Universal Unimatic 325D X-Ray
Contents
1. 20 of selected mA within a kVp range of 40 49 9 kVp The measurement basis upon which the maximum deviations of mA are stated is a D C mA meter calibrated against a laboratory standard meter in series with the x ray tube TIMER 1 Pulse for time settings of 0 008 0 10 second range 60 Hertz or 0 010 50 Hertz 15 Pulse for time settings of 0 15 6 seconds 60 Hertz or 0 12 7 2 seconds 50 Hertz The measurement basis upon which the maximum deviations of exposure time is stated are half cycle impulses of a 60 or 50 Hertz power line measured at the primary winding input to the high voltage transformer or in the secondary circuit by means of a high voltage bleeder unit and an oscilloscope mAs DISPLAY The maximum deviation of mAs from the pre indicated value shall not exceed 35 UNI MATIC 325D Model 3488 Page 7 Universal D PREVENTIVE MAINTENANCE In order to assure continued safe performance of the equipment and compliance with applicable Federal and State regulations the following Preventative Maintenance Program must be adhered to 1 SERVICE PERSONNEL Effective preventative maintenance requires the use of specifically trained and experienced medical x ray apparatus service personnel It is the user s responsibility to select personnel who are so qualified or to consult with the factory in the event recommendations are required 2 FREQUENCY Inspection and required service should be pe2. Connect Connect Connect Connect BI To B2 B2 To Bi F2 To B3 FI To B4 d Connect High Voltage Cable as Follows Extreme care should be used when handling the high voltage cable to avoid the possibility of damage to the plugs or the contact pins on the end of these plugs Before inserting cable plugs into the transformer or the tube receptacle be sure they are clean and dry Insert the plug in its receptacle and screw on the cable nut as tightly as possible using two hands to grip the nut Do not use a wrench UNI MATIC 325D Model 3488 Page 16 Universal CAUTION Be sure that anode connects to anode and cathode to cathode The receptacles on the transformer and tube are marked Anode and Cathode The anode receptacle of the tube can be identified as being the receptacle near the end where the stator cord emerges Both high voltage cables use Federal bushings and are identical in construction Therefore they can be used for either anode or cathode e Electrical Lock and Collimator Power Supply Terminals marked C1 and C2 in the control chassis provide 24 VAC unfused to supply power for collimators or accessories requiring this voltage This 24 VAC supply eliminates the need for a separate power supply when using the Duocon M Collimaster M or equivalent Connect the black and white wires to C1 and C2 and the green wire to ground UNI MATIC 325D Model 3488 Terminal marked DC and DC
3. N pem sen XEM VAR se E DIGIT 2 3 T mn H ERINN pont OTEN CP 1 9 Pppp 3332233 BARE DIGIT 4 COM ANODE b SEGMENT EGMENT H E m DIGIT 2 COM ANODE I SEGMENT T DIGIT 1 COM ANODE DEW Kar LO AC LINE 8 Ch E e ke d i 1 1 s 7 d SEGUENT E i c SEGMENT uH IT od li U 21 Mni Euer MA SYITCH COMMON 150 MA 50 UA 200 MA a UI jam Com SR mar E ca el LEER LIE ERS 4 m WL CERERI L x N 100 MA EL CR29 CRIS J fo IE 300 MA Ca K Y REF 1 K V REF RETURN 2 COMMON 3 X RAY LED 4 lt lt m oo t ww n m EV DAAD OT m De DEE w EADY VOLTAGE 12 READY VOLTAGE BUGA AO REV A ADDED VI REV B CORRECTED J7 PIN S REV C ADDED PIN DESIGNATIONS TO J3 PREP est x Fs tou 5 MODEL 07840 i MIT LI FET 12 fafs fs Te Tr Ts 15 ie ULLI NOTES 1 CAPACITOR C1 SYSTEM 50 HZ 2 5 uF 660 V SYSTEM 60 HZ 2 0 uF 660V 2 ANY CHANGES TO THIS SCHEMATIC WILL ALSO REQUIRE A CHANGE TO DRAWING 031 5006P1 ALL PARTS STOCKED UNDER THIS NUMBER WILL REQUIRE MATERIAL DISPOSITION FOR CHANGE EFFECTIVITY 3 DUE TO THE WIDE VARIETY OF BUCKYS COMPAT BLE WITH THE UNIMATIC GENERATOR PLEASE REFER TO THE BUCKY CONNECTIONS SECTION OF THE SERVICE MANUAL BEFORE ATTEMPTING WIRING INTERFACE 5VAC 1111 LET e pe Hb i Gm D DH m ma
4. Time Display Schematic 8 110 5012 S60 Control Wiring Schematic UNI MATIC 325D Model 3488 Page 29 Universal UNI MATIC 325D Model 3488 Rotor Control Board Model D7634 OYA 082 b 2 114095 an f b L 0000 US UNI MATIC 325D Model 3488 Page 30 Model 3488 UNI MATIC 325D Universal AANAO SNYHL UH OSSE SdlGIS YII3ILOJY L H N a Ce lt 3QONV 3 OVL d3032 L H 3COH1V2 310V1d303H L H 9O Q G11 2700SS ON DILVINIHIS Model 3488 UNI MATIC 325D Page 31 Model 3488 UNI MATIC 325D Universal Tube Rotor Circuit 31907 SNISN3S ONU HAWIL y si L S SI dOllOUdUD LJIHS 3SUHd J3H7NUS9 SONTONIM YO1UIS 38N1 5 3b SISI ungez e Jun azz S1IG1NOI 32071831NI IYNSOJXI I HOI Model 3488 UNI MATIC 325D Page 32 Universal UNI MATIC 325D Model 3488 Prep and Exposure Switc Model D7849 NONNO y N y y A A 0 UNI MATIC 325D Model 3488 Page 33 Universal UNI MATIC 325D Model 3488 Table and Wall Bucky Switch Model 78 UNI MATIC 325D Model 3488 Page 34 zent S it CHETACTEK KL LE IR EI EE SEE eu TIT ie n tl gt See Bs ae ken nn n gt m I LEE v a 8 zl m PIE ve Pe im cem pe dos d o mos A n i A f 1 HIT 3 4 a I 3 Ki H s dc s Li Tm R f 4 4 Fries 16 N ES E ne Min
5. 240 volts 50 HZ single phase Current Rating 140 amps 60 Hertz 168 amps 50 Hertz Wire Size from Power Transformer to Switch Box 50 ft 2 100 ft 00 200 ft 250 mcm Minimum Circuit Breaker Rating 70 amps 60 Hertz 85 amps 50 Hertz Line voltage Regulation at maximum rated line current must not be greater than 5 Percent line voltage regulation VN VL x 100 VL VN No load line voltage VL Line voltage at maximum line current Alternate line voltage which will provide normal operation are indicated on the wiring diagram of the particular model 2 UNPACKING a Examine all cartons carefully at time of delivery If damage is apparent have delivering driver write a bad order note on all copies of the freight bill and sign it Should you discover concealed damage immediately notify the transportation agent and ask for an Inspection Report of Damage Carriers will not accept concealed damage claims if filed after 15 days from date of receipt of merchandise Open crates and cartons carefully and do not dispose of them until you have located all parts and the machine is fully assembled UNI MATIC 325D Model 3488 Check the oil level in the transformer to be sure that none had been spilled out through improper handling in shipping At room temperature the oil level should be 1 2 to 3 4 below bottom side of cover UNI MATIC 325D Model 3488 Page 13 Universal 3 GENERAL ASSEMBL Y NOTES
6. METER DISPLAY BOARD 07835 LE XRAY Ac COMMON Mr XRAY UGM Ge READMIUIGHTI CH CR HB ERI TT Fook fi SOMO ECR POWER BLOCK BR se HII a TA Ox s B KV R F D KVREFRET El COMMON D XRAY LEO E Ni api Ede T ooo LI TERE i 8 ROTOR CONTROL PCB E x ge D7634 28 e E MICROPROCESSOR X RAY TIMER pole pss DRAWING PROPRIETARY PROPERTY OF DEL GLOBAL TECHNOLOGIES CORP DO NOT COPY SCHEMATIC CONTROL 325D 110 5012 S50 S60 REV 4 940 01 1 12 02 7 55 44 AM
7. UNI MATIC 325D Model 3488 INTRODUCTION The 3488 generator system covered in this manual will perform reliably when operated maintained and repaired in accordance with the instructions of this manual It should be checked periodically and repaired as necessary to insure reliable operation Universal Imaging cannot assume responsibility for any malfunction of this equipment resulting from improper operation maintenance or repair or if any of its components are damaged or modified Anyone using this x ray machine must know and understand the dangers of excessive radiation exposure This equipment is sold with the understanding that since its proper use and application is in the hands of the operator and beyond the control of the manufacturer or his agents that Universal Imaging disclaims all responsibility for any injury resulting from improper use and application of this equipment We at Universal Imaging are proud of our product and know your x ray unit will provide many years of useful and enjoyable service Thank you for selecting our equipment UNI MATIC 325D Model 3488 Page 2 Universal A CONTROL FEATURES DISPLAYS Indicates selected power values and time In the event or a system problem the mAs window will display error codes Refer to the Error Codes section of this manual for details SEE FIGURE 1 2 A MAJOR kVp SELECTOR Adjusts kVp in approximately 10 kVp increments Turning the selector clockwise will increase
8. a The control is shipped with a 13 line cord and a 25 control transformer cable to facilitate a wide variety of control and transformer arrangements b Electrical power must be supplied to a switch and fuse box located in a position readily accessible from a control location National Electrical Code requirement c Most State regulations require the operator s station at the control to be behind a protective barrier Consult your local regulations for specific requirements d Once the transformer has been set in place loosen the vent screw on the top of the transformer to permit expansion of oil with temperature changes Use one of the plastic receptacle covers to cover the vent screw oil filling so that possible contamination of the transformer oil will be avoided UNI MATIC 325D Model 3488 4 OPENING CONTROL The control features serviceability from the front of the cabinet In very rare cases where access to the rear is required a removable panel is supplied on the rear of the cabinet To Open a Loosen the two screws one on each side of the control b Grasp the top of the control under the rear lip pull up and rotate forward UNI MATIC 325D Model 3488 Page 14 Universal UNI MATIC 325D Model 3488 c From the inside of the control panel until the bottom portion disengages remove the two thumb nuts that hold the from the cabinet then push the lower portion front panel of the control to
9. at the two line led indicators on the front panel I Adjust the line voltage compensator selector K until both leds are out 2 In order to prevent tube damage due to thermal shock preheat the tube anode by perform the following procedure if the system has not been energized for eight hours or if the unit has been off for longer than two hours and the technique to be used requires high mA high kVp and long times Verify that the preheat technique factors are below the maximum limits of the load curve of the x ray tube on this system Make first three exposures waiting approximately 30 seconds between exposures at 75 KVp 200 mA 1 second 60 Hertz or 0 9 seconds 50 Hertz wait 60 seconds then take 1 exposure at 85 kVp 200mA 1 2 second 60 Hertz or 0 48 seconds 50 Hertz wait 60 seconds then take the last exposure at 100 kVp 200 mA 1 4 second 60 Hertz or 0 24 seconds 50 Hertz UNI MATIC 325D Model 3488 3 Select the mA desired D which must always be selected prior to k Vp A CAUTION A Do not exceed the x ray tube rating in selection of technique factors Refer to the x ray tube rating chart that is supplied with the tube 4 Select the k Vp desired by observing the kVp meter and adjusting the Major and Minor kVp selectors 5 Select the exposure time desired E 6 Depress the prep button F to boost the tube filament current and initiate tube anode rotation These actions require approximately 1 sec
10. rotor should start running and after UNI MATIC 325D Model 3488 approximately 1 second a relay comes in and the prep or ready indicator is on While looking into the port of the x ray tube actuate the prep switch and verify proper filament boost operation and direction of anode rotation The selected filament should glow bright boost when the prep switch is activated and should become dimmer de boost when prep switch is released The direction of anode rotation should be determined be viewing the anode from the cathode end and should be as follows VARIAN TUBES CW TOSHIBA TUBES CCW The 325D generator is designed with and adjustable kVp Compensator Circuit and should be spot checked to verify that it is operating properly With power OFF connect an AC voltmeter capable of reading 0 300 VAC to terminals PF and PS of x ray generator This will allow measurement of the unloaded H T primary voltage Turn unit on and select 50mA and adjust the major and minor kVp selectors until 198 VAC is indicated on your voltmeter Adjust R10 on the display board for a 100Kvp reading Select 100 mA and adjust the major and minor Kvp selectors until 213 VAC is indicated on UNI MATIC 325D Model 3488 Page 18 Universal UNI MATIC 325D Model 3488 your volt meter Adjust R11 on the display for 100Kvp reading Select 150 mA and adjust the major and minor Kvp selectors until 214 VAC is indicated on yo
11. the cabinet of the panel out and lower it to the floor Remove front of the control and place aside d Pull up on the handle in the middle on the top rear of the THUMB NUTS UNI MATIC 325D Model 3488 Page 15 Universal 5 INTERCONNECTING CABLES a Uncoil the control transformer cables Connect the loose ends to the H V generator checking each wire terminal marking before connecting to terminal post with corresponding marking b The control provides a 5 wire rotor cable capability Connect leads marked 07 08 and 09 to the terminal strip so marked in the control If the tube has a thermal cutout switch attach leads to terminals marked T5 and T6 on terminal strip in the control If not connect a jumper across T5 and T6 of terminal strip c Bucky Cable Connection When a grid cabinet is used no electrical connections are needed and terminals B1 and B2 are jumped connected together L F SERIES PROGENY GENERATOR 8000 TRUE SPEED CONNECTIONS OBSOLETE or MARKINGS L F SERIES 8000 CURRENT MARKINGS TABLE WALL B1 1 BIT BI W B2 2 B2 T B2 W B3 3 B3 T B3 W B4 N F1 F1 BS L F2 F2 Control UNI MATIC 325D Model 3488 When a 14 x 36 Midwest Bucky is used a four wire connection is required as follows Remove jumper in control between B1W and B2W Midwest Bucky Terminal Terminal markings
12. 0 6 6 5 0 05 6 0 060 7 8 6 6 066 8 0 080 8 10 8 3 083 10 0 100 9 12 10 100 12 120 10 18 15 150 18 180 11 24 20 200 24 240 12 30 25 250 30 300 13 36 30 300 36 360 14 48 40 400 48 480 15 60 50 500 60 600 16 90 75 750 90 900 17 120 100 1 0 120 1 20 18 150 125 1 25 150 1 50 19 180 150 1 50 180 1 80 20 240 200 2 0 240 2 40 21 300 250 2 5 350 3 00 22 360 300 3 0 360 3 60 23 720 600 6 0 720 7 20 UNI MATIC 325D Model 3488 Page 11 Universal TABLE B UNI MATIC 325D Model 3488 TUBE LIMIT MAXIMUM ALLOWABLE EXPOSURE TIME IN MAS MA SELECTED 508 1008 100L 150L 2008 200L 300L 5001 300 600 N A 450 600 600 N A 300 600 450 i so 600 300 600 450 600 300 600 450 m 450 300 soo 450 600 25 ik 300 200 450 500 150 300 200 450 300 90 E 150 M 300 60 N A 300 150 MA 300 NA 200 45 NA TUBE RADS FOCALSPOTSMALL LO FOCAL SPOT LARGE 2 0 UNI MATIC 325D Model 3488 Page 12 Universal A INSTALLATION INSTRUCTIONS 1 ELECTRICAL REQUIREMENTS Values given in the table below are taken from NEMA Standards for Minimum Power Supply requirements for X ray machines These requirements are for a single x ray machine A dedicated line is required Nom Line voltage 240 volts 60 HZ single phase
13. 20 6 seconds 60 Hertz or 3 25 7 2 10 seconds 50 Hertz UNI MATIC 325D Model 3488 Page 23 Universal 9 CERTIFICATION OF COMPATIBILITY Universal Inc certifies that its certified x ray controls and high voltage generators are compatible with all certified Radiographic x ray tubes concerning compliance with 21CFR Chapter 1 Subchapter J only if the ratings of the control generator and tube are strictly observed and the control is calibrated within the applicable published limits Universal Inc certified controls and generators when combined with other certified components will not affect the compliance of these components when these components are installed connected and adjusted in accordance with the applicable Universal s instructions and specifications UNI MATIC 325D Model 3488 10 COMPLIANCE WITH U L REQUIREMENT FOR FIRE amp SAFETY Underwriters Laboratories Inc Standard for Safety of X Ray Equipment UL 187 Section 29 requires that this x ray control cabinet be safely secured to the floor to prevent accidental tipping which could result in injury Use the two 2 slotted holes 375 x 875 inches provided in the base of the cabinet to safely secure the unit to the floor with appropriate type of fasteners which must be determined by the installer depending upon the type of floor encountered UNI MATIC 325D Model 3488 Page 24 Universal THEORY OF OPERATION 1 PREP OPERATION The sour
14. ARDS ONLY Universal UNI MATIC 325D Model 3488 TABLE OF CONTENTS 1 USER INFORMATION A CONTROL FEATURES alici B HOW TO MAKE AN X RAY EXPOSURE ve Sees ENNER deeg eet C TECHNICAL INFORMATION 7 D PREVENTIVE MAINTENANCKE 8 PERIODIC MAINTENANCE RECORD 9 ERROR CODES TABLE A mAs DISPLAYCHART TABLE B TUBE LIMITS 2 INSTALLATION INSTRUCTIONS A ELECTRICAL SOURCE REQUIREMENT S 13 B UNPACKING C GENERAL ASSEMBLY NOTES E INTERCONNECTING CABLE F PRELIMINARY CHECK S G CALIBRATION H FINAL COMPLIANCE TESTS I CERTIFICATION OF COMPATIBILITY ni E J COMPLIANCE WITH U L REQUIREMENTS FOR STABILITY ia 24 3 THEORY OF OPERATION A PREP OPERATION C EXPOSURE OPERATION D AEC OPERATION E kVp SENSE AND DISPLAY aa a u nenne nennen F mA SENSE AND DISPLAY G AUTO LINE SENSE I SCR SHORT SENSE DE APPENDIX A Schematic and Circuit Diagrams eene 28 UNI MATIC 325D Model 3488 Page 1 Universal
15. OPERATORS MANUAL AND INSTALLATION AND SERVICE MANUAL 8000 3488 UNIVERSAL UNI MATIC 325D GENERATOR MODEL NO 3488 3550 DEL MEDICAL IMAGING CORPORATION A Del Global Technologies Company 50B NORTH GARY AVENUE ROSELLE IL 60172 CUSTOMER SERVICE 847 288 7000 TECHNICAL SUPPORT 847 288 7032 FAX 847 288 7011 THIS DOCUMENT CONTAINS INSTALLATION ADJUSTMENT AND MAINTENANCE INFORMATION Manual Part Number 8000 3488 Rev D Release Date 9 26 01 DHHS COMPLIANCE The 3488 Radiographic X ray Generator and its associated accessories are certified components conforming to all applicable radiation performance standards as outlined by the Food and Drug administration Code of Federal Regulation Title 21 Subchapter J at the Time of Manufacture EQUIPMENT COMPATIBILITY The Generator is a certifiable UL listed component for use in a diagnostic x ray system It is designed for use with a tubestand and table which is not in itself a listed component TUBE LISTING Varian EIMAC Tubes Toshiba Tubes Varian Rad 8 UX51H 39 UX53H 42 Varian Rad 74 UX52H 39 UX51H 42 UX52H 42 COMPATIBILITY LISTING Tables Tubestands EV100 5480 5062 P 3306B FTT 5472 5062 3307B FTT ITS 5470 6062 3308B 5482 5070 6062 P 3309B 7062 Manufactured by a Company which is 20VM Wallstands VS 200 3546E 7E 3546 7 MEDICAL EQUIPMENT CLASSIFIED BY UNDERWRITERS LABORATORIES INC WITH RESPECT TO ELECTRIC SHOCK FIRE AND MECHANICAL HAZ
16. R1 and through the contacts to energize K2 and this energizes KI KI contacts apply voltage through J2 2 to the back up contactor T J2 pin 2 to the back up contactor 3 EXPOSURE OPERATION When the exposure switch S2 is closed then the DC supply is switched to pin 4 of J1 to pin 4 of J4 on D7835 display board inverted by U6 and operates K4 At the end of prep the rotor sends 120VAC through K4 s contact and out through bucky selection to J1 9 of the D7844 timer board 4 TIMER OPERATION This 120VAC is applied to pin 9 of J1 of the timer board energizing K1 and K2 U8 pin 11 goes high and signal is inverted by U8 pin 12 going low This makes U1 pin 1 to go low 100 milliseconds later U9 pins 2 and 5 go high and U10 pins 8 9 and 10 go high turning on Q16 This applies 5VDC to resistors R12 and R13 and connector J6 pin 4 which turns on the X Ray light bar on the Prep and X Ray switch assembly Zero crossing pulses are formed from the secondary of T1 and transistors Q9 and Q10 Their outputs are sent to Pins 12 and 13 of U9 This gate generates zero crossing pules at U9 pin11 These pules are applied to US J K flip flop pins 4 and 3 The output of US pins 1 and 2 drives the SCR pulse transformer T2 via transistors Q1 Q7 and Q8 The pulses triggering the SCR s go through U9 pin 10 activating Q17 and sending pulses to U1 pin 33 UNI MATIC 325D Model 3488 Page 25 Universal UI pin 16 goes low and the audio alert sounds fo
17. Vp is higher than that at 50 kVp move slider band on RSCC to the right if lower move slider to the left Select 80 kVp and adjust the 150 mA slider on resistor RXL for 155 mA Check mA tracking from 50 to 125 kVp and fine tune as required The RSCC resistor adjustment is used to equalize mA at the 50 and 125 kVp point The RXL resistor adjustment is used to raise or lower the mA at all kVp points Normal tracking will result in a low point at 50 and 125 kVp being approximately equal and a high point at approximately 80 kVp UNI MATIC 325D Model 3488 Page 20 Universal mott Perform steps a through g for the remaining mA stations on the large focal spot and then on the small focal spot mln steps b and f use the following mA Station mA 50 52 100 105 200 210 300 315 kVp ACCURACY TEST Actual kVp Must be measured with a calibrated H V bleeder tank or equivalent method of checking the kVp This UNI MATIC 325D Model 3488 control the circuit breaker trip time The assembly has been factory tested and adjusted However a different time setting maybe necessary for a particular installation dependent upon the x ray Tube rating the operator desired techniques and the tube rating TIMER CALIBRATION The timer used with this Generator does not require any calibration Just verify that all times are with in specifications WARNING If adjustment is necessary it is ONLY to be adjusted
18. at all times Model 3488 Record satisfactory accomplishment of required maintenance activity below See Maintenance Schedule for Radiation Safety of X ray Apparatus Date Check if Tube Qualified Organization Performing Signature of Performed Replacement Service Name and Address Tester Only UNI MATIC 325D Model 3488 Page 9 Universal UNI MATIC 325D Model 3488 ERROR CODES ERROR CODE CAUSE E01 Tube limit E02 kVp out of range E03 kVp out of range E04 mA not selected E05 Open time cable or switch E06 Shorted SCR Error Code E01 E02 or E03 E04 E05 E0 Probable Cause Control settings not in range for this tube Check settings on generator kVp is either to low or to high for selection Adjust major and minor kVp switches mA selection is a open circuit Control is sensing mA switch not selected Check mA switch Time select open circuit Check time switch Sensed shorted SCR Back up timer ended exposure Call service UNI MATIC 325D Model 3488 Page 10 Universal UNI MATIC 325D Model 3488 MODEL TABLE A With the mA selector in the 100mA position Switch Position Pulses mAs 60 Hertz Time 60 Hertz mAs 50 Hertz Time 50 Hertz 1 1 8 008 1 0 010 2 2 1 6 016 2 0 020 3 3 2 5 025 3 0 030 4 4 3 3 033 4 0 040 5 5 4 1 041 5 0 05
19. by Authorized Service Personnel This is NOT an operator adjustable item should be done at all mA settings and throughout the specified KV range The results should not exceed the published specifications kVp calibration Adjust the following resistors if necessary Select 100KV for all mA settings Resistors are located on the display board mA Resistor 50 R10 100 R11 150 R12 200 R13 300 R14 CALIBRATION OF THE TUBE CURRENT SENSING RESISTOR Inside the Control mounted on the Main Chassis panel in the upper right corner above the RB resistor is located the Tube Over current Protection Resistor assembly This assembly consist of two resistors one is a fixed 300 ohms RF in series with a variable 150 ohm resistor RV The RV resistor will allow the Installer to If longer exposure times are required adjust the band on the RV resistor to the left so that the total resistance of the two resistor is less Be sure to carefully check the tube rating chart before deciding upon a difference resistance value trip time to verify the tubes maximum power time limitations 300 Ma x 120 kVp x See chart below___ sec Approximate trip times at specific resistance values for both the Airpax breaker and the Heineman circuit breaker UNI MATIC 325D Model 3488 Page 21 Universal UNI MATIC 325D Model 3488 AIRPAX TUBE CURRENT RESISTANCE APPROX TRIP TIME 300 mA 350 ohms 0 50 sec 60 Her
20. ce voltage comes from a winding of the auto transformer C5 and C6 through F6 supply 8 VAC on control circuit diagram 110 5012 S to J6 1 amp 2 meter display board D7835 This voltage is rectified and used as a supply voltage for this board The supply is sent out on J4 pin 1 to the prep and exposure switch and ready and exposure lamp indicator D7849 By activating either the prep switch or the exposure switch the voltage is applied to J4 pin3 This is inverted through U5 on the D7835 display board and turns on K3 120 VAC from the auto transformer from F2 to T5 and T6 out to the thermal switch of the X Ray tube to J6 pin 9 of the D7835 display When K3 closes this voltage is applied to J6 pin 7 and is used as a source for the rotor PCBD7634 This starts the prep sequence See rotor control operation for sequence 2 ROTOR OPERATION 120 VAC is applied to D7634 the rotor PCB 8 and 10 This applies 120 VAC to T1 transformer The secondary of this transformer is rectified and energizes K3 it is then sent through a regulator The regulated voltage is used on this PCB When prep is applied K1 energizes and its contacts apply 220 VAC to the Rotor K3 relay has two sets of contacts Open contacts close on pins 3 and 5 and go to filament resistor R8 and boost the filament to exposure level The open contacts on pins 9 and 6 close and go into the D7844 timer module This takes a DC UNI MATIC 325D Model 3488 voltage from the input to V
21. comes in if the SCR s are shorted a voltage is applied to resistors R1 and R2 and rectified by CR19 to 22 through U17 U17 turns on turning off Q20 U6 pins 12 and 13 are high pins 8 9 and UNI MATIC 325D Model 3488 11 are low U6 pin 10 is high U1 pins 7 and 15 are high transistor Q21 is on and relay K1 is de energized preventing X Ray exposure A E06 error code is displayed on the mAs display UNI MATIC 325D Model 3488 Page 27 Universal UNI MATIC 325D Model 3488 ERROR CODES ERROR CODE CAUSE E01 Tube limit E02 kVp out of range E03 kVp out of range E04 mA not selected E05 Open time cable or switch E06 Shorted SCR Error Code Probable Cause E01 Control settings not in range for this tube Check settings on generator E02 or E03 kVp is either to low or to high for selection Adjust major and minor kVp switches E04 mA selection is a open circuit Control is sensing mA switch not selected Check mA switch E05 Time select open circuit Check time switch E06 Sensed shorted SCR Back up timer ended exposure Call service UNI MATIC 325D Model 3488 Page 28 Universal UNI MATIC 325D Model 3488 Appendix A Schematic and Circuit Diagrams 1 D7634 Rotor Control Schematic 2 3550 High Tension Transformer Schematic 3 Tube Rotor Circuit 4 D7849 Prep amp Exposure switch Schematic 5 D7848 Table amp Wall Bucky switch Schematic 6 D7844 Control Logic Schematic 7 D7835 kVp mAs amp
22. e which will occur with the subsequent exposure LINE VOLTAGE COMPENSATOR provides adjustment for voltage variations in the power line Rotate the selector until the high and low line indicators are out SEE FIGURE 1 3 K HIGH LINE AND LOW LINE Indicates power line voltage Either lamp illuminated will indicate the need to adjust the Line Voltage Compensator K until the effected condition is eliminated Do not attempt to make X ray exposures if either a High Line or a Low Line condition exists If the line voltage compensator cannot bring the generator into the proper operating range discontinue use of the system and notify the authorized service organization in your area ON OFF CIRCUIT BREAKER Controls power to system and provides additional over current protection SEE FIGURE 1 3 L CAUTION Le DO NOT OPERATE ANY SELECTOR SWITCHES DURING EXPOSURE UNI MATIC 325D Model 3488 Page 3 Universal UNI MATIC 325D Model 3488 UNI MATIC 325D CONTROL Figure 1 2 UNI MATIC 325D Model 3488 Page 4 Universal UNI MATIC 325D Model 3488 UNI MATIC CONTROL Figure 1 3 UNI MATIC 325D Model 3488 Page 5 Universal B HOW TO MAKE AN X RAY EXPOSURE NOTE It is advisable to turn the system on prior to processing the patient for the x ray examination This will allow sufficient warm up time to allow the circuitry to stabilize 1 Turn the system ON and check the line voltage by looking
23. h the unit ON Adjust the line comp switch up or down and see if both the high and low line led indicators on the front panel will light and if at some point they are both out indicating a correct line match to the auto transformer A CAUTION A mA CALIBRATION Observe X ray Tube Rating Charts to prevent overloading of Tube First select 150 mA and 80 kVp Adjust the 150 mA station slider band on the resistor RXL to produce approximately 155 mA Moving the slider band to the right increases mA Adjust resistor RXS for small focal spot stations and resistor RXL for large focal spot stations Notice that UNI MATIC 325D Model 3488 part of resistor RB is common to both filaments and any adjustment to the slider to the right will affect all mA settings If means are available measure kVp to verify kVp meter indication If morn then 5 kVp error refer to kVp accuracy test If within 5 kVp proceed to step d If means are not available to measure actual kVp limit operation to 120 kVp for this procedure Select 50 kVp and note the mA produced Select 125 kVp and note the mA produced CAUTION During calibration of a new x ray tube or one that has not been used at the higher kVp levels increase kVp in 10 kVp increments making several exposures at each setting to check for tube instability Adjust the 150 mA slider band on resistor RSCC until the mA at 50 and 125 kVp are approximately equal If the mA at 125 k
24. his makes up a 4 line code that enters the microprocessor U1 U1 decodes both the mA and the time selected and then sends out a selected mAs to the display UNI MATIC 325D Model 3488 Page 26 Universal 8 AUTO LINE SENSE On D7844 board T1 transformers secondary develops a voltage that is sent through CR39 and CR40 across R77 and R89 The junction of R77 and R89 is sent to a window comparator formed by U18 pins 1 2 and 3 and U18 pins 5 6 and 7 The reference voltage is formed by a regulated 5VDC supply across resistors R74 R87 R79 and R78 The window is adjusted by R78 and R87 When the voltage on U18 pin 6 is greater than U18 pin 5 U18 pins 7 and 1 are low U19 pins 1 and 2 are low and the high and the low line comp LED s A8 and A9 on D7835 display board are off If U18 pin three is greater than U18 pin 2 or if U18 pin6 is less than U18 pin 5 then the corresponding LED s A8 or A9 will be on This indicates that the incoming line is out of range If either LED is on then X Ray exposure is locked out 9 FREEZE MODE When the prep or x ray switch is depressed 12VDC is applied to connector J1 pin 7 of D7844 timer board from the rotor control board K3 This turns on Q2 and sends a low to U1 pin 16 This locks out any change in mA kVp time or line comp sensing 10 SCR SHORT SENSE Connector J1 pins 8 and 10 are connected across the normally open contacts of the backup contactor and SCR s When the backup contactor
25. in the control chassis provide 24V fused to supply power to the electrical locks f Line Cable Insure main disconnect box is OFF Uncoil line cable and connect loose end to appropriate terminals in the switch and fuse box Double check to be sure that the ground wire is connected to a good ground connection LEAVE MAIN DISCONNECT OFF UNI MATIC 325D Model 3488 Page 17 Universal 6 PRELIMINARY CHECKS PRIOR TO GENERATING X RAYS a Adjust control for existing line voltage Measure the line voltage at the main disconnect box and relocate the line voltage adjustment wire 28 on the terminal strip above the auto transformer to the terminal that corresponds closest to the line voltage The terminals are marked 190 210 230 240 250 and 270 Disconnect the wires marked PI and P2 at the high tension transformer and insulate with electrical tape Select 200 mA set the minor kVp selector fully counterclockwise and the major kVp selector to mid range Turn the main disconnect ON and then turn the generator ON Rotate the line compensator switch until the low line led and the high line led are turned off While observing the filaments through the port of the x ray tube select each mA station and verify that the appropriate filament large or small is lit and that there is only one filament lit at a time Actuate the prep switch observe the following and then release the prep switch The x ray tube
26. kVp SEE FIGURE 1 2 B MINOR kVp SELECTOR Adjusts kVp in approximately 1 to 2 kVp increments Turning the selector clockwise will increase kV SEE FIGURE 1 2 C MILLIAMPERE SELECTOR Provides selection of the tube current mA and focal spot size SEE FIGURE 1 2 D RADIOGRAPHIC SECONDS TIME SELECTOR Provides 23 step time selection from 008 to 6 seconds 60 Hertz or 010 to 7 2 seconds 50 Hertz Turning the knob clockwise increases the exposure time SEE FIGURE 1 2 E PREP BUTTON initiates rotation of the anode and boosts the tube filament current from the standby level to the exposure level SEE FIGURE 1 2 F EXPOSURE SWITCH When depressed initiates the exposure sequence If depressed without pressing the prep switch it will initiate the prep cycle as shown above then at the end of prep it will start the exposure cycle SEE FIGURE 1 2 G BUCKY SWITCH Allows selection of either the wall bucky table bucky or no bucky SEE FIGURE 1 2 H UNI MATIC 325D Model 3488 KVp DISPLAY Provides a pre exposure reading of the actual kVp which will occur during the subsequent exposure This reading is compensated for each mA selection For this reason it is important to set the mA selector D first SEE FIGURE 1 2 A mAs DISPLAY Provides a pre exposure reading of the actual mAs which will occur during the subsequent exposure TIME DISPLAY Provides a pre exposure reading of the actual duration of tim
27. ond 7 Depress the exposure button G and hold A audable alream and X Ray lamp indicator will signify the actual length of the exposure NOTE It is permissible to depress the exposure button only A one second time delay is built into the circuit UNI MATIC 325D Model 3488 Page 6 Universal C TECHNICAL INFORMATION Usable Range of Operation mA 50S 1005 150L 200L 300L kVp 40 125 in two kVp steps Maximum Unit Rating 300 mA E 125 kVp Rated Line Voltage 240 VAC 60 Hz 240 VAC 50 Hz Maximum Line Current at Rated Line Voltage 140 Amps 60 Hertz or 168 Amps 50 Hertz Technique Factors Resulting in Maximum Line Current 300 mA 125 kVp Maximum Line Regulation VN VE x 100 5 VL 300 mA and 125 kVp VN No Load Line voltage VL Line Voltage under full load Duty Cycle 100 mA 125 kVp 4 200 mA 125 kVp 2 300 mA 125 kVp 1 MAXIMUM DEVIATION The maximum deviation given here for individual control settings are broad and do not reflect on the ability of the x ray unit to conform with the Reproducibility UNI MATIC 325D Model 3488 and Linearity requirements of the Bureau of Radiological Health KILOVOLTS 10 of the full scale value within a range of 40 125 kVp The basis upon which the maximum deviation of kVp as stated is a calibrated high voltage bleeder unit such as the Machlett Dynalyzer MILLIAMPERE 20 of selected mA within a kVp range of 50 125 kVp
28. r approximately 1 second This gives a audio signal after the exposure is done The backup timer is set for one pulse more than the main timer U1 The SCR drive pulses are used to clock the binary counter Ul1 pin 1 The backup timer receives a pulse every time the main timer receives one through U16 pin 4 5 and 6 When the main timer completes its time delay another pulse is clocked into Ull pin 10 through C13 and the drive to the SCR s are terminated U16 pin 3 goes high and turns on transistors Q21 and Q22 De energizing the backup contactor through relay K1 If the main timer fails to terminate the backup timer will turn off the backup contactor through relay K1 on the next pulse to the SCR s In addition LT 1 LED will turn on on timer board This stays on until input power is removed then turned back on Also the audio alarm stays on until the exposure switch is released This tells the operator that backup timer ended the exposure Releasing the X Ray switch during exposure will terminate the exposure 5 AEC OPERATION 12VDC is supplied at D7844 J1 pin 6 A external AEC system should supply at set of N O contacts that close at the termination of an AEC timed exposure Put these contacts on J1 pin 6 and J2 pin 4 of D7844 timer board When this 12 VDC is applied to J2 pin 6 it goes through CR36 to the base of Q21 turning off K1 and de energizing the backup contactor It also goes to the base of Q19 turning it on This put
29. rformed within 30 days after installation and every 6 months thereafter C REQUIRED MAINTENANCE 1 CALIBRATION Verify the accuracy of kVp mA time and calibrate as necessary according to the instructions in Section II 2 CONTACTORS AND RELAYS Inspect electromechanical contactors and relays for pitting poor contact loose or missing parts Replace if necessary UNI MATIC 325D Model 3488 3 HIGH VOLTAGE TRANSFORMER a Check transformer oil level Proper oil level should be within 1 2 to 3 4 below the bottom side of the cover To replenish transformer oil fill with Diala Ax oil only b Check for clean tight connections for the primary cables Clean and tighten as necessary 4 HIGH VOLTAGE CABLES Inspect high voltage cable bushings at the transformer and rotating anode tube for signs of carbonization tracking or moisture 5 AUDIBLE amp VISUAL EXPOSURE INDICATORS Confirm that the audible indicator which indicates of an x ray exposure and the visual indicator which indicates the production of x rays are functioning correctly 6 INSPECT AND TEST DIALS AND KNOBS Inspect all knobs on the control to be sure that the pointer is indicating to the proper value and is secure to the shaft UNI MATIC 325D Model 3488 Page 8 Universal Model UNI MATIC 325D PERIODIC MAINTENANCE RECORD Serial Number Date of Original Installation IMPORTANT This document should remain with the equipment
30. s a low on U1 pin 4 terminating the drive to UNI MATIC 325D Model 3488 the SCR s and sending an audio alert for X Ray indication 6 kVp SENSE AND DISPLAY A voltage proportionate to kVp from the major and minor kVp switches is applied to D7844 timer board J1 pins 3 and 5 This is sent to the primary of transformer T3 The secondary of T3 is rectified and sent to kVp display board 7835 by J4 pin 1 It is sent to U1 pin 31 on the D7835 display board U1 has an analog input and its output drives the kVp digital display This voltage on the D7844 timer board is also sent to voltage divider made up of R59 R75 and Potentiometer R76 R76 is adjusted for maximum kVp setting This voltage is sent to U1 microprocessor pin 2 This is an analog input that generates over or under kVp errors E02 or E03 which are sent to the mAs display 7 mA SENSE AND DISPLAY mA select switch sends 5VDC in J7 of the D7835 meter display board This selection goes in two directions it is used on this board for input of the kVp sense circuit This used for the load compensation circuit Resistors R11 R12 R13 and R14 for the calibration of the kVp with load The mA select is also sent out J2 pins 3 4 7 8 and 10 to the timer D7844 board for mA decoding Diodes CR41 CR42 CR43 and CR44 are used for a selection of any mA If this selection is open an error E04 is displayed in the mAs display The mA selected lines also goes through a diode matrix T
31. specific combination of technique factors and 2 the average ratios of exposure to the indicated tube current exposure time product mAs obtained at any two consecutive tube UNI MATIC 325D Model 3488 current settings shall not differ by more than 095 times their sum or lt 0 095 XI X2 where XI and X2 are the average mR mAs value obtained at each of two consecutive tube current settings PEAK TUBE POTENTIAL The maximum deviation of the peak tube potential from its pre indicated value during an exposure when the equipment is connected to an adequate power supply see section II A shall not exceed 10 of full scale value within the range of 40 125 kVp TUBE CURRENT The maximum deviation of the tube current from its pre indicated value during an exposure when the equipment is connected to an adequate power supply see section II A shall not exceed 20 of selected tube current within the range of 50 125 kVp and 20 of selected tube current within the range of 40 49 9 kVp mAs DISPLAY The maximum deviation of mAs from its pre indicated value shall not exceed 35 EXPOSURE TIME The maximum deviation of the exposure time from its pre indicated value during an exposure when the equipment is connected to an adequate power supply see section II A shall not exceed 1 pulses within the range of 1 120 1 10 60 Hertz or 1 100 1 10 50 Hertz 15 of selected time within the range of 3
32. tz 0 48 sec 50 Hertz 300 mA 325 ohms 0 75 sec 60 Hertz 0 90 sec 50 Hertz HEINEMAN TUBE CURRENT RESISTANCE APPROX TRIP TIME 300 mA 400 ohms 0 50 sec 60 Hertz 0 48 sec 50 Hertz 300 mA 325 ohms 1 00 sec 60 Hertz 0 90 sec 50 Hertz UNI MATIC 325D Model 3488 Page 22 Universal 8 FINAL COMPLIANCE TESTS It is necessary for the assembler to perform tests on the newly assembled x ray system prior to release to the user These tests must assure compliance with the applicable requirements of the FDA performance standard at the time of installation Perform these tests in accordance with NEMA publication XR8 1979 Test Methods for Diagnostic X Ray machines for Use During Initial Installation It is necessary that the assembler document these tests to demonstrate at a later date that all tests were performed and that the x ray system was left in full compliance with the standard The test results obtained must verify that the following system specifications are met or the system must be removed from service until corrective action is completed SYSTEM SPECIFICATIONS BEAM QUALITY The half value layer of the useful beam shall not be less than 2 3 mm of aluminum at SOKVP or 2 5 mm at 90 kVp REPRODUCIBILITY AND LINEARITY When the x ray unit is operated on an adequate power supply see section II A 1 the estimated coefficient of variation of radiation exposure shall not be greater than 048 for any
33. ur volt meter The KV display should indicate 100 KV Adjust R12 if Necessary Select 200 mA and adjust the KV major and minor selectors until the volt meter reads 228 VAC The KV display should read 100 KV Adjust R13 if necessary Select 300 mA and adjust the KV major and minor selectors until the volt meter reads 253 VAC The KV display should read 100 KV Adjust R14 if necessary i Turn the system OFF and reconnect P1 and P2 at the high tension transformer UNI MATIC 325D Model 3488 Page 19 Universal 7 CALIBRATION The 325 generator is fully tested in factory prior to shipment The unit is shipped set for 240 VAC operation and with the RXS and RXL filament adjust slider bands in the maximum resistance position and RSCC resistor bands set to approximate positions probably requiring fine adjustments only If the unit is connected to a nominal 240 volt power line with a regulation of not more than 5 the calibration required will normally be limited to calibrating the mA circuit and verifying the accuracy of the kVp and time This assumes use of standard interconnecting cables no shipping damage and that the test equipment used is calibrated If the unit is connected to a power line that exceed 5 regulation and equipment is not available to measure and calibrate actual kVp then there is no guarantee that the calibration of the unit will be acceptable and the unit should not be connected a Switc
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