MentorNational - crane lmi systems
Contents
1. not permitted A non existing operating mode has been selected too far or not far enough e g if it is prohibited to go beyond a certain maximum boom length or with load curves for jibs where the main boom has to be extended to a certain length Length sensor adjustment has changed e g the cable slid off the length sensor reel Clutch between length sensor pot and drive is defective Maximum radius as specified in the load chart exceeded or fallen below minimum angle due to luffing down the luffing jib too far Length potentiometer is defective PDB variable for analog value not supported e Electronic component in the measuring channel is defective A BELDEN BRAND Elimination Luff down the boom to a radius or angle specified in the load chart Luff up the boom to a radius or angle specified in the load chart Slew to permitted area Set the correct operating mode for the operating state in question Slew the boom to a permitted area Extend retract boom to the correct length Retract boom Check the prestress of the cable reel cable must be taut Open the length sensor and carefully turn the length sensor pot counterclockwise until the detent by means of a screw driver Replace the complete clutch including drive wheel and adjust length sensor pot as described above Luff the jib to a radius or angle specified in the load chart Replace length potentiometer Setup of correct PDB variable2. 1 Core W Shield 4 325149 325149 1 Connector Female M12 W Cable 5 092 000 060 387 529959 1 Connector Male M12 W Cable 6 067 000 300 013 531527 1 Length Pot W Cable amp Plug 7 067 000 050 126 534466 1 Gear Wheel T 96 8 068 000 300 104 534340 1 Board Connection 9 068 000 110 107 518748 1 Kit Slip Ring 2 Conductor 10 005 682 000 001 518697 1 Cable Reel Cover W Gasket 2009 Hirschmann Automation and Control GmbH Branch Office Ettlingen eMail info ecs hirschmann de www hirschmann com 20 24 183 69 1001e_Rev D National Service doc 2009 05 05 Rev D KE KG HIRSCHMANN A BELDEN BRAND Sensor Calibration 4 4 A2B Spare Parts 003 100 210 012 Weight and chain 031 SH mae 037 chain conn n conecto quick link aa kes 031 300 060 377 Cable Assembly 12 Note part number may change depending on length 2009 Hirschmann Automation and Control GmbH Branch Office Ettlingen eMail info ecs hirschmann de www hirschmann com 21 24 183 69 1001e Rev D National Service doc 2009 05 05 Rev D KE KG fh HIRSCHMANN A BELDEN BRAND Troubleshooting 5 TROUBLESHOOTING 5 1 General information In the event of a malfunction if the range is not reached or is exceeded or if an operating error is detected by the system a message appears on the data display 1 starting with an E followed by a two digit code which indicates the reason for the malfunction E The error codes listed
3. Short circuit in the A2B switch Short circuit in the A2B EAB switch circuit not with radio A2B Short circuit in the cable to the A2B switch Disconnected cable in the A2B switch A2B switch circuit EAC disconnected not with radio A2B Disconnected cable to the A2B switch e Reset system Connect PC terminal and watch error messages Replace A2B switch Replace cable to the A2B switch Connect or replace cable in the A2B switch Connect or replace cable to the A2B switch 2009 Hirschmann Automation and Control GmbH Branch Office Ettlingen eMail info ecs hirschmann de www hirschmann com 27 24 183 69 1001e_Rev D National Service doc 2009 05 05 Rev D KE KG fh HIRSCHMANN A BELDEN BRAND Error Code List Elimination e Sensor wrong function Replace A2B switch e CAN bus delay Replace cable to the A2B switch No valid A2B switch status e Radio telegram delay module Replace battery of radio module radio A2B radio A2B e Radio telegram ID is invalid Setup ID in DGA12 9 e Setup of the datalogger is transfer data and setup Datal E EE cleared ser crane data file or datalogger again GE E battery buffered RAM datalogger processing time limit Reset system ES watenaog exceeded Connect PC terminal and watch activated error messages Battery check detected a low change batteries after this Battery empty voltage of the battery setup of RTC Not possible to save data Message disappears
4. for analog value in DGAG i 3 Replace sensor unit 2009 Hirschmann Automation and Control GmbH Branch Office Ettlingen eMail info ecs hirschmann de www hirschmann com 23 24 183 69 1001e Rev D National Service doc 2009 05 05 Rev D KE KG fh HIRSCHMANN Error Code List e Pressure transducer is e Fallen below the lower defective e limit value in the e PDB variable for analog value measuring channel not supported pressure piston side measuring channel is defective Fallen below lower limit le refer to E12 value in the measuring channel pressure rod side Fallen below lower limit Force transducer defective e value in measuring Electronic component in the e measuring channel is defective channel force Angle potentiometer defective e Fallen below lower limit PDB variable for analog value value in measuring not supported e channel angle main e Electronic component in the e measuring channel defective E m Fallen below lower limit e Angle potentiometer defective e value in measuring e Electronic component in the e channel angle 2 measuring channel defective Fallen below lower limit e Length potentiometer defective value length telescope Electronic component in the 11 measuring channel defective Front outrigger Front outrigger overloaded e overloaded Cable between the central unit e Fallen below lower limit and the slewing angle sensor value in measuring def
5. 6 24 183 69 1001e_ Rev D National Service doc 2009 05 05 Rev D KE KG fh HIRSCHMANN A BELDEN BRAND Sensor Calibration Y Confirmation screen leave the service menu SAVE CALIBRATION 7 YES confirm NO go to next menu e When you are sure to save this calibration press OK Normal LMI screen appears Otherwise press Return for restart the calibration procedure Press ESC to leave sensor adjustments and return to normal LMI screen 2009 Hirschmann Automation and Control GmbH Branch Office Ettlingen eMail info ecs hirschmann de www hirschmann com 1 D 24 183 69 1001e_ Rev D National Service doc 2009 05 05 Rev D KE KG Sensor Calibration 4 4 1 Spare Part Listings E HIRSCHMANN A BELDEN BRAND Central Unit Console iVISOR Mentor QVGA 1001 PART NO 024 183 061 001 z O oN OO P Gobh A ER 13 PART NO 024 183 100 010 024 183 100 201 050 000 100 298 024 183 100 009 024 183 050 007 024 183 290 002 024 000 100 095 202 10 0003 024 183 300 005 024 050 300 117 301 11 1042 024 183 300 004 313 10 2001 024 183 301 001 Not shown SAP NO 934626 934586 934603 934589 934590 934170 924167 325577 534199 532477 324626 535243 306503 534617 QTY DESCRIPTION sech d vc zech sesch zech ch zech sesch zech vc sesch sesch FRONT PANEL MENTOR QVGA w DISPLAY FRONT PANEL 1001 SQ183 kpl HIRSCHMANN LC
6. the sensor unit defective unit i Replace the central unit Error Code Error in the can bus data transfer of the pressure defective transducer sensor unit e Can bus port in the sensor unit e Replace the sensor unit is defective e e Sensor unit is defective Error in the can bus e The analog values of the pressure transducer sensor unit are invalid sensor unit Error in the can bus data e See E62 transfer of the length angle sensor unit length angle sensor unit Error in the data of the e Change system software digital UO MENTOR e Change MENTOR Error in the can bus data e PDB variable invalid e Connect digital I O external transfer of the digital I O CAN module external module Error in the can bus data See E62 transfer of the force sensor unit force sensor unit e The selected rigging condition e Select another rigging condition is not contained in the crane Replace the sensor unit e Replace the sensor unit E63 E67 e See E62 Wrong rigging condition data file e Check the programming in the crane data file e The computed radius is too e Check the programming in the Error in the radius determination Operating mode e The operating mode on the e Select operating mode without itch g th console has been switched over load on the boom switchover with load with the boom loaded small negative deflection crane data file e SLI processing time limit SLI watchdog activated exceeded
7. 05 Rev D KE KG E HIRSCHMANN A BELDEN BRAND Sensor Calibration After entering the service menu you can follow the calibration procedure step by step or can select the type of calibration by scrolling with function key Press ESC to finish calibration procedure f es CALIBRATE LENGTH CALIBRATE ANGLE gt o u ato S i EE 3 1 pressure and rod side 3 2 slewing angle 3 3 boom length 3 4 boom angle signal piston side signal signal signal 2009 Hirschmann Automation and Control GmbH Branch Office Ettlingen eMail info ecs hirschmann de www hirschmann com D 24 183 69 1001e_ Rev D National Service doc 2009 05 05 Rev D KE KG E HIRSCHMANN A BELDEN BRAND Sensor Calibration 3 1 Zero setting the pressure signals NOTE The only thing adjustable for the pressure transducers is the zero point which is the signal the transducer outputs when there is no zero pressure sensed Ensure there is no pressure in the hydraulic line when disconnecting the hoses from pressure transducers The display shows which transducer piston side rod side or force is being zeroed and a horizontal dial marks the present pressure or force difference in NOTE there are two calibration screens for piston and for rod transducer NOTE The operating range for zero setting this value is from 1 to 1 Press and release the AUTO gt CAL lt key multiple times until the zero setti
8. D UNIT HOUSING 0009 MENTOR QVGA FLAT SEAL PIEZO TRANSMITTER CPT 45A PRESSURE COMP ELEMENT 0095 cpl PRESSURE COMP ELEMENT SELF ADHESIVE REAL TIME CLOCK SQ183 EVENT RECORDER BATTERY MODULE EVENT RECORDER PROTECTIOON CAP D SUB CONN 9P MAIN BOARD 0004 MENTOR QVGA ATO MINI FUSE 2A SAE J 2077 ADAPTER BOARD 1001 MENTOR QVGA 2009 Hirschmann Automation and Control GmbH Branch Office Ettlingen eMail info ecs hirschmann de www hirschmann com 1 8 24 183 69 1001e_Rev D National Service doc 2009 05 05 Rev D KE KG fh HIRSCHMANN A BELDEN BRAND Sensor Calibration 4 2 Pressure Transducer Block DAV314 0014 PART NO 044 314 060 014 Piston Side Rod Side Cutting ring for pressure transducers PART NO 000 209 140 016 Hydraulic bulkhead adapter 9 16 18 JIC 37 x 16m x 1 5 PART NO 000 214 600 093 CAN bus from pressure transducer to cable reel PART NO 031 300 060 454 2009 Hirschmann Automation and Control GmbH Branch Office Ettlingen eMail info ecs hirschmann de www hirschmann com 1 9 24 183 69 1001e Rev D National Service doc 2009 05 05 Rev D KE KG Sensor Calibration fh HIRSCHMANN A BELDEN BRAND 4 3 SENSOR LWG508 13 W 60M 151 ANGLE 037 LENGTH Part SAP Qty Description 1 064 360 061 551 606700 1 Sensor Angle WGC360 1551 2 068 000 110 133 530333 1 Cable Reel Housing W Cable Drum amp Springs 3 000 673 020 002 311033 197 Cable Length Senor
9. National Service doc 2009 05 05 Rev D KE KG fh HIRSCHMANN A BELDEN BRAND Error Code List Elimination e UB System not present atthe e UB System and UB Power system start must be wired separately UB System connected direct with e UB System not present at the the crane battery UB Power Suppiy system finish for switch on off Error in the power e Contact problems at UB e UB switch off on again switch off on e System program file is e Upload valid system software Error in the logical defective program flow e Replace central unit e Flash EPROM defective e The system program inthe SLI e Upload valid system program does not match to the file or the valid crane data file programming in the crane data match file System program and crane data file do not System program and e The system program inthe SLI e Upload valid system program load chart file do not and the programming in the file or the valid load chart file load chart file do not match match Error inthe write read e Write read memory RAM or e Replace central unit memory RAM central unit defective Error in the monitored e The CRC sign of the monitored e Restart the SLI write read memory write read memory is wrong ae e The buffer battery is needs e Replace buffer battery on the a DA wien venncaten ei recharged lt 2V at 1kOhm central unit the monitored write read memory provides an e Central unit defective e Replace c
10. QVGA safe load indicator system for National Cranes comprises a central microprocessor unit with an integrated display and control console together with various sensors to record the measured values The system components are connected via CAN bus Central Unit Console Pressure Transducer Length Angle Sensor SOR mentor QVGA oSENS DAVS gSENS LWG h HIRSCHMANN WK NATIONAL CRANE noora I O CAN bus Components of the iVISOR mentor QVGA SLI system without optional extras 2009 Hirschmann Automation and Control GmbH Branch Office Ettlingen eMail info ecs hirschmann de www hirschmann com 3 24 183 69 1001e_Rev D National Service doc 2009 05 05 Rev D KE KG fh HIRSCHMANN A BELDEN BRAND Configuration Setup Components CPU Console The iVISOR mentor QVGA safe load indicator comprises a central 8 microprocessor unit with an integrated display and operating console together with various sensors to record measured values The system components are connected via CAN bus The iVISOR mentor QVGA displays all geometrical information such as length and angle of main boom working radius and tip height of the boom It also displays the actual load and the maximum load permitted by load chart Furthermore it has an acoustical alarm a warning light for overload and a pre warning light The graphic display allows for a simple interactive configuration setup as well as sensor calibration zero adjustme
11. after a few Record lost because other task saves data seconds at the same time Not possible to save any more e Message disappears after a few SLI Watchdog e afunction needs more than 0 5 e Message disappears after a few extra time sec e g Flash PROM write seconds NOTE lf an error message not included in the above list is displayed please contact Hirschmann Service USA www hirschmann com gt USA gt Electronic Control Systems gt Contact ECS 2009 Hirschmann Automation and Control GmbH Branch Office Ettlingen eMail info ecs hirschmann de www hirschmann com 28 24 183 69 1001e_ Rev D National Service doc 2009 05 05 Rev D KE KG fh HIRSCHMANN A BELDEN BRAND Revision History Rev Date Changes Name Rev A 2008 07 11 First edition for National 1300H Konopka system software SQG2 V d3 09 SLI software LSQN V 1 xx Graphics National V 1 04 Application National MQVGA V 1 04 20080619 Rev B 2009 05 05 Revision B for National Cranes Konopka modified menu graphics layout correction system software SQG2V 3 14 SLI software LSQN V 1 12 Graphics National V 1 05 20081218 Application National MQVGA V 1 05 20081218 Rev C 2009 07 02 Revision C for National Cranes Ellis Modified max load description SLI to LMI change Spare parts listings added Rev D 2011 08 10 Revision D Gase Changed cable reel picture and parts list Made grammatical changes ECN 11 169 2009 Hirschmann Automa
12. ann com 1 5 24 183 69 1001e Rev D National Service doc 2009 05 05 Rev D KE KG E HIRSCHMANN A BELDEN BRAND Sensor Calibration When the boom angle is within the calibration range the screen will add the CHANGE SET and OK text as shown below V Calibration for 40 angle BODH TO o leave the service menu 40 CHANGE 7 adjust actual angle set current angle to defined angle e Measure the boom angle with the inclinometer and when the boom is positioned in the calibration range compare the measured angle to the displayed angle e Ifthe indicated angle is within 0 1 degrees of the measured angle confirm with OK Otherwise select SET to adjust the angle Vv Adjust 40 angle BOOH TO e leave the service menu 40 CHANGE increase angle value by 0 1 Confirm decrease angle value by 0 1 e Once you push SET the screen is going to change to the angle adjustment screen Use the and buttons to adjust the indicated angle to match the measured angle e When the display shows the correct angle press OK Press ESC to leave sensor adjustments and return to normal LMI screen e Now repeat procedure as shown for the boom angle 65 and 75 If values were modified a confirmation screen appears at the end 2009 Hirschmann Automation and Control GmbH Branch Office Ettlingen eMail info ecs hirschmann de www hirschmann com 1
13. ator of imminent overloading or of the approach of the hook block to the boom head in order to avoid possible property damage or injury to personnel The device is not nor is it intended to be a substitute for good operator judgment and or experience nor does it remove the need for utilizing only recognized safe procedures during crane operations N CAUTION The crane operator continues to bear ultimate responsibility for safe operation of the crane He must ensure that he fully understands and follows the displayed notes and instructions in their entirety N WARNING The SLI is not able to provide aid to the crane operator unless it has been properly adjusted and unless the correct load capacity chart and the correct operating code have been entered for the respective rigging configuration The correctness of the SLI settings must be guaranteed before beginning crane work in order to avoid damage to property and severe or even fatal injuries to personnel N WARNING This system can be equipped with an external key operated switch located in the crane operator s cab This key operated switch overrides control lever function switch off by the SLI or by the hoist limit switch system This switch may only be used during emergency situations and even then only by authorized personnel Failure to observe these instructions could result in damage to property and severe or even fatal injuries to personnel N WARNING The SLI cannot perfor
14. chmann will not be liable for errors contained in this manual or for incidental or consequential damages in connection with the furnishing performance or use of this manual This document contains proprietary information which is protected by copyright and all rights are reserved No part of this document may be photocopied reproduced or translated to another language without the prior written consent of Hirschmann Hirschmann reserves proprietary rights to all drawings photos and the data contained therein The drawings photos and data are confidential and cannot be used or reproduced without the written consent of Hirschmann The drawings and or photos are subject to technical modification without prior notice All information in this document is subject to change without notice 2009 Hirschmann Automation and Control GmbH Branch Office Ettlingen eMail info ecs hirschmann de www hirschmann com 2 24 183 69 1001e_ Rev D National Service doc 2009 05 05 Rev D KE KG E HIRSCHMANN A BELDEN BRAND Configuration Setup 1 GENERAL INFORMATION This manual describes the service menus of the 1 VISOR mentor QVGA safe load indicator SLI and assists a service or maintenance person in identifying system malfunctions for National Cranes NOTE Knowledge of system and CAN bus wiring is assumed REFERENCE Refer to Operators manual 24 183 19 1001e Rev B National for detailed operation of the mentor QVGA The iVISOR mentor
15. e refer to E12 e refer to E12 measuring channel pressure piston side has been exceeded Upper limit value in refer to E12 e refer to E12 measuring channel pressure rod side has been exceeded Upper limit value in e refer to E14 e refer to E14 measuring channel force has been exceeded Upper limit value in e referto E15 e referto E15 measuring channel main boom angle has been exceeded Upper limit value in e referto E16 e referto E16 measuring channel angle 2 has been exceeded Upper limit value in e referto E17 e referto E17 E27 measuring channel length telescope II has been exceeded Upper limit value in e refer to E1A e referto E1A measuring channel slewing angle 1 has E2A been exceeded b lowed e 1 cannel slew sensor max e move to allowed slew range EE value DGA 11 5 8 lt gt 0 range Upper limit value in e referto E1A measuring channel slewing angle 2 has been exceeded Upper limit value in e Angle potentiometer defective measuring channel luffing jib angle has been exceeded e referto E1A e Replace angle sensor Electronic component in the e Replace sensor unit measuring channel defective The system program file is e Upload valid system software defective Programi Flash EPROM defective e Replace central unit Error in the system 2009 Hirschmann Automation and Control GmbH Branch Office Ettlingen eMail info ecs hirschmann de www hirschmann com 25 24 183 69 1001e Rev D
16. e service menu H 1 r AUTO d CAL4 Carry out zero point setting slewing angle for 0 position R o ki EEN skip calibration step go to next menu Vv Zero point setting slewing angle 180 position ole leave the service menu D e AUTO gt 180 d CAL carry out zero point setting slewing angle for 180 position skip calibration step go to next menu 2009 Hirschmann Automation and Control GmbH Branch Office Ettlingen eMail info ecs hirschmann de www hirschmann com 1 0 24 183 69 1001e_ Rev D National Service doc 2009 05 05 Rev D KE KG fh HIRSCHMANN A BELDEN BRAND Sensor Calibration 3 3 Length sensor calibration procedure NOTE The length sensor can be calibrated for its zero point and its full range With retracted boom the potentiometer of the length sensor has to be at its 0 position which is all the way counter clockwise For extended boom the adjustment is done by software as described below The length should be calibrated to be about 0 1 feet or 0 05m for metric accurate for retracted and extended lengths Perform the following steps Vv Start screen zero point adjustment boom length Ese leave the service menu CALIBRATE LENGTH Start length calibration Y Start screen min boom length FULLY RETRACT MAINBOON Ese leave the service menu 5H 1 ft skip calibration step go to next menu e Fully retract the main boom and check i
17. ective or loose Water inside channel slewing angle the plug of the angle sensor 1 1 cannel slew sensor min value DGA 11 5 7 lt gt 0 range defective measuring channel defective Fallen below lower limit e refer to E1A value in measuring channel slewing angle SA WEEN e Angle potentiometer defective e J VV A BELDEN BRAND Elimination Replace pressure transducer Setup of correct PDB variable for analog value in DGAG i 3 Replace sensor unit refer to E12 Replace force transducer Replace sensor unit Replace angle sensor Setup of correct PDB variable for analog value in DGAG i 3 Replace sensor unit Replace angle sensor Replace sensor unit Replace length sensor Replace sensor unit Check cable as well as plugs replace if need be move to allowed slew range Replace slewing angle sensor Replace sensor unit refer to E1A Replace angle sensor 2009 Hirschmann Automation and Control GmbH Branch Office Ettlingen eMail info ecs hirschmann de www hirschmann com 24 24 183 69 1001e_ Rev D National Service doc 2009 05 05 Rev D KE KG E HIRSCHMANN A BELDEN BRAND Error Code List Elimination value in measuring e Electronic component in the e Replace sensor unit channel luffing jib measuring channel defective angle Upper limit value in e refer to E11 e refer to E11 measuring channel main boom length has been exceeded Upper limit value in
18. entral unit incoherent result e No valid data in the crane data e Upload valid crane data file Error in the crane data file file e Flash EPROM defective e Replace central unit e No valid data in the load chart e Upload valid load chart file Error in load chart file file e Flash EPROM defective e Replace central unit Wrong setup of min e Analog input not supported e Setup correct Flag in DGA 6 1 2 analog inputs length1 angle1 pressure e No valid data in the crane data e Restore or upload valid crane Error in crane data file file during calibration data file e Flash EPROM defective e Replace central unit e Calibration data file does not e Upload calibration data file by Error in serial crane data contain valid data changing data OM limits and file save e Flash EPROM defective e Replace central unit Error in the CAN bus e CAN Bus cable between the e Check the connection between data transfer for all CAN central unit and the sensor unit the central unit and the sensor defective or not connected units e Can bus port in the central unit e Replace the central unit defective units 2009 Hirschmann Automation and Control GmbH Branch Office Ettlingen eMail info ecs hirschmann de www hirschmann com 26 24 183 69 1001e_ Rev D National Service doc 2009 05 05 Rev D KE KG fh HIRSCHMANN A BELDEN BRAND Error Code List Error Cause Elimination cable e Check the cable to the sensor and
19. f indicated length is within 0 1 feet or 0 05m for metric of actual retracted boom length e If itis not adjust length potentiometer mechanically as described below 2009 Hirschmann Automation and Control GmbH Branch Office Ettlingen eMail info ecs hirschmann de www hirschmann com 1 1 24 183 69 1001e_ Rev D National Service doc 2009 05 05 Rev D KE KG fh HIRSCHMANN A BELDEN BRAND Sensor Calibration ian ZZ z z L C y OTENTIOMETER WITH BOOM FULLY RETRACTED CREW COUNTER CLOCKWISE TO A SOFT STOP e With boom fully retracted turn the center screw of the length pot unit counter clockwise to a soft stop e During adjustment an additional button OK appears Check value and set actual length as fully retracted length by pressing OK Y Adjustment min length FULLY RETRACT MAINBOON Ese leave the service menu 29 6ft carry out min boom length setting skip calibration step go to next menu Afterward next calibration screen appears 2009 Hirschmann Automation and Control GmbH Branch Of
20. fice Ettlingen eMail info ecs hirschmann de www hirschmann com 1 2 24 183 69 1001e_Rev D National Service doc 2009 05 05 Rev D KE KG fh HIRSCHMANN A BELDEN BRAND Sensor Calibration V Start screen maximum boom length FULLY EXTEND MAIKBOOH Ese leave the service menu skip calibration step go to next menu e Now extend main boom all the way out Make sure you are within the allowed operating range especially maximum radius e During telescoping out the boom an additional button OK appears Y Adjustment maximum length FULLY EXTEND MAIKBOOH Ese leave the service menu A 100 5 t ei carry out max boom length setting skip calibration step go to next menu e Check whether boom is fully extended then press OK Afterward next calibration step angle appears 2009 Hirschmann Automation and Control GmbH Branch Office Ettlingen eMail info ecs hirschmann de www hirschmann com 1 3 24 183 69 1001e_ Rev D National Service doc 2009 05 05 Rev D KE KG E HIRSCHMANN A BELDEN BRAND Sensor Calibration 3 4 Angle sensor calibration procedure The angle sensor can be calibrated for its zero point with steep boom 75 and one or two additional angle values 40 65 Material required calibrated inclinometer Vv Start screen adjustment boom angle leave the service menu CALIBRATE ANGLE Start angle calibration procedure leave the service menu skip cal
21. iVISOR mentor QVGA for National fh HIRSCHMANN VE Service Manual Edition 5 2011 Rev D The order code for this document is 24 183 69 1001e_Rev D National fh HIRSCHMANN A BELDEN BRAND Contents General information Important notes Service menus Troubleshooting Appendix fh HIRSCHMANN A BELDEN BRAND TABLE OF CONTENTS 1 General information ccccccccccecceceeeeeceeeesecesseeeesseeeeseneeesaaees 3 2 Important notes E 5 3 Sensor Calibration cece ce eececeeeeeeeeeeeseeeesseeeeeeeeeeseeeessneeees 6 3 1 Zero setting the pressure aignals n0ennsenensennernnsrnensrrnerersrrnerrene 8 3 2 Zero setting the slewing sigma 10 3 3 Length sensor calibration Drocedure 12 3 4 Angle sensor calibration Drocecdure 15 4 Spare Part Listings cc ecccccceeeeeceeeeeeeeeeeeeesaeeeeeseeeeeesaeeeees 18 4 1 Central Unit Console 2 0 0 ceccccceeceeeeeeeseeeeeeeeeseaeeeseaeeesaaeessaes 18 4 2 Pressure Transducer BIOCK scssccccevecieecetidensdntasiendendessanseddtennestadententesnes 19 4 3 Sensor LW G50 E E 20 4 4 A2B Spare Parts REENEN 21 2 Troubleshooting nnaannnennnennenneeennnnrrenrrrrsrrrnrrrnrrrrsrrrnrrrnrrrrsrrnnne 23 5 1 General information ccccccccccsecccceeeeceeceeseeceeeeecesaeeeeseeeeeseneessaeees 23 o e O TEE 24 Sein Be STO E 29 The manufacturer reserves the right to modify the contents of this manual without notice Hirs
22. ibration step go to next menu 2009 Hirschmann Automation and Control GmbH Branch Office Ettlingen eMail info ecs hirschmann de www hirschmann com 1 4 24 183 69 1001e_ Rev D National Service doc 2009 05 05 Rev D KE KG E HIRSCHMANN A BELDEN BRAND Sensor Calibration ee e Boom down 7 o LL all as eh es b e Release adjustment screws of the angle Se sensor 7 i 8 H SC a L e Mechanically adjust top of angle sensor La REY housing exact parallel with boom by help of E d inclinometer a ee eae e Fix adjustment screws of the angle sensor We SEN N ae ZN C YA OT w re ADJUST TOP OF ANGLE SENSOR PARALLEL WITH BOOM Having adjusted the angle sensor mechanically check value and press OK for the next step Vv Calibration for zero degree angle leave the service menu calibrate next angle skip calibration step go to next menu e Now boom up to 40 range is 35 45 Vv Calibration for 40 angle BODH TO leave the service menu calibrate next angle skip calibration step go to next menu 2009 Hirschmann Automation and Control GmbH Branch Office Ettlingen eMail info ecs hirschmann de www hirschm
23. in the following table describe the various error codes which can be displayed in this system Faults in the microprocessor system must be dealt with only by the manufacturer s trained customer service personnel If faults occur please contact Hirschmann Service USA www hirschmann com gt USA gt Electronic Control Systems gt Contact ECS 2009 Hirschmann Automation and Control GmbH Branch Office Ettlingen eMail info ecs hirschmann de www hirschmann com 22 24 183 69 1001e_ Rev D National Service doc 2009 05 05 Rev D KE KG Error Code List E HIRSCHMANN 5 2 Error code list System program LSQN V 1 xx Fallen below the minimum radius or gone past the maximum angle specified in the respective load chart due to luffing up the boom too far Fallen below radius range or angle range exceeded J Radius range exceeded or fallen below angle range Non i slewing zone no load area Operating mode not acknowledged or non ermitted slewing zone j S e The boom is in a non permitted slewing zone Boom has been extended either Radius range exceeded or fallen below angle range with luffing jib operation Fallen below lower limit value for measuring channel length main boom J Prohibited length range Gone past the maximum radius or fallen below the minimum angle specified in the respective load chart due to luffing down the boom too far e The slewing zone with load is
24. m correctly unless it has been properly adjusted The prerequisite for this is making conscientious and correct entries during the set up procedure in accordance with the actual configuration of the crane The correctness of the SLI settings must be ensured before beginning crane work in order to avoid damage to property and severe or even fatal injuries to personnel 2009 Hirschmann Automation and Control GmbH Branch Office Ettlingen eMail info ecs hirschmann de www hirschmann com 5 24 183 69 1001e_Rev D National Service doc 2009 05 05 Rev D KE KG E HIRSCHMANN A BELDEN BRAND Sensor Calibration 3 Sensor Calibration In this code protected area settings affecting system precision can be made by trained service personnel For access to the calibration menus it is necessary to input a matching 5 digit code To start the function D Actuate the INFO key V Info screen to service menus back Vv Entry to calibration menus a Please enter Servicecode M990 abort input of service code increase marked numeric value reduce marked numeric value BIE mark the next figure access after the last valid figure If an invalid service code is entered you are prompted to enter it again or to abort the input 2009 Hirschmann Automation and Control GmbH Branch Office Ettlingen eMail info ecs hirschmann de www hirschmann com 6 24 183 69 1001e_ Rev D National Service doc 2009 05
25. ng starts The indicator line must move to zero on the dial otherwise the zero setting of this value is not correct Vv Zero point adjustment pressure piston side leave the service menu carry out zero point setting skip calibration step go to next menu 2009 Hirschmann Automation and Control GmbH Branch Office Ettlingen eMail info ecs hirschmann de www hirschmann com 8 24 183 69 1001e_Rev D National Service doc 2009 05 05 Rev D KE KG E HIRSCHMANN A BELDEN BRAND Sensor Calibration Vv Zero point adjustment pressure rod side leave the service menu carry out zero point setting skip calibration step go to next menu 2009 Hirschmann Automation and Control GmbH Branch Office Ettlingen eMail info ecs hirschmann de www hirschmann com 9 24 183 69 1001e_ Rev D National Service doc 2009 05 05 Rev D KE KG fh HIRSCHMANN A BELDEN BRAND Sensor Calibration 3 2 ero setting the slewing signal NOTE The only thing adjustable for the slew potentiometer is the zero point which is complete when the boom is at the 0 and 180 position of the crane NOTE The range for zero setting this value is from 10 to 10 170 to 190 Press the AUTO gt CAL lt key until the zero setting starts The indicator line must move to zero on the dial otherwise the zero setting of this value is not correct Vv Zero point setting slewing angle 0 position ole leave th
26. nt and troubleshooting sensor output screen The console has a warning light for anti two block conditions and an override switch for overload or anti block condition Hoos Length Angle Transducer The length angle sensor gSENS LWG often referred to as the cable reel is a combination of two transducers in one box installed on the base section of the boom It measures the length and the angle of the boom A reeling drum drives a potentiometer which is the length transducer Part of the length transducer circuit is the length cable on the drum which is a multi conductor cable It is connected to the anti two block switch at the boom head and to a slip ring body in the LWG The angle transducer is a potentiometer driven by a weighted pendulum that is oil damped Both length and angle transducer are connected to a CAN bus controller board which is connected to the bus system Pressure Transducer s A pressure transducer pSENS DAVS converts hydraulic pressure into a CAN signal One or two pressure transducer is are connected to the piston side of the lift cylinder and one to the rod side 2009 Hirschmann Automation and Control GmbH Branch Office Ettlingen eMail info ecs hirschmann de www hirschmann com 4 24 183 69 1001e_ Rev D National Service doc 2009 05 05 Rev D KE KG fh HIRSCHMANN A BELDEN BRAND Configuration Setup 2 IMPORTANT NOTES The SLI is an operating aid that warns the crane oper
27. tion and Control GmbH Branch Office Ettlingen eMail info ecs hirschmann de www hirschmann com 29 24 183 69 1001e_ Rev D National Service doc 2009 05 05 Rev D KE KG
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