Service Manual DMS - Atkinson Equipment Ltd.
Contents
1. ENE IEA SEER PQRS TUV WXYZ FMT Swiss AG The display shows any configurations to be done Press buttons 1 4 FM Swiss AG Service Manual DMS fe AIRI ENES E ME bs E 7 PQRS E TUV E WXYZ lid PORS TUV A Enter date using the number keys Confirm with Enter time using the number keys Confirm with the Return button the Return button a 13 F m 1 Swiss AG Service Manual DMS Ready 4 Ready U i r Calibration 1 Calibration i Pulsation Pulsation Litres BEE ESTER des J ke SEER PQRS TUV WXYZ PQRS TUV WXYZ FMT FMT Swiss AG Swiss AG Calibration according to the demands Confirm calibration ba a refilling process see page 4 8 4 Confirm with Return button 14 g FM Swiss AG Service Manual DMS Ready UV 1 7 10 30 36 02 03 10 Storeage depot PIN Input Back at start menu 1 a 15 a m 1 Swiss AG Service Manual DMS 18 Service Menu Check up of the system and of the emergency functions Ready UV 1 7 Ready UV 1 7 10 48 36 02 03 10 Storeage depot PIM Input PIN Input FEE BEES AN LE ENES ER E TUV IE WXYZ A E TUV a2. E D GHI 7 PQRS FMT FMT Swiss AG Swiss AG The total refuelled volume will be shown in The display automatically sets back to litres after the refuelling process has been starting menu according to the pre set time ended of the system 26 p J m 1 Swiss AG Service Manual DMS 20 EC Declaration of Conformity We hereby declare that the product described here its concept and construction including this particular model complies with the EC requirements Any change to the product not approved by us will invalidate the declaration Product Description DieselManagementSystem Product Type Control unit Year of Manufacture See Nameplate Applicable EC Directives EC Low Voltage Directives 73 23 EEC EC Directives Electro magnetic Compatibility 89 336 EEC 93 31 EEC Applicable National Standards DIN VDE 0843 T1 German 11 04 2011 FMT Swiss AG Mond Dipl Ing Rudolf Schlenker a 27 a m 1 Swiss AG Service Manual DMS 21 Data flow DMS DieselManagementSystem Import to PC adminstration software I gt DMS from SD card gt DMS no Description of place a gt Tank refilling station no Date of refilling process gt Time of refilling process gt Name Litres o g g g SD card gt Mileage Vehicle license number gt Operating hours r The configuration of the system will be tr
3. Request for PIN input Enter 4 digits Service PIN an press Return button 16 p FM Swiss AG Service Manual DMS Ready UV 1 7 10 49 06 02 03 10 Storeage depot Press iBbutton to DMS ENER ABC DEF i BEI JKL MNO 8 9 TUV WXYZ Ready UV 1 7 10 50 36 02 03 10 Storeage depot SEJER Ei BEN 4 Request for i button connection Connect green Service i button 17 E m 1 Swiss AG Service Manual DMS t PbPhEmra mk u ae Ready Ready u 1 7 Harduaretest Inputs Control valve 1 0 Liquid flow i i Z Inputs Pressure i oot Liquid level i Si Dutputs Leakage 1 res Tank temp i pgg iW config Display test RJ a JKL MNO 8 9 TUV WXYZ FM FMT Swiss AG The display shows any configurations to be Check inputs done Press buttons 2 4 Operating the different components 1 or 0 will appear 18 FM Swiss AG Service Manual DMS Ready a Ready u 1 7 10 50 36 02 03 10 Outputs Display test Pump 1 Return to termination Pump Heating Same Status LED Backgr Illum Armand R KR cA FMT FMT Swiss AG Swiss AG Check outputs Check the complete display The selected component will go on line i e t
4. DMS 1 gt Temperature of tank 1 min DMS 1 gt Temperature of tank 1 max DMS 1 gt Temperature of tank 1 threshold DMS 1 gt DMS heating switch on at C gt DMS heating switch off at C Background illumination min gt Time delay of pump operation sec gt Liquid flow check time sec metered optional optional optional optional optional optional optional optional optional optional optional optional optional Printer Reporting Choice 1 specific time period Choice 2 name of refuelling person Choice 3 vehice license number gt Choice 4DMS1 n gt Choice 5 tank refilling station gt Result indication 1 date gt Result indication 2 time gt Result indication 3 name gt Result indication 4 vehicle license number gt Result indication 5 volume discharged gt Result indication 6 refilling station tank gt Result indication 7 mileage gt Result indication 8 consumption 100 km gt Result indication 9 operating hours gt Result indication 10 consumption l h gt Result indication 11 remarks gt Result indication 12 description FMT 29 Service Manual DMS 22 General survey DMS DieselManagementSystem 6 Pressure gauge 2 396 056 2 396 056 ER In line meter Diesel filter exchangeable Dieselpump Discharge valve storage holder Dis val Ultrasonic sensor for level indication Leakage sensor 30 p J m 1 S
5. and the IO connector X13 Pin Description 1 FG 2 VSS 3 VCC 4 V adj 5 VEE 6 WR 7 RD 8 CE 9 C D 10 HALT 11 RESET 12 DO 13 D1 14 D2 15 D3 16 D4 17 D5 18 D6 19 D7 20 NC 16 4 Display Backlight Connector X10 Pin Description 1 5V 2 GND 16 5 Keyboard Connector X9 Pin Description 1 Ret 0 2 Ret 1 3 Ret 2 4 Ret 3 5 Scan 0 6 Scan 1 7 Scan 2 FMT Service Manual DMS 16 6 16 7 16 8 16 9 8 Scan 3 Power Connector X1 Pin Description 1 N 2 PE 3 L Heater Connector 250 VAC X3 Pin Description 1 L 2 N Pump Connector 250 VAC 10 A X2 Pin Description 1 L Pump 1 2 N Pump 1 3 L Pump 2 4 N Pump 2 I O Connector X13 Pin Description Contact 1 Tank 1 control nozzle Digital Input Normal Close 2 Ground 3 Tank 1 flow control Digital Input Don t care pulse 4 Ground 5 Tank 1 pressure Analog Input 4 20 mA 6 Ground 7 Tank 1 Tank temperature Analog Input 4 20 mA 8 Ground 9 Tank 1 Leakage Digital Input Normal Open 10 Ground 11 Tank 1 Level sensor Serial Input Blue 12 Ground Black 13 3 3 V 5V output supply Red Pin Description 14 Tank 2 gas nozzle Digital Input Normal Close 15 Ground 16 Tank 2 flow control Digital Input Done care pulse 17 Ground 18 Ta
6. of the PC application Start an export of the data to the SD card The DMS bin is copied to the SD card Now insert the SD card and login as a Service engineer user at the control unit The menu item firmware update is now available Select the menu item by pressing the 1 To update the control unit the RETURN key must be pressed in the updated display The control unit makes a restart and loads the new firmware After the restart you should see the new version on the top right side Inputs This display shows all inputs of the control unit and their status independent wether they are connected or not If the input shows two columns the first one shows the raw data read from the analogue input or the serial port The second column shows the converted value For the leakage of tank 1 the first value shows the input of the sensor connected to X13 9 Digital Input the second value is delivered from the TankAlert With the up or down button switch to the next previous page Outputs This display shows all outputs from the control unit and their status With the up or down key it is possible to mark an output This output can be set with the 1 key or can be reset with the 0 key Display Test The display test will write the characters fed in on the keyboard to the display It can be stopped by pressing RETURN FMT Service Manual DMS 10 10 1 10 2 10 3 11
7. 30 2 FMT Service Manual DMS Document history Date Name Version Change 28 10 2008 Ts 1 00 Initial draft 17 11 2008 Ts 1 01 Changes after new FW version 09 12 2008 Ts 1 02 Corrections 07 12 2009 HD 1 03 new configuration elements for heater limits input of operating hours 16 03 2010 HD 1 04 small revision Configuration The configuration will be updated every time the SD card is inserted to the control unit Identification The identification of the user will be executed with a PIN the iButton or both Determine by setup The PIN is a 4 digit number The iButton ID is a 16 digit hexadecimal number and is marked on the bottom of the key Depending on the user type the user has different rights of access A standard user can fill his vehicle the supervisor can set date and time and can calibrate the control unit The service engineer can arrange hardware tests like a display test verifying of the inputs and outputs and can update the system The user type is will have be to configurated by the DMS PC application for every user Vehicle selection The vehicle selection can be effected either by a list of all assigned vehicles or with the manual input of the vehicle license number If the selection is completed with the manual input of the license number it will not be compared to the user s vehicle assignment Mileage diesel consumption control If the mileage is configured the user has to enter the current
8. SD Card The SD Card is the storage place of all data for the control unit All refuelling process data and the filling level are written and stored there The configuration provided users and the text shown is read from it So the SD Card is designed to be used as the transport medium for the data between the control unit and the PC application Files on SD Card The following files are on the SD Card Name Creator Description Text txt PC application Language text file Config dat PC application Configuration file User dat PC application User file DMS bin PC application FW update file Tank1 dat PC application File for Tank Level calculation Stationld dat PC application Control unit station ID file Font dat PC application Font file for control unit Fuelling dat Control unit File with filling process data Tank dat Control unit Fill level amount file Calib dat Control unit Calibration value file Data from PC application With the export function on the PC application all necessary files are copied from the PC application to the SD Card The control unit detects the new SD Card and reads all new files and reconfigures the unit Data to PC application With the import function on the PC application all necessary file are copied from the SD Card to the PC application The file Fuelling dat is deleted after it was read by the PC application Timeouts Name Description Timeout Pin Input 1 min Vehicle selection 1 min I Butto
9. Service Manual DMS DieselManagementSystem fa Fe MEN FMT Service Manual DMS Table of contents 1 Document history 3 2 Configuration 3 3 Identification 3 4 Vehicle selection 3 5 Mileage diesel consumption control 3 6 Operating Hours gasoline consumption control 3 7 Refuelling 3 8 Supervisor 4 8 1 Date 4 8 2 Time 4 8 3 Calibration 4 8 4 Calibration A 4 9 Service 4 9 1 FW Update 4 9 2 Inputs 4 93 Outputs 4 9 4 Display Test 4 10 SD Card 5 10 1 Files on SD Card 5 10 2 Data from PC application 5 10 3 Data to PC application 5 11 Timeouts 5 12 Status LED Error s 6 13 Heater 7 14 Battery 7 15 Fuses 7 15 1 F1 F2 Fuse power supply 230 V 10A 7 15 2 F3 Fuse power supply control unit 7 16 Connectors 7 16 1 Program download Connector X4 8 16 2 I Button Connector X6 8 16 3 Display Connector X11 8 16 4 Display Backlight Connector X10 8 16 5 Keyboard Connector X9 8 16 6 Power Connector X1 9 16 7 Heater Connector 250 VAC X3 9 16 8 Pump Connector 250 VAC 10 A X2 9 16 9 I O Connector X13 9 17 Supervisor Menu 10 18 Service Menu 16 19 Operation of a refuelling process 21 20 EC Declaration of Conformity 27 21 Data flow DMS DieselManagementSystem 28 22 General survey DMS DieselManagementSystem
10. ansmitted with the SD card to the DMS i FMT Service Manual DMS The configuration of the system will be generated ona PC and stored on the SD card gt Names of users Configuration of i button ident Assignation of the i button ident to a user gt Number of permitted input failures PIN gt Time out after permitted input failiures min gt Time between refuelling and non operative time sec gt Configuration of user pass words gt Type of user user oriented Classification of vehicles user oriented Decription of vehicles Classification of refilling station tank user oriented Decription of refilling station tank gt Minimum refilling level for empty tank 1 Volume calibration tank 1 gt Volume adjustments gt Language gt Charakter set gt Mileage input yes no user oriented gt Input of operating hours yes no user oriented gt Max refuelling voulme all users gt Pressure refilling station 1 yes no Pressure refilling station 1 DMS 1 maximum pressure Pressure refilling station 1 DMS 1 minimum pressure Pressure refilling station 1 DMS 1 pressure threshold Liquid level tank 1 yes no DMS 1 Integral leakage sensor yes no DMS 1 tank 1 gt Leakage yes no DMS 1 tank 1 Pressure refilling station 2 DMS 1 pressure threshold gt Tank empty tank 2 DMS 1 gt Tank leakage tank 2 DMS 1 gt Temperature of tank 1 yes no
11. e day the month and the year To confirm the new date press the RETURN button Time On this display the time can be set Pushing the left and right arrow it is possible to switch between hours minutes and seconds To confirm the new time press the RETURN button Calibration The selected refuelling tap connection can be calibrated on this display Remove the diesel control nozzle and start filling a calibrated vessel The amounts of flow rate counter pulses are shown on the display After the vessel is filled place back the control nozzle and enter the volume of the vessel A pressing of the RETURN button will save the calibrated volume Ifthe control nozzle is not placed back correctly and the RETURN button is pressed the calibration will be aborted also if no volume of the vessel is entered Calibration A The selected pump can be calibrated in this display with entering the pulse amount and the volume of the vessel To switch between the input fields use the up down cursor Pressing RETURN will save the calibrated volume Volumes of zero are not allowed they will abort the calibration To copy a calibration from one control unit to another unit copy the file Calib dat from the SD Card and place it on the SD Card of the new control unit Service FW Update This option is available if anew firmware file exists on the SD card only To make a firmware update the firmware file DMS bin must be placed in the DMSdata folder
12. he Go back to starting menu pressing the pump shall start operating if you set 1 Return button a 19 F m 1 Swiss AG Service Manual DMS Ready UV 1 7 11 05 24 02 03 10 Storeage depot PIN Input a amp f 2 RJ a JKL MNO 8 9 TUV WXYZ Back at start menu 1 Emergency function to empty a leaking tank Failure u 1 7 11 05 24 02 03 10 Storeage depot FIM Input Tank Leakage i Liquid level ENE IEA SEER PQRS TUV WXYZ FMT Swiss AG The display shows Tank leakage The complete tank installation is out of order This situation occurs if a tank leaks Noticing the leak the pre set leakage sensor blocks the complete installation The leaking tank can be emptied by a manual switch on of the pump with the function Check outputs in the Service menu 20 FMT Service Manual DMS 19 Operation of a refuelling process Ready UV 1 7 Ready U 1 7 10 48 36 02 03 10 Storeage depot FIM Input PIN Input fL EE E ee 4 GHI Pi NNE A ce E E TUV E WXYZ PQRS a TUV A Request for PIN input Enter 4 digits User PIN an press Return button a 21 z m 1 Swiss AG Service Manual DMS Ready UV 1 7 Ready UV 1 7 10 49 06 02 03 10 10 50 36 02 03 10 Storeage depot Storeage depot Press iBbutton
13. ication cannot not be read Check if the level indication for the tank exists on the PC application and try to export data again from PC application 9 Tank level file error The file for the tank level cannot not be written 13 Tank 1 pressure filter error Check the filter 14 Tank 1 minimum error Check the tank level Minimum is reached 15 Tank 1 leakage error The tank has a leakage Suck out the liquid 16 Tank 1 temperature error The tank temperature exceeds the calibrated temperature Check the reason for this error 17 Tank 1 level sensor error Check the cable to the level sensor Alert Sensor Check the mounting of the sensor 18 Tank 1 Temperature cable failure Check the cable to the tank temperature sensor 19 Tank 1 Pressure cable failure Check the cable to the pressure sensor 21 Tank 2 pressure filter error Check the filter 22 Tank 2 minimum error Check the tank level Minimum is reached 23 Tank 2 leakage error The tank has a leakage Suck out the liquid FMT Service Manual DMS 13 14 15 15 1 15 2 16 Heater The heater is optional It is recommended if the temperature can get very low The display is specified for a temperature from 20 C to 70 C If the temperature can get below this range it is necessary to place the heater unit The heater is switched on if the temperature falls below a configurable limit C Switch on Limit If the inside temperature of the tank
14. mileage ahead of any refuelling process With this input the PC application is able to calculate an average diesel consumption per km for the vehicle Operating Hours gasoline consumption control If operating hours input is configured alternatively or additionally to the mileage the user has to enter the current reading of operating hours With this input the PC application is able to calculate an average diesel consumption per operating hour for the vehicle Refuelling After removing the diesel control nozzle the pump will start with a certain delay set up in the PC application This will prevent an overpressure until the nozzle is placed in the vehicle tank During the filling the amount of diesel discharged is shown at the display The pump stops automatically when meeting one of the following conditions Tank level below minimum Leakage failure Leakage detected or no communication to TankAlert sensor The user is not identified Maximum amount for filling is reached selectable on PC Application The flow control does not determine a definite diesel flow for the specified time The nozzle is placed back When the refuelling is completed and the nozzle is placed back correctly all data are stored on the SD FMT Service Manual DMS 8 8 1 8 2 8 3 8 4 9 2 9 3 9 4 Supervisor Date On this display the date can be set Pushing the left and right arrow it is possible to switch between th
15. n connect after Pin Input 1 min Mileage input 1 min Display Tank name Max time to wait until control nozzle will have to be removed 1 min Service acknowledgement time Max time until a service function is selected 1 min Supervisor acknowledgement time Max time until a supervisor function is selected 1 min FMT Service Manual DMS 12 Status LED Error s The Status LED is permanentely active if the system runs trouble free In case of an error the LED will blink Each error is shown with its own amount of blink states After each error there is a delay of 2 sec Blinks Description Correction of the defects 1 SD Card missing Insert SD card or remove and insert it again 2 Configuration file error The control unit cannot read the configuration file Try to export data again from PC application 3 Language text file error The language text file cannot be read Try to export data again from PC application 4 User file error The user tried to access to the control unit was unknown or the user file was missing 5 Tank process file error The process data file could not be written SD not inserted or SD card is full 6 Calibration error The control unit is not calibrated The supervisor must calibrate the system 7 Font file error The font file cannot not be read Try to export data again from PC application 8 Tank level table file error The file with the level ind
16. nk 2 pressure threshold Digital Input Normal Open 19 Ground 20 Tank 2 Tank Minimum Digital Input Normal Open 21 Ground 22 Tank 2 Leakage Digital Input Normal Open 23 Ground 24 Reserve 25 Ground 26 Reserve FMT Service Manual DMS 17 Supervisor Menu Start of installation Failure UV 1 7 Ready 1 i r 10 48 36 02 03 10 10 49 06 02 03 10 Storeage depot PIN Input PIM Input S0 card missing Calibration failure iguid level a FRIERI RJ a JKL MNO 8 9 TUV WXYZ FMT Swiss AG Insert SD card into the DMS PRESS any button Request for PIN input and calibration of the for illumination system if not existing already 10 g FM Swiss AG Service Manual DMS Ready Ready oi 10 49 06 02 03 10 PIN Input Storeage depot Press iBbutton to OMS POESI TEE ER ll SEIS JA JER TUV WXYZ TUV WXYZ Enter 4 digits Supervisor PIN an press Request for i button connection Return button 11 F m 1 Swiss AG Service Manual DMS uU 1 7 02 03 10 Ready 10 50 36 Storeage depot gt FRIERI RJ a JKL MNO 8 9 TUV WXYZ 4 Connect red Supervisor i button Ready LI en ENN 1 7 Calibrations i Date Time 3 Calibration i 4 Calibration 1 A
17. reaches a second limit caused by the heating the heater switcheds off again automatically Switch off Limit Both limits should be set appr 10 C apart from each other to avoid a too frequent on off switch of the heater Possible pre set data Switch on limit 0 C switch off limit 10 C If the heater unit is activated it is self controlling Battery The battery is placed to store the date time on the control unit if external power supply is lost The battery is designed for a lifetime of 5 years Fuses The control unit is secured by 3 fuses F1 F2 Fuse power supply 230V 10A The fuses F1 and F2 secure the power supply and should be designed for 230 V and 10 A With these fuses the pumps are protected F3 Fuse power supply control unit The fuse F3 secures the power supply of the control unit and should be designed for 230 V and 1 5 A Connectors xa v p wey EA wy 1 a EMH ay g amp FEE RE BIE ra by I IN R Ba Be 1 a FMT Service Manual DMS 16 1 Program download Connector X4 Pin Description 5 V output TxD RxD Reset U RKRJWUIN Ground 16 2 I Button Connector X6 Pin Description 1 Signal 2 Ground 16 3 Display Connector X11 To adjust the contrast of the display use the R24 potentiometer placed between the display connector X11
18. to DMS E D 2163 E JKL MNO GHI 8 9 7 TUV WXYZ PORS FMT FMT Swiss AG Swiss AG Request for iButton connection in case Connect black user iButton i button is pre defined 22 p EF m 1 Swiss AG Service Manual DMS Ready 5 Ready u 1 7 Choice of vehicle Hileage input R WU 11 R R 76 2 ale e fe LD E D MIESIE LS JE 8 GHI JKL MNO GHI JKL MNO led 8 9 PORS TUV WXYZ Select vehicle identification number if not Enter mileage if the input of the mileage is pre defined requested D 23 F m 1 Swiss AG Service Manual DMS Ready UV 1 7 Ready UV 1 7 Operating hours input Tank volume i Diesel FEE 21 BEE HEEN AIR AEDES Enter operating hours if the input of the Tank level is displayed operating hours is requested 24 p EF m 1 Swiss AG Service Manual DMS UV 1 7 02 05 10 BE TMAA ENE EES des J fe ke PQRS TUV WXYZ The display waits for the start of refuelling Refuelling in operation g 25 F m 1 Swiss AG Service Manual DMS Ready u i r Ready U 1 7 10 55 55 02 03 10 11 02 12 02 03 10 Diesel Storeage depot PIN Input
19. wiss AG Service Manual DMS DMS 1 n 6 05 2 396 056 2 396 056 Discharge Diesel filter exchangeable In line meter valve storage holder Pressure gauge Dieselpump Ultrasonic seasontor emptiness s i T E 31 F m 1 Swiss AG J m 1 Swiss AG
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