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CONTROL PANEL WITH TIME SWITCH FOR INDOOR/OUTDOOR
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1. NTERMATIC INSTALLATION Ad OPERATION amp T40000RT SERIES POOL SPA EQUIPMENT CONTROLS SERVICE MANUAL CONTROL PANEL WITH TIME SWITCH FOR INDOOR OUTDOOR USE Suitable for Pool Equipment Control and for Direct Connection of Underwater Lights ELECTRICAL RATINGS See inside Enclosure Door Risk of drowning Do not permit unsupervised children to use pool or spa Close supervision of children required at all times WARNING Risk of electric shock Test ground fault protection regularly If it fails do not use Pool or Spa Contact qualified service professional for help Do not use this control as a power disconnect it could turn ON unexpectedly Disconnect electricity at the main Panel before servicing this control or the equipment s connected to it GENERAL INFORMATION Many of today s energy efficient pools and spas utilize the advantages of a single electrical panel containing all the necessary controls for the safe efficient and automatic operation of the pool spa equipment In addition this Panel can also be used to control any outdoor equipment sign or pump within its rated capacity The Transformers supplied in these panels are specifically designed to supply 12 volts to under water pool spa lights A grounded shield between the primary and secondary winding assures safe operation and the built in circuit protection will disconnect power to the transformer in case of overload These transformers are suitable fo
2. all front panel over wiring compartment The control is now ready for programming see OPERATION section on Page 3 oe S specified by the installation layout 4 Refer to Figure 1 below note that this Sica contains one Time SS Switch To wire the panel follow the wiring diagram located inside the enclosure door Make sure that connections to time switch terminals are tight 25 lb in minimum and insulation clears the pressure plate see illustration 5 If required by the heater manufacturer install fireman switch kit 156T4042A not furnished on Time Switch Plate and make the fireman switch connections Use at least 18 AWG wiring with insulation rated 300 Volt or higher Place heater ON OFF switch on heater to ON see Figure 2 hie 2 on page 3 Some heaters may require a special con necting harness contact heater manufacturer for details i P 6 To install an additional wiring device inside the 8 ol enclosure first remove rectangular knock out s in dead front Next remove hex head screws in back of aa Ge PRESSURE PLATE TERMINAL SCREW E MAKE SURE INSULATION CLEARS PRESSURE PLATE i ras Sea T gt M Q enclosure and install stand offs in place of screws Attach wiring device to stand offs 20 85 P Stand offs are not furnished Order 21T156A for a set of four 4 stand offs and mounting hardware 21 40 7 Ifexternal bondin
3. e in handling acts of God or any negligent use b units which have been subject to unauthorized repair opened taken apart or otherwise modified c units not used in accordance with instructions d damages exceeding the cost of the product e sealed lamps and or lamp bulbs LED s and batteries f the finish on any portion of the product such as surface and or weathering as this is considered normal wear and tear g transit damage initial installation costs removal costs or reinstallation costs INTERMATIC INCORPORATED WILL NOT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU THIS WARRANTY IS IN LIEU OF ALL OTHER EXPRESS OR IMPLIED WARRANTIES ALL IMPLIED WARRANTIES INCLUDING THE WARRANTY OF MERCHANTABILITY AND THE WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY MODIFIED TO EXIST ONLY AS CONTAINED IN THIS LIMITED WARRANTY AND SHALL BE OF THE SAME DURATION AS THE WARRANTY PERIOD STATED ABOVE SOME STATES DO NOT ALLOW LIMITATIONS ON THE DURATION OF AN IMPLIED WARRANTY SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU This warranty service is available by either a returning the product to the dealer from whom the unit was purchased or b completing a warranty claim online at www intermatic com This warranty is made by Intermatic Incorporated Customer Service 7777 Winn Rd Spring G
4. g is required install a bonding lug P at bottom of enclosure and bond installation 7 according to code requirements 8 Testing of the installation is optional and i _ recommended only if pump is securely in place and will not be damaged by this test a Turn the manual lever of the Time Switch to OFF b Turn ON power at breaker panel M i c Move the manual lever of Time Switch to the right ON Pump should start and run on full speed In case of unsatisfactory results turn OFF power check your wiring refer to Troubleshoot x ing on Page 3 Lt g eo e 1 Y F pass t Toloo0o o OOo Figure 1 GUIDELINES FOR WIRE SIZE PER LENGTH 120 Volt Primary Input 100 Watt Output Length oi run to light from transformer 120 Volt Prima ss T a Input 300 Watt Output 13V 13V 14V Length of run to light from transformer OPERATION TO SET FILTER PUMP TIME SWITCH follow instructions on the right The length of the daily filtration heating cycle depends on many variables such as size shape geographic location of the pool water chemistry type of pool equipment usage and season of year If not sure contact your local pool service professional for advice THE FIREMAN SWITCH Heater Protection Mechanism if required is factory set and shuts OFF the heate
5. k motor Clock Defective clock motor motor gears do not rotate open coil due to lightning or surge Loose clock motor connections Wrong voltage CORRECTIVE ACTION Reset dial Change clock motor Check connections Check change tripper Check change mechanism Change clock motor Reverse LINE and LOAD connec tions Change mechanism Change tripper Change mechanism Change clock motor Check connections Change clock motor WIRING DIAGRAM Typical 120 Volt Installation Typical 240 Volt Installation Load 2 Neutral 120V guva Load 1 To Load Supply Filter and Cleaner Timer Inter Connections Typical Booster Pump Installation Typical Two Speed Installation TI06M TI04M SPDT DPST JUMPERS 240V To Filter Deo Supply Pump EQUIPMENT GROUND QOO000000 NOTES 1 Grounding connections are not shown but must be provided Refer to the National Electrical Code for details 2 Diagrams above are only two of the many variations this Panel can accommodate LIMITED ONE YEAR WARRANTY If within the warranty period specified this product fails due to a defect in material or workmanship Intermatic Incorporated will repair or replace it at its sole option free of charge This warranty is extended to the original household purchaser only and is not transferable This warranty does not apply to a damage to units caused by accident dropping or abus
6. not exceed maximum ratings of individual components wiring devices and current carrying capacity of conductors For control grounding bonding installing and the wiring of underwater lights refer to Article 680 of the National Electrical Code or Article 68 of the Canadian Electrical Code The control should not operate any equipment which would cause bodily injury or property damage should it be activated unexpectedly INSTALLATION 1 Remove the four 10 hex head screws from the back 9 The enclosure must be grounded as required by of the enclosure and attach mounting brackets to enclosure NEC Article 680 and any applicable local codes For Canadian installations the transformer supply 2 Select the proper location for the Control Panel and circuit must be protected by a ground fault circuit hang enclosure on a flat vertical surface or other interrupter support using hardware suitable for the purpose 10 If this enclosure is used for direct connection of 3 Prepare the necessary conduit runs terminate underwater lights refer to 1999 NEC 680 21 b them at both ends and pull in the conductors as 2002 NEC 680 24 b or CEC 68 060 062 and 066 for further details 11 Make sure that all unused transformer taps leads are separately insulated 12 Use the tables at the top of page 3 as a guide to determine the correct wire size 13 Check voltage at lamp terminals after installation It should be 12 0 3 volts 14 Inst
7. r 20 minutes before the Time Switch turns OFF the filter pump The Fireman Switch requires no setting or service HEATER Figure 2 TIME SWITCH OPERATING INSTRUCTIONS MANUAL __ gt LEVER 1 TO SET ON AND OFF TIMES Hold TRIPPERS against edge of CLOCK DIAL point ing to time AM or PM when ON and OFF operations are desired Tighten tripper screws firmly 2 TO SET TIME OF DAY Pull CLOCK DIAL outward Turn in either direction and align the exact time of day on the CLOCK DIAL the time now when switch is being put into operation to the pointer TO OPERATE SWITCH MANUALLY Move MANUAL LEVER below CLOCK DIAL left or right as indicated by arrows This will not affect the next operation FOR MORE THAN ONE DAILY ON OFF OPERATION Place additional tripper pairs on CLOCK DIAL order 156T1978A IN CASE OF POWER FAILURE Reset CLOCK DIAL to proper time of day See step 2 above TROUBLESHOOTING SYMPTOM CAUSE S Frequent power outages Wrong voltage cycle 1 Time Switch will not keep time but dial is turning Loose clock motor connections Loose tripper Bent dial Defective motor Time Switch Dial stops at ON or OFF tripper LINE leads are connected to LOAD terminals Dial stops after switch turns OFF Welded contacts Two ON trippers and no OFF tripper on dial Defective mechanism Load is ON at all times dial is turning Dead cloc
8. r direct connection to underwater Pool and Spa lights The all weather enclosure may contain a heavy duty industrial grade Time Switch with mounting provision for a second Intermatic switching device Also it has provisions to install a switch inside as well as a switch or GFCI receptacle on the outside The Time Switch can also accommodate an optional heater control fireman switch Transformer com Secondary Output The Control is designed to operate any pump Rating Lamp Watts Volts within its rated capacity However protection 100W 120V 1 Amp Max 100 Max oer to prevent dry start is required by the pump 300W 120V 3 Amp Max 300 Max 12 13 or 14 manufacturer it must be provided in addition to this Control Contact pump manufacturer if not sure and or for more details Any combination of bulbs any tap Ay CAUTION Risk of injury or property damage Do not install or operate this equipment and other associated equipment without basic safety precautions Read and follow the safety instructions listed below and other basic safety precautions before installation or operation of this control and other associated equipment 1 This control must be installed by a qualified person according to the national and local electrical codes Install this control not less than 5 feet 3 meters in Canada from inside edge of pool and 1 foot 30cm above ground USE COPPER CONDUCTORS ONLY rated 75 C minimum Do
9. rove Illinois 60081 9698 For warranty service go to http Awww ntermatic com or call 815 675 7000 Because of our commitment to continuing research and improvements Intermatic Incorporated reserves the right to make changes without notice in the specifications and material contained herein and shall not be responsible for any damages direct or consequential caused by reliance on the material presented INTERMATIC INCORPORATED SPRING GROVE IL 60081 9698 http www intermatic com 158 01085 4
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