Hustler® Sport CE Parts Manual
Contents
1. PART NO 017616 601983 028118 036384 111079 601398 784827 016972 602026 602025 781567 769133 2 Torque to 200 N m 114358CE_1212 QTY SKU p NS J Sensei s GO ek X DESCRIPTION CS 500 13 X 1 75 HX G5 CS 625 11 X 2 25 HX G5 ZY FW 625 X 1 00 X 134 ZNYC SPRING 1 4 COIL PL 1 23 PUMP IDLER IDLER SPACER IDLER PULLEY 4 00 OD NT 625 11 HX G5 ZNYC BEARING BUSHING IGUS 500 1 0 NT 500 13 HX G8 ZY NL BELT NOTES 3 5 Transmission Service Parts JE DO AS l E gt z 0 R lt QU N NY N v 224 525 2 gt A lt Oll 7 LM T SJ 822038 Ys lt Z E Zur Pil a x m E o Z 922057 2 n lt X amp x x gt Eros o O ia Z O N 5 o o o o ron m O a 2 aT NOT 2 114358 1212 NOTES 3 6 This page intentionally left blank 114358 1212 3 7 Steerin Steering Sub Assembly 114358CE_1212 3 8 Steering INDEX PART QTY DESCRIPTION 1 600221 2 STEERING DAMPER 2 781922 4 BALL STUD 3 768523 17 FW 343 X 687 X 051 080H 4 023655 4 NT 312 24 HX ZY NL 5 784439 2 LOCK COLLAR 0 757 ID 6 600981 2 PUMP ROD 7 034272 4 NT 312 18 HX G5 ZNYC 8 034280 1 CS 312 18 X 75 HX G5 9 110014 1 PIVOT TUBE 10 029876 2 LW 312 INT EXT TOOTH 11 601426 1 CAP LO2. 250 20 X 15 MAX THK 21 767954 6 FW 406 X 812 X 060 SAE 22 602580 4 CS 375 16 X 1 25 HX G5 P85 23 793760 1 ENGINE PULLEY 24 712372 1 KEY 1 4 SQ X 0 66 LG 25 601801K 1 CLUTCH KIT WITH PIGTAIL 26 791251 1 CLUTCH HARNESS PIGTAIL 27 602680 1 FW 453 X 1 12 X 119 HRD 28 601834 1 CS 437 20 X 3 25 HX G5 P85 29 796524 1 OIL DRAIN VALVE 30 787713 8cm HOSE 0 50 LOW PRESSURE 31 603524 1 CS M5 0 8 X 50 MM DIN 933 FUL TD NOTES 1 Part of the wire harness 2 Torque bolt to 61 65 N m Replace do not reuse capscrew if removed or loosened Use only hand tools to install this fastener 3 Torque bolt to 41 47 N m Replace do not reuse capscrew if removed or loosened Use only hand tools to install this fastener 4 Supplied with engine 114358CE 1212 5 7 Fuel System Kawasaki FR541V amp FR600V S N Prior to 12030001 114358CE_1212 Fuel System Kawasaki FR541V amp FR600V S N Priorio gt 12030001 INDEX NO PARTNO QTY DESCRIPTION 32 000323 2 HOSE CLAMP 33 603112 2 CLAMP 3 16 34 015818 13cm 1 4 FUEL LINE 35 603326 61cm 3 16 VAPOR LINE 36 603025 1 PLASTIC TEE 1 4 X 1 4 X 3 16 37 603283 1 VACUUM BREAKER 38 603161 1 VACUUM BREAKER FILTER NOTES FUEL amp VAPOR LINE LENGTHS 13cm TANK TO FUEL FILTER FUEL 56cm TANK TO TEE VAPOR 33cm TEE TO
3. 375 16 HX ZY NL NOTES 7 15 Deck Mounting Hardware 42 DECK SHOWN 48 DECK SIMILAR 114358CE_1212 7 16 114358 1212 8 8 1 Seat 114358CE_1212 Seat INDEX NO ONO Q ON UND A a ada D da gt SN Og A N gt o PART NO 601807 550853 768523 079186 086660 767954 005108 754358 034272 601815 603101 783910 052860 793851 756270 054502 601069 110876 070557 036244 793315 QTY gt o A A PP m m m m DESCRIPTION STANDARD SEAT SEAT PAN WITH DECAL FW 343 X 687 X 051 080H CS 312 18 X 1 25 HX G5 375 16 HX ZY NL FW 406 X 812 X 060 SAE CS 375 16 X 3 50 HX G5 Z SB 375 X 375 SH 312 18 NT 312 18 HX G5 ZNYC BATTERY WARNINGS DECAL SEAT LATCH TORSION SPRING CS 375 16 X 1 25 HX G5 ZN COMPRESSION SPRING 1 25 X 4 00 X 188 CS 312 18 X 1 50 FLTHR HX NT 375 16 HX G5 ZNY CN 312 18 X 20 MAX THK SEAT PAN CATCH NT 312 18 HX UNT ZN CS 375 16 X 1 00 HX G5 SEAT SWITCH NOTES 1 Do not torque seat pan amp latch must pivot freely 114358 1212 8 3 8 4 114358CE_1212
4. A A A A 0 A PP m m A m A m m A m W DESCRIPTION KOHLER SV590 ENGINE NT 250 20 HX G5 ZNYC FW 281 X 625 X 051 080H POSITIVE BATTERY CABLE NT 10 32 HX ZN CS 250 20 X 75 HX G5 POSITIVE BATTERY CABLE RED BATTERY CABLE BOOT STARTER SOLENOID NT 312 18 HX ZY NL FW 343 X 687 X 051 080H NEGATIVE BATTERY CABLE LW 312 INT EXT TOOTH CS 250 20 X 50 HX G5 LW 312 MED SPRING ZNYC CS 312 18 X 75 SKTHD MUFFLER GASKET MUFFLER ENGINE MUFFLER ISOLATOR CN 250 20 X 15 MAX THK CS 312 18 X 2 25 HX G5 SC 375 16 X 1 0 HX FL STP ENGINE PULLEY KEY 1 4 SQ X 0 66 LG CLUTCH KIT WITH PIGTAIL FW 453 X 1 12 X 119 HRD CS 437 20 X 3 25 HX G5 P85 WIRE TIE CLUTCH HARNESS PIGTAIL 3 8 18 OIL DRAIN VALVE NOTES 2 Torque to 61 65 N m Replace do not reuse capscrew if removed or loosened Use only hand tools to install this fastener 3 Torque to 41 47 N m 4 Supplied with engine 114358CE_1212 Fuel System Kohler SV590 S N Prior to 12030001 5 18 114358CE_1212 Fuel System Kohler SV590 S N Prior to 12030001 INDEX NO PART QTY DESCRIPTION 31 000323 6 CLAMP 32 603025 1 PLASTIC TEE 1 4 X 1 4 X 3 16 33 603112 2 CLAMP 3 16 34 000430 1 WIRE TIE 35 036244 1 CS 375 16 X 1 00 HX G5 36 767954 1 FW 406 X 812 X 060 SAE 37 043570 1 LOOP CLAMP 38 016899 1 375 16 HX FLK ZNYC 39 603283 1 VACUUM BREAKER 40 603326 69cm 3 16 VAPOR LINE 4 015
5. DESCRIPTION DISCHARGE CHUTE HEAVY TORSION SPRING CHUTE PIN CHUTE BRACKET FW 406 X 812 X 060 SAE NT 375 16 HX ZY NL CHUTE ADAPTER PLATE CB 375 16 X 1 00 G5 ZNY BELT B 134 50 EL CS 312 18 X 75 HX G5 FW 344 X 1 00 X 12 HRD Z NO SERVICE DECAL RS PULLEY COVER LS PULLEY COVER 48 MULCH CAP 48 MULCH BAFFLE BLADE 16 50 MUL F CW CW 631 2 250 X 187 PNT CS 625 11 X 1 25 HX G5 Z BLADE 16 50 L F CW BLADE 16 50 GAT F CW BLADE F16 50 H F CW BLOWOUT BAFFLE CB 312 18 X 75 FUL ZN NT 312 18 HX ZY NL FW 343 X 687 X 051 080H NOTES 3 Do not torque the discharge chute must pivot freely 114358CE_1212 7 13 Deck Lift 114358CE_1212 7 14 Deck Lift 114358CE_1212 INDEX NO ONO Q ON a E mm A ph gt o 18 19 20 PART NO 054502 767954 769257 110829 348862 601963 550216CE 704643 055749 110929 036244 601839 110884 080655 015495 110879 110880 601814CE 052860 086660 QTY DESCRIPTION NT 375 16 HX GRD 5 ZNY FW 406 X 812 X 060 SAE FW 656 X 1 25 X 25 ZNY DECK HEIGHT LOCK HANDLE STEERLEVER BUSHING DECK HEIGHT STOP PIN LS DECK ADJUST PLATE WITH DECAL NT 437 14 HX FLG ZN CS 437 14 X 1 75 HX G5 DECK LIFT LINK NON SLOT CS 375 16 X 1 00 HX G5 PIVOT SPACER BUSHING LIFT PEDAL LINK CS 375 16 X 1 50 HX G5 GREASE FITTING STRAIGHT PULLER STRAP DECK LIFT LINK DECK HEIGHT DECAL CS 375 16 X 1 25 HX G5 ZN NT
6. 41 N m Supplied with engine 114358CE_1212 5 23 Engine Kohler SV715 S N 12030001 amp Higher 5 24 114358CE_1212 Engine Kohler SV715 S N 12030001 amp Higher INDEX PARTNO QTY DESCRIPTION 15 771428 1 RED BATTERY CABLE BOOT 16 601062 1 POSITIVE BATTERY CABLE 17 024927 2 NT 250 20 G5 ZNYC 18 768515 4 FW 281 X 625 X 051 080H 19 601840 1 POSITIVE BATTERY CABLE 20 044255 1 NT 10 32 HX ZN 21 030817 1 STARTER SOLENOID 22 055939 2 CS 250 20 X 75 HX G5 23 034272 2 NT 312 18 HX G5 ZNYC 24 768523 2 FW 343X 687 X 051 080H 25 601841 1 NEGATIVE BATTERY CABLE 26 601982 2 CN 250 20 X 15 THK NOTES 4 Part of the wire harness 114358CE_1212 5 25 Fuel System Kohler SV715 S N 12030001 amp Higher INDEX PART QTY DESCRIPTION 27 015818 79 1 4 FUEL LINE 28 000323 2 HOSE CLAMP NOTES LINE LENGTHS ES 79m TANK TO ENGINE FUEL 5 26 114358CE_1212 This page intentionally left blank 114358CE_1212 5 27 Engine Kohler SV715 S N Prior to 12030001 114358CE_1212 5 28 Engine Kohler SV715 S N Prior to 12030001 INDEX NO PART NO 1 N A 2 796672 3 104786 4 602320 5 112411 6 793885 7 792788 8 712372 9 793760 10 000331 11 791251 12 601801K 13 602680 14 601834 QTY 1 1 1 1 1 1 4 1 1 3 1 1 1 1 DESCRIPTION KOHLER SV715 ENGINE OIL DRAIN VALVE 3 8 18 OIL DRAI
7. FR600V S N 12030001 amp Higher 5 2 114358 1212 Engine Kawasaki FR541V amp FR600V S N 12030001 amp Higher INDEX NO PART NO QTY DESCRIPTION 1 N A 1 KAWASAKI FR541V FR600V ENGINE 2 113970 1 CABLE GUIDE 3 000398 1 LOOP CLAMP 4 036244 1 CS 375 16 X 1 00 HX G5 5 768523 1 FW 343 X 687 X 051 080H 6 016899 1 NT 312 18 HX FLK ZNYC 7 720516 3 CS M8 X 1 25 X 16 HX G10 9 8 602999 1 MUFFLER 9 029876 1 LW 312 INT EXT TOOTH 10 601841 1 NEGATIVE BATTERY CABLE 11 771428 1 RED BATTERY CABLE BOOT 12 024927 2 NT 250 20 HX G5 ZNYC 13 768515 4 FW 281 X 625 X 051 080H 14 601062 1 POSITIVE BATTERY CABLE 15 055939 2 CS 250 20 X 75 HX G5 16 044255 1 NT 10 32 HX ZN 17 030817 1 STARTER SOLENOID 18 792762 1 POSITIVE BATTERY CABLE 19 000331 2 WIRE TIE 20 601982 2 CN 250 20 X 15 MAX THK 21 767954 5 FW 406 X 812 X 060 SAE 22 602580 4 CS 375 16 X 1 25 HXG5 P85 23 793760 1 ENGINE PULLEY 24 712372 1 KEY 1 4 SQ X 0 66 LG 25 601801K 1 CLUTCH KIT WITH PIGTAIL 26 791251 1 CLUTCH HARNESS PIGTAIL 27 602680 1 FW 453 X 1 12 X 119 HRD 28 601834 1 CS 437 20 X 3 25 HXG5P85 29 796524 1 OIL DRAIN VALVE 30 604463 8cm OIL DRAIN HOSE 31 603524 1 CS M5 0 8 X 50 MM DIN 933 FUL TD NOTES 1 Part of the wire harness 2 Torque bolt to 61 65 N m Replace do not reuse capscrew if removed or loosened Use only hand tools to install this fastener 3
8. V 7 w A U N gi j X P 2 4 114358CE 1212 Engine Guard 114358 1212 INDEX NO Q ON PART NO 034272 768523 111892 111643 034280 QTY BON DESCRIPTION NT 312 18 HX G5 ZNYC FW 343 X 687 X 051 080H MUFFLER GUARD STRAP MUFFLER GUARD CE CS 312 18X 75 HX G5 NOTES 2 5 2 6 114358CE_1212 Section 3 AS aaa u us Gas Dom salda NSG GERE WEGA 3 2 Pump rir regota e E TUE Md REDE ee 3 4 Transmission Service Parts endo s pe pee br ses nre eps metsa 3 6 PIOSIN E dau scr eve en i po a 3 8 Steering 3 10 Farc A Boss erp Ponit rie Deut ee 3 12 114358CE 1212 3 1 Hydraulic System 3 2 114358CE_1212 Hydraulic System INDEX NO PART QTY DESCRIPTION 1 043067 4 CS 312 18 X 3 00 HX G5 Z 2 710087 4 CS 312 18 X 2 50 HX G5 3 768523 16 FW 343 X 687 X 051 080H 4 793174 2 TOWLINK ROD 5 048553 2 CP 062D X 1 00 LG HML Z 6 603091 1 TRANSMISSION 7 603090 1 TRANSMISSION 8 110042 1 HYDROSTAT CROSS BRACE 9 056036 4 CS 375 16 X 2 25 HX G5 ZN 10 767954 8 FW 406 X 812 X 060 SAE 11 034272 8 NT 312 18 HX G5 ZNYC 12 054502 4 NT 375 16 HX G5 ZNY NOTES 1 Torque to 23 N m 114358 1212 3 3 Pump Belt 114358CE_1212 Pump Belt INDEX NO 13 14 15 16 17 18 19 20 21 22 23 24
9. VACUUM BREAKER VAPOR 9959 61 TEE ENGINE PURGE PORT VAPOR 114358 1212 5 9 Engine Service Parts Kawasaki FR541V amp FR600V 1 INDEX PARTNO DESCRIPTION 1 604240 1 AIR FILTER 2 068478 1 IN LINE FUEL FILTER 3 602581 1 ENGINE OIL FILTER NOTES 1 Service engine with Champion XC12YC or eguivalent spark plug 5 10 114358CE 1212 This page intentionally left blank 114358CE_1212 5 11 Engine Kohler SV590 S N 12030001 amp Higher 5 12 114358CE_1212 Engine Kohler SV590 S N 12030001 amp Higher INDEX NO PART 1 N A 2 024927 3 768515 4 601062 5 044255 6 055939 7 601840 8 771428 9 030817 10 058776 11 768523 12 601841 13 029876 14 055947 15 017004 16 704478 17 785543 18 602325 19 602380 20 601982 21 038828 22 792788 23 793760 24 712372 25 601801K 26 602680 27 601834 28 000331 29 791251 30 796516 Part of the wire harness QTV a A A A A A 0 A PP m m A m A m m A BA W DESCRIPTION KOHLER SV590 ENGINE NT 250 20 HX G5 ZNYC FW 281 X 625 X 051 080H POSITIVE BATTERY CABLE NT 10 32 HX ZN CS 250 20 X 75 HX G5 POSITIVE BATTERY CABLE RED BATTERY CABLE BOOT STARTER SOLENOID NT 312 18 HX ZY NL FW 343 X 687 X 051 080H NEGATIVE BATTERY CABLE LW 312 INT EXT TOOTH CS
10. 114358CE_1212 Section 7 42 SEWICS DECK MM 7 2 42 Deck Pulleys amp Spindles 7 4 A2 DOCK pct pnns ee 8 7 6 48 Service Deck 35 33 53 438 ER Pe o EE dde seus ie 7 8 48 Deck Pulleys amp Spindles 7 10 os vetus edi vem Puma ey se vette 7 12 Dock EIE emat a hace 7 14 Deck Mounting Hardware 7 16 114358 1212 7 1 42 Service Deck 42 Service Deck 114358 1212 INDEX NO ON O ON PART NO 550592 601069 601624 601837 601892 602243 794503 793521 QTY A A A A A m DESCRIPTION 42 DECK WITH HARDWARE 8 DECALS CN 312 18 X 20 MAX THK DISCHARGE CHUTE DECAL DECK DANGERS DECAL THROWN OBJECTS DECAL BELT ROUTING DECAL DECK STEP TREAD 42 DECK ID DECAL NOTES 7 3 42 Deck Pulleys amp Spindles 114358CE_1212 7 4 42 Deck Pulleys amp Spindles INDEX NO ON O Ga GN gt o Zi GN KD 5 16 17 18 19 20 21 22 23 24 25 PART NO 794446 046821 797449 784504 109770 036384 259812 784199 601619 705954 781872 798603 782474 793778 054502 767954 601804 783506 005116 045765 058776 768523 781567 788166 781708 767962 031997 053199 QTY DANN
11. 1906 704932 601096 055947 768515 603109 000331 601676 601053 114052 1 Part of the wire harness 114358 1212 A NO oO W U ON m m A A m m m DESCRIPTION CHOKE CABLE PTO SWITCH KEY ASSEMBLY CB 10 24 X 50 ZYNC NT 10 24 HX NL ZN INSTRUMENT PANEL WITH DECAL IGNITION SWITCH THROTTLE STOP FW 219 X 50 X 048 ZNYC THROTTLE CABLE CS 250 20 X 50 HX G5 FW 281 X 625 X 051 080H INSTRUMENT PANEL DECAL WIRE TIE WIRE HARNESS SEALED RELAY WITH BRACKET CLUTCH CONNECTOR REPAIR KIT NOTES 6 5 Instrument Panel Kohler YEL BLK 114358CE_1212 6 6 Instrument Panel Kohler INDEX NO ONO ON Em es E NOOO A N gt o PART NO 785030 776476 712257 785808 045898 601098 059832 550225 000331 111906 786384 704932 055947 768515 602232 602322 601053 114052 1 Part of the wire harness 114358CE 1212 QTY AN A S A A a m m m m DESCRIPTION CHOKE CABLE PTO SWITCH RED INDICATOR LIGHT KEY ASSEMBLY IGNITION SWITCH CB 10 24 X 50 ZYNC NT 10 24 HX NL ZN INSTRUMENT PANEL WITH DECAL WIRE TIE THROTTLE STOP THROTTLE CABLE FW 219 X 50 X 048 ZNYC CS 250 20 X 50 HX G5 FW 281 X 625 X 051 080H INSTRUMENT PANEL DECAL WIRE HARNESS SEALED RELAY WITH BRACKET CLUTCH CONNECTOR REPAIR KIT NOTES 6 7 6 8
12. 250 20 X 50 HX G5 LW 312 MED SPRING ZNYC CS 312 18 X 75 SKTHD MUFFLER GASKET MUFFLER ENGINE MUFFLER ISOLATOR CN 250 20 X 15 MAX THK CS 312 18 X 2 25 HX G5 SC 375 16 X 1 0 HX FL STP ENGINE PULLEY KEY 1 4 SQ X 0 66 LG CLUTCH KIT WITH PIGTAIL FW 453 X 1 12 X 119 HRD CS 437 20 X 3 25 HX G5 P85 WIRE TIE CLUTCH HARNESS PIGTAIL 3 8 18 OIL DRAIN VALVE NOTES 2 Torque to 61 65 N m Replace do not reuse capscrew if removed or loosened Use only hand tools to install this fastener 3 Torque to 41 47 N m 4 Supplied with engine 114358CE_1212 5 13 Fuel System Kohler SV590 S N 12030001 amp Higher INDEX NO PARTNO QTY DESCRIPTION 31 000323 6 HOSE CLAMP 32 015818 30 5 1 4 FUEL LINE NOTES FUEL amp VAPOR LINE LENGTHS 305cm TANK TO ENGINE FUEL 5 14 114358CE 1212 This page intentionally left blank 114358CE_1212 5 15 Engine Kohler SV590 S N Prior to 12030001 5 16 114358CE_1212 Engine Kohler SV590 S N Prior to 12030001 INDEX NO PART 1 N A 2 024927 3 768515 4 601062 5 044255 6 055939 7 601840 8 771428 9 030817 10 058776 11 768523 12 601841 13 029876 14 055947 15 017004 16 704478 17 785543 18 602325 19 602380 20 601982 21 038828 22 792788 23 793760 24 712372 25 601801K 26 602680 27 601834 28 000331 29 791251 30 796516 1 Part ofthe wire harness QTY a
13. 818 119 1 4 FUEL LINE 42 603161 1 VACUUM BREAKER FILTER NOTES FUEL amp VAPOR LINE LENGTHS 31cm TANK TO ENGINE FUEL HED 56cm TANK TO TEE VAPOR 33cm TEE VACUUM BREAKER VAPOR ENGINE TO TEE VAPOR 114358CE 1212 5 19 En ine Service Parts Kohler SV59 INDEX NO 1 2 3 PARTNO QTY 794370 602588 068478 0 DESCRIPTION 1 AIR FILTER ELEMENT 1 OIL FILTER 1 IN LINE FUEL FILTER NOTES 5 20 114358CE_1212 This page intentionally left blank 114358CE_1212 5 21 Engine Kohler SV715 S N 12030001 amp Higher 114358CE_1212 5 22 Engine Kohler SV715 S N 12030001 amp Higher INDEX NO PART NO 1 N A 2 796672 3 604463 4 602320 5 112411 6 793885 7 792788 8 712372 9 793760 10 000331 11 791251 12 601801K 13 602680 14 601834 QTY 1 1 1 1 1 4 1 1 3 1 1 1 1 DESCRIPTION KOHLER SV715 ENGINE OIL DRAIN VALVE 3 8 18 OIL DRAIN HOSE MUFFLER GROUND STRAP LW 375 INT EXT TOOTH SC 375 16 X 1 0 HX FL STP KEY 1 4 SQ X 0 66 LG ENGINE PULLEY WIRE TIE CLUTCH HARNESS PIGTAIL CLUTCH KIT WITH PIGTAIL FW 453 X 1 12 X 119 HRD CS 437 20 X 3 25 HX G5 P85 NOTES 1 Torque the bolt to 61 65 N m Replace do not reuse the capscrew if removed or loosened Use only hand tools to install this fastener 2 Torque to
14. 90 S N 12030001 8 Higher 5 12 Fuel System Kohler SV590 S N 12030001 8 Higher 5 14 Engine Kohler SV590 S N Prior to 12030001 5 16 Fuel System Kohler SV590 S N Prior to 12030001 5 18 Engine Service Parts Kohler SV590 5 20 Engine Kohler SV715 S N 12030001 8 Higher 5 22 Fuel System Kohler SV715 S N 12030001 8 Higher 5 26 Engine Kohler SV715 S N Prior to 12030001 5 28 Fuel System Kohler SV715 S N Prior to 12030001 5 32 Engine Service Parts Kohler 5 715 5 34 Fuel Tank amp Fender S N 12030001 8 Higher 5 36 Fuel Tank amp Fender S N 11010000 to 12030001 5 38 Fuel Tank Service Parts S N 12030001 8 Higher 5 40 Fuel Tank Service Parts S N 11010000 to 12030001 5 41 Section 6 Battery er ee ERSTE 6 2 Instrument Panel Kawasaki 6 4 Instrument Panel 6 6 114358CE 1212 c 1 Section 7 427 Service Deck ae leo in e Sof 7 2 42 Deck Pulleys 8 Spindles 7 4 12 DOCK mu La ated eee en ee EC EE 7 6 402 aoo o cod wg
15. A p gt 1 Torque to 99 N m 114358CE_1212 794446 046821 797449 784504 109770 781302 259812 784199 601619 705954 798603 792689 054502 767954 005116 601804 768523 058776 781567 788166 053199 767962 031997 781708 QTY Q UO ON A gt gt A p N N N N RB NP N N R w DESCRIPTION CS 625 11 X 1 50 HX G5 FW 656 X 2 00 X 078 ZNYC FW 650 X 1 125 X 18 ZNYC G5 IDLER PULLEY 5 0 OD IDLER SLIDE TENSION SPRING CHAIN 13 LINK CS 312 18 X 1 25 FLT SH IDLER SLIDE UHMW CS 500 13 X 1 25 HX G5 ZN FW 515 X 1 65 X 125 HD ZY DRIVE PULLEY 5 19 OP NT 375 16 HX G5 ZNY FW 406 X 812 X 060 SAE CS 375 16 X 1 375 HX G5 SPINDLE ASSEMBLY FW 343 X 687 X 051 080H NT 312 18 HX ZY NL NT 500 13 HX G8 ZY NL PLASTIC WHEEL ASSEMBLY WITH HARDWARE NT 500 13 HX JAM ZNYC FW 531 X 1 063 X 090 SAE PLASTIC WHEEL CS 500 13 X 4 25 HX G5 NOTES 48 Deck 114358CE_1212 7 12 48 Deck INDEX NO ONO Q ON a 1 4 NO M A GN gt o 21 22 23 24 PART NO 601806 602591 601843 111067 767954 086660 110821 025395 771634 034280 712927 602562 601984 601985 114518 108225 796623 782474 781872 601123 796631 795757 111999 016253 058776 768523 1 Torque to 160 N m 2 Items must be used when mulch system is removed QTY N N N N W W W W ND gt a A N N N FAN O gt m m
16. CK NOTES 114358 1212 3 9 Steering Sub Assembly LEFT SIDE SHOWN RIGHT SIDE SIMILAR 3 10 114358CE_1212 Steering Sub Assembly 114358CE_1212 INDEX NO ONO Q ON seh BON 20 PART NO 781260 110370 054502 767954 770867 086660 110008 110007 705178 080655 110089 768523 796615 023655 QTY A NN N N FY EN N DESCRIPTION STEERING BAR GRIP STEERING BAR WITH GRIP NT 375 16 HX G5 ZNY FW 406 X 812 X 060 SAE BUSHING NT 375 16 HX ZY NL LS STEERING BOX RS STEERING BOX NOT SHOWN CS 375 16 X 1 75 HX G5 CS 375 16 X 1 50 HX G5 CONTROL LEVER FW 343 X 687 X 051 080H BALL JOINT LINK NT 312 24 HX ZY NL NOTES Park Brake RIGHT SIDE SHOWN LEFT SIDE SIMILAR 3 12 114358CE_1212 Park Brake INDEX NO ONO Q ON Z A ua a Om A p gt o PART NO 110001 110000 765339 601822 781211 086660 767954 725796 063198 068551 768515 601131 110009 048553 768523 023655 1 Part ofthe wire harness 114358CE_1212 QTY N N N N R ER N R N N N AR a DESCRIPTION LS BRAKE ACTUATOR RS BRAKE ACTUATOR BUSHING NUT PLATE 420 CENTERS PUSH BUTTON SWITCH NT 375 16 HX ZY NL FW 406 X 812 X 060 SAE CS 375 16 X 4 00 HX G8 Z CS 10 24 X 75 HXFLK ZN NT 250 20 HXZY NL FW 281 X 625 X 051 080H SPRING BRAKE ACTUATOR ROD
17. CP 062D X 1 00 LG HML Z FW 343 X 687 X 051 080H NT 312 24 HX ZY NL NOTES 3 13 3 14 114358CE_1212 Wheel amp Tire Section 4 Front Wheel Breakdown Drive Wheel Breakdown 114358 1212 4 1 Wheel amp Tire FRONT WHEEL 114358CE_1212 Wheel amp Tire INDEX NO ON O ON gt PART 788166 344267 781567 601810 061077 705954 712976 784223 784603 781708 767962 031997 053199 1 Torque to 88 102 114358 1212 N N R N N N NN N O N DESCRIPTION PLASTIC WHEEL ASSEMBLY WITH HARDWARE FW 510 X 2 15 X 187 SPL NT 500 13 HX G8 ZY NL TIRE WHEEL 18 X 8 5 8 42 amp 48 MOWERS WHEEL NUT CS 500 13 X 1 25 HX G5 ZN FW 531 X 1 375 X 125 ZNY BEARING SPACER CS 500 13 X 4 25 HX G5 FW 531 X 1 063 X 090 SAE PLASTIC WHEEL NT 500 13 HX JAM ZNYC NOTES 4 3 Front Wheel Breakdown 4 4 114358CE_1212 Front Wheel Breakdown INDEX NO PART NO QTY DESCRIPTION 1 781567 1 NT 500 13 HX G8 ZY NL 2 110116 1 CASTER FORK 3 042630 1 CS 500 13 X 6 50 HX G5 Z 4 306969 1 GAUGE WHEEL SPACER 5 768044 1 TIRE WHEEL 11 X 4 5 RIBBED 6 772806 2 BEARING CAP 7 772814 1 3 4 ROLLER BEARING NOTES 114358 1212 4 5 Drive Wheel Breakdown 601821 019521 4 6 114358CE_1212 Section 5 Engine Kawasa
18. Hustler Sport CE Parts Manual HUSTLER 200 S Ridge Road Hesston Kansas 67062 Table of Contents General Information Service a aa ad 1 1 Options Available From Your 1 1 Using This Manual ee tei eee are 1 1 Standard a ULT Se 1 2 Section 2 Frame ze acus A mee tly 2 2 Engine G arg statt ts At xus s E 2 4 Section 3 Hydraulic System heehee E 3 2 Pump BEL er hr 3 4 Transmission Service Parts 3 6 jn C C 3 8 Steering SUD ASSEMDIV lade nee 3 10 Park Brake As Gots Sn ia a yak et a See EHE 3 12 Section 4 Wheel Rilievo esce A ab zoo Z MEWY ote eek 4 2 Front Wheel Breakdown n sene Ne UT AA l 4 4 Drive Wheel Breakdown 4 6 Section 5 Engine Kawasaki FR541V 8 FR600V S N 12030001 8 Higher 5 2 Fuel System Kawasaki FR541V amp FR600V S N 12030001 amp Higher 5 4 Engine Kawasaki FR541V amp FR600V S N Prior to 12030001 5 6 Fuel System Kawasaki FR541V amp FR600V S N Prior to 12030001 5 8 Engine Service Parts Kawasaki FR541V 8 600 5 10 Engine Kohler SV5
19. LS FUEL TANK FENDER ASSEMBLY RATCHETING GAS CAP 3 5 FW 343 X 687 X 051 080H CS 312 18 X 75 HX G5 5 39 Fuel Tank Service Parts S N 12030001 amp Hiqher INDEX PARTNO DESCRIPTION 1 603896 1 SUCTION HOSE ASSY 20 5 2 785295 1 SUCTION HOSE GROMMET NOTES 5 40 114358CE_1212 Fuel Tank Service Parts S N 11010000 to 12030001 2 INDEX PARTNO QTY DESCRIPTION 1 117118 1 VENT FITTING KIT 2 603896 1 SUCTION HOSE ASSY 20 5 3 785295 1 SUCTION HOSE GROMMET NOTES 114358CE_1212 5 41 5 42 114358CE_1212 Batfery Section 6 Instrument Panel Kawasaki Instrument Panel Kohler 114358CE_1212 6 1 Battery 114358CE_1212 Battery INDEX PART QTY DESCRIPTION 1 601930 2 CS 250 20 X 6 50 HX G5 2 768515 2 FW 281 X 625 X 051 080H 3 348417 1 BATTERY CLAMP STRAP 4 055939 2 CS 250 20 X 75 HX G5 ZN 5 029868 4 LW 250 INT EXT TOOTH 2 6 024927 2 NT 250 20 HX G5 ZNYC 7 771428 1 RED BATTERY CABLE BOOT 8 601982 2 CN 250 20 X 15 MAX THK 9 794644 2 GROMMET 10 000331 2 WIRE TIE NOTES 114358CE_1212 6 3 Instrument Panel Kawasaki 114358CE_1212 6 4 Instrument Panel Kawasaki INDEX NO ONO ON a a es ie JO O A ON gt PART NO 601097 776476 785808 601098 059832 550225 045898 11
20. N HOSE MUFFLER GROUND STRAP LW 375 INT EXT TOOTH SC 375 16 X 1 0 HX FL STP KEY 1 4 SQ X 0 66 LG ENGINE PULLEY WIRE TIE CLUTCH HARNESS PIGTAIL CLUTCH KIT WITH PIGTAIL FW 453 X 1 12 X 119 HRD CS 437 20 X 3 25 HX G5 P85 NOTES 1 Torque the bolt to 61 65 N m Replace do not reuse the capscrew if removed or loosened Use only hand tools to install this fastener 2 Torque to 41 N m Supplied with engine 114358CE_1212 5 29 Engine Kohler SV715 S N Prior to 12030001 15A FUSE 114358CE_1212 5 30 Engine Kohler SV715 S N Prior to 12030001 INDEX PARTNO QTY DESCRIPTION 15 771428 1 RED BATTERY CABLE BOOT 16 601062 1 POSITIVE BATTERY CABLE 17 024927 2 NT 250 20 G5 ZNYC 18 768515 4 FW 281 X 625 X 051 080H 19 601840 1 POSITIVE BATTERY CABLE 20 044255 1 NT 10 32 HX ZN 21 030817 1 STARTER SOLENOID 22 055939 2 CS 250 20 X 75 HX G5 23 034272 2 NT 312 18 HX G5 ZNYC 24 768523 2 FW 343X 687 X 051 080H 25 601841 1 NEGATIVE BATTERY CABLE 26 601982 2 CN 250 20 X 15 THK NOTES 4 Part of the wire harness 114358CE_1212 5 31 Fuel System Kohler SV715 S N Prior to 12030001 114358CE_1212 5 32 Fuel System Kohler SV715 S N Prior to 12030001 INDEX PART NO QTY DESCRIPTION 27 015818 168cm 1 4 FUEL LINE 28 000323 2 HOSE CLAMP 29 603025 1 PLASTIC TEE 1 4 X 1 4 X 3 16 30 036244 1 CS 375 16 X 1 00 HX G5 31 767954 1 FW 406 X 812
21. N N N N R gt aa N WN N A N A AN N N DESCRIPTION CS 625 11 X 1 50 HX G5 FW 656 X 2 00 X 078 ZNYC FW 650 X 1 125 X 18 ZNYC G5 IDLER PULLEY 5 0 OD IDLER SLIDE SPRING 1 4 COIL PL 1 23 CHAIN 13 LINK CS 312 18 X 1 25 FLT SH IDLER SLIDE UHMW CS 500 13 X 1 25 HX G5 ZN CS 625 11 X 1 25 HX G5 Z FW 515 X 1 65 X 125 HD ZY CW 631 X 2 25 X 187 PNT DECK SPINDLE PULLEY NT 375 16 HX G5 ZNY FW 406 X 812 X 060 SAE SPINDLE ASSEMBLY BLADE SPINDLE CS 375 16 X 1 375 HX G5 FW 1 030 X 1 50 X 134 ZN NT 312 18 HX ZY NL FW 343 X 687 X 051 080H NT 500 13 HX G8 ZY NL PLASTIC WHEEL ASSEMBLY WITH HARDWARE CS 500 13 X 4 25 HX G5 FW 531 X 1 063 X 090 SAE PLASTIC WHEEL NT 500 13 HX JAM ZNYC NOTES 1 Used on mowers with serial numbers prior to 11021630 and higher than 11021740 Torque to 91 101 N m 2 Used on mowers with serial numbers between 11021630 and 11021740 Torque the spindle bolt to 160 N m 114358 1212 7 5 42 Deck 42 Deck INDEX NO ONO a R N A A A A gt o ONO a ND gt 19 20 21 22 PART NO 086660 767954 112724 602751 602562 602752 600726 034280 712927 025395 794214 782474 781872 601843 602591 111067 601806 793794 793935 794230 794214 600901 794685 112429 113657 056069 799130 1 Torque to 160 N m 2 Items must be used when mulc
22. Torque bolt to 41 47 N m Replace do not reuse capscrew if removed or loosened Use only hand tools to install this fastener 4 Supplied with engine 114358CE 1212 5 3 Fuel System Kawasaki FR541V amp FR600V S N 12030001 amp Higher INDEX NO PART NO QTY DESCRIPTION 32 000323 2 HOSE CLAMP 33 015818 13cm 1 4 FUEL LINE NOTES FUEL amp VAPOR LINE LENGTHS 13 TANK TO FUEL FILTER FUEL 5 4 114358CE_1212 This page intentionally left blank 114358 1212 5 5 Engine Kawasaki FR541V amp FR600V S N Prior to 12030001 5 6 114358 1212 Engine Kawasaki FR541V amp FR600V S N Prior to 12030001 INDEX NO PART NO QTY DESCRIPTION 1 N A 1 KAWASAKI FR541V FR600V ENGINE 2 113970 1 CABLE GUIDE 3 000398 2 LOOP CLAMP 4 036244 2 CS 375 16 X 1 00 HX G5 5 768523 1 FW 343 X 687 X 051 080H 6 016899 2 NT 312 18 HX FLK ZNYC 7 720516 3 CS M8 X 1 25 X 16 HX G10 9 8 602999 1 MUFFLER 9 029876 1 LW 312 INT EXT TOOTH 10 601841 1 NEGATIVE BATTERY CABLE 11 771428 1 RED BATTERY CABLE BOOT 12 024927 2 NT 250 20 HX G5 ZNYC 13 768515 4 FW 281 X 625 X 051 080H 14 601062 1 POSITIVE BATTERY CABLE 15 055939 2 CS 250 20 X 75 HX G5 16 044255 1 NT 10 32 HX ZN 17 030817 1 STARTER SOLENOID 18 792762 1 POSITIVE BATTERY CABLE 19 000331 3 WIRE TIE 20 601982 2 CN
23. X 060 SAE 32 000398 1 LOOP CLAMP 33 603283 1 VACUUM BREAKER 34 016899 1 NT 375 16 HX FLK ZNYC 35 603112 2 CLAMP 3 16 36 603326 66cm 3 16 VAPOR LINE 37 603161 1 VACUUM BREAKER FILTER NOTES LINE LENGTHS ES 56cm TANK TO TEE VAPOR E 33 cm TEE TO VACUUM BREAKER VAPOR 79 cm TANK TO ENGINE FUEL HED 66cm TEE TO ENGINE 3 16 VAPOR 114358CE 1212 5 33 Engine Service Parts Kohler SV715 INDEX PARTNO DESCRIPTION 1 602583 1 AIRFILTER 2 068478 1 IN LINE FUEL FILTER 3 602588 1 OIL FILTER NOTES 1 Service engine with Champion XC12YC or eguivalent spark plug 5 34 114358CE 1212 This page intentionally left blank 114358CE_1212 5 35 Fuel Tank 8 Fender S N 12030001 8 Higher 114358CE_1212 5 36 Fuel Tank Fender S N 12030001 amp Higher PART QTY DESCRIPTION 1 779306 1 FUEL CAP 3 5 2 110080 1 RS FENDER 3 110081 1 LS TANK FENDER ASSEMBLY 4 768523 8 FW 343 X 687 X 051 080H 5 034280 6 CS 312 18 X 75 HX G5 NOTES 1 Torque to 27 N m 114358CE_1212 5 37 Fuel Tank amp Fender S N 11010000 to 12030001 114358CE_1212 5 38 Fuel Tank 8 Fender S N 11010000 to 12030001 1 NOTES INDEX NO 1 a ON PART NO 110080 603502 603807 768523 034280 1 Torque to 9 5 N m 114358CE_1212 QTY o A gt A A DESCRIPTION RS FENDER
24. dob a Pec a ovt ele EEE 7 8 48 Deck Pulleys amp Spindles 7 10 AB DEGK ae ee een Muri aq 7 12 Deck Lift a ee ae ve oa OE 7 14 Deck Mounting 7 16 Section 8 Sed ss tux uM SA MAE dca RR HEB NDS E 8 2 c 2 114358CE 1212 General Information This manual covers Hustler Sport models 929570CE 929588CE with serial numbers 11010000 and higher 931600CE amp 931618CE Service Literature PART NO DESCRIPTION 602902CE OPERATOR S MANUAL 108934 SERVICE MANUAL 114192 WARRANTY STATEMENT Options Available From Your Dealer PART NO DESCRIPTION PART NO DESCRIPTION 929653 CATCHER 2 BAG 42 SPORT 929828 CATCHER 2 BAG 48 SPORT 111167 HOUR METER KIT 110737 SPORT LED LIGHT KIT 333724 STEERING ARM EXTENSION KIT Note When ordering parts you must use the part number as shown for each part not the index number Always give the model and serial number to your parts and service representative Note Items sold in bulk such as seals and hoses are sold by the foot Using This Manual This manual is part of a service package for the Hustler mowers Use of this manual in conjunction with other Hustler mower and component manuals will provide the information necessary to service and maintain Hustler mowers This Parts Manual provides a complete parts listing for the uni
25. ese values unless a different torque is shown in the Notes section next to the fastener SIZE 250 312 375 438 500 562 625 750 875 1 00 FT LBS 8 2 17 30 48 73 105 145 260 420 625 N M 11 1 23 40 65 99 143 200 350 565 850 1 2 SIZE M3 M4 M5 M6 M8 M10 M12 M14 M16 M20 M24 FT LBS 1 2 2 4 5 7 7 18 5 37 64 80 160 320 555 N M 1 3 3 6 1 10 4 25 50 87 108 5 215 435 750 114358CE_1212 114358 1212 2 2 1 Frame Frame INDEX NO 1 Q R ON 10 11 12 13 14 15 16 PART NO 550668CE 550669CE 601967 602041 602562 785139 601812 794834CE 789776CE N A 776310 601993 601986 602407 785220 808485 110063 601987 QTY Z SK ad ks ZA k DESCRIPTION 42 MOWER FRAME WITH DECALS 8 RIVET NUTS 48 MOWER FRAME WITH DECALS 8 RIVET NUTS ENGINE COMPARTMENT DECAL HOT DECAL NO SERVICE DECAL LS STEERING DECAL ID DECAL CE 100 DBA LIMIT DECAL 42 MOWER CE 105 DBA LIMIT DECAL 48 MOWER SERIAL NUMBER SPEC DECAL CE MARK DECAL SAFE OPERATION DECAL STEP TREAD LOWER HUSTLER ID DECAL RS STEERING DECAL 5 16 18 THREAD RIVET NUT GRIP TAPE STEP TREAD NOTES 1 Inthe event the serial number tag becomes damaged or illegible please contact your Hustler dealer to order a replacement 114358 1212 2 3 Engine Guard T EN
26. h system is removed QTY gt N A a N N N N N N A a a N N N FF R Na O O DESCRIPTION NT 375 16 HX ZY NL FW 406 X 812 X 060 SAE CLOSE OFF MULCH RS PULLEY COVER NO SERVICE DECAL LS PULLEY COVER BELT A 114 3 EL CS 312 18 X 75 HX G5 FW 344 X 1 00 X 12 HRD Z CB 375 16 X 1 00 G5 ZNY BLADE 20 50 MUL F CW CW 631 X 2 25 X 187 PNT CS 625 11 X 1 25 HX G5Z CHUTE PIN HEAVY TORSION SPRING CHUTE BRACKET DISCHARGE CHUTE BLADE 20 50 L F CW BLADE 20 50 CAT F CW BLADE 20 50 GAT F CW BLADE 20 50 MUL F CW BLADE F20 50 L F CW BLADE F20 50 H F CW DISCHARGE CHUTE PLATE 42 MULCH DIVIDER CS 375 16 X 625 HX G5 CS 312 18 X 50 HXFL NOTES 3 Do not torque the discharge chute must pivot freely 114358CE 1212 7 7 48 Service Deck 48 Service Deck 114358 1212 INDEX ONO Q ON PART NO 550017 601069 601837 601892 794503 793976 781419 601624 QTY z iu k Z CE DESCRIPTION 48 DECK WITH HARDWARE 8 DECALS CN 312 18 X 20 MAX THK DECK DANGERS DECAL THROWN OBJECTS DECAL DECK STEP TREAD 48 DECK ID DECAL BELT ROUTING DECAL DISCHARGE CHUTE DECAL NOTES 7 9 48 Deck Pulleys amp Spindles 7 10 114358CE_1212 48 Deck Pulleys amp Spindles INDEX NO PART ONO Q ON N MMM O O O NO O
27. ki FR541V 8 FR600V S N 12030001 8 5 2 Fuel System Kawasaki FR541V amp FR600V S N 12030001 amp Higher 5 4 Engine Kawasaki FR541V 8 FR600V S N Prior to 12030001 5 6 Fuel System Kawasaki FR541V amp FR600V S N Prior to 12030001 5 8 Engine Service Parts Kawasaki FR541V 8 FR600V 5 10 Engine Kohler SV590 S N 12030001 8 Higher 5 12 Fuel System Kohler SV590 S N 12030001 amp Higher 5 14 Engine Kohler SV590 S N Prior to 12030001 5 16 Fuel System Kohler SV590 S N Prior to 12030001 5 18 Engine Service Parts Kohler 5 590 5 20 Engine Kohler SV715 S N 12030001 8 Higher 5 22 Fuel System Kohler SV715 S N 12030001 8 Higher 5 26 Engine Kohler SV715 S N Prior to 12030001 5 28 Fuel System Kohler SV715 S N Prior to 12030001 5 32 Engine Service Parts Kohler 5 715 5 34 Fuel Tank 8 Fender S N 12030001 8 5 36 Fuel Tank 8 Fender S N 11010000 to 12030001 5 38 Fuel Tank Service Parts S N 12030001 8 Higher 5 40 Fuel Tank Service Parts S N 11010000 to 12030001 5 41 114358CE 1212 5 1 Engine Kawasaki FR541V amp
28. t Use this manual when ordering parts Illustrations used were current at the time of printing but subsequent production changes may cause your machine to vary slightly in detail Excel Industries Inc reserves the right to redesign and change the machine as deemed necessary without noti fication If a change has been made to your machine which is not reflected in this parts manual see your Hustler dealer for current information and parts The Operator s Manual provides fundamental operational information and operational safety that is needed when oper ating the mower The component manuals are furnished by the various manufacturers to be used for the troubleshooting and servicing of their products 114358 1212 1 1 Hardware Description Codes amp Abbreviations The following codes are used throughout this parts manual Refer to this list when ordering parts ABBREVIATION CB CE CN CP CS CW FDRW FW HX LW Standard Torgues DESCRIPTION CARRIAGE BOLT CLEVIS PIN CLIP NUT COTTER PIN CAP SCREW CUP WASHER FENDER WASHER FLAT WASHER HEX HEAD LOCK WASHER ABBREVIATION MB MS NT sc SH SB SS OD ID DESCRIPTION MACHINE BUSHING MACHINE SCREW NUT SELF TAPPING CAP SCREW SOCKET HEAD SHOULDER BOLT SET SCREW OUTSIDE DIAMETER INSIDE DIAMETER The following chart lists the standard torque values for the threaded fasteners found in this manual Torque all cap screws nuts and set screws to th
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