PDT2A Pump - Allwest Underground
Contents
1. 1010SD51 1A 13 1A OPERATION PD2A 3A 1 26 Cleaning Sediment Cup Turn fuel valve off Remove sediment cup a and O ring b Wash them thoroughly in a nonflammable solvent a Dry them and reinstall Turn fuel valve on and check for Av leaks S b i A a Ki N 1001SD13 1 27 Carburetor Adjustment 1 Start engine and allow it to warm up to operating temperature 2 Set pilot screw C 2 turns out See Note 3 With the engine idling turn pilot screw C in or out to the setting that produces the highest rpm 4 After pilot screw is adjusted turn throttle stop screw d to obtain the standard idle speed 1400 150 rpm Note On some engines the pilot screw is fitted with a limiter cap e to prevent excessive enrichment of the air fuel mixture in order to comply with emission regulations The mixture is set at the factory and no adjustment 1015SD05 should be necessary Do not attempt to remove the limiter cap The limiter cap cannot be removed without breaking the pilot screw 1 28 Storage If pump is being stored for more than 30 days 1 Clean pump as described on previous page 2 Drain out any water left in the pump housing 3 Remove pump cover and clean inside of pump hous ing Spray connecting rod and inside of pump cover with a light film of oil 4 Tape up suction and discharge ports to prevent anything from falling into pump2. 1A 9 1A OPERATION PD2A 3A 1 17 Hoses and Clamps Suction Hose Suction hoses a must be rigid enough not to collapse when pump is operating Discharge Hose Discharge hoses b are usually thin walled collapsible hoses Rigid hoses similar to those used as suction hoses may also be used as discharge hoses Note Suction and discharge hoses are available from WACKER Contact your nearest dealer for more infor mation Suction Hose to Inlet Coupling Two clamps c are recommended for connection of suction hoses to inlet coupling 1010SD46 Note This connection is important Even a small air leak on the suction side of pump will prevent the pump from priming Other Hose Connections For other hose connections one T bolt or worm gear type clamp is usually sufficient to hold hoses in place In some cases slight variances in hose diameters may make it necessary to add more clamps in order to maintain tight connections 1 18 Accessories WACKER offers a complete line of fittings hoses and clamps to properly connect the pump to match various job conditions Refer to the Parts Lists in Section 2 of this manual for a complete list of accessories 1A 10 PD2A 3A OPERATION 1A 1 19 Periodic Maintenance Schedule The chart below lists basic pump and engine maintenance Refer to engine manufacturer
3. 19061 Schwerin G rries 01097 Dresden 04430 Blenltz OT D lzig Leipzig 99428 Nohra Erfurt 09247 R hrsdorf Chemnitz 39167 Irxleben Magdeburg 17033 Neubrandenburg PREUSSENSTR 41 Fax 089 35 40 23 90 Fax 040 75 73 90 Fax 0431 71 46 25 Fax 0451 62 56 15 Fax 0421 48 15 36 Fax 0491 6 25 39 Fax 0511 3 52 49 69 Fax 0531 31 29 24 Fax 0561 81 1058 Fax 02103 4 69 31 Fax 02161 4 25 44 Fax 0281 5 16 37 Fax 0201 32 13 02 Fax 02504 71 47 Fax 05461 49 22 Fax 0231 21 82 27 Fax 0521 40 31 14 Fax 02421 6 21 22 Fax 02241 4 65 75 Fax 0261 2 65 55 Fax 0271 31 1049 Fax 069 41 71 89 Fax 0641 2 98 19 Fax 06131 50 79 80 Fax 0681 85 15 30 Fax 06237 50 08 Fax 07132 4 36 19 Fax 07156 1 82 04 Fax 07433 3 76 86 Fax 0721 46 86 60 Fax 0781 5 97 13 Fax 07732 5 65 08 Fax 07664 5 97 76 Fax 07305 86 10 Fax 07563 85 73 Fax 089 317 13 07 Fax 08459 76 02 Fax 08171 3 1409 Fax 08035 39 79 Fax 09901 32 13 Fax 09402 33 66 Fax 0911 76 34 90 Fax 09221 8 44 87 Fax 0931 9 81 58 Fax 06021 8 36 17 Fax 0821 70 78 58 Fax 030 349 919 12 Fax 030 344 13 52 Fax 03378 81 06 23 Fax 0385 660 513 Fax 0351 803 60 91 Fax 034205 5 89 83 Fax 03643 82 58 28 Fax 03722 50 24 85 Fax 039204 6 64 78 Fax 0395 369 00 41 Tel 089 35 40 21 Tel 018131 59780 Tel 040 75 15 66 Tel 0431 71 1525 Tel 0451 62 56 19 Tel 0421 48 15 01 Tel 0491 6 72 20 Tel 0511 3 52 40 61 Tel 0531 31 21 80 Tel 0561 81 1059 Tel 02103 3 10 48 Tel 02161 48 11 41 T
4. 5 Change engine oil and follow procedures described in engine manual for engine storage 6 Cover pump and engine and store ina clean dry area 1A 14 PD2A 3A OPERATION 1A 1 29 Troubleshooting Problem Symptom Reason Remedy Engine does not start 1 Engine problem See engine manufacturer s service manual for troubleshooting and repair 2 Engine oil level too low Add oil to engine 3 Pump housing filled with dirt and debris Disassemble and clean inside of pump 4 Pump gear case damaged Inspect and repair Engine starts but pump does not 1 Pump is located too high above or too far away from water take in water Locate pump closer to water 2 Air leak on suction side of pump Check that hose fittings and cap on surge chamber are tight and sealing properly 3 Suction hose damaged or collapsed Repair or replace hose 4 Strainer plugged Clean or replace strainer 5 Dirt collecting inside pump and hoses blocking flow Clean inside of pump and flush hoses 6 Engine running slow Check engine speed and adjust See Technical Data for engine speed 7 Pump valves damaged or not seating properly Check for stones and gravel imbedded in valves Replace valves 8 Diaphragm loose or damaged Inspect diaphragm for damage Replace and tighten Pump output low 1 Pump located too high above or too far away from water Locate pump closer to water 2 Suction strainer or intake line p
5. Measured sound power level Guaranteed sound power level Konformit tsbewertungsverfahren Gemessener Schallleistungspegel Garantierter Schallleistungspegel Procedimiento para ensayar conformidad Nivel de potencia ac stica determinado Nivel de potencia ac stica Proc d pour l amp preuve de conformit Niveau de puissance acoustique fix garantizado Niveau de puissance acoustique garanti and has been produced in accordance with the following standards und in bereinstimmung mit folgenden Richtlinien hergestellt worden ist y ha sido fabricado en conformidad con las siguientes normas et a t produit conforme aux dispositions des directives europ ennes ci apr s 2000 14 EC 91 368 EEC EMC 89 336 EEC 93 44 EEC EN 50082 1 98 37 EEC VDE 0879 1 MSD 89 392 EEC DE an Iomanckl WilliamLahner SS Dan Domanski eene a i el amp 29 10 01 a wl ee A ee ae ee WACKER CORPORATION Date Datum Fecha Date a 2002 CE QPD2 3 p65 WACCER UNITED KINGDOM LONDON LEA ROAD Tel 44 01992 707200 WALTHAM CROSS HERTS ENG 1AW Washington Washington Tyne N37 1LH Tel 0191 4 16 63 92 Warrington Winwick Quay Warrington WA2 8RE Tel 01925 57 39 55 Worksop Worksop S81 7BE Tel 01909 48 45 06 Redditch Washford Redditch B98 0DQ Tel 01527 2 45 56 Pontypool Pontypool Gwent NP4 6PD Tel 01495 75 05 95 Ashford Ashford Kent TN23 2NF Tel 01233 64 52 27 Exeter Clyst Honiton Exeter EX5 2LG T
6. Safety Labels This WACKER machine uses international pictorial labels where needed These labels are described below Pictorial Meaning ADANGER Danger Engines emit carbon monoxide operate iL only in well ventilated area Read the operator s A GEFAHR manual APELIGRO No sparks flames or burning objects near machine Shut off engine before refueling ADANGER 117034 AWARNING A WARNUNG Warning Hot surface ADVERTENCIA AAVERTISSEMENT 117039 ACAUTION Caution Read and understand the supplied VORSICHT operator s manual before operating this machine Failure to do so increases the risk of injury to A PRECAUTION yourself or others 117045 A WARNING EE Sen Warning Pinch point Do not operate without safety We e guards Readandunderstandthe operator s manual QS a avennssenenr 117431 CAUTION VORSICHT GREASE CONNECTING PLEUELLAGER JEDEN g is RE Caution Grease connecting rod bearing monthly PRECAUCION PRECAUTION ENGRASE RODAMIENTO GRAISSER ROULEMENT DE LA BIELA DE LA BIELLE TOUS 8 MENSUALMENTE LES MOIS 30774 CAUTION VORSICHT Caution Lifting point PRECAUCION PRECAUTION 117554 Machine sound power level in dB A 154468 1A 6 PD2A 3A OPERATION 1A 1 9 Label Locations ZA DANGER CAUTION VORSICHT AWARNING A GEFAHR AWARNUNG PRECAUCION ADVERTENCIA IR APELIGRO PRECAUTION AAVERTISSEMEN ey ADANGER ACAUTION VOR
7. are reserved Copyright 2002 by Wacker Corporation No part of this publication may be reproduced in any form or by any means electronic or mechanical including photocopying without express written permission from Wacker Corporation Any type of reproduction or distribution not authorized by Wacker Corporation represents an infringement of valid copyrights and will be prosecuted We expressiy reserve the right to make technical modifications even without due notice which aim at improving our machines or their safety standards PD2A 3A Nameplate Typenschild Placa de Identificaci n Plaque signal tique A nameplate listing the Model Number Item Number Revision and Serial Number is attached to each unit Please record the information found on this plate so it will be available should the nameplate become lost or damaged When ordering parts or requesting service information you will always be asked to specify the model item number revision number and serial number of the unit Ein Typenschild mit Typ Artikelnummer Version und Maschinen Nummer ist an jedem Ger t angebracht Die Daten von diesem Schild bitte notieren damit sie auch bei Verlust oder Besch digung des Schildes noch vorhanden sind Der Typ die Artikel Nummer die Versions Nummer und die Maschinen Nummer sind bei der Ersatzteilbestellung oder Nachfragen bez glich Service Informationen stets erforderlich Una placa de identificaci n con el modelo numero
8. s Operation Manual for additional information on engine maintenance A copy of the engine Operator s Manual was supplied with the machine when it was shipped Daily After Every 2 Every Every before first weeks month 3 months starting 20 or or or hours 25 hrs 100 hrs 300 hrs Check fuel level e Check engine oil level e Inspect air filter Replace as needed O Check and tighten external hardware 0 Change engine oil 0 e Check oil level in pump gear case O Grease pump connecting rod bearing o Clean sediment cup on engine fuel system Check and clean spark plug Check and adjust valve clearance Change oil in pump gear case 1 20 Changing Engine Oil Drain oil while engine is still warm 1 2 4 Remove oil fill plug and drain plug f to drain oil Install drain plug of plug opening 9 Oil capacity 21 oz 0 6 liters Install oil filler plug Fillengine crankcase with recommended oil up to level Note n the interests of environmental protection place a plastic sheet and a container under the machine to collect any liquid which drains off Dispose of this liquid in accordance with environmental protection legislation 1005SD53 1A 11 OPERATION PD2A 3A 1 21 Servicing Air Cleaner Service air cleaner frequently to prevent carburetor mal function NEVER run engine without air
9. 031 551362 SCHWEIZ 8305 Dietlikon Bahnhofstrasse 3 Tel 41 1 8353939 TURKIYE 81120 K Bakkalk y ISTANBUL 35350 Uckuyular Izmir Ostim 06370 Ankara Karaman Giftligi Cad No 55 Mithatpasa Cad No 1189 Alinteri Bulvari No 210 Tel 90 216 573 0621 Tel 90 232 259 8944 Tel 90 312 385 6438 6439 WARNING 1 Foreword wc_tx000001gb fm Foreword Engine exhaust some of its constituents and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm This manual provides information and procedures to safely operate and maintain this Wacker model For your own safety and protection from injury carefully read understand and observe the safety instructions described in this manual Keep this manual or a copy of it with the machine If you lose this manual or need an additional copy please contact Wacker Corporation This machine is built with user safety in mind however it can present hazards if improperly operated and serviced Follow operating instructions carefully If you have questions about operating or servicing this equipment please contact Wacker Corporation The information contained in this manual was based on machines in production at the time of publication Wacker Corporation reserves the right to change any portion of this information without notice All rights especially copying and distribution rights
10. 2A 3A OPERATION 1 23 Gear Case Check the oil level in the gear case once a week or every 25 hours of operation Remove oil level plug h Check that oil level is even with plug opening If oil level is low add oil through the top fill plug opening g Do not overfill Change oil in gear case once a year or every 300 hours of operation Drain oil through drain plug opening f at bottom of gear case Add oil through fill plug on top of gear case Oil capacity 32 0z 1000 ml SAE 30 1 24 Connecting Rod Bearing Grease connecting rod bearing once a week or every 25 hours of operation Use a hand operated grease gun Add grease through grease fitting located behind access hole j provided on front cover 1 25 Cleaning Pump When pumping heavy sludges or water containing large amounts of dirt and solids clean the pump often If allowed to sit in the pump and dry these materials will harden and could damage the valves or diaphragm inside the pump the next time it is used When cleaning pump 1 Pump clean water through pump for a few minutes after each use to flush dirt from inside pump and hoses 2 Remove dirt from between engine cooling fins to prevent them from clogging up This will prevent engine from overheating 3 Remove front cover k and clean dirt and grease build up from connecting rod and inside of front pump cover 1010SD50
11. D45 L 4 j 1 d La L 1005SD47 1005SD48 1005SD49 1 14 To Start 1 Open fuel valve by moving lever to the right g Note If engine is cold move choke lever to close position h If engine is hot set choke to open position h 2 Turn engine switch to ON j 3 Open throttle by moving it slightly to left k 4 Pull starter rope i Note f the oil level in the engine is low the engine will not start If this happens add oil to engine Some engines are equipped with an oil alert light m that will come on while pulling the starter rope 5 Open choke as engine warms h 6 Open throttle fully to operate pump 1 15 To Stop 1 Reduce engine RPM to idle by moving throttle com pletely to right k 2 Turn engine switch to OFF j 3 Close fuel valve by moving lever to the left 9 1 16 Operation Run engine at full speed while operating pump Pump should begin pumping water within a minute depending on length of suction hose and height of pump above water Longer hoses will require more time If pump does not prime check for loose fittings or air leak in suction hose Make sure strainer in water is not blocked fe N N WARNING DO NOT pump flammable fluids fuels corrosive chemicals or fluids containing toxic substances These fluids can create potentially dangerous health and environmental hazards Contact local authori ties for assistance lt a J
12. E 2263 NO 23 Tuas Ave 18 Tel 65 861 0446 THAILAND 22 197 Pattanakarn Rd Tel 66 2 319 9363 65 BANGKOK 10250 Soi Mooban Panya SOUTH AFRICA 1031 KATROL AVE ROBERTVILLE X10 Tel H O Jhb 011 672 0847 JOHANNESBURG Roodepoort P O Box 2163 Florida 1710 Gauteng Durban 10 Kinsman Rd P O Box 420 New Germany 3620 Tel Dbn 031 702 3337 Capetown Cor Beatrix amp Carel Marincowitz St P O Box 398 Brackenfell 7560 Tel Cpt 021 981 2197 CHINA Unit 611 612 6 F Sunley Centre Tel 852 24068613 HONG KONG 9 Wing Yin Street Kwai Chung New Territories Wacker Corporation P O Box 9007 Menomonee Falls WI 53052 9007 Tel 262 255 0500 Fax 262 255 0550 Wacker Werke GmbH amp Co KG Preu enstra e 41 80809 M nchen Tel 49 0 89 354 02 0 Fax 49 0 89 35 402 390
13. Nancy 54180 Heillecourt Tel 3 83565801 Rennes 35510 Cesson Sevigne Tel 2 99321522 Toulouse 31270 Cugnaux Tel 5 61075250 Kehl 77694 Kehl Goldscheuer Tel 0590 9321 HUNGARIA 1106 BUDAPEST Kada u 137 Tel 36 1 260 8668 IRELAND DUBLIN 13 127A BALDOYLE INDUSTRIAL ESTATE Tel 00353 01 8320218 ITALIA 40016 SAN GIORGIO DI PIANO Bologna 00125 ACILIA Roma 20041 Agrate Brianza Mi Via Due Agosto 1980 Strage di Bologna 3 Viale Enrico Ortolani 262 Via Archimede 31 Tel 39 05 665 566 665 1574 Tel 39 06 5219246 Tel 39 039 699 0136 NEDERLAND 3821 BJ AMERSFOORT COBOLWEG 1 Tel 033 450 40 45 2984 BL Ridderker Glasblazerstraat 7 Tel 0180 41 70 56 7418 EZ Deventer Arnbergstraat 9 Tel 0570 63 00 87 5684 PS Best De Dintel 37 Tel 0499 33 04 33 1704 RT Heerhugowaard Einsteinstraat 4d Tel 072 574 20 78 9411 XN Beilen De Hanekampen 19 Tel 0593 52 31 24 NORGE 1481 HAGAN TYRIVN 7 Tel 47 0 6707 2330 POLSKA 05 850 OZAROW MAZOWIECKI 62 081 Wysogotowo k Poznania UL KONOTOPSKA 4 ul Kamienna 1 Tel 48 22 722 2059 Tel 061 814 3797 PORTUGAL 2785 S Domingos De Rana 4785 S Romao do Coronado Urbanizag o Industrial de Trajouce Lote 1 Lg do Soeiro Apartado 2 Tel 351 21 4443561 87 Tel 351 22 982 7992 93 SVERIGE 24734 S DRA SANDBY SKATTEBERGAV GEN 13 Tel 46 046 57870 16170 Bromma Karlsbodav gen 17E Tel 08 282860 41749 G teborg Knipplekullen 3A Tel
14. OPERATOR S MANUAL 015 4 61 4 EN 0154614en 001 0302 Pump PDT2A PDI2A PDT3A PDI3A WAKER BELGIE 1730 ASSE MOLLEM 4040 Herstal 9800 Deinze B 6041 Gosselies ASSESTEENWEG 17 4 Avenue Kortrijkse Steenweg 400 Rue Adrienne Bolland s n Tel 32 02 4528509 07 Tel 09 386 8529 Tel 071 372450 ESK REPUBLIKA 19402 PRAHA 9 HLOUBETIN KOLBENOVA 259 Tel 0042 2 862165 DANMARK 2690 KARLSLUNDE R RGANGEN 6 Tel 46 15 36 00 8200 Arhus N Randersvej 346 Tel 86 231777 5250 Odense SV Holkebjergvej 56A Tel 66 172170 ESPA A 28850 TORREJON DE ARDOZ MADRID 08780 PALLEJA Barcelona 41700 Dos Hermanas Sevilla 46133 Meliana Valencia 15890 Santiago de Compostela La Coru a POLIGONO INDUSTRIAL LAS MONJAS CALLE PRIMAVERA 11 PRAT DE LA RIBA 184 Poligono Industrial La Palmera Nave 14 Calle Salvador Giner 6 Poligono Industrial el Tambre Via Pasteur 47a Tel 34 91 6757525 85 Tel 93 6632273 Tel 95 4691129 Tel 95 4691129 Tel 96 1492102 Tel 981 573366 67 SUOMI FIN 04250 KERAVA Peltom enkatu 7 Tel 358 9 274 4740 FRANCE 77170 BRIE COMTE ROBERT 335 RUE GLORIETTE ZAC DU TUBOEUF Tel 33 1 60623000 Aix en Provence 13540 Puyricard Tel 4 42630526 Arras 62217 Beaurains Tel 3 21235361 Bordeaux 33700 Merignac Tel 5 56343346 Bourges 18390 St Germain du Puy Tel 2 48652015 Lyon 69740 Genas Tel 4 78401384
15. SICHT CAUTION VORSICHT GREASE CONNECTING PLEUELLAGER JEDEN ROD BEARING MONTHLY MONAT SCHMIEREN PRECAUCION PRECAUTION ENGRASE RODAMIENTO GRAISSER ROULEMENT DE LA BIELA DE LA BIELLE TOUS 5 MENSUALMENTE LES MOIS A WARNING 1011SD33 READ AND UNDERSTAND INSTRUCTION BOOK A WARNUNG NICHT OHNE SCHUTZVORRICHTUNG BETREIBEN BEDIENUNGSANWEISUNG GENAU DURCHLESEN ADVERTENCIA We NO OPERE SIN LOS DISPOSITIVOS DE SEGURIDAD LEA Y ENTIENDA PRIMERO LAS EE g AVERTISSEMENT PAS OPERER SANS DEFLECTEUR PROTECTIF LIRE ET COMPRENDRE LES INSTRUCTIONS DE SERVICE 1A 7 1A OPERATION PD2A 3A 1 10 Application This pump is intended for removing clean water or water containing a large amount of debris and suspended solids The model PD 2A can pump water containing solids up to 1 25 30 mm diameter The model PD 3A can pump water containing solids up to 1 75 45 mm in diameter Diaphragm pumps are ideal for pumping mud slurries and seepage Typical applications include dewatering of trenches sewers pipelines septic tanks holding tanks farm ponds fields and excavations where alarge amount of solids may be present in the water 1 11 Recommended Fuel The engine requires regular grade unleaded gasoline Use only fresh clean gasoline Gasoline containing water or dirt will damage fuel system 1 12 Priming Pump Diaphragm pumps are self priming and seldom need to have water added to them before
16. artially plugged Clean hose line and strainer 3 Discharge hose is kinked or end is blocked Check that hose lies straight and flows freely 4 Discharge hose too narrow Use hose of equal diameter or larger than suction hose 1A 15 1A OPERATION PD2A 3A 1A 16 WACCER EC CONFORMITY CERTIFICATE EG KONFORMITATSERKLARUNG CE CERTIFICADO DE CONFORMIDAD CERTIFICAT DE CONFORMITE DE LA CEE WACKER CORPORATION N92 W15000 Anthony Avenue MENOMONEE FALLS WISCONSIN USA hereby certifies that the construction equipment specified hereunder bescheinigt da das Baugerat certifica que la m quina de construcci n atteste que le mat riel 1 Category Art Categor a Cat gorie Pump Pumpe Bomba Pompe 2 Type Typ Tipo Type PDT2A PDT2A I PDT3A PDT3A I PDT3A WW PDI2A i PDI2A I PDI3A PDI3A I 3 Item number of equipment Ger tetypnummer Numero de referencia de la maquina Num ro de r f rence du mat riel 0007610 0007611 0007614 0007615 0007616 0007624 0007625 0007628 0007629 4 Net installed power absolute installierte Leistung 3 kW Potencia instalada neta Puissance install e nette Has been sound tested per Directive 2000 14 EC in Ubereinstimmung mit Richtlinie 2000 14 EG bewertet worden ist Ha sido ensayado en conformidad con la norma 2000 14 CE a t mis l preuve conforme aux dispositions de la directive 2000 14 CEE Conformity Assessment Procedure
17. cleaner Severe engine damage will occur NEVER use gasoline or other types of low flash point solvents for cleaning the air cleaner A fire or explosion could result The engine is equipped with a dual element air cleaner 1 Remove air cleaner cover a Remove both ele ments and inspect them for holes or tears Replace damaged elements 2 Foam Element b Wash in solution of mild detergent and warm water Rinse thoroughly in clean water Allow element to dry thoroughly Soak element in clean engine oil and squeeze out excess oil 3 Paper element c Tap element lightly to remove excess dirt or blow compressed air through filter from the inside out Replace paper element if it appears heavily soiled 1 22 Spark Plug Clean or replace spark plug as needed to ensure proper operation Refer to the engine Owner s Manual Recommended Plug NGK BPR 6ES BOSCH WR 7DC N WARNING The muffler becomes very hot during operation and remains hot for a while after stopping the engine Do not touch the muffler while it is hot Remove spark plug and inspect it 2 Replace plug if the insulator is cracked or chipped Clean spark plug electrodes with a wire brush 3 Set gap to 0 028 0 031 0 7 0 8 mm 4 Tighten spark plug securely CAUTION A loose spark plug can become very hot and may cause engine damage 1A 12 1001SD12 0 028 0 031 in 0 7 0 8 mm 1006SD37 PD
18. de referencia nivel de revisi n y numero de serie ha sido afiadida en cada m quina Favor de anotar los datos en la placa en caso de que la placa de identificaci n sea destruida o perdida En todos los pedidos para repuestos necesita siempre el modelo el n mero de referencia el nivel de revisi n y el n mero de serie de la m quina en cuesti n Une plaque signal tique mentionnant le modele le num ro de r f rence le niveau de revision et le num ro de s rie est fix e sur chaque machine Veuillez noter les informations relev es sur cette plaque de fa on ce qu elles soient toujours disponibles si la plaque signal tique venait a tre perdue ou endommagee Lorsque vous commandez des pieces d tach es ou vous sollicitez des informations aupr s vente on vous demandera toujours de pr ciser le mod le le num ro de r f rence le niveau de revision et le num ro de s rie de la machine My machine s numbers are Die Nummern meines Ger tes sind Los numeros de mi maquina son Les num ros de ma machine sont E Lo El oT Model number Item Number Revision Serial Number Typ Artikel Nummer Version Maschinen Nummer Modelo NU f Nivel d ee Numero de Serie Mod le umero de referencia ivei de revision Numero de Serie Numero de r f rence Niveau de revision MENOMON E FALLS WI USA 53051 kW kg hy Ib Manuf Yr IA EE TE ee 1010SD51 PD2A 3A Operating Information Table of Co
19. el 01392 6 97 71 Hungerford Hungerford R617 OYX Tel 01488 68 14 28 Lanarks Bellshill Lanarks ML4 3NN Tel 01698 84 58 15 OSTERREICH 1110 WIEN SCHEMMERLSTR 82 Tel 43 01 7671515 4050 Traun Wiener Bundesstr 147 Tel 07229 73739 9020 Klagenfurt Wiegelegasse 18 Tel 0463 262716 8054 Graz Strassgang K rntner Str 512 Tel 0316 281690 6122 Fritzens Innstr 11 Tel 05224 51351 5300 Hallwang b Sbg Wiener Bundesstr 17 Tel 0662 661741 3106 St P lten Hnilickastr 9 Tel 02742 73170 DEUTSCHLAND 80809 M NCHEN 85757 Karlsfeld WLZ 21109 Hamburg 24145 Kiel 23566 L beck 28307 Bremen Mahndorf 26789 Leer Bingum 30165 Hannover 38112 Braunschweig 34233 Fuldatal 40721 Hilden 41065 M nchengladbach 46485 Wesel 45326 Essen 48291 Telgte 49565 Bramsche 44319 Dortmund 33659 Bielefeld 52355 D ren 53842 Troisdorf 56218 M lheim K rlich 57080 Siegen 60388 Frankfurt 35398 Gie en 55129 Mainz Hechtsheim 66119 Saarbr cken 67133 Maxdorf 74172 Neckarsulm Obereisesheim 71254 Ditzingen 72336 Balingen Frommern 76327 Pfinztal 77746 Schutterwald 78315 Radolfzell 79112 Freiburg Opfingen 89155 Erbach 88353 Ki legg Zaisenhofen 85716 Unterschlei heim 85077 Manching 82538 Geretsried 83064 Raubling 94491 Hengersberg 93128 Regenstauf 90765 F rth Stadeln 95326 Kulmbach 97080 W rzburg 63741 Aschaffenburg 86167 Augsburg 13627 Berlin 13627 Berlin Nord Land Brandenburg 14974 Genshagen Berlin S d
20. el 0281 8 98 79 Tel 0201 31 17 93 Tel 02504 26 68 Tel 05461 6 21 21 Tel 0231 21 82 26 Tel 0521 4 07 77 Tel 02421 6 30 51 Tel 02241 4 40 31 Tel 0261 2 65 10 Tel 0271 31 50 55 Tel 069 42 40 80 Tel 0641 2 22 69 Tel 06131 59 20 70 Tel 0681 85 20 11 Tel 06237 72 00 Tel 07132 4 36 18 Tel 07156 60 54 Tel 07433 47 53 Tel 0721 46 04 67 Tel 0781 5 23 43 Tel 07732 5 64 85 Tel 07664 10 14 Tel 07305 61 22 Tel 07563 82 76 Tel 089 3 10 60 31 Tel 08459 69 97 Tel 08171 3 12 68 Tel 08035 22 22 Tel 09901 21 99 Tel 09402 45 01 Tel 0911 76 40 24 Tel 09221 26 20 Tel 0931 9 17 08 Tel 06021 8 36 16 Tel 0821 70 22 07 Tel 030 349 919 0 Tel 030 344 30 47 Tel 03378 81 06 21 Tel 0385 650 55 Tel 0351 8036090 Tel 034205 58982 Tel 03643 825826 Tel 03722 502 484 Tel 039204 56 78 Tel 0395 3690040 UNITED STATES CORPORATE OFFICE MENOMONEE FALLS WI 53052 N92 W15000 ANTHONY AVE www wackergroup com Tel 262 255 0500 CANADA MISSISSAUGA ONT L5T 2N6 Calgary Alta T2H 2H9 St Laurent Quebec HAD 2C1 160 ADMIRAL BLVD 11 6115 4 St S E 3526 Rue Ashby Tel 905 795 1661 Tel 403 255 3336 Tel 514 337 1708 MEXICO MEXICOCITY Monterrey Nuevo Le n C P 45010 Zapopan Jalisco C P 37530 Le n Guanajuato C P 91700 Veracruz Ver 2A CERRADA NORTE 147 NO 20 COL SAN MIGUEL AMANTLA 02700 Mexico D F Calle Nardo 970 Col Cementos C P 64520 Perif rico Po
21. niente No 2100 Int F Col Lomas del Colli Tel 55 53 53 15 03 Tel 81 83 31 12 85 Tel 33 36271499 Privada Manzanares 103 Fracc San Isidro de Jerez Tel 477 7 11 34 35 Miguel Aleman Ne 1001B Col Centro Tel 229 9 35 10 44 ARGENTINA Colectora Oeste de Ruta Panamerica Tel 5411 4 748 6800 BUENOS AIRES 1611 Km 28 5 Don Torcuato BRASIL Avda Arquimedes 1070 Tel 5511 4582 4333 SAO PAULO Unidade Autonoma No 6 Jundiai S o Paulo CHILE SANTIAGO El Rosal 5000 Huechuraba Casilla 130 Correo 30 Tel 56 2 7400014 Antofagasta Orella 975 Tel 56 55 227250 Temuco Balmaceda 298 Tel 56 45 214425 AUSTRALIA CLAYTON VIC 3169 Norwood S A 5067 Woodridge QLD 4114 Osborne Park W A 6017 Auburn N S W 2144 PO Box 1315 RMDC 45 Beulah Road Unit 2 6 8 Pendrey Court Unit P 69 73 Hector Street 14 Vore Street Tel 61 03 95474033 Tel 08 3622331 Tel 07 32089577 Tel 09 4452911 Tel 02 7480366 JAPAN OHTA KU TOYKO 144 Hirano ku Osaka shi 2 CHOME 18 1 MINAMI KAMATA Miyake Nishi 4 Chome Tel 81 03 37329281 5 Tel 0723 30 0571 Sendai shi Tachimachi 1 7 21 Tel 022 284 8032 Fukuoka shi Sannoh 1 7 1 Hakata ku Tel 092 451 1083 MALAYSIA 46150 PETALING JAYA Selangor Darul Ehsan 5 JALAN PJS 11 22 Bandar Sunway Tel 03 7364770 NEW ZEALAND 4A Ponui Place WIRI AUCKLAND Mt Wellington Auckland Tel 64 9 270 3784 SINGAPORE JURONG TOWN SINGAPOR
22. ntained in both this manual and the engine manual and familiarize yourself with the location and proper use of all controls a Operating Safety N WARNING D NEVER allow improperly trained people to operate this equipment People operating this equipment must be familiar with the potential risks and haz ards associated with it NEVER touch engine or muffler while pump is operating or immediately after it has been turned off These areas get hot and may cause burns NEVER use accessories or attachments which are not recommended by WACKER for this equip ment Damage to equipment and or injury to user may result NEVER pump volatile flammable or low flash point fluids These fluids could ignite or explode NEVER pump corrosive chemicals or water con taining toxic substances These fluids could create serious health and environmental hazards Con tact local authorities for assistance ALWAYS read understand and follow proce dures in Operator s Manual before attempting to operate equipment ALWAYS be sure operator is familiar with proper safety precautions and operation techniques be fore using pump ALWAYS be sure pump is on a firm level surface and will not tip roll slide or fall while operating ALWAYS close fuel valve on engines equipped with one when pump is not being operated ALWAYS store equipment properly when it is not being used Equipment should be stored in a clean dry location out of the
23. ntents 1 1 Safety Information TEE 1A 2 1 2 Laws Pertaining to Spark Arresters A 1A 2 1 3 Operating Saley nee ee 1A 3 1 4 Operator Safety while using Internal Combustion Engines 1A 3 1 5 Service Safety EE 1A 4 1 6 DIMENSIONS EE 1A 4 1 7 Technical Data a a el gea ted 1A 5 1 8 Safety Labels yi sense 1A 6 1 9 Label Locations ante iaa 1A 7 1 10 Applications een aan 1A 8 1 11 Recommended Fuel n 4 444444H4HR nn nnHHn none nennen 1A 8 1 12 Primi g Pumps ee Else re er 1A 8 1 18 Before Starting ne 1A 8 114 TO SE near 1A 9 1 19 e 1A 9 EL Operation ee 1A 9 1 17 Hoses and Camps za 1A 10 A o A 1A 10 1 19 Periodic Maintenance Schedule nennen 1A 11 1 20 Changing Engine Oil cuina 14 11 1 21 Servicing Alr CGleanera n es ee 1A 12 1 22 SPark RING zer see een 1A 12 1 23 EE EES 1A 13 1 24 Connecting Rod Bearing A 1A 13 1 25 Cleaning PUMP ER 1A 13 1 26 Cleaning Sediment Cup EEN 1A 14 1 27 Carburetor Adjustment 2240s44 nn nnnnnnnn ernennen 1A 14 1 28 Storage age 1A 14 1 29 Troubleshooting nun ee 1A 15 1A 1 1A OPERATION PD2A 3A 1 1 Safety Information This manual contains DANGER WARNING CAUTION and NOTE callouts which must be followed to reduce the possibility of personal injury damage to the equipment or improper service This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid
24. o N WARNING e ALWAYS operate pump with all safety devices and guards in place and in working order ALWAYS keep area around muffler free of debris such as leaves paper cartons etc A hot muffler could ignite them starting a fire ALWAYS replace worn or damaged components with spare parts designed and recommended by WACKER for servicing this machine ALWAYS remove or disconnect spark plug on pumps equipped with gasoline engines before servicing pump to avoid accidental start up 1 6 Dimensions in mm PDT 2A 3A PDT2A 25 635 PDT2A 40 1015 PDT3A 29 5 750 r PDT3A 40 1015 1010SD43 PDT2A 22 5 572 PDT3A 24 610 Co L Y PDI 2A 3A a PDI2A 17 5 445 y PDI3A 17 5 445 j PDI2A 40 1015 p PDI3A 40 1015 1017SD02 22 5 572 24 610 1A 4 PD2A 3A OPERATION 1A 1 7 Technical Data Engine Engine Make Honda Engine Model GX 120 K1 QX Rated Power Hp kW 4 0 3 0 Spark Plug
25. possible injury or death ai N N DANGER DANGER indicates an imminently hazardous situation which if not avoided will result in C death or serious injury J N NWARNING WARNING indicates a potentially hazardous situation which if not avoided could result in q death or serious injury CAUTION CAUTION indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury CAUTION Used without the safety alert symbol CAUTION indicates a potentially hazardous situation which if not avoided may result in property damage Note Contains additional information important to a procedure 1 2 Laws Pertaining to Spark Arresters Notice State Health Safety Codes and Public Resources Codes specify that in certain locations spark arresters be used on internal combustion engines that use hydrocarbon fuels A spark arrester is a device designed to prevent accidental discharge of sparks or flames from the engine exhaust Spark arresters are qualified and rated by the United States Forest Service for this purpose In order to comply with local laws regarding spark arresters consult the engine distributor or the local Health and Safety Administrator 1A 2 PD2A 3A OPERATION 1A 1 3 Familiarity and proper training are required for the safe operation of equipment Equipment operated improperly or by untrained personnel can be dangerous Read the operating instructions co
26. reach of children 1 4 Operator Safety while using Internal Combustion Engines Internal combustion engines present special hazards during operation and fueling Failure to follow the safety guidelines described below could result in severe injury or death e N DANGER N DO NOT smoke while operating pump DO NOT spill fuel when refueling engine DO NOT smoke when refueling engine DO NOT operate near open flames DO NOT refuel hot or running engine ALWAYS refill fuel tank in well ventilated area DO NOT refuel engine near open flame ALWAYS replace fuel tank cap after refueling x 1A 3 1A OPERATION PD2A 3A 1 5 Service Safety Poorly maintained equipment can become a safety hazard In order for the equipment to operate safely and properly over a long period of time periodic maintenance and occasional repairs are necessary P DO NOT attempt to clean or service pump while it is running Rotating parts can cause severe injury DO NOT crank a flooded engine with the spark plug removed on gasoline powered engines Fueltrapped in the cylinder will squirt out the spark plug opening DO NOT test for spark on gasoline powered en gines if engine is flooded or the smell of gasoline is present A stray spark could ignite fumes DO NOT use gasoline or other types of fuels or flammable solvents to clean parts in enclosed areas Fumes from fuels and solvents can accumulate and become explosive N
27. starting However if the pump has not been used for several weeks and the rubber valves inside it are dry adding water through the surge chamber f will help the valves seal and shorten the amount of time required for the pump to prime 1 13 Before Starting 1 Read safety instructions at the beginning of manual 2 Place pump as near to water as possible on a firm flat level surface 3 Check that hoses are securely attached to pump Suction hose Cc must not have any air leaks Check that all hose clamps b and couplings a are tight Check that cap on surge chamber f is tight 4 Check that discharge hose e is not blocked Lay hose out as straight as possible Remove any twists or sharp bends from hose which may block the flow of water Note Operating the pump with any part of the discharge line positioned higher than 25 7 5 m above the pump can cause backflow into the pump and damage pump components 5 Make sure suction strainer d is clean and securely attached to end of hose The strainer is designed to protect the pump by preventing large objects from being pulled into the pump Position strainer so it will remain under water as water level drops 6 Check fuel level engine oil level and condition of air cleaner 1A 8 1010SD45 PD2A 3A OPERATION si ki e DES g k 87 9 1005SD50 1005SD51 1005S
28. type NGK BPR 6ES BOSCH WR 7DC Electrode Gap in mm 0 028 0 031 0 7 0 8 Engine speed rpm 3000 100 Air Cleaner type Dual element Engine Lubrication oil grade SAE10W30 service class SF SE SD or SC Engine Oil Capacity oz ml 20 600 Fuel type Regular unleaded gasoline Fuel Tank Capacity qts I 2 6 2 5 Pump PDT PDI 2A PDT PDI 3A Weight Ibs kg 114 52 138 63 Max Suction Lift ft m 7 5 7 5 Max Discharge Head ft m 5 7 5 5 7 5 Max Total Head ft m 50 15 50 15 Max Discharge Pressure psi kg cm 10 8 0 76 10 8 0 76 Max Discharge Flow gpm m h 50 11 88 20 Gear Case Lubrication oil grade SAE 30 SAE 30 oz ml 32 1000 32 1000 Suction Discharge Dia in mm 2 50 3 75 Maximum Solid Size in mm 1 25 30 1 75 45 Based on pump operating at sea level Maximum suction lift will be less at higher altitudes Sound Measurements The required sound specifications per Appendix 1 Paragraph 1 7 4 f of the EC Machine Regula tions are the sound pressure level at operator s location Loa 82 dB A the sound power level L 96 dB A These sound values were determined according to ISO 3744 for the sound power level L and ISO 6081 for the sound pressure level La at the operator s location The sound measurements were obtained with the unit operating on pavement at nominal speed 1A 5 1A OPERATION PD2A 3A 1 8
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