Operation and Service Manual for HERMetic UTImeter Gtex
Contents
1. ON UTImeter Ver Batter E E 97 LED menu LED LED yes Init 44 T LED no v E 25 94 LED set 4 gt enable disable Settings 4 Figure 9 5 9 5 1 Temporary setting of the LED Switch on the equipment Wait until the temperature is displayed Press to enter the settings menu Press on enter LED menu is displayed Press on enter LED is displayed Press on enter then select by pressing the mode LED yes or LED Press two times to come back in measurement mode It is always possible to change the status of the LED during gauging by using the same menu again If not done before switching off the unit will automatically light off the LED 9 5 2 Permanent setting of the LED Switch on the equipment Wait until the temperature is displayed Press to enter the settings menu Press on enter LED menu is displayed Press on enter LED is displayed Press LED Set is displayed Presson enter Enable or disable the LED by pressing on one or more times Press two times to come back in measurement mode The new setting is stored in the permanent memory Remember that the LED needs an extra power and reduces the battery2. Honeywell 13 Spare parts 13 1 How to proceed Each spare part is identified by the letters TS followed by a 5 digits number as for instance TS 12207 for the sensor or TS 10192 for the 30 meters tape Proceed as follows to identify the part you need to order 1 Find the adequate drawing on the next pages 2 Note the item TS number ex TS 10207 3 With the assistance of the below table identify its description ex Sensor Ultra For each order please note the item number its description and the required quantity Example TS 10207 Sensor Ultra 3 x 13 2 List of parts descriptions TSmmber Description _ Noes 10182 Storage tube S2 Q2 with load 10183 Storage tube 51 02 10184 Storage tube 1 51 01 10189 Battery holder assy does not include TS 40300 amp 37020 10190 Electronic box assy does not include TS 11210 amp TS 40765 10191 Tape 15m stand double assy kit tape 1 x TS 11603 1 x TS 40853 10192 Tape 30m stand double assy kit tape 1 x TS 11603 1 x TS 40853 10193 Tape 35m stand double assy kit tape 1 x TS 11603 1 TS 40853 10205 Tape cleaner Viton assy 10207 Sensor Ultra 10210 Display unit assy 11025 Nut for load 700gr 11026 Load 700gr 11082 Security tube assy 11129 Ball Inox 25 556 7 32 10x 11130 Compression spring 11131 Clip 11132 O Ring 29 7x3 5 11169 Heat shrink tube 24 8 x 80 11189 Quick coupler lock 11207 Axle bearing 11208 Bearing for tape cleaner 11210
3. Switch on the unit The buzzer shall beep every 2 sec Check the ullage in a glass of water Check the ullage by immersing the ultrasonic gap sensor but not the electrodes position A The buzzer shall beep continuously 9 8 4 Interface Switch on the unit The buzzer shall beep every 2 sec Check the interface in a glass of water Check the interface by immersing the interface electrodes also position B The buzzer shall beep intermittently position B Figure 9 7 50472 GTEX TKT 1111 UTImeter Gtex 9 9 Installation of the instrument This HERMetic equipment must be coupled to acertified HERMetic valve Before starting please read carefully the chapter Recommendation for safe use and follow your company s safety instructions Remove the end cap weather cap blind Clean the seal surfaces of the nipple of the valve and of the coupler of the instrument from dustorgrease 9 good accuracy on zero referencelevel Check whether the tape protection tube is moving freely Install the HERMetic instrument on top of the valve by means of the quick eeupler special adaptor Ensure that the equioment is_properly earthed _net ground with the toptionah Attach the grounding clip to a metallic and conductive surface Make sure that there is a good electrical contact
4. 50472 GTEX_TKT 1111 48 Honeywell UTImeter Gtex 37354 40220 40300 40303 40306 40316 40319 40326 40327 40555 40611 40621 40765 40775 40853 40857 40859 40905 40906 Honeywell Hard Paper Washer 2 2mm Dowel pin 3x35 Socket head cap screw M3x8 Socket head cap screw M4x12 Socket head cap screw M3x10 Socket head cap screw M3x6 Socket head cap screw M3x30 Socket head cap screw M3x20 Socket head cap screw M3x25 Spacer M M M3x6 M3x8 Slotted flat head mach screw M5x16 Flat head socket screw M5x12 Socket button head cap screw M4x10 Cover cap S6 Socket set screw M3x3 Socket set screw 4 Socket set screw 4 4 Circlip 01 9 Crescent ring 217 Benzing 13 3 Spare parts drawings compulsory information amp Declaration of Conformity The next pages show the following documents Figure 13 1 general assembly list of the main spare parts Figure 13 2 display unit assembly TS 10210 details Figure 13 3 battery holder assembly TS 10189 details Figure 13 4 electronic box assembly TS 10190 details Figure 13 5 load details Figure 13 6 tape cleaner assembly TS 10206 details ND 30777 TS 98165 Storage tube TKT assy Valve TVC 02 of TKT 480mm ND 41306 TS 98170 Storage tube TKT assy Valve TVC 02 of TKT 320mm ND 30921 TS 98185 Storage tube TKT assy Valves TVC 02 of TKT 585mm ND 30779 FM UTImeter control drawing Declaration of Conformity 50472 GTEX TKT 1111 49 UTImeter Gtex
5. o1suiaquy squeuoduoo jo DuiMDJp 01102 2 sburuupM 691 140 UDI 51901 duVHS ANY 3418 TIV io soo F an 114 911674104 031112345 3S1MN3HI0 SSTINA 5320 843101 p ouddpg W4 201264 ynoyzim 04 16 ON 258404 18015 81 seeuBeg q3uniquo wnwixoy fp Ai x34 9407 3501 pub 3J f sdnoum f uoisiaig 550 1 9403 j norsurJquy uo11021 1pog osia 9100 fsi Burno uedp xejg pe42143sey xe3y Declaration of Conformity ssue 8 TSB_7013_E doc Enraf Tanksystem SA Author QD Apparatus Identification HERMetic UTlmeter Gtex Rtex Otex February 9 2009 __ 1 of 1 Apparatus Classification Measurement Equipment Statement of Conformity Based on sample product test results using appropriate standards industrial environment and in accordance with the following EC Directives amp IEC Standards we Enraf Tanksystem SA hereby declare under our sole responsibility that the HERMetic UTImeter is in conformity with Gtex Rtex Otex EC ATEX Directive 94 9 EC Equipment and protective systems intended for use in potentially explosive atmospheres ATEX EC Type Examination Certificate O2ATEX1097X Amds 1 amp 2 I 1 G EEx ia 4 50 C Gtex Rtex Ot
6. Pull the tape adaptor end out of the housing through the storage tube Unscrew the reading index and remove it Figure 10 8 Slacken the tape a few turns from the reel axle Remove the tape from the housing 10 4 5 Mounting the new tape Install the new tape on the reel axle Leave approximatively 20 cm of tape free at the core Make a loop M and a S shape L with the tape as shown on Figure 10 7 Passthe tape end through the axle core Secure the gaskets and the washers mounted on the tape in the axle core with the washer holder and its 4 screws K as shown on Figure 10 7 On the electronic box side adjust the black oversleeve just to the edge of the tape holder pull the tape gently from the other side and tighten the tape end as shown on Figure 10 6 with Follow in the reverse order the instructions of sub section 10 4 2 to re install the electronic box f necessary readjust the loop M and the S shape L of the tape at the core of the reel axle Follow the instructions of sub section 10 4 4 in the reverse order to pass the tape through the tape cleaner the storage tube and to mount the tape protection tube on Reinstall the reading index Figure 10 8 Adjust the reading index as described in section 10 9 50472 GTEX TKT 1111 Honeywell Put back the axle cover and its 3 securing Screws Follow the instructions of section 10 4 Sen
7. Deutsch y 7 Francais Figure 9 2 Switch on the equipment Wait until the temperature is displayed Press to enter the settings menu Press on enter LED menu is displayed T unit is displayed Press Resol is displayed Press Language is displayed Press on enter Select the language by pressing on one or more times the display shows the language selected Press two times to come back in measurement mode The new setting is stored in the permanent memory 50472 GTEX TKT 1111 23 U Gtex Honeywell 9 3 Selecting the temperature scale The temperature can be displayed either in Celsius or Farenheit degrees Refer to Figure 9 3 ON UTImeter Ver Battery 97 o LED menu Init E _ 4 T 25 94 T unit gt gt C F T E Settings Figure 9 3 Switch on the equipment Wait until the temperature is displayed Press on to enter the settings menu Press on enter LED menu is displayed Press T unit is displayed Press on enter Select the scale by pressing on one or more times the pointer shows the scale selected Press two times to come back in measure
8. If the battery power is too low it is no more possible to read the temperature 50472 GTEX TKT 1111 Maintenance is easy because design is modular and allows quick exchange of parts See also Figure 7 2 to get to know the equipment identification plate serial number UTImeter Gtex Honeywell Identification plate Display Crank 5 keys pad Reading index LED Tapa cleaner Buzzer Display unit Tube TS 98170 height 320 mm Tube TS 98165 height 480 mm EE Tube TS 98185 height 585 mm Tapa Tape adaptor Visc device for Sensing probe ULTRA innage measurement Figure 7 2 50472 GTEX TKT 1111 13 UTImeter Gtex 7 2 7 2 1 ULTRA sensing probe Introduction The ULTRA sensing probe consists of a stainless steel tube terminated by a high tech plastic head which cannot be removed from the tube The sensing probe includes an ultrasonic liquid level sensor a temperature sensor and a conductivity electrode The sensitivity for ullage and interface measurement is not adjustable The temperature measurement is calibrated at the factory and does not require subsequent adjustment 4mm Liquid Ultrasonic level sensor 7 2 2 Honeywell Ullage detection The ullage detector consists of two piezoceramic plates electronic circuits When the sensor head is immersed in a non conductive liquid oil or petroleum the emitted ultrasonic signal is detected by th
9. TS 12097 TS 12095 TS 12094 Honeywell TS 12084 TS 12083 TS 11264 TS 40319 EN TS 40327 S N TS 40316 S ff TS 12096 TS 12095 TS TS 11226 TS 11221 TS 40303 75 12093 TS 11207 TS 10191 15 m TS 10192 50 m TS 10195 55 m TS 11603 Vas 40853 TS 10207 7 lt Yrs d 2 A Q LN TS 11207 TS 11272 TS 12087 TS 12108 FOR THE TUBES REFER TO THE SPECIFIC TKT TUBES DRAWINGS AT THE END OF THE MANUAL Figure 13 1 general assembly list of the main spare parts 50472 GTEX TKT 1111 50 UTImeter Gtex Honeywell TS 40316 TS 37340 TS 35069 TS 37354 TS 40811 D TS 37314 D 2 5 40555 TS 37004 TS 11600 TS 37004 Figure 13 2 display unit assembly TS 10210 details 50472 GTEX TKT 1111 51 UTImeter Gtex Honeywell TS 40300 40300 TS 11249 TS 11246 TS 37020 11248 Figure 13 3 battery holder assembly TS 10189 details the screws TS 40300 are not included in the TS 10189 assembly they shall be ordered separately 50472 GTEX TKT 1111 52 UTImeter Gtex Honeywell 4 40906 1S 11235 TS 11211 5 11260 5 40220 T 11259 Figure 13 4 electronic box assembly TS 10190 details the screws TS 40765 and the plate TS 11210 are not included in the TS 10190 assembly they shall be ordered separately 50472 GTEX TKT 1111 53 UTImeter Gtex
10. The instrument shall grounded until complete withdrawal of the probe from the tank and closure of the valve 9 10 Purging the equipment This HERMetic equipment can be fitted with a plug to purge it This is an option please contact Tanksystem 9 11 Ullage interface measurement Install the HERMetic equipment as per 9 9 Installation of the instrument 50472 GTEX TKT 1111 29 Honeywell Open the valve by turning the handle Switch on the equipment a control beep is audible every 2 seconds Put the tape cleaner on the DOWN position Disengage the knob of the crank handle and lower the sensing probe into the tank by turning the reel Make sure that the tape does not rub on any sharp edge when lowering as its insulation could be damaged As soon as the sensor comes in contact with the petroleum product the control beep wvill change for a continuous beep Raise the sensing probe again until the continuous beep stops and lower the sensing probe again slowly until the continuous beep is heard again Now the ullage level can be read against the ullage reference If the zero ullage reference does not correspond to the reading index of the instrument a correction has to be made accordingly Lower the sensing probe further until the sensor touches the oil water interface As soon as the sensor comes in contact with water the continuous beep will change for an intermittent bee
11. Tape holder 11211 Electronic box 11213 Button handle 11214 Connecting lever 11216 Spacer 11217 Gasket for electronic unit 11218 Finger for handle 11221 Index 50472 GTEX TKT 1111 47 UTImeter Gtex 11222 11223 11226 11227 11228 11235 11240 11246 11247 11248 11249 11251 11252 11254 11255 11259 11260 11263 11264 11272 11600 11603 12047 12083 12084 12086 12087 12089 12093 12094 12095 12096 12097 12099 12101 12102 12107 12108 12109 12504 14093 20513 20541 20549 35069 37004 37020 37314 37340 Collar for connector 2 Knob Index block Washer holder Screw cup Plate for battery holder Wiper holder Spring for battery holder Reel axle Gasket for battery holder Battery holder Axle cover O Ring 226 7 x 1 78 Storage tube 1 Q1 without gaskets Storage tube 1 Q2 without gaskets External part of knob Knob for handle Front face assy without gasket Knob black Carter Gtex base O Ring 31 2 O Ring 15 3 Lever Axle of wiper Bearing for window holder Gasket for electronic box Lock holder Tape wiper holding flange Gasket of window Glass Window holder Frame of window Wiper Axle gasket O Ring 2234 x O Ring 047 8 x 1 5 Wiper Viton Lock assy Cover Gtex O Ring 9 1 5 Spring O Ring 6 07x1 78 O Ring 56 74 3 53 Clip LCD 1x8 alphanum assy Buzzer SC 235 B Bat 9v alka mang Procell MN 1604 Push Button Distancer PCB Display UTImeter Tested Assy
12. This HERMetic instrument is a gas tight portable multiple functions gauging system that is designed to perform under completely closed conditions in a single operation 3 measurements a Ullage outage Optionally innage is available b Oil water Interface level Tape resolution 1 mm 1 16 Tape accuracy 1 5 mm for 30 m 1 16 approx for 100 feet Ullage interface detection accuracy 2 mm 0 08 approx Minimum detectable tank bottom interface or liquid level 4 mm 0 16 approx c Temperature by continuous reading at any level Ambient temperature range 20 C to 50 C 4 F to 122 F Sensor measurement range 40 C to 90 C 40 F to 194 F Resolution 0 01 or 0 1 selectable Accuracy over calibration range 0 1 C 0 C to 70 C 0 2 F 32 F to 158 F Temperature reading C or F selectable This HERMetic device meets the requirements of API MPMS Chapter 7 2001 table 3 ISO 4268 and IP PMM Part IV Thanks to the small diameter of the sensing probe this instrument can be used with valves of diameters down to 25 mm 1 only on the tape through inadvertence Gauging is done under completely gas tight conditions therefore maintaining over underpressure in the tank The device is designed to withstand tank pressure up to 0 3 bar 4 4 psi 50472 GTEX TKT 1111 11 1 An additional device usable with 2 valves only can be provided that allows Refe
13. is inside the a TAPE PROTECTION TUBE Honeywell wound up the protection tube will stay in position untiLit is pushed up by the sensing probe Before is meving freely For cleaning purpeses the UNFORTUNATELY THE TKT DESIGN IS NOT COMPATIBLE WITH THE CONCEPT OF THE TAPE PROTECTION TUBE THEREFORE PLEASE MIND NOT CLOSING THE TKT VALVE ON THE TAPE VALVE CLOSED COUPLER BALL VALVE VALVE OPEN Figure 7 8 50472 GTEX TKT 1111 UTImeter Gtex 7 5 Heading index Honeywell 1300 Zero ullage Reference level of tank 1100 1000 900 800 700 600 500 400 300 200 100 Liquid level 0 Reaction point Figure 7 9 The tape reading at the height of the reading index of the instrument is indicating the distance between the reaction point and the reading index If the instrument is installed in such a way that the reading index is at the same level as the zero reference level the reading of the tape corresponds to the ullage providing the reaction 50472 GTEX TKT 1111 18 point of the sensing probe is positioned at the liquid level If the reading index is positioned below or above the reference level a positive or negative correction of the tape reading is necessary See also chapter 8 Examples of installation of the gauging system UTImeter Gtex Honeywell 7 6 T
14. is not OK refer to section 11 Trouble shooting 50472 GTEX TKT 1111 41 Honeywell UTImeter Gtex 10 11 Ullage Interface verification The sensitivity of the instrument in ullage interface cannot be adjusted Both ullage and interface levels are set at the factory Checking ullage and interface level detection The test liquid should be the one to be gauged Fill in a container with appropriate liquid Switch on the unit The buzzer shall beep every 2 sec If the liquid is conductive alcohol water Check the ullage by immersing the ultrasonic gap sensor but not the electrodes position A The buzzer shall beep continuously Check the interface by immersing the interface electrodes position B The buzzer shall beep intermittently If the liquid is non conductive gasoline oil Check the ullage by immersing the sensor position The buzzer shall continuously Check the interface by immersing the sensor position B in water The buzzer shall beep intermittently 50472 GTEX TKT 1111 Honeywell position B position A Figure 10 13 42 UTImeter Gtex Honeywell 11 Trouble shooting 11 1 Safety warning As this equipment is designed and approved for use in an explosive area intrinsic safe equipment only authorized service stations and the factory are allowed to repair electronic circuits However the customer can excha
15. life accordingly 50472 GTEX TKT 1111 26 UTImeter Gtex Honeywell 9 6 Muting the buzzer ON p UTImeter Ver Battery 97 Init Buzzer OFF 4 medium 5 E 25 94 ox auto Backlight ON Figure 9 6 When in measurement mode it is possible to mute the buzzer Presson Press again to reset the buzzer IMPORTANT NOTE in order to prevent any misuse of the equipment there is an automatic reactivation of the buzzer each time the medium changes air to liquid liquid to water etc or after 5 minutes muting To keep the buzzer muting press again 9 7 Backlight Refer to Figure 9 6 When in measurement mode press enter this switches on the backlight After around 10 seconds the light switches off automatically to save the battery life 50472 GTEX_TKT 1111 27 UTImeter Gtex Honeywell 9 8 Checking the functions before using the instrument Before installing the HERMetic instrument as described in section 9 9 the following tests are recommended to ensure that the instrument is ready to work 9 8 1 Battery Refer to section 10 2 Checking the battery 9 8 2 Temperature Switch on the unit The buzzer shall beep every 2 sec When the temperature is displayed check that it shows the surrounding temperature position A 9 8 3
16. of Assessment MED D 1114 issued on 3 February 2009 Manufacturer ENRAF TANKSYSTEM SA Rue de l Industrie 2 1630 BULLE Switzerland 4 2 2902 Philippe Despagne General 200810828 2009 0905 20680003 Updato of ATEX references amp inegratun dedaration 8 2009 02 09 2009 02 10 2009 02 10 of MED D amp MED B references KAQUALITYVSO 900117000 Checking ListsT SB 7013 E doc Printed 09 02 09 16 05
17. place with another non sharp tool for instance the 4 mm Allen key Check that the plug is fully inserted Switch on the unit and wait a few seconds If all is OK the temperature is displayed and the buzzer beeps every 2 seconds If there is any problem refer to the section 11 Trouble shooting Put some light grease on the O ring Push gently the adaptor into the sensing probe tube Mind not to damage the O ring when it passes the screw hole Screw the securing screw back with the 1 5 mm Hex Allen key 50472 GTEX TKT 1111 38 thread for securing screw Honeywell 1 5 mm Allen key one way only plug Figure 10 9 10 6 Tape wipers replacement The 2 tape wipers can be easily replaced Check that the tape cleaner is on DOWN position Unlock and remove the housing lid The tape wipers are inserted in holders grooves Remove the old ones and insert the new ones Put back and lock the housing lid Check that the tape cleaner is working properly Note we recommend to change always both wipers Figure 10 10 UTImeter Gtex 10 7 Display unit replacement THE REPLACEMENT OF THE DISPLAY UNIT DOES NOT REQUIRE TO RE CALIBRATE THE TEMPERATURE 10 7 1 Disconnecting the old display unit Unscrew with the 2 5 Allen key the 2 screws A of the battery holder and pull it out as shown on Figure 10 11 Unscrew with the 2 5 Allen key the 4 screws B of the display unit an
18. probe comes in contact with the dip datum plate record the distance shown on the reading index See Figure 9 9 The exact distance from the plate to the reading index is reading 4 mm or reading 1 6 which is the reference height providing the reading index level has been adjusted to the zero ullage level of the tank If the tank zero ullage is levelled above or below the reading index an additional correction shall apply For more details refer to section Installation of the gauging system Turn the tape cleaner on UP position Switch on the unit and raise up the sensing probe until checking the oil water interface if any see details in section 1 1 To get a better accuracy of the interface level release the tape cleaner on the DOWN position during the final checking Calculate the free water height by subtracting the index reading to the reference height 50472 GTEX TKT 1111 30 Honeywell Reengage the tape cleaner on the UP position and raise up the sensing probe until checking the ullage see details in section 1 1 Release the tape cleaner for final checking of the Calculate the innage by subtracting the index reading and the free water height to the reference height determined before When the measurements are completed switch off the unit engage the tape cleaner on the UP position and wind up the tape until the sensing probe is in the storage tube The reading on the tape sh
19. probe for innage measurement or gauging viscous liquids 50472 GTEX TKT 1111 4 UTImeter Gtex TKT Honeywell 3 General information 3 1 Shipment note The following parts should be included in the shipment 1 instrument fitted out with one battery in the display 1 set of 4 Allen keys 1 5 2 2 5 and 3 mm 1 Operation and Service Manual 3 2 Initial inspection Check the contents of the shipment for completeness and note whether any damage has occurred during transport Carry out the Initial test before installing the instrument to verify the good functioning If the contents are incomplete or if there is a damage do not use the device A claim should be filled with the carrier immediately and Enraf Tanksystem SA Sales or Service organization should be notified in order to facilitate the repair or replacement of the instrument 3 3 Documentation discrepancies The design of the instrument is subject to continuous development improvement Consequently the instrument may incorporate minor changes in detail from the information contained in the manual 3 4 Warranty Three 3 years after installation but max 42 months after delivery ex works except batteries The Vendor undertakes to remedy any defect resulting from faulty design materials or workmanship The Vendor s obligation is limited to the repair or replacement of such defective parts by his own plant or one of his authorized service stat
20. 0 The receiver is responsible for every misuse Tel 41 26 91 91 500 Fax 41 26 91 91 505 320 Reference Tanktech ATEX Certified Product No modifications permit ted without the approval of the authorised person Storage tube brut Coupling nut 2 4 1 0 90 50 47 x 2 62 1 _0 2 O Ring 26 7x1 78 1 O2 Tube Label Earth strap w clamp assy TOLERANCES UNLESS OTHERWISE SPECIFIED Weight NemSze ove 6 100 1o rt ro 6 30 194 1004 2000 9 Fine REMOVE ALL BURRS AND SHARP EDGES Drawn Control 1 2 PI 12082009 Speciality Storage tube UTImeter Tanktech ref 320mm This drawing is our property and must not without our permission be copied or made available to others The receiver is responsible for every misuse Description 7317 K o 972 3 Eff Toro 41307 41229 50003 40331 10100 40167 ISSUE 1 12 08 2009 MPSA Replacement for Replaced by ND TS 98170 ND 41306 Enraf Tanksystem SA RUE DE L INDUSTRIE 2 CH 1630 BULLE Tel 41 26 91 91 500 Fax 41 26 91 91 505 585 Reference Tanktech ATEX Certified Product No modifications permit ted without the approval of the authorised person Item Qty Weight Description Material TS ND 2 1 Coupling nut G 2 Brass 98153B 41229 210 26 7x1 78 11222 2 Tube Label 50003 40331 80 Earth strap w cl
21. 0 5 1 Disconnecting the old sensing probe 38 10 5 2 Connecting the new sensing probe 38 10 6 WIPERS 38 10 7 DISPLAY UNIT REPLACEMENT 39 10 7 1 Disconnecting the old display unit 39 10 7 2 Connecting the new display unit 39 10 8 VERIFICATION AND CERTIFICATION OF TAPES 39 UTImeter Gtex 10 9 VERIFICATION AND ADJUSTMENT OF THE READING INDEX 40 10 10 TEMPERATURE 41 10 10 1 Equipment required 41 10 10 2 Preparing the Ice Point bath 41 10 10 3 Checking the UTImeter 41 10 11 ULLAGE INTERFACE VERIFICATION 42 11 TROUBLE SHOOTING 43 111 SAFETY WARNING cernere 43 11 2 POWER SUPPLY 43 11 3 TRANSMISSION TROUBLES 43 11 4 ULLAGE AND OR INTERFACE TROUBLES 44 11 5 TEMPERATURE TROUBLES 44 11 6 VISUAL INSPECTION FOR DAMAGED OR MISSING 44 11 7 COATED ALUMINIUM 45 11 8 WINDING ACTION BECOMING STIFF 45 11 9 ELECTRICAL CHECKING OF THE ASSEMBLY 45 12 SPECIFICATIONS ee 46 13 SPARE PARTS eoe o eoe es ot eta sao aano eas 47 13 1 HOW TO PRO
22. CEED ccce 47 13 2 LIST OF PARTS DESCRIPTIONS 47 13 3 SPARE PARTS DRAWINGS COMPULSORY INFORMATION amp DECLARATION OF CONFORMITY 49 50472 GTEX TKT 1111 Honeywell UTImeter Gtex Honeywell 2 Identification of your equipment 2 1 Serial number Each HERMetic instrument is individually Identification plate identified with a 6 digits serial number starting with the letter G example G10058 This serial number is printed on the identification plate that is located on top of the handle See Figure 2 1 Figure 2 1 2 2 Abbreviations Some abbreviations are used to define the equipment Meaning Gas tight mechanical housing for non corrosive liquids i e with FKM gaskets and PA 11 coating blue Gtex Chem Gas tight mechanical housing for corrosive liquids i e with FFKM gaskets and PA 11 coating blue Acrylonitrile butadiene rubber nitrile rubber PA 11 Rilsan Polyamid coating blue grey or yellow used for protecting aluminium against liquids 5 5 1 2 51 Stainless steel Storage tube 1 2 Stainless steel Storage tube 2 TI Qqg TEFZEL ETFE coating of the tape ULTRA Ultrasonic sensing probe second generation covering a wide range of liquids from crude oil to light products chemicals and heavy viscous liquids Stands for U ullage T temperature oil water interface Visc Additional load on the sensing
23. Honeywell TS 11169 b TS 11025 i 2 TS 40859 0 TS 11026 N S Figure 13 5 load details 50472 GTEX TKT 1111 54 UTImeter Gtex Honeywell 718 408217 7 Jm TS 11228 7 LIS 11223 TS 12047 TS 40316 TS 12089 TS 11208 Figure 13 6 tape cleaner assembly TS 10206 22 the items TS 40621 TS 11228 TS 11223 not included the TS 10206 assembly they shall be ordered separately 50472 GTEX TKT 1111 55 UTImeter Gtex ATEX Certified Product No modifications permit ted without the approval of the authorised person 480 Reference Tanktech Item Qty Weight Description Material TS ND 2 1 Coupling nut G 2 Brass 98153B 41229 210 2 26 7x1 78 FRM 11222 2 Tube Label 50003 40331 80 Earth strap w clamp assy 10100 40167 TOLERANCES UNLESS OTHERWISE SPECIFIED Weight SS Norm Size Over 6 30 100 300 1000 5 Fit To 30 194 1000 2000 9 1144 2 Eff UE 1 12 08 2009 Fine x oos 0 1 015 o2 03 Jos 0 1 MPSA REMOVE ALL BURRS AND SHARP EDGES 1 2 Drawn Control Replacement for Replaced by CP 12082009 Speciality TS 98165 Storage tube UTlmeter assy 30777 Tanktech ref 480mm REFND This drawing is our property and must not without our Enraf Tanksystem SA issi i i to ot permission be copied or made available to others RUE DE L INDUSTRIE 2 CH 163
24. Honeywell Operation and Service Manual for HERMetic UTImeter Gtex TKT adaptors for use in non corrosive liquids Portable Gas Tight Electronic Gauging Device Ullage Temperature Interface detector Tank top 222222222222222222222222222222222700007 4 E E Vapou Ullage level Certified Company 4 nterface level This document is subject to changes without notice Note 1 to identify the unit refer to section 2 Note 2 before using the instrument please read this book 5 72 e 4 ISO 9001 QMI SAI Global Check updates www tanksystem com or contact us at tanksystem honeywell com 50472 GTEX TKT 1111 1 UTImeter Gtex TKT Honeywell 1 Table of contents 1 TABLE OF CONTENTS cerent 2 2 IDENTIFICATION OF YOUR EQUIPMENT 4 2 1 SERIAL NUMBER 4 2 2 ABBREVIATIONS ccccccccececececeseseeeseseseeeeeeees 4 3 GENERAL 5 3 1 SHIPMENT 5 3 2 INITIAL INSPECTION eere 5 3 3 DOCUMENTATION DISCREPANCIES 5 3 4 6 5 3 5 6 3 6 SPARE PARTS cccecesesesececececececececececececeeeeeeecs 6 3 7 SERVICE AND REPAIR eee 6 4 WORLDWIDE SERVICE STATIONS NET
25. LECTING THE TEMPERATURE RESOLUTION 25 9 5 ACTIVATING THE LED 26 9 5 1 Temporary setting of the LED 26 9 5 2 Permanent setting of the LED 26 9 6 MUTING THE 72 1 27 9 7 27 9 8 CHECKING THE FUNCTIONS BEFORE USING THE 28 9 6 1 Nm 28 9 8 2 Temperature 00 28 9 8 3 UNAS Co iiie etm 28 9 8 4 Interface eiat tees 26 9 9 INSTALLATION OF THE INSTRUMENT 29 9 10 PURGING THE 29 9 11 ULLAGE INTERFACE MEASUREMENT 29 9 12 REFERENCE HEIGHT INNAGE MEASUREMENT 30 9 13 TEMPERATURE 31 CARE AND MAINTENANCE 32 10 1 CARE er tee eerie eet 32 10 2 CHECKING THE BATTERY 33 10 2 1 Before starting gauging 33 10 2 2 During 34 10 3 BATTERY REPLACEMENT 35 10 4 REPLACEMENT eee 36 10 4 1 Disconnecting the tape from the sensor 36 10 4 2 Disconnecting the tape from the electronic box esee 36 10 4 35 Disconnecting the tape from the reel axle 37 10 4 4 Removing the tape from the housing 37 10 4 5 Mounting the new 37 10 5 SENSING PROBE 38 1
26. P position Raise the probe to the next ullage level to be measured and repeat the procedure a m To joggle the sensing probe the tape cleaner must be on the DOWN position When the measurements are completed switch off the unit engage the tape cleaner on UP position and wind up the tape until the sensing probe is in the storage tube The reading on the tape shall be less than 420 mm or 1 ft 5 inch Close the valve and disconnect the instrument from the nipple Putthe end cap back on the valve 50472 GTEX TKT 1111 Honeywell IMPORTANT NOTE As mentionned in 9 6 Muting the buzzer it is easy to mute the buzzer during the temperature measurement by pressing on Recall that after 5 minutes have elapsed or each time the probe detects a change of the medium air liquid water the buzzer will reactivate automatically To keep it muting press on again UTImeter Gtex 10 and Maintenance 10 1 Care Clean the instrument of any excess of liquid after use Remove the housing lid and clean the tape housing This cleaning must be done very properly in particular when corrosive liquids are gauged such as strong acids or caustic soda for instance Make sure that the sensing probe is completely stored in the storage tube after use reading index shall indicate less than 420 mm or 1 ft 5 Check the tightness of the reading index screws and if necessary adjust the level refer t
27. T 1111 8 TELEPHONE FAX E MAIL Tel 41 26 91 91 500 Fax 41 26 91 91 505 Tanksystem honeywell com Tel 1 902 4683344 Fax 1 902 4681203 halifax_csr pylonelectronics com Tel 86 21 68183183 Fax 86 21 68183115 huahaish huahaiee com Tel 49 40 41918846 Fax 49 40 41918847 service mkecb com Tel 30 210 4294498 Fax 30 210 4294495 spanmarin ath forthnet gr Tel 81 6 64714701 Fax 81 6 64729008 daiwa471 silver ocn ne jp Tel 82 51 462 2554 5 Fax 82 51 462 0468 info worldocean co kr Tel 52 833 2170190 Fax 52 833 2170190 urbansa prodigy net mx Tel 31 10 4114614 Fax 31 10 4141004 info tbu nl UTImeter Gtex Honeywell The updated list can be found on our website www tanksystem com COUNTRY PORTUGAL RUSSIA SINGAPORE SPAIN SWEDEN TURKEY UNITED ARAB EMIRATES UNITED KINGDOM U S A TEXAS ADDRESS CONTROLIS Soc Com Equipamentos de Controlo Lda Rua Sameiro Antunes 26E 2800 379 COVA DA PIEDADE NPP GERDA Vilisa Latsisa str 17 Building 1 125480 MOSCOW HUBBELL INT L 1976 PTE LTD 322 Thomson Road SINGAPORE 307665 E N I Electronica y Neumatica Industrial S A C Jon Arrospide 20 Int 48014 BILBAO INSTRUMENTKONTROLL Lars Petersson AB Varholmsgatan 1 414 74 G TEBORG YEDI DENIZ Setustu Izzetpasa Yok 1 TR 34427 Kabatas ISTANBUL MARITRONICS TRADING L L C P O Box 6488 Shed 72 Ja
28. WORK qoe 8 5 RECOMMENDATION FOR SAFE USE 10 6 FUNCTIONS KEY FEATURES 11 7 DESCRIPTION eee 12 7 1 GENERAL 12 7 2 ULTRA SENSING 14 7 2 1 Introduction eene 14 7 2 2 Ullage detection sess 14 7 2 3 Interface detection 15 7 2 4 Temperature measurement 15 7 3 T 16 7 4 TAPE 17 7 5 READING 18 7 6 CLEANER 02 19 77 GAS 56 0004 20 7 8 8 200 20 7 9 ADDITIONAL LOAD 20 7 9 1 Viscous liquids gt 800 Cst 20 7 9 2 Reference height and innage 20 7 10 HOUSING AND 20 Il OTHERS uenerit iti 20 8 EXAMPLES OF INSTALLATION OF THE GAUGING SYSTEM e eeee eese eene eene 8 41 21 8 1 GENERAL 50 21 8 2 INSTALLATION 21 9 OPERATION erase ee ees sone eo eoa neta sene o aera 22 50472 GTEX TKT 1111 9 1 BASIC RULES CONCERNING THE 5 KEY CONTROL PAD eese eene emen ene 22 9 2 SELECTING THE LANGUAGE 23 9 3 SELECTING THE TEMPERATURE SCALE 24 9 4 SE
29. all be less than 420 mm or 1 ft 5 inch Close the valve and disconnect the instrument from the nipple Put the end cap back on the valve Tape reading 4 mm 5 32 Distance from dip datum plate to reading index 1200 1100 1000 with load Figure 9 9 UTImeter Gtex 9 13 Temperature measurement Install the HERMetic equipment as per 9 9 Installation of the instrument Open the valve by turning the handle Switch on the unit a control beep is audible every 2 seconds Put the tape cleaner on the DOWN position Disengage the knob of the crank handle and lower the sensing probe to the deepest reading desired Make sure that the tape does not rub on any sharp edge when lowering its insulation might be damaged The position of temperature sensor coincides with zero of tape so the tape index reading shows directly level at which temperature is measured When the desired temperature ullage level is reached joggle the sensing probe approximately 300 mm 1 foot above and below the desired measurement level until the displayed temperature reading settles For heavy crude oils which have a low thermal conductivity and a viscous nature the joggling procedure is a necessity to assure an accurate temperature reading in a minimum amount of time When temperature has settled record it Engage the tape cleaner on U
30. amp assy 10100 40167 TOLERANCES UNLESS OTHERWISE SPECIFIED Weight SS Norm Size Over 6 30 100 300 1000 t Fit To 6 30 109 1000 2000 79 98 1257 0 1 9 11 2009 Fine x oos 0 1 015 o2 03 Jos 0 1 MPSA REMOVE ALL BURRS AND SHARP EDGES 1 2 Q Drawn Control Replacement for Replaced by CP 12082009 Speciality TS 98185 Storage tube UTlmeter assy 30921 Tanktech ref 585 mm REFND This drawing is our property and must not without our Enraf Tanksystem SA issi i i to ot permission be copied or made available to others RUE DE L INDUSTRIE 2 CH 1630 The receiver is responsible for every misuse Tel 41 26 91 91 500 Fax 41 26 91 91 505 GOS 16 16 92 X03 008 16 16 92 lal 31108 0691 2 3lNISDQNI 1 30 313 YS 9 61 05 ON aN 10 juauaoD day 700000 10401940 20120 oy DuiMDJp 1013409 0 0199 wj esnsiu Asana JOJ 31915404592 si 294132992 ay 519410 0 a qD IDAD 10 pardos eq uoissiuJad Jno jou jsnu pup 41190014 uno s Sty u0 3D20 2 ayy peaoueJ eq zou 043 Je330p ONINNIM saJnpeooud eoupuejuiDN J64n32DjnuDHN 04 pun fseJgeudsou4D e qi3snquoo uor31uDi queaeud 0
31. ape cleaner This HERMetic equipment is fitted with a tape cleaner that helps draining the liquid back to the tank when rewinding the tape It is very easy to operate position DOWN the wipers are not working the tape is free position UP the wipers are cleaning the tape Refer to Figure 7 10 Tape cleaner DOWN wipers not engaged Tape cleaner UP wipers engaged Figure 7 10 50472 GTEX_TKT 1111 19 UTImeter Gtex 7 7 Gas tightness All parts are assembled together with either gaskets or O rings that makes the device completely tight The sealing of the axle holding the tape with the mechanical housing is ensured by a special V shape gasket 7 8 Gaskets Gaskets are made in FKM Viton for models UTImeter Gtex On UTImeter Gtex Chem models gaskets which are in contact with the liquid are made in FFKM Additional Load option An additional load see Figure 7 2 on the sensing probe can be provided for one of the following reasons This option is available on UTlmeter Gtex Visc or UTlmeter Gtex Chem Visc equipped with the storage tube Q2 2 and needs valves of at least 2 size 7 9 7 9 1 Viscous liquids gt 800 Cst For gauging viscous liquids the load can help the sensing probe in penetrating the liquid and in keeping the tape straight 7 9 2 Reference height and innage For measuring the reference height of a tank and innages the load allows the sensing probe to touch the d
32. d and not with the probe Contaminated sensing probe Clean the temperature electrode remove any residues or sludge check the stability in cold and hot water 11 6 Visual inspection for damaged or missing parts General condition missing parts Display unit 5 key control pad buzzer front face LED screen Sensing probe sensors broken smashed or damaged Tape check at least the first 3 m wires still insulated no breaks no kinks Mechanical parts check housing lid axle storage tube wipers of tape cleaner window wiper 50472 GTEX TKT 1111 UTImeter Gtex Honeywell 11 7 Coated aluminium parts PA 11 Rilsan blue grey or yellow colour The coating should be subject to regular and careful inspection The continued used of the apparatus should not be permitted if inspection reveals that the protective material has become damaged to the extend that the underlying protected metal is visible until such damage has been satisfactorily repaired 11 8 Winding action becoming stiff If after repeated use the winding action is becoming slightly stiff apply the following simple process engage the tape cleaner position UP with the sensor retained in the storage tube slacken the tape a few turns typically 10 gently shake the instrument to free up the tape within the tape housing wind the tape again and disengage the tape cleaner position DOWN 11 9 Electrical checking of
33. d pull it gently out of the electronic box as shown on Figure 10 11 Disconnect the tape plug item C shown on Figure 10 6 10 7 2 Connecting the new display unit Connect the tape plug to the new display unit Put back the new display unit in the electronic box tighten the 4 screws B of Figure 10 11 Reinstall the battery holder with the 2 screws A of Figure 10 11 Refer to Figure 10 4 page 35 Check that the unit is working properly as described in 9 8 Figure 10 11 50472 GTEX TKT 1111 Honeywell 10 8 Verification and certification of tapes The tape has to be periodically inspected for breaks kinks wear and illegible numbers As the tape is a cable it might be necessary to check its electrical conformity Refer to section 11 9 It is necessary also to check it for accuracy regularly according to current National International Standards as Manual of Petroleum Measurement Standards Chapter 3 Tank Gauging Section 1A Standard practice for the manual gauging of petroleum products in stationary tanks or IP Petroleum Measurement Manual Part Manual Tank Gauging Section 1 Non Electrical Methods or relevant ISO standards In such a case it is important to remember that the bottom of the sensing probe is 4 mm lower than the zero of the tape thus to assure that the electrical zero coincide w
34. d with 3 adaptors as shown on the figure below Figure 8 11 Storage Tube HV HI H TS 98170 180 320 500 TS 98165 180 480 660 TS 98185 180 585 765 50472 GTEX TKT 1111 21 UTImeter Gtex Honeywell 9 1 Basic rules concerning the 5 key control pad Apart from the ON OFF keys that are self explanatory there are 3 other keys that help in customising the unit pressing allows to scroll down the menus pressing enter later on named E allows to enter a specific menu The small pointer displayed on the left is showing the active setting a pointer show the actual menu you have selected pressing allows to exit a menu HERMetic UTimeter Ullage Temperature Interface Detector scrolling down the menus exiting a menu buzzer on off entering a menu backlight on Tanksystem SA Bulle ssim Figure 9 1 50472 GTEX TKT 1111 22 UTImeter Gtex 9 2 Selecting the language Honeywell English German or French languages can be selected by following the sequences described in Figure 9 2 ON UTImeter Ver Battery 97 lt LED menu Init 25 94 T unit T Settings Resol E 7 Language English guag g lt y
35. daf Ship Docking Yard DUBAI ENERGY MARINE INTERNATIONAL LTD 12 Clipstone Brook Industrial Estate Cherrycourt Way LEIGHTON BUZZARD BEDS LU7 4TX HONEYWELL HERMETIC 4522 Center Street DEER PARK TX 77536 50472 GTEX TKT 1111 9 TELEPHONE FAX E MAIL Tel 351 21 2740606 Fax 351 21 2740897 controlis netc pt Tel 7 495 7558845 Fax 7 495 7558846 info gerda ru Tel 65 6 2557281 Tel 65 6 2550464 Fax 65 6 2532098 hubbell mbox2 singnet com sg Tel 34 94 4746263 Fax 34 94 4745868 eni tecnica eni es Tel 46 31 240510 Tel 46 31 240525 Fax 46 31 243710 Info instrumentkontroll se Tel 90 212 251 64 10 3 lines Fax 90 212 251 05 75 servicestation yedideniz net dmgistanbul yahoo com Tel 971 4 3247500 Fax 971 4 3242500 service maritronics com Tel 44 1525 851234 Fax 44 1525 852345 info engmar com Tel 1 281 930 1777 Fax 1 281 930 1222 Toll free call in the USA 1 800 900 1778 hermetic honeywell com UTImeter Gtex Honeywell 5 Recommendation for safe use 1 This Operation and Service Manual is a guide in order to help the user to operate the instrument to our best knowledge 2 Nevertheless the maker disclaims all responsibility and liability for damage resulting from the use of the equipment regardless of the cause of the damage 3 Attention is drawn to the possible hazard due to electrostatic charges which may be present in the tank This may hap
36. e receiver coded and sent to the instrument unit which activates the buzzer with the continuous beep Reaction point Figure 7 3 The reaction point is located 4 mm 5 32 from the sensor bottom and identical with the zero point of the tape graduation 50472 GTEX_TKT 1111 UTImeter Gtex 7 2 3 Interface detection The principle consists of a conductivity measurement between active electrode and a grounded electrode When the liquid is conductive as water the ullage sensor detects the presence of Honeywell the liquid as well and the conductivity electrodes and associated electronic circuits modulate the coded signal to generate the intermittent beep Interface sensor Figure 7 4 The reaction point is located 4 mm 5 32 from the sensor bottom and identical with the zero point of the tape graduation 7 2 4 Temperature measurement The sensing element is a Platinum Resistance Temperature Detector RTD element The element is located in the temperature electrode which is filled in with a heat transfer compound paste to reduce the response time The RTD element signal is digitized and then all errors offset non linearity and drift are corrected and compensated by the micro controller located the sensor probe The element characteristics are stored in the sensor memory Tempe
37. ex EC Directive 89 336 EEC Electromagnetic Compatibility EMC Gtex and Rtex only EC Directive 96 98 EC on Marine Equipment MED as amended by Commission Directive 2002 75 EC Gtex Rtex Otex IEC 60079 Electrical apparatus for explosive gas atmospheres Zone 0 Ex ia IIB T4 20 lt T lt 50 maximum fluid process temperature 90 C Sample Product Testing for ATEX IECEx Tested by Kema Quality B V Utrechtseweg 310 P O Box 5185 6812 AR Arnhem The Netherlands Notified Body Kema Quality B V Utrechtseweg 310 P O Box 5185 6812 AR Arnhem The Netherlands Notified Body Number 0344 ATEX Standards Used EN50014 1997 Amds 1 amp 2 Electrical apparatus for potentially explosive atmospheres General requirements EN 60079 0 Fourth Edition 2004 01 Electrical apparatus for explosive gas atmospheres Part 0 General requirements A review against EN 60079 0 2006 which is harmonised shows no significant changes relevant to this equipment so EN 60079 0 Fourth Edition 2004 01 continues to represent State of the Art EN50020 2002 Electrical apparatus for potentially explosive atmospheres Intrinsic safety I EN50284 1999 Special requirements for construction test and marking of electrical apparatus of equipment group II Category 1 G Report ID KEMA 2018044 IECEx Standards Used IEC 60079 0 Fourth Edition 2004 01 Electrical apparatus for explosive gas atmospheres Part 0 General requirements A review agains
38. ies If you need a copy of any of these certificates please contact Enraf Tanksystem SA Rue de l industrie 2 1630 Bulle SWITZERLAND Telephone 41 26 91 91 500 Telefax 41 26 91 91 505 Web site www tanksystem com E mail tanksystem honeywell com 50472 GTEX_TKT 1111 Honeywell 3 6 Spare parts When ordering spares identify the spare part by TS number and description Refer to section Drawings Some spares might be repairable in this case send the part s to any authorised service center or to the factory In case of urgency complete replacement units can be made available Contact the factory or nearest Service Station for details 3 7 Service and Repair The customer is responsible for any freight and customs clearance charges If units are sent ona freight collect the charges will be invoiced to the customer When returning units or parts for repair to the factory please fill out a service request form see next page The serial number letter G followed by 5 digits is printed on the identification plate as shown on the Figure 2 1 When returned to Enraf Tanksystem SA equipment must be contamination free If it is determined that the customers equipment is contaminated it will be returned to the customer at the customers expense Contaminated equipment will not be repaired until such time that the customer decontaminates the said equipment UTImeter Gtex Honeywe
39. internal Press two times to come back in measurement mode ON M UTImeter Ver x xx Battery 47 LED menu Init v 25 94 y T unit v E Settings y 4 Resol T v Language 200v E Battery BH 47 _ 7 62 t 3 22 V Figure 10 3 50472 GTEX TKT 1111 34 UTImeter Gtex Honeywell 10 3 Battery replacement Warning change the battery only in a non hazardous area Unscrew the 2 screws of the battery holder using the 2 5 mm Hex Allen key which is located on the carrying case See Figure 10 4 Pull it gently out Change the battery one way only device See Figure 10 4 Push the battery holder back its housing one way only Tighten the 2 screws Only one battery is approved Duracell Procell MN1604 Caution Do not throw batteries in rubbish dispose them in a recycling bin Figure 10 4 50472 GTEX TKT 1111 35 UTImeter Gtex Honeywell 10 4 Tape replacement THE REPLACEMENT OF THE TAPE DOES NOT REQUIRE TO RE CALIBRATE THE TEMPERATURE Follow the different sequences as described below The Figure 13 1 general assembly list of the main spare parts can also help 10 4 1 Disconnecting the tape from the sensor Fol
40. ions The Purchaser shall bear the cost and risk of transportation of defective parts and repaired parts supplied in replacement of such defective parts 50472 GTEX TKT 1111 When returned to Enraf Tanksystem SA or any of its agreed Service Stations equipment must be contamination free If it is determined that the Purchasers equipment is contaminated it will be returned to the Purchaser at the Purchasers expense Contaminated equipment will not be repaired replaced or covered under any warranty until such time that the said equipment is decontaminated by the Purchaser The Purchaser shall notify by fax telex or in writing of any defect immediately upon discovery specifying the nature of the defect and or the extend of the damage caused thereby Where no other conditions have been negotiated between the Vendor and the Purchaser General Conditions 188 of United Nations shall apply This instrument has been certified as Intrinsically Safe Instrumentation for only those classes or categories of hazardous areas stated on the instrument label bearing the mark of the applicable approval authority No other usage is authorized Unauthorized repair or component replacement by the Purchaser will void this guarantee and may impair the intrinsic safety of the instrument In particular it is not allowed to repair electronic circuits In no event shall Enraf Tanksystem SA be liable for indirect incidental or consequential loss or da
41. ip datum plate 50472 GTEX_TKT 1111 20 Honeywell 7 10 Housing and lid These parts are made in aluminium coated with polyamid PA 11 RILSAN 7 11 Others The tape is coiled on the axle which holds also the electronic box and the display unit The axle is assembled to the electronic box and can be locked at discrete positions by means of a stopping mechanism in the crank Pull the crank to free the stopping mechanism The storage tube is threaded to the frame The storage tube is equipped with a connector which fits on the TKT valves UTImeter Gtex Honeywell 8 Examples of installation of the gauging system 8 1 General The equipment you have ordered is mounted with a TKT adaptor in order to fit the relevant TKT valve Please consult the TKT documentation to check what is the distance between the valve and the reading index of the gauge There should be no internal tank structure between the valve outlet and the tank bottom such that will impede the path of the equipment into the tank 8 2 Installation All valves shall be installed at the same level Small systematic level error can be corrected by adjusting the reading index accordingly When designing the gauging port and to avoid damaging the tape during rewinding it is advised to chamfer or to grind all sharp edges on pipes flanges etc that could damage the tape when operating the gauge The HERMetic equipment can be provide
42. ith the tape zero It is also important to remember that the nominal tension at which the tape was produced is marked on each beginning of tape and is normally 6 N 1 3 Ib If tensioned at 44 5 N 10 Ib as per API this will result in a additional elongation up to 3 7 mm over 30 meters This periodical verification can be done at the factory or in a Service Station UTImeter Gtex Honeywell 10 9 Verification and adjustment of the reading index To verify or to adjust the reading index in ing values for the heights i the equ UNFORTUNATELY THE DESIGN TUBES ARE 8 8190 account the Q2 remo COMPATIBLE WITH THE CONCEPT sensor VERIFICATION AND ADJUSTMENT THE put the tap READING INDEX DESCRIBED IN THIS SECTION keep the flat surface gently low THEREFORE PLEASE SEND YOUR EQUIPMENT TO the surfacd ONE OF OUR OFFICIAL SERVICE STATIONS FOR THIS ADJUSTMENT the conned clip and th coner Put the housing lid back and lock it 557 Q2 Reading 5 552 02 456 4ft 7 AUN Figure 10 12 50472 GTEX TKT 1111 40 UTImeter Gtex 10 10 Temperature verification The temperature calibration curve is stored in the sensor memory and cannot be modified The calibration is set once at the factory and do not require subsequent adjustment Nevertheless it is recommended to check the temperature accu
43. ll Service Request Customer s address tereti reser rer ii a Telephone EE EU MM I Type OP UIE OF ed ee ee pedi ee ene hehe ene Short description OF trouble 50472 GTEX TKT 1111 UTImeter Gtex Honeywell 4 Worldwide Service Stations network The updated list can be found on our website www tanksystem com COUNTRY SWITZERLAND CANADA CHINA GERMANY GREECE JAPAN KOREA MEXICO NETHERLANDS ADDRESS ENRAF TANKSYSTEM SA 2 rue de l Industrie CH 1630 BULLE PYLON ATLANTIC A Div Of Pylon Electronics Inc 31 Trider Crescent DARTMOUTH N S B3B 1V6 HUA HAI EQUIPMENT amp ENGINEERING CO LTD Factory 7 Lane 1365 East Kang Qiao Road Kang Qiao Industrial Zone Pu Dong SHANGHAI P C 201315 CHRISTIAN BINDEMANN MARINE CONSULTING Antonie M bis Weg 4 HAMBURG 2523 SPANMARIN 86 Filonos Street GR 185 36 PIRAEUS DAIWA HANBAI CORPORATION LTD 2 10 31 Mitejima Nishiyodogawa ku OSAKA 555 0012 World Ocean CO LTD Rm1001 Hae deok Bldg 1212 11 Choryang dong Dong Gu BUSAN URBAN DEL GOLFO S A DE Ave Ej rcito Mexicano 1902 Col Loma del Gallo 89460 CD MADERO TAMPS MEXICO B V TECHNISCH BUREAU UITTENBOGAART Brugwachter 13 NL 3034 KD ROTTERDAM 50472 GTEX TK
44. low the instructions of section 10 4 Sensing probe replacement 10 4 2 Disconnecting the tape from the electronic box Unscrew with the 2 5 Allen key the 2 screws A of the battery holder and pull it out as shown on Figure 10 5 Unscrew with the 2 5 Allen key the 4 screws B of the display unit and pull it gently out as shown on Figure 10 5 C connecting plug to display unit D grounding cable of tape E black oversleeve of tape F securing screw Disconnect the connecting plug C as shown on Figure 10 6 and remove the display unit Unscrew with the 2 5 Allen key the tape holder G by removing the 2 screws F and the grounding cable D as shown on Figure 10 6 Do not loose the 2 remaining screws that secure the reel axle G tape holder H tape Figure 10 6 50472 GTEX TKT 1111 36 UTImeter Gtex 10 4 3 Disconnecting the tape from the reel axle Unlock the housing lid and remove it Remove the axle cover 3 screws to unscrew with the 2 5 Allen key Unscrew with the 2 5 Allen key the 4 screws K of the washer holder as shown on Figure 10 7 Remove the tape from the reel axle 10 4 4 Removing the tape from the housing Remove the tape protection tube from the tape Turn the tape cleaner in position DOWN to free the tape Pull the tape gently out of the tape cleaner
45. mage or failure of any kind connected with the use if its products or failure of its products to function or operate properly Enraf Tanksystem SA do not assume the indemnification for any accident or damage caused by the operation of its product and the warranty is limited to the replacement of parts or complete goods UTImeter Gtex 3 5 Certification MED D Enraf Tanksystem SA is an ISO 9001 certified company by QMI and lt MED D by Det Norske DNY Veritas Certification Certified GmbH Company 8 wn 52 gt P ISO 9001 QMI SAI Global The equipment has been approved for the electrical intrinsic safety by the following authorities 1 Zone 0 Ex ia IIB T4 20 C lt lt 50 Standards used IEC 600790 Fourth Edition 200401 IEC 6007911 Fifth Edition 200607 IEC 6007926 First Edition 200403 ATEX ll 1 G EEx ia T4 Tamb 50 C Standards used EN50014 1997 Amds 1 amp 2 EN50020 2002 EN50284 1999 Regarding product compliance against standards updates or new standards please refer to the Declaration of conformity Factory Mutual FM Approvals CL I DIV 1 GP C amp D T4 Tamb 50 C and CL I ZN 0 AEx ia 4 Tamb 50 C The equipment has been approved as oil water interface detector according to Resolution 5 of 13 June 1980 by National Maritime Authorities and or Classification Societ
46. ment mode The new setting is stored in the permanent memory 50472 GTEX TKT 1111 24 UTImeter Gtex Honeywell 9 4 Selecting the temperature resolution The temperature reading can be given with 1 or 2 digits after the dot Select the appropriate resolution as shown on Figure 9 4 ON UTImeter Battery 97 m LED menu mit T 25 94 T unit Settings E 4 Resol gt 0 0 Figure 9 4 Switch on the equipment Wait until the temperature is displayed Press to enter the settings menu Press on enter LED menu is displayed Press unit is displayed Press on Resol is displayed Press on enter Select the resolution by pressing one or more times the pointer shows the resolution selected Press two times to come back in measurement mode The new setting is stored in the permanent memory 50472 GTEX TKT 1111 25 UTImeter Gtex Honeywell 9 5 Activating the LED Refer to Figure 9 5 The LED can be activated on 2 modes temporary it is automatically erased when the unit is switched off in order to save the battery life the other is permanent it will stay even is the unit is switched off
47. nge parts and modules if the following points are observed 1 Never open the instrument nor carry out any repair or trouble shooting in an hazardous area 2 Use only original spare parts 3 Work shall be done only by maintenance personnel who has an experience with intrinsically safe equipment The design of the equipment is modular i e in case of breakdown the customer can find out which modules have to be replaced The instrument consists of the following modules Mechanical parts Sensing probe Tape assembly Display unit electronic box Tape cleaner The following sections should allow to identify the defective module and to replace it 11 2 Power supply troubles Symptom Origin Action Section Battery too low Change the battery 10 3 Corrosion of terminals The unit does not switch battery side ican he banery terminals Corrosion terminals 5 display unit side Clean the display unit terminals Switch defective Change the display unit 10 7 The unit switches on but stops on the message battery the buzzer tones continuously Battery too low Change the battery 10 3 11 3 Transmission troubles Symptom Origin Action Section No Msg is displayed Sensor out of work or Renew the sensor 10 5 Tape out of work Renew the tape 10 4 Invalid is displayed Sensor out of work Renew the sensor 10 5 Unknown is displayed Sensor out of w
48. o section 7 5 Reading index Store the instrument in a dry location Check periodically at least every 6 months the continuity of grounding by measuring the electrical resistance between the tape adaptor or the sensing probe tube and the quick connect coupler Resistance should not exceed 10 Periodically clean carefully the sensor probe the tape housing and the mechanical parts as storage tube tape with an appropriate solvent Note always reassemble the storage tube to the housing in the vertical position to allow the O ring to seat properly in the tube Check periodically the condition of the tape cleaner With such conductive liquids which form salts when drying wash the sensing probe with water or alcohol and brush it very gently with a soft brush to prevent a water detection error due to a short circuit between the electrode and the tube 50472 GTEX TKT 1111 Honeywell UTImeter Gtex Honeywell 10 2 Checking the battery Please note that in case you have to change the battery it must be done only in a safe area Refer to section 10 3 Battery replacement 10 2 1 Before starting gauging Switch on the unit The buzzer tones every 2 seconds if the battery is not too low The following sequences are displayed as per Figure 10 1 the 4 sequence shows the remaining power of the battery in percentage and as a bar graph If the power left is less than 5096 we recommend to have a spare batte
49. ork Renew the sensor 10 5 50472 GTEX TKT 1111 43 UTImeter Gtex 11 4 Ullage and or Interface troubles Honeywell lt 40 C or lt 40 F is Symptom Origin Action Section Buzzer switched off or Press on to reactivate it 9 6 The buzzer does not Pressing on has no action beep when the unit is Rey pat detective or Change the display unit a switched on Press Settings is displayed 10 7 Change the display unit The buzzer tones wen Battery too low Change the battery 10 3 sensing probe is in air or liquid or water The buzzer gives the Sensing head Wash clean and brush soft brush the water signal whatever contaminated by sensing head or liquid is gauged conductive residues change the sensor 10 5 Sensing head Wash clean and brush soft brush the The buzzer gives the water contaminated by non sensing head or 3 conductive residues change the sensor 10 5 11 5 Temperature troubles Symptom Origin Action Section gt 00 or gt 194 F is Nah The temperature range shall be lt 90 u displayed P 9 194 The temperature range shall gt 40 displayed Temperature too low Temperature does not stabilise Heated viscous liquid such as heavy crude oils Check the stability in cold and hot water if itis OK the problem is with the gauged liqui
50. p The difference between the ullage reading and the interface reading represents the thickness of the product layer When the measurements are completed switch off the unit turn the tape cleaner on UP position and wind up the tape until the sensing probe is in the storage tube The reading on the tape shall be less than 420 mm or 1 ft 5 inch Close the valve and disconnect the instrument from the nipple Putthe end cap back on the valve IMPORTANT NOTE When activating the crank handle always control through the window that the tape is really moving If the tape does not move when the handle is activated stop winding and identify its cause Make sure the tape cleaner is in DOWN position If the tape is still not moving despite correct position of the tape cleaner please check if the sensor is stuck somewhere UTImeter Gtex 9 12 _Reference height measurement If the unit is fitted with the additional load see Figure 9 8 then reference height innage measurement are possible Figure 9 8 Install the HERMetic equipment as per 9 9 Installation of the instrument Open the valve by turning the handle Put the tape cleaner on the DOWN position Disengage the knob of the crank handle and lower the sensing probe into the tank by turning the reel Make sure that the tape does not rub on any sharp edge when lowering as its insulation could be damaged When the sensing
51. pen in particular with static accumulator liquids i e liquids which have low conductivity of 50 picoSiemens metre pS m or less 4 It is very important that the instrument is grounded to the tank before the probe is introduced into the tank and remains grounded until after complete withdrawal from the tank connect couplergrounding is_effected through the quick connectcoupler and the mating nipple of the valve provided that these _parts_are kept clean_and free from corrosion_ inorder to guarantee electrical conductity lf agrease is_used for this purpese it ito 4 2 lithe instrumentis not connected to the mating deck valve the instrument has to be alse earthed by means of the grounding cable and clamp WITH TKT APDAPTORS THE USE OF THE GROUNDING CABLE IS MANDATORY 5 It is anticipated that the user will have specific operating methods laid down to ensure safety when using this type of apparatus In this case the user s instructions shall be strictly observed 6 In the absence of such instructions the following should be noted 6 1 If a metal sounding pipe is fitted beneath the deck valve or tank is inerted then ullaging etc is permissible at any time with no restriction 6 2 If there is no sounding tube or tank is not inerted the following precautions shall be taken 6 2 1 If the cargo is not a static accumulator liquid i e its conductivity is more than 50 pS m then ullaging is permitted
52. provided that the instrument is properly grounded and earthed before the probe is inserted into the tank and remains earthed until the probe has been removed from the tank 6 2 2 If the cargo is a static accumulator liquid i e its conductivity is less than 50 pS m then ullaging is permitted provided that 6 2 2 1 The instrument is properly grounded and earthed before the probe is inserted into the tank and remains earthed until the probe has been removed from the tank 6 2 2 2 The apparatus is not introduced into a tank until at least 30 minutes have elapsed after completion of any loading operation or stopping the injection of inert gas 6 3 For further guidance refer to International Safety Guide for Oil Tankers and Terminals ISGOTT ISBN 1 85609 291 7 Fith Edition 2006 or consult the appropriate Legislative Authority for the installation Warning change of battery must be carried out in safe area only non flammable atmosphere 8 This product and his use is may be related to international national local or company regulations or standards It is the customer user responsibility to ensure that the way to use the device complies with such applicable regulations or standards 9 This device is a portable product It must not be permanently installed on the tank and must be disconnected after use and stored in a safe and dry area 50472 GTEX TKT 1111 10 UTImeter Gtex Honeywell 6 Functions Key Features
53. racy once a year A one point check is enough to qualify the sensor 10 10 1 Equipment required A Dewar flask or any vacuum flask approximately 8 cm in diameter and 36 cm deep Ice preferably made from distilled water Water preferably distilled and precooled 10 10 2 Preparing the Ice Point bath 1 Shave or crush the ice into small pieces avoiding direct contact with the hands or any unclean object The pieces shall be no more then 5 mm 2 Fill the Dewar flask with the crushed ice and add sufficient water to form a slush just filling the voids between ice particles but not enough to float the ice 3 Insert the sensor packing the ice gently about it 4 Let it stand for half an hour to permit the sensor temperature the ice particles and the water to equilibrate As the ice melts it will be necessary to drain off some water and add more crushed ice Gently stir the ice with the sensor periodically to assist equilibration IMPORTANT NOTE Attention to detail during the preparation of the Ice Point bath is critical to the accuracy and quality of the offset verification 10 10 3 Checking the UTImeter 6 After 30 minutes have elapsed gently stir the bath with the sensor again to ensure complete equilibration of temperature 7 Switch on the UTImeter 8 Observe the reading It should be 0 10 0 20 F The temperature must be stable i e within 0 04 0 07 F 9 If it
54. rature sensor and are dedicated to one sensor For this reason changing a sensor does not require a new calibration All data are serialised and sent by the micro controller to the Display Unit Temperature settings resolution scale are easy to select by pressing the 5 key control panel Figure 7 5 The reaction point is located 4 mm 5 32 from the sensor bottom and identical with the zero point of the tape graduation 50472 GTEX TKT 1111 UTImeter Gtex Honeywell 7 3 Tape The ETFE TEFZEL coated tape provides 3 main index is set up at the zero ullage level the functions reading of the tape is identical to the ullage It holds the sensing probe t contains 2 wires for transmitting the signal and the power between the display unit and It is graduated and therefore makes it possible the probe The steel tape itself is used as a to determine the distance between the reaction grounding wire between the sensing probe point and the reading index If the reading tube and the display unit TEFZEL STEEL TAPE WIRE Figure 7 6 The standard graduation is a double side type that shows the metric graduation on one side and the inch one on the other side The tape is mounted on the equipment according to the need 3 z34 23 B 23 379 2 8 47 inch side metric side Figure 7 7 50472 GTEX TKT 1111 16 UTImeter Gtex 7 4 Tape protection I closed as long as the sensing probe
55. rence Height and Innage measurement Available on Visc models Zero reference level Tank top PIZZ 77D IDOL OOO LOO LLL Vapour Ullage level aM nterface level iii UTImeter Gtex Product Honeywell 7 Description 7 1 General Each instrument is individually identified with a 6 digits serial number starting with the letter G example G10058 This serial number is printed on the identification plate as shown on Figure 7 1 The HERMetic instrument is fitted with an ULTRA sensing probe The unit emits control beep continuous beep and intermittent beep When the sensing probe is surrounded by air a control beep occurs every 2 sec When the sensing probe is in contact with any petroleum product the beep is continuous When the sensing probe is in contact with water the beep is intermittent Control beep Continuous beep Intermittent beep D A light signal LED can also be activated that blinks at the same frequency as the buzzer tones This can be useful in noisy environments or at night A backlight can be used at night to light up the display The HERMetic instrument is powered by a 9 Volt battery stored in the electronic terminal named instrument unit Current consumption is very low ensuring long operation without battery replacement A continuous tone means that the battery needs replacement
56. ry ready for exchange See also 10 3 Battery replacement If the power left is less than 2096 the message is blinking to advise that the power may not be enough to carry out all the work ON p UTImeter Ver x xx Battery 97 nit dede dede 25 94 Figure 10 1 If the battery is too low the unit will stop on the message battery as shown on Figure 10 2 and the buzzer tones continuously Change the battery as per 10 3 Battery replacement ON UTimeter Battery 096 Init Battery Figure 10 2 If it is not possible to switch on the unit the battery is out or work Change the battery first as per 10 3 Battery replacement 50472 GTEX TKT 1111 33 UTImeter Gtex Honeywell 10 2 2 During gauging When the unit is already switched on and working it is always possible to see what power is left with the battery by entering the settings menu Press to enter the settings menu Press on enter LED menu is displayed T unit is displayed Press Resol is displayed Press on Language is displayed Press Battery is displayed Press on enter remaining battery power is displayed in percentage and as a bar graph pressing again allows to see the tension of the battery B the last information A is
57. sing probe replacement to re install the sensor on the tape Carry out the functional tests as per 9 8 Checking the functions before using the instrument f there is any problem refer to section 11 Trouble shooting L s shaped stopping device lt lt securing screws 4 x Figure 10 8 UTImeter Gtex 10 5 Sensing probe replacement THE REPLACEMENT OF THE SENSING PROBE DOES REQUIRE TO CALIBRATE THE TEMPERATURE NOR THE ULLAGE INTERFACE 10 5 1 Disconnecting the old sensing probe Unscrew the securing screw with the 1 5 mm Hex Allen key Pull carefully the adaptor out of the sensing probe tube by turning it slightly left and right Make sure that the O ring is not damaged when it passes the hole of the sensing probe tube Disconnect the plug by pulling it gently out of the tube 10 5 2 Connecting the new sensing probe Referto Figure 10 9 Insert the 1 5 Allen key gently in the free hole in the middle of the tape plug With one hand keep the sensing probe and the tape adaptor as shown on Figure 10 9 With the other hand drive the plug into the new sensor tube with the 1 5 Allen key to connect it to the sensing probe socket Note this is a one way only plug The wires shall be on the opposite side of the electronic circuit print as shown on Figure 10 9 Pull out gently the 1 5 Allen key from the plug while keeping the plug in
58. t EN 60079 0 2006 which is harmonised shows no significant changes relevant to this equipment so EN 60079 0 Fourth Edition 2004 01 continues to represent State of the Art IEC 60079 11 Fifth edition 2006 07 Electrical apparatus for explosive gas atmospheres Part 11 Intrinsic safety I IEC 60079 26 First edition 2004 03 Electrical apparatus for explosive gas atmospheres Part 26 Construction test and marking of Group 1 Zone 0 electrical apparatus Report ID NL KEM ExTRO06 0047 00 Quality Assurance notification amp IECEx Quality Assessment Report Baseefa ATEX 1536 Notified Body Baseefa Rockhead Business Park Staden Lane Buxton Derbyshire SK17 9RZ United Kingdom Notified Body Number 1180 Sample Product Testing for EMC Tested by Montena EMC SA Z ne industrielle 1728 Rossens Switzerland Standards Used EN61326 1 2002 02 Electrical equipment for measurement control and laboratory use EMC requirements General requirements Report ID EMC Tests on the Hermetic UTImeter Gtex No 13 381 issued 17 07 2003 Tests on the Hermetic UTImeter Otex No 13 382 issued 31 07 2003 Sample Product Testing for MED Tested by See Berufsgenossenschaft Reimerstwiete 2 20457 Hamburg Germany Standards Used IMO Resolution MEPC 5 XIII Report ID 334006 issued 01 July 2003 Notified Body Det Norske Veritas AS Notified Body Number 0575 EC Type Examination Certificate MED B 5034 issued on 3 February 2009 QS Certificate
59. t load Minimum detectable tank bottom liquid level Maximum tank pressure Accuracy meets API MPMS Chap 7 2001 table 3 requirements meets ISO 4268 IP PMM Part IV Ambient temperature range Temperature sensor measurement range Temperature measurement resolution Temperature reading LCD Display Mechanical coupling Hazardous environments approvals IECEx ATEX Factory Mutual FM Approvals Multifunctions Sensor Ullage detection Interface detection Temperature Innage Reference height Tape cleaning device Tape protection tube 2 0 08 approx Audible or visible 15 m 50 ft 30 m 100 ft 35 m 115 ft Metric English 1 mm 1 16 1 5 mm 30 m x1 16 100 ft approx 23 mm 29 32 approx 4 mm 5 32 approx 0 3 bar 4 4 psi 0 1 0 to 70 0 2 32 F to 158 F 20 to 50 C 4 F to 122 F 40 C to 90 C 40 F to to 194 F 0 01 or 0 1 selectable C or F selectable 8 characters Q2 2 or Q1 1 Zone 0 Ex ia T4 20 lt lt 50 ll 1 G EEx ia T4 Tamb 50 C CL I DIV 1 GP C amp D 4 Tamb 50 and CL I ZN 0 AEx ia 4 50 C ultrasonic conductivity Platinium RTD Pt 1000 additional load option UP DOWN tape cleaner TS Maintenance Specifications subject to change without notice 50472 GTEX TKT 1111 46 modular design easy exchange of parts UTImeter Gtex
60. the tape assembly Test for grounding Remove the battery holder as described in section 10 3 Measure the resistance between the ground terminal as shown on Figure 11 1 of the electronic circuit and the tube of the sensing probe the resistance should be less than 10 If it is higher the steel tape might be broken or the connection between the sensing probe circuit and the sensing probe tube might be interrupted Test for short circuit Disconnect the tape at both ends display unit side and sensing probe side see sections 10 4 1 and 10 4 2 Measure the resistance between each conductor red white red black white black This resistance should be infinite as an open circuit If not the tape might be defective Test for open circuit continuity Disconnect the tape at the sensing probe side see 10 4 1 Measure the resistance of each conductor of the tape between red and red white and Figure 11 1 white etc The resistance should be less than 15 Q If not the tape might be broken To replace the tape see section 10 4 50472 GTEX TKT 1111 45 UTImeter Gtex Honeywell 12 Specifications General Specifications Accuracy of ullage interface detection Ullage interface indication Tape length Tape graduation Tape resolution Tape accuracy Diameter of probe withou
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