Avenger HT and LT Technical Manual
Contents
1. mem DESCRIPTION PART NUMBER 1 1 Control Panel 09320 003 31 66 1 Decal Control Panel 09905 003 31 65 6 Locknut 1 4 20 S S Hex w Nylon Insert 05310 374 01 00 2 1 Thermometer 48 Rinse 06685 111 68 48 3 1 Light Amber 05945 111 44 44 4 1 Thermometer 96 Wash 06685 111 68 49 5 1 Light Red 05945 111 44 45 6 1 Window Plug 05975 003 31 72 7 1 Switch Red 05930 011 49 54 8 1 Switch Detergent 05930 011 49 54 9 1 Light Green 05945 111 44 43 10 1 Switch On Off 05930 301 49 00 1 Gauge 0 100 PSI wilh Green Zone 06680 017 86 42 1 Bell Adapter 1 4 NPT X 1 8 FNPT 04730 003 33 02 1 Hose Pressure Gauge 04730 003 33 02 2 1 Switch Auto Manual 05930 011 49 55 1 Kick Plate Weldment not shown 05700 003 32 91 1 Complete Control Panel Assembly 05700 003 31 64 1 Wire Hamess 05999 003 34 61 CONTROL PANEL ASSEMBLY KICK PANEL WELDMENT PARTS AVENGER LT mem DESCRIPTION PART NUMBER 1 1 Control Panel 09330 041 73 90 1 Decal Control Panel 09905 003 31 95 5 Locknut 1 4 20 S S Hex w Nylon Insert 05310 374 01 00 2 1 Thermometer 48 Rinse 06685 111 68 48 3 1 Plate Switch Mounting 05700 011 80 40 1 Decal Prime Switch 09905 011 49 52 1 Locknut 6 32 Hex w Nylon Insert 05310 373 03 00 4 1 Light Red 05945 111 44 45 5 1 Light Amber 05945 111 44 44 1 Light Green 05945 111 44 43 7 1 Counter 115V 05990 111 35 38 2 Soen 4 40 X 1 4 Philips Pan Hea2. PROGRAMMING PGM AVENGER AVENGER LT INSTRUCTIONS Not adjustable Rinse Aid FOR CHEMICAL Rinse Fil FEEDER PUMPS 5 Detergent Sanitizer CONTINUED H Rinse Aid Detergent TIER oS maa FEM TIME IN SES 4 2 E oa E D ume INSTALLATION DETERGENT CONTROL 11 INSTRUCTIONS Detergent usage and water hardness are two factors that contribute greatly to how efficiently your dish machine will operate Using detergent in the proper amount can become in time a source of substantial savings A qualified water treatment specialist can tell you what is needed for maximum efficiency from your detergent but you should stil know some basics so you ll understand what they are talking about First you must understand that hard water greatly effects the performance of the dish machine Water hardness is the amount of dissolved calcium and magnesium in the water supply The more dissolved solids in the water the greater the water hardness Hard water works against detergent thereby causing the amount of detergent required for washing to increase As you use more detergent your costs for operating the dish machine will increase and the results will decrease The solids in hard water also may build up as a scale on wash and rinse heaters decreasing their ability to heat water Water temperature is important in removing soll and sanitizing dishes If the water cannot get hot enough y
3. PARTS 39 MOTOR amp PUMP ASSEMBLY Complete Pump amp Motor Assembly 60 HZ With Bracket 05700 003 31 57 Complete Pump amp Motor Assembly 60 HZ No Bracket 06105 002 72 75 Pump Only Assembly 60 HZ Area indicated within box Casing is included 05700 002 79 50 Complete Pump amp Motor Assembly 480V 60 HZ With Bracket 05700 003 52 80 Complete Pump amp Motor Assembly 480V 60 HZ No Bracket 06105 003 52 78 mem ary DESCRIPTION PART NUMBER 1 1 Pump Casing SIS 60 HZ 05700 002 85 00 2 1 Impeller Assembly 60 HZ 05700 002 81 86 3 1 Mechanical Seal 60 HZ 05330 002 34 22 4 1 Seal Plate 60 HZ 05700 002 81 87 1 Case O Ring 60 HZ 05330 002 81 83 1 Drain Plug Not Shawn 04730 002 81 89 5 1 Motor Only 208 2309 60 HZ 06105 002 79 61 1 Motor Only 460V 60 HZ 06105 003 52 64 6 1 Shim Kit 05700 002 82 58 1 Case Capscrew 05305 002 81 88 2 Bolt 3 8 05311 276 03 00 2 Lock washer 3 87 05311 276 01 00 2 Nut Hex 3 8 16 05310 276 01 00 9 1 Mounting Bracket 05700 003 31 58 40 PAR COMPLETE WASH ARM ASSEMBLY 2 Per Avenger LT 1 Per Avenger HT PIN 05700 021 39 23 RINSE ARM amp WASH ARM ASSEMBLIES mem av DESCRIPTION PART NUMBER 1 1 Wash Arm wiPlug 05700 021 46 58 2 1 Bearing Assembly 05700 021 35 97 3 1 O Ring Not Shown 05330 002 60 69 41 RINSE ARM amp WASH ARM ASSEMBLIES RINSE ARM ASSEMBLY
4. Avenger HT units ONLY 2per Assembly PIN 05700 031 39 21 nem DESCRIPTION PART NUMBER 1 1 Bearing Rinse Arm 03120 004 12 13 2 1 Bushing Rinse Head 05700 021 33 84 3 1 Rinse Retaining Rinse Head Bushing 05340 112 01 11 4 1 Washer Rinse Arm 05330 011 42 10 1 O Ring Not Shown 05330 002 60 69 5 1 Rinse Arm 05700 031 38 30 6 2 Plug Rinse Arm 04730 609 04 00 42 PART HT THERMOSTAT amp RINSE TANK ASSEMBLY COMPLETE RINSE TANK ASSEMBLY Avenger HT 208 230V 05700 003 31 94 COMPLETE RINSE TANK ASSEMBLY Avenger HT 480V 05700 003 37 78 ITEM am DESCRIPTION PART NUMBER 1 1 Thermostat 05930 003 06 48 2 1 Rinse Tank Weldment 05700 003 31 95 1 Fitting 1 4 Imperial Brass 05310 924 02 05 4 1 208 230 Volt Heater 04540 111 43 21 1 480 Volt Heater 04540 002 29 82 5 4 Lock Washer 5 16 Split 05311 275 01 00 6 4 Nut 57167 18 S S Hex 05310 275 01 00 m 1 Gasket Healer 05330 011 47 79 9 Locknut 1 4 20 S S Hex with Nylon Insert 05310 374 01 00 9 1 Dielectric Cover 05700 001 40 50 43 LT OPTIONAL THERMOSTAT HEATER COMPONENTS Ria ITEM am DESCRIPTION PART NUMBER 1 1 Wash Thermostat 05930 003 13 65 2 1 Heater Fire 04540 003 46 27 3 1 Insulation Paper 1 8 04540 003 46 30 4 1 Heater Cover Plate 05700 003 46 37 5 1 High Limit Thermostat 06685 003
5. ALSO NOT COVERED ARE CONDITIONS CAUSED BY THE USE OF INCORRECT NON COMMERICAL GRADE DETERGENTS INCORRECT WATER TEMPERATURE PRESSURE OR HARD WATER CONDITIONS REVISION HISTORY vision Revision wade By Applicable Details 050207 MAW NA Release to Production 052207 100 7920 Changed Schematics to new color scheme 28 08 06 07 maw 7930 Updated Avenger HT Incoming plumbing supply 10 07 07 maw PROCESS Added Avenger LTH designation Added 480 Volt Avenger HT 1 20 07 MAW PROCESS Corrected 480 Voll Avenger HT Components Updated Installation instructions Replaced LTH with LT designation Added D 918 09 ARL 090902 Updated Plumbing to show soldered pipe and new valve DRESCHER bottom straps PIN 05700 003 92 20 Updated door assembly on pg 45 amp 46 ackson Warewashing Systems AVENGER HT High temperature hot water sanitizing with a booster tank detergent amp rinse aid chemical feeder pumps AVENGER LT Low temperature chemical sanitizing with detergent rinse aid amp sanitizer chemical feeder pumps Mod Serial No Installation Date Service Rep Name Phone Number NOMENCLATURE Jackson WWS Inc provides technical support for all of the dishmachines detailed in this manual We strongly reco
6. Hawaii and Canada during the warranty period provided a Jackson WWS authorized service agency or those having prior authorization from the factory performs the service Any repair work by persons other than Jackson WWS authorized service agency is the sole responsibilty of he customer Labor coverage is limited to regular hourly rates overtime premiums and emergency service charges will not be paid by Jackson WWS Accessory components not installed by the factory carry a 1 one year parts warranty only Accessory components such as table limit switches pre rinse units etc that are shipped with the unit and installed at the site are included Labor to repair or replace these components is not covered by Jackson WWS This warranty is void if failure is a direct result from shipping handing fire water accident misuse acts of God attempted repair by authorized persons improper installation if serial number has been removed or altered or if unitis used for purpose other than originally intended TRAVEL LIMITATIONS Jackson WWS limits warranty travel time to 2 two hours and mileage to 100 one hundred miles Jackson WWS will not pay for travel time and mileage that exceeds this or any fees such as those for air or boat travel without prior authorization WARRANTY REGISTRATION To register your product go to www jacksonwws com or call 1 888 800 5672 Failure to register your product will void the warranty REPLACEMENT PARTS WARR
7. the light will iluminate along with lights corresponding to the time values for the chosen category The ACCEPT light will blink The PROGRAM light wil illuminate change the value of a parameter use the MOVE button to illuminate the light next to the time option time is measured in seconds In the lime categories each second in use will light up To deselect the option press ENTER and the light will go off press ENTER again and it will illuminate Once you have set your time catergory press the MOVE button until the ACCEPT light illuminates and press ENTER This will save the changed parameters Once you press the ENTER button when the ACCEPT light is blinking you will exit the programming mode To change any other values you will have to return to the programming mode revert back to previous setting you must return to that option and change the parameter back to the previous setting in the programming mode if there have been no keypad inputs for approximately two minutes the system will automatically exit out of the programming mode Any changes to parameters will be saved when the programming mode is automatically exited The wash and drain cycles are not adjustable All time adjustments are in seconds Refer to the chart on the following page for adjustable outputs INSTRUCTIONS
8. 45 1 Bushing 1 4 X 1 8 Stainless 04730 003 05 61 NOTE USE TEFLON TAPE ON THREADS DO NOT USE PIPE DOPE PLUMBING ASSEMBLIES ITEM DESCRIPTION PART NUMBER 1 1 1 2 Plumbing Section 05700 003 32 17 2 1 A Plumbing Inlet Booter 05700 003 33 97 3 1 A Plumbing Inlet Vavie Booster 05700 003 33 98 4 1 A Plumbing Inlet Hook Up 05700 003 33 99 5 1 A Injector Incoming Assembly 05700 003 22 01 6 1 Assy Avenger HT Vaccum Break 05700 003 32 15 7 1 Vac BRKR 1 2 Brass Bon EDP 0336402 04820 003 06 13 8 1 Nipple 1 2 Close Brass 04730 207 15 00 9 2 Clamp Pipe 05700 000 35 05 10 1 Clamp Pipe 05700 011 38 62 11 2 Lock Nut 1 4 20 SIS 05310 374 01 00 12 2 Rinse Hub Weldment 05700 021 38 31 13 2 Rinse Gasket 05330 111 42 81 32 AVENGER LT PLUMBING ASSEMBLIES o wf han 33 AVENGER LT PLUMBING ASSEMBLIES mem DESCRIPTION PART NUMBER 1 1 Plate Rinse Weldment 05700 011 82 73 2 1 Gasket Rinse 05330 111 42 81 3 2 Locknut 1 4 20 SIS Hex wi Nylon Insert 05310 374 01 00 4 1 Injector hose 3 4 x 11 05700 003 29 68 5 2 Clamp Hose 04730 719 06 09 5 1 Plate Deflector 05700 002 62 49 7 1 Plate Rinse 05700 011 82 86 8 2 Locknut 14 20 SIS Hex wiNylon Insert 05310 374 01 00 9 1 Gasket Rinse 05330 11142 81 10 1 Incoming Plumbing Assembly 05700 003 34 66 1 Vacuum Breaker Tubing Asse
9. 46 77 44 AVENGER DOOR ASSEMBLY OPEN DOOR VIEW OF MACHINE AVENGER DOOR ASSEMBLY TEM am DESCRIPTION PARTNUMBER 1 1 Outer Door Weldment 05700 003 33 37 2 1 Inner Door Weldment 05700 003 33 21 3 1 Door Handle 05700 003 26 62 4 2 Bolt 1 420 X 3 8 Long 05305 274 20 00 5 1 Channel Right Seal 05700 003 33 19 1 Channel Left Deal 05700 003 33 20 7 1 Channel Top Seal 05700 003 33 22 8 12 Screw 10 32 X 1 2 Pan Philips Head 05305 011 14 52 9 1 Baffle Door 05700 003 33 38 10 1 Stan Switch Assembly 05700 003 34 80 1 Hinge Right Weldment 05700 003 32 72 12 1 Hinge Left Weldment 05700 003 32 71 13 Screw 14 20 X 1 1 2 Pan Philips Head 05305 011 44 50 4 2 Hinge Spacer 05700 003 33 42 15 2 Stop Door Hinge 05700 003 32 55 16 2 Screw Number 10 Pan Head 18 8 S S X 1 2 05305 173 01 00 17 2 Retaining Plate Assembly 05700 011 44 37 18 1 Magnet Reed Switch 05930 002 68 53 19 2 Lock Nut 6 32 S S Hex WI Nylon Insert 05310 373 03 00 20 2 Gasket Door 17 1 8 05330 003 58 36 21 1 Gasket Door 20 05330 003 58 35 2 Seal Door Silicone 05330 004 14 08 Note 22 is Raw Material cut to size Top 20 Sides 2 46 MISCELLANEOUS DOOR COMPONENTS ES D 13 47 MISCELLANEOUS DOOR COMPONENTS mem Jam DESCRIPTION PART
10. DISCONNECT SWITCH TO INDICATE THE CIRCUIT IS BEING SERVICED Electrical and grounding conductors must comply with the applicable portions of the National Electric Code ANSI NFPA 70 latest edition and or other electrical codes The data plate is located at the left front side of the dishmachine Refer to the data plate for machine operating requirements machine voltage total amperage amp serial number Remove the back panel to install the incoming power lines This wil require removing the screw at the bottom of the back panel with a Philips head screw driver Remove the back panel and set aside Install 3 4 conduit into the pre punched holes in the back of the control box Route power wires and connect to power block and grounding lug Install the service wires L2 to the appropriate terminals as they are marked on the terminal block Install the grounding wire into the lug provided Iis recommended that JE OX or another similar anti oxidation agent be used on all power connections VOLTAGE CHECK Ensure that the power button is in the off position and apply power to dishmachine Check the incoming power at the terminal block and ensure it corresponds with the voltage listed on the data plate If not contact a qualified service agency listed at the end of this manual to examine the problem Do not run dishmachine if voltage is too high or too low Shut off the service breaker and advise all proper personnel of the l
11. LT CONTROL PANEL mem Jam DESCRIPTION PART NUMBER 1 1 W Control Panel LT with Heater 05700 003 45 73 2 1 Timer Universal Polytron 05945 003 33 09 3 2 Contactor 115V 30A 05945 109 05 69 4 1 Screw 10 32 3 8 Long Phil Truss 05700 003 31 48 5 3 Locknut 10 24 S S Hex w Nylon Ins 05305 173 12 00 8 Heyco Open Closed Busing 875 5975 003 35 21 7 2 Relay 20 5945 002 90 51 21 AVENGER HT 480V CONTROL PANEL mem ary DESCRIPTION PART NUMBER 1 1 Electrical Panel Weldment 05700 003 37 46 1 Timer Bracket Assembly 05700 003 36 05 1 Timer Universal 05945 003 33 09 ch Fused Universal Timer Altemate Construction 05945 003 75 23 1 Fuse 05920 003 75 24 1 9 Wire Harness 05999 003 75 81 1 10 Wire Hamess 05999 003 87 88 4 1 Relay 05945 002 47 41 5 1 Terminal Board 05940 021 94 85 5 1 Track Terminal Block 05700 003 37 49 7 1 Fuse Holder 05920 011 72 89 8 1 Fuse 1 4 AMP 05920 002 75 95 9 2 Contactor 05945 111 60 07 10 1 Overload 05945 111 60 08 2 Screw 6 32 X 3 8 w External T Washer 05305 002 25 91 12 1 Open Closed Bushing 7 8 05975 003 35 21 13 6 Screw 10 32 X 3 8 Long Phil Truss Head 05305 173 12 00 14 2 End Clamp 05950 111 60 30 15 1 Transformer not shown 05950 011 50 70 22 CONTROL PANEL ASSEMBLY KICK PANEL WELDMENT AVENGER HT
12. NUMBER 1 1 Switch Mounting Plate Assembly 05700 003 33 54 2 1 Door Spring 05700 003 32 85 3 1 Cover Left Hinge Weldment 05700 002 18 41 4 1 Cover Right Hinge Weldment 05700 002 1842 Hinge Components secured with Locknut 1 4 20 S S a 05310 374 01 00 5 2 O Ring 05330 003 32 34 6 1 Latch Spring 05700 003 32 32 7 2 Latch Nut 05700 003 32 33 8 2 Hardware Locknut 6 32 SIS Hex with Nylon Insert 05310 373 03 00 2 Screw 6 32 X 114 Flat Head 05305 171 01 00 9 1 Door Switch 05930 003 31 44 10 1 Door Switch Bracket 05700 003 31 43 Door Switch amp Bracket Assembly 05700 003 32 21 48 FRAME AND PANEL COMPONENTS mem DESCRIPTION PART NUMBER 1 1 Shroud Weldment 05700 003 37 06 2 1 Left Shroud Weldment 05700 003 37 04 E 1 Right Shroud Weldment 05700 003 37 05 4 1 Left Frame Weldment 05700 003 31 91 5 1 Swivel Feet 05340 108 02 00 6 1 Right Frame Weldment 05700 003 31 90 4 Hardware Nut 1 4 20 Serrated Hex 05310 059 03 00 4 Nut 5116 18 Cad Spine 05310 959 03 00 7 2 Bottom Strap 05700 003 92 20 1 Optional Back Panel 05700 003 33 55 9 1 Standard Back Panel 05700 003 36 35 10 2 Shroud Plug 05700 003 32 50 50 MISCELLANEOUS PARTS mem QTY DESCRIPTION PARTNUMBER Components secured with Locknut 114 20 SIS Hex with Nylon Insert 05310 374 01 00 1 Rail Left R
13. PLUMBING AVENGER LT WASH MANIFOLD ASSEMBLY See Motor amp Pump Assembly Page AVENGER HT 240V 04730 003 34 64 37 LT WASH MANIFOLD ASSEMBLY WASH MOTOR DRAIN PLUMBING AVENGER LT WASH MANIFOLD ASSEMBLY PARTS mem ary DESCRIPTION PART NUMBER 1 1 Hub Discharge Machine Avenger HT Shown 05700 021 37 90 1 Lower Wash Manifold Avenger LT 05700 021 52 80 2 1 Gasket Manifold 05330 200 23 00 3 1 Nut Jam 1 1 2 12 NPT 05700 000 86 23 4 4 Hose Clamp 1 5 16 2 1 4 28 04730 719 01 37 5 Hose 1 1 4 X 2 114 Reinforced 05700 011 44 48 6 1 Hose Bottom Manifold Pump 05700 001 22 92 f Gasket Suction Adaptor 05330 003 32 82 Casting Suction Adaptor 09515 031 39 86 2 Washer SIS 1 4 20 LD 05311 174 01 00 3 Locknut 14 20 S S 05310 374 01 00 9 Clamp 3 167 to 1 1 2 04730 719 06 08 10 Hose 8 Straight Drain 04720 003 27 95 11 Hosebarb 1 3 4 NPT Polypropylene 04730 011 65 86 12 Spacer Drain Valve 05700 003 31 93 13 Bracket Drain Valve Support 05700 003 31 74 14 Hose 1 LD X Ten Feet Long 05700 011 3972 15 Hose barb 90 Degree 1 X 3 4 04730 011 65 87 16 O Ring Manifold 05330 111 35 15 17 Tube Wash Manifold 05700 002 13 75 18 Upper Wash Manifold 05700 031 34 82 m Bracket Manifold Tube Positioning 05700 011 34 63 Locknut 1 47 20 S S 05310 374 01 00 38 MOTOR amp PUMP ASSEMBLY
14. This is important to prevent any damage to the machine during operation and to ensure the best results possible The unit comes equipped with adjustable bullet feet which can be turned using pair of pliers Verify the unit is level from front to back and side to side before making any electrical or plumbing connections PLUMBING THE DISHMACHINE A water hardness test must be performed All plumbing connections must be made to adhere to local state territorial and na tional codes The installing plumber is responsible for ensuring the incoming water lines are flushed of debris prior to connecting to the machine Note that chips and materials from cutting processes can become lodged in the solenoid valves and pre vent them from opening or closing Any valves that are found to be fouled or defective because of foreign matter left in the water line and any subsequent water damage are not the responsibilty of the manufacturer A water hardness test must be performed to determine if the HTS 11 scale prevention amp corrosion control needs to be installed A hardness test kit can be found on the warning tag that is attached to the incoming plumbing connection on the back of the machine If water hardness is higher than 5 GPG the HTS 11 will need to be installed Please contact manufacturer to purchase the HTS 11 INSTRUCTIONS WATER SUPPLY If water hardness tests at greater than 5 GPG install the HTS 11 into the water line D I I
15. insert the cut ends into the clear tubes as shown Red 56 SCHEMATICS AVENGER HT 208 230 VOLT 60 HZ SINGLE PHASE 57 58 SCHEMATICS 1 E al AA A D 1 j al d i a 2 roe t d E 1 4 N ES MT ai AA d ae hu le go Eu pe TY SCHEMATICS AVENGER LT 115 VOLT 60 HZ SINGLE PHASE LEGEND EL mp LT Ei AD LIG ES DETERGENT LIGHT Fx A HEATER GEN aera he Bean son LESSE RE VASH EE RC S nme sun 5 curren 36 SANITIZER PRIME SWITCH 2 GE paie Switch DETERGENT vaccum SWITCH Sio SANITIZER vaccum SULTON TE TIMES Mh oed gaa gena sam gagana jen x vare al TMER 1 EN mel asm been ares Pio 28 rl egg VE m ala Lar aet e 2 59 TIMING CHART Warewashing Systems Jackson WWS Inc 6209 N US Hwy 25E Gray KY 40734 USA 1 888 800 5672 www jacksonwws com AVENGER HTILT Technical Manual P N 07610 003 34 01 U
16. that simply throwing un scraped dishes into the machine simply defeats the purpose altogether of washing the ware Scraps should be removed from ware prior to being loaded into a rack Pre rinsing and pre soaking are good ideas especially for silverware and casserole dishes Place cups and glasses upside down in racks that they do not hold water during the cycle The dish machine is meant not only to clean but to sanitize as well to destroy all of the bacteria that could be harmful to human beings In order to do this ware must be properly prepared prior to being placed in the machine OPERATING INSTRUCTIONS DAILY MACHINE PREPARATION Refer to the section entitled PREPARATION at the top of this page and follow the instructions there Afterwards check that of the chemical levels are correct and or that there is plenty of detergent available for the expected workload WASHING A RACK OF WARE For a typical daily start up it is recommended to run the machine through cycles to ensure that all cold water is out of the system and to verify that the unit is operating correctly To cycle the machine ensure that the power is on and that the tub has filed to the correct level Push the start button The unit will start run through the cycle and shut off automatically Repeat this two more times The unit should now be ready to proceed with the washing of ware To wash a rack open the door completely and slide the rack into the un
17. 00 003 55 96 2 2 Switch Vacuum 05700 003 36 13 2 Wye 1 4 Barbed PVDF 04730 003 36 14 4 6 Tubing Clear 6 16 ID 04710 003 53 26 5 1 A Tube Red 1 4 OD X 100 Long 05700 003 03 45 6 1 A Tube While 1 4 OD X 100 Long 05700 003 03 45 7 1 Fitting Liquidtite 231 X 394 05700 003 20 67 8 2 F Pressure Switch Bracket 05700 003 53 03 2 Spice Blue Butt 5940 200 11 44 10 6 Locknut 10 24 X 3 8 Philips Truss 05945 602 01 16 1 A Cable 18 Con 46 35597 12 Tube Stffener 05700 002 66 49 13 2 Splice Red Butt 05940 200 26 00 55 VACUUM SWITCH ASSEMBLY INSTALLATION Back of machine showing use of existing mounting hardware for installation of vacuum such assembly PARTS Remove locknut on plumbing support bracket and mount switch box over existing stud Reinstall bracket and route red and white tubes behind blue hose as shown Route gray cable down back and under the tub along inlet plumbing remove wires from existing pressure switches and connect to gray cable per nole below Detergent Switch Red Tube 1 Connect black wire from gray cable to black yellow wire from switch 2 Connect brown wire from gray cable to blue wire from switch Sanitizer Switch White Tube 1 Connect white wire from gray cable to whitelyellow wire from switch 2 Connect red wire from gray cable to blue wire from switch After cutting the existing red amp white tube approximately 12 above the gray tube stiffener
18. 1 4 X 22 Polyethylene 05700 011 86 78 26 PAR HT COMPLETE PERIPUMP TRACK ASSEMBLY Complete Avenger HT Peripump Track Assembly 05700 003 33 46 mem DESCRIPTION PART NUMBER 1 4 Screw 10 32 X 5 8 PH Truss HD 05305 003 02 12 2 2 Track Peripump HT 05700 003 33 44 3 1 A Track Mount HT 05700 003 33 52 4 4 Locknut 10 32 With Nylon Insert 05310 373 02 00 27 LT CHEMICAL FEEDER PUMP ASSEMBLY PARTS em DESCRIPTION PART NUMBER 1 1 W Peri Pump Channel 05700 003 53 25 2 Swich Vaccum 06685 003 36 13 3 F Pressure Swlich Bracket 05700 003 53 03 4 Lockenut 10 24 S S Hex WI Nylon Inserts 05310 373 01 00 5 Motor 105 3036 2 36 RPM 04320 111 35 14 Molor 14 RPM Peri Pump 04320 111 35 13 7 A Peri Pump Assy WI White Roller 04320 002 83 90 8 Tube Stiffener 05700 002 66 49 9 Tube Tygoprene XL60 3 16 X 8 9657 25 05700 003 22 89 10 Wye Barbed PVDF 04730 003 36 14 1 Tubing Clear 6 16 ID 04710 003 53 26 12 A Tubing 14 X 100 Red 05700 003 03 45 13 A Tubing 1 4 X 100 Long White 05700 003 20 67 14 A Tube 1 4 OD X 48 Blue Plastic 05700 002 62 1 15 A Tubing 1 4 X 100 Long Blue 05700 003 20 68 16 A Tube 1 4 OD X 48 Red Plastic 05700 002 62 12 17 A Tubing 1 4 X 48 White Plastic 05700 002 62 13 18 Tie 4 PLTIM M Panduit Cable 05945 602 01 16 28 LT COMPLETE PERIPUMP TRAC
19. 14 ERATION DELIMING OPERATIONS NOTE If this machine is equipped with an HTS 11 scale prevention and corrosion control device and lime is becoming a frequent problem the cartridge needs to be replaced To order a replacement cartridge call the manufacturer to have one shipped 15 OPERATING INSTRUCTIONS In order to maintain the dish machine at its optimum performance level it will be required to remove lime and corrosion deposits on a frequent basis A deliming solu tion should be available from your detergent supplier Read and follow instruc tions on the label of the deliming solution NOTE If this machine is equipped with a HTS 11 scale prevention and corrosion control device and lime is becoming a frequent problem the cartridge needs to be replaced To order a replacement cartridge call Jackson immediately to have one shipped to you To proceed with the deliming operation fil the dish machine and add the correct amount of deliming solution as recommended by the deliming solution manufacturer The water capacity of the tank can be verified on the specification sheet 5 of this manual Perform the following operations to delime the dish machine Push Manual Switch on the front of the control panel Close the door after adding the deliming solution Run the machine for the recommended period of time Press the Power Switch to turn Ihe unit off and open the door Wait five minutes then insp
20. 4 864 Tank Capacity Gallons Wash Tank 11 11 Rinse Tank 30 11 Electrical Loads as applicable Wash Motor HP 075 075 Rinse Heater KW 82 NOTE Always refer to the machine data plate for specific electrical and water requirements The material provided on this page is for reference only and is subject to change without notice HOT WATER SANITIZING Water Temperatures Fahrenheit Minimum Wash Temperature 150 NIA Minimum Rinse Temperature 180 NIA Minimum Incoming Water Temperature 110 NIA CHEMICAL SANITIZING Water Temperatures Fahrenheit Minimum Wash Temperature NIA 120 Minimum Rinse Temperature NA 120 Incoming Water Temperature NIA 120 Other Water Requirements Water Flow Pressure PSIG 20 20 Flow Rate Minimum GPM 044 048 Water Line Size NPT ve iy Drain Line Size NPT 138 4 3 8 Minimum Chlorine Required PPM 50 ELECTRICAL REQUIREMENTS NOTE 1 MCA Minimum Circuit Ampacity 125 x Largest AVENGER HT Motor FLA of all other motors all other loads Electrical Characteristics NOTE 2 MOP Maximum Over current Protective Device 225 x Largest Motor FLA of all other motors all other loads VOLTS 115 208 230 All electrical ratings provided in this manual are for reference only Always refer to the machine data plate to get exact electrical information for this machine All electrical work performed on machines should be done in accordance with applicable local stat
21. ANTY Jackson replacement parts are warranted for a period of 90 days from date of installation 180 days from the date of shipment from the factory whichever occurs first PRODUCT CHANGES AND UPDATES Jackson WWS reserves the right to make changes in design and specification of any equipment as engineering or necessity requires THIS IS THE ENTIRE AND ONLY WARRANTY OF JACKSON WWS JACKSON S LIABILITY ON ANY CLAIM OF ANY KIND INCLUDING NEGLIGENCE WITH RESPECT TO THE GOODS OR SERVICES COVERED HEREUNDER SHALL IN NO CASE EXCEED THE PRICE OF THE GOODS OR SERVICES OR PART THEREOF WHICH GIVES RISE TO THE CLAIM THERE ARE NO WARRANTIES EXPRESSED OR IMPLIED INCLUDING FOR FITNESS OR MERCHANTABILITY THAT ARE NOT SET FORTH HEREIN OR THAT EXTEND BEYOND THE DURATION HEREOF UNDER NO CIRCUMSTANCES WILL JACKSON WWS BE LIABLE FOR ANY LOSS OR DAMAGE DIRECT OR CONSEQUENTIAL OR FOR THE DAMAGES IN THE NATURE OF PENALTIES ARISING OUT OF THE USE OR INABILITY TO USE ANY OF ITS PRODUCTS ITEMS NOT COVERED THIS WARRANTY DOES NOT COVER CLEANING OR DELIMING OF THE UNIT OR ANY COMPONENT SUCH AS BUT NOT LIMITED TO WASH ARMS RINSE ARMS OR STRAINERS AT ANYTIME NOR DOES IT COVER ADJUSTMENTS SUCHAS BUT NOT LIMITED TO TIMER CAMS THERMOSTATS OR DOORS BEYOND 30 DAYS FROM THE DATE OF INSTALLATION IN ADDITION THE WARRANTY WILL ONLY COVER REPLACEMENT WEAR ITEMS SUCH AS CURTAINS DRAIN BALLS DOOR GUIDES OR GASKETS DURING THE FIRST 30 DAYS AFTER INSTALLATION
22. AVENGER SERIES Jacke DISHMACHINES ackson Warewashing Systems INSTALLATION OPERATION amp SERVICE MANUAL FOR JACKSON MODEL S AVENGER HT AVENGER LT ENERGY STAR AVENGER HTILT Technical Manual Revision U P N 07610 003 34 01 Issued 05 02 2007 Revised 09 18 2015 MANUFACTURER S WARRANTY ONE YEAR LIMITED PARTS amp LABOR WARRANTY ALL NEW JACKSON DISHWASHERS ARE WARRANTED TO THE ORIGINAL PURCHASER TO BE FREE FROM DEFECTS IN MATERIAL OR WORKMANSHIP UNDER NORMAL USE AND OPERATION FOR A PERIOD OF 1 ONE YEAR FROM DATE OF PURCHASE BUT IN NO EVENT TO EXCEED 18 EIGHTEEN MONTHS FROM DATE OF SHIPMENT FROM THE FACTORY Jackson WWS agrees under this warranty to repair or replace at its discretion any original part which fails under normal use due to faulty material or workmanship during the warranty period providing the equipment has been unaltered and has been properly installed maintained and operated in accordance with applicable factory instruction manual furnished with the machine and failure is reported to the authorized service agency within the warranty period This includes the use of factory specified genuine replacement parts purchased directly from a Jackson authorized parts distributor or service agency Use of generic replacement parts may create a hazard and void warranty certification The labor to repair or replace such failed part will be paid by Jackson WWS within the continental United States
23. D pipe size minimum before the dishmachine s incoming water connection CONNECTIONS paint using copper pipe Observe proper inlet outlet water directions Flow directions WATER HARDNESS are molded into the top of the head It is recommended that a water shut off valve GREATER THAN be installed prior to installation of the HTS 11 to allow access for servicing Plumb 5 GPG the HTS 11 outlet to the incoming water connection point using copper pipe or order the 1 2 ID flexible hose kit offered by manufacturer The water supply must be capable of a minimum of 10 PSI flow pressure at the recommended temperature indicated on the data plate See Shock Absorber section WATER SUPPLY I water hardness tests at 5 GPG or less install the water supply line 1 2 ID pipe Size minimum to the dishmachine s incoming water connection point using copper CONNECTION pipe or order the 1 2 ID exible hose ki offered by manufacture Itis recommended WATER HARDNESS that a water shut off valve be installed in the water line between the main supply and OF 5 GPG OR LESS the machine to allow access for service The water supply line must be capable of a minimum of 10 PSI low pressure at the recommended temperature indicated on the data plate PRESSURE The manufacturer has an optional water pressure regulator to accommodate areas where water pressure fluctuates or is higher than the recommended pressure Take REGULATOR care not to confuse static pre
24. K ASSEMBLY Complete Avenger LT Track Assembly 05700 003 33 31 DESCRIPTION PART NUMBER 1 1 Bracket Track Mounting 05700 003 33 30 2 2 Track Peripump 05700 003 33 29 3 D Screw 10 32 X 5 8 Truss Head 05305 005 02 12 29 CHEMICAL FEEDER PUMP COMPONENTS mem DESCRIPTION PART NUMBER 1 4 Screw 6 32 X 2 4 Philips Pan Head 05305 011 37 05 2 2 Screw 8 32 X 38 Philips Pan Head 05305 011 37 07 3 1 Rear Housing 04320 111 37 09 4 1 Motor 14 RPM 115 Rinse Aid Feeder Pump 04320 111 35 13 1 Motor 14 RPM 240V Rinse Aid Feeder Pump 04320 111 47 46 1 Motor 36 RPM 115V Detergent Sanitizer Feeder Pump 04320 111 35 14 1 Motor 36 RPM 240V Detergent Sanilizer Feeder Pump 04320 11 47 47 5 2 Screw 8 32 X 1 2 Philips Pan Head 05305 011 37 06 6 1 Tygoprene Tube 05700 03 22 89 7 1 Roller Black 04320 111 65 27 1 Roller White 04320 002 82 28 8 1 Front Housing 04320 111 37 08 30 AVENGER HT PLUMBING ASSEMBLIES PARTS D AVENGER HT PLUMBING ASSEMBLIES A INJECTOR INCOMING ASSEMBLY mem DESCRIPTION PART NUMBER 1 1 W Weld Injector Machined 05700 031 41 83 2 2 Plug 1 4 211 P 4 Brass 04730 209 01 00 3 1 Valve Check 04820 111 51 14 4 1 Fig Outlet Elbow EC09218 8044 04820 111 51 18 5 1 Nut Tube 1 8 Jaco P 0 2 SPEC Ecolab 92008002 04730 011 59
25. ack 05700 031 37 88 2 1 Right Rack 05700 031 37 88 3 1 Splash Shield 05700 003 33 51 4 1 Strainer Spacer 05700 001 35 83 Attaches with Nut Nylon Wing 147 20 05310 994 01 00 5 1 Strainer Weldment 05700 003 32 81 51 STANDS amp COMPONENTS INSTALLATION To install the stand first remove the adjustable feet from the machine Place machine lable and use the square mounting holes to line up the machine Re insert the INSTRUCTIONS adjustable feet through bottom of table top and tighten to lock machine to table TEM QTY DESCRIPTION PART NUMBER 1 1 6 Stand Assembly 05700 003 34 24 2 1 Stand 05700 002 88 82 3 4 9 Leg 05700 021 61 10 4 4 Foot 05340 108 01 03 5 1 187 Stand Assembly 05700 003 34 25 6 1 Stand 05700 002 88 82 7 4 Bullet Foot 05340 108 01 03 8 4 18 Leg 05700 002 89 47 9 4 Cross Brace 05700 003 25 90 10 4 Gross Member Bracket 04730 003 25 89 52 HTS 11 SCALE PREVENTION amp CORROSION DEVICE INSTALLATION Must be installed vertically The provided bracket is to be secured to the wall Observe proper inieVoutle water directions Flow directions are molded into the INSTRUCTIONS Wei top of the head Line pressure should be released prior to changing cartridges De liming of equipment prior to installation is recommended but no required OG MEM DESCRIPTION PARTNUMBER 1 1 Kleenew
26. are HTS 11 System 04730 003 26 03 2 Replacement Cartridge Inspect at least every 6 months 047300032804 Replacement Test Strip not shown 06401 003 26 06 53 GO BOX KIT AGO Box is a kit of the most needed parts for a particular model or model family to successfully effect a repair in the first call 90 or more of the time TEM arv DESCRIPTION PARTNUMBER 1 1 Rinse Thermostat 05930 003 06 48 2 1 ContactoriHeater 05945 002 74 20 3 1 Pump Seat 05330 002 34 22 4 1 Pump Gasket O Ring 05330 002 81 83 5 1 Door Switch Reed 05930 003 31 44 6 1 Relay 220 240 Volt 05945 111 89 75 7 1 Relay 115 Valt 05945 002 47 41 2 Switch Aid Prime 05930 01149 54 9 2 Switch 05930 301 49 00 10 2 Switch Auto Manual 05930 01149 55 1 Fill Solenoid Valve 1 27 04810 100 09 18 12 1 Vacuum Breaker 04820 003 06 13 13 1 Timer Universal 05945 003 33 09 14 4 Washer Rinse Arm 05330 01142 10 15 2 Ring Retaining 05340 11201 11 16 2 Bearing Assembly Wash Arm 05700 021 35 97 7 2 Squeeze Tube 3 16 05700 111 35 29 18 2 Squeeze Tube 05700 011 76 41 19 1 Pump amp Motor Assembly 06105 002 72 75 Special pricing when purchased with a GO BOX Call for details 54 VACUUM SWITCH ASSEMBLY mem DESCRIPTION PARTNUMBER Complete Assembly 05700 003 55 98 1 1 Box Vacuum Switch 057
27. ce from you dish machine However if the minimum requirements are not met the chances are your dishes will not be clean sanitized Remember a dish can look clean but it may not be sanitized Instruct your dish machine operators to observe the required temperatures and to report when they fall below the minimum allowed A loss of temperature can indicate a much larger problem such as a failed heater or it could also indicate that the hot water heater for your operation is not up to capacity and a larger one may need to be installed There are several factors to consider when installing your dish machine to ensure that you get the best possible results from it and that it operates at peak efficiency for many years Discuss your concerns with your local chemical distributor and water treatment specialist before there is a problem 12 ERATION PREPARATION OPERATING INSTRUCTIONS Before proceeding with the start up of the unit verify the following 1 Strainers are in place and clean 2 Wash and rinse arms are screwed securely into place and end caps are tight 3 Wash and rinse arms rolate freely 4 Chemical levels for machine chemical feed pumps are correct POWER UP To energize the unit tum on the power at the service breaker The voltage should have been previously verified as being correct If not the voltage must be verified before energizing the unit FILLING THE WASH TUB For the initial fil close the door a
28. d 05305 002 32 38 1 Switch Auto Manual 05930 011 49 55 10 3 Switch On Off 05930 301 49 00 1 2 Buzzer 115V not shown 05990 003 36 12 2 Screw 6 32 X 3 8 Pan Philips Head 05305 171 07 00 12 1 Light Red 05945 504 07 18 Kick Plate Weldment not shown 05700 003 53 14 Complete Control Panel Assembly 05700 003 34 23 Wire Hamess 05999 003 34 62 24 PAR TERMINAL BLOCK BOX ASSEMBLY arv BESCRIPTION FART NUMBER 1 1 Decal Power Connections 099050114738 2 1 Terminal Block Box 067000032769 1 Terminal Box Cover not shown 051070032770 1 GE 00905011 62 72 4 2 Serem 10 32 X V 053059113638 5 1 ETE 05940200 76 00 2 Tema block 05940 800 02 19 7 1 Locks 3024 SIS Hex wih Nyon Tase 05310373 0r 00 D 1 Terminal Bock Track 05107000430 25 HT CHEMICAL FEEDER PUMP ASSEMBLY Complete Chemical Feeder Pump 05700 003 32 03 ITEM ary DESCRIPTION PART NUMBER 1 1 A Peri Pump 14 RPM 05700 002 72 82 2 1 Pump 36 PRM 240V Red Tygoprene 05700 003 78 74 3 2 Strap Nylon Loop 04320 002 71 22 4 1 CW 750 PE UV Black 8924 12 05700 003 33 63 5 1 W Peripump Slide 05700 003 33 48 6 1 A Stop Bracket 05700 003 36 24 E 2 Screw 10 32 X 3 8 Long Phil Truss 05305 173 12 00 8 2 Tube Stiffener 05700 003 33 60 9 1 Tie 4 PLT 1 M Panduit Cable 05700 003 33 58 10 1 A Tube Blue
29. e territorial and national codes Work should only be performed by qualified electricians and authorized service agents A list of FREQ 60 60 60 60 authorized service agencies is located in the back of this manual PHASE 1 1 1 3 WASH Note that all electrical wiring used in the AVENGER series of machines must be rated at minimum for 100 C 212 F MOTOR 13 2A 6 6A 66 13A Furthermore use copper conductors only AMPS RINSE Where applicable heating element amperage draws have been HEATER 322A 35 7A 120A adjusted for the assumed input voltage Jackson assumes AMPS incoming voltages will be either 208 or 230 volts Some heating elements used in the machines are rated for other voltages such as 240 volts and 480 volts Always verify the amperage draw of PEA 13 2A 38 8 A 42 3A 13 34 the machine in operation when sizing circuit protection If the dishmachine is equipped with the optional rinse heater AVENGER LT note the rinse heater may have its own electrical connection and Electrical Characteristics therefore require a separate service Amperage loads for motors and heaters are indicated on the machine data plate dis The electrical configurations of the AVENGER series of machines ane a are as follows Available Electrical Characteristics FREQ 60 115 60 single phase 230 volt 60 Hz single phase WASH MOTOR 2 2 208
30. e extra detergent by their nature and personnel need to be made aware of this Experience in using the dish machine under a variety of conditions along with good training in the operation of the machine can go a long way in ensuring your dish machine operates as efficiently as possible Certain dish machine models require that chemicals be provided for proper operation and sanilization Some models even require the installation of third party chemical feeders to introduce those chemicals to the machine Jackson does not recommend or endorse any brand name of chemicals or chemical dispensing equipment Contact your local chemical distributor for questions concerning these subjects INSTRUCTIONS DETERGENT CONTROL CONTINUED INSTALLATION Some dish machines come equipped with integral solid detergent dispensers These dispensers are designed to accommodate detergents in a certain sized container If you have such a unit remember to explain this to your chemical distributor upon first contacting them As explained before water temperature is an important factor in ensuring that your dish machine functions properly The data plate located on each unit details what the minimum temperatures must be for either the incoming water supply the wash tank and the rinse tank depending on what model of dish machine you have installed These temperatures may also be followed by temperatures that Jackson recommends to ensure the highest performan
31. eater Components Door Assembly Miscellaneous Door Components Frame amp Panel Components Miscellaneous Parts Stands amp Components HTS 11 Scale Prevention amp Corrosion Control Device TABLE OF CONTENT PARTS continued Go Box Kit Go Vacuum Switch Assembly Vacuum Switch Assembly Installation SCHEMATICS Avenger HT 208 230 Volt 60 Hertz Single Phase ST Avenger HT 480 Volt 60 Hertz Three Phase anan 58 59 Avenger LT 115 Volt 60 Hertz Single Phase iv AVENGER HT MACHINE DIMENSIONS LEGEND A Water inlet 1 2 Female Pipe Thee 2007 AFF Kuna tu n tue VZ ID rin 5 Beck Conmextion C Dmin Cormextien 10 cofled drain hane Shipped inside machine Must be installed na more than 24 AFF All dimenskons fram can be Increases Y with adhstublefeet supplied p Wall Carnes 2 te Sp as ete AVENGER LT MACHINE DIMENSIONS RE EE we We inel 1 Camedia C Drain Carrera 1D ale drin hae Wat name inn MIA must Vejen naa vid mn All dimensions are for reference only and are subject to change without noice OPERATING PARAMETERS Model Designation AVENGER HT AVENGER LT Operating Capacity Racks per Hour 24 24 Dishes per Hour 600 600 Glasses per Hour 83
32. ect the inside of the machine If the machine is not delimed run another time cycle as per the deliming solution s instructions When clean drain and re fil the machine Run in MANUAL for 10 minutes to remove residual deliming solution Drain and re Al the machine Wait five minutes then inspect the inside of the machine Ifthe machine is not delimed run another lime cycle as per the deliming solution s instructions 10 When clean drain and refill he machine steps 1 and 2 11 Run delime mode for 10 minutes to remove residual deliming solution 12 Drain and refill the machine PREVENTATIVE MAINTENANCE The dish machines covered in this manual are designed to operate with a minimum of ig per MAINTENANCE interacton with the operator However this does not mean that some items wil not wear out in time Jackson highly recommends that any maintenance and repairs not specif ically discussed in this manual should be performed by QUALIFIED SERVICE PER SONNEL ONLY Performing maintenance on your dish machine may void your warranty ifitis stil in effect There are many things that operators can do to prevent catastrophic damage to the dish machine One of the major causes of component failure has to do with pre scrapping procedures A dish machine is not a garbage disposal any large pieces of material that are put into the machine shall remain in the machine until they are either broken up after spreading out on your ware or physicall
33. g missing 5 Replace Wash motor 1 Loose or broken wires 1 Reconnect or replace wires In motor doesn t operate on 2 Defective manual wash switch 2 Verify delime switch triggers input on PLC If not check wash wiring replace membrane 3 Defective motor starting relay 3 Replace 4 Machine in FAULT mode and locked out 4 Review fault screen for active faults No waler comes through Water not tumed on 1 Turn water on the rinse arms when the FILL suten is Defective solenoid valve 2 Replace solenoid valve depressed Litle or no water 1 Limed up rinse heads or piping 1 Delime rinse heads coming through the rinse 2 Low water pressure 2 Increase pipe size to machine assemblies Adjust pressure regulator part not standard on machine Rinse water runs 1 Defective plunger in solenoid valve 1 Replace continuously with breaker 2 Defective diaphragm in solenoid valve 2 Replace diaphragm turned off 18 TROUBLESHOOTING COMMON PROBLEMS home screen 3 Defective RTD 4 Wash heater defective 5 Defective heater contactor R4 PROBLEM POSSIBLE CAUSE REMEDY Wash 1 Water level low 1 Check water level If low run new fill cycle temperature not at required 2 RTD set point too slow 2 Check fault screen reading on 3 Adjust wash temperature set point Replace 4 Replace heater element 5 Replace Rin
34. it Close the door press the start button and the unit will start After the machine has drained and the cycle light turns off the cycle is complete OPERATIONAL INSPECTION Based upon usage the pan strainer may become clogged with soil and debris as the workday progresses Operators should regularly inspect the pan strainer to ensure it has not become clogged Ifthe strainer does it will reduce the washing capability of the machine Instruct operators to clean out the pan strainer at regular intervals or as required by work load SHUTDOWN amp CLEANING At the end of the workday close the door Start a cycle Wait approximately five seconds after the green cycle light comes on and then push the POWER OFF switch This will the machine in shutdown mode which will let the machine drain completely prior to shutting off Once the wash tub is drained and power light is off remove he pan strainer Remove soll and debris from the strainer and set to the side Unscrew the wash and rinse arms from their manifolds Remove the end caps and flush the arms with water Use brush to clean out the inside of the arms If the nozzles appear to be clogged use toothpick to remove the obstruction Wipe the inside of the unit out removing all soll and scraps Reassemble the wash and rinse arms and replace them in the unit The arms only need to be hand tight do not use tools to tighten them down Reinstall the strainer close the door
35. mbly 05700 003 34 36 12 1 Vacuum Breaker 04820 003 06 13 13 1 Elbow 45 1 2 NPT x 3 4 Hose 04730 003 29 22 14 1 Locknut 1 4 20 Hex wiNylon Insert 05310 374 01 00 15 1 Clamp Pipe 05700 011 38 62 16 1 Locknut 1 4 20 Hex wiNylon Insert 05310 374 01 00 17 2 Clamp Pipe 05700 000 35 05 18 1 Valve Solenoid 1 2 110 Volt 04810 003 71 55 19 1 V Strainer 04730 217 01 00 20 1 Incoming Connection Plumbing 05700 003 34 65 34 RINSE SOLENOID VALVE amp VACUUM BREAKER RINSE SOLENOID VALVE amp VACUUM BREAKER REPAIR PARTS KIT WATER HAMMER KIT OPTION i Q Op tan A Cal amp Being s w 35 RINSE SOLENOID VALVE amp VACUUM BREAKER PARTS RINSE SOLENOID VALVE amp VACUUM BREAKER REPAIR PARTS KIT WATER HAMMER KIT OPTION mem DESCRIPTION PART NUMBER Complete 110 Volt Solenoid Valve Assembly 1 2 Assembly 04810 100 12 18 Coil amp Housing Only 112 06401 003 07 43 Complete 220 Solenoid Valve Assembly 1 2 Assembly 04810 003 07 43 Coil amp Housing Only 112 06401 003 07 43 1 1 Spring amp Plunger Kit 06401 003 07 41 2 1 O Ring amp Diaphragm 06401 003 07 41 3 1 Components of Repair Kit 06401 003 06 23 Complete Vacuum Breaker Assembly 1 2 NPT 04820 003 06 13 4 Water Hammer Arrestor 05700 002 64 67 5 1 Tee 12 X VZ 112 04730 211 27 00 6 1 Close Nipple 1 2 NPT 04730 207 15 00 36 LT WASH MANIFOLD ASSEMBLY WASH MOTOR DRAIN
36. mmend that you refer to this manual before making a call to our technical support staff Please have this manual with you when you call so that our staff can refer you if necessary to the proper page Technical support is not available on holidays Contact technical support toll free at 1 888 800 5672 Technical support is available for service personnel only TABLE CONTENTS SPECIFICATIONS Avenger HT amp LT Dimensions Operating Parameters Electrical Requirements INSTRUCTIONS Installation Instructions Operating Instructions MAINTENANCE ba Preventative Maintenance 16 TROUBLE SHOOTING Common Problems 18 PARTS Control Weldment Assemblies Avenger HT 480V Control Panel Assembly Control Panel Assembly Kick Panel Weldment Avenger Control Panel Assembly Kick Panel Weldment Avenger LT Terminal Block Box Assembly Avenger HT Chemical Feeder Pump Assembly Avenger HT Complete Peripump Assembly Avenger LT Chemical Feeder Pump Assembly Avenger LT Complete Peripump Assembly Chemical Feeder Pump Component Avenger HT Plumbing Assemblies Avenger LT Plumbing Assemblies Rinse Solenoid Valve amp Vacuum Breaker Repair Parts Kil Water Hammer Arrestor Kit Optio Wash Motor Drain Plumbing Avenger LT Wash Manifold Assembly Motor amp Pump Assembly Rinse Arm amp Wash Arm Assemblies Avenger HT Thermostat amp Rinse Tank Assembly Avenger LT Optional Thermostat amp H
37. nd ensure that the MANUAL switch light is not on Depress and hold the START CYCLE switch until the auto light comes on and then release the button For the initial fil run the machine through 3 cycles to fil the tub sump The machine will run a partial cycle and fil to the bottom of the pan strainer Open the door and verify that the water level is correct NOTE For the Avenger HT Ensure Ihe orange white wires at the heater contactor are connected properly They have been purposely disconnected at the factory to avoid damage to the heater element when there is no water in the booster heater Hereafter the water level is controlled by the timer that has been preset at the factory Verify that there are no other leaks on the unit before proceeding any further The wash sump must be completely filed before operating the wash pump to prevent damage to the component Once the wash tub is filed the unit is ready for operation The machine runs a complete cycle to drain and fill If the machine is not allowed to drain the water will build up inside the tub After the initial fil the rinse water for the current cycle will become the wash water for Ihe next cycle 13 WARE PREPARATION Proper preparation of ware will help ensure good results and less re washes If not done properly ware may not come out clean and the efficiency of the dish machine will be reduced It is important to remember that a dish machine Is not a garbage dis posal and
38. o remember that if you decide to operate the unit in chemical sanitizing mode you must ensure an appropriate chlorine based sanitizer is used in the final rinse line TO PREPARE The AVENGER HT dishmachine is supplied with detergent and rinse aid chemical CHEMICAL FEEDER Pins PUMPS FOR The AVENGER LT dishmachine is supplied with detergent rinse aid and sanitizer OPERATION chemical feeder pumps Locate the open ends of the chemical tubes with the lube stiffeners and place each one in the appropriate container Red Tubing Detergent Blue Tubing Rinse Aid C White Tubing Sanitizer PRIMING CHEMICAL Chemical feeder pumps need priming when the machine is first installed or if the chemical lines have been removed and air is allowed to enter FEEDER PUMPS CAUTION Water must be in the sump and wash tank prior to the dispensing of chemicals Sanitizer in concentration is caustic and may cause damage without dilution WARNING Some of the PREMIER 1 Verify that the proper chemical tube stiffener inlet is in the proper container debusebing met cause 2 Use the prime switches located on the control panel at the bottom of the unit to chemical burns if they prime each pump The switches are clearly marked as to what chemical feeder pomo they are assigned to CATO prime the pumps hold the switch in the momentary position until chemical DEE can be observed entering the pump 4 Detergent i
39. ocation of the breaker and any problems Replace the control box cover and tighten down the screws SURROUNDING AREA This is a commercial dishmachine and reaches temperatures thal can exceed those generated by a residential machine Therefore any surrounding countertops cabinets flooring material amp subfloor material must be designed and or selected with these higher temperatures in mind Note Any damage to surrounding area that is caused by heat and or moisture to materials that are not recommended for higher temperatures will not be covered under warranty or by Jackson WWS INC THERMOSTATS The thermostats on your AVENGER unit have been set at the factory They should only be adjusted by an authorized service agent INSTRUCTIONS CHEMICAL FEEDER WARNING CHLORINE BASED SANITIZERS CAN BE DETRIMENTAL TO THIS MACHINE EQUIPMENT IF THE CHEMICAL SOLUTION IS TOO STRONG SEE A CHEMICAL CONTINUED PROFESSIONAL TO ENSURE THE DISPENSER IS SET UP CORRECTLY This equipment is not recommended for use with deionized water or other aggressive fluids Use of deionized water or other aggressive fluids will result in corrosion and failure of materials and components and will void the manufacturers warranty The bottom of the chemical container cannot be located any higher than 8 from the floor If the unit is equipped with the 6 or 18 table stand the highest position will respectively be 14 or 26 from the floor It is important t
40. our results may not be satisfactory This is why Jackson recommends that if you have installed the machine in an area with hard water that you also install some type of water treatment equipment to help remove the dissolved solids from the water before it gets to the dish machine Second hard water may have you adding drying agents to your operating cycle to prevent spotting when the real problem is deposited solids on your ware As the water evaporates off of the ware the solids will be left behind to form the spotting and no amount of drying agent will prevent this Again using treated water will undoubtedly reduce the occurrences of this problem Third treated water may not be suitable for use in other areas of your operation For instance coffee made with soft water may have an acid or bitter flavor It may only be feasible to install a small treatment unit for the water going into the dish machine itself Discuss this option with your qualified water treatment specialist Even after the water hardness problems have been solved there still must be proper training of dish machine operators in how much detergent is to be used per cycle Talk with your water treatment specialist and detergent vendor and come up with a complete training program for operators Using too much detergent has as detrimental effects as using too little The proper amount of detergent must be used for job It is important to remember that certain menu items may requir
41. s are closed sealed before operating Do not overfil racks 8 Ensure that glasses are placed upside down in the rack 9 Ensure that all chemicals being injected into machine have been verified as being at the correct concentrations 9 Clean out the machine at the end of every workday as per the instructions in the manual see section on Shutdown amp Cleaning 10 Always contact a qualified service agency whenever a serious problem arises 11 Follow all safety procedures whether listed in this manual or put forth by local state or national codes regulations COMMON PROBLEMS WARNING Inspection testing and repair of electrical equipment should be performed only by qualified service personnel Certain procedures in this section require electrical tests or measurements while power is applied to the machine Exercise extreme caution at all times If test points are not easily accessible disconnect power attach test equipment and reapply power to test When replacing electrical parts disconnect power at source circuit breaker PROBLEM POSSIBLE CAUSE REMEDY Water overflow 1 Clogged drain 1 Remove obstruction from bottom of door 2 Machine not level 2 Level machine or increase height to the front 3 Excessive inlet pressure 3 Install pressure reducing valve or adjust if one is present Ensure flaw meets data plate specification 4 Detergent foaming 4 Reduce detergent quantity 5 Wash or rinse arm end plu
42. s dispensed as required during the wash cycle by the timer The contact with these amount of detergent may need to be increased or decreased depending upon PEMA water quality and type of detergent 5 Rinse additive is dispensed as required into the final rinse The amount of rinse provided with the additive may need to be adjusted depending upon water hardness amp results 6 Sanitizer either chlorine or iodine is dispensed into the final rinse The amount of sanitizer may need to be adjusted depending on the concentration and type of sanitizer used 7 Please refer to the next page for instruction on adjusting the chemical feeder pumps on the universal timer 8 INSTALLATION PROGRAMMING INSTRUCTIONS FOR CHEMICAL FEEDER PUMPS INSTALLATION TECHNICIAN ONLY INSTRUCTIONS To access the programming mode the machine must be ON and idle between cycles On the timer board press and hold both the MOVE and ENTER buttons on the limer board simultaneously for two seconds The PROGRAM PGM light and light A wil illuminate NOTE Once in the programming mode the MOVE button is used to scroll between the programming categories and the ENTER button is used to select the category Press the MOVE button to move the solid light to the desired location of FILL RINSE AID DETERGENT or SANITIZER Please note that options B C and D are not adjustable outputs Press the ENTER button for the chosen category Now
43. se water notat required temperature range 1 RTD is defective 2 Incoming rinse water does not meet minimum criteria indicated machine data plate 3 Rinse heaters damaged 4 Setpoint screens set low 1 Replace if necessary 2 Adjust as required 3 Check amperages Replace if necessary 4 Adjust rinse tank setpoint Machine doesn t drain when power button is pressed 1 Drain clogged 2 Standpipe not removed prior to drain 3 Defeclive drain valve 1 Remove obstruction 2 Remove standpipe and run drain cycle again 3 Replace No indication of pressure 1 Water turned of 2 Transducer disconnected 3 Pressure transducer defective 1 Tum water on 2 Verity wiring 3 Replace pressure transducer 19 AVENGER HT CONTROL PANEL PARTS mem or 1 1 Open Closed Busing 875 5975 003 35 21 2 1 Relay Omron 05945 111 89 75 3 2 Screw 6 32 X 3 8 05305 002 25 91 4 1 Control Panel Weldment 05700 003 31 48 5 3 Locknut Nylon 05310 373 01 00 6 8 Screw 10 32 X 3 8 05305 173 12 00 7 2 Contactor 240V 05945 002 74 20 8 1 Universal Timer 05945 003 33 09 1 Fused Universal Timer not shown 05945 003 75 23 9 1 Timer Mounting Bracket Avenger HT Only 05700 003 36 05 10 1 P Clamp 147 05975 002 61 42 1 Locknut 6 32 w Nylon Insert 05310 373 03 00 4 Screw 10 32 X 1 05305 002 19 42 20 AVENGER
44. ssure with flow pressure Static pressure is line pressure in a no flow condition all valves and services are closed Flow pressure is the pres sure in the fil line when the valve is opened during the cycle Take care not to confuse static pressure with flow pressure itis suggested that a shock absorber not supplied be installed on the incoming water SHOCK ABSORBER ine This prevents water hammer hydraulic shock induced by the solenoid valve as iLoperates from causing damage to the equipment The dishmachine has a pumped pressure drain capable of pumping waste water to a height of 24 above the floor to the drain system Each dishmachine is CONNECTING THE supplied with a ten foot long hose This ships installed on the unit When installed it DRAIN LINE ill extend from the rear side of the machine There must be an air gap between the machine drain line and the floor sink or drain If a grease trap is required by code it should have a flow capacity of 12 GPM Gallons Per Minute INSTALLATION PLUMBING CHECK INSTRUCTIONS Slowly turn on the water supply to the machine after installing the incoming line and the drain line Check for any leaks and repair as required All leaks must be repaired prior to placing the machine into operation ELECTRICAL POWER CONNECTIONS DISCONNECT ELECTRICAL POWER SUPPLIES amp TAG OUT IN ACCORDANCE WITH APPROPRIATE PROCEDURES amp CODES AT THE
45. volt 60 Hz single phase AMPS 460 volt 60 Hz three phase RINSE HEATER AMPS Available Wash Tank Heaters 8 2KW standard for AVENGER HT FLA 13 2 INSTALLATION VISUAL INSPECTION DO NOT THROW AWAY CONTAINER IF DAMAGE IS EVIDENT INSTRUCTIONS Before installing unit check container and machine for damage A damaged container may be an indication of damage to the machine If there is any type of damage to both container and unit do not throw away the container The dishmachine has been Inspected at the factory prior to shipping and is expected to arrive in new undamaged condition However rough handling by carriers or others may result in damage to the unit while it is in transit If such situation occurs do not return the unit to the manu facturer Instead contact the carrier and ask them to send a representative to the site to inspect the damage and request that an inspection report be completed Contact the carrier within 48 hours of receiving the machine to report possible freight damage and the dealer from whom the unit was purchased UNPACKING THE MACHINE The machine should be unboxed and removed from the pallet prior to installing Open the front door and remove all of the materials from the inside Once unpacked verify there are no missing parts If a part is missing contact manufacturer immediately LEVEL THE DISHMACHINE The dishmachine is designed to operate while level
46. with temperatures being too low Verify that the water temperatures coming to your dish machine match the require ments listed on the machine data plate There can be a variety of reasons why your wa ter temperature could be too low and you should discuss it with a QUALIFIED SERVICE AGENCY to determine what can be done 16 MAINTENANCE PREVENTATIVE MAINTENANCE CONTINUED 17 PREVENTATIVE MAINTENANCE By following the operating and cleaning instructions in this manual you should get the most efficient results from our machine As reminder here are some steps to take to ensure that you are using the dish machine the way it was designed to work 1 Ensure that the water temperatures match those listed on the machine data plate on the front left of machine 2 Remove as much soil as possible from dishes before loading into racks 3 Ensure that all strainers are in place laying flat in tub and free of soil and debris before operating Ihe machine To clean strainers wipe them out with a rag and rinse under a faucet For stubborn debris a toothpick can be used to dislodge any obstructions from the perforations Do not beat strainers on waste cans once bent they will not work properly 4 If hard water is present install an HTS 11 into the water line connecting to the dishmachine see section Plumbing the Dishmachine 5 Ensure that all wash and or rinse arms are secure in the machine before operating 6 Ensure that drain
47. y removed Strainers are installed to help catch debris but they do no good if they are clogged Have operators regularly inspect the pan strainers to ensure 1 that they are free of soil and debris and 2 they are laying flat in the tub When cleaning out strainers do NOT beat them on waste cans The strainers are made of metal and can be forgiving but once severe damage is done itis next to impossible for the strainer to work in the way it was designed to Wipe out strainers with a rag and rinse under a faucet if necessary For stubborn debris a toothpick should be able to dislodge any obstructions from the perforations Always ensure that strainers are placed back in the machine before operation and that they lay flat in the tub You may wish to also refer to the page entitled Detergent Control in order to leam more about how your water hardness wil effect the performance of your machine Hard Water makes dish machines work harder and decreases efficiency Again it is important to remind operators that trying to perform corrective maintenance the dish machine could lead to larger problems or even cause harm to the operator Ifa problem is discovered secure the dish machine using proper shut down procedures as listed in this manual and contact a QUALIFIED SERVICE AGENCY Some problems however may having nothing to do with the machine itself and no amount of preventative maintenance is going to help A common problem has to do
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