resin column during regeneration Your Culligan service person taking into account the hardness of your water and the amount of softened water your household may reasonably expect to use each day has carefully established
37. e sure fo push the valve straight down onto the manifold If the valve is cocked it may cause the o ring to slip off the manifold e Assemble the tank clamp to the control and tighten the clamp screw Note The clamp and valve will be able to rotate on the tank until pressure is applied Do not try to rotate control valve if the clamp is tightened you may cut the o ring Flow Control and Eductor Nozzle The Medallist 30 and 45 use the same flow control Listed below is the recommended eductor nozzle to be used at various salt dosages No changes need to be made to the Medallist 60 control Refer to Figure 13 for a visual on changing the eductor nozzle and the backwash flow control O RING PLACEMENT amp 2 Figure 12 EDUCTOR SCREWS wat EDUCTOR CAP EDUCTOR NOZZLE FLOW CONTROL DRAIN ELBOW Figure 13 Medallist 30 Medallist 45 4 lbs Blue O 6 lbs Blue O 8 lbs Blue 12 lbs Beige 12 lbs Blue 18 lbs Beige Installation cont Installation cont Eductor Nozzle Replacement Remove the three screws on the eductor cap and remove the cap Remove the eductor assembly e Remove the eductor screen from the assembly Remove the blue nozzle and replace it with the beige nozzle Make sure to put the o ring on the beige nozzle e Reverse the procedure to reassemble To prevent leaks ensure that the gasket is in the proper position Backwash Flow Control
38. e your actual water treatment needs MANUFACTURER Culligan International Company 9399 W Higgins Rd Suite 1100 Rosemont IL 60018 USA 1 800 CULLIGAN or 1 847 430 2800 PRODUCT Culligan Medallist Series 8 Water Softener with Soft Minder Meter TESTING CONDITIONS amp RESULTS Flow Rate 5 9 gpm 12 psi Capacity 17 004 grains 4 0 Ib salt Pressure 30 AO psi 22 947 grains 9 0 Ib salt Acidity Non Corrosive 24 853 grains 12 0 Ib salt Temperature 68 20 C Efficiency Rated Dosage 4 251 gr lb pH 7 6 SOFTENER SPECIFICATIONS Maximum Flow Rate 5 9 gpm 22 Lpm Pressure Drop at Maximum Flow Rate 12 psi 83 kPa Operating Temperature Range 33 120 F 1 50 C Maximum Drain Flow Rate 1 1 gpm 8 Lpm Oper Press Range 20 125 psi 140 860 kPa Oper Press Range Canada 20 90 psi 140 620 kPa Name of Substance USEPA Maximum Flow Rate Contaminant Level 2 0 mg L 7 5 0 5 5 9 gpm 12 psig Radium 226 228 5 pCi L 7 5 0 5 5 9 gpm 12 psig This system is certified for barium and radium 226 228 reduction based on harness reduction It is recommended you test your water every 6 months to ensure the system is performing properly and that hardness and therefore barium and radium 226 228 are being reduced Hardness test strips have been included Additional strips are available from you local Culligan dealer The Culligan Medallist Series 8 Water Softeners are tested and certified by WQA ag
39. ed transformer Be sure the electrical outlet and transformer are in an inside location to protect from moisture Properly ground to conform with all governing codes and ordinances Note P N 01012956 plug in transformer is rated for indoor installations only P N 01015972 plug in transformer is rated for indoor outdoor installations Installation Placement Treated Water Out Refer to Figure 9 for system placement e Setthe media tank on a solid level surface near water drain and electrical facilities Place the outlet black coupling of the tank on the left Hard Water In Set the brine system on a flat smooth Brine Tank solid surface as near the media tank as possible Figure 9 Mount The Control Valve 3 4 Control As shipped from the factory the Culligan Medallist Series 3 4 control is equipped as a 8 unit 1 Remove the two plastic caps from the tank couplings and lubricate the coupling o rings with silicone lubricant Note Do not use a petroleum base lubricant for this will cause swelling of the rubber parts Note The black molded tank adapter is marked with IN and OUT corresponding to the inlet and outlet of the tank Position the tank with the inlet coupling on the right and the outlet coupling on the left 2 The control valve is marked also with IN and OUT Place the control onto the tank with the inlet and outlet of the control corresponding with the inlet and outlet of
40. ed salt products may cause a salt bridge to form The best way to check and eliminate a salt bridging problem is to take a broom handle or similar instrument and make a mark 34 inches from the end Then carefully begin to probe down through the salt with the instrument Should an obstruction be found before the mark on your instrument reaches the rim of the salt storage tank a salt bridge is likely to have formed Continue to probe and break the salt bridge completely Caution Do not force the implement past the mark as damage to the horizontal salt plate may occur 26 When and How to Bypass Your Water Conditioner 27 Normally all water except outside lines passes through the water conditioner There are times when the water conditioner should be bypassed using the push button Cul Flo Valv Bypass or a 3 way bypass valve You should bypass 1 If lines to outside faucets do not bypass the water conditioner and you do not want to waste soft water on lawn sprinkling or other outside uses 2 Ifyou are going away on vacation and want to save salt by not having the unit recharge while you re away Medallist Series Bypass Valve In the back of Culligan water conditioners is a push button Cul Flo Valv Bypass To bypass unit simply turn the blue knob clockwise To return to soft water service reverse the procedure turn the blue knob counter clockwise
41. efficiency rated it has a Demand Initiated Regeneration D I R feature which complies with specific performance specifications intended to minimize the amount of regenerant brine and water used in their operation The softener has a rated salt efficiency of not less than 3350 grains of total hardness exchange per pound of salt used based on NaCl equivalency and shall not deliver more salt than its listed rating The efficiency is measured by a laboratory test described in NSF ANSI Standard 44 This test represents the maximum possible efficiency that the system can achieve Operational efficiency is the actual efficiency achieved after the system has been installed Operational efficiency is typically less than the efficiency due to individual application factors including water hardness water usage and other contaminants that reduce the softener s capacity Refer to the Specifications Familiarization and Warranty section of this Owner s Guide for more specific product information To avoid contamination from improper handling and installation your system should only be installed and serviced by your Culligan Man Performance will vary based on local water conditions The substances reduced by this system are not necessarily in your water Culligan water softeners are designed to work with any salt of good quality although it is recommended that you ask your local Culligan Man for his suggestion on the best type and grade of salt to use in this soft
42. ener NOTICE This softener is not intended to be used for treating water that is microbiologically unsafe or of unknown quality without adequate disinfection before or after the system The efficiency rated dosage is only valid at the 7 0 lb salt dosage Buyer Signature Date Seller Signature Date California Certifications State of California Department of Health Services Water Treatment Device Certificate Number 02 1477 Date Issued May 23 2002 Trademark Model Designation Replacement Elements The Medallist Automatic Water Conditioner 8 Time Clock none The Medallist Automatic Water Conditioner 8 Softminder none Manufacturer Culligan International The water treatment device s listed on this certificate have met the testing requirements pursuant to Section 116830 of the Health and Safety Code for the following health related contaminants Microbiological Contaminants and Turbidity Inorganic Radiological Contaminants None Barium Radium 226 228 Organic Contaminants None Rated Service Capacity not applicable Rated Service Flow 5 9 gpm Do not use with water that is microbiologically unsafe or of unknown quality without adequate disinfection before or after the system 36 California State of California Certifications Department of Health Services cont Water Treatment Device Certificate Number 04 1618 Date Issued July 21 2004 Trademark M odel Designation Replacement Elem
43. ents Culligan Medallist Plus 30 Time Clock None Culligan Medallist Plus 30 Soft Minder None Manufacturer Culligan International The water treatment device s listed on this certificate have met the testing requirements pursuant to Section 116830 of the Health and Safety C ode for the following health related contaminants Microbiological Contaminants and Turbidity Inorganic R adiological C ontaminants None Barium Radium 226 228 Organic C ontaminants None Rated Service Capacity N A Rated Service Flow 9 0 gpm Conditions of Certification Do not use with water that is microbiologically unsafe or of unknown quality without adequate disinfection before or after the system 37 State of California California Department of Health Services Certifications Water Treatment Device cont Certificate Number 04 1619 Date Issued July 21 2004 Trademark Model Designation Replacement Elements Culligan Medallist Plus 45 Soft Minder None Culligan Medallist Plus 45 Time Clock None Manufacturer Culligan International The water treatment device s listed on this certificate have met the testing requirements pursuant to Se 116830 of the Health and Safety Code for the following health related contaminants Microbiological Contaminants and Turbidity Inorganic Radiological Contaminants None Barium Radium 226 228 Organic Contaminants None Rated Service Capacity N A Rated Service Flow 9 6 gpm Conditi
44. er characteristics can also differ considerably if your water conditioner is moved to a new location For these reasons we assume no liability for the determination of the proper equipment necessary to meet your requirements and we do not authorize others to assume such obligations for us Further we assume no liability and extend no warranties express or implied for the use of this product with a non potable water source Our obligations under this warranty are limited to the repair or replacement of the failed parts of the water conditioner and we assume no liability whatsoever for direct indirect incidental consequential special general or other damages Some states do not allow the exclusion of implied warranties or limitations on how long an implied warranty lasts so the above limitation may not apply to you Similarly some states do not allow the exclusion of incidental or consequential damages so the above limitation or exclusion may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state Consult your telephone directory for your local independently operated Culligan dealer or write Culligan International Company for warranty and service information Culligan International Company 9399 W Higgins Road Suite 1100 Rosemont Illinois 60018 1 800 CULLIGAN or 847 430 2800 49 www culligan com You Get Your Water Expert The Culligan Man We re here t
45. full regeneration at the preset regeneration time The time of day will need to be reset in order to return the regeneration to its preset time If you live in an area where power outages occur with a regular frequency a battery backup option is available for ensuring that the time of day is properly maintained Contact your Culligan Dealer for more information Meter Operation For units equipped as a SoftMinder meter the gallons remaining can be viewed by pressing the STATUS button until the screen is blank Press the key The display will blink FLO for 3 seconds and then display the gallons per minute flow rate Press the key The display will blink GAL for 3 seconds and then display the gallons remaining before regeneration multiply the displayed number by 10 Regeneration To initiate a regeneration at the preset time press the REGEN button The REG light will light To initiate an immediate regeneration press and hold the REGEN button for at least five seconds The REG will light and blink An immediate regeneration will also occur if a power outage has lasted for more than four hours and the Immediate Regeneration option is chosen Ask your Culligan Dealer about this feature A regeneration at the Time of Regeneration will occur if so signaled by the Soft Minder meter The REG enunciator on the display will also be lit Service The Culligan Medallist Series water softener is
46. gan Medallist Series water softener will not affect any of the control settings Once programmed in the settings will be stored indefinitely In the event of a power failure the time ofday setting will be stored for 1 2 days If longer time storage is necessary a battery backup is available Refer to the Service Manual for additional information e Sanitize the water softener see sanitizing procedure on page 24 Salt is the mineral used to recharge your water conditioner A brine solution is automatically made Salt Supply up in the bottom of the salt storage container the Cullex resin beads in the tall thin tank are flushed with brine solution as a step in the recharging process Usage and Your Culligan Water Conditioner has been carefully designed to get the greatest amount of softening Service capacity from the salt it uses Here is some pertinent information about salt usage types and service Salt Economizer This control is set at the time of installation and determines salt usage according to the water hardness number of persons in the household and water usage What Kind of Salt is Best All Culligan Water Conditioners are designed to use any water conditioner salt of good quality Hou including rock pellet solar or evaporated types All rock salt regardless of source contains insoluble material which collects at the bottom of the salt storage tank and requires periodic clean out Re
47. gardless of what type of salt is used we recommend Culligan Brand Salt as suggested by your Culligan Dealer He is the expert and can provide you with the best product for your Culligan Water Conditioner Automatic Salt Delivery Service Ask your Culligan Dealer for details about salt delivery service You can have your salt supply replenished on a regular basis Whether you have automatic delivery service or pick up salt from your Culligan Dealer you will be getting quality salt packaged according to rigid Culligan specifications Using Culligan Brand Salt will help assure continued efficiency and trouble free operation of your water conditioner Care and Cleaning of Your Culligan Water Conditioner Following these simple precautions will help assure continued trouble free service and keep your Culligan Water Conditioner looking like new for years 1 Do not place heavy objects on top of the salt storage tank or timer cover 2 Use only mild soap and warm water when cleaning the exterior of the conditioner Never use harsh abrasive cleaning compounds or those which contain acid such as vinegar bleach and similar products 3 Important Protect your water conditioner and the entire drainline from freezing temperatures DANGER If your unit should freeze do not attempt to disassemble it Call your Culligan Dealer 4 Important Culligan water softeners are sold for use on potable water only If at any time the water becomes contaminated s
48. hough it is recommended that you ask your local Culligan Man for his suggestion on the best type and grade of salt to use in this softener NOTICE This softener is not intended to be used for treating water that is microbiologically unsafe or of unknown quality without adequate disinfection before or after the system The efficiency rated dosage is only valid at the 4 0 lb salt dosage Buyer Signature Date Seller Signature Date Culligan knows the more informed you are about your water treatment systems the more confident you will be Performance about its performance It s because of this and more than seventy years of commitment to customer satisfaction that Culligan is providing this Performance Data Sheet to its customers Data Sheet IMPORTANT NOTICE Read this Performance Data Sheet and compare the capabilities of this unit with your actual water treatment needs It is recommended that before purchasing a water treatment unit you have your water supply tested to determine your actual water treatment needs MANUFACTURER Culligan International Company 9399 W Higgins Rd Suite 1100 Rosemont IL 60018 USA 1 800 CULLIGAN or 1 847 430 2800 PRODUCT Culligan Medallist Plus Series 45 Water Softener with Time Clock TESTING CONDITIONS amp RESULTS Flow Rate 9 4 gpm O 15 psi Capacity 26 770 grains 6 0 lb salt Pressure 30 40 psi 38 830 grains 12 0 lb salt Acidity Non Corrosive 45 493 grains 18 0 lb salt Temper
49. how often the softener will regenerate and how much salt will be used for each regeneration This will ensure that all of your soft water needs will be fulfilled without using an excessive amount of salt A i i CULLIGAN C The Brine System consists of MEDALLIST SERIES a salt storage container and CONTROL hydraulic Dubl Safe valve The salt storage container holds the salt that is used to make C the regenerant brine solution B BRINE The hydraulic Dubl Safe valve SYSTEM limits the amount of water that is MINERAL TANK returned to the salt storage tank during the brine refill cycle Since a predetermined amount of salt is dissolved with each SALT brine refill cycle the salt must be periodically replenished in order CULLEXg to maintain efficient operation Your Culligan service person will be able to tell you about how DUBL SAFE yy often salt must be added to the VALVE salt storage container Preparation Component Description The water conditioner is shipped from the factory in a minimum of three cartons Remove all components from their cartons and inspect them before starting installation Control Valve Assembly Includes the 5 cycle regeneration control valve and the Accusoft Microprocessor A small parts pack will contain additional installation hardware An Owner s Guide is included Media Tank 8 and 10 media tanks are shipped filled with Cullex ion exchange resin underbedding and outlet manifold
50. i LIL display the backwash time in minutes Adjust the setting with or key 1 40 minutes Va Z n LI Step 5 Programming Brine Draw Slow Meo de Z ug Programming Rinse Time b r i cont Press the Status key after programming the backwash time The display will blink br for 3 seconds and then display the brine draw slow rinse time in minutes 4 Adjust the setting with the or key 35 99 minutes I See Table 5 for suggested brine draw slow rinse times Note This option will not show if the control is set to Filter mode Step 6 Programming Gallons Liters or s N l Days to Regeneration Meter Mode oor Press the Status key after programming the brine ni fit Lil OR draw slow rinse time The display will blink CAPG CAPL for 3 seconds Z l and then display the gallons or liters set point FO ce Adjust the setting with the or key LILI L l A 10 9990 Gallons 40 37000 Liters Cai 5 Note The programmed value must be multiplied by I I 10 to obtain the actual setting For example if 87 is lt shown in the display the control will regenerate after E 870 gallons have passed through the meter Timeclock Mode Press the Status key after programming the brine draw slow rinse time The display will blink CAP for 3 seconds and then display the number of days between regenerations Adjust
51. l plumbing codes Most codes require an anti siphon device or air gap at the 13 discharge point The system and installation must comply with state and local laws and regulations Table 1 Height of Discharge Above Floor Level Operating Installation A o I o C Pressure 30 psi 210 kPa 60 ft 18 m 50 f 15 m 30 ft 9 m a A a 40 psi 279 kPa 100 ft 30 ml 90 ft 27 m 70 21 m SO 15 m 30 fr 9 m 12 4 m 50 psi 349 kPa 145 ft 41 m 115 ft 35 mJ 80 ft 24 m 80 ft 24 m 60 ft 18 m 40 ft 12 m 60 psi 419 kPa Nr stilo 100 ft 30 m 100 ft 30 m 85 ft 26 m 60 ft 18 m 80 psi 559 kPa Boe ITE EST NUIT 140 ft 43 m 120 ft 37 m 100 psi 699 kPa EGITTO eR E LOO KLE ESTERI 150 ft 46 m Connect the Brine Line Refer to Figures 18 amp 19 Measure a length of brine line sufficient to reach from the brine tank to the brine fitting with no F 7 i 1 CF mi l il MINI of length to the brine line Cut both ends of the brine sharp bends For easier access to the float it is line squarely and cleanly recommended to add an extra four feet 1 3 meters e Remove the brine valve from the brine tank and then remove the white nut and insert from the float rod Figure 18 Return float rod to its original position Slip the white nut over one end of the tubing and press the plastic insert into the end of the tubing Figure 19 Connect
52. n certified by Underwriter s Laboratories for outdoor installation If installing in an outside location you must take the steps necessary to assure the softener installation plumbing wiring etc areas well protected from the elements sunlight rain wind heat cold contamination vandalism etc as when installed indoors Location Space requirements Allow 6 12 inches 15 30 cm behind the unit for plumbing and drain lines and 4 feet 1 3 meters above for service access and filling the salt container Floor surface Choose an area with solid level floor free of bumps or irregularities Bumps cracks stones and other irregularities can cause the salt storage tank bottom to crack when filled with salt and water Drain facilities Choose a nearby drain that can handle the rated drain flow floor drain sink or stand pipe Refer to the Drain Line Chart Table 1 page 14 for maximum drain line length Note Most codes require an anti siphon device or air gap Observe all local plumbing codes and drain restrictions The system and installation must comply with all state and local laws and regulations Electrical facilities A 10 foot cord and wall mount plug in transformer are provided The customer should provide a receptacle preferably one not controlled by a switch that can be turned off accidentally Observe local electrical codes Note The softener works on 24 volt 60 Hz electrical power only Be sure to use the includ
53. ny of the connectors will result in a malfunction of the circuit board operation PROPER CONNECTOR ORIENTATION DETAIL T FEMALE CONNECTOR A CONNECTOR SHOWN BOARD MALE CONNECTOR MAKE SURE THAT ALL THE MALE PINS INSERT INTO THE FEMALE CONNECTOR WIRES POSITIONED AWAY FROM BACK TAB ON MALE ALIGN FEMALE CONNECTORAS Figure 20 Electrical Connections The power cord needs to be connected to the plug in transformer wire orientation is not critical Figure 21 shows the cord attachment to the transformer Note Observe all state and local electrical codes Note The plug in transformer is rated for indoor installations only HARNESS CONNECTION MICROSWITCHES MOTOR POWER FLOWMETER CONNECTION OPTIONAL BATTERY CONNECTION MOON Al lt POWER CONNECTION BACKSIDE OF CIRCUIT BOARD Figure 21 MOUNTING HOLES Power Loss Programming The AccuSoft circuit board is equipped with a Hi Cap Capacitor and EEPROM memory chip The capacitor is capable of maintaining the time for at least two days in the event of a power outage The EEPROM ensures that the individual programming parameters of your softener are not lost If the power outage lasts long enough to drain the Hi Cap Capacitor the control will flash 12 00 PM when power is returned to the control The unit will continue to keep time from the moment power is restored and will initiate a
54. o provide you with fast dependable service making sure any problems you have are taken care of The Culligan Man has been around for over seventy years delivering dependable service all along That s why people say Hey Culligan Man Because we re the water experts And that s who you want taking care of your water The Culligan Promise At Culligan we understand that a water quality improvement system is an investment in your family s well being That s why our 1 350 independently operated dealers worldwide don t just sell products they sell water quality you can count on We stand behind our products with written limited warranties and our unequaled Culligan service No matter where you live you can depend on Culligan expertise to work for you today and tomorrow 2007 Culligan International Company P N 01016385F With Culligan You Get More Than A Quality Product 50
55. o work with any salt of good quality although it is recommended that you ask your local Culligan Man for his suggestion on the best type and grade of salt to use in this softener NOTICE This softener is not intended to be used for treating water that is microbiologically unsafe or of unknown quality without adequate disinfection before or after the system The efficiency rated dosage is only valid at the 4 0 Ib salt dosage Buyer Signature Date Seller Signature Date Culligan knows the more informed you are about your water treatment systems the more confident Performance you will be about its performance It s because of this and more than seventy years of commitment to Data Sheet customer satisfaction that Culligan is providing this Performance Data Sheet to its customers IMPORTANT NOTICE Read this Performance Data Sheet and compare the capabilities of this unit with your actual water treatment needs It is recommended that before purchasing a water treatment unit you have your water supply tested to determine your actual water treatment needs MANUFACTURER Culligan International Company 9399 W Higgins Rd Suite 1100 Rosemont IL 60018 USA 1 800 CULLIGAN or 1 847 430 2800 PRODUCT Culligan Medallist Plus Series 30 Water Softener with Time Clock TESTING CONDITIONS amp RESULTS Flow Rate 10 gpm O 15 psi Capacity 17 172 grains 4 0 lb salt Pressure 30 40 psi 23 664 grains 8 0 lb salt Acidity
56. ons Materials Brine line 5 16 PN 00303128 or equivalent e Drain line 1 2 PN 00303082 gray semiflexible or PN 00 3319 46 black semi rigid or equivalent Thread sealing tape e Pressure reducing valve if pressure exceeds 125 psi 860 kPa PN 00490900 or equivalent Pipe and fittings suited to the type of installation Water softener salt rock solar or pellet salt formulated specifically for water softeners Application Preparation Water quality Verify that raw water hardness and iron are within limits Note the hardness for cont setting the salt dosage and recharge frequency Pressure If pressure exceeds 125 psi 860 kPa install a pressure reducing valve see materials checklist On private water systems make sure the minimum pressure the pressure at which the pump starts is greater than 20 psi 140 kPa Adjust the pressure switch if necessary Caution Do not use where the water is microbiologically unsafe or with water of unknown quality adequate disinfection before or after the unit Caution The use of a pressure reducing valve may limit the flow of water in the household Temperature Do not install the unit where it might freeze or next to a water heater or furnace or in direct sunlight Outdoor installation is not recommended and voids the warranty Use the Culligan Outdoor Medallist Series Softener for outdoor installations The Culligan Outdoor Medallist Series Softener has bee
57. ons of Certification Do not use with water that is microbiologically unsafe or of unknown quality without adequate disinfection before after the system 38 California State of California Certifications Department of Health Services cont Water Treatment Device Certificate Number 04 1575 Date Issued July 21 2004 Trademark M odel Designation Replacement E lements Medallist Plus 60 Softminder None Medallist Plus 60 Time Clock None Manufacturer Culligan International The water treatment device s listed on this certificate have met the testing requirements pursuant to Section 116830 of the Health and Safety C ode for the following health related contaminants Microbiological C ontaminants and Turbidity Inorganic R adiological C ontaminants None Barium Radium 226 228 Organic Contaminants None Rated Service Capacity N A Rated ServiceFlow 10 gpm Conditions of Certification Do not use with water that is microbiologically unsafe or of unknown quality without adequate disinfection before or after the system 39 3 4 Medallist Control 19 09 puy ajejdyoeg yog uBnouul utd Jesu y puemu Buey pi OPIS Pasajueyo Parts List cont 41 4042 Control Valve Assembly 3 4 Medallist 6328 Control Valve Assembly 1 Medallist w 10 Tanks 016343 Control Valve Body 1 Medallist w 12 Tanks 449865 Control Valve Body
58. ontrol parts Serial Numbers The control valve serial number is located on the back of the timer case The media tank serial number is located on the top surface of the tank Note Do not remove or destroy the serial number It must be referenced on request for warranty repair or replacement This publication is based on information available when approved for printing Continuing design refinement could cause changes that may not be included in this publication Products manufactured and marked by Culligan International Company Culligan and its affiliates are protected by patents issued or pending in the United States and other countries Culligan reserves the right to change the specifications referred to in this literature at any time without prior notice Culligan Aqua Sensor Tripl Hull Flo Pak and Soft Minder are trademarks of Culligan International Company or its affiliates 2 Introduction cont It s All So Easy So Economical So Efficient So Enjoyable Kind To Skin And Complexion Soft water will help prevent red itchy or dry skin because there are no hardness impurities to cause soreness no soap curd to coat the skin Shaving is easier smoother either with blade or electric shaver Bathing And Showering You ll use far less soap with conditioned water Use your soap very sparingly not as you did before soft water Just a quick rinse removes all lather leaving your skin pleasantly smooth and silky
59. osage on softminder models and is efficiency rated according to NSF ANSI Standard 44 Read this Manual First Introduction Before you operate the Medallist Series Water Softening System read this manual to become familiar with the device and its capabilities Watch for Special Paragraphs Please read the special paragraphs in this manual Examples are shown below Safe Practices Throughout this manual there are paragraphs set off by special headings Note Check and comply with your state and local codes You must follow these guidelines For installations in Massachusetts Massachusetts Plumbing Code 248 CMR shall be adhered to Consult your licensed plumber for installation of this system This system and its installation must comply with state and local regulations The use of saddle valves are not permitted Note Note is used to emphasize installation operation or maintenance information which is important but does not present any hazard Example Note The nipple must extend no more than 1 inch above the cover plate Caution Caution is used when failure to follow directions could result in damage to equipment or property Example A Caution Disassembly while under water pressure can result in flooding Warning Warning is used to indicate a hazard which could cause injury or death if ignored Example A Warning Electrical shock hazard Unplug the unit before removing the cover or accessing any internal c
60. performing self diagnostics to ensure that the unit is operating correctly There may be times however when something may occur that could cause the unit to improperly operate In those instances the microprocessor will identify the exact problem and alert the user with a telephone handset symbol in the upper left corner of the display and the error code will be shown Shown below is codes that would appear if an error is detected If an error code appears that requires an authorized service technician please contact your local Culligan Dealer For any additional troubleshooting or service needs please contact your local Culligan Dealer If you unexpectedly experience hard water make these simple checks before calling your Culligan dealer Things to One of the following conditions may be the reason for your interruption of service Check Before Calling for Important T P Service If any of the following conditions is found the water conditioner should be manually recharged according to instructions on page 9 after you have corrected the problem Power Supply Check your power supply cord Is it plugged fully into the electric outlet Be certain that the outlet is not controlled by a wall switch which has been turned off Reset conditioner to proper time of day and then plug in Blown Fuse Check the house fuse or circuit breaker panel Replace a blown out fuse or reset an open circuit breaker Power Failure Any interruption in
61. proper handling and installation your system should only be installed and serviced by your Culligan Man Performance will vary based on local water conditions The substances reduced by this system are not necessarily in your water Culligan water softeners are designed to work with any salt of good quality although it is recommended that you ask your local Culligan Man for his suggestion on the best type and grade of salt to use in this softener NOTICE This softener is not intended to be used for treating water that is microbiologically unsafe or of unknown quality without adequate disinfection before or after the system Buyer Signature Date Seller Signature Date _ 30 31 Performance Data Sheet Culligan knows the more informed you are about your water treatment systems the more confident you will be about its performance It s because of this and more than seventy years of commitment to customer satisfaction that Culligan is providing this Performance Data Sheet to its customers IMPORTANT NOTICE Read this Performance Data Sheet and compare the capabilities of this unit with your actual water treatment needs It is recommended that before purchasing a water treatment unit you have your water supply tested to determine your actual water treatment needs MANUFACTURER Culligan International Company 9399 W Higgins Rd Suite 1100 Rosemont IL 60018 USA 1 800 CULLIGAN or 1 847 430 2800 PRODUCT Culligan Medallist Plus Serie
62. r flow A pair of elongated bolts are packaged with the meter to hold the bypass valve Figure 15 to the back plate of the control Lubricate all o rings with silicone lubricant Sweat Adapter Installation The sweat adapters use a snap ring to hold them to the backplate of the control valve The back plate will need to be removed from the valve for this connection A pair of snap ring pliers PN 00591609 are needed for this connection the two bottom holes of the bracket Secure bracket from the top with the two mounting Caution When reinstalling back plate to control valve make sure the u clip fully engages screws provided Plumbing Connections 1 Controls Shipped with each softener is a Culligan bypass valve which is used to connect the softener to the plumbing system The bypass allows the softener to be isolated from the water service line if service is necessary while still providing water to the home The bypass valve can be directly plumbed into the system or can be connected with the following optional sweat connection kits P N 01010783 1 Sweat copper adapter kit P N 01016564 3 4 Sweat copper adapter kit P N 01016565 3 4 Elbow sweat copper adapter kit Caution Close the inlet supply line and relieve system pressure before cutting into the plumbing Flooding could result if not done Caution When making sweat connections use care to keep heat away from the plastic nuts used to connect the plumbing
63. rence Data If this has not been done please ask for it as it is necessary if you contact your dealer Identification Model Name Control Model No Date of Installation Settings Salt Setting Time of Recharge Regeneration Interval Gallons to signal Number of people in household Water Analysis Total Hardness ___ gpg Other Catalog No Control Serial No Tank Serial No Ibs a m p m days Time clock models gallons SoftMinder models Total Iron ppm pH acidity 48 Culligan Culligan Medallist Series Automatic Water Conditioners Limited Warranty You have just purchased one of the finest water conditioners made As an expression of our contidence in Culligan International Company products your water conditioner is warranted to the original end user when installed in accordance with Culligan specifications against defects in material and workmanship from the date of original installation as follows For a period of ONE YEAR The entire conditioner For a period of FIVE YEARS The AccuSoft circuit board or Soft Minder meter if so equipped For a period of TEN YEARS The control valve body excluding internal parts The conditioner tank The salt storage container brine valve and all its component parts For the LIFETIME of the The Cullex resin original consumer purchaser If a part described above is found defective within the specified period you should notify your independently oper
64. restigious Culligan Medallist Series With Culligan s many years of knowledge and experience in water treatment you can be confident that the model you selected has been designed and engineered to provide years of service with a minimum of care and attention Some localities have corrosive water A water softener cannot correct this problem and so its printed warranty disclaims liability for corrosion of plumbing lines fixtures or appliances If you suspect corrosion your Culligan Dealer has equipment to control the problem SODIUM INFORMATION Water softeners using sodium chloride for regeneration add sodium to the water Persons who are on sodium restricted diets should consider the added sodium as part of their overall sodium intake Attention Culligan Customer The installation service and maintenance of this equipment should be rendered by a qualified and trained service technician Your local independently operated Culligan dealer employs trained service and maintenance personnel who are experienced in the installation function and repair of Culligan equipment This publication is written specitically for these individuals and is intended for their use We encourage Culligan users to learn about Culligan products but we believe that product knowledge is best obtained by consulting with your Culligan dealer Untrained individuals who use this manual assume the risk of any resulting property damage or personal injury Performan
65. ries 30 Water Softeners are tested and certified by WQA against NSF ANSI Standard 61 for material requirements This softener is efficiency rated it has a Demand Initiated Regeneration D I R feature which complies with specific performance specifications intended to minimize the amount of regenerant brine and water used in their operation The softener has a rated salt efficiency of not less than 3350 grains of total hardness exchange per pound of salt used based on NaCl equivalency and shall not deliver more salt than its listed rating The efficiency is measured by a laboratory test described in NSF ANSI Standard 44 This test represents the maximum possible efficiency that the system can achieve Operational efficiency is the actual efficiency achieved after the system has been installed Operational efficiency is typically less than the efficiency due to individual application factors including water hardness water usage and other contaminants that reduce the softener s capacity Refer to the Specifications Familiarization and Warranty section of this Owner s Guide for more specific product information To avoid contamination from improper handling and installation your system should only be installed and serviced by your Culligan Man Performance will vary based on local water conditions The substances reduced by this system are not necessarily in your water Culligan water softeners are designed to work with any salt of good quality alt
66. ring installation of the bypass valve an approved grounding strap must be used between the two lines that have been cut in order fo maintain continuity The length of the grounding strap will depend upon the number of units being installed In all cases where metal pipe was originally used and is later interrupted by the bypass valve to maintain proper metallic pipe bonding an approved ground clamp c w not less than 6 copper conductor must be used for continuity Check your local electrical code for the correct clamp and cable size To return to service turn the blue knob counter clockwise see directional arrow on the end of knob until the knob stops as shown DO NOT OVERTIGHTEN Figure 17b Drain Line Connection Refer to table 1 for drain line length and height limitations e Remove 1 2 pipe clamp from the small parts pack included with the control Route a length of 1 2 drain line from the drain elbow to the drain e Fasten the drain line to the elbow with the clamp e Secure the drain line to prevent its movement during regeneration When discharging into a sink or open floor drain a loop in the end of the tube will keep it filled with water and will reduce splashing at the beginning of each regeneration Note Waste connections or drain outlets shall be designed and constructed to provide for connection lo the sanitary waste system through an air gap of 2 pipe diameters or 1 inch whichever is larger Note Observe al
67. rs Laboratories If you are operating a water softener on clear water iron regular resin bed cleaning is needed to keep the bed from coating with iron Even when operating a softener on water with less than the maximum of dissolved iron regular cleanings should be performed Clean every six months or more often if iron appears in your conditioned water supply Use resin bed cleaning compounds carefully following the directions on the container unknown quality without adequate disinfection before or after the unit Caution Do not use where the water is microbiologically unsafe or with water of The Culligan Process Introduction Your Culligan water conditioner consists of three basic components A the Control Valve B the cont Mineral Tank and C the Brine System A The exclusive Culligan control valve automatically performs a variety of tasks that are necessary for the proper operation of your water conditioner These tasks commonly referred to as cycles or operating positions are Service Regeneration and Brine Refill 1 Service While the control valve is in the Service cycle hard water is directed down through the column of Cullex resin where hardness minerals are removed from the water The softened water is then directed into your household plumbing lines The ability of the Cullex resin to remove hardness minerals needs to be periodically replenished this is referred toas 2 Regeneration While th
68. s 30 Water Softener with Soft Minder Meter TESTING CONDITIONS amp RESULTS Flow Rate 10 gpm O 15 psi Capacity 17 172 grains 4 0 Ib salt Pressure 30 40 psi 23 664 grains 8 0 lb salt Acidity Non Corrosive 27 700 grains 12 0 Ib salt Temperature 68 F 20 C Efficiency Rated Dosage 4 293 gr lb pH 7 6 SOFTENER SPECIFICATIONS Maximum Flow Rate 10 gpm 34 Lpm Pressure Drop at Maximum Flow Rate 15 psi 109 kPa Operating Temperature Range 33 120 F 1 50 C Maximum Drain Flow Rate 1 7 gpm 6 4 Lpm Oper Press Range 20 125 psi 140 860 kPa Oper Press Range Canada 20 90 psi 140 620 kPa Name of USEPA Maximum Substonce Contaminant evet PH Crown Pressure Barium 2 0 mg L 7 5 0 5 10 0 gpm 15 psig Radium 226 228 5 pCi L 7 5 4 0 5 10 0 gpm 15 psig This system is certified for barium and radium 226 228 reduction based on hardness reduction It is recommended you test your water every 6 months to ensure the system is performing properly and that hardness and therefore barium and radium 226 228 are being reduced Hardness test strips have been included Additional strips are available from your local Culligan dealer The Culligan Medallist Plus Series 30 Water Softeners are tested and certified by WQA against NSF ANSI Standard 44 for the effective reduction of hardness calcium and magnesium and barium radium as verified and substantiated by test data The Culligan Medallist Plus Se
69. size container Phillips head screwdriver Garden hose Household scrub brush or sponge 1 Remove the salt storage tank cover and the cap from the brine valve chamber 2 Lift the brine valve out of the brine valve chamber and set aside in an upright position 3 If you d like to save any clean dry salt remaining in the tank remove it and place it in a clean container Using the scoop dig out and discard as much remaining salt water and debris as possible A 5 Remove the brine valve chamber by removing the chamber retaining screw and nut 6 Remove the salt plate at the bottom of the tank 7 Lay the salt tank on its side and direct a brisk stream of water from your garden hose to its inside to rinse out all residue 8 Using a household scrub brush and a mild soapy solution clean the salt plate This will complete the tank cleaning 9 Stand salt tank upright Make sure to place the tank on a flat smooth solid surface 10 Replace the salt plate Place brine valve chamber in position and affix with screw and nut 11 Insert the brine valve into the chamber and replace brine valve chamber cap 12 Fill the salt storage tank with 4 to 6 inches of water 13 Fill the tank with salt to within a few inches of the top 14 Replace salt storage tank cover Troubleshooting The Culligan Medallist Series Softener is equipped with an advanced error detection system During all operating modes the softener s electronics are
70. stem should only be installed and serviced by your Culligan Man Performance will vary based on local water conditions The substances reduced by this system are not necessarily in your water Culligan water softeners are designed to work with any salt of good quality although it is recommended that you ask your local Culligan Man for his suggestion on the best type and grade of salt to use in this softener NOTICE This softener is not intended to be used for treating water that is microbiologically unsafe or of unknown quality without adequate disinfection before or after the system Buyer Signature Date Seller Signature Date 32 33 Performance Data Sheet Culligan knows the more informed you are about your water treatment systems the more confident you will be about its performance It s because of this and more than seventy years of commitment to customer satisfaction that Culligan is providing this Performance Data Sheet to its customers IMPORTANT NOTICE Read this Performance Data Sheet and compare the capabilities of this unit with your actual water treatment needs It is recommended that before purchasing a water treatment unit you have your water supply tested to determine your actual water treatment needs MANUFACTURER Culligan International Company 9399 W Higgins Rd Suite 1100 Rosemont IL 60018 USA 1 800 CULLIGAN or 1 847 430 2800 PRODUCT Culligan Medallist Plus Series 45 Water Softener with Soft Minder
71. te I set to immediate mode as timeclock or timeclock backup the unit will initiate regeneration at 12 00 AM In the delay mode REG indicator will light at 12 00 AM and regeneration will occur at delayed time Start Up Close the main water supply valve Setthe Cul Flo Valv to the bypass position Ensure that all faucets at the installation site are closed Direct the drain line discharge into a bucket where flow can be observed Plug the transformer into a 120 Volt 60 Hz single phase receptacle Wait for the control to energize the motor and home itself Setthe timer to the correct time of day Open the main supply valve Initiate an immediate regeneration to move the control into the backwash position Refer to the section on manual cycling for information on cycling the control through its positions When in the backwash position slowly shift the bypass to the soft water position until water flows Allow the tank to fill slowly until water flows from the drain line When flow to drain is established open the bypass fully Watch the drain line discharge for signs of resin If signs of resin particles appear reduce the flow Increase the flow again when resin no longer appears in the discharge When the unit is filled with water return the timer to the service position and proceed with setting the microprocessor Refer to the programming section Note Unplugging the Culli
72. uch as during a boil water situation the operation of the water softener should be discontinued until it is verified that the water is again potable To do this push the red knob on the back of the water softener against the barrel of the bypass valve Then call your Culligan dealer to have your system sanitized before it is placed back into service 22 Salt Supply 5 Should service adjustment or trouble shooting information be needed which is not covered in the Usage and Use and Care Guide call your Culligan Dealer Service cont Note Following the manufacturer s instructions regarding operation maintenance and replacement requirements including replacement of filters if applicable is essential for Culligan s products to perform as advertised If you have further questions please call your local independently operated Culligan dealer He or she will be glad to be of assistance to you Recommended Preventative Maintenance Inspection Schedule The Culligan Medallist Series commercial water softener has been designed to provide a good consistent service life Routinely inspecting the system may help avoid potentially costly breakdowns related to circumstances outside of the control of the dealer and or user Component Suggested Inspection Reason for Maintenance Frequency Entire System At Start up after infrequent use On private supplies the appearance of idle for one week or more or offtastes and odors partic
73. ularly if musty or every 3 6 months rotten egg caused by harmless sulfate reducing bacteria may indicate a need for the system to be sanitized See page 40 Backwash Flow Every 12 months or every time Build up of sediment iron and or other Controller service is performed on the foreign materials found in some water system supplies but not necessarily all could negatively affect system performance Monitor item for normal or unexpected wear Brine eductor Every 12 months or every time Build up of sediment iron and or other nozzle and service is performed on the foreign materials found in some water throat system supplies but not necessarily all could negatively affect system performance Monitor item for normal or unexpected wear Softening Media Every 2 3 years Chlorinated water supplies can breakdown Cullex and destroy resin material Resin material may also perform poorly if subjected to other materials sediment iron alum etc found in some water supplies but not necessarily all 23 A water softener in daily use on a potable water supply generally requires no special attention other Sanitizing than keeping the salt tank filled Occasionally however a unit may require sanitization under one of the following conditions Procedure At start up time After standing idle for a week or more On private supplies the appearance of off tastes and odors particularly if musty or rotten egg
74. ulligan International Company 9399 W Higgins Rd Suite 1100 Rosemont IL 60018 USA 1 800 CULLIGAN or 1 847 430 2800 PRODUCT Culligan Medallist Series 8 Water Softener TESTING CONDITIONS amp RESULTS Flow Rate 5 9 gpm 12 psi Capacity 17 004 grains 4 0 lb salt Pressure 30 40 psi 22 947 grains 9 0 lb salt Acidity Non Corrosive 24 853 grains O 12 0 lb salt Temperature 68 20 C pH 7 6 SOFTENER SPECIFICATIONS Maximum Flow Rate 5 9 gpm 22 Lom Pressure Drop at Maximum Flow Rate 12 psi 83 kPa Operating Temperature Range 33 120 F 1 50 C Maximum Drain Flow Rate 1 1 gpm 8 Lpm Operating Pressure Range 20 125 psi 140 860 kPa Operating Pressure Range Canada 20 90 psi 140 620 kPa Name of USEPA Maximum Flow Rate Substance Contaminant Level Barium 2 0 mg l 7 5 0 5 5 9 gpm 12 psig Radium 226 228 5 pCi L 7 5 0 5 5 9 gpm 12 psig This system is certified for barium and radium 226 228 reduction based on harness reduction It is recommended you test your water every 6 months to ensure the system is performing properly and that hardness and therefore barium and radium 226 228 are being reduced Hardness test strips have been included Additional strips are available from you local Culligan dealer The Culligan Medallist Series 8 Water Softeners are tested and certified by WQA against NSF ANSI Standard 44 for the effective reduction of hardness calcium and magnisium and b
75. will load the default Timeclock Backup value of 3 days Programming step 7 will be activated when this is set to On Note This option will only be available when the flowmeter is plugged into the control English or Metric Press the STATUS key The display will blink dIP5 for 3 seconds and then show the current status Toggle between En English units and MET Metric units with the or key 12 or 24 Hour Clock Press the STATUS key The display will blink dIP6 for 3 seconds and then show the current status Toggle between 12 Hr 12 hour clock and 24 Hr 24 ua hour clock with the or key 3 4 or 1 Meter Press the STATUS key The display will blink dIP7 for 3 seconds and then show the current status Toggle between 3 4 and InCH with the or key Note The 3 4 meter setting is to be used with the 8 Medallist Series softener The 1 meter setting is for the Medallist Plus series softener Programming cont Programming cont Setting the Microprocessor The microprocessor senses when it is installed as a SoftMinder control Adding or removing any connection to the board will automatically reset the microprocessor to the factory settings Step 1 Programming Time of Day x N Z Press the STATUS key Di _ The display will blink tod for 3 seconds ond then og blinking Adjust the minutes

Medallist Series Softener from 2003-2006

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