3A2826D - SD Series Cord and Light Reel, Repair-Parts
Contents
1. Make sure appliances are off before connecting cord reel to outlet Do not use excessive force to make connections Cord reel is marked for indoor use and is to be used indoors only Always store cord reel indoors Keep cord reel and accessories away from water Do not use when wet Grasp plug to remove from outlet Do not unplug by pulling on power cord Look for the number of watts or amperes on appliances to be plugged into cord reel See label on cord reel for specific wattage or amperage Do not plug more than the specified number of watts or amperage into this cord reel All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations 3A2826D Warnings FIRE AND EXPLOSION HAZARD When flammable fluids are present in the work area such as gasoline and windshield wiper fluid be aware that flammable fumes can ignite or explode To help prevent fire and explosion e When installing a cord reel above a hazardous location the reel must be mounted at such a height that the lamp guard cannot reach within 18 inches of the floor e Do not plug one cord reel into another e Avoid overheating do not cover cord reel or accessories with any material Always unplug cord reel when not in use Use equipment only in well ventilated area Eliminate all ignition sources such as cigarettes and portable electric lamps Keep work area free of debris including rags and spilled or open containers of solvent2. 23 103b FIG 25 8 Continue Reassembly with Steps 3 18 of the Replacing the Accessory Cord section beginning on page 15 of this manual FIG 23 6 Install slip ring brush bracket 103b onto spool Tighten two 10 mm hex nuts 20 to 26 6 in lbs 3 20 3A2826D Single Industrial Receptacle 120V Models NEMA 5 20R 24N871 _ ee Disassembly 1 Disconnect cord reel from power source by unplug ging main supply plug from outlet 2 Loosen strain relief screws A from plug attached to reel FIG 26 3 Loosen three screws B FIG 26 on the front of the receptacle 4 Remove receptacle from housing to expose wiring terminals 5 Loosen three wiring terminal screws and remove wires 6 Slide housing over cord Reassembly 1 If cord is not stripped strip wire on cord 1 4 6 35 mm 2 Place green ground wire in position 1 a with green ground screw FIG 27 Tighten green screw 3 Place white wire in position 2 b with silver screw FIG 27 Tighten silver screw 4 Place black wire in position 3 c with brass screw FIG 27 Tighten brass screw 3A2826D Repair FIG 27 Viewed from the back 5 Slide receptacle into housing Replace and tighten 3 screws on front of receptacle Install strain relief and tighten screws N g Plug reel back in and test 230 Models CEE 7 7 16 Receptacle 24N872 WMA FIG 28 Disassembly 1 Disconnect cord reel from
3. cord gland 16 gauge 106a models 24M510 24M511 24M514 24M515 24M517 24M518 24M527 24M543 STOP cord gland 12 gauge 106b models 24M512 24M513 24M516 24M521 24M522 24M524 24M526 24M544 106c 406c PACKING o ring al ee SEAL spool Size 5 models 4 SEAL spool Size 10 models GROMMET diaphragm 12 AWG 2 5 mm models 24M512 24M513 24M516 24M521 24M522 24M524 54M525 24M526 24M544 GROMMET diaphragm 16 AWG 1 1 5 mm models 24M510 24M511 24M514 24M4517 24M518 24M257 24M528 24M543 1 CLAMP wire 12 AWG 2 5 mm models 24M512 24M513 24M516 24M521 24M525 24M526 24M544 CLAMP wire 16 AWG 1 5 mm models 24M510 24M511 24M514 24M515 24M517 24M518 24M527 24M528 24M529 24M530 24M531 24M533 24M543 107 24N541 KIT seal and wire clamping Size 10 STOP cord gland 16 gauge 107a models 24M510 24M511 24M514 24M515 24M517 24M518 24M527 24M543 STOP cord gland 12 gauge models 24M512 24M513 107b 24M516 24M521 24M522 24M524 24M526 24M544 107c PACKING o ring oe oo j SEAL spool Size 5 models pod LT SEAL spool Size 10 models pod 3A2826D eee diaphragm 12 AWG 2 5 mm models 24M512 24M513 24M516 24M521 24M522 24M524 54M525 24M526 24M544 GROMMET diaphragm 16 AWG 1 5 mm2 models 24M510 24M511 24M514 24M4517 24M518 24M257 24M528 24M543 CLAMP wire 12 AWG 2 5 mm 1 models 24M512 24M513 24M516 24M5
4. 2 in lbs 1 15 N m with phillips screws on slip ring brush bracket 22 6 Ensure gasket 34 is in place Refer to FIG 10 for correct placement 3A2826D Repair E 36 gt Fic 10 Size 10 shown T 8 Reassemble cover 36 For Size 5 models Tighten six 10mm hex nuts 20 to 26 6 in lbs 3 N m For Size10 models Tighten eight 10mm hex nuts 20 to 26 6 in lbs 3 N m With accessory cord secured to the spool wrap all the cord around the spool Wrap cord in a clockwise direction when looking at the spring cassette FIG 11 Fic 11 Size 10 shown 15 Repair 10 Mount spool assembly into arm and pedestal taking care to ensure keyed shaft aligns with arm and ped estal Ensure washer is in place as shown in FIG 12 washer 8 keyed shaft FIG 12 11 Tighten 34 mm hex nut 4 to 59 ft lbs 80 N m Refer to FIG 5 page 12 for the location of this part Take special care not to damage power cord when loosening hex nut A damaged power cord presents a threat of electric shock and a fire hazard 16 FIG 12 Incorrect Correct 13 Check pawl to make sure it is not wedged FIG 13 Tighten strain relief nut 5 to 11 ft lbs 15 N m Refer to FIG 5 page 12 for the location of this part Route accessory cord through roller guide Position the two ball stop 17 halves around cord Insert screws 18 through ball stop and hand tight
5. 24M531 24M534 24N867 KIT power cord CEE 7 7 1 5 1 24M537 mm models 24M539 24M543 101 24N868 KIT power cord NEMA 5 20P 12 AWG models 24M512 24M513 24M521 24N522 24M524 24N886 KIT cord 95 feet 16 AWG 1 SJTOW models 24M511 24M529 24M532 24M535 24M538 24M526 24N887 KIT cord 50 feet 12 AWG 1 24N869 KIT power cord CEE 7 7 2 5 1 SJOOW models 24M512 mm models 24M516 24M544 24M522 24M525 24N870 KIT power cord 1 5 mm models 1 24M514 24M515 24N888 KIT cord 95 feet 12 AWG SJOOW models 24M513 24M524 24M526 pees 24M514 24M539 24M515 24M540 LABEL safety only on 120V mod 1 24N891 KIT cord 2 5 mm 25M models els 24M516 24M544 LABEL safety only used on 120V 1 models 24N892 KIT cord 35 feet 16 AWG SJTOW with NEMA 5 15R mod LABEL safety only used on 120V 1 els 24M517 models 24N893 KIT cord 50 feet 16 AWG 1 24N687 KIT slip ring n SJTOW with NEMA 5 15R mod 103a RING slip PANS Sae moas zamer ll ANAG AE T Rt thtiag g KIT socket assembly GFCI E 24M530 24M533 24M536 Ai Toa SOCKET TePlug o A l 104c MODULE GFCI 125V 15A d O pma 105 TEYSOS KT aron epar Tosa SPRING ratchetpa mose BOLT moxa5 gwpan 1 mose Busine paw n rosa PAWL rachet E ose Uwe 106 24N540 KIT seal and wire clamping Size 5 30 3A2826D 1 Parts Size 5 shown fet ParWo oescinion os Ret ParWo oescipion STOP
6. 24N893 243N894 24N895 24N896 Reference letters used in the following procedure refer to the kit parts table below and Parts page 26 See Parts pages for additional information regarding kits and their related models Description Ref PartNo Description ly mor F KIT cord replacement includes T ma oo ooo ow pennae o T more TERMINAT nsa f T Disassembly 1 Disconnect cord reel from power source by unplug ging main supply plug from outlet 2 Ifthe cord reel is enclosed remove enclosures as necessary to access cord reel 3 Remove spring tension See Decreasing Spring Tension page 8 Never allow the reel to spin freely Doing so causes the cord reel to spin out of control which could cause seri ous injury if you are hit by the plug accessories or other moving parts 4 Remove remaining cord from spool 5 Remove ball stop from accessory cord end and put all the parts in a safe place to reinstall on the new cord later FIG 4 a Loosen and remove screws 18 and nuts 19 b Separate two ball stop components 17 to remove from end of accessory cord 12 FIG 4 6 Loosen and remove strain relief nut 5 FIG 5 to allow power cord to move freely FIG 5 7 While supporting the spool loosen 34 mm hex nut 4 FIG 4 3A2826D Repair Take special care not to damage power cord when loosening hex nut A damaged power cord presents a threat of electric shock and a fire hazar
7. and gasoline Do not plug or unplug power cords or turn lights on or off when flammable fumes are present Stop operation immediately if static sparking occurs or you feel a shock Do not use equipment until you iden tify and correct the problem Keep a working fire extinguisher in the work area EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury Inspect thoroughly before each use Do not use if damaged Replace worn or damaged parts immediately with genuine manufacturer s replacement parts only Do not alter or modify equipment Alterations or modifications may void agency approvals and create safety haz ards Make sure cord reel is rated and approved for the environment in which you are using it Use equipment only for its intended purpose Call your distributor for information Route power cords and accessory cords away from traffic areas sharp edges moving parts and hot surfaces Do not run cord through ceilings walls or floors Do not drive drag or place objects over cord reel cord Do not walk on cord Do not use cord to pull equipment Keep children and animals away from work area Comply with all applicable safety regulations MOVING PARTS HAZARD Moving parts can pinch cut or amputate fingers and other body parts e Keep clear of moving parts e Do not operate equipment with protective guards or covers removed 6 3A2826D Component Identification FIG 1 Key A QOmmMOGQ wW Spool Power C
8. 21 24M525 24M526 24M544 CLAMP wire 16 AWG 1 5 mm models 24M510 24M511 24M514 24M515 24M517 24M518 24M527 24M528 24M529 24M530 24M531 24M533 24M543 TOE BANGOT RT ropa rolere rose BRACKET lr woe ROWER E foe PN joes snw 222225 KIT n ball stop 12 AWG and 2 5 mm cord 24N539 KIT repair ball stop 16AWG cord 24N538 KIT repair ball stop 1 5 mm af p NUT hex hex 109b n SCREW mach pnh 24N8717 KIT socket single NEMA 5 20R 24N872 KIT socket single 16AWG 16N226 KIT tool tap 125V 12A 16N223 KIT light fluorescent 110V out tool pona p K light fluorescent 110V with 31 Parts Size 5 shown Ref PartNo Bescription Joy _ Toneas xT oh CED Hov aeoy Tonaar KIT gh CED Stubby S 16P697 KIT lamp fluorescent light 110V aa 16P696 KIT lamp LED light 110V 240V i 16P999 KIT magnetic clip 32 3A2826D Technical Data Technical Data Size 5 and Size 10 SD Series Cord and Light Reel 20 Modes 230V Models Coaten SSS S O ooo Operating Temperate S ooo 22 F to 122 F 30 C to 50 C F to 104 F 20 C to 40 C FcMmodes O O OSSOS S O O OSO Complies with UL943 Section 6 7 2 1c requirements for 24M526 open neutral protection for a Weigm wihoutacoessores COs 120V Models 32 0 Ibs 14 5 ko 51 1 Ibs 23 2 ko 51 8 Ibs 23 5 ko 230V Models Size 5 1 5 mm Cord Length 10 m 25
9. 4M518 24M527 24M538 Qty STOP cord 12 AWG 2 5 mm 2 models 24M512 24M513 24M516 24M521 24M522 24M524 24M526 24M544 STOP cord 1 5 mm models 24M514 24M515 24M539 24M543 NUT hex 10 mm non metallic 16 m insert Size 5 models NUT hex 10 mm non metallic 20 insert Size 10 models RING slip 103b BRACKET carbon brush SCREW setting M5 x10 not 4 shown 24 fo WASHER flat spring side 2 RING retaining 27 fo WASHER with internal teeth COVER spring black not shown 1 29 100 CASSETTE spring black not 1 shown SPRING power not shown RIVET aluminum 4mm not shown 4 m HUB cord reel 3550 Size 5 mod els 32 i HUB cord reel 7500 Size 10 i els 2r Parts Size 5 shown merkene Deserinion obj Rer keno Desorption a CLAMP wire 12 AWG 2 5 mm PLUG NEMA 5 20P 20A 120V 106g models 24M512 24M513 24M516 models 24M512 25M513 24M521 107g 24M521 24M522 24M524 24M522 24M524 24N525 24N525 24M526 24M544 24M526 CLAMP wire 16 AWG 1 5 mm models 24M510 24M511 24M514 106h 24M515 24M517 24M518 CORD grounding with terminals 107h 24M527 24M528 24M529 12 AWG models 24M510 24M530 24M531 24M533 24M512 24M514 24M515 24M543 24M517 24M518 24M521 o SEAL spool Size 5 models 1 neon Snes ae o SEAL spool Size 10 models 24M533 24M534 24M536 FLANGE set black 3550 Size5 1 24M537 24M539 24M540 odele 24M542 24M543 FLANGE s
10. 4M544 used on assembly GROMMET diaphragm 16 AWG 106f 1 5 mm not shown models 107f 24M510 24M511 24M514 24M4517 24M518 24M257 24M528 24M543 28 3A2826D PROTECTOR thermal cord reel 10A models 24M514 24M515 24M539 24M543 2 5 mm not shown models 24M510 24M511 24M517 24M518 24M527 24M537 TERMINAL ring M4 12 AWG and 2 5 mm not shown models 24M514 24M515 24M539 TERMINAL ring M6 12 AWG 2 1 mm not shown 56 NUT hex 10 mm not metallic insert o peer on A Replacement Danger and Warning labels tags and cards are available at no cost 3A2826D Parts Size 5 shown Ref PartNo Descrption ow zama RT sping casete KIT spring casette Size 5 models 24M514 24M517 24M527 24M533 24M536 24M539 24M542 KIT spring casette Size 5 models ZANA 24M512 24M522 24M525 E KIT spring casette Size 5 models 24M510 24M515 24M518 24M528 24M531 24M534 24M537 24M540 24M543 24M526 24M544 KIT spring casette Size 10 mod 24M463 els 24M511 24M529 24M532 24M535 24M538 24M541 KIT spring casette Size 10 mod 24M462 els 24M513 24M516 24M524 29 Parts Size 5 shown PartNo Descrption a Ref PanNo Descripton oy 24N882 KIT cord 1 5 mm2 25 M models 1 24N866 KIT power cord NEMA 5 15P 16 1 24M541 AWG models 24M510 24M511 24M517 24M518 24M527 24N885 KIT cord 50 feet 16 AWG 24M538 SJTOW models 24M510 24M528
11. 6 Ibs 11 6 kg Size 5 1 5 mm Cord Length 15 m 30 6 Ibs 13 9 kg Size 10 1 5 mm Cord Length 25 m 49 4 Ibs 22 4 kg Size 10 2 5 mm Cord Length 25 m 04 1 Ibs 24 5 kg Dimensions o G o y O Size 5 and Size 10 See page 34 ah All readings taken at assumed retraction rate from assumed operator position Sound Power tester per ISO 9614 2 3A2826D 33 Technical Data Dimensions Size 5 and Size 10 Models ee e ae e a a a e a 3 5 inches 6 38 inches 4 7 inches 7 48 inches 14 8 inches 6 6 inches 13 84 inches Sres eomm 162mm 120mm 190mm 378mm 168m 382mm gt 3 5 inches 7 5 inches 4 7 inches 9 inches 9 5 inches 7 inches 17 5 inches t Measurement taken from base to top of bolts Measurement taken from end of the power cord strain relief to the spring cassette cover cap Measurement taken from edge of spool to front of the arm 34 3A2826D Notes 3A2826D Notes 35 Graco SD Series Cord and Light Reel Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use Graco will for a period of two 2 years from the date of sale repair or replace any non electrical components of the equipment determined by Graco to be defective and Graco will for a period of one 1 year from the date of sale repair or replace
12. Repair and Parts gt g GRACO SD Series Cord and Light Reel 3A2826D For storing electric cord used to provide electricity and or light For indoor and dry location use only Not approved for use in explosive atmospheres or hazardous locations Models pages 3 and 4 Important Safety Instructions Read all warnings and instructions in this manual and in SD Series Cord and Light Reel Installation manual Save all instructions Size 10 Model Size 5 Model AN oN N US LISTED PROVEN QUALITY LEADING TECHNOLOGY Intertek Table of Contents Table of Contents 120 Volt Models 0 00 cece ees 230 Volt Models 2i6 24 ceieeie ee thee bbeke Warnings 42 03 66 40 vat bes ete eee eae Component Identification Adjusting Spring Tension Troubleshooting 0cce eee e eee eens PROD ANN occ chatoie ato eSe a s So see eee he Se ee Replacing the Spring Cassette Replacing the Accessory Cord Electrical Power Cords Slip Ring Replacement Single Industrial Receptacle 120V Models NEMA 5 20R 24N871 005 Single Industrial Receptacle 230 Models CEE 7 7 16 Receptacle 24N872 Fluorescent Light 16N223 Fluorescent Light with Tool Tap 16N224 LED Light 120V 16N227 Tool Tap 120V 16N226 Tri Plug GFCI Industrial R
13. SS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale GRACO MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES EQUIPMENT MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO These items sold but not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of their manufacturer Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties In no event will Graco be liable for indirect incidental special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other goods sold hereto whether due to a breach of contract breach of warranty the negligence of Graco or otherwise FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document as well as
14. all documents notices and legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English Les parties reconnaissent avoir convenu que la r daction du pr sente document sera en Anglais ainsi que tous documents avis et procedures judiciaires ex cut s donn s ou intent s a la suite de ou en rapport directement ou indirectement avec les proc dures concern es Graco Information For the latest information about Graco products visit www graco com TO PLACE AN ORDER contact your Graco distributor or call to identify the nearest distributor Phone 612 623 6928 or Toll Free 1 800 533 9655 Fax 612 378 3590 All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice For patent information see www graco corypatents Original instructions This manual contains English MM 3A2826 Graco Headquarters Minneapolis International Offices Belgium China Japan Korea GRACO INC AND SUBSIDIARIES P O BOX 1441 MINNEAPOLIS MN 55440 1441 USA Copyright 2012 Graco Inc All Graco manufacturing locations are registered to ISO 9001 www graco com Revised September 2014
15. any electrical components of the equipment determined by Graco to be defective This warranty applies only when the equipment is installed operated and maintained in accordance with Graco s written recommendations This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or substitution of non Graco component parts Nor shall Graco be liable for malfunction damage or wear caused by the incompatibility of Graco equipment with structures accessories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of structures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect If the claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRE
16. d Pull spool assembly away from arm and pedestal 9 For Size 5 models Loosen six 10 mm hex nuts 20 and remove cover 36 FIG 6 For Size 10 models Loosen eight 10 mm hex nuts 20 and remove cover 36 FIG 6 36 FIG 7 11 Remove wires from slip ring brush bracket 22 FIG 7 Fic 6 Size 10 shown 10 Loosen three phillips screws A on slip ring brush bracket 22 FIG 7 3A2826D 13 Repair FIG 8 12 For 230V models only disconnect the brown wire A from the over current protection device 47 Remove wire from LOAD side of device FIG 8 13 Loosen 10 mm hex nut 20 to relieve tension on cord clamp 33 FIG 7 14 Pull cord back through the grommet 44 in the Spool side FIG 7 14 3A2826D Reassembly 1 Route new cord 101a through grommet 44 and cord clamp 33 Tighten 10 mm hex nut to 6 in lbs 3 N m on cord clamp 33 to hold the cord in place securely FIG 7 page 13 NOTE Ensure there is enough extra cord between cord clamp and slip ring before securing cord clamp 33 2 For 230V models attach brown wire to over current protection device FIG 8 3 Attach wires to slip ring brush bracket 22 Refer to Table 2 to ensure the wires are installed in the cor rect orientation FIG 9 4 Attach spool ground wire W to slip ring brush bracket 22 Table 2 Grounding Hot Neutral X W Y Z 120V FIG 9 5 Tighten to 10
17. eceptacle 5 15R 24N880 2 ee ee Replacement Bulbs 000 For Fluorescent Lights 16P697 For 230V LED Lights 16P1696 Parts Size 5 SHOWN ce es Size 5 and Size 10 Models ISLES 13 Se tector coro af heal ee iter es ec ese a Sele Technical Data 0 00 eee es Dimensions Size 5 and Size 10 Models Graco Standard Warranty 000068 Related Manuals 3A2592 SD Electric Cord Reel Instructions 3A2828 Reel Enclosure Installation 406742 Ball Stop Kit 406743 Roller Guide Kit 3A2826D 120 Volt Models 120 Volt Models Intertek Power Cord Connect Model Description Accessory Cord Length NEMA SJTOW 5 15P 24N866 Wire Gauge Current AWG Amperes 50 feet 15 meters 13 NEMA 1 aoee SUTOW 5 15P Cord No 24N866 Accessory N amp N O NEMA l SJOOW 5 20P 24N868 95 feet 29 meters SHOW 35 feet SJTOW 10 meters 50 feet SJTOW 15 meters 35 feet SJOOW 10 meters 50 feet SJOOW 15 meters hae SJOOW 5 20P 24N868 24N871 50 feet NEMA Tri Plug NEMA 5 15R sioow Niue PER 7 95 feet NEMA Tri Plug NEMA 5 15R 29 meters eee 5 15P 24N880 NEMA aAA SJTOW 5 15P 16N223 24N866 NEMA l SA SJTOW 5 15P 16N223 24N866 NEMA ee SJTOW 5 15P 16N223 24N866 35 feet SJTOW 16N224 10 meters 50 feet SJTOW 16N224 15 me
18. elines 2 Twist diffuser in clockwise direction onto light Reassembly 3 Ensure light bulb plugs into socket by visual inspec 1 Install light bulb in socket tion 2 Slide diffuser into place over bulb until holes line up 4 Plug reel back in and test 3 Tighten two screws to secure diffuser 4 Slide black handle back over handle 5 Plug reel back in and test 3A2826D 25 Parts Size 5 shown Parts Size 5 shown 26 3A2826D Size 5 and Size 10 Models Parts Size 5 shown See page 29 for a complete list of kits referenced in the following parts table REF KitNe Description oy PASE welded Sze S modes 1 1 re was se r O AM oude Sze modes 7 ARM guide Sizo 10 modes 1 c a EE C a O CAP wire M22 x 1 5 16 AWG 1 models 24M510 24M511 24M514 24M515 24M517 24M518 24M527 24M543 CAP wire M22 x 1 5 12 AWG and 2 5 mm models 24M512 24M513 24M516 24M521 24M522 24M524 24N525 24M526 24M544 STOP cord gland 16 gauge mod els 24M510 24M511 24M514 24M515 24M517 24M518 24M527 24M543 STOP cord gland 12 gauge mod els 24M512 24M513 24M516 24M521 24M522 24M524 24N525 24M526 24M544 08a BRACKET oler m flow poun o a 5 pe moe i 16 ea screw mn Ta 7 105a 105b 105c h C ae 107a 2 Ls i oe oe Ko ee h iN h iN h 3A2826D Keno Description STOP cord 16 AWG models 24M510 24M511 24M517 2
19. en nuts 19 to hold ball stop in place FIG 4 page 12 Adjust spring tension See Adjusting Spring Ten sion page 8 Install accessory to end of accessory cord See appropriate section of this manual for accessory installation If used reassemble cord reel enclosure following procedure described in the SD Reel Enclosure Installation Instruction manual 3A2826D Repair Electrical Power Cords ELECTRIC SHOCK HAZARD All electrical wiring must be done by a qualified electri lan and comply with all local codes and regulations Kits 24N866 24N867 24N868 24N869 24N870 Reference letters used in the following procedure refer to the kit parts table below and Parts page 26 See Parts pages for additional information regarding kits and their related models Description 102 KIT powercord ncudes T Fie 14 i 4 Cut wire at ring terminals 43 FIG 15 ma eo 102b PLUG included in 24N868 and 24N869 102e TERMINAL ring 102d o TOP cord gland 102e LABEL safety only on 120V models 102 LABEL safety only on 120V models 102g LABEL safety only on 120V 1 models Disassembly 1 Disconnect cord reel from power source by unplug ging main supply plug from outlet 2 Continue disassembly procedure for Replacing the Accessory Cord Instructions Steps 2 9 pages 12 13 th w 3 Loosen and remove three 7 mm hex nuts A and kipa T IG lockwashers B from s
20. et black 7500 Size 10 CORD grounding with terminals models 2 5 mm models 24M511 COVER assembly slip ring 3550 PAMS AANS TO AANA 24M526 24M529 24M532 models 24M510 24M512 24M517 Aa E Sanica 24M518 24M521 24M522 A 24M525 24M527 24M528 24M530 24M531 24M533 TERMINAL ring M4 16 AWG 1 5 24M534 24M536 24M537 mm not shown models 24M510 COVER assembly slip ring 3550 24M511 24M517 24M518 black models 24M514 24M515 24M527 24M537 24M539 24M540 24M542 TERMINAL ring M4 16 AWG 1 5 24M543 mm not shown models 24M510 COVER assembly slip ring 7500 24M511 24M514 24M515 metallic blue 24M511 24M513 24M517 24M518 24M527 24M524 24M526 24M529 24M541 24M532 24M535 24M538 TERMINAL ring M4 12 AWG COVER assembly slip ring 7500 1 5 2 5 4 mm M4 not shown black 24M516 24M541 24M544 models 24M512 24M513 24M516 CORD power 24M522 24M524 24N525 CORD accesso 24M526 24M544 39 106c PACKING o ring not shown Kit 102c contains a quantity of 3 Quantity 107c shown reflects the total number of terminal rings e ie r TERMINAL insulated 14 16 AWG Wee 2 5 mmf not shown models not shown models 24M514 107e 24M512 24M513 24M516 24M521 24M522 24M524 i 54M525 24M526 24M544 24M516 24M539 24M544 SOCKET single NEMA 5 20R not shown models 24M521 24M522 24M524 CORD protector to carbon brush not shown models 24M514 24M516 24M539 2
21. f PartNo Description QV 100 RT spring casse f T Disassembly 1 Disconnect cord reel from power source by unplug ging main supply plug from outlet Fic 2 Size 10 shown 2 Remove spring tension See Adjusting Spring Ten sion Decreasing page 8 3 For Size 5 models Loosen the six 10 mm hex nuts 20 and remove spring cassette FIG 2 For Size 10 models Loosen the eight 10 mm hex nuts 20 and remove spring cassette FIG 2 Reassembly 1 Assemble the hub 32 into the new spring cassette 100 supplied in the kit FIG 2 NOTE The hook of the spring a and the hook of 3A2826D Repair the hub b must maintain the direction as shown in FIG 3 FIG 3 2 Assemble the spring cassette 100 with the hub 32 onto the shaft 7 NOTE When the spring cassette 100 is assem bled into the shaft 7 the surfaces a and b must be aligned as shown in FIG 3 3 For Size 5 models Replace and tighten the six 10 mm hex nuts 20 26 6 in Ibs 3 N m FIG 2 For Size 10 models Replace and tighten the eight 10 mm hex nuts 20 26 6 in lbs 3 N m FIG 2 4 Add tension back to reel See Table 10n page 8 5 Plug in cord reel 11 Repair Replacing the Accessory Cord ELECTRIC SHOCK HAZARD All electrical wiring must be done by a qualified electri lan and comply with all local codes and regulations KitsT 24N882 24N885 24N886 24N887 24N888 24N889 24N890 24N891 24N892
22. ing and the hazard symbols refer to procedure specific risks When these symbols appear in the body of this manual or on warning labels refer back to these Warnings Product specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable 4 DANGER ELECTRIC SHOCK HAZARD This equipment must be grounded Improper grounding setup or misuse of the cord reel can cause fire or death by electric shock In the event of an electrical short circuit grounding reduces the risk of electric shock by providing an escape wire for the electric current This product is equipped with a cord having a grounding wire with an appropriate grounding plug The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances This product is for use on a nominal 120V or 230V circuit and has a grounding plug similar to the plugs illustrated in the figure below Connect only to grounded electric outlet Fully insert plug into outlet Do not connect a three prong plug toa two hole outlet Fully insert appliance plug into end of accessory cord Do not connect a three prong appliance plug to a two hole cord reel Do not remove bend or modify any metal prongs or pins of cord reel or appliances plugged into cord reel 230V Do not modify the plug provided if it does not fit the outlet have the proper outlet installed by a qualified electrician
23. ing has the desired tension 24M510 24M511 24M512 24M513 24M514 24M515 24M516 24M517 24M518 24M521 24M522 24M524 24M525 24M526 24M527 24M528 24M529 24M530 24M531 24M532 24M533 24M534 24M535 24M536 24M537 24M538 24M539 24M540 24M541 24M542 24M543 24M544 3A2826D Troubleshooting Troubleshooting Outlet attachment is too heavy Increase spring tension Spring lost tension Springlosttension tension Increasing Spring Tension page 8 Replace spring See Replacing Spring is broken Spring Cassette instructions page Spring is broken Replace spring See Replacing Spring Cassette page 11 Cord will not retract at all Increase spring tension See Spring has lost tension Increasing Spring Tension page 8 Brokenvawi Replace pawl See instruction man P ual included with Latch Kit 15Y503 Replace pawl spring See instruc Broken pawl spring tion manual included with Latch Kit 15Y503 See FIG 13 page 16 for correct operating position Realign pawl with ratchet plate if not correctly positioned See Step 17 page 16 Accessory disconnected from cord Reconnect accessory to output end end of accessory cord Accessory is broken Replace accessory Check all connections Reconnect any loose wires connections Or replace cord if problem with cord is discovered Worn slip ring orushes Replace worn slip ring brushes page 19 Cord is damaged Replace cord Review installation
24. lip ring 21 FIG 14 5 Remove power cord 37 FIG 15 3A2826D 17 Repair Reassembly NOTE Test each crimp by performing a pull test on l each conductor to ensure proper crimp 1 Route power cord 102a through strain relief nut 5 cord stop 102d 34 mm hex nut 4 star washer 27 through pedestal arm washer 8 and then through shaft 7 FIG 16 4 Mount terminal rings 102c to appropriate mounting stud as shown in FIG 18 Refer to Table 3 for wire locations Hot Neutral _ 230V Green Yellow 2 Orient cord so wires route to appropriate holes and to the left side of the desired mounting stud as shown in FIG 17 and Table 3 FIG 18 5 Install three lock washers B and three 7 mm hex nuts A Tighten nuts to 10 2 in lbs 1 15 N m FIG 19 ST m ih A t h J gt gt N wA 7 Ni W r J 3 Use new ring terminals 102c from kit and crimp onto each conductor of the cord 18 3A2826D 6 Continue reassembly procedure for Replacing the Cord Instructions Steps 7 18 page 15 Slip Ring Replacement Reference letters used in the following procedure refer to the kit parts table below and Parts page 26 See Parts pages for additional information regarding kits and their related models et rare eect pren E 03 KIT slip ring and brush Slip oa RIN 03b BRA KET carbon brus O3c ic OL assembly repair slip ring Disas
25. ord Accessory Cord Cord Stop Base Plate Support Arm Pawl cutaway view part is located behind support arm 3A2826D Component Identification Component Identification Adjusting Spring Tension Table 1 Recommended Number of Pre Turns Never allow reel to spin freely Doing so could Cause serious injury if you are hit by the plug accessories or other moving parts Reel must be bolted securely in place when mak ing adjustments AN Increasing Spring Tension 1 Disconnect cord reel from power source by unplug ging power cord from outlet 2 Pull out accessory cord 1 to 2 turns and engage pawl 3 Pull accessory cord back through cord rollers 4 Wrap a loop of accessory cord onto the spool See Table 1 Recommended Number of Pre Turns 5 Check the spring tension the accessory cord must pull out fully and retract fully Wrap more loops one at a time around the spool until the spring has the desired tension NOTE Do not put so many loops onto the reel that the spring winds up tightly before the accessory cord is fully extended Decreasing Spring Tension 1 Disconnect cord reel from power source by unplug ging power cord from outlet 2 Pull out accessory cord 1 to 2 turns and engage pawl 3 Pull accessory cord back through cord rollers 4 Remove loops of accessory cord to decrease ten sion 5 Check the spring tension Unwrap more loops one at a time from the spool until the spr
26. power source by unplug ging main supply plug from outlet 2 Loosen the phillips screw located in the center of the plug 3 Pull outer protective shell back to expose wiring ter minals 21 Repair 4 Loosen two phillips screws for strain relief 5 Loosen three screws to wire terminals Remove wire Reassembly 1 Route wire through protective shell 2 Install brown wire in left wiring terminal and tighten screw 3 Install green yellow wire in center wiring terminal and tighten screw 4 Install blue wire in right wiring terminal and tighten screw 5 Tighten down strain relief 6 Slide protective shell over terminals and reinstall phillips screw Fluorescent Light 16N223 For repair instructions see instructions provided with light FIG 29 22 Fluorescent Light with Tool Tap 16N224 For repair instructions see instructions provided with light FIG 30 3A2826D Repair LED Light 120V 16N227 LED Light 230V 16N225 For repair instructions see instructions provided with For repair instructions see instructions provided with light light FIG 31 Fic 33 Tool Tap 120V 16N226 For repair instructions see instructions provided with light FIG 32 3A2826D 23 Repair Tri Plug GFCI Industrial Receptacle 24N880 AY Tt Disassembly 1 Disconnect cord reel from power source by unplug ging main supply plug from outlet 2 Loosen two Phillips 2
27. procedures to identify problem See SD Cord Reel Installation manual Worn slip ring orushes Replace worn slip ring brushes page 19 Cord locked when accessory cord Slip ring cover is assembled in the Relocate slip ring cover in correct was fully extended incorrect position location page 19 Cord will not retract fully Reel will not latch Pawl not lined up with ratchet plate No electrical power at the output end of accessory cord Wires are not connected Cord or reel was installed incor Cord reel is not providing adequate ground rectly 3A2826D 9 Troubleshooting a a a a Check electrical rating on reel label Do not attempt to use a reel that is Breaker or fuse trip out GFCI not rated for the application accessory or European models l only i j Wires are broken or shorted Replace all damaged wires Application does not conform to the electrical rating of the reel GFCI models only power was Reset GFCI removed from unit Release some of the spring tension See Decreasing Spring Tension page 8 Spring has too much tension Cord could not extend fully applied 10 3A2826D Repair Replacing the Spring Cassette Ava Kits 24M452 24M453 24M454 24M455 24M460 24M462 24M463 Reference letters used in the following procedure refer to the kit parts table below and Parts page 26 See Parts pages for additional information regarding kits and their related models Re
28. screws A on GFCI cover B Remove cover FIG 34 FIG 34 3 Unscrew three Phillips 2 screws C and discon nect black white and green wires from GFCI termi nals FIG 35 NOTE Instructions for installing cord reel in enclo sure are included in the Hose or Cord and Light Reel Enclosure instruction manual 24 Reassembly 1 Route cord through enclosure panel and through opening in roller guide 2 Connect green wire from cord to green terminal from GFCI module Connect black wire from cord to silver terminal Connect white wire from cord to brass terminal Re tighten three Phillips 2 screws C FIG 35 3 Reassemble GFCI cover B with two Phillips 2 screws A FIG 34 4 Reconnect power source 5 Press TEST button to test the GFCI 3A2826D Repair Replacement Bulbs For 230V LED Lights 16P1696 For Fivorescont Lions 167697 MAY Disassembly Assembly FIG 36 FIG 37 Disassembly Disassembly 1 Disconnect cord reel from power source by unplug 1 Disconnect cord reel from power source by unplug ging main supply plug from outlet ging main supply plug from outlet 2 Slide black handle off 2 Twist diffuser A in a counter clockwise direction 3 Remove the two screws 3 Remove light bulb from diffuser 4 Slide diffuser off R mbl eassembly 5 Remove light bulb Dispose of light bulb according 1 Install light bulb in diffuser to applicable guid
29. sembly Slip Ring Brush Bracket Ata 1 Disconnect cord reel from power source by unplug ging main supply plug from outlet 2 Continue disassembly procedure for Replacing the Accessory Cord Instructions Steps 2 13 pages 12 13 3 Disassemble two 10 mm hex nuts 20 holding slip ring brush bracket 22 to slip ring 21 Remove slip ring brush bracket FIG 20 Fic 20 3A2826D Repair Slip Ring 4 In order to remove slip ring 21 disassembly of spring cassette is required Remove spring cas sette Continue Disassembly with Steps 1 3 of the Replacing the Spring Cassette section on page 11 of this manual Remove retaining clip 25 FIG 21 a Slide shaft 7 out of spool 7 Loosen two set screws A and grounding lug on shaft 7 FIG 22 8 Slide slip ring off of the shaft Reassembly 1 Insert the slip ring 103a onto shaft 7 FIG 22 103a N N AN a e i _ P F y N wile p za My f 7 A i a J y FIG 22 19 Repair 2 Align set screw holes A on shaft 7 with proper 7 Remove tool 103c from assembly FIG 25 holes on new slip ring Tighten set screw to hand tight 3 Re install ground lug and wire between position 1 on slip ring and ground lug on shaft 7 4 Re install retaining clip 25 onto shaft 7 and slip ring 103a in place FIG 21 5 Press tool 103c onto the slip ring brush bracket 103b as shown in FIG
30. ters Peat SJTOW 16N224 24N866 3A2826D 3 O 24M517 iS Single Industrial Receptacle NO O O Tri Plug GFCI 15 Industrial Receptacle 15 O 24M527 Fluorescent Light O i O Fluorescent Light with Tool Tap O O 230 Volt Models PAP LED Light LED Light with 24M537 Tool Tap sone Vonage Wire Gauge Current AWG Amperes Current Wire Amperes 35 feet 10 meters 50 feet 15 meters 95 feet 29 meters 35 feet 10 meters 50 feet 15 meters 95 feet 29 meters Power Cord Connect Accessory NEMA 5 15P 16N227 24N866 16N227 24N866 16N227 16N227 light 16N226 tool tap 16N227 light 16N226 tool tap 16N227 light 24N866 16N226 tool tap peor amo cone smn ameter vosm e esme 6 e ree o e LED Light 1 5 mm Single Industrial Receptacle 1 5 mm ones 15 meters 25 meters 10 meters 15 meters 25 meters CEE 7 7 HOSRR F 16A 16N225 24N867 CEE 7 7 HOSRR F 16A 16N225 24N867 CEE 7 7 HOSRR F 16A 16N225 24N867 CEE 7 7 CEE 7 7 HO5RR F 16A 16A 24N867 24N872 CEE 7 7 CEE 7 7 HO5RR F 16A 16A 24N867 24N872 CEE 7 7 CEE 7 7 HO7RN F 16A 16A 24N869 24N872 3A2826D Warnings Warnings The following warnings are for the setup use grounding maintenance and repair of this equipment The exclama tion point symbol alerts you to a general warn
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