Service Manual 12/10/2009
Contents
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3. PENNY Global Foodservice Solutions Henny Penny Heated Holding Cabinet Model 901 Model HHC 904 TECHNICAL MANUAL Model 901 904 TABLE OF CONTENTS Section Page Section TROUBLESHOOTING a ANAKAN BIIK KAG 1 1 b nan KOTE 1 1 1 2 PAA AA 1 1 1 2 1 4 Troubleshooting naan BAG GN GANDA 1 2 adin 1 5 Wiring Dia Stas 1 6 Section 2 PARTS INFORMATION 5555495595 90029 ag 5 a aga 2 1 2 1 wae je na a 2 1 2 2 Genuine NA BA NAA 2 1 2 3 When Ordening Parts cm 2 1 E NENGA NE 2 1 2 5 2 1 2 6 2 1 2 7 Recommended Spare Parts for Distributors 2 1 FM06 043 Revised 12 10 09 1209 H PENNY Global Foodservice Solutions Model HHC 901 904 1 1 INTRODUCTION 1 2 SAFETY This section provides troubleshooting information in form of an easy to read table If a problem occurs during the first opera
4. provide a new or reconditioned replacement fryer at no cost 3 TO 7 YEARS During this time any frypot that fails due to manufacturing or workmanship issues will be replaced at no charge for the frypot only Any freight charges and labor costs to install the new frypot as well as the cost of any other parts replaced such as insulation thermal sensors high limits fittings and hardware will be the responsibility of the owner Any claim must be presented to either Henny Penny or the distributor from whom the appliance was purchased No allowance will be granted for repairs made by anyone else without Henny Penny s written consent If damage occurs during shipping notify the sender at once so that a claim may be filed THE ABOVE LIMITED WARRANTY SETS FORTH THE SOLE REMEDY AGAINST HENNY PENNY FOR ANY BREACH OF WARRANTY OR OTHER TERM BUYER AGREES THAT NO OTHER REMEDY INCLUDING CLAIMS FOR ANY INCI DENTAL OR CONSEQUENTIAL DAMAGES SHALL BE AVAILABLE The above limited warranty does not apply a to damage resulting from accident alteration misuse or abuse b if the equipment s serial number is removed or defaced or c for lamps and fuses THE ABOVE LIMITED WARRANTY IS EX PRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING MERCHANTABILITY AND FIT NESS AND ALL OTHER WARRANTIES ARE EXCLUDED HENNY PENNY NEITHER ASSUMES NOR AUTHORIZES ANY PERSON TO ASSUME FOR ITANY OTHER OBLIGATION OR LIABILITY Revised 01 01 07 1
5. control board is getting too hot make sure unit is not overheating if control board is not overheating and E 4 persists replace control board 6 Faulty temperature Turn switch to OFF position then turn switch back to probe ON if E 6 still shows have temperature probe checked 41 Memory scrambled Turn switch to OFF position then turn switch back to ON if E 41 still shows have the controls intitialized if display still shows 41 replace control board E 5 Unit over heating If control board doesn t cut power to relay when the faulty relay or LED is green then replace control board but if control board control board does cut power to relay when the LED is green but unit continues to heat check relay E 50 Turn switch to OFF position then back to ON if E 50 reappears replace control board E 51 NOVRAM failure Turn switch to OFF position then back to ON if E 51 reappears replace control board E 53 EPROM failure Turn switch to OFF position then back to ON if E 53 reappears replace control board 15 1209 Y PENNY Global Foodservice Model HHC 901 904 H Solutions WIRING DIAGRAMS
6. parts within a fryer filter system caused by the use of the non OEM filters or other unapproved filters is not covered under this Limited Warranty REPLACEMENT PARTS Any appliance replacement part except lamps and fuses which proves to be defective in material or workmanship within ninety 90 days from date of original installation will be repaired or replaced without charge factory Eaton Ohio or F O B authorized distributor The warranty for new equipment covers the repair or replacement of the defective part and includes labor charges and maximum mileage charges of 200 miles round trip for a period of one 1 year from the date of original installation The warranty for replacement parts covers only the repair or replacement of the defective part and does not include any labor charges for the removal and installation of any parts travel or other expenses incidental to the repair or replacement of a part EXTENDED FRYPOT WARRANTY Henny Penny will replace any frypot that fails due to manufacturing or workmanship issues for a period of up to seven 7 years from date of manufacture This warranty shall not cover any frypot that fails due to any misuse or abuse such as heating of the frypot without shortening 3 YEARS During this time any frypot that fails due to manufacturing or workmanship issues will be replaced at no charge for parts labor or freight Henny Penny will either install a new frypot at no cost or
7. recommended time becoming soggy C Product dry e No water in pan e Remove pan and put in approximately 1 of hot water HEATING SYSTEM A Unit will e Faulty control e Change control PCB if needed not heat e Faulty high limit e Check high limit and replace if needed e Faulty heater e Check heater and replace if needed e Faulty wiring e Check wiring for loose connections or broken wires and repair as necessary 13 1209 PENNY Global Foodservice Solutions 1 4 TROUBLESHOOTING Continued PROBLEM CAUSE Model HHC 901 904 CORRECTION HEATING SYSTEM Continued B Unit will not Faulty blower heat to desired temperature e Display not indicating true temperature One of heaters defective Doors being left open too much Gaskets torn or worn Defective high limit on one of heaters C Unit Faulty control overheating Faulty blower 1209 Check blower and replace if needed Check probe calibration and change calibration or offset if necessary Check heater and replace if needed Only open doors as necessary Replace gasket Check high limit and replace if needed Replace control PCB if needed Check blowers and replace if needed 1 4 Model 901 904 1 5 ERROR CODES DISPLAY CAUSE PANEL BOARD CORRECTION 4 Control board Turn switch to OFF position then turn switch back to overheating ON if display shows E 4 the
8. the list of corrections until the problem is solved PROBLEM CAUSE CORRECTION With power switch in Open circuit Check to see that unit is POWER position unit plugged in is completely inoperative no power Check breaker fuse at supply box Check voltage at wall receptacle Check POWER switch replace if defective Check internal component connectors and the cord and plug for loose connections Transformer defective Check input and output voltage replace if defective Control board defective Check for 12 volt input from transformer if control board shows 12 volts replace control board Y PENNY Model HHC 901 904 Global Foodservice 5 1 4 TROUBLESHOOTING Continued PROBLEM CAUSE CORRECTION OPERATION A Product not e Doors are left open e Keep doors closed except to holding load and unload product temperature e Temperature set too low e Increase temperature per instructions in Operator s Manual e Gasket torn or worn e Replace gasket per e Heater not working e Check heater replace Heater if needed e Blower not working e Check blower replace Blower if needed e Product held too long e Hold product only for recommended time Low improper voltage e Using meter compare receptacle voltage to data plate voltage B Cabinet e Too much humidity inside the cabinet Empty water from the water pan steaming product e Holding product too long e Hold product for
9. 209 1 8 H PENNY Global Foodservice Solutions Model HHC 901 904 2 1 INTRODUCTION 2 2 GENUINE PARTS 2 3 WHEN ORDERING PARTS 2 4 PRICES 2 5 DELIVERY 2 6 WARRANTY 2 7 RECOMMENDED SPARE PARTS FOR DISTRIBUTORS 2 1 This section lists the replaceable parts of the Henny Penny HHC 901 amp HHC 904 units Use only genuine Henny Penny parts in your cabinet Using a part of lesser quality or substitute design may result in damage to the unit or personal injury Once the parts that you want to order have been found in the parts list write down the following information Example Item Number 8 Part Number 27149 Description STOP DOOR From data plate list the following information Example Product Number HHC901 0 Serial Number Voltage 120 Volt Your distributor has a price list and will be glad to inform you of the cost of your parts order Commonly replaced items are stocked by your local distributor and will be sent out when your order is received Other parts will be ordered by your distributor from Henny Penny Corporation All replacement parts except lamps and fuses are warranted for 90 days against manufacturing defects and workmanship If damage occurs during shipping notify the carrier at once so that a claim may be properly filed Refer to warranty in the front of the manual for other rights and limitations Recommended replacement parts stocked by your distributor ar
10. ATCH KIT HINGE STOP DOOR ASSY LEG 4 INCH 26120 FOOT ADJUSTABLE CASTER 5 IN LOCKING CASTER 5 SEAL DOOR FLIP HC901 904 DISPLAY HC90X REAR 13 CDT DISPLAY HC90X REAR 6 CDT ASSY FLIP SHELF Quantity Dm ee 1 DOOR 2 DOOR 1 DOOR 1209 Item No not shown 1209 79500 81960 77755 72277 29523 ME70 001 83758 83759 40645 30978 Description DECAL CONTROL PANEL 13CDT 901 DECAL CONTROL PANEL 6CDT 904 DECAL CONTROL PANEL SIMPLE SWITCH POWER SPLASH PROOF ASSEMBLY RTD PROBE BUZZER PIEZO CONTROL 90 13 CDT SINGLE BOARD CONTROL 90X 6 CDT SINGLE BOARD RELAY 25 SOLID STATE TRANSFORMER 120VP 12VS 20VA Quantity p SS 2 4 Item No 1 2 not shown 25 Part No 63363 51278 18201 63360 3 Description BLOWER MOTOR 120V HEATER COIL 750W 120V SENSOR HIGHT LIMIT 335 DEG FAN BLADE Quantity kb pb 1209 Item No 1209 Ww N Part No 77774 77776 80044 77768 71478 70381 25646 25685 LW02 005 NS03 030 Description ASSY AIR DUCT LOWER 901 ASSY AIR DUCT UPPER 901 ASSY AIR DUCT 904 GASKET DOOR 901 904 WATER BOX ASSEMBLY WATER BOX amp STUD ASSY WIPER PULL LOCKWASHER INTERNAL 10 NUT ACORN 10 32 Quantity NN
11. CLOSURE G2 HL HTR PS BN Model HHC 901 904 HL 1 J HEATER B HTRN RTD TEMPRATURE PROBE ENCLOSURE 18 17 2 POWER T6 SWITCH 16 PCB CONTROL 12 17 SOLID STATE 12VAC 19 RELAY 19 PS BN TRANSFORMER PS TRN PSHTR1 PSHTR1 PS RL1 PS RL1 Ri HL1 SIMPLE CONTROLS 120V 901 904 120V 60 HZ 1700W HENNY PENNY CORP EATON OHIO 45320 77793_A 1209 PENNY Model HHC 901 904 Global Foodservice Solutions LIMITED WARRANTY FOR HENNY PENNY EQUIPMENT Subject to the following conditions Henny Penny Corporation makes the following limited warranties to the original purchaser only for Henny Penny appliances and replacement parts NEW EQUIPMENT part of a new appliance except baskets lamps and fuses which proves to be defective in material or workmanship within two 2 years from date of original installation will be repaired or replaced without charge factory Eaton Ohio or FO B authorized distributor Baskets will be repaired or replaced for ninety 90 days from date of original installation Lamps and fuses are not covered under this Limited Warranty To validate this warranty the registration card for the appliance must be mailed to Henny Penny within ten 10 days after installation FILTER SYSTEM Failure of any
12. e indicated with V the parts lists Please use care when ordering recommended parts because all voltages and variations are marked Distributors should order parts based upon common voltages and equipment sold in their territory 1209 maw TA 3 rg Bam Pa RP GA miae 1 pagang Bina tor mg maro SY 9 1209 a ONIN ao samara ai Model 901 904 Item No 2 2 3 A A BWW 9 Ra OO MT 10 11 11 l2 Part No 67472 79906 81963 77741 83742 81927 79997 81921 77742 77789 001 77789 004 77789 002 77789 003 77789 005 14272 14271 27149 81258 26120 27154 27155 80002 81310 83818 67794 Description ASSY POWER CORD 120 20A STR DECAL REAR CONT 13CDT 901 DECAL REAR CONTROL 6CDT 904 ASSY DOOR RH SS 2B HC901 904 ASSY DOOR LH SS 2B HC901 904 ASSY DOOR FLIP LH HC904 ASSY DOOR FLIP RH HC904 ASSY DOOR FLIPLH HC901 ASSY DOOR FLIP RH 901 PANEL FLIP DOOR 7 610 HGT MIDDLE 901 PANEL FLIP DOOR 11 875 HGT TOP 904 PANEL FLIP DOOR 8 062 HGT TOP 901 PANEL FLIP DOOR 7 485 HGT BOT 901 PANEL FLIP DOOR 11 875 HGT BOT 904 KIT L
13. tion of a new cabinet Where information is of particular importance or is safety related the words NOTICE CAUTION or WARNING are used Their usage is described below SAFETY ALERT SYMBOL is used with DANGER WARNING or CAUTION which indicates a personal injury type hazard NOTICE is used to highlight especially important information CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided may result in property damage CAUTION indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury The word WARNING is used to alert you to a procedure that if not performed properly might cause personal injury 1209 Model 901 904 1 3 TEST INSTRUMENTS You may use two test instruments to check the electrical components 1 Avoltmeter 2 An ohmmeter When the manual refers to the circuit being closed the ohmmeter should read zero unless otherwise noted When the manual refers to the circuit being open the ohmmeter will read infinite resistance INOUUGE Do not use an ohmmeter to check solid state relays Use a voltmeter as decribed in the Troubleshooting Section 1 4 TROUBLESHOOTING To isolate a malfunction proceed as follows 1 Clearly define the problem or symptom and when it occurs 2 Locate the problem in the troubleshooting table 3 Review all possible causes Then one at a time work through
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