Installation Service Manual & Parts
Contents
1. TUBE 1 22 5600 73 KIT OUTER amp INNER O RINGS 1 23 2641 00 KIT DISCHARGE PLATE amp GENTR CAST 120V 1 24 5602 20 GASKET 1 25 5601 90 CLEAN OUT COVER 1 ITEM ARE NOT SHOWN IN DIAGRAM 1412 41 THERMAL FUSE REPLACEMENT KIT 1 2618 00 POWER CORD 1 8445 04 FOOD DRAWER HANDLE 1 Avoid error in parts selection When ordering use complete EmberGlo part number and description Furnish model number bill of material number and date code or serial number from specification plate IMPORTANT Availability of parts as well as specifications are subject to change without notice Please consult factory for item availability 408 EmberGlo A division of Midco International Inc 4140 West Victoria Street Chicago Illinois 60646 8471 11 tel 773 604 8700 fax 773 604 4070 web www emberglo com email sales emberglo com Printed in USA 62. assembly for leaks Any air entering tube will break the suction on the water Check installation and alignment of dip tube spring as detailed under next section If water still doesn t not shoot out pump should be replaced O A strainer is located in the inlet tube at pump fitting Loosen fitting and remove pump inlet tube Dump strainer out of tube and wash under running water then replace Dip Tube and Spring If the dip tube does not enter the water pan properly it must be replaced When replacing the open end or point of hook must be at the bottom and the eye must be in a vertical plane like a coin standing on edge Steam Generator 1 To Clean Remove cabinet top and generator insulation This will expose a square plate on the generator which is removable for cleaning water passages O Check the three exposed holes when the clean out cover is removed If any of these holes are clogged clean them out by hand twisting a 7 64 drill for the center hole and a 3 46 drill for the two side holes O After thoroughly cleaning the three holes plug in power supply and operate lever to steam unit THE UNIT MUST BE HOT Operate several times to blow out any accumulation O Replace the clean out cover using new gasket With the unit hot operate lever The unit should steam properly If it does not and the pump is operative as detailed under PUMP SYSTEM the entire generator assembly is probably limed and must be disassembled and cleaned or r
3. 2 30 ECE Poached 2 shots 60 sec then 2 shots 30 sec Soft Boiled 2 shots 60 sec then 2 shots 90 sec Buns open 1 10 Buns closed 2 20 Rolls 2 20 Macaroni and Cheese casserole 3 90 120 Rice precooked 2 45 60 Spaghetti precooked 2 45 60 Vegetables precooked 2 30 45 Chop Suey casserole 3 90 120 Shrimp unfrozen 3 90 Excellent results can also be achieved with many other precooked or frozen foods such as any non breaded seafood clams lobster tails scallops red snapper crab legs all breads and rolls french bread loaves hoagies onion buns many specialty foods tortillas enchiladas pizza slices and much more 5 Exploded View DETAIL B x z lu QO Parts ITEM PART DESCRIPTION QTY 1 5676 50 AR60 CABINET TOP 1 2 5677 00 CABINET BACK AR60 1 3 5604 30 DIP TUBE SPRING ASSEMBLY 1 4 5660 81 A BR30 RIGHT CABINET SIDE 1 5 5615 02 PUMP HANDLE 1 6 8450 25 SOCKET TIP LEG CUSHIONS 4 7 5686 00 WATER PAN BAFFLE 2 8 5688 00 WATER PAN WELDMENT 1 9 8445 01 COVER KNOB 1 10 5678 00 FOOD DOOR 1 11 8408 51 RED PILOT LIGHT 1 12 8423 43 ON OFF TOGGLE SWITCH 1 13 5686 50 FOOD DRAWER RIVETMENT 1 14 5683 50 FOOD PAN MODEL AR60 2 3 SIZE 1 15 5682 50 FOOD PAN GRID 1 16 5660 80 A BR30 LEFT CABINET SIDE 1 17 5660 00 AR SERIES MANUAL PUMP 1 18 5617 90 AR30 CRANK INCLUDE 5662 90 1 19 5693 10 DIP TUBE ASSEMBLY 1 20 8425 08 THERMOSTAT 1 21 5673 00 AR60 RISER
4. EmberGlo a EmberGlo A Division of Midco International Inc 4140 West Victoria Street Chicago Illinois 60646 tel fax web www emberglo com CAUTION This steamer to be used with distilled water only demineralized Without treated water deposits can build up in steam generators causing reduced steam volume and eventual stoppage of steam production Clogged or limed steam generators caused by use of non distilled water will not be covered under the terms of the warranty Warranty Midco International Inc Express Limited Warranty Policy Exclusions Terms Customer Requirements and Instructions Only Authorized Service Providers are authorized to provide Express Limited Warranty service on all EmberGlo a Division of Micdo International Inc food equipment as described under and Midco International Express Limited Warranty Policy A list of providers can be found on our web site www emberglo com Provisions In lieu of an implied warranty all repairs and replacement parts furnished under our Express Limited Warranty shall be f 0 b point of distribution but the owner must pay the necessary freight delivery and labor costs involved when required Any Federal State or Local taxes are also extra This Express Limited Warranty is effective for a period of 90 days from the date of original installation If the product registration cards are returned within those 90 days the warranty will be one year from date of installation Ember
5. Glo Char Broilers and EmberGlo Electric Food Preparation Equipment manufactured by Midco International sold under the EmberGlo trademark are guaranteed to be free from defect in material and workmanship under normal use and service for a period of 90 days from the date of original installation or for 1 one year when the registration card is returned within a reasonable time after the date of original installation Midco s obligation under this Express Limited Warranty Policy shall be limited to repairing or replacing at our option any part of said equipment which Midco examination shall disclose to its satisfaction to be thus defective Exclusions This Express Limited Warranty Policy does not apply to damages resulting from accident misuse abuse or alteration nor does it apply to limed steam generators nor does it apply to any consequential damages Most geographical areas require S the use of distilled or demineralized water Tap water is permissible only with ES Series Steamers Midco s obligation will be the replacement of the product or parts removed Terms Under the terms of this Express Limited Warranty Policy models considered portable devices with cords and plug caps such as EmberGlo Steamers must be taken or returned to the nearest service provider transportation prepaid returned transportation collect Non portable units with permanent wiring will be serviced on the customer s pre
6. e O Install the gaskets 5600 70 amp 5600 71 in the discharge plate 2608 12 grooves as shown in Figure 3 Note First apply minimum silicone Use Dow Corning 732 or GE 159 RTV silicone at the ends of the gaskets 5600 70 amp 5600 71 then butt the two ends of the gasket O Place discharge plate amp gasket assembly on the steamer gasket facing up towards generator so that steam holes line up with the twelve round holes in steam chamber O Place the generator 5655 00 on the above assembly so that mounting holes line up with the sixteen round holes in the discharge plate Tape the carriage bolts in place from inside steam chamber and then tighten the nuts with lock washers Remove all the tape OUTER DISCHARGE PLATE GASKET 5600 70 INNER DISCHARGE PLATE GASKET 5600 71 E DETAIL A SEE NOTE RTV SILICONE SEALANT DETAIL A NOTE FIRST APPLY MINIMUM SILICON AT THE ENDS OF THE DISCHARGE PLATE SCALE 4x GASKETS 5600 70 amp 5600 71 GROOVED 2608 12 THEN BUTT THE TWO ENDS OF THE GASKET AS SHOWN IN DETAIL A Figure 3 Generator Casting Trouble Note Also refer to Trouble Shooting Guide 8471 08 for addition service information Chart 1 Unit will not heat up light out a No power b Plug out c Loose internal connection d Defective switch 2 Unit will not heat up light on a Defective thermostat b Loose heating element connection c Defective generator electrical unit d Defective or ther
7. eplaced O To clean generator assembly separate casting from plate and clean lime from cavity in casting Caution Do not damage plate by scratching or polishing the finish 2 Information on use of the overheat label 8451 98 A Caution To prevent accidental shock disconnect electrical plug from receptacle before attempting service O An overheat label is located on the clean out cover of the steam generator The triangle in the center of the label as shown below is normally gold color This triangle turns black at 450 F indicating that the generator has overheated at least once The operating temperature of the generator should be between 350 and 400 F If it is not the thermostat should be replaced Note The overheat label will not return to its original gold color once it has turned black It should be scraped off and replaced so that the thermostat can be monitored at all times In addition in the event that the thermostat has to be replaced it is Overheat Label important to repl ace the label immediately afterwards so that someone at a later inspection will not suspect a faulty thermostat Figure 2 Steam Generator Overheat Label placements Service and Trouble Shooting Service 3 To Remove O Disconnect the water riser tube Continued O Disconnect electric wiring at the two terminals O Remove 16 hex nuts Note Remove food drawer and hold screws up to prevent turning O Lift off generator 4 To Replac
8. mal fuse or open 3 Unit heats up light will not light a Defective light in switch b Loose connection 4 Unit heats up does not steam a No water in pan Defective pump Cam pins or linkage broken or disengaged Leak in inlet tube Dip tube spring assembly misaligned Clogged steam generator or strainer 0 0a 0O oF Note If electrical trouble is other than loose connections it is recommended that parts be replaced rather than repaired Cooking Instructions Heating and Cooking Guide nn These suggestions are made only to help the operator get started Since each location will have different portions and different requirements each operator must determine his own operation habits Please remember that the steamer conserves its steam in the drawer and therefore does not often need repeated shots The main exception is when frozen product must be defrosted If a product is at room temperature or refrigerated start with 2 shots This ensures that the food pan is full of steam If a product is frozen start with 3 shots because condensation on the cold product eliminates the steam quickly Shots Seconds Lp i ln Sliced meats 2 10 20 Hamburger patties precooked 2 30 Cheeseburger precooked patty with cheese 2 30 patty with cheese on bottom bun 2 90 Hot Dogs 2 60 90 Bacon precooked 2 45 Link Sausage precooked 2 60 1 Chicken 1Ib 2 60 Ribs precooked
9. mises Under these terms Midco agrees within the terms of this Express Limited Warranty period to make all repairs at no charge by the authorized service provider Labor and mileage charges submitted by any other provider not authorized will be the responsibility of the customer Customer Requirements All charges related to repairs made after the 90 day or one 1 year when the registration card is returned within a reasonable time after the date of original installation during the Express Limited Warranty period will be the responsibility of the customer unless the registration card has been properly filled out and returned to Midco International Inc The product registration information is located on the product I D plate If a part is defective due to workmanship or materials and is removed from the product within the applicable warranty period and returned to Midco in accordance with the following procedure described Midco will at its option either repair or replace the part Call the factory for Instructions on returned goods No equipment may be returned without written authorization from MIDCO Returned goods must be shipped prepaid to the factory A WARNING Improper installation and use of this product could result in personal or property injury Specifications 120 volts 60HZ AC 1500 watts max 13 amp Automatic timer operation Single shot operation End of cycle buzzer 10 seconds FY INFORMATION TERMS The follo
10. se drawer and operate lever as required per cooking guide At end of time cycle open drawer and remove food Keep drawer closed when not in use 5 To shut off unit move toggle switch to OFF position Caution Operate lever to the left and return to vertical position Rapid repeated operation will over steam the unit The amount of steaming necessary is determined by the type and amount of food to be heated For more than one shot wait 15 seconds between shots A shot is one operation of the lever Ro The food pan is removed by lifting up Clean the inside thoroughly and wipe the outside to remove any material which might have accumulated O To remove the food drawer pull the drawer out until it stops release stop located at rear underside of drawer to unlock and pull out the frame Wipe the drawer and frame clean and return by inserting the drawer slide into the slide of the frame then push the food pan to the rear until the lock engages automatically Addancer READ AND UNDERSTAND THIS BULLETIN THOROUGHLY BEFORE STARTING ANY TROUBLE SHOOTING AN INADVERTENT SERVICE ERROR COULD RESULT IN SEVERE PERSONAL INJURY OR DEATH ONLY A TRAINED EXPERIENCED SERVICE TECHNICIAN SHOULD ATTEMPT ANY REPAIR PROCEDURE Qualified serviced agencies are available at most locations Refer to EmberGlo listing of AUTHORIZED SERVICE AGENCIES included in Standard Equipment Catalog Note Before attempting service unplug power cord For service or examina
11. tion all working parts of the steamer are exposed by removing first the cabinet top then the back the wiring diagram and spare cleanout gasket is located on inside of back Electric Switch Thermostat The on off switch should audibly click when operated manually To determine if electrically operative a continuity check should be made O The thermostat overheat protection fuse is set for a single use and is non adjustable and should not be repaired Replace if defective with a non adjustable non repairable fuse na Power Cord 120 VAC ani L1 G LEGEND Wiring for 8505 86 Symbol Description EN Toggle Switch 8551 17 AR30 Steamer gg Qo Pilot Light on aS Thermostat SR Blk oes 8505 83 GD Generator Note Do not connect to a Over Heat circuit operating at more Service to be preformed l Protection Fuse than 150 volts ground by qualified personnel only 5636 10 Figure 1 Wiring for AR60 Steamer Service Continued Pump System Operate pump lever and observe length of pump shaft travel It should travel approximately 7 g If travel is less check for broken or disengaged pins links crank or half moon key O Disconnect brass fitting at water riser tube and bend tube up slightly so discharging water will clear front of unit Operate pump lever water should shoot out about 15 feet If water does not shoot out remove and inspect inlet tube
12. wing terms are used to identify hazards safety precautions or special notations and have standard meanings throughout this manual When you see the safety alert symbol DANGER Aa 773 004 8700 773 004 4070 and one of the safety information terms as shown below be aware of the hazard potential Identifies the most serious hazards which will result in sever personal injury or death WARNING Signifies hazards that could result in personal injury or death CAUTION Identifies unsafe practices which would result in minor personal injury or product and property damage Quality Designed for Proven Performance UL 8471 11 Printed in USA 408 Installation Operation Maintenance Daily as Required Service Installation and Service 1 Position steamer on level surface and plug power cord into 3 hole 120 volt AC grounded receptacle If an adapter is used it must be grounded properly 2 Pull out water pan and fill with distilled NOT HOT OR BOILING water to 1 4 from the top of the water pan baffles then close drawer Unit is now ready for operation 3 EmberGlo Steamers do not require a separate hood for vapor produced during operation according to the Uniform Mechanical Codes per the International Conference of Building Officials Code 1 Move toggle switch to ON position The pilot light remains on at all times Allow 15 20 minutes to reach operating temperature 2 Open food drawer place food in pan clo
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