SERVICE BULLETIN
Contents
1. DJ PARTS DA RE S SERVIC E BULLETIN Subject Installation of Concentnc Slave Cylinder CSC Issue Date DJ SB 026 C SC J une 12 Specific Vehicle Alfa Romeo Fiat Opel Saab Vauxhall Specific Model Alfa Romeo 159 Fiat Croma 194 Opel Astra G Asra H Combo Corsa C Corsa D Menva Signum Tigra Vectra B Vectra C Zafira Saab 9 3 Vauxhall Astra Mk IV Astra MkV Combo Corsa MkIl Merva Tigra Vectra Vectra MkIl Zafira Zafira Mk Il DJ PARTS Part No CS1114C Installation Procedure Replace the gasket 2 and the CSC 1 tighten by hand to begin with Make sure the bolts are tightened evenly to prevent the cylinder from tilting Next insert the adaptor 3 into the CSC via the opening in the transmission housing There will be an audible click when the adaptor is corectly engaged Tighten the three fixing bolts on the CSC to10 1 Nm Your Undercarriage Specialist SERVIC E BULLETIN DJ PARTS g 2 Installation Procedure Con t Complete the installation by connecting the above on the open end of the tube on the CSC v Aclicksound should be heard fora complete attachment Prior assembling the SCS confirm the used gaskets are removed N Take note of specific ation from manufacturer 3 MANDATORY Bleeding Procedure A brake bleeding device should not be connected and switched on during manual bleeding If the clutch pedal is actuated with a brake bleeding device conne2. fluid with at least DOT3 When open do not store the fluid longer than one year Change the fluid at planned interval Referto car owners manual Drain the old fluid and rinse the line system with sufficiently new fluid Remove the compensating reservoirand clean it carefully The entre CSC system must be free from oll and grease Otherwise the lip seals swell Avoid grease on hands and oil on cleaning rags Make sure to remedy any leaks on engine and gearbox Make sure that the gear bell housing is sufficiently sealed v In order to avoid contamination during repair work always close hydraulic and pipe connectors propery EH Fees SS e Forfurther enquires consults our fnendly DJ PARTS service dealer in yourarea Note 1 Whilst every precaution has been taken to ensure the accuracy of the information given on these tables DJ AUTO ASIA PACIAC PTE LID disclaim all liability for the consequences for any information which may be shown inconrect
3. cted the concentric save cylinder can be overpressunzed An over pressunzed concentric slave cylinder is no longer able to function and must be replaced Your Undercarriage Specialist SERVIC E BULLETIN DJ PARTS Manual bleeding should be camed out using the following process a Depressclutch pedal b Open bleed valve c Keep clutch pedal depressed until fluid appears Do not release d Close bleed valve e Release clutch pedal slowly Do not depress the Clutch pedal in several times in quic k successions during bleeding Depress slowly once ata time The clutch bleeding cycle must be repeated 20 to 25 times recommended to guarantee complete bleeding Top up the level of the fluid in the reservoir between the cycles The level of the fluid must not drop below the minimum mark on the reservoir dunng bleeding Problems with bleeding mainly occur in concentnc slave cylinders with bleed valves in the hydraulic line Itis recommended only bleeding these systems manually not use mineral oil Ve Always use DOT3 OR DOT brake fluid as rec ommended by service ma nual Do Y Perform manual bleeding for CSC Your Undercarriage Specialist SERVIC E BULLETIN DJ PARTS 4 Brake Fluid Clutch System CSC cleanliness Contamination may cause sporadic leaks when dirt articles accumulate under the sealing lip and may also cause permanent leaks when the lip seal swells aN Exc lusively use brake
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