Premium Ride Emulsion Shocks Instruction Sheet
Contents
1. 0200445 5 Washer special 2 10600039 6 Screw button head Torx 1 2 x 2 5 8 1 10200412 Shock absorber Bushing Screw button head torx 1 2 x 2 1 2 2 Nuts 2 Screw button head torx 1 2 x 2 5 8 Washer special 2 Screw button head torx 1 2 x 2 7 8 Washer 1 in 2 Washer 7 8 in 2 Oo NOMA ONE Figure 1 Rear Shock Absorber Installation J06042 2of3 SHOCK ABSORBER ADJUSTMENT PINT NIN Adjust both shock absorbers equally Improper adjustment can adversely affect stability and handling which could result in death or serious injury 00036b NOTE The locknut is not tight on new shock The adjustment must be completed and the adjuster nut locked before vehicle operation NOTE To prevent damage to the adjustment and locking rings do not use any other wrench than the one supplied with this kit NOTICE Avoid shock damage Make sure shock threads are clean and free of debris before loosening or tightening shock adjusting nuts 00646b 1 See Table 2 Determine desired upper locking ring location for the total weight of rider passenger cargo and accessories 2 Clean the adjuster threads 3 See Figure 3 Use the spanner wrench to turn the upper locking ring counterclockwise 1 to unlock the ring NOTE Count down from the top of the shock to locate the recom mended preload dot 4 Use the spanner wrench to turn 2 the lower adjustment ring below the recomm2. cMOTOR HARLEY DAVIDSON WY J06042 INSTRUCTIONS REV 2015 05 22 PREMIUM SUSPENSION FOR XL TALL GENERAL Kit Number 54000076 Models For model fitment information see the P amp A Retail Catalog or the Parts and Accessories section of www harley davidson com English only Installation Requirements This kit requires LOCTITE 243 blue for proper installation IWAN IN The rider s safety depends upon the correct installation of this kit Use the appropriate service manual procedures If the procedure is not within your capabilities or you do not have the correct tools have a Harley Davidson dealer perform the installation Improper installation of this kit could result in death or serious injury 00333a NOTE This instruction sheet references service manual information A service manual for your model motorcycle is required for this installation One is available from a Harley Davidson Dealer Kit Contents See Figure 2 and Table 1 REMOVAL NOTE When removing shocks remove and replace one shock at a time This method does not require raising and blocking the rear wheel To remove both shocks at the same time place the motorcycle on a center stand with the rear wheel raised off the ground 1 See the service manual Remove rear shock absorbers Retain the nuts and washers for new shock installation INSTALLATION 1 See Figure 1 Loosely install upper shock mounting bolt 3 to Both Sides Posi
3. ended dot 5 Rotate the upper locking ring to align with the recom mended preload dot 3 6 Cover one half the recommended preload dot 4 with the upper locking ring 7 Use the wrench to hand tighten the lower adjustment ring against the locking ring 5 8 Repeat Shock Absorber Adjustment steps on other side 9 Verify that both shocks are adjusted evenly is08620a 1 Loosen locking ring 2 Turn adjustment ring below recommended dot 3 Rotate locking ring to dot 4 Align locking ring to dot 5 Tighten adjustment ring Figure 3 Preload Adjustment PRELOAD TABLES Table 2 Tall Travel Shocks Preload WEIGHT OF PASSENGER CARGO AND ACCESSORIES Ib 0 18 36 54 72 90 108 126 144 162 180 198 216 234 kg 0 8 2 16 3 24 5 32 7 40 8 49 0 57 2 65 3 73 5 81 6 89 8 98 0 106 1 RIDER WEIGHT PRELOAD DOT Ib kg 116 141 52 6 64 0 1 2 3 4 5 6 7 8 9 10 11 11 12 13 142 167 64 4 75 7 2 3 4 5 6 7 4 8 9 10 11 11 12 13 168 193 76 2 87 5 3 4 5 6 71 8 10 11 11 12 13 194 219 88 0 99 3 4 5 6 71 8 9 10 11 11 12 13 J06042 3of3
4. ock bolt Install nut 4 i Tighten shock mounting bolt and nut Tighten to 45 50 ft lbs 61 68 Nm j See the service manual Install rear wheel 4 Remove upper shock bolt Apply Loctite 243 blue to upper shock bolt 5 Slide upper mounting bolt 3 through washer 9 and upper shock eye 6 Slide upper mounting bolt into frame boss 1 of 3 Please dispose of materials responsibly 7 Tighten shock mounting bolt Tighten to 45 50 ft lbs 61 SERVICE PARTS 68 Nm 8 Install lower shock mount to Left Side soes gt a Verify bushing 2 is toward vehicle b Slide lower mounting bolt 5 through washer 8 and bottom shock eye c Slide lower mounting bolt through rear fork d Apply Loctite 243 blue to lower shock bolt Install nut 4 e Tighten shock mounting bolt and nut Tighten to 45 50 ft lbs 61 68 Nm 9 Remove upper shock bolt Apply Loctite 243 blue to upper shock bolt 10 Slide upper mounting bolt 3 through washer 9 and upper shock eye f Figure 2 Service Parts XL Rear Shock Kit 11 Slide upper mounting bolt into frame boss 12 Tighten shock mounting bolt Tighten to 45 50 ft lbs 61 68 Nm Table 1 Service Parts im Description Quantity Part Number i 08621 1 Spanner wrench 14900080 2 Screw button head Torx 1 2 x 2 1 2 2 10200392 3 Shock absorber 2 54000086 4 Screw button head Torx 1 2 x 2 7 8 1 1
5. tion the bushing 2 facing the inboard side Install upper shock eye to frame J06042 amp Many Harley Davidson Parts amp Accessories are made of plastics and metals which can be recycled 2 Install lower shock eye to Right Side except Japan models a Verify bushing 2 is toward vehicle b Slide lower mounting bolt 7 through washer 8 and bottom shock eye c Slide lower mounting bolt through rear fork d Slide lower mounting bolt through one special washer 6 e Slide lower mounting bolt through the belt guard f Slide lower mounting bolt through one special washer 6 g Apply Loctite 243 blue to lower shock bolt Install nut 4 h Tighten shock mounting bolt and nut Tighten to 45 50 ft lbs 61 68 Nm NOTE The lower right side mounting bolt on Japan models must be inserted from inside the rear fork Opposite of what is shown in Figure 1 Removal and installation of rear wheel is needed for this step 3 Install lower shock eye to Right Side Japan only models a See the service manual Remove rear wheel b Verify bushing 2 is toward vehicle c Slide lower mounting bolt 7 through one special washer 6 d Slide lower mounting bolt through the belt guard e Slide lower mounting bolt through one special washer 6 f Slide lower mounting bolt through rear fork g Slide lower mounting bolt through bottom shock eye and washer 8 h Apply Loctite 243 blue to lower sh
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