Honda Click service manual
Contents
1. 1 8 19 10 HOLIMS YILYVLS HOLIMS NYOH HOLIMS HINNA HOLIMS TYNDIS HOLIMS HOLIMS HOLIMS 5 NYNL HOLIMS NYOH CoH HOLIMS lede MOLAZL 1H9I17VN9IS NYNL 1NOMJ 1441 9 61 61 81 46 DIA OIA wo L o 5 HOLIMS 1H9I1 oUT YILINOGIIdS AZI YOLVOICNI 5 NYNL 1331 AZI HOLVIIONI IH MLL NOLLVNIWI TII NOLLVNIANTI m H wna MA 9 9 l1H9rTIIVL 23030 23030 o E 9 E INI MOLAZL NO ey MOLAZL TVNDIS NYNL 9 SATA TNSIHL 95 YILYVIS A ig 4 INIWdE ug 8 OND HOLIMS GNVLS 34152. lt dt lard Sf LI gt HVS E HV O EAZL fHOlV1n938 H 7 YILYVIS O 4 iva gS 98 18 99 1 1 1 1 1 1 LNV1009 AZI YOLWOIGNI TVNOIS NYNL 1 YALIN MGE MGENZL oazo q NIW 4 m LL Lr 5 Xo83Snd HOLIMS NOLLINDI 5 5 WNOIS NYNL HOLIMS YILYVIS HOLIMS HOLIMS IMVYG LNOYS 9 1 L o MOLAZL LHOM TWNOIS NYNL INOUS LHOIY 26 17 mototh com http http mototh com BATTERY CHARGING SYSTEM ALTERNATOR FRONT WHEEL SUSPENSION STEERING SPECIFICATIONS asses 26 9 SPECIFICATIONS LETE UR DNI CALIPER pH pP HE ener 26 13 FUEL SYSTEM SPECIFICATIONS DOE ED H
3. Spread each 0 2 0 3 Spread 0 2 0 3 g Apply 0 1 0 29 Apply 1 5 9 minimum Silicone grease Rear brake cable cap boot inside Front brake lever to master piston contacting area Front brake lever pivot sliding area Brake caliper pin sliding area Brake caliper pad pin O ring whole surface Brake caliper dust seal whole surface Brake equalizer cable cap boot inside Speedometer cable Throttle cable boot inside Throttle cable inside Spread each 0 1 g Spread 0 4 g minimum Fill up 0 14 Fill up 0 2 g minimum Brake fluid DOT 3 or DOT 4 Master cylinder inside and sliding area Brake caliper piston seal whole surface Brake caliper piston whole surface Master cylinder piston cup Fork fluid Fork dust seal and oil seal lips Fork spring seat O ring whole surface Adhesive Honda bond A or equivalent Handlebar grip rubber inside Air cleaner connecting hose to housing mating area http mototh com 26 11 ACB110CB A ADDENDUM CABLE amp HARNESS ROUTING RIGHT HANDLEBAR SWITCH WIRE LEFT HANDLEBAR SWITCH WIRE ONIS 15 LR HORN WIRE Q X BATTERY POSTIVE CABLE REAR BRAKE STARTER RELAY CABLE SWITCH WIRE THROTTLE MAIN WIRE CABLE HARNESS TO BE BUTTED TO BE BUTTED FRONT BRAKE HOSE REAR BRAKE CABLE 26 12 http mototh com 110 ADDENDUM Avoid spilling fluid on painted pl
4. 0 5122 0 5129 13 05 0 514 Connecting rod to piston pin clearance 0 010 0 034 0 0004 0 0013 0 05 0 002 KICKSTARTER DRIVE PULLEY DRIVEN PULLEY CLUTCH SPECIFICATIONS Unit mm in ITEM STANDARD SERVICE LIMIT Drive belt width 19 0 0 75 18 0 0 71 Movable drive face Bushing 22 035 22 085 0 8675 0 8695 22 11 0 871 Boss O D 22 010 22 025 0 8665 0 8671 21 98 0 865 Weight roller O D 17 92 18 08 0 706 0 712 17 5 0 69 Clutch Lining thickness 2 0 0 08 Clutch outer 125 0 125 2 4 92 4 93 125 5 4 94 Driven pulley Face spring free length 111 4 4 39 108 0 4 25 Driven face O D 33 965 33 985 1 3372 1 3380 33 94 1 336 Movable driven face 34 000 34 025 1 3386 1 3396 34 06 1 341 FINAL REDUCTION SPECIFICATIONS Unit mm in ITEM SPECIFICATIONS Final reduction oil capacity After draining 0 10 liter 0 11 US qt 0 09 Imp at After disassembly 0 12 liter 0 13 US qt 0 11 Imp qt Recommended final reduction oil API classification SE SF or SG except oils labeled as energy conserving on the circular API service label Viscosity SAE 10W 30 JASO T 903 standard MB CRANKCASE CRANKSHAFT SPECIFICATIONS Unit mm in ITEM STANDARD SERVICE LIMIT Crankshaft Connecting rod side
5. 15 3 0 0 12 Warpage 0 10 0 004 Master cylinder Cylinder 11 000 11 043 0 4331 0 4348 11 055 0 4352 Piston O D 10 957 10 984 0 4314 0 4324 10 945 0 4309 Caliper Cylinder 32 030 32 080 1 2610 1 2630 32 090 1 2634 Piston O D 31 948 31 998 1 2578 1 2598 31 94 1 257 BATTERY CHARGING SYSTEM ALTERNATOR SPECIFICATIONS ITEM SPECIFICATIONS Battery Capacity 12 V 3 0 Ah 3 5 Ah Current leakage 0 5 mA max Voltage Fully charged 13 0 13 2 V Needs charging Below 12 4 V Charging cur Normal 0 3 5 10h rent Quick 3 0 A 0 5 h Alternator Capacity 0 140 kW 5 000 rpm Charging coil resistance 0 2 1 0 20 C 68 F Lighting coil resistance 0 1 0 8 20 C 68 F Regulator rectifier regulated voltage Lighting output 12 6 13 6 5 000 rpm IGNITION SYSTEM SPECIFICATIONS ITEM SPECIFICATIONS Spark plug CR7EH 9 U22FER9 DENSO Spark plug gap 0 80 0 90 mm 0 031 0 035 in Ignition coil peak voltage 100 V minimum CKP sensor peak voltage 0 7 V minimum Ignition timing 14 BTDC at idle speed http mototh com 26 9 ACB110CB A ADDENDUM ELECTRIC STARTER SYSTEM SPECIFICATION Unit mm in ITEM STANDARD SERVICE LIMIT Starter motor brush
6. 12 0 0022 0 10 0 004 Valve guide projection above IN EX 9 1 9 3 0 36 0 37 cylinder head Valve seat width IN EX 0 7 0 9 0 03 0 04 1 5 0 06 Valve spring free length Inner IN EX 31 53 1 241 30 66 1 207 Outer IN EX 38 33 1 509 37 04 1 458 http mototh com 26 7 110 ADDENDUM CYLINDER PISTON SPECIFICATIONS Unit mm in ITEM STANDARD SERVICE LIMIT Cylinder 50 000 50 010 1 9685 1 9689 50 10 1 972 Out of round 0 05 0 002 0 05 0 002 Warpage 0 05 0 002 Piston piston Piston O D 49 975 49 995 1 9675 1 9683 49 95 1 967 rings piston Piston O D measurement point 10 0 0 39 from bottom of skirt 13 04 0 513 pin Piston pin bore 13 002 13 008 0 5119 0 5121 Piston pin O D 12 994 13 000 0 5116 0 5118 12 96 0 510 Piston to piston pin clearance 0 002 0 014 0 0001 0 0006 0 02 0 001 Piston ring to ring Top 0 015 0 045 0 0006 0 0018 0 08 0 003 groove clearance Second 0 015 0 045 0 0006 0 0018 0 08 0 003 Piston ring end gap Top 0 10 0 25 0 004 0 0020 0 45 0 018 Second 0 10 0 25 0 004 0 0020 0 45 0 018 Oil side rail 0 20 0 70 0 008 0 028 Cylinder to piston clearance 0 005 0 035 0 0002 0 0014 0 09 0 004 Connecting rod small end I D 13 010 13 028
7. 26 110 ADDENDUM A FEW WORDS ABOUT SAFETY 26 2 HOW TO USE THIS MANUAL 26 3 MODEL IDENTIFICATION 26 4 SPECIFICATIONS 26 6 LUBRICATION amp SEAL POINTS 26 11 CABLE 8 HARNESS ROUTING 26 12 BRAKE CALIPER 26 13 BRAKE PAD nnne 26 15 WIRING DIAGRAM 26 17 26 1 http mototh com 110 ADDENDUM Few Words About Safety Service Information The service and repair information contained in this manual is intended for use by qualified professional technicians Attempting service or repairs without the proper training tools and equipment could cause injury to you or others It could also damage the vehicle or create an unsafe condition This manual describes the proper methods and procedures for performing service maintenance and repairs Some procedures require the use of specially designed tools and dedicated equipment Any person who intends to use a replacement part service procedure or a tool that is not recommended by Honda must determine the risks to their personal safety and the safe operation of the vehicle If you need to replace a part use genuine Honda parts with the correct part number or an equivalent part We strongly recommend that you do not use replacement parts of inferior quality For Your Customer s Safety Proper service and maintenance are essential to the customer s safety and the reliability of th
8. ONS Coolant capacity Radiator and engine Reserve tank 0 49 liter 0 52 US qt 0 43 Imp at 0 20 liter 0 21 US qt 0 18 Imp qt Radiator cap relief pressure 108 137 kPa 1 1 1 4 kgf cm 16 20 psi Thermostat Begin to open Fully open Valve lift 74 78 C 165 172 F 100 212 F 8 mm 0 3 in minimum Recommended coolant Honda PRE MIX COOLANT CYLINDER HEAD VALVES SPECIFICATIONS Unit mm in ITEM STANDARD SERVICE LIMIT Cylinder compression 912 kPa 9 3 kgf cm 132 3 psi at 550 rpm Cylinder head warpage 0 05 0 002 Rocker arm IN EX 10 000 10 015 0 3937 0 3943 10 04 0 395 arm Rocker arm shaft O D IN EX 9 972 9 987 0 3926 0 3932 9 91 0 390 Arm to shaft clearance IN EX 0 013 0 043 0 0005 0 0017 0 08 0 003 Camshaft Cam lobe height IN 32 542 32 782 1 2812 1 2906 32 52 1 280 EX 32 263 32 503 1 2702 1 2796 32 24 1 269 Valve Valve clearance IN 0 16 0 02 0 006 0 001 valve EX 0 25 0 02 0 010 0 001 guide Valve stem O D IN 4 975 4 990 0 1959 0 1965 4 90 0 193 EX 4 955 4 970 0 1951 0 1957 4 90 0 193 Valve guide IN EX 5 000 5 012 0 1969 0 1973 5 03 0 198 Stem to guide clearance IN 0 010 0 037 0 0004 0 0015 0 08 0 003 EX 0 030 0 057 0 00
9. OOP COR EE BRAKE PAD erasa seres sada 26 15 GENERAL SPECIFICATIONS Qui aie cr inia aiu ela Ere jim ce BRAKE SYSTEM SPECIFICATIONS 26 9 IGNITION SYSTEM SPECIFICATIONS CABLE amp HARNESS ROUTING m estes 26 12 KICKSTARTER DRIVE PULLEY DRIVEN PULLEY COOLING SYSTEM SPECIFICATIONS 26 7 CLUTCH SPECIFICATIONS eee per ob ule kuber oh bee en seg CRANKCASE CRANKSHAFT SPECIFICATIONS 26 8 LIGHTS METERS SWITCHES SPECIFICATIONS 26 10 CYLINDER HEAD VALVES SPECIFICATIONS 26 7 LUBRICATION 8 SEAL POINTS 26 11 CYLINDER PISTON SPECIFICATIONS 1111 26 8 LUBRICATION SYSTEM 26 7 ELECTRIC STARTER SYSTEM SPECIFICATION 26 10 MODEL IDENTIFICATION ne 26 4 FINAL REDUCTION SPECIFICATIONS 26 8 REAR WHEEL SUSPENSION SPECIFICATIONS 26 9 WIRING DIAGRAM Ser et OR APER Gnr 26 17 http mototh com
10. SPECIFICATIONS ITEM SPECIFICATIONS DIMENSIONS Overall length 1 897 mm 74 7 in Overall width 682 mm 26 8 in Overall height 1 083 mm 42 6 in Wheelbase 1 273 mm 50 1 in Seat height 758 mm 29 8 in Footpeg height 257 mm 10 1 in Ground clearance 133 mm 5 2 in Curb weight 100 kg 220 5 Ibs FRAME Frame type Under bone type Front suspension Telescopic fork Front axle travel 81 mm 3 2 in Rear suspension Unit swing Rear axle travel 75 0 mm 2 95 in Front tire size 80 90 14M C40P Rear tire size 90 90 14M C46P Tire brand Front NR73T Z IRC Rear NR73T IRC Front brake Hydraulic disc brake Rear brake Mechanical leading trailing Caster angle 26 40 Trail length 80 0 mm 3 15 in Fuel tank capacity 3 6 liter 0 95 US gal 0 79 Imp gal ENGINE Bore and stroke 50 0 x 55 0 mm 1 97 x 2 17 in Displacement 108 0 cm 6 59 cu in Compression ratio 11 0 1 Valve train 2 valve single chain driven SOHC Intake valve opens at 1 mm 0 04 in lift 5 BTDC closes at 1 mm 0 04 in lift 30 ABDC Exhaust opens at 1 mm 0 04 in lift 30 BBDC valve closes at 1 mm 0 04 in lift 0 ATDC Lubrication system Forced pressure and wet sump Oil pump type Trochoid Cooling system Liquid cooled Air filtration Paper filter Engine dry weight 27 3 kg 60 2 5 CARBURETOR Carburetor type CV constant velocity Throttle bore 22 mm 0 9 in or equivalent DRIVE TRAIN Clutch system Dry automatic c
11. astic or rubber parts Place a shop towel over these parts whenever the system is serviced Tighten the oil bolt while pushing the brake hose eyelet joint against the Stopper REMOVAL Drain the brake fluid Remove the following Brake pads bolt sealing washers Brake caliper mounting torx bolts Brake caliper INSTALLATION Install the front brake caliper onto the left fork leg Install new brake caliper mounting bolts and tighten them to the specified torque TORQUE 30 3 1 kgf m 22 Ibf ft Connect the brake hose to the brake caliper with the oil bolt and new sealing washers Tighten the oil bolt to the specified torque TORQUE 34 N m 3 5 kgf m 25 Ibf ft Install the brake pads page 1 15 Fill the brake fluid and bleed the hydraulic system BRAKE HOSE OIL BOLT 34 N m 3 5 kgf m 25 Ibf ft BRAKE CALIPER BRAKE CALIPER MOUNTING BOLTS 30 N m 3 1 kgf m 22 Ibf ft 26 13 http mototh com ACB110CB A ADDENDUM DISASSEMBLY ASSEMBLY Remove the following Caliper bracket Bracket pin boots Pad spring Place a shop towel over the piston Do not use high Position the caliper body with the piston facing down pressure air or bring and apply small squirts of air pressure to the fluid inlet the nozzle too close to remove the piston fo the inlet Remove the dust seal and piston seal Assembly is in the reverse order of disassembly Apply silicone greas
12. clearance 0 10 0 35 0 004 0 014 0 55 0 022 Connecting rod radial clearance 0 004 0 016 00002 0 0006 0 05 0 002 Runout 0 10 0 004 26 8 http mototh com 110 ADDENDUM FRONT WHEEL SUSPENSION STEERING SPECIFICATIONS Unit mm in ITEM STANDARD SERVICE LIMIT Minimum tire tread depth To the indicator Cold tire pressure Driver only 200 kPa 2 00 kgf cm 29 psi Driver and passenger 200 kPa 2 00 kgf cm 29 psi Axle runout 0 2 0 01 Wheel runout Radial 2 0 0 08 Axial 2 0 0 08 Fork Spring free length 311 3 12 26 305 1 12 01 Pipe runout 0 2 0 01 Recommended fluid Fork fluid Fluid level 82 3 2 Fluid capacity 68 1 cm 2 3 0 03 US oz 2 4 0 04 Imp oz REAR WHEEL SUSPENSION SPECIFICATIONS Unit mm in ITEM STANDARD SERVICE LIMIT Minimum tire tread depth To the indicator Cold tire pressure Driver only 225 kPa 2 25 kgf cm 33 psi Driver and passenger 225 kPa 2 25 kgf cm 33 psi Wheel rim runout Radial 2 0 0 08 Axial 2 0 0 08 BRAKE SYSTEM SPECIFICATIONS Unit mm in ITEM STANDARD SERVICE LIMIT Brake lever freeplay 10 20 0 4 0 8 Brake drum 1 0 130 0 130 2 5 12 5 13 131 0 5 16 Specified brake fluid DOT 3 or 4 Brake disc Thickness 3 3 3 7 0 13 0
13. e to the dust seal and bracket pin boots Apply brake fluid to the piston and piston seal Replace the dust seal and piston seal with new ones SM DUST SEAL BRACKET PIN BOOT CALIPER BRACKET Install the caliper piston with its opened end facing the brake pads PISTON SEAL BLEED VALVE 6 N m 0 6 kgf m 4 4 Ibf ft SM BRACKET PIN BOOT PAD SPRING CALIPER BODY CALIPER PISTON Apply 0 4 9 minimum of silicone grease INSPECTION Check the caliper cylinder for scoring scratches or damage Measure the caliper cylinder I D SERVICE LIMIT 32 090 mm 1 2634 in Check the caliper piston for scoring scratches or damage zi Measure the caliper piston O D SERVICE LIMIT 31 94 mm 1 257 in 26 14 http mototh com ACB110CB A ADDENDUM BRAKE PAD BRAKE PAD REPLACEMENT Check the brake Push the caliper piston in the direction as shown to fluid level in the allow installation of new brake pads reservoir as this operation causes the level to rise Remove the pad pin from the brake caliper PAD PIN Remove the brake pads from the brake caliper 1 e gt Always replace the Install new brake pads so that they set on the brake brake pads in pairs caliper bracket and bracket pin BRACKET PIN to assure even disc pressure 26 15 http mototh com ACB110CB A ADDENDUM Install the pad pin by pushing the b
14. e vehicle Any error or oversight while servicing a vehicle can result in faulty operation damage to the vehicle or injury to others AWARNING Improper service or repairs can create an unsafe condition that can cause your customer to be seri ously hurt or killed Follow the procedures and precautions in this man ual and other service materials carefully For Your Safety Because this manual is intended for the professional service technician we do not provide warnings about many basic shop safety practices e g Hot parts wear gloves If you have not received shop safety training or do not feel confident about your knowledge of safe servicing practice we recommended that you do not attempt to perform the procedures described in this manual Some of the most important general service safety precautions are given below However we cannot warn you of every conceivable hazard that can arise in performing service and repair procedures Only you can decide whether or not you should perform a given task AWARNING Failure to properly follow instructions and precau tions can cause you to be seriously hurt or killed Follow the procedures and precautions in this man ual carefully Important Safety Precautions Make sure you have a clear understanding of all basic shop safety practices and that you are wearing appropriate clothing and using safety equipment When performing any service task be especially careful of the fo
15. entrifugal clutch Drive belt ratio 2 53 1 0 85 1 Final reduction 10 625 51 18 x 45 12 ELECTRICAL Ignition system DC CDI Starting system Kickstarter with electric starter motor Charging system Single phase output alternator Regulator rectifier SCR shorted single phase half wave rectification Lighting system Alternator 26 6 http mototh com ACB110CB A ADDENDUM LUBRICATION SYSTEM SPECIFICATIONS Unit mm in ITEM STANDARD SERVICE LIMIT Engine oil capacity After draining 0 7 liter 0 7 US qt 0 6 Imp qt After disassembly 0 8 liter 0 8 US qt 0 7 Imp qt Recommended engine API classification SE SF or SG except oils labeled as energy conserving on the circular API service label Viscosity SAE 10W 30 JASO T 903 standard MB Oil pump rotor Tip clearance 0 15 0 006 0 20 0 008 Body clearance 0 15 0 21 0 006 0 008 0 35 0 014 Side clearance 0 05 0 10 0 002 0 004 0 12 0 005 FUEL SYSTEM SPECIFICATIONS ITEM SPECIFICATIONS Carburetor identification number AVK2CP Main jet 105 Slow jet 35 SE thermal valve resistance 3 2 5 6 O 20 C 68 F Float level 13 0 mm 0 51 in Pilot screw opening See page 1 15 Idle speed 1 700 100 rpm PAIR control valve specified vacuum 60 kPa 450 mmHg Throttle grip free play 2 6 mm 0 1 0 2 in COOLING SYSTEM SPECIFICATIONS ITEM SPECIFICATI
16. he possibility of a fire or explosion be careful when working around gasoline or batteries Use only a nonflammable solvent not gasoline to clean parts Never drain or store gasoline in an open container Keep all cigarettes sparks and flames away from the battery and all fuel related parts 26 2 http mototh com 110 ADDENDUM How Use This Manual This addendum contains information for ACB110 A Refer to ANC110 BDV BSV BCV 7 SHOP MANUAL No 62KVBGM8 or ANC110BDT BST BCT 6 SHOP MANUAL 62 for service procedures and data not included in this addendum Your safety and the safety of others is very important To help you make informed decisions we have provided safety messag es and other information throughout this manual Of course it is not practical or possible to warn you about all the hazards as sociated with servicing this vehicle You must use your own good judgement You will find important safety information in a variety of forms including Safety Labels on the vehicle Safety Messages preceded by a safety alert symbol and one of three signal words DANGER WARNING or CAUTION These signal words mean You WILL be KILLED or SERIOUSLY HURT if you don t follow instructions You CAN be KILLED or SERIOUSLY HURT if you don t follow instructions You CAN be HURT if you don t follow instructions Instructions how to service this vehicle correct
17. length 7 0 0 28 3 5 0 14 LIGHTS METERS SWITCHES SPECIFICATION ITEM SPECIFICATIONS Bulbs Headlight 12 V 35 35 W Tail brake light 12 V 5W 10W x2 Front turn signal light 12V 10Wx2 Rear turn signal light 12V 10W x2 Instrument light 12V 1 7W x2 High beam indicator 12V 1 7W Turn signal indicator 12V 34Wx2 Coolant temperature warning indicator LED Fuse Main fuse 15Ax1 Sub fuse 10Ax1 ECT sensor resistance at 40 C 104 F 1 0 1 3 at 100 C 212 F 0 1 0 2 26 10 http mototh com 110 ADDENDUM LUBRICATION SEAL POINTS FRAME MATERIAL LOCATION REMARKS Multi purpose grease with extreme pressure recom mended EXCELIGHT EP2 manufactured by KYODO YUSHI japan or Shell AL or equivalent Steering bearing race Steering stem dust seal lip Spread each 3 g minimum Spread each 3 g minimum Grease Shell BEARING GREASE HD or equivalent Speedometer gear box inside Multi purpose grease Front wheel dust seal lip Front wheel axle sliding surface Front wheel distance collar whole surface Front wheel bearing sliding area Speedometer gear box seal lip Rear brake cam and shaft Rear brake anchor pin shaft Rear brake dust seal lip Rear brake lever pivot screw sliding surface Equalizer rod pivot screw sliding surface Throttle cable to throttle drum sliding area Seat catch contact area Centerstand pivot area Sidestand pivot area
18. llowing Read all of the instructions before you begin and make sure you have the tools the replacement or repair parts and the skills required to perform the tasks safely and completely Protect your eyes by using proper safety glasses goggles or face shields any time you hammer drill grind pry or work around pressurized air or liquids and springs or other stored energy components If there is any doubt put on eye protection Use other protective wear when necessary for example gloves or safety shoes Handling hot or sharp parts can cause severe burns or cuts Before you grab something that looks like it can hurt you stop and put on gloves Protect yourself and others whenever you have the vehicle up in the air Any time you lift the vehicle either with a hoist or a jack make sure that it is always securely supported Use jack stands Make sure the engine is off before you begin any servicing procedures unless the instruction tells you to do otherwise This will help eliminate several potential hazards Carbon monoxide poisoning from engine exhaust Be sure there is adequate ventilation whenever you run the engine Burns from hot parts or coolant Let the engine and exhaust system cool before working in those areas Injury from moving parts If the instruction tells you to run the engine be sure your hands fingers and clothing are out of the way Gasoline vapors and hydrogen gases from batteries are explosive To reduce t
19. ly and safely As you read this manual you will find information that is preceded by a NOTICE symbol The purpose of this message is to help prevent damage to your vehicle other property or the environment ALL INFORMATION ILLUSTRATIONS DIRECTIONS AND SPECIFICATIONS INCLUDED IN THIS PUBLICATION ARE BASED ON THE LATEST PRODUCT INFORMATION AVAILABLE AT THE TIME OF APPROVAL FOR PRINTING Honda Mo tor Co Ltd RESERVES THE RIGHT TO MAKE CHANGES AT ANY TIME WITHOUT NOTICE AND WITHOUT INCURRING ANY OBLIGATION WHATSOEVER NO PART OF THIS PUBLICATION MAY BE REPRODUCED WITHOUT WRITTEN PER MISSION THIS MANUAL IS WRITTEN FOR PERSONS WHO HAVE ACQUIRED BASIC KNOWLEDGE OF MAINTENANCE ON Honda MOTORCYCLES MOTOR SCOOTERS OR ATVS Honda Motor Co Ltd SERVICE PUBLICATION OFFICE Date of Issue JAN 2010 26 3 http mototh com 110 ADDENDUM MODEL IDENTIFICATION The frame serial number is stamped on the seat stay as shown The engine serial number is stamped on the lower left side of the crankcase 26 4 http mototh com FRAME SERIAL NUMBER pg GS ERE arne Oy EJ L THiS 5 ENGINE SERIAL NUMBER 110 ADDENDUM The carburetor identification number is stamped the left side of the carburetor body 9 CARBURETOR IDENTIFICATION NUMBER 26 5 http mototh com 110 ADDENDUM GENERAL
20. rake pads against the pad spring to align the pad pin holes on the pads and caliper hole After the brake pad Tighten the pad pin to the specified torque replacement check the brake operation TORQUE 18 N m 4 8 kgf m 13 Ibf ft by applying the brake lever PAD PIN 26 1 6 http mototh com ACB110CB A ADDENDUM WIRING DIAGRAM Ofrid Muvds 1102 NOLLINDI MOLAZL LHOIT TYNDIS NYAL uvas 1441 WOIVNH3LETV mouse 9 MOLAZL A97 TOH LNOO NOLLINDI 981 4 9 tars 4 4 Ang 48 YOLVIINIO LL 35109 NOLLINDI gt Ang Ang YOSN3S 193 LNV1009 NHOH ONDIYYN ANNOYD ANOD AVY 3UHM M 034 40102 29 3010 SIA AD 30109 NE 40100 oto o 1 OTO N d 81 9 3mg 1H q ama 78 8 eral 33 ot to Wal 15 iva 1
Download Pdf Manuals
Related Search