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Manual: Clack WS1
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1. EE a2 V3020 WS1 25 Body ASY Downflow Distributor Tube Opening 1 32 V3020 01 WS1 25 Mixing Valve Body Downflow ASY Distributor Tube Opening 1 32 Not Shown V3020 02 WS1 25 Body ASY Downflow Distributor Tube Opening 32mm V3020 03 WS1 25 Mixing Valve Body Downflow ASY Distributor Tube Opening 32mm Note The regenerant piston is not used in backwash only applications Grey Plug on all WS1 25 bodies Grey Ring Grey Distributor O ring retainer Only for valves that have a 32mm Distributor Tube Opening WS1 amp 1 25 Manual Page 19 WS1 amp WS1 25 Identification Figure WSI with 1 050 Distributor Tube Opening Identification Spacer Color Grey Black Plug x 1 25 v Note The WS1 downflow piston is a solid amber color The WS1 upflow piston is black and amber WS1 25 with 1 32 Distributor Tube Opening Identification Spacer Color Black Grey Plug 1 5 WS1 25 with 32mm Distributor Tube Opening Identification Spacer Color Black 1 5 Grey Plug Grey Ring EN Grey a Distributor O ring Retainer Page 20 WS1 amp 1 25 Manual Revision History 2 25 2009 PAGE 5 Table 3 Upflow Cycle Times Revised Form No V3115 2 25 2009
2. NORMAL for one NORMAL backwash 14 minutes NORMAL 2 for two NORMAL backwashes 8 minutes each e LONGER for one LONGER backwash 16 minutes or LONGER 2 for two LONGER backwashes 12 minutes each See Tables 5 and 6 for additional details Press NEXT to go to step 5F Press REGEN to return to previous step STEP 5F Set Gallons Capacity using V or A buttons e OFF regeneration based on day override or number of gallons 20 to 50 100 See Setting Options Table for more detail Press NEXT to go to step 6F Press REGEN to return to previous step STEP 6F Set Refill option using V or A buttons e PoST to refill the brine tank after the final rinse or e PrE to refill the brine tank two hours before the regeneration time set Press NEXT to go to step 7F Press REGEN to return to previous step STEP 7F Set Regeneration Time Option using V or A buttons NORMAL means regeneration will occur at the preset time on 0 means regeneration will occur immediately when the gallons capacity reaches 0 zero or NORMAL on 0 means regeneration will occur at one of the following the preset time when the specified number of days between regenerations is reached or after 10 minutes of no water usage when the gallon capacity reaches 0 zero See Setting Options Table for more detail Press NEXT to exit OEM Filter System Setup Press REGEN to return to previous st
3. 4 WS1 amp 1 25 Manual Control Valve Function and Cycles of Operation This glass filled Noryl or equivalent fully automatic control valve is designed as the primary control center to direct and regulate all cycles of a water softener or filter When the WSI control valve is manufactured as a softener the control valve can be ordered to perform downflow or upflow regeneration The WS1 25 control valve is only available in downflow regeneration When the WS1 or WS1 25 control valve is set up as a filter the control valve can be set to perform downflow regeneration or simply backwash The control valve can be set to regenerate on demand consumption of a predetermined amount of water and or as a time clock passage of a particular number of days The control valve can be set so that a softener can meet the Water Quality Association WQA Standard 100 or NSF ANSI Standard 44 efficiency rating It is not recommended to change control valves from downflow to upflow brining or vice versa in the field The valve bodies for downflow and upflow are unique to the regeneration type and and should not be interchanged A mismatch of valve body and regeneration piston will result in hard water bypass during service The control valve is compatible with a variety of regenerants and resin cleaners The control valve is capable of routing the flow of water in the necessary paths to regenerate or backwash water treatment systems The injector regulates the flow o
4. NORMAL MODE Page 9 OEM Softener System Setup Quick Reference This is a quick reference setup procedure See OEM Softener System Setup Detail for more information on available settings STEP 1S Press NEXT and W buttons simultaneously for 3 seconds If screen in step 2S does not appear in 5 seconds the lock on the valve is activated To unlock press V NEXT A and SET CLOCK in sequence then press NEXT and W simultaneously for 3 seconds STEP 2S Choose Softening using V or A buttons Press NEXT to go to Step 3S Press REGEN to exit OEM Softener System Setup STEP 3S Enter the ion exchange capacity in grains of hardness as calcium carbonate for the system based on test data using W or A buttons Press NEXT to go to Step 4S Press REGEN to return to previous step STEP 4S Enter the pounds of salt per regeneration using V or A buttons Press NEXT to go to Step 5S Press REGEN to return to previous step STEP 5S Backwash Select NORMAL or LONGER using V or A buttons See Tables 2 or 3 for backwash times Press NEXT to go to Step 6S Press REGEN to return to previous step STEP 6S Set Gallons Capacity using V or A buttons e AUTO reserve capacity automatically estimated and gallons capacity automatically calculated from grains capacity and water hardness e OFF regeneration based on day override or number of gallons 20 to 50 000 See Setting Options Table for more detail Press NEXT to go to
5. Step 7S Press REGEN to return to previous step STEP 7S Set Refill option using V or A buttons e PoST to refill the brine tank after the final rinse or e PrE to refill the brine tank two hours before the regeneration time set Press NEXT to go to Step 8S Press REGEN to return to previous step STEP 8S Set regenerant downflow or upflow using V or A buttons dn if the regenerant is to flow downward through the media or UP if the regenerant is to flow upward through the media Prior to selecting a regenerant flow direction verify the correct valve body main piston regenerant piston and stack are being used and that the injector or injector plug s are in the correct locations See Valve Body Compliance Table in WS1 amp WS1 25 OEM General Infomation Manual Press NEXT to go to Step 9S Press REGEN to return to previous step STEP 9S Set Regeneration Time Option using V or A buttons NORMAL means regeneration will occur at the preset time on 0 means regeneration will occur immediately when the gallons capacity reaches 0 zero or NORMAL on 0 means regeneration will occur at one of the following the preset time when the gallons capacity falls below the reserve or the specified number of days between regenerations is reached whichever comes first or after 10 minutes of no water usage when the gallon capacity reaches 0 zero See Setting Options Table for more detail Press NEXT to exi
6. be reset and the non rechargeable battery should be replaced Table 1 shows the order of the cycles when the valve is set up as a softener When the WS1 or WS1 25 control valve is used as a downflow softener two backwashes always occur The WS1 25 control valve may not be used as an upflow softener When the WS1 control valve is used as an upflow softener 1 only only one backwash occurs after brining The OEM has the option of having the regenerant refill after the rinse cycle or have the regenerant prefill before regeneration If the OEM chooses to have the regenerant prefill before regeneration the prefill starts two hours before the regeneration time set During the 2 hour period in which the brine is being made treated softened water is still available For example regeneration time 2 00 am prefill option selected downflow softener Fill occurs at 12 00 a m start of backwash cycle occurs at 2 00 a m When set up as a softener the backwash and rinse cycles automatically increase with increasing salt dosage Backwashes can be set to be NORMAL or LONGER The option selected will apply to all backwashes Tables 2 and 3 show the length of the cycles when the valve is set up as a softener Table 1 Regeneration Cycles Softening WS1 amp WS1 25 Downflow WS1 amp WS1 25 Downflow WSI only WS1 only Regenerant Refill After Regenerant Prefill Upflow Regenerant Upflow Regenerant Rinse Refill After Rinse Prefill I Cycle Backwash Cycle
7. e when the valve is set for immediate regeneration the counting of gallons starts at 12 a m Day 1 is yesterday day 2 the day before yesterday etc As new values are added the oldest history disappears Another unique feature is that the valve automatically calculates a reserve capacity when set up as a softener with Gallons Capacity set to AUTO and the Regeneration Time Option set to Normal or Normal on 0 The actual reserve capacity is compared to the gallons capacity remaining immediately prior to the preset regeneration time A regeneration will occur if the actual reserve capacity is less than the gallons capacity remaining The actual reserve capacity is calculated by using the estimated reserve capacity and adjusting it up or down for actual usage The estimated reserve capacity for a given day of the week is the maximum value stored for the last three non trivial water usages i e more than 20 gallons day in seven day intervals Day Override and Gallon Capacity can not both be set to oFF at the same time Page 8 WS1 amp 1 25 Manual OEM General Instructions The control valve offers multiple procedures that allow the valve to be modified to suit the needs of the installation These procedures are OEM Softener Setup OEM Filter Setup Installer Displays amp Settings User Displays amp Settings Diagnostics Valve History These procedures can be accessed in any order Details on each o
8. Day NEXT r V REGEN The user can also set the time of day Time of day should only need to be set after power outages lasting more than 8 hours if the battery has been depleted and a power outage occurs or when daylight saving time begins or ends If a power outage lasting more than PAM 8 hours occurs the time of day will flash on and off which indicates the time of day hJ 0 should be reset If a power outage lasts less than 8 hours and the time of day flashes on SET TIME and off the time of day should be reset and the battery replaced crock NEXT V REN STEP 1U Press SET CLOCK SNE STEP 2U Current Time hour Set the hour of the day using V or A buttons AM PM PM toggles after 12 Press NEXT to go to step 3U bj ia STEP 3U Current Time minutes Set the minutes of the day using V or A buttons Press NEXT to exit Set Clock Press REGEN to return to previous step chock NEXT A REGEN Power Loss If the power goes out the system will keep time for up to 8 hours or until the battery is depleted If a power outage of more than 8 hours occurs the time of day will flash on and off which indicates the time of day should be reset The system will remember the rest If a power outage lasts less than 8 hours and the time of day flashes on and off the non rechargeable battery should be replaced Error Message If the wor
9. Fill Dissolve I Cycle Regenerate Cycle Fill Dissolve 2 Cycle Regenerate 2 Cycle Backwash 2 Cycle Backwash 2 Cycle Regenerate 3 Cycle Backwash 3 Cycle Regenerate 3 Cycle Rinse 3 Cycle Backwash 4 Cycle Rinse 4 Cycle Backwash 4 Cycle Fill Dissolve 4 Cycle Rinse 5 Cycle Fill Dissolve 5 Cycle Rinse 5 Cycle Service 5 Cycle Service 6 Cycle Service 6 Cycle Service Noryl is a trademark of General Electric WS1 amp 1 25 Manual Page 5 Table 2 Backwash Normal Length Softener Cycle Times in Minutes WS1 amp WS1 25 Downflow Softener WS1 only Upflow Softener Grains Capacity Ib NaCl 6000 to 3501 3500 to 2501 2500 to 1700 6000 to 3501 3500 to 2501 2500 to 1700 4 Backwash Noma 6 8 _ Regenerate o o s o s A 3 s 6 0 3 Cycle time in Minutes Pe i eee 9 ToC Table 3 Backwash Longer Length Softener Cycle Times in Minutes Backwash toner s 10 m __ J mamme s o o v o mew 8 3 p 4 6 me J Cycle time in Minutes Table 4 shows the order of the cycles when the valve is set up as a filter When the control valve is used as a downflow regenerating filter the OEM has the option to specify one backwash or two backwashes If the control valve is set to regenerate for a filter the OEM has the option of having the regenerant refill after the rinse cycle or have the regenerant prefill befor
10. Water Specialist 1 Control Valve Series Model WS1 1 25 Control Valve Series Model WS1 25 Operation and Instruction Manual for OEM Only Please Note This operation and instruction manual is for the training of the OEM and for the OEM to use to train their customers This document is not to be used as the complete system manual Table of Contents Control Valve Function and Cycles of Operation roe er de ER erred 4 OEM General Programming nstr ctlOns eiie ice errare tete hee Eee IRI HE LEE Le eet ep vegeta stet edet 8 OEM Softener System Setup np e e E ERE e RE a aE E R MEE ER CE eee APA E EE edet d 9 OEM Filter System Set p 5 ree tee ree eee epe tete e eek aea rote e ratae ee e hae eei erosut ee eere ann 11 Installer Displays Settmps 1 eed tret e e on pe ease rte tpi 12 User Displays SetHDps 2 ttt rientra rer e e ee rete e HOC UE HEP RUE SU e Le iet de aee 12 WTA MOSUL CS o e HREEREEE EREEQIPBENERUE dab EG t pb REGE ned 14 belU o ts a i site nes veedseeshi E E E T A E RT E aces E O 15 Drawings and Part Numbers Front Cover and Drive Assembly nti reti tet eee tosuevanystesssesoneaessianesystustatavvenatesrescessvesseees 16 WS Drive Cap Pistons and Spacer Stack eret pe titio PEE e ERE Repo eh 17 WS1 25 Drive Cap Pistons and Spacer Stack ssssssseeseeeeee eene eene 18 FOR INFORMATION COMMON TO ALL 1 amp 1 25 CONTROL VALVES REFER TO THE WS1 amp WS1 25 DRAWINGS AND SERVICE MANUAL Page
11. XT V REGEN SET Pla REGEN LJ SET clock VT N ReGen SET A W clock NEXT V ReGeN SETTIME REGEN L1 l1 NORMAL SET crock NEXT W REGEN RETURN TO NORMAL MODE Page 11 OEM Filter System Setup Quick Reference This is a quick reference setup procedure See OEM Filter System Setup Detail for more information on available settings STEP 1F Press NEXT and simultaneously for 3 seconds If screen in step 2F does not appear in 5 seconds the lock on the valve is activated To unlock press VW NEXT A and SET CLOCK in sequence then press NEXT and VW simultaneously for 3 seconds STEP 2F Choose Filtering using V or A buttons Press NEXT to go to step 3F Press REGEN to exit OEM Filter System Setup STEP 3F Enter oFF if regenerant is not used i e backwash only or enter the refill volume in gallons using V or A buttons Prior to selecting oFF or regenerant volume verify the correct valve body main piston regenerant piston and stack are being used and that the injector or injector plug s are in the correct locations See Compliance Table in Service Instructions under Injector Cap Screen Injector Plug and Injector section and Figure 6 Press NEXT to go to step 4F Press REGEN to return to previous step STEP 4F Backwash Select using V or A buttons e
12. be set because regeneration will always occur when volume capacity reaches 0 Reserve capacity not automatically estimated Regeneration occurs immediately when volume capacity reaches 0 Time of regeneration will not be allowed to be set because regeneration will always occur on 0 Reserve capacity automatically estimated Regeneration occurs when volume capacity falls below the reserve capacity at the next Regen Set Time or regeneration occurs after 10 minutes of no water usage when volume capacity reaches 0 Reserve capacity automatically estimated Regeneration occurs at the next Regen Set Time when volume capacity falls below the reserve capacity or the specified number of days between regenerations is reached or regeneration occurs after 10 minutes of no water usage when volume capacity reaches 0 Reserve capacity not automatically estimated Regeneration occurs at the next Regen Set Time when the specified number of days between regenerations is reached or regeneration occurs after 10 minutes of no water usage when volume capacity reaches 0 TReserve capacity estimate is based on history of water usage WS1 amp 1 25 Manual SET CLOCK SET FILTERING SET doc NEXT A V resen SET IH GAL B FILL SET clock NEXT _ ReGen SET NORMAL BACKWASH SET V chock NE
13. d ERROR and a number are alternately flashing on the display contact the OEM for help This indicates that the valve was not able to function properly Error ILL 3 Page 14 P 1D crock NEXT A V REGEN STEP 2D REGEN c DAY SET CLOCK NEXT N d REGEN REGEN GAL SET CLOCK LLI J TE ul REGEN DAY SET CLOCK N lt REGEN DAY SET CLOCK NEXT SET CLOCK NEXT SET CLOCK NEXT SET CLOCK NEXT DAY SET CLOCK NEXT REGEN SET CLOCK NEXT A 4 RETURN TO NORMAL MODE WS1 amp 1 25 Manual Diagnostics STEP 1D Press V or A simultaneously for three seconds If screen in step 2D does not appear in 5 seconds the lock on the valve is activated To unlock press W NEXT A and SET CLOCK in sequence then press NEXT and WV simultaneously for 3 seconds STEP 2D Days since last regeneration This display shows the days since the last regeneration occurred Press the NEXT button to go to Step 3D Press REGEN to exit Diagnostics STEP 3D Gallons since last regeneration T
14. e regeneration If the OEM chooses to have the regenerant prefill before regeneration the prefill starts two hours before the regeneration time set During the 2 hour period in which the regenerant is being made treated water is still available For example regeneration time 2 00 am prefill option selected downflow filter Fill occurs at 12 00 a m start of backwash cycle occurs at 2 00 a m There is only one rinse Backwashes can be set to normal or longer The option selected will apply to all backwashes Tables 5 and 6 show the length of the cycles when the valve is set up as a filter When the control valve is used as a non regenerating filter the OEM has the option to specify one backwash or two backwashes If two backwashes are specified two rinses occur Tables 5 and 6 show the length of the cycles when the valve is set up as a filter When used as a non regenerating filter the downflow piston must be installed the regenerant piston removed injector plugs must be installed in both the DN and UP injector locations and the refill elbow must be replaced with a refill port plug These are reference numbers that approximate the amount of salt needed The actual capacity in grains per pound of salt is used in calculations 3 Total time does not include fill time which is dependent upon the amount of salt needed When in the fill mode the system is providing treated water Page 6 WS1 amp 1 25 Manual Table 4 Regeneration Cycles Fi
15. ep Page 12 REGEN cick A V SET HARDNESS SET clock NEXT A cu M REGEN SET crock NEXT REGEN id SET TIME SET crock NET N _ REGEN SETTIME REGEN eu SET ao NEXT 1 A V 4 RETURN TO NORMAL MODE REGEN General Operation When the system is operating one of two displays will be shown Pressing NEXT will alternate between the displays One of the displays is always the current time of day The second display is one of the following days remaining or gallons remaining Days remaining is the number of days left before the system goes through a regeneration cycle Capacity remaining is the number of gallons that will be treated before the system goes through a regeneration cycle The user can scroll between the displays as desired If the system has called for a regeneration that will occur at the preset time of regeneration the words WS1 amp 1 25 Manual Installer Display Settings STEP 1I Press NEXT and A simultaneously for 3 seconds STEP 2I Hardness Set the amount of hardness in grains of hardness as calcium carbonate per gallon using the W or A buttons The default is 20 with value ranges from 1 to 150 in 1 grain increments Note The grains per gallon can be increased i
16. ess the NEXT button to go to Step 5VH Press REGEN to return to clock NEXT A V Ree previous step 44 STEP 5VH Days total since start up This display shows the total days since bi startup Press the NEXT button to go to Step 6VH Press REGEN to return to c J m previous step x1000 SET v STEP 6VH Regenerations total number since start up This display shows the clock NET A V RESEN total number of regenerations that have occurred since startup Press the NEXT button to go to Step 7VH Press REGEN to return to previous step 71 ri STEP 7VH Error Log This display shows a history of the last 10 errors Li generated by the control during operation Press the A or V buttons to review DAY each error recorded Press the NEXT button to exit Valve History Press REGEN to return to previous step SET crock NEXT W REGEN 235 SET clock NEXT E c SET cione NET A N REGEN RETURN TO NORMAL MODE REGEN ILL 3 i Values in steps 3VH through 7VH cannot be reset Page 16 Front Cover and Drive Assembly WS1 amp 1 25 Manual Drawing No Order No Description Quantity 1 V3175 01 WSI Front Cover ASY 1 2 V3107 01 WSI1 Motor 1 3 V3106 01 WSI Drive Bracket a
17. f brine or other regenerants The control valve regulates the flow rates for backwashing rinsing and the replenishing of treated water into a regenerant tank when applicable The control valve uses no traditional fasteners e g screws instead clips threaded caps and nuts and snap type latches are used Caps and nuts only need to be firmly hand tightened because radial seals are used Tools required to service the valve include one small blade screw driver one large blade screw driver pliers and a pair of hands A plastic wrench is available which eliminates the need for screwdrivers and pliers Disassembly for servicing takes much less time than comparable products currently on the market Control valve installation is made easy because the distributor tube can be cut 7 above to 4 below the top of tank thread The distributor tube is held in place by an o ring seal and the control valve also has a bayonet lock feature for upper distributor baskets The AC adapter power pack comes with a 15 foot power cord and is designed for use with the control valve The AC adapter power pack is for dry location use only The control valve remembers all settings for up to 8 hours if the power goes out and the battery is not depleted After 8 hours the only item that needs to be reset is the time of day other values are permanently stored in the nonvolatile memory If a power loss lasts less than 8 hours and the time flashes on and off the time of day should
18. f soluble iron needs to be reduced This display will show nA if FILTER is selected in Step 2F or if AUTO is not selected in Step 6S Press NEXT to go to step 3I Press REGEN to exit Installer Display Settings STEP 3I Day Override When gallon capacity is set to off Day Override sets the number of days between regenerations When gallon capacity 1s set to AUTO or to a number Day Override sets the maximum number of days between regenerations If value set to oFF regeneration initiation is based solely on gallons used If value is set as a number allowable range from to 28 a regeneration initiation will be called for on that day even if sufficient number of gallons were not used to call for a regeneration Set Day Override using V or A buttons number of days between regeneration 1 to 28 or e oFF See Setting Options Table for more detail on setup Press NEXT to go to step 4I Press REGEN to return to previous step STEP 4I Next Regeneration Time hour Set the hour of day for regeneration using V or A buttons AM PM toggles after 12 The default time is 2 00 a m This display will show REGEN on 0 GAL if on 0 is selected in Step 9S or Step 7F Press NEXT to go to step 5I Press REGEN to return to previous step STEP 5I Next Regeneration Time minutes Set the minutes of day for regeneration using V or A buttons This display will not be shown if on 0 is selected in Step 9S or Ste
19. f the procedures are provided on the following pages At the discretion of the manufacturer the field technician can access all settings To lock out access to diagnostic and valve history displays and modifications to settings except hardness day override time of regeneration and time of day by anyone but the manufacturer press V NEXT A and SET CLOCK in sequence after settings are made To unlock so other displays can be viewed and changes can be made press V NEXT A and SET CLOCK in sequence When in operation normal user displays such as time of day gallons remaining or days remaining before regeneration are shown When stepping through a procedure if no buttons are pressed within five minutes the display returns to a normal user display Any changes made prior to the five minute time out are incorporated The one exception is current flow rate display under the diagnostic procedure The current flow rate display has a 30 minute time out feature To quickly exit OEM Softener Setup OEM Filter Setup Installer Display Settings Diagnostics or Valve History press SET CLOCK Any changes made prior to the exit are incorporated When desired all information in Diagnostics may be reset to zero when the valve is moved to a new location To reset to zero press NEXT and WV buttons simultaneously to go to the Service OEM 1 screen and release Press A and V simultaneously to reset diagnostic values to zero Screen will return to User Displa
20. he system runs through the steps automatically and will reset itself to provide treated water when the regeneration has been completed Manual Regeneration Sometimes there is a need to regenerate the system sooner than when the system calls for it usually referred to as manual regeneration There may be a period of heavy water usage REGEN TODAY will S Pla because of guests or a heavy laundry day Flash if a regeneration REGEN J c GAL is expected Tonight TODAY LJ To initiate a manual regeneration at the preset delayed aa regeneration time when the regeneration time option is set to NORMAL or NORMAL cioc NEXT A V REGEN on 0 press and release REGEN The words REGEN TODAY will flash on the display to indicate that the system will regenerate at the preset delayed regeneration time If you pressed the REGEN button in error pressing the button again will cancel the request Note If the regeneration time option is set to on 0 there is no set delayed regeneration time so REGEN TODAY will not activate if REGEN button is pressed To initiate a manual regeneration immediately press and hold the REGEN button for three seconds The system will begin to regenerate immediately The request cannot be cancelled Note For softeners if brine tank does not contain salt fill with salt and wait at least two hours before regenerating Set Time of
21. his display shows the number of gallons that have been treated since the last regeneration This display will equal zero if a water meter 1s not installed Press the NEXT button to go to Step 4D Press REGEN to return to previous step STEP 4D Gallons reserve capacity used for last 7 days If the valve is set up as a softener a meter is installed and Set Gallons Capacity is set to Auto this display shows 0 day for today and flashes the reserve capacity Pressing the J j A button will show day 1 which would be yesterday and flashes the reserve capacity used Pressing the eR A button again will show day 2 the day before yesterday and the reserve capacity Keep pressing the A button to show the gallons for days 3 4 5 and 6 The V button can be pressed to move backwards in 5 m the day series Press the NEXT button at any time to go to Step 5D Press REGEN to return to previous step STEP 5D Gallons 63 day usage history This display shows day 1 for yesterday and flashes the number of gallons treated yesterday Pressing the A button will show day 2 which would be the day before yesterday and flashes the number of gallons treated on that day Continue to press the A button to show the maximum number of gallons treated for the last 63 days This display will show dashes if a water meter is not installed Press the NEXT button at any time to go to Step 6D Press REGEN to return to previous ste
22. l occur when the gallons capacity reaches zero 3 NORMAL and on 0 means the regeneration will occur at the preset regeneration time unless the gallons capacity reaches zero If the gallons capacity reaches zero the regeneration will begin 10 minutes after no water usage The user can initiate manual regeneration The user has the option to request the manual regeneration at the delayed regeneration time or to have the regeneration occur immediately Pressing and releasing the REGEN button Regen Today will flash on the display and the regeneration will occur at the delayed regeneration time The user can cancel the request by pressing and releasing the REGEN button This method of manually initiating regeneration is not allowed when the system is set to on 0 i e to immediately regenerate when the gallon capacity reaches zero 2 Pressing and holding the REGEN button for approximately 3 seconds will immediately start the regeneration The user cannot cancel this request except by resetting the control by pressing NEXT and REGEN buttons simultaneously for 3 seconds A unique feature of this control valve is the ability to display actual water usage for the last 63 days The values are initially stored as This means the value is unknown As days pass values are stored as 0 for no flow or the actual number of gallons The counting of the gallons starts at the regeneration time If no regeneration time can be set i
23. ltering WS1 amp WS1 25 Downflow WS1 amp WS1 25 Downflow WS1 amp WS1 25 Regenerant Refill After Rinse Regenerant Prefill No Regeneration I Cycle Backwash Cycle Fill Cycle Backwash 2i Cycle Regenerate 2 Cycle Backwash 2 Cycle Rinse 3 Cycle Second Backwash 3 Cycle Regenerate 3 Cycle Second Backwash 4 Cycle Rinse 4 Cycle Second Backwash 4 Cycle Second Rinse 5 Cycle Fill 5 Cycle Rinse 5 Cycle Service 6 Cycle Service 6 Cycle Service Second backwash is optional Second rinse only occurs if Second Backwash option is selected Table 5 Regenerating Filter Cycle Times in Minutes WS1 amp WS1 25 Single Backwash WS1 amp WS1 25 Double Backwash Normal Backwash o qmd o UU 94 Tu 92 3 3 9 Table 6 Non Regenerating Filter Cycle Times in Minutes WS1 amp WS1 25 Single Backwash WS1 amp WS1 25 Double Backwash ane al ae xL 26 40 Rinse 2m Backwash Total L2 029 3 24 2 Rinse The control valve with a water meter can be set for Demand Initiated Regeneration DIR only Time Clock operation only or DIR and Time Clock which ever comes first depending upon what settings are selected for Day Override and Gallon Capacity See Table 7 If a control valve does not contain a meter the valve can only act as a time clock and day override should be set to any number and gallon capacity should be set to off 4 Total
24. mp Spring Clip 1 V3108 09BOARD WSI PC Board with Battery REPLACE 1 5 V3110 WSI Drive Reducing Gear 12x36 3 6 V3109 WSI Drive Gear Cover 1 V3002 WSI Drive ASY i Not Shown V3186 WSI AC Adapter 110V 12V 1 V3186 WS1 AC ADAPTER 110V 12V V3186EU WS1 AC ADAPTER 220 240V 12V EU Not Shown 1 V3186UK WS1 AC ADAPTER 220 240V 12V UK V3186 01 WS1 AC ADAPTER CORD ONLY Drawing number parts 2 through 6 may be purchased as a complete assembly part V3002 AC Adapter US International Supply Voltage 120 V AC 230V AC Supply Frequency 60 Hz 50 Hz Output Voltage 12V AC 12 VAC Output Current 500 mA 500 mA When replacing the battery align Correct positives and push down to fully seat Battery Orienta N tion 3 volt lithium coin cell type 2032 2 lt Battery replacement is WS1 amp 1 25 Manual Page 17 WSI1 Drive Cap Assembly Downflow Piston Upflow Piston Regenerant Piston and Spacer Stack Assembly E 3 Not Shown 1 V3011 is labeled with DN and V3011 01 is labeled with UP Note The regenerant piston is not used in backwash only applications Black Plug Page 18 WS1 amp 1 25 Manual WS1 25 Drive Cap Assembly Downflow Piston Regenerant Piston and Spacer Stack Assembly V3430 WS1 5 Spacer Stack Assembly V3004 Drive Cap ASY V3407 WS1 5 Piston Downflow ASY V3174 WS Regenerant Piston s vais oma OO O Ooo
25. on To reset to zero press NEXT and V buttons simultaneously to go to the Service OEM screen and release Press V and A simultaneously to reset diagnostic values to zero Screen will return to user display WS1 amp 1 25 Manual Page 15 STEP 1VH SET dioec TER A V i Valve History i STEP 1VH Press A and V simultaneously for three seconds and release Then P press A and V simultaneously and release If screen in step 2VH does not appear SET ext V m in 5 seconds the lock on the valve is activated To unlock press W NEXT A and CLOCK SET CLOCK in sequence then press A and W simultaneously for 3 seconds and anon release Then press A and WV simultaneously and release STEP 2VH Software Version This display shows the software version of the valve Press the NEXT button to go to Step 3VH Press REGEN to exit Valve G History SET STEP 3VH Flow rate maximum since startup This display shows the doc NEXT V PESEN maximum flow rate in gallons per minute that has occurred since startup This 4 display will equal zero if a water meter is not installed Press the NEXT button to go to Step 4VH Press REGEN to return to previous step WIN STEP 4VH Gallons total used since start up This display shows the total i gallons treated since startup This display will equal zero if a water meter is not SET C installed Pr
26. p STEP 6D Flow rate current Turn the water on at one or more taps in the building The flow rate in gallons per minute will be displayed If flow stops the value will fall to zero in a few seconds This display will equal zero if a water meter is not installed Press the NEXT button to go to Step 7D Press REGEN to return to previous step STEP 7D Flow rate maximum last seven days The maximum flow rate in gallons per minute that occurred in the last seven days will be displayed This display will equal zero if a water meter is not installed Press the NEXT button to go to Step 8D Press REGEN to return to previous step STEP 8D Gallons total used since last reset The total number of gallons used since last reset will be displayed This display will equal zero if a water meter is not installed Press the NEXT button to go to Step 9D Press REGEN to return to previous step STEP 9D Days total number since last reset The total number of days the control valve has been in service since last reset will be displayed Press the NEXT button to go to Step 10D Press REGEN to return to previous step STEP 10D Regenerations total number since last reset The total number of regenerations that have occurred since last reset will be displayed Press the NEXT button to exit Diagnostics Press REGEN to return to previous step When desired all information in Diagnostics may be reset to zero when the valve is installed in a new locati
27. p 7F Press NEXT to exit Installer Display Settings Press REGEN to return to previous step To initiate a manual regeneration immediately press and hold the REGEN button for three seconds The system will begin to regenerate immediately The control valve may be stepped through the various regeneration cycles by pressing the REGEN button User Display Settings nm CAPACITY REMAINING REMAINING REGE TODAY Li DAY SET v7 SET chock NEXT A _ REGEN cio NEXT WV REGEN TIME SOFTENING PM REGEN TODAY will be i displayed if a regeneration TM is expected Tonight AOA LY coe REGEN TODAY will appear on the display When water is being treated i e water is flowing through the system the word Softening or Filtering flashes on the display if a water meter is installed WS1 amp 1 25 Manual Page 13 g Bae BACKWASH Regeneration Mode Typically a system is set to regenerate at a time of low water usage An example of a time with low water usage is when a household is asleep If there is a demand for water when the system is regenerating untreated water will be used When the system begins to regenerate the display will change to include information about the step of the regeneration process and the time remaining for that step to be completed T
28. t OEM Softener System Setup Press REGEN to return to previous step Page 10 Volume Capacity AUTO AUTO Any number Any number AUTO Any number AUTO AUTO Any number Regeneration Time Option NORMAL NORMAL NORMAL NORMAL NORMAL on 0 NORMAL on 0 NORMAL on 0 WS1 amp 1 25 Manual Setting Options Table Filters should only use shaded options Day 7 Any number Any number Any number F Any number Any number Reserve capacity automatically estimated Regeneration occurs when volume capacity falls below the reserve capacity at the next Regen Set Time Reserve capacity automatically estimated Regeneration occurs at the next Regen Set Time when volume capacity falls below the reserve capacity or the specified number of days between regenerations is reached Reserve capacity not automatically estimated Regeneration occurs at the next Regen Set Time when volume capacity reaches 0 Reserve capacity not automatically estimated Regeneration occurs at the next Regen Set Time when the specified number of days between regenerations is reached Reserve capacity not automatically estimated Regeneration occurs at the next Regen Set Time when volume capacity reaches 0 or the specified number of days between regenerations is reached Reserve capacity not automatically estimated Regeneration occurs immediately when volume capacity reaches 0 Time of regeneration will not be allowed to
29. time does not include fill time which is dependent upon the amount of fill needed When in the fill mode the system is providing treated water 5 See Installer Display Settings Step 3I OEM Softener Setup Step 6S and OEM Filter Setup Step 5F for explanations of Day Override and Gallon Capacity WS1 amp 1 25 Manual Page 7 Table 7 DIR Time Clock Options Reserve Capacity Softener MUR Backwash Day Gallon iin Only Override Capacity Yes If desired enter a value less Yes Ad Na Off Any than estimated capacity Number Number Wes Yes If desired enter a value less Wes Yes Yes Any Any than estimated capacity Number Number Yes None Yes Yes Yes i Off Number For DIR Softeners there are two options for setting the Gallons Capacity The Gallons Capacity is automatically calculated if set to AUTO Reserve Capacity is automatically estimated based on water usage if AUTO is used The other option is to set the Gallons Capacity to a specific number If a specific number is set reserve capacity is zero unless the value is manually set 1 e the manufacturer intentionally sets the gallon capacity number below the calculated capacity of the system The WS1 amp WS1 25 control valves can also be set to regenerate immediately or at the next regeneration time by changing the Regeneration Time Option There are three choices for settings 1 NORMAL means regeneration will occur at the preset regeneration time 2 on 0 means regeneration wil
30. y Sometimes it is desirable to have the valve initiate and complete two regenerations within 24 hours and then return to the preset regeneration procedure It is possible to do a double regeneration if the control valve is set to NORMAL or NORMAL on 0 in Step 9S or Step 7F To do a double regeneration 1 Press the REGEN button once REGEN TODAY will flash on the display 2 Press and hold the REGEN button for three seconds until the valve regeneration initiates Once the valve has completed the immediate regeneration the valve will regenerate one more time at the preset regeneration time WS1 amp 1 25 Manual SET A crock ver AIV necem STEP 2S SET SOFTENING REGEN SET clock NEXT A NORMAL SET clock NEXT A BACKWASH SET CAPACITY REGEN c H i100 clock NEXT A V REGEN SET Be REGEN g 0 CLOCK pen N N REGEN N REGEN SET REGEN H HL i ese next A REGE SET a POSE SET clock NEXT A SET REGEN dn BRINE SET crock NEXT N REGEN L SETTIME _ Il REGEN om ux NORMAL SET crock NEXT N _ REGEN L RETURN TO
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