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1. 15 Parts List TUB NO CODE NO DESCRIPTION SPECIFICATION QTY G067 DC65 60125A BAND RING HSWR YEL W38 5 T2 4 1 R003 DC91 12077A ASSY CLAMP DIAPHGRAM SWF P12 TUB 1 R005 DC97 02099B ASSY DRUM SB PJT DRUM F B 0 4T 1 006 DC47 00006D HEATER KAWAI SS PJT SUS316L 230V 1 R007 DC97 02137B ASSY TUB BACK SB PJT SAMBAK 10 1 R008 6602 001073 BELT TIMING GEAR POLYURETHAN 1270 J3 MEG 1 R010 DC61 00856A BRACKET HEATER SB PJT STS430 1 R013 DC61 20219A DOOR DIAPHRAGM EPDM GRY SWF 1 R014 DC62 10303A HOSE AIR EPDM ID24 L 130 BLK SWF P 1 1 R015 DC62 10305A HOSE DRAWER TUB EPDM ID35 L158 BLK 1 R016 DC62 00121A HOSE FILTER TUB S1005J EPDM ID65 1 R018 DC31 00002H MOTOR DRUM HXGP21 8803J 50HZ LOW R 1 020 DC66 10176B PULLEY ALDC D297 P1291 1D12 5 1 R021 DC62 00007A SEAL OIL NBR SD25 BLK P6091 NBU 1 R023 DC61 00365B TUB FRONT SL 600 FRPP GR15 SAMBAK 1 R024 DC62 20311C VANE CHECK SB PJT EPDM BLK CHINA 1 R025 DC66 00137B WEIGHT BALANCER SB PJT CONCREET 1 R025 DC67 00092A WEIGHT BALANCER S821 CONCREET 2 1 R028 DC62 40183A PACKING TUB SWF P12 EPDM BLK 1 T031 DC61 00041A CUSHION MOTOR SWF 6V BUTYL ID16 OD 1 T031 DC61 00041A CUSHION MOTOR SWF 6V BUTYL ID16 OD 1 V007 DC91 12078A ASSY WIRE DIAPHRAGM SWF P12 FRAME FRONT 1
2. WASHING MACHINE S832GWS YLP E R VIC E Manual WASHING MACHINE CONTENTS N Ooo A Y N Caution for the safety during servicing SPECIFICATIONS SAFETY DEVICES OVERVIEW OF THE WASHING MACHINE OVERVIEW OF THE CONTROL PANEL MAIN FUNCTION TECHNICAL POINT GENERAL ERROR FUNCTION TROUBLE DIAGNOSIS 9 10 DESIGNATION OF MAIN COMPONENTS 11 PCB SCHEMATIC DIAGRAM 11 1 PCB CIRCUIT DIAGRAM 12 SETTING UP A WASH MACHINE 13 ASSEMBLE AND DISASSEMBLE 14 TOOLS FOR DISASSEMBLY AND ASSEMBLY TEST MODE 15 EXPLODED VIEW AND PARTS LIST N Caution for the safety during servicing 1 10 11 12 Do not allow the customer to repair the product The person may be injured or the product life may be shortened Execute A S after unplugging the power supply unit Be care of the electric shock Do not plug several plugs in the same outlet t may cause the fire due to overheat Check the damage pressing or burning of the power plug or outlet Replace it promptly if it has problem may cause the electric shock or fire Do not clean the main body with the water t may cause the electric shock and fire and shorten the product life The wiring of the harness shall be free from the moisture and tightened during serving t shall not be deviated by certain impact Remove any dust or filth on the housing section wiring section connect
3. 832 SAMSUNG O Softener Y compact Syn Eg p Cotton O O x Zuzzy sen Delicate Quick 40 C O 600rpm Rinse Spin 6 Spin Cold O No Spin T 1 Detergent dispenser 2 Display panel Displays wash cycle and error messages by LED lamps 3 Course button Press the button repeatedly to select one of the six availabel wash program Cotton Synthetics Delicates Quick Rinse Spin Spin Cotton 4 Temperature selection button Press the button repeatedly to cycle through the available water temperature options cold 40 C 60 C and Bio 60 C Bio 60 C To improve the Wash efficiency heating during 30 min 5 Spin selection button Press the button repeatedly to cycle through the available spin speed options 832 no spin 600 800 rpm 6 Start Pause button Press to pause and restart programs 7 On Off button Press once to turn the washing machine on press again to turn the washing machine off If the washing machine power is left on for longer than 10 minutes without any buttons being touched the power automatically turns off 5 Main function 1 Auto power S W off function After power on the auto power S W off function automatically switches power off for you if you do not press selection button for 10 minutes O After selecting the function the auto power S W off function a
4. 38 15 CASE Exploded View J001 G008 C023 R017 G020 39 15 Parts List CASE NO CODE NO DESCRIPTION SPECIFICATION QTY B006 DC97 02079C ASSY LEG SB PJT SLIM 25MM CHINA 4 C007 DC96 00521B ASSY M WIRE HARNESS S621 ROLD DOOR 1 C023 DC32 30006P SENSOR PRESSURE DN S14 P1291 TERMINAL T 1 C080 DC62 30314A VALVE WATER SWF P12 NYLON 6 EATON 1 G003 DC97 00139E ASSY HOSE DRAIN O SB PJT PP L1770 CHINA 1 G008 DC96 00541A ASSY POWER CORD S621 0 75MM UCP2 1 G009 DC96 00692A ASSY PUMP DRAIN P8091 CHINA 220 240V 50H 1 G018 DC61 00440A SHUTTER SLIM PJT PP WHT 1 G020 DC61 10672A COVER FRONT L SWF P12 PP BJ 730 1 G025 DC62 10289C HOSE WATER C RUSSIA PVC NYLON ID10 3 1 J001 DC97 04627A ASSY COVER TOP SB PJT ABS WHT 1 J008 DC29 00006A FILTER EMI DFC 2712R P PV SLIM 250V 12A 1 J012 DC61 00441A SPRING HANGER S1005J HSWR CD3 0 L175 1 P001 DC99 00436A ASSY PAINT S821GWS2 YLP CHINA 1 R012 DC66 00320A DAMPER SHOCK SB PJT ABS WHT AKS 1 R017 DC62 10311A HOSE PRESSURE EPDM ID13 5 BLK SW 1 R030 DC61 40345A BRACKET PRESSURE GI or GA SWK P12 T1 0 1 T024 DC96 00522A ASSY WIRE HARNESS SS PJT SUB 1 40 15 Screw Bolt List CODE NO DESCRIPTION SPECIFICATION QTY 6001 001773 SCREW MACHINE
5. mm TYPE INNER BEARING A OUT BEARING B OIL SEAL C Assy Housing Bearing D Assy Tub Back I 20 17 0 24 3 DC97 02133A DC97 02137B 10 7 ASSY DRUM unit mm TYPE A B C CODE NO REMARK Lifter type 20 17 025 DC97 02099B S821 S621 10 8 ASSY PUMP DRAIN 1 Capacity AC 230V 34W 2 Location Front bottom R 3 Resistance 1509 180 26 12 Setting up a wash machine 12 1 Remove the safety device for carriage 1 Remove 3 safety device volts with a enclosed wrench for safety device remove 2 Plug the 3 holes with 3 caps after removing the 3 safety device volts Take care of 3 safety device volts and a wrench you need these when you move wash machine safely Caution You must remove safety device before use if not you have much vibration or much load can br impacted on the machine 1 Remove safety device behind of machine 2 Plug the 3 holes O To protect the machine remove the Plug the 3 holes after safety device assembled 3 safety device with the caps enclosed inside of washing tub SAFETY DEVICE 12 2 Install the wash machine on the leveled place With the water level adjustment device adjust the 4 adjustment legs to install the machine leveled on the right left front and rear side machine s install condition and size is following 12 2 1 Initial assemble
6. Course START Khz end khz Washing 23 50 24 00 23 70 large 22 45 Cotton Rinse middle 22 80 24 00 23 50 small 23 30 Washing 23 50 24 00 23 70 Synthetics Rinse 22 45 24 00 23 50 Washing 22 80 23 55 23 35 Delicates Rinse 22 65 23 55 23 35 Washing 23 50 24 00 23 70 Quick Rinse 22 45 24 00 23 50 4 The other water level data The water data unter each conditon 1st water supply only preparation 24 60 1 84 1st water supply level to washing tub Overflow error 20 50 The water supplied reach 2 3 of door Bubble 25 45 Bubble detecting water level detectingatwashing rinse dehydrating Bubble detecting rinse water level 22 00 The water level which can detect bubblesunit Khz Water level which can open door 23 80 over It is possible to open the door Water level which can drive heater 24 50 20 Safety water level of wash heater Water level which can reset the drain 24 50 The water level can be detected after 1st draining If water level is 15KHZ below or 30 KHZ above sensor pressur is out of order so needs changing 11
7. WATER LEAKAGE ERROR E9 Water Leakage error occures when water is drained naturally after washing program starts 10 Tacho Error This error occurs in case motor thaco is out of order or tacho siganals inputted are fewer than 2 Display shows fig 11 This error can be cleared by power s w off 11 Motor Triac short Error This error occurs in case over 300 per 1 sec tacho signals are inputted power S w should be off fig 12 is diplayed This error can be cleared by power s w off 12 Thermistor error This error occurs when Thermistor circuit is abnormal or the detected electrical volt is 0 2v below or 4 5v over fig 13 is displayed This error can be cleared by power s w off 13 60 C Cotton O O Synthetic 60 Delicate O Quick 40 C Rinse Spin O Spin Cold Softener O 3800rpm O 600rpm NoSpin fig 8 O Bio 60 C Softener Cotton O O Synthetic 60 O 800rpm Delicate O O Quick e 600rpm Rinse Spin CO Spin Cold O No Spin fig Cotton O Synthetic Rinse Spin O Spin Softener O 00 600rpm No Spin 9 O Bio 60 C e 60 C Delicate O Quick e O Cold 10 fig Cotton O O Synthetic 60 C Delicate CO Quick O 40 C Rinse Spin CO Spin Cold O Softener O 800rpm 600rpm No Spin fig 11 O Bio60 C Softener Cotton O O Synthetic 60 C O 500 Delica
8. punished under applicable Printed in Korea International and or domestic law Code No DC68 02150A 10 Designation of Main Components 10 1 Normal Reverse Revolution of Motor and R P M Control 8 0X2I8 I6I C6 M09 O 5 Stator coil 10 i 5 O 4 Mos g 8 9 O B 5 CCW 5 gs Stator coil 10 STATOR 5 gt gt WASHING MOTOR H Figure1 lt Figure2 gt lt Figure3 gt 7 STATOR 51 ROTOR 8 9 TACHO 3 4 PROTECTOR 6 7 H mm Code No Remark Resistance 2 080 1 990 38 80 0 30 DC31 00002H S821 value Rate pale 220 240V 50Hz 10 2 Door safety Device When Door is closed door stay closed if set is operated power supplied to 0 wires have bymetal keep the door closed and electronical power flows between L and make it operate EN HTT OUT CASE 24 IRON BOARD DOOR LEVER BYMETAL y T D V LOCKING DEVICE OUT CASE IRON BOARD 10 3 Heater 1 Capacity AC 230V 800W 2 Location Bottom of TUB 3 Function Raise the water temperature supplied at the wash process 4 Resistance value 62 63
9. the laundry is out of balance to prevent the noises and vibrations the unbalance detecting sensor helps the laundry laid even and continue the dehydating process 2 Anti over water supply device Because water supply value is broken once water is supplied to the 2 3 level of the door the water supplied is drained automatically Over flow error is displayed on the panel 3 Temperature regulating device thermistor To prevent over heating over the temperature setted up THERMISTOR senses the temperature of the machine continuously and helps the wash machine to work at the temperature given by users 4 Overheating controlling system Under the circumstances of THERMISTOR inferiority or abnormal condition if wash heater is overheated automatically assy thermal fuse cuts off the power supply to protect the machine to keep it safe 5 Delicate clothing safeguard function ASSY Main PCB To protect the clothings which is weak to high temperature the wash machine senses the temperature inside the washing tub if the temperature rises over 50 C wool washing course and Delicate washing course display abnormal water temperature on the panel after draining the water 3 Overview of the Washing Machine CONTROL PANEL DRAWER ASSY DOOR SENSOR PRESSURE POWER CORD D d E BUFFER S SPRING DRAIN HOSE p SHOCK MOTOR ABSORBER 4 Overview of the control panel
10. 001 170 SCREW ASSY TAPP DC61 40348B BRACKET NUT SBHG R P1291 T3 NO PAI 6002 000444 SCREW TAPPING TH 2S M4 L14 NTR STS304 6002 000471 SCREW TAPPING TH 1 M4 L12 PASS STS304 6002 001327 SCREW TAPPING PWH 1 M4 L12 NI PLT DC61 40348B BRACKET NUT SBHG R P1291 T3 NO PAI DC60 40005A BOLT HEX M4 L60 ZPC2 YEL SS41C DC60 50010A NUT DIAPHRAGM EGI MA 2 5TX20X8 DC60 50010B NUT DIAPHRAGM EGI M4 2 2 5TX20X8 DC61 00201A BRACKET NUT SBHG R P1291 T3 NO PAI DC60 60044B WASHER PLAIN SBC ID8 4 0D30 T3 6002 000239 SCREW TAPPING TH 28 M4 L8 ZPC YEL SM 6002 000445 SCREW TAPPING TH 2S M4 L18 NTR STS304 6002 001327 SCREW TAPPING PWH 1 M4 L12 NI PLT 6003 000226 SCREW TAPTITE TH S M4 L8 ZPC YEL SWRC 6006 001 170 SCREW ASSY TAPP 6009 001342 SCREW SPECIAL TH M5 L11 ZPC YEL 6002 000630 SCREW TAPPING PH 25 M3 L8 ZPC YEL SWR 6002 000470 SCREW TAPPING TH 1 M4 L10 ZPC SCRCH18A 6002 001327 SCREW TAPPING PWH 1 M4 L12 NI PLT _ _ 53 4 jajajaja a oo _ 41 ELECTRONICS This Service Manual is a property of Samsung Electronics Co Ltd Samsung Electronics Co Ltd APRIL 2004 Any unauthorized use of Manual can be
11. 69 22 Q 5 Thermal Fuse 128 C Thermistor 10 4 Detergent tub and water supply value A Detergent tub is composed of housing and 3 drawers supplied water flows into the 3 drawer detergent tub by way of classifier at each washing process three open drainage way whith detergent and supplied water by way of connector located under the housing flows into washing tub the water supply valve is composed of a hot water valve 1 way and a cold water valve 3way and water flow per min in the valve is below Hot water valve 1 way water flow L min 10L resistance value 4 3kQ power consumption AC 220v 240V 50 60Hz usable water pressure 0 5 8 kg cm 10 5 Shock absorber and buffer spring This wash machine is equipped with 2 Shock absorbers with same capacity and with 2 buffer springs 2 Shock absorber are placed under the tub and outside case 4 buffer springs are placed on the right and left of the upper side of outside case Shock absorber function during wash dehydration absorb the shock buffer spring buffering the vibration device capacity of Shock absorber Shock absorber 8 2M 25 10 6 ASSY TUB BACK El OUT BEARING Al INNER BEARING Bi C OIL SEAL unit
12. Delicate O Quick 40 C 600rpm less in 10 min after heating is started Rinse Spin O Spin Cold No Spin It can be cleared by turning POWER S W OFF fig 5 Softener Cotton O O Synthetic 60 C O 800rpm Delicate CO Quick 40 C 600rpm Rinse Spin O Spin Cold No Spin fig 6 6 DOOR OPEN ERROR i Display shows such as fig 7 Cotton O Synthetic gt 2 Door Open error can be cleared by closing the door Blei O O quie dne ecco Rinse Spin O Spin Cold No Spin 7 ASS Y PRESSURE S W ERROR fig 7 Generated Frequency Signal of WATER LEVEL W L S W KHz Level Low Level High Level Abnormal W L Frequency 30 00 KHz 15 00 KHz 12 T General Error Function If the same signal as the above table is detected for more than 5 seconds itis a PRESSURE S W Error When the error occurs water drain pump will operate for 3 min and then turn off the water drain pump Then the display shows fig 8 indicating a pressure s w error indicator 8 ABNORMAL WATER TEMPERATURE ERROR In case the water temperature is 50 C or more in Delicate and Wool course At the time of initial water supply if the water temperature is not appropriate water starts to be drained and it is forced to be drained for 2 min when the abnormal frequency of 24 5KHz is detected Display shows fig 9 This error can be cleared by POWER S W OFF 9
13. IT DIAGRAM disc mode 1 mod2 sw p 12 s slim This Document can not be used without Samsung s authorization o m B o 55 R41 4 7 270 0 w2 SCHEMATIC DIAGRAM X ive t T 1 e lua 3 529135 28 T General Error Function When an error occurs this function starts to keep generating error melody sounds and displays error indicators as shown in the followings per corresponding error by blinking in 0 5sec interval until the error status is completely cleared out In this case all the driving devices are turned off until the error is cleared out Cr Ch on 1 WATER SUPPLY ERROR Display shows such as fig 1 Bio60 C Softener Water Supply Error occurs when water level frequency does not show Cotton C2 1 changes more than 100Hz or water is not supplied Delicate Quick 40c 0 Rinse Spin O Spin Cold No Spin up to the water level presetting for 20 min or more at the time of initial water supply The error status can be cleared by turning POWER S W OFF and resuming the POWER ON initial status fig 1 Soft 2 WATER DRAIN ERROR Cotton O Synthetic 6o c e Borm Display shows such as fig 2 m Delicate O Quick 600rpm In case the water level frequenc
14. MOTOR Right 0 5sec OFF 0 3sec HEATER RELAY ON 0 3sec gt OFF 0 3sec DOOR OPEN Function continues when door is closed 23 15 TOP FRONT Exploded View V009 V031 35 15 Parts List TOP FRONT NO CODE NO DESCRIPTION SPECIFICATION QTY C008 DC64 00647B PANEL CONTROL SBP 2 HIPS WHT SSE 1 C021 DC64 00651B INLAY PANEL S832GWS YLP PET T0 18 SI 1 C036 DC63 00450A COVER FRONT S821 PP T1 8 WHT ROL 1 F004 DC64 00646A HANDLE DOOR SD455 PJT POM WHT WM 1 G007 DC97 07134C ASSY PANEL FRONT S832 S632 RUSSIA 1 J006 DC61 00707B BODY DRAWER S832 MT3320 NTR PP 1 J014 DC97 04748S ASSY HOUSING DRAWER S821GWS2 YLP 1WAY CO 1 J014 DC97 02132D ASSY HOUSING DRAWER SB PJT ONE WAY SPOON 1 P002 DC97 00702D ASSY FRAME FRONT SB PJT WHT ROUND TYPE 1 P003 DC97 00417A ASSY FRAME PLATE U SWF P12 FRAME PLATE 1 V001 DC63 00353A COVER DOOR SB PJT ABS ROUND 1 V002 DC97 00100C ASSY HINGE S1005J OPEN ANGLE 180DEG 1 V009 DC61 20207A DOOR GLASS Q1636GW XEU GLASS TRP 1 V010 DC64 00653A DOOR LOCK S W DA PA6 G H82 W50 BLK 2 1 V016 DC66 00355A LEVER DOOR SD455 PJT POM WHT EMZ 1 V024 DC61 01065A SPRING HANDLE SEW HR805 STS304 CD1 0 O 1 V031 DC61 00057A HOLDER GLASS DWM599W ABS HG 0760 1 Y064 MFS S821 00 ASSY PCB PARTS MF S821 00 1 36 15 TUB Exploded View
15. TH M5 L12 6002 000471 SCREW TAPPING TH 1 M4 L12 PASS STS304 6001 001773 SCREW MACHINE TH M5 L 12 DD60 50018A NUT FLANGE M5XP0 8 FZY MSWR10 6002 000239 SCREW TAPPING TH 2S M4 L8 ZPC YEL SM 6002 000525 SCREW TAPPING FH 1 M4 L12 PASS STS304 6002 001006 SCREW TAPPING TH 2S M4 L12 STS410 6006 001170 SCREW ASSY TAPP 6009 001343 SCREW SPECIAL PH TORX M4 L10 PASS DC60 40144A BOLT HEX M10 L41 ZPC2 YEL SM10C DAMPER 6002 000554 SCREW TAPPING PH 2S M4 L12 ZPC YEL SW 6011 001421 BOLT FLANGE M7 L61 29 4 ZPC YEL SWRCH1 DC60 60040A WASHER NYLON 1D10 5 0D32 T2 PBSP 1 2 DC60 60044B WASHER PLAIN SBC ID8 4 0D30 T3 6002 000239 SCREW TAPPING TH 2S M4 L8 ZPC YEL SM 6002 000630 SCREW TAPPING PH 25 M3 L8 ZPC YEL SWR 6002 000213 SCREW TAPPING TH 1 M4 L12 ZPC YEL 6011 001421 BOLT FLANGE M7 L61 29 4 ZPC YEL SWRCH1 6602 001073 BELT TIMING GEAR POLYURETHAN 1270 J3 MEG DC60 40141A BOLT HEX SM10C DAMPER HEX M8 L66 ZPC2 DC60 60044A WASHER PLAIN ID10 5 0D30 T3 STS304 DC61 00201A BRACKET NUT SBHG R P1291 T3 NO PAI DC97 02412A ASSY BOLT SWF P12 MOTOR M8 L62 DC97 02412B ASSY BOLT SWF P12 WEIHGT L M8 L147 6011 001452 BOLT HEX M10 L20 ZPC YEL SWCH10AK ASSY 6011 001492 BOLT FLANGE M8 L25 PASS STS304 NYLOCK P1 6006
16. ay down the washer on left side 2 Remove the wire housing from the motor 3 Remove the bolt fixing the motor with the box drive on back side 4 Remove the motor 33 14 Tools for Disassembly and Assembly NO TOOL 10mm Heater 1 Box driver 13mm Motor 1 Balance 5 17mm 2 holes of each left and right of the shock absorber 19mm 1 Pulley hole Double ended Replaceable for the box driver A 10 13 17 19mm Since the bolt runs idle when the box driver is used use the box pud driver 17mm Vice pliers Tool to protect the idle and abrasion of the bolt for the box driver A Other Driver Nipper Long nose General tools for the after service JIG for the Tub 1 Disassemble and Assemble 34 1 Specifications WASH TYPE FRONT LOADING TYPE DIMENSION GROSS W 665mm X D 470mm X H 890mm NET W 598mm X D 340mm X H 844mm WATER PRESSURE 50 kPa 800 kPa WEIGHT GROSS 58 kg NET 55 kg WASH and SPIN CAPACITY 3 5 kg DRY LAUNDRY POWER CONSUMPTION 220V 110 W WASHING 240 V 110 W WASHING and eem Sun HEATING 240 V 1050 W MODEL 832 SPIN 220 240V 170 W PUMPING 34 W WATER CONSUMPTION 43 STANDARD COURSE MODEL S832 SPIN REVOLUTION rem 800 2 Safety Devices X We adapt 5 safety devices for users to use this wash machine safely 1 Balancing device ASSY Main PCB gt When
17. d condition ass y cover top 1 Adjustment legs are stick to the bottom of the machine when the machine comes out of factory this condition is ideal for vibration and noise NUT 2 When you install the machine initially or move the machine in use LEG unscrew the 4 legs to the left and place the machine level and spin the locking nuts and tighten it strongly 29 12 Setting up a wash machine 3 Even though adjustment legs came out all the way if machine is not levled prop up the machine with the wood or brick to make it even Do not use fragile material or slippery material such as laminated paper lt 598 gt lt 340 gt 844 17 12 2 2 The condition of setting up sink Disassembled Ass y Cover Top 1 Spin the adjustment leg to the left and remove them from the front and rear side of the machine 2 Remove the 4 locking nuts from adustment legs and put only adjustment legs back whert those were 3 After removing the fixing screws each on right left side from the machine whichi is behind ass y cover top disassemble the assy cover top 4 Install the sink lt 598 gt lt 340 Y 844 17 30 12 Setting up a wash machine 12 3 Door Opening Dimension Slim Model 760 mm Side Dd When Th
18. e Door Vertically Open The distance between door D and the rear side2 is 760mm Upper 22 D 225 mm 255 When the door extremely open The distance between the door edge D and the left side of washing machine 2 is 255mm Maximum door angle 2 is 170 31 13 Assemble and Disassemble 1 ASS Y COVER TOP 1 Remove two screws fixing the top cover on back side 2 Push the top cover back about 15mm and pull it up 3 It s possible to exchange and service Assy Panel PCB the pressure sensor the noise filter the water valve and trans option SN 2 FRAME FRONT 1 Remove the top cover and the ass y drawer 2 Remove two screws fixing the control panel on front side and the screw on right side 3 Remove the cover front L by using the driver 4 Pull the lever and open the ass y door 5 Part the diaphragm and the wire diaphragm away from the frame front 6 Remove the eight screws fixing the frame front 7 It s possible to exchange and service the heater the pump the shock absorber and the door lock s w 32 13 Assemble and Disassemble 3 BELT 1 Remove the top cover 2 Disassemble and assemble the belt 3 Check the belt is located at center of the motor pulley When assemble the belt Hook the belt on the motor pulley 1 and place it around the pulley 2 4 MOTOR 1 L
19. e charged static electricity from the resin part of wash machine or the human body prepare the human body earth or remove the potential difference of the human body and wash machine by contacting the power supply plug when the work contacting to PCB is executed POWER SUPPLY PLUG gt 2 Since AC220 240V is applied to the triac T1 and T2 on P C B the electric shock may occur by touching and be careful that the strong and weak electricity are mixed 3 As the P C B assembly is designed for no trouble do not replace the P C B assembly by the wrong diagnosis and follow the procedure of the trouble diagnosis when the micom is not operated normally 15 8 1 Trouble Diagnosis No Item Cause and treatment The power is not supplied Is the PCB connector connected well Is the voltage normal 15 the power supply plug connected well Is the noise filter connected well Is the secondary output of the power supply transformation normal Is the fuse disconnected option If above points are not found the PCB assembly is out of order Replace it The water is not supplied Is the knob open Did you push START PAUSE button after selecting the course 15 the water supply valve connected well Is the winding of the water supply valve continuous Is the connection and operation of the pressure switch normal If above points are not found the PCB assembly is out of order Re
20. ion section during servicing gt Protect the cause of the fire such as the tracking and etc Check any mark of the moisture on the electrical parts harness section and etc Replace the parts or remove the moisture Check the assembly status of the parts after servicing gt Maintain the status before servicing Pull out the power cord with holding the plug Be care of the electric shock and fire when the cord is damaged Unplug the power plug from the outlet when the wash machine is not used Be care of the electric shock and fire due to the strike of the lightening Do not use or store the spray or flammable materials including gasoline alcohol and etc around the wash machine Be care of the explosion or fire due to the electric spark Do not put the bowl of water or wet laundry on the wash machine f the water is penetrated to the wash machine this may cause the electric shock or fire Do not install the wash machine in the place where the snow or rain falls t may cause the electric shock and fire and shorten the product life Do not push the control buttons with the awl pin or sharp materials t may the electric shock and trouble Check the wash machine is leveled horizontally and installed properly on the floor The vibration may shorten the product life Joint the wire by the connector correctly When the wire is jointed by the tape this may cause the fire due to the tracking When
21. lt When the leak breaker and current breaker is installed separately gt When the leak breaker is down check and make the earth of the outlet When the current is down the current is leaked Is the breaker down when the leak current breaker is combined Check the rated capacity of the current and leak breaker The current breaker may be down due to the lack of the current when the wash machine and other apparatus are used In this case execute the cold water wash to check whether the current capacity is lack The heating is not executed 15 the wash heater terminal unplugged Is the wash heater normal If above points are not found the PCB assembly is out of order Replace it 16 8 2 Problem Checkking And Method Of Pcb 8 2 1 The Part Of Power Source NO Power On YES The Voltage Of Between and 515 ND Check The Trans As Big As 12V YES The Voltage Of NO Check The Diode D15 D19 Between and Is And Condenser CE7 As Big As 12V bes The Voltage Of e Exchange TR7 7805 And Between 9and Is gt The As Big As 5V Condenser CE6 YES D11 12 13 14 D10 IM CE6 8 16 2 TRANS 2200UF 470UF z 1 y 48 s CE7 77 20 d 17 8 2 2 Reset Part The Value Of Measurement Result Of NO Check The Powe
22. mally this function begins sensing the heater 1 minutes later after the heater operating 2 The value of the initial thermistor A1 is compared with that of the thermistor A2 in 2 minutes Y A2 A1 For 10 minutes the variance of temperature Y is less than 2C course led on 40 C 60 led on message is displayed on the panel 3 The value of the initial thermistor A1 is compared with that of the thermistor A2 in 2 minutes Y A2 A1 For 2 minute the variance of temperature increases more than 4 5 C 0 2148V course led on cold 60 led on message is displayed on the panel 4 At this time heater Error course led on cold 60 led on is displayed and all working process off The heater operating continues during heating hours if washing hour is left over the residual washing process keeps going without heating 5 Main function 6 Fuzzy washing function weight sensing After finishing initial water supply when the fall of the water level needs supplementary water supply Sensing function perceives the weght with the supplementary water supply numbers and starts to work Under the course of Cotton if the supplementary water supply numbers become 3 4 times the function is going at default condition high water level if 1 2 below that is going at middle level if O below low water level heating hours and rinse hours depend on the above data Washing hours Rin
23. ng system D Just before the hydrating process and just after reversal rotation for balancing laundry position this function is carried out 2 The initial 6 sec is the period of reversal rotation for balancing laundry position Drum rotates 50rpm for initial 6 sec 3 Next 10 sec the rotation increases the speed from 50 rpm to 90 rpm slowly During the next 18 sec drum rotates at the speed of 90 rpm the sensor decides the degree of laundry unbalance with TACHO data which is attached to motor 5 If the degree of unbalanced laundry is over 6 times to default value laundry balancing system carryies out feed back process 6 times 6 Technical point 1 Motor on off time at each course unit sec Washing Rinse Course Motor r p m Cw Off Ccw Off Cw Off Ccw Off Cotton 13 3 13 3 10 5 10 5 50 Synthetics 7 8 7 8 7 8 7 8 40 Delicates 5 10 5 10 5 10 5 10 30 Quick 12 3 12 3 10 5 10 5 45 2 Final dehydrating r p m at each course unit rpm Model 832 Course Cotton 800 Synthetics 800 Delicates 600 Quick 800 You can change the r p m to the above a table by use spin button under no spin situation 10 6 Technical point 3 The water level data at each course unit Khz Water level Supplemetary water Supplemetary water Default water level khz A
24. place it The wash does not start though the water supply is stopped Is the connection and operation of the pressure switch normal 15 the pressure switch hose damaged so that the air is leaked Is the pressure switch hose bent Check the operation of the water level switch If above points are not found the PCB assembly is out of order Replace it The drum does not rotate during washing Is the belt connected well Is the winding of the motor continuous Rotor winding stator winding generator 15 the motor protector normal If above points are not found the PCB assembly is out of order Replace it The drum rotates by one direction during washing The drum rotates to one direction for SPIN The PCB assembly is out of order Replace it Inversion relay open trouble Drainage problem Is the drainage hose bent Is the winding of the drainage pump continuous Is the drain filter clogged by the waste If above points are not found the PCB assembly is out of order Replace it Dehydration problem The unbalance is detected Put in the laundry uniformly and start again Abnormal noise during SPIN Is the pulley nut loosen Is the transport safety device removed 15 the product installed on the level and stable place Little noise may be generated during the high speed SPIN Leak breaker or current leak breaker is down during washing
25. r Source Between Micom 23 And Gnd Is 5V ves Check IC4 CE4 1UF gt 8 2 3 Interrupt Part Check The Curve gt Output Of Check D11 D14 Check The Micom Check TR12 R29 Number 31 Check The Part Of Oscillator I R29 4 7K TR12 815 a R31 2 2K a E Exc L C14 F L C11 R30 C12 18 8 2 4 Checking The Part Of An Oscillator When The Micom 18 19 Check The Value Is RESSORT 8Mhz YES Exchange Micom And Check R53 R53 1M 1 18 RESO Pra 8MHz 19 8 2 5 Driving Part Checking Confirm The Output Of DC5V When The Every Part Of Micom Number Check According To The Some Problem Condition ex When The Drain Is Not Operating But Pump Motor Is Operating Check The 5Voltage Of Micom Micom Number 9 Is NO gt 5Voltage Micom Bad YES The Part Of Is NO Check The IC 65003 0 Voltage VC5 Check R38 TRIAC2 MICOM 1C65003 a POWER C mii TRIAC1 EN R40 DOOR p 7 pa _ TRIAC3 R35 AAN e COLD ic TRIAC2 zm R38 __ AAA PUMP 9 X Check The Micom 12th In The Above Me
26. se water level Cotton High Default Default Middle Default 12 min 22 80KHZ Low Default 25 min 23 30KHZ After sensing weight above hours is decreased from above default hours 7 Bubble detecting function At the each condition of washing amp dehydrating rinse amp dehydrating hydrating bubble detecting function works this function works 5times normally if the function detects bubbles at 6 times the bubble detecting function stops and go on to the next process O The bubble detecting function during washing 8 dehydrating to rinse amp dehydrating after 2 times instant dehydrating and before main dehydrating if the water level is under 25 45KHZ Bubble Detecting function thinks there are bubbles and add the bubbles removing rinse needing hours are above hours and 6 min 40 sec The bubble detecting function during single hydrating process after 2 times instant dehydrating and before main dehydrating if the water level is 25 45KHZ below during main dehydrating water level data is 23 80KHZ below Bubble detecting function thinks there are bubbles and add the bubbles removing rinse 1 times needing hours are above hours and 5 min 50 sec Bubble detecting function operating process 20 sec laundry scattering draining amp reverse unbalance 1 min 20sec detecting range 15sec 5sec bubble detection default water level 25 45KHZ below 5 Main function 8 Unbalance detecting amp laundry balance positioni
27. te CO O Quick O 40 600rpm Rinse Spin O Spin O Cold No Spin fig 12 O Bio60 C 0 Softener Cotton O O Synthetic 60 O 800rpm Delicate O Quick e 600rpm Rinse Spin O Spin Cold O No Spin fig 13 T General Error Function In case of No display models WB Error Mode Display Cotton amp Coloreds 95 Synthetic Delicate GIC q 800 fool Quick e 4c 600 Rinset Poser RinsetSpin Spin Spin Pre Wash Start Pause Display error Display ed 67H on cold led on E8 course led 67H on Bio 60 C led on ed 67H on 40 led on E89 course led 67H on cold Bio 60 led on ed 67H on cold 40 c led on course led 67H on 40 C Bio 60 led on ed 67H on 60 led on EB course led 67H on cold 40 c Bio 60 led on ed 67H on cold 60 C led on course led 67H on 60 C Bio 60 C led on ed 67H on 40 60 C led on door course led 67H on cold 40 60 Bio 60 C led on ed 67H on 19 40 60 C led on 14 8 Trouble Diagnosis As the micom wash machine is configured of the complicate structure there might be the service call Below information is prepared for exact trouble diagnosis and suitable repair guide Caution for the Repair and Replacement Please follow below instruction for the trouble diagnosis and parts replacement 1 As some electronic components are damaged by th
28. the wash machine is to be laid for the service put the pad on the floor and lay the product at side slowly f the wash machine is laid front the relay be damaged by the tub When the wash heater is replaced check it is inserted in the bracket heater and screw the nut II the wash is not inserted in the bracket heater properly this may cause the noise and leakage since it is contacted to the drum 11 PCB Schematic Diagram MATIC DIAGRAM PCB CONTROL SECH 134 94015 WYSHL 1 XM OIA 930 WATER SENSOR 118 WHT 10P IATE 2 1 VI NIVA ma 909 019 30193089 YOLON d a BLU NOISE FILTER n18 DOOR LOCK S W WHT ma Lu 1V3H INIHSVM 038 WHT 3P LM Cl so VQ Os 490109 OIA YOLVS 901V5 038 Sa MADE CET GRN E 2 081 WASHING MOTOR 27 n 11 1 PCB CIRCU
29. thod When The Cold Water Is Bad 20 8 2 6 Confirm The Driving Part Of Motor YES Motor Is Not Spinning Check BD1 TRIAC4 NO Motor Is Not Turnning YES heck RELAY2 Right And Left chec NO Check The Tacho Part 12V v MICOM e BD1 4 IC 65003 IV z COIL1 R34 R50 RRO 7 5 TRIACA 1W 300 e 3 RELAY3 a EHE 21 8 2 7 Checking The Tacho Part Have The Motor Turn In Hand Is The Rectangular NO Check The Surroundings 800870 10070 Circuit And 1813 21 10th ves C Exchange The Motor MICOM R41 4 7K R41 z TR13 R43 1K 21 815 C19 gt C18 22 9 Test Mode Softener Cotton Synthetic 60 C 800rpm Delicate O Quick O 40 O 600rpm Rinse Spin Y Spin O Cold Q No Spin 1 Driving Compartment Test Mode A Hold down 1 and 2 keys simultaneously and then press POWER S W 4 on B The driving compartment can be tested when you press 3 key right after entering into the initial stage of the TEST MODE Driving Compartment Test COLD VALVE ON 0 3sec gt OFF 0 3sec gt Pump MOTOR ON 0 3sec gt OFF 0 3sec MOTOR Left 0 5sec gt OFF 0 5 sec gt
30. utomatically switches power off for you if you do not press start pause button for 10 minutes After finishing the last function the auto power S W off function automatically switches power off for you if you do not re select the course button or manual button 2 Door open function O if door is open during the operating all operating is halted and door error message will be displayed Door open error can be cleared by colosing the door the operating keeps going on 3 No spin function if no spin function selected the operating is finished after last rinse 5 Main function 4 Power out compensation function O I power is out on selected process the process before power out is stored to EEPROM once power is back the process before power out continues When power is back washing process starts from the process at the point of the power out rinse drain process starts from the initial process POWER OUT COMPENSATION FUNCTION PROCESS START WASHING _ RINSE DRAIN RINSE DRAIN FINISH START PROCESS POWER OUT SAVE DATA POWER OUT SAVE DATA to EEPROM to EEPROM POWER BACK Y POWER BACK MICOM RESTORE MICOM RESTORE READ DATA PROCESS TIME RESTART PROCESS 5 Water heater Error function D This function starts working when the heater works abnor
31. y is 24 5KHz or less in the initial phase Rinse Spn Spin Cold No Spin of UNB detecting cycle Water Drain error can be cleared by turning POWER S W OFF and resuming the POWER ON initial status fig 2 3 OVER FLOW ERROR Softener Display shows such as fig 3 Cotton Oo aynthetic e sore 800rpm Over Flow error occurs when the water level is in abnormal operation Dele UE Ride It can be cleared by turning POWER S W OFF Water is drained prior to POWER S W OFF and it is forced to be drained for 2 min if a frequency of more than 24 5 KHz is detected Rinse Spin O Spin Cold No Spin fig 3 4 UNBALANCE ERROR O O Softener Display shows such as fig4 Cotton O Synthetic 60 C 800rpm Laundry load is unbalanced loosen any tangled laundry Delicate Quick 40 C 600rpm If only one item of clothing needs washing such as a bathrobe or jeans Rinse Spin O Spin Cold No Spin the final spin result might be unsatisfactory and an error message will be shown in the display panel such as fig 4 Unbalance error is cleared by POWER S W OFF and by resuming the fig 4 POWER ON initial status 5 WATER HEATER ERROR Biosoc Softener Display shows such as fig 5 or fig 6 Cotton O O Synthetic 60 C 800rpm In case the water temperature rises by 7 C or more in 1 min or by 2 C

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