OPERATOR MANUAL - BlueLine Rental
Contents
1. OPERATOR MANUAL MODELS 1050PM 1265PM 1285PM amp 1650PM PLASTER MORTAR MIXER A 100 employee owned American manufacturer F poog 56368 REVISION B 02 2002 Table of Contents TECHNICAL DATA Machine Data Torque Chart Imperial Torque Chart Metric Hardware Identification HEALTH amp SAFETY Safety Training Safety Precautions Operating Principle Delivery Checks Before Starting Determining the Right Machine Standard Features Preparation for Service Before Starting Hardware OPERATIONS To Start MAINTENANCE Before Towing Maintenance and Lubrication Maintenance Chart Cleaning CALIFORNIA PROPOSITION 65 1050 1265PM 1285PM amp 1650PM User Information These instructions include Safety regulations Operating instructions Maintenance instructions These instructions have been prepared for operation on the construction site and for the maintenance engineer These instructions are intended to simplify operation of the machine and to avoid malfunctions through improper operation Observing the maintenance instructions will increase the reliability and service life of the machine when used on the construction site and reduce repair costs and down times Always keep these instructions at the place of use of the machine Only operate the machine as instructed and follow these instructions Observe the safety regulations as wel2. 5625 91 123 9 16 18 5625 129 175 5 8 18 625 128 173 5 8 18 625 180 244 3 4 16 750 223 302 3 4 16 750 315 427 7 8 14 875 355 481 7 8 9 875 501 679 1 12 1 000 529 717 1 12 1 000 746 1011 1 14 1 000 541 733 1 14 1 000 764 1036 t chrt_i doc Technical D ata ZINC PLATED ZINC PLATED ZINC PLATED Property Class 8 8 Coarse Thread Property Class 10 9 Coarse Thread Nm ft Ibs 0 4 5 7 9 117 r 34 25 67 49 5 210 2 4 HI 85 ato Property Class 12 9 Coarse Thread Nm ft Ibs 2 amp oo 103 660 487 3 103 Torque Chart Metric Fine Thread ft Ibs _ft Ibs 26 50 295 218 1000 10 26 50 92 43 38 Fine Thread Nm ft Ibs 60 720 1200 Conversion Factor 1 ft lb 1 3558 Nm Technical D ata ardware Identification Health amp Saf Safety Training SAFETY These machines are designed to carry out the function of mixing material of the non cohesive bituminous and granular varieties If used correctly they will provide an effective and safe means of mixing and meet the appropriate performance standards It is essential that the operator of the machine is ad equately trained in its s
3. and trunnions 2 places On the 1265PM models only grease countershaft pillow block bearings 2 places on gas powered models and 4 places on the electric models BULL GEAR Lightly grease the bull gear and pinion after each 250 hours of operation Avoid over greasing as this will attract dirt and acceler ate wear WHEEL HUBS Repack annually 4 tapered roller bearings in wheel hubs and replace wheel seals Install washer and nut Torque to 20 ft lbs back off one turn torque to 7 ft Ibs back off to first slot in nut and insert cotter key If the mixer has been towed through deep mud or water dissemble the wheel hubs and repack per D above with a good grade of high speed wheel bearing grease WHEEL BEARING LUBRICATION Fill wheel hub with grease to inside diameter of outer races and also fill hub grease cap Never use grease heavier than 265 A S T M penetration No 2 grade Grease bearing cone by machine or by hand method Force grease between rollers cone and cage If Ball Bearing Hub force grease between balls It is not recommended that a pressure grease fitting be installed on the hub aintenance Maintenance C hart RS 25 HOURS OR 50 HOURS OR 100 HOURS OR ANUAL PROVIDED PRIDE 5 DAILY EVERY WEEK EVERY MONTH EVERY YEAR SERVICING EWUTPMEN XER INSIDE amp DUTREMOVE ALL FITTINGS W LITHIUM BASE GREASE EASE FITTINGS W LITHIUM BASE GREAS BEARINGS W LITHIUM BASE
4. GREASE S REPACK EVERY YEAR W WHEE GREASE EVERY 250 HRS AL PROVIDED PR E PMEN SF Sb LK CHANGE BELOW 40F SAE 100 30 SE SF SG CHECK CHANGE IN SOAP amp WATER APPLY DIL CLEAN ELEMENT CLEAN BY TAPPING LEAN PLUG CLEAN REPLACE CLEAN ING SYS amp ATR SCREEN URS WE TEPER ST DISCONNECT SPARK PLU RIC CORD BEFORE SERVICING JANGER DU NUT REFUEL WHEN ENGINE IS R MRE WHEN REFUE ING AVOID PROLONGED BREATHING OF EXHAUST GAS PMOO4 A aintenance CLEANING For consistent performance long life and continued high quality mixing of plaster or mortar thoroughly clean the mixer inside and out at the end of each day s operation To prevent lumps of dried plaster from forming and contaminating future batches of plaster or mortar do not allow built up materials to form on drum guards around paddles or anywhere inside the drum Before cleaning shut off the engine or motor and disconnect the spark plug wire or electric cord to prevent accidental starting Spray the mixer with water before the mix dries to remove any accumula tions Dried mix should be scraped out as necessary DO NOT beat on the drum with a shovel hammer or other device to break up accumulations of dried mix as this will dent and damage the drum The Back Dump Feature this facilitates the cleaning of units mounted permanently or semi p
5. Motors Disengage the drive train by moving the clutch lever to the up position Turn the motor off using the switch CAUTION TURN THE MOTOR OFF IF THE MIXER IS TO BE LEFT UNATTENDED FOR ANY LENGTH OF TIME DISCONNECT THE POWER CORD OPERATING Before drum can be tilted to dump mix the drum lock bolt needs to be removed from the back dump stop mechanism Do Not discard this bolt it is required to lock the drum in an upright position for safe towing Refer to Frame and Drum Assembly drawing for location of the above parts Start the engine motor as instructed above and allow gasoline engines to reach operating tempera tures Close the engine cowl NEVER operate the mixer with cowl open NEVER operate the mixer with the drum guard open or removed Move the clutch lever clockwise to the down position to engage the drive train and set mixer paddles in motion For 1285PM and 1650PM move clutch lever forward to engage the drive train The mixer is now ready for the addition of the mortar mix For best results proceed as follows Pour half the required amount of water into drum Add half the required amount of sand Add the total required amount of mortar mix cement lime etc Add the balance of sand and water After mixing for the proper length of time homoge neous mix obtained discharge the mix from the drum by using the dump handle to dump the drum and control the discharge After discharge if another batch
6. at full throttle when under load NOTE These starting instructions are general guidelines only Since many engine Options are available on the manufacturer s PM mixers consult the ENGINE MANUAL included with this unit for specific instructions ELECTRIC Morons USE THE PROPER SIZE 3 WIRE GROUNDED EXTENSION CORD CONFORMING TO THE NATIONAL ELECTRIC CODE AND LOCAL ORDI NANCES Do Nor USE 2 WIRE EXTENSION CORD CHECK ANY EXTENSION CORD WHICH YOU PLAN ON USING CAREFULLY FOR BROKEN CONNECTORS BARE WIRES AND DAMAGED INSULATION Do NOT USE ANY CORD FOUND TO BE IN POOR CONDITION MAKE SURE THE EXTENSION CORD IS NOT ROUTED THROUGH STANDING WATER AND THAT ALL THE CONNECTIONS ARE TIGHT USE THE SHORTEST EXTENSION CORD POSSIBLE TURN MOTOR ON Electric Motor Switch Located on the motor It is used to start and stop the electric mixer TO STOP THE ENGINE MOTOR Gasoline Engines To improve the engine service life move the clutch lever to the up position to disengage the drive train and allow the engine to idle without load for 2 to 5 minutes before shutting it down When the idling period is up use the ground ing clip engine stop switch or oil minder switch to stop the engine Consult the ENGINE MANUAL included with this unit for specific instructions 19 O perations Operating CAUTION IF THE MIXER IS TO BE LEFT UNATTENDED FOR ANY LENGTH OF TIME CLOSE THE FUEL VALVE UNDER THE GAS TANK Electric
7. hole slots located in the front post of the mixer with a hook see drawing below and decal on mixer front post Attach the connecting links to each end of the chain Follow the instructions in the Towing section of this manual and on the mixer front post to attach the safety chain to the towing vehicle INSTALLING CHAIN TO MIXER 16 Introduction Before Starting cont d Dump Handle Installation 1050PM 1265PM and 1285PM Remove the dump handle from the mixer drum where it is attached to the paddle shaft Consult the FRAME AND DRUM ASSEMBLY section of the Service Parts Manual and use the 2 3 8 bolts and nuts provided near the top tow pole end of the drum to install the drum handle as shown in the exploded view Do not torque bolt that holds the guard see note in the TORQUE CHART section of this manual Oil Levels and Lubrication Be sure to check the oil levels in the engine and engine reduction unit before starting this unit The ENGINE WARRANTY IS Vow if it is run without oil Consult the ENGINE MANUAL supplied with this unit for specific instruc tions and oil recommendations Axle Blocks Spring Axle Option Only Before your mixer was shipped wood blocks were placed in the axle springs to avoid bouncing during transport Before operation loosen spring bolts remove blocks and retighten spring bolts until locknut is fully engaged Rubber Blades Are factory pre set Due to local preferences some readjus
8. 42 2 x 150 11 hp Robin 11 hp Honda 18 hp B amp SI C 5 hp Electric Tetally enclosed geardrive amp clutch no chain orbelt STONE 1650PM 1267 574 7 415 5 16 45 19 5 55 81 x56 x59 233 7 x 142 2 x 150 11 hp Robin 11 hp Honda 18 hp B amp SI C 5 hp Electric Totally enclosed geardrive amp clutch no chain or belt Technical D ata Torque Chart Imperial SAE GRADE 5 SAE GRADE 8 Coarse Thread Zinc Plated Coarse Thread Zinc Plated SIZE TORQUE SIZE TORQUE ft Ibs Nm ft Ibs Nm 1 4 20 250 6 8 1 4 20 250 9 12 5 16 18 3125 13 18 5 16 18 3125 18 24 3 8 16 375 23 31 3 8 16 375 33 45 7 16 14 4375 37 50 7 16 14 4375 52 70 1 2 13 500 57 77 1 2 13 500 80 108 9 16 12 5625 82 9 16 12 5625 115 156 5 8 11 625 112 5 8 11 625 159 215 3 4 10 750 200 3 4 10 750 282 382 7 8 9 875 322 7 8 9 875 454 615 1 8 1 000 483 1 8 1 000 682 925 SAE GRADE 5 SAE GRADE 8 Fine Thread Zinc Plated Fine Thread Zinc Plated SIZE TORQUE SIZE TORQUE ft Ibs Nm ft Ibs Nm 1 4 28 250 7 10 1 4 28 250 10 14 5 16 24 3125 14 19 5 16 24 3125 20 27 3 8 24 375 26 35 3 8 24 375 37 50 7 16 20 4375 41 56 7 16 20 4375 58 79 1 2 20 500 64 87 1 2 20 500 90 122 9 16 18
9. ME WITH OPPOSITE END OF CHAIN Before Towing Do Not TOWING SPEED or 55 MPH 90 KMH For Poor RoAD CONDITIONS OR INCLEMENT WEATHER REDUCE SPEED ACCORDINGLY Refer to FRAME AND DRUM ASSEMBLY STANDARD AXLE ASSEMBLY and SPRING AXLE ASSEMBLY sections of the Service Parts Manual for parts identification and location zl aintenance A A A A NEVER POUR OR SPRAY WATER OVER THE ENGINE OR MOTOR NEVER Put HANDS Any OBJECT INTO Drum WHILE ENGINE Motor Is RUNNING ALWAYS DISCONNECT THE SPARK PLUG WIRE OR ELECTRIC CORD WHEN CLEANING NSIDE DRUM ALWAYS MAKE SURE GUARD LIFTER Is RECONNECTED TO GUARD BEFORE USING Mrxer Do Nor OPERATE MIXER WITH Drum GUARD OPEN OR REMOVED MAINTENANCE AND LUBRICATION To get long and trouble free service from this mixer it is essential that you perform periodic maintenance on the engine and machine mechanisms Follow the guide lines listed below Engine housing not shown for clarity A Maintenance and Lubrication ENGINE Daily check the oil levels in the engine and engine reduction unit daily The engine warranty is VOID if run without oil Since there are many options available on this mixer consult the ENGINE MANUAL for specific recommendation as to oil level oil type required and frequency of oil changes required For maximum service life from the engine follow those recommendations WEEKLY Grease drum bearings 2 places
10. T MACHINE 1050PM Ideal for jobs requiring a 10 cu ft mixer 1265PM Ideal mid range all purpose size with 12 cu ft capacity 1285PM Utilized for jobs requiring maximum productivity with an 12 cu ft size 1650PM Applicable for jobs requiring 16 cu ft capacity Mix only Mortar Plaster Terrazzo Fireproofing and Grout Do not operate machine if rocks stones ice or frozen materials are in mix and or in drum of mixer The Stone Champion mixer line provides the most popular sizes and configurations available Engine options available can accommodate any job Engines available are 8hp B amp S 8hp B amp S I P 9 2hp Wiscon sin 10hp B amp S I P 11hp Honda 18 hp B amp S electric start and Shp Electric 15 Introduction STANDARD FEATURES Your new mixer comes standard with some or all of the following features Patented Automatic Guard Lifter Lifts the drum guard as drum is tilted to prevent mix from being poured through the guard causing build up The guard and guard lifter system is designed for your safety and convenience please DO NOT operate the mixer with the guard lifter disconnected or the guards removed Quadruple Shaft Seal Provides a life long neo prene and urethane seal system that completely isolates the sealed ball bearings in the drum trun nions from the mix Back Dump The back dumping system allows the drum to be tipped over backwards to facilitate cleaning of units mount
11. afe operation be authorized to operate it and have sufficient knowledge of the machine to ensure that it is in full working order before being put to use 10 Health amp Saf Safety Precautions A A A ae E A DANGER WARNING CAUTION Before using this equipment study the entire Owner s Manual to become famil tar with its operation Do not allow untrained or unauthorized personnel espe cially children to operate this equipment Use only factory authorized parts for service When warning decals are destroyed or missing contact the Manufacturer imme diately at 1 800 888 9926 for replacement For the safety of yourself and others it is imperative that the following rules are observed Failure to do so may result in serious injury or death This notation appears before warnings in this manual It means that the follow ing steps must be carried out to avoid the possibility of personal injury or death These warnings are intended to help the technician avoid potential hazards encountered in normal service procedures We strongly recommend the reader take advantage of the information provided to prevent personal injury or injury to others Follow Safety Instructions Carefully read all safety messages and decals in this manual and on your machine safety signs Keep decals in good condition Replace missing or damaged decals Be sure new equipment components and repair parts include the current saf
12. ed in front of plaster pumps troughs etc Handwheel 1650 Only The handwheel dump system provides more leverage for easier dumping of these large capacity mixers Power Blend Paddle System 1265PM and 1285PM Adds a new dimension to the mixing action The sharper angle at which the blades enter the mix divides separates and recombines in addi tion to the normal folding and extruding actions The blades cut the mix rather than plow it resulting in a more lateral movement and less energy consumption This cutting action minimizes the unproductive rolling action common to other mixers The six paddles with longer blades insures a thor ough mix in minimum time Standard Features Preparation for Service Curved Plaster Blades Option for 1265PM and 1285PM The Power Blend Paddle System is recommended for mixing plaster and fireproofing materials It can be used with or without rubber blades It features curved blades to facilitate clean ing and curved ends on the long blades to minimize splashing and balling of the mix PREPARATION FOR SERVICE READ ENGINE OWNERS MANUAL Before Starting Mixers are shipped completely assembled and ready for operation except for installation of the safety chain and dump handle Safety Chain Installation Remove the safety chain kit from the engine compartment The kit includes 1 12 ft length of safety chain and 2 connecting links Pull one end of the chain through the 2 key
13. ermanently in front of plaster pumps troughs etc Dirty water and contaminants can be disposed of without running them through plaster pumps and other equipment To back dump mixer refer to Frame and Drum Assembly drawing and parts list for parts identification and proceed as follows 1 Disconnect guard lifter Item 26 Use dump handle Item 1 and tilt drum far enough so that the dump stop will clear the frame Reverse procedure when completed Gearcase Models 1285PM and 1650PM Refer to Gearcase Assembly Drawing and Parts List for parts identification located in the Parts Service Manual Daily check oil level in the gearcase Oil level should be halfway across the oil sight glass plug in the clutch access cover located on the right side of gearcase Lubrication Cleaning Yearly drain the gearcase and refill with fresh oil as follows 1 On the gasoline powered models disconnect spark plug wire s On electric models discon nect electric cord at mixer Drain the old oil from the gearcase by removing the two magnetic drain plugs from the clutch access cover and the bottom of the gearcase Note both of these plugs have hexagonal heads do not remove the square head plug at the bottom of the case After draining the oil from the gearcase clean off the two magnetic drain plugs reinstall and tighten securely Remove the oil fill plug from the upper right side of the gearcase and refill the gearcase with 2 1 4 quar
14. ety signs Replacement safety signs and decals are available through your dealer Learn how to operate the machine and how to use controls properly Do not let anyone operate without instruction Keep your machine in proper working condition Unauthorized modifications to the machine may impair the function and or safety and affect machine life If you do not understand any part of this manual and need assistance contact your dealer Understand Signal Words A signal word DANGER WARNING or CAUTION is used with the safety alert symbol DANGER identifies the most serious hazards DANGER or WARNING safety signs are located near specific hazards General precautions are listed on CAUTION safety signs CAUTION also calls attention to safety messages in this manual 11 Health amp Saf Safety Precautions Warning Loose Hardware With power off daily check for loose hardware Immediately inform your supervisor to have it corrected Do Not Run the Mixer Warning Handling Fuel Transport and handle fuel only when contained in approved safety containers Do not smoke when refueling the mixer or during any other fuel handling opera tion Do not refuel the mixer with the unit running or while hot If fuel is spilled during refueling wipe it off the engine immediately and discard the rag in a safe place Do not operate the equipment if fuel or oil leaks exist repair immediately Never operate this equipment in an explosi
15. irment or loss of hearing Wear a suitable hearing protective device such as earmuffs or earplugs to protect against objectionable or uncomfortable loud noises Operating equipment safely requires the full attention of the operator Do not wear radio or music headphones while operating machine Prepare for Emergencies Be prepared if a fire starts Keep a first aid kit and fire extinguisher handy Keep emergency numbers for doctors ambulance service hospital and fire department near your telephone Warning Eye Protection Always wear splash goggles when operating mixer NEM Health Saf Safety Precautions Warning Towing Warning Do not tow the mixer with the drum in the dump position Mixer may become unstable and tip over when hitting a curb pothole or other obstruction Warning Always properly attach safety chains before mixer is towed Maxi mum towing speed 55 m p h 90 km hr Reduce speed according to highway conditions S Warning Starting Fluid Starting fluid ether is highly flammable do not use or an explosion or fire may 217 result Practice Safe Maintenance Understand service procedure before doing work Keep area clean and dry Never lubricate service or adjust machine while it is moving Keep hands feet and clothing from power driven parts Disengage all power and operate controls to relieve pressure Lower equipment to the ground Stop the engine Remove the key Allow machine to c
16. l as the guide lines of the civil engineering trade association Ob serve safety rules for the operation of equipment and the pertinent regulations for the prevention of acci dents Stone Construction Equipment Inc is not liable for the function of the machine when used in an improper manner and for other than the intended purpose Operating errors improper maintenance and the use of incorrect operating materials are not covered by the warranty The above information does not extend the warranty and liability conditions of business of Stone Construction Equipment Inc Foreword Machine Type Machine S N Engine Type Engine S N VIN Purchase Date Dealer Distributor Information Name Address Phone Fax Battery Manufacturer Battery Type Battery S N Location of above information 1 Information on S N tag 2 Information on engine tag Information on S N tag if applicable Date you purchased machine Dealer machine was purchased from Information on battery and battery warranty card Stone Construction Equipment Inc P O Box 150 Honeoye New York 14471 Phone 800 888 9926 The Manufacturer warrants that products manufactured shall be free from defects in material and workmanship that develop under normal use for a period of 90 days for concrete vibrators and electric pumps one year for Rhino Bulldog WolfPac R
17. lutch lever to the right to turn paddles or to the left to stop 18 perations To Start To Stop FOLLOW THE GUIDELINES FOUND IN THE SAFETY PRECAUTION SECTION OF THIS MANUAL WHENEVER HANDLING GASOLINE TO START Disengage Drive Train 1050PM and 1265PM Move clutch lever located at front of mixer to the up position lever parallel to front post Disengage Drive Train 1285PM and 1650PM Move clutch lever located at left side of mixer to the rear position until clutch snaps out of engagement Check Drum Dump Latch Make sure that the drum latch is engaged with the drum in the upright or mixing position START THE ENGINE MOTOR GASOLINE ENGINE Cold Start Open the fuel valve under the gas tank all the way Open the throttle approximately half way and apply the choke Pull the starter rope sharply about 3 times When the engine starts open the choke and adjust the throttle as necessary to keep it running Allow the engine to warm up for a few minutes before placing it under load If the engine doesn t start after 3 pulls open choke slightly to prevent flooding Always operate the engine at full throttle when under load Hot Start Open the valve under the gas tank all the way if it has been shut off Open the throttle ap proximately half way Do not apply the choke Pull the starter rope sharply until the engine starts When the engine starts adjust the throttle Always operate the engine
18. of mortar is to be mixed return the drum to the mixing position and make sure the drum latch is engaged Immediately pour in half of the required water for the next batch with paddles turning This will clean the paddles and drum between batches and help prevent lumps of dried mortar from forming and contaminating the next batch If no more mortar is to be mixed in the next hour or so the mixer drum and paddles should be thor oughly cleaned If no more mortar is to be mixed that day the entire mixer should be thoroughly cleaned inside and outside to insure maximum life and performance 20 Maintenance Before towing check the state and local laws that apply to your intended route and check the follow Hitch attached to the towing vehicle securely Tow pole fully extended and bolted to mixer securely Safety chain hooked up properly see illustration below or decal on mixer front post Drum lock bolt and nut inserted through back dump mechanism and tightened Lug nuts wheel nuts and axle mount nuts tight Main axle springs and small snubber springs and bolts not broken or cracked Tires in good shape and at proper inflation B78 x 13 tires need to be inflated to 35 P S I to insure maximum safety and load capacity LATCH CHAIN AT DESIRED FOR EXCESS OR STORAGE INSERT CHAIN PNG INTO HOLE TOWING VEHICLE FEED END THROUGH LINK OF CHAIN BEFORE SECURING WITH CONNECTING LINK DO THE SA
19. ollers trowels Stompers saws forward plates engine powered pumps Lift Jockey Mortar Buggy and 6 months for all other products from the date of shipment The foregoing shall be the exclusive remedy of the buyer and the exclusive liability of the Manufacturer Our warranty excludes normal replaceable wear items i e gaskets wear plates seals O rings V belts drive chains clutches etc Any equipment part or product which is furnished by the Manufacturer but manufactured by another bears only the warranty given by such other manufacturer The Manufacturer extends the warranty period to Lifetime for the drum bearings and seals for the mortar mixers and agrees to furnish free of charge the bearings and seals only upon receipt of the defective parts The warranty is two years for eccentric bearings on the forward plate compactors mortar and plaster mixer drums trowel gearboxes and five years on the Bulldog trench roller eccentric bearings A Warranty Evaluation Form must accompany all defective parts Warranty is voided by product abuse alterations and use of equipment in applications for which it was not intended use of non manufacturer parts or failure to follow documented service instructions The foregoing warranty is exclusive of all other warranties whether written or oral expressed or implied No warranty of merchantability or fitness for a particular purpose shall apply The agents dealer and employees of Manufactu
20. ool Securely support any machine elements that must be raised for service work Keep all parts in good condition and properly installed Fix damage immediately Replace worn or broken parts Remove any buildup of grease oil or debris A Disconnect battery ground cable before making adjustments on electrical systems or welding on machine Dispos of Waste Properly Improperly disposing of waste can threaten the environment and ecology Poten tially harmful waste used with equipment includes such items as oil fuel coolant brake fluid filters and batteries Use leakproof containers when draining fluids Do not use food or beverage containers that may mislead someone into drinking from them Do not pour waste onto the ground down a drain or into any water source Air conditioning refrigerants escaping into the air can damage the Earth s atmo sphere Government regulations may require a certified air conditioning service center to recover and recycle used air conditioning refrigerants Inquire about the proper way to recycle or dispose of waste from your local environmental or recycling center 14 Intro O perating Principle D divery C hecks Before Starting D etermining the Right Machine Introduction Congratulations on your purchase of a Stone Champion Mortar Mixer You ve made an excellent choice Stone mixers have been specifi cally designed as the ideal machine for the profes sional contractor U
21. pon receipt of your equipment CAREFULLY CHECK FOR ANY FREIGHT DAMAGE Any damage should be immediately reported to the carrier and a claim registered Stone Champion Mortar Mixers are manufac tured to the strictest specifications and inspection procedures If any material or manufacturing defects are found return the tag on the machine with assembler s signature and your findings to the manufacturer We want to know when a product is less than perfect We also welcome any and all input about how the product may serve you better OPERATING PRINCIPLE The following instructions were compiled to provide you information on how to obtain long and trouble free use of your unit Periodic maintenance of this unit is essential Read the manual in its entirety and follow the instructions carefully Failure to do so may injure yourself or a bystander DELIVERY CHECKS Immediately upon taking delivery of your new equipment and before putting it into service Read the handbook completely it could save a great deal of unnecessary expense Read the engine manual supplied Check the general condition of the equip ment has it been damaged during delivery Check engine oil level Check fuel levels Recommended lubricants are detailed in the Main tenance section BEFORE STARTING These starting instructions are general guidelines only Consult the engine manual included with this unit for specific instruc tions DETERMINING THE RIGH
22. rer are not authorized to make modification to this warranty or additional warranties binding on Manufacturer Therefore additional statements whether oral or written do not constitute warranty and should not be relied upon The Manufacturer s sole responsibility for any breach of the foregoing provision of this contract with respect to any product or part not conforming to the Warranty or the description herein contained is at its option a to repair replace or refund such product or parts upon the prepaid return thereof to location designated specifically by the Manufacturer Product returns not shipped prepaid or on an economical transportation basis will be refused b as an alternative to the foregoing modes of settlement the Manufacturer s dealer to repair defective units with reimbursement for expenses except labor and be reviewed with the Manufacturer prior to repair A Warranty Evaluation Form must accompany all warranty claims Except as set forth hereinabove and without limitation of the above there are no warranties or other affirmations which extends beyond the description of the products and the fact hereof or as to operational efficiency product reliability or maintainability or compatibility with products furnished by others In no event whether as a result of breach of contract or warranty or alleged negligence shall the Manufacturer be liable for special or consequential damages including but not limited to Loss of profit
23. s or revenues loss of use of the product or any associated product cost of capital cost of substitute products facilities or services or claims of customers No claim will be allowed for products lost or damaged in transit Such claims should be filed with the carrier within fifteen days Effective September 2001 Bred Tough Technology Born To Work Stone Construction Equipment Inc Phone 1 800 888 9926 1 716 229 5141 The Way It Ought To Be 32 East Main Street P O Box 150 Fax 1 716 229 2363 Honeoye NY 14471 0150 www stone equip com e mail sceny mcimail com 9 01 P N 51018 MODEL Dimensions Operating Wt Ibs kg Batch Capacity Bags Batch Capacity cu ft m Total Volume cu ft n Shipping Dimensions LxWxH cm Engine Drive amp Clutch Technical D ata 1050PM 875 396 9 2 3 10 28 11 5 33 75 x 56x59 190 5 x 142 2 x150 10 hp B amp S 8 5 hp Robin 11 hp Honda 8hp amp 5 8 hp amp 5 3 hp Electric V beltsto Gears Front Post Hand Clutch Machine D ata 1050PM 1265PM 1285PM amp 1650PM STONE 1265PM 1085 492 1 3 4 12 34 14 8 42 81x56x59 205 7 x 142 2 x 150 10 hp amp 5 11 hp Honda 3 hp Electric V beltsto Gears Front Post Hand Clutch Mortar Mixer Features Bag Splitter Safety Guard Patented Guard Lifter Safety Chain STONE 1285PM 1120 508 3 4 12 34 14 8 42 81 x56 x59 205 7 x 1
24. tment may be desired 17 ardware Fuel Location Introduction and Use of Controls BEFORE WORKING ON MACHINE MAKE SURE ENGINE SPARK PLUG B To dump mix WIRE IS DISCONNECTED OR IF from drum stop ELECTRIC THAT THE ELECTRIC paddles move CORD IS DISCONNECTED TO PRE drum latch up and VENT ANY ACCIDENTAL STARTING paN dump handia down Always use caution when Hardware Check all hardware on mixer and dumping mix engine motor before starting Consult the TORQUE CHART section of this manual and tighten any loose hardware accordingly C Always grease drum seals as recommended in the maintenance chart The grease purges dirt pro longing bearing life Fuel If your mixer is equipped with a gasoline engine fill the gas tank with clean gasoline from a safety can Consult the ENGINE MANUAL supplied with this unit for the proper type of gasoline required DO NOT mix oil with gasoline a oe D Always keep Before operating this unit it is important to famil drum and paddles iarize yourself and any other personnel who will be clean Never run using it with the location and proper use of the machine with hard controls to insure safe and efficient operation ened mix or foreign objects in drum do ing so damages paddles and or en A Always gine make sure that the drum latch is in the lock posi tion down be fore starting machine With engine running turn c
25. ts of SAE 90 motor oil Replace the oil fill plug and tighten securely Reconnect spark plug wire s or electric cords start engine motor and run the mixer for a couple of minutes Shut off the engine motor check for leaks and allow oil level to settle Double check the oil level it should be halfway across the oil sight glass plug in the clutch access cover CALIFORNIA PROPOSITION 65 WARNING Engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Silane Bred Tough Technology Born to Work The Way It Ought To Be Stone Construction Equipment Inc P O Box 150 Honeoye New York 14471 Phone 800 888 9926 Fax 716 229 2363 e mail sceny mcimail com www stone equip com A 100 employee owned American manufacturer 1987 Stone Construction Equipment Inc Printed in U S A GP1M
26. ve atmosphere vanas Operating Never perform any work on the mixer while it is running Before working on the mixer stop the engine and disconnect the spark plug wire s to prevent accidental starting If electric unplug motor Keep cowl closed during operation Keep hands clothing and jewelry away from all moving parts Keep all guards in place including drum guards Never stick your hands or any solid object into the drum while it is in operation Warning Hot Surfaces Avoid contact with hot exhaust system and engines IN Allow engine to cool before performing any repairs or service Ei M wiih Health Saf Safety Precautions Warning Ventilation Never operate any gas powered mixer in a poorly ventilated or enclosed area Avoid prolonged breathing of exhaust gases Engine exhaust fumes can cause sickness or death Warning Extension Cords Always use the proper size grounded extension cord conforming to the National Electric Code and Local Ordinances Inspect all extension and extension and electrical cords for cuts frayed wire and broken connectors before use Do not use cords if not in good condition Do not route extension cords through standing water Do not operate the mixer in standing water When cleaning the mixer never spray water over the motor Wear Protective Clothing Wear close fitting clothing and safety equipment appropriate to the job Prolonged exposure to loud noise can cause impa
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