- Muncie Power Products
Contents
1. 23T 42T 187 Output 39T 182 Output 387 182 Output 367 182 Output 337 187 Output 307 187 Output PART NO 02738994 02738995 02738763 02738764 02738765 02738766 02741324 02741325 02741326 TEETH 12 26 187 Output 14 23 187 Output 05 38T 2 amp 4 Ass y 06 36T 2 amp 4 Ass y 33T 284 Ass y 09 30T 284 Ass y 03 42T A67 04 39T A67 05 38T A67 MUNCIE POWER PRODUCTS INC 56 CSS SERIES OUTPUT GEAR 2 OR 4 ASSEMBLIES ITEM PART NO DESCRIPTION 17 21129017 Thrust Race 10736285 Bearing 10737008 Bearing 2 or 4 Assy requires 18 amp 18 See TABLE C Output Gear Page 5 Typical Hydraulic Flange 8 2 Companion Flange PART DESCRIPTION ITEM PART DESCRIPTION 10721017 Bearing std 15134576 Bearing Cover Open 2 10138248 Bearing 1 D or Z 14737779 Hyd Flange 06736892 Output Shaft 1 1 4 14139137 Hyd Flange 06737088 Output Shaft G Dana Special 14138354 Hyd Flange 06741013 Output Shaft 0 DIN 5462 14739406 Hyd Flange I 6566 std end cover with special mounting hole 14739141 Hyd Flange Q amp T 06136893 Output Shaft 7 8 13 Spl 14135464 Hyd Flange 5 06737090 Output Shaft 0 amp 5 7 8 13 Spl 14738343 Hyd Flange 7 06137089 Output Shaft P L 17 15 S2. 5 em sh PART NO 01739411 01736715 01736711 01737075 01737074 01738350 01738351 01738856 01738857 16741119 19741118 1313541 1335091 13035092 1335151 13035152 13735198 13735199 43737385 26737992 DESCRIPTION 6 Bolt Housing Special 39409 8 Bolt Housing 03 04 1 STD 8 Bolt Housing 03 04 3 STD 8 Bolt Housing 05 14 1 2 STD 8 Bolt Housing 05 14 3 4 STD 8 Bolt Housing 05 14 3 I D or Z 8 Bolt Housing 05 14 1 I D or Z 8 Bolt Housing 05 14 3 E 8 Bolt Housing 05 14 1 E Output Shaft See Page 6 Woodruff Key See Page 6 0 Ring See Page 6 Seal See Page 6 Output Flange See Page 6 Capscrew See Page 6 Cover Capscrew Allison Gasket 031 U60 Gasket 010 6 Bolt Gasket 020 6 Bolt Gasket 010 8 Bolt Gasket 020 8 Bolt Gasket 010 185 Gasket 020 185 Orifice Fitting P Special Option Dowel Pin F84 Only GASKET SEAL KITS AND REBUILD KITS See Page 13 NOTE A68 input is replaced by A67 input options MUNCIE POWER PRODUCTS INC CS6 amp CSS SERIES INPUT GEAR ASSEMBLIES Ratios 03 04 Ratio A6705 after 6 07 1 or 3 Arrng Ratios 05 06 07 09 12 14 Ratio A6805 before 6 07 Ratios 05 06 07 09 2 or 4 Arrng 1 or 3 Arrng PART NO DESCRIPTION See TABLE Input Gear Page 5 10734006 Input Bearing 03 8
3. 56 58 CB6 amp CBS SERIES CLUTCH SHIFT PTO PARTS LIST AND SERVICE MANUAL Muncie Power Products Inc COVER DETAIL See Page 7 56 amp CS8 SERIES EXPLODED VIEW INPUT GEAR ASSEMBLY See Page 4 ZA amp SS 16 CLUTCH PACK S DISK LOCATIONS 04 7 Po OUTPUT SHAFT See Page 6 MUNCIE POWER PRODUCTS INC PARTS LIST AND DESCRIPTION ITEM 25 26 27 28 29 30 31 32 0 Oe OWO EE OE ZE LA mA ZE 1 a PART NO 10734006 10735776 18734622 21734621 10734620 19735237 15736717 15736860 15739966 11736124 24736894 12734003 10721017 10721017 10738248 26736175 21736473 21736511 21736512 24727240 24735480 21729017 10736285 10737008 02738792 24737951 49733564 49733563 27138791 49 36560 49138878 49738387 49738758 12736054 12736472 12736471 12736053 49736561 49 36464 49736115 49738757 24736470 24736040 12735949 12735774 19735785 07735947 07137071 01736713 01736706 01737073 01737072 01737107 01737106 01737966 01737965 01739816 01739817 01738337 01738338 DESCRIPTION See Gear Data Chart Page 5 Table A Input Bearing 03 04 A6705 Input Bearing 05 14 Spacer 03 04 A6705 Thrust Race 03 04 See Chart Page 5 Table B Thrust Bearing 03 04 6705 Capscrew Closed Cover Std Closed Cover CS6G Closed Cover CB Seri
4. RED light to turn ON when PTO switch is activated 16 17 o 24 1 ACC TAP l um ck 65 R i iem oum em en 32M12001 33736299 35 18653 30737954 31 15759 44 2164 34736941 44 6942 44 6842 44 6844 25121684 34M18009 37 18000 34136362 45M44430 44MB2252 36MA1004 36138978 io 36MK1007 Additional Parts Included with SPECIAL FEATURE 1 45M4R536 1 43737385 V Electric Air Kit No 48TK4509 Substitute 32 24001 Light Assembly 12 Fuse Assembly Air Valve Pressure Switch Press Protection Valve Pipe Nipple Wiring Pigtail Fitting Elbow Male Connector Male Connector Pipe Plug Ring Terminal Electric Wire 128 Closed End Crimp Air Tubing 30ft Street Tee Dash Bracket Face Plate Bolt Kit Lube Hose Ass y Orifice Fitting Light Ass y 24v CS 6S M65 07 E 1 B X PTO TYPE SPECIAL FEATURE Clutch Shift Standard Drag Brake CS X None Clutch Brake Optional Shaft Brake CB C Pulse Gen Pres Lube SPD1001A MOUNTING D Pulse Gen SPD1001A P Pressure Lube 85 R Pulse Gen No Press Lube SAE G BoltNon Std Mtg 6D S Pulse Gen Pressure lube SAE 6 Bolt Non Std Mtg Deep 6N SAE 6 Bolt Std Mtg Metric 6M OUTPUT TYPE SAE 6 Bolt Non Std Metric 6C B 1 1 4 Round 5 16 KW SAE 8 Bolt Std Mtg 8S 1410 C
5. 04 A6705 10735776 Input Bearing 05 14 18734622 03 amp 04 6705 21734621 Thrust 03 amp 04 A6705 SEE TABLE Input Bearing Shims Page 5 MUNCIE POWER PRODUCTS INC 03741318 6704 03741319 6705 03741320 A6805 03140699 A6907 03137980 C6112 03137067 C7009 03137652 67012 03137068 F1012 03137984 F1107 03137156 F6107 03737147 6307 03137086 F6309 03138356 F6312 03137087 F6607 03138502 F6609 03138503 F6612 03138504 F7005 03138195 F7007 03738194 7009 03740234 8405 03737741 8407 03737742 8409 03137743 F8412 03137908 F8507 03137066 F8607 03139447 F8609 03139448 18403 03737329 18404 03137330 18405 03737331 18407 03137332 18505 03737091 18507 03137092 M6504 03136775 M6505 03737070 26 17 26 18 26 18 30 23 20 30 23 26 23 30 42 30 42 23 21 23 24 23 24 26 24 30 24 23 24 26 24 30 26 18 26 23 26 26 28 18 28 23 28 26 28 30 34 23 28 23 28 26 34 14 34 17 34 18 34 23 38 18 38 23 26 17 26 18 GEAR DATA TABLE A INPUT GEAR ITEM 1 GEAR DATA 6 86P 20 PA SPUR 6 86P 20 PA SPUR 6 86P 20 PA SPUR 6 86P 20 PA SPUR 6 86P 20 PA SPUR 6 1P 25 PA 32 28 LH 7P 25 PA 30 78 LH 7P 25 PA 30 78 LH 10 1P 20 PA SPUR 10 1P 21 5 PA SPUR 6 1P 20 5 PA 29 LH 6 35P 20 PA 22 LH 6 35P 20 PA 22 LH 6 35P 20 PA 22 LH 6 65P 20 PA 21 5 LH 6 65P 20 PA 21 5 LH 6 65P 20 PA
6. 4420 Nut N S MC00 02 Instruction Card 20 801 CS8B CS8C Metric 20TK4359 Housing Code CS6B SH6C Metric 20 47050 Stud 20M39040 Stud 21ML4375 Lockwasher 22139282 Nut 22MX4420 Nut 20737952 Step Stud 22137605 Lock Nut N S 00 02 Instruction Card 20TK4360 Housing Code CS6B A6907 Metric 20M39045 Stud 22139282 Nut 20738391 Step Stud 22137605 Lock Nut N S 00 02 Instruction Card 20TK4440 Housing Code CS6B 184 Metric 43TK3934 Hose Kit 20M38143 Stud 22739282 Nut 20738582 Step Stud 22737605 Lock Nut N S MC00 02 Instruction Card 20 4046 Housing Code CS6F F84 Metric 1 20M39040 Stud 2 22139282 Nut 3 20737952 Step Stud 4 22137605 Lock Nut N S 13M51717 Loctite Gsk Elim N S Instruction Card Pressure Lube Hose Kit 1 1 45M4R536 Hose Assembly Std 2 1 43M05522 Elbow Y 4 5 ftlb Delta Brand Coil Replacements ITEM PARTNO DESCRIPTION 1 1 22139429 Nut 2 1 35 1234005 12V Coil 3 1 Stem 4 1 12739408 0 0 20 ft lb Not sold as separate item 16TK3833 Speed Sensor Kit DIM A 1 89 7 SPECIAL OPTION C D amp 1 77 PART DESCRIPTION 31735108 Mag Pickup 21735109 Jam Nut 34MA 1415 Wiring Harness 21736099 Flat Washer PART NO DESCRIPTION 12735774 O ring BLOCK TYPE VALVE For CS6 w H shift opti or Wi shift option 16735523 Cover Mag Pickup 35140087 12V Cartridge Assembly 35M12340A 12v
7. SAE 2 Bolt 7 8 13 Spline 6 Option 1 2 13UNC 2B 2PLS EQ SP ON 5 75 146 1 DIA B C 7 8 22 2 13T INV SPLINE SHAFT 0 44 11 2 4 00 101 6 DIA 0 64 16 3 1 89 48 0 DIN 5462 7 14 181 5 3 15 80 1 0 67 17 0 52 64 0 DIN 5462 4 Bolt A8x32x36 D Option Also CS6G I Option Special Hole 6 34 161 0 M12X 1 75 20 mm Deep 3 15 80 0 0 50 12 7 2 23 56 7 European Style 12 MUNCIE POWER PRODUCTS INC GASKET REBUILD KITS Refer to Item Number on page 3 KEY Qty CS6 GSK GASKET KIT Includes 1 8 1 9 1 25 2 26 2 29 1 35 1 36 1 43 1 13M35091 1 13M35092 CS8 GSK GASKET KIT Includes 1 8 1 9 1 25 2 26 2 29 1 35 1 36 1 43 1 13M35151 1 13M35152 CS6 RBK 03 REBUILD KIT Ratio 03 amp 04 CS6 RBK 05 REBUILD KIT Ratio 05 14 CS6 RBK 03 IZ REBUILD KIT Ratio 03 8 04 Output I Z D CS6 RBK 05 IZ REBUILD KIT Ratio 05 14 Output 1 27 Includes 2 2 4 4 2 5 1 8 1 9 2 10 1 13 1 15 2 16 2 17 1 18 8 21 7 22 1 23 1 25 2 26 1 28 2 29 1 35 1 36 1 41 2 46 1 13M35091 1 13 35092 use number as required by ratio No 56 6805 Includes above with both input bearing options item 2 4 5 CS8 RBK 03 REBUILD KIT Ratio 03 amp 04 CS8 RBK 05 REBUILD KIT Ratio
8. be sure to align the roll pins in the drag brake plate with the holes in the rear cover 21 After the cover has been attached to the housing insert the springs into the holes 22 Insert the setscrew over the spring and turn the screw seven 7 full turns 23 Follow the test and adjustment procedures in the PTO Owner s manual DRAG BRAKE ADJUSTMENT SET SCREW MUNCIE POWER PRODUCTS INC 9 CLUTCHSHIFT SERIES 30136270 Switch A bly 12V Incl 1 2 4 ELECTRIC AIR SHIFT 36MA1005 Switch Bracket 7 4 INSTALLATION KIT 48TK3928 2 33136299 Fuse Assembly OPTIONAL 35M30692 12v Solenoid Valve Connect Directly to Air Tank INPUT SIGNAL CONNECTION 30737954 Switch Do Not Use Hose or Tubing 31M15759 Press Protection Valve See Page 14 44MB2164 Pipe Nipple 34736941 Wiring Pigtail 44MB6844 Male Connector 44MB6842 Male Connector 25121684 Pipe Plug Use As Req 34M18250 Female Spade Connector 34M18009 Ring Terminal 37M18000 Electric Wire 12ft 31M14732 Press Safety Switch 80 PSI 44MB2254 Street Tee 44MB0942 Reducer Bushing 45M44430 Air Tubing 30ft 44MB2252 StreetTee S 48TA3953 Solenoid Bracket Kit Additional Parts Included with P SPECIAL FEATURE 1 45M4R536 Lube Hose Ass y 1 43137385 Orifice Fitting 1 43M05522 Elbow F85 Only 2 43737429 Fitting 185 ONLY For 24V Electric Air Kit No 48TK3931 Substitute 30736453 Switch Ass y 24v Inc
9. operate both circuits See Page 14 To Lube Tap Required On Automatic Transmissions 49 TO TRANSMISSION MAIN PRESSURE PORT 1 45M4R536 Lube Hose Ass y 1 43737385 Orifice Fitting 1 43M05522 Elbow F85 ONLY 2 43137429 Fitting 185 ONLY Electric Hydraulic Kit No 48TK3930B Substitute 30736453 Switch Ass y 24v Incl 1 2 4 4 1 30735712 Rocker Switch 24v U n OPTIONAL SPD 1000A OVERSPEED CONTROL 1 35M24340B Solenoid Valve 24v For connection to SPD1001A use 36TK4971 12v sold separately a 1 32MSR12V Light Assembly aa 1 1 36 01006 Face Plate W Light Access 2 34M18187 Spade Terminal Battery Ground Not Supplied with Standard Installation Kit Order Muncie 131 2 0001 Separately Solenoid to be mounted in engine compartment out of direct spray of road contaminents RED light to turn ON when PTO switch is activated 10 MUNCIE POWER PRODUCTS INC CLUTCHSHIFT SERIES MANUAL AIR SHIFT INSTALLATION KIT 48TK4508 12V LIGHT Connect Directly to Air Tank Do Not Use Hose or Tubing To Lube Tap Required On Automatic Transmissions ME HED Battery Ground
10. with the Muncie digital tachometer 38MK2000 request MP92 04 or the SPD 1001A Muncie overspeed switch The SPD 1001A is designed to control the engagement speed and provide overspeed protection of the PTO Contact your Muncie Application Specialist for assistance with these options 150 9001 Muncie i Muncie Power Products Inc Member of the Interpump Hydraulics Group General Offices and Distribution Center P O Box 548 Muncie IN 47308 0548 ower 765 284 7721 e FAX 765 284 6991 e E mail info munciepower com Products Web site http www munciepower com SP96 05 Rev 11 09 Printed in the U S A Drive Products Exclusive Agents for Canada SO Certified by an Accredited Registrar Muncie Power Products Inc 2009
11. 05 14 CS8 RBK 03 IZ REBUILD KIT Ratio 03 8 04 Output I Z D CS8 RBK 05 IZ REBUILD KIT Ratio 05 14 Output 1 2 0 Includes 2 2 4 4 2 5 1 8 1 9 2 10 1 13 1 15 2 16 2 17 1 18 8 21 7 22 1 23 1 25 2 26 1 28 2 29 1 35 1 36 1 41 2 46 1 13M35151 1 13M35152 use part number as required by ratio No Hi Torque Brake Kits CB6 GSK GASKET KIT Includes CS6 GSK above and items 2 7 and 1 8 from page 8 CB8 GSK GASKET KIT Includes CS8 GSK above and items 2 7 and 1 8 from page 8 CB6 RBK 03 REBUILD KIT Ratio 03 amp 04 Includes CS6 RBK 03 above and items 1 3 4 4 3 5 2 7 1 8 and 1 10 from page 8 CB6 RBK 05 REBUILD KIT Ratio 05 14 Includes CS6 RBK 05 above and items 1 3 4 4 3 5 2 7 1 8 and 1 10 from page 8 CB8 RBK 03 REBUILD KIT Ratio 03 amp 04 Includes CS8 RBK 03 above items 1 3 4 4 3 5 2 7 1 8 1 10 1 12 from page 8 CB8 RBK 05 REBUILD KIT Ratio 05 14 Includes CS8 RBK 05 above items 1 3 4 4 3 5 2 7 1 8 1 10 1 12 from page 8 MUNCIE POWER PRODUCTS INC 13 MOUNTING KITS 6 BOLT amp 8 BOLT 6 Bolt ox 8 Bolt Mounting Kit Mounting Kit PART NO DESCRIPTION PART NO DESCRIPTION 20TK4418 STD 565 CS6D CS6N S71 873 20MK8800 Housing Code 0585 CS8D 20M38150 Stud 19M44138 Capscrew 22739282 Nut 20M44175 Stud 20737032 Step Stud 21ML4375 Lockwasher 22737605 Lock Nut 22
12. 1 8 MT INV 1 14 Spline 2 0050 8 SPLINE SHAFT Z Option ALTERNATE FLANGE POSITION OFFSET 16 P 1 89 48 0 Z 2 34 59 4 1410 Series Companion Flange Option 90 44 211 2 THRU HOLE 03 75 095 3 B C 04 62 0117 4 7 86 199 7 1410 SERIES COMP 62 ij r 2 75 69 9 1 3 33 0 20T SPLINE X SHAFT OPTION X SHAFT 7 22 183 3 DIN 100 Companion Flange 2 Option 7 86 199 7 93 94 0100 0 Em 20 32 08 0 THRU 6 PLS EQ SP ON 93 31 084 0 B C 0 08 1 9 H ck 2 24 57 0 T J 0 31 7 8 1 3 33 0 20T SPLINE X SHAFT OPTION Standard 1 1 4 Round Keyed Shaft B Option SAE A 2 Bolt Q Option 5 72 145 3 7 8 13 Spline 3 8 16UNC 2B 2PLS 1 12 28 4 SPLINE SHAFT EQ SP ON 4 188 106 4 DIA B C Option 0 25 6 35 5 8 9 Spline 3 25 82 6 Option DIA 3 4 11 Spline 0 42 10 7 1 67 42 4 SAE 2 Bolt 7 8 13 Spline 5 Option 7 8 22 2 13T INV 1 2 13UNC 2B 2PLS SPLINE SHAFT EQ SP ON 5 75 146 1 DIA B C 5 80 147 3 1 20130 5 0 39 9 9 ALTERNATE FLANGE POSITION HOLE OFFSET 37 4 00 101 6 DIA ALTERNATE FLANGE POSITION HOLE OFFSET 16 0 49 12 4 1 74144 2
13. 19 16 PA 24 58 LH 284 Assy 6P 17 5 PA 26 17 LH 6 8P 20 PA Spur 6 8P 20 PA Spur 6 8P 20 PA Spur 6 8P 20 PA Spur 7P 17 5 PA 28 07 LH 7P 17 5 PA 18 LH 7P 17 5 PA 18 LH 7P 22 5 PA 19 LH 7P 22 5 PA 19 LH 7P 22 5 PA 19 LH 6P 20 PA Spur 6P 20 PA Spur 6P 20 PA Spur 6 8P 20 PA Spur 6 8P 20 PA Spur 6 8P 20 PA Spur 6 8P 20 PA Spur 6 8P 20 PA Spur 6P 20 Spur 2 amp 4 Assy 6 8P 20 PA Spur 2 amp 4 Assy TABLE B INPUT GEAR BEARING SHIMS ITEM 4a Shim Kit 18TK4586 1 of ea ITEM 4a 18735783 18138725 18135782 18138726 18135781 DIMENSION Shim 0 1150 0 1130 Shim 0 1175 0 1155 Shim 0 1200 0 1180 Shim 0 1225 0 1205 Shim 0 1250 0 1230 4 18738727 18736230 18738728 18736229 18738729 DIMENSION Shim 0 1275 0 1255 Shim 0 1300 0 1280 Shim 0 1325 0 1305 Shim 0 1350 0 1330 Shim 0 1375 0 1355 ITEM 4a 18737151 18738730 18737152 18138731 18137153 DIMENSION Shim 0 1400 0 1380 Shim 0 1425 0 1405 Shim 0 1450 0 1430 Shim 0 1475 0 1455 Shim 0 1500 0 1480 PART NO RATIO 02736744 03 02736745 04 02736746 05 02737913 06 02736747 07 02736748 09 02736749 12 42 39 38 36 33T 30 26 TABLE OUTPUT GEAR ITEM 19 02736750 02738988 02738989 02738990 02738991 02738817 02738992
14. 21 5 LH 7P 23 PA 26 LH 7P 23 PA 26 LH 7P 23 PA 26 LH 8 38P 18 PA 33 1 LH 8 38P 18 PA 33 1 LH 8 38P 18 PA 33 1 LH 8 38P 18 PA 33 1 LH 8 55P 21 PA SPUR 8 38P 18 PA 33 1 RH 8 38P 18 PA 33 1 RH 8 46P 20 PA SPUR 8 46P 20 PA SPUR 8 46P 20 PA SPUR 8 46P 20 PA SPUR 8 46P 20 PA SPUR 8 46P 20 PA SPUR 6 48P 17 65 PA SPUR 6 48P 17 65 PA SPUR PART NO M6507 03737058 M6509 03737059 6512 03737060 M8306 03738760 M8307 03738761 M8309 03738762 56007 03737061 56807 03737062 56809 03737063 56812 03737064 56814 8 03737110 57009 03737065 57107 03737149 57109 03737134 57307 03737919 57309 03738171 97312 03738170 U6003 03736737 06004 03736738 06005 03737069 06806 03738262 06807 03737038 06809 03737039 06812 03737040 U6814 s B 03737042 06005 03738803 06809 03738801 replaces 68 input gear units date before 06 07 26 23 26 26 26 30 30 20 30 23 30 26 21 23 26 23 26 26 26 30 26 33 24 26 29 23 29 26 28 23 28 26 28 30 24 14 24 17 24 18 24 20 24 23 24 26 24 30 24 33 24 18 24 26 Produced after 06 07 uses needle bearings and reguires the 03 04 housing 67 input gear Reguires 23 60270 and 20 4360 to mount Reguires housing change to 03 04 housing on GEAR DATA 6 48P 17 65 PA Spur 6 48P 17 65 PA Spur 6 48P 17 65 PA Spur 8 38P 19 16 PA 24 58 LH 284 Assy 8 38P 19 16 PA 24 58 LH 284 Assy 8 38P
15. 6 2 275 4 13 4 00 7 7 28 184 9 69 9 104 9 101 6 31 7 9 WOODRUFF KEY POI j 116 3 7 9 1 13 28 7 1 PORT 91 25 31 8 H NS 3 33 84 5 U 0 50 12 7 D H r 147 A T f f d 125 E 0 84 21 2 4 Bia 22 7 2 n 2 3 50 244 age CS6S 85 Housing Dimension 56 Housing Dimension CS6G Housing Option 488 9 62 0 ia 48 BOLT DIMENSION B K or 6 Shaft Only No Drag Brake 4 88 123 9 7 00 177 8 9 25 235 0 Special 7 8 13 Spline Optional Pump Bolt Kit 19MK4717 Sold Separately Option 542 137 7 A 0 81120 6 0 25 6 35 2 75 69 9 DIA 1 0927 7 5 16 18UNC 2B 4PLS 7 8 22 2 13T INV SPLINE SHAFT 1 25 31 8 SAE 2 amp 4 Bolt 7 8 13 Spline Option 6 58 167 1 1 2 13UNC 2B 4PLS 4 2 13UNC 2B 2PLS EQ SP ON 5 00 127 0 DIAB C EQ SP ON 5 75 146 1 DIAB C 718 22 2 13T INV 2 00 50 8 b SPLIN SHAFT 0 44111 2 H 4 001101 6 DIA ALTERNATE FLANGE 068 POSITION HOLE 1 89 48 0 SAE B B 2 amp 4 Bolt 17 15 Spline 1 2 13UNC 2B 4PLS P Option Non STD EQ SP ON 5 00 127 0 DIAB C 1 2 13UNC 2B 2PLS EQ SP ON 5 75 146 1 DIAB C 2 amp 4 Bolt 6 58 167 1 P 1 25 4 15T INV 1 4 i 75125 3
16. Valve W Block Incl 35740087 1 25135565 Plug L a 14 MUNCIE POWER PRODUCTS INC CSGB 200 125 EXPLODED VIEW amp DIMENSIONS 4 7 PART DESCRIPTION U 7 12736872 0 ring 01740900 Low Box Housing 10735243 Bearing 21735233 Thrust Race 45 07TA4956 Input Assembly 21735242 Thrust Race 10727216 Bearing 16 06TA3807 Output Shaft Assembly 26101627 Woodruff Key 10135239 Bearing 21135241 Thrust Race 10735253 Bearing 15135209 Low Box Cover 26735232 Pin 11737790 Oil Seal 19132740 Screw Hex Head 25134029 Caplug 21736002 Washer 56 67 19135998 Capscrew NO c CS6B A672 _2kLP 43TK5020 Lubrication Kit PART NO DESCRIPTION 43737503 Straight JIC 43736445 Elbow JIC 45736308 Lube Hose 43135867 Elbow 43737385 Orifice Elbow 43 3934 Lubrication Hose Kit Supplied with PTO MUNCIE POWER PRODUCTS INC 15 The CS6 58 PTOs include mounting kit special shim gasket wiring harness dash bracket kit and installation instructions Additional components may be necessary for proper installation Please refer to application catalog and read and understand the instruction manual This in stallation does not require any special tools The PTO is available with an optional pulse generator pickup for use
17. es see page 8 Seal Snap Ring O Ring Bearing Bearing std Bearing 1 D or Z Roll Pin not included CS_G or CB_ Plate not included CS_G or CB_ Thrust Washer not included CS_G or CB_ Plate not included CS_G or CB_ Snap Ring Snap Ring Thrust Race Bearing Bearing 2 or 4 Assy requires 18 amp 18a see pg 4 See Output Gear Chart Page 5 Table C Clutch Hub Snap Ring I D or Z Friction Disc Spacer Disc Spring Piston CS8 Piston CS6 Piston D or Z Piston 2 amp 4 O Ring CS8 O Ring CS6 O Ring O Ring D or Z Piston Cup CS8 5 25 0 0 Piston Cup CS6 4 5 0 0 Piston Cup I D or Z 5 25 0 0 Piston Cup 2 amp 4 Assy 5 25 0 0 Snap Ring Snap Ring I D or Z O Ring 03 04 A6705 O Ring 05 14 Setscrew Idler Shaft 03 04 A6705 Idler Shaft 05 14 6 Bolt Housing 03 04 1 STD amp 6705 6 Bolt Housing 03 04 3 STD amp A6705 6 Bolt Housing 05 14 1 2 STD 6 Bolt Housing 05 14 3 4 STD 6 Bolt Housing 05 14 1 6 Bolt Housing 05 14 3 6 Bolt F Housing 05 14 1 F F84 6 Bolt F Housing 05 14 3 F F84 6 Bolt Housing 03 04 1 I D or Z 6 Bolt Housing 03 04 3 I D or Z 6 Bolt Housing 05 14 3 D or Z 6 Bolt Housing 05 14 1 I D or Z ITEM QTY 49 50 mE
18. l 1 2 4 4 1 30135712 Rocker Switch 24v 6 1 35M31692 Solenoid Valve 24v For connection to SPD1001A use 36TK4971 12v sold separately 32 5 12 Light Assembly 36 01006 Face Plate W Light Access 34M18187 Spade Terminal To Lube Tap Required On Automatic Transmissions OPTIONAL SPD 1000A i OVERSPEED n CONTROL T9 Battery Ground Solenoid to be mounted in engine compartment out of direct spray of road contaminents RED light to turn ON when PTO switch is activated CLUTCHSHIFT SERIES ELECTRIC HYDRAULIC SHIFT INSTALLATION 48TK3927B 36736271 Face Plate W O Light Access 30135687 Rocker Switch 12v On automatic transmissions with externally 33136299 Fuse Assembly solenoid controlled converter neutral lock up in 35M1 2340B 12 Solenoid Valve 30737954 Pressure Switch 34736941 Wiring Pigtail 34M 18250 Female Spade Connector 34M18009 Ring Terminal 37M18000 Electric Wire 128 43T35867 Elbow Pipe To JIC 44MB2252 Street Tee 19736623 Capscrew 22135140 Hex Nut 21137991 Lock Washer stall the ClutchShift activation circuit completely OPTIONAL separate of the lock up circuit Do Not use the ar CONNECT TO THE EOS SPD INPUT SIGNAL CONNECTION same valve to
19. ng seal in this bearing cover 6 MUNCIE POWER PRODUCTS INC 56 CS8 SERIES ITEM 7 END COVER DETAIL CS6S 6B 6N CS8S 8B 44 2 25121684 Pipe Plug 45 4 19736174 Setscrew 46 4 27736173 Spring CB6 8 COVER DETAIL ON PG 8 CS6G CS8G ITEM PART DESCRIPTION 25721684 Pipe Plug ASSEMBLY OF 2 OR 4 ARRANGEMENT CS6 8 18 24 18 Components for the 2 amp 4 arrangement are listed on pages 3 4 5 amp 6 Note the additional bearing in the 2 4 arrangement PTO 4 4 Vote the location of the input gear shim 2 or 4 Arrangement 1 or 3 Arrangement 4a on each assembly MUNCIE POWER PRODUCTS INC CBG amp CBS SERIES EXPLODED VIEW CB6 CB8 SERIES PTO WITH HI TORQUE BRAKE PART NO DESCRIPTION 15139966 Cover 28139965 Brake Ring 24124315 Snap Ring 49 33563 Spacer Disc 49733564 Friction Disc 28139964 Brake Hub 12135343 O Ring 12139967 O Ring 28739963 Piston 27140389 Spring 28140390 Spacer 24735480 Snapring Cover 06739874 1 1 4 Rd Shaft f 06740812 K Hyd Shaft Detail 25721684 Pipe Plug Backside These components replace the drag brake components Items 11 12 13 14 15 and items 7 amp 33 found on page 2 amp 3 The clutch plates and discs are additional to the ones shown on page 2 amp 3 End cover item 1 shown here uses the seal and snap ring items 8 and 8a shown on pages 2 amp 3 and are not sho
20. omp Flg SAE 8 bolt Std Metric 8M D DIN 5462 Euro SAE 8 Bolt Non Std Mtg 8D G Special SAE 8 Bolt Non Std Mtg Metric 8C 1 DIN 5462 TRANSMISSION INPUT GEAR OPTIONS K SAE B284 Bolt P SAE B B 284 Bolt Aisin 184 Fuller F84 isi Q SAE A 2 Bolt Aisin 185 Fuller F85 SAE A 2 Bolt Allison A67 Fuller F86 i S SAE B 2 Bolt Allison A69 Mack M65 T SAE A 2 Bolt Clark Fuller C61 Mercedes M83 Z SAE B 284 Bolt C shaft Clark Fuller C70 Spicer 573 2 DIN Comp Flg Fuller F10 Spicer 671 6 SAE B 2 Bolt Fuller F11 Spicer S60 Fuller F61 Spicer S70 ASSEMBLY ARRANGEMENT Fuller F63 Universal S68 1 2 3 or 4 See Below Fuller F66 Universal U60 SHIFTER TYPE Manual Air H Electric Hyd 12v SPEED RATIO E Electric Air 12v J Electric Hyd 24v 03 0 331 07 0 70 1 F Electric Air 24v 5 16 04 0 44 1 09 0 8711 05 0 47 1 12 1 151 06 0 56 1 14 1 44 1 8Bolt Only ARRANGEMENT Not all combinations are available for input gear options Refer to application catalog or service parts list MUNCIE POWER PRODUCTS INC 11 DIMENSIONS 3 00 7
21. oth bearing races 18 To seat the bearings tap the idler shaft in the reverse direction while rotating the gear back and forth Move the shaft so that it is flush with the bearing in this assembly Position the PTO so that the idler shaft is pointed down and perpendicular to the table Insert the thickest shim that can be installed by hand in the gap between the bearing and the housing Rotate the input gear to ensure it is not excessively tight or loose Using a feeler SPACER NEEDLE gauge measure the clearance between the shim and the bearing race Recom BEARING mended bearing clearance is 002 loose to 006 loose If measurement is less than 002 then remove the shim and replace it with the next thinner shim If the measure ment is greater than 006 then remove the shim and replace with the next thicker shim NEEDLE ROLLER BEARING INSTALLATION THRUST 17 Be sure to place the thrust washer and thrust bearing on each side of the input gear prior to A WASHER inserting gear assembly into housing CJ WAS ER 18 This does not require measuring the preload of the bearings Be sure to align the washers BOTH SIDES OF GEAR and bearings in the idler shaft as the shaft is inserted into the housing 19 Tap the idler shaft into position and install the set screw DRAG BRAKE ADJUSTMENT the GB series brake does not need to be ADI ONE adjusted SET SCREW 20 When installing the rear cover
22. pl 14737378 2 Companion Flange 06738964 Output Shaft 5 8 9 Spl 14137357 Gompanion Flange 06137336 Output Shaft 3 4 11 Spl 14138981 Hyd Flange 6 06737372 Output Shaft 2 20 Spl 14140714 Flange L for Low pg 15 06137167 Output Shaft B CS6G 14738719 Hyd Flange E 06737168 Output Shaft amp 6 CS6G 19M38266 Capscrew 2 C 06139526 Output Shaft I CS6G DIN 5462 21120092 Flat Washer 2 06738996 Output Shaft Std DIN 5462 19733233 Capscrew same as D without special hole 19134462 Socket Capscrew K P amp Z L Hyd 06738908 Output Shaft 7 1 1 4 14 Spl 19739257 Socket Capscrew G Q S Hyd 06138767 Output Shaft B 2 or 4 Assy 19M84478 Socket Capscrew I D 06739533 Output Shaft 2 or 4 Assy 19196512 Socket Capscrew I CS6G 06140236 Output Shaft P 2 or 4 Assy 19M84478 Capscrew E 8 Req 06140205 Output Shaft E Special Order 1 1 4 14 Spl 28136546 Spacer Hyd Output 26701627 Woodruff Key 24738347 Snap Ring I Z D 12136751 O Ring 25135724 Cap Plug 5 0 G Storage Only 12138344 O Ring I amp 7 25135725 Cap Plug Storage Only 11737790 Seal r z FE 11137795 Seal I D amp 7 It is recommended to use Loctite 640 on outside of seal when replaci
23. tem 14 9 The piston and clutch pack may be serviced without removal of the drag brake Using snap ring pliers remove the snap ring Item 28 located on the output shaft end while gently pushing on the piston cup Item 27 10 Pull the piston cup Item 27 from the shaft and the piston Item 24 will go with it 11 Tap the piston cup on a wood surface to remove the piston 12 Remove the spring Item 23 The clutch friction discs Item 21 and spacer discs Item 22 and inner clutch hub Item 20 can be removed by pointing the shaft end down 13 With the drag brake removed the snap rings Item 15 amp 16 on this end of the bell gear can be removed with snap ring pliers This allows the bell gear to be removed towards the closed end The internal bearing Item 18 of the bell gear can easily be removed REASSEMBLY PROCEDURE 14 The reassembly of the unit is made in reverse of the disassembly 15 Be sure to lubricate the o rings and all bearings upon installation Torque capscrews to the values shown or to the following values 1 4 set screw 9 ft Ib 5 16 capscrews 18 ft Ib 5 16 Hyd Flange CS 25 ft lbs 3 8 capscrews 36 ft Ib 16 Place the input bearing into the input gear and slide this group into the housing to line up the idler shaft TAPERED ROLLER BEARING INSTALLATION 17 Tap the idler shaft into the housing and through b
24. wn here The CB series is only available with the standard round output shaft 1 1 4 round with key and the Hydraulic SAE B 7 8 13T spline and only arrangements 1 or 3 The CB series brake does not need to be adjusted MUNCIE POWER PRODUCTS INC 56 CSS SERIES CS6S DISASSEMBLY AND REASSEMBLY DISASSEMBLY PROCEDURE REFERENCE EXPLODED VIEW ON PAGE 2 V DENOTES SPECIAL SERVICE PROCEDURES 1 Remove the CS6S input gear by removing the set screw in the pad and 9 33 driving the idler shaft from the housing Items 30 32 2 Remove the set screws Item 45 from the bearing cover Item 7 which hold the drag brake springs Item 46 Position the housing so that the springs fall from housing 3 Remove the four 4 capscrews Item 6 which hold the back cover to the PTO housing 4 Position the housing against a bench block and hit the end of the output shaft with a soft face hammer to remove the entire output shaft assembly with wbearing cover 5 Remove the two 2 pipe plugs Item 44 from the bearing cover This ex poses the ball bearing assembly within the cover 6 Using a 1 4 punch and alternating between the two holes drive the bear ing and shaft assembly from the bearing cover 7 Using a bearing puller remove the rear bearing Item 10 by grabbing the drag brake plate Item 12 and removing both pieces The bronze brake disk Item 13 be removed 8 Using a bearing puller remove the drag brake rotor I
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