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4 cylinders + 6 cylinders 4 cylinders + 6 cylinders

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4. After first Every Every 50 hours 300 h 600 h Service and Maintenance Schedule Daily r6 or 12 or 24 notes months months months For leakage 9 Check Engine Lubri oil level cation oil filter e e Change motor oil e for leakage fluid level e Engine Coo Check hoses hose clamps e ling System antifreeze temperature con Jh e 9 dition Change antifreeze Every 24 months hoses hose clamps Check zinc anodes periodically impeller Every 900 hours intercooler every 48 months Clean Sonn Raw Water heat exchanger very ours or System every 48 months impeller If required If sacrificial prog Change ress reaches zinc anodes material corrosion of 50 Preserve raw water circuit After season Clean out despos Raw Water Check raw water passages its in pipelines Cooler Oil If sacrificial prog Fuel Aux Lu ress reaches a bricant 9 material corrosion of 50 Check contamination e Air Filter Change air filter element Preserve After season for leakage 9 Check hoses prefilter 4 Fuel System fuel filters e e Change prefilter 9 Preserve fuel system After season acid level Battery Battery density Electronics Check connections After season Electrical connections e Tighten loose con nections Renew Equipment i
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7. 21 23 Stopping the Engine push button version 23 Run In Procedure After Major Overhaul 24 Rye feet tusu a au here 24 Procedure Work steps 24 Engine Break In procedure peers 25 First TON sso sut eu a s equ dE 25 Final Ten Hours or Break in 25 Operation after Break In 26 SNIN 27 Remote Control Operating Instructions 28 How to Shift and Control Speed 29 Fuel ECONOMY 29 Gear Box Information D 29 High Altitude Q 29 Instrument panel key switch version 30 Instrument panel standard 30 Instrument indication during normal operation 31 Instrument panel push button version 32 Instrument indication during normal operation push button version 33 Emergency cut off switch Lanyard 34 Warning lights and audible alarm eee eese acus 35 Electronic Engine Control Unit ECU 36 19 INNOVATION
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10. NIIA 3 830 1 SS01 1817 uiu JO lt UOHEIASP ZA jou Ajqissod s ALI uono lul 3335 dd 301 0000SA 3s 1511 apod 10413 157 21 76 STEYRMOTORS INNOVATION WITH LIGHTNESS Trouble Check Chart ATTENTION After following the Action described in chart and before cranking the engine make sure there are no loose fuel connections Make sure engine compartment is free of fuel A vapours Failure to do so could result in fire SYMPTOM POSSIBLE CAUSE ACTION Engine won t start Only for SOLAS gt Starter won t crank engine Engine runs erratically No fuel in tank or shut off valve closed Air leak in suction lines Fuel line plugged or pump defective Poor fuel quality Water in fuel filter System error or failure Battery output insufficient Inversion switch actuated Battery connections loose or corroded Battery is dead Starter connections loose lgnition switch Fuse blown on panel Starter auxiliary relay Water air and or dirt in fuel filter Anti siphon valve stuck Fuel pump 77 Fill tank or open valve Bleed fuel system and check for leaks Fuel pump may be defective See your STEYR MOTORS Marine dealer Replace fuel Replace or drain water from fuel filter Check fuel supply for water contamination If water is present drain fuel tank and flu
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16. Indication status Remarks oil pressure below check oil level min limit contact authorized workshop OFF fault oil pressure check oil level FLASH sensor or contact authorized ING 1x sensor connection workshop per sec OFF engine overload during break in period reduce throttle position until light goes OFF indication during first 2 hours of operation see engine break in procedure 69 STEYRMOTORS INNOVATION WITH LIGHTNESS Indication status 80 90 C ANS ENEEREENEENE 2x per sec high approx 108 C S 2x per sec 120 C 2x per sec 80 90 C 2 80 90 C ANS 2 FLASHING 2x per sec OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON OFF OFF Fault high exhaust temperature over 80 C or defect exhaust temperature sensor or bad connection engine coolant temperature too high defect engine coolant sensor or bad connection unstable idle speed no indication on tachometer clock x 7 NS num 2 7 Trouble governing loop Remarks check raw water system strainer impeller pump contact authorized workshop after cooling down check engine coolant level contact authorized workshop after cooling down check engine coolant level contact authorized workshop defect sp
17. Maintainance Poly V belt resp Serpentine Belt FOR 4 CYL MARINE ENGINES Occassionally check components for excessive wear and or clearance on tension bearing NOTE It is recommended to spray frequently some corrosion inhibiting spray into the spring hous ing of the belt tensioner FOR 6 CYL MARINE ENGINES Occassionally check components for excessive wear and or clearance on tension bearing NOTE It is recommended to spray frequently some corrosion inhibiting spray into the spring housing of the belt tensioner Engine alignment Engine alignment requires special tools The output coupler must be disengaged from the take off shaft This should be rechecked during off season storage preparations Because of the special tools required engine alignment is to be performed by a STEYR MOTORS Marine dealer NOTE Failure to check the engine alignment could result in premature failure of engine coupler or universal joints 98 STEYRMOTORS STEYRMOTORS 0 2 INNOVATION WITH LIGHTNESS FOR 6 CYL MARINE ENGINES WITH AC Compressor optional To tension the poly v belt Loosen hexagon screw 33 F Turn the clamping bolt 34 G clockwise in order to in crease the belt tension to 200 25 Nm Tighten hexagon screw 35 F with a Torque of 23 Nm x 2 to secure idle pulley bracket Check belt tension 99 INNOVATION WITH LIGHTNESS STEYRMOTORS Propeller
18. 700 kPa 58 101 PSI microprocessor controlled specification motor oil SAE 5W 50 ACEA B4 02 API CF or 10W 40 ACEA E4 E5 E7 API CF P NO 2010058 0 cooling system dual cooling circuit thermostat controlled pressurized cooling circuit circulating pump with heat exchanger on engine governor pump external raw water circuit to heat exchange coolant capacity 11 5 liters coolant STEYR MOTORS engine coolant 36 C P No 2011785 0 Efficiency of gearbox 97 0 efficiency of Z Drive 95 5 Extended periods to be evaluated upon application and type of usage STEYR MOTORS GmbH Reserves the right to make changes without notice or obligations 53 STEYRMOTORS INNOVATION WITH LIGHTNESS BE Overview for all STEYR MOTORS 4 Cyl Marine Engines Zinc Anode 2 Units Model and Serial Number Intake Manifold Fuel Pump Oil Seperator Raw Water Drain Plug Valve Crankshaft Housing Ventilation only SOLAS Oil Drain Plug Fuel Filter1 Oil Filter Hydraulic Pump Raw Water Inlet Fitting Raw Water Pump Coolant Drain Plug 2 Units Engine Oilcooler Oil Suction Pipe Oil Dipstick Hydraulic Oil Tank Cooler Cap Potentiometer Accelerator Motor Oil Filler Cap Rack Position Sensor Drive Belt Cover T Belt Lower Engine Mount Drive Belt Tensioner Vibration Damper Cover T Belt Upper Engine Lifting Eye Speed Sensor Valve Cover Heat Exchanger Coolant Expansion Tank Diagnostic Outlet
19. Oil Filter 10 9 O oa Hydraulic Pump Raw Water Inlet Fitting Raw Water Pump Coolant Drain Plug 2 Units Engine Oilcooler Oil Suction Pipe Oil Dipstick Hydraulic Oil Tank Cooler Cap Potentiometer Accelerator Motor Oil Filler Cap Boost Pressure Sensor Rack Position Sensor Drive Belt Cover T Belt Lower Engine Mount Drive Belt Tensioner Vibration Damper Cover T Belt Upper Engine Lifting Eye Speed Sensor Valve Cover Heat Exchanger Coolant Expansion Tank Diagnostic Outlet Inversion Switch only for SOLAS Connector Instrument Panel Coolant Temperature Sensor Thermostat Housing Alternator Circuit Breakers Engine Management System Fuses Exhaust Temperature Sensor Air Filter Turbo Charger Exhaust Elbow Starter Relais Backside E Box Ground Plate Starter Motor Flywheel Flywheel Housing Oil Pressure Sensor 06002 1 32 33 34 35 36 37 38 39 1 5 15 44 gem 7 40 43 4 A 41 42 ren il d ean j 00 06003 46 47 48 49 06004 This sensor is magnetism sensitive All external magnets must be away 56 OUTPUT Power TEYRMOTORS INNOVATION WITH LIGHTNESS Technical Data and Overview MO144M38 MO164M40 0174 40 MAKE STEYR MOTORS M 14 TCM TCA
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21. 11 are inside the E box cover 06011 Circuit Breakers amp Fuses 6 Cylinder SE Marine Engine STEYR MOTORS Marine Engine models are protected against overload by circuit breakers The base plate of the E box carries 6 different thermal triggered circuit breakers Fuse Protection Level and Function F1 20 Amp Fuse VBatt Main Relay F2 25 Fuse fuel pump circuit 20 Fuse ECU circuits 50 Fuse glow plug circuit F5 50 Fuse glow plug circuit F6 12 5 Amp Fuse D Alternator Terminal NOTE Avoid sparks that will damage the alternator or ECU Do not attempt to connect or disconnect any part of the electrical system while the engine is running NOTE The installation of any additional electrical accessories requires the protection of individual circuits Consumption of current should occur directly at the battery 44 STEYRMOTORS INNOVATION WITH LIGHTNESS Inversion Switch The inversion switch is a mercury switch A which is actuated in case of an inclination of the boat in any direction over 70 Via the main circuit relay the engine is shut down For safe guarding reasons the inversion switch is to be checked every 50 hrs or 6 months See service and maintenance chart page 64 ATTENTION After such an event this temporarily stored operating condition is to be cancelled from the engine management system by ignition OFF Reset Without Reset a n
22. An excessive temperature rise of the coolant will cause an optical and audible alarm see table Error indication on Panel Section 7 In this case engine power will be reduced T Ss TT T T 06008 The temperature gauge on the instrument panel indicates the coolant temperature of the engine Open Cooling Circuit Raw Water Circuit Thermal energy transfered by the engine and absorbed by the engine coolant is drained via the external raw water circuit Raw water is sucked by the pump via the raw water intake constantly pumped through intercooler and heat exchanger and discharged together with the exhaust gas inside the exhaust elbow In this passage the raw water exits through the exhaust pipe system A temperature sensor 8 A monitors the raw water and exhaust gas mix temperature An excessive rise will cause an optical and audible alarm see table Error indication on Panel Section In this case the engine power will be reduced NOTE Should engine overheat at high speeds slowly reduce RPM to idling to prevent damages to the engine In case of overheating problems contact your STEYR MOTORS Marine dealer 41 NC Cooling System Function Description 6 cylinder SE Marine Engine STEYR MOTORS Marine Engines are equipped with a closed internal and an open external cooling circuit 9 Closed Cooling Circuit The close
23. please contact STEYR MOTORS or refer to the list of approved service facilities posted on STEYR MOTORS website at www steyr motors com Prolonged or incorrect storage Prolonged storage for purposes of this Warranty is storage for a period of over one 1 year from the date of shipment from the STEYR MOTORS factory Normal wear or wearout of parts Faulty workmanship whether or not performed by an approved dealer or distributor of STEYR MOTORS and whether or not occurring in conjunction with a warranty repair STEYR MOTORS will not pay for any of the following costs which shall be the sole responsibility of the Owner The cost of transporting any STEYR MOTORS engine or product to or from the place of warranty service The cost of haulage launch docking or cranes The cost of lubricating oil antifreeze filter elements and other maintenance items replaced during war ranty repairs unless such items are not reusable because of the Warrantable Failure cost of any part supplied or labor performed by a service facility not approved by STEYR MOTORS The cost of any part supplied or labor performed by a service facility without the prior authorization of STEYR MOTORS 114 INNOVATION WITH LIGHTNESS STEYR MOTORS does not warrant any product or component not specifically identified the Products Warranted section of this document Please note in particular the following STEYR
24. 0 JO PHIEN hs I I28 91A uorid itid Tod uotid 835 2 899 __ AlI SW4 V G g 8 INNOVATION WITH LIGHTNESS Check motor oil level uuu cence 94 Refill MOtOr ecc 94 Oil level for Power Steering 94 Oil evel Tor Transmission uuu 94 Check coolant closed cooling circuit 2 95 Drain the raw water circuit of the engine 22 21111 96 Check raw water open circuit with pump 96 Cooling System Anodes se rtu nbus 97 Anti Corrosion Ano0deS u m el aet ERR 98 Maintainance Poly V belt resp Serpentine Belt 98 Engine alignment mbH 98 Propeller Selection EE 100 STEYR MOTORS Dealer Check List 101 COMMISSIONING REPORT ix ues hi ea ret es 103 Preparations for Off Season Storage 222 1 1 105 Start up after Storage A 105 ENGINE LOG q DII 106 93 Check motor oil level ATTENTION Check with cooled down engine
25. 1 2040077 1 FLYWHEEL DESCRIPTION 2180676 0 2180676 0 2180676 0 2180676 0 2180676 0 2180676 0 2180676 0 2180676 0 2180676 0 FLYWHEEL TORQUE OF INERTIA 0 1446 0 1446 0 1446 0 1446 0 1446 0 1446 0 1446 0 1446 0 1446 KGM CLUTCH 2179164 0 2179164 0 2179164 0 0 21791640 0 21791640 2179164 0 2179164 0 2179164 0 2179164 0 CLUTCH TORQUE oF INERTIA 0 032 0 032 0 032 0 032 0 032 0 032 0 032 0 032 0 032 KGM GEAR BOX DESCRIPTION 345 ZF 45 ZF 45 ZF 45 ZF 45 ZF 45 ZF 45 ZF 45 ZF 45 GEARBOX TORQUE OF INERTIA IDLE 0 0427 0 0427 0 0427 0 0427 0 0427 0 0427 0 0427 0 0427 0 0427 POSITION KGM PROPELLER 3 4 17 19 3 4 17 19 3 4 17 19 3 4 17 19 3 4 17 19 3 4 17 19 3 4 17 19 3 4 17 19 3 4 17 19 INFORMATION INCH INCH INCH INCH INCH INCH INCH INCH INCH TURBO CHARGER 2203505 0 2203505 0 2205034 5 2173969 0 2201765 0 2181154 0 2201765 0 2179202 0 2179202 0 NO EXHAUST MANIFOLD 2179798 0 2179798 0 2179798 0 2179798 0 2179798 0 2179798 0 2179798 0 2179798 0 2179798 0 ELECTR CONTROL 2181056 0 2181057 0 2181058 0 2181059 0 2181060 0 2181061 0 2181062 0 2181063 0 2181007 0 MODULE NO STEYRMOTORS 5 12 INNOVATION WITH LIGHTNESS STEYRMOTORS Product References Illustrations and Specifications When reference is made in this manual to a brand name number product or specific tool an equivalent product may be used in
26. 145 yc 5 lqissod 5 JOSU uonisog NIIN 3 SOdMH 694 109 486 5199 020 Lg poys e qissod jeubis JOSU uonisog 854 009 45 au puo eq uonisod xoeJ plouajos XVIN 3 SWJ 754 96 LA 6046 SI uonisod YORI Buysa SW4 894 ses prouejos OIS 3 J1VW SWS 054 ves 888 69 poys e qissod jeubis 1 544 19 8600 oys lqissod jeusi NIIW 3 044 95 jo yno jeubis 12 999 Jeped eyouJaJ JNO euin 915 9 044 vvs 068 5142 67000 _ 0 9 poys ejqissod 108495 1 04444 XVNW 3 024d 166 OcddiunoDopyv 860 0 509 02 puno
27. Inversion Switch only for SOLAS Connector Instrument Panel Coolant Temperature Sensor Thermostat Housing Alternator Circuit Breakers Engine Management System Fuses Exhaust Temperature Sensor Air Filter Exhaust Elbow Starter Relais Backside E Box Ground Plate Starter Motor Flywheel Flywheel Housing Oil Pressure Sensor This sensor is magnetism sensitive All external magnets must be kept away 54 OUTPUT Power TEYRMOTORS INNOVATION WITH LIGHTNESS Technical Data and Overview MO84K32 MO94K33 MO114K33 MAKE STEYR MOTORS M 14 TCM TCAM displacement 2133 cm piston displacement 85 0 x 94 0 mm rated power acc EN ISO 8665 2006 impeller KW HP Jet Drive Inboard 53 71 64 86 78 105 Z Drive 52 70 63 84 77 104 number of cylinders 4 cylinder in line engine position of cyl 1 at vibration damper side compression ratio 17 5 1 3200 rpm 3300 rpm 3800 rpm 0 rpm 200 rpm 0 rpm 200 rpm 0 rpm 200 rpm idle speed 700 rpm adjustable full load speed range rpm injection Plunger activated two stage high pressure with electronically controlled injection rate fuel acc to CEC RF 03 A 84 DIN EN 590 Cetan gt 49 diesel fuel No 2 D temperature above 7 C No 1 D temperature below 7 fuel filter refer to spare part catalogue fuel filter location intake sided oil pressure above 2000 rpm 400 700 kPa 58 101 PSI micro
28. MOTORS does not warrant any product or component not manufactured by STEYR MOTORS except for those accessories specifically identified in the Products Warranted section of this document that are supplied by STEYR MOTORS and installed by STEYR MOTORS or by a STEYR MOTORS ap proved distributor or dealer Examples of items not warranted are stern drives sail drives gear boxes and water jets control lever etc STEYR MOTORS does not warrant maintenance components supplied by STEYR MOTORS after 90 days of the date on which warranty coverage commences Maintenance components include but are not limited to sea water pump impellers zinc plugs oil filters fuel filters air filters water filters fuel wa ter separator filters belts automatic belt tensioner timing belt and idler gaskets hoses fuses brushes and accommodator fuel injection nozzle valves expansion tank pressure caps and thermostats STEYR MOTORS will not warrant their product with the limited engine warranty if the provided product warranty registration card will not be submitted and received by STEYR MOTORS within 3 years from the date of product manufacturing IN NO EVENT SHALL STEYR MOTORS BE RESPONSIBLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES Such excluded damages include but are not limited to loss of use including down time loss of income or busi ness revenue costs of travel costs of transport extra costs required to make the Product accessible as a result
29. Schedule Oil Identification Symbol Engine oils are specified by ACEA API service code and SAE API viscosity numbers These may be found on the label top of can SERVICE SYMBOL or API service symbol NOTE Some engine oils have several ACEA API quality ratings The recommended ACEA API service letter code must be among these quality ratings STEYR MOTORS has no values regarding the oil amp fuel consumption when a not known oil is in use Refer to F1 List of operating material 49 STEYRMOTORS INNOVATION WITH LIGHTNESS Disposal of Automotive Waste Products Used fuel and oil is to be collected in separate containers to permit an eventual subsequent treatment The disposal of any fuel and oil for the engine is subject to the special waste act The A special waste catalogue norm 52100 refers to the necessary disposal in austria Please follow the local regulations of your country The operating and maintenance personnel has to take care that fuel and oil as well as other material ranking as spe cial waste are deposited at the respective collecting points Code No Designation 31 423 oil contaminated ground or oil binder 54 102 waste oil 54 104 fuel 54 202 grease 54 207 vaseline 54 917 compact sealing material 54 927 oil contaminated scouring cloth 54 928 usel oil and air filters 55 510 colour or varnish containing waste 50 INNOVATION WITH LIGHTNESS Model Serial Number
30. Selection Your STEYR MOTORS Marine dealer has chosen a propeller designed to deliver top performance and econ omy under most conditions To obtain the maximum percentage of available output the engine RPM at Full Throttle should be in the specified Full Load Speed Range 8 gt As to specifications see Technical Data and Maintenance If the engine s full throttle RPM with normal load is below the specified range use a propeller with less pitch to in crease the RPM Should the engine s full throttle RPM exceed the specified range the engine RPM and output is limited by the governor Use a propeller of higher pitch to achieve a RPM reduction in the specified range 4 NOTE Engine damage can result from incorrect propeller selection if The engine RPM does not attain the specified Full Load Speed Range The engine thus runs in RPM range O gt Therefore use a propeller with a lower pitch The engine RPM exceeds the specified Full Load Speed Range Engine speed is therefore above the admissible range D Therefore use a propeller with a higher pitch engine model sated rpm range of tolerance M Oot 5 a E 3300 rpm 0 rpm 200 rpm gt 3800 rpm 0 rpm 300 rpm lt 3800 rpm 0 rpm 300 rpm 4000 rpm 0 rpm 300 rpm 4000 rpm 100 rpm 100 rpm 4000 rpm 150 rpm 100 rpm 3800 rpm 50 rpm 300 rpm 6 cylinder 100 STEYRMOTORS INNOV
31. Tool VR00135 1 must be pushed and kept in this position contact open The indication on the Check Engine Light changes to a fast blinking of the lamp app 4 times per sec During this rapid flashing light the push button must be released close contact after app 2 sec to delete this service code NOTE ny other service code have to be selected and cleared individually following the above men tioned procedure to delete a determined service code NOTE n service code can only be deleted if no defect exists in this circuit In case of a present active failure the service code keeps reappearing until the problem has been repaired and the circuit is properly working again Disconnect Tool VR00135 1 from Diagnostic Outlet Plug X23 to exit from service code display NOTE Watch indication of the Check Engine Light and the Warning orn after ignition contact If all ser vice codes are deleted from the Engine Management System the indication resumes to 0 7 sec function test of Check Engine Light the Warning For additional details see Chart Op erating Conditions Instrument panel 73 e INNOVATION WITH LIGHTNESS STEYRMOTORS AV T3 XVIN v9 poys lqissod jeubis 3 Hd9 311 poys lqissod dd Ful esej 668 ALLO
32. WITH LIGHTNESS STEYRMOTORS START UP AND FUNCTIONS DIAg oSUGSySLI m J u 37 Twin Installations a a 38 Optional Propellers uuu unu DA m 38 Propellers uuu d 38 aree T 39 Propeller CANS MENTO 39 Water Jet 39 Operating Procedure for Freezing Temperatures 39 Salt Wat er Operall rir 39 High Altitude Operation 39 pasas 40 Fuel System Checks 40 Contamination t c 40 SY SIM rr 41 Electrical Equipment 43 43 zip eC 43 Circuit Breakers 4 Fuses 4 Cylinder Marine Engine 44 Circuit Breakers amp Fuses 6 Cylinder SE Marine Engine 44 Inversi n SWCD M 45 Interrupt crankshaft housing ventilation 45 MEE 45 Dry Operation 45 20 STEYRMOTORS INNOVATION WITH LIGHTNESS 7 Before Starting Familiarize yourself with the handling of the boat i
33. and longest engine life NOTE Non observance of break in instructions may cause severe engine failure First Ten Hours Maximum Engine Speed 75 of rated speed Maximum Throttle Position 75 For the first five to ten minutes of operation run the engine at low speed below 1500 RPM For the remaining first ten hours of operation accelerate to bring boat onto plane quickly After reaching planing reduce throttle to remain at minimum planing For displacement or semi displacement boats the throttle position of 75 must not be tran scended Occasionally reduce throttle to idle speed for cooling down ATTENTION Warning indication engine over load during break in via ECU Engine Control Unit The ECU monitors during the first two hours of engine operation the load on the engine If the engine is overloaded during the first 2 hours of running the Check Engine Light will automatically illuminate If the warning light illuminates CEL light ON the throttle position must be reduced until this signals are extinguish Final Ten Hours of Break in Maximum Short Term Speed 100 of rated speed Maximum Short Term Throttle Position 100 During the final ten hours of break in the engine may run at full speed for max 2 minutes The remaining hours should be operated up to 75 throttle position For displacement or semi displacement boats the throttle position of 75 must not be transcended Occasionally reduce the engin
34. boat should be equipped by manufacturer with a remote control with protection against starting in gear Only use a remote control with start in neutral only feature This feature can A prevent injury resulting from unexpected turning of the propeller and sudden movement of the boat 28 F gt How to Shift and Control Speed NOTE Do not shift into FORWARD or REVERSE unless engine is running Damage to the shift mechanism could result from trying to shift without the engine running Move the control lever to neutral position D The shift mechanism will automatically engage Press neutral lock button C on some single side mount control and move the control lever to shift into forward or reverse The throttle will begin to advance after gear engagement Continue to move the control lever slowly in the de sired direction to increase speed H Reverse Shift Range 1 Reverse Throttle Range D Neutral position J Forward Throttle Range K Forward Shift Range Fuel Economy Using the fuel economy throttle range M can save fuel depending on boat load and hull design When the boat reaches top speed reduce engine speed slightly Make sure the boat maintains to plane when reducing engine speed Continue to reduce engine speed slightly while maintaining to plane Do not allow boat to fall off plane This will give a comfortable ride and help to save fuel at the same time Gear Box Information N
35. control unit automatically regulates the fuel supply and the preheating period for any given temperature Therefore the throttle lever should remain in neutral position 1 To start the engine move throttle lever into idle position and gear into neutral position 2 Turn ignition key into position ignition ON An au dible alarm will sound and the warning lights are illumiated temporary indicating the correct func tion of the audible and visual warning systems NOTE In case of a low temperature start wait until the combined oil pressure glow plug pre heating indication light is turned off before you continue with the start procedure 3 Turn ignition key into position START and hold in this position until starting of engine but under no circumstances hold in this position for more than ten seconds If engine does not start release ignition key mo mentarily and repeat starting procedure START 4 soon as engine starts release ignition key The audible alarm will stop when normal oil pres sure has been reached ATTENTION If engine fails to start within one minute and or repeated attempts contact your STEYR MOTORS Marine dealer Never turn ignition key to position START when engine is running Stopping the Engine 1 Move throttle lever into idle position and gear neutral position 2 Cool down the engine 3 Turn ignition key to OFF position ATTENTION Do not stop
36. defect exhaust temperature OFF sensor or bad connection high approx 105 C OFF engine coolant after cooling down ON HIE temperature too high check engine coolant OFF level contact authorized workshop OFF mE OFF defect engine coolant after cooling down ON sensor or check engine coolant OFF bad connection level contact authorized workshop OFF ON Trouble in governing loop contact authorized workshop involved components control ON OFF solenoid rack control gear of unit injector rack position sensor 72 STEYRMOTORS Q INNOVATION WITH LIGHTNESS 4 Indication and Cancellation of memorised sensor and circuit faults Selection and clearing of stored service codes Procedure Ignition OFF Connect Tool 00135 1 to Diagnostic Outlet Plug X23 Ignition ON NOTE program changes automatically to indication of service codes If no service code is stored only repeating control code reading Code 12 will be displayed Possible memorized codes are indicated as shown in the previous illustrated example blinking 3x Code 12 i e 3x service code 14 etc The sequence will be prolonged with additional codes if more then one service code is stored See Table Service codes for description To delete a determined service code from the Engine Management System concentrate for the 39 times flashing the desired service code While this service code is displayed the third time the button
37. discharged together with the exhaust gas inside the exhaust elbow In this passage the raw water exits through the exhaust pipe system A temperature sensor 10 A monitors the raw water and exhaust gas mix temperature An excessive rise will cause an optical and audible alarm see table Error indication on Panel Section In this case the engine power will be reduced NOTE Should engine overheat at high speeds slowly reduce RPM to idling to prevent damages to the engine In case of overheating problems contact your STEYR MOTORS Marine dealer STEYRMOTORS INNOVATION WITH LIGHTNESS Electrical Equipment The electrical equipment of your STEYR MOTORS Marine engine primarily consists of an alternator with transistorized voltage regulator battery and all necessary connecting cables and leads NOTE 24 V on board system requires a specified dc dc converter to supply the entire Engine Management System EMS with 12V For detailed instructions consult your autorized STEYR MOTORS Service Partner Alternator The alternator is driven via a poly V belt resp serpentine belt charges the battery at all engine speeds Output at idle speed is limited to low amparage voltage values and will rise with an engine speed to maximum output above 3000revs Optional Alternators are available with different outputs and voltages Battery FOR ALL 4
38. ee eee E 2 T cca Jepues ensseud xoqieao WALSAS SSY ueis ocpz8 38158 oeus are 9854 9852 96 8 98158 Tans vex 04 ano 541 819 2002 peg peg 8 A 9 sues pes NODA lonuoo noasues peg peg 313 ldWOO A vc 3104 2 H3QNI1AO 3NIHVW WV HOVIG SNIHIM 83 INNOVATION WITH LIGHTNESS STEYRMOTORS Description Wiring harness instrument panels 4 cyl marine engines current version fuse 10A 23 pin plug switch switch switch switch lamp lamp lamp gauge gauge gauge warning horn lighting lighting lighting 1 pin plug 8 pin plug splice splice splice splice interm cable connection engine cable instrument cable ignition red start green emergency cut off orange key switch constant revolution optional charge control cel check engine lamp oil pressure preheating conrol engine coolant temperature oil pressure optional tachometer with running time meter engine coolant temperature gauge oil pressure gauge optional tachometer gauge connector illumination switch connector STEYR MOTORS display battery battery ignition key switch constant revolution charge indicator 84 INNOV
39. engine at speeds above idle or accelerate engine while turning off ignition This may result in engine failures 22 STEYRMOTORS INNOVATION WITH LIGHTNESS 7 Starting Engine push button version Starting procedure for the STEYR MOTORS marine engine is the same for cold or warm operating condition The engine control unit automatically regulates the fuel supply and the preheating period for any given temperature Therefore the throttle lever should remain in neutral position To start the engine move throttle lever into idle position and gear into neutral position Press the push button for ignition ill F red push button lock in place An audible alarm will sound and the warning lights are illumiated temporary indicating the correct function of the audible and visual warning system NOTE In case of a low temperature start wait until the combined oil pressure glow plug pre heating indication light is turned off then continue with the start procedure Press the button START ill G green and hold G in this position until starting of engine but under no circumstances hold in this position for more than ten seconds If engine does not start release start push button momentarily and repeat starting procedure As soon as engine starts release start button The audible alarm will stop when normal oil pressure has been reached ATTENTION If engine fails to start within one m
40. extensions etc LI SYSTEM GROUNDS connected see Hybrid Installation Manual schematic with art nr 2180526 0 PROTECTION COVERS mounted HCU U V W and B B Generator U VW Hybrid battery END POSITON FREE MOVEMENT of Coupling Actuator D Mode E Mode ensured 1 MAIN SWITCH capacity between Hybrid battery and HCU Amp min 400Amp LI CONSUMERS mounted to Hybrid battery only to 48V max 100Amp Hybrid Cooling Raw water cooling Dual circuit cooling O Keel cooling 103 INNOVATION WITH LIGHTNESS STEYRMOTORS COMMISSIONING REPORT BEFORE MEASURING DATA Correct level of operating fluids motor oil gear oil hydraulic oil cooling agent confirmed yes Leakage oil fuel coolant checked ok if not detail HYBRID Ll full filled STEYR MOTORS Dealer Check List find in Hybrid Operation Maintenance and Warranty Manual and send signed document to STEYR MOTORS GENERAL Distributor 1 Max Voltage supply from Hybrid battery bank to HCU 57V MEASURING DATA Max boat speed knots Fuel flow amount on return line in idle Max engine by WOT CMD 5 rpm Motor oil pressure SMO EDT Idle speed rpm Engine coolant temp SMO EDT Temperature engine compartment C Exhaust raw water temp SMO EDT Exhaust backpressure mbar Boost pressure at max rom SMO EDT Active engine warnings Ll YES L NO if YES which Instrum
41. for pleasure non revenue generating applications Engines rated Pleasure Duty may not be used for any commercial application without voiding the product warranty A commercial or governmental application includes any work or employment related use of the Product or any use of the Product that creates income even if the Product is only occasionally used for such purpose A commercial application also includes charter naval police and other similar applications Commercial or Governmental Duty according to Marine Duty Rating If an engine is intent to be used for com mercial operation the application must comply with below described duty rating conditions The duty ratings are defined in three different engine operation pattern and annual use of the unit The operation pattern defines a ratio between full power speed range and cruising speed range wherein cruising speed must be maintained on a speci fied reduced rpm below the actual set propeller speed The specified reduced speeds are mentioned in the Marine Duty Ratings below High Output HO this power rating is intended for intermittent use in variable load applications where full power is limited to one 1 hours out of every eight 8 hours of operation Reduced speed for cruising range must be at 300 rpm or below from actual set Propeller Speed The defined fuel power speed range for each engine model is specified in chapter general table marine engine overview This rating ISO304
42. gear regulate engine speed and ensure shifting is done at low engine speed A start in neutral only feature which will protect you from starting your STEYR MOTORS Marine Engine with engaged gears The side mount control has a neutral lock button C located in the control lever which must be pressed to permit shifting from neutral to forward or reverse The top mount controls do not have a neutral lock but there is a neutral ratchet position Side Mount Control To disengage shift mechanism 1 Place control lever into neutral position D 2 Press both neutral lock button C and shift disengage button E 3 Move control lever forward to increase throttle F Shift Mechanism Engaged G Shift Mechanism Disengaged The neutral lock and shift mechanism will automatically engage when the control lever is returned to neutral position Top Mount Control To disengage shift mechanism 1 Grasp the control lever hub and pull straight in for approximately 1 4 6 mm 2 Move control lever forward to increase throttle The shift mechanism will automatically engage when control lever is returned to neutral Your boat may be equipped with remote controls other than those described above When not using STEYR MOTORS marine engine matched controls ask your DEALER for operating instructions for the remote control used in your boat since operation and function may differ from STEYR MOTORS marine engine matched remote controls ATTENTION Your
43. gissod oo 1osu s enjejeduie XVA 3 1 eon 050 A801 0 1105 lqissod moj 105495 eunjejeduie NIA 3 1 504 620 30L1 0000SA 35 157 gt 10413 1817 210 75 INNOVATION WITH LIGHTNESS STEYRMOTORS gin oys ajqissod oo jeubis uonisog Jebseyooqin XVIN 3 84SOd9 N 9992 2196 SOd 1AJunoOopv Gzx punoJB HOUS lqissod moj 229 uonisog 1 8460491 952 296 40jeJedes YONW 00 S 9J9U Josues u 433 93 1 5922 9088 062 086 vg 415600 uBiu 5 XVNW 3 6 57 8 E JOSUSS eJnssaJg A 0 S UD 091 11045 9 gissod MO OO jeuBis eunsseud 15008 NIN 3 7718 5 Josues eJnssaJg p lo l p pejoedxeun syne 4 1618 106 5 1sneuxa 0 1 XVIW 3 930819601 2817 jue uno
44. light for glow plug preheating amp warning light engine oil pressure will not extinguish after 0 7 sec glow plug preheating phase In this case start engine immediately after the light extinguishes Indication active error Normal condition NOTE For further information see Table Error indication on Instrument Panel 33 STEYRMOTORS Q INNOVATION WITH LIGHTNESS Emergency cut off switch Lanyard An emergency cut off switch is a feature on the instrument panel Use of this switch is highly recommended To prop erly use this feature attach the lanyard securely to your clothing Do not attach the lanyard to clothing that will tear away before the lanyard is pulled from switch to stop the engine Using this switch is simple and should not interfere with normal operation of the boat Care must be taken to avoid accidental pulling of lanyard during normal operation Unexpected loss of forward motion will occur This could allow occupants to be thrown forward In case the emer gency cut off switch had been activated lanyard pulled the engine can be restarted by a person if the pull knob ill pos 1 of the emergency switch is being pulled and held in this position While holding the pull knob proceed with the normal start procedure and start engine The engine will immediately stop if the pull knob is released under this circumstances Fuel Level INNOVATION WITH LIGHTNESS 2 ATTENTION The emergency
45. move the control lever to neutral position The shift mechanism will automatically engage go FORWARD press the neutral lock button if fitted and move the control lever forward Throttle move ment will begin after forward gear engagement go in REVERSE press the neutral lock button if fitted and move the control lever backwards Throttle movement will begin after reverse gear engagement To go from FORWARD to REVERSE or REVERSE to FORWARD always pause at NEUTRAL and allow en gine speed to return to idle and vessel speed below 1kn After shifting is completed continue to move the control lever slowly in the desired direction to increase speed NOTE A sudden increase in shifting torque on the remote control lever indicates a possible problem in the shifting system If so see your STEYR MOTORS dealer as soon as possible for proper diagnosis and and necessary service adjustment Continued operation under this condition could result in damage to the shifting mechanism 27 STEYRMOTORS INNOVATION WITH LIGHTNESS 4 Remote Control Operating Instructions 1 Your boat may be equipped with one of the following remote controls Single lever control Dual lever control for twin engines NOTE If other than STEYR MOTORS matched remote controls are used follow the manufacturer s recommendation Remote controls have the following important features A single lever which allows to select forward or reverse
46. only or after a shut down period of app 3 to 5 min Then remove oil dipstick 19 A clean it and insert again into oil dipstick tube 19 A then remove again and check oil level on marker Refill motor oil Remove motor oil filler cap 19 B and add STEYR MOTORS TURBO DIESEL ENGINE OIL 10 W 40 or an equivalent marked ACEA E7 E4 or with API Code CF up to specified maximum marker on oil dipstick ATTENTION Motor oil must not exceed maximum marker An overfilling results in high operating temperatures foaming air in oil loss in efficiency and reduced engine life Put on the motor oil filler cap NOTE Remove possible oil contaminations The use motor oil with other quality than specified warranty canexpire Oil level for Power Steering Whenever you check motor oil level also check oil level of power steering If required add automatic transmission oil available with your STEYR MOTORS Marine dealer Other approved oils such as GM Servo or Dexron may also be used Do not overfill pump reservoir Oil level for Transmission Whenever you check motor oil level also check oil level of transmission If required add automatic transmission oil available with your STEYR MOTORS Marine dealer Other approved oils such as GM Servo or Dexron II may also be used Do not overfill transmission NOTE Consider specifications of respective transmission manufacturer 94 NES STEYRMOTORS INNOVATION WITH LI
47. operating hours and or once per season oil filter refer to spare part catalogue oil filter location suction sided cooling system dual cooling circuit thermostat controlled pressurized cooling circuit circulating pump with heat exchanger on engine governor pump external raw water circuit to heat exchange coolant capacity 13 2 liters coolant STEYR MOTORS engine coolant 36 C P No Z011785 0 Efficiency of gearbox 97 0 efficiency of Z Drive 95 5 96 Extended periods to be evaluated upon application and type of usage STEYR MOTORS GmbH Reserves the right to make changes without notice or obligations 59 Designation INNOVATION WITH LIGHTNESS STEYRMOTORS Overview STEYR MOTORS SE Series Boost Pressure Sensor Zinc Anode 3 Units Intercooler Fuel Cooler Engine Oilcooler Model and Serial Number Oil Seperator Raw Water Drain Plug Valve Crankshaft Housing Ventilation Fuel Filter Fuel Pump Oil Filter Raw Water Inlet Fitting Raw Water Pump Coolant Drain Plug 2 Units Oil Suction Pipe Oil Dipstick Rack Position Sensor Engine Lifting Eye Motor Oil Filler Cap Potentiometer Accelerator Drive Belt Raw Water Pump Engine Mount Drive Belt Tensioner Cover T Belt Lower Vibration Damper Speed Sensor Cover T Belt Upper Cover Rear Valve Cover Heat Exchanger Coolant Expansion Tank Cooler Cap Diagnostic Outlet Inversion Switch Connect
48. service codes 73 Principle service code list _ 74 Trouble Check Chart Cr 79 Wiring harness 4 cylinder engine raras 81 WIRING DIAGRAM MARINE 4 CYLINDER 12 V 82 WIRING DIAGRAM MARINE 4 CYLINDER 2 POLE 12 VOP TION 83 WIRING DIAGRAM MARINE 4 CYLINDER 24 V OPTION 84 WIRING DIAGRAM MARINE 4 CYLINDER 2 POLE 24 V COMPLETE SYSTEM an ia aqui tuni akan 85 Description Wiring harness instrument panels 4 cyl marine engines 86 WIRING DIAGRAM INSTRUMENT CAN PANEL Z amp 6 CYLINDER 12 V tcc 87 WIRING DIAGRAM INSTRUMENT CAN PANEL 4 amp 6 CYLINDER 24 V OPTION isset ira cibo 88 WIRING DIAGRAM INSTRUMENT CAN PANEL 4 amp 6 CYL Solas 12 V OPTION 89 61 62 STEYRMOTORS KY INNOVATION WITH LIGHTNESS STEYRMOTORS INNOVATION WITH LIGHTNESS 6 Owner Service Log FOREWORD On receipt of your new STEYR MOTORS Marine Engine the authorised dealer has signed the pre delivery inspec tion log thus confirming to have carried out a pre delivery service according to the manufacturers specifications F
49. tanks full reduces water condensation and helps keep fuel cool which is important to engine performance Make sure that fuel supply valves if used are open and valve cock seals are absolutely gas tight To insure a prompt start and an even run of the engine the fuel system is to be rinsed by means of the electric fuel pump ignition ON several times for app 10 sec before starting the engine the first time and or after every replace ment of a fuel filter Refill fuel at the end of each day s operation to prevent condensation build up in tank Condensation formed in a partially filled tank contaminates the fuel and promotes the growth of microbial organisms that can block fuel filters and restrict fuel flow If the engine is equipped with a fuel water separator drain off any water that has accumulated Water in fuel can seri ously affect engine performance and damage injection equipment reducing engine life expectancy STEYR MOTORS recommends installing a pre fuel filter with water separating capability The filter flow rate must allow a flow rate of 350 with a maximum permissible pressure drop rate of laess than 200 mBar Fuel Contamination In the marine environment the most likely fuel contaminants are water and microbial growth black slime Gener ally this type of contamination is the result of poor fuel handling practices Black slime requires water in the fuel to form and grow the best prevention is to keep wat
50. 0 2181146 0 2181146 0 2179531 3 2179531 3 2179531 3 2179531 3 2179531 3 2179531 3 2179531 3 2173396 6 2173396 6 2173396 6 2173396 6 2173396 6 2173396 6 2173396 6 2173396 6 2173396 6 11 INNOVATION WITH LIGHTNESS pisa SE126E25 SE156E26 SE196E35 SE266E40 266526 5 28640 SE306J38 0 2180831 0 0 2180831 0 0 2180831 0 0 2180831 0 0 2180831 0 0 E 2180867 1 2180867 1 2180867 1 2180867 1 2180867 1 2180867 1 2180867 1 2180867 1 2180867 1 HEAT 2180883 0 2180883 1 2180883 2 2180883 3 2180883 0 2180883 3 2180883 0 2180883 3 2180883 3 EXCHANGER oiL COOLER COOLER 2180824 0 0 2180824 0 0 2180824 0 0 2180824 0 0 2180824 0 0 2180824 0 0 2180824 0 0 2180824 0 0 2180824 0 0 2180643 0 2180643 0 2180643 0 80643 0 ano 80643 0 80643 0 2180643 0 2180643 0 2180643 0 CHARGE AIR COOLER 2180768 0 2180768 0 2180768 0 2180768 0 2180768 0 2180768 0 2180768 0 2180768 0 2180768 0 MODULE AIR FILTER MARK rype 2180286 0 2180286 0 2180286 0 2180286 0 2180286 0 2180286 0 2180286 0 2180286 0 2180286 0 ELECTRIC SYSTEM 12V 24V 12V 24V 12V 24V 12V 24V 12V 24V 12V 24V 12V 24V 12V 24V 12V 24V VOLTAGE V ALTERNATOR 2180569 0 2180569 0 2180569 0 2180569 0 2180569 0 21805690 0 21805690 0 21805690 0 21805690 0 STARTER 2040077 1 2040077 1 2040077 1 2040077 1 2040077 1 2040077 1 20400774 1 2040077
51. 0 00018 PUT 20 00009 LO GLOLE 10 91909 10 01809 d 80 01006 2 6 20 21006 20 000S1 10 00051 10 75008 SSANLHOIT NOILVAONNI 15 UJOO SJO OUJ J O S MMM d 2 1 674992 OW 1879992 ON 1 SpH9SZ OW Jaya HDISPZ ON 02 OPAL ON 80 0011 1 ONMOTIOS XNO 1 S3dAL NOU 9 3NENSTN oe es Z dd 1 1 1 LI Lan 1 LI LI LI LI 1 LI LI LI 1 1 LI LI LI 1 LI 1 1 74 1 1 LI 1 Tue Te Tu 16 Te Re epo 10 10609 s p ie S qM te a ps P 000 001 e 00 902 000 en 10 00609 gg 9 09 09 09 09 09 09 09 09 051 10 80809 HOLOANNOO 9 10 10 Lo 10 10 20 10 10 10 99 919 018 20 sss 20 899 20 000 758 09 09 09 09 ve n 0 SL n LNOM 0 3 149 RES ZLOHdA udo 1 NOI Ye le hz ds P g9 le s Yar lv m le Vu O I
52. 50 3650 3500 4100 3600 3850 TORQUE LB FT SPEED AT MAXIMUM 2050 2550 1800 2300 1800 2550 3300 3500 4000 3600 4000 3600 4000 3800 TORQUE RPM MAXIMUM TEST SPEED RPM TORQUE AT MAXIMUM TEST SPEED NM LOWER TOLERANCE OF MAXIMUM POWER UPPER TOLERANCE OF MAXIMUM POWER FUEL RATE AT RATED SPEED MM STROKE FUEL RATE AT MAXIMUM TORQUE MM STROKE MEAN EFFECTIVE PRESSURE BAR SPECIFIC POWER 5 01 LBS HP DRY WEIGHT KG 340 gt 66 8 15 9 STEYRMOTORS INNOVATION WITH LIGHTNESS pa SE126E25 SE156E26 SE196E35 SE266E40 SE286E40 SE306J38 SPECIFIC POWER KG PS IDLE SPEED ASPIRATION TURBO SYSTEM FUEL CONS AT IDLE SPEED KG H AIR MASS me 860 1040 EXHAUST MASS FLOW 510 1 545 4 743 7 1007 5 848 9 1027 3 1091 MAX INLET DEPRESSION AT RATED 30 50 30 50 30 50 30 50 30 50 30 50 30 50 30 50 POWER MBAR SPEC FUEL CONSUMPTI ON AT RATED 228 230 240 POWER G KWH MIN SPEC FUEL CON SUMPTION 205 205 205 205 G KWH COMPRES SOR OUTLET TEMPERATU 130 140 145 RE AT RATED POWER C BOOST areas GEOMETRI ELECTRO ELECTRO VALUE 1 1680 1680 1880 CAL TUR NIC CON 1920 NIC CON 2040 DEFLECTION BOCHARGER TROLLED TROLLED MBAR BOOST GEOMETRI ELECTRO ELECTRO VALUE 3MM 1880 1880 2020 CAL TUR NIC CON 2100 NIC CON 2240 DEFL
53. 6 Fuel Stop Power Rating is for ap plication operating less than 300 hours per year Intermittent Rating INT this power rating is intended for intermittent use in variable load applications where full power is limited to two 2 hours out of every eight 8 hours of operation Reduced speed for cruising range must be 113 WARRANTY p cy STEYRMOTORS Q INNOVATION WITH LIGHTNESS j at 200 rpm or below from actual set Propeller Speed The defined fuel power speed range for each engine model is specified in chapter general table marine engine overview This rating 1503046 Fuel Stop Power Rating is for ap plication operating less than 1500 hours per year Medium Continuous Rating MCD this power rating is intended for intermittent use in variable load applications where full power is limited to three 3 hours out of every twelve 12 hours of operation Reduced speed for cruising range must be at 400 rpm or below from actual set Propeller Speed The defined fuel power speed range for each engine model is specified in chapter general table marine engine overview This rating 1503046 Fuel Stop Power Rating is for application operating less than 3000 hours per year STEYR MOTORS duty of performance under this Warranty is expressly conditioned upon the purchaser s mainte nance of the following documentation and records which must be made available to STEYR MOTORS in the event that warranty service is required You are responsib
54. ATION WITH LIGHTNESS 12060 00 99 6 12 UJO2 SJO OUJ J 9 S MMWM SL 9 10 lt lt lt lt uondo 193 1920029 r Teo dx TIC ES eedem S IVO EOTOBUS 7 nw 103 5 95 1 oDJeu5 peg I Wisi 10 0109 EIL E peg 195 1 ESA LALA CPE 5 EA i a a a ww ww ww wm ew ew A d 1 10 01809 i i 1 i i T I 91 0001 W Ir 1 d H in 1 it I 1 1 10 90109 i i 1 10 8191 1 H l 10 91909 1 i 1 1 LI i H 1 i 1 1 ___________ 210 2100 H 1 9 i H 10 00081 Li munus ee mmu T 8 1 A 078 i T 147 T Mp er T TIT qm TTT TT bE OL 6 9 8 2 L 2 1 2 L 2 L 171 13 W z 5 Hg _ 15 1 z n i is 64 UJOH NYO
55. ATION WITH LIGHTNESS 7 10 11 12 13 14 15 16 17 18 STEYR MOTORS Dealer Check List NOTE If STEYR MOTORS HYBRID SYSTEM is in use check below mentioned points but also START UP OF HYBRID SYSTEM see HYBRID INSTALLATION MANUAL P N Z001044 0 chapter 5 before ignition is turned on or engine is started Remove carton from palette and check the separately packed components are complete and undamaged Visual inspection of engine for transit damage and finish Check coolant and oil level If required add operational fluids as specified in Operation Maintenance amp War ranty Manual and Service Manual Inform customer about important guidelines in the Installation Manuals and instruct him as to safety regulations Inform customer about break in procedure in the Operation Maintenance amp Warranty Manual Advise customer what to do when the engine s self diagnostic management system reduces the power See Electronic Engine Control Unit ECU in section Start up and Operation of Operation Maintenance amp Warranty Manual Check tightness of all cooling water hose clamps Check fuel hoses for correct size and safe routing to and from engine Check battery units for correct polarity and battery for correct capacity Check all electrical connections engine harness main connector accessories instrument panel Check level of all operational fluids Motor oil Coolant Power steering fluid Dri
56. Boat trim Distribute boat load evenly Adjust trim Excessive water in bilge Drain bilge Boat hull condition See your STEYR MOTORS Marine dealer Improper propeller selection Select proper propeller pitch and diameter Fuel incorrect Fill tank with correct fuel Check fuel filter and fuel flow condition Throttle not fully open Check throttle command lever for full travel Overheating Check cooling system Remove debris from water intake Check belt tension Check condition of impeller Check for clogged heat exchanger tubing in raw water circuit 10 Air intake troubles Check intake air filter Check ventilation of engine compartment Excessive free play in steering Steering cable loose See your STEYR MOTORS Marine wheel dealer High shift effort 1 Remote control or transom bracket Replace and adjust shift cable See your STEYR MOTORS Marine dealer 2 Remote control binding See your STEYR MOTORS Marine dealer 3 Engine drive mechanism binding See your STEYR MOTORS Marine dealer 78 STEYRMOTORS INNOVATION WITH LIGHTNESS K24 K26 1 K26 2 K27 K28 M1 M2 R10 X2 S2 X3 53 X5 5 X12 B12 X13 B13 X14 B14 X15 B15 X16 B16 X17 B17 X18 B18 X19 B19 X20 Y20 X22 B22 X23 X26 Y26 71 72 73 74 76 fuse fuse fuse fuse 5A fuse 10A fuse 10A fuse 10A alternator battery plug 23 pole relay relay relay relay rel
57. CYL MARINE ENGINES Use 12 volt battery with a cold testing circuit of 450 A at 18 and a minimum capacity of 92 Ah at 27 to ensure the supply of the electric and electronic components at all operating conditions FOR ALL 6 CYL MARINE ENGINES Use 12 volt battery with a cold testing circuit of 650 A at 18 C and a minimum capacity of 115 Ah at 27 to ensure the supply of all electric and electronic components ATTENTION Do not use jumper cables and a booster battery to start engine Remove battery from boat and recharge WRONG CONNECTION WILL DESTROY ELECTRONIC SYSTEM Do not charge battery in boat Fumes vented during battery charging can lead to an explosion Battery electrolyte is a corrosive acid and should be handled with care If electrolyte is spilled or splashed on any part of the body immediately flush the exposed area with liberal amounts of water and obtain medical aid as soon as possible High resistance in the charging circuit can seriously affect the operation of the electrical system Unless there is definite malfunction in the electrical system high resistance is sometimes caused by corroded or loose connections Wherever practical the electrical connections on your engine have been sealed However we recommend that you make periodic inspections to ensure clean tight connections throughout the electrical system NOTE It is important that the battery connections are correct The negative
58. E REGISTRATION MODEL SERIAL TRANSOM MOUNT REGISTRATION MODEL SERIAL Owner s Name Address City State Zip Date of commissioning Ignition Key No Boat Mfgr Hull No Boat Model Boat length Owner s signature Important The Federal Boat Safety Act requires registration list to be maintained on product sales by manufacturer and DEALER This is astandard card on which a dealer can keep his records STEYR MOTORS WARRANTY REGISTRATION CARD Name Address 2 State Zip Date of commissioning Type of use L Pleasure L Commercial L Government Application according Marine Duty Rating L HO High Output L INT Intermediate L MCD Medium Continuous Duty 1 of 8 300 h 2 of 8 1500 h 3 of 12 3000 h Extended Storage Preservation Procedure L refer to Installation Manual Z001007 0 commissioning REPORT 1 preservation 2 preservation Dealer Name Address State Zip Owner s e Mail Dealer Code Engine Registration Model Serial Boat Mfg Model Hull No Length Trailer Vin No Rate Overall Quality of Boat 0 0 Acceptable Poor Motor L1 0 119 WARRANTY cy STEYRMOTORS Q INNOVATION WITH LIGHTNESS j SERVICE NETWORK AUSTRIA STEYR MOTORS GmbH Im Stadtgut B1 4407 STEYR AUSTRIA Phone 43 7252 222 52 Fax 43 7252 222 29 e mail service steyr motors c
59. ECTION BOCHARGER TROLLED TROLLED MBAR MAP AT RAT ED POWER 2130 2200 2280 2790 2560 2840 2990 MBAR MAP TOL ERANZ 50 MBAR MAP MBAR 2180 2240 2440 2900 2690 2840 3000 3060 0 52 20 1 25 4 33 7 42 5 40 9 a Y 175 INNOVATION WITH LIGHTNESS pg SE126E25 SE156E26 SE196E35 SE23sE4o sE23es36 SE266E40 9266538 285 40 06 38 SPEED 2200 2350 2800 3550 3050 4000 3300 3800 3800 4 MIN MAX EX HAUST BACK PRESSURE STEYRMOTORS 5 PRESSURE TOLERANCE MBAR MAX ENGINE COOLING WATER OUTLET TEMP C OIL SUMP TEMPERA 88 88 TURE C GOVERNED SPEED RPM 2550 2650 3550 4100 3650 4100 MIN ENGINE COMPART MENT PRESSURE MBAR E 1 MIN FUEL SUPPLY PRESSURE BLOCK INLET MBAR REL MAX ENGINE COOLANT OUTLET TEM PERATURE RAW WATER FLOW L MIN RAW WATER SUPPLY PRESSURE BAR TENSION TIMING BELT UNIT INJECTOR OPENING PRESSURE KPA ADJUSTMENT MM 10 STEYRMOTORS INNOVATION WITH L ADJUSTMENT TOLERANCE ADJUST MENT CHECK VALUE AFTER ENGINE BRAKING IN UI BASE ADJUSTMENT VALUE MM VALVE TIMING ADJUSTMENT 3 59 0 02 CLEARANCY MM 0 25 0 25 94 25 EC 2003 44 EC WITHOUT INTEGRAL EXHAUST COMMERCIAL 97 68 EG 2004 26 EG CERT NR PR INT MCD PR INT MCD PR INT MCD PR INT
60. GHTNESS STEYRMOTORS INNOVATION WITH LIGHTNESS Check coolant closed cooling circuit ATTENTION With hot engine the closed cooling circuit is under pressure Do not try to open the radiator cap or the drain plugs when engine is hot This may cause severe injuries by hot coolant As soon as the engine has cooled down the cap may be opened 23 Remove radiator cap 23 A Coolant level should reach the MAX marking 23 B in the expansion tank Refilling of coolant only at the expansion tank ATTENTION Only add STEYR MOTORS engine coolant Do not refill at the pressure cap tx NOTE When not using the original STEYR MOTORS coolant severe damage to the cooling system of your engine may occur 23 Drain points of coolant circuit 1 Engine Block 2 Oil Cooler 3 Heat Exchanger Housing Check Coolant SE Series Do not open Pressure Cap if the engine is hot Fill in the coolant until you see it in the upper bullseye 95 STEYRMOTORS INNOVATION WITH LIGHTNESS Drain the raw water circuit of the engine ATTENTION Not draining the raw water circuit in time before the winter season and or daily when A running the engine during the winter season may lead to freeze demage on the engine Remove drain plug 24 A Engine empties itself via ex haust system NOTE Drain plug 24 A is not availabe for all types in that case remov
61. M type 144 38 MO164M40 MO174V40 displacement 2133 cm piston displacement 85 0 x 94 0 mm rated power acc EN ISO 8665 2006 impeller KW HP Jet Drive Inboard 103 138 116 156 121 165 Z Drive 101 136 114 154 119 162 sense of rotation seen from front compression ratio 17 0 1 full load speed range rpm Beet rpm ADAD rpm 0 300 0 300 rpm 0 rpm 300 rpm idle speed 700 rpm adjustable injection Plunger activated two stage high pressure with electronically controlled injection rate fuel acc to CEC RF 03 A 84 DIN EN 590 Cetan gt 49 diesel fuel No 2 D temperature above 7 C No 1 D temperature below 7 C fuel filter refer to spare part catalogue fuel filter location intake sided oil pressure above 2000 rpm 400 700 kPa 58 101 PSI microprocessor controlled filling capacity motor oil approx 8 0 engine housing incl approx 1 oil filter contents specification motor oil SAE 5W 50 ACEA B4 02 API CF or 10W 40 ACEA E4 E5 E7 API CF P NO Z010058 0 cooling system dual cooling circuit thermostat controlled pressurized cooling circuit circulating pump with heat exchanger on engine governor pump external raw water circuit to heat exchange coolant capacity 11 5 liters coolant STEYR MOTORS engine coolant 36 C P No 2011785 0 Efficiency of gearbox 97 0 efficiency of Z Drive 95 5 96 Extended periods to be evaluated upon
62. MCD PERFOR MANCE RATING PROPELLER SHAFT JET POWERTRAIN Z POWER TRAIN UNIT INJECTOR ENGINE BLOCK CAMSHAFT CHARGE AIR COOLER PISTON PISTON BOWL FUEL DELIVERY PUMP 85 36 86 68 2176554 0 2180996 0 2177843 0 OR 2177843 B 2180876 0 2181120 0 2181146 0 2179531 3 IGHTNESS 3 59 0 02 0 25 0 25 106 7 108 35 2176554 0 2180996 0 2177843 0 2177843 2180876 0 2181120 0 2181146 0 2179531 3 SE126E25 SE156E26 SE196E35 SE266E40 SE306J38 v 3 59 0 02 3 59 0 02 0 25 0 25 0 25 0 25 3 59 0 02 0 25 0 25 8 79 3 59 0 02 3 59 0 02 3 59 0 02 3 59 0 02 0 25 0 25 0 25 0 25 0 25 0 25 0 25 0 25 a N TEC PR HO PR INT 164 9 164 9 184 3 184 3 198 85 208 55 167 45 167 45 187 15 187 15 201 925 211 775 76554 0 76554 0 2176554 0 2176554 0 21750 76554 0 D 76554 0 2180996 0 2180996 0 2180996 0 2180996 0 2180996 0 2180996 0 2177843 0 2177843 0 2177843 0 2177843 0 2177843 0 2177843 0 OR OR OR OR OR OR OR 2177843 B 2177843 B 2177843 B 2177843 B 2177843 B 2177843 B 2177843 B 2180876 0 2180876 0 2180876 0 2180876 0 2180876 0 2180876 0 2180876 0 2181025 0 2181025 0 2181025 0 2181025 0 2181025 0 2181146 0 2181146 0 2181146 0 2181146 0 2181146 0 PR HO PR INT PR INT 135 8 z 59 137 9 2176554 0 2180996 0 2177843 0 2181120 0 2181120
63. OTE You are requested to follow the instructions and recommendations provided by the marine gear box manufacturer High Altitude Operation Your STEYR MOTORS Marine Engine is turbocharged and there should not be any noticeable performance loss at high altitudes 29 12 24 PM Fuel Level Instrument panel standard A 1 B D tachometer function buttons engine parameter display warning light battery charge combined light preheating control amp warning light engine oil pressure warning light check engine STEYRMOTORS 0 INNOVATION WITH LIGHTNESS ignition key blind plug installation option for key Switch constant revolution audible warning device installed on rear side of panel emergency cut off switch lanyard circuit breaker 10 amp If you should need additional instruments or accessories please contact your STEYR MOTORS Marine dealer 30 j STEYRMOTORS INNOVATION WITH LIGHTNESS Instrument indication during normal operation 1 ignition ON before starting z 0 7 sec 9 1 t2 Nu 2 ignition ON before starting ON 5 sec a 0 7 sec 4 5 3 engine running after start gt System check see light indication NOTE At low temperature condition cold weather the combined light for glow plug preheating amp engine oil pressure will
64. RS INNOVATION WITH LIGHTNESS Diagnostic system The electronic engine control unit monitors the following engine parameters oil pressure boost pressure coolant temperature exhaust pipe temperature Hi riser sensor control rack potenti ometer accelerator speed signal The ECU carries out self diagnostic and or plausibility checks for all input values and sensor connections In case of irregularities there is an optical or audible warning signal see page 74 Stored service codes can be selected and cleared after elimination of deficiency via SCC P No 2179497 0 Please consult authorized STEYR MOTORS service partners to assist in faultfinding procedure if necessary Malfunction during operation is ranked in three different categories intermittent failure non essential failure and es sential failure 37 Twin Installations All STEYR MOTORS Marine Engine inboard models can also be set up for counter rotation for twin installation This is done by inversing direction of cable lines on shift lever in order to achieve a counter rotation of propeller Counter rotation is accomplished in the gearbox The propeller propel ler shaft and output gear are the only parts that counter rotate The engine always has standard rotation 4 It is customary to operate your propeller as shown on this illus tration for twin installation Some boat manufacturers may set up twin installations the op posite way When propellers and or c
65. STEYR MOTORS and performed by an approved service facility during normal business hours Labor costs will be paid in accordance with STEYR MOTORS published standard repair time guidelines Parts used in warranty repairs may be new STEYR MOTORS parts STEYR MOTORS approved rebuilt parts or repaired parts Duration of Coverage The duration of coverage under the Base Engine Warranty depends upon whether your engine application and use are rated for Pleasure Duty or for Commercial Duty Forengines rated Pleasure Duty the Base Engine Warranty extends for a period of 24 months or until the engines have been operated for 1000 hours whichever occurs first Forengines rated Commercial or Governmental Duty the Base Engine Warranty extends for a pe riod of 12 months or until the engines have been operated for 1000 hours whichever occurs first The period of coverage commences on the date on which the Product is delivered to the first retail purchaser or the date on which the unit is first leased rented or loaned or when the Product has been operated for 30 hours which ever occurs first 111 WARRANTY cy STEYRMOTORS 0 INNOVATION WITH LIGHTNESS j Extended Major Components Warranty The Extended Major Components Warranty covers any failure under normal use and service of any of the below listed parts or castings that occurs during the extended warranty period and that is caused by a defect in material of original
66. STEYRM OTORS INNOVATION WITH LIGHTNESS STEYR MOTORS MARINE ENGINES gt YkINDERS 6 5 MAINTENANCE AND WARRANTY MANUAL P N Z001140 0 1st Edition Jannuary 2014 www steyr motors com STEYR MOTORS GmbH After Sales Service Im Stadtgut B1 4407 Steyr Austria www steyr motors com STEYRMOTORS INNOVATION WITH LIGHTNESS WELCOME ABOARD Congratulations on your decision of choosing a STEYR MOTORS marine engine for your boat and we hope you will enjoy it STEYR MOTORS GmbH has developed a high speed diesel engine with two stage high pressure fuel injection specifically for the marine environ ment STEYR MOTORS marine engines are designed to be adapted to various propulsion systems To come up to your expectations please study thoroughly this manual for your new STEYR MOTORS marine engine to get sufficient information on its operation and handling and to permit an optimal use of the various built in functions With kind regards STEYR MOTORS GmbH YOUR STEYR MOTORS MARINE DEALER 1st Edition 2014 P N 2001140 0 STEYRMOTORS How to use this manual Table of Contents GENERAL PART PAGE 5 18 This section contains user instructions and general notes on safety for STEYR MOTORS marine engines START UP AND FUNCTIONS PAGE 19 46 This section contains brief instruction function description and normal operation as well as correct start up and handling of STE
67. TEYRMOTORS INNOVATION WITH LIGHTNESS Fuel Requirements The STEYR MOTORS Marine Engines are designed for maximum fuel economy To maintain specified per formance use diesel fuel according to EN590 or equivalent How to Select Fuel Fuel quality is an important factor in obtaining satisfactory engine performance long engine life and accep table exhaust emission levels Direct injected diesel engines are designed to operate with most diesel fuels marketed today For more details refer to our downloadlink http www steyr motors com marine diesel engines 2 4 and 6 cylinder Click to here in the sentence Click here to learn more about the STEYR MOTORS M1 multi fuel capability Filter Maintenance amp Service Check for Service Intervalls on pre amp finefilter as specified on the maintenance table or if neccessary due to fuel contamination Pre Filter Specification Flow rate 350 Suction Line min 16 mm Min Water separation efficiency 93 acc ISO 4020 out of emulsified water at max flow rate Min particle filtration efficiency 10 acc ISO TR13353 1994 3 5um max pump flow rate max pressure loss at filter new 50 mbar max pressure loss at filter used 200 mbar 48 STEYRMOTORS INNOVATION WITH LIGHTNESS Engine Lubrication If you choose to lubricate your STEYR MOTORS Marine En gine yourself refer to the Lubrication and Inspection Chart for lubrication points and recommended lubrica
68. YR MOTORS marine engines FUEL AND LUBRICANTS PAGE 47 50 This section defines the requirements as to fuel and lubricants for STEYR MOTORS marine engines TECHNICAL DATA PAGE 51 60 This section contains technical data and product description of STEYR MOTORS marine engines MAINTENANCE TROUBLE SHOOTING PAGE 61 92 This section contains instructions for required maintenance and notes on the fault finding on your STEYR MOTORS marine engine DEALER S RESPONSIBILITIES PAGE 93 108 This section contains instructions for installation acceptance tests propeller selection removal from service start up after storage adequate disposal and dealer s test list WARRANTY DISTRIBUTORS PAGE 109 120 This section contains warranty conditions services and obligations for owners and manufacturers of STEYR MOTORS marine engines INNOVATION WITH LIGHTNESS INNOVATION WITH LIGHTNESS 6 MARINE ENGINE OVERVIEW itte optatur pnt y Product References Illustrations and Specifications 13 u X DOR 13 Stolen Unit u uu rcr PREIS 13 Owner Identification Card 13 Installation and pre delivery inspection log 14 Dealer Servi
69. able lines are removed care must be taken to attach them at the same position as be fore and that the propellers are not exchanged Optional Propellers Propellers are available in all regular sizes for both right and left hand rotation Stainless steel has greater strength and du rability than aluminium This allows the stainless steel propeller blades to be thinner and still maintain more beam strength than aluminium propellers The result is a more efficient propeller that gives better performance and more fuel economy Propellers 5 Right hand propellers rotate clockwise to propel a boat forward Right hand propellers are considered standard rotation propel lers To identify a right hand propeller note the angle A of the blade as seen from portside 6 Left hand propellers rotate counterclockwise to propel a boat forward Left hand propellers are considered counter rotation propellers To identify a left hand propeller note the angle B of the blade as seen from portside NOTE Never interchange a right hand propeller with a left hand propeller This would result in the boat being propelled in reverse when propulsion units are operated in forward gear and forward when propulsion units are operated in reverse gear To help you better understand and show the difference between left hand and right hand propellers see illustrations After having the propellers serviced always shift into FORWARD or REVERSE at idle speed
70. agnostic Outlet Inversion Switch only for SOLAS Connector Instrument Panel Coolant Temperature Sensor 06003 Thermostat Housing Alternator Circuit Breakers 46 Engine Management System Fuses 1 47 Exhaust Temperature Sensor Air Filter Turbo Charger 2 Exhaust Elbow 48 Starter Relais Backside E Box Ground Plate 49 Starter Motor Flywheel Flywheel Housing Oil Pressure Sensor 06004 This sensor is magnetism sensitive All external magnets must be kept away 58 OUTPUT Power TEYRMOTORS INNOVATION WITH LIGHTNESS Technical Data and Overview SE Engines o ON 6 cylinder in line engine position of cyl 1 at vibration damper side idle speed 630 rpm adjustable injection Plunger activated two stage high pressure with electronically controlled injection rate fuel acc to CEC RF 03 A 84 DIN EN 590 Cetan gt 49 diesel fuel No 2 D temperature above 7 C No 1 D temperature below 7 C pre amp main fuel filter refer to spare part catalogue fuel filter location suction sided air filter refer to spare part catalogue filling capacity motor oil approx 16 0 engine housing incl approx 1 oil filter contents specification motor oil SAE 5W 50 ACEA B4 02 API CF or 10W 40 ACEA CF P NO 2010058 0 oil and oil filter change intervals every 300
71. and determine wether the boat moves in the right direction If the boat moves in the OPPOSITE direction the pro pellers have not been installed properly ATTENTION Failure to perform above test could result in loss of control 38 STEYRMOTORS INNOVATION WITH LIGHTNESS INNOVATION WITH LIGHTNESS STEYRMOTORS l Propeller Torque The torque of the propeller creates forces that are transmitted to the boat This can cause the boat to lean to one side list The forces created by the counter rotating propeller are opposite to the forces created by the standard rotating pro peller When the vertical drives are trimmed equal these opposite forces balance each other Propeller care A damaged or unbalanced propeller will cause excessive vibration and a loss of boat speed Under these conditions stop the engine and check the propeller for damage If the propeller seems to be damaged have it checked and repaired by your local STEYR MOTORS Marine dealer Always carry a spare propeller and replace the damaged propeller as soon as possible NOTE Never run with a damaged propeller Running with a damaged propeller can result in damage to drive components and engine Water Jet When using water jet drives please contact your STEYR MOTORS Marine dealer As to information on function and application please refer to respective documents and documentation of the drive manufacturer Operating Procedure for Freezing Tem
72. anty Coverage 113 Additional Coverage for Parts Replaced or Repaired Under Warranty deer 113 Warranty Coverage for genuine Spare Parts 113 Conditions of Warranty Coverage 22222 4 47 1 4 1 11 113 Limitations and Exclusions Meme IPIE 114 Procedure for Making a Warranty Claim 115 Venue and Applicable Law 116 Fe ge te eee 116 If You Do Not Receive Satisfactory Warranty Service 117 Engine Gearbox Boat Model and Hull Identification Numbers 118 STEYR OWNER IDENTIFICATION CARD 119 SERVICE NETWORK 120 109 WARRANTY p cy STEYRMOTORS 0 INNOVATION WITH LIGHTNESS j STEYR MOTORS Marine Engines LIMITED ENGINE WARRANTY STEYR MOTORS GmbH STEYR MOTORS warrants to the original retail purchaser of a product covered under this Warranty the Product and to any other person to whom the Product is transferred during the duration of this Warranty that in the event of a failure of the Product occurring during the applicable warranty period resulting from a defect in materials or factory workmanship STEYR MOTORS will at its option repair or replace the defective Prod uct according to the terms and conditions set forth herein Products Warrante
73. application and type of usage STEYR MOTORS GmbH Reserves the right to make changes without notice or obligations 57 INNOVATION WITH LIGHTNESS sTeYRMOTORS Overview for all STEYR MOTORS 4 Cyl Marine Engines Designation Zinc Anode 4 Units Model and Serial Number 1 Intercooler Fuel Oil Cooler with Raw Water Drain Plug 7 Fuel Pump 8 Oil Seperator Raw Water Drain Plug Valve Crankshaft Housing Ventilation only SOLAS Oil Drain Plug Fuel Filter Oil Filter 06001 Hydraulic Pump Raw Water Inlet Fitting Raw Water Pump Coolant Drain Plug 2 Units d OQ SS 22 Engine Oilcooler Ko RSS 23 Oil Suction Pipe AL d E Oil Dipstick RS gt Hydraulic Oil Tank i 25 Cooler Cap gt AN 26 Potentiometer Accelerator z er VA Motor Oil Filler Cap NO CY Be at Boost Pressure Sensor Rack Position Sensor Drive Belt 06036 Cover Lower Engine Mount Drive Belt Tensioner 1 Vibration Damper Cover T Belt Upper 15 Engine Lifting Eye 40 Speed Sensor Valve Cover 41 Heat Exchanger T 42 Coolant Expansion Tank Di
74. ause for alarm See loss of power in Trouble Shooting Chart Technical Data and in section Maintenance Check coolant level and if necessary refill coolant until an adequate coolant level is achieved If the cause for optical audible alarm cannot be found consult your STEYR MOTORS Marine dealer 35 OF Electronic Engine Control Unit ECU STEYRMOTORS INNOVATION WITH LIGHTNESS The STEYR MOTORS Marine engine is equipped with an Electronic Engine Control Unit ECU that performs the following stores abuse data Engine power is reduced if Operating Parameter High engine coolant temperature limit exceeded Defect engine coolant sensor or sensor connection Exhaust temperature limit exceeded Defect Exhaust temperature sensor or sensor connection Oil pressure below limit Defect Oil pressure sensor or sensor connection Insufficient boost pressure or defective sensor Engine speed sensor fault Engine speed remains at idle Governor position system Effect noticed Reduction of engine speed Reduction of engine speed Reduction of engine speed Reduction of engine speed Reduction of engine speed Reduction of engine speed Reduction of engine speed Higher or unstable idle speed limited performance No increase of engine speed if throttle is moved to max Irregular engine speed or stalled engine controls engine functions to ensure
75. ay starter fuel pump glow pins plug 2 pole plug 2 pole plug 35 pole plug 3 pole plug 5 pole plug 3 pole plug 3 pole plug 2 pole plug 2 pole plug 3 pole plug 1 pole plug 2 pole without stop plug 6 pole plug 2 pole splice spot splice spot splice spot splice spot splice spot Wiring harness 4 cylinder engine Cable numbers principal functions control unit main fuse glow plugs glow plugs permanent current modul and K27 switched current for module K27 fuel pump K24 preheating control circuit to be provided by customer connection engine cable instrument cable fuel pump preheating control circuit preheating load circuit main circuit start gears switch inversion switch only SOLAS module boost pressure senso potentiometer accelerator rack position sensor engine speed sensor engine temperature senso exhaust gas temperature senso oil pressure sensor oil pressure gauge optional control solenoid trim sensor optional diagnosis disconnection blow by only SOLAS earth connection sensor earth connection 31 on engine ensor supply 5 V earth connection 31 on E box plate shield speed sensor line 31100 xx Do not connect mass for sensors with battery negative Sensor signal to modulator unit A5 and or instruments Exit from modulator unit A5 to display system tachometer temperature display 606xx 01 15000 xx ignition positive from ig
76. battery cable must be attached to the negative terminal on the battery and the engine s positive cable must be attached to the positive terminal on the battery If these connections are reversed the regulating unit may be immediately damaged Inspect your battery at regular intervals for specific gravity state of charge individual cell water level cleanliness and clean tight connections If the battery has become discharged for no apparent reason check all electrical system components for malfunction or a switch left in ON position prior to installing recharged battery 43 INNOVATION WITH LIGHTNESS STEYRMOTORS Circuit Breakers amp Fuses 4 Cylinder Marine Engine STEYR MOTORS Marine Engine models are protected against overload by circuit breakers On the base plate of the E box three thermical triggered 50 amp circuit breakers are installed F2 protects the electric circuit of the glow plugs of cylinder 1 amp 2 protects the electric circuit for the glow plugs of cylinder 3 amp 4 F1 protects electric system and electronic management The ignition key and instruments are protected by a 10 amp Fuse located in the main wiring harness beneath instrument panel location ignition key Fuse supply module F5 Fuse main circuit supply F6 Fuse fuel pump circuit F7 Fuse glow plug circuit F9 Fuse ignition switch circuit instrument panel NOTE Fuses for fuel ECU supply glow plug relay
77. ce 14 aC 14 Repair 15 Replacement PANG u uu vC 15 Before Casting Off et Tt P 15 Engine Submersion c 16 Bottom uuu uu 16 us 16 Boating Responsibilities Q 17 cc eee ku E 17 WARNING uum a asses sarees espa 17 cem 18 STEYRMOTORS INNOVATION WITH LIGHTNESS General This MANUAL is published by STEYR MOTORS GmbH with the main intention to provide information in form of technical data and know how based on our experience in the marine diesel engine business which will enable you after thorough study to operate and check the engines on your boat ensuring their operating safety reliability and long service life CE conformity Under regular maintenance as described in the chapter Maintenance and Trouble Shooting the exhaust gas emis sion levels adhere to the limits stipulated for pleasure boat operation throughout the life time of the engine All warranty claims to be addressed to your local STEYR MOTORS Marine Dealer We have to rely on your assistance however For continuous improvement with regard to form and contents of the information required Your comments on the fo
78. conditions Tell someone where you are going to and when you expect to arrive or return Recommended Minimum On Board Tools Screwdriver Set lubrication oil spray Metric Socket Set 12 volt pilot lamp Metric Allen Key Set flashlight Metric Spanner Set insulating tape long nose pliers sharp knife Recommended Minimum On Board Spare Parts propeller and small parts for propeller mounting fuses fuel filter pre amp finefilter bulbs impeller for raw water pump sealing compound These lists represent a suggested MINIMUM and are not intended to cover all boats or possible boating conditions 15 INNOVATION WITH LIGHTNESS STEYRMOTORS Engine Submersion Remove engine from water as quickly as possible and contact your local STEYR MOTORS Marine dealer for service It is imperative that your dealer removes all water from the engine and immediately relubricates all internal parts Electrical devices must be replaced Delay in completing these actions may allow extensive engine damage Frequently check engine compartment for excessive water accumulation water depth in bilge should be kept well below flywheel housing Engine compartment must enable proper venting to avoid condensation to build up on inner surfaces Bottom Painting If your boat is in water where marine growth is a problem the use of an antifouling paint will reduce the growth rate Tin base antifouling paint TBTA or TBTF is recommended where its use is permit
79. corrosion For protection a galvanic isolator can be installed in series with the grounding green wire in the shore power cable between the boat and the shore power outlet on the dock The isola tor blocks direct current DC flow but permits the passage of alter nating current AC thus providing a path for ground fault currents NOTE If a boat is connected to an AC power source shore power and it is not equipped with a galvanic isolator the zinc anti corrosion anodes may be unable to handle the added corrosion potential 97 06017 INNOVATION WITH LIGHTNESS Air Filter All STEYR MOTORS Marine Engine models are equipped with an air filter at the turbocharger inlet as to specifications see Specifica tions and Maintenance Loosen clamp to exchange air filter Remove air filter Place clamp on filter neck and mount air filter onto flange Tighten clamp 3 Nm
80. cut off switch can only be effective when in good working condition Observe the following Lanyard must always be free of entaglements that could hinder its operation Once a month check switch for proper operation With engine running pull lanyard If engine does not stop see your STEYR MOTORS DEALER for replacement of switch 34 STEYRMOTORS INNOVATION WITH LIGHTNESS Warning lights and audible alarm Your boat with the STEYR MOTORS Marine Engine engine is equipped with three warning lights and one audible alarm mounted behind the instrument panel to indicate the following operation condition or system deficiencies The ECU will also reduce the engine power in case an important operating parameter limit has been exceeded Indication Pre warming Phase combined indication through oil pressure light Becomes affective if ambient engine coolant temperature is below 20 C 68 F Break In over load warning Engine oil pressure too low High coolant temperature Sensors or sensor circuit defect After ignition is turned ON the indication warning lights are illuminated and the warning horn will sound for less then a second 0 7 sec this serves as a functional check for the optical audible warning system The indication light and the warning horn remain switched on for 5 sec after ignition ON if a sensor or sensor circuit defect have been detected and stored in the Engine Control Unit ECU see section Instrument Pan
81. d This Limited Warranty applies to all new marine engines manufactured by STEYR MOTORS GmbH and sold by STEYR MOTORS or by a STEYR MOTORS approved distributor or dealer until such time as this Warranty may be subsequently updated or revised This Warranty also applies to the following engine accessories when approved and supplied by STEYR MOTORS and when installed by STEYR MOTORS or by a STEYR MOTORS approved distribu tor or dealer To enlisted distributor as stated in STEYR MOTORS Service Network refer to website at www steyr motors com This Warranty does not apply to any component manufactured by a third party and supplied by STEYR MOTORS as part of a package Such non covered components include but are not limited to any MerCruiser Bravo Series stern drive ZF Marine transmissions sail drives water jet control lever and commander systems etc that may be sold together with a Steyr engine Buyers of a package that includes a MerCruiser Bravo Series stern drive should consult the product literature accompanying the stern drive for details on the warranty provided by its manufacturer Mercury Marine The provided warranty registration card with the Mercury Marine MerCruiser product needs to be returned to STEYR MOTORS for registration in their system What You Must Do to Activate the Warranty Owner Registration IMPORTANT In order to obtain the full benefit of this Warranty your new Steyr engines must be timely reg istere
82. d at the factory latest within 3 years from the date of sales document The engines you have purchased have been shipped from the factory together with a Warranty Registration Card a copy of which is included in your Operation Maintenance and Warranty Manual It is your responsibility to insure that the distributor or dealer from whom you purchased the engines fills out the Warranty Registration Card in its entirety and that it is immediately forwarded to STEYR MOTORS The Registration Card must include your name and address the product number and serial number s date of sale and type of use as well as the seller s name address code number and a prop erly obtained commissioning report It must also contain the selling distributor dealer s certification that you are the original purchaser and user of the Product In case of an engine doesn t get put into operation within the first year from production the STEYR MOTORS long term preservation and conservation procedure must be followed and documented as described in this procedure to prove proper storage handling and re commissioning of the product A copy of the Warranty Registration Card designated Purchaser s Copy MUST be given to you immediately after the card has been completely filled out by the selling distributor dealer Your copy of the Warranty Registration Card should be retained together with your Owner Identification Card and kept in a safe place In the event that you ever req
83. d cooling system consist of pressurized circuit and a non pressurized expansion vessel The pressurized circuit consists of coolant distribution manifold monoblock coolant jacket exhaust manifold with thermostat and heat exchanger The system pressure is controlled by a pressure cap on the rear top part of the exhaust manifold A hose mounted to this pressure cap nipple connects up to the expansion vessel allowing an exchange of coolant liquid depending of engine operation condition The level of coolant in the expansion vessel differes between cold and warmed up engine in a range of the min amp max indicating marks Temperature in the closed cooling circuit is controlled by means of thermostat The thermostat determines the amount of coolant circulating through the heat exchanger thus controlling the operating temperature of the engine A temperature sensor 9 A controls the cooling temperature An excessive temperature rise of the coolant will cause an optical and audible alarm see table Error indication on Panel Section In this case engine power will be reduced The temperature gauge on the instrument panel indicates the coolant temperature of the engine Open Cooling Circuit Raw Water Circuit Thermal energy transfered by the engine and absorbed by the engine coolant is drained via the external raw water circuit Raw water is sucked by the pump via the raw water intake constantly pumped through intercooler and heat exchanger and
84. derstood see your DEALER Safety Warning Symbols Means risk of SERIOUS injury is present Follow instructions in the Operation Maintenance amp Warranty Manual before using motor or accsessory gt lt Indicates that contents are under pressure Indicates that ELECTRICITY of more than 50 volts is present Means place shift control in NEUTRAL before starting motor Follow instructions in Operation Maintenance amp Warranty Manual before starting motor Identifies poisonous material Indicates a potential fire hazard Position Indicator Symbols Indicates upward movement Example While boat is at planing speed activating trim switch to raise the bow of the boat Indentifies the meter which indicates accumulative running hours of engine 1 1 2 Identifies battery or a meter wich indicates status of battery generator charging system Identifies the meter which indicates engine coolant temperature 4 0 L Indicates the amount of liquid in tank Indicates downward movement Example While boat is at planing speed activating trim switch to lower the bow of the boat Indicates gear shift control positions FORWARD NEUTRAL and REVERSE Condition Symbols Identifies the meter which indicates engine speed expressed in revolutions per minute Identifies the meter which indicates battery voltage or amperage Indentifies the meter which indicates e
85. e 104 eda 9yn OviunoDopv Accor 145 700 18 Aujemeq poys e qissod jeubis eunjeJeduue XVW3 ous ejqissod eBeyoA Josues eJnsseJg 43 804 ved poys lqissod 00 108495 eJnsseJg di Oval 201 692 poys e qissod oo jeuBis L ous lqissod 00 jeubis yndyno 2 14 syu a3 18lSSOd 39IA3G ____ gt eH o q 301 0000SA 3s 3611 9po9 40443 1571 21 Principle service code list 74 MOTORS INNOVATION WITH LIGHTNESS 22 Se ozs uogeuqyeo uonoeful Yada 888 Sju5 000 208095 XVW 3 860 E poys e qissod euBis uonisog uonoeful 1 860 0 5 04 208095 NIN 3 K00L 2607 EA dE puno4B
86. e speed to cool is down NOTE During the break in period the engine must not be operated at high rpm for longer periods During break in period be particularly observant of the following A Check motor oil level daily Always maintain oil level in the desired range between the MIN and MAX marks on dipstick When refilling motor oil refer to information Engine Lubrication Motor Oil page 49 B Check oil pressure control lamp If the lamp lights up as soon as the boat changes its position while turning straightening up the boat or planing check the oil level in the engine housing by means of dipstick If neces sary add oil DO NOT OVERFILL In case that the oil pressure control lamp is still illuminated with correct oil level have the engine checked by your STEYR MOTORS Marine dealer as to malfunction of signal or oil pump NOTE During normal operation of engine oil pressure will rise as RPM increases and fall as RPM decreases In general oil pressure will be higher with cold engine oil and specific RPM than with hot motor oil C Check engine temperature indication Normal operation between 75 95 C part heat up to full load at idle speed the engine temperature will be between 68 and 80 C depending on ambient temp and raw water temperature In case of audible alarm check coolant level in expansion tank only with cold engine D Deviations from normal operating conditions will be indicated by warning lig
87. e the hose Loosen 2 hose clamps 25 A and remove raw water hoses quickly start the engine so that raw water pump empties itself NOTE As to procedure for draining the remaining equipment on your boat see your STEYR MOTORS Marine dealer Check raw water open circuit with pump Filling is done automatically via raw water pump after having started the engine 96 STEYRMOTORS INNOVATION WITH LIGHTNESS Cooling System Anodes 25 07 FOR ALL 4 CYL MARINE ENGINES 8 5 FOR ALL 6 CYL MARINE ENGINES There are 4 sacrificial zinc anodes in the raw water cooling system normally although if an exhaust high riser is used there is one extra fit in it Which are installed as per ill 26 27 Remove and inspect anodes for galvanic erosion according to the maintenance schedule Replace anode when material loss is 50 75 Anti Corrosion Anodes If additional electronic equipment is installed each should have an individual anode or grounding device and all grounding devices must be interconnected Follow recommandations of manufacturers of equipment NOTE Inspect anodes every 30 days or more frequently if used in extremely salty water Anode is to be replaced according to the maintenance schedule Boats that connect to an AC power source shore power require protection against increased potential of galvanic and spray cur rent
88. eed sensor or sensor connection contact authorized workshop contact authorized workshop involved components control solenoid rack control gear of unit injector rack position sensor 70 STEYRMOTORS INNOVATION WITH LIGHTNESS 12 24 PM Fuel Level STEYR INNOVATION WITH LIGHTNES y 4 audible warning device C combined light preheating control amp warning light engine oil pressure B warning light battery charge D warning light check engine Operating condition During normale engine operation or indication in case of sensor defect while ignition is switched ON A Speed resp performance limitation during engine Event operation Indication status Fault Remarks 80 90 C OFF oil pressure below check oil level min limit contact authorized ON ON workshop OFF S 80 90 C OFF fault oil pressure check oil level FLASH sensor or contact authorized OFF ING 1x sensor connection workshop OFF ON EH ON engine overload during reduce throttle position until light a break in period goes OFF indication during NS first 2 hours of operation see engine break in procedure 71 INNOVATION WITH LIGHTNESS meme Indication status Fault Remarks FLASHING 2x per high exhaust check raw water sec temperature system ON OFF over 80 C strainer impeller pump or contact authorized workshop
89. el Please contact your nearest STEYR MOTORS Marine Dealer to get proffesional assistance to verify the deficiency and to correct any possible failure If the engine oil pressure is too low the warning light engine oil pressure lights and the audible alarm sounds The engine power will be limited In this case proceed as follows Check engine oil level respectively add engine oil if necessary refer to chapter Fuel and Lubricants Restart engine and watch the oil pressure light The warning light has to extinguish within 3 or 4 second after the start If this does not happen the engine must be stopped immediately Ignition OFF In case of an overheating of the exhaust gas cooling system the warning light engine control flashes and the au dible alarm sounds 2 times per second the engine power is reduced In this case proceed as follows IMMEDIATELY reduce the engine to idle speed Check an clean the raw water filter Check the coolant temperature gauge for overheating of engine coolant If the coolant temperature gauge indicates overheating of engine coolant switch for a short time to REVERSE to remove a possible clogging of the raw water inlet through large plastic parts etc and then to FORWARD Let the engine run at idle speed for some minutes If the temperature gauge still indicates an overheating of the engine the engine is to be stopped Restart the engine only after having found and eliminated the c
90. ents adjusted L YES LOG FILE Idle Full Load Idle name HYBRID Max boat speed in E Mode knots with Speed Mode Olow Omidi Omid2 max engine rpm achieved in E Mode rpm D Mode status on SCC E Mode ready red D Mode ready green HCU Mode ready green GENERATOR YES see SCC User Manual Z001071 0 chapter Hybrid menu Notes E Mode status on SCC E Mode ready green D Mode ready red HCU Mode ready green E Drive YES see SCC User Manual Z001071 0 chapter Hybrid menu Notes Flow rate through Hybrid cooling system l min see in Hybrid cooling schematics mentioned above Max HCU temperature on SCC C see SCC User Manual Z001071 0 chapter Hybrid menu Max E MOTOR temperature on SCC C see SCC User Manual Z001071 0 chapter Hybrid menu Safeguarding instruction carried out YES Manual warranty and operation explained YES Test made on by Name in block letters Please immediately return a copy of this report and the Warranty registration card to your STEYR MOTORS GENERAL DISTRIBUTOR Failure to do say may affect factory warranty 104 STEYRMOTORS INNOVATION WITH LIGHTNESS Preparations for Off Season Storage An adequate preservation of the engine will contribute to an efficient and troublefree operation in the long term Consult your STEYR MOTORS Marine Dealer to get professional assistance in performing a proper off season storage NOTE I
91. er content in storage tank to a minimum Treating fuel with microbial growth requires the use of fuel additive STEYR MOTORS does recommend the use of fuel additives such as Biobor JF or equivalent for treatment of mi crobiological fuel contamination Follow the manufacturers instructions for use If treating fuel frequent fuel filter changes will be necessary until fuel system is purged NOTE A galvanized steel tank should never be used for fuel storage because the fuel reacts chemically with the zinc coating forming powdery flakes which can quickly clog the fuel filters and damage the fuel pump and injectors NOTE Do not dry run fuel pump 40 STEYRMOTORS INNOVATION WITH LIGHTNESS Cooling System Function Description 4 Cylinder Marine Engine STEYR MOTORS Marine Engines are equipped with a closed internal and an open external cooling circuit Closed Cooling Circuit OU I The closed cooling circuit includes monoblock as well as exhaust manifold heat exchanger and expansion tank Temperature in the closed cooling circuit is precisely controlled by means of thermo stat The thermostat determines the amount of coolant circulating through the heat exchanger thus controlling the operating tem perature of the engine mA c A temperature sensor 7 controls the cooling temperature
92. ew start of the engine is not possible NOTE 6 cylinder SE Engines carry the inversion switch inside the E box cover Interrupt crankshaft housing ventilation During possible vessel inversion the by pass valve B for crankshaft housing ventilation is closed too This avoids a possible oil outlet via suction through the air filter Instrument Panel The engines are supplied with the standard instrument panel The respective customer may use a self adapted STEYR MOTORS instrument panel or one which corresponds to his own ideas and requirements ATTENTION For not approved alterations which lead to engine failure no liability can be undertaken Dry Operation 06012 06010 After a dry operation of the engine without raw water cooling check the impeller of the raw water pump for dama ges Replace if necessary Grease the impeller use grease from special impeller kit Z011753 2 45 N STEYRMOTORS INNOVATION WITH LIGHTNESS 46 STEYRMOTORS INNOVATION WITH LIGHTNESS Fuel Reguirements 48 How to Select Fueli Lus TE NS 48 Filter Maintenance amp Service r 48 uuu 49 jer 45 49 Oil Identification Symbol 49 Disposal of Automotive Waste Products 50 47 S
93. f engine is stored above 1 year advise your STEYR MOTORS Marine Dealer to the Extended Preservation Procedure Service Manual P N Z001019 0 chapter GENERAL D3 Change motor oil and oil filter Change fuel filter Check air filter Check coolant closed circuit Add fuel stabilizer to fuel Drain engine s raw water system If the raw water is not completely removed from the engine expensive freeze damage may be the result Drain raw water system from boat and driving system consider manufacturer s instructions as to storage Change gear oil or lubricant Disconnect battery and store it Spray engine outside with corrosion prevention oil Ventilate engine compartment and bilge ON Start up after Storage An correct start up of the engine will contribute to an efficient and troublefree operation in the long term Your STEYR MOTORS Marine Dealer will gladly be available as consultant or for an expert performance 1 Check condition of hoses and hose clamps Clean battery terminals ATTENTION Connect RED cable to positive terminal and then BLACK cable to negative terminal N Wrong connection of battery terminals may damage the electronic system Grease outer sides of terminals Open fuel stop valve and check all fuel lines for leakage Thoroughly check the boat and engine for slack or missing screws or nuts Pump the bilge dry and clean the engine compartment Complete the raw water s
94. hts and audible alarm As to exact meanings see section Error Indication on Instrument Panel 25 ATTENTION STEYRMOTORS INNOVATION WITH LIGHTNESS In case of non observance of break in instructions warranty may expire Engine to be filled with recommended oil quality only See chapter Engine Lubrication Operation after Break In The engines specified in this manual are intended to be operated at different speeds and loads but not allowing full load of the engine for more than one hour per 12 running hours Economic driving may be achieved at the following speeds 4 Cylinder Marine Engines MO54NA33 MO84K32 MO94K33 MO114K33 MO144M38 MO164M40 MO174V40 Which will prolong engine life and reduce sound emissions 3000 rpm 3000 rpm 3000 rpm 3000 rpm 3200 rpm 3400 rpm 3400 rpm 6 Cylinder SE Marine Engines SE126E25 SE126E25 SE196E35 SE236E40 5 236536 5 266 40 5 266536 5 286 40 5 06 38 2300 2300 3200 rpm 3800 rpm 3400 rpm 3800 rpm 3400 rpm 3800 rpm 3600 rpm When starting a cold engine always allow the engine to warm up slowly Never run the engine at full speed until operating temperature is reached During the first 50 running hours check the oil level frequently 26 STEYRMOTORS INNOVATION WITH LIGHTNESS 7 Shifting Example single lever shift control system 1 If the gear shift mechanism is disengaged
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96. ine 15 mins Run the boat minimum for 4 hrs at no more than half engine speed Check oil level top up to max level Check the error list in the ECU using the diagnostic programme if no errors continue run in If errors occurred contact STEYR MOTORS After Sales department for further decisions Warm up the engine 15 mins Run the boat minimum for 2 hrs at no more than 75 engine speed Check the service code list in the ECU using the diagnostic program if no errors continue run in If errors occurred contact STEYR MOTORS After Sales department for further decisions Warm up the engine 15 mins Start the STEYR MOTORS diagnostic tool data logger Run the boat minimum for 20 mins at full rated speed Stop diagnostic tool data logger and save the file filename engine number and date e g 68225765_20080910 dat Check the service code list in the ECU If errors occurred contact STEYR MOTORS After Sales department for further decisions Send the data Log file to STEYR MOTORS After Sales department Check coolant and oil level at cold engine top up to max level if necessary Continue using the engine acc to STEYR MOTORS Operator Manual 24 STEYRMOTORS INNOVATION WITH LIGHTNESS Engine Break In procedure All STEYR MOTORS Marine engines have been run for a short period as a final test at the factory You must fol low the Engine Break In instructions during the first 20 running hours to ensure maximum performance
97. inute and or repeated attempts contact your STEYR MOTORS Marine dealer Never push start button when engine is running Stopping the Engine push button version 1 2 Move throttle lever into idle position and gear in neutral position Cool down the engine Press push button ignition ON OFF ill F to disengage from locking position and to shut OFF the engine ATTENTION Do not stop engine at speeds above idle or accelerate engine while turning off engine This N may result in engine failures 23 STEYRMOTORS INNOVATION WITH LIGHTNESS Run In Procedure After Major Overhaul The following run in procedure must be used on STEYR MOTORS engines following a major overhaul where a major overhaul is defined as a replacement of any or all of the following Crank Shaft Piston s Con rod s Monoblock Definitions Rated speed Engine speed with maximum power Half engine speed Half of rated speed Procedure Work steps Preparation Engine filled with oil and coolant to max levels Oil Shell 5 W 30 Coolant GLYCOSHELL 50 50 water coolant STEYR MOTORS engine diagnostic tool connected to the ECU Test method Remove the expansion tank pressure cap for degassing the system Start the engine Run at idle speed for 20 min Stop the engine Check coolant and oil level top up to max level if necessary Close the expansion tank with the pressure cap Start the engine Warm up the eng
98. le for keeping complete and accurate records of all service performed on the engines and for maintaining a log of all regularly scheduled maintenance in the Owner Service Log included in your Operations Maintenance and Warranty Manual You are responsible for assuring that at all times the engine hour meter on your Steyr engines is in good working order and in a condition that accurately reflects the total hours that the engines have been operated You are responsible for keeping copies of the completed Warranty Registration Form and of the Com missioning Report Limitations and Exclusions STEYR MOTORS is not responsible for any engine failure or other problem attributable in whole or in part to any of the following Any application or installation inconsistent with STEYR MOTORS published application and installation guidelines Abuse or neglect including but not limited to operation without adequate coolants or lubricants over fueling over speeding lack of maintenance of cooling lubricating or intake systems improper storage preservation rust or corrosion improper starting warm up run in or shutdown practices or failures caused by incorrect oil or by water dirt or other contaminants in the fuel or oil Unauthorized modifications of the engine Use of a service facility not approved by STEYR MOTORS or use of parts not supplied or approved by STEYR MOTORS For information on approved service partner in your area
99. le period of time 115 WARRANTY cy STEYRMOTORS 0 INNOVATION WITH LIGHTNESS j IMPORTANT The foregoing procedures for making a warranty claim are mandatory Failure to comply with the requirements for submitting a warranty claim shall be presumed to have deprived STEYR MOTORS of adequate and timely notice of a defect and shall relieve STEYR MOTORS of any duty of performance under this Warranty Venue and Applicable Law This Limited Warranty and the rights and obligations of STEYR MOTORS and of the Owner as they relate to any product supplied by STEYR MOTORS shall be governed by and construed in accordance with Austrian law and any legal action instituted against STEYR MOTORS as a result of this Warranty shall be brought in Vienna Austria In the event of a legal action commenced against STEYR MOTORS in the United States STEYR MOTORS shall have the option to consent to jurisdiction and to require that the action be submitted to binding arbitration according to the commercial rules of the American Arbitration Association Miscellaneous This Warranty document consists of the complete and final expression of the intent of the parties with respect to the warranty obligations of STEYR MOTORS The terms of this Warranty may not be modified except by a writing signed by an authorized representative of STEYR MOTORS Dealers and distributors of STEYR MOTORS engines whether or not approved by STEYR MOTORS are not agents of STEYR MOTORS and ha
100. ler refer to manufacturer specification drain clean water from separator bowl NOTE Oil exchange interval must be adapted acc application and utilisation of vehicle respectively quality of engine lubricant in use 66 INNOVATION WITH LIGHTNESS STEYRMOTORS MAINTENANCE LOG Sticker of 1 preservation refer to Installation Manual P N Z001007 0 Chapter 18 Installation and pre delivery inspection report Sticker of 3 preservation 50 h Service 300 h Service 600 h Service 900 h Service 67 Sticker of 274 preservation Commissioning 150 h Service 450 h Service 750 h Service 1050 h Service Made by Made by 1200 h Service 1500 h Service 1800 h Service 2100 h Service 2400 h Service 2700 h Service 68 Made by Made by 1350 h Service 1650 h Service 1950 h Service 2250 h Service 2550 h Service 2850 h Service STEYRMOTORS INNOVATION WITH LIGHTNESS e sTEYRMOTORS O INNOVATION WITH LIGHTNESS Table Error Indication on Instrument Panel Fuel Level ni O A audible warning device C combined light preheating control amp warning light engine oil pressure B warning light battery charge D warning light check engine P Operating condition During normale engine operation or indication in case of sensor defect while ignition is switched ON Event Speed resp performance limitation during engine operation
101. llowing questions would be much appreciated Which descriptions or terms are not understandable Which enlargements or complements do you suggest Where did content related mistakes slip in Please address your comments and ideas to your STEYR MOTORS Marine Dealer Since this manual covers the whole family of STEYR MOTORS marine engines differing sections are marked as follows 1 whole page applies to all engines 2 MO144K33 whole page applies to specified engine types only 3 GENERAL MO114K33 3700 rpm whole page applies in principle for all engine types but different data e g technical data is marked STEYRMOTORS INNOVATION WITH LIGHTNESS MARINE ENGINE OVERVIEW STEYR MOTORS 14 MO114K33 MO144V38 MO144M38 MO164M40 MO174V40 MO84K32 MO94K33 MAKE STEYR MOTORSM14NAM 2100 40 at standard reference conditions according to ISO 15550 INNOVATION WITH LIGHTNESS poss SE126E25 SE156E26 SE196E35 SE266E40 5200930 SE286E40 SE306J38 NUMBER OF CYLINDERS BORE MM 94 G wi Gs s DISPLACE STEYRMOTORS Q o 2 m POWER KW RATED SPEED RPM 2500 2600 3500 4000 3600 4000 3600 4000 3800 FULL POWER 2175 2550 2350 2650 3050 3550 3550 4100 3350 3650 3550 4050 33
102. manufacturer Engine Monoblock Casting Engine Camshaft Engine Crankshaft Engine Connecting Rods Crankshaft Sprocket Camshaft Sprocket Engine Housing Flywheel Housing STEYR MOTORS Responsibilities under the Extended Major Components Warranty During the applicable period of coverage under the Extended Major Components Warranty and subject to the con ditions limitations and exclusions herein STEYR MOTORS will at its option either repair or replace the defective component STEYR MOTORS responsibilities in the event of a repair shall be the same as provided with respect to the Base Engine Warranty except that the cost of labor for removal and reinstallation is not covered under the Extended Major Components Warranty Duration of Coverage The Extended Major Components Warranty extends for a period of 60 months or until the engine has been operated for 1 800 hours whichever occurs first As with the Base Engine Warranty the period of coverage commences on the date on which the Product is delivered to the first retail purchaser or on the date on which the unit is first leased rented or loaned or when the Product has been operated for 30 hours whichever occurs first Bushing and bearing failures are not covered 112 STEYRMOTORS INNOVATION WITH LIGHTNESS Summary of Warranty Coverage Costs based stdd repairtime rates are paid by STEYR MOTORS ws of Coverage Parts Labor Labor fo
103. maximum efficiency Panel Indication Horn ON 2x p sec Gauge reading 2107 Horn ON 2x p sec Gauge reading 2120 C Horn and indication light CEL ON 2 SEC Horn and indication light CEL ON 2x p sec Horn continuous and Oil indication light continous switched ON Oil pressure indication light switched ON 1x p sec No RPM indication on tachometer 36 self diagnostic to protect the engine from damage if operating parameter are exceeded stores diagnostic data of ECU server circuits for maintenance and service Additional Tool Readings Steyr Diag Power limitation Steyr Diag Service code Steyr Diag Power limitation Steyr Diag Service code Steyr Diag Power limitation Steyr Diag Service code Steyr Diag Power limitation Steyr Diag Service code Steyr Diag Service code Steyr Diag Service code Action or possible reason See table trouble shooting Cooling system Sensor or connector failure see service code table See table trouble shooting Raw water cooling system Sensor or connector failure see service code table See table trouble shooting Engine oil system Sensor or connector failure see service code table See table trouble shooting Air charge system See table trouble shooting Speed sensor See table trouble shooting Accelerator potentiometer failure See table trouble shooting Governing system STEYRMOTO
104. missioning Report to STEYR MOTORS will cause your warranty to be voided Base Engine Warranty The Base Engine Warranty covers any failure of the Product under normal use and service that occurs during the applicable period of coverage and that results from a defect in STEYR MOTORS material or factory workmanship a Warrantable Failure Note T Individual report documents are additional available for reference steyr motors com extranet access for assistance contact your authorized dealer STEYR MOTORS Responsibilities under the Base Engine Warranty During the applicable period of coverage under the Base Engine Warranty and subject to all conditions limitations and exclusions herein STEYR MOTORS will at its option either repair or replace the defective Product In the event that STEYR MOTORS elects to repair the Product STEYR MOTORS will do the following STEYR MOTORS will pay for all parts and labor reasonably required to repair the defect responsible for the Warrantable Failure STEYR MOTORS will pay for all lubricating oil antifreeze filter elements and other similar mainte nance items replaced during a warranty repair when such items are not reusable due to a Warrantable Failure STEYR MOTORS will pay for the usual and customary labor costs for engine removal and reinstalla tion when necessary to repair a Warrantable Failure Labor costs will be paid by STEYR MOTORS only for work pre authorized by
105. n particular how to use transmission and then proceed as follows 1 Check the bilge for excessive water accumulation Always keep the bilge clean and dry Never allow the water level in the engine compartment to exceed the bottom of the oil pan If water accumulation is unavoidable install a bilge pump with an automatic control switch NOTE The water level in the boat s engine compartment will increase when the boat is operated at a high incline before planing speed is reached Excessive water accumulation in the engine compartment bilge may cause engine failures Open the raw water intake valve NOTE Operate the engine only while the raw water supply is assured or the cooling system is equipped with a flushing device The raw water pump will be damaged and or the engine will overheat if operated without cooling water Open the fuel stop valve NOTE Only start the engine when a bubble free fuel supply is guaranteed Prior to first start up of the engine after installation after storage etc purge the fuel system by ignition ON for 6 x 10 sec Check the operating levels of coolant hydraulic oil transmission oil fuel Control of electric system Charge and charge state of battery 21 STEYRMOTORS Q INNOVATION WITH LIGHTNESS Starting the Engine key switch version Starting procedure for the STEYR MOTORS marine engine is the same for both cold and warm engines The en gine
106. ngine coolant pressure Identifies the meter which indicates the pressure of engine s lubricating system FILTER Identifies a device which removes contaminants from engine s oil system Functional Description Symbols FILTER Identifies a device which removes contaminants from fuel Identifies the negative ground or negative voltage connection Identifies the STOP SWITCH It may also identify STOP position of the throttle control FUSE Identifies a device which protects the electrical system from overload Identifies the EMERGENCY IGNITION CUT OFF SWITCH Emergency engine stop t Q Identifies engine drain plugs and fittings Identifies the operating device for starting the motor Instructional Symbols Indicates FUEL is to be used or FUEL is present Indicates OIL is to be used or OIL is present Means read your Operation Maintenance amp Warranty Manual before operating the product It contains information or instructions vital for operation of product q Indicates areas to be lubricated ENGINE OIL FILL Location for introduction of oil into the engine Indicates lubricating oil used in transmissions 18 INNOVATION WITH LIGHTNESS STEYRMOTORS Before SAWING MN E 21 Starting Engine key switch version 22 Stopping the Engine Mec E 22 Starting the Engine push button version
107. nition switch 15012 xx 12 volt via main relay and modulator 601xx 01 unit A5 15100 xx 5 volt supply voltage for sensors 30000 xx battery positive not secured 30012 xx battery positive secured 31000 xx battery negative GND 79 INNOVATION WITH LIGHTNESS STEYRMOTORS 222001 60 0 6756 15 68 Japuas 0 jeuondo UJOO SJOJOUJ J O S MMM e992 ON 1 874992 ON OW OW 02 ON Orr OW 1 334A ano 1 SNIMOTIOS HIM SadAL 218 Oy 16 eZ Te TNVO 10 10609 9 H NVO 10 00609 09 0 907 000 90 000 Le vss 081 10 80809 8 q gt jeuondo i sejos S X 11 0001 o 5 S EX 10 5209 i TE D L eee td APE D 9 OT oe esn oil ANO EX 2 eS az S EZX gt 4 ZIEZX gt 0 80809 sz1 7429 gt LI 4 WO A bee LY lord H NN I St leo 2 i i 1 029 emu gt 1 260700609 28510609
108. not extinguish after 0 7 sec glow plug preheating phase In this case start engine immediately after the light extinguishes Indication active error Normal condition NOTE For further information see Table Error indication on Instrument Panel 31 STEYRMOTORS INNOVATION WITH LIGHTNESS CLOCK 12 24PM Fuel Level INNC VATION WITH LIGHTNESS WZ A tachometer F push button ignition ON OFF red 1 function buttons G push button START green B engine parameter display H audible warning device C warning light battery charge installed on rear side of panel D combined light preheating control amp emergency cut off switch lanyard warning light engine oil pressure J circuit breaker 10 amp E warning light check engine NOTE Instrument gauges are automatically illuminated if ignition is turned ON NOTE n the case of inversion the engine will be automatically shut off in order to allow normal operation later The ignition push button F must be switched OFF and ON again then the engine can be restarted via the push button START 32 STEYRMOTORS INNOVATION WITH LIGHTNESS Instrument indication during normal operation push button version 1 ignition ON before starting ON 0 7 sec ON _ 0 7 ON 5 sec ON 0 7 System check see light indication NOTE At low temperature condition cold weather the combined
109. nsulation e e cables if required 64 STEYRMOTORS INNOVATION WITH LIGHTNESS After first Every Every 50 hours 300 h 600 h Service and Maintenance Schedule Daily 6 or 12 or 24 notes months months months Inversion e Switch Check switch Driving Sys Re center driving unit e e 266 manutacturers tem specifications Check actuation Turbo Charger lubricate Warning Check function Safety relevant vice Engine Mount Check torque e Every 900 hours Screws remote control e Check emergency cutout e completeness 9 consultion of your Safety Equip STEYR Marine ment Dealer Condition x Check belt pulleys and tighteners e for wear Poly V Belt System with standard equipment Every 1800 hours or every 48 e g alternator raw water months Poly V Belt pump and hydraulic pump Change Poly V Belt System with optional equipment Every 900 hours or every 48 e g 2 additional alternator months high power hydrualic pump etc Poly V Belt Check Tensioner Lubricate e Every 1800 Glow Plugs Change plugs hours or every 48 months Check belt tension e timing belt Every 1800 hours or every 48 Timing Belt idler pully months Change Every 3600 water pump tensioner hours or every 48 months Check valve clearance e Every 900 ho
110. nts Use only STEYR MOTORS recommended lubricants or lubricants of equiv alent quality and viscosity See your STEYR MOTORS dealer for recommended lubricants STEYR HIGH PERFORMANCE DIESEL RIEZIAUL If you choose to have your STEYR MOTORS Marine Engine lu bricated see your local dealer He will gladly lubricate it at the required intervals INNOVATION WITH LIGHTNESS s Motor Oil To obtain the best engine performance and engine life STEYR MOTORS High Performance Diesel Engine Oil SAE 5W 30 2010059 0 is recommended Engine oils are specified by ACEA API service codes and SAE viscosity numbers If STEYR MOTORS High Performance Diesel Engine Oil is not available it is required to use a reputable brand of engine oil labelled for ACEA C3 and API CF and SAE 5W 30 Refer to oil identification symbol on the container During the break in period initial 20 hours frequently check the oil level Higher oil consumption is normal until cylinder system is sta bilized The oil level should be maintained between the minimum and maximum mark on the dipstick The space between the marks represents approximately 3 7 quarts 3 5 litres For oil level dip Stick location refer to your authorized STEYR MOTORS dealer NOTE Optional there are two different oil dip sticks available according to the engine storage inclination After first 50 hours of operation change the engine oil and replace the oil filter Refer to Service and Maintenance
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112. of particular vessel designs and or installations including the removal and or replacement of partitions or material personal injury loss of property cargo damage fines taxes damages to parts or goods other than products specifi cally covered by this Warranty and any other indirect or consequential loss resulting from a Warrantable Failure Some states do not allow limitations on how long an implied warranty lasts so the above limitation may not apply to you STEYRMOTORS Q THE WARRANTIES SET FORTH HEREIN ARE THE ONLY WARRANTIES MADE BY STEYR MOTORS WITH RE SPECT TO THE PRODUCT NO DEALER OR DISTRIBUTOR OF STEYR MOTORS IS AUTHORIZED TO MAKE ANY ADDITIONAL WARRANTY PROMISE OR REPRESENTATION ON BEHALF OF STEYR MOTORS OR TO MODIFY OR EXTEND THE TERMS OR DURATION OF THIS WARRANTY ANY WARRANTY IMPLIED BY LAW INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR OF FITNESS FOR A PARTICULAR PUR POSE SHALL BE LIMITED IN DURATION TO THE TERM OF THIS WARRANTY Procedure for Making a Warranty Claim Warranty service may be obtained from any approved STEYR MOTORS distributor or dealer For a list of approved service locations please refer to STEYR MOTORS website at www steyr motors com or contact STEYR MOTORS After sales Division the contact information for which is provided on the final page of this document In the event of a Warrantable Failure arising during the applicable warranty period a warranty claim must be submit
113. om http www steyr motors com A full list of our worldwide Service network can you found on our homepage under http www steyr motors com network 120
114. on against loss by fire theft etc Consult your local insurance agent Stolen Unit The model and serial numbers on your engine are important for you As to the location of these important numbers refer to Model and Serial Numbers in the section Technical Data Record each of these numbers in the spaces provided at the end of this manual and on a separate sheet Store the separate sheet in a safe place other than your boat In case of theft report the model and serial numbers to your local authorities and your insurance agent Owner Identification Card When you purchases your boat your dealer was obliged to issue an owner identification card for your STEYR MOTORS Marine Engine This owner identification card gives proof and is to be submitted in case of warranty claims 13 INNOVATION WITH LIGHTNESS STEYRMOTORS Installation and pre delivery inspection log Your STEYR MOTORS Marine dealer is also obliged to complete the installation and pre delivery inspection log Chapter DEALER S RESPONSIBILITIES Required tests and measurements are to be carried out accordingly A copy of the installation and pre delivery inspection log and engine registration card are to be forwarded to STEYR MOTORS GmbH Dealer Service Maintenance NOTE Please do not forget to have confirmed in your manual that the installation and maintenance have been carried out in accordance with the guidelines This is also an opportunity
115. on fluids may occur 02 DEAL eU ADDRESS AND tret a eet cet deren eee es eared va gua ayna ecd Pe a rev ss ENGINE TYPE SERIAE NUMBER rer rei I La E ENGINE RUNNING HOURS Guyu u a erret etr eder re ree eed pet eae it ct eec ero Fes mex eee A copy of the installation and pre delivery inspection log is to be sent to STEYR MOTORS GmbH After Sales Service 102 INNOVATION WITH LIGHTNESS STEYRMOTORS COMMISSIONING REPORT Engine serial number Engine model Hybrid serial number Boat Owner Company Name Address Phone Dealer Company Address Phone Type of boat Dimension of propellers Model No Special Equipment from STEYR MOTORS SCC IFG Cabin Heating etc Boat length Boat weight Driving system Hybrid Battery specification Gear reduction Extended Storage Preservation Procedure acc SERVICE Manual GENERAL D3 Date of Preservation 1 2 ENGINE CHECK POINTS Installation checked according to the installation guide Following points are in compliance 01 12 3 04 5 6 7 8 L 10 11 Notes HYBRID ELECTRICAL CONNECTIONS according schematic CONNECTION SCHEMATIC HYBRID see Hybrid Installation Manual schematic with art nr 2180526 0 Notes e g wiring
116. or Instrument Panel Coolant Temperature Sensor Thermostat Housing Hydraulic Oil Tank Circuit Breakers Alternator Hydraulic Pump Oil Drain Plug Starter Motor Engine Management System Fuses Exhaust Temperature Sensor Air Filter Turbo Charger Exhaust Elbow Starter Relais Backside E Box Ground Plate Flywheel Flywheel Housing Oil Pressure Sensor Hydraulic Oil Cooler 27 37 38 40 35 3617 15 46 34 15 44 STEVRIMETORS 18 201176 3 2 21 RVD 9 EET 13 ele 1 L 19 30 19 33 32 39 25 18 23 41 42 This sensor is magnetism sensitive All external magnets must be kept away STEYRMOTORS Q INNOVATION WITH LIGHTNESS 4 Owner Service 0 E 63 FOREWORD Mer CT TRIPS 63 IMPORTANT NOTE 2 63 Service and Maintenance Schedule 64 MAINTENANCE LOG 67 Table Error Indication on Instrument Panel 69 Table Error Indication on Instrument Panel for SOLAS only 71 Indication and Cancellation of memorised sensor and circuit faults 73 Selection and clearing of stored
117. peratures When freezing temperatures are forecast and the boat will be operated and left in the water the propeller must re main in the tilted down submerged position at all times to prevent water in the vertical drive from freezing Upon completion of engine operation drain the engine as described in Off Season Storage Preparations Salt Water Operation Fresh water to flush the raw water circuit is recommended after use in salt polluted or brackish water to prevent deposits from clogging and corroding the cooling passages Contact your STEYR MOTORS Marine dealer to obtain an Engine Flushing Kit that allows flushing of the engine when in or out of the water NOTE Use in salt or brackish water may require additional anti corrosion protection NOTE START and RUN Diesel Engine while raw water circuit is flushed with fresh water High Altitude Operation Your STEYR MOTORS Marine Engine is specified to operate within an altitude from a sea level of 1000 meters with out any performance loss Operation in altitude above 1000 meter are not recommended 39 STEYRMOTORS INNOVATION WITH LIGHTNESS Fuel Pump The STEYR MOTORS Marine Engine is equipped with an electric fuel pump It is turned and OFF with the key switch If the engine is not started within 10 seconds after turning the key switch ON the fuel pump is automati cally turned off Fuel System Checks Fill the tank with the recommended fuel Keeping
118. place of the product referred to unless specifically stated otherwise Equivalent products which are used must meet all current local regulations and standards to avoid hazards Some countries may apply additional internal regulation Please follow their advices appropriately example Austria Bundesamt fur Schiffahrt Sweden Navigation Office Finland Navigation Office Norway DNV Det Norske Veritas USA USCG United States Coast Guard USA ABYC American Boat Yacht Council USA NMMA National Marine Manufacturers Association England LR Lloyds Register of Shipping France BV Bureau Veritas Germany GL GERMANISCHER Lloyd Italy RINA Registro Italiano Navale All information illustrations and specifications contained in this manual are based on the latest product informa tion available at the time of printing STEYR MOTORS GmbH reserves the right to make changes at any time without notice to specifications and models and also to discontinue models as well as the right to change specifications or parts at any time without incurring any obligation to equip same on models manufactured prior to date of such change Continual accuracy of this manual cannot be guaranteed All illustrations used in this manual may not depict actual models or equipment and are intended as representative views for reference only Insurance Insurance on your STEYR MOTORS Marine Engine and boat should be obtained as soon as practical for protecti
119. plus one ap proved throwable device for man overboard protection Learn the waterway rules of the location in which you are going to operate your boat Navigable waterways are con trolled by Federal regulations while inland lakes are controlled by local jurisdictions Obey these regulations to protect yourself your passengers and fellow boating enthusiasts Thoroughly familiarize yourself with weather station warning system signals and waterway traffic signs Contact your local Coast Guard station and take advantage of their seasonal boat inspections and training courses Safety This manual contains certain information related to the personal safety of you the operator your passengers and bystanders The Safety symbol A ATTENTION appears next to important information to prevent you and others from being hurt The symbol NOTE appears next to important information to keep machinery from being damaged Observe all notes and safety warnings contained in this manual WARNING A CALIFORNIA PROPOSITION 65 WARNING Diesel engine exhaust and some of its constituents are known to the state of California to cause cancer birth defects and other reproductive harm 17 Symbols INNOVATION WITH LIGHTNESS STEYRMOTORS Certain symbols or combinations of symbols may appear on your STEYR MOTORS Marine Engine or on its acces sories It is very important that you understand their meaning or purpose If any symbol is not clearly un
120. processor controlled filling capacity motor oil approx 8 0 engine housing incl approx 1 oil filter contents specification motor oil SAE 5W 50 ACEA B4 02 API CF or 10W 40 ACEA E4 E5 E7 API CF P NO Z010058 0 cooling system dual cooling circuit thermostat controlled pressurized cooling circuit circulating pump with heat exchanger on engine governor pump external raw water circuit to heat exchange coolant capacity 11 5 liters coolant STEYR MOTORS engine coolant 36 C 2011785 0 Efficiency of gearbox 97 0 efficiency of Z Drive 95 5 Extended periods to be evaluated upon application and type of usage STEYR MOTORS GmbH Reserves the right to make changes without notice or obligations 55 STEYRMOTORS INNOVATION WITH LIGHTNESS Overview for all STEYR MOTORS 4 Cyl Marine Engines 1 2 3 4 5 6 Designation 19 NA Zinc Anode 4 Units 18 Sm Model and Serial Number 1 Intercooler 17 27 Fuel Oil Cooler with Raw Water Drain Plug 16 7 Fuel Pump 15 8 Oil Seperator 14 Raw Water Drain Plug 13 r Valve Crankshaft Housing Ventilation only SOLAS Oil Drain Plug 12 EPI Deme Fuel Filter 11
121. r Months Hours Removal amp Reinstallation Yes Base Engine Warranty 1000 PLEASURE Base Engine Warranty 12 1000 Yes Yes COMMERCIAL Extended Major 1800 Yes No Components Warranty whichever occurs first Additional Coverage for Parts Replaced or Repaired Under Warranty Any STEYR MOTORS product or part replaced or repaired under the Base Engine Warranty will be covered under the Base Engine Warranty for the remainder of the warranty period Warranty Coverage for genuine Spare Parts STEYR MOTORS warrants genuine spare parts for extent of 6 month from the date of sales Conditions of Warranty Coverage This Warranty is expressly conditioned upon proper application installation commissioning operation and mainte nance of the Product in accordance with the specifications and guidelines set forth by STEYR MOTORS in its Opera tions Maintenance and Warranty Manual and in its installation and service manuals Proper use and operation of the Product entails among other things use of the Product in strict compliance with the following power ratings Pleasure Duty This power rating is intended for use in variable load applications where full power is limited to one 1 hour out of every eight 8 hours of operation Reduced power operations must be at 200 RPM or below of the maximum rated RPM This rating 1503046 Fuel Stop Power Rating is for application operating less than 300 hours per year and is intended exclusively
122. s 52 Technical Data and Overview 54 53 Technical Data Overview MO84K32 MO94K33 MO114K33 55 Technical Data and Overview MO144M38 164 40 0174 40 57 Technical Data and Overview SE Engines 59 51 STEYRMOTORS Q INNOVATION WITH LIGHTNESS Model and Serial Numbers The model and serial number see ill 15 16 is located on the engine as illustrated These numbers are required for warranty claims and ordering parts FOR ALL FOR ALL 4 CYL MARINE ENGINES 6 CYL MARINE ENGINES The model and serial number of the marine gear box is located on the marine gearbox housing as illustrated A To obtain instructions regarding marine gearbox operation refer to marine gearbox owners manual 52 OUTPUT Power TEYRMOTORS INNOVATION WITH LIGHTNESS Technical Data and Overview MO54NA33 MOSNA rated power acc EN ISO 8665 2006 impeller KW HP Jet Drive Inboard 39 52 2 Drive 38 52 ignition order 1 3 4 2 injection Plunger activated two stage high pressure with electronically controlled injection rate fuel acc to CEC RF 03 A 84 DIN 51601 Cetan gt 45 diesel fuel 2 D temperature above 7 C No 1 D temperature below 7 400
123. s ly m ie 109 CL 1 20 00609 NIL os a T ETE 1 di se22 e 2 mz 20 00019 3912109 ETE na 10 81909 H i Lo 10 71909 i H Ha ANA ann 2010089 Japuas 440 2 SLA HE tanien NVO 10 0001 ssy ues SS Ape tg as SM sueg ime Mire mmm T AG Sueg piat co erae HIM HEJS T 5 17829 noa 0 3002 10 01809 uas sues o S 06 gt 29009 yeg 10 00081 gt 5 4 553 1 917 NOILVAONNI GMOLOWSAAIS NOLLdO A 3104 2 3NIBIVIW NVSOVIG ONIMIM 81 INNOVATION WITH LIGHTNESS 5 5 655011 00 0 80808 15 a ve 51010019 7 s 5806 c EX 200018 Toa LEX 10 52109 r uondo 1009 ainssald 208095 UJO2 SJOJOUJ JA9 S 90 00181 338 H ano NOUI
124. sW4 2661 jou sI plousjos sW4 929 TT zy poys lqissod jeuBis indino duing au 629 224 5 qissod peu isi indino duing Ni udi gu 829 9 4 uBiu s Josues uonoejeg XVIA 3 NILLVS 599 6221 Josues uonoejeg 96 5199 004 _ Yous e gissod oo 105 1sneux3 oe L OE Jeep woo poys ejqissod eunjejeduue 1sneux3 06 1 999 888 U9 0001 _ poys e qissod jeubis Josueg eunssaJg jueouqn Sd SLE 9yn 8600 9c puno4B 5 qissod Josueg eunssaJg jueouqn sd 229 vie j OLN 104 josues Josues eJnjeeduie god amp odi 962 888 90001 gq Auayeg uoys e
125. sh with fresh fuel Check Engine Management System display for service code Charge or replace battery Cancelled by ignition OFF ON Check for loose connections and corrosions Clean connections and thighten Check level of electrolyte and charge battery Check connections and tighten If solenoid clicks when attempting to start engine see your STEYR MOTORS Marine dealer If inoperative see your STEYR MOTORS Marine dealer Check and replace if defect Check terminal connection and function of relay Replace filter Inspect fuel supply line Clean and inspect or replace Tank Check operation of pump Replace fuel pump See your STEYR MOTORS Marine dealer STEYRMOTORS INNOVATION WITH LIGHTNESS 4 Trouble Check Chart Continued SYMPTOM POSSIBLE CAUSE ACTION Engine vibrates Propeller condition Check for bent broken or damaged propeller Check for weeds on propeller or sterndrive gearcase Check for bent propeller shaft Unit injector See your STEYR MOTORS Marine dealer Engine runs but boat makes Fouled propeller etc Check little or no progress 1 Propeller for weeds remove as required 2 Propeller for spun hub repair or replace 3 Hull for excessive marine growth clean as required Performance loss System error or failure Check using diagnostics for errors or limitations Engine coolant temperature audible and or visual alarms Boat overloaded Reduce load
126. tact information is as follows STEYR MOTORS GmbH Im Stadtgut B1 4407 Steyr Austria Phone 43 7252 222 52 Fax 43 7252 222 29 e mail service steyr motors com Erstellt Issued 04 02 2011 Gepr ft und freigegeben Approved Kundendienst After Sales Service 04 02 2011 Ing Rudolf Mandorfer 117 um STEYRMOTORS INNOVATION WITH LIGHTNESS Engine Gearbox Boat Model and Hull Identification Numbers Record your engine and gearbox model and serial numbers immediately after purchase This will enable you to have them available for quick reference when ordering parts or literature Engine Model No Engine Serial No Gearbox or Stern Drive Model No Gearbox or Stern Drive Serial No Ignition Key No Boat Model No Hull Identification No HIN Recommended Propeller Size Replacement Parts Never use parts of unknown quality on your STEYR MOTORS Marine Engine Insist on GENUINE STEYR MOTORS Marine parts See your local STEYR MOTORS Marine dealer STEYR MOTORS GMBH 2007 All rights reserved to changes or modifications 118 STEYRMOTORS Warranty Registration Card INNOVATION WITH LIGHTNESS WARRANTY STEYR OWNER IDENTIFICATION CARD Owner s Name Address City State Zip Date of commissioning MODEL SERIAL STEYRMOTORS D DEALER RECORD CARD OVATION WTE HOTNESS ENGINE REGISTRATION MODEL SERIAL OUT DRIV
127. ted Copper base antifouling paint may be used but will require more frequent inspection and replacement of sacrificial anodes DO NOT PAINT any part of the drive unit with copper base antifouling paint NOTE Painting the drive unit with copper base paint will accelerate galvanic corrosion Vinyl butyl base antifouling paint is a recommended alternative DO NOT USE any graphite base antifouling paint NOTE Never paint anti corrosion anodes or their effectiveness will be lost See your STEYR MOTORS Marine contract partner for an antifouling paint that is suitable for your area Boat Bottom The condition of the boat bottom can affect your boat s performance Marine growth present in fresh water as well as salt water will reduce boat speed A boat bottom with evidence of marine growth causes a reduction in top speed of 20 percent or more Periodically clean the bottom of your boat following the manufacturer s recommendations 16 INNOVATION WITH LIGHTNESS STEYRMOTORS Boating Responsibilities As a boat owner you have certain responsibilities to others Be sure that all operators read this manual You are legally responsible for all occupants of your boat Instruct at least one of your passengers in the basic fun damentals of handling your boat in case of an emergency Show all hands the location of emergency equipment and how to use it You are required by law to have one locally approved life jacket for each person aboard
128. ted promptly IN WRITING A warranty claim must be made immediately upon discovery of facts that would lead a reasonably prudent owner to believe that the Product is defective in materials or factory workmanship but in no event more than 30 days after such discovery To make a warranty claim contact any approved STEYR MOTORS distributor or dealer and present your STEYR MOTORS identification card and your copy of the Warranty Registration Form and Owner Service Log You may also be required to present your copy of the Commissioning Report all maintenance and service records A STEYR MOTORS Warranty Claim Form a sample copy of which is available from STEYR MOTORS website at www steyr motors com must be completed by the dealer or distributor and returned to STEYR MOTORS in Austria It is your responsibility to insure that the Warranty Form is properly completed and to retain a copy for your records as proof of the making of a timely warranty claim All warranty claims MUST be approved by STEYR MOTORS before any warranty work is undertaken No distribu tor or dealer of STEYR MOTORS is authorized to approve or to guarantee approval of a warranty claim Any work performed prior to obtaining authorization from STEYR MOTORS will be at the risk of the owner and or service facility undertaking the work Upon approval of a warranty claim you are responsible for making the Product available for repair at the place designated by STEYR MOTORS within a reasonab
129. to clarify with your STEYR MOTORS marine dealer possible questions arisen during the first running hours on your boat and to establish a service and maintenance routine Services will be performed by STEYR MOTORS Marine Dealers at local rates Costs for service material to be paid by the owner Illustration Symbols Refer to the photograph or drawing described in that paragraph Refer to specific items or features described in the text and illustrated on the photograph Refer to the general subject of the text Refer to an item or feature not clearly visible on the photograph 14 STEYRMOTORS INNOVATION WITH LIGHTNESS 4 Repair Service All repair works on your STEYR MOTORS marine engine should be carried out by a licensed STEYR MOTORS Marine Dealer with his professional knowledge trained staff and special purpose tools to solve all occuring problems Preferably all work on your STEYR MOTORS marine engine should be carried out by the STEYR MOTORS Marine Dealer that sold the equipment to you he knows you and the equipment If problems occur during a trip bring your engine to the next STEYR MOTORS Marine Dealer Information on Deal ers and Distributors can be found at the end of this manual Replacement Parts Your STEYR MOTORS Marine Engine was designed to operate in a marine environment use STEYR MOTORS original replacement parts Before Casting Off Check the weather report wind and water
130. uire warranty service you will be required to present your copy of the Warranty Registration Card along with your Owner Identification Card so that the date of purchase and delivery may be verified and so that the Warranty Claim Form can be properly completed Failure to register the Product with the factory within 60 days of the date on which you take delivery of the Product will cause the warranty period to begin running from the date on which the Product is shipped from STEYR MOTORS in Austria rather than on the date of delivery to you It is to your benefit to have all Products timely registered at the factory so that you receive the maximum available coverage under the Warranty and so that STEYR MOTORS has a means of identifying and contacting you in the event of product updates or service notifications 110 pug STEYRMOTORS INNOVATION WITH LIGHTNESS Commissioning Report Your new Steyr engines have been shipped together with a form entitled Commissioning Report a copy of which is included in the installation manual that accompanies your engines It is your responsibility to insure that this form is completed by the seller distributor dealer or boat builder at the time of installation and that it is immediately re turned to STEYR MOTORS Keep a copy of the completed form for your records as you will be required to present it in the event you ever require warranty service Failure to complete and immediately return the Com
131. urs Tues For Commercial use onl y ance 300 hrs Engine Timing Check settiming e Every 900 hours 65 INNOVATION WITH LIGHTNESS STEYRMOTORS After first Every Every 5 50 hours 300 h 600 h Service and Maintenance Schedule Daily or 12 or 24 notes months months months set levers Every 900 hours Check set point e Every 900 hours Unit Injector tighten torques Every 900 hours For Commercial use onl unit injector adjust Ne y ment 300 hrs oil level Check Hydraulic for leakage o Pump Every 900 h hydraulic oil ATF every 24 months oil level Gearbox for leakage e Sterndrive gear oil ATF See Manufactur Change oil filter er s specification Check Tightness of bolts Every 48 months Torsional Cou If required replace pler Change bolts bolts by using loc tite 243 Front vibration Check tightening torque Damper Engine Com aage Wale Repair or consult partment and Check leakage fuel your STEYR Bilge rine Dealer leakage exhaust gas smooth action If required to be replaced by your Shifting Check m STEYR Marine Dealer lubrication e Steering Check See Manufactur oil level e er s specification Shaft Bearing lubrication Consult STEYR Check Gland sealing e Marine Dea
132. uture service requirements are indicated in this OWNER SERVICE LOG When these services are carried out the STEYR MOTORS Marine dealer will stamp the respective stubs This servicing will assist in maintaining the value and satisfactory operation of your STEYR MOTORS Marine Engine It lies in the owner s interest that for maintaining warranty and best performance of his STEYR MOTORS Marine Engine he always insists on the sole utilization of STEYR MOTORS ORIGINAL replacement parts operational fluids and lubricants as well as STEYR MOTORS proved service procedures Itisimportantthat you study this booklet carefully as it will assist you in achieving satisfaction from your STEYR MOTORS Marine Engine Please retain this manual in the boat as it MUST be presented to the STEYR MOTORS Marine dealer whenever you require WARRANTY and or SERVICE IMPORTANT NOTE This manual contains all service activities required for your engine Checks and maintenance for the other parts of a complete drive system still need to be completed Any such procedures are to be found in sepa rate attached booklet s of the individual manufacturer s literature provided with the gearbox or similar drive components Whenever this manual refers to components like Manual Operation Hydraulic Pump etc such instructions only apply where applicable since they are not used on every engine model 63 INNOVATION WITH LIGHTNESS STEYRMOTORS
133. ve no authority to alter the terms of this Warranty or to waive any condition or requirement stated herein Should any portion of this Warranty be determined unenforceable in a court of law the validity and legal effect of the remainder of the document shall not be affected STEYR MOTORS may in certain circumstances and at its sole discretion provide for service outside the scope of this Warranty to update modify or repair a product In that event STEYR MOTORS shall not be deemed to have assumed any additional obligation to the owner or to have modified or waived any of the provisions of this Warranty The owner shall be responsible for the cost of investigating complaints found not to be attributable to a defect in STEYR MOTORS material or factory workmanship Any STEYR MOTORS product or part replaced under warranty will automatically become the property of STEYR MOTORS This warranty gives you specific legal rights and you may also have other rights which vary from state to state 116 S WARRANTY STEYRMOTORS Q INNOVATION WITH LIGHTNESS If You Do Not Receive Satisfactory Warranty Service STEYR MOTORS strives through an extensive network of independent distributors and dealers to provide prompt courteous and competent warranty service to owners of Steyr engines If you fail to receive satisfactory warranty service from a STEYR MOTORS distributor or dealer please contact STEYR MOTORS after sales division directly Its con
134. ve or gear Reservoir of trim pump Fill fuel tank for engine test run Check function of displays on instrument panel Check function of bilge pump and blower Check fuel system for free flow and leaks Check function of trim installation Check function of anchor light navigation lights and instrument panel lights Install drain plug of bilge 101 INNOVATION WITH LIGHTNESS STEYRMOTORS 19 Steering Lubricate 20 Check condition and tension of all drive belts 21 Check all engine mount screws for tight seat 22 Check for any leaks deficiencies signs of wrong use etc 23 Check function of all warning devices installed 24 Read out memorized service codes and make necessary corrective actions 25 Start engine and check for normal instrument display and normal operating noise 26 Obtain propeller load absorption 27 Check installation and fill in commissioning report Installation Manual P N Z001007 0 chapter 9 Appendix 28 Grease raw water pump impeller at BUKH STEYR MOTORS SOLAS engine with original grease of P N Z011753 2 29 Carry out Start Idle Test and check engine operation Check behavior of the boat when engine is in idle gear If there are unpleasant vibrations adjust the engine speed to a vibration free operation see Service Manual 30 Check correct function of gearshift 31 Stop engine and check again the levels of all operational fluids during test run a certain loss operati
135. ystem Open the raw water inlet o og BO ATTENTION Insufficient raw water supply may damage the engine and the raw water pump 9 Test run Start engine Check voltmeter oil pressure and water temperature gauge Make sure that all sys tems function properly 10 Check all parts for oil fuel or water leakage NOTE For additional Information regarding engine preperation for long term preservation please consult your STEYR MOTORS Marine Service Partner 105 STEYRMOTORS 5 INNOVATION WITH LIGHTNESS pto Number Engine Engine Service Record Destination Abord Started Stopped Inspection Tune up Lubrication 106 STEYRMOTORS INNOVATION WITH LIGHTNESS ae Number Engine Engine Service Record Destination Abord Started Stopped Inspection Tune up Lubrication 107 STEYRMOTORS 5 INNOVATION WITH LIGHTNESS pto Number Engine Engine Service Record Destination Abord Started Stopped Inspection Tune up Lubrication 108 A WARRANTY STEYRMOTORS lt INNOVATION WITH LIGHTNESS y WARRANTY STEYR MOTORS Marine Engines LIMITED ENGINE WARRANTY si ben porci postero 110 What You Must Do to Activate the 110 Extended Major Components Warranty 112 Summary of Warr

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