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240 Owner`s Manual VOLVO 240 1993 Owner`s Manual

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1. Concealed storage space There are two concealed storage areas under the cargo compartment floor Locking floor lid The larger lid is lockable and should be used when increased security for stored articles is desirable file Kl ownersdocs 1993 1993_240 93240_49 html 4 of 6 12 30 2006 9 42 06 AM 1993 Volvo 240 Eyelets Six eyelets are provided in cargo compartment for anchoring cargo Two eyelets are accessible when the seat back is folded forward Pg 52 Front seats pe oe E Lumbar suppor E es adjustment Seat back inclination Driver seat height file Kl ownersdocs 1993 1993_240 93240_49 html 5 of 6 12 30 2006 9 42 06 AM 1993 Volvo 240 There are two levers each with three positions for adjusting the height of the seat front and or back of cushion This allows adjustment of the seat cushion angle for added comfort After adjusting the seat check that it is securely latched Note Do not attempt to raise seat height while seated Horizontal seat adjustment Pull control upward then slide seat forward or rearward to desired potion Make sure that the seat 1s properly secured when you release the control Passenger seat height The front passenger seat is retained by four brackets There are two height positions at the front and three at the rear However this adjustment must be accomplished manually using appropriate hand tools Seat back inclination Rotate co
2. After installation or when the set has been disconnected from power the set displays codE when it is switched on Enter the 4 digit code using the preset buttons If the correct code is entered codE is no longer displayed and the set is ready to use Incorrect code If an incorrect code has been entered EEE is displayed for 1 second and the codE Enter the correct code After three unsuccessful coding attempts the set will lock and remain locked for 2 hours After two hours have elapsed re enter the correct code NOTE During the two hour waiting period the set must be connected and turned on Pg 27 Radio file Kl ownersdocs 1993 1993_240 93240_25 html 2 of 8 12 30 2006 9 42 02 AM 1993 Volvo 240 fi te Pi On off switch an d volume control Turn the button clockwise to switch on and to increase volume Waveband selector The desired waveband is set by pressing the button The frequency and waveband is shown on the display NOTE There are two FM wavebands and one AM waveband This makes it possible to store more FM stations in the memory file Kl ownersdocs 1993 1993_240 93240_25 html 3 of 8 12 30 2006 9 42 02 AM 1993 Volvo 240 TD 613 a g Pa T aE Ea b Manual tuning Press the left side of the button to tune down and the right side to tune up Release the button when the desired frequency is displayed pg 28 Radio cont Autom
3. Bulbs Power Socket License plate light 5 W S 8 5 8 wagon High mounted stop light On sedans top use screwdriver to depress catch then pull plastic cover up and away from the light assembly On wagons bottom depress the marked areas on the side of the housing and pull it away from the light assembly Press in reflector catch to release reflector assembly Swing out reflector and replace bulb Snap reflector in and check that bulb lights when brake pedal is depressed Align the light assembly catches with the holes in the lamp housing and press it into place file Kl ownersdocs 1993 1993_240 93240_88 html 6 of 9 12 30 2006 9 42 15 AM 1993 Volvo 240 Bulbs Power Socket US Bulb No High mounted 32 cp 21 W Ba 15 s 1156 stop light pg 92 Replacing bulbs OW SVR Interior light Insert a screwdriver through the opening in the right side of the housing and depress the catch tab Pull out the housing assembly and replace the bulb Bulb Power Socket Interior light 10 W S 8 5 8 15 W SV8 5 Trunk light Remove screw holding the light assembly Lift it out to remove Replace the bulb Reinstall by first inserting the guides into one side then press in the light assembly and install the screw file Kl ownersdocs 1993 1993_240 93240_88 html 7 of 9 12 30 2006 9 42 15 AM 1993 Volvo 240 Bulb Power Socket Trunk light 15 W S 8 5 8 Instrument and heater control lighting Due to the location of t
4. Occupant safety How safely you drive doesn t depend on how old you are but rather on e how well you see e your ability to concentrate e how quickly you make decisions under stress to avoid an accident These tips listed below are suggestions to help you cope with the ever changing traffic environment e Never drink and drive e If you are taking any medication consult your physician about its potential effects on your driving abilities e Take a driver retraining course e Have your eyes check regularly e Keep your windshield and headlamps clean e Replace wiper blades when they start to leave streaks e Take into account the traffic road and weather conditions particularly with regard to stopping distance Reporting Safety Defects In the U S If you believe that your vehicle has a defect which could cause a crash or could cause injury or death you should immediately inform the National Highway Traffic Safety Administration NHTSA in addition to notifying Volvo Cars of North America If NHTSA receives similar complaints it may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Volvo Cars of North America To contact NHTSA you may either call the Auto Safety Hotline toll free at 1 800 424 9393 or 366 file Kl ownersdocs 1993 1993_240 93240_37 html
5. kerosene or tar remover Difficult spots may require a fine rubbing compound After polishing use liquid or paste wax file Kl ownersdocs 1993 1993_240 93240_98 html 2 of 9 12 30 2006 9 42 17 AM 1993 Volvo 240 Several commercially available products contain both polish and wax Waxing alone does not substitute for polishing of a dull surface A wide range of polymer based car waxes can be purchased today The waxes are easy to use and produce a long lasting high gloss finish which protects the bodywork against oxidation road dirt and fading Cleaning the upholstery The fabric can be cleaned with soapy water or a detergent For more difficult spots caused by oil ice cream shoe polish grease etc use a stain remover The plastic in the upholstery can be washed with soapy water or a mild detergent Leather upholstery can be cleaned with a soft cloth and mild soap solution For more difficult spots consult your Volvo dealer On no account must gasoline naphtha or similar cleaning agents be used on the plastic or upholstery since these can cause damage When aging leather changes appearance but the typical texture remains To preserve smoothness and appearance it is recommended to treat the leather with a special leather preservative after one or two years of use Cleaning the seat belts Clean only with luke warm water and mild soap solution CAUTION Do not use cleaning solvents to clean the seat tats Cleaning f
6. 6 of 8 12 30 2006 9 42 02 AM 1993 Volvo 240 Balance control Push in the knob and turn to the left or right to adjust left right speaker balance The detent indicates the equalized left right balance position L ANTI THEFT Fader control Pull out the knob and turn it to the left or right to adjust front rear speaker balance The detent indicates equalized front rear balance position pg 30 Radio cont Bass control file Kl ownersdocs 1993 1993_240 93240_25 html 7 of 8 12 30 2006 9 42 02 AM 1993 Volvo 240 Adjust the bass by moving the control up or down The detent indicates equalized bass DALI Treble control Adjust the treble by moving the control up or down The detent indicates equalized treble lt gt Contents Top of Page file Kl ownersdocs 1993 1993_240 93240_25 html 8 of 8 12 30 2006 9 42 02 AM 1993 Volvo 240 pg 31 Cassette deck Cassette slot The cassette is inserted with the roll of tape to the right hand side When the cassette is inserted the radio is automatically disengaged Push the cassette gently into place The cassette will start to play automatically The arrows show the tape direction see illustration column 2 When one side of the tape has been played the unit will automatically play the other side auto reverse If the unit is switched off while playing a cassette the cassette will remain in position The drive rolls will be
7. The trunk is now always locked This option can be used if for example you lend your car to somebody If you give only the service key to the driver it will not be possible to open the trunk To reconnect the lock to the central locking system Withdraw key in vertical position Trunk light A Light always off B Light on when trunk lid is open pg 46 Hood Long load storage file Kl ownersdocs 1993 1993_240 93240_44 html 3 of 8 12 30 2006 9 42 05 AM 1993 Volvo 240 To open the hood Pull the release handle located under the left side of the dash Lift the hood slightly insert a hand under the center line of the hood and depress the safety catch handle Open the hood Long load storage except wagon A flap in the rear seat makes it possible to carry long loads such as skis etc file Kl ownersdocs 1993 1993_240 93240_44 html 4 of 8 12 30 2006 9 42 05 AM 1993 Volvo 240 Please note that the flap in the rear seat is intended only for light loads such as skis wood etc Max length of load 6 1 2ft 2m Max weight of load 33lbs 15kg pg 47 Rear view mirror Side view mirrors Power mirrors Rear view mirror A Normal position B Night position reduces glare from following headlights file Kl ownersdocs 1993 1993_240 93240_44 html 5 of 8 12 30 2006 9 42 05 AM 1993 Volvo 240 Side view mirrors A Adjustment up down B Adjustment sideways Avoid using ice scrap
8. 1 of 10 12 30 2006 9 42 04 AM 1993 Volvo 240 0123 in Washington D C area or write to NHTSA U S Department of Transportation Washington D C 20590 You can also obtain other information about motor vehicle safety from the Hotline pg 38 Child safety Volvo recommends the proper use of restraint systems for all occupants including children Remember that regardless of age and size a child should always be properly restrained in a car Restraint systems for children are designed to be secured in the vehicle by lap belts or the lap portion of a lap shoulder belt Such child restraint systems can help protect children in cars in the event of an accident only if they are used properly However children could be endangered in a crash 1f the child restraints are not properly secured in the vehicle Failure to follow the installation instructions for you child restraint can result in your child striking the vehicle s interior in a sudden stop Holding a child in your arms is NOT a suitable substitute for a child restraint system In an accident a child held in a person s arms can be crushed between the vehicle s interior and an unrestrained person The child could also be injured by striking the interior or by being ejected from the vehicle during a sudden maneuver or impact The same can also happen if the infant or child rides unrestrained on the seat or in the cargo section of a station wagon Other occupants should also be properly restra
9. 1993_240 93240_71 html 1 of 8 12 30 2006 9 42 12 AM 1993 Volvo 240 Refueling The fuel tank filler cap is located behind the door on the right rear fender Open cap slowly during hot weather conditions When filling position the cap in the special bracket on the door After filling the tank install the cap and turn until a click is heard The fuel tank is designed to hold approximately 15 8 US gal 60 liters with sufficient volume left over to accommodate possible expansion of the fuel in hot weather Be aware that the usable tank capacity will be somewhat less than the 15 8 US gal 60liter maximum When the fuel level is low such factors as ambient temperature the fuel s vapor pressure characteristics and terrain can affect the fuel pumps ability to supply the engine with an adequate supply of fuel Therefore it is advisable to refuel as soon as possible when the needle nears the red zone Caution Take care not to spill gasoline during refueling Gasoline containing alcohol can cause damage to painted surfaces which may not be covered under the New Vehicle Limited Warranty Do not use gasolines containing methanol methyl alcohol wood alcohol This practice can result in vehicle performance deterioration and can damage critical parts in the fuel system Such damage may not be covered under the New Vehicle Limited Warranty pg 72 Carbon deposits Deposit control gasoline Volvo recommends the use of gasoline co
10. Drive position key position when engine is running A III Starting position release the key when engine starts The key returns automatically to Y drive position On cars equipped with an automatic transmission the gear selector must also be in the P park position The steering wheel lock may be under tension when the car is parked Turn the steering wheel slightly to free the ignition key A chime will sound if the starting key is in the ignition lock and the front door on the driver s side is open The chime will also sound if the parking lights are on when the door is open The chime goes off when the front door is closed In order to reduce car theft make sure the steering wheel lock 1s engaged before leaving the car Turn signals file Kl ownersdocs 1993 1993_240 93240_14 html 1 of 10 12 30 2006 9 42 01 AM 1993 Volvo 240 Turn signals 1 Signal lever engaged for normal turns Note A defective turn signal bulb will cause turn signal indicator and remaining signal lights to flash more rapidly than normal 2 Lane change position In maneuvers such as lane changing the driver can flash the turn signals by moving the turn signal lever to the first stop and holing it there The lever will return to the neutral position when released 3 High and low beam switching Headlight switch in position Move the lever towards the steering wheel and release it 3 Headlight flasher Headlight switch i
11. MAINTENANCE SCHEDULE A Adjust Correct if necessary R Replace I Inspect Correct or Replace if necessary L Lubricate Maintenance operation Miles 10 000 20 000 30 000 40 000 50 000 60 000 ae nae RA oe on ao ne nce S e e E MAINTENANCE Engine oil and oil filter R R R R R Engine drive belts i Timing belt A R 3 Air cleaner filter R x gt A file Kl ownersdocs 1993 1993_240 93240_65 html 3 of 6 12 30 2006 9 42 09 AM 1993 Volvo 240 Manual transmission oil i i i fi i Automatic transmission oil i R i R i E E E E L I R Rear axle oil I 1 See section Engine Oil for detailed information 2 For services beyond 60 000 miles 96 000 km consult your Maintenance Service Cart 3 B 230 FD only Adjust at 10 000 miles 16 000 km no cost to owner Belt should be replaced at 100 000 miles 160 000 km pg 69 Servicing Maintenance operation Miles 10 000 20 000 30 000 40 000 50 000 60 000 km 16 000 32 000 48 000 64 000 80 000 96 000 MISCELLANEOUS MAINTENANCE ENGINE anos HAA EET E ee Too To Coo o o Fuel line filter PCV nipple orifice Ventilation hoses EGR valve Battery charge I BRAKES PE OR ee ee ee o o 1O E 1 E Change Brake Fluid STEERING Tire wear align front end if needed I I I I I I I I I I R R I I I I I I I I I I I Check pow
12. Meeting API specification SG Oil with designation SG CD complies with this requirement Oil with a different quality rating may not provide adequate engine protection For best fuel economy and engine protection consult with your authorized Volvo dealer for recommended oils Viscosity stable ambient temperatures 30 20 10 0 10 20 30 40 C o a p eT SAE 5W 30 A CEW a Ee sa S SAE 15W40 K F Do not use oils with other viscosity ratings The use of incorrect viscosity oil can shorten engine life Volvo recommends the used of energy conserving oils Look for the API label Synthetic oils complying with oil quality requirements are recommended for driving in areas of sustained temperature extremes hot or cold when towing trailers over long distances or for prolonged driving in mountainous areas Volvo does not recommend oil additives as they can adversely affect the engine a ii EDN Volvo recommends the use of oils with the American Petroleum Institute API label This label certifies that the oil conforms to the applicable standards and specifications of the Capacity Including oil filter 4 0 US qts 3 85 litres Check oil level when filling fuel SAE 15W 40 is recommended for use in driving conditions that raise oil temperature and increase oil consumption 1 e mountain driving trailer towing file Kl ownersdocs 1993 1993_240 93240_71 html 5 of 8 12 30 2006 9 42 12 AM 1993 Volvo 2
13. OR ask the body shop performing the collision repairs to have the SRS replacement done at a Volvo dealer e Have all deployed damaged SRS components air bag and front seat belt assemblies replaced with file Kl ownersdocs 1993 1993_240 93240_37 html 9 of 10 12 30 2006 9 42 04 AM 1993 Volvo 240 new genuine Volvo brand components There is no maintenance to perform on the SRS yourself The only periodic maintenance recommended on the SRS is that the air bag module should be replaced approximately every ten years and that the other components in the system wiring connector etc should also be inspected at this time The SRS decal on you car shows the month and year servicing is due This service must performed by an authorized Volvo dealer lt gt Contents Top of Page file Kl ownersdocs 1993 1993_240 93240_37 html 10 of 10 12 30 2006 9 42 04 AM 1993 Volvo 240 pg 44 Doors and locks Child safety locks Unlocking front doors Both front doors can be unlocked by using the starting ignition key Turning the key 1 4 turn counter clock wise right door clockwise lifts the lock buttons on the window ledge and the door can be opened by pulling the handle To open a door from inside the lock button must first be pulled up Central lock The vehicle is equipped with a central lock system This means the lock on the driver s door automatically controls the locks on the other doors including the trunk on Sedan
14. VOLVO 8 6586 for assistance Inside back cover WARNING Detergents and solvents Do not use gasoline containing lead or benzene as a detergent or solvent Both lead and benzene are toxic and may be hazardous to your health WARNING Carbon monoxide is a poisonous colorless and odorless gas which is present in all exhaust gases If you ever smell exhaust fumes inside the vehicle make sure the passenger compartment is ventilated and immediately return the vehicle to dealer for correction Never sit in a parked or stopped car for any extended amount of time nor have it unattended while engine 1s running Never operate the engine in confined unventilated areas WARNING Installation of optional equipment use of mobile telephones Incorrectly installed optional equipment alarm systems or the use of mobile telephones which are not connected to a suitable antenna can cause faults in the car s electronic control systems Consult your Volvo dealer before installing any such products B ack cover file Kl ownersdocs 1993 1993_240 93240_114 html 5 of 7 12 30 2006 9 41 58 AM 1993 Volvo 240 Oil dipstick Brake fluid Coolant level V asher fluid Electrolyte Oil level between dipstick marks The distance between the marks represents approx US qt 1 liter Fill with multigrade oil Check without removing the cap that the brake fluid level is above the Min mark Brake and clutch fluid DOT 4 or 4 Coolan
15. Wheels and Tires If one of the brake circuits should malfunction the red warning light will come on The pedal stroke increases slightly the pedal feels softer and extra pressure is required for normal braking If the light comes on while driving or braking stop immediately and check the brake fluid level in the reservoir Severe strain on the brake system The brakes will be subject to severe strain when driving in mountains or hilly areas The speed is usually low which means that the cooling of the brake is less efficient than when driving on level roads To reduce the strain on the brakes it 1s advisable not to use the brakes excessively Instead shift into a lower gear and let the engine help with the braking A good rule is to use the same gear downhill as would be used ascending the same grade For vehicles with automatic transmission use position 2 or in some cases I pg 64 Three way catalytic TWC converter Ciramic core Sn oe aen i Pa Sa Sagina ee a mienne a in n aa Se rebut file Kl ownersdocs 1993 1993_240 93240_61 html 5 of 6 12 30 2006 9 42 08 AM 1993 Volvo 240 Three way catalytic converter Cautions e Keep your engine properly tuned Certain engine malfunctions particularly involving the electrical fuel or distributor ignition systems may cause unusually high converter temperatures Do not continue to operate your vehicle if you detect engine misfire noticeable loss of power or other unu
16. You will be required to pay for labor and material used Refer to your Maintenance Records Booklet for further details Maintenance services Your Volvo has passed several major inspections before being delivered to you according to Volvo specifications The maintenance services outlined in this book should be performed every 10 000 16 000 km The extended maintenance service intervals make it even more advisable to follow this program inspection and service should also be performed any time a malfunction 1s observed or suspected It is recommended that receipts for vehicle emission services be retained in the even that questions arise file Kl ownersdocs 1993 1993_240 93240_65 html 2 of 6 12 30 2006 9 42 09 AM 1993 Volvo 240 concerning maintenance See your Maintenance Records Manual Applicable warranties U S In accordance with U S Federal Regulations the following list of applicable U S warranties is provided For Canadian specification vehicles see your separate warranty booklet New Car Limited Warranty Parts and Accessory Limited Warranty Corrosion Protection Limited Warranty Seatbelt and Supplemental Restraint System Limited Warranty Emission Design and Defect Warranty Emission Performance Warranty These are Federal Warranties other warranties are provided as required by state law Refer to your separate Warranty Booklet for detailed information concerning each of the warranties pg 68 Servicing
17. anti freeze for this purpose Suitable mixtures of anti freeze and water are Down to 14 F 10 C 1 part anti freeze 4 parts water Down to 7 F 14 C 1 part anti freeze 3 parts water Down to 0 F 18 C 1 part anti freeze 2 parts water Down to 18 F 28 C 1 part anti freeze part water lt gt Contents Top of Page file Kl ownersdocs 1993 1993_240 93240_98 html 9 of 9 12 30 2006 9 42 17 AM
18. at 100 000 miles 160 000 km Pulsed Secondary Air Injection certain models This system adds air to the hot exhaust gases as they are expelled from the engine This causes a secondary combustion of residual hydrocarbons and carbon monoxide resulting in lower emission levels in the exhaust gases lt gt Contents Top of Page file Kl ownersdocs 1993 1993_240 93240_71 html 8 of 8 12 30 2006 9 42 12 AM 1993 Volvo 240 pg 77 Servicing Engine Fuel System Ebectronto tonin unil Fue bess pump a lmao T gE zE ps aa i An eiir a i Theottle saith ial af a F r Ya i ff a Iga bnm i ae ara ae enil Fi ai HF a ar oa ie Po Rae To e Y j ah a a hA Mia 3 7 Ea n hes Tiaa a a p h i i CIRR a Bir mass metier Ta H i ar control vai The fuel injection system is all electronic and is microprocessor controlled It can continually compensate for variations in engine load speed and temperature to give the best economy and power The most unique feature of the system is the mass air flow sensor which measures the mass of the inducted air instead of the volume In this way the system can make instantaneous adjustments for changes in air temperature or density thus always assuring the best economy with the lowest possible exhaust emissions pg 78 Servicing cont Special instructions for work on the fuel injection system Extreme cleanliness is essential when working on
19. can result pg 62 Trailer hauling When preparing for trailer hauling observe the following e Use a trailer hitch which meets Federal Safety Standards for rear end collisions FMVSS 301 75 For trailer weights exceeding 2 000 Ibs 908 kgs use only a trailer hitch offered as a Genuine Volvo Accessory e Maximum trailer weight recommended by Volvo is Trailers without brakes 1540 Ibs 700 kg Trailers with brakes 2 ball 3300 Ibs 1500 kg 1 7 8 ball 2000Ibs 908 kg However for cars with automatic transmission an optional Volvo automatic transmission oil cooler must be installed when trailer weight exceeds 2 000 Ibs 908 kgs With manual transmission 5th gear should not be used while towing Observe legal requirements of the state in which the vehicles are registered All Volvo models are equipped with energy absorbing shock mounted bumpers Trailer hitch installation should not interfere with the proper operation of the bumper system Trailer hauling does not normally present any particular problems but take into consideration e Recommended hitch tongue load is 110 lbs 50 kgs for trailer weights below 2 650 Ibs 1 200 kgs and 143 154 Ibs 65 70 kgs for trailer weights above 2 650 lbs 1 200 kgs However it must not exceed 165lbs 75kgs file Kl ownersdocs 1993 1993_240 93240_61 html 2 of 6 12 30 2006 9 42 08 AM 1993 Volvo 240 e For trailer weights between 2 650 3 300 Ibs 1 200 1 500 kgs a to
20. check that the gasket is 1n position Bulbs Power Socket CP W 1 Front position 24 2 2 21 5 BaY 15d Side marker lights 2 Front turn signal 24 2 2 21 5 BaY 15d 1 US Bulb No 1157NA pg 89 Replacing bulbs POES Regp ss ior tabes yy Bulb l F i x Bulb hoke r EE E e Tail arn Tail lamp insidi Grt Tail lamp bulbs sedan model All tail lamp bulbs are replaced from inside of trunk 1 Unscrew and remove tail lamp inside cover Note that inside cover is hooked at the upper edge Lift file Kl ownersdocs 1993 1993_240 93240_88 html 2 of 9 12 30 2006 9 42 15 AM 1993 Volvo 240 the lower end out up and unhook upper edge 2 Turn bulb holder approx 3 8 1 cm counterclockwise and remove it 3 Depress bulb n bulb holder turn it slightly counterclockwise and remove it 4 Install a new bulb Install bulb holder in tail lamp NOTE One of the bulb holder tabs is wider and fits only in corresponding Nowe Turn bulb holder clockwise Check that bulb lights Replace tail lamp inside cover Power Power Bulbs CP W 1 Rear fog light 32 2l 2 Back up light 3 2l 3 Rear turn signal 32 21 4 Tail light 4 5 5 Reflector 6 Brake light tail 32 3 21 5 light Socket Ba 15s Ba 15s Ba 15s Ba 15s BaY 15d US Bulb No 1156 1156 1156 67 1157 Right side lamp holders are white Left side lamp holders are black pg 90 Replacing bulbs file Kl ownersdocs 1993 1993_240 93240_88 html 3 of 9 12 30 20
21. e When driving with heavy trailers it is recommended that an additional oil cooler be installed This applies especially when driving under sever conditions e g mountain driving or prolonged driving at high speeds without breaks The additional oil cooler is available as a genuine Volvo accessory Regarding oil change see section titled Transmission oil Brake system Moisture on brake discs and brake pads affects braking Driving in rain and slush or passing through a normal car wash can cause water to collect on the brake discs and pads This will cause a delay in braking effect when the pedal is depressed To avoid such a delay when brakes are needed depress the pedal occasionally when driving in rain or slush This will remove the water from the brakes This should also be done after washing or starting in very damp weather If the brake power assist does not function The power assist to the brakes functions only when the engine is running When the car is moving without the engine running the brake pedal pressure required to stop the car is increased 3 4 times The brake pedal feels stiff and hard Disc brake noise A slight to moderate amount of disc brake squeal is considered normal file Kl ownersdocs 1993 1993_240 93240_61 html 4 of 6 12 30 2006 9 42 08 AM 1993 Volvo 240 Air dam front spoiler A non factory air dam can negatively influence the normal flow of cooling air in the front wheel brakes See section titled
22. engine should also be checked for corrosion or looseness Loose or corroded battery cable terminals The circuit is closed if a clicking sound is heard Open circuit between starting ignition switch from the starter when it is engaged If no clicking and starting ignition switch terminal on sound is heard check that the blue wire at the starter starter is secure If still no clicking sound is heard the starting ignition switch or the wire is defective If the above checks have been performed and no fault is evident the starter may be defective NOTE In this case the headlight intensity will not dim when the starter 1s engaged Starter motor defective pg 105 Service diagnosis Condition Starter motor operates but engine does not start Possible cause Correction Check vacuum hose connections at manifold and Intake system leaking a eae file Kl ownersdocs 1993 1993_240 93240_104 html 1 of 5 12 30 2006 9 41 56 AM 1993 Volvo 240 Check for fuel 1n the tank No fuel reaching engine Check fuse No 4 Check that the high tension lead from the coil to the distributor cap is connected and that the wires to the distributor and coil are connected No spark Check the fuse for the engine control system The fuse is located in the engine compartment on the left wheel housing by the ignition coil Clean the parts with a dry cloth or spray with a moisture remover Replace defective or worn par
23. for starting they must be properly connected to prevent the diodes from being damaged For correct connection see Jump starting 3 The battery leads should be disconnected any time the battery is being charged 4 Never disconnect the battery circuit for example to change the battery while the engine is running file Kl ownersdocs 1993 1993_240 93240_82 html 7 of 9 12 30 2006 9 42 14 AM 1993 Volvo 240 as this will immediately ruin the alternator Always make sure that all the battery connections are cleaned and properly tightened 5 If any electrical welding work is performed on the vehicle the ground lead and all the connecting cables of the alternator must be disconnected and the welder wires placed as near the welding point as possible Jump starting CAUTION Improper hook up of jumper cables or the use of other than 12 volt batteries could result in damage to equipment and or battery Check that cars are not touching to prevent premature completion of negative circuit Note the position of the battery terminals When using jumper cables first connect booster battery positive terminal to car battery positive terminal Then connect booster battery negative terminal to a stationary solid metal part on the engine at a point away from the battery Do not connect booster cable to any part of fuel system or any moving parts Avoid touching hot manifolds file Kl ownersdocs 1993 1993_240 93240_82 html 8
24. inside the car will become stale file Kl ownersdocs 1993 1993_240 93240_20 html 4 of 6 12 30 2006 9 42 01 AM 1993 Volvo 240 Air louvers dash A Closed B Open C Directing air flow horizontally D Directing air flow vertically pg 24 Air conditioning Air conditioning How to use the air conditioner l 4 Blower switch Position 4 for rapid cooling 2 Air conditioning compressor switch Start the air conditioning by pressing the panel switch The system activates after a slight delay Py 3 Recirculation Push in for rapid cooling and during high humidity conditions 4 TEMPERATURE The selector should be in the leftmost position when the system is started The TEMP selector can then file Kl ownersdocs 1993 1993_240 93240_20 html 5 of 6 12 30 2006 9 42 01 AM 1993 Volvo 240 be used to adjust the temperature Left cool Right warm The air conditioning system in your car contains a CFC free refrigerant R134a This is a environmentally friendly substance having minimal effect on the earths ozone layer The system contains 1 5 Ibs 0 7 kg R134a To obtain rapid cooling all windows must be closed and buttons and oy out Cool air will then be discharged through the four dash outlets which should be fully open Note For rapid removal of condensation from inside glass surfaces the air conditioner can be switched on even when not required for interior cooling The air conditioner will dehum
25. label on the left wheel valance For further information regarding these regulations please consult your Volvo dealer 3 Model Plate Vehicle Identification Number VIN Codes for color and upholstery etc This plate is located on right wheel valance 4 Loads Capacities and Tire Pressures 5 Federal Motor Vehicle Safety Standards file Kl ownersdocs 1993 1993_240 93240_104 html 4 of 5 12 30 2006 9 41 56 AM 1993 Volvo 240 FMVSS specifications USA and Ministry of Transport CMVSS Standards Canada Your Volvo is designed to meet all applicable safety standards Evidence of this can be verified from the certification label on the rear facing side of the driver s front door For further information regarding these regulations please consult your Volvo dealer lt gt Contents Top of Page file Kl ownersdocs 1993 1993_240 93240_104 html 5 of 5 12 30 2006 9 41 56 AM 1993 Volvo 240 pg 109 Specifications Subject Page No Dimensions and weights 110 Cargo space 110 Engine 111 Cooling system 112 Fuel system 112 Ignition system 112 Power transmission 113 Front suspension LER Capacities 114 Electrical system 114 pg 110 Specifications Dimensions and weights for US Sedan Wagon models Length 189 9 482cm 190 7 484 cm Width 73 dew a Aae Height curb weight 56 3 43cm 575 46cm Wheelbase 0 1043 265cm S04 65cm Ground clearance full load 4 7 I2em AT a2em m a rear 53 5 136c
26. position the jack on the bar in the jack attachment alt 2 as shown in the illustrations above the crank while simultaneously guiding the the base to the ground The bas of the jack must be flat on a level firm non slippery surface Before raising the car check that the jack is still correctly positioned in the attachment Now raise the vehicle until the wheel is free of the ground Unscrew the wheel nuts completely and carefully remove the wheel so as not to damage the thread of the studs file Kl ownersdocs 1993 1993_240 93240_94 html 6 of 7 12 30 2006 9 42 16 AM 1993 Volvo 240 lt gt Contents Top of Page file Kl ownersdocs 1993 1993_240 93240_94 html 7 of 7 12 30 2006 9 42 16 AM 1993 Volvo 240 pg 98 Replacing wiper blades Washing Replacing wiper blades e eE Lift the wiper arm off the windshield and hold blade at right angles to arm Pinch i the end of the plastic clip located at the back of the arm a z n en r Slide the wiper blade along the arm to release it from the hook i al Install new blade in reverse order to removing and make sure that it is properly _ attached to the wiper arm For reasons of safety you should change the windshield wiper blades as soon as they start to leave marks on the windshield or fail to wipe efficiently and cleanly To obtain maximum lifetime from a set of wiper blades clean them with a stiff bristle brush and warm soapy water as part of a normal car wash Was
27. seat Note It may be necessary to move front seats forward or raise the seat backs slightly to allow rear seat to fold down Remove the head restraints from the rear seat by grasping the restraint and lifting straight up Secure the head restraints Pull the handle on the rear side of the seat back upwards and fold the seat back forward and down so that it lies flat The rear seat back and cushion are held automatically in their respective positions file Kl ownersdocs 1993 1993_240 93240_49 html 1 of 6 12 30 2006 9 42 06 AM 1993 Volvo 240 Removing seat cushion The seat cushion can be easily removed to provide a slightly larger cargo storage area To remove lift the seat cushion out of the hinges pg 50 Tailgate wagon Safety catch To open from the outside file Kl ownersdocs 1993 1993_240 93240_49 html 2 of 6 12 30 2006 9 42 06 AM 1993 Volvo 240 Depress the release button located under the tailgate handle To open from the inside Pull out the T handle located at the bottom of the tailgate Safety catch A The lid cannot be opened from the inside B The lock functions normally Pg 51 Cargo compartment wagon file Kl ownersdocs 1993 1993_240 93240_49 html 3 of 6 12 30 2006 9 42 06 AM 1993 Volvo 240 Spare wheel jack The spare wheel and jack are stored under the hatch to the left in the cargo compartment Loosen the two clips 1 4 turn and lift off the hatch i
28. switch but instead only with the corresponding switch on the driver s door pg 22 Heating and ventilation Heating system 1 TEMP Left cool Right warm 2 FLOOR Out no air to floor In full flow of air to front and rear floor 3 Lh Defrost Out low volume air flow to defroster In full flow 4 A REC recirculation To be used only on cars equipped with air conditioning Do not use for heating Out full flow of outside air In air is recirculated for faster cooling file Kl ownersdocs 1993 1993_240 93240_20 html 3 of 6 12 30 2006 9 42 01 AM 1993 Volvo 240 5 oy Blower motor Has 4 speeds and is shut completely off when the knob is turned to the left 6 Air louvers dash The air flow through the louvers is decreased when the 2 and or pg 23 Heating and ventilation cont How to obtain max heat 3 controls are depressed 1 TEMP WARM 2 e depressed 5 FAN oe 3 or 4 6 All dash louvers halfway open remove condensation 1 TEMP WARM 3 DEF tt 5 FAN oe 3 or 4 6 All louvers closed depressed Always keep front external inlet grille in front of the windshield clear of obstructions snow ice etc Maximum defroster action For maximum defroster capacity at very low ambient temperatures use the recirculation control button depressed If not using air conditioning the recirculation feature should not be used for more than 10 15 minutes since the air
29. the use of Volvo Cleaning Cassette available as a genuine Volvo accessory Regular use helps maintain sound quality cleans vital parts and helps prevent tape tangle Technical Specifications System voltage 12 Volts negative ground Fuse 5 A Radio System Superheterodyne system with HF step Electronic suppression device Frequency range TD 613 FM 87 9 107 9 MHz AM 530 1700 kHz Sensitivity U FM 1 5 V M AM 6 5 V L 30 V Cassette deck 4 track 2 channel stereo Tape speed 4 76 cm sec file Kl ownersdocs 1993 1993_240 93240_31 html 7 of 8 12 30 2006 9 42 03 AM 1993 Volvo 240 Pinch off lt gt Contents Top of Page file Kl ownersdocs 1993 1993_240 93240_31 html 8 of 8 12 30 2006 9 42 03 AM 1993 Volvo 240 pg 37 Occupant safety VOLVO CONCERN FOR SAFETY Safety 1s the cornerstone of Volvo Our concern dates back to 1927 when the first Volvos rolled off the production line Three point seatbelts safety cages and crumple zones were designed into Volvo cars long before it was fashionable or required by government regulations We will not compromise our commitment to safety We will continue to seek out new safety features and to refine those already in our cars You can help We would appreciate hearing your suggestions about improving automobile safety We also want to know if you ever have a safety concern with your car Call us in the U S at 800 458 1552 or in Canada at 800 663 8255 Thank you
30. towed are subject to regulations regarding maximum towing speed length and type of towing device lighting etc e Steering must be unlocked e Remember that power brake and power steering assist will not be available when engine is inoperative Pedal pressure required is 3 4 times above normal and greater steering effort must be exerted e Towing cars equipped with automatic transmission Gear selector in position N Check transmission oil level see section titled Transmission oil Maximum speed 20mph 30km h Maximum distance with rear wheels on ground 20 miles 30 km e If the car s batter is dead it 1s not possible to move the gear lever out of position P simply by pressing the brake pedal The gear lever has to be released manually by moving to the left the lever under the cover panel See page 107 Only use wheel lift or flat bed equipment CAUTION Sling type equipment applied at the front will damage radiator and air conditioning lines It is equally important not to use sling type equipment at the rear or apply lifting equipment inside the rear wheels serious damage to the rear axle may result file Kl ownersdocs 1993 1993_240 93240_61 html 1 of 6 12 30 2006 9 42 08 AM 1993 Volvo 240 Jump starting see section titled Generator jump starting a Refer to the section regarding On call CAUTION Do not attempt to start the car by pushing or pulling as damage to the three way catalytic converter
31. when checking oil Changing oil filter Replace the oil filter at every oil change If the oil filter 1s changed separately 1 2 US qt 1 2 liter of oil should be added To add oil or change oil Add oil of the same kind already used See engine oil section Note Allow engine to cool before changing oil file Kl ownersdocs 1993 1993_240 93240_71 html 3 of 8 12 30 2006 9 42 12 AM 1993 Volvo 240 Coolant Maintain fluid level between MAX and MIN marks on expansion tank Mixture of 50 percent Volvo Original coolant antifreeze or similar and 50 percent water should be used See Coolant section Brake fluid Without removing the cap check that the level is above the MIN mark Brake fluid DOT 4 See Brake fluid section Battery Check level in conjunction with normal service or once a year Electrolyte level 1 4 3 8 5 10mm above plates Use distilled water Never add acid Batteries contain corrosive and toxic acids It is of the utmost importance that old batteries are disposed of correctly Your Volvo dealer can assist you in this matter Washer fluid Coolant reservoir Washer fluid Washer fluid reservoir Water and solvent in wintertime use windshield washer anti freeze See Washer fluid reservoir file Kl ownersdocs 1993 1993_240 93240_71 html 4 of 8 12 30 2006 9 42 12 AM 1993 Volvo 240 section pg 74 Engine Oil 10 000 mile 16 000 km oil oil filter change interval Oil quality
32. 06 9 42 15 AM 1993 Volvo 240 Tail lamp bulbs wagon model All bulbs in the tail light cluster are removed from the inside Changing bulb left hand side e Remove the spare tire cover and the spare wheel Changing bulb right hand side e Remove the right hand stowage cover e Loosen the clip and move panel aside see illustration The procedure for changing a bulb is basically the same as for other models When re installing hold the bulb holder with the word Volvo turned towards the center of the car Fail light Clushe Bull Bult ee hehe cy Feces nes guide lies Power Bulbs CP W Socket pub 1 Rear fog light 32 21 Bal5s 1156 file Kl ownersdocs 1993 1993_240 93240_88 html 4 of 9 12 30 2006 9 42 15 AM 1993 Volvo 240 2 Back up light 32 21 Bal5s_ 1156 3 Rear turn signal 32 21 Bal5s_ 1156 4 Brake light tail BaY light 32 3 21 5 15d 1157 License plate light sedan model Slide the bulb housing backwards until it is released from the front edge Pull out the lamp housing and replace the bulb Insert the front edge of the lamp housing and press up the rear edge by hand Bulbs Power Socket License plate light 4 W Ba 9 s sedan model pg 91 Replacing bulbs License plate light wagon model file Kl ownersdocs 1993 1993_240 93240_88 html 5 of 9 12 30 2006 9 42 15 AM 1993 Volvo 240 Insert a screwdriver through the opening in the housing and depress the catch tab Pull out the housing assembly
33. 14 515 sis spare pg 116 Volvo Service Manuals Service Manuals for your Volvo are available for purchase These are the same used by competent Volvo technicians Major sections within the binder system include 0 General Information 1 Service and Maintenance 2 Engine 3 Electrical System and Instruments 4 Power Transmission 5 Brakes 6 Suspension and Steering 7 Frame Springs Dampers and Wheels 8 Body A Service Manual Brochure Order Form was placed in the car prior to delivery from the dealer to you Complete ordering information is provided CERTIFIED Volvo supports Voluntary Mechanic Certification by the N I A S E Certified mechanics have demonstrated a high degree of competence in specific areas Besides passing exams each mechanic must also have worked in the field for two or more years before a certificate 1s issued These professional mechanics are fully able to analyze vehicle problems and perform the necessary service procedures to keep your Volvo at peak operating condition file Kl ownersdocs 1993 1993_240 93240_114 html 4 of 7 12 30 2006 9 41 58 AM 1993 Volvo 240 Note The above pertains to USA only pg 117 Road assistance Your new Volvo comes with a three year road assistance program known as ON CALL Additional information features and benefits are described in a separate information package in your glove compartment If you have misplaced you package dial 1 800 63
34. 1993 Volvo 240 240 Owner s Manual VOLVO 240 1993 Owner s Manual U S A amp Canada Table of Contents ES SENTIAL INFORMATION Please take the time to fill out the forms on this page When completed these forms will provide information essential to the proper servicing and ordering of parts for your Volvo Owner Address City State __ __Zip Code Notice Your Volvo is designed to meet all applicable safety and emission standards as evidenced by the certification labels attached to the door opening sheet metal and on the left wheel housing in the engine compartment For further information regarding these regulations please contact your dealer Vehicle Information see Label information section Vehicle License Number Engine Designation o o Z o gt Z See Specifications section Color Code gt Upholstery o o Tire designation o o o o See Tires Section Vehicle Capacity Volvo Cars of North America file Kl ownersdocs 1993 1993_240 93240_1 html 1 of 6 12 30 2006 9 41 56 AM 1993 Volvo 240 pg 1 Contents IMPORTANT You should be familiar with the information in the first two chapters before you operate the car Information contained in the balance of the manual is extremely useful and should be studied shortly after operating the vehicle for the first time The manual is structured so that it can be used for reference It should thus be kept in the c
35. 240_37 html 2 of 10 12 30 2006 9 42 04 AM 1993 Volvo 240 A specially designed and tested safety cushion for this purpose can be obtained from you Volvo dealer If necessary an optional auxiliary third seat is available for use in the luggage compartment of station wagon models This seat is designed for two children each up to 88 lbs in weight and up to 59 inches in height pg 39 Child restraint Anchorage Plastic screws covering Plate ME x J mm Cantu Tecate ay nl As alee k i i A S S ES E a i p r j __ ie ma A ie ne T r Mei hy p Ter A i pr TH i n PRANE screws Covering ind Resia Anchorages Child Restraint Anchorages Volvo cars are fitted with child restraint top tether anchorages in the rear seat There are three anchorages under the rear section of the car s rear window shelf on sedans in the back of the rear seat in wagons When the car is delivered the holes for these anchorages are covered by plastic covers In cars designed for Canada on top tether anchorage set will be in the glove box The top there anchorage set includes the top tether anchorage plate an 5 16 UNC bolt and a plastic trim cover I f another set is needed consult your Volvo dealer Installing top tether Remove the plastic cover covering the anchorage point you want to use This can be done with a suitable coin The cover is removed counterclockwise Refer to the child seat manufacturer s instructions for securing the se
36. 40 Note SAE 15W 40 must not be used at low ambient temperatures see viscosity a Changing oil and oil filter Oil and oil filter changes should be made as specified by this table If driving conditions include _ the correct oil oil filter change interval e Extended periods of idling and or low speed operation e Frequent short trips less than 7 miles 11 km EVERY 6 MONTHS e Extended periods of driving in dusty and or sandy or 5 000 miles 8 000 km areas WHICHEVER COMES FIRST e Trailer towing e Driving in mountainous areas e Primarily highway driving EVERY 12 MONTHS e Frequent trips of longer than 7 miles 11 km or 10 000 miles 16 000 km e Normal driving WHICHEVER COMES FIRST pg 75 Cooling system Changing coolant Normally the coolant does not need to be changed If the system must be drained use the following procedure Remove the expansion tank cap Open the drain cock on right side of the engine block and disconnect the lower radiator hose file Kl ownersdocs 1993 1993_240 93240_71 html 6 of 8 12 30 2006 9 42 12 AM 1993 Volvo 240 Fill coolant through the expansion tank The heater controls should be fully open when draining and filling Add coolant until the level is up to the MAX mark or slightly above Start engine and run until hot Check the cooling system connections for tightness Also re check the coolant level Capacity 9 9 US qts 9 4 liters manual transmission models 9 7 US q
37. 82 cm 482cm 484cm 484cm Curb weight depending on 1316 1346 1371 1391 Sa k k Gross Gross vehicle weight Gross vehicle weight 1830kg 1830kg 1950kg 1950kg Capacity Capacity weight Capacity weight 425kg 425kg 535kg 535kg Permissible axle weight front 855 kg 855 kg rear 990 kg 1180 kg pg 111 Specifications Engine B230F 2 3 liters 141 cu in Liquid cooled gasoline 4 cylinder in line engine Cast iron cylinder block with cylinders bored directly file Kl ownersdocs 1993 1993_240 93240_109 html 2 of 5 12 30 2006 9 41 57 AM 1993 Volvo 240 in block Aluminum alloy cylinder head with single overhead camshaft and separate intake and outlet channels Engine lubrication 1s provided by a gear pump driven from the crankshaft Full flow type oil filter Exhaust emission control accomplished by fuel injection Lambda sond system and catalytic converter Max torque SAE J1349 136 ft Ibs 185 Nm at 2700 rpm Number ofcylinders 4 Boe 3 78 96mm Stoke Bas 80mm Displacement 2 32 liters 141 cu in Compression ratio 981 Checking Adjusting 0 012 0 016 0 014 0 016 0 30 0 40 mm 0 35 0 40 mm Valve clearance cold engine inlet and exhaust Valve clearance warm 0 016 0 018 engine 0 40 0 45 mm inlet and exhaust All specifications are subject to change without notice pg 112 Specifications Engine B230F Cooling System Type Positive pressure closed system The
38. Anti rust treatment Automatic washing simple and quick An automatic wash is a simple and quick way to clean your car but it is worth remembering that it can never be as thorough as when you yourself go over the car with sponge and water Keeping the underbody clean is most important especially in the winter Some automatic washers do not have facilities for washing the underbody Before driving into an automatic wash make sure that side view mirrors auxiliary lamps etc are secure otherwise there is risk of the machine dislodging them You should also lower the antenna During high pressure washing the spray mouthpiece must never be closer to the vehicle than 13 30 cm Do not spray into the locks Bird droppings Tree sap Remove from paintwork as soon as possible Otherwise the finish may be permanently damaged Chromed parts Chromium plated and anodized parts should be washed with clean water as soon as they become dirty This is particularly important if you drive on gravel roads or on roads where salt is used during the winter After the car has been washed apply wax or an anti rust preparation Stains on chrome trim can be removed with commercially available chrome cleaner Do not use abrasive compounds or steel wool Polishing waxing Normally polishing is not required during the first year after delivery Waxing may be beneficial Before applying polish or wax the car must be washed and dried Tar spots can be removed with
39. D Drive D is the normal driving position Upshift and downshift of the forward gears occurs automatically and is governed by acceleration and vehicle speed 2 Intermediate position Upshift and downshift of first two gears low and intermediate occurs automatically No upshift to 3rd top gear occurs Position 2 may be used to obtain forced downshift to 2nd gear for increased engine braking effect Position 2 can also be used file Kl ownersdocs 1993 1993_240 93240_57 html 2 of 5 12 30 2006 9 42 07 AM 1993 Volvo 240 for relatively slow highway driving for city driving when driving on mountain road where precise speed control is desirable for passing 1 Low position If position 1 is selected when driving at high speeds 2 is engaged first and 1 when the speed has dropped approx 30 mph 50 km h NOTE No upshift once 1 is engaged Use position to select low gear with no upshift Use for instance when ascending and descending steep grades pg 59 Automatic transmission Button on gear selector knob and indicator light symbol Disengaging 4th gear The transmission will engage 4th gear automatically after upshifting through first second and third gears unless disengagement button on the side of the gear knob is pushed When the button is pushed to disengage 4th gear the transmission operates as a 3 speed unit If the button is pushed while 4th gear is engaged then a downshift to 3rd gear will occur The tran
40. ar for ready ACCESS All information illustrations and specifications contained in this manual are based on the latest product information available at the time of publication Volvo reserves the right to make model changes at any time or to change specifications or design without notice and without incurring obligation The photograph on the cover shows the international version 240 B USA Table of Contents Introduction to the manual 2 Before you drive 7 This section provides a detailed description of the vehicle s instruments and controls Reporting safety defects 37 Operating the car 53 This section contains items such as starting the engine operating gear selector towing trailers Service and maintenance 65 An investment which will pay dividends in the form of improved reliability durability and resale value Specifications 109 All specifications are subject to change without notice Consult your Volvo dealer for information pg 2 This manual deals with the operation and care of your Volvo Welcome to the world wide family of Volvo owners We trust that you will enjoy many years of safe driving in your Volvo an automobile designed with your safety and comfort in mind To ensure your satisfaction with this vehicle we encourage you to familiarize yourself with the equipment descriptions operating instructions and maintenance requirements recommendations in this manual We also urge you and your passen
41. asing Rack and pinion steering Safety type steering column The alignment specifications apply to an unloaded car but include fuel coolant and spare wheel Toe in measured on the wheel rim 1 16 3 64 1 5 1 0 mm Camber not to exceed 1 2 difference between sides All 1 4 to 3 4 Reduce camber if excessive wear on tire outer shoulder is observed Caster not adjustable lt gt Contents Top of Page file Kl ownersdocs 1993 1993_240 93240_109 html 5 of 5 12 30 2006 9 41 57 AM 1993 Volvo 240 pg 114 Specifications Capacities Cooling system manual transmission automatic transmission expansion tank separately Engine oil and filter change oil changed separately Transmission manual M47 II automatic AW7 0 Rear axle 1031 T 7 US qts T 6 liters 0 75 Powersteeringgear 08 USqs a Windshield washer fluid 3 4 US qts 3 2 liters ELECTRICAL SYSTEM 12 V negative ground Voltage controlled alternator Single wire system with chassis and engine used as conductors Voltage 12 V Battery capacity 445 A 85 min Alternator rated output 1120W 80A with AC new 12 V Ps Ss file Kl ownersdocs 1993 1993_240 93240_114 html 1 of 7 12 30 2006 9 41 58 AM 1993 Volvo 240 Headlights HBUO004 5 hai 2 High mounted brake light 156 7 bias Ba 15s Back up lights 1156 a bide Ba IS s 2 Rear fog lights 1156 7 moe Ba IS s 2 The following bulbs may
42. at An additional bolt may be required for sedans This may be obtained from your authorized Volvo dealer file Kl ownersdocs 1993 1993_240 93240_37 html 3 of 10 12 30 2006 9 42 04 AM 1993 Volvo 240 pg 40 Seat belts fa Thik Seat belts retractable Always fasten the seat belts before you drive or ride Two lights will be illuminated for 4 8 seconds after the starting ignition key is turned to driving position One light is located in the instrument cluster and one in the console between the front seats A chime will sound at the same time 1f the driver has not fastened his seat belt The front and rear outboard seats are provided with self retracting inertia reel belts file Kl ownersdocs 1993 1993_240 93240_37 html 4 of 10 12 30 2006 9 42 04 AM 1993 Volvo 240 To buckle Pull the belt out from the retractor far enough to insert the latch into the buckle until a distinct snapping sound is heard The belt should not be twisted or turned Note The lap belt should sit low and tight under abdomen To unfasten depress red pushbutton in buckle and let the belts rewind into their retractors Before exiting the car check that the seat belt retracts fully after being unbuckled If necessary guide the belt back into its retractor slot The seat belt retractors are normally unlocked The retractors will lock up as follows e if belt is pulled out rapidly e during braking and acceleration e if the vehicle
43. atic programming autostore This function works on the FM and AM wavebands and has 8 memories in autostore mode on each waveband The antenna must be fully extended when this function is used 1 Press and hold the AUT button until a is displayed A maximum of 8 strong stations on the file Kl ownersdocs 1993 1993_240 93240_25 html 4 of 8 12 30 2006 9 42 02 AM 1993 Volvo 240 selected waveband is automatically stored in the autostore memory The lowest frequency station will now be heard If there are no audible stations will be displayed 2 Press the AUT button once again if you wish to listen to another memorized autostored station For each press a new Station is set Change between stations in the autostore memory by pressing the tuning button to the left or right 3 Press one of the preset buttons to leave the autostore mode p n Preset buttons To select a pre programmed radio frequency depress the preset button The preset button number and frequency will be displayed file Kl ownersdocs 1993 1993_240 93240_25 html 5 of 8 12 30 2006 9 42 02 AM 1993 Volvo 240 Preset programming 1 Tune in to desired frequency 2 Depress a preset button The audio cuts out Keep the button depressed until the audio comes on approx 2 sec 3 The frequency is now stored on this preset button Pg 29 Radio cont Display ANTI THEFT file Kl ownersdocs 1993 1993_240 93240_25 html
44. ator If the current supply to the control module is cut battery disconnected the control module will have to be re programmed as its memory will be erased Drive the car in each gear first gear not necessary for approximately 8 seconds The gear change indicator light will flicker once 0 5 seconds as each gear is programmed Note Remove foot completely from the clutch pedal after each gear change when programming the control module pg 56 Starting the engine file Kl ownersdocs 1993 1993_240 93240_53 html 3 of 5 12 30 2006 9 42 06 AM 1993 Volvo 240 Starting and stopping 1 Fasten the seat belt 2 Apply the parking brake if not already set The gear selector automatic transmission n is locked in the P ark position SHIFT LOCK 3 Without touching the accelerator pedal depress the clutch pedal manual transmissions turn the ignition key to the starting position Allow the starter to operate for up to 5 seconds Release the key as soon as the engine starts If the engine fails to start repeat step 3 For cold starts at altitudes above 6000 ft 1800 meters depress the accelerator pedal halfway and turn the key to the starting position Release the accelerator pedal slowly when the engine starts 4 To release the gear selector from the P ark position automatic transmission the ignition key must be in position II and the brake pedal must be depressed See page 107 for instructions on manually overridi
45. be obtained from your nearest Volvo dealer Rear ash tray light 1 2 W W2x4 6d f License plate light sedan 4 W Ba 9 s 2 wagon file Kl ownersdocs 1993 1993_240 93240_114 html 2 of 7 12 30 2006 9 41 58 AM 1993 Volvo 240 Headlights 1 2 W W2x4 6d i Oil pressure 1 2 W W2x4 6d i i off auto LW wa 46d trans pg 115 Specifications Recommended max and min speeds mph km h Manual transmission M47 II Ist gear 2nd gear 3rd gear 4th gear Sth gear 25 10 44 20 20 70 30 25 44 40 70 110 44 70 always observe posted speed limits Vehicle Loading The tires on your Volvo will perform to specifications at all normal loads when inflated as recommended on the tire information label located on the rear facing side of the right front door This label lists both tire and vehicle design limits Do not load your car beyond the load limits indicated See Consumer Information Booklet for complete tire pressure information Sample Tire Pressure Label VEELE GAP REIT TT eT rat Peis Th sar aa ranai mow AGAN ad j e eee ee es ro oe A eee L ee ee ee Thais O O O O O O O O 213 ru iI E et ea i ee ce ee ot ar ma aut mi EE Cre g Wiki HE a e i Ta VOLVO ee file Kl ownersdocs 1993 1993_240 93240_114 html 3 of 7 12 30 2006 9 41 58 AM 1993 Volvo 240 im model us CDN Tire wend Tire mes i in Sedan 185 70R 5 5x14 185 70r 55X14 Wagon 185R14 5 5x14 185R14 5 5x
46. disconnected in order to avoid tape tangle pinch off ay ee ee Reversing the tape Depress both buttons to play the other side for the tape The arrows in the display indicate the direction file Kl ownersdocs 1993 1993_240 93240_31 html 1 of 8 12 30 2006 9 42 03 AM 1993 Volvo 240 of the tape pg a 52 6 Ooo Fast winding Press either of these buttons see arrows for direction for fast winding Depress fully to lock the button Press the opposite button to stop fast winding pg 32 Cassette deck cont BND AUT lt gt aone Cassette eject If the button is pressed the tape will stop and the cassette will be ejected The radio will be automatically engaged file Kl ownersdocs 1993 1993_240 93240_31 html 2 of 8 12 30 2006 9 42 03 AM 1993 Volvo 240 pg 33 General Information Sending signals The FM waves do not follow the earth s surface nor dot hey bounce off the atmosphere For this reason their range is limited The AM waves follow the earth s surface and reflect against the atmosphere This gives them a wide range Weak reception fading file Kl ownersdocs 1993 1993_240 93240_31 html 3 of 8 12 30 2006 9 42 03 AM 1993 Volvo 240 Because of the limited range of the FM senders and the fact that these waves are very reflective this problem usually occurs with FM reception If the sender is blocked by buildings or mountains di
47. e chime goes off when the driver s door is closed If the headlight switch is in position all lights will go out when starting ignition switch is switched off Instrument panel lamps rheostat Clockwise brighter Counterclockwise dimmer pg 16 Windshield wipers Tailgate window wiper Washer nozzles Wiper washer file Kl ownersdocs 1993 1993_240 93240_14 html 4 of 10 12 30 2006 9 42 01 AM 1993 Volvo 240 Intermittent wiper With switch in this position the wipers will make a stroke approx every seventh second 2 Single stroke position Switch returns automatically when released 3 Wipers low speed 4 Wipers high speed 5 Windshield wiper washer The wiper will make 2 3 complete stroking cycles after the lever is released Tailgate window wiper washer wagon Operated by the switch at the end of the windshield wiper washer operating lever 1 Tailgate wiper ON 2 Interval position With the switch in this position there is one stroking cycle approx every fifteen seconds 3 Tailgate washer Depress the button to start the wiper washer The wiper will compete 2 3 stroking cycles after the button is released file Kl ownersdocs 1993 1993_240 93240_14 html 5 of 10 12 30 2006 9 42 01 AM 1993 Volvo 240 Adjusting washer nozzles The fluid spray may be adjusted by carefully inserting a needle into the metal nozzle and rotating nozzle to desired position Pg 17 Cruise Control Cruise C
48. ected by hoses which channel fuel vapor from the gas tank to the charcoal filter where they are stored until the engine is started and then drawn into the engine fuel induction system file Kl ownersdocs 1993 1993_240 93240_77 html 4 of 5 12 30 2006 9 42 13 AM 1993 Volvo 240 Engine Ignition Change spark plugs The spark plugs should be changed every 30 000 miles 48 000 km However prolonged city driving or fast highway driving may necessitate changing spark plugs after 15 000 miles 24 000 km of driving When installing new plugs be sure to fit the right type and use the correct torque see Specifications When changing the spark plugs check that the suppressor connectors are in good condition Cracked or damaged connectors should be replaced When changing spark plugs clean the cables and cable terminals also the rubber seals CAUTION Do not use silicone based lubricants which can have adverse effects on electrical components lt gt Contents Top of Page file Kl ownersdocs 1993 1993_240 93240_77 html 5 of 5 12 30 2006 9 42 13 AM 1993 Volvo 240 pg 82 Manual transmission i bevel hiig pieg Crain dug Manual transmission with overdrive M47 II Capacity 1 6 US qts 1 5 liters Fluid type Automatic Transmission Fluid Type F The oil level should be up to the level filler plug When replacing transmission oil drain the oil immediately after driving while it is still hot by removi
49. em off with a screwdriver The wheelcover can then be removed by hand Loosen the wheel nuts 1 2 1 turn with the box wrench provided in the tool kit All of the wheel nuts have right hand threads which are loosened by turning them counterclockwise Installation Clean the contact surfaces on the wheel and hub Lift the wheel and place it on the hub Make sure that you align the wheel with the guide stud on the wheel hub prior to installation Install the wheel nuts clockwise and tighten lightly The bevelled side of each nut should face the wheel Lower the vehicle to the ground and alternately torque the nuts to 63 ft Ibs 85 Nm Install the wheel cap file Kl ownersdocs 1993 1993_240 93240_94 html 5 of 7 12 30 2006 9 42 16 AM 1993 Volvo 240 NOTE The jack in your car comes in two versions If your car is equipped with the alternate version see illustration the crank handle can be folded out by pressing the knob on the handle downward To attach the jack refer to the illustration on the following page To avoid excessive tire wear and rebalancing mark and reinstall wheels in same location and position as before removal To lessen the chance of imbalance each wheel hub is equipped with a guide stud to ensure that a removed wheel can be reinstalled in its original position pg 97 Wheel changing Using the jack There is a jack attachment adjacent to each wheel location Hang the jack from the attachment alt 1 or
50. en packed with very durable grease at the factory and then carefully sealed eliminating the need for subsequent lubrication Lubricate body To avoid rattles and unnecessary wear the body should be lubricated once a year Hinges on hood doors and trunk lid as well as door stops should be lubricated every 10 000 miles 16 000 km Door hinges lower and door stop A grease B oil No Lubricating point Lubricant 1 Trunk lid lock keyhole Low temperature grease 2 Trunk lid hinges Oil 3 Door lock keyhole outer sliding surfaces Oil 4 Sunroof wind deflector Oil 5 Hood hinges Oil 6 Hood lock Oil 7 Front seat slide rails and latch devices Oil 8 Window regulator Oil grease Locking device Silicon grease Accessible after door upholstery panels removed 9 Door hinges Grease Door stop Oil pg 86 Cooling system file Kl ownersdocs 1993 1993_240 93240_82 html 5 of 9 12 30 2006 9 42 14 AM 1993 Volvo 240 Check coolant level The cooling system must be filled with coolant and not leak to operate at maximum efficiency Check the coolant level whenever you refuel The level should be between the Max and Min marks on the expansion tank The check should be made with particular thoroughness when the engine is new or the cooling system has been drained Do not remove the filler cap other than for topping up with coolant Frequent removal may prevent coolant circulation between the engine and the expansion tank during
51. engine warm up and cooling If you change the coolant yourself you should ensure that the used coolant is disposed of in a manner which does not pose an environmental hazard Allow your Volvo dealer to help you in disposing of the used coolant in an environmentally safe way CAUTION The cooling system must always be kept filled to the correct level If it is not kept filled there can be high local temperatures in the engine which could result in damage Different types of anti freeze may not be mixed Top up with coolant Top up with coolant by filling the expansion tank when level is at the Min mark Use a mixture of 50 percent Volvo Type C coolant and 50 percent water all the year round Top up to the Max mark If the engine is warm and you are going to add coolant unscrew the cap slowly in order to allow any excess pressure to escape file Kl ownersdocs 1993 1993_240 93240_82 html 6 of 9 12 30 2006 9 42 14 AM 1993 Volvo 240 Note Do not add water only Water by itself reduces the rust protective and anti freeze qualities of the coolant and has a lower boiling point It can also cause damage to the cooling system if it should freeze See Specifications section of the manual for type of coolant recommended Cooling system The risk of overheating is greatest especially in hot weather when towing a trailer up steep inclines for prolonged periods at full throttle and at low engine rpm idling for pro
52. epress clutch pedal where applicable Switching off the starting ignition switch will automatically disengage the cruise control system pg 18 Washer fluid reservoir Rear window demister Hazard warning flasher file Kl ownersdocs 1993 1993_240 93240_14 html 7 of 10 12 30 2006 9 42 01 AM 1993 Volvo 240 Bee ar ry i enjana ph z AEE pije a a HA Washer fluid reservoir The washer fluid reservoir for the windshield and tailgate washer wagon is located in the engine compartment and holds approx 0 8 US gals 3 2 liters During the wintertime the reservoir should be filled with anti freeze washer fluid specified in section titled Cold Weather Driving Rear window demister To operate depress the switch The indicator lamp in the switch will come on The system will be switched off automatically after 10 15 minutes or when the starting ignition key is switched off Do not place items against the inner surface of the rear window that may damage the printed circuit Do no scrape the inner surface of the rear window glass with a hard object or use an abrasive window cleaner otherwise damage to the printed circuit will occur Hazard warning flasher The four way flasher should be used to indicate that the vehicle has become a traffic hazard file Kl ownersdocs 1993 1993_240 93240_14 html 8 of 10 12 30 2006 9 42 01 AM 1993 Volvo 240 Note Regulations regarding to the use of the hazard warning flasher may
53. er steering fluid level BODY Trunk hood hinges and latches L L L L L E 1 For services beyond 60 000 miles 96 000 km consult your Maintenance Service Chart 2 30 000 miles 48 000 km or every two years 3 B 230 FD only Clean at 100 00 miles 160 000 km 4 B 230 FD only Recommended but not required to maintain Volvo Emission Warranty file Kl ownersdocs 1993 1993_240 93240_65 html 4 of 6 12 30 2006 9 42 09 AM 1993 Volvo 240 pg 70 Servicing Engine The following items should be checked weekly by the owner This only takes a few moments Engine Oil Level Brake Fluid Radiator coolant level Tire Pressure including spare Operation of all lights Horns Windshield wipers Level of windshield fluid The following should also be carried out at regular intervals Washing 99 Polishing 99 Cleaning 99 Rust protection inspection 99 E agi Description on page 73 84 86 24 115 3 4 a ua file Kl ownersdocs 1993 1993_240 93240_65 html 5 of 6 12 30 2006 9 42 09 AM 1993 Volvo 240 Engine B230F 1 Data plate 2 Oil filler cap engine 3 Oil dipstick engine 4 Brake fluid reservoir 5 Washer fluid 6 Expansion tank coolant 7 Oil reservoir power steering 8 Battery lt gt Contents Top of Page file Kl ownersdocs 1993 1993_240 93240_65 html 6 of 6 12 30 2006 9 42 09 AM 1993 Volvo 240 pg 7 Before you drive Instruments and controls 8 Instrumen
54. ering brake fluid 84 Lubrication 85 Coolant 86 Generator jump starting 87 Replacing bulbs 88 Fuses 93 Wheels and tires 94 Wheel changing 96 Replacing wiper blades 98 Washing 98 Cleaning anti rust treatment 99 Paint touch up 100 What causes rust 102 Long distance trips cold weather 103 Service diagnosis 104 Label information 108 Pe S yO file Kl ownersdocs 1993 1993_240 93240_65 html 1 of 6 12 30 2006 9 42 09 AM 1993 Volvo 240 240 Wagon pg 67 Maintenance service Maintenance inspection intervals Volvo advises you to follow the inspection program at 10 000 mile or 16 000 km intervals which is outlined in the Maintenance Records Booklet This maintenance program contains inspections and services necessary for the proper functioning or your car over the next inspection interval The maintenance inspections contain several checks which require special instruments and tools and therefore must be performed by a qualified technician To keep your Volvo in top condition specify time tested and proven Genuine Volvo Parts and Accessories The Federal Clean Air Act USA The Clean Air Act requires vehicle manufacturers to furnish written instructions to the ultimate purchaser to assure the proper functioning of those components that control emissions The maintenance instructions listed in the Servicing section of this Manual represent the minimum maintenance required These services are not covered by the warranty
55. ers made of metal as they can easily scratch the mirror surface Power mirrors optional A Adjustment up down B Adjustment sideways pg 48 Interior light Refueling file Kl ownersdocs 1993 1993_240 93240_44 html 6 of 8 12 30 2006 9 42 05 AM 1993 Volvo 240 Interior light 1 Light always on 2 Light always off 3 Light is on when either of the front or rear doors are opened On certain models a time delay device illuminates the interior light for approx 15 seconds after closing the driver s door This facilitates finding starting ignition switch etc during darkness Refueling The fuel tank cap is located behind the door on the right rear fender Open cap slowly during hot weather When filling position the cap in the special bracket on the door After filing the tank install the cap and turn until a click is heard The tank holds 15 8 gallons 60 liters An optional locking cap 1s also available Refer to section titled Fuel requirements for additional information lt gt file Kl ownersdocs 1993 1993_240 93240_44 html 7 of 8 12 30 2006 9 42 05 AM 1993 Volvo 240 Contents Top of Page file Kl ownersdocs 1993 1993_240 93240_44 html 8 of 8 12 30 2006 9 42 05 AM 1993 Volvo 240 pg 49 Rear seat wagon F Folding rear seat Depress either lever located at the front bottom edge of the rear seat cushion right or left side Tilt the seat towards the front
56. essed completely Move the seat closer 1f necessary 2 Fasten the seat belt 3 Apply the parking brake if not already set 4 Place the gear selector in Park or neutral 5 Start the engine in the usual manner The gear selector is locked in the Park position The brake pedal must be depressed to release the gear selector 6 Select the desired gear There is a slight delay before the gear engages which is most notable when selecting Reverse Do not accelerate until you have felt the gear engage file Kl ownersdocs 1993 1993_240 93240_57 html 4 of 5 12 30 2006 9 42 07 AM 1993 Volvo 240 Note Too rapid acceleration immediately after selecting a gear will cause harsh engagement and premature transmission wear 7 Release parking brake then foot brake and accelerate To stop the car release the accelerator pedal and apply the brakes with your right foot It is not necessary to move the gear selector as the transmission will downshift automatically When idling for extended periods of time select position N to prevent unnecessary heating of the transmission lt gt Contents Top of Page file Kl ownersdocs 1993 1993_240 93240_57 html 5 of 5 12 30 2006 9 42 07 AM 1993 Volvo 240 pg 61 Emergency towing pulling Tow truck information Front eyelet Rear eyelet Precautionary steps to observe when towing Please check with state and local authorities before attempting this type of towing as vehicles being
57. ette lighter 20 16 Rear window demister 18 17 Hazard warning flashers 18 18 Heated door mirrors certain models only 19 19 Air conditioning compressor switch 24 20 Seat belt reminder light 40 21 Blower motor switch 22 22 Ash tray 20 23 Electrically operated windows certain models only 21 24 Control for electrically operated side mirrors certain models only 47 25 Seat heaters optional 19 26 Parking brake l The pages in this section provide a detailed description of the vehicle s instruments and controls Note that some vehicles may be equipped differently depending on model special legal requirements etc pg 10 Instruments GHIJKLMNOP Q RST A Clock B Direction indicator green file Kl ownersdocs 1993 1993_240 93240_7 html 3 of 8 12 30 2006 9 42 11 AM 1993 Volvo 240 C Speedometer In kilometer and miles per hour U S models In kilometers per hour Canadian models D Odometer Total reading in miles U S models Total reading in kilometers Canadian models E Temperature gauge The gauge pointer should remain inside the black range during normal operation If the pointer enters the red range repeatedly check coolant level and fan belt tension See sections titled Cooling system and coolant Do not continue to drive the car with the pointer in the red zone F Fuel gauge The fuel tank capacity is approx 60 liters 15 8 US gals See Fuel requirements G Clock reset knob H Service reminder i
58. four wheels are recommended for winter driving Use tires that are comparable in size and type to the original equipment installed by the factory Mixing tires of different size brand or design could negatively affect tire road grip especially when slippery road conditions exist Note Overall diameter of tire and wheel combination will affect speedometer accuracy and fuel oon Special Spare The spare wheel for your car is referred to as a Special Spare This name is embossed on the tire Wheel rim size is 5 x 15 Recommended tire pressures see decal should be maintained irrespective of which position on the car the Special Spare tire is used on In the event of a damage to this tire a new one can be purchased from your Volvo dealer file Kl ownersdocs 1993 1993_240 93240_94 html 3 of 7 12 30 2006 9 42 16 AM 1993 Volvo 240 pg 96 Wheel changing way i ye x TF7 file Kl ownersdocs 1993 1993_240 93240_94 html 4 of 7 12 30 2006 9 42 16 AM 1993 Volvo 240 Changing a wheel Spare wheel jack and tool kit are stowed in the trunk compartment Make sure that the spare wheel is secured On the wagon models the jack and crank should be secured according to the above illustration to avoid any disturbing rattle Before raising the car with the jack be sure it is on firm and level ground Removal Steel wheel Grasp the wheel cover with both hands and pull off Alloy wheel Pry the center embl
59. gers to wear seat belts at all times 1n this or any other automobile And of course please do not operate a vehicle if you may be affected by alcohol medication or any impairment that could hinder your ability to drive IMPORTANT Automatic transmission only Your car is equipped with a Shift Keylock system file Kl ownersdocs 1993 1993_240 93240_1 html 2 of 6 12 30 2006 9 41 56 AM 1993 Volvo 240 SHIFTLOCK When your car is parked the gear selector is locked in the P ark position To release the selector from this position turn the ignition key to position II or start the engine depress the brake pedal press the button on the top of the gear selector and move the selector from P ark If it is necessary to manually override the Shiftlock system see page 107 for instructions KEYLOCK This means that when you switch off the ignition the gear selector must be in the P ark position before the starting ignition key can be removed from the ignition switch Your Volvo is designed to meet all applicable safety and emission standards as evidenced by the certification labels attached to the door opening sheet metal and on the left wheel housing in the engine compartment For information regarding these regulations please contact your dealer pg 3 Seatbelts Something We Believe In Despite our strongest recommendation and your best intentions not wearing a seatbelt is like believing it ll never happen to me Volvo
60. ghts Supplemental Restraint System SRS If the light comes on or stays on after the vehicle has started the SRS diagnostic system has detected a fault Drive to an authorized Volvo dealer for an inspection of the system See the SRS section for more information Service reminder indicator This light will come on at approx 10 000 mile 16 000 km intervals It is a reminder to the driver that the 10 000 mile 16 000 km service interval has been exceeded The light will stay on 2 minutes after starting until reset by the file Kl ownersdocs 1993 1993_240 93240_7 html 6 of 8 12 30 2006 9 42 11 AM 1993 Volvo 240 servicing dealer Bulb failure warning light amber The light will come on if any of the following bulbs are defective one of the lower beams one of the tail lights one of the brake lights when the brake pedal is depressed See section on Replacing Bulbs Anti lock Brake System ABS If the warning lamp lights up there is a malfunction of the ABS system the standard braking system will however function and the vehicle should be driven to a Volvo dealer for inspection The Anti lock Braking System ABS helps to improve vehicle control stopping and steering during sever braking conditions by limiting brake lock up When the system senses impending lock up braking pressure is automatically modulated in order to help prevent lock up which could lead to a skid The system performs a self diagn
61. he electrical system and thereby also the state of the battery While the car is being driven the pointer should be within the black field Should the pointer point to the upper or lower red field when driving this may indicate some fault in the electrical system Note While idling with a hot engine especially with air conditioning ON the pointer may indicate low voltage This is not a cause for concern provided that the indicated voltage increases when you increase engine speed lt gt Contents Top of Page file Kl ownersdocs 1993 1993_240 93240_7 html 8 of 8 12 30 2006 9 42 11 AM 1993 Volvo 240 pg 71 Fuel Requirements Refueling Unleaded Fuel Each Volvo has a three way catalytic converter and must use only unleaded gasoline as specified on the instrument panel and inside the fuel filler door U S and Canadian regulations require that pumps delivering unleaded gasoline be labelled UNLEADED Only these pumps have nozzles which fit your car s filler inlet It is unlawful to dispense leaded fuel into a vehicle labelled unleaded gasoline only Leaded gasoline damages the three way catalytic converter and the heated oxygen sensor system Repeated use of leaded gasoline will lessen the effectiveness of the emission control system and could result in loss of emission warranty coverage State and local vehicle inspection programs will make detection of misfueling easier possibly resulting in emission test failure for misf
62. he system heal Oil pressure warning light red If the light comes on while driving the oil pressure is too low Stop the car and then stop the engine immediately and check the engine oil level If the light stays on after restart have the car towed to the nearest authorized Volvo dealer See section titled Engine Oil After hard driving the light may come on occasionally when the engine is idling This is normal provided it goes off when the engine speed is increased file Kl ownersdocs 1993 1993_240 93240_7 html 5 of 8 12 30 2006 9 42 11 AM 1993 Volvo 240 Parking brake reminder light red This light will be on when the parking brake hand brake is applied The parking brake lever is situated between the front seats Canadian models are equipped with this warning light E Brake fluid warning light red If the light comes on while driving or braking this indicates that the brake fluid level is too low Stop immediately open the hood and check the brake fluid level in the reservoir see section Engine compartment for reservoir position Canadian models are equipped with this warning light Le Malfunction indicator lamp If this lamp comes on or stays on after the vehicle has started the engine diagnostic system has detected a possible fault in the emission controls Although driveability may no be affected see an authorized Volvo dealer as soon as possible for inspection pg 12 Warning Li
63. hese bulbs their replacement should be carried out by a Volvo dealer Pg 93 Fuses Replacing fuses The fuse box is positioned in front of the left front door pillar When replacing fuses check that the correct amperage is used Never use fuses of higher amperage unless specified by your Volvo dealer If one fuse repeatedly fails take the car to your Volvo dealer for fault tracing A spare fuse kit is available from your Volvo dealer Some of the equipment listed below is optional Refer to the fuse location chart at fuse box for fuses specific to your car 1 Cigarette lighter Power mirrors Radio Tailgate wiper washer 8A 2 Windshield wiper washer Horn 16A file Kl ownersdocs 1993 1993_240 93240_88 html 8 of 9 12 30 2006 9 42 15 AM 1993 Volvo 240 3 Heater blower 25A 4 Fuel feed in tank pump HO2S heating element 8A 5 Turn signals Tail lights Heated mirrors 16A 6 7 Brake lights Shiftlock ABS 8A 8 Central locking Interior and glove compartment lights Trunk compartment lights Radio Power antenna Clock Daytime running lights Canada 8A 9 Hazard warning Flashers 8A 10 Power windows 16A 11 Heated rear window 4th gear automatic transmission 16A 12 Air conditioning with blower control Power windows relay Heated rear window relay Seat belt reminder Cruise control Shiftlock 8A 13 Heated front seats Daytime running lights relay Canada 16A 14 Rear fog lights 8A 15 Parking lights lef
64. hing The car should be washed at regular intervals since dirt dust insects and tar spots adhere to the paint and may cause damage When washing the car do not expose it to direct sunlight Use lukewarm water to soften the dirt before you wash with a sponge and plenty of water to avoid scratching A detergent can be used to facilitate the softening of dirt and oil Special car washing detergent or household detergent can be used A suitable mixture is about 2 5 fl oz 8 5 cl of detergent to 2 6 US gal 10 liters of warm water After washing with a detergent the car should be well rinsed with clean water A water soluble grease solvent may be used in cases of sticky dirt However use a washplace equipped with a drainage separator Dry the car with a clean chamois and remember to clean the drain holes in the doors and rocker panels Tar spots can be removed with kerosene or tar remover after the car has been washed Power radio antenna optional must be dried after washing During high pressure washing the spray mouthpiece must never be closer to the vehicle than 10 cm Do not spray into locks file Kl ownersdocs 1993 1993_240 93240_98 html 1 of 9 12 30 2006 9 42 17 AM 1993 Volvo 240 CAUTION It is particularly important to wash the car frequently in the winter time to prevent corrosion when salt has been used on the roads Also wash off the dirt on the underside Wheel housings and fenders etc pg 99 Washing Cleaning
65. idify the air inside the vehicle Water under the vehicle in hot weather can be the result of condensation from the air conditioning system Have your Volvo dealer check the system for correct operation yearly The air conditioning system should be operated periodically to ensure troublefree performance year round lt gt Contents Top of Page file Kl ownersdocs 1993 1993_240 93240_20 html 6 of 6 12 30 2006 9 42 01 AM 1993 Volvo 240 pg 25 Audio System The following pages describes the use of your TD 613 tuner deck g iQ Bi oo GHA f a I 5 Pj H On off turn Volume turn Balance left right push turn Fader front rear pull turn Bass control Treble control Waveband selector Frequency tuning Autostore Display Preset buttons Cassette eject 10 Cassette slot 11 e Lockable fast winding left right e Tape direction selector press both buttons pg 26 Anti theft code O on Aa MA RA UNOG AGOEN KEEP IN A SAFE PLACE DO ol KEEP IN CAA Anti theft code file Kl ownersdocs 1993 1993_240 93240_25 html 1 of 8 12 30 2006 9 42 02 AM 1993 Volvo 240 The radio features anti theft circuitry If the set is removed from the vehicle or if the batter power is disconnected a special code must be entered to enable operation of the set Refer to the radio code card supplied with your vehicle or ask your dealer for the correct code cod E B 4 6 Using the wud
66. ined to help reduce the chance of injuring or increasing the injury of a child All states and provinces have legislation governing how and where children should be carried in a car Recent accident statistics have shown that children are safer in rear seating positions than front seating positions when properly restrained A child restraint systems can help protect a child in a vehicle Here s what to look for when selecting a child restraint system e It should have a label certifying that it meets applicable Federal Motor Vehicle Safety Standards FMVSS 213 80 or in Canada CMVSS 213 e Make sure the child restraint system is appropriate for the child s height weight and development the label required by the standard or regulation or instructions for infant restraints typically provide this information e In using any child restraint system we urge you to carefully look over the instructions that are provided with the restraint Be sure you understand them and can use the device properly and safely in this vehicle e A misused child restraint can result in increased injuries for both the infant or child and other occupants in the vehicle When a child has outgrown the child safety seat you should use the rear seat with the standard seat belt fastened The best way to help protect the child here is to place the child on a cushion so that the seat lap belt is as far down on the hips as possible file Kl ownersdocs 1993 1993_240 93
67. ins that can be installed on all Volvo original tires and wheels CAUTION Check local regulations regarding the use of snow chains before installing Always follow the chain manufacturer s installation instructions carefully Install chains as tightly as possible and re tighten periodically Never exceed the chain manufacturer s specified maximum speed limit Under no circumstances should that limit be higher than 30 mph 45 km h Avoid bumps holes or sharp turns when driving with snow chains The handling of the vehicle can be adversely affected when driving with chains Avoid fast or sharp turns as well as locked wheel braking pg 95 Wheels and tires file Kl ownersdocs 1993 1993_240 93240_94 html 2 of 7 12 30 2006 9 42 16 AM 1993 Volvo 240 General When replacing worn tires it is recommended that the tire be identical in type radial and size as the one being replaced Using a tire of the same make manufacturer will prevent altering the driving characteristics of the vehicle How to improve tire economy Maintain correct tire pressure Drive smoothly avoid fast starts hard braking and tire screeching Tire wear increases with speed Do not change wheel location unless necessary Correct front wheel alignment is very important Unbalanced wheels impair tire economy and driving comfort Hitting curbs can damage the tires and or wheels permanently Winter Season Radial snow tires installed on all
68. is leaning excessively e when driving in turns Check seat belt mechanism function as follows file Kl ownersdocs 1993 1993_240 93240_37 html 5 of 10 12 30 2006 9 42 04 AM 1993 Volvo 240 1 Attach the seat belt Pull rapidly on the strap Brake firmly from approximately 30 mph SOkm h or turn in a tight circle while pulling on the belt In all the above checks you should not be able to pull the belt out pg 41 Seat belts cont Seat belts manually adjustable The center rear seat belt is manually adjustable It should always be adjusted to fit snugly across the lap I 1 i i 1 i i R F 1 i J k i i i i 4 ell i i j 1 i _ i L k i 4 The lap belt should sit low under abdomen During pregnancy Pregnant women should always wear seat belts Remember that the belt should always be positioned in such a way as to avoid any possible pressure on the abdomen The lap portion of the belt should be located low as shown in the above illustration file Kl ownersdocs 1993 1993_240 93240_37 html 6 of 10 12 30 2006 9 42 04 AM 1993 Volvo 240 Note Legislation in you state or province may mandate seat belt ee Seat belt maintenance Check periodically that the anchor bolts are secure and that the belts are in good condition Use water and mild detergent for cleaning pg 42 Supplemental Restraint System As an enhancement to the three point seat belt system your Volvo is equipped with a Sup
69. longed periods while the air conditioning system is in operation stopping the engine suddenly after high speed driving so called after boiling To avoid overheating the following rules should be followed e Reduce speed and downshift when towing a trailer up long steep inclines The risk of over heating can be reduced by switching off the air conditioning system for a short while e Do not let the engine idle unnecessarily e Do not stop the engine immediately after high speed driving but allow the engine to idle for 1 2 1 minute before switching off When the risk of overheating 1s imminent or in the event of overheating the temperature gauge goes repeatedly into or stays continually in the red section the following precautions should be taken e Switch off the air conditioning system and switch the heater to full maximum position e Stop the car and put the gear lever into neutral position position N Do not stop the engine e Increase the engine speed to approx 2000 rpm twice idling speed e Check the level of coolant in the expansion tank Top up if necessary pg 87 Generator Jump starting Electrical System cautions When changing the battery or when carrying out work involving the electrical system the following should be observed 1 A battery connection to the wrong terminal will damage the diodes Before connections are made check the polarity of the battery with a voltmeter 2 If booster batteries are used
70. loor mats The floor mats should be vacuumed or brushed clean regularly especially during the winter when they should be taken out for drying Spots on textile mats can be removed with a mild detergent Anti rust treatment Your Volvo has been rust protected at the factory On external surfaces a heavy coat of wear resistant material has been used while on the internal surfaces a lighter rust inhibitor is used As part of your maintenance schedule the rust protection should be inspected regularly by your authorized Volvo dealer Consult the Volvo Protection Limited Warranty found in your Warranty Information Booklet for additional terms and conditions file Kl ownersdocs 1993 1993_240 93240_98 html 3 of 9 12 30 2006 9 42 17 AM 1993 Volvo 240 For further information see section titled What causes rust or see your Volvo dealer pg 100 Paint touch up Paint touch up Paint damage requires immediate attention to avoid rusting Make it a habit to check the finish regularly for instance when washing the car Touch up if necessary Paint repairs require special equipment and skill Contact your Volvo dealer for any extensive damages Minor scratches can be repaired by using Volvo touch up paint Note When ordering touch up paint from your Volvo dealer use the paint code indicated on the service label The label is located on the wheel housing in the engine compartment Minor stone chips and scratches Material Prime
71. ly taking part in it The carbon monoxide content will increase 1 the Three Way Catalytic Converter is damaged CAUTION Vehicles with Three Way Catalytic Converter must use unleaded fuel only Otherwise the Three Way Catalytic Converter will become damaged and ineffective pg 80 Servicing cont Engine Crankcase Ventilation system Crankcase ventilation The engine is provided with positive crankcase ventilation PCV which prevents crankcase gases from being released into the atmosphere Instead the crankcase gases are admitted to the intake manifold and cylinders file Kl ownersdocs 1993 1993_240 93240_77 html 3 of 5 12 30 2006 9 42 13 AM 1993 Volvo 240 4 B230F 1 PCV nipple 2 Flame Guard 3 Oil trap PCV system B230F engine The PCV nipple in the intake manifold should be cleaned after 60 000 miles 96 000 km pg 81 Servicing cont Engine Evaporative Emissions Impake m na Foll pgr valy i i ae je T SS Fuel b nk a i g CAiaerccal he i camgar 4 T Evaporative control systems Vehicles intended for the North American market are equipped with a fuel vapor evaporative control system which prevents gasoline fumes from being released into the atmosphere The system is comprised of an expansion chamber in the fuel tank a roll over valve and the cross member in front of the fuel tank and a charcoal canister with built in vacuum valve The components are interconn
72. m 53 5 136cm Turning circle between curbs 32 2 9 8m B22 8m Curb weight depending on type a 3015 Ibs 1335 1369 a 3115 Ibs 1393 1413 Gross vehicle weight GVW mo lbs 1830 kg mi Ibs 1950 kg Capacity weight 935 Ibs 424 kg i 180 Ibs 536 kg Permissible axle weight front 1885 Ibs 855 kg 1885 Ibs 855 kg rear 2180 Ibs 990 kg 2600 Ibs 1180 kg Max trailer weight w o brakes 1540 Ibs 700 kg 1540 Ibs 700 kg ee trailer weight with brakes 2 3300 Ibs 1500 kg 3300 Ibs 1500 ke file Kl ownersdocs 1993 1993_240 93240_109 html 1 of 5 12 30 2006 9 41 57 AM 1993 Volvo 240 Max trailer weight with brakes 1 7 8 ball 2000 Ibs 900 kg 2000 Ibs 900 kg Max hitch load 165 Ibs 75 kg 165 Ibs 75 kg Cargo Space Wagon models Length with rear seat up 44 5 113 cm Length Length with rear seat down rear seat down Length with rear seat down 74 0 188 cm Length with seat cushion 77 6 197 cm satel Maximum Maximum width Maximum width S33 1 135 cm Height 32 9 84 cm Volume Volume with rear seat up rear seat Volume with rear seat up 41 cu 41 cu ft 1 2 m3 1 2 41 cu ft 1 2 m3 Volume with rear seat down an ft 2 151 Cargo opening maximum width opening maximum Cargo opening maximum width 45 7 16cm 7 116 45 7 16cm Cargo opening maximum height 30 7 78 cm Dimensions and weights for Canadian models Sedan Wagon Length Length 4
73. models and the tailgate on the wagon model Locking doors Both front doors can be locked by using the key Turning the key 1 4 turn clockwise left door clockwise left door or counter clockwise right door locks the door NOTE The driver s door can only be locked using the key The lock buttons should not be in the down locked position during driving In case of an accident this may hinder rapid access to the occupants of the vehicle file Kl ownersdocs 1993 1993_240 93240_44 html 1 of 8 12 30 2006 9 42 05 AM 1993 Volvo 240 Child safety locks The buttons are located on the rear door jambs A The lock functions normally B The door cannot be opened from the inside Wagon model contains child safety lock on tailgate The lock differs from that shown above See section titles Wagon tailgate Pg 45 Trunk lid Trunk light Trunk lid The trunk lock is incorporated in the central locking system This means that you can either lock or unlock the trunk by means of the driver s door lock You can also operate the trunk lock directly with the master key even if the vehicle is centrally locked file Kl ownersdocs 1993 1993_240 93240_44 html 2 of 8 12 30 2006 9 42 05 AM 1993 Volvo 240 Locking Withdraw key in vertical position The trunk lock can also be disconnected from the central locking system by turning the key counterclockwise as shown below F Withdraw key in horizontal position
74. monitors the SRS If a fault is detected the SRS warning light will illuminate The light is included in the warning indicator light cluster in the instrument panel Normally the SRS warning lamp should light up when the ignition 1s switched on and should go out after 10 seconds or when the engine is started Check that this light is functioning properly every time the car is started The following items are monitored by the diagnostic system e Sensor unit e Cable harness e Gas generator ignitor General SRS information If the air bag deploys some noise occurs and a small amount of powder is released This powder is not harmful and does not indicate fire NOTE Deployment of SRS components occurs only one time during an accident ATTENTION SRS VEHICLE THIS CAR IS EQUIPPED WITH A SUPPLEMENTAL RESTRAINT SYSTEM TO PROVIDE CONTINUED RELIABILITY CERTAIN ELEMENTS OF THE SUPPLEMENTAL RESTRAINT SYSTEM SHALL BE SERVICED OR REPLACED BY JAN XXXX SEE OWNERS MANUAL FOR FURTHER INFORMATION VOLVO The above is a sample for the decal which can be found on the left hand door pillar If you are involved in an accident which has resulted in airbag deployment we recommend the following e Have the car towed to an authorized Volvo dealer or collision repair shop Even if the car is driveable after an accident we do NOT recommend driving the car with a deployed air bag e Have the SRS replacement performed by an authorized Volvo dealer
75. n position DE or 0 Move the lever towards the steering wheel The headlight high beam will be on until the lever is released pg 15 Rear fog light Lighting file Kl ownersdocs 1993 1993_240 93240_14 html 2 of 10 12 30 2006 9 42 01 AM 1993 Volvo 240 Rear fog light The rear fog light 1s considerably brighter than the normal tail lights and should be used only when atmospheric conditions such as fog rain snow smoke or dust reduce the daytime or nighttime visibility of other vehicles to less than 500ft 152 meters The headlights must be switched on The fog light is located in the section of the tail light closest to the center of the vehicle Driver side only Note Local regulations governing the use of this light may a Lighting Headlights and position lights O All lights off DE Parking lights on Headlights and parking lights on file Kl ownersdocs 1993 1993_240 93240_14 html 3 of 10 12 30 2006 9 42 01 AM 1993 Volvo 240 Switch from upper to lower beams and vice versa by moving the turn signal switch lever on the left side for the steering column towards the steering wheel The parking lights can be used without switching on the starting ignition key Canadian models equipped with daytime running lights Headlights and parking lights on when starting ignition switch is switched on A chime will sound if the starting ignition key is in the switch lock when the door is open Th
76. nd paper Remove this masking as soon as the final coat has been sprayed on before the paint dries 1 Remove loose flakes of paint with masking tape Shake the spray can for at least 1 minute Spray the primer on 2 Move the spray can slowly and regularly from side to side about 8 12 inches 20 30 cm from the surface 3 When the primer has dried apply the surface enamel in the same way Spray on several times and allow the paint to dry a minute or so between each application Pg 102 What causes rust What causes rust The two most common causes of rust to your car are 1 The accumulation of road dirt and moisture in hard to get at cavities and other areas under the car 2 The removal of paint and protective coatings on the outside of the car and underneath through damage by stones gravel or minor accidents Several factors influence the speed at which corrosion will occur file Kl ownersdocs 1993 1993_240 93240_98 html 6 of 9 12 30 2006 9 42 17 AM 1993 Volvo 240 1 The length of time various parts of a car stay wet Parts of the car filled with road dirt and water remain damp for long periods of time even after other parts have dried Particular attention should be paid to the underside of the car and floor sections inside The floor sections stay wet because moisture collects and remains under the floor matting Drain holes located at the bottom of the doors can get clogged with dirt trapping water inside the do
77. ndicator I Malfunction indicator lamp J ABS system yellow K Generator warning light red L Oil pressure warning light red Do not drive the car with this light on M SRS Supplemental Restraint System N Trip odometer reset knob O Trip odometer file Kl ownersdocs 1993 1993_240 93240_7 html 4 of 8 12 30 2006 9 42 11 AM 1993 Volvo 240 P High beam indicator blue Q Parking brake reminder light red R Brake failure warning light red S Bulb failure warning light yellow T Overdrive OFF indictor light yellow automatic transmission models Shift indicator light yellow manual transmission models pg 11 Warning lights The warning lights described on this page should never be on when driving When the ignition is turned on and before the engine starts all of the warning lights should be on to test the function of the bulbs Should a light not go off after the engine has started the systems indicated should be inspected However the parking brake reminder light will not go off until the parking brake is fully released Generator warning light red If the light comes on while the engine is running check the tension of the generator drive belt as soon as possible See section titled Cooling system NOTE This warning light is illuminated if the generator is not charging However generator parking brake brake failure and bulb failure will be illuminated at the same time due to the design of t
78. ng condition 3 Fuel system operation 4 Oil leaks engine transmission rear axle 5 Cooling system for leaks or worn hoses 6 Examine tires carefully replace worn tires 7 Battery and terminals 8 Tool equipment 9 Lighting 10 Drive belts for tightness and wear file Kl ownersdocs 1993 1993_240 93240_98 html 7 of 9 12 30 2006 9 42 17 AM 1993 Volvo 240 11 All fluid levels Cold weather Engine fuel system During the winter large variations in temperature cause condensation to form in the fuel tank and can impair the running of the engine This can be reduced by adding dry gas to the fuel There is less risk of condensation forming in the fuel tank if it is kept full or nearly full Engine cooling system Volvo original coolant anti freeze coolant should be used all year round The cooling system should always contain water plus anti freeze and rust inhibitor even during the summer Experience has also shown that extremely weak anti freeze solutions 10 25 percent are ineffective for rust protection For this reason the quantity of antifreeze summer coolant should be about 50 percent of the solution This lowers the freezing point to 30 F 35 C The use of Recycled Anti freeze is not approved by Volvo Different types of coolant anti freeze may not be mixed Engine lubricating system During the winter multigrade oil 1OW 30 should be used in the engine The viscosity of the engine oil is importa
79. ng the SHIFTLOCK system if the lever cannot be moved Do not race a cold engine immediately after starting Oil flow may not reach some lubricating points fast enough to prevent damage NOTE automatic transmissions only Your car is equipped with a KEYLOCK system When the engine is switched off the gear selector must be in the P ark position before the key can be removed from the ignition switch Engine warm up initial driving procedure Experience shows that engines in vehicles driven short distances are subject to abnormally rapid wear because the engine never reaches normal operating temperature It is therefore beneficial to reach normal operating temperature as soon as possible by driving with a light foot on the accelerator pedal file Kl ownersdocs 1993 1993_240 93240_53 html 4 of 5 12 30 2006 9 42 06 AM 1993 Volvo 240 lt gt Contents Top of Page file Kl ownersdocs 1993 1993_240 93240_53 html 5 of 5 12 30 2006 9 42 06 AM 1993 Volvo 240 pg 57 Manual transmission 5 speed manual transmission Depress the clutch pedal fully when changing gears Remove the foot from the clutch pedal after every gear shift See Shift indicator light section for more information on economical use of the manual transmission Recommended minimum and maximum speeds for each gear are listed in the specification section Reverse gear R The detent collar on the gear shift lever prevents inadvertent selection of reve
80. ng the drain plug pg 83 Automatic transmission file Kl ownersdocs 1993 1993_240 93240_82 html 1 of 9 12 30 2006 9 42 14 AM 1993 Volvo 240 Automatic transmission Capacity 7 8 US qts 7 4 liters Fluid type Automatic Transmission Fluid type Dexron II D Replace every 20 000 miles 32 000 km A Cold transmission oil temperature 105 F 40 C This is a normal temperature for the transmission after idling for about 10 minutes At oil temperature below 105 F 40 C the level may be below the MIN mark B Warm transmission oil temperature 195 F 90 C This temperature is obtained when driving for about 30 minutes At oil temperature above 195 F 90 C the level may be above the MAX mark Note The engine should be idling when checking transmission fluid level Check the oil level as follows Park the car on level surface with the engine idling Slowly move the selector lever through all the gear positions and then to position P Wait 2 minutes before checking the oil level As the illustration shows the dipstick has a Cold and a warm side The oil level should be between the MIN and MAX marks Wipe the dipstick with a clean cloth file Kl ownersdocs 1993 1993_240 93240_82 html 2 of 9 12 30 2006 9 42 14 AM 1993 Volvo 240 Do not use rags which can leave lint on the dipstick The transmission is topped up via the dipstick tube The space between the MIN and MAX mark
81. nt Oil with low viscosity thinner oil improves cold weather starting as well as decreasing fuel consumption while the engine is warming up To avoid difficult cold start conditions during extreme winter weather use of 5W 30 oil particularly the synthetic type is recommended Be sure to use good quality oil but do not use this cold weather oul for hard driving or in warm weather See section Engine oil for more information Doors Use Volvo Teflon lock spray of grease in the locks Note Avoid the use of de icing sprays as they can cause damage to the oa Electrical system The electrical system is subject to greater stresses during the winter Lighting and starter motor are used more often The battery capacity 1s reduced at low air temperature The state of charge must be checked more frequently and if necessary the battery should be recharged The battery can freeze if the state of file Kl ownersdocs 1993 1993_240 93240_98 html 8 of 9 12 30 2006 9 42 17 AM 1993 Volvo 240 charge is too low Windshield washers Anti freeze washer fluid should also be added to the washer fluid container for the windshield and rear window tailgate wagon model washer This is particularly important during the winter because the windshield frequently becomes dirty and is often splashed with water which freezes rapidly This may necessitate the frequent use of the windshield washer and wipers Your Volvo dealer can supply you with suitable
82. ntaining deposit control additives These additives have shown to be efficient in keeping injectors and intake valves clean Consistent use of deposit control gasolines will ensure good driveability and fuel economy If you are not sure whether the gasoline contains deposit control additives check with the service station operator Note Do not add additives yourself to the gasoline unless you are recommended to do so by an authorized Volvo dealer If you change the engine oil and filter yourself your Volvo dealer can assist you in disposing of the used oil Engine oil can be harmful to your skin gloves should be worn when performing this work file Kl ownersdocs 1993 1993_240 93240_71 html 2 of 8 12 30 2006 9 42 12 AM 1993 Volvo 240 PROTECT THE ENVIRONMENT It is illegal to pollute drains water courses and soil Use authorized waste collection facilities including approved recycling centers and garages providing facilities for disposal of used oil and oil filters If in doubt contact your local authority for advice on disposal pg 73 Engine Fluids The oil level should be checked every time the care is refuelled Be sure the oil level is maintained between the upper and lower marks on the dipstick Low oil level can cause internal damage to the engine and overfilling ca result in high oil consumption The distance between the dipstick marks represents approx 1 quart 1 liter of oil Note The engine must be stopped
83. ntrol clockwise to tilt seat back rearward Rotate counterclockwise to tilt seat back forward Note Body weight must be shifted to allow seat back to move forward or rearward lt gt Contents Top of Page file Kl ownersdocs 1993 1993_240 93240_49 html 6 of 6 12 30 2006 9 42 06 AM 1993 Volvo 240 pg 53 Operating the car Subject Page No Break in period 54 Driving economy shift indicator light 55 Starting the engine 56 Manual transmission a7 Automatic transmission 58 Emergency towing towing information 61 Trailer hauling 62 Automatic transmission brake system 63 Three way catalytic converter 64 pg 54 Break in period A new car should be broken in Manual transmission During the break in period do not exceed the following speeds First 600 miles 1 000 km 20 Ist gear ines 30 km h 2nd 30 50 km h gear mph 3rd 50 80 km h gear mph 4th 70 110 km gear mph h Sth 80 130 km gear mph h 600 1 200 miles 1 000 2 000 km Ist gear 25 mph 40 km h 2nd gear 40 mph _ 65 km in 3rd gear 60mph 100 km h file Kl ownersdocs 1993 1993_240 93240_53 html 1 of 5 12 30 2006 9 42 06 AM 1993 Volvo 240 4th gear 80mph 130 km h Sth gear 90mph 150 km h Avoid driving at low speed in high gear These are the maximum speeds recommended by the factory Note that legislation in different countries and states can stipulate other max speeds than those given here Automatic transmi
84. of 9 12 30 2006 9 42 14 AM 1993 Volvo 240 After engine has started first remove negative jumper cable then positive terminal jumper cable lt gt Contents Top of Page file Kl ownersdocs 1993 1993_240 93240_82 html 9 of 9 12 30 2006 9 42 14 AM 1993 Volvo 240 pg 88 Replacing bulbs Replacing bulbs The replacement of bulbs in the various lighting units is shown on the following pages Make sure when installing bulbs that the guide pin on the socket fits into its corresponding recess When installing bulbs do not touch the glass with your fingers The reason for this is that grease oil or any other impurities can be carbonized onto the bulb and damage the reflector Use bulbs of correct type and voltage Failure to do so could activate the bulb failure warning light Replacing headlight bulbs Working inside the engine compartment separate the socket contact from the bulb holder 1 Unscrew and remove the bulb holder retaining ring 2 Pull out the bulb holder assembly and replace it as a unit 3 Installation is the reverse of removal Check headlight alignment Bulb Power Trade No Headlamp 45 65 W 9004 file Kl ownersdocs 1993 1993_240 93240_88 html 1 of 9 12 30 2006 9 42 15 AM 1993 Volvo 240 Front light bulbs Loosen the Phillips screws and remove the lens The bulbs can now be removed by pressing them inwards and turning them slightly counterclockwise When re installing lens
85. of load Observe that center of gravity and handling are influenced by the load weight Increasing load size increases wind resistance Anchor the cargo correctly with a cord file Kl ownersdocs 1993 1993_240 93240_61 html 3 of 6 12 30 2006 9 42 08 AM 1993 Volvo 240 Drive carefully Avoid rapid starts heavy cornering and heavy braking Permanent roof rack load limit 110 lbs 50kg Load bar load limit 220 lbs 100 kg Max roof load is 220 Ibs 100 kg including the roof rack Use a roof rack with a sufficient load rating pg 63 Automatic transmission The following Special Tips apply to cars with automatic transmission e For steep hills and when driving for prolonged periods at low speeds position 1 should be selected Avoid however repeated changes since this can cause overheating of the transmission oil For driving on mountain roads with long persistent uphill gradients select position 2 e When negotiating long steep downhill slopes position 1 should be selected and position 2 for less severe inclines in order to obtain the best possible engine braking effect e Do not hold the car stationary on an incline by using the accelerator pedal Instead engage the handbrake this prevents the transmission oil from becoming overheated e 4th gear must be disengaged when hauling a trailer e If an additional transmission oil cooler is installed you can haul a trailer with the overdrive engaged See next special tip
86. on steering wheel lock The key number codes are stamped on a separate tag supplied with the keys This tag should be separated from the key ring and kept in a safe place The double sided tape on the back of the tag can be used to secure it safely In the event the original keys are lost duplicates may be ordered from your Volvo dealer Number Tag file Kl ownersdocs 1993 1993_240 93240_1 html 5 of 6 12 30 2006 9 41 56 AM 1993 Volvo 240 240 Sedan Contents Top of Page file Kl ownersdocs 1993 1993_240 93240_1 html 6 of 6 12 30 2006 9 41 56 AM 1993 Volvo 240 pg 104 Service diagnosis The diagnoses outlined below are intended to serve only as a guide to locate and temporarily correct minor faults Causes of unsatisfactory performance should be investigated and corrected by your Volvo dealer Condition Starter fails to operate or operates very slowly Possible cause Correction With the starting ignition switch in the Driving or On position check to see if the warning lights on the dashboard come on and if they stay on when the starter 1s engaged If the lights do not come on or if they go off when the starter 1s engaged the battery Weak battery or dead cell is discharged or see below Check battery terminals and clamps Clean or replace if necessary Check that the starter cable is secure at its terminals The ground strap which connects the battery negative terminal to the
87. ontrol option The cruise control switches are located on the turn signal switch lever To engage and set desired speed 1 Set switch 1 to ON 2 Accelerate to desired cruise speed NOTE the cruise control cannot be engaged at speeds below 22 mph aad 3 Depress SET SPEED switch 2 Operating brake pedal or clutch pedal where applicable file Kl ownersdocs 1993 1993_240 93240_14 html 6 of 10 12 30 2006 9 42 01 AM 1993 Volvo 240 This will automatically disengage the cruise control Previously selected cruise speed is retained in the memory and by momentarily setting the switch to RESUME position that speed will be re engaged If the cruise control is already engaged the cruising speed can be increased by depressing the SET SPEED button 2 The vehicle will then maintain the current speed If actual speed falls below 70 of set speed or if the wheels spin or lock the cruise control will disengage automatically NOTE When driving on a grade actual vehicle speed may vary slightly from the set cruise control speed If actual speed falls below 70 of set speed or if the wheels spin the cruise control will disengage automatically Acceleration Momentary acceleration such as for passing does not interrupt cruise control operation The previously selected speed will be maintained without having to set switch to RESUME To disengage the cruise control system Set switch 1 to position OFF or depress brake pedal or d
88. or and causing the door to rust through at the bottom 2 Corrosion will be accelerated in areas of higher relative humidity especially where temperatures often stay above the freezing point and where the atmosphere is affected by industrial pollution or where salt is used for de icing the roads Where parts of the car are covered with road dirt containing road salt corrosion will be accelerated at a lower relative humidity than if the surface were clean 3 Increased temperature will cause an accelerated rate of corrosion of those parts of the car which are not well ventilated to permit quick drying 4 Industrial pollution and the presence of salt will also accelerate the deterioration of paint finishes The foregoing underscores the need for every car owner to keep his or her car particularly the underside as clean and dry as possible Repair any minor damage to paint work and protective coating as soon as possible The need is more important in those localities where road salt is used for de icing the relative humidity is higher air pollution is present and temperatures regularly stay above freezing pg 103 Long distance trips Cold weather Prior to a long distance trip Have your car checked at a Volvo dealer Preventive maintenance will help to ensure a trouble free trip Remember to take along a Volvo dealer directory The main items to check are listed below 1 Brakes front wheel alignment and steering gear 2 Engine runni
89. ostic test when the vehicle is started and at 4 mph 6km h during which the drive may detect one pulsations of the brake pedal This is normal To obtain optimal effect from the ABS system constant pressure should be kept on the brake pedal while the systems is modulating the brakes The switching of the ABS modulator will be audible at this time Please be aware that ABS does not increase the absolute braking potential of this vehicle While control will be enhanced ABS will not shorten stopping distances on slippery surfaces pg 13 Oil pressure gauge Voltmeter Quartz crystal clock To reset the hands push the reset knob and turn Oil pressure gauge file Kl ownersdocs 1993 1993_240 93240_7 html 7 of 8 12 30 2006 9 42 11 AM 1993 Volvo 240 Oil Pressure gauge optional The oil pressure gauge indicates the pressure of the oil in the lubricating system of the engine The pressure is dependent on the speed of the engine the oil temperature and the viscosity of the oil 1 bar approx 14 psi The gauge pointer must not go down to the red field while driving Do not continue to drive the car with the pointer in the red zone Note While idling with a hot engine the pointer may go into the red field This is not a cause for concern providing the pointer rises to the normal driving range again when you increase the engine speed Voltmeter T EDITS Voltmeter optional The voltmeter indicates the voltage in t
90. p speed of 50mph 80km h should never be exceeded e Engine and transmission are subject to increased loads Therefore engine coolant temperature should be closely watched when driving in hot climate or hilly terrain Use lower gear and turn off air conditioner if temperature gauge pointer enters the red range e Avoid overload and other abusive operation e Hauling a trailer affects handling durability and economy e Itis necessary to balance trailer brakes with the towing vehicle brakes to provide a safe stop check and observe State regulations e More frequent vehicle maintenance is required e Remove the ball and drawbar assembly when the hitch is not being used e Increase tire pressure to recommended full load pressure See section Wheels and Tires e Volvo recommends the use o synthetic engine oil when towing a trailer over long distances or in mountainous areas e The trailer hitch tongue load 110 165 Ibs 50 75 kg is part of the vehicle s capacity weight It may be necessary to reduce the trunk cargo area load when towing a trailer to ensure that the max permissible axle load or gross vehicle weight are not exceeded Note Refer to section entitled Automatic transmission for additional trailer hauling tips Roof rack Permanent and removable roof racks are available from Volvo Accessories Observe the following points when in use e Avoid point loads Distribute the load evenly Place the heavy cargo at bottom
91. plemental Restraint System SRS The Volvo SRS consists of a driver s side airbag with a driver s side knee bolster The systems is designed to supplement the protection provided by the three point seat belt system The interior of an SRS equipped Volvo loos very much the same as any other The only indications of the system s presence are the SRS embossed on the steering wheel pad and the knee bolster beneath the steering column Also the SRS diagnostic receptacle is indicated on the center dash panel The airbag is folded and located in the center of the steering wheel It is released only during certain frontal or front angular collisions depending upon the crash severity angle speed and object impacted file Kl ownersdocs 1993 1993_240 93240_37 html 7 of 10 12 30 2006 9 42 04 AM 1993 Volvo 240 The airbag system includes a gas generator 1 surrounded by the airbag itself 2 To deploy the system the sensor 3 activates the gas generator causing the airbag to be inflated with nitrogen gas As the movement of the driver compresses the airbag some of the gas is expelled at a controlled rate to provide better cushioning The entire process including inflation and deflation of the airbag takes approximately two tenths of a second pg 43 Supplemental Restraint System cont file Kl ownersdocs 1993 1993_240 93240_37 html 8 of 10 12 30 2006 9 42 04 AM 1993 Volvo 240 A self diagnostic system incorporated in the sensor
92. press the knob fully When the knob automatically releases the cigarette lighter is ready for use The starting ignition switch must be ON for the cigarette lighter to function Ash trays To remove the ash trays depress the center spring and remove pg 21 Electrically operated windows file Kl ownersdocs 1993 1993_240 93240_20 html 1 of 6 12 30 2006 9 42 01 AM 1993 Volvo 240 Lel rigger Lett irant F Raght reer Righi Iront X Electrically operated windows standard on certain models The electrically operated windows are controlled by switches set in the door arm rests All the windows can be controlled from the driver s arm rest as shown in the above illustration The starting ignition switch must be ON for the electrically operated windows to function The window is lowered 1f the rear part of the switch is pressed and raised 1f the front part of the switch is pressed Cut out switch for rear door electrically operated windows If the car is equipped with rear door power windows this function can be disabled by a switch located on the driver s door armrest This switch is position 90 in relation to the other switches The rear door windows can be raised or lowered with the respective door switch as well as the switch on file Kl ownersdocs 1993 1993_240 93240_20 html 2 of 6 12 30 2006 9 42 01 AM 1993 Volvo 240 the driver s door The rear door windows cannot be raised or lowered with the respective door
93. r can Paint can or touch up bottle Brush Masking tape Note When touching up the car it should be clean and dry The surface temperature should be above 60 F 15 Scars on the surface If the stone chip has not penetrated down to the metal and an undamaged layer of paint remains the touch up paint can be applied as soon as the spot has been cleaned Deep scars If the stone chip has penetrated down to the metal proceed as follows Place a strip of masking tape over the damaged surface Pull the tape off so that any loose flakes of paint adhere to it file Kl ownersdocs 1993 1993_240 93240_98 html 4 of 9 12 30 2006 9 42 17 AM 1993 Volvo 240 2 Thoroughly mix the primer and apply it with a small brush When the primer surface is dry the paint can be applied using a brush Mix the paint thoroughly apply several thin paint coats and let dry after each application pg 101 Paint touch up 3 If there is a longer scratch you may want to mask to protect surrounding paint Touching up damaged paint on fender edges and sills Material Primer spray can Paint spray can file Kl ownersdocs 1993 1993_240 93240_98 html 5 of 9 12 30 2006 9 42 17 AM 1993 Volvo 240 Masking tape Note When touching up the car it should be clean and dry The surface temperature should be above 60 F 4 15 C When large surfaces have to be repainted suitably mask the surrounding area with masking tape a
94. racks ski racks etc increase air resistance and thereby fuel consumption e Avoid using automatic transmission kickdown feature unless necessary e Avoid using the air conditioning when it is not required Other factors which decrease gas mileage are Low tire pressure Worn or dirty spark plugs Incorrect spark plug gap Dirty air filter Incorrect valve clearance Dirty engine oil and clogged oil filter Dragging brakes Incorrect front end alignment Shift indicator light manual transmission models only The Volvo shift indicator light S I L is a device designed to help you get even better gas mileage from you Volvo car Studies have shown that the best fuel economy is obtained by shifting gears at low engine rpm and high relative engine load The Volvo S I L is calibrated to show you when to shift for improved mileage without sacrificing smooth acceleration Use of the S I L is simple Shift to next higher gear as soon as the light comes on You may find after using the S I L for some time that your natural shifting rhythm will adapt to the S I L s suggestion Some drivers may even shift before the light comes on Obviously there will be times when you need to shift later than the light would indicate for example when climbing hills or trailer towing Using the light regularly however should result in mileage improvement of six percent or more depending on how you normally drive Programming instructions for shift indic
95. rk plugs If this procedure is not effective clean or replace the spark plugs pg 107 Service diagnosis Condition The gear selector can not be moved from the P position The gear selector is locked in the P position To release the selector the ignition must be switched on ignition key in position II and the brake pedal must be depressed e Depress the brake pedal e Select a gear e Release the brake pedal If the gear selector cannot be moved check fuses 7 and 12 file Kl ownersdocs 1993 1993_240 93240_104 html 3 of 5 12 30 2006 9 41 56 AM 1993 Volvo 240 Shiftlock release automatic transmission only The gear selector is locked in the P position To manually release the shift lock turn the starting ignition key to position I and press firmly on the SHIFTLOCK OVERRIDE button located near the base of the gear selector see illustration While holding the override button down move the gear selector from the P ark position pg 108 Label information The Vehicle Identification Number should always be quoted in all correspondence concerning your vehicle with the dealer and when ordering parts 1 Vehicle Identification Number VIN VIN plate is located on top left surface of dash The VIN is also stamped on the right hand door pillar 2 Vehicle Emission Control Information Your Volvo is designed to meet all applicable safety and emissions standards Evidence of this can be verified from the certification
96. rmostat begins to open at 188 6 F 92 C Fan belts designation HC 38 x 918 two A C belt designation HC 38x850 Coolant Volvo Original coolant antifreeze Fuel system file Kl ownersdocs 1993 1993_240 93240_109 html 3 of 5 12 30 2006 9 41 57 AM 1993 Volvo 240 The engine is equipped with an electronic fuel injection system Ignition System Firing order 1 3 4 2 Ignition setting 12 B T D C at 750 rpm Spark plugs Bosch WR7DC or equivalent Spark plug gap 0 028 0 032 0 7 0 8 mm Tightening torque 15 22 ft Ibs 20 30 Nm Distributor direction of rotation Clockwise pg 113 Specifications POWER TRANSMISSION Manual or automatic transmission Hypoid type final drive Manual transmission M47 II Reduction ratios Ist gear 4 03 1 2nd gear 2 16 1 3rd gear 1 37 1 Rear axle reduction ratio Ath gear 1 00 1 3 31 1 Sth gear 0 80 1 Reverse 3 68 1 Automatic transmission AW70 Reduction ratios Ist gear 2 45 1 2nd gear 1 45 1 Rear axle reduction ratio 3rd gear 1 1 3 73 1 Overdrive 0 69 1 Reverse 2 22 1 Vehicle speed 1000 engine rpm manual transmission Rear axle ratio 3 31 1 mph km h Ist gear 5 4 8 7 2nd gear 10 0 16 2 3rd gear 15 8 25 5 file Kl ownersdocs 1993 1993_240 93240_109 html 4 of 5 12 30 2006 9 41 57 AM 1993 Volvo 240 Ath gear 21 7 34 9 Sth gear 26 4 42 5 Reverse 5 9 9 5 Front suspension McPherson type spring and strut suspension Shock absorbers housed in strut c
97. rse gear The collar must be lifted to engage reverse gear pg 58 Automatic transmission file Kl ownersdocs 1993 1993_240 93240_57 html 1 of 5 12 30 2006 9 42 07 AM 1993 Volvo 240 Shift positions P park D drive R reverse 2 intermediate N neutral 1 low The gear selector can be moved freely between D and 2 Selections of other positions are obtained by depressing the selector knob prior to moving the selector Depressing the selector knob slightly allows selection of positions N and 1 Depressing the selector knob fully allows selection of positions R and P The gear lever is blocked in the P position In order to move the gear selector lever from position P the ignition must be switched on ignition key in position II and the brake pedal has to be depressed e Depress the brake pedal e Select a gear e Release the brake pedal P Park Use this position when parked with the engine running or stopped Never use P while car is in motion The transmission is mechanically locked in position P Also use the parking brake when parking on grades for added safety The gear lever is blocked in position P In order to move the gear lever out of position P you have to first switch on the ignition and then depress the brake pedal manually releasing see page 107 R Reverse Never use R while car is moving forward N Neutral Neutral position no gear is engaged Use parking brake The car can also be started in this position
98. s on the dipstick corresponds to 0 5 US qts 0 5 liter Do not fill the transmission with too much oil since this can result in oil being ejected from the transmission Too little oil on the other hand can negatively affect transmission operation particularly in very cold weather pg 84 Power steering fluid Brake fluid gt CICOLD fies x ADD Power steering fluid Capacity 0 8 US qts 0 75 liters Fluid type ATF Replace no fluid change required The dipstick is attached to the cap Fluid level should be between MIN and MAX marks Add fluid when the level is at the ADD mark file Kl ownersdocs 1993 1993_240 93240_82 html 3 of 9 12 30 2006 9 42 14 AM 1993 Volvo 240 Brake fluid Fluid type DOT 4 Replace every 2 years or 30 000 miles 48 000 km Check without removing the cap that the level is above the MIN mark of the fluid reservoir Always entrust brake fluid changing to a Volvo dealer Change brake fluid every year when driving under extremely hard conditions mountain driving etc and if the car is equipped with a non factory air dam Pg 85 Body Lubrication 1 3 a5 i 5 6 Chassis maintenance file Kl ownersdocs 1993 1993_240 93240_82 html 4 of 9 12 30 2006 9 42 14 AM 1993 Volvo 240 To simplify maintenance your Volvo has been equipped with ball joints steering rods and propeller shafts that do not require regular lubrication Points that normally require lubricating have be
99. smission then cannot upshift to 4th gear until the button is pushed again As a reminder when 4th gear is disengaged the indicator light in the instrument panel is illuminated Be aware that 1 f 4th gear is disengaged reminder light illuminated when the engine is switched off the transmission will revert automatically to 4 speed operation reminder light not illuminated when the engine is restarted file Kl ownersdocs 1993 1993_240 93240_57 html 3 of 5 12 30 2006 9 42 07 AM 1993 Volvo 240 Disengage 4th gear reminder light illuminated when towing a trailer driving on hilly roads where precise speed control 1s desired CAUTION e Never select P or R while the car is in motion e When initially selecting D 2 1 or R your right foot should press firmly on the brake and the engine must be idling e Never downshift to 2 or 1 at speeds above 7S5mph 125km h Always observe local speed limits Kick down Automatic down shift to lower gear is achieved by depressing the accelerator pedal fully and briskly An up shift will be achieved when approaching the top speed for a particular gear or by releasing the accelerator pedal slightly Kick down can be used for maximum acceleration or when passing at highway speeds pg 60 Automatic Transmission Starting and stopping a car equipped with automatic transmission 1 Enter the car and check that the seat is adjusted properly Make sure that the brake pedal can be depr
100. ssion Do not activate kick down during the first 1 200 miles 2 000 km Breaking in parking brakes To obtain best parking brake performance the parking brake linings should be broken in Stop 5 7 times from 30mph 50km h transmission in neutral applying the parking brake with the release button pressed in during the stop The force must not lock the rear wheels If this happens release the brake enough to let the wheels rotate Drive a mile between each stop to cool the brakes Check for proper parking brake operation pg 55 Driving economy Shift indicator light Economical driving does not necessarily mean driving slowly Better driving economy may be obtained by thinking ahead avoiding rapid starts and stops and adjusting the speed of your vehicle to immediate traffic conditions Observe the following rules e Bring the engine to normal operating temperature as soon as possible by driving with alight foot on the accelerator pedal instead of allowing the engine to idle for a prolonged period A cold engine uses more fuel and is subject to increased wear e Drive carefully and avoid rapid acceleration and hard braking e Do not exceed speed limit e Avoid carrying unnecessary items extra load in the car e Check tire pressures regularly cold tires e Remove snowtires when threat of snow or ice has ended file Kl ownersdocs 1993 1993_240 93240_53 html 2 of 5 12 30 2006 9 42 06 AM 1993 Volvo 240 e Note that roof
101. stortion can result Distortion The reason why FM but not AM is audible in covered parking ares under bridges etc is that FM signals reflect against solid objects such as buildings Because these waves are very reflective multipath distortion can result This distortion is the result of the reflected signal and the direct signal reaching your antenna at slightly different time causing a cancellation of all signals This problem occurs largely in built up areas pg 34 Cross modulation FM reasons for distortion AM reasons for distortion file Kl ownersdocs 1993 1993_240 93240_31 html 4 of 8 12 30 2006 9 42 03 AM 1993 Volvo 240 Cross modulation If you listen to a weak station in the vicinity of a stronger one both stations may be received simultaneously FM reasons for distortion FM is affected by the electrical systems of nearby vehicles especially those without suppression The distortion increases if the station is weak or poorly set The FM reception is not as sensitive to electrical disturbances as AM file Kl ownersdocs 1993 1993_240 93240_31 html 5 of 8 12 30 2006 9 42 03 AM 1993 Volvo 240 AM reasons for distortion AM reception is sensitive to electrical disturbances such as power lines lightning etc Pg 35 Radio FM stereo reception Stereo reception places very high demands on the signal quality which means the types of distortions previously mentioned become even more ob
102. sual operating conditions such as engine overheating or backfiring A properly tuned engine will help in avoiding malfunctions that could damage the three way catalytic converter CAUTION Unleaded fuel is required for cars with three way catalytic converter A label on the instrument panel inside the fuel filler door will remind owners and filling station attendants of this requirement Important It is unlawful to dispense leaded fuel into any vehicle labeled unleaded gasoline only WARNING Do not park your car over combustible materials such as grass or leaves which can come into contact with the hot exhaust system and cause such materials to ignite under certain wind and weather conditions e Excessive starter cranking in excess of one continuous minute with an intermittently firing or flooded engine can cause TWC converter or exhaust system overheating This also applies to lengthy pushing or towing of vehicle to start manual transmissions only Do not attempt to start a car with automatic transmission by pushing or towing lt gt Contents Top of Page file Kl ownersdocs 1993 1993_240 93240_61 html 6 of 6 12 30 2006 9 42 08 AM 1993 Volvo 240 pg 65 Service and maintenance Subject Page Maintenance services 67 Service requirements 68 Engine B230F 70 Fuel requirements 71 Engine fluids is Engine oil Oil oil filter change interval 74 Cooling system 75 Servicing T1 Transmission oil 82 Rear axle power ste
103. system that requires no periodic checking or adjustment Heated oxygen sensor system This is an emission control system designed to reduce emissions and improve fuel economy The heated oxygen sensor monitors the composition of the exhaust gases leaving the engine The exhaust gas analysis is fed into an electronic module which continuously influences the amount of fuel injected This adjusts the air fuel ratio to provide optimum conditions for combustion and efficient reduction of the three major pollutants hydrocarbons carbon monoxide and nitrogen oxides through a three way catalytic converter pg 79 Servicing cont file Kl ownersdocs 1993 1993_240 93240_77 html 2 of 5 12 30 2006 9 42 13 AM 1993 Volvo 240 Heated Oxygen Sensor On the B230F engines the oxygen sensor is electrically heated The use of a PTC Positive Temperature Coefficient element to heat the oxygen sensor ensures a shorter warm up time and continuous operation at its working temperature The heated oxygen sensor does not require periodic replacement Three Way Catalytic Converter This is a Supplementary device in the exhaust system designed to reduce exhaust emissions This device is mainly a container with a ceramic material insert designed to let exhaust gases pass through channels in the insert The channel walls are covered by a thin layer of platinum and rhodium These metals act as catalysts permitting a chemical action to occur without actual
104. t level between the expansion tank marks Mixture 50 percent anti freeze and 50 percent water Washer fluid reservoir should be filled with water and solvent wintertime windshield washer anti freeze Electrolyte level 1 4 3 8 5 10 mm above plates Fill distilled water only never acid Check level in conjunction with normal service or once a year Never operate engine in closed unventilated areas Changing a wheel see pages 96 97 a bulb see pages 88 92 a fuse see page 93 Fuel Octane rating 95 RON Unleaded 91 R M 2 Min 91 RON Unleaded 87 R M 2 WARNING The cooling fan may start or continue to operate for up to 6 minutes after the engine has been switched off VOLVO Volvo Car Corporation Goteborg Sweden TP3398 1 Canada amp U S A 20 000 7 92 Printed in Sweden ELANDERS TRYCKERI file Kl ownersdocs 1993 1993_240 93240_114 html 6 of 7 12 30 2006 9 41 58 AM 1993 Volvo 240 KUNGSBACKA 199 lt Contents Top of Page file Kl ownersdocs 1993 1993_240 93240_114 html 7 of 7 12 30 2006 9 41 58 AM 1993 Volvo 240 pg 14 Starting ignition switch Turn signals Starting ignition switch Starting ignition switch steering wheel lock AR O Locked position remove the key to lock the steering wheel n ae F ee tt i i i ne fo fi Pa I Intermediate position certain circuits heater blower cigarette lighter accessories etc on vom oD if x II
105. t side License plate light 8A 16 Parking lights right side Instruments and control panel lights Shift indicator light 8A ABS equipped vehicles this system is protected by a separate 10A fuse located under the seat on the passenger s side lt gt Contents Top of Page file Kl ownersdocs 1993 1993_240 93240_88 html 9 of 9 12 30 2006 9 42 15 AM 1993 Volvo 240 pg 94 Wheels and tires Checking and correcting tire pressure Check the tire pressure when refueling The tire pressure should only be corrected when the tires are cold With warm tires correct only when the pressure is too low The tire temperature and thus pressure rises after driving just a few miles Roadholding Vehicle load tire design and inflation pressure are important for proper handling Therefore check that the tires are inflated to the recommended pressure according to the vehicle load Loads should be distributed so that capacity weight or maximum permissible loads are not exceeded It is recommended to use tires of the same make and dimensions on all four wheels Vehicle Loading The tires on your Volvo will perform to specifications at all normal loads when inflated as recommended on the tire information label located on the rear facing side of the right front door This label lists both tire and vehicle design limits Do not load your car beyond the load limits indicated Tire Pressure Label The tire pressure label is located on
106. the injection system Great care must be observed Injection system service should be handled by qualified technicians using equipment intended for this service Fuel line filter We recommend that this filter be changed every 60 000 miles 96 000 km The filter is replaces as one complete unit Replace more frequently if contaminated fuel was introduced into the tank For B 230 FD only Replacement is recommended but not required to maintain Volvo Emission Warranty file Kl ownersdocs 1993 1993_240 93240_77 html 1 of 5 12 30 2006 9 42 13 AM 1993 Volvo 240 Fuel system cap tank lines and connections The ability of the fuel system to control hydrocarbon emissions 1s dependent largely on a leak free system Check for proper sealing of gasoline filler cap which contains O ring type seals Check all evaporative hoses in vehicle for tightness Check fuel lines under vehicle Repair if necessary Timing gear belt B 230 F We recommend that the timing gear belt be replaced every 50 000 miles 80 000 km B 230 FD only Replace the timing gear belt every 100 000 miles 160 000km Air cleaner Replace the air cleaner cartridge every 30 000 miles 48 000 km The cartridge should be replaced more often when driving under dirty and or dusty conditions The filter cannot be cleaned and should always be replaced with a new one Checking and adjusting idle speed Your Volvo is equipped with an electronically controlled idle air control
107. the rear facing side of the right front door See section titled Specifications and Consumer Information Booklet for complete tire pressure information Wear indicator file Kl ownersdocs 1993 1993_240 93240_94 html 1 of 7 12 30 2006 9 42 16 AM 1993 Volvo 240 The tires have a so called wear indicator in the form of a number of narrow strips running across or parallel to the tread When approx 1 16 1 5 mm is left on the tread these strips show up and indicate the tire should be replaced Tires with less than 1 16 1 5 mm tread have a very poor grip in rain or snow VEHICLE CARTY Cana Poll T coL TIRE PREESUNE PRT A TOTAL FAQIHI E Mia k A a barad b FE H n T TEE eee ee Taaa ce Mi muia o J SEE HAWER A FOA ee uif A kA TOR VoOoLCVOoO EEL ELE Snow chains Snow chains can be used on your Volvo with the following restrictions e Snow chains should be installed on rear wheels only e Snow chains can be used on the tires and wheels provided as original production equipment with your Volvo e If accessory aftermarket or custom tires and wheels are installed and are of a size different than the original tires and wheels chains in some cases cannot be used Sufficient clearances between chains and brakes suspension and body components must be maintained e Some strap on type chains will interfere with brake components and therefore CANNOT be used Your Volvo dealer can provide Volvo accessory tire cha
108. ts 9 2 liters automatic transmission models Volvo Genuine Coolant Anti freeze Cooling system hoses and connections Check all cooling system hoses and connections for defects or deterioration of hoses and loose clamps or fittings Drive belts The belt tension can be checked by depressing the fan belt at a point midway between the generator and fan pulleys as illustrated It should be possible to press down the belt about 1 4 3 8 5 10 mm This also applies to other drive belts on the engine If drive belts are replaces recheck belt tension after driving 600 1 200 miles 1 000 2 000 km WARNING The engine must NOT be running when belt tension is checked pg 76 Service requirements Engine Mechanical Components Torque manifold nuts A loose manifold could alter air fuel ratio and cause an increase in emission and or poor driveability file Kl ownersdocs 1993 1993_240 93240_71 html 7 of 8 12 30 2006 9 42 12 AM 1993 Volvo 240 Valves The valve clearance should be checked every 30 000 miles 48 000 km Exhaust Gas Recirculation EGR This system operates by returning some of the exhaust gases to the engine to be recombusted since this lowers the combustion temperature the amount of nitrogen oxides released into the atmosphere is reduced The EGR valve should be inspected at the 60 000 mile 96 000 km inspection and there after cleaned every 20 000 miles 32 000 km B 230 FD only The EGR valve should be cleaned
109. ts Spark plugs high tension leads or distributor cap wet or defective If no fault is found following the above steps contact your Volvo dealer Condition Erratic idle misfiring Possible cause Correction Intake system leaking Check hose connections Spark plugs high tension leads or distributor Clean distributor cap and leads check the cap for cap worn defective cracks Replace defective or worn parts Worn spark plugs Remove Clean or replace spark plugs pg 106 Service diagnosis Condition Engine stalls at irregular intervals Possible cause Correction Check wire terminals at fuel pump fuse No 5 and 7 coil distributor ignition Defective wires switch and relays Intake system facas Check vacuum hose connections at manifold and auxiliary air valve Fuel filter clogged filter Fuel filter clogged Clean fuel tank filter and replace line fuel filter fuel tank filter and Clean fuel tank filter and replace line fuel filter line fuel filter file Kl ownersdocs 1993 1993_240 93240_104 html 2 of 5 12 30 2006 9 41 56 AM 1993 Volvo 240 Condition Excessive fuel consumption Possible cause Possible cause Correction Fuel lines coreo leaking tightness Sa plugs O Replace plugs Condition Misfiring at highway driving speed Possible cause Correction Drive the vehicle in a lower gear and keep the engine rpm higher for a few miles in order to remove carbon deposit on the spa
110. ts 10 Warning lights 11 Clock Oil pressure gauge voltmeter Ignition switch turn signals Lighting Windshield wipers washer nozzles Cruise control Washer fluid reservoir Rear window demister hazard warning flasher Parking brake heated seat Cigarette lighter ash trays Electrically operated windows N e O Me lo lo N A IW A IU IN IS IE IS i l le I ls la IS IS Is Heating and ventilation Air conditioning 24 Audio systems 23 Occupant safety 37 Child safety 38 Seat belts 40 SRS Supplemental Restraint System 42 Doors and locks 44 Trunk lid 45 Hood release long load storage 46 Rear side view mirrors 47 Interior light sun roof fuel tank cap 48 Rear seat wagon 49 Tailgate wagon 50 Cargo compartment wagon 3i Front seats 32 pg 8 Instruments and controls file Kl ownersdocs 1993 1993_240 93240_7 html 1 of 8 12 30 2006 9 42 11 AM 1993 Volvo 240 1234 5 6 i B 9 10 11 12 23 94 2526 25 24 No Item Page No 1 Air louver 23 2 Turn signals cruise control 14 17 3 Headlights parking lights 15 4 Instrument panel rheostat 15 5 Rear fog light L 6 Horn __ 7 Instrument panel 10 8 Starting ignition switch steering wheel lock 14 9 Wiper washer tailgate window wiper washer wagon 16 10 Space for optional equipment file Kl ownersdocs 1993 1993_240 93240_7 html 2 of 8 12 30 2006 9 42 11 AM 1993 Volvo 240 11 Clock 13 12 Air louver 23 13 Hood release handle 46 14 Fuse box 23 15 Cigar
111. ueled vehicles Octane Rating Volvo engines are designed for optimum performance on unleaded premium gasoline with an octane rating AKI of 91 or above AKI ANTI KNOCK INDEX is an average of the Research Octane Number RON the Motor Octane Number MON RON MON 2 The minimum octane requirement is AKI 87 RON 91 Gasoline Containing Alcohol and Ethers Oxygenated fuels Some fuel suppliers sell gasoline containing oxygenates which are usually alcohols or ethers In some areas state or local laws require that the service pump be marked indicating use of alcohols or ethers However there are areas in which the pumps are unmarked If you are not sure whether there is alcohol or ethers in the gasoline you buy check with the service station operator To meet seasonal air quality restrictions some states require the use of oxygenated fuel in certain areas Volvo allows the use of the following oxygenated fuels however the octane ratings listed on this page must still be met Alcohol Fuels containing up to 10 ethanol by volume may be used Ethanol may also be referred to as Ethyl alcohol or Gasohol Methanol blends containing up to 3 methanol and 2 cosolvent can be used without damaging the fuel system or the engine if the octane rating AKI 1s 91 or higher However performance and fuel consumption might deteriorate on alcohol blends Ethers Fuel containing up to 15 MTBE may be used file Kl ownersdocs 1993
112. urges you and all adult occupants of your car to wear seatbelts and ensure that children are properly restrained using an infant or booster seat determined by age weight and height Fact In every state some type of child restraint legislation has been passed Additionally most states have already made it mandatory for occupants of a car to use seatbelts So urging you to buckle up is not just or recommendation it s becoming the law The few seconds it takes to buckle up may one day allow you to say It s a good thing I was wearing my seatbelt SOMETHING WE BELIEVE IN file Kl ownersdocs 1993 1993_240 93240_1 html 3 of 6 12 30 2006 9 41 56 AM 1993 Volvo 240 SEATO4BELTS SOMETHING WE BELIEVE IN VOLVO Pg 4 General Information Do not export your Volvo to another country before investigating that country s applicable safety and exhaust emission requirements In some cases it may be difficult or impossible to comply with these requirements Modifications to the emission control system s may render your Volvo non certifiable for legal operation in the U S Canada and other countries Model versions of the basic Volvo Models 240 U S A Canada 240 4 door wagon 240 4 door wagon 240 Wagon pg 5 Keys Master Key file Kl ownersdocs 1993 1993_240 93240_1 html 4 of 6 12 30 2006 9 41 56 AM 1993 Volvo 240 This key operates all locks in the vehicle Service key Front doors Starting igniti
113. vary from state to a pg 19 Heated door mirrors Parking brake Seat heaters certain models Heated door mirrors Press the heated door mirrors switch to demist the mirrors The orange light will light up The system will be switched off automatically after 10 15 minutes or when the starting ignition key is switched off Parking brake hand brake The lever is situated between the front seats The brake 1s applied to the rear wheels The PARKING BRAKE reminder light on the instrument panel comes on whenever the parking brake lever is not fully released and the ignition is on Always use the parking brake hand brake when parked In order to obtain the best possible performance of the parking brake the brake lining should be broken in See section titled Breaking in period file Kl ownersdocs 1993 1993_240 93240_14 html 9 of 10 12 30 2006 9 42 01 AM 1993 Volvo 240 Seat heaters Heated front seats are equipped with electrically heated backrests and seat cushions which operate only when the seat is occupied The switches engage the heating which then is thermostatically controlled It switches on automatically when the temperature drops below 60 F 15 C and switches off at approx 96 F 35 C lt gt Contents Top of Page file Kl ownersdocs 1993 1993_240 93240_14 html 10 of 10 12 30 2006 9 42 01 AM 1993 Volvo 240 pg 20 Cigarette lighter Ash trays Cigarette lighter To operate de
114. vious The signal strength needs to be stronger for good stereo reception and this limits the effective range of the sender We hope that this information proves to be useful and provides you with a better understanding of the problems related to car radio reception Reception conditions are not always optimum and this is of course beyond our control However we have endeavored to make the Volvo Audio System of a quality so that you can enjoy the best possible reception no matter what the reception conditions may be Radio antenna mast file Kl ownersdocs 1993 1993_240 93240_31 html 6 of 8 12 30 2006 9 42 03 AM 1993 Volvo 240 NOTE Always lower the antenna when using an automatic car wash or entering a garage The antenna should be cleaned every 10 000 miles 16 000 km or more frequently if needed Use WD40 for cleaning e Spray the antenna with WD40 and wipe it clean and dry with a rag Spray it again e Lower and raise the antenna Wipe it clean and dry again e Lower and raise the antenna 4 6 times Make sure it s dry and free from dirt lubricating oil pg 36 Technical specifications Cassettes Store cassettes in their cases Do not touch the tape surface with your fingers Tapes should not be exposed to direct sunlight or extreme temperatures Keep tapes away from oil grease and other contaminants Take up slack using a pen or a pencil before inserting cassette in cassette slot Cleaning cassette We recommend

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