LAUNCH TECH USA, INC. Installation, Operation
Contents
1. pad 5 Il Er Idler column Powylon roller a Offside column Nylon wheel o G ap Figure 9 dde Connect the hydraulic lines Improperly installed hydraulic fittings are not covered under warranty Install all hydraulic lines and fittings as shown in fig 10 Clean all piping and hose threads and inspect for damage Use oil resistant pipe sealant on all the threads and tighten properly Do not use Teflon tape It is the installers responsibility to insure the system is leak free N note If the hose shall be installed through the column ensure that the hose passage will not interfere with any moving parts Hose Z10 Flat 1 25 Bolt 2 sets YH Ui Cylinder J Flow control n wa 10 10 Z10 Spring washer Turn around fitting T fitting Power unit Hose Flow control fitting Figure Launch Models TLT210 A and TLT210 AS Proper installation of the overhead microswitch electrical cord It is very important to keep proper clearance between microswitch electrical cord and the steel cable Use the provided plastic ties to connect the electrical cord and hose together to avoid any possible damage caused by interference between the electrical cord and the steel cable Mi2. LIT e Mi ss 0 N _ Al Sam OS eum T L Ua t d Fig la Figure 1 General Specifications and Service Bay Layout Launch Models TLT210 A and TLT210 AS VERTICAL CLEARANCE Check the height of the area where the lift is to be installed Clearance should be based on the full raised height of the lift Failure by purchaser to provide adequate clearance could result in unsatisfactory lift performance property damage or personal injury FLOORING Be certain you have the proper concrete floor to properly handle the loaded lift Floor should be in generally good condition with no large cracks spalling or deterioration Minimum requirements for concrete are 4 inches minimum depth with steel reinforcement 3500 psi cured for 28 days per local commercial practice Floor should be level within 3 8 inch over the installation area No anchors should be installed within 8 inches of any crack edge or expansion joint If these conditions cannot be met a pad may be poured to accommodate the lift Check with local building inspectors and permits office for any special instructions or approvals required for your installation WARNING Failure by purchaser to provide the recommended mounting surface could result in unsatisfactory lift performance property damage or personal injury LOCATION This lift has been evaluated for indoor use only with an operating ambient temp range of 5 40 C 41 104 F ELECTRICAL REQUIRE
3. it Right safety manual ALI ST 90 All Safety Tips card ANSI ALI ALOIM 2000 American National Standard for Automotive Lifts Safety Requirements for Operation Inspection and Maintenance ALI WL Series ALI Uniform Warning Label Decals Placards and in case of frame engaging lifts ALI LP GUIDE Vehicle Lifting Points Quick Reference Guide for Frame Engaging Lifts The Owner Employer shall establish procedures to periodically inspect the lift in accordance with the lift manufacturer s instructions or ANSI AII ALOIM 2000 American National Standard for Automotive Lifts Safety Requirements for Operation Inspection and Maintenance and the employer shall insure that the lift inspectors are qualified and that they are adequately trained in the inspection of the lift The Owner Employer shall establish procedures to periodically maintain the lift in accordance with the lift manufacturer s instructions or ANSI ALIOIM 2000 American National Standard for Automotive Lifts Safety Requirements for Operation Inspection and Maintenance and the employer shall insure that the lift maintenance personnel are qualified and that they are adequately trained in the maintenance of the lift The Owner Employee shall maintain the periodic inspection and maintenance records recommended by the manufacturer or ANSI AII ALOIM 2000 American National Standard for Automotive Lifts Safety Hequirements for Operation Inspection and Maintenance The Owner Emp
4. only een adapters ee T wo mi N 7 Use vehicle Always use Remain clear of lift Avoid excessive manufacturer s safety stands when when raising or rocking of vehicle lift points removing or installing lowering vehicle while on lift heavy components Use height extenders Auxiliary adapters Do not override Keep feet when necessary may reduce self closing clear of lift to ensure load capacity lift controls while lowering good contact Replacement kabel sets may be obtained from the onginal Ift manufacturer and member companies They are protected by copyright x ve autoliRorg Launch Models TLT210 A and TLT210 AS RECEIVING The shipment should be thoroughly inspected as soon as it is received The signed bill of lading is acknowledgement by the carrier of receipt in good condition of shipment covered by our invoice If any of the goods called for on your bill of lading are shorted or damaged do not accept them until the carrier makes a notation on the freight bill of the missing or damaged goods Do this for your own protection Contact Launch Lift immediately if any hidden loss or damage is discovered after receipt IT IS DIFFICULT TO COLLECT FOR LOSS OR DAMAGE AFTER YOU HAVE GIVEN THE CARRIER A CLEAR RECEIPT File your claim with the freight company promptly Support your claim with copies of the bill of lading freight bill and photographs Major C
5. 3 2870mm i Figure 3 TLT210 AS T A AH _ 137 9 3502mm CON e n iss C 8 98 I 228mm 228mm E 119 9 3046mm _ Figure 4 TLT210 A Base plate layout As shown in Figure 3 symmetric installation With total width A as the basis draw two parallel lines 1 and 2 on the concrete slab O Determine the power side column location on any chalk line and mark the total width B of the base plate Mark the points 3 and 4 Starting from point 3 draw one diagonal line C to the point 5 forming a triangle In this way the 1 and 2 lines can determine the location of the two columns For asymmetric installation see Figure 4 O With total width A as the basis draw two parallel lines 1 and 2 on the concrete slab Mark any point on line 1 as point B Take B as a base point then move downward with 131mm and rightward with 228mm to get point C Take B as a base point and then draw a line M with same length of A which is perpendicular to B to get point Take as a base point and then draw a line N with same length of L which is parallel to M to get point E The column relative position could be located by ABCDE N Notes All the dimensions are based on the external border of the base plate The lift layout is very important If not done properly problems may occur during the final assembly and operation Install the power side column First connec
6. Bolt Top sheave UP pur vy Extension col Column CT 165 alla wa sh er Connecting bracket Top beam 6 10 20 Bolt 6 6 ir Figure 6 Finish installing the idler column Drill holes and install the idler column following the same procedures as outlined for the power side column Install and adjust the steel cables eo Haise the two carriages to the safety locking position make sure that the safety locks on each column are fully engaged before attempting to install cables and the two carriages are in equal position from the floor same height Install the two steel cables as shown in Fig 7 Adjust the tension of cables through the adjustment nuts on each end of steel cable The steel cables should be tight in equal tension Each steel cable should be in the sheave when adjusting tightly otherwise the steel cable will be damaged Aie Before operating the lift check the steel cables and verify they are not intersected and are properly installed Make sure that the steel cables are still on the sheaves Launch Models TLT210 A and TLT210 AS Figure 7 Key points for assembly the two steel cables shall be adjusted to equal tension in order to verify the simultaneous movement of the two carriages Install the power unit e Use 5 16x18 bolts and washers see fig 8 to secure the power unit After the securing of the power unit Fill the reservoir with hydra
7. IDE BLOCKS 5 MOTOR ROTATION IS COUNTER CLOCKWISE FROM TOP OF MOTOR Figure 12 10 Launch Models TLT210 A and TLT210 A OWNER OPERATOR CHECKLIST Demonstrate the operation of the lift to the owner operator and review the correct and safe lifting procedures using the provided Lifting It Right booklet as a guide Complete the installation and review the terms of the warranty registration card and return the card to Launch Tech USA Inc 1820 S Milliken Ave Ontario CA 91761 1 562 463 1580 OPERATION PROCEDURE SAFETY NOTICES AND DECALS This product is furnished with graphic safety warning labels which are reproduced on page 2 Do not remove or deface these warning labels or allow them to be removed or defaced For your safety and the safety of others read and understand all of the safety notices and decals included OWNER EMPLOYER RESPONSIBILITIES This lift has been designed and constructed according to ANSI AII ALCTV 2006 standard The standard applies to lift manufactures as well as to owners and employers The owner employer s responsibilities as prescribed by ANSI All ALOIM 2000 are summarized below For exact wording refer to the actual standard provided with this manual in the literature package The Owner Employer shall insure that lift operators are qualified and that they are trained in the safe use and operation of the lift using the manufacturer s operating instructions ALI SM 98 1 ALI Lifting
8. LAUNCH TECH USA INC LAUNCH TE Installation Operation amp Maintenance Manual Two Post Surface Mounted Lifts TLT210 A TLT210 AS 10 000 Ibs Capacity 10 000 Ibs Capacity 2 500 Ibs per Arm 2 500 Ibs per Arm ASYMMETRIC SYMMETRIC 1820 S Milliken Ave Ontario California 91761 Tel 562 463 1580 Fax 562 463 1590 www launchtechusa com IMPORTANT READ THIS MANUAL COMPLETELY BEFORE INSTALLING OR OPERATING LIFT Launch Models TLT210 A and TLT210 AS General Specifications See Figure 1 A Lifting Height 76 4 1940mm 76 4 1940mm 145 2 3688mm 145 2 3688mm 145 3683mm 23 6 9600mm 43 5 1105mm 38 6 980mm 61 8 1570mm 38 6 980mm 61 8 1570mm 4 101mm to 7 5 190mm 4 101mm to 7 5 190mm Deduct 5 9 149mm Deduct 5 9 149mm Rise height measured with footpads in the highest position e Lift capacity rating is based on loads equally distributed on all four arms e Lifting and lowering speeds may vary depending on the weight of the vehicle 96 8 0 NL TO Near esee Wall or Obstruction 1 t wen i 144 12 0 Min To Nearest Obstruction r if ie d i 4 e j Le Imm __ a 144 12 07 Min To i Nearest Obstruction i DRIVE ON DIRECTION
9. MENTS For lift installation and operation for single phase units it is necessary to have a dedicated circuit with a double pole 25 amp circuit breaker or time delay fuse All electrical connections should be performed by a licensed electrician SAFETY NOTICES AND DECALS For your safety and the safety of others read and understand all of the safety notices and decals included here READ ENTIRE MANUAL BEFORE ASSEMBLING INSTALLING OPERATING OR SERVICING THIS EQUIPMENT PROPER MAINTENANCE AND INSPECTION IS NECESSARY FOR SAFE OPERATION DO NOT OPERATE A DAMAGED LIFT Safety decals similar to those shown here are found on a properly installed lift Be sure that all safety decals have been correctly installed on the Power Unit reservoir Verify that all authorized operators know the location of these decals and fully understand their meaning Replace worn faded or damaged decals promptly Do not attempt to raise a vehicle on the lift until the lift has been correctly installed and adjusted as described in this manual m Proper maintenance and inspection is necessary for safe operation WL101 Series Label Kit NOTICE Read operating and safety manuals before using lift Automotive Lift Institute Inc Do not operate a damaged litt Lift to be used Authorized personnel Clear area if vehicle Position vehicle by trained operator only in lift area is in danger of falling with center of gravity
10. ainst the back of the column when engaged and pull clear of the column back when disengaged Weekly eCheck synchronizer cables and sheaves for wear Replace as required with genuine Launch Lift parts eCheck lock release cable adjustment per installation instructions eCheck synchronizer cable tension per installation instructions Adjust if necessary Monthly eTorque all concrete anchor bolts to 150 ft Ibs eCheck overhead shutoff switch While raising lift operate overhead shutoff bar Power Unit motor should stop when bar is raised e ubricate carriage slide tracks with heavy viscous grease Grease all 4 corners of both columns eVisually inspect concrete floor for cracks and or spalls within 12 of base plate If any problems are encountered please contact Launch Tech USA Inc Launch Models TLT210 A and TLT210 AS List of lift components This list is only used as information for the maintenance In case of damages to the components purchase can be and repair Launch Tech USA will not be liable for other made from the Launch Tech USA or its authorized uses distributors 30 29 33 12 111 112 104 07 13 1 201024604 Collmm 8 201013268 Lateralpositioningpalte 9 1030208 BoNM5X10 Sleeve inner hole 22 L 1 8M Limit switch TS 10 S N N 00 14 Column long hood A O TA 1001 Power unit idler c
11. chor holes using the baseplate as a template Drill through the floor if possible or at least 6 inches minimum e Vacuum the dust from the hole to ensure proper anchor bolt holding power e Shim column to plumb using the shims provided Do not shim more than V2 inch at any given point Use a 24 inch or larger level in length to plumb the columns e Assemble the washer and nut to anchor with the nut just below the impact section of the bolt e Drive the anchor bolt into the hole until the nut and washer contact the baseplate e Tighten the anchors and recheck the column for plumb Re shim if necessary Using a torque wretch only tighten to 150 foot lbs Do not use an impact gun to tighten the anchor bolts Installing the overhead beam After attaching the column extension to the idler column position the idler column at the designated chalk location Lift the overhead beam to its highest position and use the fasteners to attach it to the columns as shown in Fig 6 When installing the overhead beam ensure the microswitch support adjacent to the power side column is positioned at the power side column location Route the microswitch cord through the end of the overhead beam and down the outside of the column as shown in Fig 11 Note Since the idler column is not secured to the floor by the bolts at this stage be careful to not move the idle column as it could tilt over Launch Models TLT210 A and TLT210 AS 8 M12X35
12. croswitch Electrical Cord Steel Cable di Plastic Tie Figure 11 Wiring Diagram EACH LIFT SHOULD HAVE A DEDICATED CIRCUIT WITH A 3 3 19 39 208 240V 208V 220 240V 440 480V DOUBLE POLE THREE POLE FOR 440 480V BREAKER OR TIME DELAY FUSE SIZED ACCORDING TO THE 2Hp FOLLOWING CHART WIRING MUST COMPLY WITH ALL LOCAL ELECTRICAL CODES FOR SINGLE PHASE PUSH BUTTON 4 BLACK M1 n YELLOW 208 240VAC 18 60Hz BLUE O L1 BLACK 208 240VAC 19 eoHz SUPPLy Y L2 WHITE N FIELD WHITE M2 GROUND ae CONECTIONS Y 2 OVERHEAD BLACK L2 BLACK GROUND SCREW IN CLOSED LIMIT MOTOR WIRING BOX WHITE SWITCH OVERHEAD LIMIT SWITCH AND CONTACTOR FOR THREE PHASE Y OVERHEAD MODELS ONLY CONTACTOR ENCLOSURE TO BE FIELD MOUNTED ON POWER COLUMN CENTERED SIDE TO SIDE TO OVERHEAD AVOID INTERFERENCE WITH SLIDE BLOCKS LIMIT K WHITE MOTOR ENCLOSURE HELD 2 2 Lb 4 pi gt 4 CLOSED FACTORY WIRED FOR 208 240V 30 50 60Hz SUPPLY NOTES RAISE RECONNECTIONS FOR SWITCH 440 480V 1 MOTOR IS FACTORY WIRED FOR 208V OR 220 240V SUPPLY 2 MOTOR CONNECTIONS MUST BE RECONFIGURED PER THIS DIAGRAM FOR 440 480V SUPPLY 3 CONTACTOR COIL RATING MUST MATCH SUPPLY VOLTAGE 208V 220 240V OR 440 480V 4 CONTACTOR MUST BE FIELD MOUNTED ON POWER COLUMN CENTERED SIDE TO SIDE TO AVOID INTERFERENCE WITH SL
13. loyer shall display the lift manufacturer s operating instructions ALI SM 93 1 ALI Lifting it Right safety manual ALI ST 90 ALI Safety Tips card ANSI AII ALOIM 2000 American National Standard for Automotive Lifts Safety Requirements for Operation Inspection and Maintenance and in the case of frame engaging lift ALI LP GUIDE Vehicle Lifting Points Quick Reference Guide for Frame Engaging Lifts in a conspicuous location in the lift area convenient to the operator When using your garage equipment basic safety precautions should always be followed including the following 1 Read all instructions 2 Care must be taken as burns can occur from touching hot parts 3 To reduce the risk of fire do not operate equipment in the vicinity of open containers of flammable liquids gasoline 4 Keep hair loose clothing fingers and all parts of body away from moving parts 5 Use only as described in this manual Use only manufacturer s recommended attachments 6 ALWAYS WEAR SAFETY GLASSES Everyday eyeglasses only have impact resistant lenses they are not safety glasses Launch Models TLT210 A and TLT210 AS LIFTING A VEHICLE e Insure that the lifting arms are parked out to the full drive thru position e Center the vehicle between the columns in the service bay and position the vehicle s center of gravity midpoint between the columns e NOTE the center of gravity is based on the weight distribution and is not the
14. olumn hose L 4250 NENNEN A 201024611 104990132 TLT235SB Slide block strengthen nylon 201011855 Top board 103010473 Screw M10x30 103040122 Spring sealer GB T93 1987 11 103040123 Ring GB T95 1985 11 TLT235SB Anti shock m pad SBR TLT235SB 20 03 A 15 103201771 Big gear block 103050030 Retaining ring 40 201021763 Long female arm 220 221 222 223 224 225 Positioning plate Asymmetric adjustable bushing for 5 Adjustable bushing for narrow style __ O Pin 6 40 Cable 1 4 8901 16 103201478 Cable clamp 92 103050025 Retaining ring 20 420 103010393 Screw M8 12 421 103040134 Washer C 8 422 104090073 Idler lock release mechanism hood Maintenance Records Form ILT210 1012011
15. omponent Packing List Description 3 0 Rear Arm Assemblies Front Arm Assemblies Cable Assemblies Hardware Box Hydraulic Hose Kit INSTALLATION IMPORTANT Always wear safety glasses while installing lift SUGGESTED TOOLS Minimum Required Tape measure 16ft Chalk line Aft level 10 adjustable wrench Metric open end wrenches 10mm 13mm 14mm 15mm 17mm 18mm 19mm and 24mm Screw Drivers Flat and Phillips Hammer drill with 3 4 diameter carbide tipped bits Torque wrench 150 foot pounds minimum with 1 1 8 socket Anti Seize lubricant for arm pins and foot pad screw threads and stop rings Hydraulic line sealant Do not use Teflon tape this can cause leaking LAYOUT Layout the service bay according to the architect s plans or owners instructions see Fig 1 Failure to install in this orientation can result in personal and property damage Be certain that the proper conditions exist see page 3 Assemble column extension to each column using 12 sets M12 x 35 Hex bolts flat washers lock washers and nuts Repeat for opposite column and extension Refer to Fig 2 below e Hex Capscrew u Ke j A s Figure 2 Launch Models TLT210 A and TLT210 AS 1 A 2H 136 6 3470mm 2 8 70mm 104 7 2660mm fc B 15 7 400mm 7 3493mm 131 5 11
16. same as the center point of the vehicle DO NOT EXCEED 2500 POUNDS PER ARM DO NOT ATTEMPT TO LIFT A VEHICLE WITH ONLY ONE OR TWO ARMS THIS IS UNSAFE AND WILL VOID THE WARRANTY INSURE THAT THE HIGHEST POINT ON THE VEHICLE WILL CONTACT THE OVERHEAD LIMIT SWITCH BAR DO NOT PLACE THE VEHICLE IN THE SERVICE BAY BACKWARDS REFER TO THE VEHICLE MANUFACTURERS SERVICE MANUAL TECHNICAL BULLETINS THE VEHICLE LIFTING POINTS GUIDE ALIILP GUIDE THAT IS INCLUDED WITH THE LIFT OR OTHER PUBLICATIONS TO LOCATE THE RECOMMENDED LIFTING POINTS e Position the arms and adapters so all four pads contact the vehicle simultaneously The vehicle should remain level during lifting e Raise the lift until all four wheels are off the ground Test the stability of the vehicle by attempting to rock the vehicle Check the adapters for secure contact with the vehicle lift points If the vehicle seems unstable lower the vehicle and re adjust the arms After re testing for stability raise the vehicle 2 3 inches above the desired working height Lower the vehicle until the safety latches on both columns engage The vehicle should remain level when both latches are engaged If one side engages and the other continues to descend stop lowering the vehicle raise it several inches and try again to engage both latches Always lower lift into locks before entering the area beneath the vehicle Always use safety stands when removing or in
17. stalling heavy components LOWERING A VEHICLE e Insure that the area under the vehicle is clear of personnel tools toolboxes or service equipment e Raise the vehicle until both latches are free e Disengage the latches by pulling down and holding the lock release lever e Lower the vehicle by depressing the lowering valve handle e Continue to lower until the carriages stop against the base plate Retract the extension arms and move them away from the vehicle MAINTENANCE To avoid personal injury permit only qualified personnel to perform maintenance on this equipment Maintenance personnel should follow lockout tag out instructions per ANSI Z244 1 The following maintenance points are suggested as the basis of a routine maintenance program The actual maintenance program should be tailored to the installation See ANS AIl ALOIM booklet for periodic inspection checklist and maintenance log sheet elf lift stops short of full rise or chatters check fluid level and fill per installation instructions eReplace all Safety Warning or Caution Labels if missing or damaged See installation instructions page 2 Daily eKeep lift components clean eCheck for loose or broken parts eCheck hydraulic system for fluid leaks eCheck adapters for damage or excessive wear Replace as required with genuine Launch Lift parts eCheck lock release activation When properly adjusted the idler column lock should rest firmly ag
18. t and assemble the column extension with the power side column and then raise the power side column upright to the chalked location Align the base plate of column with the chalk line layout Using the baseplate as a template drill holes into the concrete slab and use the five concrete anchor bolts to attach the column to the floor During the drilling process do not allow any movement of the column from the chalk line Launch Models TLT210 A and TLT210 AS Column M19 X 140 de anchor bolts Nj Column D 250mm Foundation concrete intensity above3000PSI 2 1Kg mm 4000mm 157 5in wide 1800mm 70 9in e ES nita i amp 19mm 75in Dilled hole Clean Expand Fasten Figure 5 Anchoring e The anchor bolts must be installed at least 8 away from any crack edge or expansion joint e Useaconcrete hammer drill with a inch carbide bit The tip diameter should conform to ANSI Standard B94 12 1988 775 to 787 Do not use any excessively worm bits or bits which have been incorrectly sharpened A core bit may be necessary if obstructions such as steel rebar or rocks are encountered Never substitute with a shorter or incorrect diameter anchor bolt e Recheck overall width dimension fig 3 or fig 4 Drill the an
19. ulic oil oil capacity of 10L Operate carefully to avoid dust and other pollutants mixing with the hydraulic oil Connecting the power supply Dismantle the sealed cover of the electrical box on the power unit and do the wiring according to the circuit diagram A power supply switch is required to be installed near the lift for rapidly disconnecting the power supply during maintenance or in case of emergency Motor damage caused by improper wiring is not warranted Verify that the oil tank is full do not operate if there is no oil After pressing the up button if the motor doesn t run or abnormal noise or heat occurs the power unit shall be Up button immediately stopped to check for proper electrical connections Connect the microswitch cord as shown in Fig 11 and Fig 12 _ Bracket of power unit 5 16 18 HEX NUT 4 REQUIRED Lowering handle Oil filling port N Note Do not install this product outdoors Motors and electrical controls are not sealed against weather or moisture Damage or electrical shock may occur if installed unprotected outdoors Launch Models TLT210 A and TLT210 AS Install the Lock Release Cable Raise lift to a lock position but do not set onto lock Pull and release power column lock release handle and watch the idler column lock Adjust cable tension by removing slack in the cable and retightening the cable clamp at the power side Latch cable guide Steel cable
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