Patron Manual - Sentry BevCon
Contents
1. 17 Weights ete Pe eet pede 75 LBS Operational 69 LBS Refrigerant requirement 134 1 94 ounces 55 grams Ambient operating temperature 40 F to 100 F Electrical Requirements The cooling unit requires a 120 VAC single phase 60 Hertz power circuit ert tr acutis 3 1 Amps Gondensing Unit scire d tc d ee 2 1 Amps Peristaltic Pump Assembly rann iania 1 REFRIGERATION 1 9 capillary air cooled THEORY OF OPERATION The PATRON unit was designed to cool and dispense a chilled serving of alcohol based PATRON After initial connection to an electrical outlet and installing the PATRON bottles into the bottle reservoirs The unit s push switch must be activated until a small portion of PATRON is dispensed approximately 45 minutes from the time the unit is electrically activated the unit will dispense a chilled shot below 32 degrees When the Push Switch is pushed the incoming PATRON is routed to a peristaltic pump and then through a cooling coil that is housed in an aluminum cold plate This aluminum cold plate also houses our refrigeration evaporator turning the aluminum cold plate into an extension of our evaporator This evaporator assembly is t2. 4 TWNOILVNYSLNI 21111 HOLIMS 434904 2 xoa JOH1NOO NI JYNIWHAL HOA OLL LINN 9NISN3QNOO HLOOWS HuossaudWoo YOLOW HLOOWS qaasi LIOA OFF HOLON HOLIMS HSNd CHAPTER INSTALLATION PATRON This chapter covers unpacking and inspection selecting location installing PATRON unit and electrical requirements UNPACKING AND INSPECTION Upon receiving unit immediately remove PATRON unit from shipping carton and inspect for shipping damage NOTE Remove the PATRON unit from the shipping carton and inspect for shipping damage If shipping damage is found immediately contact Sentry BevCon at 800 661 3003 Do not discard the shipping carton or any shipping materials in the event a freight claim must be filed SELECTING LOCATION IMPORTANT Ambient temperature for cooling unit should not exceed 100 degrees F Operation of cooling unit in ambient above 100 degrees F can and will contribute to early failure of condensing unit and poor quality of finished product LOCATION RECOMMENDATIONS FOR THE PATRON UNIT 1 Position unit as close as possible to proper electrical source 120V 6OHz 2 Position unit with a minimum of 2 space between bulkhead and cabinet for sufficient space for ventilation Allow enough space between ceiling and unit for bottle remo
3. 8 Plug unit into a 110 volt outlet The refrigeration system will automatically start If refrigeration does not come on go to step 12 9 Activate the PUSH HERE switch until the Patron is dispensed The level of the Patron in the bottles will drop as the cooling coils are filled Dispense 6 8 ounces in order to flush unit DO NOT REUSE 10 In approximately 15 minutes the unit will dispense ice cold Patron shots 11 Place a Patron bottle on the front lighted bottle support to merchandise 12 Your unit is equipped with an on off switch This switch is supplied to shut off the refrigeration during time of flush ing If refrigeration does not initially come on remove front panel and check switch to make sure it is in the on position Note to increase your customers enjoyment cool your shot glasses before serving f For Service and or Installation Assistance Please Call Sentry BevCon 800 661 3003 10 CHAPTER III PATRON UNIT OPERATORS INSTRUCTIONS This chapter covers operators responsibilities for daily pre operation check adjustments cleaning and sanitizing DAILY PRE OPERATION CHECK Make sure PATRON reservoir is full and ready to dispense Make sure nozzle is clean Make sure electrical power is supplied to unit Make sure unit is clean moo ct COOLING UNIT MAINTENANCE NOTE Air circulation through the condenser coil required to cool the condenser coil compressor is drawn in through grill
4. problems is the same as Compressor does not operate paragraph in addition to the following Condenser fan 1 Electrical cord loose or 1 Tighten connections or replace motor not disconnected from condenser fan cord operating motor or compressor terminals 2 Fan blade obstructed 2 Remove obstruction 3 Inoperative condenser fan motor 3 Replace condenser fan motor 15 Peristaltic pump tubing has lost a Replace PPM tubing leaking from its elasticity nozzle after actuation No PATRON 1 No electrical power 1 Plug power cord into electrical being box Check line voltage dispensed 2 Pinched or crimped lines 2 Repair defective line 3 Broken liquor switch 3 Replace defective switch 4 Bad transformer 4 Replace defective transformer 5 Disconnected wire 5 Attach disconnected wire 6 Defective PPM assy 6 Replace PPM assy 7 Worn or defective neoprene 7 Replace defective tubing tubing in PPM assy No PATRON 1 PATRON reservoir empty 1 Replenish PATRON supply being PPM Assy defective Replace PPM Assy dispensed 2 Defective neoprene tubing 2 Replace neoprene tubing 3 Defective transformer 3 Replace transformer 4 4 NOTE SECTION Frequently Called Numbers 16
5. 9 CAP TUBE 12 042 25 1 1828 SERVICE PANEL LEFT 26 1 1827 SERVICE PANEL REAR 27 1 1829 SERVICE PANEL RIGHT 28 1 1833 FRAME 29 19 1325 SQUARE GROMMET NUT 30 1 E0664 STRAIN RELIEF 31 1 S 1738 MOTOR GEAR ASSY PATRON SYM QTY PART NO DESCRIPTION 32 2 PPM PLASTIC WASHER PPM 33 1 1740 ROLLER ASSY PPM 34 1 1739 C HOUSING COVER PPM 35 1 1739 H PUMP HOUSING BODY PPM 36 4 A0019 SCREW 8 32 X 3 8 PH SS 37 3 SCREW 6 32 X 3 4 PH SS 38 1 51737 5 PERISTALTIC PUMP MODULE CS 39 1 1722 TUBING NOR 6F 250 8 40 1 1741 CS PPM CONTROL 41 1 1841 SWITCH HOUSING 42 4 1313 SWITCH ASSEMBLY 43 1 E0581 B NOZZLE TWIST LOCK 44 4 1318 CUSHIONED FEET 45 1 50276 TRANSFORMER 46 8 61335 TERMINAL SPACER 47 1 1309 TERMINAL BOARD 48 1 1837 CONTROL BOX 49 3 50046 BUSHING 50 1 50766 ROCKER ON OFF SWITCH 51 1 1840 CONTROL BOX COVER ONLY 52 1 1830 FRONT PLATE 53 1 1838 HOT GAS BY PASS DISCHARGE VALVE ASSY 54 1 1839 HOT GAS BY PASS DISCHARGE VALVE 55 1 AZA0370YXAXA CONDENSING UNIT 1 9TH 56 2 A0046 5 16 18 X 3 4 FLANGE WHIZ LOCK 57 1 AZA0370YXA COMPRESSOR ONLY 1 9TH 58 1 E0141 12 POWER CORD 59 1 1843 SHOT REST 60 1 1842 DRAIN PAN 1 61 0743 DRAIN PAN MTG HARDWARE SET VINuOdITVO OLNV 13a V uddV ud133HM T9 NYa SO ET 9
6. G UNIT 11 CLEANING NOZZLE 11 CLEANING CONDENSER 12 CLEANING AND 5 12 FREQUENTLY ASKED QUESTION eene 13 CHANGING PERISTALTIC PUMP TUBING 13 TROUBLE SHOO ING eia eoe 14 PREFACE INTERNATIONAL CARBONIC INC has enjoyed over 54 years of manufacturing excellence in the field of carbonation and in the beverage related industry We have been located in the Southern California area since 1952 and have a long and proud history with quality as our standard and innovation as our goal Originally started just after World War in Canfield Ohio as Carbonic Dispensers we enjoyed patents on the first Sodajet type carbonator This method of carbonation instantaneously carbonated the water to 10096 saturation We developed the first patented dispensing valve to dispense bulk beverage with carbonation equal to or in excess of bottled beverages A valve with three flavors and soda was another first We were the first to incorporate the total post mix package i e carbonation refrigeration amp the ability to dispense from one self contained unit We have pioneered many such firsts and will continue to develop advance systems for the future such as electronic interrogatable portion controls to electronic liquid level c
7. PATRON Installation and Service Manual 16630 Koala Rd Adelanto California 92301 800 854 1177 INTERNATIONAL CARBONIC INC IMPORTANT This manual is guide for installing operating servicing and maintaining this equipment Refer to Table of Contents for page location of detailed information to answer questions that arise during installation operating service and maintenance or installation of this equipment TABLE OF CONTENTS PAGE PREFACE ens bte dabei bd dd bbs 1 CHAPTER 1 GENERAL DESCRIPTION z citta nitent nhu ninh an beni ind 2 SYSTEM DESCRIP TION 2 DESIGN ER gp c 2 THEORY OF OPERATION deine diu onn dern nadie de era ue xh ee tita 3 EXPLODED VIEW EE Fo ben Ere p 4 EXPLODED VIEW 5 ELECTRIC 7 CHAPTER UNPACKING AND INSPEGQGTIGOLN ctae 8 SELECTING LOCATION i itai do coit uen 8 LOCATION RECOMMENDATIONS 8 ELECTRICAL REQUIREMPENTS hnc nnda 8 PATRON UNIT INSTALLATION INSTRUCTIONS 9 PATRON UNIT INSTALLATION INSTRUCTIONS PAGE 2 10 CHAPTER III OPERATOHBHSINSTEDUST IONS istas ica dad vo db 11 DAILY PRE OPERATION CHECK 2 ria tnn ht 11 COOLIN
8. condenser coil and exhausted out grills on the other side of unit Restricting air circulation through the cooling unit will decrease its cooling capacity NOTE Cleaning condenser coil should be done during non business hours Unplug refrigeration unit power cord from electrical socket 2 Remove 9 screws securing service panels 3 screws per service panel Remove panels in preparation for service Vacuum or use a soft brush to clean fins of condenser coil Replace panels Plug refrigeration unit power cord in electrical socket FLUSHING LIQUOR COIL It is recommended to flush the Liquor Coil periodically To accomplish this task shut off the condensing unit at condensing unit on off switch located under the control box on the lower right hand side Flush all liquor out of liquor coil and into a container to be reused After condensing unit has been off for at least one hour fill liquor reservoir with hot water and flush through coil Flush coil until water comes out clear Refill reservoir with saved liquor and flush all water out of liquor coil When all water is flushed out of system turn on condensing unit In approximately 1 hour cold shots can be dispensed CLEANING AND SANITIZING Your local Health Department rules and general area cleanliness should determine the frequency of which the unit should be sanitized SANITIZING PROCEDURES Your local health department rules and general area cleanliness should
9. determine the frequency at which the unit should be sanitized Note Your Liquor plumbing will not need cleaning as often as the Lime mix section of your unit if at all 12 EQUIPMENT REQUIRED 1 Stainless Steel container product tank or large volume container 2 Cleaning Agent 3 Sanitizing Solution 4 Phenolphthalein NOTE One recommended cleaning agent and sanitizing agent is manufactured by MT HOOD CHEMICAL CORP 4444 N W Yeon Avenue Portland Oregon 97210 Trade names are STAR CHLORINATED CLEANER CROWN 12 5 SODIUM HYPOCHLORITE BLEACH Use STAR at 18 oz per 1 gallon of water yields 2 Sodium Hydroxide Solution Use Crown at 2 ounce per 9 gallons of water gives 200 PPM of available chlorine at a minimum contact time of 10 minutes 10 Replace panel and control box cover 12 Turn off PATRON by unplugging unit Remove front panel and then remove control access panel Disconnect wires at A6 and B6 on control terminal board Plug PATRON into 110 volt outlet activate push switch and empty out product from tubing by flushing with warm water Visually inspect valve by removing nozzle and inspecting nozzle and valve cavity Clean nozzle with cleaning agent then sanitizing solution then with potable water Inspect valve cavity and if dirty clean with soft bristle brush Clean exteriors of nozzle tubes with a soft clothe and warm water Replace valve nozzle then go to step 3 Fill bot
10. e unit As often as necessary refer to previous section PERIODIC INSPECTION AND CLEANING What happens if the PATRON gets low When you reservoirs are low the nozzle will have a noticeable drip wasting your product Is there any periodic maintenance that must be performed Yes again depending on usage your peristaltic pump tubing will have to be changed How often must this tubing be changed Again depending on the usage approximately every 6 months to a year CHANGING PERISTALTIC PUMP TUBING oor mom Remove 10 X 1 2 Phillips TH Screw Then slide out S 1027 Assy Remove three 6 32 x 3 4 PH screws Remove 5 1739 cover Remove neoprene tubing by pulling tubing while turn S 1740 roller Replace old neoprene tubing with new Squeeze new tubing with pliers two insert tubing in between first roller and housing wall Force tubing into position at second roller by spinning roller while inserting tubing Reverse procedure to reinstall S 1737 assembly 51086 OETIKER 81086 OETIKER 250 X 427 NEOPRENE TUBING 6 32 X 3 4 PH SS SCREW V 14 TROUBLE SHOOTING IMPORTANT Only qualified personnel should service PATRON unit and components WARNING To avoid personal injury and or property damage always disconnect electrical power before starting any repairs lf repairs are to be made to the PATRON unit drain PATRON unit before proceeding COOLING UNIT Tr
11. horoughly insulated The temperature of the incoming PATRON is at ambient temperature as it enters the cooling coil As the incoming PATRON passes through the cooling coil the heat is removed from the PATRON and chilled to a temperature acceptable for a quality drink normally a temperature 5 degrees or lower is reached The PATRON is now directed to a dispensing nozzle where the PATRON is dispensed 56 57 4 ie 8 TITLE PATRON CP DATE 3 13 06 revised 5 31 06 DRN BY GLW CHK BY APPR BY ADELANTO CALIFORNIA INTERNATIONAL CARBONIC INC PATRON YM QTY PART NO DESCRIPTION 1 2 12074 SUPPORT ASSEMBLY BOTTLE RESERVE 2 2 18018 SLEEVE BOTTLE CAP LARGE 3 2 12008 BOTTLE CAP ASSEMBLY 4 2 18013 STRAINER 5 4 0023 SCREW 10 24 X 3 8 SS 6 1 12005C BOTTLE RESERVE 7 1 18020 1 4P X 1 4H PLASTIC FITTING 8 1 1836 BOTTLE MTG BRKT 9 19 A0014 SCREW 10 X 1 2 PH TH COMBO SS 10 6 A0020 8 32 X 3 8 T H S S SCREW 11 1 50956 9 LAMP 9 12 2 0060 SCREW 6 32 X 1 4 RD HD SS 13 1 E0665 STRAIN RELIEF 14 2 50973 LAMP HOLDER 15 1 1849 LAMP BRACKET 16 2 40004 SCREW TRUSS 8 32 X 1 4 17 1 0952 BALLAST 18 1 0958 STARTER HOLDER 19 1 0955 STARTER 20 1 1826 P LID FRONT 21 1 1825 LID BACK 22 1 51846 INSULATION 23 1 1834P COLD PLATE SINGLE 24 1 Z000
12. ontrols We hope you enjoy this product that has been produced to give many years of trouble free service We thank you for your purchase and hope we may serve you in the future PATRON CHAPTER I GENERAL DESCRIPTION This chapter gives the description theory of operation and design data for the PATRON unit SYSTEM DESCRIPTION The PATRON unit is a complete self contained liquor dispenser which when supplied with PATRON will dispense an ice cold shot The unit consists of a cabinet refrigeration system modular peristaltic pumps and lighted merchandising The cabinet is housed in an attractive black vinyl and then decaled with vibrant PATRON Decals The front plate and drain are formed from attractive grained stainless steel The PATRON unit has been designed to fit in the smallest possible space while dispensing a maximum amount of highly chilled 10z servings of PATRON Essentially the PATRON unit is designed to plug and play For proper function the PATRON unit must have 120 volt electrical supply and proper space around unit to allow the refrigeration to breath during operation The PATRON unit is designed with a unique lift off drain pan that can be emptied at any convenient drain outlet DESIGN DATA PATRON Cabinet Height ee 171 jm 1134 Boi mE 14 7 8 Depth w Switch
13. ouble Probable Cause Remedy Cooling or 1 No electrical power 1 Plug power cord into electrical condensing unit box non 2 Improper voltage amperage 2 Check for proper operational voltage amperage 3 Loss of refrigerant 3 Repair leak and replenish refrigerant 4 Bad overload and relay 4 Replace overload and relay 5 Compressor bad 5 Replace compressor 6 Restriction pinched or crimped 6 Repair straighten or replace line defective line 7 Condenser Dirty 7 Clean condenser unit w vacuum cleaner Condenser fan 1 Electrical cord loose or 1 Tighten connections or replace motor not disconnected from condenser fan cord operating motor or compressor terminals 2 blade obstructed 2 Remove obstruction 3 Inoperative condenser fan motor 3 Replace condenser fan motor Compressor 1 No power source 1 Plug power cord to electrical box does not 2 Electrical power to cooling unit 2 Check line voltage operate turned off 3 Low voltage 3 Voltage must be at least 110 at compressor terminals at start 4 Loose disconnected or broken 4 Tighten connection or replace wire broken wiring 5 Inoperative overload protector or 5 Replace defective part start relay 6 lnoperative compressor 6 Replace compressor Note During overload protector shut off condenser fan motor will continue to work Otherwise troubleshooting condenser fan motor
14. s on cooling unit through condenser coil and is exhausted out grills on the other side of the unit Restricting air circulation through the cooling unit will decrease its cooling capacity To avoid needless and sometimes costly repairs it is imperative to keep condenser fins clean This may be accomplished by one of three methods One method is use of a condenser brush a longhaired soft bristle brush to gently sweep fins of condenser clean Second method is to use a strong vacuum The third method is to use C02 or an air hose to blow out condenser The latter method should only be attempted after normal business hours to avoid dust contamination CLEAN NOZZLE Use a bottlebrush and clean nozzle nightly PERIODIC INSPECTION AND CLEANING Daily 1 Clean PATRON bottles and reservoir area with warm water 2 Clean the beverage dispensing area 3 Clean nozzle and all exposed areas on valve plate 4 Wipe exterior of unit with moist towel Weekly 1 Order PATRON to maintain product inventory 2 Check condenser coil for obstructions or dirt Monthly 1 Clean condenser fins or filter to make sure the refrigeration unit has adequate airflow 2 Check entire system for leaks or damaged components Repair as necessary DO NOT USE ABRASIVE TYPE CLEANERS 11 CLEANING CONDENSER COIL IMPORTANT Air circulation through the condenser coil required to cool the condenser coil compressor is drawn in through grills on cooling unit through
15. tle reserve with a caustic based low sudsing non perfumed and rinsed detergent solution STAR The solution should be prepared in accordance with the manufacturers recommendations but should be at least 2 percent sodium hydroxide Make sure the syrup lines are completely filled and allow standing for at least 10 minutes Flush the detergent solution from the bottle reserve with clean water Continue rinsing until testing with phenolphthalein shows that the rinse water is free of residual detergent Fill the bottle reserve with a low PH 7 0 chloride solution containing maximum 200 PPM chlorine Make sure that lines are completely filled and allow standing for 30 minutes Refill bottle reserve with clean hot water Draw water until chloride solution is dispensed from unit and liquor reservoir is empty Fill reservoir with PATRON Push switch until PATRON is dispensed Replace wires at control box terminal i e and Wait 15 minutes and then taste the beverage to verify that there is no off taste 13 FREQUENTLY ASKED QUESTION Q A Should the machine be left on all the time Yes your electrical usage will be minimal and the PATRON unit will have less electrical and refrigeration problems Q A FO FO FO FO If the machine is left on how much will the electricity bill go up The amount will vary depending on your area but on average the cost will be approximately 75 per day How often should clean th
16. val LOOSE SHIPPED PARTS Item Part No No Name Qty 1 0 c Installation instructions 1 2 1842 Drain pan 1 3 12008 Bottle Cap Assembly 2 4 18013 Strainer 2 5 12074 Support Assembly 2 6 18018 Large Sleeve 2 ELECTRICAL REQUIREMENTS The PATRON unit must be wire in accordance with N E C or local ordinance Patron Installation Instructions Remove the Patron unit from the shipping carton and inspect for shipping damage If shipping damage is found immediately contact Sentry BevCon at 800 661 3003 Do not discard the shipping carton or any shipping materials in the event a freight claim must be filed 12074 Support Assembly Bottle Reserve KE 1 The following parts are included with this Shippment Patron unit 18013 Strainers i E 12008 Bottle Cap EN 2 Find a convenient location to Meme e place the unit 51842 Drain Tray and 1843 Shot Rest 18018 Bottle Cap Sleeve Large 3 DO NOT PLUG UNIT INTO ELECTRICAL OUTLET 4 Remove protective plastic from drip Tray Align mounting holes over the mounting screws on front of the machine Y 18013 RESERVE 5 Install both stainless steel strainers STRAINER 5 bottle reserves 12074 SUPPORT ASSEMBLY 12005C BOTTLE RESERVE 12008 BOTTLE CAP ASSEMBLY Slip bottle caps into the Patron bottles 4 WITH SLEEVE 7 Turn Patron bottle upside down and insert into bottle reserve Adjust support assembly to stablize bottle
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