PDP TV SERVICE MANUAL PDP
Contents
1. TRU3A 05028 P gt V PFC a SFF10086 8 2 au T5002 gt BN vs Bx 1 rr gt L5004 D5033 T 38 C5064 In LIO50 ji 1 I TUR gs 220 5011 t83 L6599D g I ER T T BA ou Yx C5062 m 2 33 65050 ion 100 VM D5031 5 87 450V ki n5069 we Css TRU4YX El 5006 4500 3 gt 38 2avsc Dw DELAY HVG FU5002 gt gt 88 R3067 05064 3 20N 125V is en 100 m t as az I CF OUT ae 5 25 2024 22 470p 4 TAUAYX 5 T T ge TES 100n Os RFmin NC amp T5068 C5055 ipte R5072 5 05029 89 1n 2 2 STBY vec Mr 6 EStu ISEN LVG2. ava X5206 24VSC gt D G n L5201 bg POK EH 3 3V STB H T 5 D 9 5VSC R5244 sal a 3 10K 3 H e t cucu 29 N5201 Be 8x De Iw e 5 1 14 5 vss E BTB14244D3 R 2 13 g 03 5206 Oma 1 0 AN L gt PDA PE Va 2 x5207 3 u zu 5205 o 091 0 SVA 1 1 VAC 14 88C1815 6R ssl aevse M P1 2 TEST gt v5203 0 O gt TCK 18 28C4815 6R vse svs P1 3 AST OO reset ax amp lt Z RESET 9 DS D P1 4 1 7 gt LV_ON T l _ 8 e sv sre S5VCTRL P4 5 1 6 NG ey d Sx ax 9 S
3. 3V_VD T NB10 NB06 Sg 1605AM2C 126 8405149 me V 8 1 8 7 1 at vec cst AB22 AO 881 7 8 EEP_W_EN 33 7 8 GND D HOLDF 50 8853 002 04 WP M 6 4 33K 2 A823 SPI CK SCLK wet LASH4 MP 100 6 8 lt Ca SCL 2 SPI D1 5 4 38 5 4 SPI 00 51 GND 28 8 soa SDA GND SPI_CZ 100 R824 33 353 24512 00 3V VD NS0 34004 dE MSD108CL H reer NBO7 3 3V VD 3 3V VD ui 5g 93 CZ 58 MX25L1605AM2C 12G xz CI DATA7 8 1 2 4 w Z 128 TS_MICLK TSOCLK CI DATAS 58 Vcc AO xS ES 8 1 95 aS 3 2 2 2 E TS MDI O TSODATAO 4 ra pet WP 4 wal 7 dini 2 TS MDI 11 TSODATAL CI DATA3 Fag Sel 400 GND D 6 3 GND D HOH A852 8 9 TSODATA2 CI DATA2 SCL a2 6 8 33K TS_MDI 3 39 B TSODATA3 CI DATAi 8 4 SCLK wt t TS MDI 4 TSODATA4 cr para 2 SDA _ SDA eno 5 4 FLASH2_WP E 100 R826 58 TS MDI 5 L SI GND TB TS MDI 6 151
4. 1 1 11 1 2 36H WP M tu 1 HDMI4 AX1 3 FI ovii SCL A2 HFrurornauommmssuontyz 4 TT Hm M HDMI1 RX0 SDA GND 3 6 9 657 9 assz HME CLG HDMI1 CLK E bog S BAPA T2CO DATA 002 A5 HOMI L CLCC HOMI4 CLK DERE 80 Heo C bao a RAS TOCO CLK 002 48 00 HOMI2_AX2 alba ewe 166 458 fs eg T Ml 90 0 HDMI1 SCL 77 24 GND24 124 HOMI SINK RX2 HDMII SDA HDMI1 S HDMI2 RX2 76 824 YA 55 HDMI T HOYT SDA 4 veers DIE HOMI_SINK_AX2 pagg SV HDMI HOMI2_AX4 4 d 74 23 VCC27 57 4 SER HDMI2_RX1 p B23 SINK 28 s ird HOMI2_AXO gI eve zo 58 voco lt 22 GND30 a d FA07 acetal gt HDMI1 HPD HDMI2 RX0 zt bos PS321TOFPBOG 3 HOMT SINK RKOt 43 3V_HDMI aie 9 veces 72 eed 2x20 100 NAOS 32 PHB 2x20 2 0 HDMI2_CLK 2 68 we HOMI SINK CLK m 2 1 erdes e HOME SINK CLK xg Je m 6 66 35 IGND D amp amp 2 a GND D 65 EDID BAG_EN GND36 35 4 2 z 5V HOMI2 HDMI2_SCL E gt SCL2 T2C_CTL_EN 37 Ragi 100 4 8 HDMI2 SDA SDA2 SCL SINK 007 5 RAP 63 SDALSINK 38 3 100 Als gt 005 C2 K HDMI2 HPD 62 39 33 100 TXOUTOO R401 33 5 8 PANEL ON OFF 15V POW2 HPD SINK 40 HDMI_SINK_SDA g n 5V_HDMI2 64 x 007 A4 TXOUTOOF
5. MSD109CL H PESDSVOLAUG x109 zm N106 HJR 613 PB 1 XS cu 2 p a 153 TV SIEP 0183 4 1000 R174 100 SC2 LOUT En R175 100 SC2 ROUT 90 0 YUV2 RIN TVASIEM gt C154 t00n SIF AM AUOUTR2 105 YA INPUT 4 A 001 2 im Ri72 n YUV2 LIN C178 Au A R173 100 XS C138 AULO AUOUTA4 CY YUV2 HIN c178 1u 176 100 m a 470 AURO AUOUTLO B177 100 ax C169 C170 YUV1 LIN c149 Au AUOUTRO E 5 21 3 2 1 003 c2 Foc OD YUV2 LIN co iu A Pb1 INPUT TI 128 0UT MCK VGA LIN xB 0139 a u AUL2 12S_OUT_BCK GND D b TRCT 47p AUR2 T2S_OUT_WS Reed 128 0UT SD 2 18P EN AV LIN Hu AUL3 198 003 c2 ER GND D NAIN m Pr4 INPUT N109 Bx PESD5voL5UY AUVRM 006 65 AUVAP gt PANEL ON OFF a AUVAG EEP_W_EN F om RB zc AUCOM 697 Y2_INPUT z FETT 485 88 s Bo PRIM_AUD_OUT_L FS T 198 1 T bn S go 125 1 5 C164 t GND 125 IN SD 29 n a3 Pb2 INPUT GND D SPDIF OUT SPDIFI So SPDIFO a GND D PRIM AUD OUT R t 008 04 Pr2_INPUT S C186 BLK ON n 00505 lt slalal RST 6353 C N108 PWR_ON OFF lt PESDSVOL4UG 2 005 B2 GND D x 5 1900 006 F2 T2C0_CLK 6 2 C GND D HJR 03A 0R B DWG NO 9232HE420 1DL GND D AUDIO IN OUT REV Rev H Sheet 2 to 8 XOCECO XIAMEN OVERSEAS CHINESE ELECTRONIC CO LTD DRAWN BY
6. X106 35411 01 030 R135 10 VGA LIN A136 A 10K I I VGA RIN 3 3V VD u zL ye T Hibs 99 gt VGA VSYNC te LISS Ts 00307 RXD UPDATE FUE R465 33 VGA HSYNC VCC VGA S eU d i 00303 007 05 38 GND D GND D 61514 ale estt S ini PESDSVOLSUY 941 21 5 ad 11213 1 88 26 cin EN NC4 vec 180 R182 n185 2 X107 1s8 E IKLIAL7KL 4 7K u AV13 06 526 CT Trades YEK 7 TXD_UPDATE m RE 4 35 AVLINPUT GND D 3 SCL AV INPUT R204 4 5 vita BCB47AW ans ess SDA BCB47AW 115 0 E a 710 AV LIN T 470MHz VCLK O READ ONLY i 1 7 gt VGA B IN 9V 003104 201201517 7405 AV RIN Bia 70Miz gt L eel st AV_RIN gt VGA G_IN cree T 003 C4 Bx SOT 98 aw 7106 470MHz Bx GND D AV CVBSOU 148 Rigs gN 24 AV OUTL AV_CVBSOUT VGA_A_IN 10K 7 11 gt 003 C4 SC2 LOUT V107 MMBT3904 es xe 1107 SUS L lt 470MHz ERU no ga ve AV OUTL t EE GND D 5 4 eno o ff 1 N102 GND D PESDSVOLBUY 1213 9V Lita AV_OUTA B62012D151T cisal 18 GND D zm e amp oxh Go S 55 e x SOT 96 5 ay 8 4 9x GND D s eu OU ne RS 14 gt AV 0UTR a ES SC2 ROUT 296 4 K X108 MMBT390 8 xm 88 HJR 413 PB 1 R137 SUSE 10K YUVA RIN oY A 104 sa m xS us co ve B t GND D GND D ac GND D 950 0 R138 NS01
7. GND D 52 vec 4 R2541 47 RGB1 GIN DA T 528 B253 47 AGB1_BIN N110 sac PIBV330 3 R254 47 RGB1 RIN 4052_SEL GND IN 097563 AV CVBSOUT 2 AV CVBSOUT VIDEO IN OUT DWG NO 9232HE420 1DL DRAWN BY APPROVED BY REV Rev H Sheet3 to 8 XOCECO XIAMEN OVERSEAS CHINESE ELECTRONIC CO LTD 2 5V_DDR 2 5V_DDR NS01 ge 2661636 4 0 503 85 4 19 HYB25DC256163CE 4 0 204 2 5V_DDR S 8 197 215 DaM3 vnd 42 5V_DDR MDATA31 198 MOATAS1 269 Dae VDD18 MDATA30 200 MDATA30 281 DQM1 49 MDATA29 MDATA29 DOMO VREF VDD33 GND D 49 E vbba3 RS27 VREF MDATA28 502 2 MDATA27 205 MDATA27 195 45 eS MCLK MDATA26 VODG15 2 205 220 0093 MCLK 26 CK MCLK 00055 MDATA25 206 MOATA25 259 0852 MELK 44 MDATA24 VDDG61 T CK 2 208 285 0951 CKE lt 2 CKE MDATA23 205
8. 8 eR 7 Esz bal oo wo I x DO TH iD 15001 A 83 N5003 PSA1015Y cng Sat Be g HT VM 1 VY 15007 Bx T R5071 DIS PFC_STOP ZCD M ER Vat 2 it csosa 10K gt ZCD S GD M 105 gt E za 05065 ET gt act 5015 NC3 PGND H SFF10086 BB 5004 100n 4 13 05030 o ON d 1000p Qe VREF GD S t 1 I Ace 5 12 Sal 5007 56 0 NG12 95 SR S Al Em 2 pall p 05009 08003 L ES 5 11 NGEH rr s a T tient 4 GND H 88 Bel gu 5016 1 i71 E 680p 311 RAMP OCP S V5015 L5009 ET rs ip 05017 8 8 Y16598 1 400n J B E 5018 du E na Sx 10 15 8 ele 3 foon 1 gat ox g 8 of al 8 978 BS E 8 ts R5008 m g 2g als A iM 470n 51K 4 i 2 ha C5021 016 N5012 C5005 Y 5 I Ky N 88 8 N Buy Bg TAAL 250 Te 23 FU5001 ES g 5001 08028 Po V5016 5851815 6 05014 2SA1015 6R Booed Has ON m 10K IRAE vog 15007 3evsc Es 9 gt gt N5013 i a 5034 50 1000 gu SEL k jJ SER sta 500V T5004 ROP P E vo 38 83 88 Sla gt BS mue 28 VA 05015 gre ge us 89 85 5 2 vas T TRU3YX m u 8 S x 5 mS 1 15 amp x lange ae o 8 og m wo 0555 nog c5009 pope 4298 5V STB a 3707 R5010 T
9. X808 Power Supply CN2020 X801 X803 XVO3 XVO2 Key IR Power Speaker X806 Debug Digital Board Trouble shooting 1 Fault clearance Before servicing please check to find the possible causes of the troubles according to the table below 1 1 Antenna signal Picture is out of focus or jumping e Bad status in signal receiving Poor signal Check if there are failures with the electrical connector or the antenna Check if the antenna is properly connected Fringe in picture Check if the antenna is correctly oriented Maybe there is electric wave reflected from hilltop or building Picture is interfered by stripe Possibly due to interference from automobile train high shaped bright spots voltage transmission line neon lamp etc Maybe there is interference between antenna and power supply line Please try to separate them in a longer distance Maybe the shielded layer of signal wire is not connected properly to the connector There appear streaks or light color Check if interfered by other equipment and if interfered on the screen possibly by the equipment like transmitting antenna non professional radio station and cellular phone 1 2 TV set Symptoms Possible cause Unable to switch the power on Check to see if the power plug has been inserted properly into th
10. use 264KHz Flash Status 03 Fig4 selected items 5 Press in 94 to begin writing and there are two steps Erase and Program 6 Ifthe process of writing succeeds it will display Pass near Run as shown in fig5 Mstar rsp umy yaan gag id B P V Restore Sre C Documents and Settings oceco MR B dvb bin 2008 3 25 10 09 18 ReConnect Blank Read File I HDCP Key Checksum 0xB316 Key 0 Start time 14 56 16 Program File Ready Restore Data Program Erase Message Erasing Erase OK Multi Flashes Verify Program Message Programming lt 5 Program OK Erase Device M Exit ISP End time 14 58 23 Chip Type ser C File Area C Erase Area First 512 KBytes ka C Partial Erase Setu ass Elapsed Time flac USB 264KHz Flash Status 00 Fig5 7 Repeat step 2 and 5 to write the program to the other units without exit the ISP interface 2 Software writing and upgrade method with USB port 1 sure the USB device is formatted as FAT32 2 Copy the program named Merge bin to USB device 3 Insert the USB device to USB port of the unit power on and select RF ATV channel begin USB upgrade after OSD disappear It will display blue when read the data from USB device while display red when write Flash The flash must be pull out when display red It will flicker in red and blue if the process of writing is abnormal 4
11. MDATA23 0050 23 ness 56 MDATA22 219 MDATA22 240 RASZMO 22 4 RAS 000 23 2 MOATADL CASZMO C cas 081 MDATA44 RASZD 22 BAS 000 74 MDATA31 MDATA24 511 541 MADRO 21 MDATA2O 1_ 7 WE Da MDATA13 MO_CASZ 2r 001 75 MDATA20 213 242 MADR1 24 WE Da2 29 MDATA19 514 MDATA19 243 MADR2 D aaa Metre ELM cs MDATA28 m 217 1 io 244 56 37 8810 GND D 20 005 NU 829 56 20 004 15 17 218 245 MADR4 ONG ng BS11 47 UM s DQM3 END n LDM 005 25 MDATA26 16 218 1 MDATA16 248 MADRS 22 pate 16 MATA Dav E930 56 4710 pos 1 37 MDATA25 MDATA15 MADRE 0051 LDGS D97 MDATAB 531 22 16 43 15 262 248 22 _AS13 51 Dos MDATA7 Da53 Las 007 MDATA24 MDATA14 264 MDATA14 249 MADRE 0880 Dad D Das2 A332 7 22 51 pos pas 54 MDATA23 MDATA13 265 MDATA13 250 29 57 BS19 zz MDATAG pag HE MDATA22 MDATA42 MDATA12 MADRS MADRB M1 MADRB M1 MADRO 30 0 0010 755 MDATAS 29 57 538 MATANG 266 En MADR10 MADRS 32M na11 gt ND TA MADRA 1 MADR1 4 MO MADRO 55 0 0010 55 MDATA24 267 DATADO MADAL MADR10 MI_MADR1O M4_MADR2 2 0312 pp MDATA3 MADR4O MO MADR10 MO MADR1 Sr At 0011 59 MDATA20 MDATAS 270 DATAS 1 553 MADR12 MADR11 M1 MADR11 M1 MADR3 35 0013 763 MDATA2 MADRS MO MADR9 MO MADR2 32 2 0012 65 MDATA19 GAT AB 271 n MADR4 M1_MAD
12. Method paste Yes Written with device like ALL11 N810 5272532003 EN25B32 100HIP FLASH i write protect refer to note1 N807 5272404002 AT24C04 HDMI KEY Yes Written with device like ALL11 3 5272402002 AT24C02 HDMI EDID Yes NA04 5272402002 AT24C02 HDMI EDID Yes HDMI EDID Yes NAO8 5272402002 AT24C02 Australia only N107 5272421002 AT24LC21A VGA EDID Yes Note1 write protect setting enter ALL 100 interface select Config and press config setting set Protect to All Protect select config when writing The write protect will be set again when ALL 100 program restart Method of software upgrading 1 Software writing and upgrade method with ISP writing device 1 Main board upgrade connect a four pin wire of the ISP writing device to Debug port X806 on the main board Unit upgrade connect VGA ports of the ISP writing device and the main board enter factory menu and set ISP Mode to 2 Using Mstar writing tool on line click Connect menu if it displays Device EN25B32 as shown in fig2 the connection is success if it fails select EN25B52 of Device manually and press Connect again MStar ISP Utility 4 4 0 8 I Device Connect Dis Con Sre C Documents and Settings xoceco B dvb bin 2008 3 25 10 09 18 ReConnect Blank V Read File HDCP Key Checksum 0xB316 Key 0 Start time 13 26 36 F File
13. tem 2991 4001 n T on 100021000 100 GND D 100n or peor ae 400n GND D DWG NO 9232HE420 1DL DDR MEMORY REV Rev H Sheet 4 to 8 XOCECO XIAMEN OVERSEAS CHINESE ELECTRONIC CO LTD DRAWN BY APPROVED BY T o BLK 5 MV N802 PWM E MP1410 C018 RB6B 2 T 0813 2 5V STB 1 M 8 m BS N C I 3 T 8814 20120151T 2 7 2 5VP 58 0908 gt m IN EN 23 T iov 1803 8 6 O A867 eau Sx 3 4 if SST Sg GND FB sg 52 as 9V 8788 32V 7 P ep LB04 en a 25V 1 2V VDDC IN our 8 SLF7032T 100MIR4 PF 58 1 mS LB05 2 STPB3216 121 7895 2200 m 2204 xx 9 gg NS01 5V_STB 3V_VD 4 END D GND O 6ND D MSDA409CL H um T 1 2 GND D 1 VDDC 5 F Ug 6 10K PWR_ON OFF VDDC RB64 0 3 AB11 002 5 an vDDC BC847AW VDDC N07 5V_STB VDDC 6 GND D VDDC RB65 aT 3av 0 VDDC L402 C405 VDDC TJC3
14. 3V_LPLL 4 70 T Ti Tin io 100n 19K Toon 74 90 1 STBH20 12 20 4PT n y GND D pet 1813 3 3V_MEMPLL END D STBH2012 201PT Pe n g Lui gt SCL 14 3 3V_VDDP 3 3V_AU 3 3V_SIF 6 p f 5V 805 1 1 Tas T C844 C850 C854 858 862 5 7U 7U dg a T T T T 1 100n Tim pee 100n Fr 100n F 100n 6ND D I GND D GND D GND D 2 FEBS 3 3V_ADC 43 3V_DVI 43 3V 076 3 3V_LPLL 3V_MPLL 43 3V_MEMPLL ei RB03 5V 3 3V_DE 1 8V_DE t t T t 120 NJo2 LJ04 NJ03 26 2 9 1 c833 8376841 0845 casi bcass Lc859 c863 cas4 865 A51117 3V3 STBH2012 201PT A51117 1VB 4 70 toon 4 70 100 4 7u 100 4 7u T 100n 4 7u T100n 804 ADJ PWM IN IN OUT bws BC847AW 007 3 at 39 5928 ax am GND D GND D GND D GND D GND D GND D Sa sSa 85 SS N N Tes 23 Ex _ 6ND D 59 GND D Tu 9 5V 3 3V HOMI 5V_STB 3 3V MPLL 5 4 7K BLK_ON 1117 DWG X804 lt c BC847AW 002 A5 IN 55 9232HE4201DL S atas Lss mal Stel 29 85 Sz 8 Sa xo MCUTPOWER GND D on EN REV Rev H DRAWN BY
15. 6ND D Sheet 5 to 8 XOCECO a XIAMEN OVERSEAS CHINESE ELECTRONIC CO LTD 5V HDMI 39v za L bS LE AS MODE C 99 Y GU pg RD E 1 MMBD1204 99 FF 99 29 m m m m I2C_ADDR 0 gt Control Register SC 9D GND D EDID Shadow 9E 9F NA03 x TED 24C02N 108127 E e gt I oso cupo T2C_ADDR 1 gt Control Register BC BD 1 aol Leo BDMI L BX2 HDMI1 RX2 vec AO T re ahaa 43 3v_HonEDID Shadow BE BF
16. CE6353 5276353001 PS321TQF 5270321001 R2A15112FP 5271511201 IRboard jasno _ Keyboad x Ti Power fiter board Powerboard Ti APPENDIX B Exploded view PDP 42XR9DA PART LIST OF EXPLODED VIEW No DESCRIPTION o 5 Power board 0 7 Key board 1 PART LIST LCD 42XR9DA ver 2 0 256801 Frotcabinet 1 XIGHKO135110_ Power fiter board 1 a XIBH4258H02A Back cabinet 1 b x6151150020 Stand 6 Data processing boarda 1 z Keyboard tT 8 Powerbard tt 9 xeHEo110910 Rboard XI501006013 Speaker 1 1015944035980 Usermanual 2 XI010 017A1 Remote Control Only the parts in above list are used for repairing e Other parts except the above parts can t be supplied Assembly list of panel Panel model S42AX YB08 X main 60Z0000679 LJ92 01668A S42AX YB08 Y main 60Z0000680 LJ92 01669A S42AX YB08 L main 6070000681 LJ92 01670A S42AX YB08 Y Buffer 60Z0000682 LJ92 01671A S42AX YB08 X Buffer 60Z0000683 LJ92 01672A Note Specifications are subject to change without notice Assemble and Attach the Pedestal Base Safety Precautions 1 Please read these instructions thoroughly prior to attempting this installation 2 Be sure to han
17. NTSC PROG 6 720X576 31 25 50 27 576p PAL PROG 7 1280X720 45 59 94 74 18 720p 59p 8 1280X720 45 60 74 25 720p 60p 9 1280X720 37 5 50 74 25 720p 50p 10 1920X1080 33 75 59 94 74 25 1080i 59i 11 1920X1080 33 75 60 74 25 1080i 60i 12 1920X1080 28 125 50 74 25 1080i 50i 13 1920X1080 67 5 59 94 148 35 1080p 59p 14 1920X1080 67 5 60 148 5 1080p 60p 15 1920X1080 56 25 50 148 5 1080p 50p 16 1920X1080 23 94 24 17 1920X1080 25 18 1920X1080 29 97 30 5 4 VGA terminal Input VGA signal VG848 signal generator separately input the signals listed in table6 and check the display and sound If the image is deflection of the Horizontal and vertical select Picture gt Screen gt Auto Adjusting to perform auto correct Table6 VGA signal format H frequecny Point clock pulse No Resolution V frequecny kHz Note kHz frequecny MHz 1 640X480 31 469 59 94 25 175 IBM 2 720X400 31 469 70 086 28 322 IBM 3 640X480 37 861 72 809 31 5 VESA 4 640X480 37 5 75 31 5 VESA 5 800X600 35 156 56 25 36 VESA 6 800X600 37 879 60 317 40 VESA 7 800X600 48 077 72 188 50 VESA 8 800X600 46 875 75 49 5 VESA 9 1024X768 48 363 60 004 65 VESA 10 1024X768 56 476 70 069 75 VESA 11 1024X768 60 023 75 029 78 75 VESA 12 1152X864 67 5 75 108 VESA 13 1280X960 60 60 108 VESA 14 1280X1024 63 98 60 02 108 VESA 15 1280X1024 80 75 135 SXGA 16 1440 900 60 17 168
18. t 353 24040 10 p 88 103 TS MIVAL TSOVALID m s Be sP1_cze a TS_MISTAT TSOSYNC T WP H READ ONLY TS_SCLK 106 TS SDATA 107 GND D 108 TS_SSTRT 110 112 113 114 5V_STB 115 501 116 MSD109CL H 140 141 553 3 3V_VD 142 HOMI_SINK_HPD 18 132 143 4 810125 sek 435 SPI CK d H44 33 234 SP1016 sol H3 SPI D4 Rx PCMCEN CI CS F472 c3 118 amp P1014 500 135 SPI DO Ux PCMIRG CI INT 146 LEDI 117 Rn E 193 SETA 005 83 AB72 PCMWAIT CI_WACK FLASHE WP 3 N 134 IR_SYNC 2 PWM GPI02 INT 185 058 PI CI RST Hia 3 3V VD 1 9 01 186 CI CD GPI00 SDCDZ hB28 1K 138 TI n837 125 SDOCOT 139 MEN 9 138 SDPWRCTL 8 A p C ve mmo 005105 SDATA1 50 MCFGO SDATA2 MCFG4 068 84 SARO spataa 551 GV_MODE 193 SAR 152 124 SAR2 SDWPOZ 455 M EEET 008365 5 1 DCMD 008 F5 lt 3 3V_VD atk 154 4052_SEL HOMI SINK SDA EA 7 006 F2 186 HDMI SINK SCL 18 pach ee MOINS 006 F2 119 DDCA DA ES 120 8 29 131 DDCA CK mua 50 R833 33 12g RESET MEN Ae 005 C2 004 3 F5 nB34 33 130 DDCR DA dev s lt 2 LE Sc SCL 3 MCFGO LVDS SDA 004 E3 F5 294 1 E3F X806 293 RM07 DEBUG PORT UART RX 33 AXD UPDATE 5 ee 0 gt vos 108 UART_TX 33 b TXD_UPDATE 3 2 E c878 3 3v_vp 3 3V MPL
19. 0 1050 60 18 1360 768 47 7 60 85 5 5 5 HDMI terminal Input HDMI signal VG849 signal generator separately input the signals listed in table5 and table6 and check the display and sound 32KHz 44 1KHz 48KHz at any situation power on channel switch and format convert etc 5 6 other functions check a Check the turn on turn off timer sleep timer picture sound mode OSD stereo and digital sound port etc b Check the digital program if Audio Only is normal c Check MHEG function of the digital program for UK unit d Check if Cl Common Interface is normal e Check logical channel number LCN for Australia f Check logical channel number LCN for France UK and Italy g Check OTA function for Australia special custom 6 Presetting before ex factory 6 1 Enter factory menu and select SSC ADJUST set SSC MIU and SSC LVDS to ON 6 2 Enter factory menu and select CUSTOM CHANNEL PRESET press OK and about 10s the operation will complete press list and there are 5 channels in the list menu 6 3 Enter user menu LOCK page select Restore Factory Default to preset the ex factory a Clear the program information b Clear VCHIP parental control etc c Set the default data of user menu d Set Menu Language to English e Set Power on Mode to Off 7 Software instruction Table7 software instruction No Code No Type Function written before
20. 01 6ND D MSD109CL H 6ND D 45V 187 TXOUTOE 5V HDMI3 HDMI SINK RXO HE Dane HDMI SINK RXO Lvaop yee xXGUTtE LVA1M TXOUT1ET HDMI SINK RX1 LVMP 164 TXGUTSE Y Y nos HDMI SINK RX4 LvAeM eS xoUTSEF RA40 8 1204 vise T HDMI SINKBX2 LvAs 159 TXOUTSE HDMI SINK RX2 158 TXOUT3ET bn Aqu 157 TXOUTAE NAOB HOME SINKELK 456 TX0UTAET gt HONIS AKet HDMI SINK CLK 161 TXCLKOUTE M 1 LVACKM 160 TXCLKOUTET HDMI3 RX2 Vcc AO LVACKP HDMI3 RX1t 2 WP M 180 TXOUTOO HDMI3 RX1 3 LVBOM 179 TXOUTOOF PANEL_ON OFF CI HDMI3 RXO SCL A2 LVBOP 178 TXOUT10 005 C2 4 LVBAM 177 TXOUTIOF L401 _ SDA GND LVB1P 176 TXOUT20 STPB3216 310PT X HDMI3 CLK LVBeM 175 TXOUT20F N cao 1 LVB2P se GND D 172 TXOUT30 gt HDMI3 cLK E d LEN 171 TXOUT30F 8 70 5 USB REXT ALAT 3 HDMI SBC 5 LVB4P PANEL ON OFF 51 HDMIS SDA USB_DM 174 TXCLKOUTO 4 na LVBCKM 173 TXCLKOUTOT 8t USB DP LVBCKP x is F VA03 gt HDMI3 HPD lis R824 x AALS 51K 100K Aik gt 002 04 GND D a USB_0C RS GND D 88 t9 m 5V Sr GND D GND D 5 1208 07 0 Usa P818 8 DWG NO USBA N A819 22 a 9232HE4201DL 3 0 28 HDMI LVDS 5 REV Rev H DRAWN BY Sheet 6 to 8 XOCECO XIAMEN OVERSEAS CHINESE ELECTRONIC CO LTD APPROVED BY GND D 3 3V_VD
21. 02A STERR DS SORT TL 1 y 45V 2 5V_ADDR AVDDL_DVI D Less R420 8 4 T PVDD BD 1000 51 10145 470 1 4 Ae IN BS 5 AVDD DDR 7 3 AVDD DDR 512315805 PANEL_ON OFF x Si 4 4 TDD DO eND D V805 895 006 65 N402 z 100n C402 0401 AVDD_DDA m 4700 6403 5524 AVDD DDR m 25V 100n 8 bi AVDD_DDR AVDD DDR 9082 1 407 AVDD DDR GND COMP 1 20406 24700 AVDD DDR 100n T tov 3 3V LPLL 43 3V_SIF GND D 4 6 3 3V_DVI 3 3V_MPLL R421 AVDD SIF 5 IR SYNC 10K 3 3 MEMPLL AVDD_AU 007 C3 43 3 AVDD LPLL 5V_STB C404 AVDD MPLL Q 3V VD T 33n AVDD MEMPLL 8 AVDD_33 6ND D AVDD 33 Sal AVDD 33 en 5 AVDD USB c 801 BCB47AW 007 A3 1 6ND D VDDP 2 VDDP 3 6ND D 3V VD eyes 45V STB 5271117010 3 3V_VD x N 8 3 3V VD 1806 3 3V_VDDP 1 2V VDDC STBH2012 201PT RB66 mm aig 47 T T5 WAU 7 3v altas STBH2012 201PT rS tag 8 ee I ler Tor Tas Te C856 T 58 SS Pn F NT 10 lm l iom 0 le qim T toon PESDSVOL4UG 1808 3 3V_SIF 10n STBH2012 201PT X801 GND D 1809 3 3V ADC 6ND D STBH2012 201PT 6ND D 2 5V 1810 3 3V DVI 2 5V 2 5V DDA STBH2012 201PT GN ADDR Ed 8 201 T stone an T 3 016 z LB11 3V mm STBH2012 204PT 13 3 C824 Tas amm Ts Tas Tess I hem Legi Xaos n RS40 cu 033 T CES 33
22. 2 38 24 PROT NC37 cvos cvi Ge 10u 10 9 da 8 _ 5 q T 2 2558 8 855 24V AMP TUCa 05A z 2 al S S E qp s anO NDT U III l cvesthooou 1 aS 100n T 35V 5 Levis 0 r3 3 AVA4 e 494 L GNDD j 5 cy16 cy17 cv18 cvig 9 00 00nT 100nT 100n pue E 6N5 8 L GND D GND S 60 5 oe 56 5 CV04 10 I 5V 5 4 5 gt AMPLL o o 100 883232 T S 5 4 PRIMAUD QUT L gt GND D o m 16V cv21 28D 1000 28 PRIM AUD OUT R 4 16V 602 E5 EHEso a2 6 PH_DECT 007 C4 al x AMP R gt u 1 MUTE_PH 07 04 L Rvi12 100 GND D DWG 9232HE420 1DL AUDIO AMP REV Rev H Sheet 8 to 8 XOCECO XIAMEN OVERSEAS CHINESE ELECTRONIC CO LTD DRAWN BY APPROVED BY 05001 05009
23. 5 35V 0 gt 2 5V b Test the pin voltage of XV03 the data are shown in table2 Table2 voltage data of XV03 XV03 Pin1 2 3 4 5 Voltage 23 8 25 2V 0 c Testthe pin voltage of X101 the data are shown in table3 Table3 voltage data of X101 X101 Pin1 2 Voltage 31 4 32 6V 0 Note the above data are for 42 50 PDP the below data are for 32 PDP d Test the pin voltage of X802 the data are shown in table4 Table4 voltage data of X802 X802 Pint 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Voltage gt 2 5V NC gt 2 5 V 0 15 5V 16 7V 0 88V 935V 0 4 85 V 5 35 V 0 3 Alignment flow chart The alignment flow chart is shown as fig 1 Check if DDC HDCP KEY FLASH are written Combined test for general assembly White balance adjustment Connect to the center signal source and check each function of TV station leaking analog control etc check the output of earphone and speaker Y Input AV SVIDEO SCART signal and check the function Input HD signal and check the function of YPbPr Input VGA signal and check if the display is normal check the function analog control horizontal vertical center etc Input HDMI signal and check if the display is normal check the function analog control horizontal vertical center etc Preset ex factory Check the accessories and packing Fig 1 adjustment flow chart 4 Adjustment instruction 4 1 Unit adjustments 4 1 1Conn
24. 7 33 RJ17 TS_MISTAT digg E 33 RJ1B TS SVAL TT a _ 62 33 AJ19 mm GND A GND A PLLVdd BKERR F I TS SSTRT 3 3V DE 581 PLL1TEST 11 4 7K Ry20 ITIN HS an so co PLLGnd STATUS 4 7K JAWA Y 89 8 Seon see 19 n Au22 STETS RES E L 43 18 lea TRG P pak GND D GND D TUNER SCL 100 BJ01 cL ke Gppo DATA 5 RE 100 SDA 007 A4 36 4 100 secon DATA2 GPP4 IS 007 A4 TUNER SDA 100 05 4 RESET be 3 3V DE 8 e lr 8 38 85 ERES d T d E gx EE E 58 END D RJ08 RST_6353 2 2M 005148 GND D DWG NO 9232HE420 1DL TUNER IF REV H Sheet 1 to 8 OVERSEAS CHINESE ELECTRONIC CO LTD DRAWN BY APPROVED BY
25. 8 7 GND D LVDS_SDA 3 3V_HM HDMI_SINK_HPD TXOUT10 0905801 Ex 1458 UNES RR NN NEC T EN 8 gt 07 43 TXOUTIOF 5 005 62 Jos CBee Bam Baa Sas 10 9 Y Y po BA ur _Ra0R 38 AALS HMBD1204 TXOUT2OF m 8 ERBE BF P BE Wr TXCLKOUTO Bo HDMI 640 0 GND TXCEKDUTOS 14 13 XA02 NADA SAH TXOUT30 5 AQ 16 x 24c02N 108127 Se dsl TXOUTSOF 16 15 mE HDMI2 AX2 HDMI _RX RA27 m 7 i IK TXOUTAOF m LVDS SDA ee ne UJ QJ WW HDMI2 yee Au 2 50 36 15 T9 LVDS SCL SCL WP AL 34 5 i HDMI2 BX1 T HDMI2 1 3 ee do ELS a 1 5 1 HDMI2 803 HDMI2 RX04 SCL A2 m m o dn an au TXOUTOE R404 33 3 4 85 656 TXOUTOEF E 3 HDMI2 AX0 HDMI2 RX0 SDA GND TORNET TROUTIET 5 xd gt CLK TXOUT2E R405 33 26 25 oer HDMI2 CLK HDMI2_CLK TXDUTSES 28 27 Itcec WP H READ ONLY 10 0 DOE 3 E HOMI2_SCL 4 NEE 3V HDMI TXOUT3E R405 33 30 29 END D TXOUT3EF 35 3 aes o qas pi e rus EE a ex ja 88 158 158 58 453 455 52 55 65 84 ae Tess T T T TS I 8 D STARS A s 1K 36 35 VA02 iioa gt HDMI2_HPD 1 m m 5 38 37 _ RAOB 6ND D m GND D a 100K 0 4 x 46 38 az c in 5 8 ST m a GND D r GND D NS
26. APPROVED BY RGB1 BIN C204 47n C205 in C206 47 C207 47n Pb4_INPUT A231 47 ___C208 47n 003 83 R232 470 C209 Y4_INPUT 8233 47 094011 47 002 83 R234 a7 C211 47n Pr 4 INPUT gt R235 47 0948 47 R236 47 C213 An Re37 47 C214 47n GND D C202 100n 0203 100n VGA_G_IN 002 B2 Y2_INPUT VGA B IN 002 B2 Pb2_INPUT VGA_R_IN 002 B2 Pr2 INPUT 002 1 VGA HSYNC 002 1 VGA VSYNC 3 3V DVI e 390 1 R250 NS01 MSD109CL H c220 BINAP CVBSO C221 rcu SOGIN4 CvBS1 C222 CVBS2 C223 RINIP CvBS3 C224 AV_INPUT BINOP CVBS5 6225 SOGINO CvBS6 GINOP CVBS7 CVBSOUT 47n 5536 47 R261 m Mn 46 47n 1218 R260 GINM RINM 45V 6ND D VCLAMP HSYNC1 VSYNC1 HSYNCO VSYNCO MMBT3906LT1 vite V111 MMBT3904 Resa 0933 75 SDWW CVBSOUT R259 330 1 2 E tsv 5V PI L41415 STBH2012 201PT Lb 100 C217 100n 0818 5V PI 8 5 515 5 5 5 cu cul cu 8 58 5158 HUONI m amp mmm C198 2 2u 4 3 C196 20 4 2 197 12 2u I C198 2u 10 0800 2 11 33K 8245 33K R241 33K 33K
27. Before the white balance adjustment please let the unit working at least 30 minutes and at a stable situation use BBY channel of the white balancer CA100 a Switch to HDMI channel and select Dynamic mode b Press SOURCE then press 2 5 8 0 in turn to enter the level one factory menu c Move the cursor to W B ADJUST and press OK to enter the sub menu d Input DVI HDMI signal 480i 60Hz 16 step Gray VG848 VG849 K8256 Move the cursor to mode press CH or CH to select HDMI or other HDMI channel move the cursor to temperature and press CH or CH to select COOL e Adjust R GAIN G GAIN B GAIN and let the color coordinate of the fourteenth scale be 274 293 adjust G GAIN slightly about 2 4 values test the right third step for nonsaturation test the thirteenth step if the right two steps are saturate f Adjust R OFFSET G OFFSET B OFFSET and let the color coordinate of the fourth scale be 274 293 Adjust them slightly g When adjusting please keep the color temperature of high light to be X 274 10 Y 293 10 and the low light to be X 274 10 Y 293 10 h Move the cursor to COPY ALL and copy the data to the other channels i Check if the color temperature of HDMI NORMAL is up to the mustard low light acceptable error 15 high light acceptable error 15 if not adjust R GAIN B GAIN R OFF B OFF j Check the color temperature of COOL NORMAL and WARM of other channels ANALOG
28. L toon GND D HN I N809 MAX3232CSE RB45 33 naga Rasa NIN RXD_UPDATE 1 16 gt 002181 Cit Vec 2 lse e 15 158 t CO Wege e 25 Sf g s vt GND m SST gp 5 3 14 Be 2 C1 TAOUT 4 43 oop 85 s cet RAIN 5 15 S8 c2 R40UT 9 6 11 T ND v TAIN 6ND D m xs T2IN 8 9 C879 100n GND D 4 X805 JY 3541L 01 030 GND D DWG 9232HE4201DL 100 RB44 REV Rev H DRAWN BY Sheet 7 to 8 OVERSEAS CHINESE ELECTRONIC CO LTD APPROVED BY b 0 6ND D i STANDBY_AMP 007 C gt i vr 24V lt AMP LL4148 zu af zl s 2 aaa lt m Q zzg2882587 38353 4i amp amp 229999 438 434 a a E 5 8 5 5 13 CBIAS NC48 e Tioon 14 7 ROSC vs1 47 18 GND49 46 AVCC SIE vs1 46 9 ES 18 Ls he ER T z 900 5 5 cve7 Lvo4 0 m ATSOSAT 50 10000 LELA BPA TJC3 04A NCA7 HBA O AMP_L d N neta Nv02 Nc43 34 3 d ROA15112FP 8 AMP R 419 uio m 20 Nc20 HB2 4 21 neat NC40 22 i cock vse_39 23 vier VS
29. M ir eb 5018 m NNSS _ x 15 1050 gt BLS BRA 2SCAB1S BL e 470 Lane ise 4 sl les 3 e 2 85 ss 2004 4 881 59 ea 0257 SIR BTS 8 sam 9 35 SEES 55 59 95011 470 en 0 b 15 Si nso23 SSI W ek ue 5 Ky 24 st 51 6 gi FR103 E 4 5 28 zu 5 i N5004 61 D1 5 8 B Sts at 3305006 9 4 2 8 xz gs m HE D RS mo SER M Fr 1 058059 05003 g 4 Ew 8x hgg 2705 ES 1N4148 R5005 D5008 ga Ba SB SB bi fa a e J 2 SODA 51K 1 65093 4 206 2 28 Sse al n5045 atin E sa Le nlalrle m 40K V5010 59 SIT Bg se ea STE BAS 2 2K 100 28C1815 GA 85 A B 5 eTa R5030 5039 LV_ON 3 Bx xD BS N5010 T x n LM7B12CN V em e e xi EN IN gt V L6599 95117 EN M 3 Bs TH Imc D on 10 SI amp 18 R5046 P N5002 5004 10K 11 ma 9 s 15 2SA966 0 28C1815 6R 8 25 lt J our IN 9 LV_ON Be 89 tr V Bs g E Sx 38 Sls tr gle BIS g 5 S 4 Sel x V5012 E N5005 25 1 15 6 3 R5021 LV ON 3 8 540 Bx 8 22 3 3V STB is d N POWER I R5025 ETE 106 Standb 4 2SC1815 6A I I id W IET TIS ASI 5V STB
30. R4 M1_MADR4 38 4 0014 5 MDATAL MADRE MO MADRB MO_MADR3 35 43 0013 753 MDATA18 DATA 273 MDATA7 MCLKZ MCLK MADRS 1 5 M1 MADRS 37145 0015 MADR7 MO MADA7 MO_MADR4 36 4 0814 75 MDATA17 274 NGATAS 237 MCLK MADRE 1 M4_MADAS 36 146 RS20 MADRG MADRE MO_MADRS 37 5 0015 MDATA16 279 MDATAS 538 MADR7 M1 MADR7 M1 MADR7 A7 22 MADRS MO MADR5 M0 MADRG 38 6 R539 MDATAS 276 39 MADR4 M0_MADR4 M0_MADR7 7 22 76 4 25 MADR3 1 M1_MADR8 70148 5534 39 278 bilis MADR2 MA_MADR2 M1 MADRS 9 5548 MADRO MO_MADRO M0_MADRB 4o 8 vss34 MDATA3 279 255 BAL 28 MADR1 MO MO MADRS A8 5548 BADAO A M4_MADR4 M4_MADA 10 1 VSS66 2B MDATA2 2go DATA BAO 41 MADR M0 MADR2 MO_MADR10 v MDATA4 MADRO M1 MADRO M1 MADR11 49 Ati VSSG5 41 MO AP 8866 1 283 256 M2 vS5012 MADR3 M0_MADR3 MO_MADR11 Mi vssa6 MDATAO MOATAO QE 557 WEZ semis i7 e MO MADR A 42 M2 vssa12 AS22 56 19 5V_ADDR casz 258 eg WEZ M4 WEZ M1 BAO SS 55058 MADAI2K He X JM0 MADR12 26 N17 vssas2 235 CASZ CASZMO M1 BA1 1 VSS064 57 BA0 VSS058 RASZ RASZMO WEZ MO_WEZ BALD BAL VSS064 C BAO M1 BAO CASZ MO_CASZ 504 56 RASZ RASZD BAL lt 1 ui BA1 BAO BAOD Bat C _ gatp 6ND D 2 5V_DDA 2 5V_DDA i Del Teel tip canal ars m Igi dos east SOT S48
31. RF level in 7 bit ADC IF to Pilot amp baseba nd channel IF in conversion amp processor interpolator Symbol IF AGC amp timing out Impulse recove Secondary 2 wire bus contro Primary 2 wire bus The chip comprises 8MHz bandwidth SAW and supports demodulation of 7MHz and 8MHz 2K 8K carrier and supports both serial and parallel TS stream output stream out 3 R2A10406NP FORTI REF INPUT SIF IN1 RF AGC OUT VCO FB GND IF AGC FILTER VIF ING RF AGC DELAY VIF IN2 VIF frequency corresponds to 38 9MHZ SIF frequency corresponds to M N B G 1 D K and SECAM L L I2CBUS control 14 4 PS321 071 SCL SIMK SDAA SINK The chip supports both I2C control and I O control mode supports both internal and external EDIT 5 R2A15112FP 15 GAIN1 GAIN2 R2A15112FP has a maximum power of 15W typ X 2ch VD 24V THD 1 SE ata4 9 load tem Symbol SAIN GAIN1 GAIN Value 21 5 dB 27 5 dB 31 5 dB G G4 H H amp PEM 6 TDA1616 16 Antenna power RF in 17 Wiring diagram Power Board Power Switch gt lt Ul x5e06 X5203 5204 X5205 CN5000 Key Board IR Board CN4000 CN2002 Speaker
32. Ready Restore Data Progr x essage Erasing Multi Flashes Verif Device Type is EN25B32 Message Programming DK Erase Device Exit I le 13 28 44 All Chip Type 5 C File Area C Erase Area First 512 KBytes Run C Partial Erase eier P Teer ass elapsed Time lac USB 264KHz Flash Status 9 Fig2 Device EN25B52 successful connection 3 Click Read and select the file written MERGE bin for example as shown in fig3 NStar ISP Utility 4 4 0 8 EIER So 222 4 Device B P V Restore Connect Dis Con ENMEHSAPRI HE AddAU 20080124XSZXProjectVDV S3PXReleaseVAERGE v Hex files File Status Checksum 0x9BFD Unused Bytes Start Addr 0 000000 0x00 C OxFF End Addr D 2A73FF Batch File Elapsed Time USB 306KHz Fig3 the written file 4 Click Auto select All chip program and other items as shown if fig4 MStar ISP Utility 4 4 0 8 ioj xj 24 B P V Restore Sre C Documents and Settings woceco VR B Ndvb bin 2008 3 25 10 09 18 ReConnect Blank Read File HDCP Key Checksum 0xB316 Key Restore Data Program Erase Message Erasing Multi Flashes Verify Erase Device Exit ISP All Chip SPI C File Area C Erase Area Fist 512 KBytes E C Partial Erase Setup Elapsed Time
33. SANYO FILE NO SERVICE MANUAL PDP 42XR9DA PRODUCT CODE No PDP TV 1 682 347 56 PAL REFERENCE No SM0915061 CONTENTS Safety PreCaUllONS P e 1 Allgnmentinstraelions tas2H testen 3 Method of software upgrading rrsrrrssssssrrssssssssssssasa 9 Working principle analysis of the unit essem 14 Block diagram EEUU 12 IC DIOCK 13 WITIng ayah Atas 18 Troubleshooting guide a 19 Schematic diagrame Soc dst b c St P Eike 24 APPENDIX A Assembly list APPENDIX B Exploded View Note This maintenance manual is intended only for the reference of the maintenance people Please pay attention to the following points before carrying out the maintenance work Safety Precautions Please read the Points for attention for the Maintenance amp Repair of PDP and Criterion for Identifying the Defects on Screen as below before inspecting and adjusting the TV set 1 Points for attention for the Maintenance amp Repair of PDP To avoid possible danger damage or jeopardy to health and to prevent PDP screen from new damage the maintenance people must read t
34. SM Cio TES 6 dk AF_AGC_SCL TV FAT IFN S E 6 5 1F out10 7 gt PORT1 JE 5V_TUNER 8 5 100n TV FAT IFP GND A tor 5 o 6ND vec III FX ds ie lt e gt LM a T RF AGC GND A 13 OF DIN O END A GND A L404 eu PAAR Tus D RF AGC STBH2012 501PT 100n T 320n 10n Ar 16V 777 33 GND A 1103 L408 rn SDA 007 4 z STBH2012 504PT GND A SCL 007 4 NT RET GND A GND D GND A 18 3V_DE 1 BV_DE 1204 3 3V_DE CJ01 43 3V DE 1 8V CORE NDA MED 220 100n x lag m TV FAT IFP lt c i dom 833 85 MOA TS 95 epg Fe 3 E 3 xmare Are Qoo B333 338883 p 55855 sora 20828 GND D CJ99 LJo5 ELA a 3i a 63 33 1 BV_DE 1 BV CORE RJ31 cu02 83 VIN MICLK 33 ITA i DE LJo2 220 100n I 64 33 RJt5 mn 24 MOCLK TS_MICLK 18V 43 3V_DE 4 wooo HE TS_MDI O ks 50 RJ 33 MOI 4 su co ca cm eo NDO1 TS MDI 4 591 552 591 541 591 55 u 22 TS_MDI 2 s ss sSs ss ss ss s s 5 44 AGC 55 TS 3 xS a AGC2 GPP2 53 RUD d ag AVdd M004 56 Res 33 TS MDII5 ND05 TV_IF_AGC I ca gt woos 27 TS MDI 6 GND D TS_M 7 85 vdd33 Mee Quo 48 gs ae ae Tis SS E RFLEV CE6353 4
35. Screw Wall mounting fix hole center Fig Fig 2 1 There are three options of wall mounting 2 Due to the wall mounting fix groove leaning to the Screw 4pcs expansion bolts to fix the 3b If your wall is a wooden structure please holder with different specifications right side the whole unit will lean to right side after wall mounting holder on the wall fix the wall mounting holder on the wall 200200 200400 200600 Please check your installation please carefully measure the position of with 6pcs wood screws the holes you want to drill refer to the parameters wall mounting holder for its specification on Fig 2 when drilling the holes Note The X in Fig 2 represents a data It may be 200mm or 400mm or 600mm 7 Push rightwards carefully until the wall Fig 4 6 Let the display unit slowly slide down to mounting connectors fully slide into the right fix grooves and be sure the mounting 4 Use the 4pcs combination screws to fix the end of the calabash shaped hole the wall mounting connector to the rear 5 Put the back of the display unit close to the wall Fig 6 IE secure of the display unit Caution the direction mounting holder insert the four wall mounting of the connectors should be strictly connectors into the four calabash shaped holes on 8 If you want to dismount the unit do the above steps in reverse order confirm to the diagram illustrated above the wall
36. T IST ge ge ST 7 DS T pa Qe D 77 031 0 Standby a x 09 Ss 8 5 NE 08 8 io 7 ip X5205 201 6 DIM v Qi dun E 2 3 5 4 B Standby 8 1 Q G gt AS HUN eR 5 gt bal a5 CON 02 2 54 q a GG 4 e 5201 5V STB IN OUT 4 w 6 x5203 Oy 1 S VA sta_ack fo R5212 R5219 5201 40K v5202 10K 1049034 9SC1815 GR 9SC1815 6R VAC i X5204 Standby 8 wa 5VSC ce 02 7 1 H e lt 5VSC x es 016 I Ba e a Dis 2 554141 iD a TT Kr o 3 470n E 1 ACA E 4 R5244 gt D 1N4007 100 F D 05201 s TIR 25 2 0 7 ri 3 8 51 01 6 AC2 3 us 4N4007 ax D5202 5V STB AJ i gt gt CEN m T ox s 2 Dm L b 56 T R5237 i Standby R5240 g DF gt 10 an 40K V5207 ay E ge V5204 aS m 2 2 L 2SC1815 6R gt gt B ax n m m AN qr Wy as ID m as ox No en N ge _ om 3x s m DRI gt tr U ox 13 S2 cm F38 se 45 B EAS Be EIER A A e e IN T HP5201 __ 5203 HP5207 iid 1 ne _ Hees KR I EDDA HP5204 HP5206 ae m APPENDIX A Main assembly 9342HE5819 PDP 42XR9DA NAME MAIN COMPONENT AND IT S NO MSD109CL 5270109001 R2A10406NP 5271040601 Data processing board XI6HEO1169F0
37. TV DVB T Video YPbPr VGA if they are not up to the mustard then adjust and store the data separately k The reference of adjustment rule is below B gun lower B gun to increase X Y coordinate data while raise B gun to decrease the data R gun raise R gun to increase X coordinate data while lower R gun to decrease the data R gun adjustment will affect X and Lv slightly G gun raise G gun to increase Y coordinate data while lower G gun to decrease the data G gun adjustment will affect Y and Lv greatly l Perform Copy All of Cool Normal Warm 5 Performance check 5 1 TV function Connect RF to the center signal source enter Channel menu auto search check if there are channels be skipped check if the picture and speaker are normal 5 2 AV terminals Input AV signal check if the picture and sound are normal 5 3 YPbPr YcbCr terminal Input YUV signal VG848 signal generator separately input the YUV signals listed in table5 and check if the display and sound are normal at any situation power on channel switch and format convert etc Table5 YUV signal format T Resolution H frequecny V frequecny Point clock pulse TR KHz kHz frequecny MHz 1 720X480 15 734 60 13 5 480i NTSC 2 720X480 15 734 59 94 13 5 480i NTSC 3 720X576 15 625 50 13 5 576i PAL 4 720X480 31 469 60 27 480p NTSC PROG 5 720X480 31 469 59 94 27 480p
38. The method are not applicable to all the USB devices try another one if a certain USB device is inapplicable 10 Working principle analysis of the unit 1 PAL SECAM signal flow Antenna reception PAL SECAM signal will be send to tuner TDA1616 which contains frequency turning HF and IF amplifier circuit and is controlled by master control IC MSD109 comprises CPU through I2C bus The analog IF signal via intermediate frequency amplifying video SAW filter K3953 and audio SAW filter K9656 to input to analog demodulate IC IF R2A10406NP after demodulating and output standard video signal TV CVBS and sound IF signal SIF TV CVBS will send to the master control IC MSD109 to video decode deinterlace and scale then output LVDS level drive for panel display The sound IF SIF will be fed into MSD109 after demodulating pre amplifying bass adjusting and volume control the sound signal will separate into L R channels and input to earphone amplifier BH3547F amplifying then output two ways One way will be sent to earphone another will be sent to digital sound amplifier R2A15112FP amplifying then sent to speaker 2 DVB T signal flow Antenna reception DVB T signal will be sent to tuner TDA1616 after frequency tuning HF amplification IF amplification and SAW FILTER output IF signal to demodulation chip CE6353 via QAM demodulation fed to MSD109 for information source decoding in the format of standard serial TS stream HD video signa
39. and OSD superposition then send to LVDS level drive for panel display Sound signal of PC YPrPb via matched resistance and a c couple are sent to MSD109 to bass adjust and volume control the sound will separate into L R channels and input to earphone 11 amplifier BH3547F amplifying then output two ways One way will be sent to earphone another way will be sent to digital sound amplifier R2A15112FP amplifying then sent to speaker 5 HDMI signal flow Three HDMI video signals via switcher PS321 are directly fed to the master control IC MSD109 to digital decode image scale and OSD superposition then output LVDS drive level for panel display HDMI audio signal via decoder built in MSD109 is fed to back end to bass adjust and volume control the sound will separate into L R channels and input to earphone amplifier BH3547F amplifying then output two ways One way will be sent to earphone another way will be sent to digital sound amplifier R2A15112FP amplifying then sent to speaker Block diagram PCMCIA PANEL 1080P MSD109 IC block diagram 1 MSD109CL Twin turbo 8051 MCU Supports multi path TS stream input Two paths TS stream output integrated switch selection Supports both serial and parallel TS stream input Maximum TS data rate is 104Mbps for serial or 13MB sec for parallel 2 audio decoder MPEG 1 MPEG 2 Layer I II and Dolby1 Digital AC 3 audio decoder MPEG 4 decoder NTSC PAL SECAM vid
40. ard and the path with probe between XV03 and NV02 on main board main IC Check the path between NSO1 pin Check earphone 126 148 and amplify circuit NV02 pin10 27 Replace NS01 23 L404 STBH2012 501PT 432v poA Ben 50V B p 3 641811 100n AN i cii9 105 tutis 0103 58 6ND14 Ta TSS TW A132 14 75 gt 1 5 Vtune ujm io o a 003 E2 LAC pie 75 RF gain lt T RF A6C NaN 3B ZX Z 2 eae 4 eS ANT pwr u 0196 2 2u R119 tev scl a 86 Porte i 3 H AUDIOOUT 1 ai D o 9 118 100 d TV SIFP 4 SDA lt NEE SDA ETT 2 W SIFOUT C RENP C108 10 123 10n 0 TV_SIFM To VIFIN1 RFAGCDELAY I L 04521 E GND N101 IFAGc 14515551 220 199 TUNER R2A10406NP 12 2820 100n IF outB SIFIN2 VCOF B NUN m xz 2 1 Ka IF gain TWIP AGE 8 c RFAGCOUT mao 1 5 8 14
41. de Scope for storage 15 60centigrade Humidity Scope for operation 20 80 Scope for storage 20 80 1 15 If a fixed picture is displayed for a long time difference in its brightness and color may occur compared with movable pictures But it doesn t show any problem and the reason is that there is reduced density of fluorescent powder in the former On the other hand even if changes take place in the picture it can keep its brightness for a period of time several minutes It s a feature inherent with plasma and it s not abnormal However please try as much as possible to avoid showing a still picture of high brightness for a long time during operation 1 16 As a digitalized display devise this module is provided with error diffusion technology and the gray scale and false enhancement of contour can be displayed by reusing of sub field As compared with cathode ray tube it can be found in the moving picture that at the brim of the face of a person there are some wrong colors 1 17 During the display of graph indicating the gradual change in brightness horizontally or vertically resulting from gray scale test it can be found that the brightness for the two adjacent levels is uneven This is caused by the reuse of sub field the display of load rectification and the electrolysis 1 18 The screen front plate is of glass Please make sure that the screen has been put in place during erection If it is not in place before the erect
42. dle this product very carefully when attempting assembly If you are unsure of your capability or the use of tools necessary to complete this activity refer to a professional installer or service personnel The manufacturer is not responsible for any damages or injuries that occur due to mishandling or improper assembly installation 3 When using a table or bench as an aid to assembly be sure to put a soft cushion or covering to prevent accidental scratching or damage to the unit s finish 4 The speaker is not intended to support the weight of this display Do not move or handle this product from the speaker which can cause damage to the display not covered under the manufacturer s warranty Identifying the following parts 1 Stand 5 pcs M5 Screws Install the Stand 1 Place carefully the display on its front side using a soft cloth blanket or cushion to protect its surface from scratching Only use a stable table counter or stand to perform this work 2 Align the holes on the stand with the holes in the stand column and secure the stand to the column with the five M5 screws provided Stand Column M5 Screw 3 Assembly is now complete Please use extreme caution when moving the unit to its final location use only strong and stable furniture or other device for placing your display 1 Appearance of this product in illustrations may differ from your actual product and is for comparat
43. e socket No picture and sound Check to see if the power supply of liquid crystal TV has been switched on As can be indicated by the red LED at the front of the TV set See if it s receiving the signal that is transmitted from other source than the station Check if it s connected to the wrong terminal or if the input mode is correct Checkifthe signal cable connection between video frequency source and the liquid crystal TV set is correct Deterioration of color phase or Check if all the picture setups have been corrected color tone Screen position or size is not Check is the screen position and size is correctly set up proper Picture is twisted and deformed Check to see if the picture frame ratio is properly set up Picture color changed or colorless Check the Component or RGB settings of the liquid 19 crystal TV set and make proper adjustment according to the signal types Picture too bright and there is e Check if the contrast setting is too high distortion in the brightest area Possibly the output quality of DVD broadcaster is set too high t maybe also due to improper terminal connection of the video frequency signal in a certain position of the system Picture is whitish or too bright in e Check if the setting for the brightness is too high the darkest area of the picture Possibly the brightness grade of DVD player broadcast
44. ect all the boards according to wiring diagram then power on and observe the display 4 1 2 Method for entering factory menu a Press SOURCE 2 5 8 and 0 in turn to enter factory menu b Press CH and CH to move the cursor to the adjustment page of the level one factory menu then press OK to enter c Press and CH to move the cursor up and down d Press VOL and VOL to adjust the item when the cursor move to a certain adjust item e Press to exit to the previous factory menu f Press EXIT to exit the factory menu at any situation g Press OK to enter the sub factory menu h ADC ADJUST ADC correction of VGA Component channel 4 i j k m n o p q r 9 t u WIB ADJUST white balance adjustment POWER Mode set the turn on modes Standby standby when power on Mem memory ForceOn power on ForceOn can be used for aging set the power mode to Standby when preset ex factory unless the client appointed it ISP Mode ON soft upgrading through VGA port with ISP device OFF DDC function of VGA the setting will not be memory and will be OFF when power on again REST ALL initialization of the factory and user data after this item is confirm the unit will restart and display the guiding image Factory Data Reset factory data initialization including white balance adjustment ADC co
45. eo decoder Supports NTSC M NTSC J NTSC 4 43 PAL B D G H M N I and SECAM Multi standard sound processor Supports BTSC A2 EIA J demodulation in NTSC and A2 NICAM FM AM demodulation in PAL Supports MTS Mode MONO STEREO SAP in BTSC EIA J and MONO STEREO DUAL in A2 NICAM Digital Audio Interface Analog RGB Compliant Y UV input Ports Two analog ports support up to 1080P Supports PC RGB input to SXGA 75Hz Supports HDTV RGB YPbPr YCbCr Supports Composite Sync and SOG Sync on Green separator Automatic color calibration DVI HDCP HDMI input ports Supports up to 225MHz 8 1080P 60Hz with 12 bit deep color resolution High bandwidth Digital Content Protection HDCP 1 1 compliant receiver High Definition Multimedia Interface HDMI 1 3 compliant receiver with CEC Consumer Electronics Control support Video Processing amp Conversion 3 D motion adaptive video de interlacers with edge oriented adaptive algorithm for smooth low angle edges Automatic 3 2 pull down amp 2 2 pull down detection and recovery 10 bit internal data processing 3 D video noise reduction Output Interface Supports up to 10 bit dual LVDS full HD 1920 x 1080 panel interface Video output port Supports CVBS S video bypass output Built in video encoder for encoding digital video into CVBS output Miscellaneous Supports DVB CI port conditional receiver USB 2 0 port can be connected to the external equipment for software upgrading 13 2 6353
46. er is set too high No picture or signal produced from Check if the cable is disconnected the displayer if XXX in search e Check if it s connected to the proper terminal or if the appears input mode is correct There appears an indication Check if the TV set can receive input signal The signal is outside the receivable scope not correctly identified and VGA format is beyond the specified scope Remote control cannot work Check if the batteries are installed in the reverse order properly Check if the battery is effective Check the distance or angle from the monitor Check if there is any obstruct between the remote control and the TV set Check if the remote control signal receiving window is exposed to strong fluorescence No picture and sound but only Check if the antenna cable is correctly connected or if it hash has received the video signal correctly Blur picture Check if the antenna cable is correctly connected e Of if it has received the right video signal No sound Check if the mute audio frequency setting is selected Check if the sound volume is set to minimum Make sure the earphone is not connected Check if the cable connection is loose When playing VHS picture search When being played or in pause VHS picture search tape tape there are lines at the top or bottom of the picture sometimes can t provide stable picture which may lead to incorrec
47. he following carefully If they ignore the following warnings there will be deathful risks 1 1 Screens vary from one model to another and therefore not interchangeable Be sure to use the same type of screen in the replacement 1 2 The operation voltage is approximately 350V for PDP module including screen driving circuit logic circuit and power module If you want to conduct maintenance work on PDP module when the set is in normal operation or just after the power is off you must take proper measures to avoid electric shock and never have direct contact or touch with the circuitry of the working module or metal parts That s because within a short time relatively high voltage still remains on the capacitor of the driving part even after the power is off Make sure to begin relevant maintenance operation at least one minute after the power is off 1 3 Don t apply on the module any power supply that is higher than the specification If the power supply used deviates from the value given in the specification there might be a possibility of leading to fire or damage to the module 1 4 Never have operation or mounting work under unsuitable environment such as areas in the vicinity of water bathroom laundry water chute of kitchen sources of fire heat radiation parts or direct exposure to sunlight Otherwise there will be kickbacks 1 5 In case foreign substances such as water liquid metal slices or others fall into the module carelessly
48. ion begins it may lead to screen crack or breakage 1 19 Make sure the screw used in the mounting of the screen is of the original specs lest it should cause damage to the screen due to mismatch Special care should be taken not to use too long or too big screw 1 20 Care must be taken to guard against dust during assembling or dismantling especially to avoid dirt from falling in between the screen and the glass lest it should harm the receiving and viewing effect 1 21 There is piece of insulator stuck on the rear chassis corresponding to the power supply board It is used to isolate the cool part from the hot part Please take care to keep it intact lest it should become a potential safety trouble 1 22 In addition to plasma screen the glass is a part of high value It has such functions as anti radiation adjustment of color temperature etc Please handle it carefully Alignment instructions 1 Test equipment VG 848 YPbPr VGA signal generator VG 849 HDMI signal generator CA100 white balancer 2 Power test Connect data processing board power board and IR board according the wiring diagram connect the power and press standby button to turn on the TV a Testthe pin voltage of X802 the data are shown in table1 Table1 voltage data of X802 X802 Pin1 2 3 4 5 6 7 8 9 10 11 Voltage 8 55 9 45V 0 4 85 5 35V 0 11 4 12 6V 0 4 85
49. ive purposes only 2 Design of this accessory or display products are subject to change without notice WALL MOUNTING INSTRUCTIONS Safety Precautions Note All the wall mounting parts are Be sure to ask an authorized service personnelto carry out setup m optional and may be unavailable in 2 Thoroughly read this instruction before setup and follow the steps below precisely 3 The wall to be mounted should be made from solid materials Only use accessories supplied by the manufacturer 4 Very carefully handle the unit during setup We are not liable for any damage or injury caused by mishandling or improper installation Below we will show you how to mount the 5 Be sure to place the unit on a stable and soft platform which is strong enough to support the unit your model 6 Do not uplift the speaker when moving the display The appearance of the unit may different from the actual ones Display on the wall using Our company s 7 Design and specifications are subject to change without notice wall mou nting com ponents 8 Retain these instructions for future reference Unit mm Take out these parts from the Wall Mounting Holder oe 9 Oo box x a Wall Mounting Connector N Expansion Bolt mm wood Screw Rear wall mounting hole center Combination
50. l via decoding to A D conversion and OSD superposition at last output LVDS drive level for panel display HD audio signal via decoder built in MSD109 resumed to multi channel sound of Dolby AC 3 The audio signal will be sent to back end to perform bass adjustment and volume control then it will separate into L R channels and input to earphone amplifier BH3547F amplifying then output two ways One way will be sent to earphone another way will be sent to digital sound amplifier R2A15112FP amplifying then sent to speaker 3 AV SV signal flow SV signal and the first path AV signal switch automatically via S terminal socket the signal and the second path AV signal will be fed to MSD109 to perform video decode deinterlace and scale then output LVDS drive level for panel display Audio signal from AV SV via matched resistance is fed to external audio switch HEF4052 to switch then it is directly sent to MSD109 to bass adjust and volume control the sound will separate into L R channels and input to earphone amplifier BH3547F amplifying then output two ways One way will be sent to earphone another way will be sent to digital sound amplifier R2A15112FP amplifying then sent to speaker 4 PC YPrPb signal flow PC and the second path YPbPr signal are switched via external switcher PI5V330 then the signal and the first path YPbPr signal will be sent to MSD109 A D conversion output R G B of 24 bit to back end module to digital decode image scale
51. mounting holder Fig 5 SANYO SANYO Electric Co Ltd Sep 2009
52. power must be cut off immediately Keep the module as it is and do not move anything on the module Otherwise it might be possible to contact the high voltage or cause shock short circuit so that it may lead to fire or electric shock 1 6 If there is smoke abnormal smell or sound from the module please cut the power off immediately Likewise in case the screen doesn t work when the power is on or during the operation please also cut off the power at once No more operation in this case 1 7 Do not remove or plug its connection wire when the module is in operation or right after the power is off That s because there remains a relatively high voltage on the capacitor of the driving circuit If there is a need to remove or plug in the connection wire please wait at least one minute after the power is off 1 8 Considering the module has a glass faceplate please avoid extrusion by external force lest it should cause glass breakage that may get people injured Two people are needed in cooperation to move this module lest contingency takes place 1 9 The complete TV set is designed on the basis of full consideration of thermal dissipation by convection with the round hole on the top for heat emission To avoid overheat please do not have any covering on the hole during normal operation and never put it in the place where the space is narrow and in bad ventilation 1 10 There is quite a number of circuits in PDP that are integrated ones Please be on gua
53. rd against 1 static electricity During maintenance operation be sure to cover yourself with anti static bag and before operation make sure to have it sufficiently grounded 1 11 There are a big number of connection wires distributed around the screen Please take care not to touch or scuff them during maintenance or removing the screen because once they are damaged the screen will fail to work and it s not possible to repair it If the connection wires connectors or components fixed by the thermotropic glue need to disengage when service please soak the thermotropic glue into the alcohol and then pull them out in case of damage 1 12 Connector for the circuit board of the screen part is relatively fine and delicate Please take care in the replacement operation lest it should get damaged 1 13 Special care must be taken during transportation and handling because strenuous vibration could lead to screen glass breakage or damage on the driving circuitry Be sure to use a strong outer case to pack it up before transportation or handling 1 14 Please put it for storage in an environment in which the conditions are under control so as to prevent the temperature and humidity from exceeding the scope stipulated in the specification For prolonged storage please cover it with anti moisture bag and have them piled and stored in one place The environmental conditions are tabulated as below Temperature Scope for operation 0 50centigra
54. ress CH or CH to select RGB move the cursor to AUTO ADC and press OK to adjust automatically till complete 4 2 2 ADC correction in YPbPr channel a b c d e Switch to YPbPr channel Press SOURCE then press 2 5 8 0 in turn to enter the level one factory menu Move the cursor to ADC ADJUST and press OK to enter the sub menu Input YPbPr signal VG848 Timing 968 483P Pattern 918 75 Color Bar Move the cursor to mode press CH or CH to select YPbPr HD move the cursor to AUTO ADC and press ENTER to adjust automatically till complete Input YPbPr signal VG848 Timing 968 483P Pattern 918 75 Color Bar Move the cursor to mode press CH or CH to select YPbPr SD move the cursor to AUTO ADC and press ENTER to adjust automatically till complete 4 3 White balance adjustment For NEC the default of color temperature of COOL is 11000K and the coordinate is 274 293 5 color temperature of NORMAL is 9400 and the coordinate is 286 288 color temperature of WARM is 7200K and the coordinate is 303 319 Each channel can be adjusted separately copy all is that copy the data of present channel to all the channels For other users the color coordinates are cool 12000K 272 278 normal 9300K 285 293 warm 6300K 313 329 copy all is that copy the data of present channel to all the channels 4 3 1 Adjustment steps NEC for example
55. rrection and other adjusted data Factory Channel Preset preset the factory channel please connect to the center signal source when operating the present digital frequency is CH28 529 5MHz CH33 564 5MHz for Australia and CH45 666MHz for UK if the signal changes perform DTV manual search in Channel menu and the operation needs 15s or so MST Debug the default is OFF OFF RS232 should match the design criterion ON it should be convenient for using exploitation tool to adjust The setting will not be memory and will be OFF when power on again SSC Adjust adjust the frequency spectrum expand it will be preset and doesn t need adjust AUDIO Curve adjust the sound curve it will be preset and doesn t need adjust Picture Mode set the picture values of each channel Normally they are preset and needn t adjust Backlight the default value is 100 and needn t to adjust normally RFAGC it will be preset and prepare for adjustment later There is data in EEPROM after software upgrade please perform Reset All before the first adjustment 4 2 ADC correction 4 2 1ADC correction in VGA channel a b c d Switch to VGA channel Press SOURCE then press 2 5 8 0 in turn to enter the level one factory menu Move the cursor to ADC ADJUST and press OK to enter the sub menu Input VGA signal VG 848 Timing 856 1024x768 60Hz Pattern 920 Gray 8 step H Move the cursor to mode p
56. t display of the liquid crystal TV In this case please press auto key on the remote control so as to enable the liquid crystal TV set to recheck the signal and then to display correct picture signal 20 2 Troubleshooting guide 2 1 No raster Turn on power supply check yes 1f the red indicator is light in the STANDBY Press POWER button on the Check if SVSTB of X802 9 on main board 15 normal unit or sensor control and check the indicator blue Check if the PIN11 of X802 on Check STANDBY circuit of PU main board is high level power supply board yes Check high voltage on power board Check POWER ON OFF control circuit on the main board 21 red Check high voltage on power board 2 2 Backlight but picture Check if the unit button Does display OSD or remote control menu on screen when operation press menu button Check if all channels have no signal Enter factory menu Replace main initialization EEPROM board then turn off the TV turn on again display picture Replace main board Adjust main board again 22 2 9 Picture but no sound Replace Check if NV02 pin4 Check if NV02 Is there sound in ed 1 s ANNOS 5 32 33 are 24V pin10 27 are high earphone level Check the audio output circuit of the Check 24V power If NS01 pinl26 148 Is there sound when supply of power are low level touch CV04 CV05 bo
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