Laundry Presses Installation Manual
Contents
1. ccccsseeseeecceeeeesseeeeeeeeees 17 Installing Anchor Bolts and Leveling Press ceecceeeceeeeeeeeeeees 17 Connecting Steam Supply and Returns cccccsseeeeseeeeeeeeeeeeeeeees 18 CONNECTING A IE SENIOR eee nee 18 Connecting Electrical S EVICS Huit ai MT 20 Pinal Proparanon Tor US tn see nm 20 Removing Shipping Block from Press cc ceeeeeeescceeeeeeeeeseeeeeeeeeees 20 Final Check Out Procedur s susmnnnn nantes 21 Mechanical and Air System Check Out ccceeecceeeeeeeeeeeeeees 21 Steal NEC Oleg ites a un 22 Ble Circa PC MCC OUl en de cause 22 Copyright 2004 Alliance Laundry Systems LLC All rights reserved No part of the contents of this book may be reproduced or transmitted in any form or by any means without the expressed written consent of the publisher AJ1026 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 1 Notes Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT AJ1026 Model Identification Information in this manual is applicable to the following model s LP19 C218 LP22 C222 LPS1 C451 LP53 C554 CUCC CCCW ST and CCCW C AJ1026 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT Notes Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT AJ1026 Safety Information Explanation of Safety Messages Precautionary statements DANGER WARNING and CAUT2. 19 5 8 inches 50 cm horizontal distance from machine should not exceed 95 F 35 C with normal ambient condition of 77 F 25 C at 65 relative humidity Preventative measures would include e ventilation e air cooling and handling systems e steam pipe insulation Fatigue mats can be used for operator comfort Installing Anchor Bolts and Leveling Press After press is in position attach it to floor with four anchor bolts obtain locally Using frame base anchor bolt holes as a template drill four holes in floor Holes must be drilled deep enough to properly install bolts Securely tighten anchor bolts Ensure press is level front and back as well as left and right Place a spirit level on top of frame If press is not level raise or lower corners as required Place sufficient shims between press frame and floor Shims should be sized to make maximum contact with floor and frame to distribute weight evenly Use industrial grout if necessary NOTE Make sure machine does not rock back and forth side to side or diagonally Shim out any rocking before tightening anchor bolts Do not overtighten bolts to shims Overtightening or rocking could result in misalignment of operating parts Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 17 Installation Connecting Steam Supply and Returns Refer to Figure S When facing front of press steam inlet is located on right hand side of unit Condensate o
3. 7 to 5 52 bar at air inlet regulator Item 3 Figure 2 It is the customer s responsibility to connect air line with galvanized pipe brass aluminum or stainless steel pipe copper tubing fittings shut off valve union air filter and air dryer suitable for delivery of clean dry air to inlet NOTE Failure to provide clean dry air to press will cause premature valve failure and unnecessary downtime A shut off valve and union placed at each unit is recommended AJ1026 ONO OR WON 3 NY 9 Z 10 7 6 L gt Steam Return 9 Steam Trap 10 Union Refer to Table 4 for union sizes 11 Check Valve 12 Condensate Return Shut Off Valve 13 Air Supply 14 Air Pressure Gauge 15 Filter Regulator Lubricator Parts installed on press by manufacturer AJ1026 Figure 8 Installation TO CONDENSATE RETURN SCR463N Air Supply Line Shut Off Valve Steam Supply Shut Off Vavle Steam Strainer Steam Inlet Steam Supply Line Header Riser Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 19 Installation Connecting Electrical Service Presses with Timers Only The following steps outline the procedure for connecting electric service 1 Install a suitably sized fused disconnect switch or circuit breaker as close to press as practical 2 Remove one knockout plug from electrical connection box 3 Connect proper size conduit encased wires to wires inside box 4 Connect condui
4. ION followed by specific instructions are found in this manual and on machine decals These precautions are intended for the personal safety of the operator user servicer and those maintaining the machine Indicates an imminently hazardous situation that if not avoided will cause severe personal injury or death WARNING indicates the presence of a hazard that can cause severe personal injury death or substantial property damage if the warning is ignored A caution CAUTION indicates the presence of a hazard that will or can cause minor personal injury or property damage if the caution is ignored Additional precautionary statements IMPORTANT and NOTE are followed by specific instructions IMPORTANT The word IMPORTANT is used to inform the reader of specific procedures where minor machine damage will occur if the procedure is not followed NOTE The word NOTE is used to communicate installation operation maintenance or servicing information that is important but not hazard related AJ1026 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT Important Safety Instructions Save These Instructions To reduce the risk of fire electric shock serious injury or death to persons when using your press follow these basic precautions 1 Read all instructions before using the press 2 Refer to the GROUNDING INSTRUCTIONS in the INSTALLATION manual for th
5. Laundry Presses Refer to Page 3 for Model Numbers SCR526N Keep These Instructions for Future Reference If this machine changes ownership this manual must accompany machine CES cissell An LSG Company 831 South First Street P O Box 32270 Louisville KY 40232 2270 Phone 502 587 1292 Sales Fax 502 585 3625 Service Parts Fax 502 681 1275 www cissellmfg com Part No AJ1026 December 2004 uoneesu Table of Contents Mode l Id h fi atria oases eet etek ee eee 3 Safety Information 5 Explanation of Safety Messa seS ninri ne 5 Important Safety Instructions 35e nantes DP PVGE OCCU OND 2 shel me non a oo nes 7 Replacement PAS EME ARR insu E ace 7 Nameplate ECA Olesens US UN nine hearts 7 J Gv ici F211 TION en ou 9 Front View Typical Laundry Press 9 Front View Typical Laundry Collar and Cuff Press 10 Rear View lt All Laundry Presses nn denses 11 Dimensions and Specifications 12 D DECLHCAHONS ai Garetascecit eek A dde 12 Electrical Regu nements sinerien nn Mise 12 Overall Dimensions and Connecting Data 13 Dimensions of Bucks Without Padding cc eeeseesceeeeeeeeeeeeeees 15 Required Nate rials ss nu E Matin 16 RECEIVING INS PCC HOME nee ann not e 17 Location R QUIT MENES SES eae BAe ns 17 Foundation Requirements ssc ocuc sca esweascictssaleadedaceacadbcit asad anne ennuis 17 Operating Environment Requirements
6. Set timer for 25 seconds 3 Close press head 4 Head should close against buck for approximately 25 seconds then open automatically 5 If press does not perform as described above do not operate press Call a qualified technician AJ1026
7. atic in control box Not required 1f circuit breaker is used As required Models with timer ONLY Wire of suitable size type and length to connect Local electric service to press refer to wiring schematic in control box As required Models with timer ONLY Flexible conduit and connections to encase wires and Local make connections refer to wiring schematic in control box Steam traps and check valves or combination steam trap check valve sized for Local buck steam return lines and steam consumption Ball shut off valves sized for steam supply and condensate return lines Ball shut off valve sized for air supply line As required Pipe couplings unions flanges etc to connect steam supply and condensate Local return lines and air supply line to press Wall thickness of pipe and tubing must be in compliance with recommendations by compressor and boiler manufacturers and local code Table 5 16 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT AJ1026 Receiving Inspection Press is shipped assembled and enclosed in a wood slat crate Upon delivery inspect crate and contents for shipping damage If crate or cover is damaged or signs of possible damage are evident have carrier note condition on shipping papers BEFORE shipping receipt is signed or advise carrier of condition when discovered Remove protective cover and check items received against items listed on packing list If any item is damaged or m
8. ating pressures as specified for this equipment W333 To AVOID possible serious injury BEFORE performing maintenance or repair tasks Shut off and lock out ALL electric power to the press Shut off and lock out ALL air service to the press Shut off and lock out ALL steam service to the press Allow heated surfaces to cool WARNING e Failure to install maintain and or operate this machine according to the manufacturer s instructions may result in conditions which can produce serious injury death and or property damage Do not repair or replace any part of the machine or attempt any servicing unless specifically recommended or published in the service manual and that you understand and have the skills to carry out Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the machine is properly grounded and to reduce the risk of fire electric shock serious injury or death Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT W335 AJ1026 Introduction Replacement Parts If literature or replacement parts are required contact the source from which the machine was purchased or contact Cissell at 502 587 1292 for the name and address of the nearest authorized parts distributor Nameplate Location Always provide the machine s serial number and model number when ordering parts or when seeking technical assistance Refer to Fig
9. e proper grounding of the press 3 Do not allow children to play on or in the press 4 Do not reach into the press while the press is in operation 5 Do not install or store the press where it will be exposed to water and or weather 6 Do not tamper with the controls 7 Do not repair or replace any part of the press or attempt any servicing unless specifically recommended in the user maintenance instructions or in published user repair instructions that the user understands and has the skills to carry out 8 To reduce the risk of an electric shock or fire DO NOT use an extension cord or an adapter to connect the press to the electrical power source 9 Use press only for its intended purpose finishing garments 10 ALWAYS disconnect the press from electrical supply before attempting any service Disconnect the power cord by grasping the plug not the cord 11 Install the press according to the INSTALLATION INSTRUCTIONS All connections for steam electrical power and grounding must comply with local codes and be made by licensed personnel when required Safety Information 12 Replace worn power cords and or loose plugs 13 Never operate the press with any guards and or panels removed 14 DO NOT operate the press with missing or broken parts 15 DO NOT bypass any safety devices 16 Failure to install maintain and or operate this press according to the manufacturer s instructions may result in c
10. ead Opening Springs 8 Air Filter Regulator Lubricator and Downstream 4 Connecting Rod Relieving Air Shut Off and Lockout Valve 5 Shock Absorber 9 Head Closing Air Cylinder 10 Steam Inlet Figure 4 AJ1026 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT Installation Dimensions and Specifications Specifications Laundry Press NetWeights Supply Requirements Steam Max Pressure 115 psig 7 9 bar cu ft cu m bho kW Ibs k f ai i p kW s kg Table 1 Electrical Requirements Presses with Timers Only 115 Volt 230 Volt 60 Hertz 1 phase 0 50 0 25 full load amps 110 Volt 220 Volt 50 Hertz 1 phase 0 50 0 25 full load amps Electrical Data NOMINAL VOLTAGE 230 110 220 60 1 60 1 50 1 50 1 Table 2 The voltages listed are rated machine voltages The currents listed are rated for system voltage ranges of 110 220 and 220 240 Rated Amperes are to be used to determine incoming conductor size and short circuit protection Rated amperes are figured in accordance with the 1981 NATIONAL ELECTRIC CODE Sections 430 22 and 430 24 12 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT AJ1026 Installation Overall Dimensions and Connecting Data Refer to Figures 5 and 6 85 1 cm 2 5 cm ne cm 20 in 50 8 cm SCR61N A C Depth Head Open Height inches em em inches em 149 CUCC B25 Table 3 AJ1026 Cop
11. ed and head is locked 3 Push open pushbutton Head return springs should pull head open 4 Simultaneously push both close pushbuttons As head travels downward release left pushbutton Head should return open 5 Simultaneously push both close pushbuttons As head travels downward release right pushbutton Head should return open 6 Simultaneously push both close pushbuttons Have a second person press open pushbutton as you continue pressing the close pushbuttons Head should return open 7 If pushbuttons do not perform as described above do not operate press Call a qualified service technician Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 21 Installation Steam Check Out To avoid possible serious injury when cleaning or repairing traps or strainers e Shut off AND lock out ALL steam service to press e Let heated surface cool Slowly open shut off valves in steam supply and condensate return lines to prevent water hammer in steam pipes 1 Check all steam lines for leaks 2 Allow press to heat for 15 minutes 3 Check head surface temperature with a pyrometer or temperature stick measuring device Temperature should be 320 to 325 F 160 to 163 C 22 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT Electrical Check Out Presses with Timers Only Close electrical disconnect switch or circuit breakers 1 Place timer switch to ON position 2
12. issing a written claim should be filed with carrier as soon as possible Location Requirements NOTE If a forklift is used to move press exercise care that forklift arms are inserted under frame and DO NOT CONTACT ANY OPERATING MECHANISM Moving press to installation location while still attached to skid is recommended However press can be removed from skid before moving Removing Press from Skid Unscrew four shipping screws from attaching holes Using a forklift lift press and remove skid Press should be located in an area that provides a minimum of 24 inches 61 cm between press and any structure NOTE Above dimensions are considered MINIMUM working and maintenance dimensions and SHOULD BE INCREASED if possible Space between front of table and closest structure should be determined by work requirements but in no case should be less than 30 inches 76 2 cm Foundation Requirements Install press on a solid level floor such as concrete NOTE Installation on a wooden floor can cause machine to shift which WILL result in MISALIGNMENT of heads and bucks and DAMAGE to both press and garments Floor should be capable of supporting 125 pounds 56 7 kg per square foot Remove all floor covering material tile wood carpeting etc from press mounting area AJ1026 Installation Operating Environment Requirements Temperature at normal operating position 47 1 4 inches 120 cm height above floor and
13. moved by following steps below 1 Cut and remove tape from wooden block 2 Open air supply shut off valve 3 Set air pressure on filter regulator lubricator at press inlet to between 75 and 80 psi 5 17 and 5 52 bar 4 Close and lock press head by pressing close pushbuttons 5 Using a hammer or any long handled striking device knock shipping block away from pressing pressure cylinder To avoid possible serious injury e ALWAYS be careful to AVOID spring loaded components when working inside press e Installation MUST be performed ONLY by qualified service personnel W336 6 Press open pushbutton to open press head 7 Keep shipping block Save block and use to hold head closed during maintenance AJ1026 AJ1026 Tape Wooden Block Pressing Pressure Cylinder Figure 9 SCR28N Installation Final Check Out Procedures The following paragraphs outline check out procedures for properly operating mechanical air electrical and steam systems FAILURE to perform requested checks and make corrective actions as required could result in damage to press NOTE Refer to Operation Maintenance Manual to identify controls before performing following check outs Mechanical and Air System Check Out 1 Open air supply shut off valves 2 Simultaneously push and hold both close pushbuttons until head is touching buck Head should continue downward until padding is squeezed Pressing pressure 1s now appli
14. onditions which can produce bodily injury and or property damage NOTE The WARNINGS and IMPORTANT SAFETY INSTRUCTIONS appearing in this manual are not meant to cover all possible conditions and situations that may occur Common sense caution and care must be exercised when installing maintaining or operating the press Any problems or conditions not understood should be reported to the dealer distributor service agent or the manufacturer When using your press garment finishing appliance basic precautions should always be followed including the following 1 Read all instructions 2 Use appliance only for its intended use 3 Close supervision is necessary for any appliances being used by or near children Do not leave appliance unattended while connected 4 To reduce the likelihood of circuit overload do not operate another high wattage appliance on the same circuit A Safety signs and labels are also placed on the press Those signs and labels are limited messages Where needed further explanations are provided in the manual These signs are to be inspected for readability and replaced when missing damaged or unreadable Refer to operation maintenance manual inspections process Refer to parts manual for ordering information To avoid possible serious injury ensure that air and steam supply systems have adequate RELIEF VALVE PROTECTION or have the pressures sufficiently limited at the sources for safe oper
15. t to box NOTE Refer to wiring schematic enclosed in control panel Final Preparation for Use NOTE Press passed a thorough inspection before it was shipped however due to vibration encountered during shipment some cap screws nuts screws or fittings may have loosened After press is installed all covers and guards should be removed and the following performed To avoid possible serious injury BEFORE making final check out e ALWAYS shut off services to press BEFORE removing guards and covers to do ANY maintenance service setup adjustments or repair tasks Shut off AND lock out ALL electric power to press Shut off AND lock out ALL air service to press Shut off AND lock out ALL steam service to press Let heated surfaces cool 20 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT e Check all bolts nuts screws tru arc rings terminals and fittings for security and tighten as required e Check oil level in air line lubricator It should be 3 4 full approximately 1 2 inch 12 7 mm from top e Check air tubing It should be clear of steam lines and moving parts e Check that foot pedals can be fully depressed No carpet rubber pads etc under pedals to restrict movement Removing Shipping Block from Press Refer to Figure 9 To secure press during shipment the factory installed a wooden shipping block at pressing pressure cylinder shaft The block can easily be re
16. ure 1 SCR551N Nameplate New Models Nameplate Old Models Figure 1 AJ1026 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT Notes Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT AJ1026 Installation Front View Typical Laundry Press L SCR526N 1 Head 5 Frame 2 Buck and Padding 6 Right Close Pushbutton 3 Air Filter Regulator Lubricator and Downstream 7 Open Pushbutton Relieving Air Shut Off and Lockout Valve 8 Left Close Pushbutton 4 Timer Optional 9 Pressure Arm Figure 2 AJ1026 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 9 Installation Front View Typical Laundry Collar and Cuff Press 8 9 E 2 A EEE 3 L E 3 7 O SCR461N 1 Pressure Arm 6 Cover 2 Cuff Buck 7 Open Pushbutton 3 Close Pushbutton 8 Head 4 Timer Control Box 9 Collar Buck 5 Air Filter Regulator Lubricator and Downstream Relieving Air Shut Off and Lockout Valve Figure 3 10 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT AJ1026 Installation Rear View All Laundry Presses ue i Ba LL CL rl JR N L BA En CON wm LLO C il T 10 4 SCR462N 1 Head Condensate Outlet 6 Mounting Holes 2 Buck Condensate Outlet 7 Head Pressing Pressure Air Cylinder 3 H
17. utlets are on left hand side of unit for both buck and head NOTE Clean out all pipe lines before connecting them to press Failure to properly install suitable traps and check valves and supply correct steam pressure will reduce operating efficiency Steam supply connected to press must have a constant pressure of 110 psig 7 58 bar The following steps outline the procedure for connecting steam supply and condensate return lines to press 1 Runa 1 2 NPT steam supply to steam connection with suitable black iron pipe elbows strainer ball valve and union NOTE A MINIMUM 3 inch 7 62 cm riser should be installed off supply header to minimize water in steam supply to press NOTE It is recommended that a steam strainer be installed between steam supply and press 2 Install two suitable 1 2 NPT unions steam traps check valves and ball valve between condensate return connections and condensate return lines NOTE Cast iron inverted bucket traps are recommended Size traps according to steam pressure and consumption 18 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT Connecting Air Service NOTE Clean out all pipe lines before connecting them to press Refer to Figure S Air service connected to press must have a constant MINIMUM pressure of 90 to 100 psig 6 21 to 6 90 bar and be of ample volume to meet requirements listed in Table 1 Air pressure should be reduced to 75 to 80 psig 5 1
18. yright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 13 Installation 18 25 in 46 4 cm 28 5 in 72 4 cm SCR62N Figure 6 aa Flat Floor Description ieee 1 Electrical Connection for optional Timer 14 En Refer to Table 2 Buck Condensate Outlet 23 63 600 1 2 NPT F Head Condensate Outlet 25 63 1 2 NPT F Table 4 14 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT AJ1026 Installation Dimensions of Bucks Without Padding 53 25 in lt a 1353 mm 50 in AT mmy 18 in 10 5 in 4 ny mm 267mm 470 mm mm LP53 Utility Garment Press LP51 Utility Garment Press 8 in 203 mm 8 in 203 mm 19 in N 483 mm ps a ein r andin 498 mm RL ee 10 25 in 6 5 in SRE 260 mm 165 mm 8 25 in 210 mm m NS 329 ates LP19 Mushroom LP22 Mushroom AN Finisher Press Finisher Press 60 CUCC Classic Collar amp Cuff Press 12 25 in 20 5 in SCR554N Figure 7 AJ1026 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 15 Installation Required Materials NOTE Applicable codes ordinances specifications and or other governing data related to installation must be complied with The materials listed in Table 5 MAY or MAY NOT conform to these requirements 1 Models with timer ONLY Lock out type fused disconnect switch suitable for electric service connected to press refer to wiring schem
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