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Vendo V-Max Manual

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1. 10 X 1 2 TAPPING SCREW 2 224 44 10 X 1 2 SELF DRILLING SCREW 10 X 1 2 TAPPING SCREW t 10 X 5 8 TAPPING SCREW mmm 10 X 3 4 SELF DRILLING SCREW mu 10 X 7 8 TAPPING SCREW W LOCK WASHER munn 10 X 1 3 8 TAPPING SCREW minn C 3 07 2003 0 gt C lt E A Ko 55 E E gt AQ O O AD AF AG 802005 41 510 X 1 27 CARRIAGE BOLT V801360 V802196 V800831 V801343 V801490 V802162 V802069 V801434 V801435 V800267 V800956 V800952 V800957 V802113 V800959 Vendo 1 4 X 1 2 TAPPING SCREW W LOCK WASHER TAPPING SCREW NS PARA E SCREW vastes edd eese ed euet v ere aaa eee AT TAPPING SCREW cura retinet als munn 1 4 X 1 SELF DRILLING SCREW um 1 4 X 1 3 4 TAPPING SCREM 17 493 A e o a MAA y 2 2 amp 1 47 X 3 4 CARRIAGE BOLT see 1 47 20 X 1 CARRIAGE BOLT c TE FO NUT W LOCK WASHER dos NUT W 7 LOCK WASHER 10 LOCK NUT W NYLON INSERT ee TAA NUT WA LOOK WASHER Gade HO NT WA LOCH WASHER rn iC C 4 07 2003
2. 11 16 CABINET PARTS SEGTION ierit etate ren ehe rana cha creo ccn exa lendas Pages C 1 C 18 READING A PARTS cs Pages C 2 HARDWARE LIST ela Pages 3 5 CABINET ASSEMBLY nete eher deg Rae li Pages C 6 C 7 STAGK ASSEMBLY Gusta sata oet Pages C 8 C 11 REFRIGERATMON ASSEMBLY cella ie Pages C 12 C 13 MR DAM ASSEMBLY tot leale dado Pages C 14 C 15 VENDO HARNESS QUICK REFERENCE GUIDE pp Page C 16 C 17 HVV DOOR PARTS lia ac Pages D 1 D 10 MAN E Pages 0 2 0 5 SELECHON PANEL Nede Pages D 6 D 7 DOOR decor des tacit Q M Pages D 8 D 9 MAINTENANCE aria Pages 1 M 10 MAINTENANCE Pages 2 M 3 REFRIGERATION OPERATION Pages 4 6 REFRIGERATION PARTS Pages M 7 M 9 TROUBLESHOOTING re ee e dte e te t Ee tertie tenis Page T 1 T 9 VENDO WARRANTY Pages T 2 T 4 TROUBLESHOOTING GUIDE pter terti up o Pages T 5 T 8 TCP 3 Wendo VMAX SAFETY SECTION Vendo A COMMITMENT TO SAFETY The Vendo Company is committed to safety in every aspect of our product design Vendo is committed to alerting every user to t
3. Al AJ AK AL AM AN AO AP AQ AR AS AU 387925 V802178 V801449 V801412 V801471 V801491 V802043 V801080 387450 1032526 390315 1 916923 337241 1 1121740 NYLON HEX NUT 1 4 NUT W SERRATED FLANGE 3 8 X 3 32 NUT A A eto pa EY uve ER RA 1 8 X 125 POP RIVET 1 8 X 419 POP RIVET 378 FAT WASHER A PLASTIC SNAP PLUG 5 16 RETAINER BING iii CO TER PIN Mets COTTER PIN SHOLDER SCREW CONDENSER NUT CUP WASHER 1 47 NYLON STANDOFF salle eee ee eee eee eee eee ee eee eee eee eee eee eee eee eee eee ee eee eee eee eee eee eee eee eee 44 eee ee eee ee ee eee eee eee eee eee eee ee eee 07 2003 Vendo HVV CABINET ASSEMBLY DESCRIPTION QTY PART NO REQ CABINET ASSEMBLY FOAMED aa se CLOSURE 3 HINGE PIN 4 RAMP 5 AIR DAM RIGHT 6 LEVELINGLEG 1 4 1059902 8 DRANTUBE 1 1088449 9 NUT DRANTUBE 387925 REFRIGERATION 1123527 LATCH BRACKET 1121186 2 2 1068023 2000805 11 2000805 12 2000805 03 1120667 BRACKET STACK SUPPORT REAR 2 1079015 BRACKET STACK SUPPORT FRONT 2 1079007 i LEFT AIR DAM ASSEMBLY SEE PG C 15 FOR DETAIL 1 2008759 01 LEFT AIR DAM ASSEMBLY 32 1120137 TOP
4. Defective acceptor 2 Replace acceptor paths are dirty Clean acceptor with approved cleaner DRY VERY THOROUGHLY T 5 Vendo product vended replace as necessary connection Sold out switch of column Check switch replace as selected inoperative necessar Vend motor runs until two or Improper cam lobe Check cam for proper three products are vended adjustment arrangement of cam lobes or vend motors run see product set up guide continuously Motor position switch not Check lever for proper lever making proper contact with positioning and freedom of cam lobe movement Refrigeration unit will not No power to vendor Check power supply also run at all check service cord connections Bad temperature sensor Check replace Compressor will not start Overload Protector Check overload apply inoperative insulated jumper across terminal if compressor starts replace overload T 6 Vendo POSSIBLE PROBLEM POSSIBLE CAUSE SERVICE SUGGESTION Compressor will not start Starting relay or capacitor Check relay or capacitor condenser fan motor inoperative replace running unit hot power to compressor Compressor inoperative Disconnect power to vendor remove all leads from compressor check continuity from common start and run to compressor case If continuity shows replace compressor Also check from common to start using continuity or IHMS If meter fails to show reading repl
5. i CABINET PINS 5 amp 6 24VDC MOTOR DRIVE CIRCUIT DAISY CHAIN MOTOR 6 MOTOR 5 MOTOR 4 MOTOR 3 MOTOR 2 MOTOR i CABINET PC 15 07 2003 Vendo NOTES 1 If the outer door is left open for over an hour the lights and compressor will become active In order to over ride this option press the door switch one time 16 07 2003 Vendo V MAX CABINET PARTS SECTION Vendo READING A PARTS LIST ITEM NUMBER is found in two locations It is on the drawing plate and identifies the part and its location B The same number is in the parts lists and ties the two together Il PART NUMBER is the part number that has been assigned to a specific part by Vendo for easier identification I QUANTITY REQUIRED relates to the amount required of part or will be indicated by A R as required to attach it to another part IV PART NAME AND DESCRIPTION is the general description for the part for easier identification when ordering a like part HARDWARE is identified by a letter in a hexagon Refer to hardware list section for description and part numbers See pages C 3 through C 5 The example below will show how the parts are listed in the parts lists 1 VEND MOTOR ASSEMBLY This is the main assembly name any replaceable parts will be indented below the assembly 2 RETAINER CAM This is an individual part and will be indented These indented parts can be ordered sepa
6. 1121060 1121060 1 1121060 2 EEE E 1121100 2 1121100 4 1121100 5 1121100 7 5 1121100 8 1121100 1121100 3 1121100 6 2005872 1121100 1121100 3 1121100 6 2005872 2005872 01 2005872 01 2000848 2000848 1122179 x 1122179 1 1122179 2 1122179 3 2 2010131 2009503 EEE ES SE 1 1121084 1121084 11210841 1121084 1 1121084 5 1121084 5 1121084 7 1121084 7 1121084 8 1121084 8 1121084 11 1121084 11 1029959 1050473 1121103 1121184 1121102 388094 07 2003 PART NO 576 1112619 29 1112619 30 N A N A 388122 1 N A N A 1084988 1 N A N A 1122769 N A N A 1122768 N A N A 1121100 1 N A N A N A N A 1121100 N A 2005937 N A N A 1122179 N A N A N A N A 1121064 1 1121084 1121084 1 1121084 5 1121084 7 1121084 8 1121084 11 1029959 1050473 1121103 1121184 1121102 388094 Vendo TNS AR es NOR ii SSS SSS AN N EVE ANY M ARO 9 N NV WEA O A P ASS SSAA ES REA AN E 7 7 7 EX x N e CCR A 07 2003 D 4 Vendo HVV DOOR BACK NO REQ 720 840 576 1 RAIN GUTTER INNER DOOR HINGE MALE CLAMP COIN RETURN ASSEMBLY COIN RETURN PIVOT BRACKET COIN RETURN CRANK COIN INSERT SPRING SHOULDER WASHER 5 7 10 LAMP HOLDER STRAP 72 ONLY 11 DOOR WELD 72 BLUE DOOR WELD 7
7. 2 to save and advance to next digit Press 2 after the 4 digit to exit mode Set Language Allows you to program different languages on the controller The current languages available are English Spanish and French Press 2 at Set Language mode The current language will be displayed To change current language press 2 to start the language flashing Press 1 to choose a language Press 2 to save the language change Press 3 to exit mode Set Clock If the Timing Features in the Configuration mode are turned ON you will have access to this mode This mode allows you to set the current month day year hour and minute To set the clock e Press 2 at the Set Clock prompt You will be able to scroll through the following options by pressing 1 e Enable ON OFF This will turn the clock timer on or off MM DD YYYY HH MM This is the current time date e Daylight Savings To change current setting press 2 The current setting will begin to flash Press 1 to change current setting Press 2 to save current setting Lighting If the Timing Features in the Configuration mode are turned ON you will have access to this mode This mode allows you to turn the lights on off with the internal timer e Press 2 when the display reads Start Time Press 2 at Start Time Press 2 at Start Day Scroll through the days of the week or all with 1 To change current setting press 2 PC 8 07 2003 Ven
8. 72277 V Vendo V Max Manual for Pepsi Cola High Visibility Identified Equipment rdo The Vendo Compa s 7209 N 5 ngram Fresno California 93650 559 439 1770 fax 559 439 2083 Vendo HIGH VISIBILITY VENDOR PARTS AND SERVICE MANUAL C ndo TCP 2 Vendo HVV PEPSI TABLE OF CONTENTS SAFETY SEG NON 2 lai Pages 1 16 A COMMITMENT TO SAFETY sadelen 5 2 VENDOR INS TALULA THON ea Pages 5 3 5 6 ELECTRICAL HAZARDS cocida Pages S 7 S 8 MECHANICAL HAZARDS scr iia Page S 9 REFRIGERATION HAZARDS Nt Page S 10 TEMPERATURE HAZARDS cre lella it att Page S 10 SUBSTITUTIONS AND Pages S 11 S 12 CONSUMER SAFETY WARNING eter ean de tes Page S 13 PARTS SALES AND SERVICE CENTERS OF VENDO SANDEN CO Pages S 14 S 15 GENERALE INFORMATION costado Pages G 1 G 12 GENERAL INFORMA TION Gs een Page G 2 Pages G 3 G 4 FLAVOR AND PRICE LABEL INSTALLATION Page G 5 ALIGNMENT CHECKS rrt terti pet te ed E ee Fx rue Page G 6 LOADING INSTRUCTIONS tiri trt tn tete neces Page G 7 VEND MECHANISM PARTS Pages G 8 G 9 VENDE E A E Pages G 10 G 11 PROGRAMMING 1 16 9 3 CONTROL BOARD OPERATION Pages PC 2 PC 9 9 5 WIRING DIAGRAMS
9. EE DOOR CABINET SEE NEXT PAGE FOR VEND MOTORS SOLDOUT SWITCHES AND OPTONAL HEATER AAA rg d wor ba l RR 40 F 1 wi 48 F PC 13 07 2003 Vendo 9 3 WIRING DIAGRAM CONTINUED VEND MOTORS amp SOLDOUT SWITCHES MOTOR 5 MOTOR 4 MOTOR 3 MOTOR 2 MOTOR 10 MOTOR 9 i CABINET V MAX MOTOR HARNESS SCHEMATIC BREAKDOWN TYPICAL PINS 2 amp 3 0 VDC SOLDOUT SWITCH TO MOTOR BOARD EXTENSION OF 2X5 MATRIX E G B B V B B B Y B G e B P P R L R E L R G L R N R N N R N N Y U N U O U N L Y K N K K N K L K 4 1 4 1 4 1 4 1 4 1 4 1 4 1 1 4 4 4 1 MOTOR 10 MOTOR 9 MOTOR 8 MOTOR 7 6 5 MOTOR 4 MOTOR 3 MOTOR 2 MOTOR 1 PINS 1 amp 4 12VDC MOTOR ACTIVATE SWITCH MONITOR CIRCUIT 2X5 MATRIX MOTOR 1 MOTOR 3 MOTOR 2 MOTOR 10 MOTOR 9 MOTOR 8 MOTOR 7 MOTOR 6 MOTOR 5 MOTOR amp 4 PINS 5 amp 6 24VDC MOTOR DRIVE CIRCUIT DAISY CHAIN PC 14 07 2003 Vendo 9 3 WIRING DIAGRAM SMALL V MAX VEND MOTORS amp SOLDOUT SWITCHES wr wer n n MOTOR 8 MOTOR 7 MOTOR 6 MOTOR 5 MOTOR 4 MOTOR 3 MOTOR 2 MOTOR 1 CABINET SOLD OUT SWITCH 1 CABINET PINS 1 amp 4 12VDC MOTOR ACTIVATE SWITCH MONITOR CIRCUIT 2X5 MATRIX MOTOR 7 MOTOR 6 MOTOR 5 MOTOR 4 MOTOR 3 MOTOR 2 MOTOR 1
10. HINGE BLACK 2008759 13 1121926 1121926 4 1121043 323007 2010111 2010111 1 2010111 2 2010111 3 1122568 1122568 1 1 SEAL 39 1122500 SEAL 32 1122500 1 EXE 26 FIBERGLASS BOARD EVAPORATION 1122728 27 LOWER HINGE BRACKET NOT SHOWN 1 1121924 12 13 1 15 16 17 18 19 20 21 22 23 24 25 WHEN ORDERING CABINET ASSEMBLY PLEASE PROVIDE 9 CODE OR 11 CODE AND MANUFACTURER S DATE CODE WHEN ORDERING DECALS PLEASE PROVIDE STYLE C 7 07 2003 07 2003 8 Vendo HVV STACK ASSEMBLY MODEL NUMBER DESCRIPTION PART PART PART NO REQ STACK CHASSIS ASSEMBLY 1112694 01 1112694 02 1112694 03 MECH COVER 1076634 1076634 1117724 3 3 BACK SPACER ASSEMBLY 2009473 01 _ 2009473 2009473 01 HOOK RACK RETAINER 1086813 1086813 1086813 5 LOADING RACK PRODUCT 1 1086805 1 1086805 1 1117848 RETAINER 6 BRKT LOADINGRACK 3 1120095 1120095 1120095 8 HANGER TOP 1 1120489 1120489 1120489 9 1 1120490 1120490 1120490 9 07 2003 C 10 Vendo HVV STACK ASSEMBLY ITEM DESCRIPTION QTY PART NO VEND MOTOR ASSEMBLY RETAINER CAM TIMING CAM SPRING 5 SWITCH SOLD OUT SWITCH MOUNT SOLD OUT 7 FRONT MECH PLATE 39 FRONT MECH PLATE 32 1 1117678 8 SOLDOUTLEVER LONG_____________ 10 1112163 9 40 3
11. NEW EQUIPMENT Vi Vil Vill XI XII This is a Limited Warranty The Vendo Company warrants to the original purchaser each part of each new vending machine for a period of fifteen 15 months from the date of shipment to be free from defects in material and workmanship This Warranty DOES NOT include light bulbs fluorescent tubes fuses finish or operating supplies In addition to the fifteen 15 month Warranty on each part of each new vending machine the hermetically sealed refrigeration system used in machines designed to vend bottles cans and aseptic cartons is warranted to be free from defects in materials and workmanship for an additional four 4 years provided the hermetically sealed portion of the system has not been opened or damaged Hermetically sealed refrigeration systems DO NOT include fan motors temperature controls capacitors overload switches or starting relays which are covered by the fifteen 15 month Warranty Electronic control boards and the LED display are warranted against defects in material and workmanship for an additional two 2 years The Company at its option will either repair or replace products that prove to be defective To qualify for Warranty replacement all requests for returns must be made in writing within the warranty period accompanied by a record of the cabinet model and serial number If a return is found to be inoperative due to defects in material and or workmanship
12. Test relay using relay test condenser fan motors will relay function of the electronic not operate controller Replace relay if necessary Bad wiring connection at Check wiring connections refrigeration control relay Make corrections if necessary T 8 Vendo NOTES T 9
13. V MAX 840 V MAX 576 SELECTIONS 1 E OMM O NN DIMENSIONS HEIGHT X WIDTH X DEPTH HIGH VISIBILITY VENDOR 72 39 34 34 79 x 39 Va x 34 72 x 32 Vea x 34 SINGLE COLUMNS SINGLE COLUMNS E CAPACITY 12 oz 84 PER 16 oz GLASS gt COLUMN 20 oz SHIPPING WEIGHT 585 i 750 bs los OPERATION VOLTAGE 115v 60 Hz 1 1 MG RATING REFRIGERATION 115v 60Hz 1 157 ae 3 E SORE VOLTAGE Dimensions and shipping weight will vary slightly due to manufacturing tolerances shipping boards and whether or not coinage is installed 20 oz PET capacity may vary based on the shape and size of the bottle 12 Oz can capacities are listed using a 4 deep set up G 2 07 2003 Vendo INITIAL SET UP A UNPACKING Remove all plastic film cardboard and tape from the outside of the vendor Loosen any shipping devices used to secure interior parts during shipment backspacer shims or spacers To remove shipping boards from base raise vendor on a well stabilized lifting device Remove the leveling bolts which hold the boards in place and remove the boards Replace bolts to equal heights in the threaded holes Another method to remove shipping boards is to split the boards apart Using a pinch bar or a heavy screwdriver and hammer insert tool into the slots and force the boards apart B POSITIONING IMPORTANT PLACE THE VENDOR IN DESIRED LOCATIO
14. and Yellow Earth White ALUT Neutral Black Brown nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnvnnnnnnnnnnr Live S 12 06 2003 Vendo SECTION VI CONSUMER SAFETY WARNING WARNING VENDOR CAN BE OVERTURNED IF SUFFICIENT FORCE IS APPLIED AND MAY RESULT IN SERIOUS INJURY OR DEATH GENERAL There have been incidents including fatalities when vending machines have been vandalized by being pulled over in an attempt to obtain free product or money To warn of the danger involved in tipping shaking or rocking the vending machine a decal has been designed to be affixed to vending machines One such decal is supplied with the vending machine Vendo will supply sufficient decals to be placed on all machines on request If you have any questions contact the Technical Services Department of the Vendo office in your area THE FOLLOWING DECAL SHOULD BE PLACED IN A POSITION ON THE VENDOR CONTROL PANEL AT EYE LEVEL 2 AVISO Wi MISE EN NWARNING di D Never rock or tilt Machine can fall over and cause serious injury or death Vending machine will not dispense free product L 3896114 ENGLISH Ne jamais secouer ou incliner Le distributeur peut se renverser et causer des blessures graves ou la morte Cette machine ne distribue pas de produits gratuitement 389611 1A FRENCH S 13 Nunca voltie o incline esta maquina Puede caer
15. check the sales and cash data press the door switch and the individual selection data will be reset back to zero OFF Sales and cash data will not be reset by activating the door switch Consumer Overpay ON A dollar bill will be accepted even if the correct change light is on and there is insufficient change in the coin tubes OFF A vend will not be allowed when the correct change light is on and the consumer attempts to use the dollar bill validator Save Credit ON Credit that is established will remain indefinitely unless someone either makes a vend or presses the coin return button OFF Credit that is established will be displayed for five minutes unless someone either makes a vend or presses the coin return button whichever comes first Force Vend ON The consumer will not be able to insert a dollar into the validator hit the coin return and receive change without first attempting a vend PC 6 07 2003 Vendo OFF The consumer can insert a bill into the validator press the coin return button and immediately receive change Multi Vend ON The consumer may insert enough credit to make multiple vends The credit will remain on the display until an additional vend is made or the coin return button is pressed OFF The consumer is allowed to make a single vend and the credit if applicable will be returned after the completion of the vend Deny Escrow ON The validator will stack all bills received OFF The
16. purchaser Any parts and or refrigeration systems replaced during the warranty period are warranted for the remaining time on the original warranty IX This warranty DOES NOT apply to machines located outside the United States and Canada reconditioned equipment equipment sold as is or components designed to work on electric currents other than 110v 120v 60hz cycle as specified on the serial tag X Title and risk of loss pass to the original purchaser on delivery of the vending machine replacement parts and or refrigeration system to the common carrier All loss and damage claims are the responsibility of the original purchaser and must be filed with the delivering carrier XI This warranty DOES NOT include any service guarantee either explicit or implied nor will it extend to cover incidental or consequential damages resulting from the original purchaser or third party negligence accident vandalism or an act of God XII The Vendo Company reserves the right to make design changes additions to and improvements upon any of our product without incurring any obligation to incorporate same on any product previously manufactured XIII This warranty is in lieu of all other express warranties or other obligations or liabilities on our part and we neither assume nor authorize any person to assume for us any other obligation for liability in connection with the sale of said machines or parts thereof EXCEPT AS SPECIFICALLY PROV
17. safely Remove all tape shipping sealant and Styrofoam from the vendor Loosen any shipping devices used to secure interior parts during shipping Remove the wooden shipping base attached to the vendor base by the vendor leveling screws Make certain the leveling screws are in place and functional Position the vendor three to four inches 7 6 cm to 10 2 cm from a well constructed wall of a building or otherwise on a flat smooth surface IMPORTANT The vendor requires three inches 7 6 cm of air space from the wall to ensure proper air circulation to cool the refrigeration unit Adjust the leveling screws to compensate for any irregularities on the floor surface Ideally no adjustment will be necessary and the leveling legs will be flush with the bottom of the vendor A spirit level is a useful aid to level the vendor When the vendor is properly leveled the outer door when opened will remain stationary Vendors must be level to ensure proper operation and to maintain stability characteristics Do not add legs to the vendor The leveling legs shall not raise the vendor more than 1 1 8 inch above the ground Check the manufacturer s nameplate on the left or right side of the vendor s outer door to verify the main power supply requirements of the vendor Be sure the main power supply matches the requirements of the vendor To ensure safe operation plug the vendor only into a properly grounded outlet DO NOT USE EXTENSION CORDS Re
18. sobre usted y cauzarle heridas graves o matarle Esta Vendomatica no provee producto gratis 389611 2A SPANISH 06 2003 Vendo PARTS SALES amp SERVICE CENTERS OF VENDO SANDEN COMPANY AREA United States Canada Europe Mid East Africa U S S R Australia New Zealand Singapore Hong Kong Indonesia Philippines India England ADDRESS The Vendo Company 7209 N Ingram Fresno CA 93650 U S A Sanden International Corporation 31 7 Taito 1 Chome Taito ku Tokyo 110 Japan Vendo GMBH Spangerstr 22 P O Box 130940 40599 Dusseldorf Germany Sanden International Pty Ltd 54 Allingham St Condell Park N S W 2200 Australia Sanden International Singapore Pte Ltd Sanden House 25 Ang Mo Kio St 65 Singapore 569062 The Republic of Singapore Sanden International Taiwan Corp No 21 6 Sec 1 Tun Hwa S Rd Taipei Taiwan Taiwan ROC N V Vendo Benelux S A Industrial Research Park N O H 13 Font St Landry 1120 Brussels Belgium Vendhall Ltd Unit 17 The Basingstoke Enterprise Centre Westham Lane Worting Basingstoke Hants RG22 6NQ Great Britain Vendo Italy S p A Casella Postale 9 1 15033 Monferrato Ital Vendo Iberia S A C Sant Ferran No 92 Poligono Industrial la Almeda Sector P 1 08940 Cornella Barcelona Spain PHONE NUMBERS Tel 559 439 1770 Fax 559 439 2083 Tel 81 3 3835 1321 81 3 3833 7096 49 211 74 039 0 49 21
19. 03 Vendo 07 2003 C 14 Vendo HVV AIR DAM ASSEMBLY ITEM DESCRIPTION QTY PART NO NO REQ AIR DAM ASSEMBLY LEFT HAND 39 AIR DAM ASSEMBLY LEFT HAND 32 POWER SWITCH 0 8 AMP FUSE FUSE HOLDER RAIN CURTAIN RELAY REFRIGERATION 7 10 C 15 07 2003 Vendo VENDO HARNESS QUICK REFERENCE GUIDE For Pepsi Cola High Visibility Vendors 1077686 Door Harness Connects motors temp sensor transformer refrigeration relay and light relay to the control Harness control board Vd ee ll Right Side 6 Select to the control board T Right Side 3 Select to the control board Left Side 6 Select the control board dr aa NN NR Left Side 3 Select the control board 1121211 Selection Harness Connects right hand side selection switches Right Side SO RTV and SO RTV lights to control board ONLY Lights 6 Si FOR EQUIPMENT WITH SO RTV Connects right hand side selection switches Right Side SO RTV and SO RTV lights to control board ONLY Lights 3 Select FOR EQUIPMENT WITH SO RTV SETS Connects left hand side selection switches Left Side SO RTV and SO RTV lights to control board ONLY Lights 6 Select FOR EQUIPMENT WITH SO RTV Fen Connects left hand side selection switches Left Side SO RTV and SO RTV lights to control board ONLY Lights 3 Select FOR EQUIPMENT WITH SO RTV 1124876 Display H
20. 1 7488541 61 2 9791 0999 61 2 9791 9029 65 482 5500 65 482 1697 886 2 570 6106 886 2 577 1959 32 2 268 2595 32 2 268 2862 44 1256 479309 44 1256 844469 39 142 335111 39 142 5623 48 343 474 1555 343 474 1842 06 2003 Vendo PARTS SALES amp SERVICE CENTERS OF VENDO SANDEN COMPANY FOR LATIN AMERICA 22 ADDRESS PHONE NUMBERS Mexico Vendo de Mexico Tel 525 515 9745 Camino Real de Toluca No 154 Fax 525 277 0111 Col Bellavista 01140 Mexico D F Mexico Central America The Vendo Company Tel 559 439 1770 7209 N Ingram Fax 559 439 2083 Fresno CA 93650 U S A Chile Pelp Internacional S A Tel 562 243 9710 4560 El Rosal Fax 562 740 0504 Huechuraba Santiago Chile Brazil Cimag Industria e Comercio de Mag Tel 55242 22 2666 Ltda Fax 55242 22 3244 Estrada Uniao e Industria 9 120 Itaipava 25730 730 Petropolis Rio de Janeiro Brazil South America The Vendo Company Tel 559 439 1770 7209 Ingram Ave Fax 559 439 2083 Fresno CA 93650 U S A 15 06 2003 Vendo NOTES S 16 06 2003 Vendo VMAX GENERAL INFORMATION Gl 07 2003 Vendo GENERAL INFORMATION This manual contains programming operation and complete parts and electrical wiring diagrams The V Max controller is a microprocessor which will permit pricing per selection from 0 00 to 99 99 This machine also has space to sales programming Specifications MODEL V MAX 720
21. 1115821 The motor is attached to the mech plate by three screws TIMING CAM P N 1113236 RETAINER P N 1113244 The motor cam assembly consists of two parts the cam and the cam retainer The cam controls the vend cycle The cam is attached to the motor by the cam retainer The retainer rotates left or right and provides for single double triple or quadruple depth operation SOLD OUT SWITCH P N 368299 There is one sold out switch above the vend motor The sold out switch is actuated by the sold out flap when the column is empty It prevents the motor from running when the columns are empty VEND BUCKET P N 1120146 The vend bucket holds the product s in a ready to vend position at the base of each column MOTOR COUPLING P N 1076465 The motor coupling couples the motor to the bucket It is located behind the motor on the motor shaft ANTI THEFT CLIP P N 389712 The anti tilt clip prevents product from dropping out of the bucket if the vendor is tilted The anti theft clips are located in the bucket GATE P N 1121282 The gate holds product above the vend bucket G 8 07 2003 Vendo GATE LINK P N 1120140 The rotation of the vend bucket moves the gate link This opens the gate allowing one layer of product to drop into the bucket GAGE BAR P N 1111651 The gage bar holds the product s inside the bucket It also regulates which product is vended first when double triple or quadruple depth settings are used See
22. 23311 D 9 07 2003 07 2003 Vendo VMAX MAINTENANCE SECTION M l 2 07 2003 Vendo MAINTENANCE The following section is a basic guide for general maintenance and servicing of the vendor This section is divided into three parts Preventative Maintenance 1 Lubrication Guide and III Care and Cleaning PREVENTATIVE MAINTENANCE SUGGESTIONS Whenever a vendor is visited on its site the following service should be performed Preventative maintenance will help prevent future problems with the vendor A c rom PER M Observe the vendor and its surrounding area for any unusual indications of problems rear of cabinet obstructions of the air flow dark spots on the sign face etc Open the door and visually check the inside of the vendor water accumulation rust marks moisture around the edges of the inner door etc Check the fluorescent lamps replace as necessary Replace all lamps within 24 to 48 hours of burnout This will prevent damage to the ballast Check the product temperature for proper cooling Check evaporator drain for obstruction water in the evaporator area must drain to the condensation pan Empty condensation pan Clean the condenser free vanes of dirt lint etc Check that evaporator fan s run normally Check that the compressor and condenser fan run normally Investigate any unusual sounds fan blades hitting something refrigeration lines rattling
23. 89712 SHORT WHITE MEDIUM GREY TALL BLACK PRODUCT SPACER 0 37 AR 1078864 NOTE DEPENDING ON PRODUCT SET UP 11 07 2003 Vendo HVV REFRIGERATION ASSEMBLY NO REQ NO REFRIGERATION ASSEMBLY 090 TE 1 3 R134a CAP START RIGHT EXTENSION EVAPORATOR 1 1122351 LEFT EXTENSION EVAPORATOR 1 1122350 SERVICE PLUG ASSEMBLY US 1 1122251 6 7 TOP COVER EVAPORATOR 1 1121640 FAN BLADE 1 1113562 7 EVAPORATOR FAN MOTOR 2 42321 17 8 ORIFICE PLATE EVAPORATORFAN 1 1120571 ORIFICE PLATE EVAPORATOR FAN 32 SINGLE FAN 1 390228 9 TEMPSENSORASSY_INLCUDES BRACKET 1 1121777 10 CLAMPPUSHMOUNT 1 3846923 11 COMPRESSORCORD 1 1121019 12 BRACKET CONDENSERFAN 1 389797 13 BASE REFRIGERATION 1 1122470 14 START RELAY PART OF ASSY 513506066 11 15 OVERLOAD PROTECTOR PART OF ASSY 513506066 1 16 17 4 4 4 41 41 41 0 41 4 COVER OVERLOAD PART OF ASSY 513506066 STUD COMPRESSOR MOUNT 7 18 CLAMP FAN MOTOR CONDENSER FANMOTOR CONDENSER FAN BLADE CONDENSER 19 20 21 22 23 24 25 26 390102 324099 3 1121770 320766 1124549 1076481 1122999 1112848 388304 1 EDGETRIM LONG 1 3883043 DI EVAPORATOR e i 22654702 1 28 EVAPORATOR FAN BRACKET MOUNT PICTURED 6 1117996 29 Li C 13 07 20
24. 9 BLUE DOOR WELD 72 GREEN DOOR WELD 79 GREEN DOOR WELD 72 BLACK DOOR WELD 79 BLACK 1121287 1121287 1121287 324099 12 324099 12 324099 12 2006236 43 2006236 43 2006236 43 1121071 1121071 1121071 1121072 1121072 1121072 1060023 1060023 1060023 1122715 1122715 1122715 1122795 11227954 133574 10 133574 10 1121120 3 1121120 12 1121120 4 1121120 6 N A 1121120 7 N A 1121120 10 N A 1121120 11 1121207 1121207 1121207 NOTE When ordering button assembly please provide 9 Code or 11 Code and Manufacturer s Date Code SOLD OUT READY TO VEND PCBA DRIVER ELECTRONIC CONTROLLER COVER VEC 9 3 PCBA REV 2 030 DBV GASKET 13 14 15 16 17 18 19 20 21 22 23 25 26 27 28 29 30 31 D 5 07 2003 PANEL SMALL V MAX BUTTON PANEL V MAX ETA 7 N 2 AS gt D 6 Vendo HVV SELECTION PANEL ASSEMBLY NO nee 720 840 576 BUTTON ASSEMBLY RIGHT PANEL ASSEMBLY 6 SELECTION BLUE LEFT PANEL ASSEMBLY 6 SELECTION BLUE SOLD OUT READY TO VEND ASY RIGHT 6 SEL BLUE SOLD OUT READY TO VEND ASY LEFT 6 SEL BLUE 1122613 1122613 1 1122613 2 1122613 3 1122613 4 1122613 5 1122613 14 1122613 15 1122613 6 1122613 7 1122613 8 1122613 9 1122613 20 1122613 21 1122613 22 1122613 23 1121121 1121121 01 nanzi 03 N A N A N A N A N A N A N A N A 1122884 N A N A RIGHT PANEL ASSEM
25. BLY 6 SELECTION GREEN LEFT PANEL ASSEMBLY 6 SELECTION GREEN SOLD OUT READY TO VEND ASY RIGHT 6 SEL GREEN SOLD OUT READY TO VEND ASY LEFT 6 SEL GREEN RIGHT PANEL ASSEMBLY 6 SELECTION BLACK LEFT PANEL ASSEMBLY 6 SELECTION BLACK SOLD OUT READY TO VEND ASY RIGHT 6 SEL BLACK SOLD OUT READY TO VEND ASY LEFT 6 SEL BLACK BUTTON PANEL BLUE BUTTON PANEL GREEN BUTTON PANEL BLACK 3 FLAVOR LABEL NE AE 14 SELECTION BUTTON 1121057 1121057 2 TERMINAL SWITCH 1120885 1120885 6 FLAT SPRING 6 1121112 1121112 BUTTON SUPPORT SWITCH MOUNT 8 1121070 1121070 NOTE When ordering button assembly please provide 9 Code or 11 Code and Manufacturer s Date Code NOTE When ordering graphics please provide style 07 2003 Vendo D 8 Vendo HVV INNER DOOR REQ 720 840 576 INNER DOOR ASSEMBLY 1 134302 61 134302 66 134302 76 RAIN SEAL INNER DOOR 7 1 1111732 2 1111732 2 11117322 INNER DOOR SEAL 79 UPPER PRODUCT RETAINER INNER DOOR HINGE FEMALE 6 PRODUCTDEFLECTOR 2 1120129 1120129 1120129 8 REVERSABLEVENDFLAP 1 1013076 1013076 1013076 9 INNERDOOREYELET 1 387273 387273 387273 HVV INNER DOOR LABELS SHOWN DESCRIPTION QTY REQ PART NO ERROR CODE LABEL VEC 9 3 1122288 PROGRAMMING LABEL VEC 9 3 1123309 WIRING DIAGRAM LABEL VEC 9 3 1123032 PRODUCT SETUP LABEL V MAX 1122196 SPACE TO SALES LABEL PEPSI HVV 11
26. IDED HEREIN THERE ARE NO WARRANTIES GIVEN EITHER EXPRESS OR IMPLIED AND ALL OTHER WARRANTIES INCLUDING SPECIFICALLY BUT WITHOUT LIMITATION WARRANTIES OF MERCHANTABILITY AND FITNESS FOR PARTICULAR PURPOSE ARE HEREBY EXPRESSLY DISCLAIMED T 3 07 2003 Vendo PARTS RETURN PROCEDURES 1 All parts returned must be accompanied by a material return tags P N 1122825 Tag must clearly state the reason for the return and the Return Goods Authorization Number received from your Vendo Customer Service Rep at 1 800 344 7216 Return tags are available from our parts department upon request 2 All parts should be properly wrapped and packed securely to avoid further damage 3 To replace an inoperative part please use the following instructions 4 Complete the return tag making sure to fill in ALL requested information to ensure prompt processing Keep top white copy for your records Attach tag to inoperative part and send it by the most inexpensive method of transportation Federal Express Ground or Overnight Transportation To THE VENDO COMPANY 4015 EAST RAINES ROAD MEMPHIS TENNESSEE 38118 5 Be sure to check the box marked credit and to fill in the invoice number covering the part sent to you or check the box marked replace with like part 6 If the box is marked for replace with like part a like part will be shipped at no charge if our inspection shows that the inoperative part became defective during the warra
27. IGN TRIM 72 BLUE UPPER SIGN TRIM 79 BLUE UPPER SIGN TRIM 72 GREEN UPPER SIGN TRIM 79 GREEN UPPER SIGN TRIM 72 BLACK UPPER SIGN TRIM 79 BLACK LOWER SIGN TRIM 72 amp 79 BLUE LOWER SIGN TRIM 72 8 79 GREEN LOWER SIGN TRIM 72 amp 79 BLACK RAIN GUARD BLUE RAIN GUARD GREEN RAIN GUARD BLACK DOOR GUARD 72 BLUE DOOR GUARD 79 BLUE DOOR GUARD 72 GREEN DOOR GUARD 79 GREEN DOOR GUARD 72 BLACK DOOR GUARD 79 BLACK 11 SELECTION PANEL SEE PAGE D 7 1 1 2 3 4 5 7 4 UPPER CONSUMER PANEL UPPER CONSUMER PANEL WITHOUT DBV UPPER CONSUMER PANEL LARG DBV UPPER CONSUMER PANEL UNIVERSAL LANGUAGE UPPER CONSUMER PANEL UNIVERSAL LANG WITHOUT DBV UPPER CONSUMER PANEL UNIVERSAL LANG LARGE DBV SELECTION SPRING 20 20 HINGE BUSHING 388094 LL NOTE When ordering door assembly please provide 9 Code or 11 Code and Manufacturer s Date Code 2 PEPSI LOGO DECAL AQUAFINA LOGO DECAL MOUNTAIN DEW LOGO DECAL When ordering graphics style D 3 1 1112619 21 1112619 22 1112619 25 1112619 26 1112619 23 1112619 24 1112619 27 1112619 28 1114341 2 1114341 4 1114341 1114341 3 1114341 5 1114341 1 1121063 1121063 1 1121063 2 1121060 1121060 1 1121060 2 1121100 1 1114341 2 1114341 4 1114341 1114341 3 1114341 5 1114341 1 1121063 1121063 1 1121063 2
28. N AT LEAST THREE TO FOUR INCHES AWAY FROM ANY REAR OBSTRUCTION This is for proper air flow through the refrigeration compartment The refrigeration system requires front to rear air circulation for proper operation C POWER SUPPLY CONNECTION CAUTION DO NOT USE AN EXTENSION CORD The vendor s power requirements will vary depending upon the country it was purchased for To verify the power requirements of the vendor check the serial plate located on the hinged side of the outer door see Figure 4 on page G 4 The power requirements are listed on the serial plate To insure safe operation of the vendor the vendor s power supply must be a properly grounded and polarized outlet Before plugging the vendor into the outlet test the outlet to confirm it will meet the vendor s power requirements If the power supply of the outlet is different from the power requirements of the vendor a transformer may be necessary If the power requirements are not properly met contact a licensed electrician and have the necessary correction made Should you require additional information contact the Technical Services Department of the Vendo office in your area G 3 07 2003 Vendo APPROVED FOR OUTDOOR USE MODEL SERALNO 1 6 LISTED O 2 4 ARES Jaws LOW SUE do SIDE Los lang CHINE 105115 0115 Vendo MFD IN U S A BY THE VENDO CO FRESNO CA POWER REQUIREMENTS FIGURE 4 NOTE The Model num
29. NUED For Type 1 and Type 2 outlets test for Grounding and Polarization as follows 1 With a test device volt meter or test light connect one probe to the receptacle s neutral contact and the other to the live contact The test device should show a reaction 2 Connect one probe to the receptacle s earth contact and the other to the live contact The test device should show a reaction For Type 3 through Type 5 outlets test for Grounding as follows 1 With a test device volt meter or test light determine which of the receptacle s power contacts is the live contact A Connect one probe to the receptacle s earth contact B Connect the second probe to the left or upper power contact If a reaction occurs this is the live power contact If a reaction does not occur move the second probe to the right or lower contact A reaction should occur indicating that this is the live power contact 2 Connect one probe to the receptacle s live power contact as determined in step 1 Connect the second probe to the other power contact neutral The test device should show a reaction IF THE ABOVE CONDITIONS ARE NOT MET FOR THE GIVEN OUTLET TYPE CONTACT LICENSED ELECTRICIAN AND HAVE THE NECESSARY CORRECTIONS MADE 5 06 2003 Vendo SECTION I VENDOR INSTALLATION CONTINUED G Door Support Figure 2 The door support is to ensure that the outer door closes squarely to the cabinet Raising the door can
30. ace compressor Will not cycle Check overload and contact replace overload if necessary Starting relay stays closed Replace relay Compressor motor problem Check replace Compressor starts but does not run Compressor runs but cabinet temperature warm Loss of refrigerant Condenser fan not working Blocked or dirty condenser Refer to initial installation in the service manual Evaporator fan not working Bad inner door seal 7 Replace refrigeration unit Note Any work of this nature done without express permission from The Vendo Company can void refrigeration unit warranty Check circuit to run motor Replace motor Check for obstruction of fan blade Check condenser vanes for obstruction lint or dirt Clean also check for proper air flow through refrigeration area Check circuit to fan motor Replace motor also check for obstruction of fan blade Check for moisture on seal Adjust inner door as necessary See initial set up of service manual Replace door seal Vendo POSSIBLE PROBLEM POSSIBLE CAUSE SERVICE SUGGESTION Evaporator frosted over Water at base of evaporator Check for proper drainage unit such as plugged drain kinks in drain tube etc check door seal electronic controller shroud position or remove shroud Fan motor nois Replace if necessary Refrigeration base loose or Tighten bolt or replace if bent necessary Both compressor and Bad refrigeration control
31. aintain the correct routing for tubing electrical wiring etc Replace all clamps brackets and guides to their original locations Replace all tubing sleeving insulating material and protective covers to their original condition WARNING VENDO EQUIPMENT HAS BEEN PROVIDED WITH APPROPRIATE PROTECTIVE DEVICES TO PROTECT AGAINST THE POSSIBILITY OF OVERHEATING AND FIRE AS A RESULT OF EQUIPMENT OR COMPONENT FAILURES SUBSTITUTION MODIFICATION OR BYPASSING OF SUCH PROTECTIVE DEVICES CAN CREATE DANGEROUS CONDITIONS PROTECTIVE CIRCUITS SHOULD NEVER BE BYPASSED AND FAILED PROTECTIVE DEVICES MUST BE REPLACED ONLY WITH FACTORY AUTHORIZED PARTS Service Cord Replacement Vendo vending machines are furnished with unique power supply cords If replacement becomes necessary consult the appropriate parts and service manual and order the correct replacement cord for the model of vending machine in question Do not use substitute replacement cords Only authorized service personnel with appropriate training should replace the vending machine service cord If a question should arise concerning which service cord to order contact the Technical Services Department of the Vendo office in your area S 11 06 2003 Vendo SECTION V SUBSTITUTIONS AND MODIFICATIONS CONTINUED WARNING THIS APPLIANCE MUST BE EARTHED IMPORTANT The wires in the main leads are colored in accordance with the following code 110v 120v 220v 240v Green Green
32. also ensure proper alignment of the door latch FIGURE 2 NOTE Refer to the appropriate parts and service manual for detailed instructions operating principles and recommended maintenance intervals and procedures 6 06 2003 Vendo SECTION Il ELECTRICAL HAZARDS GENERAL Vendo vending machines are provided with the appropriate power supply setting for your area Some models are equipped with step down transformers as required This enables the vending machine to operate on different main voltages Refer to Section for information to determine the main power requirements Refer to the appropriate service manual for details of step down transformer operations The power sources just mentioned are standard for both household and commercial lighting and appliances However careless or improper handling of electrical circuits can result in injury or death Anyone installing repairing loading opening or otherwise servicing a vending machine should be alerted to this point Apply all of the normal precautions observed in handling electrical circuits such as e Refrigeration servicing to be performed by qualified personnel only e Unplug the vendor or move power switch to off position before servicing or clearing product jams e Replace electrical cords if there is any evidence of fraying or other damage e Keep all protective covers and ground wires in place e Plug equipment into outlets that are properly grounded and pol
33. aporator the liquid refrigerant draws heat from the circulating air As refrigerant receives heat it vaporizes The compressor pumps the vapor from the evaporator and compresses it increasing both pressure and temperature The compressor forces the compressed vapor out through the discharge line and into the condenser The condenser fan pulls air through the condenser As the hot refrigerant vapor passes through the condenser tubes heat is drawn from the vapor This heat is dissipated into the passing air The air then exits out the back of the vendor As the refrigerant vapor in the condenser lines is cooled it returns to a liquid state From the condenser the liquid flows to the drier The drier removes any water and solid particles from the liquid refrigerant The cooled liquid refrigerant continues from the drier through the capillary tube to the evaporator The capillary tube steadies the flow rate of the refrigerant Its small inside diameter allows the pressure in the evaporator to remain low while the pressure in the condenser is high The cool refrigerant in the evaporator draws heat from the circulating air in the cabinet As the temperature in the cabinet drops the electronic temperature sensor reports the air temperature to the electronic controller The electronic controller deactivates the refrigeration control relay which turns off the compressor and condenser fan motor When the air temperature in the cabinet rises abov
34. arized where applicable and protected with fuses or circuit breakers e All electrical connections must be dry and free of moisture before applying power A Grounding Systems Vendo vending machines are provided with the appropriate service cord for the power supply in your area The service cord will connect to the matching electrical outlet Always ensure that the outlet to be used is properly grounded before plugging in the vendor See pages S 3 through S 5 WARNING ALWAYS TEST TO VERIFY PROPER GROUNDING PRIOR TO INSTALLATION TO REDUCE THE RISK OF ELECTRICAL SHOCK AND FIRE The electrical grounding system also includes the bonding of all metal components within the vendor This involves a system of bonding wires identified by green or green and yellow marking The system uses serrated head screws lock washers and star washers to ensure the electrical connection between parts Maintenance of vending equipment may involve disassembly Include the above items when reassembling even if the vending machine may appear to function normally without them Omitting any of these items can compromise a link in the grounding system See the appropriate service manual or kit instructions for components and assembly instructions 7 06 2003 Vendo SECTION Il ELECTRICAL HAZARDS CONTINUED B Servicing with Power Off For maximum safety unplug the service cord from the wall outlet before opening the vendor door This will remove
35. arness display to the controlboard X X X Select Pe eee Select Includes Temperature Sensor Connects Harness Assembly temperature sensor to the door harness REED Modular service cord outlet Modular the service cord compressor junction box Connects fuse transformer light relay and ON OFF switch output to the door harness C 16 07 2003 Vendo VENDO HARNESS QUICK REFERENCE GUIDE CONTINUED For Pepsi Cola High Visibility Vendors PART DESCRIPTION PURPOSE NO 1122607 Lock System Harness Connects electronic lock system to the control board lamp holders Middle amp Bottom ballast includes the lamp holders C 17 07 2003 Vendo NOTES C 18 07 2003 Vendo HVV DOOR PARTS SECTION D 1 9 REID UHR 8 509 29 5 Y Vendo OW ITEM DESCRIPTION PART PART NO NO REQ 720 840 1 SERVICE DOOR BLUE W O SO RTV SERVICE DOOR BLUE WITH SO RTV SERVICE DOOR GREEN W O SO RTV SERVICE DOOR GREEN WITH SO RTV UPPER SIGN FACE LOWER SIGN FACE UPPER SIGN CAP BLUE UPPER SIGN CAP GREEN UPPER SIGN CAP BLACK LOWER SIGN CAP BLUE LOWER SIGN CAP GREEN LOWER SIGN CAP BLACK UPPER MIDDLE SIGN CAP BLUE UPPER MIDDLE SIGN CAP GREEN UPPER MIDDLE SIGN CAP BLACK LOWER MIDDLE SIGN CAP BLUE LOWER MIDDLE SIGN CAP GREEN LOWER MIDDLE SIGN CAP BLACK UPPER S
36. ber of the vending machine 15 located on the top left hand corner of the serial plate Do Not use the BASIC UNIT number The BASIC UNIT number is the cabinet size which is used on a number of different machines A typical model number could read 72010000029 The 540 is the model number TDD represents the product line of the vendor and the remaining digits tell what options are included G 4 07 2003 Vendo FLAVOR AND PRICE LABEL INSTALLATION A FLAVOR LABELS Before installing flavor labels bend the top removal tab down To install flavor labels insert the two small tabs on the bottom edge of the label into the slots in the selection button Press the label in near the two upper tabs until the tabs snap into the slots in the upper wall of the selection button See Figure 5 Note If vendor is equipped with optional sold out ready to vend indicators then remove the perforated slug from the lower corner of the flavor label to allow the LED dome to show through See Figure 5 PRICE LABELS Individual price labels can be applied to the flavor labels The price labels are located in the upper right corner of the flavor labels in the area indicated by a dashed oval PRICE LABEL UPPER TABS TOP REMOVAL TAB SOLD OUT READY TO VEND PERFERATION FIGURE 5 LOWER TABS G 5 07 2003 FIGURE 8 FIGURE 9 ALIGNMENT CHECKS DOOR ROLLER CHECK The door support is to insure that the outer doo
37. box is marked for replace with like part a like part will be shipped at no charge if our inspection shows that the inoperative part became defective during the warranty period 7 the box is marked for credit a credit will be issued to cancel the invoice on which the replacement part was shipped This credit will include any applicable prepaid transportation charges To receive credit the inoperative part must be returned within 30 days from the date the replacement was shipped 8 Vendo does not issue cash credit for the return of any refrigeration unit Canadian and International customers please contact your Customer Service Representative for return instructions T 4 Vendo TROUBLESHOOTING GUIDE This guide is a general list of probable problems causes and solutions For problems not listed or additional questions contact the Technical Services Department at Vendo 7209 N Ingram Ave Fresno CA 93650 or call 1 800 344 7216 Please have the manufacturer s date code and model number of the vendor when you call The troubleshooting guide is divided into three columns Possible Problem Possible Cause and Service Suggestion Returns all good coins No power to changer Check coin mechanism plugs Check for faulty harness wiring see wiring diagram for circuit Acceptor is out of adjustment Check coin mechanism or coin gate is not closed function Check electrical No powerto acceptor sn of the acceptor
38. clean Lexan sign faces the following procedure is recommended 1 Wash sign with mild soap or detergent and lukewarm water 2 Using soft cloth or sponge gently wash the sign DO NOT SCRUB 3 Rinse well with clean lukewarm water 4 Dry thoroughly with a chamois or cellulose sponge to prevent water spotting DO NOT USE SQUEEGEE NOTE Most organic solvents petroleum spirits or alcohol are NOT compatible cleaning materials for Lexan signs Usage of those materials could permanently damage the sign F REFRIGERATION AREA The condenser and evaporator must be kept clean for efficient operation Be sure all vanes and tubing are clean and clear of obstruction this allows free passage of air Clean with a brush a vacuum cleaner or compressed air Keep cabinet drain open clean as necessary M 3 07 2003 Vendo REFRIGERATION OPERATION The refrigeration operation section is divided into three areas Basic Refrigeration Principle Detailed Vending Machine Refrigeration Cycle and Parts Description BASIC REFRIGERATION PRINCIPLE What a refrigeration system really accomplishes is the transfer of heat A refrigeration system removes the excess heat from a refrigerated area and then transfers it to a condenser where it is dissipated As heat is removed the refrigerated area cools In vending machines large quantities of the heat must be transferred rapidly economically and efficiently This process must be able to withstand continuous rep
39. clear them Coin Payout Allows you to payout coin tubes e Press 2 to enter into Coin Payout mode e Press 1 to choose denomination e Press 2 to dispense displayed denomination e Press 3 to exit mode Tube Fill Allows you to fill coin tubes via external coin insert This is the recommended way to fill the coin tubes because the control board is able to keep an accurate count of the coins e Press 2 to enter into Tube Fill mode e Insert coins into coin insert slot and the controller will count the number of coins going into the coin mechanism Test Mode Allows you to test vend a column selection switches sold out switches display refrigeration relay light relay heater relay and temperature sensor temperature reading Vend Testing e At Test Mode press 2 e Display will read column X e Press 1 to choose desired column e Press 2 to vend If motor vends OK DISPLAY will read Motor If motor does not test OK Failed Motor not Found will be displayed or Failed Bad Cam Switch will be displayed Selection Switch Testing e At Test Mode press 2 At Test Mode Vending press 1 e Test Mode Switches will be displayed Press 2 e Press desired selection switch to be tested Sold Out Switch Testing e At Test Mode press 2 PC 3 07 2003 Vendo e Press 1 until the display reads Test Mode Soldouts e Press 2 The display will change to Tes
40. commended voltage specs volts required amps of circuit Dedicated 15A service required for 1 machine NOTE Any power supply variance more than 10 may cause the vendor to malfunction Power outlets must be properly grounded Power outlets must be properly polarized where applicable Test the outlets using the following information Refer to Figure 1 on Page S 4 5 3 06 2003 1 LARGE SLOT LINE 2 NEUTRAL CONTACT WHITE 0 5 VOLTS SMALL SLOT LINE 1 LIVE CONTACT BLACK 110 VOLTS ROUND SOCKET EARTH CONTACT GREEN 0 VOLTS EARTH CONTACT SLOT GREEN AND YELLOW 0 VOLTS STEP 1 SLOT LIVE CONTACT NEUTRAL BROWN 220 VOLTS BLUE 0 5 VOLTS POWER CONTACT SOCKET NEUTRAL BLUE 0 5 VOLTS DA OR LIVE BROWN 220 VOLTS STEP 1 Q ES POWER CONTACT EARTH CONTACT GREEN AND YELLOW SOCKET 0 VOLTS NEUTRAL BLUE 0 5 VOLTS OR LIVE BROWN 220 POWER CONTACT SOCKET NEUTRAL BLUE 0 5 VOLTS OR LIVE BROWN 220 VOLTS STEP 1 EARTH CONTACT POWER CONTACT 7 GREEN AND YELLOW SOCKET 0 VOLTS NEUTRAL BLUE 0 5 VOLTS OR LIVE BROWN 220 VOLTS POWER CONTACT SOCKET NEUTRAL BLUE 0 5 VOLTS OR LIVE BROWN 220 VOLTS STEP 1 EARTH CONTACT SOCKET GREEN AND YELLOW 0 VOLTS POWER CONTACT SOCKET NEUTRAL BLUE 0 5 VOLTS OR LIVE BROWN 220 VOLTS FIGURE 1 CHECKING FOR PROPER GROUNDING AND POLARIZATION S 4 06 2003 Vendo SECTION I VENDOR INSTALLATION CONTI
41. cted to the capillary tube going to the evaporator CAPILLARY TUBE The capillary tube controls at a steady rate the flow of refrigerant liquid to the evaporator It has a very small inside diameter to keep pressure in the evaporator low while the pressure in the condenser is high It is the connecting link between the condenser and evaporator EVAPORATOR The evaporator is a heat transference device It removes the heat from the air ina refrigerated space and transfers it to the refrigerant liquid This liquid evaporates into a vapor and is removed by the compressor The evaporator is mounted inside the refrigerated space of the cabinet directly below the delivery chute ACCUMULATOR The accumulator traps any refrigerant liquid which did not boil off into a vapor before reaching the compressor The accumulator allows the refrigerant liquid to boil off as a vapor preventing damage to the compressor It also prevents suction line sweating The accumulator is mounted in the suction line on the outline side of the evaporator M 7 07 2003 Vendo EVAPORATOR ACCUMULATOR EVAPORATOR FAN ASSEMBLY REFRIGERATION COMPRESSOR ONTROL RELAY IN STARTING RELAY AND CAPACITOR FIGURE 2 M 8 07 2003 Vendo The parts listed below are not part of the sealed refrigeration system and are available separately START CAPACITOR P N 1122999 The start capacitor is used to increase power during the start This addit
42. do Change setting with 1 Save changes with 2 Press 1 at Start 00 00 Press 2 to change time Press 1 to set time Press 2 to save Press 3 to exit mode Repeat process with Stop Time 1 2 3 Refrigeration If the Timing Features in the Configuration mode are turned OFF you will only have access to the following two modes Fahrenheit and Celsius Set Point Temperature To change the degree scale e Press 2 when the display reads Refrigeration The display will show the current degree scale Celsius or Fahrenheit Press 2 and the degree scale will begin to flash Press 1 to choose your setting Press 2 to save your setting Press 3 to exit and return the display to Refrigeration To change the set point temperature e Press 2 when the display reads Refrigeration or press 1 when the degree scale is displayed in a steady state not flashing e The display will read Set Point XX with the current setting displayed To change the setting press 2 and the current set point temperature will begin to flash Press 1 to increase the set point Releasing 1 and pressing again will decrease the set point Press 2 to save your change Press 3 to exit and return the display to Refrigeration PC 9 07 2003 Vendo If the Timing Features in the Configuration mode are turned ON you will have additional access to the following modes Enable Start Time Start Day Start 00 00 Stop Time Stop Day Stop 00 00 Storage Te
43. duct previously manufactured This Warranty is in lieu of all other express warranties or other obligations or liabilities on our part and we neither assume nor authorize any person to assume for us any other obligation for liability in connection with the sale of said machines or parts thereof EXCEPT AS SPECIFICALLY PROVIDED HEREIN THERE ARE NO WARRANTIES GIVEN EITHER EXPRESS OR IMPLIED AND ALL OTHER WARRANTIES INCLUDING SPECIFICALLY BUT WITHOUT LIMITATION WARRANTIES OF MERCHANTABILITY AND FITNESS FOR PARTICULAR PURPOSE ARE HEREBY EXPRESSLY DISCLAIMED THE VENDO COMPANY 2 1996 T 2 07 2003 Vendo THE VENDO COMPANY NEW EQUIPMENT WARRANTY V MAX VENDING MACHINES United States Canada I This warranty benefits only the original purchaser of a new vending machine and does not benefit any transferee of a new vending machine from the original purchaser The Vendo Company warrants each part of each new vending machine for a period of fifteen 15 months from the date of shipment to be free from defects in material and workmanship This Warranty DOES NOT include light bulbs fluorescent tubes fuses finish or operating supplies lll hermetically sealed refrigeration system used in machines designed to vend bottles cans and aseptic cartons is warranted to be free from defects in materials and workmanship for six 6 years provided the hermetically sealed portion of the system has not been opened or damaged This six 6 year
44. e once it leaves the premises It is the owner or lessor s responsibility to maintain the vendor in a safe condition See Section of this manual for proper installation procedures and refer to the appropriate service manual for recommended maintenance procedures If you have any questions please contact the Technical Services Department of the Vendo office nearest you SAFETY RULES e Read the Safety Manual before installation or service e Test for proper grounding before installing to reduce the risk of electrical shock and fire e Turn off power switch or disconnect power cord from wall outlet before servicing or clearing product jams The vending mechanism can trap and pinch hands e Use only fully trained service technicians for Power On servicing e Remove any product prior to moving a vendor e Use adequate equipment when moving a vendor e Always wear eye protection and protect your hands face and body when working near the refrigeration system e Use only authorized replacement parts aware of inherent dangers in rocking or tipping a vending machine e Always turn power off before plugging or unplugging vendor to wall outlet S 2 06 2003 Vendo SECTION I VENDOR INSTALLATION Vendors are large bulky machines of significant size and weight Improper handling can result in injury When moving a vendor carefully plan the route to be taken and the people and equipment required to accomplish the task
45. e the electronic controller s cut in setting the compressor and the condenser fan engage again M 5 07 2003 Vendo LOW PRESSURE HIGH PRESSURE SIDE VAPOR EVAPORATOR FAN AZOTIT CONDENSER LIQUID LIQUID CAPILLARY RESTRICTION TUBE DRIER FIGURE 1 M 6 07 2003 Vendo REFRIGERATION PARTS DESCRIPTION The compressor condenser drier capillary tube evaporator and accumulator are part of a sealed system refer to Figure 2 These items are not available separately COMPRESSOR The compressor takes in low pressure vapor and compresses it increasing both the pressure and the temperature The hot high pressure gas is forced out to the condenser The compressor and the motor that drives the compressor are sealed inside a housing The compressor as a unit is mounted on the refrigeration base The base is mounted in the bottom of the vendor outside the sealed refrigeration space CONDENSER The condenser takes heat out of the high pressure vapor that it receives from the compressor As the vapor passes through the condenser it cools and returns to a liquid state The condenser is mounted to the refrigeration base near the front of the vendor It is easily accessible for cleaning DRIER The drier is a molecular sieve strainer drier It removes water and solid particles from refrigerant liquid One side of the drier is connected to the outlet line of the condenser the other side is conne
46. es the gate link causing the gate to rest against the product As the product falls into the bucket the link returns to the locked position and the gate is closed The product remaining in the column is held by the closed gate keeping it above the bucket The bucket stops loaded with product and is ready to vend FIGURE 12 G 11 07 2003 Vendo NOTES G 12 07 2003 Vendo VMAX 9 3 PROGRAMMING SECTION Vendo VEC 9 3 Control Board Operation For Revision 2 030 The VEC 9 3 controller operates via a 3 button programming system Row 1 all selection buttons in top row Increase Decrease Row 2 all selection buttons in middle row Enter and or Save Row 3 all selection buttons in bottom row Escape Exit In order to access the mode functions open the inner door Locate the mode button Press the mode button one time Row 1 will take you through the modes The available modes are Diagnostics Coin Payout Tube Fill Test Mode Cash Data Sales Data Set Price Space to Sales Configuration Set Data Password Set Language Set Clock Lighting Refrigeration Sales Block 1 Sales Block 2 Discount Override Return These modes will only appear when the Timing Features in Configuration are turned ON Limited options will appear in these modes depending on whether the Timing Features are ON OFF PC 2 07 2003 Vendo Diagnostics See inner door of vendor for errors and how to
47. etc Clean coin acceptor Deposit all coinage accepted by the vendor to check for proper operation of the coinage mechanism Test the vendor and make report on the problems LUBRICATION GUIDE Lubricate indicated areas as directed on the chart below Top door hinge hinge pin at the Grade two high low base of cabinet temperature grease M 2 07 2003 Vendo Ill CARE AND CLEANING DO NOT USE WATER JET FOR CLEANING AVOID USING WATER OR ANY OTHER LIQUIDS NEAR ELECTRONIC COMPONENTS A GENERAL PROCEDURE painted metal areas Wash vendor with soap and water The exterior may be waxed with any good automobile wax B FRESH PAINT SPLASHES GREASE GLAZING COMPOUND REMOVAL Before drying these elements may be removed by rubbing lightly with grade A Naptha or equivalent grade solvent After removal use general cleaning procedure listed above in A C LABELS AND STICKER REMOVAL Use Kerosene VM amp P grade Naptha or petroleum spirits for removal When the label material does not allow penetration of solvent such as vinyl the application of heat hair blow dryer will soften the adhesive and promote removal CAUTION Excessive heat can cause surface damage After the label is removed use the general cleaning procedure listed above in A D SCRATCH REMOVAL Remove or minimize hairline scratches and minor abrasions by using any good quality automobile polish Test product before using E LEXAN SIGNS To
48. etition without loss of refrigerant over an extended period The most common system used in the vending industry is the vapor compression or simple compression cycle system It consists of four basic elements An evaporator a compressor a condenser and a pressure reducing device all part of a sealed system The compression system operates at two pressure levels The low evaporating pressure and the high condensing pressure The refrigerant acts as the transport medium in which heat is moved from the evaporator to the condenser at the condenser the heat is dissipated into the surrounding air The liquid refrigerant changes from a liquid to a vapor and back to a liquid again This change of state allows the refrigerant to absorb and rapidly discharge large quantities of heat efficiently BASIC VAPOR COMPRESSION SYSTEM CYCLE In the evaporator the liquid refrigerant vaporizes This change occurs at a temperature low enough to absorb heat from the refrigerated space The temperature of vaporization is controlled by the pressure maintained in the evaporator the higher the pressure the higher the vaporization point The compressor pumps the vapor from the evaporator through the suction line and to the condenser The compressor takes the low pressure vapor and compresses it increasing both the pressure and the temperature The compressor pumps the vapor at a rate rapid enough to maintain the ideal pressure The hot high pressure vapo
49. he possible dangers involved in improper handling or maintenance of our equipment The servicing of any electrical or mechanical device involves potential hazards both to those servicing the equipment and to users of the equipment These hazards can arise because of improper maintenance techniques The purpose of this manual is to alert everyone servicing Vendo equipment of potentially hazardous areas and to provide basic safety guidelines for proper maintenance This manual contains various warnings that should be carefully read to minimize the risk of personal injury to service personnel This manual also contains service information to insure that proper methods are followed to avoid damaging the vendor or making it unsafe It is also important to understand these warnings are not exhaustive Vendo could not possibly know evaluate or advise of all of the conceivable ways in which service might be done Nor can Vendo predict all of the possible hazardous results The safety precautions outlined in this manual provide the basis for an effective safety program Use these precautions along with the service manual when installing or servicing the vendor We strongly recommend a similar commitment to safety by every servicing organization Only properly trained personnel should have access to the interior of the machine This will minimize the potential hazards that are inherent in electrical and mechanical devices Vendo has no control over the machin
50. ional power will help get the compressor running in case there is any back pressure STARTING RELAY P N 513506066 The starting relay is mounted in the terminal box on the outside of the compressor under the housing When the compressor first starts up the starting relay closes and completes a starting circuit When the compressor motor reaches operating speed the starting relay opens and breaks the starting circuit THERMAL OVERLOAD SWITCH P N 513506066 The thermal overload switch is mounted in the terminal box on the outside of the compressor under the housing If the compressor motor gets hot or draws too much current the thermal overload opens and breaks the starting and running circuit of the motor As the motor cools the thermal overload closes allowing the compressor to resist REFRIGERATION CONTROL RELAY P N 1079724 The refrigeration control relay is mounted behind the left side air dam This relay controls the compressor and condenser fan motor via the electronic controller TEMPERATURE SENSOR P N 1122883 The temperature sensor is mounted in the inlet airflow of the evaporator This sensor monitors the air temperature and reports it to the electronic controller so that the controller can operate the refrigeration system via the refrigeration control relay M 9 07 2003 Vendo NOTES M 10 07 2003 Vendo VMAX TROUBLESHOOTING Vendo VENDO WARRANTY For V Max Equipment Purchased prior to 10 1 01
51. located near the coin insert slot PS 3 Customer presses a selection button PS 4 controller receives the signal from the selection switch and if sufficient credit exists energizes the corresponding vend motor PS 5 vend motor rotates the bucket and cam As the cam rotates the motor position switch actuator raises to the outer surface of the cam This closes the switch which signals the controller to remove credit PS 6 Product is immediately dispensed The motor and cam continue to rotate until the motor position switch actuator drops into the low part of the cam PS 7 Motor stops ITEM 1 ITEM 2 IN STAND BY IS PS 5 PS 6 POSITION oooooo CAM CAM RETAINER 0 FIGURE 11 NOTE The numbers the cam reflect the number of vends allowed per cycle G 10 07 2003 1 2 RS3 RS4 RS5 RS6 RS7 RS8 Vendo RELOADING SEQUENCE See Figure 12 The gate link rests at a locked position in a cut out on the mech plate This locked position prevents the gate from opening out of sequence The gate link is guided by a slot in the mech plate and is actuated by a ridge on the bucket As the bucket turns the link is moved out of the locked position As the link rises the gate is opened The spring maintains pressure on the link and the gate Product falls into the bucket the link returns to the locked position and the gate is closed The bucket releas
52. mperature Sales Block 1 and 2 Allows you to program the machine to turn off and on at regular intervals To program the blocking feature you must enter the following information Start Time When the machine turns off Start Days Stop Time When the machine turns back on Stop Days Selections Discount Allows you to program the machine to discount beverages at regular intervals To program the Discount feature you must enter the following information Start Time When the discounting begins Start Day Stop Time When the discounting ends Stop Day Selections Amount Refers to the amount subtracted from the original vend price Override This feature is used in conjunction with an optional override key switch and harness The following features can be activated deactivated with the key switch Free Block Discount Lighting and Refrigeration Return Exits the programming mode and returns the machine to stand by PC 10 07 2003 SIX SELECTION SWITCHES VIEWED FROM INSIDE DOOR 2 BEBE LED DRIVER BOARD VIEWED FROM INSIDE DOOR TWELVE SELECTION SWITCHES VIEWED FROM INSIDE DOOR di Og PC 11 07 2003 GRN SHIELD MODE SWITCH ERE vio GRY PNK RED WHT ORN BLU BLK WHT MDB SOCKET L RIGHT SIDE OF BATTERY DELIVERY PORT HOLDER BATTERIES NOT INCLUDED PC 12 07 2003
53. nty period 7 If the box is marked for credit a credit will be issued to cancel the invoice on which the replacement part was shipped This credit will include any applicable prepaid transportation charges To receive credit the inoperative part must be returned within 30 days from the date the replacement was shipped 8 Vendo does not issue cash credit for the return of any part or accessory REFRIGERATION UNIT RETURN PROCEDURE 1 All refrigeration units returned must be accompanied by a material return tag P N 1122826 Tag must clearly state the reason for the return and the Return Goods Authorization Number received from your Vendo Customer Service Rep at 1 800 344 7216 Return tags are available from our parts department upon request 2 refrigeration units should be properly wrapped and packed securely to avoid further damage 3 To replace an inoperative part please use the following instructions 4 Complete the return tag making sure to fill in ALL requested information to ensure prompt processing Keep top white copy for your records Attach tag to inoperative part and send it by the most inexpensive method of transportation Federal Express Ground or Overnight Transportation To THE VENDO COMPANY 7209 N INGRAM AVE FRESNO CA 93650 5 sure to check the box marked credit and to fill in the invoice number covering the part sent to you or check the box marked replace with like part 6 If the
54. on cash data you must have the MIS Auto Resetin the Configuration mode turned ON e Press 2 when the display reads Cash Data PC 4 07 2003 Vendo The non resettable historical data is displayed e To display resettable individual selections press 1 e To reset historical data make sure the M S Auto Reset is turned ON in the configuration mode e To exit mode press 3 Sales Data Allows you to retrieve historical information regarding the number of units sold by the vendor To clear the individual selection sales data you must have the M S Auto Reset in the Configuration mode turned ON e Press 2 when the display reads Sales Data e non resettable historical data is displayed e To display resettable individual selections press 1 e To reset historical data make sure the MIS data reset is turned ON in the Configuration mode e To exit mode press 3 Set Price Allows you to set the vend price of each selection In this mode you have the option of pricing each selection button at the same vend price or price each selection button independently e Press 2 when display reads Set Price Pressing 1 will allow you to choose selections or ALL Pressing 2 will start the current vend price flashing Press 1 to increase decrease the price Press 2 to save your new programmed price Press 3 to exit mode Space to Sales Allows you to program which column will vend when you choose a desired selec
55. page G 10 for motor cam settings GAGE BAR CLIPS P N 1066104 white 1066112 black 1066112 1 gray 1121704 gray 1122103 black Gage bar clips are attached to the gage bar to create multiple steps when vending product double triple or quadruple depths See product set up label on inner door for details ANTI TILT CLIP SOLD OUT BUCKET COUPLER 3 MOTOR GAGE BAR CLIPS FIGURE 10 VEND CYCLE G 9 07 2003 Vendo Several operations take place during the vend cycle When a selection is made the cam and bucket rotate product is dispensed and the bucket is then reloaded The sequence of these operations change slightly when the column s depth setting is changed With the single depth setting one purchase is made and the bucket is reloaded The cam sequence occurs one time per bucket revolution With the double depth setting two purchases are made before the bucket is reloaded and the cam sequence occurs twice per bucket revolution With the triple depth setting three purchases are made and the cam sequences three times per bucket revolution With the quadruple depth setting four purchases are made and the cam sequences four times per bucket revolution PURCHASE SEQUENCE See Figure 11 quadruple depth setting pictured PS 1 Customer inserts money PS 2 coinage reports credit to the vending machine electronic controller Established credit is displayed on the digital display
56. power from the equipment and avoid electrical and mechanical hazards Service personnel should remain aware of possible hazards from hot components even though electrical power is off See the appropriate sections of this manual for further information C Servicing with Power On Some service situations may require access with the power on Power on servicing should be performed only by fully qualified service technicians Particular caution is required in servicing assemblies that combine electrical power and mechanical movement Sudden movement to escape mechanical action can result in contact with live circuits and vice versa It is therefore doubly important to maintain maximum clearances from both moving parts and live circuits when servicing WARNING POWER ON SERVICING SHOULD BE ACCOMPLISHED ONLY BY FULLY TRAINED PERSONNEL SUCH SERVICE BY UNQUALIFIED INDIVIDUALS CAN BE DANGEROUS Power to lighting and refrigeration system is shut off automatically by the electronic controller when the outer door is opened Applies to V Max only NOTE For power on servicing of the vendor s lighting system turn lighting power on by accessing the Lights test function of the electronic controller see programming on inner door Applies to V Max only For power on servicing of the vendor s refrigeration system turn refrigeration power on by accessing the Compressor test function of the electronic controller see programming on inne
57. pressures contained represent a potential hazard if suddenly released in confined areas Caution is required when performing maintenance tests or repairs testing of sealed refrigeration systems must be done by trained personnel who are familiar with the systems and pressures involved B Physical Protection The accidental release of refrigerant gases can result in physical injuries Always wear protective glasses and protect your hands face and body when working near the refrigeration system WARNING ALWAYS WEAR EYE PROTECTION AND PROTECT YOUR HANDS FACE AND BODY WHEN WORKING NEAR THE REFRIGERATION SYSTEM SECTION V TEMPERATURE HAZARDS GENERAL Maintenance personnel should be alerted to the potential hazards from hot metal surfaces High temperatures may be present throughout the refrigeration system even though electrical power has been removed 10 06 2003 Vendo SECTION V SUBSTITUTIONS AND MODIFICATIONS GENERAL Unauthorized changes or the substitution of unauthorized parts can compromise the equipment designs This can result in unsafe conditions for either the service personnel or the equipment users Always refer to the appropriate parts and service manual for replacement parts and maintenance instructions If questions arise contact the Technical Services Department of the Vendo office in your area When servicing the vending machine always reassemble all components to their original location and position M
58. r closes squarely to the cabinet Raising the door can also insure proper alignment of the door latch see Figure 8 REFRIGERATION AREA CHECK Check the position of the condensation pan see Figure 9 The correct position of the pan is between the compressor and the condenser fan bracket Be sure the drain tube is clipped to the pan and is free of kinks A water trap is installed into the condensation pan and will prevent warm moist air from reaching the evaporator area G 6 07 2003 Vendo LOADING INSTRUCTIONS BASIC LOAD SET UP The V Max machine is capable of vending a variety of products For specific information refer to the product set up label on the machine inner door or contact the Technical Services Department of the Vendo office in your area Load product evenly Bottles are loaded with crown end placed toward the back of the column In initial loading prime the machine by advancing the product into the buckets To advance product into buckets use the vend test function of the electronic controller When the bucket is loaded the column is ready to vend PRIME ALL COLUMNS DURING INITIAL PRODUCT LOADING G 7 07 2003 Vendo VEND MECHANISM PARTS DESCRIPTION The parts listed below are part of the vend motor mechanism refer to Figure 10 on page G 9 One mechanism is required per column The parts are interchangeable Setting will differ between single double triple and quadruple depths VEND MOTOR ASSEMBLY P N
59. r door Applies to V Max only S 8 06 2003 Vendo SECTION Ill MECHANICAL HAZARDS Servicing of Moving Parts and Assemblies When servicing assemblies involving moving parts use extreme caution Keep fingers hands loose clothing hair tools or any foreign material clear of entrapment As noted before under the electrical hazards section Power On servicing should only be performed by qualified personnel Refer to and heed the warnings noted in the electrical hazards section These warnings refer to the potential hazards associated with electrical power and moving parts Always maintain maximum clearances from electrical and moving parts Always install protective covers and guards when reassembling equipment WARNING THIS VENDING MACHINE INCLUDES MECHANICAL EQUIPMENT WHICH CAN BE HAZARDOUS IF IMPROPERLY HANDLED OR SERVICED USE CAUTION AND CONSULT THE VENDO SAFETY MANUAL AND THE VENDO SERVICE MANUAL FOR ADDITIONAL SAFETY INFORMATION RISK OF ENTRAPMENT RISK OF SHOCK ELECTRICAL 5 9 06 2003 Vendo SECTION IV REFRIGERATION HAZARDS GENERAL Refrigeration systems involve both electrical power and mechanical action These systems may present any of the potential dangers shown in the sections on electrical and mechanical hazards contained in this manual See Sections Il and for further information A Compressed Refrigerant Refrigeration systems involve the compression and evaporation of gases The
60. r is forced out of the compressor into the discharge line and then into the condenser Air is blown through the condenser allowing heat to transfer from the condenser and into the passing air As the heat is removed the stored refrigerant is condensed into a liquid The liquid refrigerant is stored in the lower tube of the condenser This is where it flows through the capillary tube back into the evaporator where the refrigeration cycle is repeated M 4 07 2003 Vendo DETAILED REFRIGERATION CYCLE The following is a detailed refrigeration cycle as it applies to the refrigeration system installed in Vendo equipment Refer to the flow chart in Figure 1 As the air temperature in the cabinet rises the electronic temperature sensor reports the air temperature to the electronic controller The electronic controller actuates the refrigeration control relay which turns on both the compressor and condenser fan motor The evaporator fan pulls air from the front of the refrigerated space of the cabinet It pulls the air through the evaporator and blows it up the back of the vend stack The evaporator fan runs continuously As the air passes through the evaporator heat is drawn from the air and transferred to the liquid refrigerant As the cooled air circulates through the vend stack heat is drawn from the product and transferred to the circulating air The heated air is again drawn through the evaporator where the heat is removed In the ev
61. rately so you do not need to order the entire assembly 3 Whenever an assembly is ordered all the parts that are indented will be included in the assembly Any hardware will be listed next to their corresponding parts 4 Any parts that may be ordered separately will not have any indented parts listed below them V MAX VEND MOTOR ASSEMBLY ITEM NO DESCRIPTION QTY REQ PART NO VEND MOTOR ASSEMBLY 1115821 RETAINER 1113244 TIMING 1113236 AAA A ee ET 4 If an asterisk is listed below the parts list it is an indication that special information is noted There may be more than one asterisk denoting special notes ED 07 2003 PART NO V802008 V802217 V800586 V802214 V802213 V800718 V801421 V802212 V802047 V802141 V801422 V801489 V802147 V802155 V802133 V802152 V800512 Vendo Hardware List DESCRIPTION Fox 1 47 MACHINE SCREW lira PICTORIAL 6 X 7 8 TAPPING sm D 8 X 3 8 TAPPING SCREW W LOCK WASHER 8 X 1 2 TAPPING SCREW FOR PLASTIC X 5 16 TAPPING SCREW eie 10 X 3 8 TAPPING SCREW W LOCK WASHER 10 X 5 16 TAPPING SCREW 10 X 3 8 TAPPING SCREW 10 X 5 16 TAPPING SCREW W LOCK WASHER 10 X 1 2 TAPPING
62. t Mode Soldouts Column 1 Yes No If there is product in the column the display will indicate No If there is not product in the column the display will indicate Yes e To advance to different columns press 1 Test Mode Display Allows you to verify that all of the characters on the display illuminate e At Test Mode press 2 e Press 1 until the display reads Test Mode Display e Press 2 e All of the characters on the display should illuminate Test Mode Relays Allows you to test the compressor fan lights and heater relays e At Testmode press 2 Press 1 until display reads Test Mode Relays Press 2 To advance through sub modes press 1 To test compressor press 2 at Compressor prompt To test optional evaporator fan relay press 2 at Fan prompt To test lighting system press 2 at Light prompt To test optional heater press 2 at Heater prompt To exit sub modes press 3 The fan relay is an optional feature that is not currently available Test Mode Temp Allows you to test the temperature sensor by giving a reading of the current cabinet temperature of the vendor At Test mode press 2 Press 1 until display reads Test Mode Temp Press 2 Display will read current temperature in Fahrenheit as well as Celsius To exit mode press 3 Cash Data Allows you to retrieve historical information regarding the money accepted by the vendor To clear the individual selecti
63. tion button There are 6 preset configurations See inner door label for preset options You also have the option of doing a custom space to sales To change current setting e Press 2 at Space to Sales prompt e Press 2 to change current setting e Press 1 to scroll through available settings e Press 2 to save setting e Press 3 to exit mode To customize your space to sales e Press 2 at Space to Sales prompt 5 07 2003 Vendo Press 2 again to get the option to flash Press 1 until the display reads Space to Sales Custom Press 2 and the display will show Selection 3 and what is currently attached To change a selection assignment press 2 To maneuver through the columns press 1 To assign flashing or unassign no flashing steady columns press 2 Pressing 3 will ask Save Press 2 to save and 3 to exit the mode Configuration There are various options that you can turn ON OFF The options are Multi Price ON All selections can be programmed individually OFF All selections will be set to the same price as selection 1 Timing Features ON Gives you access to the Clock settings and its associated modes OFF Clock settings and its associated modes are hidden Door Summary ON Sales and cash data are displayed as soon as the outer door is opened or by activating the door switch OFF Sales and cash data are not displayed when the door is opened MIS Auto Reset ON After you
64. validator will not stack the bills rather it will hold them in escrow until a vend is complete SO Indicator A small symbol will appear in the lower right hand corner of the display when at least one column is sold out or the machine detects an error OFF 2 The symbol will not appear Count by Selection Price COUNT BY SELECTION Individual sales and cash data will be reported in unit sales COUNT BY PRICE Individual sales and cash data will be reported by vend price MIS Reset with Dex ON The MIS data will be reset with a DEX connection This will only affect the resettable data OFF The MIS data will not be reset with a DEX connection of Selections 12 6 6 The machine is configured for 6 select vendor Model 576 12 The machine is configured for a 12 select vendor Models 720 amp 840 To adjust any of the settings press 2 at Configuration mode Press 1 to scroll through the modes Press 2 to change the mode The current setting will begin to flash Press 1 to change current setting Press 2 to save change e Press 3 to exit sub mode Closed Door Password Allows you to set a password to access sales data only when the door is closed Please note that this function will not work if the vend price is set at 0 00 PC 7 07 2003 Vendo Press 2 at Closed Door Password mode The current password will be displayed To change current password press 1 while each digit is flashing Press
65. warranty DOES NOT include fan motors temperature controls capacitors overload switches or starting relays Electronic control boards LED displays and Vend motors are warranted against defects in material and workmanship for five 5 years V Return authorization is required to qualify for warranty replacement All requests for returns must be in writing or via phone within the warranty period and accompanied by a record of the cabinet model and serial number of the machine Freight carrier return tickets will only be issued to the machine owner for refrigeration system returns This warranty is voided when the serial number of a machine is missing If a return is found to be inoperative due to defects in material and or workmanship we will at our option make necessary repairs or furnish a reconditioned or new replacement part or refrigeration system at no charge VI Return Material Tags indicating cabinet model machine serial number and explanation of defect must accompany all returned parts or machines Return Material Tags will be furnished upon request On site inspection of defective parts at The Vendo Company s option may be used to facilitate credit approval or the replacement of parts VII The Vendo Company will pay normal transportation charges on refrigeration systems and parts replaced under this warranty If special handling or premium transportation is requested those charges will be assumed by the original
66. we will at our option make necessary repairs or furnish a reconditioned or new replacement part or refrigeration system at no charge The Vendo Company will pay normal transportation charges on parts and refrigeration system replaced under this Warranty If special handling or premium transportation is requested these charges are assumed by the purchaser Any parts and or refrigeration systems replaced during the warranty period are warranted for the remaining time on the original warranty This Warranty DOES NOT apply to machines located outside the United States and Canada reconditioned equipment equipment sold as 15 or components designed to work on electric currents other than 110v 120v 60hz cycle or 208v 220v 50hz cycle as specified on the serial tag Title and risk of loss pass to the purchaser on delivery of the vending machine replacement parts and or refrigeration system to the common carrier All loss and damage claims are the responsibility of the purchaser and must be filed with the delivering carrier This Warranty DOES NOT include any service guarantee either explicit or implied nor will it extend to cover incidental or consequential damages or damages resulting from purchaser or third party negligence accident vandalism or an act of God The Vendo Company reserves the right to make design changes additions to and improvements upon any of our product without incurring any obligation to incorporate same on any pro

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