SITRANS P500 - Service, Support
Contents
1. approvals Improper device modifications Danger to personnel system and environment can result from modifications to the device particularly in hazardous areas Only carry out modifications that are described in the instructions for the device Failure to observe this requirement cancels the manufacturer s warranty and the product SITRANS P500 Service Manual 04 2013 A5E02344534 03 Safety information 2 3 2 4 SITRANS P500 2 3 Requirements for special applications Requirements for special applications Due to the large number of possible applications each detail of the described device versions for each possible scenario during commissioning operation maintenance or operation in systems cannot be considered in the instructions If you need additional information not covered by these instructions contact your local Siemens office or company representative Note Operation under special ambient conditions We highly recommend that you contact your Siemens representative or our application department before you operate the device under special ambient conditions as can be encountered in nuclear power plants or when the device is used for research and development purposes Use in hazardous areas Qualified personnel for hazardous area applications Persons who install assemble commission operate and service the device in a hazardous area must have the following specific qualifications e They are2. Procedure for replacing the display 1 Open the front cover optional with inspection window SITRANS P500 28 Service Manual 04 2013 A5E02344534 03 Service and maintenance 4 2 Maintenance and repair work 2 Remove the recessed head screws on the left and right side 3 Pull the display out of the housing SITRANS P500 Service Manual 04 2013 A5E02344534 03 29 Service and maintenance 4 2 Maintenance and repair work Procedure for installing the display 1 Insert the new display so that the the contact pins on its rear side mate the socket strip 2 You can also turn the mounting position of the display by 90 180 or 270 3 Work in the reverse order as described in Procedure for replacing the display See also Structure Page 15 Exploded view of the device Page 24 4 2 4 5 Replacing the application electronics Procedure for replacing the application electronics 1 Isolate the device from power 2 Open the front cover of the display optional with inspection window 3 Remove the display See Section Replacing the display Page 28 4 Using an 8 mm socket wrench remove the hexagon nuts from the left and right side SITRANS P500 30 Service Manual 04 2013 A5E02344534 03 Service and maintenance 4 2 Maintenance and repair work 5 Remove the application electronics 6 Disconnect the ribbon cable from the application electronics Procedure for installing the ap
3. 4 5 SITRANS P500 4 4 Return procedure Servicing the remote seal measuring system The remote seal measuring system usually does not need servicing If the mediums are contaminated viscous or crystallized it could be necessary to clean the diaphragm from time to time Use only a soft brush and a suitable solvent to remove the deposits from the diaphragm Do not use corrosive cleaning agents Prevent the diaphragm from getting damaged due to sharp edged tools NOTICE Improper cleaning of diaphragm Device damage The diaphragm can be damaged Do not use sharp or hard objects to clean the diaphragm Return procedure Enclose the bill of lading return document and decontamination certificate in a clear plastic pouch and attach it firmly to the outside of the packaging Any devices replacement parts which are returned without a decontamination declaration will be cleaned at your expense before further processing For further details refer to the operating instructions Disposal Devices identified by this symbol may not be disposed of in the municipal waste disposal services under observance of the Directive 2002 96 EC on waste electronic and electrical equipment WEEE They can be returned to the supplier within the EC or toa locally approved disposal service Observe the specific pem regulations valid in your country Note Special disposal required The device includes components that require special
4. A5E02307341 Digital indicator 7MF5987 1BR Swedish Hungarian Including mounting material Russian A5E02307338 TAG plate incl fastening material Brief instructions Leporello Without inscription 5 pcs 7MF5987 1CA German English A5E02344536 Printed 1 pc 7MF5987 1CB Z Data according to YO1 or YO2 Y15 and Y16 Y ee French English sand see SITRANS P transmitters talian English A5E02344538 Mounting screws Spanish English A5E02344539 For TAG plate grounding and connection 7MF5987 1CC Chinese English A5E02344540 a and securing and locking screws Russian English A5E02556625 Sealing plugs for process flange DVD withSITRANS Pdocumentation 1 set 2 units German English French Spanish Italian A5E02344535 Made of stainless steel 7MF4997 1CG Compact operating instructions in 21 EU Made of Hastelloy 7MF4997 1CH anguages Vent valve Service Instructions Complete 1 set 2 units or replacement of electronics measuring e Made of stainless steel gt 7MF4997 1CP cell andi terminal poar e Made of Hastelloy 7MF4997 1CQ German A5E02822443 Electronics module English A5E02344534 HART intrinsically safe Ex ia 7MF5987 1DC HART modem for installation in transmitter casing observe With RS232 interface gt 7MF4997 1DA t diti lt i y conaitions e With USB interface gt 7MF4997 1DB tion board incl fasteni te Hab fonibosrd incl fastening mate Operating instruction A5E00322799 Supplementary electronics for 4 wire
5. Manual 04 2013 A5E02344534 03 37 Dimension drawings 5 2 SITRANS P500 for level 5 2 SITRANS P500 for level ca 30 178 7 139 5 48 58 2 29 74 2 92 154 6 2 108 4 25 n d 98 3 81 Q Electrical connection Screw gland M20 x 1 59 or 1 2 14 NPT e Han 7D Han 8D plug2 or M12 Keys cover Screw type blank cap Connection side Electronics side display Process connection negative side with valve optional or screw gland optional Screw lid safety bracket QoooQQ O SITRANS P500 38 Service Manual 04 2013 A5E02344534 03 Dimension drawings 5 2 SITRANS P500 for level Process connection Negative side 1 4 18 NPT IEC 61518 Electrical connection e Han 7D Han 8D plug 3 Mounting flange as per EN1092 1 or ASME B16 5 Free space for turning housing In addition allow approx 20 mm 0 79 inch for the thread length Not with Explosion proof type of protection 3 Not for FM CSA is XP type of protection 7760 009 Figure 5 2 SITRANS P500 pressure transmitter for level including mounting flange measurements in mm inch Order No 7MF
6. authorized trained or instructed in operating and maintaining devices and systems according to the safety regulations for electrical circuits high pressures aggressive and hazardous media e They are authorized trained or instructed in carrying out work on electrical circuits for hazardous systems e They are trained or instructed in maintenance and use of appropriate safety equipment according to the pertinent safety regulations AQ WARNING Unsuitable device for the hazardous area Danger of explosion Only use equipment that is approved for use in the intended hazardous area and labelled accordingly Service Manual 04 2013 A5E02344534 03 11 Safety information 2 4 Use in hazardous areas AR WARNING Loss of the safety of the device with type of protection Intrinsic safety Ex i If the device has already been operated in non intrinsically safe circuits or the information on the electrical specifications have been ignored the safety of the device is no longer ensured for use in hazardous areas There is a danger of explosion Connect the device in Intrinsic Safety type of protection solely to an intrinsically safe circuit e Observe the information on the electrical specifications in the certificate and in the technical data A WARNING Use of incorrect device parts in potentially explosive environments Devices and their associated device parts are either approved for di
7. disposal e Dispose of the device properly and environmentally through a local waste disposal contractor Service Manual 04 2013 A5E02344534 03 35 Service and maintenance 4 5 Disposal SITRANS P500 36 Service Manual 04 2013 A5E02344534 03 Dimension drawings 5 1 SITRANS P500 for differential pressure flow rate and absolute pressure from the differential pressure series 139 5 48 58 2 29 N ry OE ge 5N mA TU B LO 1 1 ge O 2 8 Zo DAL sls g Oi lt lo Y Q 43 1 68 A o7 F Y 67 5 26 Je 6 49 7 285 7 46 104 4 16 Electronics side display Connection side Keys cover Electrical connection Screw gland M20 x 1 5 or 1 2 14 NPT Han 7D Han 8U plug or M123 Mounting bracket optional Electrical connection Han 7D Han 8D plug 3 Process connection with valve optional or screwed joint optional Screw lid safety bracket Screw type blank cap Process connection 1 4 18 NPT IEC 61518 In addition allow approx 20 mm 0 79 inch for the thread length deca 60080 LS Not with Explosion proof type of protection Not for FM CSA is XP type of protection 8 Figure 5 1 SITRANS P500 pressure transmitter for differential pressure and flow rate measurements in mm inch Order No 7MF54 SITRANS P500 Service
8. with the hardware and software described Since variance cannot be precluded entirely we cannot guarantee full consistency However the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions Siemens AG Order number A5E02344534 Copyright Siemens AG 2013 Industry Sector 03 2013 Technical data subject to change All rights reserved Postfach 48 48 90026 N RNBERG GERMANY Table of contents 1 Introduction N E T 5 1 1 Purpose of this documentation oooooocccccccccoconcoocncnncnnonnnnoncnnnnnnnnnnnnnnnnnnnnnn nana nn EE narran SEEE Ennan nenen En 5 1 2 Product info dd a 5 1 3 HIStOEV AAA A A AA Ad bi 6 1 4 PUtpose 3 55 Sista iE cst dd a la dd itte i 6 1 5 Checking the consignment ssssssssssesseeen eene n ennt 7 1 6 Notesi n gre etait 7 2 Safety Information weed tives ri ek aee te ETE ete DRE A 9 2 1 Pre conditiorfOr tse tta Rt ER ee UM 9 2 1 1 Eaws and directives 2x e Used be Dei ett dil e ie Eddie Hare Uday 9 2 1 2 Conformity with European directives sssssssssseeeneenen mene rr 10 2 2 Improper device modifications ooooononicnccccnnnnnnnncononononccnnnnncnnnnononnnnnnnnnnnnnn nn nnnnn nan nne n nene enne nnn 10 2 3 Requirements for special applications sss eene 11 24 Use in hazardous areas Ree eR nei eL Ane 11 3 Description a 15 3 1 Structure NN 15 3 2 Namepla
9. 2022 160a ioc cutie da an icc dee Ca De deeb eden dente lelebsbeccuudeave adel TANE Aaaa aE EANA ai 37 5 1 SITRANS P500 for differential pressure flow rate and absolute pressure from the differential pressure series ener n enhn snnt nna rennen nnn 37 5 2 SITRANS P500 for level ttr a o rep gi Debet 38 6 Ordering data for spare parts accessories cooooocccnnocccccnoocncnnnonnnnnnnononnnonnnnnn cnn nononnnn rana nn nennen nnne nnns 41 A Appendix 433 citet A AAA A Ee HERR Ca AS 43 A 1 ec EET 43 A 2 Literature and catalogs iet ee ei oe a Pci gabe e ED Ee et dates 43 A 3 Technical support oet tie pe n ee e e le ta lob od uisi 44 AA Repair report for installation of spare Parts cccececeeeeeeceeceeeeeeeeeeeaeaeceeeeeseseneneaeeeeeeeeetenaaees 45 GIOSS AMY soii ii Alai adi cess Weiss OR esa dada e eR ce ELE oA d ERR Dn his Pa Aena eo dada da a 49 la HH M MN 53 SITRANS P500 4 Service Manual 04 2013 A5E02344534 03 Introduction 1 1 1 1 2 See also SITRANS P500 Service Manual 04 2013 A5E02344534 03 Purpose of this documentation These instructions contains all information that you will require to replace the connection board pushbutton module display application electronics and measuring cell of the device For information about the safe usage of the device refer to the detailed version of these instructions and corresponding safety inst
10. 56 SITRANS P500 Service Manual 04 2013 A5E02344534 03 39 Ordering data for spare parts accessories E Selection and ordering data Order No Replacement measuring cells for differential 7MF5994 pressure AP SITRANS P pressure transmitters for differential pressure and flow P500 HART PN 160 series MAWP 2320 psi Measuring cell filling Measuring cell cleaning Silicone oil normal 1 Measuring span min max 1 25 250 mbar 0 5 100 4 inH2O D 6 25 1250 mbar 2 5 502 inH5O E 31 25 6250 mbar 12 54 2509 inH5O F 0 16 32 bar 2 33 465 psi G Wetted parts materials stainless steel process flanges Seal diaphragm Parts of measuring cell Stainless steel Stainless steel A 1 4404 316L 1 4404 316L Hastelloy C276 Stainless B steel1 4404 316L Monel 400 Stainless C steel1 4404 316L Process connection Female thread 4 18 NPT e Sealing screw opposite process connection Mounting thread 45 20 UNF to IEC 61518 0 Mounting thread M10 to DIN 19213 1 e Vent on side of process flange Mounting thread 15 20 UNF to IEC 61518 4 Mounting thread M10 to DIN 19213 5 Further designs Order code Add Z to Order No and specify Order Code Acceptance test certificate C12 Acc to EN 10204 3 1 Without process flanges KOO Vent on side for gas measurements L32 Process flanges O ring special material Standard Viton FKM FPM Process connection sealing rings made of PTFE L
11. 60 Teflon virginal Process connection sealing rings made of PTFE L61 Teflon glass fiber reinforced Process connection sealing rings made of FFPM L62 Kalrez Process flanges O rings made of NBR L63 Process flanges O rings made of graphite L64 1 Only in conjunction with process connection code 4 or 5 SITRANS P500 Service Manual 04 2013 A5E02344534 03 Ordering data for spare parts accessories E Selection and Ordering data E Selection and Ordering data Order No Order No Mounting brackets Operating Instructions For differential pressure transmitters with German A5E02344527 flange thread M10 7MF54 10 and 7MF54 50 English A5E02344528 Made of steel 7MF5987 1AA French A5E02344529 Made of stainless steel P 7MF5987 1AD talian A5E02344530 Mounting brackets Spanish A5E02344531 for differential pressure transmitter with pans OS flange thread 7 16 20 UNF Compact operating instructions 7MF54 00 and 7MF54 40 T Made of steel 7MF5987 1AC ERR German Spanish French Italian A5E02344532 Made of stainless steel 7MF5987 1AF English Estonian Latviaan A5E02307339 Cover Lithuanian Polish Romanian Made of die cast aluminum including O ring English Bulgarian Czech A5E02307340 e Without window 7MF5987 1BE Finnish Slovakian Slovenian With window gt 7MF5987 1BF English Danish Greek Portuguese
12. C 40 185 Temperature class T4 T 40 60 C 40 1409F Temperature class T6 U 45V i 1 2G Ex d ia pte T4 T6 BVS 09 ATEX E 027 Observe EC Type Examination Certificate ia ib oO SIEMENS AG lt twistlock screw EAN Sl D 76181 Karlsruhe NY E Figure 3 2 Example of a nameplate O Characteristics of the hazardous area Da Category of the operating range Db Type of protection Dc Group gas dust Dd Maximum surface temperature temperature class SITRANS P500 Service Manual 04 2013 A5E02344534 03 17 Service and maintenance 4 4 1 SITRANS P500 Basic safety instructions A WARNING Impermissible repair of explosion protected devices Danger of explosion in areas subject to explosion hazard e Repair must be carried out by Siemens authorized personnel only A WARNING Impermissible accessories and spare parts Danger of explosion in areas subject to explosion hazard Only use original accessories or original spare parts Observe all relevant installation and safety instructions described in the instructions for the device or enclosed with the accessory or spare part AQ WARNING Use of incorrect device parts in potentially explosive environments Devices and their associated device parts are either approved for different types of protection or they do not have explosion protection There is a danger of explosion if device part
13. HART intrinsically safe Ex ia 7MF5987 1DM connection for installation in transmitter casing observe German English warranty conditions rang O rings for process flanges made of os tos or ar any Bd SAP addi e Viton FKM FPM 10 pcs 7MF5987 2DA NBR Buna N 10 pcs 7MF5987 2DE e Hard copy to order A5E03252406 Push buttons assembly incl fastening 7MF5987 2AF On CD to order ASE03252407 material For replacement of operating keys for on site operation of the transmitter Sealing ring for Process connection NBR sealing ring for screw cover 10 pcs NBR sealing ring for interface measuring cell housing 10 pcs 42 See catalog F101 Fittings 7MF4997 2EA 7MF5987 2EB 1 You can download these operating instructions free of charge from our Internet site at www siemens com sitransp Available ex stock For power supply units see catalog FI01 Supplementary Com pontents SITRANS P500 Service Manual 04 2013 A5E02344534 03 Appendix A 1 Certificate The certificates can be found on the enclosed CD and on the Internet under Certificates http www siemens com processinstrumentation certificates A 2 Literature and catalogs No Title Publisher Order no 1 Catalog ST 70 SIMATIC Siemens AG E86060 K4670 A111 B1 Products for Totally Integrated Automation 2 _ Catalog ST 70 N SIMATIC Siemens AG E86060 K4670 A151 A3 News Products for Total
14. SIEMENS to 430 ps PD 1706 pressure pipe 4 SITRANS Pressure transmitter SITRANS P500 Service Manual Edition 04 2013 Answers for industry SIEMENS SITRANS Pressure transmitter SITRANS P500 Service Manual 7MF5 3 04 2013 A5E02344534 03 Introduction Safety information Description Service and maintenance Dimension drawings Ordering data for spare parts accessories Appendix gt oo o N Legal information Warning notice system This manual contains notices you have to observe in order to ensure your personal safety as well as to prevent damage to property The notices referring to your personal safety are highlighted in the manual by a safety alert symbol notices referring only to property damage have no safety alert symbol These notices shown below are graded according to the degree of danger A indicates that death or severe personal injury will result if proper precautions are not taken WARNING indicates that death or severe personal injury may result if proper precautions are not taken CAUTION indicates that minor personal injury can result if proper precautions are not taken NOTICE indicates that property damage can result if proper precautions are not taken If more than one degree of danger is present the warning notice representing the highest degree of danger will be used A notice warning of inj
15. acement of a component O Electronic serial number Sensor serial number F no rating plate HW Approval plate FW approval plate Device order no 7MP5____ _____ A CN Additional components Z___ Z___ Z___ Z_ EZ 2 LL 222 Z2 ZL 3a Device information Spare Part 1 Measuring cell Sensor serial number Spare part order no 7MF599_ __ Z_ Additional components Z___ Z___ Z_ Z___ Z__ Z2 eZ eZ ZZ 3b Device information Spare Part 2 Application electronics Electronic serial number ES electronic cup SITRANS P500 Service Manual 04 2013 A5E02344534 03 45 Appendix A 4 Repair report for installation of spare parts FW electronic cup Device information Spare Part 2 Application electronics Spare part order no 7MF5999 E 3c HW connection board Device information Spare Part 3 Connection board Spare part order no 7MF5999 3d HW connection board Device information Spare Part 4 Pushbutton module Spare part order no 7MF5999 3e HW connection board Device information Spare Part 5 Display Spare part order no 7MF5999 3f HW connection board Device information Spare Part 6 Additional spare parts Spare part order no 7MF5999 Additional inform
16. afety function in case of demand PFDave e Hardware fault tolerance HFT e Safe failure fractions SFF Total error Total Error is sum of Total Performance and the long term stability Total Error s gt Total error Total Performance Total Performance is the square root of the sum of the squares of the three deviations resulting from the influence of the static pressure the temperature and the characteristic deviation TP gt Total Performance SITRANS P500 52 Service Manual 04 2013 A5E02344534 03 Index A Additional Support 44 C Certificate 43 Certificates 9 Certification 43 Correct usage 10 Customer Support Hotline 44 D Device Electrostatic sensitive 21 E Electrostatic sensitive device ESD 21 F Firmware 6 H Hazardous area Laws and directives 9 History 6 Hotline 44 Improper device modifications 10 Internet 44 P Process connection 16 SITRANS P500 Service Manual 04 2013 A5E02344534 03 Q Qualified personnel 11 R Remote seal Maintenance 35 S Scope of delivery 7 Service 44 Structure 15 Support 44 T Test certificates 9 53 A5E02344534 Siemens AG Subject to change without prior notice Industry Sector A5E02344534 03 Postfach 48 48 9 Siemens AG 2013 90026 N RNBERG Ena II A5E02344534 www siemens com automation
17. ation Installation location precise definition 46 SITRANS P500 Service Manual 04 2013 A5E02344534 03 Appendix A 4 Repair report for installation of spare parts Additional information Repair period From To Safety measures Work completed Acceptance Check mark the relevant items and fill out the fields Replacement documentation was read and observed O ESD guidelines were observed Inspected by Ex expert O Function test completed O Name of Ex expert Date Signature of Ex expert Author name Date Author signature SITRANS P500 Service Manual 04 2013 A5E02344534 03 47 Appendix A 4 Repair report for installation of spare parts SITRANS P500 48 Service Manual 04 2013 A5E02344534 03 Glossary ATEX ATEX is an abbreviation of the French term Atmosph re explosible potentially explosive atmosphere ATEX stands for both EC directives in the area of explosion protection ATEX product directive 94 9 EC and ATEX operating directive 1999 92 EC Auxiliary power supply Auxiliary power supply refers to an electrical supply or reference voltage which some electrical circuits require apart from the standard supply The auxiliary power supply can for example be specially stabilized have a particular level or polarity and or other properties w
18. e scope of delivery by comparing your order to the shipping documents for correctness and completeness AR WARNING Using a damaged or incomplete device Danger of explosion in hazardous areas Do not use damaged or incomplete devices Notes on warranty The contents of this manual shall not become part of or modify any prior or existing agreement commitment or legal relationship The sales contract contains all obligations on the part of Siemens AG as well as the complete and solely applicable warranty conditions Any statements regarding device versions described in the manual do not create new warranties or modify the existing warranty The content reflects the technical status at the time of publishing Siemens reserves the right to make technical changes in the course of further development Introduction 1 6 Notes on warranty SITRANS P500 8 Service Manual 04 2013 A5E02344534 03 Safety information 2 2 1 2 1 1 SITRANS P500 Service Manual 04 2013 A5E02344534 03 Precondition for use This device left the factory in good working condition In order to maintain this status and to ensure safe operation of the device observe these instructions and all the specifications relevant to safety Observe the information and symbols on the device Do not remove any information or symbols from the device Always keep the information and symbols in a completely legible state Symbol Explanatio
19. ewsletter with the latest information about our products e A Knowledge Manager to find the right documents for you e Our bulletin board where users and specialists share their knowledge worldwide e Your local contact partner for Industry Automation and Drives Technologies in our partner database e Information about field service repairs spare parts and lots more under Services Additional Support Please contact your local Siemens representative and offices if you have any questions about the products described in this manual and do not find the right answers Find your contact partner at Partner http www automation siemens com partner Documentation for various products and systems is available at Instructions and manuals http www siemens com processinstrumentation documentation See also Product information on SITRANS P in the Internet http www siemens com sitransp Process instrumentation catalog http www siemens com processinstrumentation catalogs SITRANS P500 44 Service Manual 04 2013 A5E02344534 03 Appendix A 4 For your local documentation A 4 Repair report for installation of spare parts Repair report for installation of spare parts e Check mark the relevant items and fill out the fields Customer information Company Address Department Tel Fax E mail System part Information on the original device first repl
20. fferent types of protection or they do not have explosion protection There is a danger of explosion if device parts such as covers are used for devices with explosion protection that are not expressly suited for this type of protection If you do not adhere to these guidelines the test certificates and the manufacturer warranty will become null and void Use only device parts that have been approved for the respective type of protection in the potentially explosive environment Covers that are not suited for the explosion proof type of protection are identified as such by a notice label attached to the inside of the cover with Not Ex d Not SIL Do not swap device parts unless the manufacturer specifically ensures compatibility of these parts A WARNING Risk of explosion due to electrostatic charge To prevent the build up of an electrostatic charge in a hazardous area the key cover must be closed during operation and the screws tightened The key cover may be opened temporarily at any time for the purposes of operating the transmitter even during plant operation the screws should then be tightened again SITRANS P500 12 Service Manual 04 2013 A5E02344534 03 Safety information 2 4 Use in hazardous areas NOTICE Electrostatic sensitive devices The device contains electrostatic sensitive devices ESD ESD can be destroyed by voltages far too low to be detected by humans These voltages can
21. hecking the gaskets At regular intervals check that the enclosure seals of the pressure transmitter satisfy IP66 IP68 Grease or replace the gaskets if required SITRANS P500 22 Service Manual 04 2013 A5E02344534 03 Service and maintenance 4 2 3 Related SITRANS P500 4 2 Maintenance and repair work Changing the measuring cell and application electronics Each of the individual components Measuring cell and Electronics has a non volatile memory EEPROM Measuring cell data e g measuring range measuring cell material oil filling and application specific electronics data e g downscaling additional electrical damping are located in the measuring cell EEPROM Application specific data are lost when the measuring cell is changed Application specific data are not lost when the application electronics are changed You can backup application specific data before changing the measuring cell and reload them afterwards Use an input device which supports the HART protocol e g HART communicator PC with HART modem and HART software or PC with HART modem and PDM software Factory settings will be used if application specific data are not backed up before the measuring cell is changed Technical developments enable advanced functions to be implemented in the firmware of the measuring cell or application electronics Further technical developments are indicated by modified firmware statuses FW The firmware stat
22. hich are important for the correct functioning of switch components Auxiliary voltage gt Auxiliary power supply Dangerous failure Failure with the potential to bring the safety instrumented system into a dangerous or non functional status EEPROM EEPROM Electrically Erasable Programmable Read Only Memory a non volatile electronic memory module EEPROMs are often used where individual bytes of data e g configuration data or runtime meters change over time and must be stored safely in the event of a mains power failure Fail safe The capability of a control to maintain the safe state of the controlled device e g machine process or to bring the device to a safe state even when faults failures occur Failure Fault Failure A resource is no longer capable of executing a required function Fault Undesired state of a resource indicated by the incapability of executing a required function SITRANS P500 Service Manual 04 2013 A5E02344534 03 49 Glossary Fault gt Failure Fault Fault tolerance Fault tolerance N means that a device can execute the intended task even when N faults exist The device fails to execute the intended function in case of N 1 faults Final controlling element Converter that converts electrical signals into mechanical or other non electrical variables Firmware Firmware FW is software that is embedded on a chip in electronic devices in contrast to software which is saved o
23. ing or removing the measuring cell do not kink pinch or twist it Do nat kink pinch or twist the ribbon cable 8 Turn the measuring cell counter clockwise to remove it from the housing 1 To install the new measuring cell carry out the same steps in the reverse order See also Structure Page 15 Exploded view of the device Page 24 SITRANS P500 Service Manual 04 2013 A5E02344534 03 33 Service and maintenance 4 3 Cleaning 4 3 Cleaning A WARNING Dust layers above 5 mm Danger of explosion in hazardous areas Device may overheat du to dust build up e Remove any dust layers in excess of 5 mm NOTICE Penetration of moisture into the device Device damage Make sure when carrying out cleaning and maintenance work that no moisture penetrates the inside of the device Cleaning the enclosure 34 e Clean the outside of the enclosure and the display window using a cloth moistened with water or a mild detergent e Do not use aggressive cleaning agents or solvents Plastic components or painted surfaces could be damaged A WARNING Electrostatic charge Danger of explosion in hazardous areas if electrostatic charges develop for example when cleaning plastic enclosures with a dry cloth Prevent electrostatic charging in hazardous areas SITRANS P500 Service Manual 04 2013 A5E02344534 03 Service and maintenance 4 3 1 4 4
24. ly Integrated Automation 3 Catalog ST 80 SIMATIC Siemens AG E86060 K4680 A101 B4 HMI operation and observation products 4 Catalog IK PI Siemens AG Internet address Industrial Communication IK PI catalog http www automation siemens com net html_76 support printkatalog htm E86060 K6710 A101 B5 5 Catalog Fl 01 Siemens AG E86060 K6201 A101 B1 Field devices for process automation 6 Catalog CA 01 Siemens AG E86060 D4001 A500 C7 DVD The interactive catalog of Industry Automation and Drive Technologies SITRANS P500 Service Manual 04 2013 A5E02344534 03 43 Appendix A 3 Technical support A 3 Technical support Technical Support You can contact Technical Support for all IA and DT products e Via the Internet using the Support Request Support request http www siemens com automation support request e E mail mailto support automation siemens com e Phone 49 0 911 895 7 222 e Fax 49 0 911 895 7 223 Further information about our technical support is available on the Internet at Technical Support http www siemens com automation csi service Service amp Support on the Internet In addition to our documentation we offer a comprehensive knowledge base on the Internet at Services amp Support http www siemens com automation service amp support There you will find e The latest product information FAQs downloads tips and tricks Our n
25. measures NOTICE Electrostatic sensitive devices The device contains electrostatic sensitive devices ESD ESD can be destroyed by voltages far too low to be detected by humans These voltages can occur if you simply touch a component part or the electrical connections of a module without being electrostatically discharged The damage to a module caused by overvoltage cannot normally be detected immediately it only becomes apparent after a longer period of operating time has elapsed Protective measures against the discharge of static electricity Make sure that no power is applied e Before working with modules make sure that you discharge static from your body for example by touching a grounded object Devices and tools used must be free of static charge Hold modules only by their edges Do not touch connector pins or conductor tracks on a module with the ESD notice SITRANS P500 Service Manual 04 2013 A5E02344534 03 21 Service and maintenance 4 2 Maintenance and repair work 4 2 Maintenance and repair work 4 2 1 Defining the maintenance interval AQ WARNING No maintenance interval has been defined Device failure device damage and risk of injury Define a maintenance interval for regular tests in line with device use and empirical values The maintenance interval will vary from site to site depending on corrosion resistance 4 2 2 Checking the gaskets Note C
26. n Consult operating instructions Laws and directives Observe the test certification provisions and laws applicable in your country during connection assembly and operation These include for example e National Electrical Code NEC NFPA 70 USA e Canadian Electrical Code CEC Canada Further provisions for hazardous area applications are for example e EC 60079 14 international e EN 60079 14 EC Safety information 2 2 Improper device modifications 2 1 2 2 2 10 Conformity with European directives The CE mark on the device is a sign of conformity with the following European directives Electromagnetic Compatibility EMC 2004 108 EC Atmosph re explosible ATEX 94 9 EC Pressure Equipment Directive PED 97 23 EC Directive of the European Parliament and of the Council on the approximation of the laws of the Member States relating to electromagnetic compatibility and repealing Directive 89 336 EEC Directive of the European Parliament and the Council on the approximation of the laws of the Member States concerning equipment and protective systems intended for use in potentially explosive atmospheres Directive of the European Parliament and of the Council on the approximation of the laws of the Member States concerning pressure equipment The standards applied can be found in the EC declaration of conformity for the device Improper device modifications AR WARNING
27. n hard disks CD ROMs or other media These days firmware is mostly stored in a flash memory or EEPROM Firmware usually contains the elementary functions for controlling the device as well as input and output routines Frequency shift keying Frequency shift keying is a simple form of modulation where the digital values O and 1 modulate the actual current signal by means of two different frequencies Frequency Shift Keying FSK gt Frequency shift keying HART HART Highway Addressable Remote Transducer is a standardized widely used communications system used to structure industrial fieldbusses The communications system provides digital communications for multiple participants field devices via a common databus HART is based especially on the equally widely used 4 20 mA standard for the transfer of analog sensor signals The cabling from existing older systems can be used directly and both systems operated in parallel HART specifies several protocol levels in the OSI model It facilitates the transfer of process and diagnostics data and control signals between field devices and high level control systems Standardized parameter sets can be used for the manufacture independent operation of all HART devices Typical applications include transmitters for measuring mechanical and electrical dimensions Non volatile memory gt EEPROM SITRANS P500 50 Service Manual 04 2013 A5E02344534 03 Glossary Risk The combinati
28. nection board SITRANS P500 Service Manual 04 2013 A5E02344534 03 25 Service and maintenance 4 2 Maintenance and repair work 4 On the left and right side remove the recessed head screws that hold the connection board to the enclosure 5 Remove the connection board To install the connection board proceed as follows 1 Insert the new connection board so that its contact pins on rear side mate the contacts in the housing SITRANS P500 26 Service Manual 04 2013 A5E02344534 03 Service and maintenance 4 2 Maintenance and repair work 2 Work in the reverse order as described in Procedure for replacing the connection board See also Structure Page 15 Exploded view of the device Page 24 4 2 4 3 Replacing the pushbutton module Procedure 1 Isolate the device from power 2 To open the pushbutton cover remove both recessed head screws from the outside of the cover SITRANS P500 Service Manual 04 2013 A5E02344534 03 27 Service and maintenance 4 2 Maintenance and repair work 3 Using a TX9 torx screwdriver remove the three screws you can now see 4 Remove the pushbutton module from the housing 5 To install the new pushbutton module carry out the same steps in the reverse order 6 When inserting the new pushbutton module make sure that the seals are sitting properly See also Structure Page 15 Exploded view of the device Page 24 4 2 4 4 Replacing the display
29. nt the pressure transmitter measures corrosive non corrosive and hazardous gases vapors and liquids With appropriate configuration you can also use the differential pressure transmitter for the following measurement types e evel e Volume e Mass e Volume flow e Mass flow rate The output signal is always a load independent direct current between 4 and 20 mA upon which a HART protocol is superimposed You can install the Intrinsically safe or Flameproof enclosure version of the transmitter in hazardous areas The devices have an EC type examination certificate and meet the regulations applicable to them for example the harmonized CENELEC standards in Europe Transmitters with remote seals of different shapes can be delivered for special applications For example measuring high viscosity substances is a special application Operate the device in accordance with the specifications in section Auto Hotspot For additional information please refer to the operating instructions for the device SITRANS P500 Service Manual 04 2013 A5E02344534 03 Introduction 1 5 1 6 SITRANS P500 Service Manual 04 2013 A5E02344534 03 1 5 Checking the consignment Checking the consignment 1 Check the packaging and the device for visible damage caused by inappropriate handling during shipping Report any claims for damages immediately to the shipping company Retain damaged parts for clarification Check th
30. occur if you simply touch a component part or the electrical connections of a module without being electrostatically discharged The damage to a module caused by overvoltage cannot normally be detected immediately it only becomes apparent after a longer period of operating time has elapsed Protective measures against the discharge of static electricity Make sure that no power is applied e Before working with modules make sure that you discharge static from your body for example by touching a grounded object Devices and tools used must be free of static charge Hold modules only by their edges Do not touch connector pins or conductor tracks on a module with the ESD notice SITRANS P500 Service Manual 04 2013 A5E02344534 03 13 Safety information 2 4 Use in hazardous areas SITRANS P500 14 Service Manual 04 2013 A5E02344534 03 Description 3 3 1 Structure Depending on a customer specific order the device comprises different parts Approval plate Measuring cell with process flanges Safety latch Cable inlet optional with cable gland Blanking plug Electrical terminal compartment Keys cover Cover rear for electrical terminal compartment Cover front optionally with an inspection window Protective conductor connection Display optional Measuring point label Nameplate O O Figure 3 1 Device view of the transmitter eoooo09 Retaining screws both sides
31. on of probability of a damage occurring and its magnitude Safety function Defined function executed by a safety instrumented system with the objective of achieving or maintaining a safe system status taking into account a defined dangerous occurrence Example Limit pressure monitoring Safety Instrumented Function gt SIF Safety Integrity Level gt SIL Safety instrumented system A safety instrumented system executes the safety functions that are required to achieve or maintain a safe status in a system It consists of a sensor logic unit control system and final controlling element Example A safety instrumented system is made up of a pressure transmitter a limit signal sensor and a control valve Sensor Converter that converts mechanical or other non electrical variables into electrical signals SIF A part function of a safety instrumented system that reduces the risk of a dangerous failure occurring SITRANS P500 Service Manual 04 2013 A5E02344534 03 51 Glossary SIL The international standard IEC 61508 defines four discrete Safety Integrity Levels SIL from SIL 1 to SIL 4 Each level corresponds to the probability range for the failure of a safety function The higher the SIL of the safety instrumented system the higher probability that the required safety function will work The achievable SIL is determined by the following safety characteristics e Average probability of dangerous failure of a s
32. operation are located 3 2 Nameplate layout Nameplate with general information The nameplate with the order number and other important data such as the design details and technical data can be found on the side of the enclosure O SIEMENS SITRANS P500 Transmitter for differential pressure O PED SEP C con 7MF5603 1DA00 0AD 1 2 00 11 F Nr B1 F908 90000017 HW 0101 00 FW 350010 V DC 10 6 44 V non IS 4 20 mA HART Mat Connec Diaphr O ring Filling 14404 1 4404 FKM FPM Silicone oil Measuring span 31 25 6250 mbar Rated pressure PN 160 Schutzart IP 66 68 VAN SIEMENS AG J lt E twistlock screw PEN D 76181 Karlsruhe made in France O HW aa bb cc FW aa bb cc r 1 1 1 Example of a nameplate FW change counter FW function expansion counter Device marking HW changes affecting mechanical system HW changes affecting electronics Compatibility counter Device marking Order number Serial number Firmware FW and hardware HW numbers O 16 SITRANS P500 Service Manual 04 2013 A5E02344534 03 Description 3 2 Nameplate layout Nameplate with approval information The nameplate with approval information is on the opposite side For the Ex version of the transmitter the information on the respective certificate is also listed SIEMENS SITRANS P500 II 1 2 G Ex dia IIC T4 T6 T 40 85
33. plication electronics 1 Connect the ribbon cable to the application electronics so that the coding notch of the connector faces upward Compare the corresponding marking on the application electronics with the photo image 2 Do not kink pinch or twist the ribbon cable when plugging it onto the application electronics 3 Work in the reverse order as described in Procedure for replacing the application electronics SITRANS P500 Service Manual 04 2013 A5E02344534 03 31 Service and maintenance 4 2 Maintenance and repair work See also Structure Page 15 Exploded view of the device Page 24 4 2 4 6 Replacing the measuring cell Procedure Isolate the device from power Open the display cover optional with inspection window Remove the display See Section Replacing the display Page 28 E Remove the application electronics See Section Replacing the application electronics Page 30 5 Using a hexagonal socket wrench size 2 5 mm remove the lock screws from both sides of the housing 6 Turn the measuring cell clockwise by a small distance so that you can access the screws underneath the housing SITRANS P500 32 Service Manual 04 2013 A5E02344534 03 Service and maintenance 4 2 Maintenance and repair work 7 Using a TX20 torx screwdriver remove both screws from the bottom of the housing NOTICE Damage to the ribbon cable To avoid damage to the ribbon cable when install
34. ructions on the electronic data medium Read these instructions carefully before you start any service and maintenance work In order to use the device correctly first make yourself acquainted with its principle of operation Readership of these instructions are service and maintenance technicians Product information The programming manual is an integral part of the CD which is either supplied or can be ordered The programming manual is also available on the Siemens homepage On the CD you will also find the catalog extract with the ordering data the Software Device Install for SIMATIC PDM for additional installation and the required software Product information on SITRANS P in the Internet http www siemens com sitransp Process instrumentation catalog http www siemens com processinstrumentation catalogs Introduction 1 3 History 1 3 1 4 Overview History This history establishes the correlation between the current documentation and the valid firmware of the device The documentation for this revision is applicable for the following firmware Version Firmware and hardware System Installation path for Note identity nameplate integration PDM 02 FW 35 01 00 PDM 6 0 Dev SITRANSP500 09 201 HW 11 01 01 R 3 0 DD 01 00 00 Rev 1 03 FW 35 02 00 PDM 6 01 Dev SITRANSP500 04 201 HW 11 01 01 R 3 DD 01 00 00 3 Rev 1 to SP05 Purpose Depending on the varia
35. s such as covers are used for devices with explosion protection that are not expressly suited for this type of protection If you do not adhere to these guidelines the test certificates and the manufacturer warranty will become null and void Use only device parts that have been approved for the respective type of protection in the potentially explosive environment Covers that are not suited for the explosion proof type of protection are identified as such by a notice label attached to the inside of the cover with Not Ex d Not SIL Do not swap device parts unless the manufacturer specifically ensures compatibility of these parts Service Manual 04 2013 A5E02344534 03 19 Service and maintenance 4 1 Basic safety instructions AR WARNING Maintenance during continued operation in a hazardous area There is a danger of explosion when carrying out repairs and maintenance on the device in a hazardous area e Isolate the device from power or Ensure that the atmosphere is explosion free hot work permit A WARNING Commissioning and operation with pending error If an error message appears correct operation in the process is no longer guaranteed Check the gravity of the error e Correct the error e fthe error still exists Take the device out of operation Prevent renewed commissioning Awarninc Hot toxic or corrosive process media Danger of injury during main
36. te layout iii Pe e da eee ded b E pda een dde tube 16 4 Service and Maintenance Eee dg eee eei ep a 19 4 1 Basic safety Instr ctions idit tuti HR a a Ia sita RIEN UE epus Pc A 19 4 2 Maintenance and repair WOrK 0 ccccceceeeeeeececeeceeeeeeeeecsacaeceeeeeeesecacaeeeeeeeseseccasaeeeeeeeeesecsiseeeeeess 22 4 2 1 Defining the maintenance interval ssssssssseseeeeneneneeenen nne 22 4 2 2 Checking the gaskets oruinn ib dai dad 22 4 2 3 Changing the measuring cell and application electronics ssee 23 4 2 4 Replacing parts PEE 24 4 2 4 1 Exploded view of the device ooooooocoocccccococcococccccocconnnnononcnncnnnnnnnnnnnncnnnnnnnnnnnnnnnnnnnnnnnnnnnnmnnnnnnnnnnnanns 24 4 2 4 2 Replacing the connection board sssssssssssseeeneeeene nennen nnne rne nennen nnns 25 4 2 4 3 Replacing the pushbutton module sssssssssssssssssseeeeeneere rennen enne enne 27 4 2 4 4 Replacing the display i comciionnciodintic ii dd dd d dd ned addu nea 28 4 2 4 5 Replacing the application electronics sssssssssesesseeeeenenenen enne 30 4 2 4 6 Replacing the measuring cell eene 32 4 3 CIGANING AAA 34 4 3 1 Servicing the remote seal measuring system ssssssssseeee emm enn 35 4 4 Return procedure eo devi ek ette dtt A A a dn ed 35 4 5 Boe rM HET 35 SITRANS P500 Service Manual 04 2013 A5E02344534 03 3 Table of contents 5 E A 2 127 0
37. tenance work When working on the process connection hot toxic or corrosive process media could be released e As long as the device is under pressure do not loosen process connections and do not remove any parts that are pressurized e Before opening or removing the device ensure that process media cannot be released A WARNING Improper connection after maintenance Danger of explosion in areas subject to explosion hazard or device damage Connect the device correctly after maintenance Close the device after maintenance work See Operating Instructions SITRANS P500 20 Service Manual 04 2013 A5E02344534 03 Service and maintenance 4 1 Basic safety instructions A WARNING Use of a computer in a hazardous area If the interface to the computer is used in the hazardous area there is a danger of explosion Ensure that the atmosphere is explosion free hot work permit AXCAUTION Releasing key lock Improper modification of parameters could influence process safety Make sure that only authorized personnel may cancel the key locking of devices for safety related applications AR CAUTION Hot surfaces Danger of burns during maintenance work on parts having surface temperatures exceeding 70 C 158 F Take corresponding protective measures for example by wearing protective gloves After carrying out maintenance remount touch protection
38. twist proofing of the measuring cell in relation to the electronics enclosure e The electronic enclosure is made of aluminum die casting e The enclosure has a removable circular cover at the front and the back e Depending on the device version the cover is provided with an inspection window Through the inspection window the measured values can be read from the display optional 6 e The user must not use the service connector located behind the display 6 The service plug is for the exclusive use of the manufacturer SITRANS P500 Service Manual 04 2013 A5E02344534 03 15 Description 3 2 Nameplate layout e The cable inlet to the electrical terminal compartment on the left or right side can be used selectively The corresponding unused opening is closed with a blanking plug e The protective conductor terminal 2 is located on the rear of the housing e The electrical terminal compartment 0 for power supply and shield is accessible when you unscrew the cover e Underneath the electronics housing is the measuring cell with its pressure caps on which the process connections 8 are located The modular structure of the pressure transmitter allows you to replace the measuring cell application electronics connection board pushbutton module and the optional display when required e On the upper face of the enclosure you can see crosshead screws which secure the cover under which the 3 keys for local
39. ury to persons with a safety alert symbol may also include a warning relating to property damage Qualified Personnel The product system described in this documentation may be operated only by personnel qualified for the specific task in accordance with the relevant documentation in particular its warning notices and safety instructions Qualified personnel are those who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Trademarks Note the following WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation If products and components from other manufacturers are used these must be recommended or approved by Siemens Proper transport storage installation assembly commissioning operation and maintenance are required to ensure that the products operate safely and without any problems The permissible ambient conditions must be complied with The information in the relevant documentation must be observed All names identified by amp are registered trademarks of Siemens AG The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner Disclaimer of Liability We have reviewed the contents of this publication to ensure consistency
40. us does not affect whether the modules can be replaced However the scope of functions is limited to the function of existing components If a combination of certain firmware versions of measuring cell and application electronics is not possible for technical reasons the device will identify this problem and go into Fault current mode This information is provided via the HART interface Service Manual 04 2013 A5E02344534 03 23 Service and maintenance 4 2 Maintenance and repair work 4 2 4 Replacing parts 4 2 4 1 Exploded view of the device The device consists of different components depending on the customer s order The next chapters show you how to replace the components Measuring cell with process flanges Sealing ring between the measuring cell and housing Cover rear for electronic terminal compartment Sealing ring between the cover and housing 0606 GO Connection board Figure 4 1 Exploded view of the transmitter 24 000 Q00 49 Pushbutton module Housing Application electronics Display optional Cover front optionally with inspection window SITRANS P500 Service Manual 04 2013 A5E02344534 03 Service and maintenance 4 2 Maintenance and repair work 4 2 4 2 Replacing the connection board Procedure for replacing the connection board 1 Isolate the device from power 2 Open the cover of the electronic connection compartment 3 Disconnect the cables from the con
Download Pdf Manuals
Related Search