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Interstater/McCormick CX75,CX85,CX95,CX105

1. 0220000000000 000000 one nana venen 6 1 to 6 8 Install Rear Lift TENT 6 2 PPT dn en PINS O 6 2 to 6 3 Driveline Gone NE 6 3 Leveling Rear Mower rrrrnnnvrnnnnnnennnnvnennnnnnnnnnnnnvennnunnernnnnnvnnnnunernnnnnusnnnnn 6 4 Driveline Slip Clutch Preparalion ce ana 6 5 ohields and OL Is een 6 5 L brication Narren 6 6 Initial Start Up ProCeduUre nn 6 7 to 6 8 MEN 6 7 to 6 8 SEGTION 7 Mounting Specifications amp Component ID annen erven 7 1 to 7 4 tractor Specifications 2 WD amp 4 WD i rss 7 2 to 7 3 BOT LE EE Ea En 7 4 to 7 7 Component ldentification i 7 8 to 7 14 Interstater McCormick CX 75 CX 85 CX 95 amp CX 105 Asy Man 07 05 2005 Alamo Group Inc 0 3 GENERAL INFORMATION The tools you will need at the assembly site are as follows Impact wrench or socket and ratchet set Rubber mallet Box end Allen and adjustable wrenches Alignment pins Forklift or hydraulic floor jacks with rolling back boards Small chain hoist or block and tackle Multidirectional Levels Hydraulic Filter Buggy or Cart Safety shoes safety glasses and gloves A hard hat should be worn by anyone working under any raised component 201000 Remember to follow each step closely and cautiously Be aware of all support personnel at all times Keep the assembly area as clean as possible clean up all spills when they occur An uncluttered assembly area and a crew that is sensit
2. INTERSTATER Assembly Instruction Manual M MOVIE Published 07 05 Part No 02982245 Tractors equipped with additional options special equipment tractor manufacturer modi fications new tractor models or Customer alterations may prevent this Mount Kit from being properly mounted to the tractor Alamo Group is not responsible for modifications to the MountKit to accommodate these differences ALAMO INDUSTRIAL 1502 E Walnut MEMBER OF THE Seguin Texas 78155 F ALA MO GROUP 2 1 0 3 9 1 480 O 2005 Alamo Group Inc ATE Os THE CUT LEGE TO THE OWNER OPERATOR DEALER Allimplements with moving parts are potentially hazardous There is no substitute for a cautious safe minded operator who recognizes the potential hazards and follows reasonable safety practices The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents BEFORE YOU START Read the safety messages on the implement and shown in your manual Observe the rules of safety and common sense FAILING TO FOLLOW SAFETY MESSAGES AND OPERATING INSTRUCTIONS CAN CAUSE SERIOUS BODILY INJURY OR EVEN DEATH TO OPERATOR AND OTHERS IN THE AREA 2 NORIDERS 3 USE SAFETY SHOES 4 BLOCK UP SECURELY NO CHILDREN OPERATORS HARD HAT SAFETY BEFORE WORKING GLASSES SEAT UNDER BELTS amp ROPS 1 Study and understand operator s manual safety signs and Instructional decals for trac
3. P N 02982018 Sub Frame Asy RH Wing Only 4WD Tractors With Cab P N 02980151 Cylinder Support Weldment 2 WD or 4 WD Tractor Interstater McCormick CX 75 CX 85 CX 95 amp CX 105 Asy Man 07 05 2005 Alamo Group Inc Section 7 8 Component Identification P N 108780 Pump Mount Weldment 2 WD or 4 WD Tractor P N 108436 l Lift Frame Weldment RH Wing Only 2 WD or 4 WD Tractor Q 0 O O O Q 0 4 Q ni Z I o O O P N 02982213 LH Shown P N 02982214 RH Not Shown Tank Rail Weldment LH and RH are Mirror Image of each other 2 WD or 4 WD Tractor P N 702706 Outer Pivot Asy w Zerk amp Cap 2 WD or 4 WD Tractor Interstater McCormick CX 75 CX 85 CX 95 amp CX 105 Asy Man 07 05 2005 Alamo Group Inc Section 7 9 Component Identification P N 02980177 PIN 02978281 P N 02982242 Switch Mount Weldment Hose Ring Weldment Exhaust Support Weldment 2 WD or 4 WD Tractor 2 WD or 4 WD Tractor 2 WD or 4 WD Tractor P N 02982237 P N 02982240 Exhaust Gusset Exhaust Pipe 2 WD or 4 WD Tractor 2 WD or 4 WD Tractor P N 108748 PIN 107499 P N 02980584 Spacer Cyl Collar La 2 WD or 4 WD Tractor 2 WD or 4 WD Tractor le ND or UND Tractor Interstater McCormick CX 75 CX 85 CX 95 amp CX 105 Asy Man 07 05 2005 Alamo Group Inc Section 7 10 Component Identification 7 8 x 13 Spline End 7 8 X 13 Spline End
4. Roll Pin 7 8 X 13 Spline P N 02958631 Drive Shaft 22 87 LG P N 02974786 P N 02982246 2 wd or 4 WD Tractor Pulley Adapter w Grommets Splined Coupler amp Roll Pin Asy 2 WD or 4 WD Tractor 2 WD or 4 WD Tractor A P N 107222 P N 106572 Cut Off Switch Mounting Weldment Bumper Weldment 2 WD or 4 WD Tractor 2 WD or 4 WD Tractor Vent Cut Off Top Red Area Replace Filter 16 psi to 60 psi y 1 4 NPT Br Green Area Good 0 psi to 15 psi Side View Top View P N 02962963 P N 107224 Return Pressure Gauge Cut Off Switch Mount RH Glycerin Filled 2 WD or 4 WD Tractor 2 WD or 4 WD Tractor Interstater McCormick CX 75 CX 85 CX 95 amp CX 105 Asy Man 07 05 2005 Alamo Group Inc Section 7 11 Component Identification a i Ne za i Et P E e VT a V ZS PR RA A RA eN d Sa TT Mana RT lt PT x ka i Ven a wai a va Ne P N 02981124 Tank Cover Weldment 2 WD or 4 WD Tractor P N 02981133 Tank Sub Assembly 2 WD or 4 WD Tractor White Wire Outer Connector Connects to Yellow Wire O Black Wire u MUSEEN Inner Connector Connects to Black White Wire P N 002019 P N 002020 N Magnetic Switch Activator Spacer Plastic 2 WD or 4 WD Tractor 2 WD or 4 WD Tractor P N 703520 Switch Safety Cut Off 2 WD or 4 WD Tractor Interstater McCormick CX 75 CX 85 CX 95 amp CX 1
5. Splined Coupler amp Roll Pin Asy Figure 13 Ny Figure 14 Interstater McCormick CX 75 CX 85 CX 95 amp CX 105 Asy Man 07 05 2005 Alamo Group Inc Section 4 5 Driveshaft Pump amp Tank Installation 14 Coat Splined Pump Shaft with Anti Seize Compound Coat the splined shaft with anti seize compound do not use excessive amount See Figure 15 Apply Anti Sieze to spline pump shaft m 15 Install Pump Retaining bolts The pump re taining bolts are to be installed by hand The pump should be seated into the opening provided in the pump mount weldment for the pump flange ring See Figure 16 Install the two pump mounting bolts and tighten them DO NOT use the bolts to force pump flange into the pump mount weldment if you do you will break the flange ears off of the pump If the pump Si JIH will not go by pushing it in take the pump out and check Figure 15 the opening for excess paint or burrs The pump must be installed with suction to LH side 16 Recheck All Bolts and Components that have been installed The bolts and components that have been installed should be check before moving on the next step Make certain that all bolts have beentighten It Is a good practice to mark the bolts and nuts with some mark such as a dab of paint from a paint marker or anyway that you want so you will know that bolt has been tightened Install amp Tighten the two pump mounting b
6. moved during assembly the they are reinstalled DO NOT operate mower or tractor with any shields or guards missing fa z si III TEA 1 Nana asa tai FRICTIO LINING aa a jn 1 5 16 Standard 1 3 16 Min ZN i NZ a N i da CE I LEER VIT el See m NAV A i ENG SPRING BOLT WITHNUT IL Figure 13 Interstater McCormick CX 75 CX 85 CX 95 8 CX 105 Asy Man 07 05 2005 Alamo Group Inc Section 6 5 Lubrication Points LUBRICATE ALL POINTS BEFORE OPERATING MOWER FIRST TIME Rear Mower Idler Arm Banjo Bearings Banjo Coupling Driveline Yoke Driveline slip Lift Frame Pivot Pin Wing Mower Belt Idler Arm Cuttershaft Bearings Tilt Cylinder Rod Ends Lift Cylinder Rod Ends Roller Bearings amoo D gt FAG TO Figure 15 Interstater McCormick CX 75 CX 85 CX 95 amp CX 105 Asy Man 07 05 2005 Alamo Group Inc Section 6 6 Initial Start Up Procedure INITIAL START UP PROCEDURE 1 Check all nuts and hex head bolts to ensure all are tight and all lock washers are fully compressed flattened 2 Check all hoses and hydraulic connections Make certain they are secure 3 Inspect all moving parts and make certain that no wires or hoses will be caught or pinched when the tractor or the INTERSTATER is in operation Tie down loose wires and hoses 4 Thoroughly grease the INTERSTATER and install a lubricap on each grease fitting Refer to the Operation and Main
7. Asy Man 07 05 2005 Alamo Group Inc Section 4 8 Section 5 INTERSTATER McCormick CX 75 CX 85 CX 95 CX 105 Tractor Wing Mower Installation Section 5 1 Wing Mower Installation Wing Cut Off Switch NOTE This section will show Dual Wing installation The LH and RIGHT hand wing will assemble the same except in a mirror image 1 Assemble Brackets amp Magnetic Switches Locate the Magnetic switch mounting bracket dual wings there will be two of these See Figure 1 If Dual wings the two brackets will have the switches mounted on the opposite side See Figure 2 Once these have the switches bolted on lay the brackets aside for now Slotted Hole for See Figure 20 Small Screw Hole switch wires 2 Assemble Magnetic Switch Activators This magnetic switch activator has a magnet inside and a cover that must be installed See Figure 4 There are MESSAGE brackets that these bolt to With dual wings there is a LH and RH bracket Bolt the Magnetic activators to the brackets See Figure 5 LH Bracket Shown Note there are two sets of mounting holes In figure 5 the set k Magnetic that have the bolts through them is used to shut wing aa Switch off at 45 degree up If the other set of holes are used JF wing mower will shut off at 90 degrees up The 45 degree setting is recommended for standard applica tions 3 Install Switch Brackets amp Head Mounting Brack ets Use a hoist to lift t
8. Figure 14 before running mower Also DO NOT start trac tor if the rest of the assembly to the interstater is not done Make certain that all hoses components wir ing is completed and Oil Tank for interstater has been filled with oil 8 Slip clutch is incorporated in the PTO driv eline It is designed to slip absorb the shock load and protect the driveline It is important that the clutch lining plates slip when an obstacle or load heavier than clutch setting is encountered There fore if the machine sits outside longer than 30 days and is exposed to rain and or humid air it is impor tant to make sure that the clutch lining plates are not rusted corroded together Before using the mower use the following procedure to make sure the clutch will slip and give the overload protection required See Figure 13 This is a required step because the driveline has been sitting and may be stuck A Loosen nuts on springs until the springs can freely rotate yet remain secure on bolts B Attach mower to tractor and start the tractor Set the engine speed at 1200 RPM C Mark outer plates with marker paint or any form that will work for you to tell if the compo nents of the clutch slipped D Engage the PTO approximately one sec ond and then quickly disengage it The friction lining plates should break loose check the mark E Turntractor off and tighten the nuts on the springs to their original position of 1 5 16 compressed s
9. Hose ports must point inthe correct direction Make certain lift control spacer was installed on Lift cyl i m See Figure 108 11 Hyd fittings 1 Grease to rear We 4 Fittings must face eee 0 0 0 0 0 60 RH Wing RH Wing Wing Fold Tilt Cylinder Lift Cylinder Gyl Figure 12 PE Ta Interstater McCormick CX 75 CX 85 CX 95 amp CX 105 Asy Man 07 05 2005 Alamo Group Inc Section 3 5 NOTES Interstater McCormick CX 75 CX 85 CX 95 amp CX 105 Asy Man 07 05 2005 Alamo Group Inc Section 3 6 Section 4 INTERSTATER McCormick CX 75 CX 85 CX 95 CX 105 Tractor Driveshaft Pump Installation Section 4 1 Driveshaft amp Pump Schematic NOTE This Model tractor uses the tractor hydraulic system to operat the lift and tilt cylinders Tractor Engine Pulley Pulley Adapter Mounting Bolts Splined Coupler Pulley w Roll Pin Driveshaft Adapter Right Wing Only Pump Mount Single Pump Weldment Pump amp Drive Shaft Installation 1 Remove RH Steps amp Tool Box The RH Steps and Tool box if equipped with need to be removed as they will not be used as they would interfere with the mower head when i transport position See Figure 2 2 Remove Engine Compartment Access Guards If the engine has guards bolted onto the side to prevent access to the front of the engine These guards need to be removed The guards and mounting hardware will be reused 3 The E
10. assure that they are properly assembled See following page 1 4 for component location Saftey Equipment Operators Manual is with Unit The Safety Decals are installed as listed in the Assembly Manual Valve operation plate is installed Operators cage or Tractor Cab is in place Deflectors are installed on the Mower Head Tractor Rops or Cab with seatbels installed properly All Foot Guards and safety switch are installed and functional Frame Axle Plate Bolts are torqued Head Mounting Bolts tightened Frame attaching Bolts tightened Front Support Bolts are torqued Hydraulic Tank mounting Pins Bolts in place correctly AII Welds inspected toinsure proper welds and locations Hydraulic System Oil Level in Hydraulic Tank is within the sight gauge Item 5 page 1 4 Hose connections are tight Hoses do not have any kinks or twist in them Front Pump Shaft adapter bolts are tight Front Pump Shaft Coupler Drive Shaft is lubricated and has an anti seize compound on the Splines of Pump and Shafts The Pump Drive Shaft has correct alignment Suction Hose has no leaks or kinks Flail Mower Head Skid Shoe Bolts are torqued to 120 ft Ibs Motor Bolts are torqued to 120 ft Ibs Belt Alignment amp tension adjustment is correct Cutter shaft bearings are properly lubricated Roller bearings are properly lubricated Blades swing freely All Pins and Clips for Rear Mower are installed Clutch on Rear Mower has be
11. lower arms of the three point first You can use the lower arms to 4 Connect Upper Hitch Pin The upper hitch pin will connect to the top three point adjustable Link with a pin and click pin The Top Link is furnished with the tractor not with the mower The Top Link is adjustable in length and is used to level the mower See Figure 8 5 Connect Driveline The Driveline arrive tied to the mower See Figure 6 amp 9 Cutthe ties loose from mower Connect the clutch end of the driveline to the mower the clutch is retained to the gearbox input shaft by a clamp yoke on clutch hub Slip the clutch onto the input shaft until holes in clamp yoke are aligned with the grooves in the input shaft Install and tighten the two bolts and nuts The QD Yoke end connect to the Tractor PTO 7 pr write 008 ho Fores Interstater McCormick CX 75 CX 85 CX 95 amp CX 105 Asy Man 07 05 2005 Alamo Group Inc Section 6 3 rear Ihree Point Mower 6 Leveling the Rear Mower amp Adjust qutting Cutting Height The Rear Mower is leveled with the top Three Point Link The Cutting Height is adjusted by moving the Roller up or down by change the bearing bracket mounting hole The is a decal on the deck next the Operators parts manual cannister See Figure 10 8 11 7 Rear Mower Completely Connected With the rear mower completely connected Check all Oil levels and grease mower components See
12. properly torqued Failure to properly service repair and maintain this Implement in good operating condition could cause component failure and possible serious injury or even death sc 35 WARNING Operate this Equipment only with a Tractor equipped with an approved roll over protective system ROPS Always wear seat belts Serious injury or even death could result from falling off the tractor particularly during a turnover when the operator could be pinned under the ROPS san Never work under the Implement the framework or any lifted compo nent unless the Implement is securely supported or blocked up to preventsudden orinadvertent falling which could cause serious injury or even death so 14 WARNING Use caution and wear protective gloves when handling sharp objects such as blades knives and other cutting edges Be alert to worn component surfaces which have sharp edges Sharp surfaces can inflict severe laceration injuries if proper hand protection is not worn sc 37 Interstater McCormick CX 75 CX85 CX95 amp CX 105 Asy Man 07 05 2005Alamo Group Inc Section 1 3 WARNING Many of the parts are heavy and require lifting assistance Do not try to lift the heavy parts by yourself Get help from another employee or from an overhead crane WARNING The operator and all support personnel should wear hard hats safety shoes safety glasses and proper hearing protection at all times for protection from injur
13. rear axle housing Install the new bolts nuts lockwashers flatwashers and the axle strap See Figure 1 2 3 8 4 P N 02982467 ne Sub Frame Asy RH Wing Only 2 WDTractors With Cab Rear Mounting Front Support Plate of Sub Frame Plates of Sub Frame 9 1 2 Tall Interstater McCormick CX 75 CX 85 CX 95 amp CX 105 Asy Man 07 05 2005 Alamo Group Inc Section 3 2 Install Main Frame RH Wing Only P N 02982018 Sub Frame Asy RH Wing Only 4WD Tractors With Cab Rear Mounting Plate of Sub Frame Front Support Plates of Sub Frame 6 Start The Rear frame Rail Bolts The bolts in the rear of the sub frame should be started but not tight ened this will allow the frame to be moved around to align the front bolts See Figure 4 re Frame Rail Front Mounting Bolts Install the front frame rail mounting bolts See Figure 5 The front sub frame bolts will bolt to the front bolster behind the tank There are 4 2 log spacers that are installed between the frame and bolster Do not tighten the bolts until all the bolts are installed in frame rail Leave floor jack and or stands under frame rail until completely mounted See Figure 5 Front Support d _ Plates of Sub Frame Interstater McCormick CX 75 CX 85 CX 95 amp CX 105 Asy Man 07 05 2005 Alamo Group Inc Section 3 3 Install Main Frame RH Wing Only 8 Tighten Rear Frame Rail Mounting Bolts to Center Rear
14. 0 00013300 00023500 00037200 00695100 00750311 00750952 00751003 00755153 02026200 02035400 02886900 02892000 02960018 02960054 02963584 02963585 03101646 103266 107242 2A381312 37107B13 8354 02959390 000032 Qty 15 2 16 10 NO NRNDDRDANRN NDARR ONNDNDRN DV OD OOGO ON Description TIE PLASTIC LOCKWASHER 1 2 LOCKNUT TOPLOCK 1 2 NC PLB FLAT WASHER 1 2 PL STD LOCKWASHER 5 16 PL STD BOLT HEX HEAD1 2 NC X 2 PL GR5 FLATWASHER 5 16 PL LOCKNUT 3 4 NC LOCKNUT TOPLOGK 5 8 NC BOLT HEX HEAD 5 8 NC X 3 1 2 ZP GR5 BOLT HEX HEAD 5 8 NC X 2 1 2 ZP GR5 PIPE PLUG 1 4 NPTM STANDARD COTTER PIN 3 16 X 1 1 2 PLATED HOSE CLAMP 1 5 16 TO 2 1 4 BOLT HEX HEAD 3 8 NF X 3 4 PL GR5 CARRIAGE BOLT 1 2 13UNC X 1 1 2 PL GR5 BOLT HEX HEAD1 2 13NC X 1 1 2 PL GR8 ADAPTER HYD ELBOW 4MB 4MJ90 PLUG 4 MB W T VENT amp O RING LOCKNUT 8 32 PL SCREW SLOTTED 8 32 X 1 1 4 RD HD LOCKWASHER 3 8 CYLINDER PIN SPACER BOLT PLOW 1 2 NC X 1 1 2 GR5 HAIR PIN PIN HYD CYLINDER BOLT HEX HEAD 3 4 NC X 2 1 4 PL GR8 BOLT HEX HEAD 5 16 NF X 7 8 PL GR5 Bolt Bag Asy P N 703527 is in Carton Small Parts P N 703526 amp is in Common Crate P N 70352 Interstater McCormick CX 75 CX 85 CX 95 amp CX 105 Asy Man 07 05 2005 Alamo Group Inc Section 7 7 Component Identification gt P N 02982467 EIR Sub Frame Asy RH Wing Only gt 2 WDTractors With Cab
15. 05 Asy Man 07 05 2005 Alamo Group Inc Section 7 12 Component ID Main Wire Harness 16 Yellow 16 Red ON Off Push Pull Switch To She nn CI DO 2 12 Brn CO DO Fuse Holder AT with Fuse In 10 Amp Fuse i T Starter Solenoid Wire amo Starter Solenoid Wire Switched Power Supply gt Ground 16 Black Wing Harness gt I Connector m Ring Connector to Ground CA Connecters Shipped Loose in Separate Plastic Bag fo 16 Red to Switched Power Supply 16 Yellow Ty Wing Harness 12 Brown Line Connector Ty va Connector to Starter Solenoid Interstater McCormick CX 75 CX 85 CX 95 amp CX 105 Asy Man 07 05 2005 Alamo Group Inc Section 7 13 Component ID RH Wing Wire Harness Wire Harness P N 002496 ei Connector to Main Harness WOT Yellow Outer Connector Con nects to White Wire Wires connect to wing magnet switch Black White Inner Connector Connects to Black Wire UN OIL O Connector to Wing Motor Solenoid Connector A Gasket EN Cap Connector used on RH Only Wing JUUN White To LH Wing or Plugged mil Connector to Main Harness Yellow Black N Black White Connector to Wing Motor Solenoid Schematic P N 002496 Fastening Screw Interstater McCormick CX 75 CX 85 CX 95 amp CX 105 Asy Man 0
16. 2765 Interstater McCormick CX 75 CX 85 CX 95 amp CX 105 Asy Man 07 05 2005 Alamo Group Inc 0 5 NOTES Interstater McCormick CX 75 CX 85 CX 95 amp CX 105 Asy Man 07 05 2005 Alamo Group Inc 0 6 Section 1 INTERSTATER McCormick CX 75 CX 85 CX 95 CX 105 Tractor SAFETY SECTION Interstater McCormick CX 75 CX85 CX95 amp CX 105 Asy Man 07 05 Read these assembly instructions through completely and understand them before proceeding with the assembly of the equipement A safe and careful operator is the best operator Safety is of primary importance to the manufacturer and should be to the owner operator Most accidents can be avoided by being aware of your equipment your surroundings and observing certain precautions The first section of this manual includes a list of Safety Messages that if followed will help protect the operator and bystanders from injury or death Read and understand these Safety Messages before assembling operating or servicing this Implement This equip ment should only be operated by those persons who have read the Manual who are re sponsible and trained and who know how to do so safely and responsibly The Safety Alert Symbol combined with a Signal Word as seen below is used throughout thismanual and on decals which are attached to the equipment The Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED The Symbo
17. 3 2 to 3 3 Remove TT en 3 2 EEN VE O O O O 3 2 to 3 4 Install Cylinder Support Weldment unu nn ennen eenen ennen 3 4 VMRG TF AN Siene sonen nnen neen neede 3 4 Wing LIt amp Tilt Sy EEE 3 4 Hydraulic Shematic Useing Tractor Hyd for Cylinders 3 5 SECTION 4 Driveshaft amp Pump INTO sense ee sense skate sa 4 1 to 4 11 Driveshaft amp Pump Schematic eee nn 4 2 d l A OAD lel P P O N mami 4 2 to 4 3 STA Pump DIVO PVP MPO EN 4 3 to 4 4 Install Front Pump EEE iaia 4 4 Tank IVI EIEN 5 CIC IS VSR ee rio rung 4 4 to 4 5 LEE WOM PEP O PO O Aa 4 5 Tank B mper PINS Roia 4 5 FAP Motor Supply PUMP P O 4 5 to 4 6 PUMP tO TANK OSE S nannake EEA se EE 4 6 to 4 7 Oil Return FOSS UCU eee V P ROOMS ZO Z re 4 7 Oil Temperature 6151910 een 4 7 SECTION 5 Wing Mower NSA Meteen deden nend etende 5 1 to 5 15 Wing Magnetic Cut Off Switches and Mounis 5 2 to 5 5 Wing Mower Pivot BracketS i 9 3 to 5 5 Cut Off Magnetic Pick up Switch Wiring eneen eenen 5 4 to 5 7 VMG irt V C LOE ETE 5 10 Motor TO EN 5 5 Wing Hose GONNEGHONS krizia deme 5 10 slej eli SCHEN ioni 5 7 to 5 9 Motor Hose STA eni 5 10 Continued Next Page Interstater McCormick CX 75 CX 85 CX 95 amp CX 105 Asy Man 07 05 2005 Alamo Group Inc 0 2 INDEX INTERSTATER ITEM PAGE NO SECTION 6 Rear Mower InstallatioN
18. 5 6 Part No 02980584 02982237 02970065 02980727 Qty 2 1 2 2 Description EXHAUST CLAMP KIT 3 EXHAUST GUSSET LOCKWASHER 8MM BOLT SOCKET HEAD M8 P1 25 X 35mm PL GR10 9 Above items are included in Exhaust Relocation Kit P N 02982247 Common Crate P N 703525 2 amp 4 WD RH Wing Only Includes items below For McCormick CX 75 CX 85 CX 95 amp CX 105 Cab 2 WD amp 4 WD Common Crate is shipped with all units RH Wing Only Item Part No 00017000 00024100 001783 002496 00756059 02965093 02971123 02971943 02977385 02977417 10058000 103051 106572 107222 107224 701104A 701105A 702706 703526 02966305 803213CA 02981133 02981124 Qty b _ OR d dt dt GINA NAS L bh L O O O AK A Description LOCKWASHER 1 4 PL STD FLATWASHER STD 1 4 PL HOSE 20 20FJX90 BLANK 13 LG WIRE HARNESS RH WING DECAL WARNING OIL LEAK DECAL PROPER ENGINE OPERATING DECAL WARNING PRESSURIZED TANK DECAL ALAMO IND YELLOW MANUAL HOLDER CANISTER DECAL OPERATORS MANUAL INSIDE BOLT HEX HEAD 1 4 NC X 1 PL GR5 SHOE WEAR PLATE BUMPER WELDMENT SWITCH MOUNTING WELDMENT CUT OFF SWITCH MOUNT RH LIFT CYL W O FITTINGS TILT CYL W 0 FITTINGS OUTER PIVOT ASY W ZERK amp CAP CARTON SMALL PARTS RH1 COMMON CRATE DECAL UNIVERSAL TRACTOR CANISTER MANUAL INTERSTATER TANK SUB ASY COMMON TANK COVER WELDMENT INTERSTATER Above items are included in Common Crate P N 703525 Carton Small Parts
19. 7 05 2005 Alamo Group Inc Section 7 14 MR MINE LD UD Frei AL Insterstater Assembly Manual McCormick CX 75 CX 85 CX 95 amp CX 105 2005 Edition P N 02982245 Interstater McCormick CX 75 CX 85 CX 95 amp CX 105 Asy Man 07 05 2005 Alamo Group Inc
20. ATION KIT 16 02958631 1 DRIVESHAFT 7 8 X 7 8 X 22 87 Above items are included in Component Crate P N 02982079 Carton Small Parts P N 02982080 2 amp 4 WD RH Wing Only Includes items below For McCormick CX 75 CX 85 CX 95 amp CX 105 Cab 2 WD amp 4 WD Item Part No Qty Description 1 00763977 1 DECAL NOTICE TO OWNER 2 02906300 2 CORDURA SLEEVING 48 LG 3 02919400 2 ADAPTER HYD ELBOW 16MJ 16MJ45 4 02961115 1 ADAPTER PIPE 20FP 20FP90DEG Continued Next Page Interstater McCormick CX 75 CX 85 CX 95 amp CX 105 Asy Man 07 05 2005 Alamo Group Inc Section 7 4 Mount Kit Bill of Material Continued From Previous Page 24 02961286 02962748 02964028 02966873 803213A 02980177 02978281 002338 02822100 02811300 651312 108748 03200285 000859 02982081 02974786 107499 02982246 02982245 02960408 A Sd DD CF L O WWW No S SS ek ek ADAPTER HYD STRAIGHT 20FJ 16MJ DECAL ON OFF SWITCH CUTTER VLV SWITCH PUSH PULL DRAWING INST BOOT INTERSTATEROPERATORS MANUAL ASY WLDMENT SWITCH MOUNT HOSE RING WELDMENT CAP 3 4 FEMALE PIPE ADAPTER HYD ELBOW 4MJ 8MP90 CHECK VALVE COUPLER HALF MALE SPACER 1 CYL COLLAR DECAL WATCH YOUR STEP TIE PLASTIC BOLT BAG McCORMICK CX CAB 2 amp 4 PULLEY ADAPTOR ASY 7 8 SHAFT SPACER 1 1 4 X 7 32 WALL 2LG ASSY COUPLER amp ROLL PIN MANUAL INST MCCORMICK GX INTST ADP HYD 20MP 20MJ 45 Above items are included in Compo
21. Axle Tighten the rear frame rail mounting bolts See Figure 6 These bolts will be inserted into the center of the rear axle housing On some models the drawbar may have to be removed in order to install the frame Leave the floorjack and or jack stands under frame rail until completely mounted and bolted down completley 9 Tighten Front Frame Rail Bolts After all bolts are installed into the frame rail they can be tightened Make certain when tightening that none of the bolts are in a bind when tightening frame to bottom or front of tractor DO NOT force the frame rail up if it will not go up smoothly See Figure 5 10 Install Cylinder Support Weldment The cyl inder support weldment P N 02980151 bolts to the frame rail See Figure 7 Tighten the mounting bolts once installed 11 Install RH Wing Lift frame The wing lift frame pivots on two hinge pins one to the front and one to the rear When installing these pins they must be aligned in a way that will allow the retaining bolt to be installed See Figure 8 amp 9 12 Install Hydraulic Cylinders Install the hydrau lic cylinders as shown The ends will have to be installed on the rod ends Note the collars on the cylinders These collars have locking bolts in them and must be installed with the bolts to the top where x Dy they are accessible after assembly is complete See F Figure 10 Figure 7 S Vet E e Lift Cylinder 4 krame Hinge W
22. P N 703526 2 amp 4 WD RH Wing Only Includes items below For McCormick CX 75 CX 85 CX 95 amp CX 105 Cab 2 WD amp 4 WD Common Crate is shipped with all units RH Wing Only Item 1 2 3 4 5 6 Part No 000859 001859 002019 002020 002369 00751596 Qty 15 1 1 2 1 1 Description TIE PLASTIC HOSE 6 6FJX 4MP 19 LG MAGNET SWITCH ACTUATOR SPACER PLASTIC DECAL DANGER MULTI HAZARD ADAPTER PIPE ELBOW Continued Next Page Interstater McCormick CX 75 CX 85 CX 95 amp CX 105 Asy Man 07 05 2005 Alamo Group Inc Section 7 6 Mount Kit Bill of Material Continued From Previous Page Item 7 8 9 10 11 12 13 14 15 16 Part No 00753840 02956851 02961001 02962963 03200300 63078500 700883 702800 703520 703527 Qty 2 1 1 1 1 1 2 1 1 1 Description DECAL SAFETY WING LOWERING ADAPTER HYD ELBOW 16MJ 16FJX90 FILTERELEMENT DIAL INDICATOR IN TANK FILTER HOSE BIB 20MP 20 HOSE PIPE CAP 20 FP INNER PIVOT PIN W ZERK MANIFOLD ASY RETURN RH1st RHO SAFETY SWITCH ASY BOLT BAG ASY COMMON SING WING Carton Small Parts P N 703526 is included in Common Crate P N 703525 Bolt Bag Asy_P N 703527 2 amp 4 WD RH Wing Only Includes items below For McCormick CX 75 CX 85 CX 95 amp CX 105 Cab 2 WD amp 4 WD Common Crate is shipped with all units RH Wing Only D 3 CO ONO OT AR ON EE 28 Part No 000859 00001300 00001800 00002700 0001170
23. SO Ge on deck connect to the cooling tubes on the mower deck See Figure 18 amp 19 The RH wing will connect the same as the LH mower Shown IMPOR TANT On the RH Wing the top hose is pressure dj and connect to the Motor and the bottom hose Pressure connects to the Tank return Hose 2 Double Check all Hose Connections Be fore operating the mower make certain all hydrau lie hoses are connected correctly IT IS MOST critical that you make certain NO HIGH PRES SURE hoses are connected to the wet tubes of the mower deck The wet tubes will expand swell 0 k up and be damage if the High Pressure hose is p 2 connected to the deck wet cooling tubes See Wi Figure 21 22 23 24 25 26 amp 27 Looking at al Figure 19 Ma these figure before going on to next step is impor tant Return hose r 3 Install Pump Cover The front pump cover will bolt to the tank this cover will cover pumps and all hoses and or fittings connected to the pump See Figure 20 Set the cover down over the pumps Align the hove in cover with the tabs welded to the tank See Figure 20 4 Install Rear Mower Go onto the Install rear mower section which will also include the Initial Start up procedures DO NOT START Tractor until you have completed the initial start up sec ton Figure 20 E Interstater McCormick CX 75 CX 85 CX 95 8 CX 105 Asy Man 07 05 2005 Alamo Group Inc Section 5 6 Wing Cut Off Switch W
24. ain lead and lead compounds chemicals known to the state of Califor nia to cause cancer and birth defects or other reproductive harm Wash Hands after handling SG 31 WARNING Use extreme caution when getting onto the Implement to perform repairs maintenance and when removing accumulated material Only stand on solid flat surfaces to ensure good footing Use a ladder or raised stand to access high spots which cannot be reached from gound level Slipping and falling can cause serious injury or death sc 33 WARNING Avoid contact with hot surfaces including hydraulic oil tanks pumps motors valves and hose connections Relieve hydraulic pressure before performing maintenance or repairs Use gloves and eye protection when servicing hot components Contact with a hot surface or fluid can cause serious injury from burns or scalding sa 34 WARNING Avoid contact with hot surfaces of the engine or muffler Use gloves and eye protection when servicing hot components Contact with a hot surface or fluid can cause serious injury from burns or scalding sc 38 Interstater McCormick CX 75 CX85 CX95 amp CX 105 Asy Man 07 05 2005 Alamo Group Inc Section 1 6 Section 2 INTERSTATER McCormick CX 75 CX 85 CX 95 CX 105 Tractor PRE DELIVERY INSPEGTION CHECKLIST Section 2 1 INTERSTATER PRE DELIVERY INSPECTION CHECKLIST Pre Operation Inspection Check the following items before operating the unit to
25. ance please read it thoroughly The mount kits are made for selected tractors with standard configurations Only the noted options and tire sizes listed in the model specifications will work with these mount kits Other options front axles or different tire sizes may prevent the mount kit from fitting your nonstandard tractor Alamo Group cannot take responsibility for these problems or any modifications made to the unit Throughout these instructions In the Parts Mnaual Operators Manual and decals on unit you will see the following symbles pay close attenion to them References are made to right or left directions Right and left are determined by sitting on the tractor seat and facing the direction of travel This is the Safety Alert symbol When you see this symbol on your machine or in these instructions be alert to the potential for personal injury Follow recommended precautions and safe operating practices A signal word DANGER WARNING or CAUTION is used with the Safety Alert symbol DANGER identifies the most serious hazards O gt bZ OG m WARNING Safety signs with signal word WARNING are typically used to point out more serious hazards General precautions are listed on CAUTION safety sign CAUTION also calls attention to safety messages in these instructions 4 DANGER CRUSHING AND PINCH POINTS MAI MOVING MACHINERY PARTS CAN PINCH OR CRUSH OR FALL WHICH MAY CAUSE INJURYOR DEATH 0296
26. anders or traffic are in the area to reduce possibility of injury or death from Objects thrown by Bladesunder Guard or cutter structure Before dismounting secure implement in transport position orlowerto ground e Puttractor in park or set the brake disengage PTO stop engine and remove key and wait until noise of rotation Has ceasedtoprevent entanglement in rotating parts which can cause injury or death e Never mount or dismount a moving vehicle Crush ing from runover may cause injury or death 5 TRANSPORT SAFELY 6 USE SMV LIGHTS amp 7 DO NOT OPERATE 8 DO NOT MOUNT OR LOCK UP REFLECTORS WITH CUTTER OR DISMOUNT WHILE WING RAISED MOVING ZA 00749117 WARRANTY INFORMATION Read and understand the complete Warranty Statement found in this Manual Fill out the Warranty Registration Form in full and return itto Alamo within 30 Days Make certain the Serial Number of the Machine is recorded on the Warranty Card and on the Warranty Form that you retain INTRODUCTION ABOUT THIS MANUAL The intent of this publication to provide the competent technician with the information necessary to perform the CORRECT Assembly to the Alamo Industrial Product This will in turn provide for complete customer satisfaction It is hoped that the information contained in this and other Manuals will provide enough detail to eliminate the need for contact of the Alamo Industrial Technical Service Dept However it should be understood that man
27. c plugs in them that will need to be removed See Figure 8 The pump mount Plate bolts to the tractor with 4 mounting bolts amp Lockwasher Tighten the two upper and two lower bolts down at this time to secure pump mount to tractor 8 Coat the splined end of shaft with anti seize compound Coat the splines of the protruding end of end of the driveshaft with an anti seize compound See Figure 6 Do not use an excessive amount and do not use grease L R al Anti Sieze ami sk 9 Install Tank Mount Rails The tank mount rails are the same LH P N 02982213 and RH P N 02982214 These will mountto the tractor bolster the LH and RH must be bolted to the correct side When looking atthe rail mounts note the tab with two holes in them welded to one side of the tank mount rails This welded on tab goes to the inside of the tank mounting rails Leave these bolts a bit loose it will make it easier to install hydraulic tank assembly See Figure 9 amp 10 P N 108780 10 Install Hydraulic Tank The hydraulic tank 1 Pump Mount Weldment mounts between the two front tank mounting rails See 2 WD or 4 WD Tractor Figure 14 DO NOT remove any caps and or plugs ZX from the hydraulic tank leave the tank closed until ready to install lines and this will keep contamination out of hydraulic system Use an overhead hoist is recommended for installing the hydraulic tank See Figure 11 After hydraulic tanks bottom mounting strips are aligned w
28. ctor Gasket SEL IO White To LH Wing y or Plugged Connector to Main Harness Yellow 7 sin m je Black White Connector to Wing Motor Solenoid Schematic P N 002496 Fastening Screw Interstater McCormick CX 75 CX 85 CX 95 amp CX 105 Asy Man 07 05 2005 Alamo Group Inc Section 5 10 Pump amp Motor Hyd Schematic RH Wing Only With Auxillary Pump amp Control Vale Motor Return Hose Cooling Tube Vent Plug Cyl Control Valve Cyl Valve Cyl Valve Return Line Pressure Line Aux Pump Cooling Tube Motor LZ Return Hose Suction Line Tank Return Filter Hydraulic Figure 24 Tank Interstater McCormick CX 75 CX 85 CX 95 8 CX 105 Asy Man 07 05 2005 Alamo Group Inc Section5 11 Pump amp Motor Hvd Schematic RH Wing Onl With Tractor Remotes For Control Valve Motor Return Hose Cooling Tube Vent Plug Tractors Factory n Remote Control Valve Cooling Tube a Motor Return Hose Tank Suction Return Line Filter Hydraulic Figure 24 Tank Interstater McCormick CX 75 CX 85 CX 95 amp CX 105 Asy Man 07 05 2005 Alamo Group Inc Section 5 12 Pump amp Motor Hydraulic Schematic RH Wing Only Pressure Hose From Pump has a 90 Fitting Connects here Pressure Hose Motor has a 90 Fitting Connects here NOTE The Pressure hose will always be connected
29. d follow alllocaltraffic regulations sG 6 tractor in gear can result in injury or death Read the Tractor operators manual for proper starting instructions sc 13 DANGER Start tractor only when properly seated in the Tractor seat Starting a DANGER 4 Start only from seat in park or neutral Starting in gear kills DANGER Do not operate this Equipment with hydraulic oil leaking Oil is expensive and its presence could present a hazard Do not check for leaks with your hand Use apiece of heavy paper or cardboard High pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene If oildoes penetrate the skin have the injury treated immediately by a physician knowledge able and skilled in this procedure sc 15 WARNING Always read carefully and comply fully with the manufacturers instruc tions when handling oil solvents cleansers and any other chemical agent sG 22 DANGER All Safety Shields Guards and Safety devices including but not limited to the Deflectors Chain Guards Steel Guards Gearbox Shields PTO integral shields and Jade PT Retractable Door Shields should be used and main tained in good working condition All safety devices should be inspected carefully at least daily for missing or broken components Missing broken or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects entangl
30. d for about 5 minutes Check complete INTERSTATER look for any leaks loose connections or anything that could cause premature wear or failure FINAL CHECK Run INTERSTATER for about 1 2 hour at full speed Check for leaks and vibrations Frequently check oil temperature Make certain it does not exceed 180 deg NOTE When raising wings make certain there is no interference with mower frame cylinders or tractor Lift wings slowly CAUTION DO NOT leave unit unattended and COMPLY WITH ALL WARNING DECALS A If unit starts to make unusual noise stop unit and check oil level Also check for frothy oil which would indicate a leak on suction side of system Interstater McCormick CX 75 CX 85 CX 95 amp CX 105 Asy Man 07 05 2005 Alamo Group Inc Section 6 8 Section 7 INTERSTATER McCormick CX 75 CX 85 CX 95 CX 105 Tractor Mounting Specifications amp Component Identification Section 7 1 Mount Kit Bill of Material McCormick CX75 85 95 105 Cab 2 amp 4wd Front Tire Size 11 2 24 R 1 Max As Of Date 12 02 04 Rear Tire Size 16 9 30 R 1 Max Mount Kit Mainframe 2wd Right Hand Only Offset 5 02982467 Mainframe 4wd Right Hand Only Offset 5 02982218 Component Crate Component Crate RH Only w Tractor Hyd Tier Il Only cc ceeeeeeeeeees 02982079 Options Lift Chain Kit See Spec Below eneen eee
31. e reducer to allow the installing of a smaller hose This reducer is where the return hose from the control valve will connect See Figure 18 amp 19 23 Install Return Filter Pressure Gauge The return filter pressure gauge screws into the side ofthe return filter housing This gauge is a low pressure gauge that is marked in green and red areas See Figure 32 The Oil Pressure return gauge has a rubbery tip on top of it the tip till have to have the tip of it cutoff Using a utility knife or suitable knife cutthe tip off now See Figure 20 This will need to be done before unit is run Figure 20 m Interstater McCormick CX 75 CX 85 CX 95 amp CX 105 Asy Man 07 05 2005 Alamo Group Inc Section 4 7 Driveshaft Pump amp Tank Installation 24 Install Return Filter Pressure Gauge The return filter pressure gauge screws into the side of the return filter housing This gauge is a low pressure gauge that is marked in green and red areas See Figure 20 The Oil Pressure return gauge has a rubbery tip on top of it the tip till have to have the tip of it cutoff Using a utility knife or suitable knife cut the tip off now See Figure 20 This will need to be done before unit is run 29 Install the Oil Level Sight Glass The Oil Level sight Glass screws into the Hydraulic tank This is to covered with oil when tank is a at operating level See Figure 19 Interstater McCormick CX 75 CX 85 CX 95 amp CX 105
32. eee nenene 701150 Extra Interstater Installation Manual eeeneennennnn 02982245 Important notes amp Specifications 1 Both RH only mainframes were either designed or revised according to dimensions provided by Storr Tractor Co Before proceding with additional orders it would be wise to mount one of the two configurations at our Seguin facility for proper verification Otherwise the dealer customer may become responsible for any necessary modifications CNP 2 10 05 2 Special wing heads must be fabricated for 4wd tractors such that the cooling tube return fitting is moved out 12 for front tire clearance during transport An engineering change request ECR must be submitted to revise the heads prior to accepting any new 4wd orders Clipped foot guards are also recommended for this application 3 This mount kit includes an exhaust modification kit shown below which allows the vertical A post style exhaust to be moved in approximately 9 for head transport clearance 4 Due tothe proximity of the cylinder mount the battery box must be rotated 180 so that the battery can still be removed with ease As a result new mounting holes must be drilled in the bottom and the plastic cover must be notched for battery cable clearance 5 Ifarear head is needed it can be ordered as a 96 centered or 88 with an 8 5 offset 6 The 4wd mainframe will only allow approximately 7 of ground clearance when equipped with the maximum tire sizes l
33. eldment re Pins Frame Hinge Pins RH Side Shown m Retaining Figure 8 i a Figure 9 Interstater McCormick CX 75 CX 85 CX 95 amp CX 105 Asy Man 07 05 2005 Alamo Group Inc Section 3 4 Install Main Frame RH Wing Only 13 Check the Lift and Tilt Cylinders check to make certain that when the Lift cylinder and the Tilt Cylinder were installed the grease fittings and the locking collars are pointed in the right direction See Figure 12 amp 13 When installing these they must be installed with the rod end clevis grease fitting facing CylinderLocking up and out See Figure 10 11 amp 13 Do not remove Collars I any shipping plugs from cylinders or hoses until you Au are ready to install the hoses this will keep the lt A SA system and components clean while unit is being s assembled 14 Connecting Cylinders To Control Valve When the tractor hydraulics are used to supply and operate the cylinders there will not be a control valve shipped with the mower The hydraulic cylinders will connect direct to the tractors remote outlets and the tractor controls will be used See Figure 12 The three hoses used to connect the hydraulic cylinders to the tractor are all the same size and length See Figure 12 Tractor Remote Hoses for the f cylinders are the same size Qty 3 of 4 Hose P N 02905100 4 AFJX 4FJX 114 Long Vent Plug Cyl Clevis 8
34. ement or blade contact sam 3 PTO Integral hield Defiector Chain guard Interstater McCormick CX 75 CX85 CX95 amp CX 105 Asy Man 07 05 2005Alamo Group Inc Section 1 5 i DANGER NEVER use drugs or alcohol immediately before or while operating the Tractor and Implement Drugs and alcohol will affect an operator s alertness and coordination and therefore affect the operator s ability to operate the equipment safely Before operating the Tractor or Imple ment an operator on prescription or over the counter medication must consult a medical professional regarding any side effects of the medi cation that would hinder their ability to operate the Equipment safely NEVER knowingly allow anyone to operate this equipment when their alertness or coordination is impaired Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol sa 27 DANGER Operate the Tractor and or Implement controls only while properly seated in the Tractor seat with the seat belt securely fastened around you Inadvertent movement of the Tractor or Implement may cause serious injury or death sc 29 WARNING Engine Exhaust some of its constituents and certain vehicle components contain or emit chemicals known to the state of California to cause cancer and birth defects or other reproductive harm SG 30 WARNING Battery posts terminals and related accessories cont
35. en checked for proper adjustment and conditions per parts book reguirments All Belt guards are installed correctly Interstater McCormick CX 75 CX 85 CX 95 amp CX 105 Asy Man 07 05 2005 Alamo Group Inc Section 2 2 INTERSTATER PRE DELIVERY INSPECTION CHECKLIST Pre Operation Inspection Check the following items before operating the unit to assure that they are properly assembled See following page 1 4 for component location Tractor Mower Operation Inspection Using all Safety precautions operate the Tractor and Mower unit for 30 minutes and while the unit is running check the following items Note Only make adjustments after the mower has been turned off and all motion has stopped and all hydraulic pressure has been relieved Check for Hydraulic oil leaks at the hose connections Operate the boom and mower head throughout its full range of motion and check for hose s rubbing pinching or kinking Make sure the Return Filter Gauge is reading in the Green after Oil is warm Check the function of the Mower Head On Off Valve and switch for proper function Make sure that the tractor will not start with the mower on off switch in the on position Check the Blade Rotation for the Rotary Mower Head to make sure it is turning Clockwise looking from the top of the mower deck Make sure the control valve boom movements agree with the valve operation decal Make Sure Boom Movement operates as expected and is smooth and under contr
36. ess MEUSE Pi itti Fil perg Reducer sealer and no sealer on ID of fittings See Figure 17 ilter DPL ms a 20 Connect Pump Suction Hose The Pump pg Suction hoses will be sent longer than needed and will need to be cut to fit DO NOT install any suction hose with kinks in them Kinked hose could starve pump of oil See Figure 17 The Auxiliary Before connecting the pump suction hose fill the fitting and hose with clean recommended type hydraulic oil This will pre vent the pump from starting dry and damaging pump i Oil Leah connected pump suction hose now See Figure 17 Figure 18 Sighacl ass 21 Cover Pressure Hose with Sleeving The Fitting pressure hose will be run through the hose retaining li ai Return Hose Return ring that will be bolted to the side of mainframe ASC UR GLG mounting brackets later slide the hose sleeving up AMESA Motors Gauge over the pressure hose Slide sleeving up until it is ma Controlvalve k about 2 inches past the edge of the hydraulic tank Port Marked Te Leave the hose fittings loose at the Pump for now as you may have to take them off later to insert hoses Oil vel through the hose ring and down the side of the frame Sight ini 22 Install Hose Fittings into Return Filter in Tank There is a return filter in the top of the RH side of tank In the end of the filter housing install a Tee Fitting with Figure 19 an Elbow in it In the end of the Tee there will b
37. et Tube and on to Tank NEVER CONNECT HIGH PRESSURE HOSE TO WET TUBES ON DECK High Pressure from Return from Front Pump to Motor Wet Tube to Tank Figure 28 Tandem Pump Inner Pump for RH Wing Pump Case amp Outer Pump for LH Wing RH Wing LH Wing brain Only has a single pump Pump Case Drain _RH Wing Pump High Pressure Hose Sleeving Tandem Pump LH Wing Pump High Pressure Line LH Wing Pump Suction Line RH Wing Pump Suction Cyl System Supply l Line Figure 29 Pump Suction Hose Interstater McCormick CX 75 CX 85 CX 95 amp CX 105 Asy Man 07 05 2005 Alamo Group Inc Section 5 15 Pump amp Motor Hydraulic Schematic Tank Return Filter Assembly eee _ amp Tank Return Pressure Gauge Tank Return Hose from OOM Cylinder Control Valve lt a WY a a m o Tank JE DL ha me ank Return Hose from Wet Tubes on LH amp RH Wing Decks Oil Level Sight Glass Oil Temperature Gauge Upper Connection Always Main Frame Cross Over from Pump To Wing Motors Bracket amp Tubes RH NEVER TO WET TUBES Side Shown note Tee HIGH PRESSURE Fitting in lower fittings Lower Connection Always from Deck Wet Tubes to Filter Tank Return Line LOW PRESSURE Nut on Bulkhead Fittings Figure 31 Interstater McCormick CX 75 CX 85 CX 95 amp CX 105 Asy Man 07 05 2005 Alamo Group Inc Section 5 16 Pump amp Motor Hydraulic Schematic Wings have a front and a rear wet
38. he Wing Mower and position it for mounting DO NOT get under Mower while lifted on a hoist See Figure 6 Mower is only be positions so that switch brackets and hinge brackets can be installed to head this must be done before mower can be mounted _ to lift frame Magnetic Stich Magnet Activator Inside Case LH Wing Magnetic Switch amp Bracket E Cover ul pe a n OM Figure 3 Ra Figure 4 2 Interstater McCormick CX 75 CX 85 CX 95 amp CX 105 Asy Man 07 05 2005 Alamo Group Inc Section 5 2 Wing Mower Installation Wing Cut Off Switch continued 4 Install Mower Rear Mounting Brackets amp Magnetic Switches The Mower Hinge Link has a LH 8 RH See Figure 7 These brackets will slide over the Hinge Pin which is bolted to the mower deck at the factory There are two Threaded holes in the end of the hinge pin See Figure 7 These two holes serve dual purpose First they hole the hinge bracket on and the Magnetic Activator Bracket on Some times you will need to loosen the Hinge pin to align the two holes so the bracket will bolt on See Figure 8 8 9 Tighten the two mounting bolts in to the hinge pin The Hinge bracket will still turn free Always use overhead hoist to position mower Magnetic Activator Switch Bracket Hinge Pin Bracket Interstater McCormick CX 75 CX 85 CX 95 8 CX 105 Asy Man 07 05 2005 Alamo Group Inc Ne gnet Activat
39. in Information should be available and ready for the Alamo Industrial Service Staff Such information as Machine Model Serial Number Your Dealer Name Your Account Number and Any other information that will be useful This information is vital for the development of a prompt and correct solution to the problem This will also help to develop a database of problems and related solutions which will expedite a solution to future problems of a similar nature 3 The technician may be asked to provide detailed information about the problem including the results of any required trouble shooting techniques Ifthe information is not available The technician may be asked to get the information and call back Most recommendations for repairs will be based on the procedures listed in the Service Manual Trouble Shooting Guide and Information provided by customer CONTACT ALAMO INDUSTRIAL Alamo Industrial 1502 E Walnut St Seguin TX 78155 Technical Service Dept PH 830 379 1480 Interstater McCormick CX 75 CX 85 CX 95 amp CX 105 Asy Man 07 05 2005 Alamo Group Inc 0 1 INDEX INTERSTATER ITEM PAGE NO INDEX INTERSTATER Introduction Index Section ee 0 1 General Information Index SECtHION eee eee 0 4 to 0 5 lt OE EEE 0 2 to 0 3 SECTION 1 AIO SOC ON EE EN 1 1 to 1 6 SECTION 2 Pre Delivery Inspection Checklist i 2 1 to 1 4 SECTION 3 Malnirame lnstallalON EE SE 3 1 to 3 6 identity Main le P R Erai
40. iring Schematic Dual Wing Figure 21 Left j Switch Left Wing Motor Solenoid Valve Fuse Red White Yellow 3 Terminal Connector bi NE White Yellow Left Wing Safety Cut off Switch 1 o 3 O Left Wing Motor Solenoid Black Valve Black White DOUBLE WING MOWER SHOWN Single Wings have only the Right Wing Motor Solenoid Valve harness Connector Right Wing Motor Solenoid Valve 4 Yellow 4 Right saga Switch Switch Brown Brown zan Terminal Brown Starter Solenoid Red to Accessory Terminal Black Ground Tractor Starter Right Wing Safety Cut off Switch Right Wing Motor Solenoid Valve Interstater McCormick CX 75 CX 85 CX 95 amp CX 105 Asy Man 07 05 2005 Alamo Group Inc Section 5 7 Motor Control Switch Dual Wing LH Wing Push Pull Switch RH Wing Push Pull Switch 16 Yellow HN ON 16 Red 16 Whit LH Wing ONS Ou r Switch Plug C Cg CL DO 12 Brn Fuse Holder ELT with Fus 10 Amp Fuse In Starter Solenoid Wire re Starter Solenoid Wire m Switched Power Supply i n Ground a Meg 16 Black White PIA 16 Black Line Connector Solenoid rn AO I Connector U NE UIL Connecters Flo o Shipped Loose in Il a Power 3 Terminal Separate Plastic O A Connector Bag N Ga 16 Black White 16 Black White Left Wing Motor Solen
41. isted above However the 2wd frame should clear by approx 11 7 Theright hand steps must be removed for head clearance Ingress egress on the right is otherwise blocked by the control stand 8 Two lift chains are recommended for centered heads while offset heads should only be ordered with one 9 Therighthand only component crate for tractor hydraulics includes hoses and fittings for coupling to the rear tractor hydraulic remotes Note the tractor must be equipped with two remotes 10 The McCormick CX series Tier Il engines were implemented with Ser JJE20523644 for the CX75 95 105 models and Ser JJE2053184 for the CX85 model Notice the CX70 80 90 and CX100 went out of production during this transition The Tier II models now include a different engine and crankshaft pulley As a result a different pulley adapter and driveline is required for both 2 amp 4wd models Interstater McCormick CX 75 CX 85 CX 95 amp CX 105 Asy Man 07 05 2005 Alamo Group Inc Section 7 2 Mount Kit Bill of Material i Co LA J 1 miei z dl m b a Replacement Exhaust Pipe Installed asili Approx 9 Tractor Hydraulic Used for Cylinder Interstater McCormick CX 75 CX 85 CX 95 amp CX 105 Asy Man 07 05 2005 Alamo Group Inc Section 7 3 Mount Kit Bill of Material IMPORTANT NOTICE The following Part Assembly Numbers are for reference and should not be ordered as replacement parts unless all the componen
42. ith the holes in the Tank Mount Rails insert the retaining bolts two on each side But only snug the bolts for now do not tighten them as they will have to be aligned with the bumper weldment later See Figure 12 P N 02982213 LH Shown P N 02982214 RH Not Shown Tank Rail Weldment LH and RH are Mirror Image of each other 2 WD or 4 WDTractor Interstater McCormick CX 75 CX 85 CX 95 amp CX 105 Asy Man 07 05 2005 Alamo Group Inc Section 4 4 Driveshaft Pump amp Tank Installation 11 Install Bumper The bumper installs in front of the hydraulic tank with two bolts on each side See Figure 12 Sometimes this will take some moving around to align the bolts and holes usually this can be done by inserting a punch into one of the holes or by someone assisting you 12 Tighten Hydraulic Tank Tank Mount Rails a W RH TAnk Bumper Mounting Bolts Tighten the bolts now that are lk Mounting Rail PI inthe Tank mount rails Hydraulic tank 8 Bumper now gt gio m l Make certain all are tightened securely See Figure 13 13 Install Driveshaft Spline Coupler The outer endofthe driveshaft will use a splined coupler only P N 02982246 for TRACTORS that use the tractor hydraulics for cylinder hydraulics The Splined Cou pler will have roll pin in the center of it The Splined coupler will slide onto the splined shaft until the roll pin is against the shaft Roll Pin 7 8 X 13 Spline P N 02982246
43. ive to the hazards involved in putting this implement together will help prevent accidents Keep all unauthorized personnel from the area Do not allow children near the assembly site nor allow them on or near the tractor after assembly There is no safe place for anyone except the operator on the tractor and those assisting with the assembly RECOMMENDED TORQUE VALUES CHART RECOMMENDED TORQUE IN FT LBS Nm COARSE AND FINE THREADS 2 B 8 F Six Dashes Bolt Dia Three Dashes Plain Head 1 4 5 16 Not used Not used 3 8 7 16 12 9 16 5 8 3 4 7 8 re 1 1 8 1 1 4 Not used 35 47 55 75 75 102 105 142 185 251 160 217 250 339 330 447 480 651 130 176 170 230 300 670 908 910 1234 1250 1695 14 19 30 41 50 68 80 108 120 163 175 237 240 325 425 576 685 929 1030 1396 1460 1979 2060 2793 Interstater McCormick CX 75 CX 85 CX 95 amp CX 105 Asy Man 07 05 2005 Alamo Group Inc 0 4 To help you assemble your new Brahma and mount it to your tractor we provide you with drawings instructions and general information When needed you can get information or clarification from Your Dealer or Alamo Group Customer Service This publication provides general information not specifically for your case or tractor but in connection with the drawings and Parts Section this publication offers you some valuable assist
44. l and Signal Word are intended to warn the owner operator of impending hazards and the degree of possible injury faced when operating this equipment Practice all usual and customary safe working precautions and above all remember safety is up to YOU Only YOU can prevent serious injury or death from unsafe practices CAUTION The lowest level of Safety Message warns of possible injury Decals located on the Equipment with this Signal Word are Black and Yellow WARNING Serious injury or possible death Decals are Black and Orange A DANGER Imminent death critical injury Decals are Red and White sc A Interstater McCormick CX 75 CX85 CX95 amp CX 105 Asy Man 07 05 2005 Alamo Group Inc Section 1 2 PELIGRO Si no lee Ingles pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad sa 3 READ UNDERSTAND and FOLLOW the following Safety Messages Serious injury or death may occur unless care is taken to follow the warnings and instructions stated in the Safety Messages Always use good common sense to avoid hazards SG 2 PELIGROSi no lee Ingles pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad sa 3 ag i LEAEL INSTRUCTIVO WARNING Perform service repairs and lubrication according to the maintenance section Ensure the unit is properly lubricated as specified in the lubrication schedule and all bolts and nuts are
45. l the RH wing the same as the LH wing Reinstall Belt Guard 11 Install Wire Harness to Motor Solenoid j LH Wind Shown The thumb nut on top of the solenoid will allow the N m Rear solenoid to be turnedto different direction if needed Figure 13 V See Figure 17 amp 21 Wire Harn s to LH Wing Showr GA Front Motor u gt Clevis Locking 9 Cylinder Rod Collar AEE ne grease Ev i VA EE iting Up qn Wire Harness to Magnetic Swithc LH Wing Shown From Rear RH Wing Shown FronfRear Figure 16 Interstater McCormick CX 75 CX 85 CX 95 amp CX 105 Asy Man 07 05 2005 Alamo Group Inc Section 5 5 Wing Mower Installation Connecting Mower Motor Hoses 1 Connect Motor Pressure amp Return Hoses Pressure ose to Mower Deck Connecting the Motor Hoses is Deniz ne very critical that they are connected to the correct fittings If these hose are connected backwards it w 90 degree will damage the cooling tubes on the deck the p bend to u coolingtubes cannottake the pressure itwillmake ViPS a by 7 them swell up and bulge 7 PACE SI Ba IMPORTANT FACT When connecting the En Am hoses to the fittings on the mainframe Pressure Hose crossmember remember the top hose is always i ver a thew pressure hose and will only connect to the LAROUOM _ 2 motor never the cooling tubes on the deck The hose u Return Hose far bottom hoses are the return hoses and will always Figure 18
46. n the ground fill the mower hy draulic tank above the oil level sight gauge approximately 5 or 1 below the top of the tank 8 With mower ON OFF switches in ON position and tractor fuel cut off crank engine for about 30 to 45 seconds to allow oil to fill pumps and motors Check LE the oil level in the sight gauge gt If no oil is seen add oil to bring r the level up to the sight gauge NOTE Do not fill the tank with oil above the level of the sight Figure 16 gauge Over filling the tank with tm oil after the initial filling may re sult in oil being discharged through the air filter on top of the hydraulic tank Start the tractor and run it for 2 minutes and then turn it off Again check the oil level in the sight gauge If the oil level is in the sight gauge the unit is ready to run If no oil is seen add oil to bring the level up to the sight gauge Interstater McCormick CX 75 CX 85 CX 95 amp CX 105 Asy Man 07 05 2005 Alamo Group Inc Section 6 7 Initial Start Up Procedure CAUTION ROTATING KNIVES Remove all foreign objects and stand clear of cutter units DO NOT GET NEAR NOTE On tractor hydraulic powered circuit only make certain that there is full flow from tractor hydraulic system to control valve Refer to tractor manual 9 After hydraulic system is fully charged and functioning properly switch cutter units on then speed engine up to 540 RPM PTO speed Maintain this spee
47. nent Crate P N 02982079 Bolt Bag P N 02982081 2 amp 4 WD RH Wing Only Includes items below For McCormick CX 75 CX 85 CX 95 amp CX 105 Cab 2 WD amp 4 WD ltem 15 Part No 00022200 02971158 02975781 00002000 00015800 00011100 02971342 02975723 02975692 7AH5101114 00695100 00001300 02892000 00010300 00753753 Qty 4 12 A 2 2 2 6 4 2 3 4 4 4 3 4 Description LOCKWASHER 7 16 PL LOCKWASHER 20MM BOLT HEX HEAD 7 16 NF X 1 3 4 PL GR8 BOLT HEX HEAD 3 8 NC X 3 4 PL GR5 LOCKNUT TOPLOCK 3 8 FLATWASHER STD 3 8 BOLT HEX HEAD M20 P2 5 X 45MM PL GR10 9 BOLT HEX HEAD M20 P2 5 X 100MM PL GR10 9 BOLT HEX HEAD M20 P2 5 X 50MM PL GR10 9 BOLT HEX HEAD 5 8 NC X 1 3 4 PL GR8 LOCKNUT TOPLOCK 5 8 LOCKWASHER 1 2 BOLT HEX HEAD1 2 13NC X 1 1 2 PL GR8 LOCKWASHER 5 8 BOLT HEX HEAD 5 8 NC X 2 PL GR8 Above items are included in Bolt Bag which is included in Component Crate P N 02982079 Exhaust Relocation Kit P N 02982247 2 amp 4 WD RH Wing Only Includes items below For McCormick CX 75 CX 85 CX 95 amp CX 105 Cab 2 WD amp 4 WD Item 1 2 Part No 02982242 02982240 Qty 1 1 Description EXHAUST SUPPORT WELDMENT EXHAUST PIPE McCORMICKCXINT continued Next Page Interstater McCormick CX 75 CX 85 CX 95 amp CX 105 Asy Man 07 05 2005 Alamo Group Inc Section 7 5 Mount Kit Bill of Material ontinued From Previous Page Item 3 4
48. ngine Crankshaft Pulley The engine crankshaft pulley WILL NOT need to be removed the pulley mounting bolts WILL NOT need to be loosened or removed See Figure 2 The Crank Shaft Pulley adapter will mount over the pulley mounting bolts See Figure 3 Interstater McCormick CX 75 CX 85 CX 95 amp CX 105 Asy Man 07 05 2005 Alamo Group Inc Section 4 2 Pump amp Drive Shaft Installation 4 Crankshaft Pulley Adapter The crankshaft pulley adapter P N 02974786 uses four 7 16 bolts P N 02975781 Hex Head 7 16 NF X 1 3 4 PL GR8 and four 7 16 Lockwashers P N 00022200 The pulley adapter comes with four robber coated steel grommets Replacement P N 02964620 Make certain these grommets are installed and centered The Pulley adapter will be slid down into the engine compartment from the side LH or RH side will work Install the four bolts and lockwashers that mount the adapter to the engine crankshaft Make certain that everything is aligned and tighten the for retaining bolts The steel sleeve inside the rubber grommet will carry the force of tightening the mounting bolts not the rubber part of grommet Pulley Adapter has a 7 8 X 13 spline sleeve built into the center of it See Figure 1 2 3 8 4 5 Re install Engine Compartment Access Guards The engine compartment guards can be reinstalled after the pulley adapter has been tighten down use the same bolts to reinstall guard as were taken out to remove them These guards mu
49. oid Valve Solenoid Valve LA foon Tico ooo Connector to RH Wing Connector to RH Wing Wire Harness a nale Interstater McCormick CX 75 CX 85 CX 95 8 CX 105 Asy Man 07 05 2005 Alamo Group Inc Section 5 8 Right Wing Motor Ln 0000 16 White 16 Yellow Cavity Plug Motor Control Switch RH Wing Only 16 Yellow Push Pull Switch ON Off e I r Switch Plug 12 Brn Fuse Holder with Fuse N 10 Amp Fuse P B Starter Solenoid Wire ar Starter Solenoid Wire o Switched Power Supply e Ground gt 16 Black css Solenoid I Connector Ring Connector to Ground my m Connecters Shipped Loose in NZ Separate Plastic Bag DI 7 C IG S 16 Black O U G SI 16 Red to cS Switched Power AN D Supply 16 Yellow I Ty onnector to RH Wing 12 Brown Line Wire Harness VA Connector to Starter Solenoid Interstater McCormick CX 75 CX 85 CX 95 amp CX 105 Asy Man 07 05 2005 Alamo Group Inc Section 5 9 Component ID RH Wing Wire Harness Wire Harness P N 002496 Cap Connector used on RH Only Wing Connector poe to Main Harness gt I a DOE Yellow Outer Connector Con nects to White Wire Wires connect to wing magnet switch Black White Inner Connector Connects to Black Wire v T Connector to Wing Motor Solenoid Conne
50. ol no air in the control system Look for any unusual or excessive noise or vibrations Make sure the left rear wheel of the tractor stays on the ground when the boom is fully extended horizontally with 200 Ibs placed on the outside of the mower head Post Operation Inspection Check that the oil in the hydraulic tank has not turned milky in color or has foam on top Check that there are no loose fasteners or hardware Interstater McCormick CX 75 CX 85 CX 95 amp CX 105 Asy Man 07 05 2005 Alamo Group Inc Section 2 3 Tractor Mower Component Location For Check List Pumps Hyd Tank amp Cover JET I O N en 6 i Right Wing Flail RE RH SIDE OF TRAGTOR LH SIDE OF TRAGTOR Rear Center Flail Interstater McCormick CX 75 CX 85 CX 95 amp CX 105 Asy Man 07 05 2005 Alamo Group Inc Section 2 4 Section 3 INTERSTATER McCormick CX 75 CX 85 CX 95 CX 105 Tractor Mainframe Installation Section 3 1 Install Main Frame RH Wing Only 1 Identify and locate the frame rail It will be easier to install the sub frame before the pump driveshaft and tank it will be easier to align the front mounting bolts of the sub frame Two Wheel Drive Tractors use different sub frame than the four wheel drive tractor The sub frame must match the tractor as they will not interchange To determine if you have the correct sub frame check the mea surement shown See Figu
51. olts 17 Prepare Pump Fittings The Pump will need to be prepared for connecting the hoses There are fittings that must be changed or angles if fitting changed The Fittings in the pump should already be installed when you receive it from the factory See Figure Case 26 amp 27 Theouterlargecap Drain To Ra vi on the tank suction ports will Tank To RH need to be replaced with el Wina Motor bow fittings and hose barbs 9 See Figure 28 Coat the Leave fittings that screw into pumps Capped z and tank with a pipe sealer ON RH MeT g Leave NOT Teflon Tape do not Only B Je LL Capped put excess sealer on O D of fittings and none on I D of fittings See Figure 28 Model r A 7 DICA Model Case Drain From a Suction Port From Figure 17 Tank Interstater McCormick CX 75 CX 85 CX 95 8 CX 105 Asy Man 07 05 2005 Alamo Group Inc Section 4 6 Driveshaft Pump amp Tank Installation 18 Connect Motor Pressure Supply Hoses to Pump The Pump for the RH Wing Only Single Pump has one pressure hose The LH side sitting on Tractor looking forward is the supply for the RH Wing Motor The hose for the RH Wing should be marked with a red plastic tie on it Connect these two hoses at the pump now See Figure 17 19 Connect Pump Case Drain Hose The Case drain hose should already be connected if not connect it now Hose amp Fittings with Pipe thread will need a thread sealer used do not use exc
52. orto fo Ap degree _ LH Wing Rear Hinge Bracket TWO Threaded Holes In Hinge Pin LH Wing Shown iS Hinge Pin Bracket Section 5 3 Wing Mower Installation Wing Cut Off Switch continued LH Wing Shown 5 Install Mower Front Mounting Brackets From Front The Mower Hinge Front Bracket has a has a LH amp RH See Figure 10 These brackets will slide over the Hinge Pin which is bolted to the mower deck at the factory This bracket will be bolted to the Lift frame with four bolts This hinge Pin WILL NOT have threaded holes as the rear hinge pin RARI did N 6 Install Wing Mowerto Lift Frame Using the LH Wing Front Hinge over head hoist position the Mower Deck See ie ot Figure 10 to where the front hinge bracket will Figure 10 align with the lift frame Install at least two of the mounting bolts and snug them down Z Install the wire harness to wings The Wire LH Wing Shown harness will have a lead to each wing These can From Front be determined by the length the longer lead will go di to the left wing There is apiece of square tube welded to the lift frame on the back for the wire harness to be run through See Figure 11 The wire harness will be run down and under the round bar of lift frame Leave harness here for now 8 Install Magnetic Switch Pickup amp Bracket as well as the rear hinge bracket The Rear hinge Bracket will install similar to the way the front does but n
53. ot the same because the Magnetic switches and brackets bolt on with it Before installing the rear Hinge bracket locate the mag netic Switch Bracket See Figure 12 There are two spacers about 3 4 long that must be installed between the magnetic switch bracket and the hinge Bracket See Figure 12 Also the wire harness must be run between these two spacers and between these two brackets See Figure 13 amp 14 Install the remaining two bolts and tighten all the hinge bracket bolts this will include the front hinge bracket bolts See Figure 21 9 Plug Magnetic Switch into Wire Harness The wire harness should have a plug that aligns with the magnetic switch wire Plug these to gether now and continued to run wire harness up behind the hinge and on up to the mower decks motor See Figure 21 Interstater McCormick CX 75 CX 85 CX 95 8 CX 105 Asy Man 07 05 2005 Alamo Group Inc Section 5 4 Wing Mower Installation Wing Cut witch continuec 10 Connect Tilt Cylinder to Mower Deck The Tilt Cylinder connects to the mower head See Figure 15 amp 16 Note you will need to remove the belt guard to connect this cylinder so you will have room for the cylinder mounting pin to be installed See Figure 16 When connecting the cylinder the grease fitting on the rod end must face up the locking collar on the cylinder must face up and be tightened on rod end The RH Wing and the LH Wing will mount the same Instal
54. pring length Figure 12 Interstater McCormick CX 75 CX 85 CX 95 amp CX 105 Asy Man 07 05 2005 Alamo Group Inc Section 6 4 Rear Three Point Mower 9 Slip clutch is incorporated in the PTO driveline It is designed to slip absorb the shock load and pro tect the driveline After the first hour of operation the slip clutch should be checked for overheating After this first check the slip clutch should be checked weekly or anytime there is overheating To adjust the slip clutch tighten the spring bolts 1 8 maximum turn at a time Bolts should NEVER be adjusted to the point where the springs are com pressed solid The slip clutch should be checked periodically and adjusted to compensate for wear The lining plates are 1 8 thick when new Re place after 1 32 wear If the mower has been idle for an extended period of time or in wet weather before operating check to be sure the fric tion lining plates are not frozen or rusted together Should this freezing occur refer to the procedure de scribed in the Seasonal Clutch Maintenance section on the next page There are four friction lining plates in the slip clutch These should be checked weekly for oil or grease wear and moisture which could cause corrosion on the drive plates See Step 8 NOTE Above information is listed as a refer ence and is listed in the opera tors manual as well 10 Check All Shields Make certain any shields that were re
55. re 1 amp 2 2 Remove RH Side Steps The steps on the RH side of the tractor will be removed and not used so as not to interfere with the clearance of the mower head The factory toolbox if equipped will need to be removed also for clearance It will be dealer and or customers choice on where and wether the toolbox can be remounted somewhere else for use it is up to you 3 Rear Draw Bar Bracket Removed The rear draw bar bracket will need to be removed as this is where the rear section of the sub frame will connect to the rear axle of the tractor 4 Install Frame Rail to Tractor The frame rail Figure 1 or 2 will be slid under the tractor on the RH side See Figure 3 Make certain the plastic plugs have been removed from tractor frame at the front bolster and the center ones at the rear axle Do NOT tighten the frame mounting bolts until all the bolts have been installed as frame will need to be moved slightly for alignment as the bolts are installed The frame can be installed by balancing the frame on a floor jack if using this method it is recom mended two people perform this to prevent the frame from falling Raise the frame up to the tractor frame See Figure 3 O Raise the frame rail up under the tractor Raise sub frame under tractor until the rear mounting plate is under the rear axle and aligned with the bolt holes that did mount the draw bar bracket to the rear axle Using the jack raise the frame up until it is against the
56. st be replaced the same as they were removed DO NOT operate the tractor without these guards installed The guards and mounting hardware will be reused Drives aft inserts into crankshaft pulley adapter here 6 Install Pump Drive Shaft P N 02958631 Coat the pump Drive Shaft splined end with a anti seize compound See Figure 6 Insert the drive shaft under the radiator and into the splined pulley adapter NOTE Some tractors may have rubber under radia tor if this rubber touches the driveshaft it will have to be trimmed to clear The rubber under the radiator can be trimmed with a knife or in extreme case with a hole saw The driveshaft must clear any objects by a minimum of 1 16 and not allowed to rub The driveshaft has a 7 8 X 13 spline on both ends and can be installed in either direction See Figure 5 amp 6 Figure 2 JM 7 8 x 13 Pulley Adapter P N 02974786 Tractor Engine P Spline En Gromets P N 02964620 7 8 x 13 Spline End 02958631 7 7 Drive Shaft Figure 5 Figure A Qty 4 ea Bolts P N 02975781 Lockwasher P N 00022200 Interstater McCormick CX 75 CX 85 CX 95 amp CX 105 Asy Man 07 05 2005 Alamo Group Inc Section 4 3 Pump amp Drive Shaft Installation Install Machined Pump Mount Plate The machined pump mount plate P N 108 80 bolts to the front of the bolster in the four existing threaded bolt holes See Figure 7 amp 8 These bolt holes will have plasti
57. tenance Section 5 Jack front of tractor up enough to allow axle to pivot through its full range While turning wheels through their limits right and left swing them up and down Look for interference between tires and any part of the INTERSTATER If interference occurs shims not furnished must be welded to axle pivot stop or steering arm to limit the movement enough to avoid interference Tractors with an adjustable front axle may require an outward adjustment of the wheels 6 To fill the INTERSTATER reservoir with new clean hydraulic oil follow the steps below Refer to the Operation and Maintenance Section for specifications See Figure 16 A With a hydraulic jack raise the right side of the tractor This will tilt the tank and allow only a minimum amount of air when filling B Avoid hydraulic contamination by filtering the hydraulic oil while filling the hydraulic tank Gi Filter buggies or carts are commercially available for hydraulic system cleanup These consist of a high efficiency high capacity filter a circulating pump a drive motor and hoses for connecting the overhauled machine s hydraulic system D After the first 10 hours of operation replace the hydraulic filter with a new one An extra Filter Element is provided for you Refer to the Operation and Maintenance Section for instruction Z After the Interstater mower is Lf Tr completely assembled to the Sa ART tractor and with the wings on ir e
58. to the top fitting and the return will always connect to the bottom Return Hose to Tank Return Filter has a 90 Fitting Connects here Return Hose from Cutter Head Cooling Tanks has a 45 Fitting Connects here Main Frame w hose bulkhead fitting RH side of tractor looking from front to rear of tractor Single Wing Shown Dual Wing has metal cross over pipe with a Tee in it for the return Note 45 elbow on bulkhead fitting tha hose connects to r n zla ud gen Interstater McCormick CX 75 CX 85 CX 95 amp CX 105 Asy Man 07 05 2005 Alamo Group Inc Section 5 13 Pump amp Motor Hydraulic Schematic Dual Wing Retum to Tank from TRACTOR Return to Tank from Wet Tubes of RH Wing REAR Wet Tubes of LH Wing RIGHT WING Mainframe Ben Tube Cross Over LEFT WING Line Te Hose Sleeving Bi pai aj Tee ra ir E FER Hose Sleeving om TEL Bra Tk Pressure from Pump to RH Wing Motor Pressure from Pump to LH Wing Motor TRACTOR TRACTOR ee RH SIDE Hose Sleeving gt Indicates Direction of Flow Return to Tank from Wet Tubes ofRH amp LH Wing Pressure from Pump to RH Wing Motor TRACTOR eng Mota FRONT Interstater McCormick CX 75 CX 85 CX 95 amp CX 105 Asy Man 07 05 2005 Alamo Group Inc Section 5 14 Pump amp Motor Hydraulic Schematic RH WING ONLY HYDRAULIC MOTOR SHOWN Case Drain from Motor to Motor Return from Motor Valve to Rear W
59. tor and Implement to prevent misuse abuse and accidents e Learn how to stop engine suddenly In an emergency Be alert for passer by and especially children 2 Allow no children on or near Implement or tractor Allow no riders on tractor and implement Falling off may cause serious injury or death from being run over by tractor or cutter or contact with rotating blades Operate only with tractor havin g Roll Over Protective Structure ROPS an dwith seatbelt fastened securely and snugly to prevent injury and possible death from falling off or tractor overturn Personal Protective Equipment such as Hard Hat Safet y Glasses Safety Shoes and Ear Plugs are Recommended Block up or support raised machine and all lifted components se curely before putting hands or feet under or working underneath a ny lifted components to prevent crushing Injury or death from sudden dropping or inadvertent operation of controls Make certain area is clear before lowering or folding Beforetransporting put Lift Lever in detent or full lift position Secure the implement for transport by installing Cylinder Stops or Transport Pin on Pull type implement center axle and Wing Transport Locks on folding implements e Attach Safety Chain to cutter and towing unit securely See Operator s Manual Make certain that th e SMV sign Warning Lights and Reflectors are clearly visible Follow local traffic codes Never operate with Cutting Head raised ff passerby byst
60. ts in that assembly are wanted These will break down to bills of material of the components Some of numbers listed are NOT individual Parts but complete assemblies and or box of assemblies Check before ordering TRAGTOR Cab 2 amp 4 WD Use Tractor Hyd for Cylinders Main Frame Asy P N 02982467 2 WD RH Wing Only Includes Items Below For McCormick CX 75 CX 85 CX 95 amp CX 105 Cab 2 WD Item 1 Part No 02982467 Qty 1 Description MAIN FRAME WELDMENT Main Frame Asy P N 02982218 4 WD RH Wing Only Includes Items Below For McCormick CX 75 CX 85 CX 95 amp CX 105 Cab 4 WD Item 1 Part No 02982218 Qty 1 Description MAIN FRAME WELDMENT Component Crate P N 02982079 2 amp 4 WD RH Wing Only Includes items below For McCormick CX 75 CX 85 CX 95 amp CX 105 Cab 2 WD amp 4 WD Item Part No Qty Description 1 002364 1 HOSE 16 16FJX 16FJX45 65 5 LG 2 002365 1 HOSE 16 16FJX 16FJX90 62 5 LG 3 002501 1 WIRE HARNESS RH1ST W CAB 4 02966874 1 BOOT CABLE 5 108436 1 LIFT FRAME WELDMENT RH 6 702717 1 PUMP ASY SINGLE 7 02905100 3 HOSE 4 4FJX 4FJX 114 LG 8 02980151 1 CYLINDER SUPPORT WELDMENT 9 02982080 1 CARTON SMALL PARTS 10 108107 1 PUMP MOUNT WELDMENT MACHINED 11 02982236 1 HOSE 16 16FJX 16FJX90 79 LG 12 02982235 1 HOSE 16 16FJX 16FJX90 54 LG 13 02982213 1 TANK RAIL WELDMENT LH 14 02982214 1 TANK RAIL WELDMENT RH 15 02982247 1 EXHAUST RELOC
61. tube for cooling the oil At the outer end of the decks there is a cross over hose which allows the oil to cross from the rear tube to the front tube The Tubes and the cross over hose are in the oil return to tank circuit which has to be low pressure Figure 32 Interstater McCormick CX 75 CX 85 CX 95 amp CX 105 Asy Man 07 05 2005 Alamo Group Inc Section 5 17 NOTES Interstater McCormick CX 75 CX 85 CX 95 amp CX 105 Asy Man 07 05 2005 Alamo Group Inc Section 5 18 Section 6 INTERSTATER McCormick CX 75 CX 85 CX 95 CX 105 Tractor Rear Mower Installation Section 6 1 Rear Three Point Mower Rear Three Point Mower Connection 1 Install Rear Lift Chains The rear lift chains will replace the three point lift links using the same pins you removed from the lift links These chains allow the mower to float with the contour of the ground Fres BE Interstater McCormick CX 75 CX 85 CX 95 amp CX 105 Asy Man 07 05 2005 Alamo Group Inc Section 6 2 Rear Three Point Mower 2 The Rear Mower is a standard Three Point Hitch mounted mower that is PTO driven through a driveline It will be sent already assembled with the driveline tied to it See Figure 1 3 Connect Lower Hitch Pins The lower hitch pins connect to the lift arms of the tractor with click pins these pins are furnished with the mower See Figure 5 8 7 It is best to connect the
62. y including injury from items thrown by the equipment sa 16 A WARNING Always wear safety shoes with steel toes when working on this equipment It is recommended that the safety shoes have metatarsal guards WARNING When welding use Welding hood with the appropriate OSHA required protective lens welding apron and welding gloves NZ DANGER Always disconnect the wire leads from the mower valve solenoid before gt performing service on the Tractor or Mower Use caution when working on the Tractor or Mower Tractor engine must be stopped before working on Mower or Tractor The Mower Blades could inadvertently be 0 A turned on without warning and cause immediate dismemberment injury O or death ssm 12 DANGER Never run the tractor engine in a closed building or without adequate ventilation The exhaust fumes can be hazardous to your health SG 23 Interstater McCormick CX 75 CX85 CX95 amp CX 105 Asy Man 07 05 2005 Alamo Group Inc Section 1 4 DANGER Before starting the mower make sure the area is clear and the floor has been swept The mower blade can throw objects several hundred feet Thrown objects could damge property or cause severe bodily injuries even death BERND Make certain that the Slow Moving Vehicle SMV sign is installed in such a way as to be clearly visible and legible When transporting the Equipment use the Tractor flashing warning lights an
63. y instances may arrive where correspondence with the Manufacturer is neces sary CONTACTING MANUFACTURER Please help us Help You Before You Call Alamo Industrial Service Staff Members are dedicated to helping you solve your problem or your customer s service problem as quickly and efficiently as possible Unfortunately we receive entirely to many calls with only a minimum amount of information In some cases the correspondent has never gone out to look at the equipment and merely calls inquiring of the problems described to him by the operator or customer Most calls received by Alamo Industrial Service can be classified into approx 6 general categories Hydraulic or Mechanical Trouble Shooting Request for Technical Information or Specifications Mounting or Fitting Problem Special Service Problem Equipment Application Problems Tractor Problem Inquiries O Dl MI HOW YOU CAN HELP Make sure the call is necessary Most of the calls received may not be necessary if the Dealer Service Technician would do the following 1 Check the Service Information at your Dealership provided by Alamo Industrial This would include Service Bulletins Information Bulletins Parts Manuals Operators Manuals Assembly Manual or Service Manual many of these are available via the Alamo Industrial Internet site www Alamo Industrial Com Attempt to diagnose or repair problem before calling 2 Ifa call to Alamo Industrial is needed Certa

Interstater/McCormick CX75,CX85,CX95,CX105

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