INSTALLATION INSTRUCTIONS
Contents
1. lt HONDA Accessory Application MII 14360 INSTALLATION HEATED GRIPS P N 08T70 MJG 670 GL1800B Issue Date INSTRUCTIONS March 2013 PARTS LIST TOOLS AND SUPPLIES REQUIRED Phillips screwdriver Flat tip screwdriver Side cutters Marker Ruler Honda Bond A Pro Honda Handgrip Cement Thread lock Grease Isopropyl alcohol Shop towel Torque wrench TORQUE CHART Tighten all screws bolts and nuts to their specified torque values Refer to the Service Manual for the torque values of the removed parts Installation Instruction URL Heater switch Left heated grip Right heated grip Heater switch stay 3 mm screw 4 mm screw Wire tie Right front shelter cover CME AR AE GE UE E TEE Clamp 2012 Honda Motor Co Ltd All Rights Reserved 1 of 13 87951 MJG 6701 INSTALLATION e To prevent burns allow the engine exhaust system radiator etc to cool before installing the accessory NOTE e Disconnect the throttle cable from the right grip as instructed in the motorcycle s Service Manual e For secure adhesion of the heated grips use the recommended adhesive agent Honda Bond A Pro Honda Handgrip Cement or equivalent e Be sure to open and close the throttle to check for smooth operation after installation of the right heated grip e Disconnect the negative cable from the battery before installing this accessory e After tu2. LEFT HEATED RIGHT HEATED GRIP HARNESS Route the harnesses as shown RIGHT HEATED GRIP HARNESS LEFT HEATED GRIP HARNESS 41 Secure the connected connectors to the stays LEFT HEATED GRIP HARNESS RIGHT HEATED GRIP HARNESS 42 Secure the right and left heated grip harnesses as shown RUBBER PART W W fl in i ee Ct NRK Nr A bs Lo ow i Secure the rubber part of right and left heated grip harnesses MOTORCYCLE S WIRE TIE Reuse Secure the right and left heated grip harnesses to the motorcycle s harness 43 Secure the right and left heated grip harnesses as shown e Move the handlebar right and left and check that the harnesses are not pinched by the neighboring components and that they are not pulled taut MOTORCYCLE S WIRE TIE Reuse Secure with the taped area of heated grip harnesses and the taped area of motorcycle s harness aligned 44 Reinstall the right handlebar weight as shown e Repeat on the left side e Clean up with isopropyl alcohol before applying thread lock e Be sure to apply threadlock to the threads of the screw 8 mm SCREW Reuse 7 gt 10 mm THREAD LOCK AREA THREAD LOCK RIGHT HEATED GRIP gt HANDLEBAR WEIGHT Reuse SCREW Reuse 11 of 13 45 Mark the heater switch harness in the position shown HEATER SWITCH HARNESS HEATER SWITCH a MARKER 46 Assemble the heater sw
3. ID the connector SCREW KEY HOLDER COVER 2 CLIP CENTER 11 Remove the motorcycle s parts as shown RIGHT FRONT SHELTER COVER Save RIGHT SHELTER SWITCH PANEL Remove the cable 12 Remove the right top shelter as shown SCREW BOLT 4 of 13 HOSE GUIDE BOLT WASHER DLE SCREW FRONT BRAKE HAN CENTER COVER BOLT RN RIGHT AIR CLEANER INTAKE DUCT 13 Remove the motorcycle s parts as shown BOLT WASHER CLIP 14 Remove the right inner cover as shown RIGHT INNER COVER FRONT FORK 15 Remove the left handle cover as shown 17 Remove the screws from the right handle switch e Repeat on the right side holder as shown RIGHT HANDLE SWITCH HOLDER SCREW 18 Remove the right grip as shown NOTE LEFT HANDLE COVER Refer to the motorcycle s Service Manual and disconnect the throttle cable from the right grip as instructed Do not try to disconnect the cable with 16 Remove the handlebar weight from the motorcycle s force using pliers or other tools right grip as shown e Repeat on the left side RIGHT GRIP Save RIGHT HANDLE SWITCH HOLDER SCREW RIGHT GRIP HANDLEBAR WEIGHT THROTTLE CABLE 5 of 13 19 Apply grease to the parts of the throttle cables and throttle pipe as shown GREASE THROTTLE CABLE GREASE RIGHT HEATED GRIP THROTTLE PIPE 20 Install the right heated gri
4. ed grip inspection Check for resistance between the terminals Standard Right 2 2 ohms 10 Left 2 2 ohms 10 e Blown fuse e Open or short circuit in heater harness e Faulty heater switch 3 If no abnormality is found after the above checks 1 and 2 but the heated grip still does not operate properly replace the heater switch with a new one e It is hard to check the switch with ordinary inspection methods for continuity voltage etc because it contains an integrated circuit 13 of 13
5. itch as shown 3 mm SCREW HEATER SWITCH STAY HEATER SWITCH 47 Secure the heater switch harness with the wire tie as shown WIRE TIE Secure the heater switch harness at the marked point to the recess of the heater switch stay HEATER SWITCH HARNESS HEATER SWITCH STAY 48 Install the assembled heater switch as shown 4 mm SCREW ASSEMBLED HEATER SWITCH RIGHT FRONT SHELTER COVER 49 Install the right inner cover right air cleaner intake duct and right top shelter in the reverse order of removal 12 of 13 50 Connect the heater switch harness and install the right front shelter cover in the reverse order of removal e Confirm that any wire harness is not caught or too tight lt Right side gt HEATER SWITCH HARNESS WIRE Black Green WIRE Red WIRE Green WIRE White Green MOTORCYCLE S HARNESS HEATER SWITCH HARNESS ASSEMBLED RIGHT FRONT SHELTER COVER MOTORCYCLE S HARNESS 51 Install the motorcycle s parts in the reverse order of removal e Confirm that any wire harness is not caught or too tight DEALER TROUBLESHOOTING e Stop the engine and turn the ignition switch OFF when you check the parts and circuits other than those of the heated grips Heated grips do not 1 Check whether wires and cables operate terminals and connectors are e Faulty heated grip connected securely e Faulty heated grip coil 2 Heat
6. p and right handle switch holder in the reverse order of the removal e After installation refer to the Service Manual and adjust the throttle freeplay RIGHT HEATED GRIP RIGHT HANDLE SWITCH HOLDER SCREW Reuse 21 Remove the screw and loosely install the clamp to the right handle switch holder as shown RIGHT HANDLE SWITCH HOLDER 22 Secure the right heated grip harness as shown RUBBER PART RIGHT HEATED GRIP HARNESS CLAMP Secure the rubber part of right heated grip harness SCREW Tighten securely 23 Twist the throttle grip as shown e Check for smooth opening of the throttle and that it automatically snaps closed from any opening in all steering positions RIGHT HEATED GRIP 6 of 13 24 Route the right heated grip harness as shown RIGHT HEATED GRIP HARNESS Route along the motorcycle s harness 25 Install the right handle cover in the reverse order of removal 26 Remove the left grip as shown lt Left side gt A LEFT GRIP Save ISOPROPYL ALCOHOL 27 Using isopropyl alcohol remove all traces of adhesive from the left handlebar LEFT HANDLEBAR ISOPROPYL ALCOHOL 28 Liberally apply the Honda bond A to the inside of the left heated grip from the kit as shown NOTE Read the Instructions of the Steps 28 through 31 carefully before operation and complete the installation quickly before the adhesive agent cures Use an assistant to steady
7. rning the ignition switch OFF wait more than 10 seconds and then remove the negative cable from the battery e The memories of the tripmeter and clock will be erased when you disconnect the battery Reset the clock after reconnecting the battery e Reinstall the removed parts on the motorcycle and make sure that the wires and harnesses are not pinched e Trim the excess ends off the wire ties after attaching them to the wire harnesses Do not allow the cut part of the wire tie to interfere with another harness or brake hose e After heated grip installation check the lights e g right left turn signal lights and brake lights for proper operation 1 Open the left saddlebag lid as shown 2 Remove the left side cover and disconnect the negative cable from the battery LEFT SIDE COVER 3 Also remove the right side cover 4 Remove the motorcycle s parts as shown LEFT PASSENGER GRIP y BOLT WASHER G Q Z WASHER D FLANGE COLLAR 2 of 13 5 Remove the left cowl trim mould as shown 8 Remove the front shelter cover as shown e Repeat on the right side aaa SHELTER LEFT COWL TRIM MOULD 9 Remove the indicated clips SHELTER LID XY was Open F Nee Ey LEFT FRONT POCKET CLIP 7 Remove the motorcycle s parts as shown RIGHT VISOR eae RUBBER 10 Remove the shelter lid as shown SOR METER PANEL RUBBER l Disconnect SHELTER L
8. rubber part of left heated grip LEFT HEATED harness GRIP HARNESS 34 Route the left heated grip harness as shown lt Left side gt LEFT HEATED GRIP HARNESS Route along the motorcycle s harness fC NJ Non ada ned 35 Install the left handle cover in the reverse order of removal 36 Install the front brake hose guide as shown FRONT BRAKE HOSE GUIDE Reuse BOLT Reuse Secure each harness in the position shown FRONT BRAKE HOSE GUIDE RUBBER RUBBER RIGHT HEATED GRIP HARNESS LEFT HEATED GRIP HARNESS 9 of 13 37 Route the right and left heated grip harnesses as shown lt Right side gt OF BIEN 2 is oe y AE RIGHT HEATED GRIP HARNESS Route along the motorcycle s harness LEFT HEATED GRIP HARNESS Route along the motorcycle s harness 38 Remove the motorcycle s connectors from the stay as shown RIGHT STAY FRONT FORK MOTORCYCLE S 2 PIN WATERPROOF CONNECTOR White 10 of 13 39 Remove the dummy connectors and the electrical tape from the motorcycle s harness as shown MOTORCYCLE S 2 PIN WATERPROOF DUMMY CONNECTOR White Save D 7 MOTORCYCLE S 2 PIN WATERPROOF KI CONNECTOR White fe ELECTRICAL TAPE Remove MOTORCYCLE S sy HARNESS 40 Route the right and left heated grip harnesses and connect them as shown 2 PIN WATERPROOF CONNECTOR White
9. the motorcycle while installing the grips Honda BOND A LEFT Heated grip 7 of 13 29 Apply the Honda bond A to the left handlebar as shown Honda BOND A LEFT HANDLEBAR 30 Spray isopropyl alcohol over the inside of the heated grip and outside of the left handlebar e This is done to ease alignment between the heated grip and the handlebar ISOPROPYL ALCOHOL LEFT HANDLEBAR LEFT HEATED GRIP 31 Slide the left heated grip onto the left handlebar as indicated e Wipe up excess adhesive at once NOTICE Do not tap on the grip end with a hammer and do not twist the grip to install the heated grip onto the handlebar as it can damage the heating element Cap Sty e If the grip gets stuck halfway during installation apply isopropyl alcohol between the heated grip and handlebar Do not try to remove the heated grip using force or tools as heating element can be damaged LEFT HANDLE SWITCH HOLDER LEFT HEATED GRIP Install the left heated grip in the position shown HEADLIGHT DIMMER SWITCH LEFT HEATED GRIP LEFT HANDLE SWITCH HOLDER 8 of 13 32 Remove the screw and loosely install the clamp to the left handle switch holder as shown lt Left side gt LEFT HANDLE SWITCH HOLDER SCREW Reuse 33 Secure the left heated grip harness as shown LEFT HANDLE SWITCH HOLDER Tighten securely CLAMP Secure the
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