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FOREWORD - Royal Enfield

1. 800 mm Ground clearance 140 mm NOTE WEIGHTS Mass of vehicle in running order Max Day csset Max technical permissible mass PERFORMANCE Maximum Speed 1 Values given above are for your guidelines only 27 2 In view of continuous improvements being done on our products the specifications are likely to change without notice MOTORCYCLE IDENTIFICATION DETAILS 2 The VIN is a 17 digit number punched on the right side steering head tube and in the information plate riveted to the frame down tube Sample VIN ME3 FSV XX X X XXXXXX Manufacturer Make and Class code Decipherable information Capacity Horse power Check digit No Year of Manufacture Place of Manufacture Engine No MOTORCYCLE IDENTIFICATION DETAILS 22 VIN VIN INFORMATION PLATE VEHICLE EMISSION CONTROL Punched on the steering head tube Riveted on the frame down tube INFORMATION 9 m Sra Caution It is illegal of tamper with the VIN information plate as it is the only means of identification of the motorcycle ENGINE NUMBER DETAILS 30 The engine number is punched on the left hand side Crankcase It is the means of identification of the Engine and its production details Please do not tamper with the engine number as it is prohibited by law U 5 5 5 F 0 XXXXXX ENGINE FAMILY ENGINE CAPACITY i
2. Under 91 Remedies Adjust properly Clean and refit Replace linings Rectify or Replace drums Rectify Tighten Replace spokes Refit tires correctly Ensure proper alignment Inflate to correct pressure Contact Royal Enfield Dealer TROUBLE SHOOTING 92 Causes Remedies X Electricals Bulbs do not light 1 Loose improper connection Check and correct 7 BUI TUSCG B EE Replace bulb FUSE DION RES Check and Replace fuse Horn not working 1 Loose connections aces Check correct Trafficators not working 1 Loose improper connections Check and correct 2 vBUID TUS GO coste asian iba dentes Moni Utrera Replace Contact Royal Enfield Dealer TROUBLE SHOOTING 93 Causes Remedies Brake light remains on 1 Switch link not adjusted properly i Adjust connecting links properly S Replace switch Electronic Fuel Injection MIL Blinking continuously 1 Sensor Loose Connection Check amp Correct Contact Royal Enfield Dealer WARRANTY 94 Royal Enfield warrants its Motorcycle to be free from manufacturing and materials defects under normal
3. Max Power Max Torque Air Filter Element Engine Oil Tank Capacity RE Engine Oil Grade 4 Stroke air cooled single cylinder 499 cc Displacement 84 mm 90 mm 8 5 1 20 3 Kw 5250 rpm 41 3 Nm 4000 rpm Paper Element 2 75 Litre Forced Lubrication Wet Sump 15 W 50 API SL Grade JASO MA ESTER Semi Synthetic oil or equivalent TECHNICAL SPECIFICATIONS 23 Electronic Fuel Injection IGNITION SYSTEM aerae Digital Electronic Ignition Spaik DIU aD estetico tO a to qu 0 7 mm PlUG DDC4 BOSCH TRANSMISSION UMEN Wet Multiplate Drive Chain 101 pitches Prima e d M TE RE Duplex Chain drive 3 8 pitch Gear re 5 opeed Constant Mesh TECHNICAL SPECIFICATIONS 5 Primary Drive secondary Drive secondary ratio 3 063 ll 2 013 1 522 IV 1212 V 1 000 2 15 1 Chain Drive 2 235 1 24 TECHNICAL SPECI
4. ROLLOVER SENSOR Your motorcycle is fitted with a unique Roll over Sensor This is a safety feature In the event of an accident OR if the motorcycle falls over on its side with the engine running the Roll over Sensor will switch off Ignition and cut off fuel supply to prevent the motorcycle from moving suddenly if it is in gear NOTE To reset the Roll over sensor in the event the motorcycle falls over Please put the motorcycle in its centre stand switch off both the Ignition switch and the stop switch on the handle bar RH control wait for a few seconds and switch ON the ignition switch and the stop switch again This will help to RESET the Roll over Sensor and the engine can be started STARTING WARNING Before starting engine always shift gears to neutral Caution Do not force the gear lever while attempting to shift to neutral with the engine stalled Move the motorcycle back amp forth and simultaneously depress gear lever to select neutral Ensure neutral indicator light comes ON in the Speedometer NOTE 1 Depress starter button and release as soon as the engine starts 1 If the engine does not start on the first attempt in a cold climate release the starter button wait 46 for 30 seconds before depressing the starter button again A clutch safety switch is provided in the system for the safety of the rider This will prevent the engine from starting if the gears ar
5. SAFE OPERATING RULES Royal Enfield motorcycles are designed to serve as a means of personal transport and for on road use only It is not meant to be used as an off road motorcycle WARNING Using the motorcycle for Off road purposes could lead to loss of control which could result in an accident causing serious injury or loss of life Before operating your new motorcycle it is your responsibility to carefully read and follow the operating and maintenance instructions detailed in this manual for your own safety your motorcycle and that of others Before starting the motorcycle check for proper operation of brakes clutch gear shift electrical components handle bar controls tire pressures fuel and oil levels Know and respect the rules of the road Be a safe rider for your own safety and for other road users 11 Fuel Refueling Royal Enfield motorcycles are designed to perform best with unleaded gasoline only Use a good quality unleaded gasoline of 87 RON or higher If knocking or pinging occurs at a steady engine speed under normal load use a different brand of gasoline or gasoline which has a higher octane rating WARNING Do not use leaded gasoline in this motorcycle It will cause serious damage to the internals of the engine exhaust emission system and the motorcycle will not meet the emission norms Using leaded gasoline will also render the warranty void It is illegal to use leaded g
6. Remove the holding bracket e Take out the battery NOTE For checking the battery voltage and electrolyte specific gravity contact authorised battery service centre WARNING Always disconnectthe negative battery cable first and then the positive cable while removing the battery connections If the positive ve battery cable should contact terminal with the negative cable installed the resulting sparks may cause a battery explosion which could result in serious injury or loss of life MINOR MAINTENANCE TIPS 15 Caution Do not use battery with low electrolyte level as the battery internals will get damaged Do not overfill the battery electrolyte level as it will spill out through the overflow pipe and cause corrosion to motorcycle parts Use only distilled water meant for use in batteries to avoid damage to battery WARNING Battery terminals and internals contain lead and lead components known to cause cancer and birth defects or other reproductive harm Wash hands after handling the Electrolyte which is a sulphuric acid solution Electrolyte is highly corrosive and can cause severe chemical burns Avoid contact with skin eyes and clothing Always wear approved protective face shield rubberized gloves and protective clothing when working with batteries or electrolyte solution KEEP BATTERIES AND ACID OUT OF REACH OF CHILDREN REASSEMBLY OF BATTERY ON MOTORCYCLE Position the b
7. Job Card No Odo Reading Odo Reading Brief Work Done Brief Work Done Dealer s Stamp amp Signature Dealer s Stamp amp Signature Kms Miles Service Kms Miles Service Job Card No Odo Reading Odo Reading Brief Work Done Brief Work Done Dealer s Stamp amp Signature Dealer s Stamp amp Signature SERVICE MAINTENANCE RECORD 10 Kms Miles Service Job Card No Job Card No Odo Reading 222222222 Odo Reading 222222222 Brief Work Done Brief Work Done Dealer s Stamp amp Signature Dealer s Stamp amp Signature Kms Miles Service Kms Miles Service Job Card No Job Card No Odo Reading 222222222 Odo Reading Brief Work Done Brief Work Done Dealer s Stamp amp Signature Dealer s Stamp amp Signature SERVICE MAINTENANCE RECORD Kms Miles Service Job Card No Job Card No Odo Reading 222222222 Odo Reading 222222222 Brief Work Done Brief Work Done Dealer s Stamp amp Signature Dealer s Stamp amp Signature Kms Miles Service Kms Miles Service Job Card No Job Card No Odo Reading 222222222 Odo
8. 64 Front Wheel removal 65 Front Wheel reassembly 66 CONTENTS Rear wheel 67 Rear wheel reassembly 68 ADJUSTMENTS 69 Clutch Cable 69 Drive Chain tension 70 Rear Brake pedal height 71 Rear Brak 71 Rear Shock 73 Battery Maintenance 74 Battery removal from the Motorcycle 74 Battery assembly on Motorcycle 75 Head Lamp sealed beam 76 bam DHID c 76 Trafficator bulbs T1 WASHING PROCEDURE 79 Precautions 79 After washing 79 STORAGE PRECAUTION 81 Preparing the motorcycle for reuse 02 SAFETY RIDING TIPS 03 Riding Apparel ser uomaan 83 SIHUNG DOSU O rninha 83 83 LONG TRIP PRECAUTONS 84 PIG IGG CHECKS aene tends 84 Checks after every 900 Miles 1500 kms 04 Essentials to be carried 0
9. of life MINOR MAINTENANCE TIPS 73 REAR SHOCK ABSORBERS The rear shock absorbers have a five step adjuster to increase or decrease the spring tension Increase the spring tension for high load operation and reduce the spring tension for low load operation e Turn the adjuster clockwise to increase the spring tension and vice versa to reduce the spring tension Please ensure the spring tension is adjusted evenly on both shock absorbers WARNING Regularly inspect shock absorbers and front forks for leaks Replace if leaking or defective as they can adversely affect the stability and riding of the motorcycle Riding the motorcycle with the notches adjusted in different positions can cause loss of control and may result in an accident causing serious injury or loss of life NOTE Ensure no fouling of any accessories with rear shock absorber Check for sufficient gap between the shock absorber and any accessories cargo when the rear end of the motorcycle is fully loaded and the shock absorbers are fully compressed MINOR MAINTENANCE TIPS 74 BATTERY MAINTENANCE The motorcycle is provided with 12V 14 AH battery The battery must be periodically checked for Q Cleanliness and corrosion free terminals LI Electrolyte level if electrolyte level is low top up with distilled water REMOVAL OF BATTERY FROM THE MOTORCYCLE Unlock and remove the LH side panel Disconnect both the terminal wires VE and VE
10. Emission Equipment rubber hoses Adjust Clean D De carbonise I Inspect L Lubricate R Replace NO No 5 25 28 29 30 Applicable only for Motorcycles sold in the state of California NOTE For maintenance after 30 000 Kms 18 750 miles please repeat the same frequency levels specified above in consultation with a Royal Enfield Service Station MINOR MAINTENANCE TIPS 61 The following minor maintenance can be carried out easily with simple tools However In case it is felt that the adjustments are best done by an expert we recommend that the motorcycle be taken to a nearest Authorized Royal Enfield service station CONTROL CABLES HANDLE BAR LEVER PIVOTS CENTRE SIDE STAND PIVOTS 1 Lubricate after using the motorcycle in rain after waterwash or if used in dusty conditions 1 Wipe the area free of dirt grease 1 Apply a few drops of oil on the pivots OIL LEVEL INSPECTION 1 Place motorcycle on its centre stand on a firm surface 1 Start the engine warm up for a few minutes amp switch off 1 Theoillevel should be at the middle or slightly over the middle level in the oil window in the RH Crank case cover 1 Top up with recommended oil if required CAUTION Do not fill oil over MAX mark It may cause the engine to smoke and result in loss of power Do NOT use the motorcycle if the oil is at the MIN mark Doing so will cause serious damage to
11. NOTE When engine speed decreases while climbing a gradient or running at a reduced speed shift to the appropriate lower gear to prevent the engine from stalling or straining to pull GEAR SHIFTING CAUTION When difficulty of shifting gears is experienced do not under any circumstance attempt to force the shift The results of such abuse will be a damaged or broken shifter mechanism which if not avoided may result in minor or moderate injury CAUTION Shift gears to neutral before stopping engine Shifting mechanism can be damaged by shifting gears while engine is stopped 02 WARNING Shifting to lower gears when motorcycle speed is too high can severely damage the transmission or cause the rear wheel to lose traction resulting in possible loss of vehicle control and loss of life or serious injury 53 PARKING MOTORCYCLE CENTER STAND PARKING MOTORCYCLE ON SIDE STAND e Select a firm flat surface Selecta firm flat surface Hold handle bar straight Lower Side Stand and gently tilt motorcycle to the Lower center stand and ensure that both the legs left till it rests firmly of the stand are resting evenly on firm ground A side stand ON safety switch is fitted on the side Apply pressure on the fulcrum lever on the center stand of the motorcycle If the side stand is in stand and pull motorcycle backwards gently extended position it will prevent the engine from starting
12. OD ces TYPE OF START TRANSMISSION FUEL FEED BLANK FOR FUTURE USE E Mr NS ad Engine number f YEAR OF MANUFACTURE 2009 9 2010 A 2011 B PRODUCTION MONTH JAN H AUG K SEP N DEC PRODUCTION SERIAL Nos KEY PARTS LOCATION 31 TOP VIEW EE i 1 Turn signal switch 6 Manual Bistarter 11 Front brake lever 2 Horn button T Ignition switch 12 Accelerator 3 Clutch lever 8 Speedometer 13 E Start Switch 4 Day flash switch 9 Malfunction Low fuel Indicator 14 Fuel tank cap p 5 Head lamp dip switch 10 Supplementary Stop Switch KEY PARTS LOCATION RIGHT SIDE VIEW 32 KEY PARTS LOCATION LEFT SIDE VIEW 3 Evaporalive emission Cannister California Models Only 33 OPERATION CONTROLS IGNITION SWITCH OFF 34 OPERATION OF CONTROLS DIP SWITCH HEAD LAMP DAY FLASH 2 Lowbeam gt High Beam x Depress for Day Flash OPERATION CONTROLS 36 SUPPLEMENTARY ENGINE STOP ENGINE START SWITCH 2 ON Bef OFF Depress OPERATION OF CONTROLS 0 0 TURN SIGNAL SWITCH lt Left 4T OFF Push to off gt Right OPERATION OF CONTROLS 38 MANUAL BI STARTER CAUTION Do NOT lubricate barrel locks with petroleum based lubricants or graphite Inoperative locks may result in damage to your vehicle Lock the steering when leaving motorcycle parked Steering lock Turn key clockwise to lock
13. Please ensure the side stand is retracted WARNING fully before attempting to start engine Always park the motor cycle on a firm and flat surface Parking in a soft ground may cause stand to sink and the motorcycle to fall causing injury to you or to others and damage to the motorcycle parts TOOLS AND SPARES 5 1 Tool Wallet 1 As a fore thought the following essential parts are 2 Tommy bar 1 also provided with each motorcycle Please ensure 3 Tubular spanner 21 x 24mm that you collect these parts while taking delivery of your motorcycle 4 Screw driver 1 5 Double end spanners 1 Speedo cable 10 x 13 mm 2 2 Clutch cable RUD 3 Pneumatic Tube for tyre 14 x 15 mm 1 22 x 24 1 A X 5 16 1 6 Allen Keys 5 mm 1 3 mm 1 6 mm 1 7 Tire Lever 2 Nos RECOMMENDED LUBRICANTS 99 Engine oil 15 W 50 API SL Grade JASO MA ESTER Semi Synthetic oil 2 75 Liters Fork oi Capacity 200 m leg Brake Fluid DOT 3 or DOT 4 Capacity 60 ml WARNING Do NOT switch oil brands indiscriminately because some oil interacts chemically when mixed Use of inferior oils or non detergent oils can damage the engine PRE OPERATIVE CHECKS 96 A careful check of the following must be carried out every time before riding and especially after long periods of storage to determine if additional maintenance is necessary 1 Tires for correct pressure abrasions or cuts Rear chain for proper tension Brakes steeri
14. Please insist and ensure that your pillion rider also follows these guidelines while riding with you Log on to the exciting world of Royal Enfield web site www royalenfield com to get to know more about us and exciting news from time to time We wish you many years of riding pleasure with your Royal Enfield motorcycle NOTICE Because of continuous improvements in the product and changes that may occur in the manufacturing process subsequent to printing of this manual it is possible some instructions illustrations pictures or designs found within this manual may differ from those actually in the motorcycle However the technical information found within this manual was correct at the time it was approved for printing Royal Enfield team Chennai India Copyright 2006 Eicher Limited Royal Enfield Unit All Rights Reserved No part of this manual shall be copied distributed or otherwise dealt without the express permission in writing of Eicher Motor Limited Royal Enfield Unit Part No 581672 Qty 350 Aug 12 REPORTING SAFETY DEFECTS 3 If you believe your motorcycle has a defect which could cause a crash and result in serious injury or loss of life you should immediately contact the National Highway Traffic Safety Administration NHTSA in addition to notifying Classic Motor works 1405 Cannon Circle Suite 12 Faribault MN 55021 Toll Free 1 800 201 7472 If NHTSA receives similar complaints it may open an invest
15. Rear chain adjusted too Under inflated eds 89 Remedies Adjust cable free play Remove fuel pump amp clean Clean Replace air filter Re adjust properly Re adjust properly Adjust clutch cable free play Inflate to correct pressure Check and drain excess oil Contact Royal Enfield Dealer TROUBLE SHOOTING 90 Causes Remedies VI Engine overheating 1 Cylinder fins not Clean the cylinder fins at regular intervals PAM 0 61 ales leere e E Check and correct Vil Excessive fuel consumption IDE SINIT pom Check and rectify 2 Ghoked alf Clean Replace 3 Under inflated tires eee Inflate to correct pressure Contact Royal Enfield Dealer TROUBLE SHOOTING Causes Brakes poor 1 Not adjusted properly 3 4 IX Motorcycle wobbles T Aheel PITE PUO UE uu 3 4 5 2 Oil grease on lining or drum or disc Linings worn Uneven Drums scored Uneven 2 Loose 5 Tires not fitted correctly tome tone Wheels
16. Some oils may react chemically when mixed Use of of wrong grade inferior OR non detergent oils can damage the engine and lead to a potentially hazardous situation which if not avoided could result in severe damage to the engine parts and cause the engine to lock up and stop the motorcycle abruptly which may result in an accident and cause serious injury or loss of life MINOR MAINTENANCE TIPS 63 SPARK PLUG Cleaning and adjusting gap Refer Periodical Maintenance Chart for frequency Remove the spark plug cap from the spark plug Remove the spark plug from the cylinder head using a suitable plug spanner Clean the insulator tip and electrodes of the plug carefully in a spark plug cleaning and testing equipment e Set the gap between 0 7 to 0 8 mm Refit the spark plug on the cylinder head and fit the spark plug cap BRAKE FLUID Check if the brake fluid is above min level To top up remove cover and diaphragm and top up with either DOT 3 or DOT 4 as specified Caution Brake fluid is high corrosive and can cause damage to painted parts Please ensure that brake fluid does not spill on any part of the motorcycle In the event if a spill please clean the area immediately with a soft cloth preferably a wet cloth to avoid damage MINOR MAINTENANCE TIPS 64 INSPECTION OF TIRES AND WHEELS Use only standard tires amp tubes inflated to correct pressure Using a motorcycle with improperly inflat
17. for easy reference DO NOT use the motorcycle until you have become familiar with this motorcycle and after reading and understanding this manual completely In case you need any further clarifications please contact an Authorized Royal Enfield Dealer nearest to you for assistance If your motorcycle is being used by a friend relative or any other person it is your responsibility to make certain that they have completely understood the operating procedures of the motorcycle and the contents in this manual with particular reference to the safety aspects before riding your motorcycle This motorcycle is designed for NORMAL ON ROAD USE ONLY Operation in off road usage in some areas may be illegal and could be dangerous Please obey local laws and regulations In the event of your motorcycle being sold to another person it is your responsibility to hand over this manual along with the motorcycle to the new owner IMPORTANT NOTICE 9 SAFETY DEFINITIONS Statements in this manual preceded by the following words are of special significance ADSIT Indicates a potentially hazardous situation which if not avoided could result in an accident causing serious injury or loss of life CAUTION Caution with the safety alert symbol indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury leading to disability Caution Caution without the safety alert symbol indicates a potentially haza
18. maintenance or unapproved modifications If you have any questions regarding your warranty rights and responsibilities or if an authorized Royal Enfield dealer cannot repair your motorcycle or honor your claim within a reasonable period of time contact Royal Enfield for assistance 312 569 1075 f you are not satisfied with the way in which a warranty claim is resolved by Royal Enfield you may write directly to OR California Air Resources 9480 Telstar Ave Suite 4 El Monte CA 91731 Director of Field Operations BoardSupport Division El4 397F Environmental Protection Agency 401 M Street S W Washington D C 20460 FUEL GAUGE MALFUNCTION INDICATOR amp ROLL OVER SENSOR 45 A Malfunction Indicator Lamp MIL is provided in the small meter located on the right side on the head lamp casing There are two indications in this unit Low fuel indication 7 amp EFI Malfunction Indicator 17 Lamp MIL W a When both the Ignition amp E Engine kill switch is ON the MIL will glow for few seconds and will switch OFF This indicates that all the functions of Electronic Control Unit ECU and other sensors are working perfectly and the motorcycle can be used Incase of any malfunctioning of the ECU or other sensors the MIL will glow continuously In the event of any such phenomenon it is recommended to take the motorcycle to a nearest Royal Enfield authorized service station for inspection 1
19. motorcycle and gently tap it through the wheel Ensure that the chain adjuster notch butts with the stopper as appropriate when both the front amp real wheels are aligned Tighten the castle nut firmly and ensure that the hole on axle shaft and the slot on castle nut are aligned to enable split pin fitment Fit the split pin Caution Do not force the spindle into the wheel as the threads may get damaged Tap it through the wheel gently WARNING Ensure the motorcycle does not come off centre stand while assembling disassembling the wheel assembly Failure to adhere could result in loss of life or serious injury MINOR MAINTENANCE TIPS 69 ADJUSTMENTS Loosen lock nut Clutch cable play 2 3 mm Screw or out the adjuster for setting the required a Clutch Play Adjustment play Tighten lock nut Refit the clutch cable boot MINOR MAINTENANCE TIPS 70 Drive Chain tension play 25 30 mm Remove rear wheel split pin Loosen castle nut spindle nut anchor nut and brake rod nut e Turn the RH adjuster cam as appropriately till 25 to 30 mm slackness is achieved on the top run of the chain Check that the front and rear wheels are correctly aligned Turn the LH adjuster cam appropriately to align both the wheels Check and ensure that the notches on the cam are resting on the pin in the swing arm on both sides Apply brake and tighten all nuts MINOR MAINTENA
20. prevent dust settling on it STORAGE PRECAUTION PREPARING THE MOTORCYCLE FOR REUSE Remove the anti rust solution from all plated parts and clean the motorcycle well e Inflate the tires to the correct tire pressure Ensure battery is fully charged and proper electrolyte level is maintained Connect the battery Lubricate all control cables and pivots Check proper level of oil in engine e Fill fuel tank with fresh petrol Check fuel line for any cracks or cuts e Clean the air filter Remove plastic covering from the silencer Remove spark plug on cylinder head and pour in a few drops of engine oil Crank engine a few times to lubricate cylinder walls and piston Clean spark plug and refit 82 Switch on ignition switch Start motorcycle and warm up engine for a few minutes before riding the motorcycle NOTE Do not raise the engine rpm the moment it is started but allow the engine to run at idling speed Caution Proper long term storage is important for the safe trouble free operation of your Royal Enfield motorcycle SAFETY RIDING TIPS RIDING DRESS Please wear a proper riding apparel A pair of riding boots or shoes e Softleather gloves Goggles or spectacles to safe guard eyes certified helmet Affix light reflecting strips of stickers at the front and rear NOTE A light coloured shirt enables greater visibility to other road users especially dur
21. use subject to following conditions 1 Warranty shall be in force until the expiry of a period of 24months from the date of sale 2 above warranty is applicable only to the first registered owner of the Motorcycle and is not extended to subsequent owner s if the motorcycle sold as second hand 3 Warranty repairs if any and periodical servicing requirements should be availed only at the Authorized Royal Enfield distributor s service facility OR at their authorized dealership 4 During the warranty period Royal Enfield s obligation is limited to repair or replacing free of charge such part or parts of the vehicle which in examination shall be deemed defective in opinion of Royal Enfield and or their distributors authorized dealers Such defective part s which have been replaced shall become the property of Royal Enfield 5 Cost of consumables like fuel Oils etc Labour shipping charges of replacement parts for any warranty replacement are chargeable to the customer 6 Warranty is not applicable for the following parts Normal ageing of parts like rubber parts tires amp tubes hand grips glass plastic soft items like seat rexene cushion etc Dullness of chrome plated parts discolourisation of chromed exhaust pipe silencer buffed parts painted surfaces etc Normal wear amp tear items such as control cables brake pads shoes clutch plates etc Electrical items like bulbs wiring harness switches ba
22. 00 Kms whichever occurs first from the date of first use of the motorcycle The Warranty period shall begin on the date the motorcycle is delivered to the first retail purchaser OR from the first date the motorcycle is used as a demonstrator OR as a display and or trial motorcycle THE FOLLOWING ITEMS ARE NOT COVERED BY THE EMISSION CONTROL SYSTEM WARRANTY 1 Failures which may arise as a result of misuse alterations accidents OR non performance of routine maintenance as specified in the Owner s Manual 2 Replacement of parts such as Spark plugs Air filter fuel filter Oil filter fuel injector lubricating oils etc that are required to be replaced during routine maintenance at specified intervals as mentioned in this Owner s Manual 3 Loss of time inconvenience loss of motorcycle use or any other consequential loss or damages EMISSION CONTROL SYSTEM WARRANTY 97 4 Any motorcycle in which the Odometer has been tampered with OR the speedo cable has been disconnected for any reason Or is broken and not replaced immediately due to which the exact distance covered cannot be determined RECOMMENDATIONS FOR REQUIRED MAINTENANCE IT IS RECOMMENDED THAT THE ROUTINE MAINTENANCE OF THE MOTORCYCLE BE CARRIED OUT AT SPECIFIED INTERVALS AND ANY MAINTENANCE TO THE EMISSION CONTROL SYSTEMS SHOULD BE PERFORMED ONLY BY AN AUTHORISED ROYAL ENFIELD SERVICE DEALER AND USING ONLY GENUINE ROYAL ENFIELD SPARE PARTS REPAIRS TO THE EMISSION CON
23. 4 5 Wiring 85486 Complete 85 Contact Diagram 05 Ignition Circuit 86 Starter amp Charging Circuit 86 Trouble Shooting oo coegi 07 Engine fails to 5 07 88 Engine starts but runs irregularly amp stops 88 POOPDICKUD iuste Bora 89 White blue SMOKE 89 Engine 90 Excessive fuel consumption 90 Brakes DOOM cies 91 Motorcycle wobbles 91 MEINT 92 Electronic Fuel Injection 93 WARRANTY cuc Stem 94 EMISSION CONTROL SYSTEM Warranty 96 NOISE CONTROL SYSTEM WARRANTY 98 EVAPORATIVE EMISSION CONTROL SYSTEM WARRANTY Applicable only for the state of California 100 SERVICE MAINTENANCE RECORD 102 NOTES 108 PERSONAL amp MOTORCYCLE INFORMATION 10 Mmm 00608 2 e Res Off Contact Mobile Email LONE O Battery make JBleyN 000 Sold by Date of Sae
24. Caution Protect your motorcycle against theft After parking your motorcycle remove the ignition key from switch and lock the steering head OPERATION CONTROLS 39 FUEL TANK CAP WITH KEY LOCKING FUEL TANK CAP CALIFORNIA MODELS FEATURE To Open Insert Key and Turn anticlockwise Turncap anticlockwise Cap will springup To Close To Close Locate cap and turn clockwise till click Press cap down with key in position Sound is heard Key will return to locked position Remove Key NOTE Key can be removed only in locked position SIDE VIEW MIRRORS 40 Your motorcycle is equipped with convex mirrors and has a curved surface This type of mirror is designed to give a wider rear view than a flat mirror however the objects seen in this type of mirror will look smaller and farther away than when seen in a flat mirror Use care when judging the size or distance of objects seen in these mirrors NOTE To help you establish the relative distance of vehicles behind your motorcycle adjust each mirror in such a way that a small portion of your shoulder is visible and a large portion behind your motorcycle is seen clearly WARNING Objects in mirrors are closer than they appear Always use caution when judging distances of objects in mirrors Failure to judge correctly when seeing the objects on mirrors could cause an accident resulting in serious injury or loss of life PRE OPE
25. FICATIONS 25 ELECTRICALS eiue Alternator 12V DC 12V 14 AH Head lamp esee 12V 50 35 W Tail Brake 12V 5 21 W PUN SONA noa 12V 10W Pilot lamp 12V 2 W 2 nos 12V 5W 1 no Speedometer lamp 12V 3 4 W 1 no Turn signal High beam indicator 12V 2W 2 nos Neutral Indicator oo 12V 2 W 1 no 12V 2 5 Amp Max TECHNICAL SPECIFICATIONS 26 CHASSIS Fr PANG Tubular Frame Tyre size FIORT 3 25 X 19 inches 3 50 x 19 inches Front Solo 18 PSI Pillion 20 PSI Rear Solo 28 PSI 30 PSI Fuel tank capacity __ 14 5 1 Litres ouspension Telescopic Hydraulic Damping owing arm with gas shock Absorbers with adjustable 5 step Spring tension load and Gas Pressure 5 7 bar 70 100 psi TECHNICAL SPECIFICATIONS DIMENSIONS 2160 mm VICO dde 800 mm 1050 mm Wheel 1370 mm Saddle height
26. FOREWORD 1 Welcome to the Royal Enfield family Royal Enfield motorcycles are being manufactured by us since 1955 with state of the art technology while taking care to maintain the traditional Classic looks The motorcycle that you have just bought confirms to United States Environment Protection Agency laws Federal Motor Vehicle Safety Standards and California Air Resources Board regulations Applicable only for motorcycles sold within the state of California This Owner s manual will help you to acquaint with the important aspects of operation care and minor maintenance of your new Royal Enfield motorcycle We recommend that you read this manual carefully before using the motorcycle which will help you to maintain your motorcycle in top riding condition Major repairs are detailed in the Royal Enfield service manual Such major repairs require the attention of a skilled technician and use of special tools and techniques Your Royal Enfield dealer has the facilities experience and genuine Royal Enfield spare parts necessary to render those valuable services in a correct procedure FOREWORD 2 We have also provided several vital safety information for the rider and for the care and safety of the motorcycle Please read and follow these carefully for safe riding and for maximum riding pleasure Please ride cautiously safely and within the law Always wear a helmet good riding goggles and proper riding clothes while riding the motorcycle
27. NCE TIPS 1 REAR BRAKE PEDAL HEIGHT REAR BRAKE Turn in or out the adjuster nut at the brake rod Loosen the lock nut e Turn in or out the pedal stop pin till the brake pedal and front footrest in the same height Check that the brake is not binding and the rear wheel rotates freely e Tighten the lock nut Check for free rotation of rear wheel MINOR MAINTENANCE TIPS 72 WARNING Please ensure brakes are adjusted to their maximum efficiency Improperly adjusted brakes can result in an accident causing serious injury or loss of life Please ensure adequate caution while applying brakes Sudden application of brakes can lock the wheel and cause possible loss of control of the motorcycle which can result in an accident causing serious injury or loss of life WARNING Brake shoes must be inspected for wear every 2500 miles 4000 Kms If you ride under adverse conditions steep hills heavy traffic etc a more frequent inspection at 1000 miles 1600 Kms or less is required CHAIN LOCK FITMENT The chain link lock should be fitted such that the closed end of the chain lock is towards the normal direction of chain rotation WARNING Fitting the chain lock in the wrong direction can lead to it falling off while riding and the chain can disengage from the sprockets This will lead to a potentially hazardous situation which can result in an accident causing serious injury or loss
28. NCY STANDARDS EVAPORATIVE EMISSION CONTROL SYSTEM WARRANTY 100 Applicable only for the state of California The following warranty applies to the evaporative emission control system and is in addition to the LIMITED WARRANTY EMISSION CONTROL SYSTEM WARRANTY amp NOISE CONTROL SYSTEM WARRANTY Royal Enfield Motors warrants the first owner and each subsequent owner that this motorcycle is designed and built so as to conform at the time of sale with applicable regulations specified by the California Air Resources Board AND that the evaporative emission control system related parts fitted to this motorcycle are free from defects in materials and workmanship which may cause this motorcycle not to meet applicable regulations of the California Air Resources Board standards for a period of 5 years OR 18 641 Miles 30 000 Kms whichever occurs first from the date of first use of the motorcycle The Warranty period shall begin either on the date the motorcycle is delivered to the first retail purchaser OR from the first date the motorcycle is used as a demonstrator OR as a display and or trial motorcycle THE FOLLOWING ITEMS ARE NOT COVERED BY THE EVAPORATIVE EMISSION CONTROL SYSTEM WARRANTY 1 Failures which may arise as a result of misuse alterations accidents OR non performance of routine maintenance as specified in the Owner s Manual 2 Replacing OR removing OR modifying any portion of the EVAPORATIVE EMISSION CONTROL SYSTEM cons
29. RATIONAL CHECKS 41 Itis a good practice to check the following before using the motorcycle every time or once in a week CHECK FOR 1 Adequate fuel in the tank Operation and free play of front and rear brakes Free play and smoothness of all operating cables Free and smooth movement of the steering Battery electrolyte level Correct tire pressures and any cuts cracks or sharp objects embedded in the tire Oil level Top up if necessary Do not overfill N O Ci A N Operation of all electrical systems CAUTION Failure to adhere to pre operational checks may cause the motorcycle to stall when riding and lead to a potentially hazardous situation which if not avoided may result in an accident and could cause minor or moderate injury RUNNING IN 42 Proper running in is very important for obtaining maximum life and performance of a new motorcycle The following guidelines explain proper running in procedures Since the engine is brand new it should not be loaded excessively for the first 1 000 Kms 600 Miles During the first few hundred kilometers the various parts in the engine wear and polish themselves to the correct operating clearances Driving with prolonged full throttle operation or any high speed conditions might result in excessive heating of the engine and cause abnormal wear of the moving parts and hence must be avoided 1 0 300Miles 0 500 Kms The recommended speed for the fi
30. Reading Brief Work Done Brief Work Done Dealer s Stamp amp Signature Dealer s Stamp amp Signature SERVICE MAINTENANCE RECORD 10 Kms Miles Service Job Card No Job Card No Odo Reading 222222222 Odo Reading 222222222 Brief Work Done Brief Work Done Dealer s Stamp amp Signature Dealer s Stamp amp Signature Kms Miles Service Kms Miles Service Job Card No Job Card No Odo Reading 222222222 Odo Reading Brief Work Done Brief Work Done Dealer s Stamp amp Signature Dealer s Stamp amp Signature SERVICE MAINTENANCE RECORD 10 Kms Miles Service Job Card No Job Card No Odo Reading 222222222 Odo Reading 222222222 Brief Work Done Brief Work Done Dealer s Stamp amp Signature Dealer s Stamp amp Signature Kms Miles Service Kms Miles Service Job Card No Job Card No Odo Reading 222222222 Odo Reading Brief Work Done Brief Work Done Dealer s Stamp amp Signature Dealer s Stamp amp Signature SERVICE MAINTENANCE RECORD y Kms Miles Service Job Card No Job Card No Odo Reading Odo Rea
31. TROL SYSTEM MAY BE PERFORMED BY ANY OTHER QUALIFIED SERVICE OUTLET OR INDIVIDUAL AND USE OF PARTS OTHER THAN GENUINE ROYAL ENFIELD SUPPLIED PARTS IS PERMISSIBLE ONLY IF SUCH AGENCY OR INDIVIDUALS AND THE NON GENUINE PARTS USED ARE CERTIFIED TO COMPLY WITH THE U S ENVIRONMENTAL PROTECTION AGENCY STANDARDS NOISE CONTROL SYSTEM WARRANTY 98 The following warranty applies to the noise control system and is in addition to the LIMITED WARRANTY EMISSION CONTROL SYSTEM WARRANTY amp CALIFORNIA AIR RESOURCES BOARD REGULATIONS EVAPORATIVE EMISSION CONTROL SYSTEM WARRANTY Applicable only for motorcycles sold within the state of California Royal Enfield Motors warrants the first owner and each subsequent owner that this motorcycle is designed and built so as to conform atthe time of sale with applicable regulations specified by the U S Federal Environmental Protection Agency and California Air Resources Board Regulations that the Noise control system emission related parts fitted to this motorcycle are free from defects in materials and workmanship which may cause this motorcycle not to meet the U S Federal Environmental Protection Agency standards for a period of 5 years OR 18 641 Miles 30 000 Kms whichever occurs first from the date of first use of the motorcycle The Warranty period shall begin on the date the motorcycle is delivered to the first retail purchaser OR from the first date the motorcycle is used as a demonstrator OR as a displ
32. afe motorcycle operation requires alert mental judgment combined with a defensive driving attitude DO Not allow fatigue alcohol or drugs to endanger your safety OR that of others Wear an approved helmet clothing and foot gear suited for riding a motorcycle Bright OR light colors are best for greater visibility in traffic especially at night Avoid loose flowing garments and scarves When carrying a pillion rider itis your responsibility to instruct them on proper riding procedures SAFE OPERATING RULES DO NOT allow other individuals under any circumstances to operate your motorcycle unless you know they are experienced licensed riders and are thoroughly familiar with the operating conditions of your motorcycle Additional electrical accessories and equipments may overload the motorcycle s electrical system and will result in system and or component failure Maintain your motorcycle in proper operating condition in accordance with the Maintenance intervals chart in this Owner s Manual Use only genuine Royal Enfield spare parts and approved accessories Use of other manufacturer s performance parts may affect the performance of your motorcycle and render the motorcycle void of warranty Contact your Royal Enfield dealer for further details WARNING For your personal welfare all the listed service and maintenance recommendations should be performed Lack of regular maintenance at the suggested intervals may affect the sa
33. asoline as it is known to cause serious health problems Fuels containing methanol should not be used as it can cause damage to the fuel system components SAFE OPERATING RULES WARNING Gasoline is extremely flammable and highly explosive under certain conditions Any fuel leak spillage or negligence of adhere to safety norms may lead to a fire hazard or explosion which could cause damage to property injury to persons or loss of life When refueling your motorcycle please exercise utmost caution and carefully observe the following rules e Turn the ignition switch to the OFF position Open the fuel filler cap slowly This will help to release any pressure that may have built up in the fuel tank e DO NOT smoke and please ensure that there are no open flames or sparks near the motorcycle when refueling OR servicing the fuel system e Refuel in a well ventilated area e DO NOT use a mobile telephone Switch OFF mobile telephones and any other electrical and electronic devices including any appliances with a pilot light e DO NOT fill the fuel tank to its brim Please fill fuel only till the bottom of the filler neck insert so as to leave air space for fuel expansion inside the fuel tank Overfilling the tank can lead to fuel spillage 12 e Avoid filling the tank in rainy or dusty conditions where airborne material can contaminate the fuel Contaminated fuel may cause damage to fuel system components e After refue
34. attery in the battery carrier such that the terminals are facing inside Connect the positive terminal Red wire first Connect the negative terminal Black wire last Smear the terminals with petroleum jelly Do not use grease Locate the battery in the battery carrier and secure with the rubber straps Locate the battery cover in place and lock the cover MINOR MAINTENANCE TIPS 76 CHANGING ELECTRICAL COMPONENTS Head Lamp The headlamp is sealed beam type When replacement is required use only the specified sealed beam unit available from your dealer Using a wrong sealed beam may harm the electrical system in the motorcycle Removing the Headlamp sealed beam Loosen the rim holding screws 1 on top and 2 at the sides and take out the head lamp assembly Disconnect the electrical connections remove the rubber grommet and the sealed beam Reassembling the Headlamp sealed beam Refix the new sealed beam in the headlamp rim Fit the rubber grommet and connect the electrical connections Position head lamp on the head lamp casing and tighten the mounting screws Tail Lamp Bulb Remove the two nuts holding the rear plate Remove the three screws holding the tail lamp to the bracket Twist the bulb holder anticlockwise and remove Remove the old bulb and replace with a new bulb MINOR MAINTENANCE ee 1 ae ik 1 j J 4 Refit the b
35. ay and or trial motorcycle THE FOLLOWING ITEMS ARE NOT COVERED BY THE NOISE CONTROL SYSTEM WARRANT Y 1 Failures which may arise as a result of misuse alterations accidents OR non performance of routine maintenance as specified in the Owner s Manual 2 Replacing OR removing OR modifying any portion of the NOISE CONTROL SYSTEM consisting of Exhaust Air intake cleaner assembly with parts not certified to be genuine and noise legal in the USA for street use 3 Loss of time inconvenience loss of motorcycle use or any other consequential loss or damages NOISE CONTROL SYSTEM WARRANTY 2 4 Any motorcycle which the Odometer has been tampered with OR the Speedo cable has been disconnected for any reason or is broken and not replaced immediately due to which the exact distance covered cannot be determined RECOMMENDATIONS FOR REQUIRED MAINTENANCE IT IS RECOMMENDED THAT THE ROUTINE MAINTENANCE OF THE MOTORCYCLE BE CARRIED OUT AT SPECIFIED INTERVALS AND ANY MAINTENANCE TO THE NOISE CONTROL SYSTEMS SHOULD BE PERFORMED ONLY BY AN AUTHORISED ROYAL ENFIELD SERVICE DEALER AND USING ONLY GENUINE ROYAL ENFIELD SPARE PARTS REPAIRS TO THE NOISE CONTROL SYSTEM MAY BE PERFORMED BY ANY OTHER QUALIFIED SERVICE OUTLET OR INDIVIDUAL AND USE OF PARTS OTHER THAN GENUINE ROYAL ENFIELD SUPPLIED PARTS IS PERMISSIBLE ONLY IF SUCH AGENCY OR INDIVIDUALS AND THE NON GENUINE PARTS USED ARE CERTIFIED TO COMPLY WITH THE U S ENVIRONMENTAL PROTECTION AGE
36. brake shoe and or brake drum can affect braking Ensure brakes and the motorcycle is operating properly before riding in traffic 80 STORAGE PRECAUTION Incase your Motorcycle is not going to be used for a month or more we advice the following precautions to the taken Carryout required repair adjustments on the motorcycle Wash the motorcycle thoroughly and lubricate as per the maintenance chart e Start the engine warm up for a few minutes and switch off Drain out the fuel completely from the fuel tank and fuel lines Remove spark plug Pour in about 50ml of clean engine oil through spark plug hole Close the hole and crank engine several times and refit sparkplug Clean rear chain thoroughly and apply a thin film of lube oil Remove battery from the motorcycle Clean the terminals free of corrosion 81 e Maintain electrolyte level between max or min mark by adding distilled water and wipe the battery dry e Store the battery a cool dry and well ventilated place Do not place the battery in direct sun light near open flame or where temperature is above 40 C or below 0 C Cover the silencer with plastic bags to prevent moisture entry Set the motorcycle on its center stand Apply anti rust solutions on all plated parts Take care not to apply this solution on rubber or painted parts Store motorcycle in a clean covered area free of moisture and keep it covered to
37. ding Brief Work Done Brief Work Done Dealer s Stamp amp Signature Dealer s Stamp amp Signature Kms Miles Service Kms Miles Service Job Card No Odo Reading Odo Reading Brief Work Done Brief Work Done Dealer s Stamp amp Signature Dealer s Stamp amp Signature 5 108
38. e dirt or grease from the engine external parts if required Follow the directions in the label carefully before using the degreaser Use low pressure jet of water to clean the entire motorcycle Never spray water with great force on head lamp speedometer flasher lights front and rear wheel hubs electrical connections and wires control cables Throttle body sparkplug battery etc 79 Use Luke warm water and mild detergent on the painted components to remove dirt etc Rinse motorcycle thoroughly with plain water to remove the detergent and wipe motorcycle dry e f possible use compressed air and blow off water particles from the obscure areas of the motorcycle electrical connections etc AFTER WASHING Ensure the motorcycle is thoroughly dry by wiping with a clean soft absorbent cloth or chamois leather Remove all plastic bags and adhesive tapes Lubricate control cables pivot and rear chain with lube oil e Polish the painted and plated surfaces using polishing wax WASHING PROCEDURE e Start engine and allow to run at idling speed for a few minutes to warm up engine Drive the motorcycle slowly applying both brakes intermittently to dry up the brake shoes e Test brakes for full efficiency WARNING Observe warnings and cautions given on labels of cleaning compounds When washing your motorcycle be careful not to get the brakes engine mufflers or air cleaner etc too wet Wet
39. e engaged To start the engine always ensure the gear is shifted to neutral before starting However if the engine has stalled and has to be started when the gears are engaged pull in the clutch lever depress starter button to start the engine in gear A side stand ON safety switch is fitted on the side stand of the motorcycle If the side stand is in extended position it will prevent the engine from starting Please ensure the side stand is retracted fully before attempting to start engine STARTING 47 Turn ignition switch Ensure ignition stop switch is in position Ensure the side stand is in released position Depress Clutch Lever Ensure gears are in neutral and neutral lamp is glowing STARTING Depress Starter Button and release as soon as engine Starts Caution Never accelerate the engine immediately after a cold start The engine should be allowed to operate at idling speed for a few minutes This will not only allow the engine to warm up but will also help the engine oil to be circulated and lubricate the moving parts inside the engine Failure to adhere to this may result in damage to the engine 48 Manual bi Starter NOTE It may be necessary to depress and hold the manual bi starter after starting the engine for the first time in cold mornings temperatures below 10 C OR at high altitudes to prevent the engine from stalling and to keep the idling RPM steady A
40. ed tires can cause instability while riding or cornering Tire pressure Front 1 27 kg cm 18 PSI With 1 41 kg cm 20 PSI Rear 2 00 kg cm 28 PSI With 2 11 kg cm2 30 PSI Please inspect and ensure tires are seated evenly amp properly in the rims Check proper seating of the tire beading on the rim Inspect the tires periodically for tread wear cracks and cuts Maintain the recommended tire pressures as it is very important for riding stability Pay Strict attention to loose and or broken spokes Check spokes for correct tightness in the rims Whenever a new tire is installed ensure rim and spokes do not get damaged on account of using wrong levers Ensure the front and rear wheels are correctly aligned and free movement of steering system Check and remove stone splinters nails or other particles embedded in the tire treads Inspect the tires thread condition periodically and replace worn out tires with approved make only Failure to do so can lead to improper balance poor Stability poor handling and abnormal tread wear Minimum tread depth Front tire 1mm Rear tire 2 mm WARNING Tires rims and air valves must be correctly matched to wheel rims Mismatching tires tubes rims and air valves may result in damage to the tire bead during Qo mn which will cause tire slippage the rim and cause tire failure Please replace tires if bald spots or swelling is noticed Replace tires whic
41. edo drive and RH spacer between the fork ends ensuring the brake disc is located between the brake pads Insert and tap the front wheel axle gently inside Refit the washer and tighten the nut firmly NOTE Ensure that the speedo drive is correctly located such that the cable can be connected without difficulty MINOR MAINTENANCE TIPS 67 e Tighten the pinch bolt on the RH fork guide REAR WHEEL REMOVAL Place motorcycle on center stand on a firm and flat surface Note and mark the position of the chain adjuster butting with the stopper on the right side Remove split pin and castle nut on the RH side Rotate the wheel and check for smooth rotation Connect the speedo cable to speedo drive and check for proper working of speedo meter Depress brake lever 2 or 3 times to check front brake efficiency MINOR MAINTENANCE TIPS 68 Remove wheel spindle from LH side along with chain adjuster taking care not to drop the wheel collar and spacer from the LH side of the wheel Tilt motorcycle to RH side and slide out rear wheel REAR WHEEL REASSEMBLY Ensure the four cush rubbers are in position inside the rear wheel hub Tilt motorcycle to right and insert wheel assembly between the swing arms Position the rear wheel with cush rubber on the rear chain sprocket Hold wheel collar and spacer in position Introduce the wheel spindle along with chain adjuster from the LH side of
42. end Recheck the cargo periodically to be sure it is secured and will not shift while riding Accessories secured loosely may affect the riding of the motorcycle and affect the stability of the motorcycle Large surfaces such as fairings windshields backrests and luggage racks can adversely affect handling of the motorcycle Only genuine Royal Enfield accessories designed specifically for the motorcycle model should be used with proper installation WARNING DO NOT load weight or install accessories improperly on the motorcycle Doing so may affect the motorcycle s stability handling characteris tics and safe operation and could result in an accident causing serious injury or loss of life ACCESSORIES amp CARGO WARNING Royal Enfield motorcycles have been carefully designed and engineered for riding in their original configuration DO NOT alter the handling characteristics of these motorcycles Doing so may affect its stability and could cause an accident resulting in serious injury or loss of life WARNING Royal Enfield cautions you against use of nonstandard parts such as aftermarket and custom made extended front forks which may adversely affect the performance and handling of the motorcycle Removing or altering original parts may adversely affect the performance of the motorcycle causing an accident which could result in serious injury or loss of life 19 WARNING DO NOT ignore model design specif
43. es sold in the State of California Your Royal Enfield motorcycle is equipped with an evaporative emission control system consisting of a Canister rubber hoses and connectors to comply with the stringent California Air Resources Board CARB emissions regulations anti smog standards The equipment does not have any serviceable parts for the user to service However in order to ensure that the motorcycle is compliant it is necessary to periodically inspect the rubber tubes and connections for any leaks cracks cuts or damage In case any of the above is noticed the motorcycle should be taken immediately to a nearest Authorized Royal Enfield dealer for inspection and necessary correction The evaporative emission control system is covered under warranty for 18 641 miles 30 000 Kms OR5 Years from the date of sale of the motorcycle to the first customer As the vehicle owner it is your responsibility to ensure that the motorcycle is taken to the nearest Royal Enfield dealer to carry out the required maintenance listed in the Owner s Manual Royal Enfield recommends that you retain all receipts covering maintenance on your motorcycle Itis also your responsibility to present take your motorcycle to a Royal Enfield dealer if a problem in the evaporative emission system As the vehicle owner you should also be aware that Royal Enfield may deny your warranty coverage if your vehicle or a part has failed due to abuse neglect improper
44. fe operation of your motorcycle which could result in serious injury or loss of life 15 WARNING Consult your Royal Enfield Dealer regarding any questions or problems that occur in the operation of your motorcycle Failure to do so may aggravate an initial problem cause costly repairs jeopardize your personal safety and could result in serious injury or loss of life WARNING Avoid any contact with the exhaust system Wear clothing that will completely cover the legs while riding The exhaust system gets very hot when the engine is running and remains too hot even after the engine is turned off Failure to wear proper or protective clothing could result in serious injury WARNING Exhaust gases contains poisonous carbon monoxide and chemicals known to cause Cancer Birth Defects or other reproductive defects DO NOT INHALE exhaust gases Do not stay inside a closed garage after parking the motorcycle as the residual fumes from the exhaust can contain harmful gases Failure to heed to these warnings can result in loss of life SAFE OPERATING RULES WARNING Motorcycle batteries contain lead and lead components acids and chemicals known to cause cancer birth defects or other reproductive harm Exercise extreme caution while handling a battery Wash hands thoroughly whenever a battery is handled This motorcycle is not designed to tow a trailer or be used with a sidecar It is designed to be used as a two wheeler f
45. fecting stability and increases the possibility of loss of control SAFE OPERATING RULES 14 NOTE If you are an inexperienced rider we recommend that you obtain formal training on correct motorcycle riding techniques and become thoroughly familiar with the operation of your particular motorcycle New riders should gain experience under various conditions while driving at moderate speeds WARNING Avoid over speeding and never travel over the speed limit Excessive speed may cause loss of control and could result in an accident causing serious injury or loss of life DO NOT exceed 70 MPH 110 Kmph riding solo DO NOT exceed 55 MPH 90 Kmph when carrying a passenger and or cargo Pay strict attention to road surfaces and wind conditions Any two wheeled motorcycle may be subject to the following upsetting forces Wind blasts from passing trucks Rough uneven road surfaces Slippery road surfaces These forces may affect the handling characteristics of your motorcycle If this happens reduce speed and guide the motorcycle with a relaxed grip to a controlled condition Do not brake abruptly or force the handlebar Operate your motorcycle defensively Remember a motorcycle does not afford the same protection as an automobile in an accident One of the most common accident situations occurs when the driver of the other vehicle fails to see or recognize a motorcycle and turns into the oncoming motorcyclist S
46. ffect performance and could result in an accident causing serious injury or loss of life WARNING Use only genuine Royal Enfield replacement fasteners tightened to the proper torque We caution you against the use of certain nonstandard parts such as aftermarket and custom made fasteners which may not have specific strength finish and type requirements to perform properly in the assembly and its environment The use of any nonstandard parts including fasteners could result in serious injury or loss of life ACCESSORIES CARGO Royal Enfield cannot test and make specific recommendations concerning specific or a combination of accessories sold Therefore the rider must be responsible for safe operation of the motorcycle when installing accessories or carrying additional weight Please adhere to the following guidelines when carrying a pillion cargo or when fitting any accessories DO NOT exceed 70 MPH 110 km h when riding solo DO NOT exceed 55 MPH 90 Km h when carrying a pillion and or cargo Keep cargo weight concentrated close to the motorcycle and as low as possible this minimizes sudden shift in the motorcycle s center of gravity Distribute weight evenly on both sides of the motorcycle DO NOT load bulky items too far behind the rider or add weight to the handlebars or front forks 18 DO NOT exceed 5 pounds 2 3 kgs maximum hanging load on either side of the motorcycle at the rear
47. h products Defects if any in such parts OR that may arise in the motorcycle due to use of such parts is not liable to be covered by Royal Enfield and may render this warranty void There is no other express OR implied warranty in the motorcycle Any implied warranty of merchantability or fitness is limited to the duration of this warranty To the fullest extent allowed by law Royal Enfield and its authorized distributors and or dealers shall not be liable for loss of use inconvenience loss of time commercial losses or other incidental or consequential damages EMISSION CONTROL SYSTEM WARRANTY 96 The following warranty applies to the emission control system and is in addition to the LIMITED WARRANTY NOISE CONTROL SYSTEM WARRANTY amp CALIFORNIA AIR RESOURCES BOARD REGULATIONS EVAPORATIVE EMISSION CONTROL SYSTEM WARRANTY Applicable only for motorcycles sold within the state of California Royal Enfield Motors warrants the first owner and each subsequent owner that this motorcycle is designed and built so as to conform atthe time of sale with applicable regulations specified by the U S Federal Environmental Protection Agency and California Air Resources Board Regulations that the Emission control system related parts fitted to this motorcycle are free from defects in materials and workmanship which may cause this motorcycle notto meetthe U S Federal Environmental Protection Agency standards for a period of 5 years OR 18 641 Miles 30 0
48. h are worn out punctured or damaged Small punctures in the tread area may be repaired from within the tire Do not ride the motorcycle over 40 MPH 9 Kmph for the first 24 hours and over 55 MPH 90 Kmph thereafter with a repaired tire In situations please ride slowly with least possible load until the tire is permanently repaired or replaced Failure to heed to this warning could result in serious injury or loss of life MINOR MAINTENANCE TIPS 65 FRONT WHEEL REMOVAL Remove the axle nut along with washer Place the motorcycle on center stand Tap and remove the front wheel spindle Place a wooden block the front end of engine to e Tilt the motorcycle to RH Side and take out the support the motorcycle wheel along with speedo drive and RH side spacer Disconnect speedo cable lake out Speedo drive and bush on the RH side Loosen the pinch bolt on the RH fork guide MINOR MAINTENANCE TIPS 66 Caution Do not depress the front brake lever when wheel is removed as this will result in the brake pads coming too far out of the brake caliper Place a 4 mm thick wooden piece or cardboard sheet between the brake pads to avoid pads activation in the event the front brake lever is accidently depressed FRONT WHEEL REASSEMBLY Remove the wooden piece card board sheet placed between the brake pads Locate the speedo drive bush in position and place speedo drive over it Insert the wheel along with spe
49. ications Doing so constitutes to motorcycle misuse which may adversely affect the handling and performance of the motorcycle causing an accident which could result in serious injury or loss of life RULES OF THE ROAD Be sure all equipment required by Federal State province and local law is installed and are in good condition Be sure your license plate is installed in the position specified by law and is clearly visible at all times Keep to the correct side of the road centre line when meeting oncoming vehicle Watch for loose debris such as dry or wet leaves slippery substances or loose gravel that can hamper the stability of your motorcycle DO NOT leave the curb or parking area without signaling Be sure your way is clear to enter moving traffic A moving line of traffic always has the right of way Always actuate your turn signals and exercise utmost caution when passing other vehicles going in the same direction Never try to pass another vehicle going in the same direction at street 20 intersections on curves or when going up or down a hill While turning either right or left watch out for pedestrians animals as well as vehicles At street intersections always allow vehicles from your right and left to pass before turning DO NOT assume you have the right of way Always signal when preparing to stop turn or pass When intending to turn signal at least 100 feet 30 5 meters before reaching the t
50. igation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in any individual problems between you and your dealer or Classic Motor works To contact NHTSA you may call the Auto Safety Hotline toll free within the United States on 1 800 424 9393 or write to NHTSA 400 Seventh Street SW Washington DC 20590 You can also obtain other information about motor vehicle safety from the hotline 4 United States Environment Protection laws Federal Motor Vehicle Safety Standards and California Air Resources Board Applicable only for motorcycles sold within the state of California strictly prohibits tampering with the Exhaust Emission Control Noise Control and Evaporative Emission Control systems We would like to emphasize that any repairs to the induction emission exhaust and evaporative systems must be performed only by an Authorized Royal Enfield Dealer so that the motorcycle confirms to the United States Environment Protection laws Federal Motor Vehicle Safety Standards and California Air Resources Board regulation Applicable only for motorcycles sold within the state of California It is the responsibility of the Owner User of the motorcycle to read this manual carefully and to comply with the safety guidelines operating instructions and periodical maintenance instructions given here Keep this manual in a convenient place
51. ing nights Caution Loose clothing may get caught on moving parts of your motorcycle SITTING POSTURE Correct sitting posture is a pre requisite for stable and safe riding e Sit Straight with your shoulders completely relaxed Keep your elbows close to your body 83 Keep your toes in straight ahead direction Slightly grip the petrol tank with both knees Hold the handle bar grips close to its inner end Look extensively ahead including rear view mirrors without turning the head BRAKING Apply front and rear brakes gently and simultaneously for maximum braking efficiency WARNING Applying any one of the brakes suddenly may cause the motorcycle to skid The hydraulic disc brake fitted on your motorcycle requires very less effort High effort or sudden application may lock the wheel Please use utmost caution while applying the brakes While riding on wet or bad road conditions use brakes cautiously Avoid excessive banking otherwise footrest may touch the ground and cause instability LONG TRIP PRECAUTIONS 94 Checks prior to the commencement of long journey Service the motorcycle through a Royal Enfield authorised service centre as per periodical maintenance chart Ensure there is sufficient quantity of petrol in the fuel tank Correct tire pressure Correct oil levels in Engine brake master cylinder Good battery condition and electrolyte level Proper chain te
52. isting of Fuel tank fuel tank cap Canister purge valve throttle body vapor hoses fuel hoses and hose connectors with parts not certified to be genuine and approved by California Air Resources Board EVAPORATIVE EMISSION CONTROL SYSTEM WARRANTY 101 3 Loss of time inconvenience loss of motorcycle use or any other consequential loss or damages 4 Any motorcycle in which the Odometer has been tampered with OR the Speedo cable has been disconnected for any reason OR is broken and not replaced immediately due to which the exact distance covered cannot be determined 5 Normal ageing of parts such as fuel hoses vapor hoses gaskets amp rubber components RECOMMENDATIONS FOR REQUIRED MAINTENANCE IT IS RECOMMENDED THAT THE ROUTINE MAINTENANCE OF THE MOTORCYCLE BE CARRIED OUT AT SPECIFIED INTERVALS AND ANY MAINTENANCE TO THE EVAPORATIVE EMISSION CONTROL SYSTEMS SHOULD BE PERFORMED ONLY BY AN AUTHORISED ROYAL ENFIELD SERVICE DEALER AND USING ONLY GENUINE ROYAL ENFIELD SPARE PARTS REPAIRS TO THE EVAPORATIVE EMISSION CONTROL SYSTEM MAY BE PERFORMED BY ANY OTHER QUALIFIED SERVICE OUTLET OR INDIVIDUAL AND USE OF PARTS OTHER THAN GENUINE ROYAL ENFIELD SUPPLIED PARTS IS PERMISSIBLE ONLY IF SUCH AGENCY OR INDIVIDUALS AND THE NON GENUINE PARTS USED ARE CERTIFIED TO COMPLY WITH THE CALIFORNIA AIR RESOURCES BOARD SERVICE MAINTENANCE RECORD X Kms Miles Service Job Card No
53. ling please ensure the fuel filler cap is closed firmly and correctly WARNING Fuel spilled on the floor or on motorcycle tires will reduce the tire s ability to grip the road This can result in dangerous riding condition potentially causing loss of control and could result in an accident If fuel is spilled thoroughly clean up the spillage immediately Take care not to spill any fuel on the engine exhaust pipes rubber parts or any other part of the motorcycle Do not store motorcycle with gasoline in the tank within your home or garage where open flames pilot lights spark or any appliance with a pilot light electric motors are present Inadequate safety precautions could cause an explosion or fire and could result in damage to property serious injury or loss of life SAFE OPERATING RULES Tires amp Suspension Please inspect and ensure tires are seated evenly amp properly in the rims Maintain the recommended tire pressures as it is very important for riding stability Pay Strict attention to loose and or broken spokes Ensure the front and rear wheels are correctly aligned Check spokes for correct tightness in the rims and free movement of steering system Inspect the tires thread condition periodically and replace worn out tires with approved make only Failure to do so can lead to improper balance poor stability poor handling and abnormal tread wear Please replace tires which are punctured or damaged Small
54. ng and throttle for responsiveness 2 3 4 Cable for fraying or crimping and free operation 5 Engine oil level 6 Wheel spoke for proper tightness no breakage 7 Headlamp tail lamp brake lamp and directional lamps for proper operation WARNING For your personal welfare and safety all the points mentioned above should be performed periodically Failure to do so may affect safe operation and damage your motorcycle and could result in an accident causing serious injury or loss of life PERIODICAL MAINTENANCE of The maintenance schedule detailed here will help you maintain your Royal Enfield motorcycle meticulously and to get a long trouble free service The schedule provided herein is based upon average riding conditions and indicates the mileage at which regular inspections adjustments replacements and lubrications must be carried out The frequency of the maintenance must be shortened depending upon the severity of the driving condition OR if the motorcycle is used in a very dusty environment severe climatic cold and hot conditions bad roads stagnant water etc Contact a nearest Royal Enfield Dealer for expert advice and to carry out the periodical maintenance WARNING For your personal welfare all the listed service and maintenance recommendations should be performed Lack of regular maintenance at the suggested intervals may affect the safe operation of your motorcycle causing the motorcycle to malfunction and stall abr
55. nsion and correctly adjusted rear brakes Check for proper functioning of all lights amp horn etc Checks after every 930 miles 1500 kms of run e Tightness of all fasteners e Tire treads condition and wear of tires e Battery condition and electrolyte level Correct level of oil in engine brake fluid e Working of all lights and horn Proper chain tension Items to be carried Tool kit e First aid kit e Bulbs for headlight trafficator light rear tail lamp and fuse 20 Amps Accelerator clutch and Bi starter cables Rear chain link lock assembly Spare tube tire puncture repair kit cold vulcanizing type Foot operated air pump Insulation tape e Spark plug spark plug cap fuel hose WIRING DIAGRAM 85 WIRING DIAGRAM 86 TROUBLE SHOOTING 87 WARNING The trouble shooting section of this Owner s Manual is intended solely as a guide to diagnosing problems Carefully read the appropriate sections of this manual before performing any work Repair and maintenance operations not listed in this Owner s Manual should be performed by your Royal Enfield Dealer only Improper repair and or maintenance could result in the motorcycle not functioning properly serious injury or loss of life Causes Remedies I Engine fails to start 1 Stop switch in OFF Position Push stop switch to ON position 2 Side stand not retrie
56. or carrying a rider and a pillion WARNING Towing a trailer may cause loss of control of the motorcycle in the front reduced braking efficiency tire overloading and unstable handling leading to an accident resulting in serious injury or loss of life Using the motorcycle with a side car could cause loss of control resulting in an accident which may Cause serious injury or loss of life 16 WARNING DO NOT tow a diabled motorcycle The steering and handling of the disabled motorcycle will be impaired due to the force of the towline Ifa disabled motorcycle must be transported use a truck or a trailer Towing a motorcycle may cause loss of control of the motorcycle in the front leading to an accident resulting in serious injury or loss of life DO NOT exceed the Gross Vehicle Weight Rating GVWR of your motorcycle which is provided in the information plate located on the frame down tube GVWR is the total sum of the weight of the motorcycle accessories rider pillion and cargo that may be safely carried WARNING Exceeding GVWR may lead to instability of the motorcycle leading to an accident and result in serious injury or loss of life SAFE OPERATING RULES WARNING Royal Enfield cautions you against the use of certain nonstandard parts such as aftermarket and custom made extended front forks or suspensions which may adversely affect performance and handling Removing or altering Original parts may adversely a
57. punctures in the tread area may be repaired from within the tire The motorcycle should not be driven over 40 MPH 60 Kmph for the first 24 hours and over 55 MPH 90 Kmph thereafter with a repaired tire WARNING In emergency situations please ride slowly with least possible load until the tire is permanently repaired or replaced Failure to heed to this warning could result in serious injury or loss of life 13 Regularly inspect front forks rear shock absorbers and rear suspensions for any wear looseness side play oil leaks etc Replace worn parts Worn parts can adversely affect stability and handling WARNING DO NOT operate motorcycle with a loose worn or damaged steering system including the front and rear Suspension system Contact your dealer for repair of steering or suspension system Damaged steering or suspension components may adversely affect handling which could result in serious injury or loss of life Running in new motorcycle must be operated according to the special break in procedure See BREAK IN THE FIRST 300 Miles 500 Kms section Operate motorcycle only at moderate speeds and out of traffic until you have become thoroughly familiar with its operation and handling characteristics under all condition DO NOT exceed the legal speed limit or drive too fast for existing conditions Always reduce speed when poor driving conditions exist High speed increases the influence of any other condition af
58. rdous situation which if not avoided may result in damage to the motorcycle and its rider property etc All images in this manual are only for reference and to explain the relevance They may not be exactly the same in the motorcycle you own Technical specifications are subject to change without prior notice CONTENTS Personal amp Motorcycle information 10 Safe Operating Rules 11 Accessories and cargo 18 Rules of the Road 20 Technical Specifications 22 EOUME oie eds n MR LG 22 Syste 23 Transmission rren 23 25 AS NAS slo 26 27 elg cmn 27 Performance 00 27 Motorcycle Identification Number 28 Engine Number Details 30 Key Parts Location 31 Edid eR ER 31 Right Side View esses 32 Left Side View sess 33 OPERATION OF CONTROLS 34 he Ei mte 34 DIP PETRO THEM 35 Head lamp Day flash 39 Supplementary Engine S
59. rst 300 Miles 500 Kms is 35 40 MPH 50 60 Kmph During this period avoid riding the motorcycle with full throttle opening Stop the motorcycle for about 5 to 10 minutes to let it cool down after every hour of running Vary the speed of the motorcycle regularly during running but avoid using the motorcycle above 1 2 throttle opening position Caution After covering the first 300 Miles 500 kms please replace the engine oil and filter RUNNING IN 43 2 300 600 Miles 500 1000 Kms The recommended speeds are 45 50 MPH 80 90 Kmph Avoid riding the motorcycle with full throttle opening Vary the speed ofthe motorcycle regularly but avoid using the motorcycle above 3 4 throttle opening position 3 600 Miles 1 000 kms and beyond Avoid prolonged full throttle operation Vary speed occasionally Caution Royal Enfield engines are air cooled and consequently require forced air cooling of the cylinder head and barrel to maintain proper operating temperature Extended periods of idling may over heat the engine resulting in serious engine damage DO NOT run the engine at extremely high RPM with clutch disengaged or transmission in neutral as it can cause serious engine damage An engine running long distances at high speed must be given close attention to avoid over heating and possible engine damage EVAPORATIVE EMISSION IMPORTANT NOTE 44 California Air Resources Board Emissions Regulations Applicable for motorcycl
60. s soon as the engine sufficiently warms up the RPM will raise at which time the manual bi starter should be released STARTING Warm up engine for 2 minutes till idling is consistent Prior to riding check to see if the low fuel indicator is glowing continuously The low fuel indicator will glow continuously if the fuel level in the tank in below 3 5 liters Caution Please ensure the motorcycle is not used with the low fuel indicator lamp ON continuously It may not only result in the motorcycle running out of fuel BUT will also Cause serious damage to the fuel pump Please ensure fuel is filled up as soon as the low fuel lamp comes ON 49 GEAR SHIFTING 50 CAUTION The clutch must be fully disengaged before attempting to shift gears Failure to fully disengage the clutch may cause a jerky start and OR stalling of the engine besides causing damage to transmission parts Warm up engine for 2 minutes till idling is consistent Pull clutch lever towards the hand grip Depress gear lever with toe to engage 1 gear Gently open throttle and release clutch simultaneously If clutch is released suddenly the engine may stall and cause a jerky start NOTE Always start motorcycle in neutral Always move motorcycle in first gear GEAR SHIFTING 51 Lift the gear lever with toe to engage 2nd and e Follow the same procedure for 3rd 4th and 5th higher gear gear
61. the moving parts inside the engine and result in an engine lock up MINOR MAINTENANCE TIPS 62 ENGINE OIL CHANGE Refer Periodical Maintenance Chart for frequency Place motorcycle on its centre on a firm flat surface Keep a clean tray below the engine Start engine and warm sufficiently so as to help the oil to drain out quickly Remove the oil drain plug and the suction filter at the bottom of the crankcase Remove the oil filter on the RH Crankcase cover Allow maximum oil to drain out by tilting the motorcycle to both sides Wash the drain plug and the suction filter thoroughly and refit on the crankcase Soak new filter element in oil and refit on the RH Crankcase cover Fill recommended oil till the oil level is between the MAX and MIN marks in the oil level window in the RH Crank case cover the engine warm up for a few minutes amp switch 0 Check the oil level after two minutes to see if the oil level is at the middle or slightly over the middle level in the oil window up with recommended oil if required NOTE Replace oil filter whenever oil is replaced Caution Do not fill oil over MAX mark It may cause the engine to smoke and result in loss of power Do NOT use the motorcycle if the oil is at the MIN mark Doing so will cause serious damage to the moving parts inside the engine and result in an engine lock up WARNING Do NOT switch oil brands indis criminately
62. top 36 Engine Start Switch 36 Turn Signal Switch cse eee ioi 37 Manual Bi 5 38 PION scat 38 CONTENTS SIDE VIEW MIRRORS 40 PRE OPERATIONAL CHECKS 41 RUNNING nero ena 42 EVAPORATIVE EMISSION IMPORTANT NOTE 44 California Air Resources Board Emissions Regulations 44 FUEL GAUGE MALFUNCTION INDICATOR amp ROLL OVER SENSOR 2 tees 45 STARTING to ha teo ene ee 46 50 PARKING 53 Center Stand n pope dde 53 SIDS SIAN ETT 53 TOOLS amp SPARES KIT 54 RECOMMENDED LUBRICANTS 55 PRE OPERATIVE CHECKS 56 PERIODICAL MAINTENANCE 57 MINOR MAINTENANCE TIPS 61 Control Cables Handlebar lever pivots Centre Side stand pivots 61 Oil Level Inspection 61 Engine oil change 62 Spark PIU aset ais ie nds iod e reds 63 cosciente 63 Inspection of tires and wheels 64 Tire DIGSSUIG
63. ttery fuses electric start motor etc WARRANTY 95 7 10 11 12 Warranty will become void under the following conditions Damages due to lack of proper maintenance periodic services not carried out as per Royal Enfield recommendation etc Damages caused by any unauthorized repairs carried out in any part of the motorcycle Failures occurred due to use of wrong lubricants fuel etc Use of non genuine Royal Enfield parts Damages caused due to unauthorized alterations to any part of the motorcycle Use of accessories not supplied by Royal Enfield Motorcycles fitted with side cars Motorcycles used in rallies off road dirt track races etc Motorcycles involved in accidents collisions etc Damages that occur due to extreme operating conditions beyond the limitation or specifications as given by Royal Enfield such as Maximum load carrying capacity engine speed etc Damages that occur due to long improper storage transportation of motorcycle etc Royal Enfield reserves the right to finally decide on all warranty claims Royal Enfield reserves the right to make changes in the motorcycle without any obligation to install these changes on previously sold motorcycles Royal Enfield authorized distributors and or their dealers are independently owned and operated They may hence deal with other aftermarket products for which Royal Enfield is not responsible for the performance safety quality reliability and suitability of suc
64. ulb holder and turn clockwise to lock the bulb holder Refit the tail lamp on the bracket and rear plate Trafficator bulb Remove the screws amp the cover Depress bulb Turn anticlockwise and take out the bulb Position the new bulb inside the holder ensuring that the pins in the bulb match with the slots in the holder TIPS 77 Press the bulb and turn clockwise to lock the bulb in the holder Refit the trafficator cover and the screws Caution Do Not touch the bulb with your fingers Finger prints will etch the glass and decrease the light intensity Always hold the bulb with a tissue paper or clean dry cloth during handling MINOR MAINTENANCE TIPS FUSE Open the LH side panel There are 3 fuse holders located on the battery Carrier Fuse boxes with 20 Amps fuses are for the charing circuit and main electrical system Fuse box with 15 Amps fuse in for the EFI system Replace the required fuse with the spare fuse available in the fuse carrier Please ensure to replace a spare fuse in the holder at the earliest opportunity 78 WASHING PROCEDURE PRECAUTIONS e Wash motorcycle when the engine is cold Cover the silencer tail end and control switches with suitable plastic bags and tie it firmly to prevent water entry into them e Remove ignition key and seal key hole using adhesive tape Use a suitable engine degreaser available with your local parts store to remov
65. uptly resulting in an accident and cause serious injury or loss of life PERIODICAL MAINTENANCE 58 F3 DESCRIPTION SCHEDULE 2 00 os s 12 fas t ze y Miles x 1000 0 3 3 75 7 5 13 17 Pp Check level every 500 Kms or earlier as required raffenginesumptter e c fe Magnetic arain under gearboxon crankcase o c 6 lo lc Te S Sprkpug IATA Brea ee ET TR eR 8 Fuel Pump Check for screw tightness in all services 9 Accelerator cable pay 10 Rubber hose Air filter to Throttle body ifi LT tt Rfi fifi fR fi i 11 Rubber nose netmanfod TF A Adjust C Clean D De carbonise I Inspect L Lubricate R Replace PERIODICAL MAINTENANCE 59 DESCRIPTION TT Kms x 1000 LEE s sp ers p 18 21 24 27 30 Miles x 1000 0 3 3 75 7 5 E 11 25 13 17 187 12 Air filter element CICC CIC Case nere E rial cyinderhead Tof Banery Eroro T T T LL LG 20 Earth wie eyelet behind battery care 11 i me m LLLISLILLISII A Adjust Clean D De carbonise I Inspect L Lubricate R Replace PERIODICAL MAINTENANCE 60 DESCRIPTION SCHEDULE NO 3 i Rearbrakecams ooo 25 Steering ballraces _ o Handleverspiot Lubricate every 1000 Kms or earlier as required _ 30 Evaporative
66. urning Be close to the center line unless local rules require otherwise slow down and then turn carefully All traffic signs including manual controls at intersections should be obeyed promptly Slow down at traffic signs near schools and caution signs at railroad crossings Never jump a traffic light When a change is imminent from GO to STOP or vice versa at RULES OF THE ROAD intersections slow down and wait for the light to change to green Never run through a yellow or red traffic light Ride at a safe speed that is consistent with the type of road surface you are on Pay strict attention to whether the surface is Dry Oily Wet Icy e DO NOT Exceed the legal speed limit or drive too fast for existing conditions Always reduce speed when poor driving conditions exist High speed increases the influence of any other condition affecting stability and increases the possibility of loss of control 21 WARNING Avoid excessive speed and never travel ata speed faster than the speed limit Excessive speed may cause loss of control of motorcycle which could result in loss of life or serious injury e Park your motorcycle on a firm and flat surface to prevent it from falling over e Protect your motorcycle against theft After parking your motorcycle remove Ignition key from switch and lock the steering head TECHNICAL SPECIFICATIONS 22 ENGINE Compression ratio
67. ved 2 Retrieve side stand 3 Vent hole clogged in fuel tank Clean vent hole 4 Spark plug lead not connected Fix cap lead firmly 5 Spark plug electrode dirty fouled Clean spark plug 6 Spark plug insulation cracked Replace spark plug T Clutch slipping m Adjust clutch cable free play Contact Royal Enfield Dealer TROUBLE SHOOTING 88 Causes Remedies 1 Engine misfiring 1 Water in petrol Ode EP et i DL Clean petrol tank Fill tank with fresh petrol 2 Fix cap lead firmly J Sparkplug TOWLE mon c Bedv Clean spark plug Ill Engine starts but runs irregularly amp stops 1 Fauny THC rae Remove fuel pump amp clean fuel pump filter blocked Contact Royal Enfield Dealer TROUBLE SHOOTING Causes IV Poor pickup 1 Accelerator cable free play excessive 2 UA Eoo Fuel pump filter blocked 3 9 Brakes adjusted too 7 SIDING siste uates vede bitis 8 V White blue smoke Oil level in tank above the Top line in the oil level window Choked e rte ree o bete eec d 6

FOREWORD - Royal Enfield

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