OWNER & OPERATOR INSTRUCTION MANUAL
Contents
1. C 1 5HP 115y 60Cy 16 SF11592 TROUBLESHOOTING SYMPTOM POSSIBLE CAUSE POSSIBLE SOLUTION Meat Saw does not start N Electrical cord is unplugged Door is open Motor overload has tripped 1 Plug in electrical code 2 Close door 3 Reset motor overload Saw blade is breaking Over tightening of blade 2 Blade is defective 1 Do not over tighten blade 2 Replace blade 3 Blade is installed 3 Insure blade is turning incorrectly freely and is inside the guide 1 Tensi f blade is t 6 T dan dee 1 Keep blade at proper loose tension Saw blade is coming off 2 There is excessive grease or dust on the blade or wheels 2 Clean wheels and blade or replace blade 19 LIMITED WARRANTY Warranty Claims All Claims for parts or labor must be made directly through German Knife or Radiance All claims should include the model number serial number proof of purchase date of installation and all pertinent information supporting the alleged defect All warranty claims must be authorized by German Knife or Radiance prior to the purchase of parts or labor Failure to comply with these warranty policies will result in the voiding of warranty claims Products Under Warranty Radiance warrants all heavy duty microwaves to include all new parts and components to be free from defects in material or workmanship under normal and proper use and ma2. Spring 270S 036 Upper Wheel Hinge Plate 270S 034 Upper Wheel Slide Gib 2705 027 Wheel Cleaner 2705 026 Wheel Cleaner Pin HB51635 STS Hex Bolt W5 16 x 35 HB1412 STS Hex Bolt W1 4 x 12 HN516 STS Hex Nut 5 16 LW14 STS Lock Washer 1 4 MS501 Reed Sensor MS 501 WN516 STS Wing Nut 5 16 LOWER SAW WHEEL PARTS HB1415 HN14 HB38 270S 046 270S 051 270S 049 CN20 270S 028 270S 027 270S 026 WN516 270S 024 270S 038 ITEM DESCRIPTION ITEM DESCRIPTION 270S 051 Lower Saw Wheel 270S 024 Scrap Box 270S 049 Saw Guide Bracket 270S 046 Saw Guide 270S 026 Wheel Cleaner Pin 270S 027 Wheel Cleaner 270S 028 Wheel Cleaner Bracket 270S 038 Bearing Case Assembly WN516 Wing Nut 5 16 HB1415 Hex Bolt W1 4 x 15 HN14 Hex Nut 1 4 HB3835 Hex Bolt W3 8 x 35 FW38 Flat Washer 1 4 CN20 Cap Nut M20 SAW GUIDE PARTS 2705 04501 2705 030 KN51615 270S 047 270S 049 2795 048 270S 046 WN51610 FW516 HB1415 HN14 HB51612 FW516 ITEM DESCRIPTION ITEM DESCRIPTION 270S 04501 Saw Guide Bar Gib 2708 030 Saw Guide Bar Spacer 270S 047 Safety Saw Guard 270S 049 Saw Guide Bracket 270S 046 Saw Guide 270S 048 Saw Guide Bar KN51615 Knob 5Point W5 16 x 15 HB1415 Hex Bolt W1 4 x 15 HB51612 Hex Bolt W5 16 x 12 HN14 Hex Nut W1 4 FW516 Flat Washer 5 16 WB51610 Wing Bolt W5 16 x 10 GAUGE PARTS FW14 270S 023 HN14 270S
3. new parts and components to be free from defects in material or workmanship under normal and proper use and maintenance service as specified by German Knife upon proper commercial installation German Knife s obligation under this warranty is limited to a period of two 2 years from the date of original purchase Any Part covered under this warranty that is found by German Knife to have been defective within 2 years of the original purchase is limited to the repair or replacement including labor charges of defective parts or assemblies The labor charges shall include standard straight time labor charges only and reasonable travel time as determined by German Knife What is Not Covered by This Warranty German Knife s sole obligation under this warranty is limited to either repair or replacement of parts subject to the additional limitations below This warranty neither assumes nor authorizes any person to assume obligations other than those expressly covered by this warranty No consequential damages Radiance is not responsible for economic loss profit loss or special indirect or consequential damages Warranty is not transferable this warranty is not assignable and applies only in favor of the original purchaser user to whom delivered Any such assignment or transfer shall void the warranties herein and shall void all warranties express or implied including any warranty of merchantability or labor coverage for component failure or other warra
4. 033 270S 02301 270S 020 2 FW14 LW14 HB1420 HN38 CN38 270S 019 270S 018 270S 020 1 KN51625 WN38 ITEM DESCRIPTION ITEM DESCRIPTION 2708 033 Meat Gauge Arm 2708 023 Meat Gauge Plate 2705 02301 Meat Gauge Rollor 270S 019 Meat Gauge Bracket 270S 0200 Meat Gauge Fixed Bari 2708 0200 Meat Gauge Fixed Bar 2 2705 018 Meat Gauge Bar FW14 Flat Washer 1 4 HN14 Hex Nut 1 4 LW14 Lock Washer 1 4 HB1420 Hex Nut 1 4 x 20 WN38 Wing Nut 1 4 KN51625 Knob 5Point 1 4 x 25 HN38 Hex Nut 3 8 CN38 Cap Nut 3 8 14 CHANNEL PARTS l 2705 016 2708 0570 2709 0570 HB3830 LW38 FW38 2705 021 2705 025 270S 005 2708 0110 2705 016 WWO6 FW14 HB1420 ITEM DESCRIPTION ITEM DESCRIPTION 270S 016 Stopper 27095 05701 Table Saw Guide Rear 27095 05720 Table Saw Guide Front 270S 021 Table Saw Guide Bracket 270S 025 Carriage Guide Rial 270S 005 Channel 2708 0110 Stop Bracket HB3830 Hex Bolt 3 8 x 30 LW38 Lock Washer 3 8 FW38 Flat Washer 3 8 WW6 Wave Washer c6 FW14 Flat Washer 1 4 HB1420 Hex Bolt 1 4 x 20 2705 014 FW14 LW14 HN14 BG608 MEAT CARRIAGE PARTS 2705 0320 BG608 FW14 LW14 HN14 270S 006 270S 007 270S 011 2708 016 ITEM DESCRIPTION ITEM DESCRIPTION 2708 014 Rollor Bearing Pin 2708 0320 Guide Bearing Pin 270S 006 Meat Carriage 270S 007 Meat Carriage Guide 270S 011 Stop Bracket 270S 016 Stopper FW14 Flat Washer 1 4
5. For service contact German Knife Inc 1 800 500 3519 www turboairinc com OWNER amp OPERATOR INSTRUCTION MANUAL Model No es GPS 2908 ei GBS 270S Bam T BEANA Ke IMPORTANT SAFETY NOTICE To ensure safe and trouble free performance of you new German knife slicer we suggest that all personnel who will use and maintain the slicer read and understand the manual before operating the equipment Should there be any questions or if we can be of further assistance please call us toll free at 800 500 3519 www turboairinc com TABLE OF CONTENTS Operating Service 3 GIBT M 4 Sie del Oe tee Wi T I EE 5 EE 6 Start When the Machine Operation is Blacked Due to Overloads i 7 cleaning Changing Saw Blada u 8 wig D le iC OS Dy D k s aaa asas 9 Parts OBS 700 10 Upper saw ee Pate ee 11 SAW IN Et PAR 12 Saw Guide Parts eene 13 Meat Gauge Parts Hee e 14 Channel Parts M Hem eme 15 Meat Carriage Parts eene nennen 16 Drive Parts Mee ee eem 17 Electronic Circuit meme 18 DR ge fe ne Lo lee E 19 Limited Warranty M emm 20 German Knife Industries 4184 E Conant St Long Beach CA 90808 Phone 800 500 3519 Fax 310 900 1066 www turboairinc com OPERATING AND SERVICE MANUAL WARNING TO ALL PURCHASERS OPERATORS AND OPERATION SUPERVISORS FAILURE TO READ AND ADHERE T
6. LW14 Lock Washer 1 4 HN14 Hex Nut 1 4 BG608 Bearing 608DD DRIVE PARTS HB51630 HN516 270S 041 270S 038 CN516 VB42 SW10 SWO1 DB M34 270S 042 270S 029 270S 012 HB51625 LW516 F120 HB3850 MS501 FW516 2708 043 2708 039 2708 039 BG6204 BG6204 OSVB 2708 038 55 V25 ITEM DESCRIPTION ITEM DESCRIPTION 270S 041 Bearing Case Pulley 270S 038 Bearing Case 2708 042 Motor Pulley 2708 012 Motor Base 2708 029 Bearing Case Support 270S 043 Bearing Case Shaft 2708 039 Bearing Case Cover CN516 Cap Nut 5 16 VB42 V Belt B 42 SW10 Open Block DB Double Function Switch SW01 Close Block M34 Motor 120V 1ph 3 4 HP HB51625 Hex Bolt 5 16 x 25 LW516 Lock Washer 5 16 FW516 Flat Washer 5 16 MS501 Reed Sensor MS 501 HB3850 Hex Bolt W3 8 x 50 F120 Cooling Fan 120 x 120 x 38 CB Control Box BG6204 Bearing 620477 OSSB Oil Seal SB40 25 8 OSVB Oil Seal VB40 25 6 VB25 V Ring V 25 ELECTRONIC CIRCUIT MODEL GBS 230A Magnet Door 22 MS 501 Body 3 4HP 115 60Cy 10 MogneticContoctor CLO2AS10T AC120V Overload Relay GPSIBSAK Terminal Block Double Function Push bUTTON MODEL GBS 270S Mognet Upper Door ZZ MS 501 Upper Frame Power Code 4A AC120V Overlood Relay GPSIBSAN Magnet Lower Door CU Ms 501 Lower Frame MogneticContoctor CL25A300T 20AWG 2Wire ON Double Function Push bUTTON 18
7. O THE FOLLOWING IMPOERTANT INSTRUCTIONS COULD RESULT IN BODILY INJURY NOTE TO ELECTRICIAN IF THIS MACHINE IS NOT CORD AND PLUG CONNECTED TO THE ELECTRICAL SUPPLY SOURCE THEN IT SHOULD BE EQUIPPED WITH OR CON NECTED TO A LOCKABLE MANUALLY OPERATED DISCONNECT SWITCH 1 Do not electric wire this Meat Saw Have only a qualified and certified electrician wire this Meat Saw as required Be sure machine is grounded Failure to ground this machine could result in electric shock 2 Do not place machine on sloping floor Always place machine on flat non skidfloor 3 Do not use this Meat Saw for non food products 4 Do not attempt to operate this Meat Saw until this machine has been inspected and demonstrated by the seller recognized GERMAN KNIFE Representative 5 Do not attempt to operate this Meat Saw unless you or the operator has been properly trained Improper use or operation of this Meat Saw could result in bodily injury 6 Do not leave Meat Saw in operation unattended 7 Do not tamper bypass remove fixed guards safety interlock electrical switches or any other safety device 8 Do not at any time force feed product through this Meat Saw 9 Do not alter or modify this Meat Saw in any way from its original form 10 Always use safety pusher plate supplied with each Meat saw when cutting small product 11 Do not touch moving blade or moving parts Never place hand or arm between blade and head column structure 12 Alw
8. ays disconnect power supply before removing shrouds removable guards covers doors fences panels for servicing cleaning or any other reason 13 Use only GERMAN KNIFE parts and accessories properly installed contact you nearest service agency or The GERMAN KNIFE CORP for authorized referral assistance 14 Meat Saw operating manuals as supplied with this power cutter are available from GERMAN KNIFE OUTER DIMENSION GBS 230A 21 6 SH EE ES 440 GBS 270S 65 5 11 6 17 2 25 7 SPECIFICATION MODEL GBS 230A GBS 270S Dimension 19 8 x28 x37 5 27 1 x44 6 x65 5 Motor AC120Vx1Phasex3 AHP AC120Vx1 Phasex1 5HP Weight 88lbs 275lbs Stationary 7 6 x19 7 11 x30 Carriage 13 8 x22 4 95 x19 Loading 14 22 2 65 5 1665mm 92 9 2360mm Length of Saw Blade MOTOR WIRING 1 Interchange of current is made in motor outlet box Changing instructions are on motor plate or motor outlet box 2 All Meat Saw are wired 120 volts unless otherwise specified Be sure motor specifications voltage cycle phase match power supply line Be sure line voltage is up to specification 3 Connect leads to machine in a manner that will be approve by local electrical inspectors 4 We recommend not less than No 12 wire otherwise an overload condition may occur 5 The V Belt is packed loose in machine to prevent deformation and must be installed of pulleys at tim
9. by turning the top wheel by hand slowly Be careful that your fingers are clear of moving parts Note Over tightening the blade can cause premature failure lmproper blade tension can cause the blade to come off the wheels during operation There are electrical parts under the motor cover Avoid directing water on or around the motor cover This can result in a short circuit and or electrical damage of the machine GERrIAN 655 2705 I6 fy FE GBS 230A Tension Assembly Upper Wheel Assembly Door Assembly Safety Saw Guard Set H va 7 a p Meat Gauge Meat Carriage B E E Assembly Assembly Lower Wheel Assembly Motor Cover Bearing Case Assembly Base amp Scrap Box GBS 270S Tension Assembly Upper Wheel Assembly _ Upper Door Assembly Safety Saw Guard Set Meat Carriage Assembly Meat Gauge Assembly Channel Lower Door Assembly Scrap Box Bearing Case Assembly Lower Wheel Assembly UPPER SAW WHEEL PARTS 2708 053 2708 013 ve P om 1 2705 036 2708 050 270S 034 2708 040 2708 026 2705 028 MS501 WN516 HB1412 LW14 270S 035 HN516 270S 027 HB51635 ITEM NO DESCRIPTION ITEM NO DESCRIPTION 270S 050 Upper Saw Wheel Assy 270S 028 Upper Wheel Cleaner Bracket 270S 040 Bearing Cover 2708 035 Upper Wheel Hinge 2708 053 Tension Handle 2708 013
10. e of wiring motor 6 The GERMANY KNIFE CORP is not responsible for permanent wiring connection or installations ADJUSTMENTS All adjustments have been made prior to shipping from factory 1 Always pull out the plug from Outlet before following the procedure for adjustment 2 Adjustment of saw blade Hang saw blade on the upper and lower wheel 1 Turn the handle of the upper part of the machine clockwise to adjust tension GBS 230A Turn until the sound with a bang occurs twice to three times 2 Adjust part A while rotating it little by little in order to accurately position Saw Blade Saw Blade is suitable to use when its distance between the back of the wheel side and the end of the back of Saw Blade is 1mm and the distance between the Saw Guide and the back of the Saw Blade is 2mm 3 Adjustment on V Belt Tension Appropriate tension should be maintained on V Belt for smooth operation of the wheel START This machine has a magnetic safety switch installed to prevent running with the door open to break the electrical connection Close the door and latch top and bottom Insert electrical plug into outlet Press the green ON button Use the red STOP button Located below the start button when finished 77 WHEN THE MATHINE S OPERATION IS BLOCKED DUE TO OVERLOAD The motor has an overload switch in the control box located under the motor cover which can cause the motor not to start This can be re
11. intenance service as specified by Radiance upon proper commercial installation Radiance s obligation under this warranty is limited to a period of three 3 years from the date of original purchase Any Part covered under this warranty that is found by Radiance to have been defective within 3 years of the original purchase is limited to the repair or replacement including labor charges of defective parts or assemblies The labor charges shall include standard straight time labor charges only and reasonable travel time as determined by Radiance Radiance warrants all gas cooking equipment and microwave models TMW 1100MR and TMW 1100ER and German Knife warrants all light duty meat slicers to include all new parts and components to be free from defects in material or workmanship under normal and proper use and maintenance service as specified by German Knife upon proper commercial installation German Knife s obligation under this warranty is limited to a period of one 1 year from the date of original purchase Any Part covered under this warranty that is found by German Knife to have been defective within 1 year of the original purchase is limited to the repair or replacement including labor charges of defective parts or assemblies The labor charges shall include standard straight time labor charges only and reasonable travel time as determined by German Knife German Knife warrants all heavy duty meat slicers meat grinders and meat saws to include all
12. nty packet provided with the unit Alteration neglect abuse misuse accident damage during transit or installation fire food acts of god German Knife is not responsible for the repair or replacement of any parts that radiance determines have been subjected after the date of manufacture to alteration neglect abuse misuse accident damage during transit or installation fire flood or act of god Improper electrical connections German Knife is not responsible for the repair or replacement of failed or damaged components resulting from electrical power failure the use of extension cords low voltage or voltage drops to the unit No implied warranty of merchantability or fitness for a particular purpose there are no other warranties expressed implied or statutory except the warranties expressly granted above These warranties are exclusive and in lieu of all other warranties including implied warranty and merchantability or fitness for a particular purpose There are no warran ties which extend beyond the description on the face hereof Outside U S and Canada this warranty does not apply to and radiance is not responsible for any warranty claims made on products sold or used outside the continent of the United States and Canada
13. set in the event of a motor overload condition Make sure the area around the saw blade is clear before sarting Insure blade is properly positioned in the guides and on the upper abd lower wheels CLEANING Clean the machine often and thoroughly at least once a day Remove the saw blade upper wheel door and rolling table from the machine Clean the machine with a soft brush or cloth and water Avoid water contact with electrical parts and motor area Replace all remove parts when finished There is a scrap box below the lower wheel Empty when it is 2 3rds full and keep it clean There are electrical parts under the motor cover Avoid directing water on or around the motor cover This can result in a short circuit and or electrical damage of the machine CHANGING SAW BLADE Be careful Saw blade is SHARP Push rolling meat carriage all the way back Release the saw blade by rotating handle on the top of the machine counterclockwise Remove the saw blade with care and install the new blade on the upper and lower wheels Note The teeth on the bone blades should point down in the cutting section If they don t point down flip the blade inside out to correct Position the saw blade in the middle of the guides and insure the teeth of the blade is on the front side of each wheel Tighten the blade by rotating the top handle clockwise DO NOT OVER TIGHTEN Insure the blade is tracking properly
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