SERVICE MANUAL - Service
Contents
1. 1 19 DTC Failure Part Symptom Failure Mode 01 A C relay output short to battery P1530 A C relay 06 A C relay output open load short to GND 01 Starter relay output short to battery P0615 Starter relay 06 Starter relay output open load short to GND 07 Vehicle speed too high P0501 Vehicle speed 03 Vehicle speed too low 08 Vehicle speed too invalid 07 A C pressure sensor signal too high P0530 A C pressure 03 A C pressure sensor signal too low 07 Fuel level sensor signal too high P0460 Fuel level sensor 03 Fuel level sensor signal too low P0571 Brake switch 08 Brake switch inactive error when vehicle deceleration two brake error P0704 Clutch switch 00 Clutch switch malfunction 63 Oil pressure switch stuck closed P0520 Oil pressure switch 62 Oil pressure switch stuck open 01 Check engine warning light short to battery P0650 Check engine warning light 06 Check engine warning light open load short to GND 07 Alternator L terminal short to battery open P0621 Alternator L terminal 03 Alternator L terminal short to GND Generator failure U2103 70 Node error Bus off U2106 70 Transmission general status frame receive is failed U2108 CAN data error 70 Antilock brakes general status frame receive is failed U2139 70 CIM Column Integrated Module general frame receive is failed U2144 70 ACC Adaptive Cruise Control general status frame receive is failed P0700 00 Transmission emission related malfunction P1700 00 Servic2. Operation Section 1 21 DTC Failure Part Symptom Failure Mode 01 Brake switch permanently active two brake error P0571 SA Brake switch sequence error BLS error Brake switch signal error 56 Brake switch analog voltage error BLS error P1571 04 Brake switch event error BTS error 8 EXTERNAL WIRING DIAGRAM 8 1 ECU External Wiring Diagram 1 For RENAULT Operation Section 1 22 Ambient temperature THA1 e JS DI sensor MAF GND 13 ur A VCC3 Accelerator ce position 3 ACCP2 8 sensori2 ip A VCC1 E rr position E ACCP1 sensor a a P GND P GND 5 SCV2 E Sl u Ag t SCVCOM1116 Car body turbo VGT De with controller CAN2H A 7 se Swirl control VSS SW1 d Variable CM CAN2L Swirl Control 7 VSS SW2 a Item A GND Tuto LA pressure DIN 93 sensor H be TAVCC2 2 os Intake air temperature THA2 86 sensor H q CA EM IG SW Thermo plunger 1 Thermo plunger 3 PL1 REL oe Thermo plunger 2 gi PL2 REL oS j PL3 REL Brake SW 2 normal close Brake SW 1 normal open BK2 SW 1 SPDREG SEN STA SW Speed regurator SW Speed limit SW Key SW start position Q001537E 1 23 Operation Section 0 eme ressure a C sensor sensor PFUEL EGR valve lift PEGR 94 rd PEGR 94 EGR _ 115 Coolant THW 99 sensor A GND Fuel T
3. Fan Controls fan operation fan speed control after fan control Diagnosis Detects vehicle system malfunctions sensors actuators and systems Turns on dashboard warning lamp to warn the driver when ECU failure is detected Intake shutter 1 Shuts off the intake air when the ignition switch is turned off Cruise control Controls the vehicle speed according to the driver request DPF system 2 PM Particulate Matter reduction RENAULT 2 OPEL RODTZTBE 6 2 Actuator System Z AE R Name Function Bla 2 _ Sle Oe fat O oO o gt S aA a lt n e lu 2 13 9 iS Be ze 2 le slo Main relay Supplies battery voltage to all engine control systems O O IO OIOJO OIOO Injector Controls fuel injection quantity and injection timing O iaa Controls the volume of fuel flowing to the supply O pump EGRV DC motor Controls EGR valve lift O Turbo controller Controls turbo position O VSV Controls the valuable swirl control valve position O Valuable Swirl Control open or closed Glow controller Controls the current supply to the glow plugs O Relays A C fan etc Controls function operations O Controls the intake shutter angle VSV for Intake shutter 1 EE O Intake throttle ITHR DC motor 2 Controls the intake throttle angle O Q001779E RENAULT 2 OPEL Operation Section 1 9 6 3
4. changed For details on operation refer to the service bulletin entitled S B Code ECD 02 07 Subject Common Rail System ECD U2P for ISUZU Engine starting on page 16 Construction QR code sti d Solenoid valve Control chamber li P e po from rail Command piston Nozzle PA Pressure pin Q001530E Operation Section 1 5 3 2 QR Code e QR Quick Response codes have been adopted to enhance the injection quantity precision of the injectors The adoption of QR codes minimizes injection quantity deviation control throughout all pressure ranges improving combustion efficiency reducing emissions etc QR Code Correction Point 145 MPa 100 MPa ID Code P5 1 P4 2 W 24 sets of 16 alphanumeric figures Ge 60 MPa d ENT ID Contents of Printing Injection quantity Q P2 3 men P TP21 P4 1 30 MPa TP22 TP23 TP3 1 P3 2 22 A TP3 2 TP3 3 TP4 1 TP4 2 TPs 1 BCC Actuating pulse width Tq Q001531E 3 3 Handling Injectors with QR Codes Reference O Injectors with QR codes have the engine ECU recognize and correct the injectors so when an injector or the engine ECU is replaced it is necessary to register the injector s ID code in the engine ECU 1 Replacing the Injector It is necessary to register the ID code of the injector that has been replaced
5. Atmospheric pressure sensor 03 Atmospheric pressure sensor signal too low Injector fail pattern is not confirmed multi injection is NG single injection P1216 Injector 1 6 50 is OK 07 Ambient temperature sensor signal too high P1070 Ambient temperature sensor 03 Ambient temperature sensor signal too low 07 Intake throttle lift position sensor signal too high P0638 Intake throttle sensor 03 Intake throttle lift position sensor signal too low 29 Crankshaft position sensor no pulse P0335 Crankshaft position sensor 2C Crankshaft position sensor signal invalid 29 Cylinder recognition sensor no pulse P0340 Cylinder recognition sensor 2C Cylinder recognition sensor signal invalid P0016 Crankshaft position cylinder 35 Crankshaft position sensor cylinder recognition sensor signal synchroniza recognition tion error Operation Section 1 16 DTC Failure Part Symptom Failure Mode 07 Battery voltage too high P0560 Battery voltage 03 Battery voltage too low 52 Battery voltage unstable malfunction 63 Main relay diagnostics main relay stuck closed P1625 Main relay 0A Main relay diagnostics main relay stuck open relay output open load 07 Analog sensor reference voltage output No 1 too high P1620 Reference voltagel 03 Analog sensor reference voltage output No 1 too low 07 Analog sensor reference voltage output No 2 too hi
6. 1 92 59 TEXH2 Exhaust temperature sensor 2 93 PIM Turbo pressure sensor SIG 60 PDPF Differential pressure sensor 94 PEGR EGR lift sensor SIG 61 CL SW Clutch SW 95 A GND GND for sensor 62 RUN Supply from run crank relay IG SW 96 63 INJ6 Injector drive signal 6 97 64 INJ4 Injector drive signal 4 98 A VCC2 5V 100mA for sensor 65 INJ2 Injector drive signal 2 99 THW Coolant temperature sensor SIG 66 IJF1 EDU fail signal 1 100 THF Fuel temperature sensor SIG 67 CANIH CAN communication 101 PTHR Throttle position sensor 68 MONGL2 Glow diagnosis 2 102 GSIG Cylinder recognition sensor SIG 69 103 G GND Cylinder recognition sensor GND 70 104 G5V Cylinder recognition sensor 5V 71 105 72 MIL Check engine warning light 106 PFUEL Rail pressure sensor SIG1 73 107 PFUEL Rail pressure sensor SIG2 74 108 POIL SW Oil pressure SW 75 109 THO Oil temperature sensor 76 M REL Coil main relay 110 NE SIG Crankshaft position sensor SIG 77 A VCC3 SV 30mA for sensors 111 NE GND Crankshaft position sensor GND 78 A GND GND for sensor 112 NESV Crankshaft position sensor 5V 79 BK2 SW Brake SW2 113 LOIL SW Oil level SW 80 114 EGR EGR valve actuator sl 115 LSEGR EGR valve actuator 82 VSS SW1 Swirl control valve SW1 116 SCVCOM SCVCOM 83 VSS SW2 Swirl control valve SW2 117 THR Throttle actuator 84 118 THR Throttle actuator 85 CAN2 H Tu
7. 45 Variant word not programmed Programming 4A Tire circumference not programmed 00 Not programmed U2101 46 SCL Subnet Configuration List is not defined 63 Intake throttle stuck closed P0638 Intake throttle valve 62 Intake throttle stuck open U2112 CAN data error 70 SADS Semi Active Damping System frame receive is failed 55 DPF overload 58 DPF crack P1900 57 DPF regeneration not complete 56 DPF overload 2 P1901 DPF system OF Differential pressure sensor characteristic abnormality Sode 36 EEPROM Electronically Erasable and Programmable Read Only Memory failure P0425 52 Exhaust temperature 1 sensor characteristic abnormality P1902 52 Exhaust temperature 2 sensor characteristic abnormality 01 Fan PWM Pulse Width Modulation control line short to battery P1480 Fan 06 Fan PWM control line open load short to GND 63 Variable nozzle turbo valve stuck closed 62 Variable nozzle turbo valve stuck open P0235 Turbo 50 Turbo unit failure 2 6F Variable nozzle turbo hose popping off P0409 EGR valve 52 EGR lift sensor characteristic abnormality learning value fault P0100 Mass air flow sensor 12 Mass air flow sensor too low P0530 A C pressure sensor 02 A C pressure sensor short to GND P0403 EGR 54 EGR over temperature P0235 Popping off 6F Variable nozzle turbo hose popping off P0602 Microinjection quantity 4B Microinjection quantity learning value not programmed P1604 learning 33 Microinjection quantity learning value error
8. Injector 2 4 or 6 output short to GND failure occurred when EDU power 06 was ON IJF2 output short to battery open load COM2 open load short to GND failure occurred when EDU power was ON EDU malfunction EDU 1 EDU battery open load short to GND EDU GND open load short to battery P2146 EDU malfunction Injector EDU 0D Unknown failure pattern EDU malfunction 16 QR code not programmed P0611 QR code 0D QR code ERROR 06 QR correction information is abnormal 03 SCV COM short to battery SCV1 2 output short to battery 06 SCV COM short to GND open load SCV1 2 COM side short to GND P0230 Pump SCV unknown SCV failure 14 SCHT 2 output open load short to GND SCV1 2 coil open 0C SCV1 2 coil short P0190 Rail system 06 Rail pressure sensor performance invalid included fuel leak P0088 Rail pressure sensor 09 Rail pressure exceeds upper limit P0093 Rail pressure limiter 05 Pressure limiter activated P0217 Engine overheat 09 Engine overheat P0219 Engine overrun 09 Engine overrun Operation Section 1 13 DTC Failure Part Symptom Failure Mode 16 Check sum error flash area P0606 Engine ECU internal failure 0D CPU fault main CPU fault 06 CPU fault watchdog IC fault P0301 Injector 1 13 Cylinder 1 fuel system failure P0302 Injector 2 13 Cylinder 2 fuel system failure P0303 Injector 3 13 Cy
9. lt 0 7ms coil short EDU malfunction P1291 Injector 1 04 Injector 1 output open load short to GND without resistance open load IJT1 open short to GND EDU malfunction 01 Injector 2 output short to GND with resistance short to battery injection pulse lt 0 7ms coil short EDU malfunction P1292 Injector 2 04 Injector 2 output open load short to GND without resistance coil open load IJT2 open short to GND EDU malfunction 01 Injector 3 output short to GND with resistance short to battery injection pulse lt 0 7ms coil short EDU malfunction P1293 Injector 3 04 Injector 3 output open load short to GND without resistance coil open load IJT3 open short to GND EDU malfunction Operation Section 1 17 DTC Failure Part Symptom Failure Mode 01 Injector 4 output short to GND with resistance short to battery injection pulse lt 0 7ms coil short EDU malfunction P1294 Injector 4 04 Injector 4 output open load short to GND without resistance coil open load IJT4 open short to GND EDU malfunction Di Injector 5 output short to GND with resistance short to battery injection pulse lt 0 7ms coil short EDU malfunction P1295 Injector 5 04 Injector 5 output open load short to GND without resistance coil open load IJT5 open short to GND EDU malfunction ol Injector 6 output short to GND with resistance short to battery injec
10. 001542E Terminal Connections 1 No Pin Symbol Connections No Pin Symbol Connections 1 B B After 28 THAMB Ambient temperature sensor 2 B B After 29 3 GND GND 30 MAF Mass air flow sensor SIG 4 P GND P GND 31 A GND GND for sensor 5 P GND P GND 32 6 33 LTERM Alternator L terminal I O 7 A VCC1 5V 20mA for sensors 34 8 ACCP2 Accelerator position sensor 2 SIG 35 FLEVEL Fuel level sensor 9 36 10 PAC A C pressure sensor 37 11 A GND GND for sensor 38 ACR REL A C relay 12 UE EDU fail signal 2 39 13 MAFGND Mass air flow sensor GND 40 14 FRETURN Fuel level return 41 15 CASE GND ECU case GND 42 16 43 17 FAN2 REL Fan control relay 2 44 INJ5 Injector drive signal 5 18 FANI REL Fan control relay 1 45 INJ3 Injector drive signal 3 19 GLOW Glow controller 46 INJ1 Injector drive signal 1 20 BATT Battery 47 21 BK1 SW Brake SW1 48 CANIL CAN communication 22 49 MONGLI Glow diagnosis 1 23 50 24 ACC Accessory input 51 25 52 GLOW L Glow indicator 26 53 27 ACCP1 Accelerator position sensor 1 SIG 54 1 29 Operation Section Terminal Connections 2 No Pin Symbol Connections No Pin Symbol Connections 55 STA REL Starter control relay 89 VSS Swirl control 56 FAN3 REL Fan control relay 3 90 57 91 58 TEXHI Exhaust temperature sensor
11. AGND Fuel temperature al sensor Oil temperature E sensor Cylinder recognition SR EE 102 sensor G GND rs Crankshaft pL NES position Tg LNESIG sensor NE GND CANIL FAN2 REL Platform electronics Fan control circuit A C relay Compressor ra O 38 ACR REL Run ler MONGL1 _68 el LTERM Glow controller Alternetor OO Q001540E Operation Section 1 26 8 2 ECU Connector Diagram 1 For RENAULT ECU Connector Pin Layout 4 5 24 20 15 10 6 106 110 113 mm mm 12 81 80 75 70 65 63 82 85 89 X No pattern Y lt NC gt Not mount not connect N lt NC gt Mount not connect Q001541E Terminal Connections 1 No Pin Symbol Connections No Pin Symbol Connections 1 B B After 28 THAI Intake air temperature sensor SIG 2 B B After 29 3 GND GND 30 MAF Mass air flow sensor SIG 4 P GND P GND 31 A GND GND for sensor 5 P GND P GND 32 6 33 7 A VCCI 5V 20mA For sensors 34 8 ACCP2 Accelerator position sensor 2 SIG 35 9 36 PL1 REL Thermo plunger relay 1 10 CRUISE Cruise SW 37 11 A GND GND for sensors 38 FANB REL Fan control relay B 12 IJF2 EDU fail signal 2 39 13 MAFGND Mass air flow
12. Diesel Injection Pump SERVICE MANUAL COMMON RAIL SYSTEM CRS FOR ISUZU 6DE1 ENGINE OPERATION April 2006 DENSO CORPORATION 00400558E 2006 DENSO CORPORATION All Rights Reserved This book may not be reproduced or copied in whole or in part without the written permission of the publisher Table of Contents Table of Contents Operation Section 1 PRODUCT APPLICATION INFORMATION 1 1 Outline iii a ENN vad rn ee He AO eee een d ee EEN dE 1 1 EE eeler 1 1 13 System Component Part Number 1 1 2 RAIL 2 1 Outline 3 228222 rn A a AAA ar AR arten 1 2 2 2 Rail Pressure Pc Sensor 1 2 2 3 Pressure LIME A a E A A A 1 3 3 INJECTORS 3 1 Outlines 336 rd HH ne rare che a ee eg AE A 1 4 327 ARCO A A AS RS AT A A E 1 5 3 3 Handling Injectors with QR Codes Reference rennen enn 1 5 4 ELECTRONIC DRIVING UNIT EDU 4 1 Outline ee ss ie er ei I A Aere AE 1 6 5 DESCRIPTION OF SENSORS 5 1 Crankshaft Position Sensor NE Sensor ooooccooccooo ren 1 7 5 2 Cylinder Recognition Sensor G Sensor 1 7 6 CONTROL SYSTEMS 6 1 Control System ro resid zer se dene he edule tee ar ous Be E deiere Eed 1 8 6 2 Actlator System EE 1 8 6 35 OU E EE 1 9 7 DIAGNOSIS 7 1 DTC Diagnostic Trouble Code Table 1 10 8 EXTERNAL WIRING DIAGRAM 8 1 ECU External Wiring Diagram saa ce rae EE ee E AA Oe ee 1 22 8 2 ECU Connector Diada ne ha ee eles 1 26 Operation Section 1 PRODUCT AP
13. EGR valve close stuck 12 Turbo control system negative deviation Turbo system 11 Turbo control system positive deviation P0235 70 CAN2 turbo unit absent Turbo unit 00 Turbo unit failure P0409 EGR system 62 EGR valve open stuck P1109 63 Swirl control flap remains closed P1110 62 Swirl control flap remains open Swirl control position switch P1111 63 Swirl control flap remains closed P1112 62 Swirl control flap remains open P0403 EGR DC motor 6l EGR DC motor lock 07 Voltage too high Upper oxygen catalyst tem 03 Voltage too low P0425 EN Z perature sensor 54 Temperature too high 53 Temperature too low 07 Voltage too high 59843 Upper DPF catalyst tempera 03 Voltage too low ture sensor 54 Temperature too high 53 Temperature too low 07 Voltage too high pisdi Exhaust deferential pressure 03 Voltage too low sensor 11 difference pressure too high 12 Hose line disconnected upstream P0093 Rail pressure 52 Rail pressure deviation too big 01 Fan control relay 1 short to battery P1481 Fan relay 1 output 06 Fan control relay 1 open load short to GND 01 Fan control relay 2 short to battery P1482 Fan relay 2 output 06 Fan control relay 2 open load short to GND 01 Fan control relay 3 short to battery P1483 Fan relay 3 output 06 Fan control relay 3 open load short to GND Operation Section
14. HF 100 temperature sensor Oil temperature a sensor Cylinder recognition Te sensor G GND Crankshaft pL NE position Ce sensor NE GND CAN1L CAN1H CRUISE FANA FANB control FANC Cruise control SW analogue Fan eg controller Q001538E 2 For OPEL Operation Section 1 24 Exhaust gas TEXHT temperature ee Sensor Exhaust gas TEXH2 temperature TEXH2 sensor 2 Exhaust gas rT PDPF ee Fier Se Mass 9 TE A airflow f a sensor ERE MAF GND A C pressure sensor ES A e A GND HA A GND EEE P GND E HA CVCOMI116 Variable nozzle I CAN2L 88 turbo VNT A CAN2H actuator San control Fees Accelerator position sensor 2 Accelerator position sensor 1 Car body l Swirl control VSS SW1 i VSS SW2 sensor A GND Intake air GM temperature THA2 86 sensor Y Powertrain relay rar pt ti 5 BAIT 5 OSC a INJ5 H 66 UE INJ2 E NR L side WED 1 Car body GND Body electric center FLEVEL Ri eve FRETURN Clutch SW NC CL SW ABS Brake SW2 NO BK2 SW f Q001539E 1 25 Operation Section m i PFUEL 1106 Rail Er pLPFUEL 1106 pressure PFUEL sensor H Throttle i position H PTHR 1101 Seel E Throttle DC motor FOr y O position PEGR E EGR 11 DC motor Coolant THW 99 sensor
15. PLICATION INFORMATION 1 1 Outline e The Common Rail System CRS used for the ISUZU 6DEI engine in the RENAULT OPEL has been redesigned to comply with EURO 4 emission regulations The details ofthe CRS described herein are basically the same as those in the service bulletin entitled S B Code ECD 02 07 Subject Common Rail System ECD U2P for ISUZU Engine issued in May 2003 The two major points that have changed for this system are the addition of a Diesel Particulate Filter DPF system and injectors equipped with the QR codes This service bulletin describes change items only Use this bulletin in conjunction with the S B Code ECD 02 07 service bul letin mentioned above 1 2 Application Manufacturer Name Model Name Engine Destination Release for Sale Vel Satis November 2005 RENAULT Espace 6DE1 Europe OPEL Signum u 1 3 System Component Part Numbers For RENAULT Parts Name DENSO Parts Number Manufacturer Parts Number Remarks Cylinder recognition sensor 949979 156 897353 105 Crankshaft position sensor 949979 120 897321620 Rail 095440 072 897353063 EDU 131000 146 897353189 275800 387 897353 186 Vel Satis Engine ECU 275800 389 89735350 1 Espace 275800 388 897353502 Espace Injector 095000 583 897353080 Supply pump 097300 002 8972289 19 HP2 type For OPEL Parts Name DENSO Parts Number Manufacturer Parts Numb
16. Sensor System Name Function ISC Intake Shutter 1 Intake Throttle 2 Crankshaft position NE Measures engine speed and crank angle position Cylinder recognition TDC Measures cylinder discrimination O O I vss O O OI O O O DPF 2 Accelerator position Measures accelerator pedal position OJO O Rail pressure Measures fuel pressure inside the rail Mass airflow Measures intake airflow using a hot wire Coolant temperature Measures engine coolant temperature O O O O Rail Pressure O Intake air temperature Measures intake manifold air temperature OlO O O O O EGR 000 OO O Turbo Fuel temperature Measures fuel temperature on the injector return line O Turbo pressure Measures intake manifold pressure Atmospheric air pressure Measures atmospheric pressure OO I00 0 0I010 O Fuel Injection EGR lift position Measures EGR valve lift position Turbo position CAN Measures turbo controller position Starter signal Measures starter motor operation Atmospheric temperature Measures atmospheric temperature Oil temperature Measures oil temperature O OIO OJOJO IOIO OJO O O OJO OJO OJO A C pressure Measures A C gas pressure O See control VSS Ps Measures intake shutter position O Intake throttle position 2 Measures intake throttl
17. control output VSV 14 Swirl control output VSV open load short to GND oc EGR DC motor output 1 short to battery short GND output 2 short to bat P0403 EGR control DC motor tery short GND or motor short 01 EGR DC motor output 1 open load output 2 open load or motor open load 03 Injector 1 output short to GND with resistance short to battery injection pulse lt 0 7ms coil short EDU malfunction P0201 Injector 1 14 Injector 1 output open load short to GND without resistance coil open load IJT1 open short to GND or EDU malfunction 03 Injector 2 output short to GND with resistance short to battery injection pulse lt 0 7ms coil short EDU malfunction P0202 Injector 2 14 Injector 2 output open load short to GND without resistance coil open load IJT2 open short to GND or EDU malfunction 03 Injector 3 output short to GND with resistance short to battery injection pulse lt 0 7ms coil short EDU malfunction P0203 Injector 3 14 Injector 3 output open load short to GND without resistance coil open load IJT3 open short to GND or EDU malfunction Operation Section 1 12 DTC Failure Part Symptom Failure Mode 03 Injector 4 output short to GND with resistance short to battery injection pulse lt 0 7ms coil short EDU malfunction P0204 Injector 4 14 Injector 4 output open load short to GND without resistance coil open l
18. ctor Injector UN 1 3 5 1 3 5 Q001534E Operation Section 5 DESCRIPTION OF SENSORS 5 1 Crankshaft Position Sensor NE Sensor and Cylinder Recognition Sensor G Sensor The NE sensor has been changed from a Magnetic Pickup MPU type to a Magnetic Resistance Element MRE type In addition the number of pulse gear teeth has been changed to equal 56 pulses four missing teeth for every 360 CA O The crank position sensor has also been changed to a Magnetic Resistance Element MRE type The number of teeth has not changed Exterior Drawing Circuit Diagram G sensor NE sensor ES E input circuit NE pulser f 56 teeth 360 CA Op NE sianail NE sensor 720 CA 7 6 1 teeth 120 CA 1 ii CO N I G sensor Q001535E Operation Section 6 CONTROL SYSTEMS 6 1 Control System Name Function Fuel injection system Calculates and controls the optimal injection rate injection duration and injection pressure according to engine status ISC Controls engine idle speed according to the coolant temperature and accessory load so on EGR Controls the EGR ratio according to the engine condition Turbo Controls the turbo revolutions according to the engine condition Intake throttle 2 Controls the intake air according to the engine condition A C Controls the operation of air conditioner A C enable or disable
19. e position Exhaust gas temperature 1 2 Measures pre catalyst down stream temperature O Exhaust gas temperature 2 2 Measures diesel particulate filter DPF temperature OIO O DPF pressure 2 Measures DPF pressure O 1 RENAULT 2 OPEL Q001780E 7 DIAGNOSIS Operation Section 1 10 7 1 DTC Diagnostic Trouble Code Table O Read symptom codes using the manufacturer s diagnostic tool 1 For RENAULT DTC Failure Part Symptom Failure Mode 03 Mass air flow sensor signal too high P0100 Mass air flow sensor 14 Mass air flow sensor signal too low 06 Mass air flow sensor performance invalid 15 Intake air temperature sensor signal too high P0110 Intake air temperature sensor 02 Intake air temperature sensor signal too low 15 Coolant temperature sensor signal too high P0115 Coolant temperature sensor 02 Coolant temperature sensor signal too low 06 Coolant temperature sensor performance invalid 03 Accelerator position sensor No 1 signal too high P0225 14 Accelerator position sensor No 1 signal too low Accelerator position sensor 06 Accelerator position sensor signal performance invalid 03 Accelerator position sensor No 2 signal too high P2120 14 Accelerator position sensor No 2 signal too low 03 Turbo pressure sensor signal too hi
20. e transmission system P1035 71 Wheel speed signal set to invalid P0500 71 Wheel rotation signal set to invalid P0705 VIF Vehicle Integrated 71 TCM Transmission Control Module actual gear set to invalid P1813 Function related diagnosis 72 TCM request torque RC Rolling Counter error P0070 71 Outside air temperature invalid 72 TRC Traction Control System request torque RC error P1811 74 TRC request torque protection value error P1602 4D Vmax Maximum Vehicle Speed limitation speed is not programmed P0217 Engine overheat 54 Fuel quantity reduction by exhaust temperature P1814 71 ECC Electronic Climate Control torque set to invalid 71 Cruise control switch invalid Cruise switch P1565 72 Cruise control switch RC error 74 Cruise control switch protection value error Operation Section 1 20 DTC Failure Part Symptom Failure Mode 00 ICM3 Immobilizer 3 Control Unit function in ECU not programmed in P1610 function reset mode 4F ICM3 function in ECU is switched off P1611 00 Incorrect security code input P1613 Immobilizer 00 Response frame not received 00 Transmitted response was incorrect P1614 50 Transmitted response was distorted 0 P1615 00 Failed powertrain identification P1616 00 Failed powertrain identification 44 Security access not armed 47 VIN not programmed P0602
21. er Remarks Cylinder recognition sensor 949979 156 897353 105 Crankshaft position sensor 949979 120 897321620 Rail 095440 072 897353063 EDU 131000 145 897353040 275800 39 1 897353 188 MT Engine ECU 275800 392 89737955 7 AT 275800 393 898009250 Spare parts Injector 095000 583 897353080 Supply pump 097300 002 8972289 1 9 HP2 type Operation Section 1 2 2 RAIL 2 1 Outline O The overall shape of the rail has been changed In addition the rail pressure sensor and pressure limiter have been modified EZ DIENSO 0720 O Rail pressure Pc sensor Pressure limiter er Q001527E 2 2 Rail Pressure Pc Sensor O The shape of the rail pressure sensor terminals and sensor output characteristics have been changed Vcc supply voltage Vout Pc output voltage sensor GND ground 5V Vout V ECU 0 200 Rail pressure MPa Q001528E Operation Section 1 3 2 3 Pressure Limiter O The pressure limiter closing pressure has been changed from 171MPa to 181MPa To the fuel tank Spring Ball valve Q001529E Operation Section 3 INJECTORS 3 1 Outline O The X2 type injectors used previously have been changed to the G2 type and now employ QR codes Injector operation has not
22. gh P0235 Turbo pressure sensor 14 Turbo pressure sensor signal too low 06 Turbo pressure sensor performance invalid 15 Fuel temperature sensor signal too high P0180 Fuel temperature sensor 02 Fuel temperature sensor signal too low 15 Rail pressure sensor signal too high P0190 Rail pressure sensor 02 Rail pressure sensor signal too low UC Rail pressure sensor signal stuck in the middle range 15 Oil temperature sensor signal too high P0195 Oil temperature sensor 02 Oil temperature sensor signal too low 03 EGR lift position sensor signal too high P0409 EGR lift position sensor 14 EGR lift position sensor signal too low 03 Atmospheric pressure sensor signal too high P2226 Atmospheric pressure sensor 14 Atmospheric pressure sensor signal too low i Injector fail pattern is not confirmed Multi injection is NG single injection P2146 Injector EDU 06 is OK 15 Ambient temperature sensor signal too high P0070 Ambient temperature sensor 02 Ambient temperature sensor signal too low 00 Intake throttle lift position sensor signal too high Intake throttle sensor 00 Intake throttle lift position sensor signal too low Operation Section 1 11 DTC Failure Part Symptom Failure Mode 03 Starter switch short to battery P0512 Starter switch 14 Starter switch open short to GND 07 Crankshaft position sens
23. gh P1635 Reference voltage 03 Analog sensor reference voltage output No 2 too low 05 Glow plug R side open load short glow diagnosis line 1 open load short to P0380 battery glow controller internal malfunction 02 Glow controller diagnosis line 1 short to GND Glow system 62 Glow plug L side open load short glow diagnosis line 2 open load short to P0382 battery glow controller internal malfunction 02 Glow controller diagnosis line 2 short to GND 01 Glow controller command line short to battery glow controller internal mal function P0381 Glow controller 06 Glow controller command line open load short to GND glow controller internal malfunction 07 Analog sensor reference voltage output No 3 too high P1639 Reference voltage3 03 Analog sensor reference voltage output No 3 too low 01 Main relay relay output short to battery P1625 Main relay 02 Main relay relay output short to GND 01 Swirl control output VSV short to battery P1243 Swirl control output VSV 06 Swirl control output VSV open load short to GND 10 EGR DC motor output 1 2 short to battery short to GND motor short P0403 EGR control DC motor 04 EGR DC motor output 1 2 open load motor open load Intake throttle DC motor output 1 2 short to battery short to GND motor Intake throttle control DC 10 P0638 short motor 04 Intake throttle DC motor output 1 2 open load motor open load e Injector 1 output short to GND with resistance short to battery injection pulse
24. gnition sensor 5V 71 105 72 106 PFUEL Rail pressure sensor SIG1 73 107 PFUEL Rail pressure sensor SIG2 74 108 75 109 THO Oil temperature sensor 76 M REL Coil main relay 110 NESIG Crankshaft position sensor SIG 77 A VCC3 5V 30mA for sensors 111 NE GND Crankshaft position sensor GND 78 112 NE 5V Crankshaft position sensor 5V 79 113 80 114 EGR EGR valve actuator 81 SPDREG SW Speed regulate SW 115 LSEGR EGR valve actuator 82 VSS SW1 Swirl control valve SW1 116 SCVCOM SCV common 83 VSS SW2 Swirl control valve SW2 117 84 118 85 CAN2 H Turbo 119 86 THA2 Intake air temperature sensor boost 120 SCV2 SCV2 87 A GND GND for sensor 121 SCV1 SCV1 88 CAN2 L Turbo Operation Section 1 28 2 For OPEL ECU Connector Pin Layout 4 5 24 20 15 10 6 106 110 113 119 120 121 el enol er Zuber al Re O onan 22 io Pao NE Tr prue prue Sw THO Si 6n v sw so Son INN ua ue Senor Prel Sele e ie GND 0 s so as 32 s 2 0 THR THR 2 Sebel INN ERNST ra fo st zl Le AMANDA E E E be 81 80 75 70 65 63 82 85 89 X No pattern E lt NC gt Not mount not connect N lt NC gt Mount not connect Q
25. in the engine ECU Replaced injector No correction resistance so the engine ECU cannot recognize the replaced injector R l Necessary to register the injector ID codes in the engine ECU Engine ECU Q001783E 2 Replacing the Engine ECU It is necessary to register the ID codes of all the vehicle injectors in the replaced engine ECU Vehicle side injector f No correction resistance so the engine ECU cannot recognize the injectors Vv Necessary to record the injector ID codes in the engine ECU Replaced engine ECU Q001784E Operation Section 4 ELECTRONIC DRIVING UNIT EDU 4 1 Outline O The injector actuation circuit has been changed to include two systems The EDU in the RENAULT actuation circuit has been changed to include two outputs while the OPEL actuation circuit has been changed to include two EDUs In accordance with these changes there are now two injection verification signals Actuation for Injectors 1 3 and 5 is via COMI with the corresponding verification signal transmitted via IJF1 Actuation for injectors 2 4 and 6 is via COM2 with the corresponding verification signal transmitted via IJF2 All remaining terminals have not been changed For details on terminals other than those mentioned above refer to the service bulletin entitled S B Code ECD 02 07 Subject Common Rail System ECD U2P for ISUZU Engine starting on page 16 Schematic Diagram Inje
26. linder 3 fuel system failure P0304 Injector 4 13 Cylinder 4 fuel system failure P0305 Injector 5 13 Cylinder 5 fuel system failure P0306 Injector 6 13 Cylinder 6 fuel system failure P0402 09 EGR excessive flow EGR positive deviation EGR system P0401 08 EGR insufficient flow EGR negative deviation P0401 EGR valve 04 EGR valve close stuck 08 Turbo control system negative deviation P2263 Turbo system 09 Turbo control system positive deviation 07 CAN2 turbo unit absent P0243 Turbo unit UE Turbo unit failure P0402 EGR valve 05 EGR valve open stuck 08 Swirl control flap remains closed P0660 09 Swirl control flap remains open Swirl control position switch 08 Swirl control flap remains closed P0663 09 Swirl control flap remains open P0403 EGR DC motor 0B EGR DC motor lock 03 Fan control relay 1 short to battery P0480 Fan relay 1 output 14 Fan control relay 1 open load short to GND 03 Fan control relay 2 short to battery P0481 Fan relay 2 output 14 Fan control relay 2 open load short to GND Thermo plunger relay 1 out 03 Thermo plunger relay 1 short to battery P1641 put 14 Thermo plunger relay 1 open load short to GND Thermo plunger relay 2 out 03 Thermo plunger relay 2 short to battery P1642 put 14 Thermo plunger relay 2 open load short to GND Thermo plunger relay 3 out 03 Thermo plunger relay 3 short to battery P1643 put 14 Thermo plunger relay 3 open load short to GND 00 Intake throttle close stuck Intake thro
27. n EDU malfunction 52 QR code not programmed P0602 QR code 51 QR code error 53 QR correction information abnormal 01 SCV COM short to battery SCV1 2 output short to battery 06 SCV COM short to GND open load SCV1 2 COM side short to GND P0251 Pump SCV unknown SCV failure 04 SCV1 2 output open load short to GND SCV1 2 coil open 0E SCV1 2 coil short P0093 Common rail system 00 Rail pressure sensor performance invalid included fuel leak P0190 Rail pressure sensor 11 Rail pressure exceeds upper limit P1190 Rail pressure limiter 00 Pressure limiter activated P0217 Engine overheat 00 Engine overheat P0219 Engine overrun 00 Engine overrun Operation Section 1 18 DTC Failure Part Symptom Failure Mode 35 Check sum error flash area P0606 Engine ECU internal failure 30 CPU fault main CPU fault 37 CPU fault watchdog IC fault P0301 Injector 1 00 Cylinder 1 fuel system failure P0302 Injector 2 00 Cylinder 2 fuel system failure P0303 Injector 3 00 Cylinder 3 fuel system failure P0304 Injector 4 00 Cylinder 4 fuel system failure P0305 Injector 5 00 Cylinder 5 fuel system failure P0306 Injector 6 00 Cylinder 6 fuel system failure 11 EGR excessive insufficient flow EGR positive deviation P0400 EGR system 12 EGR excessive insufficient flow EGR negative deviation P0409 63
28. oad IJT4 open short to GND or EDU malfunction 03 Injector 5 output short to GND with resistance short to battery injection pulse lt 0 7ms coil short EDU malfunction P0205 Injector 5 14 Injector 5 output open load short to GND without resistance coil open load IJT5 open short to GND or EDU malfunction 03 Injector 6 output short to GND with resistance short to battery injection pulse lt 0 7ms coil short EDU malfunction P0206 Injector 6 14 Injector 6 output open load short to GND without resistance coil open load IJT6 open short to GND or EDU malfunction Injector 1 3 or 5 output short to battery when injection pulse gt 0 7ms short to GND failure occurred when EDU power was OFF IJT1 3 or 5 output UC short to battery IJF1 output short to GND COM1 open load short to GND failure occurred when EDU power was OFF COM1 short to battery or P062D Injector drivel EDU malfunction Injector 1 3 or 5 output short to GND failure occurred when EDU power 06 was ON IJF1 output short to battery open load COM1 open load short to GND failure occurred when EDU power was ON EDU malfunction Injector 2 4 or 6 output short to battery when injection pulse gt 0 7ms short to GND failure occurred when EDU power was OFF IJT2 4 or 6 output UC short to battery IJF2 output short to GND COM2 open load short to GND failure occurred when EDU power was OFF COM2 short to battery or P062E Injector drive2 EDU malfunction
29. or no pulse P0335 Crankshaft position sensor 06 Crankshaft position sensor signal invalid 07 Cylinder recognition sensor no pulse P0340 Cylinder recognition sensor 06 Cylinder recognition sensor signal invalid P0016 Crankshaft position sensor 06 Crankshaft position sensor cylinder recognition sensor signal synchroniza Cylinder recognition sensor tion error 09 Battery voltage too high P0560 Battery voltage 08 Battery voltage too low 00 Battery voltage unstable malfunction 0B Main relay diagnostics main relay stuck closed P0685 Main relay 0A Main relay diagnostics main relay stuck open relay output open load 09 Analog sensor reference voltage output No 1 too high P0641 Reference voltagel 08 Analog sensor reference voltage output No 1 too low 09 Analog sensor reference voltage output No 2 too high P0651 Reference voltage2 08 Analog sensor reference voltage output No 2 too low i Glow plug R side open load short glow diagnosis line open load short to P0380 battery glow controller internal malfunction 02 Glow controller diagnosis line 1 short to GND Glow system Ge Glow plug R side open load short glow diagnosis line open load short to P0382 battery glow controller internal malfunction 02 Glow controller diagnosis line 2 short to GND 09 Analog sensor reference voltage output No 3 too high P0697 Reference voltage3 08 Analog sensor reference voltage output No 3 too low 03 Swirl control output VSV short to battery P0660 Swirl
30. rbo 119 86 THA2 Intake air temperature sensor boost 120 SCV2 SCV2 87 A GND GND for sensor 121 SCV1 SCV1 88 CAN2 L Turbo Published April 2006 Edited and published by DENSO CORPORATION Service Department 1 1 Showa cho Kariya Aichi Prefecture Japan
31. s air flow sensor performance invalid 07 Intake air temperature sensor signal too high P0110 Intake air temperature sensor 03 Intake air temperature sensor signal too low 07 Coolant temperature sensor signal too high P0115 Coolant temperature sensor 03 Coolant temperature sensor signal too low 52 Coolant temperature sensor performance invalid 07 Accelerator position sensor No 1 signal too high Accelerator position sensor 1 03 Accelerator position sensor No 1 signal too low P1120 Accelerator position sensor ef i 52 Accelerator position sensor signal performance invalid performance 07 Accelerator position sensor No 2 signal too high P1122 Accelerator position sensor 2 03 Accelerator position sensor No 2 signal too low 07 Turbo pressure sensor signal too high P0105 Turbo pressure sensor 03 Turbo pressure sensor signal too low 52 Turbo pressure sensor performance invalid 07 Fuel temperature sensor signal too high P0180 Fuel temperature sensor 03 Fuel temperature sensor signal too low 07 Rail pressure sensor signal too high P0190 Rail pressure sensor 03 Rail pressure sensor signal too low 52 Rail pressure sensor signal stuck in the middle range 07 Oil temperature sensor signal too high P0195 Oil temperature sensor 03 Oil temperature sensor signal too low 07 EGR lift position sensor signal too high P0409 EGR lift position sensor 03 EGR lift position sensor signal too low 07 Atmospheric pressure sensor signal too high P1105
32. sensor GND 40 14 41 15 42 STA SW Starter SW 16 CRUISE GND GND for cruise control 43 17 PL3 REL Thermo plunger relay 3 44 INJS Injector drive signal 5 18 FANA REL Fan control relay A 45 INJ3 Injector drive signal 3 19 GLOW Glow controller 46 INJ1 Injector drive signal 1 20 47 21 BK2 SW Brake SW2 48 CANIL CAN communication 22 49 MONGLI Glow diagnosis 1 23 SPDLIM SW Speed limit SW 50 ISO K KW2000 K Line 24 IG SW Ignition SW 51 25 52 26 53 27 ACCP1 Accelerator position sensor 1 SIG 54 1 27 Operation Section Terminal Connections 2 No Pin Symbol Connections No Pin Symbol Connections 55 89 VSS Swirl control 56 PL2 REL Thermo plunger relay 2 90 57 FANC REL Fan control relay C 91 VSV Intake shutter 58 92 59 93 PIM Turbo pressure sensor SIG 60 94 PEGR EGR lift sensor SIG 61 95 A GND GND for sensor 62 96 63 INJ6 Injector drive signal 6 97 64 INJ4 Injector drive signal 4 98 A VCC2 5V 100mA for sensor 65 INJ2 Injector drive signal 2 99 THW Coolant temperature sensor SIG 66 IJF1 EDU fail signal 1 100 THF Fuel temperature sensor SIG 67 CANIH CAN communication 101 68 MONGL2 Glow diagnosis 2 102 GSIG Cylinder recognition sensor SIG 69 103 GGND Cylinder recognition sensor GND 70 104 G 5V Cylinder reco
33. tion pulse lt 0 7ms coil short EDU malfunction P1296 Injector 6 04 Injector 6 output open load short to GND without resistance coil open load IJT6 open short to GND EDU malfunction Injector 1 or 3 or 5 output short to battery injection pulse gt 0 7ms injector 1 or 3 or 5 output short to GND failure occurred when EDU power off IJT1 P0200 Injector drivel 00 or 3 or 5 output short to battery IJF1 output short to GND COM1 open load short to GND failure occurred when EDU power off COM1 short to battery EDU malfunction Injector 2 or 4 or 6 output short to battery injection pulse gt 0 7ms injector 2 or 4 or 6 output short to GND failure occurred when EDU power off IJT2 P1200 Injector drive2 00 or 4 or 6 output short to battery IJF2 output short to GND COM2 open load short to GND failure occurred when EDU power off COM2 short to battery EDU malfunction IJF1 output open load short to battery injector 1 or 3 or 5 output short to Injector drivel 1A GND failure occurred when EDU power on COMI open load short to GND failure occurred when EDU power on EDU malfunction IJF2 output open load short to battery injector 2 or 4 or 6 output short to P1216 Injector drive2 1B GND failure occurred when EDU power on COM2 open load short to GND failure occurred when EDU power on EDU malfunction EDU 00 EDU battery open load short to GND EDU GND open load short to battery EDU malfunction Injector EDU 08 Unknown failure patter
34. ttle 00 Intake throttle open stuck 0A Variable nozzle turbo valve stuck closed P0235 Variable nozzle turbo 0B Variable nozzle turbo valve stuck open P0243 Turbo unit 16 Turbo unit failure2 80 One of the two brake contacts eas VIF Vehicle Integrated 81 Both brake contacts Function related diagnosis 82 Cruise analog switch malfunction 83 Cruise main switch malfunction Operation Section 1 14 DTC Failure Part Symptom Failure Mode U0101 OE CAN frame absent AGB Automatic Gear Box CAN data error U0121 OE CAN frame absent ESP Electronic Stability Program EGR 00 EGR over temperature 03 Intake shutter control VSV short to battery P2100 Intake throttle control VSV 14 Intake shutter control VSV open load short to GND P0409 EGR valve 06 EGR lift sensor characteristic abnormality learning value fault P0100 Mass air flow sensor 0A Mass air flow sensor too low keep output voltage P2263 Popping off 0A Variable nozzle turbo hose popping off 03 Fan control relay 3 short to battery P0482 Fan relay 3 14 Fan control relay 3 open load short to GND 1 15 Operation Section 2 For OPEL DTC Failure Part Symptom Failure Mode 07 Mass air flow sensor signal too high P0100 Mass air flow sensor 03 Mass air flow sensor signal too low 52 Mas
Download Pdf Manuals
Related Search