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        Sorbeteer 232 Manual
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1.     The amount of ALCOHOL in the recipe will affect the freezing process  As a rule of  thumb  for the mix to freeze properly  the recipe should contain no more than 25 percent  alcohol     Suggestion for optimum production and sales   1  Use the finest ingredients available   2  Test the product before serving it   3  Keep the machine clean  ALWAYS     3 3 PRODUCT CONSISTENCY    An exclusive torque sensing mechanism es  q 8 TCC screw is visible through opening at rear of    developed by Fr osty Factory of America cabinet  as shown   Use straight slot screwdriver  will produce consistent texture and to adjust  Clockwise thickens beverage     thickness of your frozen beverages  The counterclockwise makes beverage thinner   adjustment screw  accessible through the A  left side panel as you face the machine  front  is pre set at the factory  Various mix  consistencies can be achieved by turning  the screw clockwise  thicker drink  or  counter clockwise  thinner drink   Turn  the screw one full turn then allow enough  time to lapse  about three minutes  for the  compressor to complete a cycle before  sampling  Continue this process until     desired result is obtained        3 4 START UP    NOTICE  Before start up  be sure the machine has been sanitized in accordance with  procedures set forth in the cleaning section of this manual     Pour the mix into the hopper and allow it to drain into the cylinder     Fill the  Do not run the Viz HAN   ee   see  machine when  A   F         
2.  state or local regulatory agency having jurisdiction      1  Turn the machine to the off     hand     position then remove hopper cover   Look in the hopper  locate and  remove the float and float clip  for cleaning     2  If applicable  drain mix into a  sanitized container as per local healt  code procedures     NOTE  Do not put hands or foreign  matter into mix     3  Pour two gallons of cool water  75   F   into the hopper  Clean the hopper and feed  hole  Place upper switch in    faucet    position to let the machine stir for 2 minutes   Turn machine    Off     drain and dispose of the rinse water  Repeat until water is clear     4  Mix two gallons of warm water  approximately 100   F  with two ounces of sanitizing  powder to achieve 100 parts per million  PPM  sanitizing solution     5  Pour the sanitizing solution into the hopper  Clean hopper and feed hole  Place upper  switch in    faucet    position  Let solution stir for 5 minutes  Then  turn machine    Off     and drain the solution  Rinse with fresh water and drain  s      6  Remove the knobs from the faceplate by turning in  a counter clockwise direction   Carefully pull the faceplate straight away from the  front of the machine  Remove the beater bar  assembly from the cylinder  Then slide the spring  seal off the rear of the beater bar  Unscrew white  faucet cap to remove faucet plunger from faucet    body  Remove all o rings for cleaning   NOTE  Do not unscrew faucet body from faceplate to    clean   Leak fr
3. 6513R C6513P F0491 C6501  F P  Bushing            of           oft     of     ot     of  of     ot        of        aa C6520        ot  ot           ot     of        ot     of  of  s  ot     of  ot          Pa  oot            Pa     oo                              oot                       Faucet Body Faucet Nut  C6513B F0197  Add Teflon Tape    12    4 5 FACEPLATE   FAUCET ASSEMBLY  continued             Applying Teflon Tape  to Faucet Body  before installation    Align Faucet Assembly opening to  bottom of faceplate then tighten nut       Install O rings  onto plunger    Lubricating  O rings with  Petro Gel               Installing Plunger Assembly  into Faucet body    Installing large Faceplate  onto front of Machine     C6513P    13    4 6 FLOAT SWITCH ASSEMBLY  1  The float switch assembly consists of  Post switch  Float   Float clip  O Ring  and Nut   2  There are two dots on one end of the float  When assembled the two dots must  be on the top end of the float   3  Place O Ring so that it will be inside the hopper  sink bottom  when finished     Float Switch Assembly               Post Switch  FOSILI       _ gt                     Float    Bottom of hopper Hex shape for back up wrench    Nut       a wires from float switch to control circuit     Top View of Float Switch    Two Dots Up     The two dots must face  upward or the float switch  will operate backwards            4 7 THERMOSTAT SYSTEM STAND BY Thermostat only works  when the switches are in  To upper Switch t
4. SERVICE MANUAL  SORBETEER MODEL B232W  FROSTY FACTORY OF AMERICA INC   RUSTON  LA  71270   318 255 1162       All technical data  pictures and drawings contained in this manual are not binding on the  manufacturer nor can the manufacturer be held liable for any modifications to the  machine in whole or in part     Rev 9 01 05 rf     TABLE OF CONTENTS    0 INTRODUCTION    1 0    1 1 Use of the Manual   1 2 Preliminary Inspection  1 3 Description   1 4 Dimensions    0 SAFETY AND INSTALLATION    2 0    2 1 Safety Precautions  2 2 Installation    OPERATION    3 0    3 1 Machine Controls   3 2 The Product You Serve  3 3 Product Consistency  3 4 Start Up   3 5 Freeze Time    0 MAINTENANCE    4 0    5 0    4 1 Cleaning   4 2 Re Assembly   4 3 Preventative Maintenance   4 4 Extended Storage   4 5 Faceplate Faucet Assembly   4 6 Float Switch   4 7 Thermostat Assembly   4 8 Using the Cleaning Brushes   4 9 Beater Bar Seal Installation   4 10 Beater Seal and Spring Installation   4 11 Ceramic Seal Removal and Re installation  EQUIPMENT DRAWINGS   5 1 Light Box   5 2 Junction Box   5 3 Contactor  amp  Timer   5 4 Drive Belt   5 5 Franklin Motor   5 6 Shim Placement   5 7 Rear Cylinder Assembly   5 8 Water Bracket Assembly   5 9 Typical Plumbing Drawing    6 0 TROUBLESHOOTING  7 0 SPARE PARTS LIST    8 0    WIRE DRAWINGS    SECTION 1    INTRODUCTION       1 1 USE OF THIS MANUAL   Your service manual has been prepared as a guide to help you get the most from your  Sorbeteer  It contains in
5. Spring    Spring cup           gt         _ 9           Damaged seal   Do not re use          Apply light film of grease  before assembly    Beater bar shaft    i    Beater seal assembled  and installed    laff                              Beater bar assembly  C652    p    nn eae       Seal with  normal wear           16    4 10 BEATER BAR AND SPRING INSTALLATION       Step 1  Attach scraper  blade spring F6512 as  shown     Step 2  Insert rod  end into beater bar  frame     Step 3  Tap scraper  blade rod until it is  centered     Step 4  Apply a small  dab of Petro Gel F0298    Step 5  Install spring  seal F0355    Step 6  Squeeze and  release spring  Be  sure the spring  returns to normal  before installing into  machine     Step 7  Install large    beater bar assembly  C6527 into    cylinder     Step 8  Install large  faceplate C6501  onto machine       17    4 11 CERAMIC SEAL REMOVAL AND RE INSTALLATION    Note  Use this procedure only when necessary to replace a damaged ceramic seal    To remove old seal     1  Press the    Push button    on the puller tool to   DO NOT  release the ball bearings      hold button   2  Insert    T    handle through ceramic seal at rear of   in va M  cylinder  y pulling    T    3  Release    Push button     a handle out   4  Quickly pull    T    handle straight out and the  ceramic seal will remain on the    T  handle as        Ceramic ring    Puller Tool F0012       To install new seal    1  Apply silicone around rear  grooved surface  of 
6. The belt  should move easily for the first 1   2 inch  It should be difficult to press the belt  more than 2 inch    To align the drive pulley with the flywheel  loosen the Allen screw on the drive  pulley and nudge the pulley forward or back as necessary     22    5 5 FRANKLIN DRIVE MOTOR    All Sorbeteer Models    1 2 3 4 5 6 7 8 9 10 1 12    ANN oe    Q  gt          ER EEE EEE EEE    1  U Nuts  2  F0475  2  Microswitch Friction Plate F tba  3  Microswitch F0346  4  Motor assembly C732   Includes items  1 2 3 5 8 12    Motor  only  F732  5  Motor Stop Bracket F1203  6  Tension Spring Lg F0432  7  Spring Adjustment Bracket F4202A  8  Motor Bearing F0738  9  Lock nuts  2  F0441    10  TCC Adjustment Screw F0440  11  Screw  Mtr mt  5 16   x 18 phs F0433  12  Motor Pulley F0471       23    5 6 SHIM PLACEMENT   1  Disconnect power before servicing unit    2  Insert alignment shaft into cylinder where the beater bar is normally installed    3  Install Faceplate assembly and 2 knobs to hold faceplate on    4  Turn flywheel slowly and observe spacing between the alignment shaft and the  ceramic ring at the rear of the cylinder    5  If the shaft appears to be touching the ceramic ring at the top  place a shim  between the bearing plate and the spacer block   see drawing on next page     Alignment Shaft  amp  Ceramic Ring Positions  as viewed from the Front of the    Example of Shaft touching at upper position  Proper alignment    Ceramic ring  Shaf       Place shim at upper shim po
7. atically come on whenever  necessary to keep mix cooled to  5  C 40   F   used primarily for  overnight storage of mix remaining  in the machine         Cleaning Operation   The drive  motor will run in the faucet position  to allow a stirring action of the rinse  water while cleaning             Off   The hand symbol is the  recognized international symbol for     stop     In this position   the machine will not run          3 2 THE PRODUCT YOU SERVE   The Sorbeteer will produce a fine grain  semi frozen slush when the proper mix is used   When measured with a refractometer  the proper mix will measure 13 to 18    brix     Too  little sugar in the mix will cause larger ice crystals to form  Too much sugar will  lengthen the freeze time     CAUTION  Any attempt to freeze water only will cause severe damage to your  machine   NOTE  Do not add sugar directly into the machine  as some of it will settle and  result in an improper mix     FRUIT JUICES with at least 32 grams of sugar per 8 oz  serving will freeze well in  the Sorbeteer  They will remain stable during the freezing process while retaining their  natural color and flavor     NEUTRAL BASES are used to produce a neutral frozen cocktail base  A wide variety  of different drinks can be created from one neutral base by the addition of various  flavors  Most brands of neutral bases specify a mixture of four parts water to one part  neutral base  However  before use in the Sorbeteer  be sure the    brix    level is 13 to 18 
8. ce sales  A suitable station will   be able to support 250 pounds and will have a dedicated electrical outlet    CAUTION  Do not attempt to share the dedicated electrical outlet with any other   appliance  this will cause the circuit breaker to trip    1  Uncrate your Sorbeteer    2  The Sorbeteer must be placed on a sturdy platform able to hold the weight of the  machine when full of product  Level the machine by turning the adjustable part of the  leg  The machine must be level front to back as well as left to right    3  Sorbeteers equipped with air cooled condensers must have correct ventilation  Air  intake is at the rear of the Sorbeteer and discharge through the side  both require 8     clearance  All Sorbeteers require 6    clearance at the top    NOTE  Locating the unit in direct sunlight  near cooking facilities or any high  heat area will reduce the performance of your machine    CAUTION  Extended operations under severe heat condition can damage the   cooling system    NOTE  Establishments that serve beverages from frozen drink machines are  responsible for providing the necessary facilities for cleaning and  sanitizing their food service equipment    4  Place the three position switch in the OFF position  center     5  Connect the power cord  The Sorbeteer must be connected to a properly grounded  receptacle  The electrical cord furnished as part of the Sorbeteer has a three or four  prong grounding type plug  The use of an extension cord is not recommended  If o
9. ceramic  seal  Put lubricant on the smooth side of the seal to  prevent the silicone from sticking    2  Press seal into hole at rear of cylinder  Silicone coated  surface goes in first    3  Gently tap ceramic ring with wood or plastic rod   DO NOT USE METAL   until the seal has completely  bottomed out    4  The smooth surface of the ceramic seal must be  completely clean in order to provide proper sealing when  the beater bar with spring seal is installed    5  If possible allow at least four hours drying time for  silicone to cure before filling machine with product   6  Fill machine with product and check for leaks    7  Machine is ready to run        18    SECTION 5  EQUIPMENT DRAWINGS    5 1 LIGHT BOX    7    One wire from each light end is connected to the starter  one black and one white     2  The remaining black wire at the light end is connected to one of the black wires from  the ballast transformer    3  The remaining white wire at the other light end is connected to the L2 terminal    4  The other black wire from the ballast is connected to the Upper 3  position switch at   the terminal with the blue wire   center post on lower row of upper switch      Light ends          Starter F1009    black Starter Base white    SEER  lt     0538       Light   F 0539  black  F0269  115v  F0536  220v   L2  black CO OO OOOO UOUS Ballast  Finger type   L1 connected to middle terminal of upperASwitch  second row     Place star washers under these Phillip head screws        Warn
10. ee service after disturbing the  Teflon seal cannot be assured      7  All parts removed during the above steps plus the drip  tray and insert can now be cleaned in your warm  100    all parts in clean rinse water and allow to air dry before re assembly     8  Place upper switch in    faucet    position  Let solution stir for 5 minutes  Turn upper  switch    OFF     hand  position  Drain all solution     9  Pour product into hopper  Replace hopper cover  Place both switches in right   snowflake  position when ready to freeze product           4 2 RE ASSEMBLY    Using Petro Gel   F0298   lightly lubricate the longer  end of the beater shaft     Slide beater seal   F0355 onto the shaft  with the spring end  toward the beater bar     The black carbon ring  must be facing the end of  the beater bar so it will be in  direct contact with the white  ceramic seal inside the  cylinder when the beater bar  is re installed     Carefully insert the large  beater bar C6527  with  beater seal  into the hole at  the rear of the cylinder and    rotate until it fully engages  into the drive plate     Re install the large face   on the machine  First place  the faceplate bushing onto the  beater shaft  Then slide face  plate onto the four studs   Install the faceplate knobs and  tighten evenly until the  faceplate O ring is snug  against the cylinder        10    4 3 PREVENTATIVE MAINTENANCE  It is recommended that a maintenance schedule be followed to keep the machine clean  and operating pro
11. formation about the installation and operation of your machine   The manual also contains instructions for service and care  The manual should be read  carefully by the operator of the Sorbeteer to become familiar with the machine and the  correct operating procedures described within  The following notations are used  throughout the manual to bring important facts to your attention        Warning      This notation is used whenever the personal safety of the operator s  might  be jeopardized  if procedures are not followed correctly   WARNING  DO NOT INSERT ANY OBJECTS  INTO CYLINDER OR HOPPER WHILE  MACHINE IS RUNNING       Caution      This notation is used whenever the machine or related equipment may  receive or cause damage if not observed      O7 TOU BO   CAUTION        RISK OF ELECTRICAL SHOCK  MOVING PARTS  1D  IX LO NINI OE LON A  BEFORE SERVICING UNIT  A E EE  WITH PANELS REMOVED     Note      This notation is used to bring important information to your attention that    will enhance the performance of your machine     1 2 PRELIMINARY INSPECTION  Unpack the unit as soon as possible  upon its arrival  Check the entire  machine and its contents for possible  shipping damage  Note damage  if any   and notify your carrier immediately   Frosty Factory of America cannot be  responsible for damaged merchandise  caused by shipping  Inventory the  accessories to be sure they include the  items you specified on your order   Normally the accessories include     Beater Bar  Dr
12. he    Stand by    position          Ll    2 pos  switch    F0401    14    4 8 USING THE CLEANING BRUSHES    Drip Chamber    Ceramic Seal  F0665       or       a  B    sleet tele  al al at ak at ak ake at      Clean with ieie    warm wet rag      Cylinder  Drip Tube 4A  Drip tube Brush yj  F0327      Cy Drain Spacer Block  C2316B       Clean ceramic ring with  warm  wet rag  Remove  any dried product from  center of ceramic ring        Push brush all the way in  until it can be seen in the  middle of the ceramic ring    Insert long brush  into drip tube       15    4 9 BEATER BAR SEAL INSTALLATION   1  Using Petro Gel  or other sanitary food grade lubricant   lightly lubricate the longer  end of the beater shaft  Slide beater seal onto the shaft with the spring end toward  the beater bar   Refer to diagram in this section of your manual or on top of the  hopper cover for correct installation of spring seal     2  The black carbon ring must be facing the end of the beater bar so it will be in direct  contact with the white ceramic seal inside the cylinder when the beater bar is re   installed  This is a dry seal and must be kept free of lubricants  Lube the beater  bar shaft ONLY    3  The beater seal may become damaged if the beater shaft is not lubricated before  installation of the beater seal           Properly installed  seal assembly         Rear wall of cylinde    Ceramic seal inside cylinder   must be grease free     Carbon seal face   Must be grease free   Rubber sea  
13. i       y     1 inch  the freezing       7 s  i     from the  cylinder is not   j   ia  completely full  x x p       When the cylinder is full and the hopper is filled to one inch from the top  the machine is  ready to run  Turn on by selecting the    right     snowflake  position of both switches on    the front panel     NOTICE  Always add mix as soon as the red  level indicator light  above the  switches  comes on to prevent air from entering the cylinder   CAUTION  Allowing air into the cylinder will cause a rocking motion of the machine   If the mix is not yet frozen the air can escape by turning the machine off for    20 30 seconds     WARNING  Never under any circumstances   place your finger or any other object  into the hopper or feed hole while the  machine is in operation  Serious  personal injury may occur        3 5 FREEZE TIMES    The freeze time on the Sorbeteer Model 232W is approximately 15 minutes    Times are as above when ideal conditions are met  Such as  pre cooled starting mix  temperature of 40 degrees and room temperature at 80 degrees  The time will increase  if the machine in not properly ventilated or is operated in a hot environment  Recipes  with high alcohol or high sugar content will naturally take a little longer     SECTION 4    MAINTENANCE       4 1 CLEANING  The following cleaning procedure should be used for initial start up and on an as  needed basis to comply with the minimum cleaning and sanitizing frequencies  specified by the Federal 
14. ing sticker    19    5 2 JUNCTION BOX                  To Drive  Motor e ESSER              To Switch  transforme  2 Pos    Switch       blk L1       gray    Blue Switch 2  Red Switch 1     gt  White to brn Txr  _Black L1   Contactor       Brown to wht m s  Purple T Stat  Gray T Stat    Typical Water cooled units    grn to gnd  blk mtr to SI          wht mtr to L2 ae  wht m s to HP SW  seam   Shy EZ  bik m s to Timer e  wht txt to L2  Pee y  blk txr to S2  blk 24v to hp Sw         eS   a I  I   blk to  5 on  l comp relay P l  i  wht fr seee  lt 4 blk from    l 24v txr Timer     l Contactor    I Pwr cord L1      blk from Sw     gt  I         Microswitch Contactor       5 3 CONTACTOR  amp  TIMER           Control Circuit  Sorbeteer Models Cut J1 for    40 264 vac vdc    Adjustable  Contactor timer  F0478 F4998  ee Load  1 Amp  Max           High Pressure Switch  Water cooled F0660    Air cooled F0661       Micro switch  F0346       24V Blue       Multi volt transformer F4995 Transformer  Primary Voltage  From SW2 term  Block From L2 terminal    21    5 4 DRIVE BELT  All Sorbeteer Models    Frame    Drive Motor F732  Motor    Mount  screws        Note  Motor stop bracket not shown     Drive pulley F0471    380J6     Belt F0473  Flywheel F2119    1  To increase belt tension  loosen the 4 motor mount screws and pry the entire    2     motor assembly up until the belt is snug  Re tighten the motor mount screws   To test the belt tension  press on the belt at the mid point  arrow   
15. ip Tray  Faceplate    Faceplate Knobs  Hopper Cover   Petro Gel  Sanitizer  Spare Faucet O Rings   Warranty Card  Wire Brushes  Manual        1 3 DESCRIPTION    Lighted    Stainless  Flavor Sign    Steel Cabinet    Stainless   Beater Bar     o a   C6527    Steel  Cylinder       Scraper Blade   not visible   C6510F       Faceplate  Knobs F0264  Faucet  Assembly    C6513       Clear Plastic       Faceplate C6501  Fill Indicator  Drip Tube Light F0207  Drip Tray Control Switches  F0195 Top F0416  Bottom F0417  1 4 DIMENSIONS        26     66 cm         lt  lt  16 5     42cm          lt        24 5     61cm          gt     29      74 3cm     Legs are 4    high   Allow 6    behind unit for air circulation        water hoses or remote connections     SECTION 2    LOCATION  amp  INSTALLATION       2 1 SAFETY PRECAUTIONS  Do not attempt to operate your Sorbeteer until the safety precautions and operating  instructions in this manual are read completely and are thoroughly understood     Take notice of all warning labels on your Sorbeteer  The labels have been put there to  inform and protect persons operating or servicing your equipment  Care must be taken  not to damage or destroy labels during installation and servicing  The labels have been  designed to withstand routine cleaning and handling  Damaged or missing labels should  be promptly replaced with approved labels from Frosty Factory of America Inc    2 2 INSTALLATION   Placing your Sorbeteer in a highly visible area will enhan
16. me  Lg  C6509    Block  Spacer Lg  C2308         Bulb  12    Light F0549    Clip Ring  Sm  F0331    Computer Board  Auto Fill 110Volt FO577          Condenser  Water  232 F5549   Contactor FORT   Drain Spacer Block C2308   Drip Tray FON    F0196   Drip Tray Serews 0 FOS  j F0327    Drive Motor F732    Drive Motor Pulley F0471    Dryer  Liquid Line 9 Cu    F5544         Face Plate Bushing C6520    Faucet Assembly C6513    Faucet Brush F0326    Faucet Plunger C6513P    Fill Light F0207            Flywheel F6525           Heat Sequencer F0400       Hopper Cover F0497    Microswitch F0346    30    ITEM NUMBER DESCRIPTION  Motor Spring Bracket F1239          O Ring  Faucet F049 1    Panel Louver FO254       Panel  Rear F6407       Petro Gel F0298       Pulley  Drive Motor F0471        Sanitizer F0492    Scraper Blade Spring C6512            Spring  Tension Lg  F0469       Starter  Light F1009    Switch  2 Position  Bottom F0417       Switch  Fill Light  Float  F081 1       Thermostat FO401    Transformer  Multi volt  F4995    31    
17. ne  must be used  consult the national and local electrical codes   Do not use an adapter  to get around grounding requirements     Notice   Your receptacle shoule  look like one of these  and match your unit  voltage  amps on the  data plate     WARNING  Do not  attempt to alter the  electrical plug  Serious  injury or electrocution  may result     6  Install the drip tray  cover  beater bar and  faceplate assemblies on the Petite Sorbeteer     5             SECTION 3    OPERATION       3 1 MACHINE CONTROLS   Two selector switches located on the front of the machine control operation of the Petite  Sorbeteer  Selection of the right  snowflake  position  with both switches  will schedule  the machine for normal operation  The compressor cycle is protected by a time delay  circuit  which will engage the compressor approximately 2 minutes after normal  operation is initiated  A red fill light located above the switches will illuminate when the  level of mix is low in the hopper  A thermostat knob on the electrical control box of your  machine is set at the factory and should not be changed or adjusted except by an  authorized service repairman     Refer to the information below for functions available with various combinations of  switch positions             Normal Operation     Both switches on  snowflake  Machine will freeze mix to  provide frozen beverage as desired     Cooling Operation     Top switch on  snowflake  Bottom switch on  thermometer symbol  Machine will  autom
18. o escape from    cylinder  Cylinder must be full to freeze properly     B  Be sure machine is level and all adjustable feet are touching counter top     28    8     No product comes out when faucet handle is pulled while unit is running   A  Frozen product is blocking    feed hole     Turn machine off then clear ice plug    from feed hole     WARNING  Never place fingers in the       feed hole    as serious personal injury  may occur    B  Mix is frozen solid  Low sugar content  product separation or cylinder not full    Compressor starts and stops intermittently    A  check that water supply is turned on    B  If the on off time is 30 seconds or longer  this is normal if product is frozen and  no product has been pulled in a while    C  If the problem is causing the breaker to trip  check electrical components in  junction box     10  Unit continues to run when switched to stand by     11    A  Remove back panel and reset thermostat   turn all the way off then turn all the  way on again    B  If problem remains replace thermostat      Beater bar does not turn        Belt is broken  Replace as necessary      Belt off pulley or loose  Check pulley alignment  re install and tighten belt     Mix is frozen solid  See item 8 B      Drive plate stripped  Replace drive plate     Faulty motor  Replace motor    BOO S amp S    29    SECTION 7  SPARE PARTS LIST    7 0 SPARE PARTS SORBETEER MODELS  ITEM NUMBER DESCRIPTION  Bearing Plate C2306        Bearing  Motor F0738    Beater Bar Fra
19. on pressure  decrease  Adjustment  To raise  valve opening point  turn adjusting  screw  on top of valve  counter     clockwise  To lower operating  point  turn clockwise  Opening  point of valve should be raised just  enough to cause valve to close  during compressor stand by  periods        26    5 9 TYPICAL PLUMBING DRAWING          1 Cap Tube   064  2 HP Switch  F0660  3 Water Condenser  F5549  4 Filter Dryer  F5544  5 Water Valve 5  F5545  6 Compressor  F0324  7 Water Bracket  Assembly  8 Service Valves 2   9 2 Way access    T       Compressor Cord  Aall  lA    6     S 6    K   WA       21    SECTION 6  TROUBLESHOOTING      Machine does not run when turned on     A  Be sure that the cord is properly plugged into wall outlet    B  Check to reset circuit breaker 1f necessary    C  Be sure that no other appliances are sharing the circuit    D  Some units require a magnet in the faceplate in order to operate      Beater motor starts but compressor doesn   t start    A  Both switches must be in the right  Snowflake  position    B  Allow approximately one or two minutes for time delay to respond   C  Check that the micro switch at the drive motor is depressed    D  If necessary adjust TCC screw to depress micro switch     E     Check electrical components in junction box      Mix dripping from drip tube     A     Spring seal on beater bar is dirty or improperly installed  Remove  clean and re   install spring seal assembly according to instructions and diagram on top of the  h
20. opper cover    Ceramic seal  inside the freezing cylinder  is dirty or loose or greasy  Clean  ceramic seal  If loose re install as necessary  Also check that the carbon ring on  the seal 1s not chipped  cracked  dirty or greasy  Replace seal if necessary       Unit runs but product does not freeze to desired consistency       e    5S Awp      Check recipe for proper amount of sugar     Check TCC screw  if necessary turn clockwise to increase thickness of drink       Check unit placement for adequate ventilation   At least 8    clearance required on    all sides        Check the condenser to see if it has become clogged with lint  dust etc  Clean as    necessary       Be sure the cylinder is full of mix     Check that the micro switch    clicks    at the mid point of its rocking motion   Adjust as necessary      Unit runs but produces a loud knocking sound during initial freeze down cycle   A  Cylinder not full  Turn unit off and fill hopper with mix     B     Ice build up  Check recipe for proper amount of sugar     C  To clear ice build up  turn top switch to left  faucet  position until knocking stops    then turn switch back to the right  snowflake  position  Repeat as necessary       Fill light is on when hopper is full of product     A  Remove and re install float with two dots facing up     B     If float 1s stuck  clean float and stem and re assemble       Machine has gentle    rocking    motion     A  Air in cylinder  Turn unit off for about one minute to allow air t
21. perly     WARNING  Never attempt to repair or perform maintenance on machine until the main  electrical power has been disconnected  A  DAILY  The exterior of the machine should be kept clean at all times to preserve the luster and  sanitation of the stainless steel  A mild alkaline cleaner is recommended  Use a soft  cloth or sponge to apply the cleaner     B  WEEKLY   1  Check O rings and rear seal for excessive wear and replace if necessary      2  Clean the drip tray and front of the freezer with a mild soap solution    4 4 EXTENDED STORAGE   Refer to the following steps for storage of the machine over any long period of shutdown   time     1  Turn the three position switch to the OFF  center  position     2  Disconnect  unplug  from the electrical supply source     3  Clean thoroughly with a warm detergent all parts that come in contact with the mix   Rinse in clean water and dry all parts  Do not sanitize  Sorbeteer parts can be left    disassembled until ready for use     NOTE  Do not let the cleaning solution stand in the hopper or in the cylinder  during the shutdown period      4  Blow water out of the water condenser while manually holding the water valve open     1     4 5 FACEPLATE FAUCET ASSEMBLY    Face Plate Faucet Assembly Part No   A  Face plate assembly with bushing C6501  B  Faucet assembly with nut C6513  C  Faucet body  only  C6513B  D  Plunger assembly C6513P    Plunger assembly       Knob Cap Spring Rod Plunger O Rings Face Plate J  F0264 F0567 F0564 F
22. sition  Example of alighment  After shim placement    Example of upper shim placement as viewed from the back of the machine       Shim         Upper shim position      Stud  Spacer Block  C2308  Left shim position  Right shim position       Lower shim position    24          5 7 REAR CYLINDER ASSEMBLY  m SORBETEER  Model Numbers  137  231  232  235R        Hopper    Place Shim between  items 3 amp 4         N          tol    moc         lt     T  T                           HK 12    ITEM NUMBER DESCRIPTION  2  F0355   Ceramic Seal         4  C2306 Bearing Plate        6  F0330 Large Clip Ring       8  F6525 Flywheel  only            Includes items  4 6 7 8 9  10           10  C4403 Drive Plate    12  F2309 1 2    Drain Tube stainless steel      Note  FO355 is the part number for the Spring Seal Assembly  which includes the ceramic seal  No 2 above     25    5 8 WATER BRACKET ASSEMBLY     Exploded View     Fitting  Water Hose       w  F6100         tar Washer Nut         Fitting  Bulkhead Water  F6101    Frame    Bracket   Water Refrigeration    L F0200    Insert the water bulkhead fitting P N  F6101 through the bracket hole   Place the star washer over the threaded portion of the bulkhead fitting   Install the nut onto the threaded portion of the bulkhead fitting     ee a    Apply thread tape to the water hose fitting P N  F6100 and install into the  bulkhead fitting  Note  Do not over tighten the water hose fitting     Valves automatically open on  pressure increase  close 
    
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