TnnusoM-Mouur TnoLLING Moron
Contents
1. Locate battery in a ventilated compartment An over current protection device circuit breaker or fuse must be used with this motor Coast Guard BOAT RIGGING AND MOTOR INSTALLATION requirements dictate that each ungrounded current carrying conductor must be protected by a manually reset trip free circuit breaker or fuse The type voltage and current rating of the fuse or circuit breaker must be sized accordingly to the trolling motor used The following breaker sizes are recommended guidelines Maximum thrust Voltage Recommended circuit breaker rating 30 to 45 12V 6 06 50 to 55 12V 60A 0 The appropriate breaker size can vary based the wire gauge used by your boat manufacturer distance between your motor and trolling motor battery s and modification alteration to your factory boat wiring For additional information please consult appropriate ABYC American Boat and Yacht Council and Coast Guard requirements Reference United States Code of Federal Regulations 33 CFR 183 Boats and Associated Equipment ABYC E 11 AC and DC Electrical Systems on Boats Disconnect motor from battery prior to changing the propeller WIRING DIAGRAM Switch 12 Volt Deep Cycle Marine Battery PROPELLER REPLACEMENT Hold the propeller and loosen the prop nut with a pliers or a wrench Remove prop nut and washer If the drive pin is sheared broken you will need to hold the shaft steady with a2. Be sure to provide the MODEL and SERIAL number of your motor when ordering parts Please use the correct part numbers from the parts list Payment for any parts ordered from the MINN KOTA parts department may be by Discover Card Master Card or VISA To order call 1 800 227 6433 or FAX 1 800 527 4464 Item Part Number Description 1 2 100 121 ARMATURE ASSEMBLY 12v 3 62 FW 2 140 010 BEARING BALL 3 788 015 RETAINING RING 4 2 200 101 CENTER HOUSING ASSEMBLY 5 2 300 196 BRUSH END HOUSING ASSEMBLY 3 62 SPCO 36 2 300 195 BRUSH END HOUSING ASSEMBLY 3 62 SPCO 42 6 2 400 101 PLAIN END HOUSING ASSEMBLY 7 144 049 BEARING FLANGE SERVICE ONLY 8 880 003 SEAL 9 880 006 SEAL WITH SHIELD 10 188 036 BRUSH ASSEMBLY 2 EA 11 725 050 BRUSH RETENTION PAPER TUBE 12 738 036 BRUSH PLATE WITH HOLDER 13 975 040 SPRING TORSION 2 EA 14 337 036 GASKET 15 701 008 O RING 2 EA 16 701 081 O RING 17 830 007 SCREW 8 32 2 EA 18 830 042 THRU BOLT 10 32X8 83 2 EA 19 990 067 WASHER STEEL THRUST 20 990 070 WASHER NYLATRON 2 EA 21 2097085 MOTOR ASSEMBLY 12V 3 62 5SPC FW 36 2097086 MOTOR ASSEMBLY 12V 3 62 5SPC FW 42 22 2032052 TUBE COMPOSITE 36 2032053 TUBE COMPOSITE 42 1378170 PROPELLER 23 2091170 PROP POWER 3 5 8 24 2151726 WAHER 5 16 STD SS 25 2053101 NUT NYLOC 5 16 26 2092600 PIN DRIVE 2771818 BRACKET 8 HINGE ASSEMBLY INCLUDES 30 41 2771910 BRACKET ASSEMBLY INCLUDES 30 32 33 30 2061910 31 20605
3. Weedless Propeller Cool Power Motor Runs Stronger Specifications subject to change without notice HANDLE INSTALLATION Remove the wire clip from the ball detent located on the inner handle Install outer handle over inner handle Position the handles so the detent ball and OFF are aligned Push the outer handle into the control box until handle clicks into place The handle is held in place with locking fingers so some force may be required to lock the handles together Once the handle is locked into the control box it can be rotated and extended for normal use e Once the handle is installed the assembly is permanent Do not attempt to remove the handle Off Outer X Inner Handle Detent Wire Clip MOTOR INSTALLATION Mount the Motor Install the motor on the transom of the boat Be sure to tighten the clamp screws securely Depth Adjustment Firmly grasp the composite shaft and hold it steady Loosen the steering tension knob and depth collar knob until the shaft slides freely Raise or lower the motor to the desired depth Tighten depth collar knob to secure the motor in place NOTE When setting the depth be sure the top of the motor is submerged at least 12 to avoid churning or agitation of surface water The propeller must be completely submerged CAUTION Never operate your motor when it is out of the water e Over tightening the clamp screws can damage
4. result in electric shorts of battery s and or motor Always disconnect motor from battery s before cleaning or checking the propeller Avoid submerging the complete motor as water may enter the lower unit through control head and shaft If the motor is used while water is present in the lower unit an electric short will occur and considerable damage to the motor will be the consequence This damage will not be covered by warranty CAUTION Take care that neither you nor other persons approach the turning propeller too closely neither with body parts nor with objects The motor is powerful and may endanger or injure you or others While the motor is running watch out for persons swimming and for floating objects Persons whose ability to run the motor or whose reactions are impaired by alchohol drugs medication or other substances are not permitted to use this motor This motor is not suitable for use in strong currents The constant noise pressure level of the motor during use is less than 70dB A The overall vibration level does not exceed 2 5m sec Model Serial Number Purchase Date ee Store Where Purchased FEATURES Handle controls on off speed forward reverse and direction Adjustable Depth Collar gt Quick Release Tilt Lever Multi Position Mounting Bracket Easy Grip Clamp Screws Lifetime Warranty Flexible Composite Shaft
5. screwdriver blade pressed into the slot on the end of the shaft Turn the old prop to horizontal as illustrated and pull it straight off If drive pin falls out push it back in Align new propeller with drive pin Install prop washer and prop nut Tighten prop nut 1 4 turn past snug 25 35 inch Ibs Be careful overtightening can damage prop CAUTION Disconnect the motor from the battery before beginning any prop work or maintenance Weedless Propeller Prop Nut Washer Slot End Drive Pin MAINTENANCE 1 This motor is not designed for saltwater use Use of this product in saltwater will void your warranty 2 The propeller must be cleaned of weeds and fishing line Line can get behind the prop damage the seals and allow water to enter the motor Disconnect battery and check this after every 20 hours of operation 3 To prevent accidental damage during trailering or storage always disconnect the trolling motor from battery For prolonged storage lightly coat all metal parts with silicone spray 4 For maximum performance restore battery to full charge before each use Unless you are using a MAINTENANCE cont power panel or onboard charger disconnect the trolling motor when charging the battery 5 Thecomposite shaft requires periodic cleaning and lubrication for proper retraction and deployment A coating of Armor AII will provide like new operation 6 The propeller is designed to provide optimum perfo
6. the bracket Steering Adjustment ADJUSTMENTS Adjust the steering tension knob to provide enough tension to allow the motor to turn freely yet remain in any position without being held or Tighten the knob to place the motor in a preset position to leave your hands free for fishing Bracket Adjustment You can lock your motor in a vertical position angle it for shallow water or tilt it completely out of the water grasp the control head or composite shaft Depress and hold the tilt lever e Tiltto any of the positions on the mounting bracket Release the tilt lever Depth Adjustment Knob Quick Release Tilt Lever Steering Tension Screw Clamp Screws WARNING When raising lowering motor or operating the tilt mechanism keep fingers clear of all hinge and pivot points and all moving parts OPERATION Twist Tiller These motors offer a choice of five forward and three reverse speeds The speed control may be operated in either direction forward or reverse Turn the tiller handle counterclockwise from OFF to increase reverse speed and clockwise from OFF to increase forward speed Thrust decreases as you approach OFF from either direction These motors will operate with any deep cycle marine 12 volt battery For best results use a deep BATTERY INFORMATION cycle marine battery with at lest a 105 ampere hour rating The actual ampere draw is subject to your particular environmental con
7. 10 PIN HINGE PARTS LIST cont Item Part Number Description n 2881300 SCREW CLAMP WASHER RETAINER KIT 2 EA 32 2061300 SCREW CLAMP 2 EA 33 2011710 WASHER CLAMP 2 EA 34 2063605 T BAR PLASTIC 35 2062706 SPRING T BAR 36 2067201 LEVER TILT BLACK 37 2061810 HINGE PLASTIC 38 2037301 BUSHING HING 2 EA 39 2062800 TENSION BLOCK SNAP IN 40 2011385 SCREW TENSION KNOB 41 2060515 PIN TILT LEVER 42 2061520 COLLAR DEPTH 43 2011365 SCREW COLLAR NEW KNOB 44 2050609 LEADWIRE 10 GA SPADE TERM 45 2020702 SPADE TERMINAL 10GA 2 EA 46 2026300 TIE WRAP 2 EA E 47 2062515 CONTROL BOX 48 2060215 CONTROL BOX COVER 49 2065704 DECAL COVER ENDURA C2 55 50 2064028 SWITCH FWD REV 5 SP 51 2033400 SCREW 10 24 X 1 34 52 2013110 NUT 10 24 HEX 53 2012100 SCREW 8 18 X 5 8 6 EA 54 2990919 INNER HANDLE ASSEMBLY 55 2060405 PIVOT HANDLE 56 2012102 SCREW 57 2990928 OUTER HANDLE ASSEMBLY 58 2060009 FRONT BEARING m 2888460 O RING GASKET SEAL KIT This itemi is part of an assembly This item cannot be sold seperately a due to machining and or assembly that is required 2064974 rev A ENDURA 55 PARTS DIAGRAM LIMITED WARRANTY Composite Shaft Johnson Outdoors Marine Electronics Inc warrants to the original purchaser that the composite shaft of the purchaser s Minn Kota trolling motor is free from defects in materials and workmanship appearing within the original purchaser s lifetime Johnson Outdoors Marine E
8. E 22 2 ENDURA TRANsoM Mouwr TROLLING Motor Owner s Manual NOTE Do not return your Minn Kota motor to your retailer Your retailer is not authorized to repair or replace this unit You may obtain service by calling Minn Kota at 800 227 6433 or 507 345 4623 returning your motor to the Minn Kota Factory Service Center sending or taking your motor to any Minn Kota authorized service center on enclosed list Please include proof of purchase serial number and purchase date for warranty service with any of the above options Please thoroughly read this user manual Follow all instructions and heed all safety and cautionary notices below Use of this motor is only permitted for persons that have read and understood these user instructions Minors may use this motor only under adult supervision ATTENTION Never run the motor outside the water as this may result in injuries from the rotating propeller Connect motor to battery only if motor is in operating position and the speed control is in the zero position Remove power supply from motor before tilting motor up and propeller out of the water When connecting the power supply cables of the motor to the battery take care that they are not kinked or subject to chafe and route them in such a way that persons cannot trip over them Before using the motor make sure that the insulation of the power cables in not damaged Dsregarding these safety precautions may
9. arbage bin Comply with the disposal directions of the manufacturer or his representative and dispose of them at the proper place of collection of your local town council muridiserres Consumer amp Technical Service Johnson Outdoors Marine Electronics Inc PO Box 8129 121 Power Drive Mankato MN 56001 Phone 800 227 6433 Fax 800 527 4464 minnkotamotors com Copyright 2010 Johnson Outdoors Marine Electroincs Inc All rights reserved Conforms to 89 336 EEC EMC under standards EN 55022A EN 50082 2 Since 1996 LN V9677264 WARNING This product contains chemical s known to the state of California to cause cancer and or reproductive toxicity 2067170 RevA
10. ditions and operation requirements Maintain battery at full charge Proper care will ensure having battery power when you need it and will significantly improve battery life Failure to recharge lead acid batteries within 12 24 hours is the leading cause of premature battery failure For best results use a variable rate Minn Kota charger to avoid overcharging If you are using a crank battery to start a gasoline outboard we recommend that you use a separate deep cycle marine battery for your trolling motor 12 Volt Systems 1 Make sure the motor is switched off speed selector on 0 2 Connectthe positive red lead to the positive battery terminal 3 Connect the negative black lead to the negative battery terminal 4 For safety reasons do not switch the motor on until the propeller is in the water NOTE If installing a leadwire plug observe proper polarity and follow the instructions in your boat owner s manual Advice regarding batteries Never connect the and the terminals of the battery together Take care that no metal object can fall onto the battery and short the terminals This would immediately lead to a short and utmost fire danger Recommendation Use battery boxes and covered battery terminal clamps like Minn Kota accessory 1 WARNING Before connecting battery make sure the switch is in the off position Keep leadwire wing nut connection tight and solid to battery terminals
11. iance may not be required in your location for electrical amp electronic equipment EEE nor may it be required for EEE designed and intended as fixed or temporary installation in transportation vehicles such as automobiles aircraft and boats In some European Union member states these vehicles are considered outside of the scope of the Directive and EEE for those applications can be considered excluded from the WEEE Directive requirement This symbol WEEE wheelie bin on product indicates the product must not be disposed of with other household refuse It must be disposed of and collected for recycling and recovery of waste EEE Johnson Outdoors Inc will mark all EEE products in accordance with the WEEE Directive It is our goal to comply in the collection treatment recovery and environmentally sound disposal of those products however these requirement do vary within European Union member states For more information about where you should dispose of your waste equipment for recycling and recovery and or your European Union member state requirements please contact your dealer or distributor from which your product was purchased Ss Disposal Minn Kota motors are not subject to the disposal regulations EAG VO electric devices directive that implements the WEEE directive Nevertheless never dispose of your Minn Kota motor in a garbage bin but at the proper place of collection of your local town council Never dispose of battery in a g
12. lectronics Inc will provide a new shaft free of charge to replace any composite shaft found to be defective more than two 2 years after the date of purchase Providing such a new shaft shall be the sole and exclusive liability of Johnson Outdoors Marine Electronics Inc and the sole and exclusive remedy of the purchaser for breach of this warranty and purchaser shall be responsible for installing or for the cost of labor to install any new composite shaft provided by Johnson Outdoors Marine Electronics Inc Entire Product Johnson Outdoors Marine Electronics Inc warrants to the original purchaser that the purchaser s entire Minn Kota trolling motor is free from defects in materials and workmanship appearing within two 2 years after the date of purchase Johnson Outdoors Marine Electronics Inc will at its option either repair or replace free of charge any parts including any composite shaft found to be defective during the term of this warranty Such repair or replacement shall be the sole and exclusive liability of Johnson Outdoors Marine Electronics Inc and the sole and exclusive remedy of the purchaser for breach of this warranty Terms Applicable to Both Warranties These limited warranties do not apply to motors used commercially or in salt water nor do they cover normal wear and tear blemishes that do not affect the operation of the motor or damage caused by accidents abuse alteration modification misuse or improper ca
13. m THERE ARE NO EXPRESS WARRANTIES OTHER THAN THESE LIMITED WARRANTIES IN NO EVENT SHALL ANY IMPLIED WARRANTIES EXCEPT ON THE COMPOSITE SHAFT INCLUDING ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE EXTEND BEYOND TWO YEARS FROM THE DATE OF PURCHASE IN NO EVENT SHALL JOHNSON OUTDOORS MARINE ELECTRONICS INC BE LIABLE FOR INCIDENTAL CONSEQUENTIAL OR SPECIAL DAMAGES Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages so the above limitations and or exclusions may not apply to you This warranty gives you specific legal rights and you may also have other legal rights which vary from state to state q fm 3 0 ENVIRONMENTAL COMPLIANCE STATEMENT It is the intention of Johnson Outdoors Inc to be a responsible corporate citizen operating in compliance with known and applicable environmental regulations and a good neighbor in the communities where we make or sell our products WEEE Directive EU Directive 2002 96 EC Waste of Electrical and Electronic Equipment Directive WEEE impacts most distributors sellers and manufacturers of consumer electronics in the European Union The WEEE Directive requires the producer of consumer electronics to take responsibility for the management of waste from their products to achieve environmentally responsible disposal during the product life cycle WEEE compl
14. re or maintenance DAMAGE TO MOTORS CAUSED BY THE USE OF REPLACEMENT PROPELLERS OR OTHER REPLACEMENT PARTS NOT MEETING THE DESIGN SPECIFICATIONS OF THE ORIGINAL PROPELLER AND PARTS WILL NOT BE COVERED BY THIS LIMITED WARRANTY The cost of normal maintenance or replacement parts which are not defective are the responsibility of the purchaser To obtain warranty service in the U S the motor or part believed to be defective and proof of original purchase including the date of purchase must be presented to a Minn Kota Authorized Service Center or to Minn Kota s factory service center in Mankato MN Any charges incurred for service calls transportation or shipping freight to from the Minn Kota Authorized Service Center or factory labor to haul out remove re install or re rig products removed for warranty service or any other similar items are the sole and exclusive responsibility of the purchaser Motors purchased outside of the U S or parts of such motors must be returned prepaid with proof of purchase including the date of purchase and serial number to any Authorized Minn Kota Service Center in the country of purchase Warranty service can be arranged by contacting a Minn Kota Authorized Service Center listed on the enclosed sheet or by contacting the factory at 1 800 227 6433 1 507 345 4623 or fax 1 800 527 4464 Note Do not return your Minn Kota motor or parts to your retailer Your retailer is not authorized to repair or replace the
15. rmance with very high efficiency To maintain top performace the leading edge of the blades must be kept smooth If this edge is rough or nicked restore the smooth finish by sanding with fine sandpaper TROUBLESHOOTING 1 Motor fails to run or lacks power Check battery connections for proper polarity sure terminals are clean and corrosion free Use fine sandpaper or emery cloth to clean both terminals Check battery water level Add water if needed after the battery has been fully charged Check propeller for line or weeds 2 Motor loses power after a short running time Check battery charge If low restore to full charge e Check circuit protection device and replace if faulty 3 Motor is hard to steer Loosen the steering tension knob on the bracket Lubricate the composite shaft See Maintenance section 4 If you experience prop vibration during normal operation Remove and rotate the prop 180 See removal instructions in Propeller Replacement section NOTE For all other malfunctions please refer to our website at www minnkotamotors com for a listing of your nearest Minn Kota Authorized Service Centers ENDURA 55 36 amp 42 PARTS LIST In the U S A replacement parts may be ordered directly from MINN Parts Dept 121 Power Dr Mankato MN 56002 8129 In Canada parts may be ordered from any of the Canadian Authorized Service Centers Visit minnkotamotors com for a current listing
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