Road Glide® LED Fog Lamp Mount Kit Instruction - Harley
Contents
1. Sealed splice connector 8 Figure 5 Wiring Diagram Road Glide LED Bullet Fog Lamps J06145 10 11 12 13 14 Figure 6 Insert Jumper Terminal Into Cavity 4 Repeat steps 1 8 on the opposite side Secure the turn signal wiring and fog lamp wires under the adhesive backed wire retention pads peeled back earlier Replace any damaged pads F available separ ately Secure excess wire with tape or cable straps in original locations Position outer fairing near the front of the vehicle Connect turn signal wiring Get the two long screws 8 from the kit Apply a few drops of Loctite 243 Blue to the clean screw threads Install the outer fairing per the service manual with the following exception a Use long screws 8 installed earlier with temporary nuts from this kit to secure the fog lamp Item B bracket 5 to the turn signal standoff 1 2 b Remove and discard temporary nuts Hand thread screw 8 into the inner fairing media box NOTE It could take a few tries to get the media box threaded insert to engage the screw threads c Once the screw threads are engaged tighten to 7 5 ft lbs 10 2 N m DO NOT OVER TIGHTEN Over tightening could damage threaded inserts in media box d Repeat on other side 4of6 15 Models WITHOUT fog lamp switch See COMPLETION e the parts catalog for this model vehicle NOTE e the Parts and Accessories section of www harley dav To prevent pos2. but not included in kit A Original equipment OE turn signal lamp 2 OE turn signal mount 2 OE turn signal screw 2 1 4 20 nut 2 for temporary use LED Fog Lamp Kit separate purchase nm o O w Adhesive backed wire retention pad Part No 11100066 J06145 6 of 6
3. to the BE wire from the turn signal Leave the BK wires cut for now 6 Cut the fog lamp wires close to the two way connector Discard the connector 3 of 6 Measure about 8 in 200 mm from the end of the fog lamp wires a Remove 1 2 in 25 50 mm of the outer sleeve at that location b Cut the BK wire inside the gap farthest from the fog lamp Pull the excess BK wire from the end of the wire sleeve c See Figure 5 Use a sealed splice connector 6 from the kit to secure the BK fog lamp wire to the BK turn signal wires cut earlier See Figure 6 Insert a fog lamp jumper wire harness 6 from the kit into cavity 4 of connector 31B Use a sealed splice connector to secure the R fog lamp wire to the BE BK jumper wire is08583a BK REO BE PK BK BE BK BE aj BE BK 81RA FBET ROM 2 314 B1LA 31R8 ABET T2BIA 3118 BE BK s 7 V BN V BN gt gt BE Right front turn signal Left front turn signal Fog lamp 2 FLTR fairing harness Fog lamp jumper wire harness 2 1 2 3 4 5 6 is08590 Front turn signal connector 31B Connector clip faces upward Blue BE wire in cavity 1 Violet brown V BN wire in cavity 2 Black BK wire in cavity 3 Blue black BE BK jumper wire into cavity 4 Terminal clips face downward oe Ce a E
4. 10 Repeat steps 5 9 on the opposite side 11 See Figure 2 Remove and discard the bolt 3 and washer from the engine guard support 2 on the inner fairing 1 Support the rear part of the inner fairing if necessary Repeat on other side is08582 1 Outer fairing FLTR 2 Drill perpendicular to fairing surface 3 Drill as though parallel to ground Figure 1 Drill Elongated Hole J06145 is08584 1 Inner fairing FLTR 2 Engine guard support 3 Bolt Figure 2 Remove Bolt From Engine Guard Support TEMPORARY ASSEMBLY FOR LAMP ALIGNMENT NOTES See Figure 3 Due to limited access to mounting screws fog lamps 1 MUST be aligned before final installation The fog lamps and gaskets are side specific e Fog lamps must be installed with the Bar amp Shield logo at the top e Back side of gasket has an embossed letter R right or L left 1 See Figure 4 Get the correct side turn signal standoff 1 and gasket 4 from this kit Get the correct side fog lamp 11 from the LED Bullet Fog Lamp Kit Get the original equipment OE turn signal lamp 2 screw 5 and the correct side turn signal mount 9 removed earlier 2 Feed the turn signal wiring through the rear hole in the standoff and the large hole in the gasket 3 Feed the fog lamp wiring through the large hole in the gasket Slide the gasket over the long boss of the standoff Capture the fog lamp wiring
5. between the gasket and the notch in the standoff 4 Feed the turn signal and fog lamp wiring through the rectangular opening in the turn signal mount 5 Temporarily assemble the turn signal lamp 2 gasket 4 standoff 1 and mount 9 with screw 5 Tighten securely 6 Geta fog lamp bracket 3 long screw 8 and a common 1 4 20 nut 10 not provided Temporarily assemble the bracket to the standoff with the screw and nut Rotate the 2of6 fog lamp bracket toward the rear until it stops see Figure 3 Item 2 Tighten screw and nut sufficiently to hold posi tion 7 See Figure 4 Get the short screw 6 and split lockwasher 7 from the kit 8 Insert the screw through the fog lamp bracket 3 as shown Place the lockwasher 7 into the counterbore in the bracket over the screw threads Apply a few drops of Loctite 243 Blue to the clean screw threads Thread the screw into the fog lamp but do not fully tighten 9 See Figure 3 Align the fog lamp 1 parallel to the turn signal lamp 4 Tighten the fog lamp screw per fog lamp kit instructions 10 Repeat steps for the opposite side NOTE After final installation fog lamps are adjustable through a range from straight ahead 5 to two degrees downward 6 by loosening screw 3 is08591 Bullet fog lamp Rotate bracket toward rear until it stops Long screw Turn signal lamp Fog lamp aimed parallel to turn signal Fog lamp aimed two deg
6. cMOTOR HARLEY DAVIDSON WY J06145 INSTRUCTIONS REV 2015 05 01 ROAD GLIDE LED BULLET FOG LAMP MOUNTING KITS GENERAL Kit Numbers 68000183 68000184 Models For model fitment information see the P amp A retail catalog or the Parts and Accessories section of www harley davidson com English only Installation Requirements Separate purchase of an LED Bullet Fog Lamp Kit Part No 68000090 or 68000092 is required for proper installation of this kit See the P amp A retail catalog or the Parts and Accessories section of www harley davidson com English only Temporary use of two common 1 4 20 nuts not provided is required for the fog lamp alignment procedure Loctite 243 Medium Strength Threadlocker and Sealant Blue Part No 99642 97 is required for proper installation of this kit These items are available from a Harley Davidson dealer IWIN NIN The rider s safety depends upon the correct installation of this kit Use the appropriate service manual procedures If the procedure is not within your capabilities or you do not have the correct tools have a Harley Davidson dealer perform the installation Improper installation of this kit could result in death or serious injury 00333a NOTE This instruction sheet refers to service manual information A service manual for this year model motorcycle is required for this installation One is available from a Harley Davidson dealer Kit Contents Se
7. e Figure 7 and Table 1 PREPARATION WARNING To prevent accidental vehicle start up which could cause death or serious injury remove main fuse before pro ceeding 00251b NOTE WITH security siren With security fob present turn ignition switch ON See the service manual Disarm J06145 amp Many Harley Davidson Parts amp Accessories are made of plastics and metals which can be recycled security system Turn ignition switch OFF IMMEDIATELY remove the main fuse e WITHOUT security siren See the service manual Remove main fuse REMOVAL 1 Lay a clean pad or blanket on the work surface to protect the painted surfaces of the outer fairing 2 Remove windshield Remove outer fairing See the service manual 3 Disconnect the turn signal wiring from the mating con nectors on the inner fairing Record wire routing inside the outer fairing Peel back the adhesive backed wire retention pads to free the wiring Cut the turn signal wires about 5 6 in 125 152 mm from the inner fairing connector to enable turn signal removal from stalk Remove turn signal mount from inside the outer fairing Save turn signal mount and connector for reuse 4 Place the outer fairing bottom down on the protected work surface NOTE The drill guides are side specific Guides fit into cavities in the fairing at the turn signal mounting location 5 See Figure 7 Get the drill guides 9 10 from the kit Temporarily posit
8. ion one drill guide into the correct turn signal mounting cavities on one side of the fairing Note the areas where the drill guide is in contact with the fairing paint 6 Remove the drill guide Lay strips of masking tape onto the fairing surface to protect the finish where the drill guide contacts the fairing 7 Position the drill guide back into the turn signal mounting cavities Secure with masking tape 8 Carefully insert a 1 4 in 6 mm drill bit through the drill guide Drill a hole through the fairing Remove the drill Remove the drill guide NOTES e READ ALL DIRECTIONS for enlarging the hole BEFORE STARTING e FAILURE TO FOLLOW THESE DIRECTIONS could result in a visible gap between the turn signal stalk and fairing 1 of 6 Please dispose of materials responsibly 9 Carefully enlarge the hole per the following directions using a 5 8 in 16 mm diameter drill bit a See Figure 1 When enlarging the hole drill perpen dicular to the fairing 1 surface 2 to avoid the bit walking and marring the finish b Once through the hole continue power to the drill Tip the drill into the fairing as though parallel to the ground 3 in installed position to elongate the hole vertically c DONOT oversize the hole Use a coarse round file of 1 2 in 13 mm diameter or less to remove excess fairing material slowly Test fit the turn signal stalk into the hole often to get a snug fit around the boss on the stalk
9. rees below parallel a a a a a Figure 3 Fog Lamp Alignment J06145 is08599 Turn signal standoff Bullet turn signal lamp Fog lamp bracket Turn signal standoff gasket Turn signal mounting screw Short screw Split lockwasher Long screw Turn signal mount 10 Common 1 4 20 nut temporary use 11 Bullet fog lamp 1 2 3 4 5 6 7 8 9 Figure 4 Temporary Lamp Assembly Right Side Shown INSTALLATION 1 See Figure 4 Remove turn signal screw 5 and bracket 9 from one lamp and standoff assembly 2 Place bracket inside fairing in original position Feed the turn signal and fog lamp wiring through the rearmost hole in the outer fairing and the rectangular opening in the turn signal mount Install turn signal screw through turn signal bracket boss gasket and standoff Thread into the turn signal but do not fully tighten NOTE Gently tug the wires to remove excess slack outside the fairing Make sure that the fog lamp wire is not pinched and remains routed between the standoff and gasket through the notch Route the wires behind the formed hook in the turn signal mount 3 Tighten the turn signal screw per the service manual 4 Repeat on other side 5 Use a sealed splice connector 11 from the kit to secure the V BN connector wire to the V BN wire from the turn signal See Figure 5 Item 6 Use a second sealed splice connector to secure the BE connector wire
10. sible damage to the sound system verify that idson com English only or the ignition switch is OFF before installing the main fuse e a Harley Davidson dealer 1 See the service manual Install main fuse for an OE fog lamp switch Install the switch per the service SERVICE PARTS manual is08558 Za x xX x Lp So Figure 7 Service Parts Road Glide LED Auxiliary Lamp Kits J06145 5 of 6 SERVICE PARTS Table 1 Service Parts Kit Item Description Quantity Part Number Kit 68000183 1 Standoff turn signal right Chrome 67800558 Chrome 2 Standoff turn signal left Chrome 67800559 3 Bracket fog lamp Chrome 2 68000185 Kit 68000184 1 Standoff turn signal right Black 67800560 Black 2 Standoff turn signal left Black 67800561 3 Bracket fog lamp Black 2 68000186 Parts common 4 Gasket right 68000187 to BOTHikits 5 Gasket left 68000188 6 Screw hex socket button head 5 16 18 x 3 4 in 19 mm Chrome 2 Not sold separately 7 Lockwasher split 5 16 in stainless steel 2 Not sold separately 8 Cap screw hex socket head 1 4 20 x 3 1 4 in 83 mm long Grade 8 2 10500081 9 Drill guide right Not sold separately 10 Drill guide left Not sold separately 11 Sealed splice connector 8 70585 93 12 Cable strap 2 10065 13 Wire harness fog lamp jumper 2 69201503 Items mentioned in text
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