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Goodman A/C Unit Service Instructions

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1. S B 2 ss 2 1 1 8 DIA POWER ADDITIONAL 1 1 2 7 8 DIA CONTROL ELEVATED CHANNEL LIQUID CONN SUCTION CONN Depth CPLEDA IC CPLE3O 1C CPLE3G 1C CPLEAD IC 6 CPLEAB 1C CPLE48 3C CPLE60 IC CPLE60 3C 50 CPLE PRODUCT SPECIFICATIONS Performance Ratings Total Sensible Region IV 5 Heat Cap ARI Ref Decibels BTUH BTUH xe _____ 18 16 200 11 400 9 0 10 0 16 000 3 68 9200 22 467302 77 _____ 18 16 200 11 400 9 0 10 0 16 000 3 68 10200 22 46 330 77 17 400 13 000 9 5 10 5 18 000 3 7 11000 22 467338 77 ARPFO24 00B 1 17 400 13 000 9 5 10 5 17 000 3 7 11 000 222 517358 77 ARPTO24 00 1 17 400 13 000 9 5 10 5 18000 3 7 11000 222 517376 77 ARUFO18 00 1 17 000 11 700 9 0 10 0 17 400 3 68 10 600 222 517357 77 CPLE1g 1 RUE024 00 1 17 400 13 000 9 5 10 5 18 000 3 7 11 000 222 517370 77 AWB18 XX 16 200 11 400 9 0 10 0
2. Durjeje do oijioads 10 04d Ady 04 u09 1994109 By esn nO A 910N s19nD UJn19J UI Gnid pue uoniDu oo 101 deo 1u8je uonu 001 101 YOBYD e1esue puoo doo sesseuJeu eBueJ1 joe jnueui juaw din be Aq se 10 p9jualJo 1 143 10 4 je Mod Burjoeuuoosip 0J1u 02 10 0UI 9 pueH Buiuedo 40 4 Jamod Burjoeuu oos p M 10149 440 Jamod uan 0 10149 440 Jamod 0 10149 440 Jamod 011014 440 10144 440 JeMod uin 0J1u 09 10 OW 9lU01199 9 10149 440 9129 0J1U 09 1010 21u04 99 9 Buijoeuuoosip 10114 440 Jamod uin 0 10149 440
3. 2083 0345 503454 0345 CHPF030A2 G V80703B 520916 CHPF042B2 G V80703B 520915 CHPF042B2 G V90704C 03458 467416 467413 527379 527390 NOTES 1 Seasonal Energy Efficiency Ratio 2 Energy Efficiency Ratio 80 F 67 F Inside 95 F 3 When matching the outdoor unit to the indoor unit use the piston supplied with the outdoor unit or that specified on the piston kit chart supplied with the indoor unit 4 Note XX of A Model Designate Electric Heat Quantity 5 Order from Service Dept Part No B13707 38 or new Solid State Board 13707 35 Part No B13707 38 is not interchangeable with 13707 355 The Goodman Gas Furnace contains the EEP cooling time delay 33 PRODUCT SPECIFICATIONS CLJ Performance Ratings cont Evaporator Model Total BTUH Sensible BTUH AC30 XX 27 400 20 300 AC36 XX 28 000 20 750 10 50 ARI A an 10 10 11 50 467575 12 00 46758 11 00 46757 12 50 51755 13 00 51760 11 50 467585 12 00 467673 12 00 517601 12 00 517617 11 00 517612 12 00 517597 11 00 467666 12 00 467672 11 20 50346 12 50 520923 12 00 50346 12 00 2142 13 00 520925 13 00 0346 12 00 0347 12 50 520926 13 00 2092 13 00 0347 12 00 467425 12 50 527395 13 00 527376 NJ AEPT030 00 29 000 21 500 11 0
4. 62 57 52 47 42 37 32 27 2217127 2 3 OUTSIDE deg F CP T30 1 VS AEPT030 AE30 XX 45000 5 40000 35000 4 30000 25000 3 20000 6 z 15000 10000 1 5000 0 0 62 57 52 47 42 37 32 27 22 1712 7 2 3 OUTSIDE deg F CP T36 1 VS 6 6 60000 50000 40000 30000 trol 20000 10000 5 4 3 Tr L 42 1 0 3 62 57 52 47 42 37 32 27 2217 12 7 2 OUTSIDE deg F CP T48 1 VS U UC61 EEP H61F EEP 62 57 52 47 42 37 32 27 2217 12 7 2 3 OUTSIDE deg F CP T60 1 VS U UC61 EEP H61F EEP 80000 5 00 70000 60000 40 50000 3 00 40000 30000 2 00 20000 Am 10000 0 0 00 62 57 52 47 42 37 32 27 2217 12 7 2 3 OU TSIDE deg F 35000 30000 25000 20000 15000 10000 5000 CP T24 1 VS 024 AE24XX 6257 52 47 42 37 32 27 2217 12 7 2 3 OUTSIDE deg F CP T30 1 VS 0 6 6 XX
5. 62 52 42 32 22 12 2 OUTSIDE deg F MODEL CPLE42 1 W ARUF048 H49F EER CA F048 2 MODEL CPLE42 1 W ARPF0498 ARPT049 ARUF049 CHPF048D2 EEP 60000 5 5 50000 n 40000 30000 8 20000 1 10000 62 52 42 32 22 12 2 OUTSIDE deg MODEL 48 1 W ARPF060 ARPT061 ARUFO61 048D2 EEP H61 EEB CA F060 2 CHPF 62 52 42 32 22 12 2 OUTSIDE deg F 70000 5 5 60000 1 4 50000 9 40000 30000 lt 20000 T o 20 T1 10000 0 62 52 42 32 22 12 2 OUTSIDE deg F 0 MODEL CPLE60 1 3 W ARPF060 ARPT061 ARUF061 80000 H61F EEP 60000 40000 20000 03 62 52 42 32 22 12 2 OUTSIDE deg F 5 9 o 20 1 0 HEATING BTUH COP CPLE090 120 PRODUCT SPECIFICATIONS Specifications Weight pounds Tube Face Area Rows Fins Re Diameter Per Inch ee CPLE090 3 4 3C 4C 1 100 6 600 3 8 Ripple 2 Electrical Data Minimum Sax Minimum
6. STUD ATTACHMENT FRONT RETURN FILTER LARGE CHASSIS HOLES BOTTOM PRIMARY AND SECONDARY DRAINS CAN BE ACCESSED THROUGH THE BOTTOM OF THE UNIT 3 4 NPT FEMALE CONNECTION NOTE HAND TIGHTEN ONLY 98 AWB PRODUCT SPECIFICATIONS Blower Performance 1 2 CFM Delivered Against Motor Speed External Static Pressure Heating Capacity Correction Factor 3 1 Dry coil with filter in place 2 208 volt operation x 96 3 Multiply 240 volt capacity by correction factor 99 PRODUCT SPECIFICATIONS ARUF Specifications Wheel Coil Drain Service Valve _ Service Valve Approximate Shipping Connection FPT Liquid Suction Weight pounds Lure o e xe 5 ARUFO24 00A 1 iA e 3 4 3 8 3 4 16 ARUF030 004 e o 3 4 3 8 34 9 ARUFO32 00A 1 1A_ 6 3 47 38 34 00 2 00 18 94 8 3 7 38 34 70 ARUF036 00A 1 1A 8 8 4 38 34 14 ARUF042004 1 1A 8 _ 3 4 38 144 __ 42 18 9v 8 3 4 38 e 14 ARUF04800A 1 1A 8 3 4 38 13 ARUFO49 00A 1 1A 9 8 o e 3 8 79 13 ARUF049 00A B 105 3 4 3 8 78 13 Electrical Data
7. lu ee em m YIM SSVIO ISN l l 31IHM SHOLONGNOD H3ddOO ISN ama CIS aasn ai 1SISSV 18715 aasn ai AlddNS IVHLNAN 3SN 5 H3ddOO ISN 9 33S 5 YS HOI1OV 1NOO 310d 31VNH311V 40109 1 ASISSV 1 18 168 WIRING DIAGRAMS CPLE 90 120 TO AVOID POSSIBLE ELECTRICAL SHOCK PERSONAL INJURY OR DEATH DISCONNECT THE POWER BEFORE SERVICING 1 169 WIRING DIAGRAMS CLQ CLJ CKL CRT CLT TO AVOID POSSIBLE ELECTRICAL SHOCK PERSONAL INJURY OR DEATH DISCONNECT THE POWER BEFORE SERVICING COMPRESSOR FAN CAPACITOR stant AUS CRANKCASE HEATER IF USED NOTES REPLACEMENT WIRE MUST GAGE AND INSULATION THICKNESS 105 C APPLIANCE WIRING MATERIAL WRING FOR FACTORY OPTIONS ALT DOUBLE POLE CONTACTOR OUTDOOR POWER SUPPLY UNIT RATING PLATE USE COPPER CONDUCTORS ONLY USEL1 FOR NEUTRAL OR GROUNDED SUPPLY IF USED EOUI
8. 62 52 42 32 22 12 2 OUTSIDE deg F MODEL CPLE30 1 W AC30 XX AH30 HEATING BTUH 62 52 42 32 22 12 2 OUTSIDE deg F MODEL CPLE30 1 W H36F EEP HEATING BTUH 62 62 42 OUTSIDE deg F 32 22 12 2 MODEL CPLE18 1 W 18 62 52 42 32 22 12 2 OUTSIDE nen F MODEL CPLE24 1 W AC24 XX 62 52 42 32 22 12 2 OUTSIDE deg F MODEL CPLE24 1 W AWB30 XX 62 52 42 32 22 12 2 OUTSIDE deg F MODEL CPLE30 1 W CA F024 2 CHPF030A2 EEP 40000 30000 HHS mii HEATING BTUH 0 62 52 42 32 22 12 2 OUTSIDE deg F MODEL CPLE30 1 W 6 2 ARUFO032 31 CA F030 2 CHPF030A2 EEP 2 HEATING BTUH 62 52 42 32 22 12 2 OUTSIDE deg F 53 PRODUCT SPECIFICATIONS Heating Performance Expanded Ratings 70 F Indoor Ambient cont 54 MODEL CPLE36 1 W 6 25 50000 5 40000 PN in 30000 gt ooo LL 10000 0 62 52 42 32 22 12 2 OUTSIDE deg F MODEL CPLE36 1 W CHPF042B2 EEP 50000 4 5 40000 8 30000 5 20000 25 10000 71 o 62 52 42 32 22 12 2 OUTSIDE deg
9. gt lt gt lt gt lt gt lt gt lt gt gt gt lt gt gt gt gt x x gt x gt x gt x gt gt gt lt gt lt gt lt gt lt lt lt gt lt gt lt gt lt gt lt gt lt gt lt gt lt gt lt gt lt lt gt gt lt gt lt gt lt gt lt gt lt gt lt gt lt gt lt gt lt gt x gt gt lt gt lt gt lt gt gt gt gt Expansion Valve Kits for Air Conditioning only Applications Coil Insulation Kit For Downflow Applications Note Each kit contains enough material to modify 20 coils 102 ARPF PRODUCT SPECIFICATIONS Specifications Shipping Weight Connection nsn ss ca ecc ARPF024 00B 1 1A 39 716 00 ow e aa 4 Electrical Data Single Supply Circuit Ampacity Protection VAC VAC 208 240V 208 240V am FA MP 1949 1545 w 15 16 39 ARPF048 00B 1 1A 3 3 3 3 15 15 ARPFO060 00B 1 1A 4 9 4 9 15 15 34 Heat Kit Selection ARPF024 00B 1 1A ARPF036 00B 1 1A ARPF048 00B 1 1A ARPF060 00B 1 1A __ x x T x __ __ x x gt x gt x meas L T
10. t t 2 Te tet e 9 ej 4 57 5 2762 E wi 2 Installation Plate AWM25F KFAD 118 WMH PRODUCT SPECIFICATIONS Specifications Model WMH12 1A WMH18 1A WMH24 1A ontrol peration LCD Micro Computer Remote Control ischarge Air Louver Up amp Down amp Grille Left amp Right oom Temperature Electronic Thermostat ominal Cooling Capacity kcalh btuh ominal Heating Capacity kcalh btuh 208 230 1 60 eer Cop See Footnote 1 Cooling Heating 10 0 2 72 in Circuit Ampacity A See Footnote 1 15 0 30 Sound Pressure Ci otor Refrigerant Coil Refrigerant Coil Tubes DISCO ther Specifications RATINGS RATINGS INDICATED ARE WITH MATCHING HDP OUTDOOR SECTION 119 PRODUCT SPECIFICATIONS WMH Dimensions TOP VIEW HEIGHT Da 5 FRONT VIEW SIDE VIEW 897 5 mm 35 38 In 7 5710 Je LI 50 H 320 0 mm 12 60 In INSTALLATION PLATE WMH18 1A amp WMH24 1A 721 0 mm 28 38 in 306 0 mm 12 05 in 79 2 i i O INSTALLATION PLATE WMH12 1A 120 LOCATION amp CLEARANCES 10 Min Service Access 18 Min 4 b 10 Min Service Access 18 Min
11. amp Seal Foma q 8 rima econda onnections y is mportant Hand ghten A 20 1 8 77 PRODUCT SPECIFICATIONS CAPF CAPF Cased Upflow Downflow Indoor Coils Dimensions Plenum Specifications Height B Opening Nominal No of Liquid Suction 9 Width C Tons Rows Connection Connection Ww CA A x 0 2 1a 4 2 3 _ 2 2 gt m w 4 TE T ing 2 3 3 2 w o zv 2r 2 3 3 w x CAPF037D2 246 2 3 3 w o 3 w o CAPF042C2D 28 22 2 3 3 2 3 2 9 x CAPF057D4 246 av 5 3 w CAPF060D2 246 av zs 5 3 w 23 x CAPF061C2 2 av 5 7 247 C 19 21455 ee __5 1 Z 157 178 i 54 i Liquid Connection 3 4 Female NPT Prim
12. St lt gt ae E S 5 O lt o Service Instruct CKL IONS ies LT TWC CLQ amp HDC Split System Remote Coolers and CPLE amp Accessor CLJ CR CPLJ CPRT CPLT amp HDP Coils Split System Remote Heat Pumps with R 22 Refrigerant Blowers RS6200004 This manual is to be used by qualified professionally trained HVAC technicians only Goodman does not assume any responsibility for May 2006 property damage or personal injury for improper service procedures or services performed by an unqualified person INDEX IMPORTANT INFORMATION 4 PRODUCTIDENTIFICATION 6 HEAT PUMPS AND COOLERS 6 9 AIRHANDLERS ett teint eene 10 ACCESSORIES iiic tenet a iet s 13 PRODUCTSPECIFICATIONS 17 e NA 20 090 120 iiic crier tette 27 E TE 30 oH 37 c MM LN 41 Mcr P Qs 46 48 CPUE 49 CBPEE090 120 Z nun 55 ETE 58 ET 62 67 B 70 WG T 71 74 uM
13. 62 57 52 4742 37 32 27 2217 12 7 2 OUTSIDE deg 3 HEATING BTUH 69 PRODUCT SPECIFICATIONS HDP ELECTRICAL DATA POWER MINIMUM MAXIMUM CONDENSER FAN MODEL SUPPLY CIRCUIT OVERCURRENT PROTECTION RA RA FA HP moema 20840 1 0 890 15 22 T 6 t 208 40 1 60 142 20 2 t 109 6 6 HDP24 1A 208 40 1 168 30 t9r ms L e 4 6 May use fuses or HACR type Circuit Breakers of the same size as noted Wire size should be determined in accordance with National Electrical Codes Extensive wire runs will require larger wire sizes COOL AND HEAT PERFORMANCE DATA OUTDOOR INDOOR TOTAL SENS 2 BTUH amp COOLING COOLING HEATING HEATING HEATING HEATING HEATING SOUND SECTION SECTION COOLING COOLING 75 F 63 95 F SEER 4 EER 3 BTUH COP BTUH COP HSPF RATING BTUH 1 BTUH TOTAL SENS 47 F 47 F 17 F 17 F BELS WMH18 1A 12600 8800 12200 6950 10 00 9 00 12000 2 80 6500 2 00 6 80 WMH24 1A 17600 11500 17000 10000 10 00 9 00 17000 2 80 9400 2 00 6 80 HDP24 1A WMH24 1A 19000 13000 18300 10000 10 00 9 00 19000 2 80 10400 2 00 6 80 7 4 1 Certified per ARI 210 240 80 F 67 95 F 2 Rating 3 Energy Efficiency Ratio 4 Seasonal Energy Efficiency R
14. e 2 G R 2 BLUE p 21 lt X WHITE e e G 4 ui BROWN w2 E i E EMERGENCY THERMOSTAT E 5 HEAT N R OT EHR18 60 Y R W2 Y EN From Outdoor Unit 15kw and Above Two Stage Electric Heat From Air Handler SEE NOTE ly e lt FI E lt lt G w2 R C BLUE e 2 e WS WHITE 7 G 1 5 E BROWN w2 BLACK RED EMERGENCY THERMOSTAT E HEAT RELAY R OT EHR18 60 Y R W2 Y Note lt lt When using a Thermostat with only one 2 stage for electric heat W2 tie white and From Outdoor Unit brown wires from air handler together Typical Wiring Schematics for OT EHR18 60 Outdoor Thermostat amp Emergency Heat Relay This wiring diagram is for reference only Not all wiring is as shown above Refer to the appropriate wiring diagram for the unit being serviced Indoor Thermostat 165 ACCESSORIES WIRING DIAGRAMS WARNING TO AVOID POSSIBLE ELECTRICAL SHOCK PERSONAL INJURY OR DEATH DISCONNECT THE POWER BEFORE SERVICING 15kw and Above with Two OT EHR18 60 s Two Stage Electric Heat and Two Stage Thermostat From Air Handler OT EHR18 60 1 ly E e G w2 w3 BLUE al N gt WHITE BROWN w2 5 BLAC
15. 135 5 38 Cooling Anticipator 135 S 3C Heating Anticipator 135 S 3D Checking Encoded Thermostats 136 5 4 Checking Transformer amp Control Circuit 137 5 5 Checking Cycle Protector 137 5 6 Checking Time Delay Relay 137 S 7 Checking Contactor and or Relays 138 5 8 Checking Contactor Contacts 138 S 9 Checking Fan Relay Contact 138 5 12 Checking High Pressure Control 139 5 13 Checking Low Pressure Control 139 5 15 Checking Capacitor 139 S 15A Resistance Check 140 S 15B Capacitance Check 140 16 Checking Fan amp Blower Motor Windings PSC Motors j 141 S 16B Checking Fan amp Blower Motor ECM Motors 141 S 16C Checking ECM Motor Windings 144 160 Adjustments 144 5 17 Checking Compressor Windings 145 S 17A Resistance 145 9217B Ground 146 5 170 Operation Test etie
16. C na L T p x gt x x gt x NOTE The C indicates circuit breakers are optional Heat Kit requires 3 phase power supply 103 PRODUCT SPECIFICATIONS 104 Dimensions 1 3 16 H 1 3 18 INLET FRONT VIEW i i i 1 miimo M 3 25 x n 0 LOGO 1 LOCATION PLASTIC BREAKER COVERT CJL 1 1 D SUCTION LINE LINE INLET TUBE LOW VOLTAGE ENTRANCE BOTH SIDE INLET RIGHT SIDE VIEW ARPF 1 3 16 HIGH VOLTAGE ENTRANCE BOTH SIDE rss maaa 2 os e pm e nm rona ue pr w mm e ARPF048 00B 1 1A 53 25 11 875 19 625 21 812 21 438 21 25 ARPF060 00B 1 1A 53 25 11 875 19 625 21 812 21 438 21 25 Blower Performance Speed ARPF024 00B 1 1A High Low 1 050 900 CFM Delivered Against External Static Pressure inches water 027 o3 04 05 1 010 880 980 880 910 810 840 740 ARPF036 00B 1 1A High Low 1 340 1 150 1 280 1 120 1 980 1 040 1 160 1 030 1 080 980 ARPF048 00B 1 1A High Low 1 590 1 510 1 530 1 460 1 530 1 430 1 470 1 400 1 390 1 330 ARPF060 00B
17. 5 1 Seasonal Energy Efficiency Ratio 2 Energy Efficiency Ratio 80 F 67 F Inside 95 F 3 When matching the outdoor unit to the indoor unit use the piston supplied with the outdoor unit or that specified on the piston kit chart supplied with the indoor unit 4 Note XX of A Model Designate Electric Heat Quantity 5 EEP Order from Service Dept Part No B13707 38 or new Solid State Board 13707 35 Part No B13707 38 is not interchangeable with B13707 35S The Goodman Gas Furnace contains the EEP cooling time delay 32 CLJ PRODUCT SPECIFICATIONS Performance Ratings cont Evaporator Model Total BTUH Sensible BTUH 15 700 467521 487502 167516 ecibel AEPT030 00 24 000 17 700 11 50 13 00 517500 AH30 22 400 16 600 10 50 12 00 467515 24 00 1 22 800 16 800 10 00 11 30 51753 1 51751 51750 51752 51754 517583 AWB30 XX 22 800 16 800 10 50 12 00 467510 CLJ24 1 CA F024 2 EEP 22 600 16 800 10 00 11 30 505284 CA F030 2 G V80703B 23 400 17 270 11 50 13 00 520840 CA F036 2 EEP 23 000 17 000 10 50 12 00 50344 CA F037 2 EEP 23 400 17 270 10 50 12 00 521423 AWB24 XX 22 800 16 800 10 50 12 00 467513 H 241 241241 241241 241241 241241 241241 541241 241241 05
18. EXPANSION VALVE KITS FOR AIR CONDITIONING ONLY APPLICATIONS N ARUF018 to ARUF036 20 Bleed Valve ARUF042 to ARUFO60 20 Bleed Valve ARUF018 to ARUF 036 Non Bleed Valve ARUF042 to ARUF061 Non Bleed Valve 15 ACCESSORIES OUTDOOR INDOOR UNIT INDOOR UNIT BTU s PISTON 18000 4 CKL18 1 24000 29000 31000 32000 36000 AH18 24 CKL24 1 24000 29000 30000 31000 32000 36000 AE R 24 CKL30 1 24000 29000 30000 31000 32000 36000 42000 49000 AE R 30 AE R 36 CKL36 1 35000 36000 42000 49000 AE R 36 CKL42 1 42000 47000 48000 49000 60000 AE R 48 CKL60 1 3 CKL62 1 CLJ18 1 CLJ24 1 AE R 30 36 CLJ30 1 SIGNIFIES UNIT REVISION 1 PISTON SUPPLIED WITH THE OUTDOOR UNIT 2 PISTON SUPPLIED WITH THE INDOOR UNIT 3 PURCHASE PISTON KIT FROM DISTRIBUTOR 4 B1789865 PISTON PROVIDED IN THE INDOOR UNIT 5 PISTON PROVIDED IN THE OUTDOOR UNIT LIQUID LINE SERVICE VALVE PISTONKIT CHART PISTON KIT PART NO B1789852 3 B1789852 3 B1789855 3 B1789855 3 B1789855 3 2 1789855 3 2 2 1789859 3 1789862 3 1789862 3 1789862 3 2 3 4 2 1789865 3 1789865 3 1789865 3 1789868 3 1789868 3 2 1789868 3 2 2 1789873 3 1789873 3 2 2 1789878 3 1789878 3 1789878 3 1789878 3 2 2 2 2 1789882 1 1789882
19. FIGURE 1 10 Min Service Access 18 Min 2 Service Access 18 Min FIGURE2 Close to the wall application assures free unobstructed air to the other two sides In more confined application spaces such as corners provide a minimum 10 clearance on all air inlet sides Allow 18 minimum for service access to the compressor compartment and controls The top of the unit should be completely unobstructed If units are to be located under an overhang there should be a minimum of 36 clearance and provisions made to deflect the warm discharge air out from the overhang LOCATION If unit is to be located under an overhang there should bea minimum of 36 clearance and provisions made to deflect the warm discharge air out from the overhang Ifthe outdoor unit is mounted above the air handler the maximum lift should not exceed 70 suction line If air handler is mounted above condensing unit the lift should not exceed 50 liquid line Refer to Figure 3 and Table 1 for maximum refrigerant line lengths OUTDOOR UNIT PITCH SUCTION LINE TOWARD OUTDOOR UNIT 1 2 FOR EVERY 10 OF LINE INDOOR UNIT ABOVE OR LEVEL TO OUTDOOR UNIT INDOOR UNIT LIQUID LINE ADDITIONAL SUCTION LINE OIL TRAP FOR EACH 20 RISE OF 70 LINE 95 SUCTION LINE OIL TRAPS WHEN INDOOR UNIT IS
20. Remove SEE NOTE 5 NOTES 1 Y ENABLES HI SPD FAN COOLING PRODUCTION WIRE Y1 O CONDENSER YCON COM O 111 2 E ENABLES LO SPD HEATING W2 ENABLES HI SPD FAN HEATING 4 ol L J mo 3 1 PJ4 MUST BE CUT FOR THIS CONFIGURATION 5g 7g ao gs C a Beker veo re 4 DIP SWITCH 4 MUST BE IN THE ON POSITION a lt 3 aL Mor X 05 9 5 CUT HUM PJ6 JUMPER IF USING HUMIDISTAT mars STAT OPENS ON HUMIDITY RISE PLEASEREFER 0 FORPROPER PN 81368270 REV A QI DIP SWITCHCFM ees 24 CONFIGURATION MAN 2nd STAGE HEATER 1st STAGE HEATER HEATPUMP 2 STG EMHT 1 STG AUX HEAT 179 AER AEPT TO AVOID POSSIBLE ELECTRICAL SHOCK PERSONAL INJURY OR DEATH DISCONNECT THE POWER BEFORE SERVICING OUTDOOR THERMOSTAT ROOM HEATPUMP I THERMOSTAT _ 5 a 8 CONDENSE HEATPUMP w2 ED hhh 7 4 THERMOSTATS fRUMIDISTAD o orc 2 G HUM NOTES 11111 1 1111 111 1 Y ENABLES HI SPD FAN COOLING 2 f CONDENSER 2 E ENABLES LO SPD FAN HEATING R YCON W2 ENABLES LO SPD FAN HEATING W2 AND 2 CLOSED ENABLES HI SPD FAN HEATING 5 MAC pean 9 3 2 P
21. 4 2 4 58000 42000 1000 900 50321 2 60 00 43000 1000 900 5042 6000 4300 1000 9 00 503424 1 Energy Efficiency Ratio 2 Energy Efficiency Ratio 0 80 F 67 F Inside 95 F 3 When matching the outdoor unit to the indoor unit use the piston supplied with the outdoor unit or that specified on the piston kit chart supplied with the indoor unit 4 Note XX of A Model Designate Electric Heat Quantity 5 EEP Order from Service Dept Part No B13707 38 or new Solid State Board 13707 35 Part No B13707 38 is not interchangeable with 13707 35 The Goodman Gas Furnace contains the EEP cooling time delay 26 090 120 PRODUCT SPECIFICATIONS Specifications Refrigerant Line Connection Approximate Shipping ia Weight pounds CKLO90 3 3L CKL120 3 3L CKL120 4 4L Electrical Data Minimum Maximum Maximum Minimum Volts Circuit Overcurrent CKLO90 3 3L 208 230 3 378 60 253 197 257 196 56 1 CKL120 3 3L 208 230 3 9 3 60 253 197 301 225 56 1 1 Wire size should be determined in accordance with National Electrical Codes Extensive wire runs will require larger wire sizes 2 May use fuses or HACR type Circuit Breakers of the same size as noted 3 The 3L and 4L models are painted Architectural Gray All other models are pa
22. IMPORTANT INFORMATION Pride and workmanship go into every productto provide our customers with quality products Itis possible however that during its lifetime a product may require service Products should be serviced only by a qualified service technician who is familiar with the safety procedures required in the repair and whois equipped with the proper tools parts testing instruments and the appropriate service manual REVIEW ALL SERVICE INFORMATION IN THE APPROPRIATE SERVICE MANUAL BEFORE BEGINNING REPAIRS IMPORTANT NOTICES FOR CONSUMERS AND SERVICERS RECOGNIZE SAFETY SYMBOLS WORDS AND LABELS WARNING To prevent the risk of property damage personal injury or death do not store combustible materials or use gasoline or other flammable liquids or vapors in the vicinity of this appliance AX WARNING Hazards or unsafe practices which could result in property damage product damage personal injury or death WARNING ONLY individuals meeting the requirements of an Entry Level Technician as specified by the Air Conditioning and Refrigeration Institute ARI may use this information Attempting to install or repair this unit without such background may result in product damage personal injury or death AA WARNING Do not connect to or use any device that is not design certified by Goodman for use with this unit Serious property damage personal injury reduced unit
23. 45000 5 40000 35000 4 30000 25000 3 20000 Hmn 15000 10000 1 5000 0 0 62 57 52 47 42 37 32 27 22 1712 7 2 3 OUTSIDE deg F CP T42 1 VS U UC60 EEP H61F EEP 48 ARPT049 ARUF049 60000 5 50000 4 40000 ML 3 30000 M 20000 10000 1 0 0 6257 5247423732272217127 2 3 OUTSIDE deg F CP T48 1 VS ARPFO060 ARPT061 ARUF061 5 00 4 00 3 00 2 00 1 00 0 00 62 57 5247 4237 32 27 2217 12 7 2 3 OUTSIDE deg F T60 1 VS ARPFO60 ARPT061 ARUFO61 62 57 52 47 42 37 32 27 2217 12 7 2 3 OU TSIDE deg F Heating Performance Expanded Ratings 70 Indoor Ambient CP T30 1 VS U UC32 EEP U UC42 EEP H36F ARPF036 AR 032 ARUFO32 45000 40000 35000 30000 25000 20000 15000 10000 5000 62 57 52 47 42 37 32 27 22 17 12 7 2 3 OU TSIDE deg F CP T36 1 VS U UCA9 EEP 6 ARUF048 60000 40000 30000 20000 62 57 52 47 42 37 322722 17 12 7 2 3 OUTSIDE deg F 42 1 VS 048 48 60000 5 50000 4 40000 3 30000 2 20000 10000 1 0 0 6257 5247423732272217127 2 3 OUTSIDE deg F CP T48 1 VS AEJAEPTO60 70000 5 0 60000 50000 40000 3 0 30000 20 20000 10000 1 0 0 0 00 62575247 423732272217 12 7 2 3 OUTSID
24. liquid line drier and expansion valve 3 Purge all remaining components with dry nitrogen or carbon dioxide until clean Install new components including liquid line drier 5 Braze all joints leak test evacuate and recharge sys tem 6 Startuptheunitandrecord the pressure drop across the drier 7T Continue to run the system for a minimum of twelve 12 hours and recheck the pressure drop across the drier Pressure drop should not exceed 6 PSIG 8 Continue to run the system for several days repeatedly checking pressure drop across the suction line drier If the pressure drop never exceeds the 6 PSIG the drierhas trapped the contaminants Remove the suction line drier from the system 9 f the pressure drop becomes greater then it must be replaced and steps 5 through 9 repeated until it does not exceed 6 PSIG NOTICE Regardless the cause for burnout must be deter mined and corrected before the new compressor started 5 120 REFRIGERANT PIPING The piping of a refrigeration system is very important in relation to system capacity proper oil return to compressor pumping rate of compressor and cooling performance ofthe evaporator This long line set application guideline applies to all ARI listed R22 air conditioner and heat pump split system matches of nominal capacity 18 000 to 60 000 Btuh This guideline will cover installation requirements and additional accessories needed for split system instal
25. 157 WARNING HIGH VOLTAGE injury or death Disconnect ALL power before servicing or installing this unit Multiple power Sources may be present Failure to do so may cause property damage personal S 111 Fixed Orifice Restriction Devices 158 5 112 Checking Restricted Liquid Line 158 5 113 Refrigerant Overcharge 158 5 114 Non condensables 158 5 115 CompressorBurnout 159 5 120 Refrigerant Piping 159 5 122 Replacing Reversing Valve 161 5 202 Duct Static Pressure amp Static Pressure Drop Across Coils 162 5 203 Air Handler External Static 162 S 204 Coil Static Pressure Drop 162 WIRING 65 1 163 AFE 18 60 18 60 163 90 120 iiiter rr Ert ieee 167 CPLE CPLJ CRPT CPLT 168 CPEE90 120 unu aie 44444344 169 CLQ CLJ CKL CRT CLT 170 eri tercio 171 Disco M 172 AR F AIRHANDLER 175 AR ARUF ARPT18 60 176 AER AEP T cerceda 177
26. 32 000 517387 32 000 32 000 32 000 32 000 516574 8 8 8 8 8 8 32 000 5 516579 8 8 8 8 8 8 6 2 45 000 35 000 1 ARUF061 00 55 000 39 900 CA F061 2 EEP 54 000 39 900 6 2 54 000 39 900 1 29 125 29 9 H61F EEP 55 000 39 900 ARPFO060 00B 1 55 000 39 900 ARPTO61 00 55 000 39 900 CPLE60 3 32 000 517397 32 000 517382 32 000 517394 32 000 516592 32 000 516590 32 000 516589 5 5 i F 1 4 41 10 0 55 000 9 0 9 0 1 9 0 1 9 0 9 0 9 0 9 0 9 0 9 0 9 0 60 008 55 000 39 900 9 0 ARPTO61 00 1 55 000 39 900 9 0 1 9 0 CPLE60 1 9 0 9 0 9 0 9 0 1 9 0 9 0 9 0 9 0 NIN 1 Certified per ARI 240 80 F 67 F 95 F 2 TVA Rating 3 Seasonal Energy Efficiency Ratio 4 Energy Efficiency Ratio 80 F 67 F 95 F 5 HSPF Heating Seasonal Performance Factor 6 Order the EEP from the Service Department using Part No B13707 38 or new Solid State Board B13707 358 Part No B13707 38 is not interchangeable with 13707 355 When mix matching outd
27. e 155 S 15A Resistance 140 5 107 onia 155 S 15B Capacitance 140 9 108 lt 5 eee ter et aa 156 16 Checking Fan amp Blower Motor 5 109 Checking SUDCOOIING 157 Windings PSC Motors 141 5 110 Checking Expansion Valve Operation 157 S 16B Checking Fan amp Blower Motor ECM Motors 141 S 111 Fixed Orifice Restriction Devices 158 S 16C Checking ECM Motor Windings 144 5 112 Checking Restricted Liquid Line 158 160 CFM Adjustments 144 5 113 RefrigerantOvercharge 158 5 17 Checking Compressor Windings 145 5 114 Non condensables 158 S 17A Resistance 145 115 CompressorBurnout 159 S 17B 146 5 120 159 5 170 Operation Test uu s ett ettet 146 122 Replacing Reversing Valve 161 5 18 Testing Crankcase Heater optional item 147 5 202 Duct Static Pressure 5 21 Checking Reversing Valve Solenoid 147 amp Static Pressure Drop Across Coils 162 S 24 Testing Defrost
28. BELS 18 24 AR18 1 AW18 XX AWB18 XX CPLJ18 1 AWB24 AW24 XX U UC32 EEP HT3236 H36F EEP AR32 1 AE24 XX AER24 1 AC24 XX AC30 XX AWB24 XX AR24 1 AW24 XX 2 U UC42 EEP HT3236 H36F EEP AWB36 XX AR32 1 AR42 1 AE24 XX AER24 1 AC30 XX AC36 XX AWB30 XX AR30 1 AW30 XX HT3236 U UC32 EEP CPLJ30 1 U UC42 EEP 4248 AWB36 XX AR32 1 AR42 1 AER30 1 AE36 XX AER36 1 AC36 XX AWB36 XX AR36 1 U UC42 EEP CPLJ36 1 1474248 H49F EEP AR42 1 AE36 XX AER36 1 AR42 1 U UC60 EEP CPLJ42 1 HT61 H61F EEP AR49 1 AE48 XX AER48 1 8 1 AR49 1 U UC60 EEP CPLJ48 1 61 6 AE48 XX AER48 1 AR61 1 AR60 1 U UC62 EEP AR61 1 CPLJ60 1A HT61 U UC61 EEP H61F EEP AE60 XX AER60 1 XX designates electric heat quantity HSPF heating seasonal performance factor When mix matching outdoor and indoor units the indoor unit check flowrator must match the outdoor unit size See AR unit for coil instructions EEP Order from service dept part No B13707 38 or new Solid State Board B13707 35S Part No B13707 38 is not interchangeable with 13707 355 T he Gas Furnace contains the EEP cooling time delay 1 Certified per ARI 240 80 F 67 F 95 F 2 TVA Rating 3 Energy Efficiency Ratio 80 F 67 F 95 F 4 Seasonal Energy Efficiency Ratio 59 PRODUCT SPECIFICATIONS CPLJ ELECTRICAL DATA MINIMUM MAXIMUM MODEL VOLTS CIRCUIT
29. owen oe a m Electrical Data Minimum Circuit Maximum Overcurrent Voltage Phase Minimum Volts Maximum Volts Ampacity Protection 1 Wire size should be determined in accordance with National Electrical Codes Extensive wire runs will require larger wire sizes 2 May use fuses or HACR type Circuit Breakers of the same size as noted 20 CKL PRODUCT SPECIFICATIONS gt _ 2 5 Lo 18157 La d El Dimensions SS x i 1 TH 0 5 Th 2 VO 22 1 8 DIA POWER ADDITIONAL1 1 2 7 8 DIA CONTROL ELEVATED CHANNEL FORMED INTO BOTTOM PAN SUCTION CONN LIQUID CONN Ux 29 39 21 PRODUCT SPECIFICATIONS 22 Performance Ratings Evaporator Model Total BTUH Sensible BTUH SEER 17 000 16 800 18 000 980 517544 76 ARI Ref gt 17400 167531 76 17400 51514 76 17400 517529 76 18 000 aso 51750 76 1 1 1 517498 517497 467564 467560 503271 503272 503273 503276 530822 503277 46699
30. 1 16 75 7m us va 16 NOTE The C models are painted in Architectural Gray All other models are painted in Bahama Beige Electrical Data Minimum Maximum Circuit Overcurrent Voltage Minimum Maximum 3 Protection Phase Volts Volts Ampacity amps 253 Per w o 29 1 Wire size should be determined in accordance with National Electrical Codes Extensive wire runs will require larger wire sizes 2 May use fuses or HACR type Circuit Breakers of the same size as noted 30 CLJ Dimensions ADDITIONAL 1 1 2 ELEVATED CHANNEL FORMED INTO BOTTOM PAN CLJ18 1A 2 CLJ18 1C 2 CLJ24 1A 2 CLJ24 1C 2 CLJ24 1D 2 CLJ30 1A 2 CLJ30 1C 2 CLJ30 1D 2 CLJ36 1A 1C 2 CLJ42 1B 2 CLJ42 1C 2 7 J m gt All PRODUCT SPECIFICATIONS LIQUID CONN sen lt gt LS DIA POWER 7 8 DIA CONTROL SUCTION CONN 31 PRODUCT SPECIFICATIONS CLJ
31. Al NIN ojo N Co _______ 0 __ 5300 39500 10 00 11 30 503605 80 _______ __ 5500 4120 10 50 12 00 503606 80 H61F G V81155C 5500 40155 10 80 12 30 527388 80 H61F G V91155D 55000 4015 10 80 12 30 527368 80 NOTES 1 Seasonal Energy Efficiency Ratio 2 Energy Efficiency Ratio 80 F 67 F Inside 95 F 3 When matching the outdoor unit to the indoor unit use the piston supplied with the outdoor unit or that specified on the piston kit chart supplied with the indoor unit 4 Note XX of A Model Designate Electric Heat Quantity 5 Order from Service Dept Part No B13707 38 or new Solid State Board 13707 35 Part No B13707 38 is not interchangeable with B13707 35S The Goodman Gas Furnace contains the EEP cooling time delay 36 CLT PRODUCT SPECIFICATIONS Specifications Approximate pounds CLT24 1A 1B Cure AB NOTE The B models are painted in Architectural Gray All other models are painted in Bahama Beige Electrical Data CLT24 1A 1B 208 230 1 CLT30 1A 1B 208 230 1 Minimum Circuit Ampacity CLT36 1C 208 230 1 CLT42 1A 1B 208 230 1 CLT48 1A 1B 208 230 1 20 ES CLT36 1A 1B KS Eg t CLT60 1 1B 208 230 1 Wire size should be determined in accordance with National Electrical Codes Extensive wire runs will require larger wire si
32. PISTON KIT 2 B1789884 B1789884 B1789884 1 1 1 1789884 1 81789862 1 1789862 1 1789862 1 2 81789871 1 2 1789871 1789871 B1789871 81789873 B1789873 B1789873 B1789873 81789878 B1789878 B1789878 1 1 1 1 1 1 1 1 1 1 1 1 1 1 B1789892 1 EXPORT UNITS CKF36 2L 067 CKF36 5L 067 CKF48 5L 076 CKF60 5L 089 CKF70 5L 089 CPKF24 2L 059 CPKF36 2L 067 CPKF36 5L 067 CPKF36 2L 067 CPKF36 5L 067 CPKF42 5L 073 CPKF48 2L 076 CPKF48 5L 076 CPKF60 5L 089 CPKF61 5L 092 MINI SPLIT UNITS 045 78000 TWC24 1 24000 059 30000 059 TWCR30 1 36000 THROUGH THE WALL UNITS 2 2 2 2 2 2 2 2 B1789867 3 B1789867 3 B1789873 3 2 2 2 B1789892 3 2 B1789859 3 B1789862 1 It is essential that indoor and outdoor units be properly matched Failure to follow these instructions or to properly match evaporators and condensors can result in unit damage property damage and or personal injury No warranty will be honored for mix matched systems that fail to adhere to these instructions 17 ACCESSORIES FP 01 FREEZETHERMOSTAT KIT Wire Nut Install Line Install Line 2 f Thermostat ___ Thermostat __ Wire Nut amp ANS M Wire
33. WARNING Hermetic compressor electrical terminal venting can be dangerous When insulating material which supports a hermetic compressor or electrical terminal suddenly disintegrates due to physical abuse or as a result of an electrical short between the terminal and the compressor housing the terminal may be expelled venting the vapor and liquid contents of the compressor housing and system Ifthe compressorterminal PROTECTIVE COVER and gasket if required are not properly in place and secured there is a remote possibility if a terminal vents that the vaporous and liquid discharge can be ignited spouting flames several feet causing potentially severe or fatal injury to anyone in its path This discharge can be ignited external to the compressor if the terminal cover is not properly in place and ifthe discharge impinges on a sufficient heat source Ignition of the discharge can also occur at the venting terminal or inside the compressor if there is sufficient contaminant air present in the system and an electrical arc occurs as the terminal vents Ignition cannot occur at the venting terminal without the presence of contaminant air and cannot occur externally from the venting terminal without the presence of an external ignition source Therefore proper evacuation of a hermetic system is essential at the time of manufacture and during servicing To reduce the possibility of external ignition all open fla
34. 8 2 56000 40300 1050 950 503383 HProasDz EEP 55000 3960 1000 9 00 503388 56000 40300 1050 950 503387 5500 3960 1000 900 50418 5600 40 300 1050 950 504195 6 00 15 s7000 4200 1050 950 5148 0 008 15 57000 4200 1050 950 51781 61 00 17 57000 4200 1050 950 577486 ARUF060 001 56000 40300 1000 9 00 str LARUFOst00 6000 4200 1050 950 515 55000 3060 1000 900 503398 FowroerzsEEP 56000 40300 1050 950 5033999 55000 3960 1000 900 50402 56000 40300 1050 950 50303 Heor eer 5500 3960 1000 900 50205 eire 5600 40 300 1050 950 50497 00 15 6100 asooo 1050 950 577486 60 00 61 000 4500 1000 900 517520 LARPTOS00 1 52000 4500 1000 900 57754 LARUF0G D0 7 58000 42000 1000 900 517523 00 17 e2000 48000 1000 9 00 51757 0 2 58 000 4200 1000 9 00 OwroerzsEER 60 000 4300 1000 900 50308
35. 3 0 s 39 5 3 s cuo tee __ 2 se ee e 72 s sex 26 3 am aw Feuer am aa Foo 25 3 ae ar a 3 3 a s Lorem 3er we s a 4 Fewer m 20 s ae 3 3 3 2 cutem see ime 34 s a a cutem sume 4 am lt Fowrwcr o 3 se 16 cogor 3 zw 34 7 lt 8 lt 4 lt 2 4 3 7 lt 8 s ae s cwoscz 3 zame s ae 7 s cwoep oe zw 8 3 3 lt cope 8 3 s 8 ve s oe 2 5 a 7 o cure zw s 4 3 o Revision designator O o Co ol ol CO COo IO 0 IN Suction Connection 00 T
36. CA F042 2 EEP 39 000 28 000 CA F060 2 EEP CA F061 2 EEP CA F061 2 G V90905D CA F061 2 G V91155D 1 1 1 12 5 1 1 1 11 11 5 539753 539817 539759 539768 539755 539692 539696 539739 539767 539691 539724 539799 539791 539700 539779 539697 539769 539789 539714 CRT PRODUCT SPECIFICATIONS PERFORMANCE CONT condensor Toia BTUm SEER sese ont AEPTO060 00 1 44 500 33 400 539785 ARPTO49 00 1 44 000 33 000 539730 ARUFO48 00 1 43 500 32 000 539727 ARUF049 00 1 44 000 33 000 539720 CA F048 2 EEP 43 000 31 000 539774 CRT48 1 76 CA F061 2 EEP CHPFO60D2 G V81155C 531538 45 PRODUCT SPECIFICATIONS TWC Physical Data Eum shipping Weight 3 4 Sweat 8 6 49 Reciprocating Electrical Data Minimum Circuit DESI Overcurrent Voltage Phase Minimum Volts Maximum Volts Ampacity 5 Protection amps TWC18 14 1B 208 230 1 TWC24 1 1B TWCR30 1 1B 1 Wire size should be determined in accordance with National Electrical Codes Extensive wire runs will require larger wire sizes 2 May use fuses or HACR type Circuit Breakers of the same size as noted 3 The 1B models are painted Architectural Gray All other models are painted Bahama Beige Dimensions _ Model Width Depth Height SUCTION amp LIQUID w LINE KNOCKOUTS 2 3 4 ALT
37. G 2 HUM 2 EW1 ENABLES LO SPD FAN HEATING W W2 ENABLES HI SPD FAN HEATING 4 4 OUTDOO 3 OT1 PJ4 MUST BE CUT FOR THIS CONFIGURATION _ 721 CONDENSER B 5 72 E R Y1 4 DIP SWITCH Z4 MUST BE IN THE ON POSITION 1 on 12 1 o 6 5 CUT HUM PJ6 JUMPER IF USING HUMIDISTAT s w ake eo STAT OPENS ON HUMIDITY RISE 6 pans 6 A er Opt 2 8 y gt HUM eP Jo z 4 PLEASEREFER P TO MANUAL M 2 FORPROPER 11368270 REV esa DIP SWITCH CFM 8 1 o 2 1 2 CONFIGURATION WEN 3 GOODMAN MFG CUN L P N 2nd STAGE HEATER 1st STAGE HEATER COOLING ONLY 2 STAGE HEAT THERMOSTAT 177 AER AEPT TO AVOID POSSIBLE ELECTRICAL SHOCK PERSONAL INJURY OR DEATH DISCONNECT THE POWER BEFORE SERVICING OUTDOOR ROOM THERMOSTAT THERMOSTAT IF NEEDED CONDENSING HUMIDISTAT UNIT OPTIONAL i NOTES 5 1 YY2 ENABLES SPD FAN COOLING THERMOSTATS 1 2 O 072 2 EIW1 ENABLES LO SPD FAN HEATING N E W1 WITH OT CLOSED ENABLES HI SPD FAN HEATING 3 OT1 PJ4 MUST BE CUT FOR THIS CONFIGURATION 4 DIP SWITCH 4 MUST BE IN THE ON POSITIO
38. j designates models with a factory installed freeze protection control Blower Performance Wet Coil CFM Delivered Against External Static Pressure Model Motor Speed AH1826 1 1FP Med 720 AH2429 1 1FP Low 920 860 800 AH3043 1FR 1FRFP Med 100 102 90 80 iw 2 9 AH3645 1FR 1FRFP Note When matching the outdoor unit to the indoor unit refer to the piston kit chart for proper piston selection designates models with a factory installed freeze protection control 92 AH AC PRODUCT SPECIFICATIONS Specifications K Capacity Heater Minimum Circuit Maximum Shipping Overcurrent Max BTUH Total Amps Ampacity Protection Weight 22 207 2307 2087 2307 208 207 IS 230v 208v pounds AC18 05D 16 4 13 4 20 9 18 9 30 30 59 AC18 06D 25 20 5 16 7 26 1 23 6 2 d 40 40 59 AC18 08D 6 0 24 9 20 5 31 7 28 7 43 39 45 40 59 29 27 30 30 59 36 33 40 40 59 43 39 45 40 59 1 i 2 56 51 60 60 59 AC30 05D 16 4 13 4 20 9 18 9 4 FE PA 69 AC30 08D 24 9 20 5 31 7 28 7 AC30 10D 33 4 27 3 42 6 38 5 AC36 05D AC36 08D 7 3 6 0 24 9 20 5 31 7 28 7 44 39 45 40 AC36 10D 9 8 8 0 33 4 27 3 42 6 38 5 59 54 60 60 NOTE When the room thermostat calls for second stage heat the first stage heat pump operation must be locked out When matching the AC unit that has electric heat with a heat pump order HEAT PUMP SHUT OFF KIT HPSK 01 The
39. 8 8 8 8 8 8 8 8 8 8 8 8 48 49 20 91 2 8 4475 3 4 A60 00 105 8 1058 3 4 60 20 105 8 105 8 3 475 34 38 7 8 195 A61 00 105 8 1058 34 38 78 192 A18 61 PRODUCT SPECIFICATIONS Model A1861 VOLTAGE INLET TOP amp LEFT SIDE SECONDARY DRAIN 5 8 O D CU A48 61 ONLY TOP POWER SUPPLY J CONDENSATE DRAIN HORIZONTAL 3 4 NPT 18 42 ONLY SUCTION LINE LIQUID LINE FOR A48 61 FILTER PROVISION CONDENSATE DRAIN UPFLOW 3 16 3 4 NPT FEMALE INLET FRONT VIEW RIGHT SIDE VIEW 13 16 1 A B C D G s K L M A48 61 Secondary Drain 5 8 O D Copper Tube FILTER PERMANENT WASHABLE Filter size Model No Actual Dimensions A18 24 30 32 15 x 20 x 1 A36 42 19 x 22 x 1 A48 49 60 61 21 1 2 x 24 x 1 Note All filters above must be cut to size Filter will be field supplied NOTE SPECIFICATIONS AND PERFORMANCE DATA LISTED HEREIN ARE SUBJECT TO CHANGE WITHOUT NOTICE 85 PRODUCT SPECIFICATIONS AR SERIES ELECTRICAL DATA PHYSICAL DATA Circuit Coil Minimum Maximum Blower Refrigerant Approx Model PS Max Blower Drain 32 7 Circuit Overcurrent Motor Connection Shipping No Ampacity Prot Amps 208 240V 208 240 Dia Width
40. 24 00 1 21 000 15 500 ARUF032 00 1 22 000 16 500 ARPT032 00 1 22 000 16 500 517566 1 527372 551577 CHPF042B2 G V80704B 22 400 16 800 1 1 H36F GV90453B 22 000 16 500 G 551581 04 12 13 19 16 800 14 125 517567 14 14 14 14 125 551587 14 F GV904 CA F042 2 G V80704B 22 400 16 800 F GV807 G 3 H36F GV 22 000 16 500 CA F030 2 G V80704B 22 000 16 500 551588 CHPF030A2 G V80704B 22 000 16500 14 125 551593 12 12 13 13 14 14 14 14 14 14 U 14 19 250 18 950 19 250 20 100 CA F042 2 EEP 20 250 CA F042 2 G V90704C 20 250 20 100 20 250 49 CLT30 1 12 13 14 13 14 14 14 14 4 CHPF042B2 G V90704C 20 250 20 100 21 300 20 100 21 000 19 250 12 5 18 950 12 105 517598 19 250 20 100 13 20 250 14 12 5 527370 21 300 13 11 5 535499 20 20 14 125 551574 14 14 14 74 74 517615 CHPF042B2 G V80704B 20 250 20 250 20 250 CHPF030A2 G V80704B 20 250 NOTES 1 Seasonal Energy Efficiency Ratio 2 Energy Efficiency Ratio 80 F 67 F Inside 95 F 3 When matching the outdoor unit to the indoor unit use the piston supplied with the outdoor unit or that specified on the piston kit chart supplied with the indoor unit 4 Note XX of a model designates Electric Heat Quantity 5 EEP Order From Service
41. 3 00 517546 503320 503307 23 PRODUCT SPECIFICATIONS CKL 517517 517522 517510 503339 Condenser Evaporator Model Total BTUH Sensible BTUH SEER 1000 900 503345 80 sms 30 80 505525 80 METRE 80 Performance Ratings cont EER ARIRef Decibel 10 00 9 00 ACHP3632 1 32000 2320 10 00 900 503347 80 AH36 3440 24940 10 00 900 503338 ARPF036 00B 1 35200 2400 10 00 900 517519 00 1 00 900 ARUFO36 00 1 3400 2460 1000 900 CKL36 3 00 1 AWBSG XX 3400 24820 1000 9 00 CA F036 2 EEP 34 000 2480 1000 900 900 900 9 00 Condenser Evaporator Model Total BTUH Sensible BTUH ARI Ref SEER EER 00 17 41 00 30400 1100 oso 517479 62 Swan maso 00 7 00 7 00 7 CKL42 1 82 82 82 82 UN ecibel FARUFD4z00 1 40 000 28000 1000 900 517479 FARUFD4 amp 00 1 40 000 2800 1000 900 517470 42 2 9500 27650 1000 9 00 503352 48 2 4050 20160 1000 900 503353 2 4000 28000 1000
42. 42 CRT PRODUCT SPECIFICATIONS PERFORMANCE RariNcs CONT Yor Soe rum seem tere eme CA F030 2 EEP CA F037 2 EEP 17 550 830411 CA F037 2 G V80704B 17 550 830409 CRT24 1 CA F037 2 G V90704C 17 550 830406 CA F042 2 EEP 17 700 830408 CHPF030A2 G V80704B 17 250 830403 CHPF042B2 G V80704B 17 550 830410 CHPF042B2 G V90704C 17 550 830399 5 78 H49F EEP 23 600 17 700 830402 AC30 XX 26 000 19 250 539689 6 00 28 000 21 000 14 539698 ARPTO32 00 26 600 20 100 539756 76 00 1 00 1 ARPTO36 00 1 26 000 19 250 539695 ARUF030 00 1 25 600 18 950 539783 1 17 CA F030 2 G V80704B 20 400 042 2 20 290 CA F042 2 G V80704B 20 250 CHPF030A2 G V80704B 20 400 CHPF036B2 EEP 20 250 CHPF042B2 G V80704B 27 000 20 250 CHPF042B2 G V90704C 27 000 20 250 H49F G V90704C 20 250 1 1 2 o 43 CRT PRODUCT SPECIFICATIONS PERFORMANCE RariNcs CONT Condenser RI Ref AWB36 XxX CA F042 2 EEP CA F048 2 EEP CA F048 2 G V80905C 1 1 1 13 1 12 5 13 12 2 2 2 12 5 1 1 EER 11 5 539749 539684 539715 539796 539778 539729 539804 539713 539336 539324 539760 539686 539811 CRT36 1 CRT42 1 44 H61F EEP 36 000 26 200 1 12 12 12 5 13
43. If a compressor is suspected of being burned out attach a refrigerant hose to the liquid line dill valve and properly remove and dispose ofthe refrigerant NOTICE Violation of EPA regulations may result in fines or other penalties Now determine if a burn out has actually occurred Confirm by analyzing an oil sample using a Sporlan Acid Test Kit AK 3 its equivalent Remove the compressor and obtain an oil sample from the suction stub Ifthe oil is not acidic either a burnout has not occurred or the burnout is so mild that a complete clean up is not necessary If acid level is unacceptable the system must be cleaned by using the clean up drier method CAUTION Do not allow the sludge or oil to contact the skin Severe burns may result NOTE The Flushing Method using R 11 refrigerant is no longer approved by Goodman Company L P Suction Line Drier Clean Up Method Use AMANA brand part number RF000127 suction line filter drier kit This drier should be installed as close to the compressor suction fitting as possible The filter must be accessible and be rechecked for a pressure drop after the system has operated for a time It may be necessary to use new tubing and form as required NOTE At least twelve 12 inches of the suction line immediately out of the compressor stub must be discarded due to burned residue and contaminates 1 Remove compressor discharge line strainer 2
44. WARNING 5 58 2119 10 4 LSISSV 141 LVLSOWHSHL 1VNOILdO 30 NOILO3NNOO SNOLLONYLSNI NOILVTIVLSNI HOOGLNO LINN HOOGNI 33 A1VISOWH3HL HOOQNI 342018 TVNIWH3L 39 VL10A L S310N 5 aasn 40 Or aasn 40 31V1d 33S 6 Aa 440 NI LV LSOWH3H ONY NOILISOd NO NMOHS 51081 15 39V L10A HOSS3HdWOO 1 15 IWNOLLdO HOLID Vd VO LYVLS 7109 1V1SOWH3H 1 HOSS3HdWOO 1V1SOWH3H1 HOOQ1nO HOLIMS 3n SS3Hd IVNH3LNI HaLV3H 1 39 V L10A 1S0H33G 1 HOSSdHdWO2 us 55 10 di oa 2 Wo 3009 LNANOdWOD 39V110A 1SISSV 13915 TWNOLLdO H9IH TVNOILdO 39V 110A 39V1 10A SNIHIA 1 3009 HOLOVLNOS 310d 1 XO8 OH1NOO aasn ai 1v3H
45. 533 739 533 ez es 22 23 726 757 769 713 65 3 820 5 856 7 52 6 829 507 353 206 906 4 948 545 45 0 991 Fer 77 933 634 asa 0 5 89 6 s os sos 735 sta 748 83 739 672 996 sr sre 726 554 785 813 748 783 854 739 672 9 7 742 795 959 90 6 no 854 685 94 6 957 Sensible heat capacities shown are based 80 DB entering air at the evaporator coil For sensible heat capacities at other than 80 DB deduct 84 BTUH 100 of evaporator coil air for each degree below 80 or add 84 BTUH per 100 CFM of evaporator air per degree above 80 CAPACITIES AT 95 F OUTDOOR 75 F DB AND 63 F WB INDOOR TOTAL MBTUH 83 1 SENSIBLE MBTUH 60 2 LATENT MBTUH 22 9 Outdoor Unit CKL090 3 4 3L 4L Indoor Unit 2 U60 INDOOR CONDENSER AIR TEMPERATURE AIR PE 5 jy SCFM WB TOTAL SENS WATTS TOTAL SENS WATTS TOTAL SENS WATTS TOTAL SENS WATTS TOTAL SENS WATTS MBTUH MBTUH KWH MBTUH MBTUH KWH MBTUH MBTUH KWH MBTUH MBTUH KWH MBTUH MBTUH KWH 1044 886 82 999 467 ses 45 ar 9 00 s 97 48 957 759 309
46. Performance Ratings Evaporator Model Total BTUH AC18 XX 17 200 ARI Sensible BTUH Ref 12 750 12 750 13 600 12 900 12 600 12 400 13 200 12 400 13 200 11 800 12 400 13 200 11 800 12 750 11 800 12 400 13 200 13 200 13 200 13 200 12 400 13 200 13 200 13 200 13 200 13 200 13 200 13 200 10 50 10 50 11 50 10 00 10 50 10 10 10 50 10 10 10 50 10 00 10 10 10 50 10 00 10 50 10 00 10 10 10 50 11 50 11 50 11 50 10 10 10 50 11 50 11 50 11 50 10 50 11 50 11 50 12 00 467428 12 00 467432 13 00 51749 11 20 46743 12 00 467429 11 50 51750 12 00 51750 11 50 51751 12 00 51750 11 30 51753 11 50 51754 12 00 51753 11 30 467498 12 00 467491 11 30 503429 11 50 505285 12 00 0343 13 00 2081 13 00 520833 13 00 0343 11 50 0343 12 00 503439 13 00 2082 13 00 2083 13 00 503442 12 00 467040 13 00 527381 13 00 527364 ACHP1819 1 17 200 18400 17 000 17400 16 800 18 000 16 800 18 000 1 1 1 16 000 16 800 18 000 16 000 17 200 16 000 CA F024 2 EEP 16 800 18 000 18 000 CA F042 2 G V80703B 18 000 18 000 16 800 18 000 18 000 18 000 CHPF042B2 G V90704C 18 000 18 000 18 000 18 000 aya n 1 16 0 ayo Q N d 5 5 III 4 41 41 41 41 41 41 41 41 41 41 41 41 41 41 41 41 41 41 41 41 41 41 41 41 41 4
47. 1 OUTDOOR T STAT HUMIDISTAT OPTIONAD pay LJ J A 5 7 5 5 THERMOSTATS orc ori or c R y4 G HUM 1111 111111 2 gt PRODUCTION 72 22 CONDENSER P 2 WIRE Y1 O R YCON COM 0 J ED wi 680 4 Le e HEATER 1 poo E 7 sos H MEL jore p 826054 CET one ed aia 14 Ga 1 1227 2 2 0 s 2 2 DENIS 5 e mad gt 4 N E PLEASE REFER 6 B _ __ TO MANUAL MAN FORPROPER 81368270 REV A 5695 DIP SWITCH CFM oca 99 CONFIGURATION GOODMAN MFG CHA L P Quality Makes the Difference All of our systems are designed and manufactured with the same high quality standards regardless of size of efficiency Our designs virtually eliminate the most frequent causes of product failure They are simple to service and forgiving to operate We use the highest quality materials and components available because if a part fails then the unit fails Finally every unit is run tested before it leaves the factory That s why we know There s No Better Quality Visit our website at www goodmanmfg com for information on Goodman products
48. 2 CRANKCASE HEAT IF USED COMPRESSOR MOTOR COMPRESSOR INTERNAL OVERLOAD START ASSIST IF USED CAPACITOR FAN MOTOR CONTACTOR con THERMOSTAT ANTICIPATOR FAN RELAY con THERMOSTAT SYSTEM SWITCH THERMOSTAT BULB THERMOSTAT ADJ HEAT ANTICIPATOR LOW VOLTAGE TRANSFORMER INDOOR POWER SUPPLY 398 REV A B17784 01 OUTDOOR POWER SUPPLY AA or NOTES 1 TOINDOOR UNIT LOW VOLTAGE TERMINAL BLOCK amp INDOOR THERMOSTAT 2 SEE INDOOR UNIT amp OUTDOOR UNIT INSTALLATION INSTRUCTIONS FOR CONNECTION OF OPTIONAL OUTDOOR THERMOSTAT 787 REV D Zo 0 4zo WIRING DIAGRAMS WMH HDP WARNING CR DEATH DISCONNECT THE POWER BEFORE SERVICING WMH INDOOR SECTION m o 2 z OUTDOOR SECTION Wiring Diagram Line Voltage Control Circuit Typical Wiring for use with Ductless Indoor Section Wiring Diagram Line Voltage Control COLOR CODE TO INDOOR TO INDOOR SECTION LINE VOLTAGE B BLACK WRE AD L2 11 COMP RV 1 R RED WIRE Y YELLOW WIRE Q cee 9 o R R OUTDOOR POWER SUPPLY C OTH ON N T A C 1 1 2 R COMPRESSOR R INTERNAL OVERLOAD R BR MOTOR CAPACITOR COMPONENT
49. 48 48 000 BTUH 14 0 KW 60 60 000 BTUH 17 6 KW Air Handler w Coil AER 60 1 2 24 24 000 30 30 000 36 36 000 BTUH 48 48 000 BTUH 60 60 000 BTUH AER AIRHANDLER WITH COIL 219 Generation AWB 24 08 C 24 05 D CIRCUIT CIRCUIT BREAKER PREARER KW OF HEAT KW OF HEAT 24 000 BTUH 2090 BETUN AIR HANDLER AIR HANDLER CEILING MOUNT B REVISION Airhandlers use DIRECT DRIVE MOTORS Power supply is AC 208 230 60 hz 1 phase PRODUCT IDENTIFICATION AIRHANDLERS Description AR18 120 AW 18 30 AER24 60 ACHP18 36 AH18 36 AC18 36 AWB18 36 ARUF018 061 ARPT024 060 24 060 AEPT030 060 WMC12 24 1A WMH12 24 1A Elec Cooling amp Heat Pump Air Handler Vertical Wall Mount Air Handler Multi Position Variable Spd Air Handler Hydronic Heat Air Handler Hydronic Heat Air Handler AC Electric Heat Air Handler Vertical Wall Mount Air Handler Multi Position Electric Heat Air Handler w Flowrator Multi Position Painted Electric Heat Air Handler w TXV Multi Position Painted Electric Heat Air Handler w Flowrator Multi Position Painted Variable Spd Air Handler w TXV Ductless Air Conditioning Indoor Section 1 thru 2 Ton Ductless Heat Pump Indoor Section 1 thru 2 Ton 12 ACCESSORIES SPLIT SYSTEM SPLIT SYSTEM AIR CONDITIONING ACCESSORIES HEAT PUMP ACCESSORIES im LA 01 Low Ambient Kit AFE 18 All Fuel Kit HLPK 01 High and Low Pressure S
50. Compressor Indoor Blower Motor Outdoor Fan Motor Note For 3 models reduce BTUH by 2 000 208V Expanded Ratings Heating COP Plot CPLE090 3 4 3C 4C COP Plot CPLE120 3 4 3C 4C mae 346 9 a 18 320 98 a 3 oso CPLE 090 374 7 AROSO CPLE1200 3 4 AR1200 120000 Tm 5 00 160000 59 140000 100000 Hf 4 400 400 5 80000 3 100000 3001 2 60000 2 80000 40000 j 200 9 60000 200 9 N l 1 00 8 40000 1 00 o HUHP T 62 57 52 47 42 37 32 272217127 2 3 62 57 52 47 42 37 32 272217127 2 3 OUTSIDE deg OUTSIDE deg F 56 090 120 PRODUCT SPECIFICATIONS OUTDOOR UNIT CPLE090 3 4 3C 4C INDOOR UNIT ARO90 INDOOR CONDENSER AIR TEMPERATURE SCFM WB TOTAL SENS WATTS TOTAL SENS WATTS TOTAL SENS WATTS TOTAL SENS WATTS TOTAL SENS WATTS MBTUH MBTUH KWH MBTUH MBTUH KWH MBTUH MBTUH KWH MBTUH MBTUH KWH MBTUH MBTUH KWH _ 276 sao m 00 oss 729 77 rm 5 an Cn ross 527 sos 99 9 ars om Sensible heat
51. lt gt lt gt eo 32 800 34 300 34 300 34 300 34 300 34 300 32 800 34 300 34 300 34 300 34 300 34 300 N elo ojo NISN ojo NIN ojo e 011011 01 01 o ojoj o o o 32 800 34 300 34 300 34 300 40 500 42 000 42 000 54 000 56 000 56 000 53 000 56 000 53 000 N ajo ojo NIN ojo ojo 39 500 42 000 39 500 503593 AEPTO60 00 1 ARPFO060 00B 1 ARPT061 00 1 ARUFO60 00 1 ARUFO61 00 1 CA F060 2 EEP CA F061 2 EEP 55 000 41 200 I CA F061 2 G V80905C 55 000 40 150 U CA F061 2 G V81155C 55 000 40 150 LEA EO612 G V90905D 55 000 40 150 U CA F061 2 G V91155D 55 000 41 200 I CHPE060D2 EEP 55 000 41 200 CHPF060D2 G V80905C 55 000 40 150 30 CHPF060D2 G V81155C 55 000 40 150 12 30 CHPF060D2 G V90905D 55 000 40 150 10 80 12 20 520829 80 CHPF060D2 G V91155D 55 000 41200 __ 10 80 12 20 503601 80 31 31 3 ojlo ojojo o Al NIN 251125 ojo o
52. 1 C x N NEZ NETT NET NH SUCTION CONNEC TION LIQUID 12 E 3 4 FEMALE NPT PRIMARY amp SECONDARY Se CC la DRAIN CONNECTIONS IMPORTANT HAND TIGHTEN li UC 60 amp UC 61 Access Panel View SUCTION CONNECTION LIQUID CONNECTION 3 4 FEMALE NPT PRIMARY amp SECONDARY DRAIN CONNECTIONS IMPORTANT ACCESS PANEL VIEW HAND TIGHTEN an 71 PRODUCT SPECIFICATIONS UC COIL Cased Upflow Evaporator Coils Specifications Static Ship C F Nominal Nominal Pressure Liquid Suction Weight Tons CFM Rs Conn Conn Wet Coil BEIM um pepe G o fe EE CART oe UR RR RR is ire 3e m 1000 2 Loe Lus quer pue e pe pe ux pie ame 167 too 25 3 L oe L ceo uas 42 uw pw 53 2 e gt U 36 184 1747 16 172 t 3 1200 3 2 ve x 40 U 42 184 1747 16 172 2 1400 30 3 ve x 48 L
53. 17 Air Handler BTUH BTUH son em COP COP ARI Ref 0 00 15 29000 21200 135 1201 30000 342 80 16000 252 517488 032 00 15 29000 21200 130 116 3000 330 16000 240 517463 ARUroszo0 r 29000 21200 130 116 30000 330 16000 240 517488 Decibels ARPT049 00 35000 25300 150 116 36000 350 80 20000 230 517461 18008 00 35 000 25300 130 116 36000 350 80 20000 230 517487 0 35000 25300 130 116 36000 350 80 20000 230 531807 2 35000 25300 130 116 36000 80 20000 228 516909 CHPF048D2 EEP 36 000 25300 130 116 36000 80 20 000 228 516854 35000 25300 130 116 36000 350 80 20000 230 516910 00 15 46500 33 500 135 1201 46000 351 88 30400 261 517451 1 Certified per ARI 210 240 80 F 67 F 95 F 2 TVA Rating 3 Seasonal Energy Efficiency Ratio 4 Energy Efficiency Ratio 80 F 67 F 95 F 5 HSPF Heating Seasonal Performance Factor 6 Order the EEP from the Service Department using Part No B13707 38 or new Solid State Board 13707 355 Part No B13707 38 is not interchangeable with B13707 35S XX designates electric heat quantity When mix matching outdoor and indoor units the indoor unit che
54. 17000 3 68 10200 22 467325 77 AWB24 XX 17 000 12 600 9 0 10 5 17 600 3 68 10 600 22 467300 77 CA FO18 2 EEP 17 000 11 700 9 0 10 0 17 400 3 68 10 600 219 504120 77 __ 024 2 17 400 13 000 9 5 10 5 18 000 3 7 11 000 219 504121 77 CHPF024A2 EEP 17 000 11 700 9 0 10 0 17 400 3 68 10 600 219 504123 77 CHPFO3OA2 EEP 17 400 13 000 9 5 10 5 18 000 3 7 11 000 219 504124 77 ____ __ 17 400 13 000 9 5 10 5 18000 3 7 11 000 22 467244 77 AC24 XX 21 800 16 000 9 0 10 0 21 400 3 68 12 000 2 467344 77 _____ 22 800 17 400 9 5 10 5 22 800 3 7 13 000 2 467343 77 71 800 16 000 9 0 10 0 21 00 3 7 12400 2 467334 77 PAHO 22 400 17 000 9 0 10 0 22 00 3 7 13000 2 467346 77 24 00 1 22 000 16 400 9 0 10 0 21 000 3 7 12 800 2 01 517354 77 ARPTO24 00 1 22 000 16 400 9 0 10 0 21 000 3 7 12 80 201 517363 77 2 00 1 22 800 17 400 9 5 10 5 22 800 3 7 13 000 2 01 517361 77 ARUFO24 00 1 22 000 16 400 9 0 10 0 22000 3 7 1280 2 517364 77 CPLE24 1 ARUFO3O 00 1 22 400 17 000 9 0 10 0 22400 3 7 13 00 2 517356 77
55. 26 Ne p 4 DIP SWITCH 4 MUST BE IN THE ON POSITION FLEABEREFER xs N FOR PROPER REV OV O a DIP SWITCHCFM e e cs 5 CUT HUM PJ6 JUMPER IF USING HUMIDISTAT __ CONFIGURATION GHODMAN STAT OPENS ON HUMIDITY RISE x 1st STAGE HEATER NO AUX HEAT IN MP MODE UNTIL OUTDOOR T STAT CLOSES HEATPUMP 2 STG EMHT 2 STG AUX 2 OUTDOOR T STATS 180 AER AEPT TO AVOID POSSIBLE ELECTRICAL SHOCK PERSONAL INJURY OR DEATH DISCONNECT THE POWER BEFORE SERVICING HEATPUMP HEATPUMP 2 ED TZ GNRENSEEY CONDENSER 8 11111 OUTDOOR THERMOSTAT ROOM ret THERMOSTAT E 2 0 8 G IF NEEDED NOTES 1 Y ENABLES HI SPD FAN COOLING 2 E ENABLES LO SPD FAN HEATING W2 AND OT2 CLOSED ENABLES HI SPD FAN HEATING 3 OT1 AND 0T2 PJ2 MUST BE CUT FOR THIS CONFIGURATION 4 DIP SWITCH 4 MUST BE IN THE ON POSITION 5 CUT HUM PJ6 JUMPER IF USING HUMIDISTAT STAT OPENS ON HUMIDITY RISE 2nd STAGE HEATER 1st STAGE HEATER NO AUX HEAT IN HEATPUMP MODE UNTIL OUTDOOR T STAT CLOSES HEATPUMP 2 STG EMHT 1 STG AUX
56. 300 40000 3000 0 200 8 20000 I 100 10000 0 3 62 57 52 47 42 37 32 27 22 17 12 7 2 OUTSIDE deg F COP HEATING BTUH HEATING BTUH CPLT30 1 vs H36F EEP ARPF036 ARPTO032 ARUF032 45000 5 40000 35000 4 30000 25000 20000 15000 10000 1 5000 62 57 52 47 42 37 32 27 22 1712 7 2 3 OUTSIDE deg CPLT36 1 vs 6 ARUF048 60000 50000 40000 30000 20000 10000 1 0 0 6257 52 47 42 37 32 2722 17127 2 3 OUTSIDE deg F HEATING BTUH CPLT42 1 048 60000 50000 40000 30000 20000 10000 0 0 6257 52 47 42 3732272217 12 7 2 3 OUTSIDE deg F COP CPLT48 1 vs 060 70000 _ 60000 50000 _ 40000 30000 20000 10000 HEATING BTUH 80000 5 0 4 00 3 0 2 08 1 0 0 00 62575247 423732272217 12 7 2 3 OUTSIDE deg F CPLT60 1 vs 060 70000 9 50000 lt 20000 10000
57. 60 INPUT WATTS W 32 40 110 81 RUNNING CURRENT A 0 16 0 19 0 51 0 38 OVERLOAD PROTECTION INTERNAL THERMAL OVERLOAD RELAY REFRIGERANT COIL FACE AREA 0 179 1 927 0 224 2 411 0 224 2 411 0 254 2 733 NO ROWS 2 TUBES MATERIAL COPPER SEAMLESS INNER GROOVED TUBE DIAMETER mm in 7 00 0 276 9 52 3 8 9 52 3 8 7 0 9 32 THICKNESS mm in 0 32 0 013 0 36 0 014 0 36 0 014 0 22 10 013 FIN MATERIAL ALUMINUM HYDROPHILIC COATED FIN in 20 14 14 18 AIR FILTER MEDIA ANTI FUNGUS POLYPROPYLENE COND DRAIN SIZE mm in 16 063 20 5 64 20 5 64 20 5 64 DIMENSIONS HEIGHT mm in 360 14 2 372114 6 372114 6 306 12 WIDTH mm in 849 33 4 1 043 41 1 1 043 41 1 1062 41 8 DEPTH mm in 15216 0 189 74 189 74 20218 0 SHIPPING WEIGHT kg Ibs 9 5 20 9 14 5 32 0 15 0 33 1 16 35 3 RATINGS RATINGS INDICATED ARE WITH MATCHING OUTDOOR SECTION 117 PRODUCT SPECIFICATIONS Wiring Diagram B HEIGHT WMC VIEW FRONT VIEW 897 5 mm 35 38 in 320 0 mm 12 60 in WMC INDOOR SECTION T 788 721 0 mm 28 38 in M9M x 7 E ue love e na D MOT T e 3000mm 155557 tet eR mem 5 12 05 in LIMES
58. 900 48 2 40000 30400 1000 900 EEP 900 457033 9 CHPF048D2 41 000 28 000 10 50 H49F EEP 40 000 30 400 10 00 H60F EEP 41 000 34 200 10 50 82 82 82 82 82 82 82 82 82 82 82 82 82 82 82 1 Seasonal Energy Efficiency Ratio 2 Energy Efficiency Ratio 80 F 67 F Inside 95 F 3 When matching the outdoor unit to the indoor unit use the piston supplied with the outdoor unit or that specified on the piston kit chart supplied with the indoor unit 4 Note XX of A Model Designate Electric Heat Quantity 5 EEP Order from Service Dept Part No B13707 38 or new Solid State Board B13707 35S Part No B13707 38 is not interchangeable with B13707 35S The Goodman Gas Furnace contains the EEP cooling time delay 24 CKL PRODUCT SPECIFICATIONS Performance Ratings cont Condenser Evaporator Model Total BTUH Sensible BTUH SEER ARI Ref Decibel 11 0 AEPTO60 00 1 45 000 35 000 ARPF048 00B 1 46 000 35 000 10 50 ARPT049 00 1 46 000 34 200 10 50 CKL49 1 1 CA FOA8 Z EEP CA FOGO Z EEP 2 2 44000 3300 1000 ARI Ref Decibel 517468 517476 517474 517467 Evaporator Model Total BTUH 45000 46 000 46 000 45 000 46 000 CA F048 2 EEP 45 000 CKL49 3 CA F060 2 EEP 46 000 CHPF042B2 EEP 44 000 45 000 E Sensible BTUH 35 000 35 000 34 200 35 000 34 200 35 000 33 000 33 0
59. B1789882 3 48 1 8 1 61000 1084 1789884 1789882 3 AE R 48 084 B1789884 B1789882 3 CPLT60 1 CPRT60 1 61000 1092 1789892 CPLJ18 1 CPLJ24 1 CPLJ30 1 AE R 36 CPLJ36 1 42000 49000 AE R 36 CPLJ42 1 42000 49000 60000 61000 AE R 48 7 SIGNIFIES UNIT REVIS ON 1 PISTON SUPPLIED WITH THE OUTDOOR UNIT 2 PISTON SUPPLIED WITH THE INDOOR UNIT 3 PURCHASE PISTON KIT FROM DISTRIBUTOR 4 B1789865 PISTON PROVIDED IN THE INDOOR UNIT 5 PISTON PROVIDED IN THE OUTDOOR UNIT LIQUID LINE SERVICE VALVE AA WARNING PISTON KIT PART NO 2 B1789852 3 B1789852 3 B1789852 3 2 2 1789859 3 B1789859 3 B1789859 3 B1789859 3 B1789865 3 2 2 2 1789868 3 1789868 3 81789873 1 B1789873 1 B1789873 1 B1789873 1 B1789873 1 1789873 1 2 1789878 3 1789878 3 1789878 3 2 2 2 1789855 1 1789855 1 1789855 1 1789855 1 2 B1789859 1 B1789859 1 B1789859 1 B1789859 1 B1789859 1 B1789859 1 2 2 1789868 1 B1789868 1 2 1789868 1 2 1789874 1 1789874 1 2 2 1789878 1 1789878 1 1789878 1 1789878 1 OUTDOOR INDOOR UNIT INDOOR UNIT BTU s PISTON SIZE CPLJ48 1 CPLJ60 1 CPLT24 1 CPRT24 1 CPLT30 1 CPRT30 1 AE R 30 AE R 36 CPLT36 1 CPRT36 1 CPLT42 1 CPRT42 1 078 078 078 AE R 60 092
60. LI 16 PIN ECM HARNESS CONNECTOR If you do not read voltage and continuity as described the problem is in the control or interface board but not the motor If you register voltage as described the ECM power headis defective and must be replaced 5PINCONNECTOR ECM VARIABLE SPEED CIRCULATOR BLOWER MOTORS Check out motor controls wiring and connections before replacing motor Orient connectors down to prevent water Locate connectors above 7 and 4 o clock infiltration positions Install drip loops Use authorized motor and control model 5 Replace one motor or control model with for replacement another unless an authorized replacement Keep static pressure to a minimum Use high pressure drop filters some have 1 2 H2O drop Recommend high efficiency low static Use restricted returns filters Recommend keeping filters clean Design ductwork for min static max comfort Look for and recommend ductwork improvement where necessary in replacement Size the equipment wisely Oversize system then compensate with low airflow Check orientation before inserting motor Plug in power connector backwards connectors Force plugs 142 syIns i dxeun pue jon poud ein pou 1043409 1 y Buisn 8910 N 1ue110dui pee ds N23 ey
61. OVERCURRENT MINIMUM MAXIMUM COMPRESSOR COND AMPS PROTECTION VOLTS VOLTS LRA FLA HP iCPLJ18 1 208 230 1 60 109 2 147 23 77 480 09 16 iCPLJ24 1 208 230 1 60 153 20 197 253 115 600 09 1 6 iCPLJ30 1 208 230 1 60 193 30 197 23 147 740 0 9 1 6 1CPLJ36 1 28284 1 84 4 4 4 4 4 5 4 5 1 48 8 Cei 208239 tr ts CPLJ48 208230 1 60 247 197 253 18 3 20803 T 66 59 699 18 T With Crankcase Heat May use fuses or HACR type Circuit Breakers of the same size as noted Wire size should be determined in accordance with National Electrical Codes Extensive wire runs will require larger wire sizes With Scroll Compressor HEATING PERFORMANCE EXPANDED RATINGS 70 F INDOOR AMBIENT MODEL CPLJ18 1 W AC18 XX MODEL CPLJ18 1 W AC24 XX MODEL CPLJ18 1 W AR18 1 AW AWB18 XX 25000 25000 25000 5 20000 5 20000 5 20000 15000 15000 15000 10000 10000 10000 5000 8 5000 8 5000 0 4 14 04 0 4 444 4 44 0 0 0 62 52 42 32 22 12 2 62 52 42 32 22 12 2 62 52 42 32 22 12 2 OUTSIDE deg F OUTSIDE deg F OUTSIDE deg F MODEL CPLJ18 1 W U UC32 EEP MODEL CPLJ18 1 W AW AWB24 XX HT3236 H36F EEP MODEL CPLJ24 1 W AC2
62. The AER Series airhandlers deliver to the system ap proximately 30 of the full system airflow in constant fan operation 60 or Y1 airflow can be field se lected This results in lower background noise levels and lower operating cost Fan Only Mode Fan Only Mode will select 30 of the Air Flow when dip switch 3 is OFF FAN ONLY MODE will select 60 or Y1 cooling Air Flow when dip switch 3 is ON Humidity Control The typical airhandler when matched with today s high efficiency outdoor sections operating under high humidity conditions may not remove sufficient moisture from the conditioned air to provide the desired comfort level The AER Series Airhandlers provides further humidity control when operated with a standard 24V de humidistat When the de humidistat detects a high humidity condition the airflow delivered to the system is reduced allowing the indoor coil to remove more moisture from the conditioned air When the de humidistat detects normal humidity conditions the airflow delivered to the system is increased to the normal level Soft Start Stop vs Instant On Off Upon a call for system operation the blower motor of a typical airhandler is energized at full speed Because of the time lag between a call for system operation and the system operating at full capacity this often results in com plaints of warm air blasts at start up in the cooling mode and of cold air blasts at start up in the heating mode There are also potential co
63. Warranties Customer Services Parts Contractor Programs and Training Financing Options 181
64. iz 400 500 600 zoo 900 1000 1100 1200 wer 0 082 0 19 0 172 0 22 0277 0331 0 406 o erz 0 555 o CHP 042B2 CHP 030A2 800 900 1100 1200 1300 1400 1500 1600 1700 1800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2100 2200 CHP 060D2 NOTE For Horizontal Left Applications Reduce Air Flow 396 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2100 2200 SCFM WET DRY SCFM WET Nominal CFM Revision designator 82 A18 61 PERFORMANCE RATINGS Capacity Capacity TONS Nominal Cooling BTUH 240V Heating Seasonal Efficiency AFUE A18 00 A18 05 C A18 08 C A24 00 A24 05 C A24 08 C A24 10 C A30 32 00 A30 32 05 A30 32 08 C A30 32 10 C A30 32 15 A36 00 A36 05 A36 06 A36 08 C A36 10 C A36 15 A36 20 A42 00 A42 08 C A42 10 C A42 15 A42 20 A48 49 00 A49 08 C A48 49 10 A48 49 15 A48 49 20 A60 61 00 A60 61 10 A60 61 15 A60 61 20 Capacity and efficiency ratings in accordance with US Government standard tests Capacity Correction Factors 208V 0 75 230V 0 92 Heating Refer to unit specifications for actual rating BLOWER PERFORMANCE CFM Delivered Against External Static Pressure inch Model Speed 580 530 490 500 420 3
65. 000 3 5 46 500 33 500 11 6 46 000 3 5 30 400 10 6 42 000 3 48 28 000 2 28 531542 CA F061 2 EEP 45 000 8 4 30 000 2 28 532778 CHPFO60D2 EEP 45 000 3 33 000 2 28 531545 H61F EEP 45 000 3 5 8 4 30 000 sano 15 e ARUFO61 00 1 55 000 40 000 13 11 6 55 000 3 5 8 4 35 000 2 5 531547 eros eer sean e scm fo oso e 22 1 Certified per ARI 210 240 80 F 67 F 95 F 2 TVA Rating 3 Seasonal Energy Efficiency Ratio 4 Energy Efficiency Ratio 80 F 67 F 95 F 5 HSPF Heating Seasonal Performance Factor 6 Order the EEP from the Service Department using Part No B13707 38 or new Solid State Board 13707 355 Part No B13707 38 is not interchangeable with 13707 35 XX designates electric heat quantity When mix matching outdoor and indoor units the indoor unit check flowrator must match the outdoor unit size e 2 2 5 531549 531544 8 8 2 28 000 2 28 531559 8 CHPFOB0D2 EEP 48 531536 2 3 N x n 5 x n o e x n o 65 PRODUCT SPECIFICATIONS 66 CP T24 1 VS U UC32 EEP U UC42 EEP H36F E 36 ARPTO32 ARUF032 35000 5 sooo NILE 25000 20000 3 15000 HH 2 10000 5000 1 0 0
66. 1 1A High Low 2 250 2 020 2 180 2 000 2 050 1 870 2 000 1 810 1 970 1 780 Dry coil with Filter in Place CFM Correction for Wet Coil 496 ARPT PRODUCT SPECIFICATIONS Specifications Blower Wheel Service Valve Approximate Diameter wiath connection FPT Liquid Suction Weight Ibs 24 00 00 9 6 3 37 1060 ARPTO32 00C 1 00C 1A ow xe se 19 ARPTOSZ00C IB 97 6 se 34 __ 120 36 10054 ow 8 ARPTO42 00C 1 00C 1A_ se 3v 14 ARPTO4200C iB se 3 4 714 049 00 1 00 9 36 se ve 173 ARPTO49 00C B 1 se 7 113 Electrical Data Single Supply Circuit Minimum Maximum Blower Motor Min Circuit Max Overcurrent VAC VAC Ampacity Protection HP FLA ARPT024 00C 1 00C 1A 1 9 1 9 15 15 ARPT032 00C 1 00C 1A 00C 1B 2 4 2 4 15 15 Minimum Circut Ampacity 208 240 V Maximum Overcurrent Protection 208 240 V 105 PRODUCT SPECIFICATIONS ARPT 106 Dimensions 1 3 46 H 1 3 16 194 1 3 16 INLET FRONT INLET RIGHT VIEW SIDE VIEW i i SUCTION 1 FD LINE I B M LIQUID LINE 3 25 u 8 INLET TUBE Loco LOCATION
67. 10 0 27 000 3 68 16 000 2 01 504240 77 CA FO30 2 EEP 28 000 21 000 9 5 10 5 29 000 3 7 17 000 2 01 504242 77 __ 2 27 000 19 000 9 0 10 0 27 000 3 68 16 000 2 01 504290 77 CHPFO42B2 EEP 28 000 21 000 9 5 10 5 29 000 3 7 17 000 201 504296 77 6 27 400 19 400 9 5 10 5 28600 3 68 16600 2 46778 77 H48F EEP _ 28 000 21 000 9 5 10 5 29 000 3 7 1700 2 467279 77 AC36 XX 32 600 22 900 9 0 10 0 31 000 28 68 17 000 2 467309 80 ARPFO36 00B 1 32 600 22 900 9 0 10 0 31 000 2 82 68 17 000 2 01 517375 80 ARPTO36 00 1 33 000 23 400 9 0 10 0 33 000 309 73 18 600 21 517367 80 C ARPTO42 00 1 35 000 26 200 9 5 10 5 34 200 321 75 18 800 21 517371 80 ARUF036 00 1 33 000 23 400 9 0 10 0 33 000 3 08 73 18 600 2 517366 80 42 001 35 000 26 200 9 5 10 5 34 200 32 75 18 800 21 517369 80 CPLE36 1 AWB36 XX 33 000 23 400 9 0 10 0 33 000 3 1 73 18 600 21 467329 80 CA F036 2 EEP 33 000 23 200 9 0 10 0 33 000 3 09 73 18 600 21 504238 80 __ 042 2 35 000 26 200 9 5 10 5 33 200 3 18 7 5 18 800 21 504245 80 __ 2 3
68. 3 5 CPRT42 1 3 pem 7 8 7 8 Sweat Sweat Sweat Sweat Sweat 17 8 20 1 23 3 197 197 197 197 2 3 13 5 14 8 17 1 18 4 22 1 72 5 83 95 109 137 1 6 1 6 1 6 1 6 1 1 6 1 6 1 6 1 6 1 Wire size should be determined in accordance with National Electrical Codes extensive wire runs will require larger wire sizes 2 May use fuses or HACR type Circuit Breakers of the same size as noted CPRT CPRT PRODUCT SPECIFICATIONS Dimensions for CPRT24 42 Models CPRT24 30 25 CPRT36 27 5 CPRT42 30 DIA POWER 7 8 DIA CONTROL N S ADDITIONAL 1 1 2 ELEVATED CHANNEL FORMED INTO BOTTOM PAN LIQUID CONN SUCTION CONN Dimensions for CPRT48 60 Models CPRT48 1 30 CPRT60 1 35 1 1
69. 4 FEET OR MORE BELOW OUTDOOR UNIT INDOOR UNIT INDOOR UNIT BELOW OUTDOOR UNIT INVERTED LOOP INDOOR UNIT 1 OUTDOOR UNIT LIQUID LINE 50 MAX lt SUCTION LINE FIGURE3 The condensing unit must be mounted on a solid level foundation i e pre formed concrete slab or other suitable base For rooftop application make sure the building con struction can support the weight and that proper consider ation is given to the weather tight integrity of the roof The condensing unit contains moving components and can vi brate therefore sound is also a consideration in rooftop application Since this unit discharges warm condenser air from the top with cooler air being drawn in three sides plantings can be made in relatively close proximity to the unit Owners should be advised to avoid lawn mower discharge toward the unit depositing debris on the fan coil surface reducing product efficiency 121 PRODUCT DESIGN This section gives a basic description of cooling unit opera tion its various components and their basic operation Ensure your system is properly sized for heat gain and loss according to methods of the Air Conditioning Contractors Association ACCA or equivalent CONDENSING UNIT These units are designed for free air discharge Condensed air is pulled through the condenser coil by a direct drive propeller fan and then
70. 43 5 50 3 9 05cm ARAB 49 60 53 25 24 20 22 12 14 5 11 935 19 625 21 812 3 343 61 135 3 61 0 cm 50 8 cm 55 9 cm 30 5 cm 36 8 30 3 49 8 55 4 cm 8 49 DESIGNATES METRIC EQUIVALENTS NOTE SPECIFICATIONS AND PERFORMANCE DATA LISTED HEREIN ARE SUBJECT TO CHANGE WITHOUT NOTICE 87 PRODUCT SPECIFICATIONS 88 SPECIFICATIONS SS ARO90 Electrical Unit volts 208 240 460 208 240 460 _______60 r el 3 Voltage Range 187 253 414 506 187 253 414 506 FLA Total y Minimum Circuit Ampacity 6 5 3 3 7 5 3 8 3 52 Blower Motor Type J 2 23 23 52 6 J O Blower amp Controis J O 114 p ss Filter Size Disposable Qty 16 x 20 x 2 4 x E ColArea sq ft 59 10 7 1 3 3 DIMENSIONS POWER INLET OPENING ELEC HEAT 1 18 SWEAT 1 AR090 1 1 8 SWEAT 2 5 8 LIQUID LINE 1 A AR090 COIL ACCESS 3 8 LIQUID LINE 2 AR120 BLOWER amp 40 1 4 DRAIN 60 1 2 NOTE ARO9O 1 5 8 Liquid Line AR120 2 3 8 Liquid Line AR COMMERCIAL SERIES AR COMMERCIAL SERIES PRODUCT SPECIFICATIONS Duct CONNECTION SIZING WITHOUT ELECTRIC HEATERS Minimum Supply and Return Duct Dimensions Dimensional Data for Supply Duct Electric Heater Kits 1
71. 583 s04 554 564 s4 7556 955 8 83 73 eo so 79 706 78e 79 039 74 10 14 7 A k 6 0 41 6 Indoor Air 87 755 95 4 657 30 874 eae 02 9 7 792 00 9 9 26 6 3 3 4 9 61 8 8 2 83 6 743 87 3 9 26 5 848 927 726 8 91 873 700 935 81 9 68 0 979 55 Too 92 95 849 8 21 882 865 846 771 909 792 726 9 61 Sensible heat capacities shown are based on 80 DB entering at the evaporator coil For sensible heat capacities at other than 80 DB deduct 84 BTUH per 100 CFM of evaporator coil air for each degree below 80 add 84 BTUH per 100 of evaporator coil air per degree above 80 CAPACITIES AT 95 OUTDOOR 75 F DB AND 63 WB INDOOR TOTAL MBTUH 85 0 SENSIBLE MBTUH 61 5 LATENT MBTUH 23 4 CKL090 120 CKL090 120 PRODUCT SPECIFICATIONS Performance Ratings cont Outdoor Unit CKL120 3 4 3L 4L Indoor Unit AR120 Indoor Condenser Air Temperature gt es mew WATTS KWH 12 51 3230 67 120 8 76 4 9 74 115 1 74 0 10 18 109 4 71 5 10 74 102 6 69 0 11 29 95 8 69 0 11 84 11 18 57 107 2 97 8 8 85 102 6 93 7 941 98 0
72. 8 DIA POWER 7 8 DIA CONTROL ADDITIONAL 1 1 2 ELEVATED CHANNEL FORMED INTO BOTTOM PAN LIQUID CONN SUCTION CONN 63 PRODUCT SPECIFICATIONS CPRT Performance Ratings Cooling Capacity Heating Capacity ARI Ref 47 47 17 F 17 2 1 Coil Air Handler Total BTUH ensible BTUH o 22 800 17000 1 CA F042 2 EEP 17 000 1 539694 3 7 7 11 500 539735 3 11 500 539765 3 11 500 2 28 539685 3 7 3 11 500 2 28 539746 5 3 3 Co CPRT24 1 3 17 31 11 500 2 28 539808 3 17 31 11 500 2 28 539717 3 7 5 11 500 3 42 8 18 000 18 000 3 17 81 18 000 3 17 81 18 000 2 3 539771 52 539719 2 2 2 6 6 6 6 6 6 6 6 2 re owe 2 CA F048 2 EEP 25 300 1 1 Certified per ARI 210 240 80 F 67 F 95 F 2 TVA Rating 3 Seasonal Energy Efficiency Ratio 4 Energy Efficiency Ratio 80 F 67 F 95 F 5 HSPF Heating Seasonal Performance
73. 89 6 9 96 92 3 847 10 63 87 8 797 11 07 12 17 62 117 4 104 4 9 52 1117 101 1 9 96 106 0 97 0 10 51 101 5 92 1 11 07 95 8 87 1 11 73 57 116 3 106 0 9 41 110 6 101 9 9 96 106 0 97 0 10 51 101 5 92 1 11 07 95 8 87 1 11 73 112 9 13 06 4370 s 12 84 3800 103 7 12 40 100 3 12 17 100 3 12 17 Sensible heat capacities shown are based 80 DB entering air at the evaporator coil For sensible heat capacities at other than 80 DB deduct 84 BTUH per 100 CFM of evaporator coil air for each degree below 80 add 84 BTUH 100 of evaporator coil air per degree above 80 CAPACITIES 95 OUTDOOR 75 F DB AND 63 F WB INDOOR TOTAL MBTUH 107 6 SENSIBLE MBTUH 78 1 LATENT MBTUH 29 5 Outdoor Unit CKL120 3 4 3L 4L Indoor Unit 2 U61 INDOOR 7 115 n YFn r MBTUH MBTUH KWH MBTUH MBTUH KWH MBTUH MBTUH KWH MBTUH MBTUH KWH MBTUH MBTUH KWH 7 1295 606 10 22 582 1077 176 558 11 20 nos 533 1174 1042 509 12 29 ES ner 957 727 10 00 1075 703 10 55 1008 679 1109 116 s 0 92 1042 865 9 1014 s40 1000 986 816 10 55 930 784 1058 7 355 ei 10 55 1288 646 10 98 124 622 1153 1154 606 12 07 1075 57 4 1261 ES 14 856 959 s32 1033 120 108
74. 9 lt 151 9 ale o 03642 olo ojo olo 5 ojo zx N N gt ml gt B 9 w 5 600 700 CA 036B2 WET 0 0 073 124 0 148 0 179 0 212 DRY 0 013 0 031 061 102 0 127 0 150 un 36 rn m ala e o o o 2 21 030 0 045 0 062 0 080 0 1 054 CA 036C2 5 03 gt min e 8 0 052 0 06 lt o 813 ojo ojo ojo o olo gt M UJ 0 097 0 079 9 SCF 0 1 gt os es dB 015 0 026 0 028 ers eoo pns n ow omo os o spe JEAN Revision designator 80 CAPF CAUF CHPF PRODUCT SPECIFICATIONS Air Flow Data cont Static Pressure Drop Across Coil Upflow Downflow Applications Air Quantity SCFM Vs Pressure Drop In WC 600 700 800 900 1609 1166 1206 1300 106 1596 1626 700 soo 900 tooo 1100 1200 1300 1400 1500 1600 700 soo soo 1000 1100 1200 106 1400 1700 10 796 04202 0 048 0 159 0 190 0 460 900 oo 1200 13001 1400 1500 1600 170
75. AIR HANDLERS USE DIRECT DRIVE MOTORS POWER SUPPLY IS 220 240 V 50 HZ 1 PHASE INSTALLATION Before installing this appliance insure thatitis properly sized and adequate poweris available This appliance can be installed in the vertical or right horizontal position without modification The horizontal left and downflow positions require product modification This product is designed for zero centimeter 0 cm clear ance however adequate access for service or replacement must be considered without removing permanent structure This unit can be installed on a platform when deemed necessary Inan attic installation a secondary drain pan must be provided by the installer and placed under the entire unit with a separate drain line properly sloped and terminated in an area visible to the owner This secondary drain pan is required in the event that there is a leak or main drain blockage Closed cell insulation should be applied to the drain lines in uncon ditioned spaces where sweating may occur Appliances installed in garages warehouses orother areas where they may be subjected to mechanical damage must be suitably guarded against such damage by installing behind protective barriers being elevated orlocated outofthe normal path of vehicles When installed on a base the base must also be protected by similar means Heating and cooling equipment located in garages which may generate a glow spark or flame capable of igniting flamma
76. CHARGING CYLINDER AND SCALE VACUUM PUMP ADAPTER UNIT SERVICE VALVE PORTS VACUUM PUMP EVACUATION 3 Ifthe vacuum pump is working properly close the valve tothe vacuum thermocouple gauge and openthe high and lowside valvestothe high vacuum manifold set With the valve onthe charging cylinder closed open the manifold valve to the cylinder 4 Evacuatethe systemto atleast 29 inches gauge before opening valve to thermocouple vacuum gauge 5 Continue to evacuate to a maximum of 250 microns Close valve to vacuum pump and watch rate of rise If vacuum does notrise above 1500 microns in three to five minutes system can be considered properly evacuated 6 If thermocouple vacuum gauge continues to rise and levels off at about 5000 microns moisture and non condensables are still present If gauge continues to rise aleakis present Repair and re evacuate 7 Closevalvetothermocouple vacuum gauge and vacuum pump Shut off pump and prepare to charge 154 5 103 CHARGING AX WARNING REFRIGERANT UNDER PRESSURE Do not overcharge system with refrigerant Do not operate unit in a vacuum or at negative pressure Failure to follow proper procedures may cause property damage personal injury or death CAUTION Use refrigerant certified to ARI standards Used refrigerant may cause compressor damage and will void the warranty Most portable machines cannot clean used refrigerant to meet ARI
77. CODE IO INTERNAL OVERLOAD R COMPRESSOR RUN WINDING OUTDOOR CONTROL CIRCUIT S COMPRESSOR START WINDING oOo C COMPRESSOR COMMON TERMINAL CC COMPRESSOR CONTACTOR COIL RVC RVC REVERSING VALVE COIL NOTE ALL FIELD WIRING TO BE SUITABLE OF OUTDOOR FAN MOTOR FOR USE IN NEC CLASS 1 OTH OUTDOOR THFRMISTOR WIRING SYSTFM Circuit Typical Wring For Use With Ductled Indoor Section Note 24 Volt Contactor is Field Supplied 171 WIRING DIAGRAMS WARNING THERMOSTAT WIRING Thermostat Anticipator Setting for optional heat kits 10 KW and below AIR THERMOSTAT HANDLER HEAT ANTICIPATOR MODEL SETTING AR18 61 2 18 61 TO AVOID POSSIBLE ELECTRICAL SHOCK PERSONAL INJURY OR DEATH DISCONNECT THE POWER BEFORE SERVICING Low Voltage Wiring Diagram for Cooling Unit with optional heat kit 10 KW and below O CONDENSING UNIT 24 Thermostat Anticipator Setting for optional heat kits 15 KW and above 172 THERMOSTAT HEAT ANTICIPATOR SETTING KW STAGES WHEN STAGING AIR HANDLER 1 STAGE 2 STAGE T STAT MODEL STAGE 1 STAGE2 STAGE 1 STAGE 2 18 32 4 2 2 73KW 4 8 KW AR36 42 4 2 2 9 8 KW 5 0 KW AR48 61 4 2 2 9 8 KW 9 8 KW Low Voltage Wiring Diagram for Cooling Unit with optional heat kit 15 KW and above ROOM 18 4 WIRE WITH C
78. Dept Part No B13707 38 or new Solid State Board B13707 35S Part No B13707 38 is not interchangeable with B13707 35S The Goodman Gas Furnace contains the EEP cooling time delay 38 CLT PRODUCT SPECIFICATIONS Performance Ratings cont Evaporator Model Total BTUH PH SEER EER ARI Ref CA F048 2 EEP CHPF048D2 G V80905C CA F048 2 G V81155C 527385 527394 503950 503951 503952 503953 503954 503961 503962 503963 503964 CHPF060D2 G V91155D 503965 CLT42 1 74 CA F061 2 G V80905C 521183 CHPF060D2 G V80905C CHPF060D2 G V81155C NOTES 1 Seasonal Energy Efficiency Ratio 2 Energy Efficiency Ratio 80 F 67 F Inside 95 F 3 When matching the outdoor unit to the indoor unit use the piston supplied with the outdoor unit or that specified on the piston kit chart supplied with the indoor unit 4 Note XX of a model designates Electric Heat Quantity 5 EEP Order From Service Dept Part No B13707 38 or new Solid State Board B13707 35S Part No B13707 38 is not interchangeable with 13707 35 The Goodman Gas Furnace contains the EEP cooling time delay 39 PRODUCT SPECIFICATIONS CLT Performance Ratings cont 74 74 31000 125 33 000 33700 61 2 65 9090605 CLT48 1 CHPF060D2 G V91155D 504017 504018 504019 517622 517624 517628 517634 521184 21186 21191 3 3 21197 27374 27378 CA FOGT 2 EEP 504037 504038 504042 CHPFO
79. EBTDR also contains a speedup terminal to reduce the delays during troubleshooting of the unit When this terminal is shorted to the common terminal onthe EBTDR board the delay ON time is reduced to 3 seconds and the delay OFF time is reduced to 5 second Two additional terminals M1 and M2 are on the EBTDR board These terminals are used to connect the unused leads from the blower motor and have no affect on the board s operation SERVICING SEQUENCE OF OPERATION This document covers the basic sequence of operation for a typical application with a mercury bulb thermostat When a digital electronicthermostat is used the on off staging ofthe auxiliary heat will vary Refer to the installation instruc tions and wiring diagrams provided with the MBR and AR F for specific wiring connections and system con figuration AR amp AR F WITH SINGLE STAGE CONDENSERS 1 0 Cooling Operation 1 1 On a demand for cooling the room thermostat energizes and Y and 24Vac is supplied to Y condens ing unit and the G terminal on the EBTDR board 1 2 The compressor and condenser fan are turned on and after a 7 secondon delay the relay on the EBTDR board is energized and the blower motor starts 1 3 When the cooling demand Y is satisfied the room thermostat removes the 24Vac from and Y 1 4 The compressor and condenser fan are turned off and aftera 65 second delay off the relay o
80. FPT Liq Suct Weight 20 52 cm 15 24 cm 1 91 cm 95 cm 47 63 24 13 15 24 cm 1 91 95 cm 1 91 cm 48 08 kg 24 13 cm 15 24 cm 1 91 cm 95 1 91 51 26 24 13 15 24 1 91 95 1 91 54 43 kg 24 13 cm 20 52 cm 1 91 cm 95 1 91 63 96 kg 24 13 cm 20 52 cm 1 91 cm 95 1 91 65 32 9 1 2 8 3 4 3 8 7 8 173 AR48 49 1 E 26 99 cm 26 99 cm 1 91 cm 95 cm 2 22 cm 87 09 kg 10 5 8 10 5 8 3 4 3 8 7 8 192 26 99 cm 26 99 cm 1 91 95 cm 2 22 87 09 kg BLOWER PERFORMANCE DESIGNATES METRIC EQUIVALENTS IN CENTIMETERS AND KILOGRAMS PERFORMANCE RATINGS CFM Delivered Capacity I Against External Model TONS Speed Efficiency Static Pressure inch H O No Nominal AFUE 01 o2 03 04 05 Cooling HIGH 700 630 580 530 490 HIGH 1056 1023 978 923 866 HIGH 1150 1106 1040 980 915 AR30 32 1 1060 1039 1982 863 AR30 32 1 21 2 100 0 HIGH 1549 1472 1418 1358 1285 Pss 1322 1307 1277 1323 1154 ABS 2 1000 HIGH 1586 1530 1471 1410 1350 ARA2 1 1524 1485 1423 1367 1175 ene iis 100 0 HIGH 1670 1610 1531 1467 1393 AR48 49 1 1580 1516 1465 1405 1343 AR48 49 1 4 100 0 HIGH 2170 2080 2000 1920 1850 ARGOSE LOW 1900 1810 1780 1710 1630 ARBORII 2 1990 Dry coil with Filter in Place SCFM Correctio
81. INDICATE HALF CYCLES BOTH RED AND GREEN ILLUMINATED WILL INDICATE FULL CYCLES DENOTED BY 3 SIGNAL OUT CONDITION FOR W1 W2 HEATER WILL BE AFFECTED BY OT1 PJ4 AND OT2 PJ2 JUMPERS AND OUTDOOR THERMOSTATS ATTACHED THE TABLE ABOVE ASSUMES 1 IS REMOVED AND OT2 PJ2 IS MADE WITH NO OUTDOOR THERMOSTATS ATTACHED The chart above provides troubleshooting for either version of the encoded thermostat option This provides diagnostic information for the GMC CHET18 60 ora conventional two cool stage heat thermostat with IN4005 diodes added as called out in the above section Atest lead or jumper wire can be added from the test terminal to any terminal on the B13682 74 or B13682 7 1 variable speed terminal board and provide information through the use of the LED lights on the B13682 71 VSTB control Using this chart atechnician can determine ifthe proper input signal is being received by the encoded VSTB control and diagnose any problems that may be relayed to the output response of the B13682 74 VSTM control 136 SERVICING 5 4 CHECKING TRANSFORMER AND CONTROL CIRCUIT WARNING HIGH VOLTAGE Disconnect ALL power before servicing or installing this unit Multiple power sources may be present Failure to do so may cause property damage personal injury or death A step down transformer 208 240 volt primary to 24 volt sec ondary is provided with each indoor unit This allows ample capacity for us
82. LOW VOLTAGE BOTH SIDE HIGH VOLTAGE PLASTIC BREAKER ENTRANCE BOTH SIDE COVER Te 5 1 ARPF024 00B 1 1A 42 125 00B 1 15 313 ARPF036 00B 1 1A 46 75 ES sepe pe pee pn 24 20 438 ARPF060 00B 1 1A 53 25 ze 22 12 9 25 11 875 19 625 21 812 21 438 21 25 CFM Delivered Against External Static Pressure inches water 22 0 2222221 IEEE igh Low 2 250 2 020 1 970 1 780 Dry coil with Filter in Place CFM Correction for Wet Coil 496 AER PRODUCT SPECIFICATIONS The AER Series Airhandlers represent the next generation of indoor air moving and conditioning equipment Combining all of the advantages of our standard Airhandlers with the features and benefits of the new General Electric ECM Programmable Motor the AER Series Airhandlers have been designed to provide the highest level of indoor comfort at the increased efficiency levels demanded today The AER Series Airhandlers do not require any special external electronic controls and can be operated with the same controls as our standard air handlers without any extensive or complicated connections WHAT DOES THE AER SERIES AIRHANDLER DO Figure 1 Efficiency 500 The motors utilized in the AER Series Airhan dlers are at full load over 2096 more efficient than the E motors utilized in the typical airhandler And
83. PERFORMANCE DATA LISTED HEREIN ARE SUBJECT TO CHANGE WITHOUT NOTICE 109 PRODUCT SPECIFICATIONS AER HOW IS THE AER SERIES AIRHANDLER S AIRFLOW CHANGED AX WARNING HIGH VOLTAGE Disconnect ALL power sources before installing servicing or setting up switches Multiple power sources be present Failure to do so may cause property damage personal injury or death IMPORTANT Cooling Heating and Backup Heat Electric Heat airflow must be set up using dip switch on terminal board IT IS NOT A FACTORY SET UP The AER Series Airhandlers blower motors have been preprogrammed for operation at 4 distinct airflow levels when operating in the Cooling Heating Backup Heating Electric Heating and Backup Heating Each mode has 4 levels to deliver different Air Flow CFM L s Simply flip the dip switch and you can get different CFM combinations TRIM CFM ADJUST See Step 3 ELECTRIC HEAT COOLING amp HEAT PUMP Follow these procedures to set up your Air Flow 1 SET UP HEAT MODE ELECTRIC HEAT MODE 2 SET UP COOL HEAT PUMP MODE On dip switch channel 5 and 6 Find the Air Flow for you application in the tables below Set up mo tor by the outdoor unit capacity tons CFM L s AER24 30 Outdoor Switch Indoor Air Flow Unit Tons Position 519 519 378 378 On dip switch channel 1 and 2 It is recommended that you select the taps allowed in
84. Single Supply Circuit Minimum Motor 208 240 Protection 208 240V 77 O 100 ARUF PRODUCT SPECIFICATIONS Dimensions PLASTIC BREAKER COVER LOGO LOCATION SUCTION LINE LINE 7 039 INLET TUBE 2 875 1 H 1 063 N INLET FRONT je 1 063 INLET RIGHT SIDE VIEW 227422 sep ss e aes EH ess RUFOIB O0A 1A 7024 RUFO24 00A 1A Lon 7 4 2 4 2 4 RUFO30 004 1A Lon RUFO32 00A 1B 1C Lon RUFO36 00A 1A Lon gt 5 5 RUFO42 0A 1A 18 2 04 RUFOAB 00A 1A XU RUFO49 0A 1A 18 XU RUFO60 O0A 1A XU Blower Performance C Against External Static Pressure inches water 0 2 015 jaw 1 630 600 1 0207910 T 11071 040 1 11071 040 1 090 830 610 1 470 1 310 1 530 1 490 135371 267 1 016 1 631071 520 FETE Hi 1 ARUF061 00A 1 1A High Low 2 170 1 900 2 080 1 810 2 000 1 780 1 920 1 710 1850 1 630 ARUF061 00A 1B High Medium Low 2 192 1 934 1 672 2 124 1 901 1 606 2 052 1 851 1 562 1 984 1 778 1 532 1 902 1 718 1 482 Dry coil with Filter in Place CFM Correction for Wet Coil 4 ARUF049 00A 1 1A High Low 1 670 1 580 1 6310 1 520 1 530 1 470 1 470 1 410 1 390 1 340 ARUF049 00A 1B igh Medium Low 1 706 1 499 1 346 1 676 1 477 1 318 1 644 1 437 1 276 1 609 1 379 1 231 1 534 1 323 1 147 ARUF060 00A 1 1A Hi
85. T CONDUIT 1 SUCTION VALVE CIRCUIT TYPICAL WIRING FOR USE WITH DUCTED INDOOR SECTION NOTE 24 VOLT CONTACTOR IS FIELD SUPPLIED NOTE SPECIFICATIONS AND PERFORMANCE DATA LISTED HEREIN ARE SUBJECT TO CHANGE WITHOUT NOTICE 48 CPLE PRODUCT SPECIFICATIONS Specifications Nominal Nominal Cooling Heating z e emptor BTUH U us RLA 9 4 13 25 15 Shipping Weight pounds FLA m ES 1 6 56 1 61 35 000 33 200 3 8 3 4 sweat 16 2 96 1 4 18 15 CPLEGO 1C 55 000 55 000 3 8 7 8 sweat 25 150 1 4 1 8 3 7 Electrical Data Minimum Circuit 5 Overcurrent Voltage Phase Minimum Volts Maximum Volts Ampacity 2 Protection 50 208201 17 273 CPLE60 3C 1 Wire size should be determined in accordance with National Electrical Codes extensive wire runs will require larger wire sizes 2 May use fuses or HACR type Circuit Breakers of the same size as noted With Crankcase Heat Uses Scroll Compressor 49 PRODUCT SPECIFICATIONS CPLE Dimensions SMALL CHASSIS 2 SMALL CHASSIS 23 LARGE CHASSIS 29 LARGE CHASSIS 29 SS gt lt CPLE24 30 30 CHASSIS CPLE36 25 CPLE42 30 2 CPLE48 60 32 5
86. UNIT 24V CONNECTIONS 18 GA 2 WIRE Figure 11 Low Voltage Wiring Diagram for Cooling Unit with optional heat kit 15KW and above 175 WIRING DIAGRAMS AR ARUF ARPF ARPT 18 60 TO AVOID POSSIBLE ELECTRICAL SHOCK PERSONAL INJURY OR DEATH DISCONNECT THE POWER BEFORE SERVICING AR ARUF ARPF ARPT FIGURE 12 18 60 10 KW amp BELOW TYPICAL H P HEAT PUMP ROOM THERMOSTAT 18 7 WIRE 2900000 f 1 N O N R R RED 2 N LE rr NOTE BR L w WHITE w AS W 7 A x n BL BL BLUE gt 27 VU 18 GA 5 WIRE 59 OPTIONAL OUTDOOR THERMOSTAT CLOSE ON TEMPERATURE FALL 18 GA 6 WIRE NEEDED WHEN OT IS USED AR ARUF ARPF ARPT FIGURE 13 18 60 ABOVE 10 KW TYPICAL H P HEAT PUMP ROOM THERMOSTAT 18 7 WIRE 0 OQ AR UNIT B Y L H R E E U I A L D E N 1 E LLL R RED E G O R 7 7 77 a zr E W BR LS ss 7 3g i a GREEN 2 A O SEE NOTE L W NWHITE L ts w P4 U J NOTE Z 10 20 2 An TUE BR BROWN 30 AC m Lo pi BI BL BLUE BL A 818 GA 5 WIRE Ott
87. bearing surfaces causing premature bearing failure Compliant Scroll compressors use white oil which is compatible with 3GS 3GS oil may be used if additional oil is required Compliant scroll compressors perform quiet shutdowns that allow the compressor to restart immediately without the need for a time delay This compressor will restart even if the system has not equalized NOTE Operating pressures and amp draws may differ from standard reciprocating compressors This informa tion can be found in the unit s Technical Information Manual PRODUCT DESIGN WARNING When installing or servicing this equipment safety clothing including hand and eye protection is strongly advised If installing this equipment in an area that has special safety requirements hard hats etc observe these requirements To protect the unit when welding close to the painted surfaces the use of a quenching cloth is strongly advised to prevent scorching or marring of the equipment fin ish WARNING HIGH VOLTAGE Disconnect ALL power before servicing or installing this unit Multiple power sources may be present Failure to do so may cause property damage personal injury or death 4 WARNING The unit MUST have an uninterrupted unbroken electrical ground to minimize the possibility of personal injury if an electrical fault should occur The electrical ground circuit may consist of an appropriat
88. cycle 5 1 The heat pump will be on and operating in the heating mode as described the Heating Operation in section 4 5 2 The defrost control in the heat pump unit checks to see if a defrost is needed every 30 60 or 90 minutes of heat pump operation depending on the selectable setting by monitoring the state of the defrost thermostat attached to the outdoor coil 5 3 If the temperature of the outdoor coil is low enough to cause the defrost thermostat to be closed when the defrost board checks it the board will initiate a defrost cycle 5 4 When a defrost cycle is initiated the contacts of the HVDR relay on the defrost board open and turns off the outdoor fan The contacts of the LVDR relay on the defrost board closes and supplies 24Vacto O and W2 The reversing valve is energized and the contacts on HR1 close and turns on the electric heater s The unit will continue to run in this mode until the defrost cycle is completed 5 5 When the temperature of the outdoor coil rises high enough to causes the defrost thermostat to open the defrost cycle will be terminated If at the end of the programmed 10 minute override time the defrost thermo stat is still closed the defrost board will automatically terminate the defrost cycle 5 6 When the defrost cycle is terminated the contacts of the HVDR relay on the defrost board will close to start the outdoor fan and the contacts of the LVDR relay will open and turn offthe revers
89. discharged from the cabinettop The unit requires no additional resistance i e duct work and should not be added The Goodman Remote Heat Pump condensing units are designed for 208 230 dual voltage single phase applications The 3 4 and5ton models are also available for 230V 3 phase applications The 7 5 and 10 ton models are available in 230V and 460V 3 phase applications The units range in size from 1 5to5 ton and have of 10 through 13 SEER SEER efficiency is dependent upon the unit and its components Refer to the Technical Information manual of the unit you are servicing for further details The Goodman Remote Condensing Units range size from 1 5 through 5 ton and have rating of 10 through 14 SEER Efficiency is dependent upon the unit and its components Refer to the Technical Information manual of the unit you are servicing for further details Goodman Remote Condensing Units are designed for 208 240 volt single phase applications The 3 4 5 7 5 and 10 ton models are also available 230V and 460V 3 phase applications Suction and Liquid Line Connections The suction and liquid line connections of the unit are set up for field piping with refrigerant type copper Front seating valvesarefactory installed to acceptthe field run copper total refrigerant charge needed for a normal operationis also factory installed For additional refrigerant line set informa tion refer to the Technical
90. filters are used they should be washed with warm water and dried 2 When operating on the cooling cycle inspect the con densate line piping from the evaporator coil Make sure the piping is clear for proper condensate flow ONCE A YEAR Qualified Service Personnel Only 1 Clean the indoor and outdoor coils 2 Clean the casing of the outdoor unit inside and out 3 Motors are permanently lubricated and do not require oiling TOAVOID PREMATURE MOTORFAILURE DO NOTOIL 4 Manually rotate the outdoor fan and indoor blower to be sure they run freely 5 Inspect the control panel wiring compressor connec tions and all other component wiring to be sure all connections are tight Inspect wire insulation to be certain that it is good 6 Check the contacts ofthe compressor contactor If they are burned or pitted replace the contactor 7 Using a halide or electronic leak detector check all piping and etc for refrigerant leaks 8 Start the system and run both a Cooling amp Heating Performance Test If the results of the test are not satisfactory see the Service Problem Analysis Chart of the possible cause TEST EQUIPMENT Proper test equipmentfor accurate diagnosis is as essential as regular hand tools The following is a must for every service technician and service shop 1 Thermocouple type temperature meter measure dry bulb temperature 2 Sling psychrometer measure relative humidity and wet bulb
91. motor when matched with a 2 speed outdoor section normally does not deliver the optimum air flow to the system for both high and low speed operation This is due to design limitations inherent in the design of the standard induction motor Because of this the typical 2 speed application is designed to operate based upon the air flow delivered at either high or low speed As a result the overall system efficiency and comfort level provided by the system are compromised The AEPT air handler delivers the optimum air flow to the system for both high and low speed operations As a result the overall system efficiency and comfort level provided by the system are not compromised 114 AEPT PRODUCT SPECIFICATIONS AX WARNING HIGH VOLTAGE Disconnect ALL power sources before installing servicing or setting up switches Multiple power sources may be present Failure to do so may cause property damage personal injury or death AEPT Dipswitches The AEPT air handler blower motors have been pre programmed for operation at four distinct air flow levels when operating in the Cooling Heat Pump Heating Backup Heating Electric Heating and Backup Heat Pump Heating Each mode has four levels to deliver different CFM Simply flip the dipswitch and you can get a different CFM combination Setting Up Your Motor Function Instructions Number Electric Heat Mode Electric Heat Mode Select the taps allowed in the tables Dips
92. standards CAUTION Operating the compressor with the suction valve closed will void the warranty and cause serious compressor damage Charge the system with the exact amount of refrigerant Refer to the specification section or check the unit name plates for the correct refrigerant charge An inaccurately charged system will cause future prob lems 1 When using an ambient compensated calibrated charg ing cylinder allow liquid refrigerant only to enter the high side 2 After the system will take all it will take close the valve on the high side of the charging manifold 3 Startthe system and charge the balance of the refriger ant through the low side DO NOT charge in a liquid form 4 With the system still running close the valve on the charg ing cylinder Atthis time you may still have some liquid refrigerant in the charging cylinder hose and will definitely have liquid in the liquid hose Reseat the liquid line core Slowly open the high side manifold valve and transfer the liquid refrigerant from the liquid line hose and charging cylinder hose into the suction service valve port CARE FUL Watch so that liquid refrigerant does not enter the compressor 5 With the system still running reseat the suction valve core remove hose and reinstall both valve core caps 6 Check system for leaks SERVICING NOTE This charging procedure can only be done in the cooling mode of o
93. tempera ture by finding the gauge reading in Temperature Pres sure Chart and reading to the left find the temperature the F Column 5 The difference between the thermometer reading and pressure to temperature conversion is the amount of subcooling EXAMPLE a Liquid Line Pressure 260 b Corresponding Temp F 120 c Thermometer on Liquid line 109 F To obtain the amount of subcooling subtract 109 from 120 The difference is 11 subcooling The normal subcooling rangeis 9 13 subcooling for heat pumps units 14 to 18 for straight cool units S 110 CHECKING EXPANSION VALVE OPERATION 1 Removethe remote bulb ofthe expansion valve from the suction line 2 Start the system and cool the bulb in a container of ice water closing the valve As you cool the bulb the suction pressure should fall and the suction temperature will rise 3 Nextwarm the bulb in your hand As you warm the bulb the suction pressure should rise and the suction tempera ture will fall 4 f a temperature or pressure change is noticed the expansion valve is operating If no change is noticed the valve is restricted the power element is faulty or the equalizer tube is plugged 5 Capture the charge replace the valve and drier evacuate andrecharge 157 SERVICING S 111 CAPILLARY TUBES RESTRICTOR ORI FICES tubes restrictor orifices used in conjunction with the indoor and outdoor
94. than 3 8 diameter use 3 8 liquid line tubing for a line set greater than 25 feet TABLE 9 LOSSES FROM SUCTION LINE ELBOWS EQUIVALENT LENGTH FT m Type of elbow fitting 1178 90 short radius 90 long radius ar 07 os 1 Table 9 Installation Requirements 1 Inacompletely horizontal installation with a long line set wherethe evaporatoris atthe same altitude as or slightly below the condenser the line set should be sloped towards the evaporator This helps reduce refrigerant migration to the condenser during a system s off cycle SERVICING 2 Fora system installation where the evaporator is above the condenser an inverted vapor line trap should be installed on the suction line just before the inlet to the evaporator see Fig 6 The top ofthe inverted loop must be slightly above the top ofthe evaporator coil and can be created simply by brazing two 90 long radius elbows together ifa bending tool is unavailable Properly support and secure the inverted loop to the nearest point on the indoor unit or adjacent structure Fig 6 Evaporator unit with inverted vapor loop 3 Anoil trap is required at the evaporator only if the condenser is above the evaporator Preformed oil traps are available at most HVAC supply houses or oil traps may be created by brazing tubing elbows together see diagram below Remember to add the equivalent length from oil traps to the equivalentlength calculation of t
95. the W1 heat demand is satisfied the room thermostat will remove the 24Vac from HR1 Both set of contacts on the relay opens within 30 to 70 seconds and turn offthe heater element s and the blower motor AR amp AR F WITH SINGLE STAGE HEAT PUMPS 3 0 Cooling Operation On heat pump units when the room thermostat set to the cooling mode 24Vac is supplied to which energizes the reversing valve As long the thermostatis cooling the reversing valve will be in the energized position for cooling 3 1 On a demand for cooling the room thermostat energizes G and Y and 24Vacis supplied to Y at the heat pump and the G terminal on the EBTDR board 3 2 The heat pump turned on in the cooling mode and after a 7 second on delay the relay on the EBTDR board is energized and the blower motor starts 3 3 When the cooling demand is satisfied the room thermo stat removes the 24Vac from G and Y 3 4 The heat pump is turned off and after 65 second delay off the relay on the EBTDR board is de energized and the blower motor is turned off 4 0 Heating Operation On heat pump units when the room thermostat set to the heating mode the reversing valve is not energized As long as the thermostatis set for heating the reversing valve will be in the de energized position for heating except during a defrost cycle Some installations may use one or more outdoor thermostats to restrict the amount of elec
96. the tables below CFM L s 24 30 Heating Switch Emrgy HP w Bkup Element KW Position Bkup AirFlow UP TO 10 OFF OFF 1100 1210 519 571 401 441 EM 330 354 283 283 36 60 xS 777 Switch Indoor Air FI Heating Switch Emrgy HP w Bkup WILC Element KW Position Bkup Air Flow Unit Tons Position OFF OFF 1800 1800 UPTO 20 OFF OFF 2050 2150 849 849 967 1015 ON OFF 1580 1580 UP TO 20 ON OFF 1750 1835 746 746 826 866 755 793 3 1200 1200 ms 566 595 3 SETUP ADJUST MODE You can increase decrease your selected Air Flow to fit your requirement On dip switch channel 7 and 8 ON OFF will increase selected COOL HP Air Flow by 10 OFF ON will decrease selected COOL HP Air Flow by 15 NOTE Other settings have no effect on the set airflow 4 ONLY MODE will select 30 of the Air Flow when dip switch 3 is OFF FAN ONLY MODE will select 60 Y1 cooling Air Flow when dip switch 3 is ON 5 When using a Humidistat normally closed cut jumper The Humidistat will only effect cooling airflow adjusting the Air Flow to 85 110 AEPT PRODUCT SPECIFICATIONS Specifications Blower 5 owe Coil Drain M 9 2 ple Shipping Connection 1 Diameter AEPT030 00C 1 00C 1A AEPT036 00C 1 00C 1A AEPTO060 00C 1 00C 1A 3 4 Electrical Data Single Supply Circuit Blower Motor Minimum Circui
97. they main tain their efficiency throughout the entire load range in 400 variable speed applications Typical 3 Ton Blower Motor AE Series Blower Motor Constant CFM vs Static Pressure Figure 2 The airflow delivered to a system by a typical airhandler is dependent upon the static pressure requiring careful attention to the design of the air distribution network Of ten the system s airflow requirements in the cooling Figure 2 mode are different than they in the heating mode making it necessary to design the air distribution net 4721 1000 work for the cooling or heating mode or a compromise 376 800 of the two In such cases the system s capacity be 5 reduced resultina in higher operating costs and a lower p Uv 1189 400 94 200 The AER Series Airhandlers delivers the optimum airflow for the system size whether in the heating or Cooling mode and 9 i i i i 1 0 1 0 2 0 3 0 4 0 5 regardless of the static pressure imposed by the air distrubution Constant Fan The airflow delivered to the system in constant fan operation by the typical airhandler is the full system require ments In most applications the constant fan operation is intended to provide air circulation throughout the condi tioned space to prevent air stratification In such applications the full system airflow is not required and results in a high background noise level and high operating cost
98. valve on heat pump models and enters the condenser coil Air drawn through the condenser coil by the condenserfan causes the refrigerant to condense into a liquid by removing heat from the refrigerant As the refrigerant is cooled below its condensing temperature it becomes subcooled The subcooledhigh pressure liquid refrigerant now leavesthe condenser coil via the liquid line until it reaches the indoor expansion device Asthe refrigerant passes through the expansion device and into the evaporator coil a pressure drop is experienced causing the refrigerant to become alow pressure vapor Low pressure saturated refrigerant enters the evaporator coil where heatis absorbed from the warm air drawn across the coil by the evaporator blower As the refrigerant passes through the last tubes of the evaporator coil it becomes superheated thatis itabsorbs more heatthan is necessary forthe refrigerantto vaporize Maintaining proper superheat assures thatliquid refrigerantis not returning to the compres sor which can lead to early compressor failure Low pressure superheated vaporleaves the evaporator coil and returns through the suction line and on heat pump models through the reversing valve to the compressor where the cycle begins again 124 COOLING CYCLE Cooling When the contacts of the room thermostat close R to Y and G in the unit are energized This energizes the compressor contactor the condenser fan motor and indoor blower mo
99. 0 J8MO q JO pe1se dn 1980 1010 732615 UOM 1010 O H M A 9 o9 499U2 2 H 98 A 12942 amod A 062 S9 ON pue suonne2 OV AB0991109 je Mod Burjoeuuoosip S 10119 440 Je Mod uan SeJIM 1 10 esnjuMo g YOUMS JOOP JO YO IMS peeds e qeue 10 dn 1Jejs 1 SI SIU 15 4201 1010 aqissod SERVICING 1048 paeds WOW 10 SERVICING S 16C CHECKING ECM MOTOR WINDINGS d WARNING HIGH VOLTAGE Disconnect ALL power before servicing or installing this unit Multiple power sources may be present Failure to do so may cause property damage personal injury or death 1 Disconnectthe 5 pin andthe 16 pin connectors from the ECM power head 2 Removethe2screws securing the ECM power head and separate it from the motor 3 Disconnect the 3 pin motor connector from the power head and lay it aside 4 Using an ohmmeter check motor windings for conti nuit
100. 0 60000 400 50000 3 00 40000 2 0 8 30000 00 20000 4 10000 0 0 00 62 57 52 47 42 37 32 27 22 17 12 7 2 3 OUTSIDE deg F COP COP HEATING BTUH HEATING BTUH HEATING BTUH HEATING BTUH HEATING BTUH CPLT24 1 vs 024 35000 30000 25000 20000 15000 10000 5000 COP NOR 6257 52 47 42 37 32 27 22 17 12 7 2 3 OUTSIDE deg F CPLT30 1 vs AEPT036 45000 5 40000 35000 30000 25000 20000 15000 10000 1 5000 o 11 0 62 57 52 47 42 37 32 27 22 1712 2 3 OUTSIDE deg F H CPLT42 1 vs H61F EEP ARPF048 ARPT049 ARUF049 60000 50000 40000 30000 20000 10000 0 0 6257 5247423732272217127 2 3 OUTSIDE deg F CPLT48 1 vs ARPF060 61 ARUFO61 70000 5 00 60000 4 00 50000 40000 3 00 30000 2 000 20000 pA 9 10000 0 0 00 62 57 5247 4237 32 27 2217 12 7 2 3 OUTSIDE deg F CPLT60 1 vs 60 61 ARUFO61 80000 5 00 70000 LI 6000 0 4 400 5000 0
101. 0 180 1200 0 087 0 108 0 133 0 0 291 T 1200 1300 1400 1501 1600 170 o WET 0 47 42 0 064 0 057 1500 0482 1 0 320 0 360 0 490 0 074 0 205 0 250 0 280 0 370 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2100 2200 F100 1260 1300 1400 1500 1620 1700 180 1900 2000 2200 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2100 2200 CA 060C2 0 070 049 0 060 CA 060D2 055 0 060 0 040 ESI CA 061C2 180 0 280 0 270 0 310 0 340 0 380 DR 160 0 240 0 280 0 300 roo 1200 1300 1400 1501 1600 1900 2000 2 00 2200 ze m 0 081 0 101 0 125 190 0 304 0 260 2 ololeololo olo co o 2 2 ololo ojo 0 ul lt S A e 10 390 10 430 0 330 10 370 1300 1400 1500 1600 1700 1800 1900 2000 0 270 10 310 1 00 00 0 070 0 120 0 390 0 430 0 470 0 050 0 100 0 330 0 370 0 410 1700 Revision designator 81 PRODUCT SPECIFICATIONS CAPF CAUF CHPF Air Flow Data cont Static Pressure Drop Across Coil Horizontal Right Applications Air Quantity SCFM Vs Pressure Drop In WC scr 500 700 900 J r000 100
102. 0 21 467291 80 Certified per ARI 240 80 F 67 F 95 F TVA Rating Seasonal Energy Efficiency Ratio Energy Efficiency Ratio 80 F 67 F 95 F HSPF Heating Seasonal Performance Factor Order the EEP from the Service Department using Part No B13707 38 or new Solid State Board 13707 355 Part No B13707 38 15 not interchangeable with 13707 355 When mix matching outdoor and indoor units the indoor unit check flowrator must match the outdoor unit size See the AR series air handler for coil instructions 51 PRODUCT SPECIFICATIONS CPLE Performance Ratings cont 47 F Heat Pump Coil or Air Handler Heat IV HSPF Heat Cap ARI Ref Decibels BTUH BTUH 48 008 44 000 34 600 9 0 10 0 43 000 3 12 75 25 400 21 517380 80 ARPFO60 O0B i 45 000 35 000 9 0 10 0 44 000 3 18 75 26 000 2 16 517396 80 ARPTO49 00 1 44 000 34 600 9 0 10 0 43 000 3 12 75 25 400 21 517384 80 61 00 1 45 000 35 000 9 0 10 0 44 000 3 12 75 26 000 2 16 517385 80 ARUFO49 00 1 44 000 34 600 9 0 10 0 43 000 3 12 75 25 400 21 517379 80 CPLE4g 1 ARUF061 00 1 45 000 35 000 9 0 10 0 44 000 312 75 26 000 2 16 517383 CA FO60 2 EEP 44 000 34 600 9 0 10 0 43 000 3 09 75 25 400
103. 0 AEPT036 00 30 000 22 200 11 50 AH30 26 400 19 550 10 00 ACHP3632 1 27 000 20 000 9 80 1 1 28 000 10 50 28 000 10 50 28 000 10 50 27 000 9 80 28 000 10 50 27 000 9 80 AWB3exx 28 000 10 50 27 000 10 10 CA F030 2 G V80703B 28 000 11 00 28 000 10 50 28 000 10 50 CA F042 2 G V80703B 28 000 11 50 28 000 11 50 28 000 10 50 CHPF030A2 G V80703B 28 000 20 665 11 00 CHPF042B2 G V80703B 28 000 20 750 11 50 28 000 11 80 28 000 10 50 28 000 11 00 28 000 11 50 i IO N al al al 20 0 al 225241 02 Decipe 5 1 Seasonal Energy Efficiency Ratio 2 Energy Efficiency Ratio 80 F 67 F Inside 95 F 3 When matching the outdoor unit to the indoor unit use the piston supplied with the outdoor unit or that specified on the piston kit chart supplied with the indoor unit 4 Note XX of A Model Designate Electric Heat Quantity 5 Order from Service Dept Part No B13707 38 or new Solid State Board 13707 35 Part No B13707 38 is not interchangeable with B13707 35S The Goodman Gas Furnace contains the EEP cooling time delay 34 CLJ PRODUCT SPECIFICATIONS Performance Ratings cont Condenser Evaporator Model
104. 0 3 GMNT080 4 No GMT045 3 ND GPD050 3 GMTO070 4 ND GMPN100 4 GPD125 4 GMPN120 5 GPD100 4 GMTO70 3 ND 2005 90 3 ND 90 5 ND GMT140 5 ND GMTH045 3 ND 090 4 ND GMT115 5 ND 070 4 ND GMTH115 5 ND 65 060 3 ND 5 GSMS060 3 ND GSM080 4 ND GSM100 4 ND GSUO60 3 GMP050 3 50 32 GSMS080 4 ND GSMS100 4 e GSU080 4 GSU100 4 Nominal Furnace Width ue 2 DFK Model No 3 DFK 14 DFKT 14 DFK 17 DFKT 17 DFK 21 DFKT 21 DFK 24 DFKT 24 Nominal Coil Width j j j u2 14 x j g uso xpo xo x 14 x x j f JD 5 D xpo x u3 14 x x lj g j 22 10 c u4 0 d xn 059 217 xn xo xn xo j J u 24v 1 J4 x xo 061 24v 1 XX 062 217 1 xo j xo x Certified per ARI 210 2 BTU Watt 80 67 F inside 95 F outside air 3M C A Minimum Circuit Ampacity M O P Maximum Overcurrent Protection UC COIL INSTALLATION RECOMMENDATIONS MINIMUM DISTANCE BETWEEN DOWNFL OW APPLICATIONS FURNACE AND COIL PAN 2 NOTE 1 Do not use this c
105. 00 34 200 36 000 33 000 34 200 36 000 11 00 80 10 50 50 10 50 50 10 00 10 50 9 50 517485 10 00 503369 8 80 80 8 8 5 10 00 503370 80 8 8 80 80 8 80 ojojo aya 10 00 503372 10 00 503373 10 50 503374 10 00 466763 10 00 466765 10 5 466767 9 50 47 000 44 000 45 000 47 000 1 Seasonal Energy Efficiency Ratio 2 Energy Efficiency Ratio 80 F 67 F Inside 95 F 3 When matching the outdoor unit to the indoor unit use the piston supplied with the outdoor unit or that specified on the piston kit chart supplied with the indoor unit 4 Note XX of A Model Designate Electric Heat Quantity 5 EEP Order from Service Dept Part No B13707 38 or new Solid State Board 13707 35 Part No B13707 38 is not interchangeable with 13707 355 The Goodman Gas Furnace contains the EEP cooling time delay 9 30 25 PRODUCT SPECIFICATIONS CKL Performance Ratings cont Condenser Evaporator Model Total BTUH Sensible BTUH SEER EER ARIRef Decibel 00 17 57000 42000 1050 950 51464 00 57000 4200 1050 950 517468 61 00 17 5700 4200 1050 950 51749 LARUF0G D0 7 56000 4030 1000 900 star FARuroetno r 57 000 4200 1050 950 517483 carFoso2EeP 55000 3060 1000 900 50332
106. 00 units do not require this kit Heating Capacity KW Correction Factor TUE Multiply the 230 volt capacity by factors Blower Performance Delivered Against External aoei mese Motor Speed AC18 05D AC18 06D AC18 08D AC24 05D AC24 06D AC24 08D AC24 10D AC30 05D AC30 08D AC30 10D AC36 05D AC36 08D AC36 10D Dry coil with filter in place 208 volt operation x 96 93 PRODUCT SPECIFICATIONS AC 94 Dimensions Fr AC18 05D AC18 06D 37 AC18 08D AC24 05D AC24 06D i jos 374 34 1 30 AC24 10D AC30 05D AC30 08D 43 407 36 AC30 10D AC36 05D AC36 08D 49 461 42 AC36 10D ELECT HEATER LOCATION THIS END SUCTION LINE SUPPLY VOLTAGE CONTROL BOX OPPOSITE END LOVV VOLTAGE WIRING AC PRODUCT SPECIFICATIONS FEMALE PRIMARY DRAIN DRAIN FEMALE 95 PRODUCT SPECIFICATIONS ACHP Specifications Nominal Cooling Heating Capacity Entering Water u pounds ACHP1819 1 1FP 18 000 13 150 18 400 28 500 3 8 58 65 ACHP2423 1 1FP 24 000 16 450 23 000 35 600 3 8 34 6 ACHP3028 1 1FP 30 000 19 500 27 300 42 300 ACHP3632 1 1FP 36 000 23 000 32 000 49 600 designates the models with a factory installed freeze protection control Electrical Data Tm Maximum eT ezozie ns em om m em 1a om Blowe
107. 000 5 60000 f 40000 40000 30000 30000 30000 2 30000 4 8 20000 20000 20000 10000 10000 10000 0 4 4 1 4 14 4 0 04 4 1 1 00 4 4 4 44 4 4 0 62 52 42 32 22 12 2 62 52 42 32 22 12 2 62 52 42 32 22 12 2 OUTSIDE deg F OUTSIDE deg F OUTSIDE deg F MODEL CPLJ48 1 W AR49 1 U UC60 EEP MODEL CPLJ48 1 W AE48 XX AER48 1 MODEL CPLJ60 1A W AR60 1 HT61 HT61F EEP AR61 1 70000 70000 80000 60000 60000 50000 50000 60000 40000 40000 o 30000 30000 40000 8 20000 20000 lt 20000 4 10000 11 10000 I 0 0 0 0 0 n 0 62 52 42 32 22 12 2 62 52 42 32 22 12 2 62 52 42 32 22 12 2 OUTSIDE deg OUTSIDE deg F OUTSIDE deg F MODEL CPLJ60 1A W AR61 1 U UC61 EEP MODEL CPLJ60 1A W U UC62 EEP HT61 H61F EEP AE60 XX AER60 1 100000 80000 5 80000 rI LE 60000 60000 m z 40000 40000 ui 20000 lt 20000 0 0 0 62 52 42 32 22 12 2 HEATING BTUH 62 52 42 32 22 12 2 OUTSIDEdegF COP OUTSIDE deg F 61 PRODUCT SPECIFICATIONS 62 Specifications Valve 4 Shipping Weight Ibs 137 142 152 162 249 337 208 230 208 230 208 230 208 230 208 230 208 230 Phase Electrical Minimum Circuit Amps 14 5 Data Maximum Overcurrent Protection 20 Minimum Volts 197 Maximum Volts 253 Compressor 2 1 6 CPRT60 1 CPRT48 1 3
108. 011150 jon p 1994102 e2e deJ 9945 9945 2 eon pas 10 eue d 4719942 eJnjsio W uJ0JJeg 718150 1 sjo41uoo uie1s s sioljo uuoo sseuJeu 1010 ui suid ye 2 H M A 9 oo 10 eBe3 o 8 010 W33 041 09 1010 eus uo 14611 s 16 exe N JUNOW JOJOW 2500 10 9945 uee 1eq 1eduinf e 159 SseuJeu 1010 UO sio 9 8uuo2 ui pejeesun 10 X O2 1010UJ UI 810 1 95 peeds 49911 09U 310Mjon p Ajddns 12911 090 19313 10 12921 090 peeds uBiu 2 615 s eue d 10 sjeurqeo peeds 211645 sjeued Buisnou 4 95007 1 95 peeds 12911024 8 1 10 1 10 ddns 12011 peeds uBiu 5 YBIH S 0J1u 09 zuan 5 Aejap ul ue J pejoeuuo
109. 1 1789882 1 B1789893 1 B1789893 1 B1789893 1 1789893 1 B1789893 1 B1789855 1 1789855 1 B1789855 1 B1789855 1 1789855 1 B1789855 1 B1789855 1 B1789852 3 B1789855 1 B1789857 1 B1789857 1 B1789857 1 B1789857 1 1789857 1 B1789857 1 B1789857 1 2 1789865 1 1789865 1 1789865 1 1789865 1 1789865 1 OUTDOOR INDOOR UNIT BTU s INDOOR UNIT PISTON CLJ42 1 CLJ48 1 CLJ60 1 CLT24 1 CRT24 1 CLQ24 1 CLQ30 1 CLQ36 1 CLQ42 1 048 1 CLQ60 1 PISTON KIT PART NO B1789873 1 B1789873 1 B1789873 1 B1789878 1 B1789878 1 B1789878 1 B1789878 1 B1789878 1 2 B1789882 B1789882 B1789882 B1789882 B1789865 B1789865 B1789865 B1789865 B1789865 B1789874 B1789874 B1789874 B1789880 B1789880 B1789882 1 B1789882 1 B1789882 1 2 B1789888 1 B1789888 1 1789888 1 B1789888 1 B1789859 1 B1789859 1 B1789859 1 B1789859 1 B1789859 1 B1789859 1 B1789859 1 B1789865 1 B1789865 1 B1789865 1 B1789865 1 B1789865 1 B1789865 1 B1789865 1 B1789873 1 B1789873 1 B1789873 1 B1789873 1 B1789873 1 81789880 B1789880 B1789880 B1789880 B1789880 2 B1789882 1 B1789882 1 B1789882 1 1 1 1 1 1 OUTDOOR INDOOR UNIT INDOOR UNIT BTU s PISTON SIZE CPLE24 1 CPLE30 1 CPLE36 1 CPLE42 1 CPLE48 1 B1789882 3 078 B1789878
110. 2 cannotbe satisfied by the heat pump the temperature indoors will continue to drop The room thermostat will then energize W3 and 24Vacwill be supplied to HR2 on the heater assembly When the W3 demand is satisfied the room thermostat will remove the 24Vacfrom HR2 The contacts on HR2 will open between 30 to 70 seconds and heater elements 3 and 4 will be turned off On most digital electronic thermostats W3 will remain energized until the first stage heat demand Y is satisfied and then G W2 and W3 demands will be removed 4 4 As the temperature indoors increase it will reach a point where the second stage heat demand W2 is satisfied Whenthis happens the room thermostat will remove the 24Vac from the coil of HR1 The contacts HR1 will open between 30 to 70 seconds and turn off both heater element s The heat pump remains on along with the blower motor because the Y demandforfirst stage heat will still be present 4 5 When the first stage heat demand Y is satisfied the room thermostat will remove the 24Vac from and Y The heat pumpis turned off and the blower motor turns off after a 65 second off delay 5 0 Defrost Operation On heat pump units when the room thermostat is set to the heating mode the reversing valve is not energized As long as the thermostat is set for heating the reversing valve will be in the de energized position for heating except durin
111. 21 516556 CA FOGT 2 EEP 45 000 35 000 9 0 10 0 44 000 3 15 75 26 000 2 13 516565 CHPFO48D2 EEP 44 000 34 600 9 0 10 0 43 000 3 09 75 25 400 21 516552 45 000 35 000 9 0 10 0 44 000 3 15 75 26 000 213 516570 ____ 6 __ 44 000 34 600 9 0 10 0 43 000 3 03 75 25 400 21 516559 H iF EEP 45 000 35 000 9 0 10 0 44 000 3 03 75 26 000 216 516560 ARPFO48 00B 1 24 000 34 600 9 0 10 0 43 000 25 400 517393 ARPFO60 00B 1 45 000 35 000 9 0 10 0 44 000 26 000 517395 CPLE48 3 10 0 43 000 312 75 25 400 21 517391 80 1 10 0 44 000 342 7 5 26 000 2 13 517389 80 10 0 43 000 3 12 7 5 2540 2 1 517381 80 10 0 44 000 3 12 75 26 000 2 1 517392 80 0 43 000 3 09 75 25 400 2 1 51668 80 0 44 000 3 15 75 26 000 2 13 516554 80 0 43 000 3 09 75 25 400 2 1 51658 80 0 44 000 3 15 75 26 000 2 13 516585 80 0 43 000 3 09 75 25 400 2 1 516572 80 ARPTO61 00 45 000 35 000 ARUF049 00 44 000 34 600 CA F060 2 EEP 44 000 34 600 1 1 41 41 41 CA F061 2 EEP 45 000 35 000 CHPF048D2 EEP 44 000 34 600 H60F EEP 44 000 34 600 H61F EEP 25 000 35 000 5 26 000 516587 80 1
112. 3 000 23 400 9 0 10 0 33 000 3 09 7 3 18 600 21 504291 80 CHPFO36B2 EEP 32 000 22 500 9 0 10 0 33000 3 7 17 600 2 01 504295 80 CHPFO42B2 EEP 34 000 24 400 9 0 10 0 33 200 3 00 73 18 800 21 504297 80 H49F EEP 35 000 26 200 9 5 10 5 33 200 32 7 5 18 800 21 467277 80 48 008 41 000 31 800 9 5 10 5 41 500 3 3 75 22 000 2 22 517359 80 5 1 5 WW WIL oo oo oco co Wu Co J Co C2 Co J Co Co Co oo Co 551 70 94 NINININININININ ARPTO42 00 1 40 000 29 600 9 0 10 0 40 000 321 75 20 800 2 1 517365 80 __ 49 00 1 41 000 31 800 9 5 10 5 41 500 33 75 22 000 2 22 517355 80 ARUFO48 00 1 40 000 31 600 9 0 10 0 41 000 32 75 21 000 2 1 517368 80 CPLE42 1 ARUFO49 00 1 41 000 31 800 9 5 10 5 41 500 3 3 75 22 000 222 517390 80 CA F048 2 EEP 40 000 29 600 9 0 10 0 41 000 3 18 75 21 000 21 504249 80 CHPFO42B2 EEP 39 000 29 000 9 0 10 0 39 000 3 73 20 000 2 01 504298 80 4 41 000 31 600 9 5 10 5 41 000 3 18 75 21 000 21 504301 80 41 000 31 600 9 5 10 5 41 000 32 75 21 00
113. 3 1 0 1 o OT 2 OPTIONAL OUTDOOR THERMOSTAT CLOSE ON TEMPERATURE FALL 18 7 WIRE NEEDED WHEN TWO OT S ARE USED NOTES NOMENCLATURE COLOR CODES 1 OUTDOOR THERMOSTAT OT 1 SHOULD BE THE OT OUTDOOR THERMOSTAT OPTIONAL R RED FIRST TO CLOSE AND THE LAST TO OPEN EHR EMERGENCY HEAT RELAY OPTIONAL Y YELLOW 2 CONNECT WHITE AND BROWN WIRES FROM AIR BL BLUE HANDLER TOGETHER IF OT 2 IS NOT USED BR BROWN 3 REMOVE WIRE WHEN USING OUTDOOR THERMOSTAT O ORANGE W WHITE G GREEN Important If outdoor thermostat is not used tie white and brown wires from Air Handler together 176 AER AEPT INSTALLER These instructions must be used in conjunction with the latest version of IO 230 which is shipped with the unit It is importanttofollow both ofthese instructions and those in the latest version of IO 230 when installing the AER and series of air handlers THERMOSTAT CONNECTIONS Thefollowing composite wiring diagrams detail various con figurations in which the AEPT air handlers can be used Examples include single stage cooling and heat pump with single ortwo stage electric heating All these configurations can be applied with convenient connections to outdoor thermostat applications The following sections will be detailed Single Stage Cooling Thermostat Part CHT 18 60 orequivalent Heat Pump GMC Thermostat Part 18 60 or equivalent Each diagram details the connections betw
114. 3 8 3 4 144 A36 10 C 9 1 2 8 2475 34 3 8 3 4 144 6 15 91 2 8 3475 34 3 8 3 4 145 3620 912 8 4475 34 3 8 3 4 145 A4200 912 8 34 38 144 A42 08 C 9 1 2 8 235 34 3 8 3 4 147 A420 1912 8 2475 34 3 8 3 4 147 4215 912 8 3475 3 4 38 3 4 147 A4220 912 8 4475 34 3 8 3 4 148 48 49 00 912 8 34 38 7 8 173 49 08 9 1 2 8 235 34 3 8 7 8 1 6 A48 49 10 912 8 2475 34 3 8 7 8 176 48 49 15 9 1 2 8 3 475 34 3 8 7 8 176 48 49 20 9 1 2 8 4475 34 3 8 7 8 176 A60 00 105 8 1058 amp 34 3 8 78 192 3 4 3 8 A60 10 10 5 8 10 5 8 A60 15 10 5 8 10 5 8 3 4 75 3 4 7 8 195 7 8 195 3 8 6100 105 8 1058 34 38 78 192 83 PRODUCT SPECIFICATIONS PERFORMANCE RATINGS Capacity Capacity TONS Nominal Cooling BTUH 240V Heating Seasonal Efficiency AFUE A18 00 A18 05 C A18 08 C A24 00 A24 05 C A24 08 C A24 10 C A30 32 00 A30 32 05 A30 32 08 C A30 32 10 C A30 32 15 A36 00 A36 05 A36 06 A36 08 C A36 10 C A36 15 A36 20 A42 00 A42 08 C A42 10 C A42 15 A42 20 A48 49 00 A49 08 C A48 49 10 A48 49 15 A48 49 20 A60 61 00 A60 61 10 A60 61 15 A60 61 20 Capacity and efficiency ratings in a
115. 4 66980 76 76 76 76 76 76 76 76 76 76 76 76 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 18 00 17 000 12 410 10 00 517512 76 ARUF024 00 17 400 12 702 10 00 CKL18 1 ARUF032 00 18 000 13 140 10 50 9 50 16 800 17 000 CA F018 2 EEP 17 000 CA F024 2 EEP 17 400 CA F030 2 EEP 18 000 9 17 400 17 400 18 000 9 50 17 400 18 000 9 50 50 467556 517545 467559 517509 517501 517495 517507 517521 467568 503280 503281 503282 503285 530824 503286 67002 67008 23 000 24 000 9 50 23 000 24 000 9 50 23 200 CA F024 2 EEP 23 000 CA F030 2 EEP 24 000 24 000 23 000 23 000 24 000 9 50 23000 24 000 9 50 1 Energy Efficiency Ratio 2 Energy Efficiency Ratio 0 80 F 67 F Inside 95 F 3 When matching the outdoor unit to the indoor unit use the piston supplied with the outdoor unit or that specified on the piston kit chart supplied with the indoor unit 4 Note XX of A Model Designate Electric Heat Quantity 5 EEP Order from Service Dept Part No B13707 38 or new Solid State Board 13707 35 Part No B13707 38 is not interchangeable with 13707 35 The Goodman Gas Furnace contains the EEP cooling time delay 0 0 M e EEP 23 200 23 200 24 000 9 80 23200 23 000 00 1 00 1 1 CKL24 1 CKL CKL Performance Ratings cont Condenser Evaporator Model To
116. 4 XX AR32 1 AE24 XX AER24 1 30000 30000 5 25000 5 5 25000 f 20000 tn f 20000 8 15000 2 8 15000 lt 10000 lt lt 10000 5000 5000 0 sss 62 52 42 32 22 12 2 62 52 42 32 22 12 2 62 52 42 32 22 12 2 OUTSIDE deg F OUTSIDE deg F OUTSIDE deg F MODEL CPLJ24 1 W U UC32 EEP MODEL CPLJ24 1 W AC30 XX MODEL CPLJ24 1 W AR24 1 AW AWB24 XX 42 HT3236 H36F EEP AWB36 XX AR32 1 AR 42 1 AE24 XX AER24 1 35000 4 35000 35000 J 30000 30000 5 30000 25000 25000 25000 20000 4 20000 4 20000 15000 15000 Z 45000 lt 10000 10000 10000 ul 5000 5000 5000 0 0 0 0 04 41 44114111 111111 0 62 52 42 32 22 12 2 62 52 42 32 22 12 2 62 52 42 32 22 12 2 OUTSIDE deg OUTSIDE deg F OUTSIDE deg F MODEL CPLJ30 1 W AC30 XX MODEL CPLJ30 1 W AC36 XX MODEL CPLJ30 1 W AR30 1 AW AWB30 XX 40000 4 40000 40000 4 rI rI 30000 3 P 30000 17 30000 3 a m a 2 20000 29 9 20000 9 2 20000 29 E 4 10000 1 4 10000 4 10000 1 0 0 0 62 52 42 32 22 12 2 62 52 42 32 22 12 2 62 52 42 32 22 12 2 OUTSIDE deg F OUTSIDE deg F OUTSIDE deg F 60 CPLJ PRODUCT SPECIFICATIONS HEATING PERFORMANCE EXPANDED RATINGS 70
117. 5 20 amp 30 kW Heater Kits Supply opening is 13 x 40 Electrical Overcurrent Characteristics 5 5 NOTES Protection 1 AR Series Air handlers do not have 15 208 230 3 60 6 factory installed electric heat Purchased a thet ead be used wile AR m L4 2 L s TEMPERATURE RISE DEGREES F 240 480 240 s axo s 13 6 ARO090 AR120 20 3o Tables above are calculated with both stages of electric heat engaged 2 stage heat systems Divide the temperature rise from the table by 2 for 1st stage operation for systems using staged electric heat 89 PRODUCT SPECIFICATIONS AR COMMERCIAL 090 DELIVERY Static Motor Sheave Turns Open Pressure 1 2 3 0 4 264 3 930 3 633 3 273 3 996 3 705 3 235 2 998 6 731 3 379 3 002 2 517 With dry coil and 2 air filter NOTES Any adjustment made ot the blower should not cause the motor to draw more than the motor s rated RLA Applications that exceed the above could require a larger motor AR120 Aim DELIvERY Static Motor Sheave Turns Open sheave Turns Open os 42 260 or o os 2 os 29 With dry coil and 2 air filter NOTES Any adjustment made ot the blower should not cause the motor to draw more than the motor s rated RLA Applications that exc
118. 50 HT 1830 WET 0 14 0 17 0 21 0 26 0 31 DRY 0 08 0 11 0 15 0 21 0 26 950 1050 1150 1250 1350 HT 3236 WET 0 14 0 17 0 22 0 27 0 32 DRY 0 08 0 11 0 15 0 20 0 25 1175 1275 1375 1450 1550 HT 36 WET 0 14 0 17 0 21 0 25 0 31 DRY 0 09 0 11 0 15 0 21 0 26 1150 1250 1350 1450 1550 HT 4248 WET 0 14 0 17 0 21 0 26 0 32 DRY 0 10 0 12 0 16 0 21 0 27 1750 1850 1950 2050 2150 HT 4860 WET 0 21 0 26 0 31 0 37 0 44 DRY 0 18 0 20 0 26 0 32 0 38 1750 1850 1950 2050 2150 HT 61 WET 0 22 0 27 0 32 0 38 0 45 DRY 0 19 0 21 0 27 0 33 0 39 NOTE For horizontal left applications reduce airflow to 396 Nominal CFM CASE COIL FURNACE APPLICATION OPTION CABINET SIZE HT COIL MM 14 FURNACE GMNTE060 3 GMNT040 3 GMNT060 3 GMT045 3 GMT070 3 GMTH045 3 1772 FURNACE GMNTE080 4 GMNT080 4 GMT070 4 GMTO090 3 GMTO090 4 GMTHO070 4 21 FURNACE GMNTE100 4 GMNT100 4 21 FURNACE GMT090 5 GMT115 5 GMTHO090 5 ure __ x p T lt Due to the rating mix match of various coils with outdoor units it is important to match the furnace airflow for the total system capacity Refer to furnace specification sheets for air flow charts Transition required CAUF PRODUCT SPECIFICATIONS CAUF Uncased Upflow Downflow Indoor Coils eee emu s 26 3 ae
119. 60 760 720 670 970 910 860 1200 1145 1060 630 560 930 780 1090 1015 1415 1240 700 620 960 810 1150 1060 1450 1260 A18 HIGH LOW LOW LOW LOW 2 A4 A24 A30 32 A48 49 A60 61 LOW 1900 1810 1700 1590 1500 Dry coil with Filter in Place SCFM Correction for Wet Coil 4 PRODUCT SPECIFICATIONS PHYSICAL DATA Model Blower KW 230V Coil 3 4 Refrigerant Approx 3 8 Dia Width A18 00 8 18 05 8 3 4 5 8 105 5 8 105 3 8 18 08 0 8 6 235 34 3 8 58 108 2400 912 6 34 38 3 4 106 A24 05 C 9 1 2 6 1 475 34 3 8 3 4 109 24 08 91 2 6 235 34 3 8 3 4 109 24 10 0 912 6 2475 34 3 8 3 4 109 A3000 912 6 34 38 113 3 4 3 8 A30 05 9 1 2 A30 08 C 9 1 2 2 3 5 3 4 3 4 116 3 4 116 3 8 A30 10 C 91 2 6 2475 34 3 8 3 4 116 A3045 912 6 3475 34 38 34 16 A3200 912 6 3 4 38 3 4 120 A3205 912 6 1 475 34 3 8 3 4 120 A32 08 C 9 1 2 6 235 34 3 8 34 120 A32 10 C 91 2 6 2475 34 3 8 3 4 122 3 4 3 8 A32 15 9 1 2 A36 00 9 1 2 3 4 3 4 125 3 4 141 3 8 3605 912 8 2475 34 3 8 3 4 144 A36 06 912 8 230 34 38 3 4 144 A36 08 C 91 2 8 235 34
120. 60 or Y1 air flow can be field selected This results in lower background noise levels and lower operating cost Fan Only Mode Fan Only Mode will select 3096 of the Air Flow when dip switch is OFF FAN ONLY MODE will select 60 or 1 cooling Air Flow when dip switch 3 is ON 113 PRODUCT SPECIFICATIONS AEPT Humidity Control When matched with today s high efficiency outdoor sections the typical air handler operating under high humidity conditions may not remove sufficient moisture from the conditioned air to provide the desired comfort level The AEPT air handler provides further humidity control when operated with a standard 24V de humidistat When the de humidistat detects a high humidity condition the air flow delivered to the system is reduced allowing the indoor coil to remove more moisture from the conditioned air When the de humidistat detects normal humidity conditions the air flow delivered to the system is increased to the normal level Soft Start Stop vs Instant On Off Upon a call for system operation the blower CFM motor of a typical air handler is energized at full speed Because of the time lag between a call for system operation and the system operating at full capacity this often results in complaints of blasts of warm air at start up in the cooling mode and of blasts of cold air at JF L lt start up in the heating mode There are also potential complaints
121. 60D2 G V91155D 40 200 CLT60 1 40 200 40 200 520816 CA F061 2 G V90905D 40 200 520826 40 200 521175 CA F061 2 G V81155C 40 200 521178 40 200 521179 40 200 521189 H61F G V91155D 53 000 40 200 527365 H61F G V81155C 53 000 40 200 10 78 527377 NOTES 1 Seasonal Energy Efficiency Ratio 2 Energy Efficiency Ratio 80 F 67 F Inside 95 F 3 When matching the outdoor unit to the indoor unit use the piston supplied with the outdoor unit or that specified on the piston kit chart supplied with the indoor unit 4 Note XX of a model designates Electric Heat Quantity 5 EEP Order From Service Dept Part B13707 38 or new Solid State Board B13707 35S No B13707 38 is not interchangeable with 13707 355 The Goodman Gas Furnace contains the EEP cooling time delay 40 CRT PRODUCT SPECIFICATIONS SPECIFICATIONS _____________ cRr2 4 1 Capacities ompressor RA ondenser Fan Motor orsepower efrigeration System iquid Valve Size O D uction Valve Size O D 2 alve Type Sweat efrigerant Charge o 12 107 14042 4042 15 145 13943 hipped with Orifice Size lectrical Data Notes 1 Wire size should be determined in accordance with National Electrical Codes Extensive wire runs will require larger wire sizes May use fuses or HACR typ
122. 7 105 3 784 11 65 98 6 760 11 96 _ 54 102 6 935 109 8 394 979 1042 953 997 905 1087 941 56 1153 57 1042 924 108 6 1002 979 1042 953 1033 997 905 10 87 941 856 1153 965 mt 929 1055 154 905 1 09 1086 873 165 101 9 1215 110 7 9 68 mes 105 8 10 22 109 io 1077 1053 962 98 6 95 1136 9 68 165 105 8 1022 109 1010 1077 1053 362 905 1156 Sensible heat capacities shown are based 80 DB entering air at the evaporator coil For sensible heat capacities at other than 80 F DB deduct 84 BTUH 100 of evaporator coil air for each degree below 80 or add 84 BTUH 100 of evaporator coil air per degree above 80 CAPACITIES AT 95 F OUTDOOR 75 F DB AND 63 F WB INDOOR TOTAL MBTUH 105 7 SENSIBLE MBTUH 76 8 LATENT MBTUH 29 0 29 PRODUCT SPECIFICATIONS CLJ Specifications Service Valve Compressor Cooling P Fan Ship Capacity Wot iqui RLA LRA Type FLA Ibs j d Reciprocating 1 CLJ18 1C Reciprocating 1 6 1 3 3 CLJ24 1A 4 4 1 6 1 CLJ24 1C i 1 6 1 ws os 173 e 12 oo we 14 17 2000 16 os ao
123. 7 37 000 048 48 000 D 2474 049 49 000 060 60 000 2 2 2 061 61 000 Cabinet Description 062 62 000 CH Models Cabinet Height U 18 14 B 17 D 2472 18 000 BTUH 18 000 BTUH CASED UPFLOW UNCASED UPFLOW COILS COILS H 24 HT 24 24 000 24 000 HORIZONTAL EVAPORATOR HORIZONTAL BUTT UP COILS EVAPORATOR COIL PRODUCT IDENTIFICATION AIRHANDLERS Revision Product Type A Air Handler Motor E ECM Motor Electrical Supply R PSC Motor 1 208 230V 60Hz 1ph Cabinet Finish P Painted U Unpainted Feature A First Series B Downflow C Factory sealed Series Expansion Device F Flowrator Nominal Capacity T TXV Expansion Device 018 1 Tons 024 2 Tons TOT 030 2 Tons None 032 24 Tons 05 5 KW et al 036 3 Tons 042 3 Tons 048 4 Tons 049 4 Tons 060 5 Tons All revisions A or higher are Architectural Gray 061 5 Tons Factory Installed Electric Heat AR 60 ii 18 18 000 BTUH 24 24 000 BTUH 30 32 30 000 BTUH 36 36 000 BTUH 42 42 000 BTUH 48 49 48 000 BTUH 60 61 60 000 BTUH AR AIRHANDLER WITH COIL 274 Generation Airhandlers use DIRECT DRIVE MOTORS Power supply is AC 208 230v 60 hz 1 phase 10 PRODUCT IDENTIFICATION AIRHANDLERS A 24 00 2 RA SECOND GENERATION 50 HTZ MODEL W OPTION FOR HEATER KIT 24 24 000 BTUH 7 0 KW 36 36 000 BTUH 10 5 KW
124. 75 77 78 ana 79 83 Dig 86 AR COMMERCIAL SERIES 88 AH 91 93 ACHP d e 96 AWB 97 ARUP 100 103 Dic 105 zx ES 107 Dizlge 111 WMG ao 117 WME 119 LOCATION AND CLEARANCES 39 PRODUCT DESIGN 67 SYSTEM OPERATION 72 72 72 HEATING CY GEE 72 73 FAN OPERATION 73 OPERATINGINSTRUCTIONS 74 SCHEDULED MAINTENANCE 134 ONCE AMONTH see 134 ONCE A YEAR initio eie ineo 131 TEST EQUIPMENT 131 COOLING amp HEATING PERFORMANCE TEST 131 SERVICING encierra 132 COOLING HEAT PUMP SERVICE ANALYSIS GUIDE 132 S 1 Checking Voltage 134 5 2 CheckingWiring uuu 134 5 3 Checking Thermostat Wiring amp Anticipator 135 S 3A Thermostat amp Wiring
125. AER48 1 60 1 2 15 15 15 15 15 108 AER PRODUCT SPECIFICATIONS PHYSICAL DATA Www Refrigerant Approx Filter Size Blower Connections Shipping permanent 3 8 3 4 147 LBS 19x21x1 9 5 8 pa iem 10 10 34 3 8 7 8 195 LBS 21 1 2 24 1 25 4cm 25 4cm 1 0cm 2 1cm 88 5 Kg 54 6 X 61 X 2 5 cm s DESIGNATES METRIC EQUIVALENTS D B j m 2 54 2 54 em e 2 54 em PLASTIC BREAKER COVER LOGO LOCATION 3 25 PRIMARY amp SECONDARY SUCTION LINE 8 3 em CONDENSATE DRAINS HORIZONTAL 3 4 NPT 2 00 2 00 LIQUID LINE 5 08 em r 5 08 08 TYPICAL INLET TUBE 5 00 2 375 1 E 5 03 em 12 7 i 1 J m 1 188 1 188 1 188 2 54 m 5 02 3 02 INLET 3 02 RIGHT SIDE VIEW FRONT VIEW PRIMARY amp SECONDARY CONDENSATE DRAINS UPFLOW 3 4 NPT FEMALE BaseModel A B C D E F G H J k AER24 30 46 75 22 17 5 19 5 10 13 375 10 811 17125 19 812 3 563 118 7 cm 55 9 cm 44 5 cm 49 5 25 4 34 0 27 5 43 5 50 3 cm 9 05cm AER36 48 60 53 25 24 20 22 12 14 5 11 935 19 625 21 812 3 343 135 3 cm 61 0 cm 50 8 55 9 30 5 cm 36 8 30 3 cm 49 8 55 4 cm 8 49CM DESIGNATES METRIC EQUIVALENTS NOTE SPECIFICATIONS AND
126. AR amp AR F ELECTRONIC BLOWERS TIME DELAY RELAY The AR and AR F contain an Electronic Blower Time Delay Relay board B1370735 This board provides on off time delays forthe blower motor cooling and heat pump heating demands when G is energized During a cooling or heat pump heating demand 24Vac is supplied to terminal ofthe EBTDR to turn on the blower motor The EBTDR initiates a 7 second delay on and then energizes it s onboard relay Therelay onthe EBTDR board closes it s normally open contacts and supplies powerto the blower motor When the input is removed the EBTDR initiates a 65 second delay off When the 65 seconds delay expires the onboard relay is de energized and it s contacts open and remove power from the blower motor During an electric heat only demand W1 is energized but is not The blower motor is connected to the normally closed contacts ofthe relay onthe EBTDR board Theother side of this set of contacts is connected to the heat se quencer on the heater assembly that provides power to the first heater element When W1 is energized the sequencer will close it s contacts within 10 to 20 seconds to supply power to the first heater element and to the blower motor through the normally closed contacts on the relay on the EBTDR When the W1 demand is removed the sequencer opens it contacts within 30 to 70 seconds and removes power from the heater element and the blower motor The
127. ATIONS Specifications 5 DRAIN PRIMARY DRAIN COIL SECONDARY DRAIN LIQUID LINE SUCTION LINE DIMENSIONS CABINET Size w MODEL MM HT 1830 14 00 355 6 21 125 536 57 24 436 620 66 19 875 504 82 12 75 323 85 SMALL HT 3236 14 00 355 6 21 125 536 57 24 436 620 66 504 82 12 75 323 85 36 17 50 444 5 21 125 536 57 24 436 620 66 16 25 412 75 MEDIUM HT 4248 17 50 444 5 21 125 536 57 24 436 620 66 19 875 504 82 16 25 412 75 HT 4860 21 00 533 4 24 00 609 6 27 882 708 20 22 75 577 85 19 75 501 65 LARGE HT 61 21 00 533 4 24 00 609 6 27 882 708 20 22 75 577 85 19 75 501 65 All air opening flanges are 0 625 15 62mm SPECIFICATIONS MODEL HT 1830 HT 3236 HT 36 HT 4248 HT 4860 HT 61 EVAPORATOR COIL FACE AREA 3 33 309 3 33 309 4 44 412 4 44 412 6 11 568 C 3 2 ROWS 2 ___ FIN PER INCH o A 4 4 4 DRAINS CONNECTION 24 19 05 24 19 05 Refer to outdoor unit Installation and Operations Manual for proper refrigeration line sizes Installer may need to supply adapter 75 PRODUCT SPECIFICATIONS 76 HT AIR FLOW DATA HT SERIES STATIC PRESSURE DROP ACROSS COIL HORIZONTAL RIGHT APPLICATIONS COIL MODEL AIR QUANTITY CFM VS PRESSURE DROP IN WC 975 1075 1175 1250 13
128. AWB24 XX 21 800 16 000 9 0 10 0 21 800 3 7 12 400 2 467357 77 AWB30 XX 22 400 17 000 9 0 10 0 22 400 3 7 1300 2 46727 77 36 22 800 17 400 9 5 10 5 22 800 3 7 13 000 2 467308 77 24 2 22 000 16 400 9 0 10 0 22000 3 7 12 800 201 504239 77 CA FO30 2 EEP 22 800 17 400 9 5 10 5 22800 3 7 13 000 201 504241 77 __ 2442 22 000 16 400 9 0 10 0 22 000 3 7 12 800 2 01 504288 77 CHPFO3OA2 EEP 22 800 17 400 9 5 10 5 22800 3 7 13 000 2 01 504289 77 6 22 800 17 400 9 5 10 5 22 800 3 7 13 000 2 467247 77 _____ 27 000 19 000 9 0 10 0 26000 3 68 15000 2 46796 77 ARPFO36 00B i 28 000 21 000 9 5 10 5 28000 3 7 17 000 2 01 517360 77 ARPTO32 00 1 28 000 21 000 9 5 10 5 29 000 3 7 17000 201 517373 77 ARUFO30 00 1 27 400 19 400 9 0 10 0 28 600 3 68 16600 2 517362 77 ARUFO32 00 1 28 000 21 000 9 5 10 5 29 000 3 7 1700 2 517372 77 AWB30 XX_ 27 400 19 400 9 0 10 0 28 000 3 68 16000 2 467351 77 CPLE3O 1 AWB36 XX 28 000 21 000 9 5 10 5 29 000 3 7 17 000 2 46733 77 024 2 27 000 19 000 9 0
129. Also with a capillary tube metering device extreme cases of insufficient indoor air can cause icing ofthe indoor coil and liquid return to the compres sor but the head pressure would be lower There are other causes for high head pressure which may be found in the Service Problem Analysis Guide If other causes check out normal an overcharge or a system containing non condensables would be indicated If this system is observed 1 Start the system 2 Remove and capture small quantities of gas from the suction line dill valve until the head pressure is reduced to normal 3 Observethe system while running a cooling performance test If a shortage of refrigerant is indicated then the system contains non condensables 5 114 NON CONDENSABLES If non condensables are suspected shut down the system and allow the pressures to equalize Wait at least 15 minutes Compare the pressure to the temperature of the coldest coil since this is where most of the refrigerant will be Ifthe pressure indicates a higher temperature than that of the coil temperature non condensables are present Non condensables are removed from the system by first removing the refrigerant charge replacing and or installing liquid line drier evacuating and recharging SERVICING 5 115 COMPRESSOR BURNOUT When a compressor burns out high temperature develops causing the refrigerant oil and motor insulation to decom pose forming acids and sludge
130. E Neverusethe system compressoras a vacuum pump orrun when under a high vacuum Motor damage could occur AA WARNING Do not front seat the service valve s with the compressor open with the suction line of the comprssor closed or severely restricted AX WARNING Operating the compressor with the suction valve closed will void the warranty and cause serious compressor damage d WARNING SCROLL COMPRESSOR Do not front seat the service valve s with the compressor operating in an attempt to save refrigerant With the suction line of the compressor closed or severely restricted the scroll compressor can and will draw a deep vacuum very quickly This vacuum can cause internal arcing of the fusite resulting in a damaged or failed compressor 153 a Connect the vacuum pump vacuum tight manifold set with high vacuum hoses thermocouple vacuum gauge and charging cylinder as shown 2 Startthe vacuum pump and open the shut off valve to the high vacuum gauge manifold only After the compound gauge low side has dropped to approximately 29 inches of vacuum open the valve to the vacuum thermocouple gauge See that the vacuum pump will blank off to a maximum of 25 microns A high vacuum pump can only produce a good vacuum if its oil is non contaminated R 22 Zx MANIFOLD LOW SIDE HIGH SIDE GAUGE GAUGE AND VALVE r AND VALVE 800 PSI RATED HOSES
131. E ENABLED THRU ROOM T STAT AND CLOSED OT2 COOLING ONLY 2 STAGE HEAT T STAT ENABLED OT 178 AER AEPT TO AVOID POSSIBLE ELECTRICAL SHOCK PERSONAL INJURY OR DEATH DISCONNECT THE POWER BEFORE SERVICING HEAT PUMP WITH SINGLE OR TWO STAGE HEATING OPTIONS FOR EMERGENCY HEAT ROOM HEATPUMP THERMOSTAT 29009 pe 6 8 6 69 8 8 2 HUMIDISTAT HEATPUMP HH ld OPTIONAL 4 5 1 pom SEE NOTE 5 THERMOSTATS UMIDISTAD Ew1lww2 orc ori orZ c R G vv2 HUM NOTES 1 Y ENABLES HI SPD FAN COOLING 2 PRODUCTION 221 2 E AND W2 ENABLE HI SPD FAN HEATING 3 IF OT2 PJ2 JUMPER IS CUT E W2 ENABLE LO SPD FAN HEATING 4 DIP SWITCH 4 MUST BE IN THE ON POSITION 5 CUT HUM PJ6 JUMPER IF USING HUMIDISTAT STAT OPENS ON HUMIDITY RISE gt PLEASE REFER TO MANUAL PS FORPROPER 3 DIP SWITCHCFM CONFIGURATION 4 1st STAGE HEATER HEATPUMP WITH 1 STG EMHT 1 STG AUX HEAT ROOM HEATPUMP THERMOSTAT E 0 6 b IF NEEDED HUMIDISTAT OPTIONAL CONDENSER HEATPUMP R YCONCOM 2 THERMOSTATS HUMIDISTAT orc or2 c R 2 HUM
132. E deg F 60 1 VS 060 62 57 52 47 42 37 32 272217 127 2 3 OUTSIDE deg F HEATING BTUH CPLT PRODUCT SPECIFICATIONS Specifications swa 19 s sew 16 09 137 om ae Sweat 135 725 sr 16 14 5 CPLT24 1B 22 800 CPLT30 1B 30 000 Electrical Data Voltage Phase Minimum Volts Maximum Volts Ampacity Protection o omo 9 1 Wire size should be determined accordance with National Electrical Codes extensive wire runs will require larger wire sizes 2 May use fuses or HACR type Circuit Breakers of the same size as noted Dimensions wan Dew 29 CPLT36 1B M lt 2 1 1 8 DIAMETER POWER ADDITIONAL 1 1 2 7 8 DIAMETER CONTROL ELEVATED CHANNEL FORMED INTO BOTTOM PAN LIQUID CONN SUCTION CONN 67 PRODUCT SPECIFICATIONS CPLT Performance Ratings 5 Total Sensible 47
133. ERNATE HIGH 3 8 amp LOW VOLTAGE 5 KNOCKOUTS H 6 ur LES 3 D HIGH VOLTAGE LOW VOLTAGE SERVICE GAUGE ACCESS HOLES ALTERNATE SUCTION amp LIQUID LINE KNOCKOUTS 46 TWC PRODUCT SPECIFICATIONS Performance Ratings Condenser Evaporator Model Total BTUH Sensible BTUH SEER ARIRef Decibel seo mae __ 90 _ a E Eme ee Rm mae no so irme 00 sem 75 ___ nas v 00 no o mus 75 ace eo no ma nooo 2 sss 100 so mei 1700 no o mes no o sw 2 me ouem wa nmm m eese 1 Seasonal Energy Efficiency Ratio 2 Energy Efficiency Ratio 80 F 67 F Inside 95 F outside 3 When matching the outdoor unit to the indoor unit refer to the piston kit chart for proper piston selection 4 The XX of a model number designates electric heat quantity 47 PRODUCT SPECIFICATIONS HDC ELECTRICAL DATA MINIMUM MAXIMUM COND FAN MODEL POWER SUPPLY CIRCUIT OVERCURRENT n MINIMUM COMPRESSOR COMPRESSOR MOTOR VOLTS PH HZ AMPACITY PROTECTION RIA FLA HP 12 1 208240 1 60 e _
134. Etc Improperly Located Thermostat Air Flow Unbalanced Relocate Thermostat Readjust Air Volume Dampers 5 114 System Undersized Refigure Cooling Load Broken Internal Parts Replace Compressor 5 115 Broken Valves Test Compressor Efficiency 5 104 Inefficient Compressor Test Compressor Efficiency Replace Valve 5 104 Wrong Type Expansion Valve Expansion Device Restricted Remove Restriction or Replace Expansion Device 5 110 0 Oversized Expansion Valve Undersized Expansion Valve Expansion Valve Bulb Loose Tighten Bulb Bracket Replace Valve Replace Valve Inoperative Expansion Valve Check Valve Operation Loose Hold down Bolts Tighten Bolts Faulty Reversing Valve Replace Valve or Solenoid Faulty Defrost Control Test Control Faulty Defrost Thermostat Test Defrost Thermostat Flowrator Not Seating Properl 132 Check Flowrator amp Seat or Replace Flowrator Cooling or Heating Cycle Heat Pump Heating Cycle Only Heat Pump SERVICING Table of Contents S 1 Checking Voltage 134 5 26 Checking Heater Limit Control s 148 5 2 Checking 22 2 134 5 7 Checking Heater Elements 148 5 3 Checking Thermostat Wiring amp Anticipator 135 5 40 A AR F Electronic Blower Ti
135. F MODEL CPLE42 1 W ARPTO42 ARUF042 60000 5 E 50000 4 fn 40000 3 o 138 2 0000 1111 158 10000 1 o HUET o 62 82 42 32 22 12 2 MODEL 48 1 W ARPF048 ARPT049 ARUF049 OUTSIDE deg F H60F EEB CA F060 2 CHPF048D2 EEP 70000 5 60000 50000 40000 Z 30000 lt 20000 10000 0 MODEL CPLE60 1 3 W CA F060 2 CHPF048D2 EEP 80000 5 P 60000 annon 4 20000 E d 0 4 IL 1 8 2 o TL T 1 62 52 42 732 92 12 2 OUTSIDE deg F 62 52 42 32 22 12 2 OUTSIDE deg F COP 5 2 1 0 MODEL CPLE36 1 W AC36 XX AH36 50000 5 3 P 40000 20000 20000 10000 0 HII 62 52 42 32 OUTSIDE deg F MODEL CPLE36 1 W ARPT042 ARUF042 CA F042 2 EEP 50000 5 5 40000 4 30000 111 20000 29 10000 1 0 T 11 FD 62 52 42 32 22 12 2 OUTSIDE deg F MODEL CPLE36 1 W ARPTO36 ARUFO CPLE 36 AWB36 CA F036 2 CHPF030A2 EEP 62 52 42 32 22 12 2 OUTSIDE deg F MODEL CPLE42 1 W CHPF048D2 EEP 60000 4 5 50000 3 40000 2 30000 28 8 20000 11 10000 o
136. F INDOOR AMBIENT MODEL CPLJ30 1 W HT3236 U UC32 EEP U UC42 EEP HT4248 H36F EEP AR32 1 MODEL CPLJ30 1 W AE36 XX AER36 1 MODEL CPLJ36 1 W AC36 XX AR42 1 AER30 1 AWB36 XX 50000 5 50000 5 50000 4 rI P 40000 5 40000 4 5 40000 m m m 30000 L 1 5 30000 35 30000 5 20000 20000 20 20000 o lt lt lt 10000 10000 1 10000 4 4 4 HH HH 0 0 0 0 62 52 42 32 22 12 2 62 52 42 32 22 12 2 62 52 42 32 22 12 2 OUTSIDE deg F OUTSIDE deg F OUTSIDE deg F MODEL CPLJ36 1 W U UC42 EEP MODEL CPLJ36 1 W AR36 1 AWB36 XX HT4248 H49F EEP AR42 1 AE36 XX AER36 MODEL CPLJ42 1 W AR42 1 1 50000 5 60000 5 60000 40000 4 5 50000 5 50000 fn m 40000 f 40000 30000 9 30000 9 30000 8 20000 2 20000 20000 10000 1 10000 10000 0 0 0 0 0 62 52 42 32 22 12 2 62 52 42 32 22 12 2 62 52 42 32 22 12 2 OUTSIDE deg F OUTSIDE deg F OUTSIDE deg F MODEL CPLJ42 1 W U UC60 EEP MODEL CPLJ42 1 W AR48 XX AER48 1 MODEL CPLJ48 1 W AR48 1 HT61 H61F EEP AR49 1 60000 60000 70000 5 5 50000 5 50
137. Factor 6 Order the EEP from the Service Department using Part No B13707 38 or new Solid State Board 13707 35 Part No B13707 38 is not interchangeable with 13707 35 XX designates electric heat quantity When mix matching outdoor and indoor units the indoor unit check flowrator must match the outdoor unit size 3 3 O O o 3 7 8 18 000 CPRT30 1 B 5 8 5 21 000 2 2 2 2 2 2 2 2 2 20 000 2 2 5 5 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 6 4 4 4 79 4 4 4 4 3 3 3 3 9 4 5 CPRT36 1 C 20 000 2 28 539736 20 000 2 3 539792 64 CPRT PRODUCT SPECIFICATIONS Performance Ratings Decibels Cooling Capacit Heating Capacit ARI Ref Coil Air Handler Total 47 F 47 17F 17F BTUH BTUH COP BTUH COP o 00 1 40 000 30 400 14 41 000 23 000 2 5 49 00 1 39 000 29 600 40 000 36 84 22 400 ARUF049 00 1 39 000 29 600 40 000 3 22 400 13 539742 539709 539802 2 3 n 84 2 3 39 000 29 600 11 6 40 000 84 22 400 2 28 539776 39 000 29 60 84 22 400 2 28 539723 39 000 29 60 1 11 6 40 000 84 2 3 539806 8 6 2 6 5 13 11 6 40 000 22 400 46 000 30 400 531554 30 400 1 6 3 6 3 6 3 6 46 500 33 500 13 5 12 3 5 ARPTO61 00 1 46 500 33 500 13 11 6 46
138. HPF Air Flow Data Static Pressure Drop Across Coil Upflow Downflow Applications Air Quantity SCFM Vs Pressure Drop In WC scri 400 599 600 700 900 1000 1100 1200 ver noe ose om sns foz o so soo o ro une am oz _ ooo ao 100 1200 304 0 369 0 436 239 0 285 0 339 CA 018A2 olo CA 018B2 50 Sols 2 w o oo 02442 JNE 5 CA 025B2 ET UJ 39 39 49 w M 76 245 32 293 0 340 CA 030A2 ET olo EE EN It o M o 0 064 0 052 0 060 0 052 0 073 0 055 0 072 0 064 0 043 0 0 036 028 gt N 5 CA 030B2 ET DRY CFM T 086 073 104 071 60 ojo 2 N e 2 5 oo olo 0340 16 0 036 0 7 S 247 0 0 294 0 241 138 084 00 89 o x o o CA 030C2 olo olo olo alolo e clo o m NS SO 0 04 339 301 395 ojo els 60 85 ojo ojo ojo POPIO O 5
139. ICING CAPACITOR START SCROLL COMPRESSOR MODELS Hard start components are not required on Scroll compressor equipped units due to a non replaceable check valve located in the discharge line ofthe compressor However hard start kits are available and may improve low voltage starting characteristics This check valve closes off high side pressure to the compres sor after shut down allowing equalization through the scroll flanks Equalization requires only about one or two seconds during which time the compressor may turn backwards RELAY START A potential or voltage type relay is used to take the start capacitoroutofthe circuitonce the motor comes up to speed This type of relay is position sensitive The normally closed contacts are wired in series with the start capacitor and the relay holding coil is wired parallel with the start winding As the motor starts and comes up to speed the increase in voltage across the start winding will energize the start relay holding coil and open the contacts to the start capacitor Two quick ways to test a capacitor are a resistance and a capacitance check START CAPACITOR CAPACITOR CONTACTOR HARD START KIT WIRING 140 5 15 RESISTANCE CHECK AX WARNING HIGH VOLTAGE Disconnect ALL power before servicing or installing this unit Multiple power sources may be present Failure to do so may cause property damage personal injury or death 1 Discharge capacitor and re
140. Information manual of the unit you are servicing Compressors Goodman unitusea mix of reciprocating and scroll compres sors There are a number of design characteristics which differentiate the scroll compressor from the reciprocating compressor One is the scroll A scroll is an involute spiral which when matched with a mating scroll form as shown generates a series of crescent shaped gas pockets between the two members During compression one scroll remains stationary fixed Scroll while the other form orbiting scroll is allowed to orbit but not rotate around the first form 122 As this motion occurs the pockets between the two forms are slowly pushed to the center of the two scrolls while simultaneously being reduced in volume When the pocket reaches the center of the scroll form the gas which is now high pressure is discharged out of a port located at the center During compression several pockets are being compressed simultaneously resulting in a very smooth process Both the suction process outer portion ofthe scroll members and the discharge process inner portion are continuous Some design characteristics of the Compliant Scroll com pressor are e Compliant Scroll compressors are more tolerant of liquid refrigerant NOTE Even though the compressor section of a Scroll compressor is more tolerant of liquid refrigerant contin ued floodback or flooded start conditions may wash oil from the
141. J2 MUST CUT FOR THIS CONFIGURATION s En 3 9 1 gt 4 4 DIP SWITCH 4 MUST BE IN THE ON POSITION j k 59 2 5 CUT HUM PJ6 JUMPER IF USING HUMIDISTAT STAT OPENS ON HUMIDITY RISE 2 DIPSWITCHIEFM M 5 CONFIGURATION 1st STAGE AUX H 2ND STAGE AUX ENABLED 2nd STAGE HEATER 1st STAGE HEATER EAT ENABLED BY ROOM T STAT BY ROOM T STAT AND OUTDOOR T STAT HUMIDISTAT ont OPTIONAL 9 A LJ SEE NOTE 5 REMOVE PRODUCTION WIRE Y1 HEATPUMP 2 STG EMHT 2 STG AUX 1 OUTDOOR T STAT OT2 HEATPUMP ROOM THERMOSTAT wa G DUP HUMIDISTAT INDENSER 2 Du dic EU 1111 OUTDOOR SEE NOTE 5 THERMOSTATS J HUMIDISTAT OT2 R Y1 LYN 111 gt REMOVE NOTES gt s PRODUCTION 1 Y ENABLES HI SPD FAN COOLING CONDENSER J WIRE 1 O R YCON COM 2 E ENABLES LO SPD FAN HEATING W2 AND OT1 CLOSED ENABLES LO SPD FAN HEATING W2 AND OT2 CLOSED ENABLES SPD HEATING ET rie ek X Savacl 29 WEZ Bet 3 1 AND 072 PJ2 MUST BE CUT a nk ome er JE FOR THIS CONFIGURATION 7 NET E 3
142. Jamod 011014 440 01 U 09 10 0W Buiuedo Buijoeuuoosip 101149 440 uin 0J U 02 21u04 99J9 Buiuedo eJnjsio pue 1 e2e dey 1 95 peeds Jamojq 1994409 0 1sn p v 011011150 jon p 1994102 291 e2e deJ Duiyjnd eon pei 10 joue d Hura owas jonp jeurqeo 10 si 10 Sjeuiqeo sjon p ui 104 019 sjaued Husn oy Je MO q soo 10 9945 0990 jaue d 9849 0940 Burjjes peeds Jamojg 12841102 o 1sn p v 0110111801 jon p 1994102 e2e deJ 9381s 10 1615 1 10 KUO N23 2 1 ul 1 oo jijun ur you si pue 1215 oway 8 010 N23 42euo 09 1010 9945 Burjjes peeds Jamojg 312841109 o 5 011
143. K 2 RED w3 F EMERGENCY THERMOSTAT e 5 HEAT 8 RELAY 18 60 2 Y BLUE e al N wur 4 7 1 BROWN BLACK RED EMERGENCY THERMOSTAT HEAT RELAY R W Y 9 CEN From Outdoor Unit Typical Wiring Schematics for OT EHR18 60 Outdoor Thermostat amp Emergency Heat Relay This wiring diagram is for reference only Not all wiring is as shown above Refer to the appropriate wiring diagram for the unit being serviced 166 CKL 90 120 TO AVOID POSSIBLE ELECTRICAL SHOCK PERSONAL INJURY OR DEATH DISCONNECT THE POWER BEFORE SERVICING WIRING DIAGRAMS WARNING 5 H3MOd 3ASOJSNV 31 io HOLIMS WALSAS 330 LVLSOWYSHL AV 133 MOD HOLIOVINOO NO T NOLVdIOLL NV LVLSOWHYSHL gina dIOLL NV lVISOWMHN3Hl HOLIMS lVISOWSN3HL 7009 LVLSOWYSHL of y 10 AlddNS H3MOd 167 ar O 2 5 O LLI O x o o o tc l m o o B gt o WIRING DIAGRAMS PERSONAL INJURY OR DEATH DISCONNECT THE POWER BEFORE SERVICING
144. LECTRICAL SHOCK PERSONAL INJURY H OR DEATH DISCONNECT THE POWER BEFORE SERVICING ALL FUEL SYSTEM AFE 18 60 amp AFE18 60A CONTROL BOARD POWER SUPPLY 2 p Po INPUT POWER 5 FURNACE DEMAND SUPPLY W1 FURN OUTPUT W2 HP BLOWER FAN DEMAND OUTPUT POWER SUPPLY INPUT COMMON SECOND STAGE FURNACE DEMAND OUTPUT COMPRESSOR OUTPUT SECOND STAGE COMPRESSOR OUTPUT REVERSING VALVE OUTPUT Y2 STAT Y2 FURN POWER SUPPLY OUT TO THERMOSTAT CALL FOR REVERSING VALVE CALL FOR COMPRESSOR CALL FOR EMERGENCY HEAT CALL FOR BLOWER FAN Y STAT Y FURN VVVV A CALL FOR FURNACE HEAT POWER SUPPLY COMMON OUT TO THERMOSTAT CALL FOR 2ND STAGE FURNACE HEAT CALL FOR 2ND STAGE COMPRESSOR MICROPROCESSOR POWER SUPPLY OUT lt TO HP CONTROL HP CALL FOR FURNACE gt DURING DEFROST REVERSING VALVE OUTPUT lt COMPRESSOR lt CONTACTOR OUTPUT POWER SUPPLY COMMON OUT TO HP CONTROL ODT OUTDOOR i THERMOSTAT 11 2ND STAGE COMPRESSOR DEMAND OUTPUT lt ALL FUEL CONTROL BOARD AFE18 60 and AFE18 60A This wiring diagram is for reference only Not all wiring is as shown above Refer to the appropriate wiring diagram for the unit being serviced For use with Heat Pumps in conjunction with 80 or 90 Single Stage or Two Stage Furnaces 163 ACCESSORIES WIRING DIAGRAMS A WARNI
145. Maximum Volts Circuit Amps Volts Volts CPLE090 3 3C 208 230 Dep xe 37 8 197 1 s m 3 m s zs se 1 3 m2 5 sos v 1 Wire size should be determined in accordance with National Electrical Codes extensive wire runs will require larger wire sizes 2 May use fuses or HACR type Circuit Breakers of the same size as noted 3 The 3C and 4C models are painted Architectural Gray All other models are painted Bahama Beige Dimensions 40 0 ADDITIONAL 1 1 2 ELEVATED CHANNEL FORMED INTO BOTTOM PAN SUCTION LINE LIQUID LINE 55 PRODUCT SPECIFICATIONS 090 120 Performance Ratings at ARI Conditions Evaporator Total Cooling Sensible Heating COP Heating COP SRN Model BTUH Cooling BTUH BTUH 47 F BTUH 17 F BELS 95 F 95 F 47 F 17 F CPLE090 3 4 3C 4C 9 87 000 63 500 82 000 53 000 CPLE120 3 4 3C 4C AR120 109 000 78 000 105 500 68 500 1 Energy Efficiency Ratio 80 F 67 F 95 F Capacity BTUH 295 kW kW
146. N 5 CUT HUM PJ6 JUMPER IF USING HUMIDISTAT STAT OPENS ON HUMIDITY RISE PLEASE REFER TO MANUAL FOR PROPER DIP SWITCHCFM CONFIGURATION he 2nd STAGE HEATER 15 STAGE HEATER 1st STAGE ENABLED THRU ROOM T STAT 2nd STAGE ENABLED THRU CLOSED OT COOLING ONLY 2 STAGE HEAT 1st ROOM T STAT amp 2nd OT OUTDOOR ROOM THERMOSTAT THERMOSTAT R 9 Y IF NEEDED pst CONDENSING HUMIDISTAT UNIT OPTIONAL 5 Vi NOTE 5 1 2 ENABLES SPD FAN COOLING THERMOSTATS 2 c R Yi G vv2 HUM 2 E W1 ENABLES LO SPD FAN HEATING 1 P i W W2 WITH OT CLOSED ENABLES HI SPD FAN HEATING h 2 1 3 OT1 PJ4 MUST BE CUT FOR THIS CONFIGURATION _ CONDENSER 2 PJ2 MUST BE CUT FOR THIS CONFIGURATION CO 1 4 DIP SWITCH 4 MUST BE IN THE ON POSITION 9 5 CUT HUM PJ6 JUMPER IF USING HUMIDISTAT _ STAT OPENS ON HUMIDITY RISE PLEASE REFER TO MANUAL 5 5 2 FORPROPER PN 81368270 REV DIPSWITCH CFM a a 5 CONFIGURATION GOODMAN 2nd STAGE HEATER 1st STAGE HEATER 1st STAGE ENABLED THRU ROOM T STAT 2nd STAG
147. NG TO AVOID POSSIBLE ELECTRICAL SHOCK PERSONAL INJURY OR DEATH DISCONNECT THE POWER BEFORE SERVICING AFE 18 60 3A FUSE id A Se Bus C O 1 FURNACE K G 0 K2 27 2 S 4 4 40 Se HS TIMERS h RELAYS S 9 1 9 THERMOSTAT Gi LS lt 2 1 lt P3 FS K2 a HEAT PUMP 0 1 9 1 S 4 C e E S OT NO Sees iid OUTDOOR e sso OTG 2 22 I THERMOSTAT REMOVE BREAKAWAY TAB WHEN USING OUTDOOR THERMOSTAT 164 INTERNAL CONTROL TRACES FIELD WIRING NOTE K3 IS SHOWN WITH THE CONTROL POWERED THE Y PATH TO THE HEAT PUMP WILL BE OPEN IF CONTROL IS NOT POWERED ACCESSORIES WIRING DIAGRAMS WARNING TO AVOID POSSIBLE ELECTRICAL SHOCK PERSONAL INJURY H OR DEATH DISCONNECT THE POWER BEFORE SERVICING 10kw and Below One Stage Electric Heat From Air Handler
148. NG LOUVERED CONDENSING LOUVERED 13 SEER 14 SEER HDC 12 1 TWC 18 1 1 PHASE L PHASE 12 000 BTUH 18 000 BTUH HORIZONTAL DISHCARGE THROUGH WALL CONDENSER CONDENSER CKL 18 1 18 1 PHASE CONDENSING SERIES S 24 CONDENSING LOUVERED LOUVERED 12 SEER 10 SEER 24 000 BTUH CONDENSING SERIES T 13 SEER PRODUCT IDENTIFICATION HEAT PUMPS CPLE 18 1 L PHASE 18 000 BTUH CONDENSING PUMP LOVERED EFFICIENCY 10 SEER CPLT 36 1 L PHASE 36 000 BTUH CONDENSING PUMP LOVERED EFFICIENCY J 12 SEER HDP 12 BTUH HORIZONTAL DISHCARGE HEAT PUMP CPLJ 18 1 1 PHASE 18 000 BTUH CONDENSING PUMP LOVERED EFFICIENCY J 12 SEER CPRT 24 X REVISION 24 000 BTUH CONDENSING HEAT PUMP REMOTE STYLE T 13 SEER PRODUCT IDENTIFICATION CONDENSING UNITS HEAT PUMPS COILS ma Horizontal Butt up Evaporator Coil PRODUCT IDENTIFICATION COILS vo Prefix A Air Handler Cabinet Finish P Painted U Unpainted Revision A First Version B Second Revision C Painted Cased Coils are Painted in Architectural Gray Refrigerant Nominal BTUH 2 R 22 018 18 000 202 Expansion Devies 024 24 000 Cabinet Description 025 25 000 Models F Flowrator 030 30 000 Cabinet Height T TXV Expansion Device 032 32 000 036 36 000 s 03
149. NG _ Line Voltage now present TIME TEMPERATURE DEFROST CONTROL Testing Defrost Initiation 1 Jumper defrost control thermostat by placing jumper wire from R wire of low voltage terminal board to DFT terminal of defrost timer board 2 UsingaVOM measure voltage between DFT terminal and COM terminal of defrost timer board should read 24 3 With VOM connected to the C and O terminials meter should read 0 VAC With the unit in operation short or jumper the two TEST pins on board Test Terminals Jumpered Count time speeds up 90 minutes approximately 21 seconds 5 If notas above replace control 147 SERVICING Testing Defrost Termination With unit still running and defrost initiated 1 Remove jumper from defrost control thermostat in stalled in Step 1 above 2 Remove wire from Terminal DFT on defrost control board 3 Unitshouldterminate defrost and resume normal heating operation 4 Ifnotas above replace control 5 25 TESTING DEFROST CONTROL 1 Install a thermocouple type temperature test lead on the tube adjacentto the defrost control thermostat Insulate the lead point of contact 2 Check the temperature at which the control closes its contacts Raise the temperature of the control until it opens If notas above replace control 5 26 CHECKING HEATER LIMIT CONTROL S OPTIONAL ELECTRIC HEATERS Each individual heater element is protected wtih an auto
150. Nut ANTI SHORT CYCLE CONTROL KIT SHORT CYCLE PROTECTOR UNIT TERMINAL BOARD ACCESSORIES HEATER KIT APPLICATION OPTIONS 00A 1B 1C 00A 1 1A 00A 1 1A AURF042 00A 1B AURF049 00A 1B AURF061 00A 1B e LL 13 2 lt X X X X X X X X gt AURF049 nee e AURF042 BB AURF042 o N N e L LL T c 12 12 x 2 2 2 5 lt 2 1 1212 gt Circuit breakers optional Heat Kit requires 3 phase power supply When using a 10 kW heat kit this air handler must either be in medium or high speed When using a 15 kW heat kit this air handler must be on high speed When using a 20 kW heat kit this air handler must be on high speed HEATER KIT APPLICATION OPTIONS AER30 1 AER36 01 AER48 1 AER60 1 EE MER 1 umo x x x we X x 175 A Pr HKR SERIES ELECTRIC HEAT KITS 19 PRODUCT SPECIFICATIONS CKL Specifications Nominal Service Valve Compressor condense Shipping Cooling Fan Weight Capacity Connection Liquid U CKL18 1L 18 000 3 4 O T we na CKL24 1L 24 000 3 4 CKL24 1M 24 000 3 4 3
151. OFF 1580 1580 5 Up to 20 ON OFF 1 750 1 835 4 Up to 15 OFF ON 1 600 1 680 OFF ON 1 480 1 480 Upto 10 ON ON 1 200 1 260 ON ON 1 200 1 200 NOTE When applying a humidistat normally closed refer to the installation and operating instructions The humidistat can adjust the cooling air flow to 85 115 PRODUCT SPECIFICATIONS AEPT Heat Kit Selection HKR 21C NOTE The C indicates circuit breakers are optional 116 WMC PRODUCT SPECIFICATIONS SPECIFICATIONS RATINGS RATINGS INDICATED ARE WITH MATCHING HDCX OUTDOOR SECTION AWM25F KFAD MODEL WMC12 1A WMC18 1A WMC24 1A ACSON INTERNATIONAL CONTROL OPERATION LCD MICRO COMPUTER REMOTE CONTROL DISCHARGE AIR LOUVER UP amp DOWN amp GRILLE LEFT amp RIGHT ROOM TEMPERATURE ELECTRONIC THERMOSTAT RATINGS NOMINAL CAPACITY KCALH BTUH 3 024 11 400 4 536 16 800 6 048 20 000 5 544 22 000 POWER SUPPLY V PH HZ 208 23011160 WATTS W 1457 2040 2860 2716 MIN CIRCUIT AMPACITY A 8 0 12 6 16 4 12 6 MAX OVERCURRENT PROTECTION 15 20 30 30 AIRFLOW cmm cfm 8 22 290 11 9 420 15 3 540 16 43 580 HIGH dBA 43 48 52 47 MED FAN dBA 41 44 48 44 LOW FAN dBA 39 39 45 42 BLOWER WHEEL TANGENTIAL MOTOR NO POLES 4 4 2 4 V PH HZ 208 230 1
152. OOLING 3 WIRE WITHOUT 29 0 2 lt T R PINK Y D G GREEN N TO OUTDOOR W WHITE THERMOSTAT OPTIONAL E 18 GA 2 WIRES 25 15 25 ced BROWN CONDENSING A UNIT 24V CONNECTIONS 18 2 WIRES 1 3LUE V LZ Important If outdoor thermostat is not used tie white and brown wires from Airhandler together WIRING DIAGRAMS AR18 61 WARNING TO AVOID POSSIBLE ELECTRICAL SHOCK PERSONAL INJURY OR DEATH DISCONNECT THE POWER BEFORE SERVICING Low Voltage Wiring Diagram for Heat Pump Unit with optional heat kit 10 KW and below HEAT PUMP ROOM THERMOSTAT a BL LL 18 5 WIRES Mc OUTDOOR THERMOSTA NOTE REMOVE THIS WIRE WHEN USING OUTDOOR THERMOSTA 173 WIRING DIAGRAMS AR18 61 174 TO AVOID POSSIBLE ELECTRICAL SHOCK PERSONAL INJURY WARNING OR DEATH DISCONNECT THE POWER BEFORE SERVICING Low Voltage Wiring Diagram for Heat Pump Unit with optional heat kit 15 KW and above With Optional Outdoor Thermostats and Emergency Heat Relay r m r THERMOSTATS Note Second Stage heat can be
153. PVENT GROUND 2 mt CONNECT TO APPROP CONTROL CIRCUIT HAVING MIN 40 VA 24 VOLT NEC CLASS2 TRANSFORMER OR FOR CERTIFIED C S A INSTALLATION USEC S A CERTIFIED ENERGY LIMITED CLASS 2 TRANSFORMER COLOR CODE BK BLACK Y YELLOW BL BLUE PU PURPLE LIGHT BLUE BR BROWN GREEN SINGLE PHASE CONNECT TO APPROP CONTROL CIRCUIT HAVING 40 VA 24 VOLT CALSS 2 TRAMSFORMER OR FOR CERTIFIED C S A INSTALLATION USE C S A CERTIFIED ENERGY LIMITED CLASS 2 TRANSFORMER EQUIPMENT GROUND USE COPPER CONDUCTORS ONLY POWER SUPPLY SEE RATING PLATE USE COPPER CONDUCTORS ONLY WIRING CODE owe ____ usss 170 COMPONENT CODE OUTDOOR FAN MOTOR coup COMPRESSOR CONTACTOR DC M DEFROST CONTROL LOW VOLTAGE DEFROST RELAY CRANKCASE HEATER INTERNAL OVERLOAD N LOW PRESSURE CONTROL HIGH PRESSURE CONTROL OT OUTDOOR THERMOSTAT OPTIONAL FC I FANCAPACITOR DFT een DEFROST THERMOSTAT mes REVERSING VALVE COIL HVDR meee VOLTAGE DEFROST RELAY CONTROLS SHOWN WITH UTILITIES IN ON POSITION AND THERMOSTATIN OFF POSITION COLOR CODE Y VIOLET LIGHTBLUE v BROWN GREEN ORANGE ware Toni THREE PHASE EEEFEZEEIEI OUTDOOR POWER SUPPLY
154. Timer Board 147 5 203 Air Handler External Static 162 5 25 Testing Defrost Control 148 5 204 Coil Static Pressure Drop 162 d WARNING HIGH VOLTAGE Disconnect ALL power before servicing or installing this unit Multiple power sources may be present Failure to do so may cause property damage personal injury or death 133 SERVICING S 1 CHECKING VOLTAGE 1 Remove outer case control panel cover etc from unit being tested With power ON WARNING Line Voltage now present 2 Usingavoltmeter measure voltage across terminals L1 and L2 ofthe contactor for the condensing unitoratthe field connections for the air handler or heaters 3 Noreading indicates open wiring open fuse s no power or etc from unit to fused disconnect service Repair as needed 4 With ample voltage atline voltage connectors energize the unit 5 Measurethe voltage with the unitstarting and operating and determine the unit Locked Rotor Voltage NOTE If checking heaters be sure all heating elements are energized Locked Rotor Voltage is the actual voltage available at the compressor during starting locked rotor or a stalled condition Measured voltage should be above minimum listed in chart below To measure Locked Rotor Voltage attach a voltmeter to the run R and common C terminals ofthe compr
155. Total BTUH Sensible BTUH FE Er 24 900 24 900 503480 503481 517571 503483 517580 517592 Decibel 00 1 00 1 ARPT042 00 1 36 000 26 300 10 50 12 00 517611 ARUFO036 00 1 34 000 24 500 10 00 11 20 517584 ARUFO042 00 1 36 000 26 300 10 50 12 00 517553 AWB36 XX 36 000 26 300 10 50 12 00 503489 503491 520920 520935 503492 CAF042 2 G V90905D 503493 cune ____ 46 2 503496 520941 520946 4 2 5 503497 503498 503505 520937 503507 503506 m 0 25 65 81155 7 CA F036 2 EEP 34 000 24 500 10 00 11 20 503490 33 35 PRODUCT SPECIFICATIONS CLJ Sensible BTUH n 34 300 32 800 32 800 31 800 1 32 800 Performance Ratings cont Evaporator Model Total BTUH 00 1 46 000 48 00 1 45 000 ARPT049 00 1 45 000 ARUF048 00 1 44 000 ARUF049 00 1 45 000 CA F060 2 EEP 45 000 CA F061 2 EEP 47 000 CA F061 2 G V80905C 47 000 CA F061 2 G V81155C 47 000 CA F061 2 G V90905D 47 000 CLJ48 1 CA F061 2 G V91155D 47 000 CHPF048D2 EEP 45 000 CHPF060D2 EEP 47 000 CHPFO60D2 G V80905C 47 000 CHPF060D2 G V81155C 47 000 CHPFO60D2 G V90905D 47 000 CHPF060D2 G V91155D 47 000 H60F EEP 45 000 H61F EEP 47 000 H61F G V80905C 47 000 H61F G V90905D 47 000 ARI Ref
156. Your telephone company will bill you for the call IMPORTANT INFORMATION SAFE REFRIGERANT HANDLING While these items will not cover every conceivable situation they should serve as a useful guide WARNING Refrigerants are heavier than air They can push out the oxygen in your lungs or in any enclosed space To avoid possible difficulty in breathing or death Never purge refrigerant into an enclosed room or space By law all refrigerants must be reclaimed If an indoor leak is suspected thoroughly ventilate the area before beginning work Liquid refrigerant can be very cold To avoid possible frostbite or blindness avoid contact with refrigerant and wear gloves and goggles If liquid refrigerant does contact your skin or eyes seek medical help immediately Always follow EPA regulations Never burn refrig erant as poisonous gas will be produced Ah WARNING To avoid possible injury explosion or death practice safe handling of refrigerants WARNING HIGH VOLTAGE Disconnect ALL power before servicing or installing this unit Multiple power sources may be present Failure to do so may cause property damage personal injury or death AX WARNING System contaminants improper service procedure and or physical abuse affecting hermetic compressor electrical terminals may cause dangerous system venting The successful developmentofhermetically se
157. __ 25 197 59 20 6 15 18 1 208 240 1 60 142 20 197_ 109 60 6 115 24 1 208 240 1 60 168 50 255 197 126 o 6 15 May use fuses HACR type Circuit Breakers of the same size as noted Wire size should be determined in accordance with National Electrical Codes Extensive wire runs will require larger wire sizes COOLING PERFORMANCE RATING 95F OD 80 67 ID BTUH Sound C NC NE IC EC ES WMC12 1A 11 400 8 600 1 22 Er sm WMC18 1A 16 800 13 200 1 80 HDC18 1A ARUF AW18 XX 16 600 13 000 1 83 ARUF AW24 XX 17 400 13 700 1 91 WMC24 1A 20 000 15 720 2 15 AWM25F KFAD 21 000 15 800 2 26 SEER SEASONAL ENERGY EFFICIENCY RATIO KWI COMPRESSOR INDOOR BLOWER OUTDOOR FAN WATTS OD OUTDOOR DRY BULB TEMPERATURE DEGREE F ID INDOOR DRY BULB WET BULB TEMPERATURE DEGREE F INDOOR SECTION na n ONT OGL PHYSICAL DATA ITEM HDC12 1A HDC18 1A HDC24 1A AN gt 7 7 WIRING DIAGRAM LINE VOLTAGE CONTROL DISMETER CIRCUIT TYPICAL WIRING FOR USE WITH DUGTLESS INDOOR SECTION FACE AREA TUBE DIAMETER NO ROWS FINS PER IN NO OF TUBES WIRING DIAGRAM LOW VOLTAGE CONTROL REFRIGERANT CONNECTION OUTDOOR POWER SUPPLY DIMENSIONAL DATA fra X N AOAQPAZOO COMPRE NTERN OVER HDC12 HDC18 HDCe4 TO uu gt
158. accomplished by multi stage heating thermostat or the addition of an outdoor thermostat as shown Goodman Cooling and Heating thermostat part number is CHT18 60 This thermostat is single stage cool and single stage heat Goodman Heat Pump thermostat part number is HPT18 60 This thermostat is single stage cool two stage heat first stage is heat pump heating and second stage is optional electric heat If additional features are desired such as digital or programmable thermostat other thermostats are commercially available that are compatible to this product line Follow the thermostat manufacturer s instruction for installation WIRING DIAGRAMS AR F AIR HANDLER WARNING TO AVOID POSSIBLE ELECTRICAL SHOCK PERSONAL INJURY H OR DEATH DISCONNECT THE POWER BEFORE SERVICING Thermostat Wiring Use thermostat wiring diagram Figures 10 thru 13 and those provided with the thermostat when making these connections NOTE DO NOT USE THESE DIAGRAMS FOR AEPT MODELS SEE SUPPLEMENTAL INSTALLATION AND OPERATINGINSTRUCTIONS FORAEPT MODELS ROOM THERMOSTAT 18 GA 4 WIRES WITH COOLING 3 WIRES WITHOUT AR UNIT TO CONDENSING COIL UNIT 24V CONNECTIONS _ 18 GA 2 WIRES Figure 10 Low Voltage Wiring Diagram for Cooling Unit with optional heat kit 10KW and below ROOM THERMOSTAT 18 GA 4 WIRE WIT COOLING 3 WIRE WITHOUT OUTDOOR THERMOSTAT OPTIONAL CONTACTOR CONDENSING COIL
159. aled refrigera tion compressors has completely sealed the compressor s moving parts and electric motor inside a common housing minimizing refrigerant leaks and the hazards sometimes associated with moving belts pulleys or couplings Fundamental to the design of hermetic compressors is a method whereby electrical current is transmitted to the compressor motor through terminal conductors which pass through the compressor housing wall These terminals are sealed ina dielectric material which insulates them from the housing and maintains the pressure tight integrity of the hermetic compressor The terminals and their dielectric embedmentare strongly constructed but are vulnerable to careless compressor installation or maintenance proce dures and equally vulnerable to internal electrical short circuits caused by excessive system contaminants Ady WARNING To avoid possible explosion Never apply flame or steam to a refrigerant cylinder If you must heat a cylinder for faster charging partially immerse it in warm water Never fill a cylinder more than 80 full of liquid refrigerant Never add anything other than R 22 to an R 22 cylinder or 410 to an R 410A cylinder The service equipment used must be listed or certified for the type of refrigerant used Store cylinders in a cool dry place Never cylinder as a platform or a roller AA WARNING To avoid possible explosion use only returnable not di
160. alling this unit Multiple power sources may be present Failure to do so may cause property damage personal injury or death 1 Remove the motor leads from its respective connection points and capacitor if applicable N Check the continuity between each of the motor leads 3 Touch one probe of the ohmmeter to the motor frame ground and the other probe in turn to each lead Ifthe windings do nottest continuous or a reading is obtained from lead to ground replace the motor S 16B CHECKING FAN AND BLOWER MOTOR ECM MOTORS AnECMis an Electronically Commutated Motorwhich offers many significant advantages over PSC motors The ECM has near zero rotor loss synchronous machine operation variable speed low noise and programmable air flow Be cause of the sophisticated electronics within the ECM motor some technicians are intimated by the ECM motor however these fears are unfounded GE offers two ECM motor testers and with a VOM meter one can easily perform basic troubleshooting on ECM motors An ECM motor requires power line voltage and a signal 24 volts to operate The ECM motor stator contains permanent magnet As aresult the shaft feels rough when turned by hand This is a characteristic of the motor notan indication of defective bearings WARNING Line Voltage now present 1 Disconnectthe 5 pin connector from the motor 2 Usinga volt meter checkforline voltage atterminals 4 amp 5 a
161. ary amp Secondary Drain Connections m ortant Hand ighten E j 20 1 8 21 1 8 78 CHPF PRODUCT SPECIFICATIONS CHPF Cased Horizontal A Indoor Coil Plenum ONES Dimensions Opening Specifications Evap Coil Face Area ft2 Primary Auxiliary Drain Liquid Connection Connection CHPF024A2 21 1 8 26 s 25 2 21 1 8 26 1772 19 CHPF030A2 21 1 8 26 14 19 4 21 1 8 26 CHPF036B2 21 1 8 26 1772 19 CHPF036B4 21 1 8 26 1772 19 x CHPF042B2 21 1 8 26 1772 19 CHPF048C2 21 1 8 26 CHPF048D2 21 1 8 26 24 19 CHPF048D4 21 1 8 26 24 19 CHPFO60D2 21 1 8 26 24 19 CHPFO60D4 21 1 8 26 19 24 em lt DRAIN PAN PRIMARY DRAIN SECONDARY DRAIN LIQUID LINE SUCTIDN LINE NOTE air opening flanges are 0 6250 79 PRODUCT SPECIFICATIONS CAPF CAUF C
162. atches the airflow closer to the immediate system capacity to eliminate the complaints of warm air blasts Ramping the airflow from zero to full system requirements also serves to eliminate the perceived noise and distraction which occurs on start up with the typical airhandler shut down system operation the blower motor provides a soft stop i e the airflow delivered to the system ramps down to approximately 50 of the full system require ments and remains there for a period of time and then ramps down toa full stop The shut down air profile is intended to take the maximum advantage of the residual cooling or heating capacity of the indoor coil without warm or cold air blasts Ramping the airflow from full system requirements to zero also eliminates the perceived noise and distraction which occurs on shut down with a typical airhandler 125 SYSTEM OPERATION COOLING CYCLE Thermostatic Expansion In the cooling mode the orifice is pushed into its seat forcing refrigerantto flow through the metered hole in the center of the orifice 126 SYSTEM OPERATION COOLING CYCLE Indoor V Coil 22 Accumulator HEATING CYCLE Reversing Valve Energized Outdoor Coil Thermostatic Expansion Valve Bi Flow Filter Dryer Check Valve Indoor V Coil 27 Accumulator Reversing Valve De Energized Outdoor Coil Thermostatic Expan
163. atio HSPF Heating Seasonal Performance Factor PHYSICAL DATA DIA CM IN RPM TUBE DIA IN REFRIGERANT CON LIQUID DIA IN SUCTION DIA IN TYPE WEIGHT LBS WMH INDOOR SECTION DIMENSIONAL DATA P dis 11 HDP12 2 HDP18 2 12 EeoweRv or HDP24 2 HDP OUTDOOR SECTION 2 m 5 3 WIRING DIAGRAM LINE VOLTAGE CONTROL CIRCUIT TYPICAL WIRING FOR USE WITH DUCTLESS INDOOR SECTION NOTE SPECIFICATIONS AND PERFORMANCE DATA LISTED HEREIN ARE SUBJECT TO CHANGE WITHOUT NOTICE 70 UC COIL PRODUCT SPECIFICATIONS Uncased Upflow Evaporator Coils Specifications Static 2 Ship A C Nominal Nominal Press re No Liquid Suction Weight Tons CFM Rows Conn Conn Wet Coil pounds 13 144 20 15 650 20 2 14 Uc29 13 14 20e 2 25 90 20 2 16 18 214 NOTES 1 See Spec Sheet for installation tips 2 Do not use this coil on oil furnaces or any applications where the temperature on drain pan may exceed 300 Use the following metal drain pans 15236 18 u 18 thru u 32 15236 19 u 36 thru u 47 15236 20 u uc 60 thru u 61 and field fabricated metal pan for u uc 49 u uc 59 and u uc 62 3 Uc 29 comes with 2 ton flowrater b13134 59 If 2 1 2 ton matching is required install provided piston kit b17898 65 UC 18 thru UC 42 UC 47 UC 49 UC 59 amp UC 62 Access Panel View
164. between levels and the trim adjustments are made by changing the dipswitch s either to an OFF or ON position DIPSWITCH FUNCTIONS AER and AEPT air handler motors have an electronic control that contains an eight 8 position dip switch The function of these dipswitches are shown in Table 1 Dipewitch Number Function Electric Heat Indoor Thermostat Cooling amp Heat Pump CFM CFM Trim Adjust Table 1 CFM DELIVERY Tables 2 and 3 show the CFM output for dipswitch combina tions 1 2 and 5 6 Electric Heat Operation Switch 1 switch 2 crm mm 1 100 OFF OFF 2 050 1 200 Table2 AER36 60 AEPT36 60 SERVICING Cooling Heat Pump Operation AER30 AEPT30 600 AER36 60 AEPT36 60 Table3 THERMOSTAT FAN ONLY MODE During Fan Only Operations the CFM output is 3096 of the cooling setting CFM TRIM ADJUST Minor adjustments can be made through the dip switch combination of 7 8 Table 4 shows the switch position for this feature NOTE will not make the decreasing adjustment in Electric Heat mode 7 Switch8 Table4 HUMIDITY CONTROL When using a Humidstat normally closed cut jumper PJ6 on the control board The Humidstat will only affect cooling airflow by adjusting the Airflow to 85 TWO STAGE HEATING When using staged electric heat cut jumper PJ4 on the control board S 17 CHECKING COMPRESSOR
165. ble vapors mustbe installed with the ignition source atleast 18 46cm above the floor level When more than one appliance is installed in a building it shall be permanently identified as to the area or space serviced by the equipment When this product is installed in the vertical position in an unconditioned space remove the horizontal drain pan and install the following insulation kit A24 00 2RA DP118 30 20 A36 000 2RA DPI36 42 20 A48 00 2RA A61 00 2RA 0 148 61 20 This used to prevent sweating on the vertical drain pan 123 SYSTEM OPERATION COOLING The refrigerant used in the system is R 22 It is clear and colorless and the chemical formula is CHCLF The boiling point at atmospheric pressure is 41 4 F Afew ofthe important principles that make the refrigeration cycle possible are heat always flows from a warmer to a cooler body under lower pressure a refrigerant will absorb vaporize ata low temperature the vapors may be drawn off and condensed ata higher pressure and tempera ture to be used again In the cooling mode the indoor evaporator coil functions to cool and dehumidify the air conditioned spaces through the evaporative process taking place within the coil tubes NOTE Actual temperatures and pressures are to be obtained from the Cooling Performance Chart High temperature high pressure vapor leaves the compres sorthroughthe discharge line through the reversing
166. bove replace relay ak wn gt S 6 CHECKING TIME DELAY RELAY Time delay relays are used insome of the blower cabinets to improve efficiency by delaying the blower off time Time delays are also used in electric heaters to sequence in multiple electric heaters 1 Tag and disconnect all wires from male spade connec tions of relay 2 Using an ohmmeter measure the resistance across terminals H1 and H2 Should read approximately 150 ohms 3 Using an ohmmeter check for continuity across termi nals 3 and 1 and 4 and 5 4 Apply 24 volts to terminals H1 and H2 Check for continuity across other terminals should test continu ous If not as above replace NOTE The time delay for the contacts to make will be approximately 20 to 50 seconds and to open after the coil is de energized is approximately 40 to 90 seconds OHMMETER TESTING COIL CIRCUIT 137 SERVICING S 7 CHECKING CONTACTOR AND OR RELAYS WARNING HIGH VOLTAGE Disconnect ALL power before servicing or installing this unit Multiple power sources may be present Failure to do so may cause property damage personal injury or death The compressor contactor and other relay holding coils are wired into the low or line voltage circuits When the control circuit is energized the coil pulls in the normally open contacts or opens the normally closed contacts When the coil is de energized springs return the contacts to their nor
167. capacities shown are based on 80 F DB entering air at the evaporator coil For sensible heat capacities at other than 80 F DB deduct 84 BTUH per 100 CFM of evaporator coil air for each degree below 80 F or add 84 BTUH per 100 CFM of evaporator coil air per degree above 80 E Capacities at 95 F OUTDOOR 75 F DB and 63 F WB INDOOR TOTAL 82 1 SENSIBLE MBTUH 60 5 LATENT MBTUH 21 7 INDOOR UNIT CPLE120 3 4 3C 4C INDOOR UNIT AR120 105 F 145 F MBTUH MBTUH KWH MBTUH MBTUH KWH MBTUH MBTUH KWH MBTUH MBTUH KWH MBTUH MBTUH KWH nsa o vas sia 1220 Sensible heat capacities shown are based on 80 F DB entering air at the evaporator coil For sensible heat capacities at other than 80 DB deduct 84 BTUH per 100 of evaporator coil air for each degree below 80 E or add 84 BTUH PER 100 CFM of evaporator coil air per degree above 80 E CAPACITIES AT 95 F OUTDOOR 75 F DB AND 63 WB INDOOR TOTAL MBTUH 1029 SENSIBLE MBTUH 14 5 LATENT MBTUH 28 4 57 PRODUCT SPECIFICATIONS CPLJ Specifications Nominal Nominal e maaa 3 3 CPLJ18 1B Sweat 86 49 Reciprocating 16 09 127 24 18 23 000 23000 736 Sweat 95 56 Reciprocating 1 6 09 147 16 os 152 Electrical Data Minimum Circuit maxi
168. ccordance with US Government standard tests Capacity Correction Factors 208V 0 75 230V 0 92 Heating Refer to unit specifications for actual rating BLOWER PERFORMANCE CFM Delivered Against External 0 1 02 Static Pressure inch 0 3 HIGH 700 630 580 LOW 620 560 500 490 360 0 4 A18 530 420 LOW 810 780 760 720 670 A30 32 A36 LOW 1280 1250 1200 1200 1175 LOW 1310 1300 1290 1280 1260 LOW 1900 1810 1700 1590 1500 Dry coil with Filter in Place SCFM Correction for Wet Coil 496 84 A18 61 PHYSICAL DATA KW 230V Coil Refrigerant Approx Model Blower Drain Connection Shipping __ Dia Width Lig Suct Weight 134 3 8 __ 34 3 8 235 24 08 35 34 3 8 109 C C C C 2 10 C 2 4 2 4 3 4 120 a d C C C C C 3 4 3 4 3 4 3 4 3 4 3 4 3 4 2 1 4 75 34 3 8 2 3 5 3 4 3 8 2 08 A36 20 A42 00 9 9 2 3 __ 34 3 8 2 2 2 141 444 144 145 148 3 4 75 3 8 4 4 75 3 4 3 8 ___ 3 8 4 4 75 3 4 3 8 __ __ 3 4 42 08 A42 10 9 42 15 9 42 20 9 48 49 00 9 1 2 48 49 10 48 49 15 9 1 2 8 3475 34 3 8 6 6 6 6 6 6 6 6 6 6 EN 6 6 3475 34 8
169. ck flowrator must match the outdoor unit size 68 L 1 n n e 5 DL n a Y N Ni n n 5 n e e A A O CPLT PRODUCT SPECIFICATIONS Heating Performance Expanded Ratings 70 Indoor Ambient HEATING BTUH HEATING BTUH HEATING BTUH HEATING BTUH HEATING BTUH CPLT24 1 vs H36F EEP ARPF036 2 2 35000 1 5 30000 4 25000 20000 3 15000 2 10000 5000 0 0 62 57 52 47 42 37 32 27 22 17 12 7 2 3 OUTSIDE deg F CPLT30 1 vs AEPTO30 45000 5 40000 35000 4 30000 25000 3 20000 HIM 2 15000 10000 1 5000 0 0 62 57 52 47 42 37 32 27 22 17 12 7 2 3 OUTSIDE deg F CPLT36 1 vs AEPTO36 60000 5 50000 4 40000 TL 3 30000 ML 1777 14 2 20000 L 10000 1 0 0 62 57 52 47 42 37 32 27 22 17127 2 3 OUTSIDE deg F CPLT48 1 vs 61 70000 60000 50000 40000 30000 20000 10000 62 57 52 47 42 37 32 27 22 17 12 OUTSIDE deg F CPLT60 1 vs 61 80000 5 00 7000
170. coil are a predetermined length and bore I D Theyare designedto controlthe rate of liquid refrigerantflow into an evaporator coil Theamountofrefrigerantthatflows through the capillary tube restrictor orifice is regulated by the pressure difference between the high and low sides of the system In the cooling cycle when the outdoor air temperature rises the high side condensing pressure rises Atthe same time the cooling load onthe indoorcoil increases causing the low Side pressure to rise but at a slower rate Since the high side pressure rises faster when the tempera ture increases more refrigerant flows to the evaporator increasing the cooling capacity of the system When the outdoortemperature falls the reverse takes place The condensing pressure falls and the cooling loads on the indoor coil decrease causing less refrigerant flow Astraineris placed onthe entering side ofthe tubes to prevent any foreign material from becoming lodged inside the capil lary tubes If a restriction should become evident proceed as follows 1 Capturethe refrigerant charge 2 Removethecapillarytubes restrictor orifice or tube strainer assembly and replace 3 Replaceliquid line drier evacuate and recharge al 3B Capillary Tubes Orifice Assembly CHECKING EQUALIZATION TIME During the OFF cycle the high side pressure bleeds to the low side through the capillary tub
171. condensate to be pulled off the evaporator coil causing condensate leakage Too much air can also cause motor overloading and in many cases this constitutes a poorly designed system S 203 AIR HANDLER EXTERNAL STATIC Todetermine proper air movement proceed as follows 1 Using a draft gauge inclined manometer measure the static pressure of the return duct at the inlet of the unit Negative Pressure 2 Measure the static pressure ofthe supply duct Positive Pressure 3 Addthe two readings together TOTAL EXTERNAL STATIC NOTE Bothreadings may betaken simultaneously and read directly on the manometer if so desired 4 Consult proper table for quantity of air If external static pressure is being measured on a furnace to determine airflow supply static must be taken between the A coil and the furnace 162 TOTAL EXTERNAL STATIC 5 204 COIL STATIC PRESSURE DROP 1 Using a draft gauge inclined manometer connect the positive probe underneath the coil and the negative probe above the coil 2 Adirectreading can be taken ofthe static pressure drop across the coil 3 Consult proper table for quantity of air STATIC PRESSURE DROP Ifthe total external static pressure and or static pressure drop exceeds the maximum or minimum allowable statics check forclosed dampers dirty filters undersized or poorly laid out duct work ACCESSORIES WIRING DIAGRAMS WARNING TO AVOID POSSIBLE E
172. cylinder must include a pressure regulator and a pressure relief valve The pressure relief valve must be set to open at no more than 150 psig Pressure test the system using dry nitrogen and soapy water to locate leaks If you wish to use a leak detector charge the system to 10 psi using the appropriate refrigerant then use nitrogen to finish charging the system to working pressure then apply the detector to suspect areas If leaks are found repairthem After repair repeat the pressure test If no leaks exist proceed to system evacuation S 102 EVACUATION AA WARNING REFRIGERANT UNDER PRESSURE Failure to follow proper procedures may cause property damage personal injury or death This is the most important part of the entire service procedure The life and efficiency of the equipmentis dependentupon the thoroughness exercised by the serviceman when evacuating air non condensables and moisture from the system Air in a system causes high condensing temperature and pressure resulting in increased power input and reduced performance Moisture chemically reacts with the refrigerant oil to form corrosive acids These acids attack motor windings and parts causing breakdown The equipment required to thoroughly evacuate the system is ahigh vacuum pump capable of producing a vacuum equiva lent to 25 microns absolute and a thermocouple vacuum gauge to give a true reading of the vacuum in the system NOT
173. e circuit breakers of the same size as noted Maximum Overcurrent Device DIMENSIONS CRT24 25 CRT30 30 CRT36 30 CRT42 37 5 CRT48 40 CRT60 40 2 EN 2 4 ME DIA POWER ADDITIONAL 1 1 2 7 8 DIA CONTROL ELEVATED CHANNEL FORMED INTO BOTTOM PAN LIQUID CONN SUCTION CONN 41 PRODUCT SPECIFICATIONS CRT PERFORMANCE RATINGS Indoor Model Total BTU h Sensible BTU h ARI Ref 18 ACNF18XX1A 18 000 13 500 1 798615 AEPT030 00 1 19 000 14 250 12 2 798610 ARPF036 00B 1 19 000 14 250 11 5 823883 CRT18 1 ARPTO32 00 1 19 000 14250 13 823880 ARUF032 00 1 19 000 14250 13 11 823885 AWB24 XX 18 000 13 500 11 5 798612 1 1 1 1 1 3 3 3 3 CA F030 2 EEP 11 5 19 000 14 250 798616 H36F G V80704B 19 000 14 250 823884 H36F G V90704C 19 000 14 250 823882 AC24 XX 21 000 15 500 539687 AEPT030 00 1 22 400 16 800 539795 ARPTO24 00 1 21 000 15 500 539712 ARPTO32 00 1 22 000 16 500 539710 ARUF024 00 1 21 000 15 500 539814 CRT24 1 76 CA F037 2 EEP CA F048 2 EEP
174. e compressor to pump refrigerant vapor The condition of the valves or scroll flanks is checked in the following manner 1 Attach gauges to the high and low side of the system 2 Startthe system and run a Cooling Performance Test If the test shows a Below normal high side pressure b Above normal low side pressure c Low temperature difference across coil d Low amp draw at compressor and the charge is correct The compressor is faulty re place the compressor NOTE THIS TEST CANNOT BE DONE IN THE HEATING MODE Verification of proper rotation of Scroll Compressors is made as follows NOTE The compressor may run backwards noisy opera tion for 1 or 2 seconds at shutdown This is normal and does not harm the compressor 1 Install gauges and verify that the suction pressure drops while the discharge pressure increases 2 Listen for normal compressor sound levels Reverse ro tation results in elevated or unusual sound levels 3 Reverse rotation will result in substantially reduced amp draw from tabulated values To correct improper rotation switch any two power supply leads at the outdoor unit contactor The 3 phase Scroll Compressors are direction of rotation sensitive They will rotate in either direction depending on the phasing of the power There is no negative impact on durability caused by operating 3 phase compressors in re versed rotation The compressors internal protector will trip de en
175. e e tes 146 5 18 Testing Crankcase Heater optional item 147 INDEX Cont 5 21 Checking Reversing Valve Solenoid 147 5 24 Testing Defrost Timer Board 147 5 25 Testing Defrost Control 148 5 26 Checking Heater Limit Control s 148 5 27 Checking Heater Elements 148 5 40 Electronic Blower Time Delay 148 5 41 AER AEPT with Single Speed Air Conditioning and Heat Pump 150 5 60 Electric Heater optional item 151 S 61A Checking Heater Limit Control S 152 5 618 Checking Heater Fuse Line 152 5 62 Checking Heater Elements 152 5 100 Refrigeration Repair Practice 152 95 101 Leak T6SUNG e etes 153 9 102 ce 153 9 103 Charging le ERI ede ex 154 5 104 Checking Compressor Efficiency 155 S 105BThermostatic Expansion Valve 155 o 106 Owverfeeding ert ce ede e tron 155 59 107 Underfeeding ir rte tete 155 9 108 Superlieal tte e ee 156 5 109 Checking Subcooling 157 S 110 Checking Expansion Valve Operation
176. e heating single stage cooling thermostat must be installed Should the second stage heating contacts in the room thermostat close which would be wired to W1 atthe unitlow voltage connections this would energize the coil s of the electric heat relay s Contacts within the relay 5 will close bringing on the electric resistance heaters If auxiliary electric heaters should be used they may be controlled by outdoor thermostats SYSTEM OPERATION Emergency Heat Mode Heat Pumps NOTE The following only applies if the unit has an approved electric heat kit installed for auxiliary heating With the thermostat set to the emergency heat position and a call for 2nd stage heat R to W1 will e energized This will energize the electric heat sequencers When the normally opencontacts of the heat sequencers close this will energize the electric resistance heat and also the indoor blower motor through the normally closed contacts of the EBTDR DEFROST CYCLE The defrosting of the outdoor coil is jointly controlled by the defrost control board and the defrost thermostat Solid State Defrost Control During operation the power to the circuit board is controlled by a temperature sensor which is clamped to a return bend on the outdoor coil Defrost timing periods of 30 60 or 90 minutes may be selected by connecting the circuit board jumper to 30 60 or 90 respectively Accumulation of time for the timing period selected starts w
177. e outdoor thermo statis stuck in the closed position switching the Y demand to the W1 furnace input during the cooling mode as described above the AFE18 won t allow the furnace to operate The outdoor thermostat will have to be replaced to restore the unit to normal operation WARNING HIGH VOLTAGE Disconnect ALL power before servicing or installing this unit Multiple power sources may be present Failure to do so may cause property damage personal injury or death 130 SCHEDULED MAINTENANCE The owner should be made aware of the fact that as with any mechanical equipment the remote air conditioner requires regularly scheduled maintenance to preserve high perfor mance standards prolong the service life ofthe equipment and lessen the chances of costly failure In many instances the owner may be able to perform some of the maintenance however the advantage of a service contract which places all maintenance in the hands of a trained serviceman should be pointed out to the owner d WARNING HIGH VOLTAGE Disconnect ALL power before servicing or installing this unit Multiple power sources may be present Failure to do so may cause property damage personal injury or death ONCE A MONTH 1 Inspectthe return filters of the evaporator unit and clean or change if necessary NOTE Depending on operation conditions it may be necessary to clean the filters more often If permanent type
178. e with resistance heaters The outdoor sec tions do not contain a transformer 1 Remove control panel cover or etc to gain access to transformer With power ON T WARNING wu Line Voltage now present 2 Using a voltmeter check voltage across secondary volt age side of transformer R to C 3 Novoltage indicates faulty transformer bad wiring or bad splices 4 Checktransformer primary voltage atincoming line volt age connections and or splices 5 voltage available at primary voltage side of trans former and wiring and splices good transformer is inop erative Replace S 5 CHECKING CYCLE PROTECTOR Some models feature a solid state delay on make after break time delay relay installed in the low voltage circuit This control is used to prevent short cycling of the compressor under certain operating conditions The component is normally closed to A power interruption will break circuit R to Y for approximately three minutes before resetting 1 Remove wire from terminal 2 Wait for approximately four 4 minutes if machine was running With power ON Ex WARNING waw Line Voltage now present Apply 24 VAC to terminals R and R Should read 24 VAC at terminals Y and Remove 24 VAC at terminals and R Should read 0 at Y and Reapply 24 VAC to R1 and R2 within approximately three 3 to four 4 minutes should read 24 VAC at Y and If not as a
179. eed the above could require a larger motor FiLTERS 090 16 x 20 x 2 16 x 20 x 2 AR120 20 x 20 x 2 90 AH PRODUCT SPECIFICATIONS Physical Data Refrigeration Water Approximate Diameter wian suction ow Weight b hnnc 10 78 _ 10 043 1 1 9 3 4 75 75 185 645 188 1 107 8 3 4 ze 75 __ designates models with factory installed freeze protection control Dimensions a B wmm designates models with a factory installed freeze protection control Dimensional Data SUCTION LINE LIQUID LINE DISCHARGE AIR WATER INLET POWER SUPPLY 7 8 KNOCKOUT BOTH SIDES 18 24 AH30 36 14 X18 X1 16 X20 X 1 REMOVABLE FRONT ACCESS RETURN AIR LEFT SIDE FRONT RIGHT SIDE 91 PRODUCT SPECIFICATIONS Electrical Data wie Maximum Blower Motor Volt Min Max Minimum Overcurrent Circulator Volt Volt Ampacity Protection Motor FLA May use fuses or HACR type Circuit Breakers of the same size as noted Wire size should be determined in accordance with National Electrical Codes Extensive wire runs will require larger wire sizes designates models with a factory installed freeze protection control Performance Ratings 289
180. een room ther mostat and AEPT air handlers and the connections be tween the AEPT air handlers and the Condensing Unit or Heat Pump with optional connections to Outdoor Thermo stats For each configuration refer to the explanation ofthe proper jumper s to remove for the corresponding blower speed that will result in the programmed ECM motor IMPORTANT When matching the AEPT or AER Air Handlers to a Single Stage Cooling Unit or Heat Pump remember to connect the Y Y2 thermostat connection on the vari able speed board VSTB tothethermostat Connecting the Y 1 will resultinfirststage cooling blower speed and may cause the contactor to chatter An equivalent thermostat can be used in place of the Goodman thermostat part number The GMC thermostats that listed are mercury type thermostats d WARNING HIGH VOLTAGE Disconnect ALL power before servicing or installing this unit Multiple power sources may be present Failure to do so may cause property damage personal injury or death SINGLE STAGE COOLING WITH SINGLE OR TWO STAGE HEATING ROOM THERMOSTAT 99 c R IF NEEDED CONDENSING HUMIDISTAT UNIT OPTIONAL oT Nt SRM PET s N NOTES SEE NOTE 5 1 YY2 ENABLES HI SPD FAN COOLING THERMOSTATS EWiww2 0 R
181. ely sized electrical wire connecting the ground lug in the unit control box to the building electrical service panel Other methods of ground ing are permitted if performed in accordance with the National Electric Code NEC American Na tional Standards Institute ANSI National Fire Protection Association NFPA 70 and local state codes In Canada electrical grounding is to be in accordance with the Canadian Electric Code CSA C22 1 Failure to observe this warning can result in electrical shock that can cause personal injury or death A WARNING If this appliance is installed in an enclosed area such as a garage or utility room with any carbon monoxide CO producing appliance i e automo bile furnace water heaters etc ensure the area is properly ventilated WARNING The United States Environmental Protection Agency EPA has issued various regulations regarding the introduction and disposal of refrigerants intro duced into this unit Failure to follow these regu lations may harm the environment and can lead to the imposition of substantial fines These regula tions may vary by jurisdiction A certified techni cian must perform the installation and service of this product Should questions arise contact your local EPA office Violation of EPA regulations may result in fines or penalties AIR HANDLERS See AirHandler Specification Sheet for Proper Combinations SOME
182. emperature conversion is the amount of super heat EXAMPLE a Suction Pressure 84 b Corresponding Temp F 50 c Thermometer on Suction Line 63 F To obtain the degrees temperature of superheat subtract 50 0 from 63 0 F The difference is 13 Superheat The 13 Superheat would fallin the range of allowable superheat SUPERHEAT ADJUSTMENT The expansion valves used on Amana coils are factory set andare notfield adjustable Ifthe superheat setting becomes disturbed replace the valve On systems using capillary tubes or flow control restrictors superheat is adjusted in accordance with the DESIRED SUPERHEAT vs OUTDOOR TEMP chart as explained in section S 103 CHARGING SERVICING Temp Gauge Pressure F PSIG Freon 22 Gauge Pressure F PSIG Freon 22 S 109 CHECKING SUBCOOLING Refrigerantliquid is considered subcooled when its tempera tureislowerthan the saturation temperature corresponding to its pressure The degree of subcooling equals the degrees of temperature decrease below the saturation temperature at the existing pressure 1 Attach an accurate thermometer or preferably a thermo couple type temperature tester to the liquid line as it leaves the condensing unit 2 Installa high side pressure gauge on the high side liquid service valve atthe front of the unit 3 Record the gauge pressure and the temperature of the line 4 Convertthe liquid line pressure gauge reading to
183. ents in case of low airflow This limit control will open its circuit at approximately 150 F WARNING HIGH VOLTAGE Disconnect ALL power before servicing or installing this unit Multiple power sources may be present Failure to do so may cause property damage personal injury or death 1 Remove the wiring from the control terminals 2 Using an ohmmeter test for continuity across the nor mally closed contacts No reading indicates the control is open replace if necessary IF FOUND OPEN REPLACE DO NOT WIRE AROUND S 61B CHECKING HEATER FUSE LINK OPTIONAL ELECTRIC HEATERS Each individual heater element is protected with a one time fuse link which is connected in series with the element The fuse link will open at approximately 333 1 Remove heater element assembly so as to expose fuse link 2 Using ohmmeter test across the fuse link for continu ity no reading indicates the link is open Replace as necessary NOTE The link is designed to open at approximately 333 F DO NOT WIRE AROUND determine reason for failure S 62 CHECKING HEATER ELEMENTS 1 Disassemble and remove the heating element 2 Visually inspect the heater assembly for any breaks in the wire or broken insulators 3 Using an ohmmeter test the element for continuity no reading indicates the element is open Replace as necessary SERVICING 5 100 REFRIGERATION REPAIR PRACTICE Ay DANGER Always rem
184. ergizing the compressor Continued operation of 3 phase scroll compressors with the rotation reversed will contribute to compressor failure All 3 phase scroll compressors should be checked for correct phase rotation 5 105 THERMOSTATIC EXPANSION VALVE The expansion valve is designed to control the rate of liquid refrigerant flow into an evaporator coil in exact proportion to the rate of evaporation of the refrigerant in the coil The amount of refrigerant entering the coil is regulated since the valve respondsto temperature of the refrigerantgas leaving the coil feeler bulb contact and the pressure of the refriger antin the coil This regulation ofthe flow prevents the return of liquid refrigerant to the compressor The illustration below shows typical heat pump TXV check valve operation in the heating and cooling modes 155 SERVICING L COOLING HEATING THERMOSTATIC EXPANSION VALVES Some TXV valves contain an internal check valve thus eliminating the need foran external check valve and bypass loop Thethreeforces which govern the operation ofthe valve are 1 the pressure created in the power assembly by the feeler bulb 2 evaporator pressure and 3 the equivalent pressure ofthe superheat spring in the valve 096 bleed type expansion valves are used on indoor and outdoor coils The 096 bleed valve will not allow the system pressures High and Low side to eq
185. es restrictor orifices Check equalization time as follows 1 Attach a gauge manifold to the suction and liquid line dill valves 2 Start the system and allow the pressures to stabilize 3 Stop the system and check the time it takes for the high and low pressure gauge readings to equalize If it takes more than seven 7 minutes the capillary tubes restrictor orifices are inoperative Replace install a liquid line drier evacuate and recharge 158 5 112 CHECKING RESTRICTED LIQUID LINE When the system is operating the liquid line is warm to the touch If the liquid line is restricted a definite temperature drop will be noticed atthe pointofrestriction In severe cases frost will form atthe restriction and extend down the line inthe direction of the flow Discharge and suction pressures will be low giving the appearance of an undercharged unit However the unit will have normal to high subcooling Locate the restriction replace the restricted part replace drier evacuate and recharge S 113 OVERCHARGE OF REFRIGERANT An overcharge of refrigerant is normally indicated by an excessively high head pressure An evaporator coil using an expansion valve metering device will basically modulate and control a flooded evaporator and prevent liquid return to the compressor An evaporator coil using a capillary tube metering device could allow refrigerant to return to the compressor under extreme overcharge conditions
186. essor orto the T and T terminals of the contactor Start the unit and allow the compressor to run for several seconds then shut down the unit Immediately attempt to restart the unit while measuring the Locked Rotor Voltage 6 Lock rotor voltage should read within the voltage tabula tion as shown If the voltage falls below the minimum voltage check the line wire size Longruns of undersized wire can cause low voltage If wire size is adequate notify the local power company in regard to either low or high voltage Unit Supply Voltage Voltage 208 230 Three phase units require a balanced 3 phase power supply to operate If the percentage of voltage imbalance exceeds 396 the unit must not be operated until the voltage condition is corrected Max Voltage Deviation 96 Voltage From Average Voltage 100 Imbalance Average Voltage 134 To find the percentage of imbalance measure the incoming power supply L1 L2 240V L1 L3 232V Avg V 710 236 7 L2 L3 238V 3 Total 710V 240 236 7 3 3 232 236 7 4 7 238 236 7 1 3 To find Max deviation Max deviation was 4 7 V Voltage Imbalance 4 7 1 99 236 7 If the percentage of imbalance had exceeded 3 it must be determined if the imbalance is in the incoming power supply or the equipment To do this rotate the legs of the incoming power and retest voltage as shown below L1 L2 240V L1 L3 227V L2 L3 238V Rotate a
187. g a defrost cycle 5 1 The heat pump will be on and operating in the heating mode as described the Heating Operation in section 4 5 2 The defrost control in the heat pump unit checks to see if a defrost is needed every 30 60 or 90 minutes of heat pump operation depending on the selectable setting by monitoring the state of the defrost thermostat attached to the outdoor coil 5 3 If the temperature of the outdoor coil is low enough to cause the defrost thermostat to be closed when the defrost board checks it the board will initiate a defrost cycle 5 4 When a defrost cycle is initiated the contacts of the HVDR relay on the defrost board open and turns off the outdoor fan The contacts of the LVDR relay on the defrost board closes and supplies 24Vac to O W2 The reversing valve is energized and the contacts on HR1 close and turns on the electric heater s The unit will continue to run in this mode until the defrost cycle is completed 150 5 5 When the temperature of the outdoor coil rises high enough to causes the defrost thermostat to open the defrost cycle will be terminated If at the end of the programmed 10 minute override time the defrost thermo stat is still closed the defrost board will automatically terminate the defrost cycle 5 6 When the defrost cycle is terminated the contacts of the HVDR relay will close to start the outdoor fan and the contacts of the LVDR relay will open and turn off the re
188. gh Low 2 170 1 900 2 080 1 810 2 000 1 780 1 920 1 710 1850 1 630 101 PRODUCT SPECIFICATIONS ARUF Heat Kit Applications ARUF018 00A 1 1A ARUF042 00A 1B ARUF049 00A 1B ARUFO61 00A 1B lt n 5 7 N o LL lt X x x x x x x gt ARUF030 00A 1 1A gt ARUF032 00A 1B 1C gt ARUF036 00A 1 1A gt ARUF042 00A 1 1A gt ARUF048 00A 1 1A gt ARUF049 00A 1 1A gt ARUF060 00A 1 1A gt ARUF061 00A 1 1A gt gt gt gt gt gt gt gt gt gt mmo x x x x x x x x x x x Heo x x x x x x x x x x x x mmo x x x x x x x x x x x x xp x x 13 1 mee xxx x c Circuit breakers optional Heat Kit requires 3 phase power supply When using a 10 kW heat kit this air handler must either be in medium or high speed t When using 15 kW heat kit this air handler must be on high speed When using 20 kW 21 kW heat kit this air handler must be on high speed
189. he internal overload to reset before replacing compres SOr S 17B GROUND TEST If fuse circuit breaker ground fault protective device etc has tripped this is a strong indication that an electrical problem exists and must be found and corrected The circuit protective device rating mustbe checked and its maximum rating should coincide with that marked on the equipment nameplate With the terminal protective cover in place itis acceptable to replace the fuse or reset the circuit breaker ONE TIME ONLY to see if it was just a nuisance opening If it opens again DO NOT continue to reset Disconnect all power to unit making sure that all power legs are open 1 DONOT remove protective terminal cover Disconnect thethreeleads goingtothe compressorterminals atthe nearest point to the compressor WARNING Damage can occur to the glass embedded terminals if the leads are not properly removed This can result in terminal and hot oil discharging 2 Identify the leads and using a Megger Hi Potential Ground Tester or other suitable instrument which puts out a voltage between 300 and 1500 volts check for a ground separately between each ofthe three leads and ground such as an unpainted tube on the compressor Do notuse a low voltage output instrument such as a volt ohmmeter COMPRESSOR GROUND TEST 146 3 Ifa ground is indicated then carefully remove the com pressor terminal protective cover and inspec
190. he suction line For example if you construct an oil trap using two 45 elbows one short and one long 90 elbow diameter suction line the additional equivalent length would be 0 7 0 7 1 71 5 which equals 4 6 feet refer to table 9 Oil Trap Construction Long Radius Street Ell Short Radius Street Ell Fig 7 Oil Trap 4 Low voltage wiring Verify low voltage wiring size is adequate for the length used since it will be increased in a long line application System Charging R22 condensers are factory charged for 15 feet of line set To calculate the amount of extra refrigerant in ounces needed for a line set over 15 feet multiply the additional length of line set by 0 6 ounces Note for the formula below the linear feet of line set is the actual length of liquid line or suction line since both should be equal used not the equivalent length calculated for the suction line Extra refrigerant needed Linear feet of line set 15 ft x X oz ft Where X 0 6 for 3 8 liquid tubing Remember for condensers with a liquid valve connection less than 3 8 diameter 3 8 liquid tubing is required for a line set longer than 25 feet Follow the charging procedures in the outdoor unit I O manualto ensure proper superheat and sub cooling levels especially ona system with TXV installed in the indoor unit Heat pumps should be checked in both heating and cooling mode for proper charge level This guideline
191. heck pressure at which the high pressure control cuts out LIQUID LINE AUTOMATIC RESET If it cuts out at610 PSIG 10 PSIG it is operating normally See causes for high head pressure in Service Problem Analysis Guide If it cuts out below this pressure range replace the control 5 13 CHECKING LOW PRESSURE CONTROL The low pressure control senses the pressure in the suction line and will open its contacts on a drop pressure Thelow pressure control will automatically reset itself with a rise in pressure The low pressure control is designed to cut out open at approximately 50 PSIG It will automatically cut in close at approximately 85 PSIG Testfor continuity using a VOM and if not as above replace the control 5 15 CHECKING CAPACITOR CAPACITOR RUN A run capacitor is wired across the auxiliary and main windings of a single phase permanent split capacitor motor The capacitors primary function is to reduce the line current while greatly improving the torque characteristics of a motor This is accomplished by using the 90 phase relationship between the capacitor current and voltage in conjunction with the motor windings so that the motor will give two phase operation when connected to a single phase circuit The capacitor also reduces the line current to the motor by improving the powerfactor The line side of this capacitor is marked with COM and is wired to the line side of the circuit 139 SERV
192. hen the sensor closes approximately 31 F and when the room thermostat calls for heat At the end of the timing period the unit s defrost cycle will be initiated provided the sensor remains closed When the sensor opens approximately 75 F the defrost cycle is terminated and the timing period is reset If the defrost cycle is not terminated due to the sensor tempera ture a ten minute override interrupts the unit s defrost period FAN OPERATION Continuous Fan Mode All Models If the thermostat calls for continuous fan the indoor blower will be energized from the normally open contacts of the EBTDRafter a7 second delay on 2 thru 4 ton units orthrough the normally open contacts of the blower relay on 5 ton units Anytime there is a call for continuous fan the indoor blower will be energized through the normally open contacts of the EBTDR on 2 thru 4 ton units and from the G terminal from the thermostat on 5 ton units regardless of a call for heat or cool If the thermostat is not calling for heat or cool and the fan switch on the thermostat is returned to the automatic posi tion the fan will stop after a 65 second delay on all air handlers with multi speed motors Soft Start AER amp AEPT Upon a call for system operation the blower motor provides a soft start i e the airflow delivered to the system ramps from zero to the system s full air flow requirements Ramping the airflow during the system start up m
193. hermostat to a higher setting than room temperature so both stages call for heat With voltmeter check for 24 volts at each heater relay Checking Heat Anticipator Amp Draw No voltage indicates the trouble is in the thermostat or wiring 4 Checkthe continuity ofthe thermostatand wiring Repair orreplace as necessary NOTE Consideration must be given to how the heaters are wired O D T and etc Also safety devices must be checked for continuity 135 SERVICING S 3D TROUBLESHOOTING ENCODED TWO STAGE COOLING THERMOSTATS OPTIONS Troubleshooting Encoded Two Stage Cooling Thermostats Options aom TEST FUNCTION SIGNAL OUT SIGNAL FAN INDICATION 1 LOW SPEED COOL YCON Y1 51 LO SPEED COOL YCON Y Y2HI ERROR CONDITION DIODE ON THERMOSTAT BACKWARDS 81 SPEED COOL YCON Y Y2 2 LO SPEED HEAT W1 HEATER SEE NOTE 3 INPUT s2 ED FROM FUTURE USE THERMOSTAT 52 LOSPEEDHEAT W1HEATER W W1 HI SPEED HEAT W2 HEATER gm w2 NOTES 3 G G g3 N A N A N A ERROR CONDITION 53 CAN ONLY READ S3 N A N A N A ERROR CONDITION S3 CAN ONLY READ 44 R 24 VAC R TO T STAT R THERMOSTAT COM GND COM TO T STAT C1 C2 NOTES 1 THE TEST SPADE CAN BE CONNECTED TO ANY OTHER TEST SPADE ON EITHER BOARD 2 THE LED WILL BE RED AND WILL LIGHT TO INDICATE HALF CYCLES THE LED WILL BE GREEN AND WILL LIGHT TO
194. ially ifthe line set passes through a high ambient temperature 72 thick suction line insulation is recommended to reduce loss of capacity The liquid line should be insulated if passing through an area of 120 F or greater Do notattach the liquid line to any non insulated portion of the suction line Table 8 lists multiplier values to recalculate system cooling capacity as a function ofa system s equivalent length as calculated from the suction line and the selected suction tube size Table 2 lists the equivalent length gained from adding bends to the suction line Properly sizethe suction line to minimize capacity loss 160 REFRIGERANT LINE LENGTH Ft Cond Unit Line Diameter In OD Tons Sut Lig Suc tia Suc Lia 7 8 required for full ratings 1 1 8 required for full ratings ines greater than 74 feet in length or vertical elevation changes more than 50 feet refer to the long line set TABLE 8 CAPACITY MULTIPLIERS AS AFUNCTION OF SUCTION LINE SIZE amp EQUIVALENT LENGTH Nominal Vapor line EQUIVALENT LINE LENGTH FT capacity diameter Btuh 3 4 3 4 3 4 3 4 36 000 718 42 000 7 8 1 1 8 48 000 7 8 1 1 8 7 8 60 000 1 1 8 Los oss 97 L1 99 97 __ 3 50 98 96 9 86 96 94 9 98 Table8 NOTE condenser with a liquid valve tube connection less
195. ilized in the typical air handler They also maintain their efficiency throughout the entire load range in variable speed applications Constant CFM vs Static Pressure The air flow delivered to a system by a typical air handler is dependent upon the static prichle Speed Blower pressure requiring careful attention to the design of the distribution network Often 472 1000 the system s air flow requirements in the 3 1 cooling mode different from the heating mode making it necessary to design the air distribution network for the cooling or heating mode or a compromise of the two In such cases the system s capacity may be reduced resulting in higher operating costs and a lower level of comfort The AEPT air handler delivers the optimum air flow for the system size whether in heating or cooling mode regardless of the static pressure imposed by the air distribution Constant Fan The air flow delivered to the system in constant fan operation by the typical air handler is the full system requirement In most applications the constant fan operation is intended to provide air circulation throughout the conditioned space to prevent air stratification In such applications the full system air flow is not required and results in a high background noise level and high operating cost The AEPT air handler delivers to the system approximately 30 of the full system air flow in constant fan operation
196. ing valve and electric heater s The unit will now be back a normal heating mode with a heat pump demand for heating as described in the Heating Operation in section 4 S 60 ELECTRIC HEATER OPTIONAL ITEM Optional electric heaters may be added in the quantities shown in the specifications section to provide electric resistance heating Under no condition shall more heaters than the quantity shown be installed The low voltage circuit in the air handler is factory wired and terminates at the location provided for the electric heater s minimum of field wiring is required to complete the instal lation Other components such as a Heating Cooling Thermostat and Outdoor Thermostats are available to complete the installation The system CFM can be determined by measuring the static pressure external to the unit The installation manual supplied with the blower coil or the blower performance table in the service manual shows the CFM for the static mea sured Alternately the system CFM can be determined by operating the electric heaters and indoor blower WITHOUT having the compressor in operation Measure the temperature rise as close to the blower inlet and outlet as possible If other than 240V power supply is used referto the BTUH CAPACITY CORRECTION FACTOR chart below BTUH CAPACITY CORRECTION FACTOR SUPPLY VOLTAGE MULTIPLICATION FACTOR EXAMPLE Five 5 heaters provide 24 0 KW at the rated 240V Our ac
197. inted Bahama Beige 1 CKLO90 4 4L 1 8 Dimensions ADDITIONAL 1 1 2 ELEVATED CHANNEL FORMED INTO BOTTOM PAN SUCTION LINE LIQUID LINE 27 PRODUCT SPECIFICATIONS 28 Performance Ratings Model Evaporator Model Total BTUH 95 F Sensible BTUH 95 F Decibels CKLO90 3 3L 090 88 000 63 400 T 2 U 60 2 CKL090 4 4L CA U P XDGOD2A 90 000 64 800 10 3 8 4 CKL120 3 3L AR120 114 000 82 200 ore 2 U 61 2 CKL120 4 4L 112 000 80 800 10 3 8 4 1 EER Energy Efficiency Ratio Capacity BTUH 95 F kW kW Compressor Indoor Blower Motor Outdoor Fan Motor 2 For CKL 3 models reduce by 2 000 208 volts Outdoor Unit CKL090 3 4 3L 4L Indoor Unit ARO90 Condenser Air Temperature 75 ar 105 F ae wr wr MBTUH MBTUH KWH MBTUH MBTUH KWH MBTUH MBTUH KWH MBTUH MBTUH KWH MBTUH MBTUH KWH 553 90 75 sss 571 7 06 845 552 029
198. iquid line or drier A restriction will be indicated by a temperature drop across the drier 2 Check the operation of the power element ofthe valve as describedin S 110 Checking Expansion Valve Operation 156 108 SUPERHEAT The expansion valves are factory adjusted to maintain 12 to 18 degrees superheat of the suction gas Before checking the superheat or replacing the valve perform all the proce dures outlined under Air Flow Refrigerant Charge Expan sion Valve Overfeeding Underfeeding These are the most common causes for evaporator malfunction CHECKING SUPERHEAT Refrigerant gas is considered superheated when its tempera ture is higher than the saturation temperature corresponding to its pressure The degree of superheat equals the degrees of temperature increase above the saturation temperature at existing pressure See Temperature Pressure Chart Table 1 Attach an accurate thermometer or preferably a thermo couple type temperature tester to the suction line at a point at least 6 from the compressor 2 Install a low side pressure gauge on the suction line ser vice valve atthe outdoor unit 3 Record the gauge pressure and the temperature of the line 4 Convertthe suction pressure gauge reading to tempera ture by finding the gauge reading in Temperature Pres sure Chart and reading to the left find the temperature in the F Column 5 Thedifference between the thermometer reading and pres sure to t
199. irhandler Two Speed Application The typical airhandlers blower motor when matched with a two speed outdoor section normally does not deliver the optimum airflow to the system for both high and low speed operation This is due to design limitations inherent in the design of the standard induction motor Because of this the typical two speed application is designed to oper ate based upon the airflow delivered at either high or low speed and as a result the overall system efficiency and comfort level provided by the system is compromised The AER airhandler delivers the optimum airflow to the system for both high and low speed operations As a result the overall system efficiency and comfort level provided by the system is not compromised PERFORMANCE RATINGS HEATER KIT APPLICATION OPTIONS CAPACITY SEASONAL MODEL AER244 AER30 1 AER36 1 AER48 1 1 MODEL TONS NO EFFICIENCY j NO NOMINAL COOLING 08 HKR 05 c x x HKR 06 HKR 08 c x x x HKR 10 c x x x x x HKR 15C x x x HKR 20C x Capacity and efficiency ratings in accordance HKR 21C x with U S Government standard tests c circuit breakers optional Capacity correction factors 208V 0 75 230V 0 92 Heating Refer to outdoor sections specifications for actual rating ELECTRICAL DATA BLOWER MODEL MINIMUM OVERCURRENT MIN NO PROTECTION AER24 1 AER30 1 AER36 1
200. is meant to provide installation instructions based on most common long line set applications Installation variables may affect sys temoperation NO ADDITIONAL COMPRESSOR OILIS NEEDED FOR LONGLINE SET APPLICATIONS ONRESIDENTIAL SPLIT SYSTEMS S 122 REVERSING VALVE REPLACEMENT Remove the refrigerant charge from the system When brazing a reversing valve into the system it is of extreme importance thatthe temperature ofthe valve does not exceed 250 F at any time Wrap the reversing valve with a large rag saturated with water Re wet the rag and thoroughly cool the valve after each brazing operation of the four joints involved The wet rag aroundthe reversing valve will eliminate conducting of heatto the valve body when brazing the line connection The use ofa wetrag sometimes can be a nuisance There commercial grades of heat absorbing paste that may be substituted After the valve has been installed leak test evacuate and recharge 161 SERVICING 5 202 DUCT STATIC PRESSURES AND OR STATIC PRESSURE DROP ACROSS COILS This minimum and maximum allowable duct static pressure forthe indoor sections are foundin the specifications section Tables are also provided for each coil listing quantity of air CFM versus static pressure drop across the coil Too great an external static pressure will result in insufficient air that can cause icing of the coil Too much air can cause poor humidity control and
201. lations where the line set exceeds 50 feet in actual length Additional Accessories 1 Crankcase Heater a long line set application can critically increase the charge level needed for a system As a result the system is very prone to refrigerant migration during its off cycle and a crankcase heater will help minimize this risk A crankcase heater is recom mended for any long line application 50 watt minimum 2 Hard Start Assist increased charge level in long line applications can require extra work from the compressor at start up A hard start assist device may be required to overcome this Tube Sizing 1 Inlongline applications the equivalent line length is the sum ofthe straightlength portions ofthe suction line plus losses in equivalent length from 45 and 90 degree bends Select the proper suction tube size based on equivalent length of the suction line see Tables 8 amp 9 and recalculated system capacity Equivalent length Length horizontal Length vertical Losses from bends see Table 9 2 Foranyresidential split system installed with a long line set the liquid line size must never exceed 3 8 Limiting the liquid line size to 3 8 is critical since an increased refrigerant charge level from having a larger liquidline could possibly shorten a compressor s lifespan 159 SERVICING 3 Single Stage Condensing Unit The maximum length of tubing must not exceed 150 feet 50feetis the maxi
202. ll 3 incoming legs as shown 11 12 227V L1 L3 238V L2 L3 240V S 2 CHECKING WIRING h WARNING HIGH VOLTAGE Disconnect ALL power before servicing or installing this unit Multiple power sources may be present Failure to do so may cause property damage personal injury or death 1 Check wiring visually for signs of overheating damaged insulation and loose connections 2 Use an ohmmeter to check continuity of any suspected open wires 3 wires must be replaced replace with comparable gauge and insulation thickness SERVICING S 3 CHECKING THERMOSTAT WIRING AND S 3B COOLING ANTICIPATOR ANTICIPATOR The cooling anticipator is a small heater resistor in the THERMOSTAT WIRE SIZING CHART thermostat During the off cycle it heats the bimetal element helping the thermostat for next cooling cycle LENGTH OF RUN This prevents the room temperature from rising too high GAUGE before the system is restarted A properly sized anticipator 25 feet should maintain room temperature within 1 1 2 to 2 degree 50 feet range replaced If the anticipator should fail for any reason the 125 feet 12 thermostat must be changed 150 feet 12 _____ S 3A THERMOSTAT AND WIRING S 3C HEATING ANTICIPATOR The heating anticipator is a wire wound adjustable heater which is energized during the ON cycle to help prevent A WARNING it Line Volt t overheating of the co
203. lure is somewhere else in the system If the compressor fails to start replace SERVICING COPELAND COMPRESSOR 12345 L YEAR MONTH SERIAL PLANT NUMBER S 18 TESTING CRANKCASE HEATER OPTIONAL ITEM The crankcase heater must be energized a minimum of four 4 hours before the condensing unit is operated Crankcase heaters are usedto prevent migration or accumu lation of refrigerantin the compressor crankcase during the offcycles and prevents liquid slugging or oil pumping on start up Acrankcase heater will notprevent compressor damage due to a floodback or over charge condition WARNING HIGH VOLTAGE Disconnect ALL power before servicing or installing this unit Multiple power sources may be present Failure to do so may cause property damage personal injury or death 1 Disconnect the heater lead in wires 2 Using an ohmmeter check heater continuity should test continuous If not replace S 20 CHECKING DEFROST RELAY CONTACTS 1 Remove the wire leads from the defrost relay contact terminals 2 Using an ohmmeter test continuity between terminals Defrost contacts should read closed If not as above replace relay E WARNING Line Voltage now present 3 Energize the relay by applying 24 volts to the relay coil 4 With power retest with ohmmeter Readings should be opposite those read in step 2 contact should be closed N C contacts should be open If no
204. malposition NOTE Mostsingle phase contactors break only one side of the line L1 leaving 115 volts to ground present at most internal components 1 Remove the leads from the holding coil 2 Using an ohmmeter test across the coil terminals If the coil does not test continuous replace the relay or contactor S 8 CHECKING CONTACTOR CONTACTS SINGLE PHASE 1 Disconnectthe wire leads fromthe terminal T side ofthe contactor 2 With power ON energize the contactor WARNING Line Voltage now present VOLT OHM METER Ohmmeter for testing holding coil Voltmeter for testing contacts TESTING COMPRESSOR CONTACTOR Single Phase 138 3 Using a voltmeter test across terminals A L2 T1 No voltage indicates CC1 contacts open If a no voltage reading is obtained replace the contactor THREE PHASE Using a voltmeter test across terminals A L1 L2 L1 L3 and L2 L3 If voltage is present proceed If voltage is not present check breaker or fuses on main power supply B T1 T2 T1 T3 and T2 T3 If voltage readings are not the same as in A replace contactor VOLT OHM METER Ohmmeter for testing holding coil Voltmeter for testing contacts TESTING COMPRESSOR CONTACTOR ThreePhase 5 9 CHECKING FAN RELAY CONTACTS d WARNING HIGH VOLTAGE Disconnect ALL power before servicing or installing this unit Multiple power sources may be present Failure to do so may ca
205. matic rest Imit control connected in series with each element to prevent overheating of components in case of low airflow This limit control will open its circuit at approximately 150 F to 160 F and close at approximately 110 F d WARNING HIGH VOLTAGE Disconnect ALL power before servicing or installing this unit Multiple power sources may be present Failure to do so may cause property damage personal injury or death Remove the wiring from the control terminals 2 Using an ohmmeter test for continuity across the nor mally closed contacts No readin gindicates the control is open replace if necessary Make sure the limits are cool before testing IF FOUND OPEN REPLACE DO NOT WIRE AROUND 5 27 CHECKING HEATER ELEMENTS Optional electric heaters may be added in the quantities showninthe spec sheetfor each model unit to provid electri resistance heating Under no condition shall more heaters than the quantity shown be installed 148 WARNING HIGH VOLTAGE Disconnect ALL power before servicing or installing this unit Multiple power sources may be present Failure to do so may cause property damage personal injury or death Disassemble and remove th heating element s 2 Visually inspect the heater assembly for any breaks in the wire or broken insulators 3 Using an ohmmeter test the element for continuity no reading indicates the element is open Replace as neccessary 5 40
206. me electrical power and other heat sources should be extin guished or turned off prior to servicing a system If the following test indicates shorted grounded or open windings see procedures S 19 forthe next steps to be taken S 17A RESISTANCE TEST Each compressor is equipped with an internal overload The line break internal overload senses both motor amperage and winding temperature High motor temperature or amper age heats the disc causing it to open breaking the common circuit within the compressor on single phase units Heat generated within the compressor shell usually due to recycling of the motor high amperage or insufficient gas to cool the motor is slow to dissipate Allow at least three to four hours for it to cool and reset then retest AQ WARNING HIGH VOLTAGE Disconnect ALL power before servicing or installing this unit Multiple power sources may be present Failure to do so may cause property damage personal injury or death 1 Remove the leads from the compressor terminals AQ WARNING See warnings S 17 before removing compressor terminal cover 2 Using anohmmeter test continuity between terminals S R C R and C S on single phase units or terminals T2 T2 and T3 on 3 phase units 145 SERVICING TESTING COMPRESSOR WINDINGS If either winding does not test continuous replace the compressor NOTE Ifan open compressoris indicated allow ample time fort
207. me Delay 148 5 Thermostat amp Wiring 135 541 AEPT with Single Speed S 3B Cooling Anticipator 135 Air Conditioning and Heat Pump 150 S 3C 135 5 60 Electric Heater optional item 151 S 3D Checking Encoded Thermostats 136 5 61 Checking Heater Limit Control S 152 5 4 Checking Transformer amp Control Circuit 137 5 618 Checking Heater Fuse Line 152 S 5 Checking Cycle Protector 137 5 62 Checking Heater Elements 152 S 6 Checking Time Delay Relay 137 5 100 Refrigeration Repair Practice 152 S 7 Checking Contactor and or Relays 138 5 101 Leak Testifig u u u sassa 153 5 8 Checking Contactor Contacts 138 5102 Evacuation ies 153 5 9 Checking Fan Relay Contact 139 103 154 5 12 Checking High Pressure Control 139 5 104 Checking Compressor Efficiency 155 5 13 Checking Low Pressure Control 139 S 105B Thermostatic Expansion Valve 155 5 15 Checking 139 S 106 Overfeeding
208. move wire leads AX WARNING Discharge capacitor through a 20 to 30 OHM resistor before handling CAPACITOR TESTING CAPACITOR RESISTANCE 2 Setan ohmmeter on its highest ohm scale and connect the leads to the capacitor A Good Condition indicator swings to zero and slowly returns to infinity Start capacitor with bleed resistor will not return to infinity It will still read the resistance of the resistor B Shorted indicator swings to zero and stops there replace C Open noreading replace Start capacitor would read resistor resistance SERVICING S 15B CAPACITANCE CHECK Using a hookup as shown in the following drawing take the amperage and voltage readings and use them inthe formula VOLTMETER M CAPACITOR TESTING CAPACITANCE AA WARNING Discharge capacitor through a 20 to 30 OHM resistor before handling Capacitance 2650 X Amperage Voltage S 16A CHECKING FAN AND BLOWER MOTOR WINDINGS PSC MOTORS The auto reset fan motor overload is designed to protect the motor against high temperature and high amperage condi tions by breaking the common circuit within the motor similar to the compressor internal overload However heat generated within the motor is faster to dissipate than the compressor allow at least 45 minutes for the overload to reset then retest WARNING HIGH VOLTAGE Disconnect ALL power before servicing or inst
209. mplaints of noise and distraction caused by the blower motor starting at full speed 107 PRODUCT SPECIFICATIONS AER Figure 3 represents the airflow delivered to the Figure 3 system by the AER Series Airhandlers for a typical cooling heating cycle Air Flow M Upon a call for system operation the AER s blower motor provides a soft start i e the airflow delivered to the system ramps from zero to the system s full air flow re quirements Ramping the airflow during the system start up matches the airflow closer to the immediate system capacity to eliminate the complaints of warm or cold air blasts Ramping the airflow from zero to full system requirements also serves to eliminate the perceived noise and distraction which occurs on start up with the typical SoftStart Full Airflow Off Delay Soft Stop airhandler time determined by thermostat TIME Upon a call to shut down system operation the AER s blower motor provides a soft stop i e the airflow delivered to the system ramps down to approximately 50 of the full system requirements and remains there for a period of time and then ramps down to a full stop The shut down air profile is intended to take the maximum advantage of the residual cooling or heating capacity of the indoor coil without warm or cold air blasts Ramping the airflow from full system requirements to zero also eliminates the perceived noise and distraction which occurs on shut down with a typical a
210. mum Voltage Phase Minimum Volts Maximum Volts Ampacit Protection CPLJ24 1B 197 cues 3s meme 2 1 Wire size should be determined in accordance with National Electrical Codes extensive wire runs will require larger wire sizes 2 May use fuses or HACR type Circuit Breakers of the same size as noted lt CPLJ18 1B 34 0 0 0 0 0 0 50 Dimensions CPLJ24 1B 26 5 2 f H CPLJ30 1B 26 5 CPLJ36 1B 31 5 42 18 39 5 CPLJ48 1B 41 5 CPLJ60 1B 41 5 I SS 2 1 1 8 DIA POWER ADDITIONAL 1 1 2 k 7 8 DIA CONTROL ELEVATED CHANNEL LIQUID CONN SUCTION CONN 58 CPLJ PRODUCT SPECIFICATIONS COOLING AND HEATING PERFORMANCE DATA MODEL MODEL TOTAL SENSIBLE 2 BTUH HEATING HEATING HEATING HEATING OUTDOOR INDOOR COOLING COOLING 75 F 63 F 95 F COOLING COOLING BTUH COP BTUH COP HEATING SRN SECTION SECTION BTUH 1 BTUH TOTAL SENS SEER 4 EER 3 47 47 F 17 F 17 F
211. mum recommended vertical differ ence between the condenser and evaporator when the evaporator is above the condenser Equivalentlength is not to exceed 150 feet The vertical difference between the condenser and evaporator when the evaporator is below the condenser can approach 150 feet as long as the equivalentlength does not exceed 150 feet Thedistance between the condenserand evaporatorin a completely horizontal installation in which the indoor and outdoor unit do not differ more than 10 feet in vertical distance from each other can approach 150 feet as long as the equivalent length does not exceed 150 feet 4 Two Stage Condensing Unit The maximum length of tubing must not exceed 75 feet where indoor coil is located above the outdoor unit NOTE When the outdoor unit is located above the indoor coil the maximum vertical rise must not exceed 25 feet If the maximum vertical rise exceeds 25 feet premature compressor failure will occur due to inad equate oil return 5 Requirement All line set applications over 50 ft will require a TXV 6 Vibration and Noise In long line applications refriger ant tubing is highly prone to transmit noise and vibration tothe structure itis fastened to Use adequate vibration isolating hardware when mounting line set to adjacent structure Most refrigerant tubing kits are supplied with 3 8 thick insulation on the vapor line For long line installations over 50 feet espec
212. n for Wet Coil 4 HEATER KIT APPLICATION OPTIONS AR18 1 AR24 1 AR30 1 AR32 1 AR36 1 AR42 1 AR48 49 1 AR60 1 AR61 1 HKR 03 X X X X X X X X X HKR 05 c X X X X X X X X X HKR 06 X X X X X X X X X HKR 08 c X X X X X X X X X HKR 10 c X X X X X X X X HKR 15C X X X X X X X HKR 20C X X X X X HKR 21C X X X X X HKR3 15 X X X X X HKR3 20 X X X X X c circuit breakers optional Heat Kit requires three phase power supply 86 AR SERIES PHYSICAL DIMENSIONS See fig Below L 1 2 54 cm LOGO LOCATION PRIMARY amp SECONDARY CONDENSATE DRAINS HORIZONTAL 3 4 NPT 2 00 r 5 08 CM TYPICAL 2 375 5 03 1 188 1 188 3 02 em IER 3 02 FRONT VIEW PRIMARY amp SECONDARY CONDENSATE DRAINS UPFLOW 3 4 NPT FEMALE PLASTIC BREAKER COVER PRODUCT SPECIFICATIONS 1 pen A 2 54 cm i SUCTION LINE LIQUID LINE INLET TUBE m 1 1 1 188 2 54 cm J 3 02 em NLET RIGHT SIDE VIEW BaseModel A B C D E F G H 4 K AR18 24 30 41 125 22 13 5 15 5 10 13 375 32 107 0 cm 55 9 cm 34 3 cm 39 4 cm 25 4 cm 34 0 cm 10 811 13 125 19 812 3 563 33 3 cm 50 3 cm 9 05cm 27 5 cm AR36 42 46 75 22 17 5 19 5 10 13 375 10 811 17 125 19 812 3 563 118 7 cm 55 9 44 5 49 5 25 4 34 0 cm 27 5 cm
213. nditioned space The anticipator is a part of the thermostat and if it should fail for any reason the thermostat must be replaced See the The anticipator is supplied in the thermostat and is notto be 12 12 With power ON thermostat calling for cooling following tables for recommended heater anticipator setting 1 Use a voltmeter to check for 24 volts at thermostat wires in accordance to the number of electric heaters installed C and Y in the condensing unit control panel To determine the proper setting use an ammeter to measure 2 No voltage indicates trouble in the thermostat wiring the current on the W wire going to the thermostat external transformer source Use an amprobe as shown below Wrap 10 turns of thermo 3 Check the continuity of the thermostat and wiring Repair stat wire around the stationary jaw of the amprobe and divide or replace as necessary the reading by 10 Indoor Blower Motor With power ON 10 TURNS OF THERMOSTAT WIRE From W on thermostat m WARNING Line Voltage now present J STATIONARY JAW OF AMPROBE 1 fan selector switch at thermostat to ON position 2 With voltmeter check for 24 volts at wires C and G 3 No voltage indicates the trouble is in the thermostat or wiring 4 Check the continuity ofthe thermostat and wiring Repair or replace as necessary READS 4 AMPS Resistance Heaters CURRENT DRAW WOULD BE 4 ANPS 1 Set room t
214. nthe EBTDR board is de energized and the blower is turned off 2 0 Heating Operation 2 1 On a demand for heat the room thermostat energizes W1 24Vac is supplied to heat sequencer HR1 the heater assembly 2 2 The contacts M1 and M2 will close within 10 to 20 seconds and turn on heater element 1 The normally closed contacts on the EBTDR are also connected to terminal M1 When M1 and M2 close the blower motor will be energized thru the normally closed contacts on the EBTDR board Atthe same time ifthe heater assembly contains a second heater element HR1 will contain a second set of contacts M3 and M4 which will close to turn on heater element Z2 Note If more than two heater elements are on the heater assembly it will contain a second heat sequencer HR2 which will control the 39 and 4 heater elements if available Ifthe first stage heat demand W1 cannot be satisfied by the heat pump the temperature indoors will continue to drop The room thermostat will then energize W2 and 24Vac will be supplied to HR2 on the heater assembly When the W2 demand is satisfied the room thermostat will remove the 24Vacfrom HR2 The contacts on HR2 will open between 30 to 70 seconds and heater elements 3 and 4 will be turned off On most digital electronic thermostats W2 will remain energized until the first stage demand W1 is satisfied and then the W1 and W2 demands will be removed 2 3 When
215. nute timed off delay when the compressor goes off On initial power up or loss and restoration of power this 3 minute timed off delay will be initiated The compressor won tbe allowed to restart until the 3 minute off delay has expired Also included is a 5 second de bounce feature on the Y E W1 and thermostat inputs These thermostat inputs must be present for 5 seconds before the AFE18 control will respond to it An optional outdoorthermostat 18 60 can be used with the AFE18 to switch from heat pump operation to furnace operation below a specific ambient temperature setting i e break even temperature during heating When used in this manner the Y heat demand is switched to the W1 input to the furnace by the outdoor thermostat and the furnace is used to satisfy the first stage Y heat demand On some AFE18 60A controls ifthe outdoorthermostatfails closed in this position during the heating season it will turn on the furnace during the cooling season on a Y cooling demand In this situation the furnace produces heat and increases the indoor temperature thereby never satisfying the cooling demand The furnace will continue to operate and can only be stopped by switching the thermostatto the off position or removing power to the unit and then replacing the outdoor thermostat When the AFE18 receives a Y and O input from the indoor thermostat it recognizes this as a cooling demand the cooling mode Ifth
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217. of noise and distraction Soft Start Full Airflow Of Delay Stop i SYSTEM er 3 2 by the blower motor starting at full ON time determined by thermostat TIME speed Air flow delivered to the system by the AEPT air handler Soft Start for a typical cooling heating cycle Upon a call for system operation the AEPT s blower motor provides a soft start This means the air flow gradually increases from zero to the system s full air flow requirements Ramping the air flow during the system start up matches the air flow more closely to the immediate system capacity eliminating blasts of warm or cold air Ramping the air flow from zero to full system requirements also eliminates the perceived noise and distraction which occurs on start up with the typical air handler Soft Stop Upon a call to shut down system operation the AEPT s blower motor provides a soft stop This means the air flow delivered to the system ramps down to approximately 50 of the full system requirements and remains there for a period of time and then ramps down to a full stop The shut down air profile is intended to take the maximum advantage of the residual cooling or heating capacity of the indoor coil without blasts of warm or cold air Ramping the air flow from full system requirements to zero also eliminates the perceived noise and distraction which occurs on shut down with a typical air handler Two Speed Application The typical air handler blower
218. oil on oil furnaces or any applications where the temperature on drain pan may exceed 300 Use the following metal drain pans 15236 18 U 18 thru U 32 15236 19 U 36 thru U 47 and 15236 20 U UC 60 thru U 61 2 Due to the rating mix match of various coils with outdoor units it is important to match the furnace air flow for the total system capacity Refer to the furnace sheet amp spec sheet amp condenser heat pump spec sheet 73 PRODUCT SPECIFICATIONS H SERIES HORIZONTAL EVAPORATOR COILS 2 THRU 5 TONS WITH FLOWRATER 3 4 C B LIQUID CONN SUCTION CONN SECONDARY PRIMARY DRAIN DRAIN 3 4 FEMALE NPT 3 4 FEMALE NPT PLASTIC CONNECTOR PLASTIC CONNECTOR HAND TIGHTEN HAND TIGHTEN HORIZONTAL COILS SPECIFICATIONS Gi T NOWiNAL NOMINAL STATIC PRESSURE NO LIQUID SUCTION SHP COIL NOMINAL NOMINAL STATIC PRESSURE LIQUID SUCTION SHIP MODEL TONS CFM CONN WT H 24F 2 25 1 2 ei H 49F 4 12 3342 24 6 1800 270 3 38 78 53 H 60F 5 39 1 2 30 6 2150 272 3 3 8 78 58 5 _ 3942 30 6 2150 2744 4 38 78 65 CONVERTIBLE TO EXPANSION VALVE WITH THE ADDITION OF AN XV24 60 EXPANSION KIT NOTE SPECIFICATIONS AND PERFORMANCE DATA LISTED HEREIN ARE SUBJECT TO CHANGE WITHOUT NOTICE 74 HT SERIES PRODUCT SPECIFIC
219. oor and indoor units the indoor unit check flowrator must match the outdoor unit size See the AR series air handler for coil instructions 52 CPLE PRODUCT SPECIFICATIONS Heating Performance Expanded Ratings 70 F Indoor Ambient HEATING BTUH HEATING BTUH MODEL 18 1 W 18 18 62 52 42 32 22 12 2 OUTSIDE deg F MODEL CPLE18 1 W AWB24 XX 5 25000 HEATING 62 52 42 32 22 12 2 OUTSIDE deg F MODEL CPLE24 1 W AWB24 XX 62 52 42 32 22 12 2 OUTSIDE deg F MODEL CPLE24 1 W ARPF036 ARPT032 2 H36F EER CA F030 2 CHPF030A2 EEP 35000 4 5 30000 25000 3 20000 15000 28 lt 10000 1 T 5000 0 62 52 42 32 22 12 2 OUTSIDE deg F MODEL CPLE30 1 W AWB30 XX 4 lIIIIIIIIIIIIIIII 50000 aoooo PU sooo 0000 RH HELL 2 8 E E 62 52 42 32 22 12 2 OUTSIDE deg F MODEL 18 1 W AWBI8 XX 25000 4 z 20000 ia 15000 2 5128 5000 1 ol 62 62 42 32 22 12 2 OUTSIDE deg F MODEL 18 1 W ARPFO24 ARPTO24 ARUFO24 H36F EEP HEATING BTUH 62 52 42 32 22 12 2 OUTSIDE deg F MODEL CPLE24 1 W 24 24 ARUFO32 CA F024 2 CHPF024A2
220. ove the refrigerant charge in a proper manner before applying heat to the system When repairing the refrigeration system AA WARNING HIGH VOLTAGE Disconnect ALL power before servicing or installing this unit Multiple power sources may be present Failure to do so may cause property damage personal injury or death 1 Never open a system that is under vacuum Air and moisture will be drawn in Plug or cap all openings 3 Remove all burrs and clean the brazing surfaces of the tubing with sand cloth or paper Brazing materials do not flow well on oxidized or oily surfaces 4 Clean the inside of all new tubing to remove oils and pipe chips 5 When brazing sweep the tubing with dry nitrogen to prevent the formation of oxides on the inside surfaces 6 Complete any repair by replacing the liquid line drierinthe system evacuate and charge BRAZING MATERIALS Copper to Copper Joints Sil Fos used without flux alloy of 15 silver 80 copper and 5 phosphorous Recom mended heat 1400 F Copper to Sieel Joints Silver Solder used without a flux alloy of 30 silver 38 copper 32 zinc Recommended heat 1200 F S 101 LEAK TESTING NITROGEN OR NITROGEN TRACED Ad WARNING To avoid the risk of fire or explosion never use oxygen high pressure air or flammable gases for leak testing of a refrigeration system AA WARNING To avoid possible explosion the line from the nitrogen
221. peration Early production a models only All models with compressor process tube access valve can be processed in heating cycle if this valve is used When charging a remote condensing unit with a non match ing evaporator coil or a system where the charge quantity is unknown alternate charging methods must be used These Systems must be charged according to subcooling or super heat SYSTEM SUPERHEAT Return Air Temperature F Drybulb Ambient Condenser Inlet Temp F Drybulb ___ 5 2 2 Pst 12 26 32 35 17 25 33 37 Coils having flow control restrictors should be charged to match the System Superheat chart above Coils with ther mostatic expansion valves TXV s should be charged by sub cooling See Checking Subcooling and Superheat sec tions in this manual Due to their design Scroll compressors are inherently more tolerant of liquid refrigerant NOTE Even though the compressor section of a Scroll com pressor is more tolerant of liquid refrigerant continued flood back or flooded start conditions may wash oil from the bear ing surfaces causing premature bearing failure If a restriction is located replace the restricted part replace drier evacuate and recharge 5 104 CHECKING COMPRESSOR EFFICIENCY The reason for compressor inefficiency is broken or dam aged suction and or discharge valves or scroll flanks on Scroll compressors reducing the ability of th
222. performance and or hazardous conditions may result from the use of such non approved devices WARNING Goodman will not be responsible for any injury or property damage arising from improper service or service procedures If you install or perform service on this unit you assume responsibility for any personal injury or property damage which may result Many jurisdictions require a license to install or service heating and air conditioning equipment The United States Environmental Protection Agency EPA has issued various regulations regarding the introduction and disposal of refrigerants introduced into this unit Failure to follow these regulations may harm the environment and can lead to the imposition of substantial fines These regulations may vary by jurisdiction A certified technician must perform the installation and service of this product Should questions arise contact your local EPA office Violations of EPA regulations may result in fines or penalties To locate an authorized servicer please consult your telephone book or the dealer from whom you purchased this product For further assistance please contact CONSUMER INFORMATION LINE GOODMAN MANUFACTURING COMPANY L P TOLL FREE 1 877 254 4729 U S only email us at customerservice goodmanmfg com fax us at 731 856 1821 Not a technical assistance line for dealers Outside the U S call 1 713 861 2500 Not a technical assistance line for dealers
223. r Performance Wet Coil CFM Delivered Against External Static Pressure icicle aed RES Ey ER iw m so 4 36 tow 6 6 5 E s ___ 96 86 80 71 775701 2 978 930 8 1 76 01 dn Dimensions SECONDARY DRAI FAR SIDE OF DRAIN LEFT SIDE PRI VIEW 96 AWB PRODUCT SPECIFICATIONS Specifications Refrigerant Connection Line Shipping Weight e Liquid Suction _ FER 3 6 awuewpm 3 awueupa 3 8 3 L j Electrical Data Capacity wen 2 34707 351 so 57 60 59 2 26824 537 4o 60 39 3 26 791 304 0 406 34 3 26824 97 4o 60 59 97 PRODUCT SPECIFICATIONS AWB Dimensions UPF SENE LOW VOLT POWER SUPPLY LARGE CHASSIS ONLY SUCTION LINE OFFSET HANGING BRACKET x LIQUID LINE Ras es vL __ PULL OUT DISCONNECT REMOVABLE SERVICE DOOR 2 a NIS LOW VOLT POWER SUPPLY ELECTRICAL 1 POWER SUPPLY FRONT ACCESS PANEL d SMALL CHASSIS 9
224. ramp up tothe speed programmedinthe motor based on the settings for dip switch 5 and 6 The VS TB will supply 24Vac to Y at condenser and the compressor and condenser are turned on 1 2 When the cooling demand is satisfied the room thermo stat removes the 24Vac from and Y The AEPT removes the 24Vac from Y at the condenser and the compressor and condenser fan are turned off The blower motor will ramp down to a complete stop based on the time and rate programmed in the motor SERVICING 2 0 Heating Operation 2 1 On a demand for heat the room thermostat energizes W1 and 24Vac is supplied to terminal E W1 of the VSTBinsidethe AER and AEPT units The VSTB will turn on the blower motor and the motor will ramp up to the speed programmediinthe motor based on the settings for dip switch 1 and 2 The VSTB will supply 24Vac to heat sequencer HR1 on the electric heater assembly 2 2 HR1 contacts M1 and M2 will close within 10 to 20 seconds and turn on heater element 1 At the same time if the heater assembly contains a second heater element HR1 will contain a second set of contacts M3 and which will close and turn on heater element 2 5 0 Defrost Operation On heat pump units when the room thermostat is setto the heating mode the reversing valve is not energized As long as the thermostat 5 set for heating the reversing valve will be in the de energized position for heating except during a defrost
225. rcuits With Ohmmeter Continuity of Overload Faulty Thermostat Continuity of Thermostat amp Wiring Faulty Transformer ck Control Circuit with Voltmeter Shorted or Open Capacitor nternal Compressor Overload Open Capacitor Continuity of Overload Shorted or Grounded Compressor Motor Windings Compressor Stuck Test Cord Faulty Compressor Contactor Faulty Fan Relay Continuity of Coil amp Contacts Continuity of Coil And Contacts Open Control Circuit Control Circuit with Voltmeter Low Voltage Voltage Faulty Evap Fan Motor Shorted or Grounded Fan Motor air or Replace Motor Windings mproper Cooling Anticipator ck Resistance of Anticipator Shortage of Refrigerant For Leaks Add Refrigerant Restricted Liquid Line Open Element or Limit on Elec Heater Heater Element and Controls Dirty Air Filter Inspect Filter Clean or Replace Dirty Indoor Coil Not enough air across Indoor Coil Inspect Coil Clean Check Blower Speed Duct Static Press Filter 5 26 5 27 5 200 much air across Indoor Coil Reduce Blower Speed 5 200 Overcharge of Refrigerant Recover Part of Charge 5 113 Dirty Outdoor Coil Noncondensibles Inspect Coil Clean Recover Charge Evacuate Recharge Recirculation of Condensing Air Remove Obstruction to Air Flow Infiltration of Outdoor Air Check Windows Doors Vent Fans
226. shown A properly operating unit should be within plus or minus 7 PSIG of the head pressure shown A properly operating unit should be within plus or minus 3 PSIG ofthe suction pressure shown A properly operating unit should be within plus or minus 3 Amps ofthe typical value shown NOTE Pressures are measured at the liquid and suction service valve ports 131 TROUBLESHOOTING CHART Complaint POSSIBLE CAUSE DOTS IN ANALYSIS GUIDE INDICATE POSSIBLE CAUSE SYMPTOM System will not start Power Failure COOLING HP ANALYSIS CHART System No Cooling Unsatisfactory Cooling Heating Operating Pressures Compressor will not start fan runs Comp and Cond Fan will not start Evaporator fan will not start fan will not start Compressor runs goes off on overload Compressor cycles on overload System runs continuously little cooling htg cool and then too warm Not cool enough on warm days Certain areas too cool others too warm Compressor is noisy System runs blows cold air in heating Unit will not terminate defrost Unit will not defrost Low suction pressure Low head pressure High suction pressure Test Method Remedy High head pressure Voltage See Service Procedure Ref Blown Fuse Inspect Fuse Size amp Type Unbalanced Power 3PH Voltage Loose Connection Inspect Connection Tighten Shorted or Broken Wires Open Fan Overload Ci
227. sion Valve Bi Flow Filter Dryer Check Valve 127 SYSTEM OPERATION Typical Heat Pump System in Cooling Reversing Valve Energized Reversing Valve De Energized 128 SYSTEM OPERATION EXPANSION VALVE CHECK VALVE ASSEMBLY EXPANSION VALVE CHECK VALVE ASSEMBLY IN COOLING OPERATION IN HEATING OPERATION lt Most expansion valves used current Goodman Brand Heat Pump products use an internally checked expansion valve This type of expansion valve does not require an external check valve as shown above However the principle of operation is the same RESTRICTOR ORIFICE ASSEMBLY RESTRICTOR ORIFICE ASSEMBLY IN COOLING OPERATION IN HEATING OPERATION In the cooling mode the orifice is pushed into its In the heating mode the orifice moves back off its seat forcing refrigerant to flow through the metered seat allowing refrigerant to flow unmetered around hole in the center of the orifice the outside of the orifice 129 SYSTEM OPERATION AFE18 60 amp AFE18 60A CONTROL BOARD DESCRIPTION The AFE18 controlis designed foruse in heat pump applica tions where the indoor coil is located above downstream of a gas or fossil fuel furnace It will operate with single and two stage heat pumps and single and two stage furnaces The AFE18 control will turn the heat pump unit off when the furnace is turned on An anti short cycle feature is also incorporated which initiates a 3 mi
228. sposable service cylinders when removing refrig erant from a system Ensure the cylinder is free of damage which could lead to a leak or explosion Ensure hydrostatic test date does not exceed 5 years Ensure the pressure rating meets or exceeds 400 Ibs When in doubt do not use cylinder In either of these instances an electrical short between the terminal and the compressor housing may resultin the loss of integrity between the terminal and its dielectric embed ment This loss may cause the terminals to be expelled thereby venting the vaporous and liquid contents of the compressor housing and system Aventing compressorterminalnormally presents no danger to anyone providing the terminal protective coveris properly in place If however the terminal protective cover is not properly in place a venting terminal may discharge a combination of a hotlubricating oil and refrigerant b flammable mixture if system is contaminated with air in a stream of spray which may be dangerous to anyone in the vicinity Death or serious bodily injury could occur Under no circumstances is a hermetic compressor to be electrically energized and or operated without having the terminal protective cover properly in place See Service Section S 17 for proper servicing PRODUCT IDENTIFICATION CONDENSING UNITS 24 1 24 1 1 PHASE 24 000 24 000 CONDENSI
229. t Max Overcurrent 2 VAC VAC FLA Ampacit Protection AEPT030 00C 1 00C 1A 2 5 2 5 15 15 AEPT036 00C 1 00C 1A 3 1 3 1 15 15 60 00 1 00 1 7 8 7 8 15 15 Minimum Circut Ampacity 208 240 V Maximum Overcurrent Protection 208 240 V 111 PRODUCT SPECIFICATIONS AEPT Dimensions PLASTIC BREAKER COVER LOGO LOCATION SUCTION LINE gt LIQUID LINE 7 038 INLET TUBE O sss INLET RIGHT SIDE VIEW INLET FRONT VIEW AEPT030 00C 1 00C 1A OEELA 1477 11 935 17 17 938 2 024 AEPT036 00C 1 00C 1A we mm m on 112 AEPT PRODUCT SPECIFICATIONS AEPT Overview The handler represents the next generation of indoor air moving and s conditioning equipment Combining all of the advantages of our standard air handlers with the features and benefits of a variable speed DC programmable motor the AEPT air handler has been designed to provide the highest level of indoor comfort at the increased efficiency levels demanded today wi 500 Typical 3 Fon Blower Molor The AEPT air handlers do not require any special external electronic controls and can be operated with the same controls as our standard air handlers without any extensive or complicated connections Efficiency The variable speed DC motors utilized in the AEPT air handler are at full load over 20 more efficient than the motors ut
230. t as above replace the relay 5 21 CHECKING REVERSING VALVE AND SOLENOID Occasionally the reversing valve may stick in the heating or cooling position or in the mid position When stuck in the mid position part of the discharge gas from the compressor is directed back to the suction side resulting in excessively high suction pressure An increase in the suction line temperature through the reversing valve can also be measured Check operation of the valve by starting the system and switching the operation from COOL ING to HEATING cycle If the valve fails to change its position test the voltage 24V at the valve coil terminals while the system is on the COOLING cycle If no voltage is registered at the coil terminals check the operation ofthe thermostat an the continuity of the connect ing wiring from the O terminal of the thermostat to the unit If voltage is registered at the coil tap the valve body lightly while switching the system from HEATING to COOLING etc If this fails to cause the valve to switch positions remove the coil connector cap and test the continuity of the reversing valve solenoid coil If the coil does not test continuous replace it If the coil test continuous and 24 volts is present at the coil terminals the valve is inoperative replace S 24 TESTING DEFROST TIMER BOARD To check the defrost timer board for proper sequencing proceed as follows With power ON unit running E WARNI
231. t for loose leads or insulation breaks in the lead wires 4 fnovisual problems indicated carefully remove the leads at the compressor terminals Carefully retest for ground directly between compressor terminals and ground 5 lf ground is indicated replace the compressor S 17D OPERATION TEST Ifthe voltage capacitor overload and motor winding test fail to show the cause for failure d WARNING HIGH VOLTAGE Disconnect ALL power before servicing or installing this unit Multiple power sources may be present Failure to do so may cause property damage personal injury or death 1 Remove unitwiring from disconnect switch and wire a test cord to the disconnect switch NOTE The wire size ofthetest cord must equalthe line wire size and the fuse must be of the proper size and type 2 With the protective terminal cover in place use the three leads to the compressor terminals that were discon nected at the nearest point to the compressor and connectthe common start and run clips to the respective leads 3 Connect good capacitors of the right MFD and voltage rating into the circuit as shown 4 With power ON close the switch WARNING HIGH VOLTAGE Disconnect ALL power before servicing or installing this unit Multiple power sources may be present Failure to do so may cause property damage personal injury or death A If the compressor starts and continues to run the cause for fai
232. t the power connector If no voltage is present 3 Checkthe unit for incoming power See section S 1 Check the control board See section S 40 Ifline voltage is present reinsertthe 5 pin connector and remove the 16 pin connector 6 Checkfor signal 24 volts atthe transformer 7 Checkforsignal 24 volts fromthe thermostatto the G terminal atthe 16 pin connector 8 Using an ohmmeter check for continuity from the 1 amp 3 common pins to the transformer neutral or C thermostat terminal If you do not have continuity the motor may function erratically Trace the common cir cuits locate and repair the open neutral 9 Set the thermostat to Fan On Using a voltmeter check for 24 volts between pin 15 and common 141 SERVICING 10 Disconnect power to compressor Set thermostat to call for cooling Using a voltmeter check for 24 volts at pin and or 14 11 Setthe thermostatto a for heating Using a voltmeter check for 24 volts at pin 2 and or 11 OUT 8 16 OUT ADJUST 7 15 G FAN Y1 6 t4 2 E COOL 5 13 Ht W2 1 Lines 1 and 2 will be connected 4 12 120VAC Power Connector DEAN 24 Vac R 2 applications only s a COMMON2 3 11 HEAT 3 H Gnd wi 2 10 BK PWM SPEED 4 AC Line Connection COMMON1 1 9 O REV VALVE 5 AC Line Connection
233. tal Sensible BTUH SEER EER ARI Ref ARPT032 00 29 000 20 590 21 315 20 580 20 580 21 315 20 580 21 315 21 315 21 315 PRODUCT SPECIFICATIONS 1000 9 00 467582 10 00 920 467555 78 1000 900 467587 78 10 50 1100 1000 900 46754 78 1000 900 467588 78 10 50 10 50 Condenser CKL36 1 CKL30 1 217 CA F030 2 EEP 20 580 19 992 21 315 20 580 19 845 20 580 21 021 21 315 19 992 21 021 21 315 20 878 21 170 10 00 900 517516 78 10 00 900 51753 78 smso 78 467583 75 900 10 50 10 00 10 00 10 00 10 00 10 50 10 00 10 00 10 50 10 00 10 5 ooo 50553 78 5054 78 4603 8 950 ARI Ref 900 503315 503318 9 00 503313 800 517525 8 9 92 950 517537 80 8 8 82 Evaporator Model Total BTUH Sensible BTUH Decibel AC36 XX 33 200 24 236 ACHP3632 1 32 000 23 360 6 00 35 000 25 550 10 0 10 00 11 00 10 00 10 00 10 00 10 50 10 00 10 50 10 00 10 00 10 50 10 00 51 10 00 1050 oso 503304 35000 29375 1050 950 530821 34000 2460 10 00 900 50330 3500 2555 1050 950 503303
234. temperature 3 Amprobe measure amperage and voltage 4 Volt Ohm Meter testing continuity capacitors and motor windings 5 Accurate Leak Detector testing for refrigerant leaks 6 High Vacuum Pump evacuation 7 Electric Vacuum Gauge Manifold Gauges and high vacuum hoses to measure and obtain proper vacuum 8 Accurate Electronic Scale measure proper refrigerant charge 9 Inclined Manometer measure static pressure and pres sure drop across coils Otherrecording type instruments can be essential in solving abnormal problems however in many instances they may be rented from local sources Proper equipment promotes faster more efficient service and accurate repairs with less call backs COOLING PERFORMANCE TEST All data based upon listed indoor dry bulb temperature 00 inches external static pressure on coil of outdoor section Indoor air cubic feet per minute CFM as listed in the Performance Data Sheets If conditions vary from this results will change as follows 1 As indoor dry bulb temperatures increase a slight increase will occur in indoor air temperature drop Delta T Low and high side pressures and power will not change 2 Asindoor decreases aslight increase will occur in indoor temperature drop Delta T A slight decrease will occur in low and high side pressures and power A properly operating unit should be within plus or minus 3 degrees of the typical Delta T value
235. tor When the thermostat is satisfied it opens its contacts breaking the low voltage circuit causing the compressor contactor to open and indoor fan to stop after the fan off delay Ifthe room thermostatfan selector switch should be setto the on position then the indoor blower would run continuous rather than cycling with the compressor HEATING CYCLE Heat Pump Models On heat pump units when the room thermostat is set to the heating mode the reversing valve is notenergized Thisisan indication to the defrost board that the unit is in the heating mode As long as the thermostat is set for heating the reversing valve will be in the de energized position for heating except during a defrost cycle On a demand for first stage heat with heat pump units the room thermostat energizes Y and G This supplies 24Vac to terminal Y ofthe defrostboard the compressor contactor and the terminal in the unit The compressor starts in the heating mode and the indoor blower motor starts When 24Vacis presentatterminal Y ofthe defrostboard duringthe heating mode the board accumulates compressor runtime When the first stage heat demand Y is satisfied the room thermostat will remove the 24Vac from Y and The compressor turns off and the indoor blower will stop after fan off delay The defrost board will store the compressor s accumulated run time in memory When auxiliary electric heaters are used atwo stag
236. tric heat thatis available above a preset ambient temperature Use of optional controls such as these can change the operation of the electric heaters during the heating mode This sequence of operation does not cover those applications 4 1 On a demand for first stage heat with heat pump units the room thermostat energizes G and Y and 24Vac is supplied to Y at the heat pump unit and the terminal on the EBTDR board The heat pump is turned on in the heating mode and the blower motor starts after a 7 second on delay 4 2 If the first stage heat demand cannot be satisfied by the heat pump the temperature indoors will continue to drop The room thermostat will then energize terminal W2 for second stage heat and 24Vac will be supplied to heat sequencer HR1 on the heater assembly 4 3 HR1 contacts M1 and M2 will close will close within 10 to 20 seconds and turn on heater element 1 At the same time if the heater assembly contains a second heater element HR1 will contain a second set of contacts M3 and 4 which will close and turn on heater element 2 The blower motor is already on as a result of terminal G on the EBTDR board being energized for the first stage heatdemand 149 SERVICING Note If more than two heater elements are on the heater assembly it will contain a second heat sequencer HR2 which will control the 3 and 4 heater elements if available Ifthe second stage heat demand W
237. tual measured voltage is 220V and our measured temperature rise is 42 F Find the actual Answer 24 0KW 42 F Rise 240 V 1800 CFM from the TEMPERATURERISE CHART Table 5 Heating output at 220 V 24 0KW x 3 413 x 84 68 8 MBH Actual 1800 x 84 Corr Factor 1400 NOTE The temperature rise table is for sea level installa tions The temperature rise particular KW and will be greater at high altitudes while the external static pressure at a particular CFM will be less 151 SERVICING es is a KW KW KW KW KW KW KW eo 3 ee Pao 29 T s 15 23 Tes L fa 1 1 39 26 o Fu 12 35 as 0 o 15 2 ao s 60 Deep pw wm ps Table5 ELECTRIC HEATER CAPACITY BTUH HIR 3 0 9 5 14 2 19 5 KW KW W he UM KW KW KW H 10200 16200 20400 23800 32400 48600 66500 71600 Table6 FORMULAS Heating Output KW x 3413 x Corr Factor Actual from table x Corr Factor BTUH KW x 3413 BTUH CFM x 1 08 x Temperature Rise T KW x 3413 1 08 x T T BTUH CFM x 1 08 152 S 61A CHECKING HEATER LIMIT CONTROL S Each individual heater element is protected with a limit control device connected in series with each element to prevent overheating of compon
238. ualize during the shut down period The valve will shut off completely at approxi mately 100 PSIG 3096 bleed valves used on some other models will continue to allow some equalization even though the valve has shut off completely because ofthe bleed holes within the valve This type of valve should not be used as a replacement for a 096 bleed valve due to the resulting drop in performance The bulb mustbe securely fastened with two straps to a clean straight section ofthe suction line Application ofthe bulb to a horizontal run of line is preferred If a vertical installation cannot be avoided the bulb must be mounted so that the capillary tubing comes out at the top THE VALVES PROVIDED BY GOODMAN ARE DESIGNED TO MEET THE SPECIFICATION REQUIREMENTS FOR OPTIMUM PRODUCT OPERATION DO NOT USE SUB STITUTES 106 OVERFEEDING Overfeeding by the expansion valve results in high suction pressure cold suction line and possible liquid slugging ofthe compressor Ifthese symptoms are observed 1 Checkforan overcharged unit by referring to the cooling performance charts in the servicing section 2 Check the operation of the power elementin the valve as explained in S 110 Checking Expansion Valve Operation 3 Check for restricted or plugged equalizer tube S 107 UNDERFEEDING Underfeeding by the expansion valve results in low system capacity and low suction pressures If these symptoms are observed 1 Check fora restricted l
239. us p e p pae 2 p 2 21 20 27 20 21 L per 23 20 2066 1 5 200 30 3 7 60 23w 204 w 20e 1 5 2 00 0 4 6 me 20 Da pepe L s 4 1791 8 1 U 29 comes with 2 ton flowrator b13134 59 If 2 1 2 matching is required install provided piston KIT B17898 65 U 18 thru U 42 U 47 U 49 U 59 amp U 62 Access Panel View SUCTION CONNECTION 559 21 LIQUID CONNEC TION 3 4 FEMALE PRIMARY amp SECONDARY DRAIN CONNECTIONS IMPORTANT HAND TIGHTEN U 60 U 61 Access Panel View Co SUCTION LINE LIQUID LINE FEMALE PRIMARY amp SECONDARY DRAIN CONNECTIONS IMPORT ANT HAND TIGHTEN 1 2 72 UC COIL PRODUCT SPECIFICATIONS Cased U Coil Application Options GMP075 3 GMP100 5 GMP100 3 GMP125 4 GMP100 4 GMP125 5 GMP075 3 GNP075 32 C GDT045 3 GMP100 42 C GMP125 52 C 50 3 607070 3 75 3 GMPE100 4 GMP150 5 75 4 125 5 GDT115 5 GMP150 52 C Furnace GMNTO40 3 80 4 GMPHOB0 5 GMNT100 4 GMPH120 5 GMNT120 5 Model GMPNO60 3 GMNT06
240. use property damage personal injury or death 1 Disconnect wires leads from terminals 2 and 4 of Fan Relay Cooling and 2 and 4 5 and 6 of Fan Relay Heating 2 Using an ohmmeter test between 2 and 4 should read open Test between 5 and 6 should read continuous 3 With power ON energize the relays WARNING Line Voltage now present SERVICING TESTING FAN RELAY 4 Using an ohmmeter test between 2 and 4 should read continuous Test between 5 and 6 should read open 5 f notas above replace the relay 5 12 CHECKING HIGH PRESSURE CONTROL d WARNING HIGH VOLTAGE Disconnect ALL power before servicing or installing this unit Multiple power sources may be present Failure to do so may cause property damage personal injury or death The high pressure control capillary senses the pressure in the compressor discharge line If abnormally high condensing pressures develop the contacts ofthe control open breaking the control circuit before the compressor motor overloads This control is automatically reset 1 Using an ohmmeter check across terminals of high pressure control with wire removed If not continuous the contacts are open 3 Attach a gauge to the dill valve port on the base valve With power ON WARNING Line Voltage now present 4 Startthe system and place a piece of cardboard in front ofthe condenser coil raising the condensing pressure 5 C
241. versing valve and electric heater s Theunit will now be back in a normal heating mode with a heat pump demand for heating as described in the Heating Opera tion in section 4 S 41 AER amp AEPT WITH SINGLE STATE CONDENSERS AER amp AEPT ELECTRONIC BLOWER TIME DELAY RELAY SEQUENCE OF OPERATION This document covers the basic sequence of operation for a typical application with a mercury bulb thermostat When digital electronic thermostat is used the on off staging ofthe auxiliary heat will vary Referto the installation instructions and wiring diagrams provided with the AER and AEPT for specific wiring connections dip switch settings and system configuration AER amp AEPT WITH SINGLE STAGE CONDENSERS When used with a single stage condenser dip switch 4 must be set to the on position on the VSTB inside the AER and AEPT The Y output the indoor thermostat must beconnectedtothe yellow wire labeled Y Y2 insidethe wire bundle marked Thermostat andthe yellow wire labeled Y Y2 inside the wire bundle marked Outdoor Unit must be connected to Y at the condenser The orange jumper wire from terminal Y 1 to terminal on the VSTB inside the AEPT must remain connected 1 0 Cooling Operation 1 1 Onademandfor cooling the room thermostat energizes G and Y and 24Vacis supplied to G and Y Y2 ofthe AER and AEPT unit The VSTB inside the AER and AEPT will turn on the blower motor and the motor will
242. witch 1 2 below NA The system operates with single stage units using a single stage cooling or heat pump thermostat factory default OFF The system operates with two stage units with either a conventional two stage cooling heat pump thermostat or with an Thermostat Mode encoded two stage thermostat for cooling operation The encoded thermostats can be used with two stage condensing units in retrofit applications where there aren t enough existing wires available for connections to the indoor thermostat and outdoor units Cooling Heat Pump Mode Find the air flow for your application in the tables Dipswitch 5 6 below 6 Cooling Heat Pump Mode Set up the motor based on the outdoor unit capacity tons Trim CFM Adjust Mode Increase or decrease your selected air flow to fit your requirement ON OFF Increases selected Heat Pump air flow 10 Trim CFM Adjust Mode OFF ON Decreases selected Cool Heat Pump air flow by 15 NOTE Other settings have no effect on the set air flow Dipswitch 1 2 Dipswitch 5 6 AEPTSO Heating Switch Emergency Heat Pump Outdoor Unit Switch Indoor Air Flow Element KW Position Backup with Backup Tons Position Upto10 OFF OFF 1 100 1 210 25 OFF OFF 1 100 1 100 2 5 10 ON OFF ON OFF OFF ON OFF ON 60 600 6 60 6 60 Element kW Position Backup with Backup Tons Position 5 OFF OFF 180 1800 4 ON
243. witch Kit 18 60 Outdoor Thermostat Kit LPS 01 16 60 Emergency Heat Relay Kit FP 01 Freeze Protection Kit for AC Air Handlers amp Coils HPSK 01 Heat Pump Shut Off for AC Air Handlers ASCO1A Anti Short Cycle Control Kit FP 01 Freeze Protection Kit for AC Air Handlers ASCO1A Anti Short Cycle Control Kit COIL ACCESSORIES Beso Used win These Unis COIL INSULATION KIT FOR DOWNFLOW APPLICATIONS OE UEP NOTE Each kit contains enough material to modify 20 coils 13 ACCESSORIES AIR HANDLER ACCESSORIES Description with These Units OT EHR18 60 OUTDOORTHERMOSTAT amp EMERGENCY HEAT RELAY OT18 60 14 ACCESSORIES EXPANSION VALVE KITS For Applications requiring 1 4 FLARE CONNECTION BULB TO BE LOCATED afield installed access fitting AT 10 OR 2 O CLOCK SUCTION LINE EVAPORATOR COIL SEAL SUPPLIED W KIT Es gt EXPANSION VALVE DISTRIBUTOR N REMOVE BEFORE INSTALLING EXPANSION VALVE 1 4 FLARE For Applications not requiring afield installed access fitting A BULB TO BE LOCATED AT 10 OR 2 O CLOCK 4 SUCTION LINE EXPANSION VALVE EVAPORATOR COIL 0 40 REMOVE BEFORE SEAL SUPPLIED W KIT INSTALLING SEAL SUPPLIED W KIT EXPANSION VALVE
244. y to ground pins to motor shell If the ohmmeter indicates continuity to ground the motor is defective and must be replaced 5 Using an ohmmeter check the windings for continuity pin to pin If no continuity is indicated the thermal limit overload device may be open Allow motor to cool and retest Motor Connector 3 Motor OK when gt 100k ohm 3 WINDING TEST S 16D ECM CFM ADJUSTMENTS AER AEPT MOTORS This section references the operation characteristics of the AER and AEPT models motor only The ECM control board is factory set with the dipswitch 4 in the ON position and all other dipswitches are factory set in the OFF position When an AER or AEPT is used with 2 stage cooling units dipswitch 4 should be in the OFF position For most applications the settings are to be changed according to the electric heat size and the outdoor unit selection 144 AER and AEPT products use a General Electric ECM motor This motor provides many features notavailable onthe traditional PSC motor These features include Improved Efficiency Constant CFM e Start and Stop Improved Humidity Control MOTOR SPEED ADJUSTMENT Each ECM blower motor has been preprogrammed for operation at 4 distinct airflow levels when operating in Cool ing Heat Pump mode or Electric Heat mode These 4 distinct levels may also be adjusted slightly lower or higher if desired The adjustment
245. zes 2 May use fuses or HACR type Circuit Breakers of the same size as noted Dimensions MEDIUM CHASSIS 29 MEDIUM CHASSIS 29 CLT24 25 N CLT30 30 CLT36 30 CLT42 37 5 NES CLT48 40 CLT60 40 C Ss gt 2 DIA POWER ADDITIONAL 1 1 2 7 8 DIA CONTROL ELEVATED CHANNEL FORMED INTO BOTTOM PAN LIQUID CONN SUCTION CONN 37 PRODUCT SPECIFICATIONS CLT Performance Ratings Evaporator Model Total BTUH EHE EER ARI Ref 2 22 000 16 500 503840 6 2 22 400 16 800 503843 H36F EEP 22 000 16 500 503851 H49F EEP 22 400 16 800 503853 AC24 XX 21 000 15 500 503821 AWB24 XX 22 000 16 500 503827 AWB36 XX 22 000 16 500 503828 CA F030 2 EEP 21 000 15 500 503829 CA F036 2 EEP 22 000 16 500 503832 CA F042 2 G V90704C 22 400 16 800 503833 CA F048 2 EEP 22 400 16 800 503834 CHPF042B2 G V90704C 22 400 16 800 503844 CLT24 1 517555 517558 ARUFO024 00 21 000 15 500 517565

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