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Falcon Parts Manual

1. FALCON Currency Validator Falcon Models FL 4 amp FL 6 Top Assembly Parts Breakdown for 328G Series 2 4 gt gt o 2 pes o 2 ie t 2 a Note For identification of parts used on 328G series refer to Table 2 3 Page 18 Global Payment Technologies Inc G3M6147 Chapter 2 Parts for Falcon Currency Validators Table 2 3 Falcon Models FL 4 amp FL 6 Top Assembly Parts List for 328G Series ITEM PART NUMBER DESCRIPTION 1 325D0006 07 or 24 Volt Lower Guide Assembly this item is used on 1 PN 328G1XXXXXXXG where X can be any digit from 1 to 9 325D0006 08 or 12 Volt Lower Guide Assembly this item is used on 1 PN 328G2XXXXXXXG 24 Volt Lower Guide Assembly with Bar Code Reader BCR this item is used on PN 328G7XXXXXXXG 325D0006 10 or 12 Volt Lower Guide Assembly with BCR this item is 1 used on PN 328G8XXXXXXXG 325D0006 09 or 325D0006 11 or 24 Volt Lower Guide Assembly no BCR sleep activated this item is used on PN 328GAXXXXXXXG 12 Volt Lower Guide Assembly no BCR sleep activated this item is used on PN 328GBXXXXXXXG 325D0003 04 Assembly Upper Guide Falcon FL4 FL6 LF 3 351D0012 1 or Bezel Assembly Model FL4 LF this item is used on 1 PN 328GXXX01XXXG Bezel Assembly FL 6 Extension Cole this item is used on PN 328GXXX04XXXG 355D0018 Bezel Assembly FL 6 Extension IDS this item is used 1
2. Model FL 4 Model G3V Falcon PARTS MANUAL Pub No G3M6147 1 December 2007 global payment technologies inc Important Notice FALCON Currency Validator Page ii MPORTANT NOTICE Global Payment Technologies Inc the Company reserves the right to make changes to the contents of this publication including functions and specifications identified herein without notice In the absence of a written agreement to the contrary the Company assumes no liability for the applications assistance customer s product application concepts or infringements of patents or copyrights of third parties arising from the use of products methods and ar chitectures described herein Nor does the Company warrant or represent that any license either expressed or implied is granted under any patent right copyright or other combination of technology architecture or software as might be or is already in use Note The material in this document is only intended for use by the Com pany its employees and any licensed or authorized user of its proprietary products and or software The techniques procedures and information described herein are Confidential Information and should not be reproduced disseminated or otherwise dis closed without prior written consent from an officer of the Company Any authorized licensee or user specifically acknowledges that such techniques procedures and information comprise valuable trade secrets and pro
3. 1 325D0001 01 or Regulator Assembly 24 Volt Power Supply this 1 item is used on PNs 325D0007 01 325D0007 03 and 325D0007 05 Note For parts breakdown refer to Section 2 8 3 325D0001 02 Regulator Assembly 12 Volt Power Supply this 1 item is used on PNs 325D0007 02 325D0007 04 and 325D0007 06 Note For parts breakdown refer to Section 2 8 3 2 325D0002 01 or Assembly Main G3V Falcon LF this item is used 1 on PNs 325D0007 01 through 325D0007 04 325D0002 02 Assembly Main G3V Falcon Sleep Activated LF 1 this item is used on 325D0007 05 and 325D0007 06 The parts breakdown for Item 2 includes oualn uoojeJ 10 seg 2a 325EA001G 01 Main PCB Assembly this item is used on 1 or PN 325D0002 01 325EA001G 02 Main PCB Assembly Sleep Activated this item 1 is used on PN 325D0002 02 2b 35000231 Reflective Array Shroud Assembly 1 2c 352 2N25 0178 Screw PHF self tapping 2 x 1 4 inch LF 2 3 325EA007G 01 Bar Code Reader PCB Assembly this item is used 1 on PNs 325D0007 03 and 325D0007 04 Cable Assembly Main Falcon 24V LF 1 not shown this item is used PNs 325D0007 01 325D0007 03 and 325D0007 05 Cable Assembly Main Falcon 12V LF 1 not shown this item is used PNs 325D0007 02 325D0007 04 and 325D0007 06 5 325EC006G Cable Assembly Flat Flex 4 inch not shown this 1 item is used on PNs325D0007 03 and 325D0007 04
4. Note For parts breakdown refer to Section 2 8 3 2 325D0002 01 or Assembly Main G3V Falcon LF this item is used 1 on PNs 325D0007 07 through 325D0007 10 325D0002 02 Assembly Main G3V Falcon Sleep Activated LF 1 this item is used on PNs 325D0007 11 and 325D0007 12 The parts breakdown for Item 2 includes 2a 325EA001G 01 Main PCB Assembly Falcon this item is used on 1 or PN 325D0002 01 325EA001G 02 Main PCB Assembly Sleep Activated Falcon this item is used on PN 325D0002 02 10 seg 2b 350C0231 Reflective Array Shroud Assembly 1 2c 352 2N25 0178 Screw PHF self tapping 2 x 1 4 inch LF 2 3 325EA007G 01 Bar Code Reader PCB Assembly this item is used 1 on PNs 325D0007 09 and 325D0007 10 325EC003G or Cable Assembly Main Falcon 24V LF not shown this item is used on PNs 325D0007 07 325D0007 09 and 325D0007 11 325EC010G Cable Assembly Main Falcon 12V LF not shown this item is used on PNs 325D0007 08 325D0007 10 and 325D0007 12 Cable Assembly Flat Flex 4 inch not shown this item is used on 325D0007 09 325D0007 10 Assembly Lower Guide Housing with Shield Falcon 325 0066 32500011 01 Optics Inseparable 351C0023 02 351A0024 Cover Lower Guide Falcon Screw Thread M2 2 mm x 5 mm Type H LF Note Item 8 sec
5. Timing Belt 54T 0 80P Pivot Bushing Idler Bushing Side Looking Lens Cover Drive Gear 18T 24P Idler Gear 12T 24P Idler Gear 30T 24P Latch Spring Drive Pulley Screw Shoulder Screw SEMS PPH 4 40 x 1 4 inch LF Link Spacer Retaining Clip 0 250 inch diameter LF Screw Thread Rolling PPH 2 x 3 16 inch LF T 760 Multipurpose Grease not shown Notes 1 Apply grease to bearing surfaces of Items 1 and 2 6 places 2 Apply grease to shoulder of Item 14 LPS 1 Greaseless lubricant not shown Note Apply lubricant to ends of Item 2 4 places Locktite Thread Locking purple not shown Note Apply Locktite to threads of Item 14 Tape Teflon White 7 8 inch x 1 8 inch not shown Global Payment Technologies Inc QTY gt Na YO NN AND AH S a HR a x o M gt 2 37 10 seg FALCON Currency Validator 2 9 4 Upper Guide Optics Assembly Parts Breakdown PN 325D0004 01 Note For identification of parts refer to Table 2 13 2 B gt gt o 2 pes o 2 ie t 2 a Page 38 Global Payment Technologies Inc G3M6147 Chapter 2 Parts for Falcon Currency Validators Table 2 13 Upper Guide Optics Assembly Parts List PN 325D0004 01 ITEM PART NUMBER DESCRIPTION 1 325D0005 01 Assembly Upper Gu
6. X can be any digit from 1 to 9 c wn o eo m a o wn wn G3M6147 Global Payment Technologies Inc Page 57 FALCON Currency Validator 4 3 FL6 Universal Enclosure Parts Breakdown PN 355D0001 1 This enclosure which is designed to fit into gaming machines with industry standard foot print houses 75 Falcon Model FL6 Currency Validator and complementary front loading 400 Bill Stacker wn nn 2 eo wo LL i 5 wn pes a Note For identification of parts refer to Table 4 2 Page 58 Global Payment Technologies Inc G3M6147 Chapter 4 Parts for FL6 Enclosures Table 4 2 FL6 Universal Enclosure Parts List PN 355D0001 1 PART NUMBER DESCRIPTION 355D0003 Assembly Frame 355D0004 Assembly Swing Arm 350EA041G 01 Assembly PCB FL6 SA4 G3 Adapter ID 003 LF or this item is used on PN 328GXXXXXX353G where X can be any digit from 1 to 9 350EA041G 02 Assembly PCB FL6 SA4 G3 Adapter V2 2 LF this item is used on PN 328GXXXXXX253G where X can be any digit from 1 to 9 V wn o n rm 3 a o wn wn G3M6147 Global Payment Technologies Inc Page 59 FALCON Currency Validator Parts for FL6 Enclosures This page left intentionally blank Page 60 Global Payment Technologies Inc G3M6147 Index global payment technologies inc G3M6147 Global Payment Technologies Inc
7. 2 16 Extension Cole Bezel Assembly Parts List for Model FL 6 PN 355D0017 ITEM PART NUMBER DESCRIPTION 355D0023 Bezel Cole 355D0020 Bezel Interface 350EA038G 01 Assembly PCB FL 4 Animated Bezel LF 300A0711 Screw Thread Rolling PPH 4 x 1 4 inch LF 325EC004G Assembly Cable FL4 FL6 Falcon Animated Bezel LF not shown wn S o e 2 lt lt 2 a e o wn G3M6147 Global Payment Technologies Inc Page 45 FALCON Currency Validator 2 10 4 IDS Bezel Assembly Parts Breakdown for Model FL 6 PN 355D0018 Note For identification of parts refer to Table 2 17 2 4 gt gt o 2 pes o 2 ie t 2 a Page 46 Global Payment Technologies Inc G3M6147 Chapter 2 Parts for Falcon Currency Validators Table 2 17 105 Bezel Assembly Parts List for Model FL 6 PN 355D0018 ITEM PARTNUMBER DESCRIPTION 355D0021 Bezel IDS 355D0020 Bezel Interface 350EA038G 01 Assembly PCB FL 4 Animated Bezel LF 30000115 Decal Bezel Graphics 355A0039 Screw TFORM Plastite PPH 4 x 3 16 inch LF 300A0711 Screw Thread Rolling PPH 4 x inch LF 325EC004G Assembly Cable FL4 FL6 Falcon Animated Bezel LF not shown y S o e e eo 2 lt 5 e o wn G3M6147 Global Payment Technologies Inc Page 47 FALCON Currency Validator This page left int
8. 54 Global Payment Technologies Inc G3M6147 Chapter 4 Parts for FL6 Enclosures CHAPTER 4 PARTS FOR FL6 ENCLOSURES This Chapter Covers 591150209 974 10 Swed 1 INTRODUCTION 2 FL6 ALI ENCLOSURE 3 FL6 UNIVERSAL ENCLOSURE global payment technologies inc G3M6147 Global Payment Technologies Inc Page 55 FALCON Currency Validator 4 1 Introduction This chapter provides the parts breakdown of the enclosures used by Falcon s Model FL6 Currency Validator For the parts breakdown of these assemblies and their components refer to the applicable sections below 4 2 FL6 ALI Enclosure Parts Breakdown PN 355D0001 2 This enclosure which is designed to fit into Aristocrat gaming machines houses GPT 5 Fal con Model FL6 Currency Validator and complementary front loading 400 Bill Stacker wn wn 2 eo wo LL i 5 wn pes a Note For identification of parts refer to Table 4 1 Page 56 Global Payment Technologies Inc G3M6147 Chapter 4 Parts for FL6 Enclosures Table 4 1 FL6 ALI Enclosure Parts List PN 355D0001 2 ITEM PART NUMBER DESCRIPTION 352 0440 0002 Screw PPH 4 40 x 0 125 inch LF 352 4187 0102 Screw PPH 4 40 x 0 187 inch LF 355D0003 Assembly Frame 355D0004 Assembly Swing Arm 355D0007 Bracket Top Pivot 355D0013 Plate Base Aristocrat 350EA041G 02 Assembly PCB FL6 SA4 G3 Adapter V2 2 LF this item is used on PN 328GXXXXXX352G where
9. Assembly Lower Guide Housing with Shield Falcon 325 0036 or 325EC010G 325D001 1 01 Optics Inseparable 351C0017 02 351A0024 Cover Lower Guide Falcon Screw Thread M2 2 mm x 5 mm Type H LF Note Item 8 secures Item 3 to Item 6 352 0440 0157 Screw PPH SEMS 4 40 x 5 16 inch LF 10 351A0055 Washer Flat 0 125 x 0 312 x 0 032 inch SS LF 11 300A0725 Clamp Cable Single Mount 12 352 0440 0168 Screw Truss Head 4 40 x 3 16 inch LF KR oA EN G3M6147 Global Payment Technologies Inc Page 25 FALCON Currency Validator 2 8 2 Lower Guide Optics Assembly Parts Breakdown for 327G 328G Series PNs 325D0007 07 through 325D0007 12 Note For identification of parts refer to Table 2 7 2 4 gt gt o 2 pes o 2 ie t 2 a Page 26 Global Payment Technologies Inc G3M6147 Chapter 2 Parts for Falcon Currency Validators Table 2 7 Lower Guide Optics Assembly Parts List for 327G 328G Series PNs 325D0007 07 through 325D0007 12 ITEM PART NUMBER DESCRIPTION QTY 1 325D0001 03 or Regulator Assembly 24 Volt Power Supply New 1 this item is used on PNs 325D0007 07 325D0007 09 and 325D0007 11 Note For parts breakdown refer to Section 2 8 3 325D0001 04 Regulator Assembly 12 Volt Power Supply New 1 this item is used on 325D0007 08 325D0007 10 and 325D0007 12
10. MANUAL CONVENTIONS USED IN THIS MANUAL WARNINGS CAUTIONS AND NOTES CHANGES TO DOCUMENT REFERENCE MATERIALS 1 2 3 4 5 6 7 8 9 GLOSSARY global payment technologies inc G3M6147 Global Payment Technologies Inc Page vii FALCON Currency Validator This Technical Manual contains the parts breakdown of GPT s Falcon Currency Validator and its companion storage device known as the Stacker In addition it provides a discus sion of the Currency Validator s configurable components and the definitions of the labels used to identify the unit Purpose This manual provides the part numbers for servicing Falcon and its companion Stackers Pictorials and descriptions of each part are provided to help service personnel quickly iden tify replacement items Intended Audience The contents of this manual are intended for technical personnel responsible for the main tenance and repair of the Falcon Currency Validator This document is intended only for use by GP7 trained personnel and GP7 trained affiliates Authors of this man ual assume that these personnel have a working knowledge of computers electronic devices within vending and or gaming machines and their related software applications Preface Organization of This Manual This manual is organized into chapters that identify the configurations of the Falcon Cur rency Validator Each chapter has been divided into secti
11. Technologies Inc G3M6147 Chapter 1 Overview The Part Number label specifies the date month and year that the Currency Validator was manufactured It also uses an alphanumeric code that identifies the version number and the configurable components i e mechanical and electrical of the unit The numbering scheme for the Part Number label for the Falcon s Model series is defined in Figure 1 4 NR Note Falcon s Model series use 325G 3276 designations in the numbering scheme of the Part Number label The options for 3256 series are identical to 327Gseries except as shown below 325G X XX X XX XX G 2 es Miscellaneous 51 N A 52 custom lock latch assembly o left 532 custom lock latch assembly right 2 Protocol 41 Std MDB V2 2 ccTalk D Bezel Type 1 Std 5 no bezel 2 no bezel for 327G 5 series Stacker Type 21 200 bill 22 400 bill 23 600 bill sin gle latch 24 600 bill double latch 25 no stacker 26 1000 bill single latch 27 1000 bill double latch 31 1000 bill double latch custom 32 600 bill double latch custom Input Voltage 1 24 VDC no Bar Code Reader BCR 2 12 VDC no BCR 7 24 VDC w BCR 8 12 VDC w BCR A 24 VDC no BCR Sleep Activated B 12VDC no BCR Sleep Activated Falcon Rear Load Unit Model G3V Figure 1 4 Part Number Label Numbering Scheme for Model G3V The following
12. parts breakdown refer to Section 2 8 2 Page 22 Global Payment Technologies Inc G3M6147 Chapter 2 Parts for Falcon Currency Validators Table 2 5 Lower Guide Assembly Parts List for 327G 328G Series PNs 325D0006 07 through 325D0006 12 ITEM PARTNUMBER DESCRIPTION QTY 2 325D0009 02 Assembly Lower Guide Housing Falcon New Note For parts breakdown refer to Section 2 8 4 352 8250 0135 Screw Phillips Flat Head 100 4 40 x 1 4 inch LF 351C0056 Bracket Cover Falcon 327G 328G LF 352 0440 0157 Screw PPH SEMS 4 40 x 5 16 inch LF 300A0725 Clamp Cable Single Mount 352 0440 0168 Screw Truss Head 4 40 x 3 16 inch LF 351A0055 Washer Flat 0 125 x 0 312 x 0 032 inch SS LF 352 4187 0116 Screw PPH SEMS 4 40 x 3 16 inch LF S o a e eo 2 e lt lt 2 e o wn G3M6147 Global Payment Technologies Inc Page 23 FALCON Currency Validator 2 8 1 Lower Guide Optics Assembly Parts Breakdown for 325G Series PNs 325D0007 01 through 325D0007 06 Note For identification of parts refer to Table 2 6 2 4 gt gt o 2 pes o 2 ie t 2 a Page 24 Global Payment Technologies Inc G3M6147 Chapter 2 Parts for Falcon Currency Validators Table 2 6 Lower Guide Optics Assembly Parts List for 325G Series PNs 325D0007 01 through 325D0007 06 ITEM PARTNUMBER DESCRIPTION QTY
13. uoojeJ 10 sued G3M6147 Global Payment Technologies Inc Page 29 FALCON Currency Validator 2 8 4 Lower Guide Housing Assembly Parts Breakdown PNs 325D0009 01 and 325D0009 02 2 B gt gt o 2 pes o 2 ie t 2 a Note For identification of parts refer to Table 2 9 Page 30 Global Payment Technologies Inc G3M6147 Chapter 2 Parts for Falcon Currency Validators Table 2 9 Lower Guide Housing Assembly Parts List PNs 325D0009 01 and 325D0009 02 ITEM PART NUMBER DESCRIPTION 350C0113G 2 350D0201 02 Assembly Inseparable Lower Guide Housing 1 350C0553 or Bracket Motor Fan aluminum with finish this item is 1 used on PN 325D0009 01 Assembly Stepper Motor v 350C0553 1 Bracket Motor Fan steel no finish this item is used El on PN 325D0009 02 S 4 350B0111 Idler Wheel 2 m 5 300B0232 Nylon Pressure Roller 4 6 35080227 Idler Axle 3 S e 7 350B0229 Plunger Keeper 4 8 350 0238 Latch Validator 1 e 9 350C0298 Housing Shaft Lock 1 pe 10 35080299 Idler Spring 1 11 350 0266 Idler Spring 4 g 12 324 0002 0002 Retaining Clip 0 125 inch diameter LF 6 d Note This item fits 0 125 inch diameter axles 350A0291 14 350A0293 Screw Phillips Flat head 24 40 x 3 8 inch LF 15 352 8250 0135 Screw Phillips Flat head 100 224 40 x 1 4 inch LF 16 352 4187 0112 Screw Phillips F
14. wn G3M6147 Global Payment Technologies Inc Page 35 FALCON Currency Validator 2 9 3 Upper Guide Housing Assembly Parts Breakdown PNs 325D0010 01 and 325D0010 02 Note For identification of parts refer to Table 2 12 2 4 gt gt o 2 pes o 2 ie t 2 a Page 36 Global Payment Technologies Inc G3M6147 ITEM 1 350B0250 350B0216 350B0215 350B0277 350B0247 350A0552 2 350B0251 350B0214 350B0277 350B0247 350A0552 3 351D0003 or 350D0248 4 350D0202 02 5 350A0295 6 350B0213 7 8 9 350B0212 350B0249 350B0209 10 350B0211 11 350B0210 12 350B0244 13 350B0215 14 350B0237 15 352 4250 0117 16 210B0703 17 350A0267 18 350A0269 19 261 0001 0003 20 261 0001 0004 21 330 2241 0007 351A0061 G3M6147 PART NUMBER Chapter 2 Parts for Falcon Currency Validators Table 2 12 Upper Guide Housing Assembly Parts List PNs 325D0010 01 and 325D0010 02 DESCRIPTION Assembly Front Drive Axle includes Front Drive Axle Drive Pulley Drive Wheel Assembly includes Drive Roller Base O Ring 0 1036 neoprene Assembly Gear Drive Axle includes Drive Axle Drive Wheel Assembly includes Drive Roller Base O Ring 0 1036 neoprene Assembly Gear Cover FL 4 FL 6 this item is used on PN 325D0010 02 Assembly Gear Cover G3V not shown this item is used on PN 325D0010 01 Assembly Inseparable Upper Guide LF
15. 11 630 3211 Fax 39 011 630 3270 RGB Sdn Bhd 8 Green Hall 10200 Penang Malaysia Tel 60 4 263 1111 Fax 60 4 263 1188 Global Payment Technologies Inc sales gptx com customerservice gptx com Global Payment Technologies Holdings Proprietary Ltd Africa 8 Saturn Cres Linbro Business Park Gauteng 2196 Africa Tel 27 011 997 6600 Fax 27 011 608 0454 Global Payment Technologies Russia amp CIS Russia 127030 Moscow Sushchevskaya 21 Office 31 Tel Fax 7 095 973 5760 Tel 7 095 973 5761 VALLASEY S A Av Italia 4481 201 Montevideo Uruguay Tel 598 2 200 7187 Fax 598 2 203 7544 UNI CUM LTD Build 2 37 Vernadskogo Prospect Moscow 117415 Russia Tel 7 095 247 9850 Fax 7 095 247 9852 Page 63 uoneulroju 39e1u0
16. 6 01 or 24 Volt Lower Guide Assembly no bar code reader 1 BCR this item is used on PN 325G1XXXXXXXG where X can be any digit from 1 to 9 325D0006 02 or 12 Volt Lower Guide Assembly no BCR this item is 1 used on PN 325G2XXXXXXXG 24 Volt Lower Guide Assembly with BCR this item is used on PN 325G7XXXXXXXG 12 Volt Lower Guide Assembly with BCR this item is used on PN 325G8XXXXXXXG 325D0006 03 or 325D0006 04 or 325D0006 05 or 24 Volt Lower Guide Assembly no BCR sleep activated this item is used on PN 325GAXXXXXXXG 12 Volt Lower Guide Assembly no BCR sleep activated this item is used on PN 325GBXXXXXXXG 325D0003 01 Assembly Upper Guide Falcon G3V LF 325D0008 01 Assembly Bezel Falcon this item is used on 1 PN 325GXXX1XXXXG 325D0006 06 oualn 10 seg 4 350C0294 Bracket Assembly Support Validator Stacker 1 5 350B0276 Clamp Cable 1 6 300B0508 Lanyard Plastic 6 inches LF 1 7 350C0270 Label Graphics Bezel this item is used on 1 PN 325GXXX1XXXXG Label Part Number 12 V Label Part Number 24 V Label Compliance 12 V LF not shown 350EL008 or 350EL002 300EL037G or 300EL014G Label Compliance 24 V LF not shown 10 325EL002G Label Power Disconnect Warning 1 11 352 0632 0138 Screw PFH 100 6 32 x 1 2 inch LF this item is 4 used on PN 325GXXX1XXXXG Nut Hex KEPS 6 32 Stee
17. DEL G3V TOP ASSEMBLY PARTS BREAKDOWN FOR 327G SERIES FALCON MODELS FL 4 amp FL 6 TOP ASSEMBLY PARTS BREAKDOWN FOR 328G U9 U05D Jo LOWER GUIDE ASSEMBLY PARTS BREAKDOWN PNS 325D0006 01 THROUGH 325D0006 12 2 8 4 Lower Guide Optics Assembly Parts Breakdown for 325G Series PNs 325D0007 01 through 325D0007 06 2 8 2 Lower Guide Optics Assembly Parts Breakdown for 327G 328G Series PNs 325D0007 07 through 325D0007 12 2 8 3 Regulator Assembly Parts Breakdown PNs 325D0001 01 through 325D0001 04 2 8 4 Lower Guide Housing Assembly Parts Breakdown PNs 325D0009 01 and 325D0009 02 UPPER GUIDE ASSEMBLIES 2 9 1 Upper Guide Assembly Parts Breakdown for Units PNs 325D0003 01 and 325D0003 03 2 9 2 Upper Guide Assembly Parts Breakdown for FL 4 FL 6 Units PNs 325D0003 02 and 325D0003 04 2 9 3 Upper Guide Housing Assembly Parts Breakdown PNs 325D0010 01 and 325D0010 02 2 9 4 Upper Guide Optics Assembly Parts Breakdown PN 325D0004 01 2 10 BEZEL ASSEMBLIES 2 10 1 Bezel Assembly Parts Breakdown for Model PN 325D0008 01 2 10 2 Bezel Assembly Parts Breakdown for Model FL 4 PN 351D0012 1 2 10 3 Extension Cole Bezel Assembly Parts Breakdown for Model FL 6 PN 355D0017 2 10 4 IDS Bezel Assembly Parts Breakdown for Model FL 6 PN 355D0018 G3M6147 Global Payment Technologies Inc Page iii FALCON Currency Validator TABLE OF CONTENTS CONTINUED CHAPTER 3 PARTS FOR STACKERS 3 1 INTRODUCTION 3 2 200 BILL STAC
18. KER ASSEMBLY PARTS BREAKDOWN PN 350D0500G 3 3 400 BILL STACKER ASSEMBLY PARTS BREAKDOWN PN 350D0400G CHAPTER 4 PARTS FOR FL6 ENCLOSURES 4 INTRODUCTION 4 2 FL6 ALI ENCLOSURE PARTS BREAKDOWN PN 355D0001 2 4 3 FL6 UNIVERSAL ENCLOSURE PARTS BREAKDOWN PN 355D0001 1 LLUSTRATI ONS Figure 1 1 Falcon s Model G3V Stacker Mounting Positions Figure 1 2 Falcon s Models FL 4 and FL 6 Figure 1 3 Currency Validator Identification Labels Typical Figure 1 4 Part Number Label Numbering Scheme for Model G3V Figure 1 5 Part Number Label Numbering Scheme for Models FL 4 and FL 6 Figure 1 6 CE Warning Label Typical Figure 1 7 Mounting Location for CE Warning Label Figure 1 8 Falcon Stackers Figure 2 1 Currency Validator Part Number Label Typical Table of Contents TABLES Table 2 1 Falcon Model G3V Top Assembly Parts List for 325G Series Table 2 2 Falcon Model G3V Top Assembly Parts List for 327G Series Table 2 3 Falcon Models FL 4 amp FL 6 Top Assembly Parts List for 328G Series Table 2 4 Lower Guide Assembly Parts List for 325G Series PNs 325D0006 01 through 325D0006 06 Table 2 5 Lower Guide Assembly Parts List for 327G 328G Series PNs 325D0006 07 through 325D0006 12 Table 2 6 Lower Guide Optics Assembly Parts List for 325G Series PNs 325D0007 01 through 325D0007 06 Table 2 7 Lower Guide Optics Assembly Parts List for 327G 328G Series PNs 325D0007 07 through 325D0007 12 Table 2 8 Regulator A
19. Page 61 FALCON Currency Validator 2 200 Bill Stacker Assembly Parts Breakdown PN 350D0500 50 4 400 Bill Stacker Assembly Parts Breakdown PN 350D0400 52 A Acronyms and Terms x B Bezel Assembly Parts Breakdown for Model FL 4 PN 351D0012 1 42 Bezel Assembly Parts Breakdown for Model G3V PN 325D0008 01 40 Changes to Document ix Contact Information 63 Conventions Used in This Manual viii E Extension Cole Bezel Assembly Parts Breakdown for Model FL 6 PN 355D0017 44 F Falcon Model Top Assembly Parts Breakdown for 325G Series 14 Falcon Model G3V Top Assembly Parts Breakdown for 327G Series 16 Falcon Models FL 4 amp FL 6 Top Assembly Parts Breakdown for 328G Series 18 Family Tree for Falcon Model G3V 325G Series 11 Family Tree for Falcon Model G3V 327G Series 12 Family Tree for Falcon Models FLA FL6 328G Series 13 FL6 ALI Enclosure Parts Breakdown PN 355D0001 2 56 FL6 Universal Enclosure Parts Breakdown PN 355D0001 1 58 I Identifying Your Currency Validator 4 Global Payment Technologies Inc IDS Bezel Assembly Parts Breakdown for Model FL 6 PN 355D0018 46 Intended Audience viii Introduction to Falcon Currency Validator 2 L Lower Guide Assembly Parts Breakdown PNs 325D0006 01 through 325D0006 12 20 Lower Guide Housing Assembly Parts Breakdown PNs 325D0009 01 and 325D0009 02 30 Lower Guide Optics Asse
20. UANT TO A PROCEDURAL STEP IF SAFETY PRECAUTIONS ARE NOT OBSERVED CAUTIONS A statement used to call attention to possible indications and or conditions pursuant to a procedural step that if not known could cause the proper running of the Currency Validator to be disabled or unin tentionally impaired Notes A description of an unusual procedure or condition that must be brought to the user s attention Notes are used to supply needed informa tion that is nota step in procedure In addition WARNINGS CAUTIONS and Notes are further identified by the following sym bols Note This symbol is located in the left margin and is placed adjacent to the actual WARNING Note This symbol is located in the left margin and is placed adjacent to the actual CAUTION V Note This symbol is located in the left margin and is placed adjacent to the actual Note NSO Changes to Document G3M6147 Periodically GPT technical publications must be updated to reflect the latest product in formation customers are encouraged to periodically check our Web site for updates and relevant technical bulletins at http www gpt com Customers may also contact GPT Customer Service at customerservice gptx com or call 1 800 472 2506 for the latest information Global Payment Technologies Inc Page ix 92eJoJd FALCON Currency Validator Reference Materials Periodically will issue Technical Bulletins that may affect the c
21. d of a Stacker obtain Expeller Kit GP7 PN 325K0002 Falcon Currency Validator Overview Up Stack Position Down Stack Position Stackerless Position Figure 1 1 Falcon s Model G3V Stacker Mounting Positions Page 2 Global Payment Technologies Inc G3M6147 Chapter 1 Overview For customers who require a gaming unit with a front loading Stacker Falcon s Models FL 4 and FL 6 are the ideal choices see Figure 1 2 Model FL 6 was designed to mount directly into gaming machines with industry standard footprint O Model FL 4 with 400 Bill Stacker Model FL 6 with 400 Bill Stacker IDS Bezel and Enclosure Figure 1 2 Falcon s Models FL 4 and FL 6 G3M6147 Global Payment Technologies Inc Page 3 FALCON Currency Validator 1 2 Identifying Your Currency Validator Affixed to the cover of Falcon s Lower Guide Assembly are the labels that identify major characteristics of the unit see Figure 1 3 Number Program Serial Number Origin Country Code CE Warning affixed to bracket Overview CE Warning Label Identification labels are located on cover 328682501151G Part Number Label FALCON Serial Number Label SERIAL VS 0053124 ome INC VORK 11700 VE Origin Country Code Country V EN EZUELA Program Label E VE24AWAO06 Ae ipw ipw Figure 1 3 Currency Validator Identification Labels Typical Page 4 Global Payment
22. ed this item is used on PN 327GAXXXXXXXG 12 Volt Lower Guide Assembly no BCR sleep activated this item is used on PN 327GBXXXXXXXG Assembly Upper Guide Falcon G3V LF this item is used on PN 327GXXXXXXXXG this 325D0006 12 325D0003 03 325D0008 01 Assembly Bezel Falcon item is used on PN 327GXXX1XXXXG Aduadin 10 seg 4 35060294 Bracket Assembly Support Validator Stacker 1 5 350B0276 Clamp Cable 1 6 300B0508 Lanyard Plastic 6 inches LF 1 7 350C0270 Label Graphics Bezel this item is used on 1 PN 327GXXX1XXXXG Label Part Number 12 V Label Part Number 24 V Label Compliance 12 V LF not shown 350EL008 or 350EL002 300EL037G or 300EL014G Label Compliance 24 V LF not shown 1 10 325EL002G Label Power Disconnect Warning 1 11 352 0632 0138 Screw PFH 100 6 32 x 1 2 inch LF this item is 4 used on PN 327GXXX1XXXXG Nut Hex KEPS 6 32 Steel LF this item is used on PN 327GXXX1XXXXG 352 0440 0168 Screw Truss Head 4 40 x 3 16 inch LF 14 352 4250 0117 Screw SEMS PPH 4 40 x 1 4 inch LF 15 390 0632 0001 Washer Flat 6 Steel LF 16 352 0440 0157 Screw SEMS PPH 4 40 x 5 16 inch LF 17 351A0058 Shield EMI LF not shown 18 325D0012 Bracket Lanyard Falcon LF not shown 306 0001 0632 a M G3M6147 Global Payment Technologies Inc Page 17
23. el not shown v S a e 1 2 lt 5 2 o wn G3M6147 Global Payment Technologies Inc Page 41 FALCON Currency Validator 2 10 2 Bezel Assembly Parts Breakdown for Model FL 4 PN 351D0012 1 Note For identification of parts refer to Table 2 15 DS tb R e Epea 2 B gt gt o 2 pes o 2 ie t 2 a Page 42 Global Payment Technologies Inc G3M6147 Chapter 2 Parts for Falcon Currency Validators Table 2 15 Bezel Assembly Parts List for Model FL 4 PN 351D0012 1 ITEM PART NUMBER DESCRIPTION 351D0005 Bezel FL 4 350EA038G 01 Assembly PCB FL 4 Animated Bezel LF 30000115 Decal Bezel Graphics 351C0006 Cover Bezel FL 4 355A0039 Screw TFORM Plastite PPH 4 x 3 16 inch LF 352 8250 0135 Screw Phillips Flat Head 100 4 40 x 1 4 inch LF 325EC004G Assembly Cable FL4 FL6 Falcon Animated Bezel LF not shown v S o O e 1 2 lt 5 2 o wn G3M6147 Global Payment Technologies Inc Page 43 FALCON Currency Validator 2 10 3 Extension Cole Bezel Assembly Parts Breakdown for Model FL 6 PN 355D0017 Parts for Falcon Currency Validators Note For identification of parts refer to Table 2 16 i EE Dui Page 44 Global Payment Technologies Inc G3M6147 Chapter 2 Parts for Falcon Currency Validators Table
24. els FL 4 and FL 6 The following is an example of a part number for Falcon s front loading stacker unit Model FL 4 Example 328G 7 22 01 1 51 G where 328G isa Falcon Front Load Unit Model FL 4 FL 6 7 indicates 24 VDC with BCR 22 indicates 400 bill stacker 01 indicates animated bezel 1 indicates Std protocol MDB V2 51 indicates FL4 bracket enclosure G indicates unit is ROHS compliant The label identifies the country and contains an 8 digit alphanumeric code that defines the software characteristics of the Currency Validator Two different number ing schemes are used to define single country and multi country databases refer to Section 3 1 of Falcon Service Manual publication number G3M6148 The Serial Number label uses a unique alphanumeric code that identifies the Cur rency Validator Page 6 Global Payment Technologies Inc G3M6147 Chapter 1 Overview The Origin Country Code mini label which is affixed onto the Serial Number Label uses a two letter 150 country code to indicate the country database that the Currency Validator was tested and shipped to The CE Warning label see Figure 1 6 indicates the Currency Validator complies with ETL and CETL requirements an additional symbol appears for units that are ROHS compliant This label also specifies the rated input power i e voltage and current re quired to safely operate the Currency Validator refer to Figure 1 7 fo
25. entionally blank 2 4 B gt gt o 2 ps o 2 ie t 2 a Page 48 Global Payment Technologies Inc G3M6147 Chapter 3 Parts for Stackers CHAPTER 3 PARTS FOR STACKERS This Ch 1 INTRODUCTION 2 200 BILL STACKER 3 400 BILL STACKER 51942025 10J Syed global payment technologies inc G3M6147 Global Payment Technologies Inc Page 49 FALCON Currency Validator 3 1 Introduction This chapter provides the parts breakdown of the sub assemblies for the 200 bill and 400 bill Stackers For the parts breakdown of these assemblies and their components refer to the applicable sections below 3 2 200 Bill Stacker Assembly Parts Breakdown PN 350D0500G wn wn 2 eo wo LL 5 5 wn pes a Page 50 Global Payment Technologies Inc G3M6147 G3M6147 Chapter 3 Parts for Stackers Table 3 1 200 Bill Stacker Assembly Parts List PN 350D0500G ITEM PART NUMBER 1 o Oo FW NM ELI WE XX CX AA OO N a O 350D0450G 352 4375 0108 350D0470 350B0405 350C0486 350C0461 364B0014 350A0356 350B0484 2 350B0484 1 352 0632 PROTO 350B0381 830A0128 330 2241 0007 DESCRIPTION Assembly Motor Module LF Note For a detailed parts breakdown of this assembly refer to Step 10 of G3V 400 Bill Stacker Assembly Instructions publication number G3A4104 Screw PPH 4 40 x 0 375 inch LF Assembly Rail Section S
26. eries Note For identification of parts used 325G series refer to Table 24 for identifi cation of parts used on 3276 and 328G series refer to Table2 5 Page 20 Global Payment Technologies Inc G3M6147 Chapter 2 Parts for Falcon Currency Validators Table 2 4 Lower Guide Assembly Parts List for 325G Series PNs 325D0006 01 through 325D0006 06 sJojepijeA 2 uoojeJ 10 sued ITEM PART NUMBER DESCRIPTION QTY 1 325D0007 01 or Assembly Lower Guide Optics 24 Volt no Bar Code 1 Reader BCR LF this item is used on PN 325D0006 01 Note For parts breakdown refer to Section 2 8 1 325D0007 02 or Assembly Lower Guide Optics 12 Volt no BCR LF 1 this item is used on PN 325D0006 02 Note For parts breakdown refer to Section 2 8 1 325D0007 03 or Assembly Lower Guide Optics 24 Volt with BCR LF 1 this item is used on PN 325D0006 03 Note For parts breakdown refer to Section 2 8 1 325D0007 04 or Assembly Lower Guide Optics 12 Volt with BCR LF 1 this item is used on PN 325D0006 04 Note For parts breakdown refer to Section 2 8 1 325D0007 05 or Assembly Lower Guide Optics 24 Volt no BCR LF 1 sleep activated this item is used on PN 325D0006 05 Note For parts breakdown refer to Section 2 8 1 325D0007 06 Assembly Lower Guide Optics 12 Volt no BCR LF 1 sleep activated this item is used on PN 325D0006 06 Note For parts breakdown refer to Secti
27. ide Array includes 325EA003G 01 Assembly Transmissive Array PCB Falcon LF 350D0222 01 Detector Array 351A0024 Screw Thread M2 2 mm x 5 mm Type H LF 300A0727 Screw Thread Form 2 5 mm x 6 mm LF 351A0057 Washer Nylon 0 090 x 0 187 x 0 15 inch LF 350D0203 02 Housing Upper Guide Optics 350B0292 01 Cover Upper Guide Optics 351A0062 Tape Teflon White 1 inch x 1 8 inch not shown 05 4a NN Nona S o e e eo 2 lt lt 2 a e o wn G3M6147 Global Payment Technologies Inc Page 39 FALCON Currency Validator 2 10 Bezel Assemblies The parts of the Bezel Assemblies are e For Model refer to Section 2 10 1 e For Model FL 4 refer to Section 2 10 2 e For Model FL 6 refer to Sections 2 10 3 and 2 10 4 2 10 1 Bezel Assembly Parts Breakdown for Model G3V PN 325D0008 01 2 B gt gt o 2 pes o 2 ie t 2 a Note For identification of parts refer to Table 2 14 Page 40 Global Payment Technologies Inc G3M6147 Chapter 2 Parts for Falcon Currency Validators Table 2 14 Bezel Assembly Parts List for Model G3V PN 325D0008 01 ITEM PARTNUMBER DESCRIPTION 350D0206 01 Bezel G3V 325EA008G 01 PCB Assembly G3V Falcon Simple Bezel LF 355A0039 Screw TFORM Plastite PPH 4 x 3 16 inch LF 325EC005G Assembly Cable G3V Falcon Simple Bezel not shown 35000270 Label Graphics Bez
28. ide Panel Weldment Cash Box 200 Bill Pressure Plate Spring Full Conical Rivet Stainless Steel Spring Latch Right Side Spring Latch Left Side not shown Screw Phillips Truss 26 32 x 1 4 inch LF Alignment Pin Assembly Lock Cam Disc Tumbler Locktite Thread Locking purple Note Apply Locktite to threads of Item 11 Global Payment Technologies Inc N N gt a A N a N Page 51 51942025 10 syed FALCON Currency Validator 3 3 400 Bill Stacker Assembly Parts Breakdown PN 350D0400G wn nn 2 eo wo LL 5 5 wn pes a Note For identification of parts refer to Table 3 2 Page 52 Global Payment Technologies Inc G3M6147 Chapter 3 Parts for Stackers Table 3 2 400 Bill Stacker Assembly Parts List PN 350D0400G ITEM PART NUMBER DESCRIPTION 1 350D0450G Assembly Motor Module LF Note For a detailed parts breakdown of this assembly refer to Step 10 of G3V 400 Bill Stacker Assembly Instructions publication number G3A4104 352 4375 0108 Screw PPH 244 40 x 3 8 inch LF 350D0470 Assembly Rail Section 350B0405 Side Panel 350D0465 Cash Box 400 Bill Stacker 350C0461 Pressure Plate 364B0342 Spring Conical 350B0463 Spring Latch 830A0128 Assembly Lock Cam Disc Tumbler 51942025 10J Syed G3M6147 Global Payment Technologies Inc Page 53 FALCON Currency Validator Parts for FL6 Enclosures This page left intentionally blank Page
29. ills All storage capacities are approximate and are contingent upon the circulation quality of the currency Page 8 Global Payment Technologies Inc G3M6147 Chapter 2 Parts for Falcon Currency Validators CHAPTER 2 PARTS FOR FALCON CURRENCY VALI DATORS This Chapter Covers INTRODUCTION FAMILY TREE FOR FALCON MODEL G3V 325G SERIES FAMILY TREE FOR FALCON MODEL G3V 327G SERIES FAMILY TREE FOR FALCON MODELS FL 4 FL 6 328G SERIES 5 FALCON MODEL G3V TOP ASSEMBLY PARTS BREAKDOWN FOR 325G SERIES FALCON MODEL G3V TOP ASSEMBLY PARTS BREAKDOWN FOR 327G SERIES FALCON MODELS FL 4 amp FL 6 TOP ASSEMBLY PARTS BREAKDOWN FOR 328G SERIES LOWER GUIDE ASSEMBLIES 9 UPPER GUIDE ASSEMBLIES BEZEL ASSEMBLIES JI WU sJojepijeA ADUNI uoojeJ 10 sued global payment technologies inc G3M6147 Global Payment Technologies Inc Page 9 FALCON Currency Validator 2 1 Introduction This chapter provides the parts breakdown of the subassemblies for Falcon s family of cur rency validators known as Models G3V FL 4 and FL 6 Cv A Note Units that use ROHS compliant parts have a G designation as signed after the last digit in the part number for example 328GXXXXXXXX G The top assembly part numbers assigned to Falcon are identified as follows e For Model G3V 325G and 327G series e For Models FL 4 and FL 6 328G series To obtain the part number assigned to your unit
30. is an example of a part number for Falcon s rear loading stacker unit Model G3V Sample Part Number 325G 8 22 1 41 51 where 325G isa Falcon Rear Load Unit Model 8 indicates 12 VDC with BCR 22 indicates 400 bill stacker 1 indicates Std bezel 41 indicates Std protocol MDB V2 51 not applicable N A G indicates unit is ROHS compliant G3M6147 Global Payment Technologies Inc Page 5 FALCON Currency Validator The numbering scheme for the label for Falcon s Models FL 4 and FL 6 series is defined in Figure 1 5 SAS Note Falcon s Models FL 4 and FL 6 series use 328G designations in the numbering scheme of the Part Number label XXX XX G yee Bracket amp Enclosure 51 FL4 bracket 52 FL6 ALI bracket enclosure 53 FL6 Univ bracket enclosure Protocol 1 2 FL4 Std MDB V2 2 or ccTalk 2 FL6 V2 2 328G X XX FL6 10003 Bezel 01 FL4 animated bezel 02 bezel 03 FL6 ALI bezel 04 FL6 Cole bezel 05 FL6 IDS animated bezel Stacker Type 21 200 bill 22 400 bill 23 600 bill single latch 24 600 bill double latch 25 no stacker 26 1000 bill single latch 27 1000 bill double latch Input Voltage 1 24 VDC no Bar Code Reader BCR 2 12 VDC no BCR 7 24 VDC w BCR 8 12 VDC w BCR A 24 VDC no BCR Sleep Activated B 12VDC no BCR Sleep Activated Falcon Front Load Unit Models FL 4 FL 6 Overview Figure 1 5 Part Number Label Numbering Scheme for Mod
31. l LF this item is used on PN 325GXXX1XXXXG 352 0440 0168 Screw Truss Head 4 40 x 3 16 inch LF 14 352 4250 0117 Screw SEMS PPH 4 40 x 1 4 inch LF 15 390 0632 0001 Washer Flat 6 Steel LF 16 352 0440 0157 Screw SEMS PPH 4 40 x 5 16 inch LF 17 325D0012 Bracket Lanyard not shown 306 0001 0632 gt N N OO Ff G3M6147 Global Payment Technologies Inc Page 15 FALCON Currency Validator 2 6 Falcon Model G3V Top Assembly Parts Breakdown for 327G Series 2 4 gt gt o 2 pes o 2 ie t 2 a Note For identification of parts used on 327G series refer to Table 2 2 Page 16 Global Payment Technologies Inc G3M6147 Chapter 2 Parts for Falcon Currency Validators Table 2 2 Falcon Model G3V Top Assembly Parts List for 327G Series ITEM PART NUMBER DESCRIPTION 1 325D0006 07 or 24 Volt Lower Guide Assembly no Bar Code Reader 1 BCR this item is used on PN 327G1XXXXXXXG where X can be any digit from 1 to 9 325D0006 08 or 12 Volt Lower Guide Assembly no BCR this item is 1 used on PN 327G2XXXXXXXG 24 Volt Lower Guide Assembly with BCR this item is used on PN 327G7XXXXXXXG 12 Volt Lower Guide Assembly with BCR this item is used on PN 327G8XXXXXXXG 325D0006 09 or 325D0006 10 or 325D0006 11 or 24 Volt Lower Guide Assembly no BCR sleep activat
32. lat head 100 4 40 x 3 16 inch LF Short Axle Loctite 271 Thread Locking red not shown Spring Compression N a N gt 350B0112 330 4937 0007 Note Apply Loctite to threads of Item 14 19 TBS Silicone Grease not shown A R G3M6147 Global Payment Technologies Inc Page 31 FALCON Currency Validator 2 9 Upper Guide Assemblies The parts of the Upper Guide Assemblies are e For Model refer to Subsection 2 9 1 e For Models FL 4 FL 6 refer to Subsection 2 9 2 2 9 1 Upper Guide Assembly Parts Breakdown for G3V Units PNs 325D0003 01 and 325D0003 03 2 B gt gt o 2 pes o 2 ie t 2 a Note For identification of parts refer to Table 2 10 Page 32 Global Payment Technologies Inc G3M6147 Chapter 2 Parts for Falcon Currency Validators Table 2 10 Upper Guide Assembly Parts List for G3V Units PNs 325D0003 01 and 325D0003 03 ITEM PART NUMBER DESCRIPTION 1 325D0004 01 Assembly Upper Guide Optics Note For parts breakdown refer to Section 2 9 4 325D0010 01 Assembly Upper Guide Housing Note For parts breakdown refer to Section 2 9 3 352 4250 0117 Screw SEMS PPH 4 40 x 1 4 inch LF 325EC002G or Assembly Cable Falcon Lower to Upper Guide LF not shown this item is used on PN 325D0003 01 325EC008G Assembly Cable Falcon Lower to Upper Guide LF not shown this item is used on PN 325D0003 03 350EC004G As
33. mbly Parts Breakdown for 325G Series PNs 325D0007 01 through 325D0007 06 24 Lower Guide Optics Assembly Parts Breakdown for 327G 328G Series PNs 325D0007 07 through 325D0007 12 26 Ordering Parts 8 Organization of This Manual viii R Reference Materials x Regulator Assembly Parts Breakdown PNs 325D0001 01 through 325D0001 04 28 Stackers 8 U Upper Guide Assembly Parts Breakdown for FL 4 FL 6 Units PNs 325D0003 02 and 325D0003 04 34 Upper Guide Assembly Parts Breakdown PNs 325D0003 01 and 325D0003 03 32 Upper Guide Housing Assembly Parts Breakdown PNs 325D0010 01 02 36 Upper Guide Optics Assembly Parts Breakdown PN 325D0004 01 38 Warnings Cautions and Notes ix G3M6147 Contact Information CONTACT I NFORMATION Global Payment Technologies nc 170 Wilbur Place Suite 600 Bohemia New York USA 11716 Tel 631 563 2500 Fax 631 563 2630 G3M6147 http www gpt com GPT E Mail Addresses Sales Information Customer Service Other GPT Locations Global Payment Technologies Ltd Europe 29 Park Royal Metro Centre Britannia Way London NW10 7PA England Tel 44 20 8961 6116 Fax 44 20 8961 6117 Global Payment Technologies Pty Ltd Australia 13 15 Lyon Park Road Macquarie Park N S W 2113 Australia Tel 61 2 9887 8600 Fax 61 2 9887 8601 GPT Distributors Nuova Cigat S R L Corso Moncalieri 21 1 10131 Torino Italy Tel 39 0
34. on 2 8 1 2 325D0009 01 Assembly Lower Guide Housing Falcon 1 Note For parts breakdown refer to Section 2 8 4 3 352 8250 0135 Screw Phillips Flat Head 100 4 40 x 1 4 inch LF 4 G3M6147 Global Payment Technologies Inc Page 21 FALCON Currency Validator Parts for Falcon Currency Validators Table 2 5 Lower Guide Assembly Parts List for 327G 328G Series PNs 325D0006 07 through 325D0006 12 ITEM PART NUMBER DESCRIPTION QTY 1 325D0007 07 or Assembly Lower Guide Optics 24 Volt no Bar Code 1 Reader BCR New LF this item is used on PN 325D0006 07 Note For parts breakdown refer to Section 2 8 2 325D0007 08 or Assembly Lower Guide Optics 12 Volt no BCR 1 New LF this item is used on PN 325D0006 08 Note For parts breakdown refer to Section 2 8 2 325D0007 09 or Assembly Lower Guide Optics 24 Volt with BCR 1 New LF this item is used on PN 325D0006 09 Note For parts breakdown refer to Section 2 8 2 325D0007 10 or Assembly Lower Guide Optics 12 Volt with BCR 1 New LF this item is used on PN 325D0006 10 Note For parts breakdown refer to Section 2 8 2 325D0007 11 or Assembly Lower Guide Optics 24 Volt no BCR 1 sleep activated New LF this item is used on PN 325D0006 11 Note For parts breakdown refer to Section 2 8 2 325D0007 12 Assembly Lower Guide Optics 12 Volt no BCR 1 sleep activated New LF this item is used on PN 325D0006 12 Note For
35. on PN 328GXXX05XXXG 325D0006 12 oualn 10 seg 355D0017 or 351D0004 or Support Bracket Assembly FL4 this item is used on PN 328GXXXXXX51G Support Bracket Assembly FL6 this item is used on PNs 328GXXXXXX52G and 328GXXXXXX53G 355D0008 350B0276 Clamp Cable 2 6 300B0508 Lanyard Plastic 6 inches LF 1 7 350EL008 or Label Part Number 12 V not shown 1 350EL002 Label Part Number 24 V not shown 1 8 300EL037G or Label Compliance 12 V LF not shown 1 300EL014G Label Compliance 24 V LF not shown 1 9 390 0632 0001 Washer Flat 6 Steel LF 2 10 352 0440 0168 Screw Truss Head 4 40 x 3 16 inch LF 3 11 352 4250 0117 Screw SEMS PPH 4 40 x 1 4 inch LF 5 12 352 0440 0157 Screw SEMS PPH 4 40 x 5 16 inch LF 1 13 352 8250 0135 Screw Phillips Flat Head 4 40 x 1 4 inch LF 2 14 352 0632 0146 Screw Phillips Pan Head 6 32 x 1 2 inch 4 15 306 0001 0632 Nut Hex KEPS 6 32 Steel LF 4 16 325D0012 Bracket Lanyard not shown 1 G3M6147 Global Payment Technologies Inc Page 19 FALCON Currency Validator 2 8 Lower Guide Assembly Parts Breakdown PNs 325D0006 01 through 325D0006 12 Lower Guide Assembly PNs 325D0006 01 through 06 Used on 325G Series 2 4 gt gt o 2 pes o 2 ie t 2 a Lower Guide Assembly PNs 325D0006 07 through 12 Used on 327G and 328G S
36. ons and subsections Content outlines have been provided on the first page of each chapter Conventions Used in This Manual This manual uses different fonts and symbols to differentiate between document elements and types of information These conventions are summarized in the following Table Convention Description Normal Text Normal or standard text font used throughout this document New or unique term GPT defined terminology found in the Glossary WARNING CAUTION or Note Text used herein as adjunct statements File name or Directory Highlights the names of program directories files and extensions for file names This convention is also used to show displays on text based screens e g to show the contents of a file Refer to Chapter 3 Internal document reference Falcon Service Manual Titles of reference materials i e other documents 1 Only the first appearance of a unique term in a chapter is in italics thereafter throughout the chapter it appears as normal text Page viii Global Payment Technologies Inc G3M6147 Preface Warnings Cautions and Notes Warnings Cautions and Notes throughout this manual are used as adjuncts to the text and they are used as sparingly as possible consistent with the proper use of the Falcon Currency Validator Warnings Cautions and Notes are defined below WARNINGS A STATEMENT USED TO CALL ATTENTION TO POSSIBLE PERSONNEL INJURY OR LOSS OF HUMAN LIFE PURS
37. ontents of this manual and or product It is recommended that the users of this manual refer to GPT s Web site at www gpt com GPT Publications Number Description Falcon Installation G3M6146 Provides procedures for installation operation and preventive Guide maintenance of Falcon and its ancillary equipment s It introduces GPTs product labeling and part numbering conventions Fundamental operating requirements simple troubleshooting and basic field repair are also supplied Falcon Service G3M6148 Describes the features functions configurations components Manual protocols and theory of operation for Falcon It also includes diagnostics preventive and corrective maintenance procedures to keep Falcon working properly G3V 400 Bill G3A4104 Provides detailed assembly instructions for the 400 Bill Stacker Assembly stacker Instructions Preface Glossary The following acronyms and terms which appear in this manual are listed below for quick reference Falcon The main motorized device that reads verifies counts and collects bank notes and coupons Bank Notes bills or currency CPU Central Processing Unit GPT Global Payment Technologies Inc PCB Printed Circuit Board Sleep Activated The Currency Validator awaits insertion of a bank note during this time the unit draws minimal power bezel LEDs are inactive only front sensor LEDs and associated circuitry are active Stacker The term that describe
38. ower Guide Assembly Section 2 8 325D0007 07 through 325D0007 12 Lower Guide Optics Assembly Section 2 8 2 325D0001 03 325D0001 04 Regulator Assembly Section 2 8 3 325D0009 02 ierit rmn Lower Guide Housing Assembly Section 2 8 4 sJojepijeA 2ua1Jn uoojeJ 10 sued EPEJHUEDU iiss scsascssancsnscacsidassasancaninesndvecticansnsancdsnaaans Upper Guide Assembly Section 2 9 325D0010 02 inr inn rna Upper Guide Housing Assembly Section 2 9 3 32500004 01 Upper Guide Optics Assembly Section 2 9 4 351D0012 1 aiisescsnn icr rre rk RR RR same FL 4 Bezel Assembly Section 2 10 2 355D0017 essem nennen nnn FL 6 Extension Cole Bezel As sembly Section 2 10 3 355D0018 2 a Paria desee FL 6 IDS Bezel Assembly Section 2 10 4 G3M6147 Global Payment Technologies Inc Page 13 FALCON Currency Validator 2 5 Falcon Model Top Assembly Parts Breakdown for 325G Series 2 4 gt gt o 2 pes o 2 ie t 2 a Note For identification of parts used on 3256 series refer to Table 2 1 Page 14 Global Payment Technologies Inc G3M6147 Chapter 2 Parts for Falcon Currency Validators Table 2 1 Falcon Model G3V Top Assembly Parts List for 325G Series ITEM PART NUMBER DESCRIPTION 1 325D000
39. p assembly part numbers assigned to Falcon s Model G3V 327G series of Currency Validators For the parts breakdown of the major assemblies and their components refer to the applicable sections listed below PART NUMBER DESCRI PTI ON 327 GXXXXXXXXG Falcon Model G3V Top Assem bly Section 2 6 325D0006 07 through 325D0006 12 Lower Guide Assembly Section 2 8 325D0007 07 through 325D0007 12 Lower Guide Optics Assembly Section 2 8 2 325D0001 03 04 Regulator Assembly Section 2 8 3 325D0009 02 Lower Guide Housing Assembly Section 2 8 4 Parts for Falcon Currency Validators 325D0003 03 Upper Guide Assembly Section 2 9 325D0010 01 Upper Guide Housing Assembly Section 2 9 3 325D0004 01 Upper Guide Optics Assembly Section 2 9 4 325D0008 01 Falcon G3V Bezel Assembly Section 2 10 1 Page 12 Global Payment Technologies Inc G3M6147 Chapter 2 Parts for Falcon Currency Validators 2 4 Family Tree for Falcon Models FL4 FL6 328G Series This section identifies the top assembly part numbers assigned to Falcon Models FL 4 and FL 6 328G series of Currency Validators For the parts breakdown of the major assemblies and their components refer to the applicable sections listed below PART NUMBER DESCRI PTI ON 328GXXXXXXXXG Falcon FL 4 FL 6 Unit Top Assembly Section 2 7 325D0006 07 through 32500006 12 L
40. prietary property of the Company and that all patent copyright trade secrets trade service mark and any other right title or interest therein are the sole property of the Company This document has been copyrighted by the Company The presence of any copyright no tice within or upon the medium containing the Company s proprietary products shall not be construed as constituting any publication any intention to publish or otherwise impairing the confidential nature thereof Li ST OF EFFECTIVE PAGES Dates of issue for the original manual and subsequent revision s and or change s thereto are listed as follows Original issue 1 December 2007 2007 Global Payment Technologies Inc Note A copy of this document is available at GPT s Web site http www gpt com Global Payment Technologies Inc G3M6147 Table of Contents TABLE OF CONTENTS PREFACE SCOPE VIII PURPOSE INTENDED AUDIENCE ORGANIZATION OF THIS MANUAL CONVENTIONS USED IN THIS MANUAL WARNINGS CAUTIONS AND NOTES CHANGES TO DOCUMENT REFERENCE MATERIALS GLOSSARY CHAPTER 1 OVERVIEW 1 1 INTRODUCTION 12 IDENTIFYING YOUR CURRENCY VALIDATOR 1 3 STACKERS 1 4 ORDERING PARTS CHAPTER 2 PARTS FOR FALCON CURRENCY VALIDATORS INTRODUCTION FAMILY TREE FOR FALCON MODEL G3V 325G SERIES FAMILY TREE FOR FALCON MODEL G3V 327G SERIES FAMILY TREE FOR FALCON MODELS FLA FL6 328G SERIES FALCON MODEL G3V TOP ASSEMBLY PARTS BREAKDOWN FOR 325G SERIES FALCON MO
41. r the mounting location of the CE Warning label TERT Ey w RECOGNIZED we Um CERTIFIED T QA ANICSA a VIG WALBUR PLACE BOHEMIA NY 1 WARNING n cre awe Figure 1 6 CE Warning Label Typical O CE Warning Label Figure 1 7 Mounting Location for CE Warning Label G3M6147 Global Payment Technologies Inc Page 7 FALCON Currency Validator 1 3 Stackers Depending upon the currency sizes and quantities to be stored GPT offers our customers a wide variety of Stackers see Figure 1 8 The Stacker which is designed with stan dardized components provides error free operation to secure up to 1000 stacked bills When the Stacker is full it can be easily detached from the Currency Validator and sent to a remote location The Stacker uses a door key lock to secure the bills Overview 400 Bill Stacker 1000 Bill Stacker Figure 1 8 Falcon Stackers 1 4 Ordering Parts Parts can be identified for the various configurations of Falcon by using the information provided in Chapters 2 through 4 To order replacement parts contact either your local distributor or regional office refer to Contact Information at the back of this manual for the GPT office nearest your location If the desired parts are not available at these loca tions call Customer Service at GP7 s manufacturing facility 1 800 472 2506 Also available are Stackers that can store 200 and 600 b
42. refer to the Part Number Label see Fig ure 2 1 Parts for Falcon Currency Validators Part Number Label SERIAL VS 0053124 po f GLOBAL PAYMENT TECHNOLOGIES INC 4258 OSER NEL VERE 1170 Figure 2 1 Currency Validator Part Number Label Typical Page 10 Global Payment Technologies Inc G3M6147 Chapter 2 Parts for Falcon Currency Validators 2 2 Family Tree for Falcon Model G3V 325G Series This section identifies the top assembly part numbers assigned to Falcon s Model G3V 325G series of Currency Validators For the parts breakdown of the major assemblies and their components refer to the applicable sections listed below PART NUMBER DESCRI PTI ON 325 GXXXXXXXXG Falcon Model G3V Top Assem bly Section 2 5 325D0006 01 through 325D0006 06 Lower Guide Assembly Section 2 8 325D0007 01 through 325D0007 06 Lower Guide Optics Assembly Section 2 8 1 325D0001 01 02 Regulator Assembly Section 2 8 3 325D0009 01 Lower Guide Housing Assembly Section 2 8 4 sJojepi eA ADUNI uoojeJ 10 sued 325D0003 01 Upper Guide Assembly Section 2 9 325D0010 01 Upper Guide Housing Assembly Section 2 9 3 325D0004 01 Upper Guide Optics Assembly Section 2 9 4 325D0008 01 Falcon G3V Bezel Assembly Section 2 10 1 G3M6147 Global Payment Technologies Inc Page 11 FALCON Currency Validator 2 3 Family Tree for Falcon Model G3V 327G Series This section identifies the to
43. s the device that stacks and stores bank notes and cou pons STD Standard VDC Volts Direct Current Page x Global Payment Technologies Inc G3M6147 Chapter 1 Overview CHAPTER 1 OVERVIEW This Ch MdIAIOAQ 1 INTRODUCTION 2 IDENTIFYING YOUR CURRENCY VALIDATOR 3 STACKER 4 ORDERING PARTS global payment technologies inc G3M6147 Global Payment Technologies Inc Page 1 FALCON Currency Validator 1 1 Introduction Using advanced designs and electronics 75 Falcon family of Currency Validators provide outstanding performance for fast reliable bank note acceptance Developed as a world wide application Currency Validator Falcon can process multi country databases consisting of up to 64 bank notes per database between 60 mm to 78 mm in width in four directions Since Falcon fits into nearly all electronic vending gaming and beverage machines it can replace most other models in the field Falcon which was designed to accommodate a variety of Stacker mounting positions is available in three unique models known as G3V FL 4 and FL 6 All models are available with a choice of 75 200 400 600 or 1 000 bill Stackers With Falcon s Model G3V series see Figure 1 1 the unit can be positioned with a rear loading Stacker in either an up or down stack orientation merely turn the unit over To discharge notes from the bottom of the unit Falcon can be configured with a deflector plate instea
44. sembly Cable G3V SRC with Draw Connector LF not shown 325EC005G Assembly Cable G3V Falcon Simple Bezel not shown wn S a a e 2 e lt lt 2 e o wn G3M6147 Global Payment Technologies Inc Page 33 FALCON Currency Validator 2 9 2 Upper Guide Assembly Parts Breakdown for FL 4 FL 6 Units PNs 325D0003 02 and 325D0003 04 Parts for Falcon Currency Validators Note For identification of parts refer to Table 2 11 Page 34 Global Payment Technologies Inc G3M6147 Chapter 2 Parts for Falcon Currency Validators Table 2 11 Upper Guide Assembly Parts List for FL 4 FL 6 Units PNs 325D0003 02 and 325D0003 04 ITEM PART NUMBER DESCRIPTION 1 325D0004 01 Assembly Upper Guide Optics Note For parts breakdown refer to Section 2 9 4 325D0010 02 Assembly Upper Guide Housing Note For parts breakdown refer to Section 2 9 3 352 4250 0117 Screw SEMS PPH 4 40 x 1 4 inch Lead Free LF 325EC002G or Assembly Cable Falcon Lower to Upper Guide LF not shown this item is used on PN 325D0003 02 325EC008G Assembly Cable Falcon Lower to Upper Guide LF not shown this item is used on PN 325D0003 04 350EC021G Assembly Cable SRC with Draw Connector LF not shown 325EC004G Assembly Cable FL4 FL6 Falcon Animated Bezel LF not shown wn S a a e 2 e lt lt 2 e o
45. ssembly Parts List PNs 325D0001 01 through 325D0001 04 Table 2 9 Lower Guide Housing Assembly Parts List PNs 325D0009 01 and 325D0009 02 Table 2 10 Upper Guide Assembly Parts List for G3V Units PNs 325D0003 01 and 325D0003 03 Table 2 11 Upper Guide Assembly Parts List for FL 4 FL 6 Units PNs 325D0003 02 and 325D0003 04 Page iv Global Payment Technologies Inc G3M6147 Table of Contents TABLES CONTINUED Table 2 12 Upper Guide Housing Assembly Parts List PNs 325D0010 01 and 325D0010 02 Table 2 13 Upper Guide Optics Assembly Parts List PN 325D0004 01 Table 2 14 Bezel Assembly Parts List for Model G3V PN 325D0008 01 Table 2 15 Bezel Assembly Parts List for Model FL 4 PN 351D0012 1 Table 2 16 Extension Cole Bezel Assembly Parts List for Model FL 6 PN 355D0017 Table 2 17 IDS Bezel Assembly Parts List for Model FL 6 PN 355D0018 Table 3 1 200 Bill Stacker Assembly Parts List PN 350D0500G Table 3 2 400 Bill Stacker Assembly Parts List PN 350D0400G Table 4 1 FL6 ALI Enclosure Parts List PN 355D0001 2 Table 4 2 FL6 Universal Enclosure Parts List PN 355D0001 1 o O 3 ct 3 cr G3M6147 Global Payment Technologies Inc Page v FALCON Currency Validator Table of Contents This page left intentionally blank Page vi Global Payment Technologies Inc G3M6147 Preface PREFACE This Preface Covers SCOPE o28Jo9Jd PURPOSE INTENDED AUDIENCE ORGANIZATION OF THIS
46. ures Item 3 to Item 6 Screw Truss Head 4 40 x 3 16 inch LF 352 0440 0168 G3M6147 Global Payment Technologies Inc Page 27 FALCON Currency Validator 2 8 3 Regulator Assembly Parts Breakdown PNs 325D0001 01 through 325D0001 04 Parts for Falcon Currency Validators Note For identification of parts refer to Table 2 8 Page 28 Global Payment Technologies Inc G3M6147 Chapter 2 Parts for Falcon Currency Validators Table 2 8 Regulator Assembly Parts List PNs 325D0001 01 through 325D0001 04 ITEM PART NUMBER DESCRIPTION 1 325EA004G 01 or Assembly 24 Volt Power Supply Regulator Lead Free LF this item is used on PN 325D0001 01 see Note 1 below 325EA005G 01 or PCB Assembly 12 Volt Power Supply Regulator LF this item is used on PN 325D0001 02 see Note 2 below 325EA010G 01 or PCB Assembly 24 Volt Power Supply Regulator LF this item is used on PN 325D0001 03 see Note 3 below 325EA006G 01 PCB Assembly 12 Volt Power Supply Regulator LF this item is used on PN 325D0001 04 see Note 3 below 350A0256 Screw PPH 2 56UNC 2AX19LG LF 351A0054 Washer Fiber 0 90 x 0 187 x 0 015 inch LF Notes 1 Four fiber washers are required for PCB Assembly PN 325EA004G 01 One fiber washer is required for PCB Assembly PN 325EA005G 01 Fiber washers are not required for PCB Assemblies PNs 325EA010G 01 and 325EA006G 01 35100018 Bracket Power Supply sJojepi eA 2ua1Jn

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