Industries, Inc.
Contents
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6. 53199 0668 OAH A n LS Fi AS 1517 d 110195 N d ATIIN3SS Y 133 HONI S OL LOW 018131 CSI PD OL EL E rT a Ag JA 031909 NIGZ 1 X HIS rir 1 CONCH WOH 550 86 WH Foes TE 10114307 TAVAD VTB s 3 HIA 58 3843153 Q3Qv 3HHL TTv TAM 2 51 340513 volt O8 JHL 2530 Wall si 3423 401 SHOOT 1145 TTY HI S 3LOH Page 6 550 Elizabeth St Waukesha WI 53186 1 800 234 7205 www ariesindustries com 970156A 7 10 ah 4 E F F F i MIOUgLESS ul t w det nd 100410 p A18W3SSV SIMVd 335 Lit 38 35 w See e lavd use wet ert Y Y HOUJIS i a mar carr u3450mau SEXHBOJ 11480440 sanus dif 00531 55095 of Iwas ol _ nur o aue LI 609 1211201 ONY 933 292 311301 sere omr OLfese a anis zpbz 1111501 092345 SV 311201 150 7 4 OH MIAMNK ASL 51 3412041 SHOOTS 119 1 SBOSIA SILON L 8 r4 Page 7 550 Elizabeth St Waukesha WI 53186 1 8
7. Industries Inc amp BADGER TR3000 CHAIN RAILS UPGRADE REPLACEMENT MANUAL Corporate Office 550 Elizabeth Street Waukesha WI 53186 800 234 7205 262 896 7205 Fax 262 896 7099 Western Regional Office 5748 East Shields Avenue 101 Fresno CA 93727 888 285 0366 559 202 5382 Fax 559 291 0463 Southeast Regional Office 1441 SW 10th Avenue Unit 202 Pompano Beach FL 33069 800 327 4346 954 785 5540 Fax 954 785 5014 Canadian Office 1081 Meyerside Drive Units 1 amp 2 Mississauga Ontario LST 1M4 871 730 7010 905 795 7913 Fax 905 795 7905 Web Site www ariesindustries com 970156 7 10 Ed m Industries Inc This document contains Proprietary and Confidential information of ARIES Industries Inc Copyright ARIES Industries Inc All rights reserved Disclaimer The information contained in this document has been carefully checked and 1s believed to be accurate However no responsibility is assumed for inaccuracies nor does ARIES Industries Inc assume any liability arising out of the application and use of the equipment described ARIES Industries Inc reserves the right to make changes to any product and product documentation in an effort to improve performance reliability or design Warranty ARIES Industries Inc products are thoroughly inspected before shipment In the event of any malfunction contact the nearest ARIES office ARIES will replace or repair defective
8. dX3 381 NIS 498 43407 12 Z LOOEMI OOOEML 05 2 X NIB 71559 _ 69196 ez OOLEHL LIN dX3 JAL NIB 99 434407 _ 005796 35007 4165 9 NITY HON3NM 150076 ____ LOOENL OOOEHL ASSY 133HAA 39491 NOILOnMISNI 220078 92 1 19 435999 NOISNVdX3 344 dWv1O __ zz 1511 SLUYd Industries Inc NMOHS LON 5391 133HM v 41 92 41 51 Su313WVIG 3414 gt 000521 NO IN F NAAOHSION 2 ry 31925 OL LON MAA DIALI OSI tise 011212 N d ALUN NO 3HLSI 381913 WOLLOG FHL WIL SI 331513 901 SNOOTT 9 1145 13 550 Elizabeth St Waukesha WI 53186 1 800 234 7205 www ariesindustries com 970156A 7 10 r 30 00641 s uw da 560793 ON 1494 a 32 330079 Hs Vog D ullo ui JO SUNSOJISID Jo Edad 00841 4500994 4913193034 ASSY 133HM WWA n F v Noiidiaasaa 1511 Sia vd 335 HOYA STONY 500 510 050 660 968 292 41 5 lt 02 960 292 3NOHd Lowa 98 LES NISNODSIM 133415 3997 3 055 omer OLIGL E aa os44v 210 200 33N3O 2 4349 4 SIIHISANANI S3ld v air 01 511
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15. 00 234 7205 www ariesindustries com 970156A 7 10 8 E Ff 02056 el E A 0061 ga sored 11715 ATP us HADOV re aan Grad o Emamap KOLM HDA HI AHgLAIBdUOHd 81 LOOSAIL ISA Slava 323VdS ADA Sad alia TA HAITA 744 34T7 T73TI TH TETLT I J348T LJE A 33273 UNIX JISIM HIPS 255 t z AAD dod 1g 5 0 031740440 53181 l C z gs JIMAA SMN 0 1 2 dl Jdid 43ld 03 HbPZPES Pe 221985 1 1 1 y oda 32018 ASA 6 SS JUS dVJ X Dz v 1 5 125 01 9 1511 Sl Vd M 2534 5 Wall J 43014 44514 3 018 335314 core oiez dir 4593138 3194 2539 SA OMIAAX SHOLDVAL OOOEHL 43910 114 LON 04 NV ON AJL OL 11755 OL LOW di 5 JLA 1 a E31A OS 410M 503 1020 31120 020965 N d SLYVd 3HVdS Hele VG MALI SI 1 LOOCMI JHL 51 3302041 A
16. 186 1 800 234 7205 www ariesindustries com Page 4 ji Industries Inc amp 8 Remove 4 screws holding bearing cover housing to motor transmission assembly 9 Loosen clutch by gently tapping on the shaft on the left end of the clutch shaft with a plastic hammer After sufficiently loose remove bearing cover housing clutch combination from motor transmission assembly 970156A 7 10 550 Elizabeth St Waukesha WI 53186 1 800 234 7205 www ariesindustries com Page 5 Industries Inc 10 Remove ball bearing Use long nose pliers for ease of removal Dislodge oil seal with a suitable drift tool and remove SAVE THIS PARTS FOR LATER REASSEMBLY DISCARD DISCARD 11 Loosen setscrew B This will allow spring pin C to become loose for easy removal Dislodge oil seal D with a suitable drift tool and remove Save transmission cover for later it will be needed for reassembly DISCARD ALL OTHER PARTS SAVE THIS PART FOR LATER REASSEMBLY DISCLAIMER Although the method used in this explanation is recommended to disassemble the transmission other perfectly acceptable procedures may accomplish the same result 970156A 7 10 550 Elizabeth St Waukesha WI 53186 1 800 234 7205 www ariesindustries com Page 6 12 A drill template P N 580166 is supplied with upgrade kit 950241 new hole must be drilled and tapped to receive new rail on lef
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18. 3 8 45D REVERSE OFFSET TR3001 6 580167 KIT SPARE PARTS TR3001 18 24 PIPE ID 1 950240 16 MANUAL TR3000 TR3001 TRACTORS 97005 1 KIT SPARES PARTS 8 15 TR3000 TR3001 1 950174 940080 940081 2 2 1 1 950174 SCREW 4 40 3 8 FL SS 107111 O RING 033 75 815502 TOOLS NEED Hand drill or drill press can be use optional Allen wrench hex sizes 7 35 3 16 and 9 64 Nut driver 9 16 14mm chrome socket Drill bit 21 Included P N 940080 Drill template included P N 580166 Tap 10 32 NF included P N 940081 Small plastic hammer or soft mallet Pry bar or seal remover 10 Clean work surface 11 Rags 12 Compressed air optional 970156 7 10 550 Elizabeth St Waukesha 53186 1 800 234 7205 www ariesindustries com Page 3 gt W W Industries Inc DISASSEMBLY OF TRANSMISSION ASSEMBLY This section explains how to replace a TR3000 Clutch 1 Photo of unit before any work 15 done 2 Remove all 6 wheel assemblies 3 Remove right outer side rail plate Referrer to service manual Aries part number 970119B 0808 4 Remove the inner side rail plate 5 Repeat STEPS 3 and 4 for left outer left inner side rails plate 6 Set these parts aside to be discarded later 7 Photo of bare Motor Transmission Assembly 970156A 7 10 550 Elizabeth St Waukesha 53
19. 3HM 10024 LIJ NOISNWdX3 898 3301 i a 3999 NOISNVdX3 IHAIA aWv1O 261086 2 5001 ans 8 55 205 dv2 1 1 1 Mauos zeszot 064 394998 NOISNvdX3 ava 33ddn reroas Oy 1511 5194 use ome 019 dr N d INOIND Gav EH ome x ar EUTIN ONDAVNO MUNN 3HLSI 341 913 WOLLOG JHL 39 WIL SI 340513 401 SNOOTIV8 1145 NIL sd3H2 awa Ag 2530 SILON SNOISIA34 5 Page 15 550 Elizabeth St Waukesha WI 53186 1 800 234 7205 www ariesindustries com 970156A 7 10 Industries Inc UPGRADE P N950241 Optional Equipment 1 950246 Clamping Bar Kit TR3001 Note Clamping bar kit P N 950246 modifies existing expand assemblies P N 584002 584010 and 584011 for use on the TR3001 584298 Wheel Expand Assembly 8in TR3001 564299 Wheel Expand Assembly 10in TR3001 580182 Wheel Expand Assembly 8in 10in TR3001 950240 kit Spare Parts 18 24 Pipe ID TR3001 587077 Tire Assy Sin X 1 4in Offset Hub 950174 8 15 Spare Parts and Tools Kit TR3000 TR3001 P2 970156 7 10 550 Elizabeth St Waukesha WI 53186 1 800 234 7205 www ariesindustries com Page 16 Industries Inc This document contains Proprietary and Confidential information of ARIES Industries Inc Copyright ARIES Industri
20. 415 997 3 OSS Sr 01 8 LAE 09449 4349 4 S3l4 ISYONI 5319 0110115 NAHI 13145345 34 MAUIHLO SSIINN 329 383338 ALO 2538 53199 Wall 1 i00881 000831 4 3 JAIL 8 NIB 396 1331 3 93 Z 10024 NOISNY4X3 Hv8 434407 dWv19 061086 z maoan 1 0 32999 NOISNVdX3 261082 LOOENL OOOENL dX3 331 NIOL NIB 396 1 14 991196 e US 8 2 134400 129 60 9 Us 2 2x2 2 TIMOA Nd 2960 z 0028 0002 8 0319 8835 SS FZ B E 39 914 LINN 660601 8 148 91 1 620901 6 SS 205 440 2 1 6 01 3N2s ol 55 DOS 492 2 1 1 02 1 9433426 25601 11 N YNN9 OZO XOFE E ONIN O _ 66202 749 F lXZ lXB C 0974 ONINv38 975008 El 2089 1935 92 1198 67200 Z LOOP ALOOORML dX3 JAL NIS 4939 31Xv og tras Zz 10024100064 JXL NIS 4939 31Xv 9 33 O2 irog 91 10024 0002 dX3 JAL 31XV IJjvHS Zl 0028 0002 41 dX3 3HIL NIB 31Xv 7349320 eziras 81 LOOENL OOOENL dX3 JAL NIB NOINId 31Xv v3o teiros l 0028 0002 dX3 381 NIB ANA 739320 szita oz O00831 dX3 JAL NIB 479 344 v pas 00024
21. E FLAT SEAL FACE IS PRESSED INWARD AND SEATED ON BEARING FLANGE 14mm SOCKET P N 130120 G 970156A 7 10 550 Elizabeth St Waukesha WI 53186 1 800 234 7205 www ariesindustries com Page 12 Industries Inc 10 Apply Mystik disc brake wheel bearing grease or equivalent to the ball bearing and push into place in the bearing cover Make sure that the flat surface of the ball bearing is flush with the housing cover surface SPREAD PUSH GREASE THRU BALL BEARING 11 Place O Ring H over bearing boss located inside bearing cover Spread light film of oil on O Ring before installing P N 815502 H APPLY LOCTITE BLUE TO EACH OF THE FOUR 4 40 x 3 8 SCREWS 970156A 7 10 550 Elizabeth St Waukesha WI 53186 1 800 234 7205 www ariesindustries com Page 13 ES Industries Inc 12 Place the bearing housing cover on to the transmission housing and screw using the pan head screws from the previous step Em USE BLUE LOCTITE 242 a bee SCREW BEARING HOUSING COVER TO THE TRANSMISSIOM HOUSING FINSHED ASSEMBLY ASSY P N 584249 DISCLAIMER Although the method used in this explanation is recommended to assemble the transmission other perfectly acceptable procedures may accomplish the same result 970156A 7 10 550 Elizabeth St Waukesha WI 53186 1 800 234 7205 www ariesindustries com Page 14 Industries Inc ATTACHING SIDE RAILS TO TRANSMISSION MOTOR ASS
22. EMBLY 1 Gather the proper transmission coupler riser tools and screws for the selected pipe diameter du 8 RELINED 15 PIPE ID 584249 oP Sd 8 P N 584097 18 P N 584246 21 P N 584247 24 584248 584245 NOTES Left blank on purpose 970156A 7 10 550 Elizabeth St Waukesha 53186 1 800 234 7205 www ariesindustries com Page 15 N THESES Industries Inc 2 Attaching the right side rail J to transmission motor housing NOTE You do not have to disassemble rail halves to install them to housing as in the past PIN 107405 x3 APPLY BLUE 242 LOCTITE E APPLY SMALL FILM OF GREASE ON HEX SHAFTS 3 Attach YOUR camera cradle block and your 3 out of 6 4 20 x 34 screws using blue 242 loctite ATTACH USING YOUR 1 4 20 x 3 4 CAP SOC SS Qty 3 APPLY BLUE 242 LOCTITE YOUR CAMERA CRADLE BLOCK 970156A 7 10 550 Elizabeth St Waukesha WI 53186 1 800 234 7205 www ariesindustries com Page 16 js Industries Inc 4 Attaching right side rail and coupler using your 3 out of 6 4 20 x 34 screws and using blue 242 loctite ATTACH USING YOUR 10 32 x 3 4 CAP SOC SS Qty 3 PIN 584097 lt gt 8 PIPE ID 62 APPLY A SMALL FILM OF GREASE ON HEX SHAFTS APPLY BLUE 242 LOCTITE TO ALL 3 SCREWS 5 Transfer remaining parts camera tube clamps lift strip Install
23. OLLOA SNOOTIVS 1145 119 NI S4IL0N Page 8 550 Elizabeth St Waukesha WI 53186 1 800 234 7205 www ariesindustries com 970156A 7 10 E 5 F a E Pb ZEE a BH HAJOE s LOOS HL ME aa w a samv min Inc HOLJVHLI 3133HM Hmimmiuas 47 ve 34 4 1 AIHM3S5V WH 3 ls ucc OOO je 10 41 AIHH 30 z Team vm mr mh RESETS FEISS cfr Pee cam cum TA IFIAN SE SS unn tts a E 17 TTT ETTE 31 HOLJAHHOJI TIMNAS 122025 31187 MOL HUH 2 LHH 1220285 6 I cus les TIVH pa E n 1919 18 aus H ELEIT 1 zamar 1 real TE Z 21 55 205 2 ondas 0 WINS 0081 3015 dUUTIMl HIEI Hd zi __ 25102 EE 51 55 305 IXzt 5 _ sarral az ams H3idnud 1 LH 5 __ HVA Industr u ATKO iva 3015 1411 HH 0350 11 5 531U0H
24. all bearing and push into place Make sure that the flat surface of the bearing is flush against the Transmission Housing surface PUSH BALL BEARING IN PLACE FLUSH WITH HOUSING PUSH GREASE THRU BALL BEARING P N 300359 970156A 7 10 550 Elizabeth St Waukesha WI 53186 1 800 234 7205 www ariesindustries com Page 9 Industries Inc 4 Spread Mystilk disc brake wheel bearing grease or equivalent over Tractor Worm gear filling and covering the teeth to lubricate SPREAD GREASE OVER WORM GEAR 5 Grease the Clutch Worm Gear with Mystilk disc brake wheel bearing grease or equivalent SPREAD GREASE WORM GEAR ASSEMBLY P N 583109 970156A 7 10 550 Elizabeth St Waukesha WI 53186 1 800 234 7205 www ariesindustries com Page 10 7 Install clutch assembly with shims in the clutch chamber Be certain that the gear side of the shaft is installed first When installing the shaft should be rotated slightly to align gear teeth INSTALL GEAR SIDE FIRS q AND SLIGHTLY ROTATE TO ALIGN GEARS 970156A 7 10 550 Elizabeth St Waukesha WI 53186 1 800 234 7205 www ariesindustries com Page 11 MAKE SURE CLUTCH ASSEMBLY IS SEATED ALL THE WAY INTO CHAMBER 9 Apply Loctite 609 to flange of bearing cover housing and to the outside face of the oil seal and remove excess with cotton swab Press seal in using a 14mm socket seal must be flush BEARING FLANG
25. beth St Waukesha WI 53186 1 800 234 7205 www ariesindustries com 970156A 7 10 291069 1501 1 108 Bud e a TURA EE Kod uu d luma Ju a o am d 135330 NES 3933A33 ISP G C ASS NL EE 39 1511 51494 335 7 05 SLOT MUT MAT 6096829 SOZZ 9S8 Z9Z INO AUWA 3 1 9915 WHIM 133305 OFS Sar 01 0144 ci cy 99939 03114044 0 NI S3SldIS dHI 5318 Ol ZZ Z mesa Apaadi MOIL4145530 Nid 509 Wa J NBIT E EEM eee 1 1511 S13 v d 650501 11 gt OOWFZ e ATA VI E 21925 Ol LOW AAR 213131 C51 AINO 5357 35N 343434 3553139 OHTA 255 30 SHOISLA 38 AlHW3JSSV JAIL 135440 3543434 8 Z Z 14507 3079 HIA 533931593 Q3Qv3uHI 379843557 Z ALUMS JHS 330213 WOLGA JHI WAS JAS dOL SHOOTIV8 1145 a Page 4 550 Elizabeth St Waukesha WI 53186 1 800 234 7205 www ariesindustries com 970156A 7 10 Inc L F Fra 1 w SP m s m LOOLH p FI ILII fag taps ody pe dam 5 komp pus 10023 135440 3543A34 059
26. es Inc All rights reserved 970156A 7 10 550 Elizabeth St Waukesha WI 53186 1 800 234 7205 www ariesindustries com Page 17
27. manufactured parts F O B factory for one year from the date of shipment See the full warranty statement for complete details Notice No parts of this document should be reprinted or reproduced without the prior written permission of ARIES Industries Inc If you have any problems or questions regarding this document please contact one of the ARIES offices listed on the front cover 970156A 7 10 550 Elizabeth St Waukesha WI 53186 1 800 234 7205 www ariesindustries com Page 1 KIT P N 950241 RELINED TO 15 PIPE ID PIN 584234 OPATONAL PIN 584246 1 lt 584097 meme P N 130120 PIN 107405 P N 200051 P N 107111 asa PN 120158 P N 583109 P N 097503 PIN 584245 P N 580166 P N 580167 DRILL TEMPLATE DRILL BIT AND 10 32 Page 2 970156 7 10 550 Elizabeth St Waukesha WI 53186 1 800 234 7205 www ariesindustries com 4545 Industries Inc KIT UPGRADE BADGER TR3000 REPLACEMENT SIDE RAIL ASSY WHEELED TR3001 584234 TIRE ASSY 4 3 8IN 65D TR3001 6 584245 3 KIT SPARE PARTS TR3001 18 24 OPTIONAL P N 950240 CLUTCH ASSY TR3001 583109 PLATE RIGHT SIDE RAIL TR3001 584244 SCREW 10 32X1CAPSOCSS 6 107405 RING RETAINING EXTL 1 2 097503 BEARING BALL R8 S5K 300359 DRILL BIT SIZE 21 12 TAP 10 32 BOX SHIPPING 950241 UPGRADE TR3001 W FOAM 460125 13 TIRE ASSY 3
28. new tow cables wheels SEE STEP 6 FOR ASSEMBLY DIAGRAM 970156A 7 10 550 Elizabeth St Waukesha WI 53186 1 800 234 7205 www ariesindustries com Page 17 5 _ Lr Industries Inc 6 More information in service manual Aries P N 9750057A FINAL ASSEMBLY NOTES Left blank on purpose 970156A 7 10 550 Elizabeth St Waukesha 53186 1 800 234 7205 www ariesindustries com Page 18 Industries Inc amp 7 Final steps stamp new MODEL NO TR3001 This will be necessary when ordering service parts NEW MODEL NO TR3001 BADGER TRANSPORTER DISCLAIMER Although the method used in this explanation 1s recommended to assemble the transporter other perfectly acceptable procedures may accomplish the same result 970156A 7 10 550 Elizabeth St Waukesha WI 53186 1 800 234 7205 www ariesindustries com Page 19 amp Industries Inc Left blank on purpose 970156A 7 10 550 Elizabeth St Waukesha WI 53186 1 800 234 7205 www ariesindustries com Page 20 amp Industries Inc Left blank on purpose 970156A 7 10 550 Elizabeth St Waukesha WI 53186 1 800 234 7205 www ariesindustries com Page 21 Industries Inc E ARIES DRAWINGS 970156 7 10 Inc les Sum nud 0 L F om 6 v 2 Cm ne 100 3 Sar a ume ed H mni amcor pe pa
29. t hand side transmission housing 13 Bolt drill template to left side transmission housing as shown in photo below Drill housing using the supplied 11 64 bit all the way thru DRILL HERE USING A 11 64 BIT DRILL ALL THE WAY THRU INSTALL DRILL TEMPLATE USING BOLTS P N 107405 10 23 x 1 FROM RAIL KIT 14 Remove drill template before tapping new hole 15 Tap new hole with a 10 32 tap Be sure to use cutting oil when tapping 970156A 7 10 550 Elizabeth St Waukesha WI 53186 1 800 234 7205 www ariesindustries com Page 7 16 After tapping use a clean rag compressed air to clean transmission housing USE A 10 32 TAP THRU x HERE ASSEMBLY OF TRANSMISSION HOUSING Install 2 small 10 32x3 8 set screws located at red arrows to seal unused rail holes Setscrews MUST use red 262 loctite Seat setscrews flush or just below surface m NEWLY TAPED HOLE 2 10 32 x 3 8 SET SCREWS SEE RED ARROWS 970156A 7 10 550 Elizabeth St Waukesha WI 53186 1 800 234 7205 www ariesindustries com Page 8 Industries Inc 2 Coat the outside diameter of Oil Seal E with Loctite 609 and install in Transmission Tractor Housing with flat surface facing the inside of the housing PRESS SEAL IN BORE USING 14mm SOCKET P N 130120 Flat side facing inward 3 Turn the unit over to expose the Clutch Chamber Apply Mystik disc wheel bearing grease or equivalent to the b
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