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OWNER`S MANUAL

1. 1 Crankcase Emission Control System A sealed type crankcase emission control system is used to eliminate blowby gases The blow by gases are led to the breather chamber through the crankcase Then it is led to the air cleaner Oil is separated from the gases while passing through the inside of the breather chamber from the crankcase and then returned back to the bottom of crankcase Exhaust Emission Control System The exhaust emission control system applied to this engine family is engine modification that consists of a modified carburetor and ignition system having optimum ignition timing characteristics The carburetor has been calibrated to provide lean air fuel mixture characteristics and optimum fuel economy with a suitable air cleaner and exhaust system A maintenance free ignition system provides the most favorable ignition timing and helps maintain a thorough combustion process within the engine which contributes to a reduction of exhaust pollutants entering the atmosphere NOTE When properly performed these specified modification only are not considered to be emissions system tampering and vehicle performance is generally unchanged as a result Installation instructions High altitude adjustment requires replacement of certain carburetor components Installation of these optional parts may be performed by an authorized QJ dealer or the consumer following repair recommendations specified in the appropriate QJ Manu
2. Tighten the locknut and reinstall the rubber cover A Adjuster B Locknut Ifthe free play cannot be set by adjusting the upper cable adjuster use the cable adjusting nuts at the lower end of the throttle cable and make the necessary free play adjustment Be sure to securely tighten the nuts A Adjusting nuts Carburetor Carburetor adjustment is done with the idle adjusting screw Adjustment WARNING HAZARD Hot engine and exhaust pipe WHAT CAN HAPPEN Can burn your hand HOW TO AVOID THE HAZARD Never touch a hot engine or an exhaust pipe during carburetor adjustment A Idle adjusting screw Start the engine and warm it up for five minutes Turn the idle adjusting screw to obtain the desired idle speed If no idling is preferred turn out the screw until the engine stops Open and close the throttle a few times to make sure that the idle speed does not change Readjust if necessary NOTE With engine idling turn the handlebar to each side If handlebar movement changes idle speed the throttle cable may be incorrectly routed or it may be damaged WARNING HAZARD Failure to maintain the control cable WHAT CAN HAPPEN Can result in control malfunction and an accident Without proper maintenance the cable can become frayed kinked pinched and damaged so that it can break or jam HOW TO AVOID THE HAZARD Be sure the control cable is properly adjusted and correctly routed Replace the
3. on the uphill side of the vehicle Remember Stop and look for obstacles before descending a hill Go straight downhill Use a low gear Shift your weight to the rear Go slowly If you must turn do so carefully and gradually keeping your weight toward the top of the hill Sliding and skidding On slippery or loose surfaces special care is required Sliding may be hazardous because the wheels may suddenly regain traction and cause the vehicle to tip or overturn and have and accident Therefore never ride over your head when you are unprepared for the riding surface Often you can correct a skid by turning the wheels in the direction of the skid and placing additional body weight on the front wheels Do not apply heavy braking force or accelerate when skidding since this may cause you to lose control altogether Lean to safely control skidding or sliding by practicing at low speeds and on level smooth terrain WARNING HAZARD Skidding or sliding improperly WHAT CAN HAPPEN You may lose control of this ATV You may also regain traction unexpectedly which may cause the ATV to overturn HOW TO AVOID THE HAZARD Learn to safely control skidding or sliding by practicing at low speed and on level smooth terrain On extremely slippery surfaces such as ice go slowly and be very cautious in order to reduce the chance of skidding or sliding out of control Use caution and maintain low speeds to avoid uncontro
4. precautions must be taken to keep water off the following parts Muffler rear opening cover with a plastic bag Brake levers switch case throttle case cover with plastic bags Ignition switch cover the keyhole with tape Air cleaner intake close opening with tape or stuff in rags Where to be careful Avoid spraying water with any great force near the following places Disc brake master cylinders and calipers Under the fuel tank if water gets into the ignition coil or into the spark plug cap the spark will jump through the water and be grounded out When this happens the vehicle will not start and the affected parts must be wiped dry Front wheel hub and rear axle shaft housing Steering pivot Uni trak pivots Swing arm pivot NOTE Coin operated high pressure spray washers are not recommended The water may be forced into bearings and other components causing eventual failure from rust and corrosion Some of the soaps which are highly alkaline leave a residue or cause spotting After Washing Remove the plastic bags from the muffler and the handlebars take the tape off the ignition switch and open the air cleaner intake Lubricate the points listed in the General Lubrication section Test the brakes before operation Start the engine and run it for 5 minutes Warning HAZARD Wax oil or grease on brake discs WHAT CAN HAPPEN Can cause loss of braking and an accident HOW TO AVOID THE HAZ
5. 860mm Rear 830mm Ground clearance 155mm Dry weight 238kg ENGINE Type single cylinder 4 stroke liquid cooled Displacement 248ml Borexstroke 69x66 8 Compression ratio 9 1 Starting system electric starter Carburetor PD31 Spark plug NHSPLD D8RTC 021 Lubrication system Forced lubrication wet sump Engine oil SAE 10W 40 Engine oil capacity 1 4 Coolant capacity 1 251 TRANSMISSION Transmission type no grade Clutch type dry centrifugal Driving system chain drive Transmission ratio for gear down case 7 42 40 15 x 39 14 Gear ratio Forth 1 176 20 17 Reverse 1 500 30 20 FRAME Type Tubular double cradle Caster 3 Size Front 217 10 tubeless Rear 22x11 10 tubeless Fuel tank capacity 9 31 ELECTRICAL EQUIPMENT Headlight 12V 18WD Taillight 12V 10W 5W Specifications is subject to change without notice SERIAL NUMBER LOCATIONS The engine and frame serial numbers are used to register the vehicle They are the only means of identifying your particular machine from others of the same model type These serial numbers may be needed by your dealer when ordering parts In the event of theft the investigating authorities will require numbers as well as the model type and any peculiar features of your machine that can help them identify it Frame no Engine no A Frame number A Engine number LOCATION OF LABELS All warning labels which are on your ATV are repeated here Read and unders
6. HAZARD Running the engine without ventilation WHAT CAN HAPPEN Breathing exhaust gas leads to carbon monoxide poisoning asphyxiation and death Exhaust gases contain carbon monoxide a colorless odorless poisonous gas HOW TO AVOID THE HAZARD Do not start or run the engine in a closed area such as a garage Remove the plastic bag from the exhaust pipe Make sure the spark plug is tight Fill the fuel tank with fuel Check all the points listed in the Daily Safety Checks section Lubricate the points listed in the General Lubrication section TRANSPORTING THE VEHICLE Note the following points for transporting the vehicle Turn the fuel tap to OFF position Drain the carburetor float bowl by loosening the drain screw Hold a suitable container under the drain hose to catch the fuel Tighten the screw when finished Check that the fuel tank vent hose is properly routed A Fuel Tap B OFF position A Drain Screw A Fuel Tank Vent Hose e Always position the vehicle lever when transporting AWARNING HAZARD Transporting this ATV tipped up on its rear end WHAT CAN HAPPEN Can cause gasoline to leak from the fuel tank causing a fire hazard HOW TO AVOID THE HAZARD Never tip this vehicle up on end for transporting Warning HAZARD Transporting this ATV tipped up on its rear end WHAT CAN HAPPEN Can cause gasoline to leak from the fuel tank causing HOW TO AVOID THE HAZARD Never tip t
7. THE HAZARD Always adjust the front shock absorber adjusting sleeves to the same positions Spring action Position Spring Setting Load Surface Speed force Strong Soft Light Good Low 2 3 4 5 Hard Heavy Bad High Wheels Rims The rims are a drop center tubeless tire design Take care not to damage the sealing surface of the tire or rim when removing or installing tires Note that the rims like automotive rims are not symmetrical and should be installed in one direction only All wheels must be installed so that the valve stems are on the outside of the vehicle Tires The front tires are 217 10 knobby tubeless tires the rear tires are 22x11 10 knobby tubeless tires When replacing tires check the valve stems and cores for damage Take care not to damage the tire sealing surface of the rims NOTE Tires are an important part of the suspension on your ATV Tire construction characteristics and tire inflation pressure can greatly influence vehicle handling We recommend that you always replace tires with standard replacement tires It is also very important to have tires of the same type and size and at the same inflation pressure on one axle Installation of non standard tires or use of different tires on one axle can change the handling of the vehicle and possibly result in a loss of control Installing of tubeless tires on rims requires compressed air and is normally recomm
8. a passenger on this ATV WHAT CAN HAPPEN Passengers affect balance and steering and increase the risk of losing control Carrying a passenger could cause an accident resulting in harm to you and or to your passenger HOW TO AVOID THE HAZARD Never carry a passenger The long seat is to allow the operator to shift position as needed during operating It is not for carrying passenger Ride carefully and with good judgment We want you to enjoy your riding experiences so ride carefully and safely Exercise good judgment Avoid wheelies and jumps Also don t ride at excessive speeds too fast for conditions or faster than your skill level Riding too fast and trying unsafe stunts can cause you to lose control of the vehicle and have an accident Practice basic maneuvers so you can ride confidently and safely WARNING HAZARD Attempting wheelies jumps and other stunts WHAT CAN HAPPEN Increases the chance of an accident including an overturn HOW TO AVOID THE HAZARD Never attempt stunts such as wheelies or jumps Don t try to show off WARNING HAZARD Operating this ATV at excessive speeds WHAT CAN HAPPEN Increase your chances of losing control of the ATV which can result in an accident HOW TO AVOID THE HAZARD Always go at a speed that is proper for the terrain visibility and operating conditions and your experience WARNING WARNING indicates a potential hazard that could result in
9. cargo is securely attached Don t carry heavy or bulky items that exceed the rack manufacturer s stated load capacity In any case do not carry more than the load shown below Also don t exceed the overall maximum load capacity of your ATV Rack maximum load Front 14 kg 30 Ib Rear 25 kg 55 Ib Vehicle maximum load Weight of rider and cargo must not exceed 150 kg 331 Ib Try to maintain front to rear balance by carrying twice as much weight on the rear rack as on the front rack Reduce speed when carrying cargo and allow for more braking distance Refer to the instructions in the loading information chapter of this manual Overloading this ATV or carrying cargo improperly will adversely affect vehicle handling and could cause an accident WARNING HAZARD Overloading this ATV or carrying cargo improperly WHAT CAN HAPPEN Could cause changes in vehicle handling which could lead to an accident HOW TO AVOID THE HAZARD Never exceed the stated load capacity for this ATV Cargo should be properly distributed and securely attached Reduce speed when carrying cargo Allow greater distance for braking Always follow the instructions in your Owner s manual for carrying cargo Perform the daily safety checks Refer to the daily safety checks section for a list of items to check each day before you ride Habitual performance of these will help to insure a safer more reliable rid
10. cause the vehicle to lean sharply to one side Go straight down the hill as possible as you can Always follow proper procedure for crossing the side of a hill as described in this manual Avoid hills with excessively slippery or loose surfaces Shift your weight to the uphill side of the ATV Never attempt to turn the ATV around on any hill until you have mastered the turning technique described in this manual on level ground Avoid crossing the side of a steep hill if possible Always use proper procedures if you stall or roll backwards when climbing a hill To avoid stalling use proper gear and maintain a steady speed when climbing a hill If you stall or roll backwards follow the special procedure for braking described in this manual Dismount on the uphill side or to a side if pointed straight uphill Turn the ATV around and remount following the procedure described in this manual Always check for obstacles before operating in a new area Never attempt to operate over large obstacles such as large rocks or fallen trees Always follow proper procedures when operating over obstacles as described in this manual Always be careful when skidding or slipping Learn to safely control skidding or sliding by practicing at low speeds and on level smooth terrain On extremely slippery surfaces such as ice go slowly and be very cautious in order to reduce the chance of skidding or sliding out of control Never operate an ATV in fast flowing water or
11. it to the air at the radiator If the coolant level becomes low the engine overheats and may suffer severe damage Check the coolant level each day before riding the vehicle and replenish coolant if the level is low Change the coolant about every two years Coolant level inspection Park the vehicle on level ground Check the coolant level on the reverse tank cover The coolant level should be 1 2 highness of spare water tank NOTE Check the level when the engine is cold room or atmospheric temperature A Full mark B Reserve tank cap C Reserve tank ifthe amount of coolant is insufficient unscrew the reverse tank cap and add coolant through the filler opening to the FULL mark on the reverse tank cover install the cap Recommended coolant Permanent type of antifreeze soft water and ethylene glycol plus corrosion and rust inhibitor chemicals for aluminum engines and radiators Total amount 1 25 CAUTION If coolant must be added often or the reverse tank completely runs dry there is probable leakage in the system Have the cooling system inspected by your authorized QIANJIANG dealer Coolant change WARNING HAZARD Removing radiator cap when engine is hot WHAT CAN HAPPEN Can cause severe burns HOW TO AVOID THE HAZARD Wait until the engine cools down before removing the radiator cap Park the vehicle on level ground Remove the radiator cap in two
12. lt 15 ETBE ethyl tertiary butyl ether lt 15 CAUTION Never use gasoline with an octane rating lower than the minimum specified by QIANJIANG Never use gasohol with more than 10 ethanol or more than 5 methanol Gasoline containing methanol must also be blended with co solvents and corrosion inhibitors Certain ingredients of gasoline may cause paint fading or damage Be extra careful not to spill gasoline or gasoline oxygenate blends during refueling When not operating your ATV for 30 to 60 days mix a fuel stabilizer with the gasoline in the fuel tank Fuel stabilizer additives inhibit oxidation of the fuel which minimizes gummy deposits Never store this product with gasohol in the fuel system Before storage it is recommended that you drain all fuel from the fuel tank and carburetors See the storage section in this manual Fuel tap The fuel tap has three position ON OFF and RES RESERVE If the fuel runs out with the tap in the ON position the last 1 0L of fuel can be used by turning the tap to RES when transporting or storing the vehicle turn the tap OFF A Fuel tap C OFF position B RES position D ON position NOTE Since riding distance is limited when on RES refuel at the earliest opportunity Make certain that the fuel tap is turned to ON Not RES after filling the fuel tank WARNING HAZARD Looking at fuel tap while riding What can happen Can cause loss of control a
13. nearest you Never allow a child under age of 16 years to operate this ATV Use of this ATV by children under 16 years of age can lead to severe injury of death of the child Even youths starting at age 16 may not have the skills abilities or judgment needed to operate this ATV safely Therefore youths starting at 16 years old should have adult supervision even after they attend a rider training course And parents should never allow continued use of this ATV if the youths does not have the abilities and mature to operate it safely Failure to follow the warnings contained in this manual can result in SERIOUS INJURY OR DEATH To protect the future of your sport make sure you use your vehicle legally show concern for the environment and respect the rights of other people If improperly conducted the sport has the potential to cause environmental problems as well as conflicts with other people Responsible use of your off road vehicle will ensure that these problems and conflicts do not occur SAFE RIDING INFORMATION AN ATV IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE An ATV handles differently from other vehicles including motorcycles and cars A collision or rollover can occur quickly even during routine maneuvers such as turning and driving on hills or over obstacles if you fail to take proper precautions SEVERE INJURY OR DEATH can result if you don t follow these instructions Read this manual and all labels carefully and follow
14. on level ground Be very careful when turning on any hill If the vehicle stalls on a hill apply the brakes before the vehicle starts to roll backwards If the vehicle should start to roll backwards on a hill dismount to the side immediately or try to stop using the front brake only You may tip the vehicle over backwards if you use the rear brake after the vehicle starts to roll backwards or if you try to apply power while rolling backwards use the front brake only to stop the vehicle If you are stopped on a hillside apply the parking brake and carefully dismount on the uphill side of the vehicle so it cannot roll over onto you To turn the machine around drag the rear end of the ATV from the uphill side if it is not facing straight downhill Then while keeping as much of your weight as possible on the uphill side turn the handlebars downhill Release the parking brake and ride downhill WARNING HAZARD Stalling rolling backwards or improperly dismounting while climbing a hill WHAT CAN HAPPEN Could result in ATV overturning HOW TO AVOID THE HAZARD Use proper gear and maintain steady speed when climbing a hill If you lose all forward speed Keep weight uphill Apply the brakes Lock parking brake after you are stopped If you begin rolling backwards Keep weight uphill Never apply the rear brake while rolling backwards Apply the front brake When fully stopped apply rear brake as well and
15. on the foot pegs of you ATV during operation Before starting the engine Three musts before starting the engine are 1 Set the parking brake 2 Put the transmission in neutral 3 Check the throttle for proper operation It should snap closed when released with the handlebars in any position Use the parking brake Always apply the parking brake before getting off your vehicle If it should roll it it might be damaged or cause injury Modifications and accessories Installation of accessories may affect the handling of you ATV See the loading information chapter of the manual of more detailed information QIANJIANG does not recommend that you modify your ATV in any way Unauthorized modifications may produce dangerous handling conditions or adversely affect vehicle reliability WARNING HAZARD Operating this ATV with improper modifications WHAT CAN HAPPEN Improper installation of accessories or modification or this vehicle may cause changes in handling which in some situations could lead to an accident HOW TO AVOID THE HAZARD Never modify this ATV through improper installation or use of accessories All parts and accessories added to this vehicle should be genuine QJ or equivalent components designed for use on this ATV and should be installed and used according to instructions If you have questions consult an authorized ATV dealer Loading your ATV When using accessory racks make sure all
16. or repair facility The use of replacement parts not equivalent to the original parts may impair the effectiveness of your vehicle s emission control system If such a replacement part is used and an authorized dealer determines it is defective or causes a failure of a warranted part your claim for repair to bring your vehicle into compliance with applicable standards may be denied This Emission Control System Warranty is in addition to the standard Limited Warranty EXCLUSIONS AND LIMITATIONS This warranty does not cover the following 1 Failures or malfunctions of the emission control systems caused by abuse alteration accident misuse the use of leaded gasoline 2 Replacement of expendable maintenance items unless they are original equipment defective in material or workmanship under normal use and the first required replace ment interval for the item has not been reached Expendable maintenance items include but not limited to spark plugs filters coolant lubricants gaskets hoses and belts 3 Replacements of parts and other services and adjustments for required maintenance 4 Any vehicle equipped with an odometer or hour meter where the reading is altered so that actual mileage cannot be readily determined 5 Repairs or replacements as a result of o Accident o Misuse o Use of replacement parts or accessories not conforming to the original specifications which adversely affect performance 6 Physical damag
17. personal injury or death Never drink and drive Alcohol and drugs impair your judgment and slow your reactions Even drugs prescribed by a physician can be dangerous Check with your doctor WARNING HAZARD Operating this ATV after consuming alcohol or drugs WHAT CAN HAPPEN Could seriously affect your judgment Could cause you to react more slowly Could affect your balance and perception Could result in an accident HOW TO AVOID THE HAZARD Never consume alcohol or drugs before or while driving this ATV Keep your feet on the pegs and hands on the handlebars Always ride with your feet on the foot gt pegs If your feet touch the ground while he you are moving you could be injured It is ie possible to have the rear wheel run over your foot If you have a lot of motorcycle experience your natural reaction to the vehicle tipping or skidding may be to put a foot down This is a reaction you must unlearn A A ae i pee F Jan il il up WARNING HAZARD Removing hands from handlebars or feet from foot pegs during operation WHAT CAN HAPPEN Removing even one hand or foot can reduce your ability to the ATV or could cause your to lose your balance and fall off of the ATV If you remove a foot from a foot peg you foot or leg may come into contact with the rear wheels which could injure you or cause an accident HOW TO AVOID THE HAZARD Always keep both hands on the handlebars and both feet
18. see the Periodical Maintenance Chart In dusty areas the element should be cleaned more frequently than the recommended interval After riding through rain or on muddy roads the element should be cleaned immediately Element cleaning A Air cleaner B Screw A Filter element Remove the air cleaner cover screws and remove the cover Pull the element out of the air cleaner housing Check inside the inlet tract and carburetor for dirt If dirt is present clean the intake tract and carburetor thoroughly You may also need to replace the air filter and seal the air box and inlet tract Push a clean lint free tower into the inlet tract to keep dirt or other foreign material from entering Wipe out the inside of the air box with a clean damp tower WARNING HAZARD Dirt or dust allowed into the carburetor WHAT CAN HAPPEN Can cause the throttle to stick open This could cause an accident HOW TO AVOID THE HAZARD Be sure to cover the air cleaner opening to the carburetor after removing the element Clean the air cleaner case as described in this section CAUTION If dirt gets through into the engine excessive engine wear and possibly engine damage will occur Clean the element in a bath of high flash point solvent using a soft bristle brush WARNING HAZARD Cleaning the air cleaner element with gasoline or low flash point solvent WHAT CAN HAPPEN Gasoline or low flash point solvents are extremely fl
19. steps First turn the cap counterclockwise to the first stop and wait there for a few seconds Then push and turn it further in the same direction and remove the cap A Radiator cap Place a container under the water pump and remove the cooling pump A Water pump B Drain plug Coolant is drained from the radiator and engine Immediately wash out any spilled coolant on the frame engine or wheels WARNING HAZARD Getting coolant on tires WHAT CAN HAPPEN Can make them slippery which can cause an accident and injury HOW TO AVOID THE HAZARD Clean up any spilled coolant immediately Visually inspect the old coolant If whitish cotton like wafts are observed aluminum parts in the coolant system are corroded A brownish color of the coolant indicates rusting of iron parts If the coolant gives off an abnormal smell when changing it may be caused by exhaust gas leaking into the cooling system coolant leaks into engine In this case have the cooling system checked by your authorized QJ dealer Install the drain plug with the specified torque shown in the tables Always replace the O ring and the gasket with new ones if they are damaged Tightening torque Drain plug 7 8 N m 0 8 N m 69 in Ib Remove the reserve tank mounting bolt then remove the tank by pulling it up with its cover A Screw B Reserve tank C Cap Unscrew the cap off the reserve tank and pour the coolant into a contain
20. the fuel does not get contaminated A Fuel tank WARNING HAZARD Refueling without following proper precautions WHAT CAN HAPPEN Gasoline is extremely flammable and can be explosive under certain conditions A fire or explosion can cause severe injury or death HOW TO AVOID THE HAZARD When refueling do not smoke Turn the ignition switch off Make sure the area is well ventilated and free from any source of flame or sparks this includes any appliance with a pilot light Never fill the tank completely to the top Heat may cause the fuel to expand and overflow through the vent in the tank cap After refueling make sure the tank cap is closed securely If gasoline is spilled on the fuel tank wipe it off immediately Fuel requirements Fuel Type Use clean fresh unleaded gasoline with a minimum octane number of 90 octane CAUTION If engine knocking or pinging occurs use a different brand of gasoline of a higher octane rating If this condition is allowed to continue it can lead to severe engine damage Gasoline quality is important Fuels of low quality or not meeting standard industry specifications may result in unsatisfactory performance Operating problems that results from the use of poor quality or no recommended fuel may not be covered under your warranty Fuels recommendations Ethanol grain alcohol lt 15 Methanol wood alcohol lt 5 MTBE Methyl tertiary butyl ether
21. then lock parking brake Dismount on uphill side or to a side if pointed straight uphill Turn the ATV around and remount following the procedure as described in this manual Remember Some hills are too steep Use common sense Never ride past your limit of visibility If you can t see what is on the other side of the crest of a hill slow down until you can get a clear view Don t let the vehicle roll backward If it does use only the front brake If you get stuck on a hill set the parking brake and dismount on the uphill side Traversing hillsides When riding across the side of a hill keep dismount on the uphill side your body weight toward the top of the hill Avoid hills with slippery sides that will cause you to lose traction Also avoid traversing hillsides covered with rocks or other obstacles which may cause you to lose your balance or tip over If the vehicle begins to tip steer downhill if possible to regain control If you discover that the vehicle is in danger of rolling over WARNING HAZARD Improperly crossing hills WHAT CAN HAPPEN Could result in loss of control or cause ATV to overturn HOW TO AVODI THE HAZARD Avoid crossing the side of a steep hill if possible When crossing the side of a hill Always follow proper procedures as described in this manual Avoid hills with excessively slippery or loose surfaces Shift your weight to the uphill side of the ATV Descending h
22. try to adjust the limiter by racing engine in neutral or in gear with brake on or the engine may be damaged Tool kit The tool kit is stored on the left side of the rear of vehicle Refer to this manual and minor adjustments or replacement of parts can be performed with tools in the kit Keep this Owner s manual in the container provided at the left side of the rear of the vehicle so that it is always available for reference The first 10 hours of vehicle operation is designated as the bread in period Do not exceed 1 2 throttle during break in period If the vehicle is not used carefully during this period you may end up with a broken down instead of broken in vehicle Break in period Maximum throttle position First 10 hours 1 2 Throttle NOTE Do not starting moving or race the engine immediately after starting it even if the engine is already warm Do not race the engine while the transmission is in neutral It is important to perform the initial service after the first 10 hours of operation as described in this manual and the service manual for this vehicle See the periodic maintenance chart in the MAINTENANCE AND ADJUSTMENT chapter WARNING WARNINGS indicate a potential hazard that could result in injury or death HOW TO RIDE Daily safety checks Check the following items each day before you ride The time required is minimal and habitual performance of these checks w
23. ARD Clean the brake discs with an oilless solvent such as trichloroethylene or acetone Observe the solvent manufacturer s warnings Bolt and Nut Tightening Every day before riding check the tightening of the nuts and bolts listed here Front Shock Absorber Mounting Bolts and Nuts Handlebar Clamp Bolts Clutch Lever Pivot Nut Clutch Lever Holder Screws Left Switch Housing Screws Stem Bracket Bolts Grab Rail Bolts Suspension Arm Pivot Bolts Caliper Mounting Nuts Hub Nut Steering Knuckle Pivot Nuts Wheel Nuts Stem Bearing Bracket Bolt Engine Mounting Bolts and Nuts DN er ON kh OND OO 15 16 17 18 19 20 21 22 23 24 25 Footpeg Mounting Bolt Shift Pedal Bolt Muffler Mounting Bolts Rear Shock Absorber Mounting Bolts and Nuts Muffler Clamp Bolt Kick Pedal Bolt Throttle Case Screws Brake Lever Pivot Nut Chain Adjuster Clamp Bolts Brake Pedal Nut Exhaust Pipe Holder Nuts Preparation for Storage Clean the entire vehicle Run the engine for about five minutes to warm the oil shut it and drain the engine oil Warning HAZARD Improper disposal of used motor oil WHAT CAN HAPPEN Used motor oil is a toxic substance which can pollute the environment HOW TO AVOID THE HAZARD Contact your local authorities for approved disposal methods and follow those methods at all times Putin fresh engine oil Empty the fuel from the fuel tank and empty the
24. ATV250 All Terrain Vehicle OWNER S MANUAL Quick Reference Guide This Quick Reference Guide will assist you in finding the information you are looking for General information How to ride Safe Operation Maintenance and adjustment Storage Troubleshooting Guide A table of Contents is included after the Foreword Whenever you see the symbols below heed their instructional Always follow safe operating and maintenance practices WARNING HAZARD Failure to heed warnings WHAT CAN HAPPEN Warnings identify special instructions and procedures which if not correctly followed will result in personal injury or loss of life How to avoid the hazard Read all warnings in manual carefully and for your safety be sure to follow these instructions Caution This caution symbol identifies special instructions or procedures which if not strictly observed could result in damage to destruction of equipment NOTE This note symbol indicates points of particular interest for more efficient and convenient operation Important Off road vehicle is a wonderful sport and we hope you will enjoy it to the fullest Read this manual carefully and completely before starting your new vehicle It contains important safety information Never operate an ATV without proper instructions Take a training course Beginners should receive training from a certified instructor Contact an authorized ATV dealer to find out about the train courses
25. CAUTION Do not spill brake fluid onto any painted surface It will damage the paint If brake fluid is spilled wash it off immediately with water WARNING HAZARD Contaminated brake fluid WHAT CAN HAPPEN Can reduce braking performance or cause brake failure resulting in an accident HOW TO AVOID THE HAZARD Do not use brake fluid from a container that has been left open or that has been unsealed for a long time The fluid will absorb moisture and may be contaminated with dust and dirt WARNING HAZARD Damaged or leaking brake hoses and fittings WHAT CAN HAPPEN Can cause brake failure resulting in an accident HOW TO AVOID THE HAZARD Inspect brake fluid level regularly Replace any damaged or leaking brake hoses and fittings Maintain the brake system in accordance with the Periodic maintenance chart Fluid level inspection The brake fluid level in the front reservoir must be kept above the lower level line and that in the rear reservoir between the upper and lower level lines reservoirs held horizontal A Lower level line A Upper level line B Lower level line Ifthe level is low fill the reservoirs to the upper level lines with the same type and brand of fluid that is already in the reservoirs A Upper level line Fluid change Have the brake fluid changed by an authorized QIANJIANG dealer Front and rear brakes Disc and disc pad wear is automatically compensated for and has no e
26. NTY YOUR WARRANTY RIGHTS AND OBLIGATIONS The emission control system warranty period for this vehicle begins on the date the vehicle is de livered to the first purchaser other than an authorized dealer or the date it is first used as a dem onstrator lease or company vehicle whichever comes first and continues for 60 months after that date or 5 000km whichever comes first provided there has been no abuse neglect or improper maintenance of your vehicle Where a warrantable condition exists the Distributor will repair your vehicle at no cost to you including diagnosis parts and labor If an emission related part on your vehicle is defective the part will be repaired or replaced by the Distributor This is your emission control defects warranty OWNER S WARRANTY RESPONSIBILITIES As the vehicle owner you are responsible for the performance of the required maintenance You should maintain a record of all maintenance performed on your vehicle and retain all receipts covering maintenance on your vehicle You may not be denied a warranty claim solely because of your failure to ensure the performance of all scheduled maintenance or lack of maintenance re cords or receipts You are responsible for presenting your vehicle to an authorized dealer as soon as a problem exists The warranty repairs should be completed in a reasonable amount of time not to exceed 30 days As the vehicle owner you should be aware that you may be denied your warrant
27. V safety and may be involved in a serious accident HOW TO AVOID THE HAZARD A child under 16 should never operate this ATV Youths starting at 16 years of age should have adult supervision even after they attend a rider training course Never allow continued use of ATV by a child if he or she does not have the abilities and maturity to operate it safely Beginning riders Beginning riders should practice braking and turning in an open off road area away from other riders The terrain should be flat and free of obstacles with a loose or hard dirt surface but not a mixture of both Do not ride on pavement ATV s are designed for off road use only WARNING HAZARD Operating this ATV without proper instruction WHAT CAN HAPPEN The risk of an accident is greatly increased if the operator does not know how to operate the ATV properly in different situations and on different types of terrain HOW TO AVOID THE HAZARD Begging and inexperienced operators should complete the certified training course offered by QIANJIANG They should then regularly practice the skills learned in the course and the operating techniques described in the Owner s manual For more information about the training course contact an authorized ATV dealer WARNING WARNING indicates a potential hazard that could result in personal injury or death Off road use only This vehicle is designed for off road use only Operation on public str
28. W TO AVOID THE HAZARD Never operate this ATV in fast flowing water or in water deeper than 20cm 7 9 in Remember that wet brakes may have reduced stopping ability Test your brakes after leaving water If necessary apply them several times to let friction dry out the pads After the vehicle is operated in water lubricate the drives chain and check the air cleaner housing After prolonged exposure to water the wheel bearings may lose their lubricant and require replacement Wash the vehicle in fresh water if it is exposed to salt water or operated in muddy conditions Wet brakes provide little or no efficiency and could lead to an accident and injury After operation in water always apply the brakes long enough for the friction to dry the pads Also brakes that get wet may wear out faster Check for brake wear more frequently if the vehicle is used in water Remember Don t ride in fast moving water Stay out of the water over 20cm 7 9 in deep Dry out the brakes Lubricate the drive chain Check the air cleaner for water MAINTENANCE AND ADJUSTMENT Periodic maintenance chart In addition to the following items always perform the daily safety checks listed in the HOW TO RIDE chapter Clean adjust lubricate replace parts as necessary D Service to be performed by an Authorized QIANJIANG First service Regular service After 10 hrs Every 10 Every 30 Every 180 Every year Of use days of use day
29. al Maintenance and Warranty Proper maintenance is necessary to ensure that your vehicle will continue to have low emission levels This Owners Manual contains those maintenance recommendations for your vehicle Those items identified by the periodic maintenance chart are necessary to ensure compliance with the applicable standards As the owner of this vehicle you have the responsibility to make sure that the recommended maintenance is carried out according to the instructions in this Owner s Manual at your owner expense You should keep a maintenance record for your vehicle To assist you in keeping this record we have provided space on pages 83 of this manual where an authorized QJ dealer or someone equally competent can record the maintenance You should also retain copies of maintenance work orders bill etc as verification of this maintenance PLEASE DO NOT TAMPER WITH NOISE CONTROL SYSTEM To minimize the noise emission from this product APC has equipped it with effective intake and exhaust silencing systems They are designed to give optimum performance while maintaining a low noise level Please do not remove these systems or alter them in any way which results in an increase in noise level FOREWARD Congratulations on your choice of anew QIANJIANG ATV 250 It is the result of QJ engineering expertise and a tradition of manufacturing high quality recreational products Please read this manual before starting your new veh
30. al disposal methods and follow those methods at all times If the oil filter is to be changed remove the oil filter cover A Drain plug Pull of the element A Oil filter element B Spring Replace the element with a new one Apply alittle engine oil to the grommets on both sides of the element Be careful that the grommets do not slip out of place NOTE Install the oil filter cover and tighten it After the oil has completely drained out install the engine drain plug with its gasket Proper torque for it is shown in the table Tightening torque Engine drain plug 15 N m 1 5 kg m 11 0 ft lb Fill the engine up to the upper level line with good quality motor oil specified in the table Engine oil Grade SE Viscosity SAE 10W 40 CAPACITY 1 4 Check the oil level Cooling system Radiator and cooling fan Check the radiator fins for obstruction by insects or mud Clean off any obstructions with a stream of low pressure water CAUTION Using high pressure water as from a car wash facility could damage the radiator fins and impair the radiator s effectiveness Do not obstruct or deflect airflow through the radiator by installing unauthorized accessories in front of the radiator or behind the cooling fan Interference with the radiator airflow can lead to overheating and consequent engine damage Coolant Coolant absorbs excessive heat from the engine and transfers
31. ammable and can be explosive under certain conditions A fire or explosive can cause severe certain death HOW TO AVOID THE HAZARD Use a high flash point solvent to clean the air cleaner element Never use gasoline or low flash point solvents Clean the element in a well ventilated area free from any source of flame or sparks this includes any appliance with a pilot light Squeeze it dry in a clean towel Do not wring the element or blow it dry the element can be damaged Inspect the element for damage If it is torn punctured or hardened replace it NOTE Replace the element after cleaning it five times or if it is damaged After cleaning saturate the element with a high quality foam air filter oil squeeze out the excess then wrap it in a clean rag and squeeze it as dry as possible Be careful not to tear the element Apply grease to all connections and screw holes in the air box and intake tract Remove the towel from the inlet tract Install the element in the air box Install the air cleaner cover and rubber plugs Throttle cable There must be free play in the throttle mechanism Measure the distance the throttle level moves before the engine begins to pick up speed Free play should be 2 3 mm 0 08 0 12 A 2 3 mm 0 08 0 12 in Adjustment Slide off the rubber cover of the adjuster at the throttle case Loosen the locknut and turn the throttle cable upper adjuster to obtain the specified free play
32. an forward for even more weight transfer The front wheels must be kept on the ground so you can steer and also to prevent the possibility of tipping over backwards WARNING HAZARD Operating on excessively steep hills WHAT CAN HAPPEN The vehicle can overturn more easily on extremely steep hills than on level surfaces or small hills HOW TO AVOID THE HAZARD Never operate the ATV on hills too steep for the ATV or for your abilities Practice on smaller hills before attempting larger hills Avoid hills with slippery sides that will cause you to lose traction Do not climb hills where you cannot see far enough ahead If you cannot see what is on the other side of the crest of a hill slow down until you can get a clear view Do not try to climb a hill in too high a gear Speed up before ascending the hill Select a low enough gear to reach the top without downshifting or losing momentum Don t apply power suddenly or change gears while climbing or the front wheels might rise off the ground If the vehicle doesn t have enough power to reach the top of a hill and starts to lose forward momentum turn around and ride downhill if you have enough space WARNING HAZARD Improperly turning on hills WHAT CAN HAPPEN Could cause loss of control or cause ATV to overturn HOW TO AVOID THE HAZARD Never attempt to turn the ATV around on any hill until you have master the turning technique as described in this manual
33. and adjust the gap if incorrect by bending the outer electrode If the spark plug electrodes are corroded or damaged or if the insulator is cracked replace the plug Use the standard plug Spark plug Standard plug NGK DP8EA 9 or NDx24EP U9 PLUG GAP 0 6 0 8 mm Tightening torque 14 N m 1 4 kg m 10 0 ft lb Valve clearance Valve and valve seat wear decrease valve clearance upsetting valve timing CAUTION If valve clearance is left unadjusted the wear ill eventually cause the valves to remain partly open which lowers performance burns the valves and valve seats and may cause serious engine damage Valve clearance for each valve should be checked and adjusted in accordance with the Periodic Maintenance Chart Inspection and adjustment should be done by an authorized QJ dealer Air clearer A clogged air cleaner restricts the engine s air intake increasing fuel consumption reducing engine power and causing spark plug fouling WARNING HAZARD A clogged air cleaner WHAT CAN HAPPEN May allow dirt and dust to enter the carburetor and stick the throttle open This could cause an accident HOW TO AVOID THE HAZARD Clean the air cleaner regularly and according to the instruction in this section CAUTION Aclogged air cleaner may allow dirt and dust to enter the engine causing excessive wear and possibly engine damage The air cleaner element must be cleaned periodically
34. and vent hose A Fuel Tank Vent Hose Headlight Beam The headlight beam is adjustable vertically Adjustment Loosen the left and right headlight mounting screws A Headlight Mounting Screws Push the headlight up or down to adjust the headlight vertically Tighten both headlight mounting screws General Lubrication Lubrication the points shown below with either motor oil or regular grease in accordance with the Periodic Maintenance Chart or whenever the vehicle has been operated under wet or rainy conditions and especially after using a high pressure spray washer Before lubricating each part clean off any rusty spots with rust remover and wipe off any grease oil dirt or grime NOTE A few drops of oil are effective in keeping bolts and nuts from rusting and sticking This makes removal easier Badly rusted nuts bolts etc should be replaced with new ones Apply motor oil to the following pivots Kick Pedal Front Brake Lever Rear Brake Pedal Apply grease to the following points Throttle Inner Cable Upper End Lubricate the following cables with a pressure cable Rubber Throttle Inner Cable NOTE After connecting the cables adjust them Cleaning For the prolonged life of your vehicle wash it down immediately after it has been splashed with seawater or exposed to the sea breeze or operated on rainy days rough terrain or in dusty areas Preparation for washing Before washing
35. ause the front wheel of the vehicle to lift off the ground and cause the rider to lose control of vehicle Or the vehicle can tip over backwards causing an accident Can cause the shifting gears to be damaged and damage the engine HOW TO AVOID THE HAZARD Never operate the shift lever to change gears while the vehicle is in reverse WARNING WARNING indicates a potential hazard that could result in personal injury or death WARNING HAZARD Improperly operation in reverse WHAT CAN HAPPEN You could hit an obstacle or person behind you resulting in serious injury HOW TO AVOID THE HAZARD When you select reverse gear make sure there are no obstacles or people behind you When it is safe to proceed go slowly Remember Look behind you before backing up To stop gradually apply the brakes Open the throttle gradually Turning the vehicle The new rider must learn this turning technique to make turns smoothly and quickly Slide forward on the seat and turn the handlebar in the direction of the turn Lean your body to the inside of the turn while shifting your body weight onto the foot peg on the outside of the turn WARNING HAZARD Turning improperly WHAT CAN HAPPEN ATV could not go out of control causing a collision or overturn HOW TO AVOID THE HAZARD Always follow proper procedure for turning as described in this section Practice turning at low speeds before attempting to turn at faste
36. cable if it is damaged Drive chain The drive chain must be checked adjusted and lubricated in accordance with the periodic maintenance chart for safety and to prevent excessive wear If the chain becomes worn or maladjusted either too loose or too tight the chain could jump off the sprocket or break WARNING HAZARD A chain that breaks or jumps off the sprocket WHAT CAN HAPPEN Can snag on the engine sprocket and lock the rear wheels This can cause the vehicle to go out of control HOW TO AVOID THE HAZARD Inspect and service the chain regularly and according to the instructions in this section Chain slack inspection A Spring B Tension wheel C Tension board D Fastening shaft Stop the engine WARNING HAZARD Trying to measure chain slack when the engine is running or the rear wheels are turning WHAT CAN HAPPEN You hands can get caught in the chain and be severely injured HOW TO AVOID THE HAZARD Before inspecting chain slack stop the engine and apply the parking brake Check the amount of chain slack with your finger by firmly pulling up the chain There should be 15 20 mm of slack If there is less than 15 mm or more than 25 mm of slack adjust the slack A 15 25 mm CHAIN SLACK ADJUSTMENT Loose the rear torque link nut CAUTION Do not forget to loosen the rear torque link nut or the axle shaft housing is locked and cannot be turned properly Loosen the clamp b
37. carburetor by loosening the drain screw at the float bowl Catch the fuel in a suitable container If left in for a long time the fuel will break down and could clog the carburetor Close the drain screw when finished Warning HAZARD Draining the fuel system without following proper precautions WHAT CAN HAPPEN Gasoline is extremely flammable and can be explosive under certain conditions A fire or explosion can cause severe injury or death HOW TO AVOID THE HAZARD When working on the fuel system do not smoke Turn the ignition switch OFF Make sure the area is well ventilated and free from any source of flame or sparks this includes any appliance with a pilot light If gasoline is spilled wipe it up immediately Warning HAZARD Improper disposal of gasoline WHAT CAN HAPPEN Gasoline is a toxic substance which can pollute the environment HOW TO AVOID THE HAZARD Contact your local authorities for approved disposal methods and follow those methods at all times Put boards under the front and rear wheels to keep dampness away from the tire rubble Spray oil on all unpainted metal surfaces to prevent rusting Avoid getting oil on rubble part or in the brakes Lubricate the drive chain and all the cable Tie a plastic bag over the exhaust pipe to prevent moisture from entering Puta cover over the vehicle to keep dust and dirt from colleting on it Removal from storage Warning
38. ck that steering and suspension components axles And all controls are properly fastened Steering cceeeeeee es Action smooth but not loose from lock to lock Control cables must not bind Brak S ic cscu disci enintra No brake fluid leakage Throttle Throttle lever free play 2 3 mm 0 08 0 12 in Throttle lever snaps back to idle position when released Coolants2 eerie ence No coolant leakage The distance is 30mm from coolant level to the vent added to water Radiator cap 55 properly installed LIGNIS suck eats Headlight and taillight work Engine stop switch Stops engine Protective clothing The operator must wear a helmet and eye protection plus Suitable protective clothing such as boots gloves long trousers and a long sleeved shirt or jacket Starting the engine WARNING HAZARD Running the engine without ventilation WHAT CAN HAPPEN Breathing exhaust gas leads to carbon monoxide poisoning asphyxiation and death Exhaust gases contain carbon monoxide a colorless odorless poisonous gas HOW TO AVOID THE HAZARD Do not start or run the engine in a closed area such as a garage Turn the fuel to the ON position Check that the engine stop switch is in the RUN position Turn the ignition switch on Apply the parking brake See parking lever lock section in the GENERAL information chapter Make sure the transmission is in neutral Neutral lig
39. d craftsmanship it is essential that you the owner and operator properly maintain your vehicle and become thoroughly familiar with its operation Improper maintenance can create a dangerous situation known as throttle failure Two of the most common causes of throttle failure are 1 An improperly serviced or clogged air clearer may allow dirt and dust to enter the carburetor and stick the throttle open 2 During removal of the air cleaner dirt is allowed to enter and jam the carburetor In an emergency situation such as throttle failure your vehicle may be stopped by applying the brakes Once this stopping procedure is initiated the engine stop switch may be use to stop the engine If the engine stop switch is used turn off the ignition switch after stopping the vehicle WARNING WARNING indicates a potential hazard that could result in personal injury or death SAFE OPERATION Knowing and following these rules for safe riding will increase your enjoyment of your new QIANJIANG ATV and help avert serious injury or death Refer also to page 2 for Safe riding information Read the Owner s manual Read and understand this Owner s manual and carry it with you when you ride This is especially important for younger riders and beginners Refer to this Owner s manual if you have any questions Obey local laws Know and obey all laws and regulations governing the use of off road vehicles in your riding area R
40. e Be sure that any irregularities found during these are corrected before riding WARNING HAZARD Failure to inspect the ATV before operating Failure to properly maintain the ATV WHAT CAN HAPPEN Increase the possibility of accident or equipment damage HOW TO AVOID THE HAZARD Always inspect your ATV each time you use it to make sure the ATV is in safe operating conditions Always follow the inspection and maintenance procedures and schedules described in the Owner s manual WARNING WARNING indicates a potential hazard that could result in personal injury or death Tire air pressure This vehicle is equipped with low pressure tires Tire inflation and type can affect the vehicle s handling characteristics Check the tire pressure frequently using the tire gauge in the tool kit Use only the recommended tires for replacement WARNING HAZARD Operating this ATV with improper tires or with improper or uneven tire pressure WHAT CAN HAPPEN Use of improper tires on this ATV or operation of this ATV with improper or uneven tire pressure may cause loss of control increasing your risk of an accident HOW TO AVOID THE HAZARD Always use the size and type tires specified in the Owner s manual for this vehicle Always maintain proper tire pressure as described in the Owner s manual Riding terrain Before riding in a new area be sure to check for hidden obstacles or hazards Keep yo
41. e corrosion or defects caused by fire explosions or similar causes beyond the control of the Distributor 7 Failures not caused by a defect in material or workmanship Use of the vehicle in any type of competitive racing or related events immediately and completely voids this and all other warranties LIMITED LIABILITY The liability of the Distributor under this Emission Control System Warranty is limited solely to the remedying of defects in material workmanship by an authorized dealer at its place of business during customary business hours This warranty does not cover inconvenience or loss of use of the vehicle or transportation of the vehicle to from the authorized dealer The Distributor is not liable to any person for incidental consequential or spe cial damages of any description whether arising out of express or implied warranty or any other contract negligence or other tort or otherwise No express emission control system warranty is given by the Distributor except as specifically set forth herein Any emission control system warranty implied by law including any warranty of mer chantability or fitness for a particular purpose is limited to the express emission control system warranty terms stated in this warranty The foregoing statements of warranty are exclusive and in lieu of all other remedies All express warranties not stated in this warranty are disclaimed Some states do not allow limitations on how long an implied wa
42. e inspection and maintenance procedures and schedules described in this manual Always keep both hands on the handlebars and both feet on the footrest of ATV during operation Always go slowly and be extra careful when operating on unfamiliar terrain Always be alert to changing terrain conditions when operating the ATV Never operate on excessively rough slippery or loose terrain until you have learned and practiced the skills necessary to control the ATV on such terrain Always be especially cautious on these kinds of terrain Always follow proper procedures for turning as described in this manual Practice turning at low speeds before attempting to turn at faster speeds Do not turn at excessive speed Never operate the ATV on hills too step for the ATV or for your abilities Practice on smaller hills before attempting lager hills Always follow proper procedures for climbing hills as described in this manual Check the terrain carefully before you start up any hill Never climb hills with excessively slippery or loose surface Shift your weight forward Never open the throttle suddenly or make sudden gear changes Never go over the top of any hill at high speed Always follow proper procedures for going down hills and for braking on hills as described in this manual Check the terrain carefully before you start down any hill Shift your weight backward Never go down a hill at high speed Avoid going down a hill at an angle that would
43. eets roads and highways is not recommended And is not safe ATV tires are not designed to operate on paved or concrete surface The tires will not slip as necessary which may seriously affect control of the vehicle WARNING HAZARD Operating this ATV on paved surfaces including sidewalks paths parking lots driveways and streets WHAT CAN HAPPEN ATV tires are designed for off road use Paved surface may seriously affect handling and control of the vehicle and may cause the vehicle to go out of control HOW TO AVOID THE HAZARD Avoid operating the ATV on pavement whenever possible If you must ride on a paved surface go slowly and do not make sudden turns or stops By operating on a public road you take the risk that you could collide with another vehicle Also in many states use on public streets is illegal WARNING HAZARD Operating this ATV on public streets roads or highways WHAT CAN HAPPEN You can collide with another vehicle HOW TO AVOID THE HAZARD Never operate this ATV on any public street road or highway even dirt or gravel one In many states it is illegal to operate ATV on public streets roads and highways Dress properly Always wear an approved helmet eye protection and protective clothing The proper clothing can make riding more comfortable and reduce the chance of injury if you take a spill Long pants will also protect your legs from the hot exhaust sys
44. el system will restrict the flow of fuel and cause carburetor malfunction The system should be checked in accordance with the Periodic Maintenance Chart Warning HAZARD Draining the fuel system without following proper precautions WHAT CAN HAPPEN Gasoline is extremely flammable and can be explosive under certain conditions A fire or explosion can cause severe injury or death HOW TO AVOID THE HAZARD When working on the fuel system do not smoke Turn the ignition switch OFF Make sure the area is well ventilated and free from any source of flame or sparks this includes any appliance with a pilot light If gasoline is spilled wipe it up immediately Inspection Turn the fuel tap to the ON position Run the lower end of the carburetor drain hose into a suitable container Turn out the drain screw a few turns to drain the carburetor and check to see if water or dirt has accumulated in the carburetor A Drain Screw B Drain Hose Tighten the drain screw NOTE If any water or dirt appears during the above operation have the fuel system checked by an authorized dealer Fuel Tank Vent The fuel tank vent hose must be routed as shown The engine may stall or lose power if the fuel tank vent is plugged or if the vent hose is pinched Inspect the vent hose before riding and whenever the engine seems to lose power If the fuel tank is full but the engine feels as if it is running out of fuel check the vent
45. ended as a dealer service operation However a tube can be inserted into the tire by the operation as an emergency repair Payload and tire pressure Failure to maintain proper inflation pressures or observe payload limits for your tires may adversely affect handling a performance of your vehicle and can result in loss of control The maximum recommended load carrying capacity of this vehicle is 150 kg Use the tire pressure gauge in the tool kit to accurately set tire pressure WARNING HAZARD Unequal tire pressure WHAT CAN HAPPEN Can cause difficult and unpredictable steering resulting in an accident HOW TO AOVID THE HAZARD Inflate both front tires and both rear tires to the same pressure respectively Warning HAZARD Operating this ATV with improper tires or with improper tire pressure WHAT CAN HAPPEN Use of improper tires on this ATV or operation of this ATV with improper tire pressure many cause loss of control increasing your risk of an accident HOW TO AVOID THE HAZARD Always use the size and type tires specified in the Owner s Manual for this vehicle Always maintain proper tire pressure as described in this Owner s Manual Tire Air Pressure when cold Normal Front 58Kpa 0 25kg cm 8psi Use Rear 58Kpa 0 21kg cm 8psi Maximum to seat beads Front 145Kpa 2 5kg cm 20psi Rear 145Kpa 2 5kg cm 20psi FUEL SYSTEM Accumulation of moisture or sediment in the fu
46. er Install the reserve tank Fill the radiator up to the bottom of the radiator filler neck with coolant and install the cap turning it clockwise by about 1 2 turn P a A Filler tank NOTE Pour in the coolant slowly so that it can expel the air from the engine and radiator WARNING HAZARD Getting coolant on tires WHAT CAN HAPPEN Can make them slipper which can cause an accident and injury HOW TO AVOID THE HAZARD Clean up any spilled coolant immediately Fill the reserve tank up to the FULL mark with coolant and install the cap Total refill will take about 1 25 after the air inside the system is expelled Start the engine and warm it up by running it at idle speed Stop the engine and wait until it cools down Check the coolant level in the reserve tank and add coolant to FULL mark the level has fallen Inspect the drain plug and the radiator cap for leaks Install the removed parts Spark plug The standard spark plug is shown in the table The spark plug should be taken out periodically in accordance with the Periodical Maintenance Chart for cleaning inspection and resetting of the plug gap Maintenance If the plug is oily or has carbon built up on it have it cleaned preferably in a sandblasting device and then clean off any abrasive particles The plug may also be cleaned using a high flash point solvent and a wire brush or other suitable tool Measure the gap with a wire type thickness gauge
47. ergency requires stopping the engine turn the engine stop switch to the OFF position Gears shift system For this vehicle its transmission system is made up of going forth gear neutral and reverse gear Neutral is located at the middle position of forth gear and reverse gear It is necessary to shift gear one by one 1 When shifting neutral to reverse gear kick pedal to ensure the vehicle is stopped completely and the pin of gears shift is released completely and then pull gears shift lever backwards to inosculate reverse gear loose kicking pedal to make pin lock gears shift lever 2 When shifting forth gear as the above kick the pedal to ensure the vehicle is parked completely and the pin is released completely and then push the lever forwards to inosculate forth gears CAUTION 1 When shifting gears be sure that your ATV is stopped 2 The pin of handle lever is released completely After having shifted gears the pin must lock the lever A Shift lever B Shift cable A Shift cable B Shift position seat WARNING HAZARD Shifting into forth gear when moving in reverse WHANT CAN HAPPEN 1 Can cause the vehicle to stop suddenly and go forwards or backwards This can lift the front wheel or the rear wheel off the ground and cause the operator to lose control or the vehicle may turn over causing an accident 2 Suddenly shift into other gear during operating it can cause shifting gears of engine skids which ma
48. espect private property do not ride there without the express written permission of the owner Always try to preserve nature and the environment Adult supervision This vehicle is not a toy It is an off road motor vehicle Use by children under 16 years of age is not recommended Youths starting at age 16 should have adult supervision even after they attend a rider training course Parents must ensure that their child has the skills abilities and adjustment required to operate the ATV safely Youngsters must continue to develop their riding skills and use proper riding techniques Parents need to monitor their child s progress and make certain their child avoid unsafe situations Always equip your child with proper protective gear It is important that your child rides an appropriate sized ATV Never put your child on a vehicle that requires them to reach to put their feet on the foot pegs and their hands on the handlebars Study this manual with your child to be sure he or she fully understands all of the special safety instructions WARNING HAZARD Failure to follow the recommendations for this ATV Failure to supervise children 16 years of age and older WHAT CAN HAPPEN Use of this ATV by children under 16 years of age can lead to sever injury or death of the child Even though a child may be within the age group for which this ATV is recommended he or she may not have the skills abilities or judgment needed to operate the AT
49. f you are under age 16 WARNING NEVER ride as a passenger Passenger can cause a loss of control resulting in SEVERE INJURY OR DEATH WARNING IMPROPER TIRE PRESSURE CAN CAUSE LOSS OF CONTROL LOSS OF CONTROL CAN RESULT IN SEVERE INJURY OR DEATH Check tires pressure and condition daily Use these tire pressure for normal use of this ATV FRONT 0 58kg cm2 8psi REAR 0 58kg cm2 8psi Tire pressure should be checked when tires are cold before you ride Read the Owner s Manual for more tire in formations No aPpwhnr gt LOCATION OF PARTS Parking brake lever Parking Brake lock Front brake fluid reservoir Front brake lever Light Dimmer switch Engine stop switch Starting switch Forth gear indicator light Neutral indicator light Reverse gear indicator light Temperature warning light Throttle limiter Throttle lever Bumper 15 Front carrier 16 Front shock absorber 17 Headlight 18 Fuel tank cap 31 Radiator cap 19 Fuel tap 32 Coolant reserve tank 20 Fuel tank 33 Carburetor 21 Air cleaner 34 Rear Brake pedal 22 Rear carrier 35 Rear absorber 23 Rear rail 36 Rear Brake caliper 24 Brake caliper 37 Rear brake disc 25 Brake disc 38 Muffler 26 Rear brake fluid reservoir 27 Rear absorber 28 Tool kit container 29 Shifting gear lever 30 Ignition switch WARNING WARNINGS indicate a potential hazard that cou
50. ffect on the brake level or pedal action So there are no parts that require adjustment on the front and rear brakes except brake pedal position and parking brake WARNING HAZARED Air in brake line WHAT CAN HAPPEN Can make the brakes feel mushy or soft This may cause reduced braking performance or brake failure and result in an accident HOW TO AVOID THE HAZARD If brake level or pedal travel is excessive or the brakes feel mushy have an authorized QIANJIANG dealer inspect them immediately Brake travel adjustment If brake travel is excessive or too short adjust it as follows e Loosen fastening nut on brake level and turn connecting rod to adjust the travel A Uppernut B Pushrod C Lowernut A brake cable B lock nut C lock nut D Clevis E Push rod lever end F Arm shaft G Bolt Loosen fastening nut on the master cylinder push rod and turn in or out the push rod with the upper nut to suit adjusted braking connecting rod position NOTE It may be necessary to lightly jam the upper nut and locknut together to turn the push rod When brake travel is correct tighten the push rod locknut WARNING HAZARD Incorrect adjustment of the master cylinder push rod WHAT CAN HAPPEN Can cause brake damage or malfunction and result in an accident HOW TO AVOID THE HAZARD Do not adjust the push rod so that its lower end in the clevis is invisible Always keep the end projecting more than 1mm from the nut in the clevis b
51. h as large rocks or fallen trees When you go over obstacles always follow proper procedures as described in the Owner s manual WARNING HAZARD Failure to use extra care when operating on excessively rough slippery or loose terrain WHAT CAN HAPPEN Could cause loss of traction or vehicle control which could result in an accident including an overturn HOW TO AVOID THE HAZARD Do not operate on excessively rough slippery or loose terrain until you have learned and practiced the skills necessary to control the ATV on such terrain Always be especially cautious on these kinds of terrain Riding in reverse Starting the engine following the procedure in the Starting the engine section Before riding in reverse shift into neutral and kick the pedal pull shifting lever to reverse position and then release braking pedal you can refer to shifting gear system section Turn around and look behind you before backing up to be sure there are no obstacles or people in your way Gradually increase engine speed by pushing forward on the throttle lever and begin backing up cautiously To stop while riding in reverse close the throttle completely so that the engine will help slow down the vehicle and gradually apply the brakes Sudden application of the rear brake can cause the front end of the vehicle to lift off the ground WARNING HAZARD Shifting into forth gear while moving in reverse WHAT CAN HAPPEN Can c
52. he vehicle starts to tip in a turn lean more to the inside of the turn It may be necessary to reduce your speed and straighten out if possible Don t put your foot down keep both feet on the foot pegs Remember Slow down before entering the turn Sit forward on the seat Lean into the turn Put your weight on the outer foot peg Maintain an even speed through the turn Climbing hills Do not attempt to climb hills or steep inclines until you have mastered the controls and basic riding techniques of this vehicle Then practice hill climbing techniques on gentle slopes first before you graduate to steeper hills WARNING HAZARD Climbing hills improperly WHAT CAN HAPPEN Could cause loss of control or cause ATV to overturn HOW TO AVOID THE HAZARD Always follow proper procedures for climbing hills as described in the Owner s manual Always check the terrain carefully before you start up any hill Never climb hill with excessively slipper or loose surfaces Shift your weight forward Never open the throttle suddenly or make sudden gear changes The ATV could flip over backwards Never go over the top of any hill at high speed An obstacle a sharp drop or another vehicle or person could be on the other side of the hill Don t attempt to climb hills that are too steep for the ATV or for your abilities When climbing a hill lean forward to keep the front wheels from lifting On steeper hills you may need to stand and le
53. his vehicle up on end for transporting TROUB LESHOOTING GUIDE Engine Cranks But Won t Start Engine stop switch OFF Engine flooded No fuel in tank Fuel tank cap air vent clogged or Fuel line clogged hose kinked Fuel tap turned OFF Spark plug wire not on spark plug Water in fuel Valve clearance incorrect Air filter clogged or inlet blocked Spark plug dirty Engine Stops No fuel in tank Air filter clogged or inlet blocked Water in fuel Fuel tank cap air vent clogged or Fuel line clogged hose kinked Fuel tap turned OFF Engine overheated 1 Too much idling or low speed running not enough air flow 2 Wrong spark plug 3 Coolant lever too low 4 Coolant deteriorated No Power Engine overheated 1 Too much idling or low speed running not enough air flow 2 Wrong spark plug 3 Coolant lever too low 4 Coolant deteriorated Compression leakage 1 Valve clearance insufficient Fuel line clogged Air filter clogged or inlet blocked Spark plug dirty or worn Water in fuel MAINTENANCE RECORD OWNER NAME ADDRESS PHONE NUMBER ENGIEN NUMBER VEHICLE NUMBER SELLING NMEBER ADDRESS PHONE NUMBER WARRANTY START DATE NOTE keep this information and a spare key in a secure location Date Days of use Maintenance Dealer name Dealer address performed BAJA INC EMISSION CONTROL SYSTEM WARRA
54. ht assembled on mounting board of indicator light should light When the engine is cold same as outside temperature keep throttle completely closed Press electricity starter until the engine starts CAUTION Do not let engine idle longer than five minutes or engine overheating and damage may occur Move off Make sure the transmission is neutral Apply the front and rear brakes Release the parking brake Kick pedal to release pin and push shift lever to inosculate forth gear Release the brakes Gradually increase engine speed by pushing forward on the throttle lever NOTE Practice starting and stopping using the brakes until you are familiar with the controls Shifting gears Release the throttle and kick braking pedal at the same time Shift into forth or reverse gear through pushing forward or backward on the shift pedal Release the shift pedal Push the throttle lever forward part way to increase engine speed WARNING HAZARD Downshifting at high speed WHAT CAN HAPPEN Can cause the rear wheels to slide and the operator to lose balance The operator may lose control of the vehicle and have an accident HOW TO AVOID THE HAZARD Slow down before shifting gear Try to match vehicle speed with the corresponding engine speed before completing the shift Braking Close the throttle completely so that the engine will help slow down the vehicle Shift into forth gear at a time so you a
55. icle Be sure you understand its controls capability limitations and proper operating procedures Observe the maintenance requirements listed in this book as well More detailed service information is contained in the service manual for this model which is available from QJ dealers QIANJIANG GROUP CO LTD All rights reserved No part of this publication may be reproduced stored in a retrieval system or transmitted in any form or by any means electronic mechanical photocopying and recording or otherwise without the prior written permission of QIANJIANG GROUP CO LTD No liability can be accepted for any inaccuracies or omissions in this publication although every possible care has been taken to make it as complete and accurate as possible All procedures and specifications subject to change without prior notice or obligation illustrations in this publication are intended for reference use only and may not depict actual model component parts QIANJIANG GROUP CO LTD September 20 2000 WARNING WARNINGS indicate a potential hazard that could result in personal injury or death TABLE OF CONTENS Specifications Serial Number Locations handlebars Location of labels Loading information General information Brake lever and Pedal Choke lever Clutch lever Lock Parking Brake Fuel tank Fuel tap Ignition Switch Kick pedal Left handlebar switches Light Dimmer switches Engine stop switch Neutral i
56. ill help ensure you a safe reliable ride If any irregularities are found during these checks refer to the MAINTENANCE AND ADJUSTMENT chapter see your dealer or refer to the Service Manual for the action required to return the vehicle to a safe operating condition WARNING HAZARD Failure to inspect the ATV before operating Failure to properly maintain the ATV WHAT CAN HAPPEN Increase the possibility of accident or equipment damage HOW TO AVOID THE HAZARD Always inspect your ATV each time you use it to make sure the ATV is in safe operation condition Always follow the inspection and maintenance procedures and schedules described in the Owner s manual WARNING HAZARD Exhaust gases are poisonous WHAT CAN HAPPAN Breathing exhausting gas leads to carbon monoxide poisoning asphyxiation and death HOW TO AVOID THE HAZARD Do not start or run the engine in a closed area such as a garage Exhaust gases contain carbon monoxide a colorless odorless poisonous gas Fuels eee eee Enough fuel in tank no leaks Engine Oil 00 Oil level between level lines TOS cree getaeteu iene Air pressure when cold Front 58 Pa 0 25 kg cm2 8psi Rear 58 Pa 0 21 kg cm2 8psi Drive chain 6065 Slack should be 15 25mm 0 59 0 98in Lubricate chain Air cleaner drain tube Drain water and or oil by removing plug on tube end Nuts bolts fasteners Che
57. ills Slow down or stop at the top of a hill so you can pick a safe path for descent where you can clearly see far enough ahead to avoid any obstacles WARNING HAZARD Going down a hill improperly WHAT CAN HAPPEN Could cause loss of control of cause ATV to overturn HOW TO AVOID THE HAZARD Always follow proper procedures for going down hills as described in this manual Note a special technique is required when braking as you go down a hill Always check the terrain carefully before you start down any hill Shift your weight backward Never go down a hill at high speed Avoid going down a hill at an angle that would cause the vehicle to lean sharply to one side Go straight down the hill where possible Normally you should descend straight down a hill since riding at an angle could cause the vehicle to lean to one side and possibly tip over Shift into a low gear before beginning your descent Sit back on the seat and brace yourself by straightening your arms Hold your speed down by keeping the throttle closed Apply the brake as necessary Avoid excessive use of the front brake it could cause the vehicle to overturn Be careful if the surface is loose the tires may skid and braking effectiveness will be reduced Turning while descending a slope must be done very careful and gradual to avoid tipping the vehicle over The rider should keep his feet on the foot pegs and transfer his weight to the rear of the vehicle and
58. in water deeper than that specified in this manual Remember that wet brakes may have reduced stopping ability Test your brakes after leaving water If necessary apply them several times to let friction dry out the linings Always be sure there are no obstacles or people behind you when you operate in reverse When it is safe to proceed in reverse go slowly Always use the size and type tires specified in this manual Always maintain proper tire pressure as described in this manual Type of tire and inflation can affect vehicle handling A tire pressure gauge is provided in the tool kit container Keep it with the vehicle at all times Never modify an ATV through improper installation or use of accessories Installation of accessory items may affect vehicle handling Refer to the loading information chapter in this manual Never exceed the stated load capacity for an ATV Cargo should be properly distributed and securely attached Reduce speed and follow instruction in this manual for carrying cargo or pulling a trailer Allow greater distance for braking Preserve the environment ride responsibly and always know and obey laws and regulations governing ATV operation Refueling shut engine off and make sure the area is well ventilated and free from any source of flame or sparks EMISSION CONTROL INFORMATION To protect the environment in which we all live QJ has incorporated crankcase emission 1 and exhaust emission 2 control system EM
59. into neutral Turn the ignition switch off Turn the fuel tap to the OFF position Parking the vehicle Stop the vehicle on a level surface WARNING HAZARD Parking on a steep incline WHAT CAN HAPPEN May result in the vehicle overturning or rolling down the hill and causing an accident HOW TO AVOID THE HAZARD Do not park on steep inclines If you must park on a hill place the vehicle diagonally so that it never faces uphill down hill or sideways Set the parking brake securely When the engine has stopped shift the transmission into forth gear Apply the parking brake to help prevent the vehicle from rolling Remove the ignition switch key to prevent unauthorized use f parking inside a garage or other structure be sure it is well ventilated and the vehicle is not close to any source of flame or sparks this includes any appliance with a pilot light WARNING HAZARD Parking near an appliance with a pilot light Parking in a structure without ventilation WHAT CAN HAPPEN Gasoline is extremely flammable and can be explosive under certain conditions HOW TO AVOID THE HAZARD Park the vehicle in a well ventilated area away from any source of flame or sparks This includes any appliance with a pilot light Stopping the ATV in an emergency Your vehicle has been designed and manufactured to provide you optimum safety and convenience However in order to fully benefit from QJ safety engineering an
60. ld result in personal injury or death LOADING INFORMATION WARNING HAZARD Operating this ATV with improper modifications WHAT CAN HAPPEN Improper installation of accessories or modifications of this vehicle may cause changes in handling which could lead to an accident HOW TO AVOID THE HAZARD Never modify this ATV through improper installation or use of accessories All parts and accessories added to this vehicle should be genuine QIANJIANG or equivalent components designed for use on this ATV and should be installed and used according to instructions If you have questions consult an authorized ATV dealer WARNING HAZARD Overloading this ATV or carry cargo improperly WHAT CAN HAPPEN Could cause changes in vehicle handling which could lead to an accident HOW TO AVOID THE HAZARD Never exceed the stated load capacity for this ATV Cargo should be properly distributed and securely attached Reduce speed when carrying cargo Allow greater distance for braking Always follow the instructions provided in this section for carrying cargo With the exception of genuine QIANJIANG parts and accessories QIANJIANG has no control over the design or application of accessories In some cases improper installation or use of accessories or vehicle modifications will void the vehicle warranty In selecting and using accessories and in loading the vehicle you are personally responsible for you
61. le adjustment procedure A Throttle lever Throttle limiter The vehicle is equipped with throttle limiter to decrease maximum engine power for an unskilled rider The limiter functions by restricting the moving distance of the throttle lever WARNING HAZARD Operating this ATV without proper instruction WHAT CAN HAPPEN The risk of an accident is greatly increased if the operator does not know how to operate the ATV properly in different situations and on different types of terrain HOW TO AVOID THE HAZARD Beginning and inexperienced operators should complete the certified training course offered by QIANJIANG They should then regularly practice the skills learned in the course and the operating techniques described in the Owner s manual For more information about training course please contact with authorized ATV dealer WARNING HAZARD Operating this ATV at excessive speeds WHANT CAN HAPPEN Increase your chance of losing control of the ATV which can result in an accident HOW TO AVOID THE HAZARD Always go at a speed that is proper for the terrain visibility and operating conditions and your experience Loosen the locknut and turn the screw in or out Turning in decreases the maximum engine power and turning out increases the maximum engine power A Locknut B Screw CAUTION In case the throttle limiter is adjusted verify the changes in throttle in an open no traffic area Never
62. lled skidding on area covered with clay mud ice or snow These conditions are particularly hazardous when descending a hill or making a turn Remember that this vehicle is not allowed on public streets roads or highways On loose or slippery surfaces you may be able to improve steering control by moving forward on the seat This puts more of your vehicle over the front wheels Remember Be especially careful on very slippery and very high traction surface Steer in the direction of the skid Don t ride on public streets roads or highways Riding in water Choose a location to enter and exit the water where the banks are not too steep or slippery Check the water before entering for rocks holes or other obstacles which may cause you to overturn or become stuck or submerged Observe the following rules for operating the vehicle in water Never operate the vehicle in rivers or streams where the water is flowing quickly Such operation could lead to an accident if the vehicle loses traction and is swept into the current Never operate the vehicle in deep water The maximum fording depth is 20cm 7 9 in in quiet slow moving water Vehicle operation in deeper water may be unpredictable and hazardous and could lead to an accident WARNING HAZARD Operating this ATV through deep or fast flowing water WHAT CAN HAPPEN Tires may float causing loss of traction and loss of control which could lead to an accident HO
63. ly dismounting while climbing a hill WHAT CAN HAPPEN Could result in ATV overturning HOW TO AVOID THE HAZARD Use proper gear and maintain steady speed when climbing hill If you lose all forward speed Keep weight uphill Apply the brakes Lock parking brake after you are stopped If you begin rolling backwards Keep weight uphill Never apply the rear brake while rolling backwards Apply the front brake When fully stopped apply rear brake as well and when lock parking brake Dismount on uphill side or to a side if pointed straight uphill Turn the ATV around and remount following the procedure described in the safe operation chapter Parking lever When parking press the button on parking lever until the inner lock clicks to prevent the lever from returning to releasing position Lock parking brake While pushing down the knob on the lever holder pull in the lever until the inner lock clicks to prevent the lever from returning to the released position To unlock the lever lock hold down the knob and release the lever Refer to the starting the engine and moving off section of the How to ride chapter for starting instructions A Lever locked WARNING WARNING indicates a potential hazard that could result in personal injury or death Fuel tank The following octane rating gasoline is recommended in fuel tank Avoid filling the tank in the rain or where heavy dust is blowing so that
64. nd result in injury or death HOW TO AVOID THE HAZARD Practice operating the fuel tap with the vehicle stopped To prevent an accident you should be able to operate the fuel tap while riding without taking your eyes off the terrain Ignition system The ignition switch is located on the right side of the headlight cover It is a 2 position key operated switch The key can be removed only when in an OFF position The lights and ignition will operate only when the key is in the ON position Remove the key to prevent unauthorized vehicle use A Ignition switch Blank keys are available at you QIANJIANG dealer Ask your dealer to make any additional spare keys and may need using your original key as a master or using the key code on the tag with your keys Record the code from the tag with your keys here Participating QIANJIANG dealers can use the code to make a new key in the event that your original keys are lose Write your key number here Left handlebar switches Light Dimmer switch The switch positions are identified on the housing Headlight and taillight come on by turning the switch to LO low beam or HI high beam when the engine is running Select high or low beam as necessary A Light Dimmer switch B Engine stop switch C Starting switch Engine stop switch In addition to the ignition switch the engine stop switch must be in the RUN position for the engine to operate If some em
65. ndicator Reverse knob Reverse indicator light Shift pedal Throttle lever Throttle limiter Tool kit Document Containers Break In How to ride Daily safety checks Starting the engine Moving off Shifting gears Braking Stopping the engine Parking the vehicle Stopping the vehicle in an emergency Safe operation Read the Owner s Manual Keep your feet on the pegs and hands on the Before starting the engine Use the parking brake Modifications and accessories Loading your ATV Perform the daily safety checks Tire air pressure Riding terrain Turning the vehicle Climbing hills Antenna flag Traversing hillsides Descending hills Sliding and skidding Riding in water Maintenance and adjustment Periodic maintenance chart Engine oil Cooling system Spark plug Valve clearance Air cleaner Spark arrester Throttle cable Reverse cable Choke lever Carburetor Clutch Drive chain Sprocket cover Brakes Suspension Fuel system Obey Local Laws Fuel tank vent Adult supervision Headlight beam Beginning riders General lubrication Off road use only Cleaning Dress properly Bolt and nut tightening Operator only STORAGE Ride carefully and with good judgment TRANSPORTING the vehicle Never drink and drive Troubleshooting guide Maintenance record SPECIFICATIONS PERFORMANCE Maximum torque 18 5 N m 5000 rpm Minimum turning radius 3m DIMENSIONS Overall length 2650mm Overall width 1100mm Overall height 1110mm Wheelbase 1290mm Track Front
66. olts on both ends of the swing arm A Clamp bolts Insert the bar provided in the tool kit into the hole in the axle shaft housing and turn it upward or downward until the drive chain has the correct amount of chain slack A Axle shaft housing B Hole A Bar CAUTION Do not overtighten the chain Overtightening will cause accelerated wear to engine and driveline components Tighten both clamp bolts and the rear torque link nut to the specified torque Tightening torque Clamp bolts 37 44 N m Torque link nut 37 44 N m WARNING HAZARD Loose torque link nut or swing arm clamp bolts WHAT CAN HAPPEN Can cause the rear brake to fail or the drive chain to become loose and jump off the sprocket Brake failure or lock up of the rear wheels from a jammed chain can cause a serious accident HOW TO AVOID THE HAZARD Be sure to tighten the torque link nut and swing arm clamp bolts to the specified torque Always reinstall the safety clip NOTE Sprocket wear is exaggerated for illustration See Service Manual for wear limits SPROCKET Worn Tooth Worn Toot Engine Sprocket Rear Sprockat Direction of rotation If there is any irregularity have the drive chain and or the sprockets replaced by an authorized QIANJIANG dealer Lubrication Support the rear of the vehicle on a stable stand with both rear wheels off the ground Turn the wheels slowly while oiling
67. r own safety and the safety of other persons involved NOTE QIANJIANG parts and accessories have been specially designed for use or QIANJIANG vehicles We strongly recommend that all parts and accessories you add to your vehicle be genuine QIANJIANG components Because an all terrain vehicle is sensitive to increase in weight changes in weight distribution and aerodynamic forces you must take extreme care in carrying cargo and or in the fitting of accessories The following general guidelines have been prepared to help you make your determinations When adding cargo reduce speed Braking distance is increased Use extreme caution when climbing and descending hills and traversing slopes Adding cargo can make the vehicle difficult to steer and affect vehicle handling in an unpredictable manner All cargo should be carried as low as possible to reduce the effect on the vehicle s center of gravity Cargo weight should also be equally distributed from side to side Place cargo to the rear of a front rack and to the front of a rear rack This helps maintain the stability of the vehicle by centralizing the weight Avoid carrying cargo that extends beyond the rear of the vehicle Never exceed the rack manufacture s stated load capacity In any case do not place more than 14 kg on any front rack nor more than 25 kg on any rear rack Try to maintain front to rear balance by carrying twice as much weight on the rear rack as on the front
68. r speeds Do not turn at excessive speed easier and improve front wheel steering Practice turning at low speed in a large open practice area Slow down before entering a turn and use the throttle to maintain an even speed through the turn When the turn is completed straighten the INSIDE WHEEL MUST handlebar and reposition your weight Since both rear wheels of this ATV turn at the same speed the inside wheel gives up traction or slips on the ground during a turn Sliding forward on the seat and shifting body weight onto the outside foot peg help the rear wheels turn WARNING HAZARD Removing hands from handlebars or feet from foot pegs during operation WHAT CAN HAPPEN Removing even one hand or foot can reduce your ability to control the ATV or could cause you to lose your balance and fall off of the ATV If you remove a foot from a foot peg your foot or leg may come into contact with the rear wheel which could injure you or cause an accident HOW TO AVOID THE HAZARD Always keep both hands on the handlebars and both feet on foot pegs of your ATV during operation The type of riding terrain has a large effect on turning On loose surfaces the inside rear wheel will slip easily and the vehicle can be turned sharply On hard surfaces the inside rear wheel will not slip as easily and the vehicle s turning radius will increase Thus you must allow more room to complete your turn If t
69. rack Cargo should be securely attached Make sure the cargo will not move around while you are riding Recheck cargo security as often as possible not while the vehicle is in motion and adjust as necessary Do not carry install accessories or carry cargo that impairs the performance of the vehicle Make sure that you have not adversely affected any lighting component ground clearance brake or control operation wheel movement or any other aspect of the vehicle s operation Weight attached to the handlebar will increase the mass of the steering assembly and can result in an unsafe riding condition Windshields trunk boxes and other large items have the capability of adversely affecting stability and handling of the vehicle because of their weight and the aerodynamic forces acting on these surfaces while the vehicle is in operation Poorly designed or installed items can result in an unsafe riding condition Maximum load Weight of rider and cargo must not exceed 150kg GENERAL INFORMATION Brake lever and pedal The lever on the right side of the handlebar operates the front brake amp A Parking Brake lever A Brake pedal The foot pedal on the right side of the engine operates the rear brake Under most conditions stop by applying both brakes at the same time Refer to the how to ride and safe operation chapters for more instructions on braking WARNING HAZARD Stalling rolling backwards or improper
70. re in forth gear when you come to a complete stop Under most conditions stop by pulling in the front brake lever and pressing down the rear brake pedal For emergency braking disregarding downshifting and concentrate on applying the brakes as hard as possible To stop while riding in reverse close the throttle completely so that the engine will help slow down the vehicle and gradually apply the brakes Sudden application of the rear brake can cause the front end of the vehicle to lift off the ground Refer to the Climbing Hills section in the SAFE OPERATION chapter for the braking and riding techniques you must use when climbing hills WARNING HAZARD Stalling rolling backwards or improperly dismounting while climbing a hill WHAT CAN HAPPEN Could result in ATV overturning HOW TO AVOID THE HAZARD Use proper gear and maintain steady speed when climbing a hill If you lose all forward speed Keep weight uphill Apply the brakes After you are stopped lock parking brake If you begin rolling backward Keep weight uphill Never apply the rear brake while rolling backwards Apply the front brake When fully stopped apply rear brake as well and then lock parking brake Dismount on uphill side or to a side if pointed straight uphill Turn the ATV around and remount it following the procedure described in the Safe operation chapter Stopping the engine Close the throttle completely Shift the transmission
71. rranty lasts so the above limitations may not apply if it is inconsistent with the controlling state law No dealer is authorized to modify this Emission Control System Warranty If you have any ques tions regarding your warranty rights and responsibilities you should contact BAJA INC 888 863 2252 Motorsports Baja Inc P O Box 61150 Phoenix Az 85082 Tel 602 443 9180 Toll Free 888 863 2252
72. s of use days of use of use CHASSIS Brake pad wear check D D Brake fluid level check Brake fluid change D Cable adjustments e Steering play check D D General lubrication Nuts and bolts tighten Chain sprocket inspect ENGINE Air cleaner service Valve clearance check D D Fuel system cleanliness check Engine oil check Oil filter replace Spark plug clean and gap e Spark arrester clean Service more frequently when operated in mud dust or other harsh riding conditions Engine oil In order for the engine transmission to function properly maintain the engine oil at the proper level and change the oil filter in accordance with the periodic maintenance chart Not only do dirt and metal particles collect in the oil but also the oil itself loses its lubricative quality if used too long WARNING HAZARD Engine or transmission seizure WHAT CAN HAPPEN Can lock the rear wheels causing an accident and injury HOW TO AVOID THE HAZARD Do not operate this vehicle with insufficient deteriorated or contaminated engine oil Oil level inspection Ifthe oil has just been changed start the engine and run it for several minutes at idle speed This fills the oil filter with oil Stop the engine then wait several minutes until the oil settles CAUTION Racing the engine before the oil reaches every part can cause engine seizure Operation wi
73. tand them thoroughly They contain information which is important for your safety and the safety of anyone else who may operate your ATV Therefore it is very important that all warning labels be on your ATV in the locations shown If any label is missing damaged or worn get a replacement from your QIANJIANG dealer and install it in the correct position NOTE The sample warning labels in this section have part numbers to help you and your dealer obtain the correct replacement Passenger warning Age recommendation warning General warning Tire pressure warning WARNING Improper ATV use can result in SEVERE INJURY OR DEATH ALWAYS USE NEVER USE NEVER CARRY NEVER USE AN APPROVED ON PUBLIC PASSENGERS WITH DRUGS HELMET AND ROADS OR ALCOHOL PROTECTIVE GEAR NEVER OPERATE without proper training or instructions at speeds too fast for your skills or the conditions on public roads a collision can occur with another vehicle with a passenger passengers affect balance and steering and increase risk of losing control ALWAYS use proper riding techniques to avoid vehicle overturns on hills and rough terrain and in turns avoid paved surface pavement may seriously affect handling and control READ THE OWNER S MANUAL FOLLOW ALL INSTRUCTIONS AND WARNINGS WARNING Operating this ATV if you are under the age of 16 increases your chance of severe injury or death NEVER operate this ATV i
74. tem WARNING HAZARD Operating this ATV without wearing an approved motorcycle helmet eye protection and protective clothing WHAT CAN HAPPEN Operating without an approved motorcycle helmet increase your chance of a severe head injury or death in the event of an accident Operating without eye protection can result in an accident and increase your chance of a severe injury in the event of an accident Operating without protective clothing increases your chance of severe injury in the event of an accident HOW TO AVOID THE HAZARD Always wear an approved motorcycle helmet that fits properly You should also wear eye protection goggles of face shield Gloves Boots Long sleeved shirt or jacket Long pants Operator only This vehicle is designed to carry only the operator It does not have a seat strap passenger s grab rail dual seat or foot pegs for a passenger The long seat is needed for the operator to maintain vehicle control by shifting his or her body weight A passenger interferes with the operator s ability to control the vehicle which can cause harm to the operator Also a passenger will impair the steering response of the vehicle by shifting weight from the front wheels causing loss of control which may cause an accident And without secure seating a passenger may lose his or her balance and fall off the vehicle Never carry a passenger Never ride as a passenger WARNING HAZARD Carrying
75. th insufficient deteriorated or contaminated engine oil will cause accelerated engine wear Ifthe vehicle has just been used wait several minutes for all the oil to drain down Check the engine oil level through the oil level gauge in the right side of the engine The oil level should be not below 1 3 length of the vein part in the bottom of gauge A Oil filler A Oil filler B Vein length ifthe oil level is too high remove the excess oil using a syringe or some other suitable device If the oil level is too low add the correct amount of oil through the oil filler opening Using the same type and brand of oil that is already in the engine WARNING HAZARD Engine or transmission seizure WHAT CAN HAPPEN Can lock the rear wheels causing an accident and injury HOW TO AVOID THE HAZARD Check engine oil level before operating vehicle and add oil if it is low CAUTION If the engine is run without oil it will be severely damaged Oil level and or oil filter change Warm up the engine thoroughly and then stop the engine Place an oil pan beneath the engine Remove the engine drain plug A Drain plug With the vehicle on level ground let the oil completely drain WARNING HAZARD Improper disposal of used motor oil WHAT CAN HAPPEN Use motor oil is a toxic substance which can pollute the environment HOW TO AVOID THE HAZARD Contact your local authorities for approv
76. the chain Use heavy oil such as SAE90 gear oil to lubricate the chain Make sure the oil penetrates the side plates of the chain SIDE PLATE BUSHING K po ROLLER LINK PIN LINK OC WARNING HAZARD Turning the rear wheels and lubricating the chain WHAT CAN HAPPEN Can cause the rider s clothing or body or to become entangled in the chain and sprocket HOW TO AVOID THE HAZARD Support the rear of the vehicle on a stand so the rear wheels are off the ground Rotate the wheels by hand never run the engine Do not wear loose shirtsleeves Sprocket cover Do not operate this vehicle without the sprocket cover installed and in the good condition WARNING HAZARD Missing sprocket cover WHAT CAN HAPPEN Can cause the rider s clothing or body to become entangled in the chain and sprocket Brake Brake wear inspection In accordance with the Periodic authorized QIANJIANG dealer maintenance chart inspect the brakes for wear For each front and rear disc brake caliper if the thickness of either pad is less than 1 mm 0 04 in replace both pads in the caliper as a set Pad wear inspection and pad replacement should be done by Lining Thickness Disc brake fluid In accordance with the Periodic maintenance chart inspect the brake fluid level in the reservoirs and change the brake fluid The brake fluid should also be changed if it becomes contaminated with dirt or water
77. the operating procedures described The Owner s Manual should be kept in the waterproof plastic bag and stored in the compartment provided Never operate an ATV without proper instruction Take a training course Beginners should receive training from a certified instructor Contact an authorized ATV dealer to find out about the training courses nearest you Never allow a child under age 16 to operate this ATV Never carry a passenger on an ATV Never operate an ATV on any paved surface including sidewalks driveways parking lots and streets Never operate an ATV on any public street road or highway even dirt or gravel one Never operate an ATV without wearing an approved motorcycle helmet that fits properly You should also wear eye protection goggles or face shield gloves boots long sleeved shirt or jacket and long pants Never consume alcohol or drugs before or while operating this ATV Alcohol and drugs impair your judgment and reaction time Before starting put transmission in neutral and check the throttle control or proper operation Remember to apply the parking brake before getting off your ATV Never operate at excessive speeds Always go at a speed that is proper for the terrain visibility and operating conditions and your experience Never attempt wheelies jumps or other stunts Always inspect your ATV each time you use it to make sure it is in safe operating condition Always follow th
78. ur speed down until you know the area well You must know the land you intend to ride on and be familiar with your machine and its handling characteristics to have a safe and enjoyable riding experience Use existing trails and stay away from excessively rough slippery or loose terrain Don t attempt to ride over large obstacles Hazardous conditions such as these can cause loss of control and an accident Be cautious when visibility is limited you may not be able to see obstacles in your path WARNING HAZARD WHAT CAN HAPPEN to react HOW TO AVOID THE HAZARD Failure to use extra care when operating this ATV on unfamiliar terrain You can come upon hidden rocks bumps or holes without enough time Could result in the ATV overturning or going out of control Go slowly and be extra careful when operating on unfamiliar terrain Always be alert to changing terrain conditions when operating the ATV If you must ride over small obstacles approach it slowly As the vehicle goes up and over the obstacle shift your weight to stay centered over the vehicle Use careful throttle control Stand up if necessary to maintain your balance WARNING HAZARD Improperly operating over obstacles WHAT CAN HAPPEN Could cause loss of control or a collision Could cause the ATV to overturn HOW TO AVOID THE HAZARD Before operating in a new area check for obstacles Never attempt to ride over large obstacles suc
79. ut it should not touch the brake pedal lever end when the brake is applied Parking bake adjustment Turn in or turn out both nuts at the bracket so that the length from the rear end of the bracket to the center of the nipple in the cam lever is 42 44 mm 1 65 1 73 in as shown A NUTS B Bracket C NIPPLE D CAM LEVER E 42 44mm 1 65 1 73 in NOTE When measuring the length pull the lower end of the cam lever rearward to take cable looseness Tighten both nuts securely against the bracket Turn in the adjusting knob on the cam lever as far as it will go A Adjusting knob Turn out the adjusting knob 1 4 turn WARNING WARNING indicates a potential hazard that could result in personal injury or death Suspension Shock absorber spring force adjustment The spring adjusting sleeve on each shock absorber has 5 positions so that the spring can be adjusted for different riding and loading conditions A Adjusting sleeve B Turn with a hook wrench If the spring action feels too soft or too stiff adjust it in accordance with the following table Turn the adjusting sleeve on each shock absorber to the desired position with a hook wrench in the tool kit Check to see that the front two adjusting sleeves are turned to the same relative position WARNING HAZARD Unequal adjustment of shock absorbers WHAT CAN HAPPEN Can impair vehicle handling and cause an accident HOW TO AVOID
80. y coverage if your vehicle or a part has failed due to abuse neglect improper maintenance or unapproved modifica tions WARRANTY COVERAGE The Distributor warrants that each new 2009 and later vehicle e is designed built and equipped so as to conform at the time of initial retail purchase with all applicable regulations of the United States Environmental Protection Agency and the California Air Resources Board and e is free from defects in material and workmanship which cause such vehicle to fail to confirm with applicable regulations of the United States Environmental Protection Agency or the California Air Resources Board for the periods specified above Your emission control system warranty covers components whose failure would increase an en gine s emission including electronic controls fuel injection system carburetor the ignition sys tem catalytic converter or any other system utilized in this vehicle to control emission if it is origi nally equipped Also included may be hoses connectors and other emission related assemblies Replacing or repairing other components including parts labor and other costs not covered by this emission control system warranty or the standard warranty is the responsibility of the owner Coverage of repairs under this warranty applies only when repairs are completed at an authorized dealer or repair facility The Distributor will not cover repairs performed outside of an authorized dealer
81. y damage engine HOW TO AVOID THE HAZARD When driving your ATV never shift gears through gears shift lever WARNING HAZARD Improper operating in reverse WHAT CAN HAPPEN You could hit an obstacle or person behind you resulting in serious injury or death HOW TO AVOID THE HAZARD When you select reverse gear make sure there are no obstacles or people behind you When it is safe to proceed go slowly Gear indicator light Gear indicator light is located on mounting board of indicator light When transmission system is on forth gear neutral or reverse gear corresponding indicator light is on Besides them there is a temperature warning light equipped with the ATV when the temperature of cylinder head is over its specified value the warning light is on when you should shut off engine and park your vehicle otherwise it can damage your engine for too high temperature of cylinder head Forth gear indicator light blue Neutral indicator light green Reverse indicator light red Temperature warning light red 0w Throttle lever The throttle lever is located on the right side of the handlebar Pushing the lever forwards increases engine speed When released spring pressure returns the lever to the rear Always check that the throttle lever returns normally before starting the engine In addition there must be adequate throttle cable play Refer to the MAINTENANCE AND ADJUSTMETN chapter for the throttle cab

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