JetSet2.5i 3.1i Service Manual
Contents
1. Install the inner Print heads The ink tube must be fixed well on the Print head before installing the printer There are 2 M2 5X12 fixed bolts on the bottom Note The Print head must be flushed with solvent to clean the oil inside the heads Fix the Print head bracket on the Print head soleplate with 3pcs of M3x0 35x7 angle bolts JetSet2 5 3 2i Printer 16 Service Manual Adjust the Y axis Vertical degree of the Print head depends on the offset pin s turning During the initial installation check that the offset pin is on the same level with Y axis Adjust again after the print test Connect the Print heads with the second ink tank pipe Pay attention that the order from left to right should be LC Y M C K LM JetSet2 51 3 2 Printer 17 Service Manual Close the carriage cover screw on the bolts 3 3 2 5 First Ink Tank Installation Note Every connector between the ink pipe and its adaptor must be covered with the protective pipe JetSet2 5 3 2i Printer 18 Service Manual mg Pipe Protective Pipe Connector 3 3 2 6 Install Control Software Refer to Chapter 3 in the User Manual 3 4 The Basic Electricity Devices I nspection 3 4 1 Before Startup Inspection 3 4 1 1 Power Wire Insp2. 2 C5 DC24V S 233 EV2 Title Lotus Size A3 Number Revision S25A060YSX003 Dae Sheet of File Drawn By J etSet2 5 3 Zi Printer 46 Service Manual 4 VO System Principle Diagram ink tank temperature VO PCB TWUISI VO3 040717 the botton board temperature 424v DC AVG 24VDC Signal 24VG vaste in option IN POWER crush ink 1 D po of cariage cal c g 5 8 S 2 5 z B E E B 8 e 2 BE POZA A 1 3 4 D H LC LMheating IM L H M Y heating i E Si sl c NO dhening kick curiage 8 d E H NO3 heating stick carriage L n NO heating stick carriage L NO 1 heating stick cariage vacuum B Z NC A A 3 4 JetSet2 5i 3 2i Printer 47 Service Manual 5 Ink Supply Diagram 1 2 3 4 so 3 1 4 2 E P z a a a B B9 BY 8 8 2 ES BEER E 2655 2 eee Eos 95485 I2VG XTI73 Kae M S YQ TE B Mem RATTAT A3e XT1 75 z G B Fi option option E 5 E E E 3 P P x B AC2AV L S S d E _ 8 8 z 8 2 E E E 8 8 z INK SUPPLY PCB ms c AC2AV L ACHY L Input the secondary ink tank signal AC E m gt gt 9 s s g B amp z lt A 1 2 3 4
3. JetSet2 5i 3 2i Printer 48 Service Manual 6 Panel Control Diagram the left control panel Si tension SA1 SA3 SA4 HV O cooling fan SA7 RP1 start platform vacuum SB1 exigency stop 6 4 RP3 heating al XHK1 LSN SA5 E Middle valve SB2 exigency stop Railway cables bridge XHK2 RSN SA6 side valve vacuum adjustor exigency stop JetSet2 5i 3 A Printer 49 Service Manual JetSet2 5 3 Zi Printer 7 Installation Diagram of Left Box Body from Back View qn 35550 line slot Adjust ota Relay u Relay 35450 line siot SERVO PCB SFA 35 50 line slot 35 50 line slot 35 50line slot OS eui c ct 50 Service Manual 8 Installation Diagram of Left Box Body from Front View 35 50line slot wa aere File me
4. Guarantee According to Matan warranty policy See warranty documents 2 3 Electrical Structure The electrical structure of the printer consists of the image processing system movement servo control system ink supply control system and heating control system The following is simple introduction to the working principle of each part Refer to chart 4 of the printer control module diagram for a visual representation 2 3 1 Image Processing System The Image Processing System is responsible for all image processing functions The Image Processing System consists of the computer image transmission component and jet control component The image processing procedure is as follows a The computer processes the image data 2 The image data is transmitted to the image transmission component 3 The transmitted image is sent to the jet control component 4 The image is printed JetSet2 5 3 2i Printer 4 Service Manual 2 3 2 Movement Servo Control System The Movement Servo Control System is responsible for all carriage movement and materials feeding functions The Movement Servo Control System consists of the computer servo card X axis servo control system and Y axis servo control system The X axis servo control system controls carriage movement The Y axis servo control system controls the material feeding and collection 2 3 3 Ink Supply System The Ink Supply System is responsible for supplying ink to the printing
5. JetSet2 5 3 Zi Printer 37 Service Manual Only then all the parameters will be saved in the driver 10 After you checked and set the motor driver parameters you also must check the parameters of the speed located on the Engineer folder in the software In the JetSet software choose the tab called Engineer the factory setup password is Shift TJ 11 If you would like to change the password push the button and enter the new password Engineer Login If you want to modify important ef parameters you must login Close Password bm New password rene Change Confirm password raj JetSet2 5i 3 2i Printer 38 Service Manual Print ColorBar Browse CATemp KFie option Para move au 12 At the bottom of the window choose the Move Property option to enter the speed table window as shown below Speed Table Y Speed 28 mmis Min 30 mmj s S 800 mmis Low bp mmis Normal 1000 mmjs Normal o mme High 1200 mmfs High 72 mm s Max 800 mmis Max 2 mmis AccTime 500 ms AccTime 300 mmjs Modulus 0 51 Test Modulus 2 78 XConvert Y Convert iv LR Sensor Convert Orientation Parameter 7 Cancel po lame JetSet2 5i 3 2 Printer 39 Service Manual 5 2 3 Alarm and Warning Code Mitsubishi Servo Motor Note 2 Elimination of Alarm Alarm code Description CNIB CNIA CNIA Power Press Alarm shut SET reset do
6. Service Manual Table of Contents CHAPTER T OUTLINE nani ina ee es NE ee EUER oa io tn 1 1 1 MAIN CHARACTERISTICS i se ee eee od e eee tete EE PR Fete aevi geen ee EE OR dee be y 1 1 2 QUALITY AND SAFETY INSURANCE ne 1 CHAPTER 2 DESCRIPTION OF THE MACHINE 2 2 1 APPEARANCE AND DIMENSIONS sena 2 2 2 SPECIFICATIONS c 2 2 3 ELECTRICAL STRUCTURE aen snae ESE EER EES EE EERE EE E EE ER EE EER EE ERG RAEE 4 2 3 1 Image Processing System 4 2 3 2 Movement Servo Control System 5 2 3 3 Ink Supply System xo Eseg REED EE Pee Eee eta diel eee Ee ue 5 2 3 4 Heating Control System iie ciere e tp ree a dae bedna ESE AE ranta 5 2 3 5 Electrical Control and Function Description 5 CHAPTER 3 INSTALLATION GUIDE anon v v ks k 7 3 1 SITE PREPARATION M TT RE N RE EE 7 3 1 1 Working Area OE EE d be e db ee ud 7 3 1 2 Environmental Requirements eee ee eee ee eee eee eee ee eee 8 3 1 3 Floor Requirements eta i PRSE we De Ee RENE SERERE UAR E FRA XR XN F RAMA NASA KA EA Ue N 8 3 1 4 Weight Carrying Requirement sse 8 3 1 5 Floor Material 9 3 1 6 Space Leaving Requirement ie ee Ee eee eee eee ee eee eee en nen nn 9 3 1 7 Safety Requirements iese ee ee Re nennen nens 9 3 1 8 Electrical Requirements A 10 3 1 9 Requirements for Operators eee eee 10 3 1 10 Installation Stipulations eise eee ee eee 11 3 2 CHECK BEFORE INSTALLATION ee ee ee ee ee ees ennenen
7. The thickness of each sheet shall be more than 8 mm JetSet2 5i 3 2i Printer 8 Service Manual 3 1 5 Floor Material Floor materials within working area must be guaranteed to carry the weight of the system safely and evenly In the process of installation the system must maintain accurate level to ensure correct movement of print heads on the same level and to prevent sliding and bending Floor materials within working area are required to prevent accumulation of static dusts If necessary use clean ceramic tiles and anti static carpet Polish cement floors in the work area before printer is positioned 3 1 6 Space Leaving Requirements Front of printer refers to printing input edge Printer requires preserving 2 0m in front 1 0m in back and 1 0m on both sides In addition space leaving area shall also include Matan high above ground level Additional space in front of and behind the machine must be preserved to facilitate loading and unloading of printed pictures and materials 3 1 7 Safety Requirements Fire Proofing Ink and solvent must be stored in a cabinet used exclusively for flammable liguid or in an independent storage room Clearly mark the ink and solvent containers as flammable to comply with safety regulations Carbon dioxide and dry powder extinguishers must be placed at apparent and accessible positions in all passages They should be placed near the printer and the flammable liguid storage cabinet room or comp
8. D E wi em m m M ses 3 E z S 2 2 2 Fi E G 35550 line slot JetSet2 5 3 Zi Printer 51 Service Manual 9 Connection Diagram of the Whole PCB TWH32H V02 Il reverse _ JetSet2 5 3 2i Printer E P805 P806 P807 cr Tita ma g scht R 8 sigaalcdble 7 T C ax a EENEG SE A P carriage PCB TWH32A V02 02 Irage PCB meste n SERVO PCR THit2C V02 031008 PM encoder head L pingover connect carriage heating and cooling the sub tank connect card TWH32F V02 031008 the sub tank se tensor input z7 OF re HE z i H JE TUE t S d S D We 3 carriage I OPCB E m o JE T TWH32D V02 031008 121 5 raar SOT gt level sensor m gt ink pump cou El TWH32D V02 031008 Ink supply PCB BAR BRI 52 Fe L sition sensor La izle sensor la M motor Le 38 l deanrgpumo a Tp ene am PT n ns MEE n cleaning PCB TWH32D V02 031008 Service Manual
9. jSue J Ink suppl y card E IE Linear encoder Servo not or Servo not or Jepoou3 cont r ol er S 35v T SE Deg Sate 5 um a Carri age board s m JET CARD EN Edige checker RENEE EER EER v Service Manual d2 JetSet2 5 3 2i Printer 5 2 5 Heating System Control Diagram Ont act or H atform Pi g H gt b 2 Solid state rel ay gt T Tenp controller Button vv JetSet2 5i 3 2i Printer enp control er SW EH Fel ay 43 St IT Cont act or L U1403je jd aps m a LV e cont rol er Solid state relay Hati ng boar d ji 7 Button al Ze 8 Temp controller SW 9 jdno De Fel ay Service Manual 5 2 6 Circuit Diagrams 1 Main Circuit Diagram 4 s 6 129V 2 3A 400W 12 LH MR J2S 40A 129V 2 3A 400W 60V 0 6A 40W 900W 230V D7 2 D6 JetSet2 5i 3 2i Printer Service Manual 2 Control Circuit Diagra
10. nnn nen nnns nnn nnn nnns nenn 11 JetSet2 32 Printer Service Manual 3 3 INSTALLATION eR SE DEE GERED a ne aj ei ljan M 12 3 3 1 Shipping Unpacking and Checking eene 12 3 3 1 1 lees EE EA EE bek dia 12 3 3 1 2 CI DACKING Rm 13 3 3 1 3 CheCkiNd EE EE fe 14 3 3 2 Fixed InstallatoM RR EE 14 3 3 2 1 Me AR RE TE EE EE N 14 3 3 2 2 Remove the Shockproof Cushion and Binding 15 3 3 2 3 Installing the LCD Monitor 15 3 3 2 4 Print Heads Installation sisse nnns 16 3 3 2 5 First Ink Tank Installation eese einn 18 3 3 2 6 Install Control Software sss 19 3 4 THE BASIC ELECTRICITY DEVICES INSPECTION 19 3 4 1 Before Startup Inspection a AEA 19 3 4 1 1 Power Wire Inspection nena 19 3 4 1 2 Insulated Resistance Measure e eee 19 3 4 1 3 Grounding Resistance Measure sess 19 3 4 1 4 Measure the Power Input 20 3 4 1 5 DC Power Supply Measure sessi 20 3 4 1 6 Motor Inspectlion EE EE EE seg e Pon AE 20 3 4 2 Trial Operation Inspection ie se AE nn 20 3 4 2 1 Turn Off th Air SW iioi t Eo n res eds os ee RR ee 20 3 4 2 2 Press Down the Emergency Stop SI 21 3 4 2 3 The Left and Right Limited SW 21 3 4 2 4 Thermo ouple ie s dec ace k oka reap da ak V boa eb e 21 JetSet2 51 3 2 Printer ji Service Manual 3 4 2 5 Temperatu
11. supplied The secondary ink box can not be aspirated Ink tube connector leaks Ink flows out from the secondary ink box the corresponding ink pump can t be stop Ink pump works but ink can t be supplied Ink pump leaks Single color ink supply smoothly When cleaning Print heads automatically X axis and Y axis stop moving suddenly During printing the start position of carriage move to left little by little The carriage still moves to the left after reset The noise of the X axis reducer is loud JetSet2 5i 3 2i Printer The Ink pump wire on Ink supply card is falsely connected with the Ink level checking wire on carriage board The axis of Ink pump is departed Stop machine for a long time haven t clean the pipeline the tube blocked from the second ink tank to the Print head Thin ink tube and bushing are partially cracked The ink tube not been cleaned for a long time the ink level sensor is pasted by ink Ink input or output one way valve break down Air cell of ink pump breaks Ink overtime or not good kept Ink solvent volatilizes X axis lost the pulse Grounding not correctly affect the control of servo The reducer breaks down 32 Eliminating Method Check the connection to the ink pump Change the Ink pump Cleaning secondary ink tank and Print heads pipeline with cleaning solvent Remove the broke part reinstall the in
12. after the surface temperature reduce to 45 C 5 C press the temperature controller reset button to start the heating circuit Platform Vacuum There is a fan inside the printing platform It can make the material adjustment spreading on the platform tidily Since the printing material is different the absorbability is also different Turn clockwise to adjust the absorbability to the maximum Warm up Platform warm up temperature controller Used for controlling warm up temperature control temperature not to exceed the fixed figure Drying temperature Side platform drying temperature controller Used for controlling the control drying temperature not to exceed the fixed figure AUX heating control Controlling quartz tube temperature in the process of printing PC Power The button of PC Power Start Button Let the printer start working Correctly connect the power wire turn on the air switch and press the start button and the PC power button then the printer can start working HV SW Carriage board Power On Off 40V JetSet2 5 3 2i Printer 6 Service Manual Chapter 3 Installation Guide 3 1 Site Preparation The customer should follow all installation instructions during the operation of the machine Failure to do so can cause machine malfunction All support required to repair malfunctions caused by the customer s failure to follow instructions are billable to the customer 3 1 1 Working Area Working area refers to th
13. alarm o in the Alarm eliminating bar Eliminate it through corresponding operation Notice 1 Wait about 30 min after eliminate the procreant causes Eliminate the alarm after complete cooling 2 0 Connect with SG OFF 1 Disconnect with SG ON 4 5 Improve Printing Quality Method 4 5 1 Printing Gap To get good printing quality print head must be adjusted to minimize the gap between Print head and material but not touch material around 2 5mm to 3 5mm If the gap is too small the Print head comes too close to printing platform and is influenced by heating This causes clogging add cleaning times while printing See the picture for adjusting printing gap as follow 1 Loosen and tighten the screw JetSet2 51 3 2 Printer 25 Service Manual 2 You can adjust the height of carriage through adjusting the screw on the carriage 3 Adjust the height of the ink inhalant to ensure the cleaning effect The smaller the gap between the ink inhalant and Print heads the better the cleaning effect JetSet2 5 3 2i Printer 26 Service Manual 4 5 2 Temperature of the Print Head Temperature of the Print head influences printing quality significantly Optimal temperature of the jet is between 25 C and 40 C If the temperature is too high or too low the jet can malfunction Therefore room temperature must be kept constant 4 5 3 Pre heating Material is hot during printi
14. and daily operations 3 2 Check before I nstallation For other contents concerning site preparation please review and fill in Installation Preparation Questionnaire see Annex 1 Report site voltage to Matan in advance Power supply input plug of the machine is located at the left behind of the Printer Air conditioner in the room must be sufficient to ensure the above mentioned temperature 20 29 C Installation tools must be prepared before the arrival of the machine a forklift above 3 tons or a crane above 3 tons The client should notify Matan company in advance of all tools to be used If Matan is not notified the customer is charged for any delay caused by this If no Matan engineers are on site client must not open the box Damages to the packaging box should be photographed and reported immediately to Matan before arrival of engineers There must be a washbasin in the room where Printer is placed Client must complete all preparation work and cleaning work before arrival of engineer since dust might cause damage to the machine Client must prepare all the other equipments required such as Apple computer and its Photoshop and Freehand software and 100M network connection During installation there must be at least two skillful operators in computer operation Preferably these operators also have printing experience JetSet2 51 3 2 Printer 11 Service Manual If the operators have insufficien
15. box 2 Monitors 3 Printer fixing 4 PC If wooden box is found damaged before unpacking client shall photograph and immediately report the damage to Matan Company Remove top cover of the wooden box After removing big bolts around the wooden box remove the four boards around Take the machine out and count attached articles Jetset2 51 3 2 Printer 13 Service Manual 3 3 1 3 Checking Matan engineer on site should count the attached articles one by one After counting client signs on the list and Matan engineer returns it If there is anything missing please note on the list Matan supplements it immediately 3 3 2 Fixed Installation 3 3 2 1 Truckle Turn right the four truckles until they leave the ground Adjust the level of the machine Allow the air bubble in the level to center JetSet2 5 3 2i Printer 14 Service Manual 3 3 2 2 Remove the Shockproof Cushion and Binding 3 3 2 3 Installing the LCD Monitor Install the LCD monitor and insert the Power and Data wires behind the monitor JetSet2 5 3 Zi Printer 15 Service Manual 3 3 2 4 Print Heads I nstallation Note Print heads were fixed when the printer was packed You should unpack the print heads carefully Unscrew the bolts in the two sides of the carriage cover remove the carriage cover and dismantle the Twelve Print heads supporter
16. certified insuring the product s quality JetSet Printer has the CE safety certificate issued by T V Rhineland JetSet2 51 3 2 Printer l Service Manual Chapter 2 Description of the Machine 2 1 Appearance and Dimensions Front Left Side Look Down and Back View 2 2 Specifications ET JetSet2 5 3 2i Printer 2 Service Manual E a EEN Heating system Pre heating post heating cooling fans and carriage heating Ink supply system Auto continuous supply and negative pressure Material types Flexible materials with banner and flex self adhesive vinyl mesh and textiles etc Printing mode Three Pass 3 pass Normal 6 Pass Enhanced 8 Pass Master 12 Pass Ultra 16 Pass Production capacity Machine Mode JetSet 2 5i JetSet 3 2i Ink and solvent Matan ink The ink and solvent accord with EU amp US regulations For further details refer to MSDS on Matan s web site Image file format The system support PostScriptR3 Accept all available file format including EPS TIFF CMYK mode JPG RGB mode etc RIP operating system Scanvec Photo print server Ver 4 0 Windows XP Work station configuration 40GB hard disk 512MB memory P4 2 4G CPU 10 100M Ethernet The above configuration will be changed according to the upgrading of the technology Operating system Windows XP JetSet2 5 3 Printer 3 Service Manual Environment requirements l Non operating temperature Installation altitude
17. e Use multi meter to check HV power not work supply power supply wires 30 34VDC Random dots printed 1 The carriage board has 1 Change the carriage board problem 2 The 35V 5V Power supply 2 Change The 35V 5V Power wire has problem supply wire 3 The 37 pins data wire has 3 Change the 37 pins data wire problem While printing some colors Cable broken or not inserted Replace cables spare cables spray in disorder well provided for users or plug tightly Some Print heads spray in The carriage board is broken Change the carriage board disorder Single Print head spray in The Print head is broken Change the Print head disorder Single Print head printed The Print head is broken Change the broken Print head two parts repeated Single color spray in The Image board is broken Change the Image board disorder or has random dots JetSet2 5 3 Printer 29 Service Manual Voltage output is only 24V The 40V power supply is not loading and The 40V Power supply has problem cannot reach 35V Color leakage on the 1 A segment is blocked picture 2 Print head temperature is too low Print head temperature shall reach 15 30 test method Check software 3 There are bubbles in the Print heads or there are bubbles in ink tube quality of printing ink is poor viscosity is too high Sometime there are The main roller is loose leakage lines in the printing picture
18. e area very close to Printer hereinafter referred to as Equipment as shown in figure 1 User must guarantee safety of operators within this area Scope of working area Length 6 35 7 05m Width 3 83m and Height 3m at the level 3805 zi Figure 1 Sketch map of working area unit mm JetSet2 51 3 2 Printer 7 Service Manual 3 1 2 Environmental Requirements Printer must be separated from seaming equipment material connecting machine or other radio frequency sources The floor must be easily cleaned and not produce dust and static electricity To help the operator and client to judge the accuracy of colors try to use neutral gray for decoration and use pure white light fluorescent lamp for lighting Printer should be installed in the clean environment without dust Control temperature and relative humidity to the following specifications Sealevel height under sea level 2000m Temperature 20 29 c Relative humidity 4096 6096 3 1 3 Floor Requirements 2685 3385 The overall foundation dimensions of JetSet2 5 3 2i are shown in figure 2 unit mm 3 1 4 Weight Carrying Requirement Net weight of JetSet2 5i 3 2i is 942 1200kg the maximum roll of material is 80kg We recommend installing the JetSet printer on 4 steel sheets with diameter of 200mm or 4 pieces of steel sheets with each sheet more than 200 x 200 mm
19. e circuit breaker are as follows Power supply voltage AC 230V 10v Single phase 15A 23A Max power consumption is less than 3 5 5 3 kW average power consumption is 2 kW UPS uses 2 KW connecting all other electrical equipment except the heating system Main socket of power supply must be no more than 2m away from power supply input terminal of printer 3 1 9 Requirements for Operators The operators of printer have the following requirements and responsibilities Operation of the printer according to the instruction manual Proper operation and maintenance of printer Communication with the after sales service technical support department of Matan Troubleshooting and maintenance by telephone Operation of Windows software Technical understanding of electronics and machinery Understanding of color aspect knowledge of pre printing and after printing process JetSet2 5i 3 2i Printer 10 Service Manual 3 1 10 Installation Stipulations Printer must be installed on a level surface After printer is moved to the right position level the Printer according to the gradient Safety mark must be pasted in Printer work area to remind people to pay attention to potential danger These marks must accord with local safety rules Typical marks are in orange or black For more information refer to Annex 6 Recommend installing a telephone near operator control table to facilitate communication of maintenance
20. ection Tools multimeter DT9280 Range AC230 10V Turn off all of air switches check the AC230 power input by digital multimeter DT9280 at AC750V shift the range of the power input should be within 230 22V 3 4 1 2 Insulated Resistance Measure Tools Mega ohmmeter not less than 2MQ Turn on the isolation SW Open the isolation switch measure the insulated resistance between the out frame of the machine and the L N power cable with 500V Mega ohmmeter The insulated resistance figure should be 22MQ 3 4 1 3 Grounding Resistance Measure Tools multimeter DT9280 It should be less than 1 JetSet2 5 3 Zi Printer 19 Service Manual Measure the resistance between the PE terminal and the ground by using the Ohm level of multimeter DT9208 at 2000 The value should be less than 10 3 4 1 4 Measure the Power Input Leaking electric current should be less than 3 5mA 3 4 1 5 DC Power Supply Measure Measure the values of DC5V DC12V DC24V DC40V according to the drawing of the wire connection Take off the servo card ink supply control panel and Print head driver card power plug Turn on the power SW and the HV power SW Test the power input 5V 12V 12V 24V 40V at the DC voltage shift by multimeter DT9280 5V should be adjusted in the range of 5 0V 0 5V 12V should be 12 0V 0 5V 12V should be 12 0V 1V 24V should be 24 0V 1V 40V should be 29V 0 5V Turn off the test power SW Insert the plug of the ink supply control pane
21. edge checking figure The linear encoder plug has not Re insert the linear encoder plug is zero or shows an error been inserted well The edge checker Light The edge checker is broken Change the edge checker sensor indicator does not work Check edge fail The sensitivity of edge checker Change or adjust it is not good Check edge fail When the The AB direction wire of the Exchange the AlB direction wire of carriage moves left the Linear encoder is connected in the Linear encoder position figure on the reverse software status bar is increasing And when it moves right the figure is decreasing The edge checker does not The ground wire of edge Connect the ground wire of edge work normally checker is connected with signal checker correctly with the signal wire in reverse wire Ink supply is deviant 1 Ink supply wire has problem 1 Change the Ink supply wire 2 Ink supply card has problem 2 Change the Ink supply card Insufficient ink supply Insufficient ink in Ink box 1 Check whether there is no ink in the first ink cartridge 2 Whether ink pump does not work 3 Replace filter 4 After pull out plug in power supply activate ink supply system No ink in the ink tank Filter is blocked or has air Replace blocked filter leakage JetSet2 5 3 Zi Printer 31 Service Manual An ink indicator of a color is always lit but another color pump is working Single color ink is not being
22. he pre heating and drying temperature according to the actual operation circumstance temperature and the print materials but the maximum figure cannot be over 50 C Temperature Controller EBCST Q1KJ set up instruction Button functions are as follows Current Temp Output Indicator Offset Indicator Switch Indicator Alarm Indicator Setting Temp Show Temp UP Button Alarm Temp SET Button DOWN Button Input Correction Temp Setthe temperature to 30 C Click the button Show Temp the indicator is on SP then click the button SET UP to adjust to 30 C Setthe alarm temperature to 32 Continue to click the button Show Temp the indicator AL will be light press the button SET UP to adjust to 2 When setting up the alarming temperature input temperature control is comparative value not absolute value This is the difference between the alarming temperature and the set up temperature Third step adjust the offset value if there is difference between the real tested figure and the real figure then press button Show Temp to see JetSet2 5 3 2i Printer 22 Service Manual H means raise L means lower Press the button SET UP to adjust the moving figure 4 2 Tension Adjustment Regularly set to 60V When printing mesh or relatively thin materials lower the tension to approximately 55V When printing self adhesive vinyl or relatively thick materials increase tension p
23. he tension to approximately 65V 3 4 2 2 Press Down the Emergency Stop SW When the machine is stopped notice if the Mitsubishi servo controller shows AL E6 After the plug is taken out the machine returns to the state before pressing down the button 3 4 2 3 The Left and Right Limited SW Move the carriage to left press down the left limited SW the carriage should be stop moving After you release the SW it goes on moving until stop Move the carriage to right press down the left limited SW the carriage should stop moving After you release the SW it goes on moving until stop 3 4 2 4 Thermocouple Check if the thermocouple is in the right position and if there is any looseness The thermocouple is located under the printing table 3 4 2 5 Temperature Controller When the temperature is under the setup value the heat light is on When the temperature remains steady the heating light flickers When temperature is over the alert temperature the alert light is on 3 4 2 6 Cleaner Controlled by the software high voltage output from servo card The relay K4 works through the action of opening and closing JetSet2 5i 3 2 Printer 21 Service Manual Chapter 4 Parameters of Adjustment 4 1 Temperature Adjustment Turn on the cooling fan and set the pre heating and drying temperature of the temperature controller to 30 C before leaving the factory and 32 C for alarming meter configure AL as 2 C You can adjust t
24. iezoelectric HITACHI E1 Print heads fixed on the aluminum metal base The printer is highly causticity resistant and controls the ink point exactly enabling it to correctly adjust the fine color of the picture The JetSet can produce high quality images with brilliant and standards conformant colors The automatic cleaning system keeps the Print heads in the best possible working condition preventing the heads from drying The cleaning system starts automatically from the software window Automatic cleaning greatly extends the life of Print heads and avoids the inconvenience caused by unpacking and washing the Print heads frequently The process is safe efficient and convenient and requires no human intervention The automatic cleaning system is liquid protected The feeding system with tension control on the materials ensures smooth feeding avoiding destruction of the picture by sticking to the printer mechanism LM Linear Motion carriage rail effectively eliminates carriage shaking to the print precision lead increasing the print quality noticeably Auto alarming sensor systems supervise the ink level in both the first and second ink tanks constantly avoiding waste due to shortage of ink Inner warm up and drying system insure quick dissolution of the ink in the medium These both increase the image s outdoor durability and extend the application scope of substrates 1 2 Quality and Safety Insurance 19509001 2000
25. k tube Dunk the secondary ink box with the solvent for 1 5 hours Change the one way valve Change the air cell of ink pump Clean the corresponding tube use the qualified ink Check display of servo controller if no display then check motor circuit if there is display check displayed data Chang the X axis servo control wire Grounding correctly Change the speed reducer Service Manual The X axis motor makes noise The movement is not under control The air spring of the cover loose the cover moves down and up Very hot after heating shows the FFF Pre heating temperature is very high Y axis main roller loose reducer break down Jetset2 5 3 Zi Printer Motor resonance 1 25 pins wire burnout 2 Servo card break down 3 PCI image card break down The air spring broke down Solid relay or thermocouple burn out Solid relay break down Motor or reducer break down 33 Decrease the X axis servo controller P02 minimum is 101 1 Change the 25 pins wire 2 Change servo card 3 Change PCI image card Change the broken spring Change the solid relay or the thermocouple Change the solid relay Change the motor or the reducer Service Manual 5 2 Appendix 5 2 1 Installation Preparation Questionnaire An empty receiving area of ZmX5m 23x16 5 ft is available on site in order to lift the printer from the delivery truck and rotate it for t
26. l and servo card Turn on the SW of control power Check if the ink pump and control are in order Monitor the ink supply Turn on the SW of the HV power Measure the voltage value of the Print head driving card power plug by using the digital multimeter DT9280 the voltage 5V should be in the range of 10 29V should be 2 3 4 1 6 Motor Inspection 1 Check the servo controller CN1A CN1B CN2 to see if the plug is correctly connected 2 Configure the parameter of every controller according to the servo motor parameter book Details in appendix 2 3 4 2 Trial Operation I nspection 3 4 2 1 Turn Off the Air SW Ensure the platform vacuum the cooling fan and the tension motors are running correctly To check the platform vacuum turn on the platform wind speed adjustor rotate in clockwise direction the wind speed turn from min to max Check if every fan runs normally To check the cooling fan operate the SW of every fan check if every fan runs normally To check the tension motor close the air SW open the tension SW turn on the tension JetSet2 5i 3 2i Printer 20 Service Manual motor speed adjustor rotate clockwise look at the voltage adjusting range on the voltage meter 0 69V 0 5V When feeding the material adjust the tension normally should be 60V when print on the mesh or thin substrate adjust a little bit lower to approximately 55v When printing on the vinyl or thick substrate should comparatively increase t
27. ly with the reguirements of local fireproofing regulations Ventilation To prevent collection of dangerous volatile gases sufficient ventilation should be ensured in the working area to guarantee that the air can be replaced about 6 to 8 times every hour Intake shall be low enough for volatile gases not to collect near the floor When materials pass through the drier the solvents in the ink become volatile An exhaust gas discharge system is required to release the solvents Note Specific gravity of solvent gas is greater than that of air The solvent gases may collect near the floor JetSet2 5i 3 2i Printer 9 Service Manual Electrical equipment installed near work area must meet GB T standard and stipulations of national electric regulations with first grade second class filed All electrical equipment must be installed by a qualified and professional electric contractor Disposal of dangerous wastes must meet all specific storage and disposal requirements of the relevant authorities 3 1 8 Electrical Requirements The JetSet printer uses a single phase power supply and requires good single grounding Grounding resistance must be less than 40 The range of power supply voltage is AC230V 4 10v AC50 60Hz The power supply line output terminal must be installed by a certified electrician All electric parts of Printer only use one power supply socket The socket must have an over load protection function The rated values of th
28. m d z 3 5 6 8 Temprature control Ink pump Control power and PC power Cooling fan D V C6 1 C6 ume z ges VD mm i wt E z EMI FILTER L ups CSC il FU3 KI 2A 141 NI kana L 147 5 E DI B i ied 220V 7 E BT1 Q STI lt oo G1 oo 00 BT2 aaa g Oe K3 T ST2 lt o OH K AC230V AC24V 50s 1 C6 o OG oO B A Tile Lotus A3 S25A060YSX002 Date Sheet of 2 File Dawn By 1 2 3 5 6 T 8 J etSet2 5i 3 2 Printer 45 Service Manual 3 Auxiliary Circuit Diagram 3 4 5 Emergency application Start Door protect Feeding system Control temperature Air valve control Cooling fan Vacuum adjustor Contral signals 24VG LSN RSN Emergency stop Liquid Door SW 2 C5 Ala Alb Alc Ald P
29. n e mail support matanprinter com Fax 972 3 9039947 JetSet2 5 3 2i Printer 35 Service Manual 5 2 2 Adjustment Parameters of Servo Controller Parameters setting In order to check the driver parameters follow the instruction below 1 Open the driver cover 2 Push the Mode key 4 times till you reach P XX 3 Use the UP Down keys to move between programs Start with program number POO 4 Push the Set key to see the content of the program 5 Compare the content of each program to the below tables Be aware that every type of printer has different sets of parameters 6 if the parameter in the driver does not match the parameter on the tables below modify it by pushing on Set the content will be flashing and change it by the Up Down keys Press Set key again to lock the new parameter 7 Use the Up Down keys to move to the next program 8 Check all the programs in both the X and Y drivers 9 When you finish push and release the E S button JetSet2 AC 2i Printer 36 Service Manual JetSet 2 5i 3 2i Hitachi heads CSC m we NOCH 10 100 500 00 P17 1 In order to set P41 P51 parameters you must first set P19 to O0E and then shut down the driver power Power on the driver and set all the other parameters according to the above table When finished re set P19 to 0000 and shut down the driver power again P18 P08 P10 P11 P12 P13 P14 P15 P16 P17 P18 19
30. ng so ink sprayed on it can melt For most material a temperature between 30 C and 45 C is suggested If the preheating temperature is too low white lines can appear on the material since material did not absorb ink evenly and ink might flow out if quantity of ink is too large If preheating temperature is too high cloth can stick on printing platform and lead to a step error If there are no special requirements when printing wide format pictures heating does not have to be turned on 4 5 4 Drying Drier is used to dry the pictures Humidity setting enables the picture to be fully dry before it enters the tension roller If drying temperature is too high the material sticks and causes a step error or the cloth can become distorted 4 5 5 Offset Adjustment for Print Heads Refer to Chapter 4 in the User Manual JetSet2 5 3 2i Printer 27 Service Manual Chapter 5 Troubleshooting 5 1 Common Problems Reasons and Simple Eliminating Methods Bad material feeding Carriage does not move or material does not move Material crinkles or deviates Tension is suddenly lost Tension motor does not work Print head does not work JetSet2 5i 3 21 Printer Cause Motor screw on Y axis is loose Reducer screw on Y axis is loosened 1 The Start button has not been pressed down 2 Motor power supply is not on 3 The Print head protector is available 4 Emergency switch is active 5 Motor fails N
31. or sometime there are superposition lines in it There is superposition between each PASS Step is too small There is color leakage between each PASS Step is too large The position of cleaning The zero position and the Print heads is not correct cleaning width are incorrect in the control software JetSet2 5i 3 2i Printer 30 Eliminating Method Change the 40V Power supply 1 Use solvent to clean the surface of Print heads or use syringe to inject solvent into the Print heads to clean the inside of Print heads check the sealing conditions of connector and seal it again 2 Increase room temperature to rated figure or increase protection frequency of Print heads shorten jetting interval or make Print heads continuously work to increase Print heads temperature 3 Suck it out by vacuum cleaner Check viscidity of printing ink by ink measuring cup confirm that the viscosity is within normal range repeat 9 times take weighted average every three times The reducer is loose Re fix it Increase step figure adjust the step difference in the software Decrease step figure adjust the step difference in the software Modify the position parameters in the control software Service Manual When materials move Pressure of pinch roller is not Adjust length of pinch roller those in the middle are even loose those at both ends are tight or the opposite situation The
32. ot feeding smoothly 1 The tension adjustment is broken 2 The tension adjustment module is broken Tension motor is broken 1 HV power supply is not on 2 Print head cables loosened 28 Eliminating Method Fasten motor screw Fasten Reducer screw 1 Press down the Start button 2 Switch on motor power supply 3 Disable the Print head protector 4 Pull emergency switch out up 5 Check the motor Set down pinch roller re feed materials 1 Change tension adjustment module 2 Change tension adjustment module Change tension motor 1 Switch on HV power supply 2 Switch off Head Voltage power supply not necessary to switch off Printer power supply re plug Print head cable firmly then switch on Print head power supply Service Manual 3 Print head is clogged 3 Clean surface of the Print heads by solvent or use syringe to inject solvent into the Print heads to clean the inside of Print heads One or half of channel of The channel of carriage board is Change the carriage board carriage board don t work broken Two Print heads in a color 1 The color channel on carriage 1 Change the carriage board channel spray in disorder board has problem Or the IC Ensure the Print heads 1k10 is trustless soldered have no problem 2 There are trustless soldered 2 Change the PCI Image card dot on PCI Image card All twelve print heads do HV power supply failur
33. process and monitoring the ink level in the ink tanks The Ink Supply System consists of the computer main tank secondary tank ink pump and liquid level sensor The ink supply level in the ink tank is sent through the level sensor from servo board to the I O card The VO card sends a command to the ink pump to supply ink or stop the ink supply 2 3 4 Heating Control System The Heating Control System is responsible for warming the substrate and drying the printed image to ensure the print quality Refer to Annex 5 Heating Control System Diagram 2 3 5 Electrical Control and Function Description Note SW Switch Servo card Printer movement control Filter E1 Power filter on X axis servo controller restrain the electrical magnetic disturbing on the power wire transmission and fulfill the needs about electrical magnetic compatibility Filter E2 Power filter on Y axis servo controller restrain the electrical magnetic disturbing on the power wire transmission and fulfill the needs about electrical magnetic compatibility p ET OA O Jetset2 5 3 Printer 5 Service Manual LE Protect the second circuit of transformer Emergency Stop Emergency Stop button Press it all of the movement control circuit will be shut off except the computer and PCB board 12V 24V Temperature When the surface temperature of pre heating or drying is over controller Reset 55 C 5 C the heating circuit will be shut down automatically
34. ransporting to the site Forklift of 3 tons and up will be ready upon printer delivery The entrance to the site is at least 1 8m 5 9 ft in width and 2m 6 6 ft in height The space of work is at least 6 35 7 05m in length 3 83m in width and 3m in height The floor is capable of carrying a load of 250kg m 51 2 pound foot There is complete and smooth emergency passage in work area There is a basin in work area The site eguipped with a solvent ventilation system to suck all the gas from the printer and capable of replacing air at least 8 times per hour and intake low enough to avoid collection of gases near the floor Air conditioner in work area ensures temperature in work area to be 20 29 c and humidity must be 60 80 JetSet2 5 3 2i Printer 34 Service Manual 10 An air compressor with the below capabilities is avalailble on site Min 60 PSI 4 2 kg cm Max 120 PSI 8 4 kg cm The site is equipped with the following power capacity 230 10V AC Single phase 15A 23A At least one or more skillful operators with PC experience technical knowledge in aspects of electronics and mechanism have pre printing and after printing process knowledge with respect to color is attended on site To avoid incurring charges for Matan engineering personnel waiting onsite for preparations to be completed complete the checklist according to your situation and return to Matan in advance of installatio
35. re Controller 21 3 4 2 6 GIG AION is EE EE OR aad T 21 CHAPTER A PARAMETERS OF ADJUSTMENT e 22 4 1 TEMPERATURE ADJUSTMENT ccccccssseecconsseesccaaseescenseeescauseeescasseesceaessescauseessoas 22 4 2 TENSION ADJUSTMENT fs e2i2cccsssseveeecscecesssveesedusegencsdeeeeiecudetereaeneystbeaveeceuesveeentuvedacads 23 4 3 TEMPERATURE OF PRINT HEAD 23 4 4 SET THE SERVO CONTROLLER PARAMETER 23 4 5 IMPROVE PRINTING QUALITY METHOD 25 4 5 1 Printing Gap vives x EE OE EE EN 25 4 5 2 Temperature of the Print Head 27 4 5 3 Pre Neating RR 27 4 5 4 DIVING RE EE EE RE OE N EIR vybav VSE VE OTON 27 4 5 5 Offset Adjustment for Print Heads 27 CHAPTER5 TROUBLESHOOTING ee ees ees sesse ees ee ee ee RE EE nene 28 5 1 COMMON PROBLEMS REASONS AND SIMPLE ELIMINATING METHODS 28 5 2 APPENDIX S EE OE RE EE EE EN 34 5 2 1 Installation Preparation Questionnaire 34 5 2 2 Adjustment Parameters of Servo Controller 36 5 2 3 Alarm and Warning Code EE es Ee eter tace Pru ede ER eg se De oe E 40 5 2 4 Printer Control Module Diagram eee ener 42 5 2 5 Heating System Control Diagram sese eee eee eee 43 5 2 6 Circuit Diagrams RH 44 JetSet2 5j 3 2 Printer ili Service Manual Chapter 1 Outline 1 1 Main Characteristics The JetSet Printer uses long life p
36. roperly to approximately 65V 4 3 Temperature of Print Head Normal working temperature is between 25 C to 40 C If temperature exceeds the range room temperature should be adjusted appropriately 4 4 Setthe Servo Controller Parameter Press the button MODE on the servo controller after it shows P press the button UP or DOWN to the according parameter press button UP or DOWN After pressing the SET button increases or decreases the servo controller parameter Press the SET button again to confirm the parameter JetSet2 5 3 Zi Printer 23 Service Manual N o Ga A WO N co 9 8 a y 3 1 B 1 14 15 Battery base Battery connector CON1 Monitor Button MODE Button UP Button DOWN Button SET VO Signal connector CN1A VO Signal connector CN1B 10 Encoder connector CN2 11 Communication connector CN3 12 Charging indicate light 13 Main circuit terminal base TE1 14 Control circuit terminal base TE2 15 Protecting grounding PE terminal JetSet2 5i 3 2i Printer 24 Service Manual Note Refer to Appendix 2 for the servo parameter adjustments The servo controller parameter is preset by the factory Operational problems send alarm messages Refer to Appendix 3 to troubleshoot or refer to the introduction book of Mitsubishi General Communicate Servo System MELSERVO J2 SUPER Series or contact Matan engineers No
37. t experience client should not carry on production independently Operators should be trained first Customer should pre order ink Matan selectively provides some spare parts The client is to purchase other spare parts If these parts have been used please immediately order from Matan to make sure that sufficient spare parts are available Pay attention to left right and front back on packing box during loading or unloading Checklist is only the main points of site check before installation Please refer to the complete site preparation file for a more inclusive list Every item in the table shall be filled with Yes After all procedures are completed on the site send the site preparation list back to the maintenance center of Matan s customer service department before installation If the site is not prepared well and the engineers arrive at the site the customer is charged for the engineers waiting time 3 3 Installation 3 3 1 Shipping Unpacking and Checking 3 3 1 1 Shipping Attention must be paid to marks on the surface of wooden box Handle carefully do not add weight on the box Pay attention to rain resistance The delivery vehicle must be driven carefully and shall not pull up or turn suddenly since these movements might cause jumping or side turnover of wooden box and lead to damage of wooden box JetSet2 AC 2i Printer 12 Service Manual 3 3 1 2 Unpacking 1 Spare parts and tool
38. wn on signal gt current RES Switch alarm on code SET pos uue v Motor grounding failure Command pulse freguency error JEN Encoder error No 2 JetSet2 5i 3 2i Printer 40 Service Manual AL 37 0 Parameters error AL 45 Main circuit parts overheat eee EN KNIE AL 50 Overload No 1 Note Note Note 130 DO DO AL 51 Overload No 2 Note Note Note 130 DO DO CEN NEC NCC AL 8A Serial communication overtime AL 8E Serial communication abnormity se ele has eo AL 92 Battery disconnecting After eliminating warning warning occurring cause the warning will be eliminated AL 96 Original point setting automatically failure warning AL 9F Battery warning AL EO Recycle brake over current warning AL E1 Overload warning AL E3 Absolute position counter warning AL E5 ABS overtime warning AL E6 Servo motor abnormal stop AL E9 Main circuit OFF warning AL EA ABS Servo ON warning JetSet2 51 3 2 Printer 41 Service Manual D gt o o Q D 5 2 4 Printer Control Module Diagram Moni t or ES E Mai nboar d PC Wrk state Power Image card gA Servo card S 8 A AS o ZZZ Q Q o o o S s 88858 a lt x bs N 2 12M BV 24V gt x s 1 40V E NE eT Tensi on mot or eaner Y axis servo OLO 00A Jepoou3 Xaxis servo nk level i ndi cat or Jau JO
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