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1. F0 21 V F frequency value F3 Factory default 37 50Hz Setrange Frequency value F2 Basic run frequency F0 22 V F voltage value V2 Factory default 75 096 Set range Voltage value V2 100 0 0 23 REV JOG Factory default 1 0 REV Set range 1 JOG 5 2 Motor and vector control parameters F1 00 Motor rated voltage Factory default 380V 220V Set range 200V 500V 100V 250V F1 01 Motor rated current Factory default Depend on model Set range 0 1 500 0 F1 02 Motor rated speed Factory default Depend on model Setrange 300 6000RPM F1 03 Motor rated Frequency Factory default 50 00Hz Setrange 1 00 400 00Hz F1 04 Current without load Factory default 01 Setrange 0 1 500 0A In order to achieve superior performance please set these parameters according to motor nameplate then perform autotuning The power rating of inverter should match the motor If the bias is too big the control performances of inverter will be deteriorated distinctly F1 05 Motor stator resistance Factory default Depend on model Setrange 0 001 10 0000 F1 06 Motor rotor resistance Factory default Depend on model Set range 0 001 10 000Q 45 VF5000 series high capacity vector control inv
2. 9 cma coa ee g BS a 2 i HERI 2s 1 E 3 48 MN a 0 4KW 1 5KW M size b 0 75KW 2 2KW size m T mr 1 HE r3 E E 9 dM SE j 4 0KW 5 5KW size d 7 5KW 15KW size 12 apacity vector contro ries high c VF5000 se AAG e e 1 Em PG 1 16844 1 4 Dit 18 5KW 75kW VF5000 series high capacity vector control inverter service manual W 350 D 350 1 4 oc 3 D he e eal 90KW 150KW VF5000 series high capacity vector control inverter service manual A 500 D 415 W 400 D1 180 0000000 0000000 0000000 0000000 0000000 0000000 160KW 200KW VF5000 series high capacity vector control inverter service manual A 845
3. 20 3 4 Wiring of main circuit terminal 21 3 5 Diagram of wiring for basic running 24 3 6 Control circuit configuration and wiring 25 3 7 Installation guide in line with EMC requirement 28 4 Running and operation of inverter 4 1 Running of inverter 31 4 2 Operation and using of keypad 32 5 Specification of function parameter table 5 1 Basic parameter F0 00 0 23 40 5 2 Motor and vector control parameter group F1 00 F1 15 45 5 3 Auxiliary parameter group F2 00 F2 43 47 5 4 User s management parameter group F3 00 F3 09 54 5 5 Digital input and output parameter group F4 00 F4 16 56 5 6 Analog input output parameter group F5 00 F5 16 61 5 7 PID control parameter group F6 00 F6 14 65 5 8 Programmable running parameter group F7 00 F7 18 67 5 9 Communication parameter group F8 00 F8 04 70 5 10 Protection function parameter F9 00 F9 03
4. Output frequency Setting frequency Output current Load motor speed Output voltage Bus bar voltage PID provision PID feedback AOV gain 20 200 100 Reserved DOI gain 20 20096 100 Reserved Frequency input channel combination LED first bit Operation 1 Keypad otentiometer setting Digital setting 1 Reserved Serial port setting VCI CCI Terminal pulse LED second bit Operation 2 Keypad otentiometer setting Digital setting 1 Reserved Serial port setting VCI CCI Terminal pulse LED third bit Operation 3 Keypad otentiometer setting Digital setting 1 Reserved Serial port setting VCI CCI Terminal pulse LED forth bit Reserved 000 Combination given of arithmetic LED first bit Arithmetic 1 0 Add 00 82 VF5000 series high capacity vector control inverter service manual setting 1 Subtract 2 Absolute value subtration 3 Take maximum 4 Take minimum LED second bit Arithmetic 2 0 Add 1 Subtract 2 Absolute value subtration 3 Take maximum 4 Take minimum 5 Operation 3 not take part in operation LED third bit Reserved LED forth bit Reserved LED first bit Function setting 0 Close 1 Open LED second bit PID jump in PID action setting selectio
5. F5 09 AOV analog output selection Factory default 0 F5 10 DOI pulse output selection Factory default 2 Set range 0 Ouput frequency 62 VF5000 series high capacity vector control inverter service manual Setting frequency Output current Load motor speed Output voltage Bus bar voltage PID provision fore de PID feedback Set range 20 200 Set range 20 200 You can change the measurement range or calibrate error of AOV and DO1 outputs by adjusting the output gain 000 Set range 000 666 LED first bit Operation 1 0 Keypad otentiometer setting 1 Digital setting 1 2 Reserved 3 Serial port setting 4 VCI 5 CCI 6 Terminal pulse LED second bit Operation 2 0 Keypad otentiometer setting 1 Digital setting 1 637 VF5000 series high capacity vector control inverter service manual 2 Reserved 3 Serial port setting 4 VCI 5 CCI 6 Terminal pulse LED third bit Operation 3 0 Keypad otentiometer setting 1 Digital setting 1 2 Reserved 3 Serial port setting 4 VCI 5 CCI 6 Terminal pulse LED forth bit Reserved 00 Setrange 00 54 LED first bit Arithmetic 1 0 Add 1 Subtract
6. GI suer CA b9 5 e ser VF5000 LC04 LC03 outer size VF5000 LC04 LC03 hole size Table 2 3 Remote control keypad size e o 2 4 Option following options please order separately 2 4 1 Remote control keypad Between VF5000 inverter and its remote control keypad are provided with RS485 217 VF5000 series high capacity vector control inverter service manual communication way and connected by one 10 core network cable the connection of port is provided with RJ45 network interface connection it is very convenient to install The max electric distance can reach as high as 500m The remote control keypad has following functions 1 Can control the running stopping jogging fault resetting change of setting frequency change of function parameter and running direction of slave 2 Can monitor operating frequency setting frequency output voltage output current and so on 2 4 2 Communication cable Communication cable of remote control keypad Model VF5000 LAN0020 2 0m Among the specifications 1m 2m 5m 10m and 20m are our inverter standard configuration if need over 20m user can contact us Be used for connection between remote operating keypad and master of inverter 2 4 2 Braking resistor VF5000 series inverter braking unit is option if need please indicate clearly when
7. 1 Torque boost 0 Manual boost mode 1 Automatic boost 12 Torque boost 0 0 30 0 B od compensation Acc time 1 pom model 0 1 3600 Dec time 1 Y E 0 Constant torque curve 1 Degressive torque curve 1 the 1 7 power V F curve setting 2 Degressive torque curve 2 the X 2 power 3 End user sets V F curve himself determined by F0 17 F0 22 V Frequency value F2 0 01Hz 12 50Hz X value F1 mM VE m Freq value 1 value 0 01Hz 2500Hz X value F2 V F Vi 1 VIF Frequency Freq value F2 basic run Freq 0 01Hz 37 50Hz value F3 V F Valta 1 51 Mx Valtage value V2 100 0 o 75 0 x REWIOG o REV n JG 1 1 LJ U C Y L U U 4 Motor rated 380V 200 500V voltage 220V 100 250V Motor rated 0 1 500 0A Depend on current model Motor rated speed 300 6000RPM 1RPM Depend on X 2752 VF5000 series high capacity vector control inverter service manual model Motor rated Freq 1 00 400 00Hz 0 01Hz 50 00Hz Current without 0 1 500 0A 01 Depend on load model Motor stator O 991 10 0000 ooog Pete resistance model M tor rotor 0 001 10 000 0 0010 Depend on resistance model Motor leakage 0 01 600 00mH 0 01mH Depend on inductance model Motor mutual
8. IV FS000 x RO AC 9 power X 0 TN lt Diagram3 3 Simple wiring of main circuit 3 4 1 Connection of inverter and option Between power grid and inverter breaking equipment like isolating switch shall be installed for human safety and compulsive power cutting during maintaining the device The supply circuit of inverter must be mounted with the fuse or circuit breaker with over current protection to avoid the spread of fault When the power supply quality of power grid is not quite high an AC input reactor shall be mounted additionally The AC reactor also can improve the power factor of input side The contactor is only for control of power supply EMI filter on the input side The EMI filter can be used to prevent High frequency conductivity interference And radio frequency interference from the inverter power line Zong 21 Isolation X S Breaker AC input reactor optional Contactor Input EMI filter Output EMI filter AC output reactor VF5000 series high capacity vector control inverter service manual 6 EMI filter on the output side The EMI filter can be used to preventradio frequency interference noise from output side of inverter and leakage current from conductor 7 AC output reactor When the wire connecting inverter to motor is more than 50m AC output reactor had better be
9. Setrange 0 01 10 00 polari 0 0 Positive Set range 1 Negative Setrange 0 01 10 00 Set range 0 1 200 0s Set range 0 0 10 0s Optimize the responsiveness by adjusting these parameters while driving an actual load Use the following procedure to activate PID control and then adjust it while monitoring the response 1 Enabled PID control 2 Increase the proportional gain P as far as possible without creating oscillation 3 Reduce the integral time Ti as far as possible without creating oscillation 4 Increase the differential time Td as far as possible without creating oscillation Set range 0 00 10 00s Sampling cycle T refers to the sampling cycle of feedback value The PI regulator calculates once in each sampling cycle The bigger the sampling cycle the slower the response is 66 VF5000 series high capacity vector control inverter service manual Praia Tm Set range 0 0 20 0 Bias limit defines the maximum bias between the feedback and the preset PID stops operation when the bias is within this range Setting this parameter correctly is helpful to improve the system output accuracy and stability frequency 0 00Hz Set range 0 0 upper limit frequ
10. 10 00Hz Set range 0 00 upper limit frequency The central frequency of traverse operation is default as present reference frequency The traverse setting becomes invalid for close loop and jog 5 9 Communication parameter Local adaress Factory aetan 1 Set range 0 31 This parameter is used to identify the address when the serial port communicates When this parameter is set to 0 this inverter is used as master when serial port communicates to control the running of other connected inverters When this parameter is set to 1 31 this inverter is used as slave to receive the date from upper machine or master 70 VF5000 series high capacity vector control inverter service manual Fs o1 cation setting 013 Setrange 0000 0025 LED first bit Baud rate option 0 1200BPS 1 2400BPS 2 4800BPS 3 9600BPS 4 19200BPS 5 38400BPS LED second bit Data format 0 No checkout 1 Even checkout 2 Odd checkout LED third bit Communication failure motion 0 Stop 1 Stand LED forth bit Reserved This parameter sets the communication mode Setrange 0 0 100 0s When the communication signal is lost for a period longer than the setting of this parameter the drive deems that communication fault occurs When it
11. Programmable LED second bit Programmable 1 000 X running control multi speed PLC run jump in 0 Auto jump in 1 Manual jump in LED third bit Traverse run jump in 0 Auto jump in 1 Manual jump in LED forth bit Reserved Phase 1 run time 0 0 6000 0s 0 1s 10 0s Phase 2 run time 0 0 6000 0s 0 1s 10 0s Phase 3 run time 0 0 6000 0s 0 1s 10 0s Phase 4 run time 0 0 6000 0s 0 1s 10 0s Phase 5 run time 0 0 6000 0s 0 15 10 05 Phase 6 run time 0 0 6000 0s 0 15 10 08 Phase 7 run time 0 0 6000 0s 0 15 10 05 84 VF5000 series high capacity vector control inverter service manual Reserved LED first bit Phase 1 direction 0 Forward 1 Reverse LED second bit Phase 2 direction Multi phase run 0 Forward 1 Reverse direction 1 LED third bit Phase 3 direction 0 Forward 1 Reverse LED forth bit Phase 4 direction 0 Forward 1 Reverse LED first bit Phase 5 direction 1 0000 0 Forward 1 Reverse LED second bit Phase 6 direction 0 Forward 1 Reverse 1 000 LED third bit Phase 7 direction 0 Forward 1 Reverse LED forth bit Reserved LED first bit Reserved LED second bit Traverse control 0 Fixed Traverse amplitude 1 Changing wobble amplitude LED third bit Stopping mode of TENE traverse operation operation control 1 000 X Multi phase run direction 2 0 Start as earlier state mode 1 Restart LED forth bit Save paramete
12. 72 5 11 Advanced function parameter FA 00 FA 12 72 6 Function parameter table 6 1 Function parameter schedule graph F0 00 FA 12 74 VF5000 series high capacity vector control inverter service manual 6 2 Supervision function D 00 D 28 87 7 Troubleshooting 7 1 Failure and countermeasure 89 7 2 Enquiry of fault record 91 7 3 Fault 91 8 Maintenance 8 1 92 VF5000 series high capacity vector control inverter service manual 1 Summary 1 1 Confirmation of product After uppacking please check whether the inverter is scratched or damaged in course of carrying and whether the rated value on the nameplate is in line with your order requirement If finding any problems please contact supplier or us Model description 5000 4 5 14 B Built in brake unit Inverter serial no BR Built in brake resistance Type gt Code Inverter type G General Volt grade Code P Special 220V 2 380V 4 L p Code Motor power 1P5 1 5KW Input volt Code 7P5 7 5KW
13. Set range 0 10 3 0s Set range 0 5 25 0s The fault self reset function is used to make the inverter that can t run for load fluctuation or other reasons resume to run with the set times F2 17 and interval F2 18 In self resertting course the inverter resumes to run with the speed tracking restart way If in the range of the reset times by setting the inverter can t come back to run normally it will make the fault protection 10 00Hz Set range 0 00 50 00Hz Depend on model Depend on model Set range 0 1 3600s Jog running command can be issued through keypad control terminal or host 5 VF5000 series high capacity vector control inverter service manual F2 22 Acc time 2 Factory default Depend on model F2 23 Dec time 2 Factory default Depend on model F2 24 Acc time 3 Factory default Depend on model F2 25 Dec time 3 Factory default Depend on model F2 26 Acc time 4 Factory default Depend on model 2 27 Dec time 4 Factory default Depend on model Set range 0 1 3600s Three kinds of Acc Dec time can be defined and the drive s Acc Dec time 1 4 can be selected by different combinations of control terminals refer to F4 00 F4 05 for the definitions of te
14. 0 01 600 00mH iim Se inductance model Reserved li ti Slip compensation 0 50 7 00 0 01 1 00 rate Pre excitation 0 Valid under certain condition 1 0 selection 1 Permanently invalid Pre itati meexemaon 0 1 10s 0 1 0 25 time Motor parameters 0 No action 1 0 autotuning 1 Static autotuning ASR rtional SR proportional d 0 01 1 00 gain Kp pus n al time o o1 10 gos 0 018 2 008 0 Start from start frequency tarti 1 0 Starting Wey 1 Speed tracking start Starting Freq 0 00 10 00Hz 0 01Hz 1 00Hz Starting Freg 0 0 10 0s 0 1 0 05 duration D k t C brake crenti 0 1 0 0 at starting D ke ti t C brake timeat o No action 048 0 05 starting Acc Dec mode 0 Linear Acc Dcc Mode 1 0 selection 1 S curve Acc Dec mode 76 VF5000 series high capacity vector control inverter service manual Time of S curve s F2 06 10 0 40 026 01 20 0 5 Ti fS F2 07 1169 EYES 100 80 gor 0 194 60 0 up down part F2 08 AVR function 0 No action 1 Action 1 1 2 09 0 No action 1 Action 1 0 energy saving run r210 FWD REV dead 5 048 0 05 time F211 Stop mode 0 Decelerating and stopping 1 0 1 Coast to stop Initial
15. 2 Absolute value subtration 3 Take maximum 4 Take minimum LED second bit Arithmetic 2 0 Add 1 Subtract 2 Absolute value subtration 3 Take maximum 4 Take minimum 5 Operation 3 not take part in operation LED third bit Reserved LED forth bit Reserved 64 VF5000 series high capacity vector control inverter service manual 5 7 PID control parameter Analog feedback control system Input pressure specified quantity by VCI port transmit 4 20mA feedback value of pressure sensor to CCI port of to from an analog closed loop control system through built in PID controller it 00 Setrange 00 11 LED first bit Function setting 0 Close 1 Open LED second bit PID jump in selection 0 Auto jump in 1 Manual jump in LED third bit Reserved LED forth bit Reserved 1 4 0 Keypad otentiometer setting 1 Digital setting 2 Reserved 3 Reserved 4 VCI Set range 5 CCI 6 Terminal pulse 7 VCI CCI 8 VCI CCI 9 MIN VCI CCT 10 MAX VCLCCI 65 VF5000 series high capacity vector control inverter service manual 0 00V Setrange 0 00 10 00V When analog feedback is selected F6 01 1 this function allows parameter setting from keypad or serial port 1 00V
16. Shall be installed vertically usually 2 The installation space and min distance are shown as diagram 3 1 3 As is shown in diagram 3 2 there shall be a baffler mounted among them when several inverters are installed vertically Cooling fan Paru lt 50mm im gt d lt a 8 100mm Seu Diagram 3 1 Installation space Diagram 3 2 Installation of multi inverters 19 VF5000 series high capacity vector control inverter service manual 3 2 Disassembling and installing of inverter keypad Disassemble Remove two screws on the side of connection terminal with the cross screwdriver i e the enclosure can be disassembled Install Align the mounting screw and then mount the screw 3 3 Attentions of wiring CAUTION 1 Before connecting make sure the power supply has been cut off for more than 10min otherwise there would be electric shock danger 2 Never to connect the power line to output terminals U V W of inverter 3 Because there is leakage current in the inverter the inverter and motor must be grounded safely the grounding wire shall be copper conductor of more than 3 512 and the grounding resistance shall be less than 100 4 User shall not conduct the withstand voltage test for the inverter as it has passed this test before leaving factory 5 Between inverter
17. V Hz S coo Goout Diagram 4 3 Relation between unit indicator light and unit 34 VF5000 series high capacity vector control inverter service manual Three status indicator lights FWD forward run REW reverse run ALM alarm from left to right on the upper part of LED their respective indicating meaning is shown in table 4 1 Table 4 1 Status indicator light description Item Function description LED display Display current run status parameter and set parameter Forward run indicator light indicates that the inverter The inverter works FWD output forward phase order and the connected motor in DC brake status rotates in forward direction if FWD REV indicator lights go on at the same Reverse run indicator light indicates that the inverter REV output reverse phase order and the connected motor uonoung ejdsiq AN time rotates in reverse direction 1481 10jeorpur 61976 ALM When inverter occurs fault alarming this light will go on 4 2 4 Keypad display state VF5000 keypad display status is classified as stop parameter display status function code parameter editing status display malfunction alarm status display and run status parameter display in total 4 kinds of status 1 Stop parameter display status The inverter is in stop status and the status supervision parameter usually the setting frequency D 00 is disp
18. 1 Restore factory default 2 Clear fault records 0 No action 1 Inverter restores all parameters to factory default except 0 00 0 01 0 04 F0 10 2 Inverter clear all fault records This function code will restore to 0 automatically when complete the function operation 0 parameters are allowed to be modified Except frequency others are not allowed to be 1 Set range modified 2 Parameters are forbidden to overwrite expect this parameter Manufacturer parameter Setrange 0 9999 0 Setrange 0 18 Setrange 0 18 0 Output frequency Hz 1 Setting frequency Hz 54 VF5000 series high capacity vector control inverter service manual Output current Output voltage V Load motor speed RPM min Running linear speed m s Set linear speed m s Bus voltage V Input AC power voltage V Set PID value 10 Feedback PID value 11 Analog input VCI V 12 Analog input CCI A 13 Pulse input frequency KHz 14 Input terminal state 15 Heatsink temperature C 16 Module temperature 17 Current count value DMN amp P 18 Setting count value Setrange 0 01 100 0 If displayed is line speed line speed calculat
19. F5 03 F5 03 CCI input upper limit current Factory default 20 0mA Set range F5 02 20 0mA External pulse input lower limit F5 04 frequency Factory default 0 0kHz Setrange 0 0 F5 05 External pulse input upper limit F5 05 Mu P PP Factory default 10 0kHz Set range F5 04 20 0KHz t fn 1 t F5 06 ii 5 corresponding to Factory default 0 00Hz min analog input Set range 0 0Hz upper limit frequency Set frequency corresponding to F5 07 max analog input Factory default 50 00Hz Set range 0 0Hz upper limit frequency Parameters F5 06 and F5 07 are used for setting the corresponding relation between external analog input capacity and set frequency F5 08 Delay time of analog input signal Factory default 0 5s Setrange 0 1 5 0s The system filters analog signal input from external voltage input and external current with the setting filter time constant to remove the influence from interference signal The longer the time goes by the stronger the interference resistance gets in addition the control is qutite stable but the response is slower on the contrary the shorter the time goes by the more fast the response gets but interference ability is poorer and the control may be unstable In the practice use if the best value can not be determined this parameter will be adjusted properly according to control and response situation
20. Press STOP RESET REV JOG on the operating panel to control the start and stop 1 Terminal run command control Use external control terminal FWD and REV to 41 VF5000 series high capacity vector control inverter service manual control the start and stop 2 Control the start and stop by the serian port 0 Forward run Setrange 1 Reverse run 2 Prevent reversing 0 Forward run The actual running direction is indentical with the set direction 1 Reverse run When this way is chosen the actual output phase sequency of inverter is opposite to the set direction if terminal control FWD COM will close the motor will rotate reversely The function of IRUN key on the keypad turns to reverse running 50 00Hz 0 00Hz Set range 0 00Hz F0 00 Upper limit frequency is set to the upper limit of output frequency set range is F0 07 400 0Hz Lower limit frequency is set to the lower limit of output frequency set range is 0 00Hz F0 06 50 00Hz Set range 1 00 upper limit frequency Basic frequency normally corresponds with the rated frequency of the motor It is the Min frequency when the drive outputs the highest voltage Set range 200V 500V 100V 25
21. Terminal pulse 0 10KHZ provision 7 Value combination provision 8 Outer terminal provision 4 1 3 Work State Work states of VF5000 are classified as Stop State Run State Programming State and Failure Alarm State Stop State If there is no running command after the inverter electrified or after stop command during running state the inverter enters into waiting state ERES VF5000 series high capacity vector control inverter service manual Running State Received run command the inverter enters into running state Programming State By operating keypad modify and set the function parameters of the inverter Failure Alarm State Malfunctions caused in external devices or the inverter or operation errors the inverter shows relevant malfunctions codes and block outputs 4 1 4 Run mode VF5000 inverter has five run modes following is in turn according to their priorities they are jog run closed loop run PLC run multi speed run common run Shown as diagram 4 1 0 Jog run Upon receiving jog run command for instance press 0 key on keypad during stopping state the inverter runs at jog frequency see function code F2 19 F2 21 1 Closed loop run The inverter will come into closed loop 2 PLC run The inverter enters into PLC run mode and runs according to preset through setting PLC dffective parameter F7 00 1 PLC run mode can be paused by multi function terminal 3 Mult speed run By nonzero combination of multi fun
22. after stopping running 3 When parameter is protected all the function codes can not be modified 3 Jog run operation Assumed keypad as current run command channel jog run frequency 10Hz in stop status the example as follows o TT Press Relea Hold Press ID ves 106 JOG Stop key Display set Display run by Output Freq Output frequency frequency output Frequency up to 10Hz down to OHz and sto Diagram 4 8 Example of jog run operation ii 4 Run stop and forward reverse switching Assumed keypad as current run command channel specified frequency 20 00HZ forward run ds MANT status the as follows LED 00 00 ES 20 00 Ee 00 00 20 00 00 01 2000 Down 100 00 00 fy 20 00 00 00 00 Up 20 00 20 00 Press STOP Stop Display running ca running output Display running output Display output Freq that Freq that is down to Freq Down to OHz in In stop status display set set Freq is up to 20 00Hz OHz in forward running reverse running up to f requency and is up to 20 20 00Hz in forward running Diagram 4 9 Example of jog run operation 5 Specified frequency keypad Wkey providing operation Assumed current status is stop parameter stop ststusF0 01 1 the operation as follow 1 Frequency adjustment is provided with integral way 2 Pressing key not release the lowest digit increase at first if the tens digit
23. and motor shall not be installed with the electromagnetic contactor and absorbing capacitor or other resistance capacitance absorbing implements as diagram 3 3 6 To take the convenience for over current protection of input side and power failure maintenance the inverter shall be connected to power supply through intermediate breaker 7 The connecting wire X1 X6 001 AOV of input and output circuit of relay shall be the stranded wire or shielded wire of over 0 75mm one end of shielded layer shall be hung in the air and the other is connected with the earthing terminal E of inverter the connecting wire shall be less than 50m DANGER 1 Make sure the power supply of inverter has been cut off thoroughly all LED lamps of keyboard has went out and wait for more than 10min can perform the wiring operation 2 Make sure that DC voltage between main circuit terminals P and N of inverter steps down to DC36V below till now start to perform the wiring 20 VF5000 series high capacity vector control inverter service manual operation 3 Only the qualified professional who has been trained and authorized can perform the wiring operation 4 Please pay attention that before energizing check whether the voltage class of inverter is identical with the supply voltage otherwise it would result in person casualty and damage of device 3 4 Wiring of main circuit terminal 1
24. freq of DC F212 218 ed o 7 0 00 20 00Hz 0 01Hz 0 00Hz injection braking DC injection F2 13 0 0 100 0 0 1 0 0 braking current DC injection 0 0 DC braking no action F2 14 0 1 0 0 braking time 0 1 30 0s PAIS Restart after 0 No action 1 0 power failure 2 Speed tracking start Delay time for 2 16 restarting after 0 0 20 0s 0 1s 0 55 power failure E17 Failure self reset 0 10 1 times Failure self reset F218 2080 0 5 25 0s 0 1 3 0s interval F2 19 Jog run frequency 0 00 50 00Hz 0 01Hz 10 00Hz D d F2 20 Jog Acc time 0 15 Spe model 0 1 3600 D d F221 Dec time 0 15 model F2 22 Acc time 2 048 Depend on model 0 1 3600 D 1 F223 Dec time 2 018 model D d F224 Acc time 3 048 ludere model 0 1 3600 D d F225 Dec time 3 048 model F2 26 Acc time 4 0 1 3600 0 15 Depend on 77 VF5000 series high capacity vector control inverter service manual model Dec time 4 0 1s model Multi frequency 1 0 00 Upper limit frequency 0 01Hz 5 00Hz Multi frequency 2 0 00 Upper limit frequency 0 01Hz 10 00Hz Multi frequency 3 0 00 Upper limit frequency 0 01Hz 15 00Hz Multi frequency 4 0 00 Upper limit frequency 0 01Hz 20 00Hz 9 Multi frequency 5
25. grounding wire of peripheral equipment with laying wire of inverter forms the closed loop circuit the leakage current of grounding wire will enable the equipment to produce false operation At this time if the equipment isn t earthed the false operation can be avoided When the power supply of peripheral equipment and power supply of inverter are provided with the same system the noise from inverter will transmit with inverting the power line thus other equipment in the same system will be affected The following measures can be used to suppress the noise Mount an electromagnetic noise filter at input terminal of inverter other equipment is isolated with isolating transformer or power filter 1 The equipment and signal wire that is apt to be interfered shall be kept far from the inverter The signal wire shall be shielded wire The single end of shielded layer shall be earthed and kept away the inverter and its input output wire as far as possible If the signal wire must be crossed with heavy current cable they are must be kept in quadrature OO 2 The roots of input output side of inverter are installed with high frequency noise filter common mode chock of ferrite to suppress the radio frequency interference of power line effectively 3 The cable of motor shall be put in the shield if large thickness if installed in the pipe of over 2mm or embedded into cement slot the power line shall be covered in the metallic pip
26. input Three line run control DC brake order Clear counter and input Counter triggering signal input Pulse frequency input External reset input RESET Frequency of UP DOWN terminal clear PID running jump in Programmable multi speed running Run traverse operation jump in Reset traverse operation External stop order Drive operation prohibiting Acc Dec prohibit Terminal control mode is enabled Frequency reference is input via terminal CCI Reserved FWD REV terminal control mode Two line control mode 1 Two line control mode 2 Three line control mode 1 Three line control mode 2 Open collector output terminal Y1 setting Open collector output terminal Y2 setting Programmable Relay output TA TB TC terminal NAURWNF o 8 9 Drive running signal Frequency arriving signal Frequency level detect signal Inverter zero speed indication External failure stop running Output freq reach upper limit Output freq reach lower limit Completion of simple PLC operation stages Overload alarming signal Ready 10 Counter detect signal output 11 Counter reset signal output 12 Inverter failure 80 VF5000 series high capacity vector control inverter service manual EN 13 Low voltage lock up signal 14 Upper and lower limits of traverse frequency 15 PLC cycle completion
27. is set at 0 the drive will not detect the communication status Setrange 0 1000ms Response delay refers to the time from the drive receiving and executing the command of the host to returning reply frame to the host Setrange 0 01 10 00 sis VF5000 series high capacity vector control inverter service manual 5 10 Protection function parameter Setrange 30 110 In order to apply effective overload protection to different kinds of motors the Max output current of the drive should be adjusted The efficient is calculated by the formula below Motor overload protection coefficient motor rated current inverter s rated output current X 10096 Generally the Max load current is the motor s rated current If the motor s rated current does not match that of the drive adjust F9 00 to perform overload protection Setrange 180 240V 360V 480V Set range 330 380V 660 760V Set range 120 220 Current limit function is used to limit the load current under the preset current in real time to avoid trip due to over current This function is especially useful for the applications of larger load inertia or sharp change of load F9 03 defines the level for current
28. limit Its setting is a percentage of drive s rated current Ie 5 11 Advanced function parameter cy run threshold 0 00Hz Setrange 0 00 50 00Hz 0 00Hz Setrange 0 00 50 00Hz The above two parameters are to set zero frequency hysteresis control 2922 VF5000 series high capacity vector control inverter service manual This function can realize dormancy to save energy In addition the frequent start and stop at threshold frequency can be avoided 350 700V Set range 300 360V 600 720V Set range 10 100 The max continuous dynamic braking time is calculated with 100s as a cycle The resistance and power of the braking resistor should be considered 0 0 Auto running mode Set range Run all the time 1 00Hz S Set range 0 01Hz 100 0Hz S To define the increase decrease rate when using UP DOWN terminal to change reference frequency 0 Disabled Set range 1 Enabled When the electric network voltage is much lower under 15 of rated voltage or the drive works with a heavy load for long time it will boost its bus voltage usage rate to increase output voltage 0 Disabled 1 Enabled 273 VF5
29. mounted the leakage current and prolong the service life of motor When installing please consider the voltage drop problem of AC output reactor or the input output voltage of inverter is stepped up or the motor is derated to protect the motor 8 Safe grounding wire The inverter and motor must be earthed separately for safety as there 15 leakage current in the inverter the grounding resistance shall be less than 10O The grounding wire shall be as short as possible and its diameter shall be in line with the standard given in table 3 1 Only two kinds of conductors are provided with the same metal the value table can be correct if not the sectional area of protective conductor is determined with the equivalent conductive factor method and referred to table 3 1 Table 3 1 Sectional area of protective conductor S x16 S 16 lt S lt 35 16 35 lt 5 5 2 3 4 2 Wiring of main circuit terminal 1 Input output terminal of main circuit shown as table 3 2 Table 3 2 Description of input output terminal Function descripti L N Single phase AC 220V input e ay T U V W Three phase AC 380V output sI VF5000 series high capacity vector control inverter service manual IVF5000 C2D2P2G Bl B2 Braking resistor R S T Three phase AC 380V output VF5000 CATOP7G U V W fThree phase AC 380V outp
30. ordering Energy consumption braking resistor is provided as shown in table2 4 Table 2 4 Selectable table of braking resistor Model Wo Applicable motor Resistor Power Power KW Resistance Q CW VF5000 C4T0OP7G 0 75 400 100 VF5000 C4T1P5G 1 5 300 200 VF5000 C4T2P2G 2 2 200 200 VF5000 C4T4P0G 4 0 150 400 5000 4 5 5 5 5 100 500 VF5000 C47P5G 7 5 75 600 VF5000 C4T11PG 11 60 800 VF5000 C4T15PG 15 45 1200 VF5000 C4T18P5G 18 5 38 1500 VF5000 C422PG 22 34 1500 VF5000 C4T30PG 30 25 2500 VF5000 C4T37PG 37 18 3000 18 VF5000 series high capacity vector control inverter service manual 3 Installation and wiring of inverter 3 1 installation environment of inverter 3 11 installation environment condition 1 The inverter shall be installed indoors of perfect ventilation and the environment temperature shall be in the range of 10 C 40 C jin case that temperature exceeds 40 C external air blast cooling or derating shall be used 2 Avoid being installed in the location where suffers from the sun dust floatation fiber and metallic powder 3 Never to be installed in the location where corrosive and explosive gas has 4 The humidity shall be lower than 95 no condensation 5 The inverter had better be kept far sway the electromagnetic interference device 3 12 installation direction and space 1
31. receives pulse signal as the frequency setting The relation between input signal pulse frequency and set frequency is shown as description of 5 04 5 05 20 External reset input RESET 0000000000 57 VF5000 series high capacity vector control inverter service manual When the inverter makes fault alarming this terminal can perform reset against fault Its function is identical with the STOP key on the keypad 21 Frequency of UP DOWN terminal clear This terminal is used to clear the frequency set via external terminals set the frequency by frequency increase command UP decrease command DOWN When the terminal is ON frequency setting value is cleared This function is disabled for the frequency set by other setting modes 22 PID running jump in 23 Programmable multi speed running 24 Run traverse operation jump in When traverse operation start mode is manual jump in traverse operation function effective if this terminal effective 25 Reset traverse operation Reference frequency of inverter will be forced as center frequency of traverse operation 26 External stop order This command is effective to all run command channel when this function is effective the inverter stops running in mode set by F2 11 27 Drive operation prohibiting If this function is enabled the drive that is operating will coast to stop and the drive ready to run will be prohibited to start This function is mainly used as s
32. voltage V Input AC power voltage V Set PID value 10 Feedback PID value 11 Analog input VCI V 12 Analog input CCI A 13 Pulse input frequency KHz 14 Input terminal state 15 Heatsink temperature C 16 Module temperature C 17 Current count value amp 18 Setting count value Linear speed 2 0 01 100 0 0 01 1 00 coefficient _Closed loop 100 0 0 01 1 00 display coefficient Sofeware version 0 99 99 0 01 X m diste 0 Second 1 Minute 1 0 time Input terminal X1 Input terminal X2 Input terminal X3 Input terminal X4 Input terminal X5 Input terminal X6 Leave control terminal unused Multi speed selection 1 Multi speed selection 2 Multi speed selection 3 Acc Dec time 1 Acc Dec time 2 Frequency channel selection 1 Frequency channel selection 2 Frequency channel selection 3 Mo ces s Ov n Forward jog control 10 Reverse jog control 11 Free stop control 12 Freq increasing command P lt lt 79 VF5000 series high capacity vector control inverter service manual 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Freq decreasing command External device failure
33. 0 00 Upper limit frequency 0 01Hz 25 00Hz 9 Multi frequency 6 0 00 Upper limit frequency 0 01Hz 30 00Hz Multi frequency 7 0 00 Upper limit frequency 0 01Hz 40 00Hz Reserved Kick Freq 1 0 00 Upper limit frequency 0 01Hz 0 00Hz Kick range 1 0 0 10 0 2 0 01Hz 0 00Hz Kick Freq 2 0 0 Upper limit frequency 0 01Hz 0 00Hz Kick range 2 0 0 10 0Hz 0 01Hz 0 00Hz Kick Freq 3 0 0 Upper limit frequency 0 01Hz 0 00Hz Kick range 3 0 0 10 0 2 0 01Hz 0 00Hz pes 1 0 12 0KHz 0 1Hz peso o Carrier control 0 Settled carrier 1 1 mode 1 Automatic carrier adjusting LCD language 0 Chinese 1 English 1 0 Parameter 0 No action initialization 1 Restore factory default 1 0 X 2 Clear fault records 0 parameters are allowed to be modified Parameter write 1 Except frequency others are not 1 0 protection allowed to be modified 2 Parameters are forbidden to overwrite expect this parameter Manufacturer 0 9999 1 0 o parameter LED 1 display 0 18 as follows 1 0 LCD 2 display 0 Output frequency Hz 1 1 78 VF5000 series high capacity vector control inverter service manual Setting frequency Hz Output current A Output voltage V Load motor speed RPM min Running linear speed m s Set linear speed m s Bus
34. 000 series high capacity vector control inverter service manual 6 Function parameter table 6 1 Function parameter schedule graph Notice X parameter can t be changed in process of running O parameter can be changed in process of running 0 1 Control mode Sensorless vector control SVC 1 1 1 V F control 0 Keypad otentiometer setting 1 Digital setting 1 keypad 2 Digital setting 2 terminal UP DOWN adjust setting input 3 Digital setting serial port setting 4 VCI analog setting VCI GND 5 CCI analog setting CCI GND 6 Terminal pulse 0 10KHZ 7 Combination setting channel selection 8 Outer terminal LED first bit Save upon power off 0 Save 1 Not save Digital frequency LED second bit Hold after stop 1 control 0 Hold 1 Not hold LED third bit Save LED fourth bit Save F tal GM 0 00 upper limit Freq 0 01Hz 50 00Hz lo seeting Rua command 0 Keypad run control 1 Terminal run command control channel selection 2 Serial port run command control Run direction 0 Forward run 1 Reverse run setting 2 Prevent reversing Upper limit Freg MAX F0 07 0 10Hz 400 00Hz 0 01 2 50 00Hz EI Lower limit Freq 0 0 Fo061 00 00Hz x oo NEN Max output 380V 200 500V 380V 74 VF5000 series high capacity vector control inverter service manual voltage 220v 100 250V 100
35. 0V Max output voltage is the drive s output voltage when the drive outputs base frequency This corresponds to the rated voltage of the motor 42 VF5000 series high capacity vector control inverter service manual 0 G model P model 0 Applicable to constant torque load Set range 1 Applicable to variable torque load such as pumps and fans VF5000 series inverters provide the G P integration function The adaptive motor powerused for constant torque load G model should be one grade less than that used forvariable torque load P model 0 Manual boost Set range Automatic boost Depend on model Set range 0 30 Manual boost Torque boost voltage is determined completely by parameter F0 12 its characteristic is boost voltage fixed but the motor is prone to magnetic saturation when lightly loaded Automatic boost Torque boost voltage varies as stator current of the motor changes bigger stator current corresponds to bigger boost voltage In order to compensate the low frequency torque boost the output voltage in the low frequency zone as Vb shown in Fig 5 1 Vmax Fig 5 1 Torque boost 43 VF5000 series high capacity vector control inverter service manual Set range 0 0 150 0 The change i
36. 630 270 270 VF5000 C4T280PG P 1000 800 150x2 150x2 3 5 Diagram of wiring for basic running Circuit breaker AC Power FWD Stop order REV Stop order Multi function selection 27 Multi function selection 7 Multi function selections 7 Multi function selectiond Multi function selection Multi function selection 7 Speed order External braking resistor External braking unit BI B2 111 B2 BIW 05 a Vf5000 EL 1 0 10V Analog voltage output AOV AOI 9 4 0 20mA Analog current output Programmable open collector output com Fault relay output P24 output power 1 0090 Standard RS485 port Diagram 3 5 diagram of wiring for basic running Applicable inverter VF5000 CATOP7G VF5000 C4T15PG P 24 VF5000 series high capacity vector control inverter service manual Speed order 10V External braking unit 0 10V Analog voltage output 0 20mA Analog current output i m Programmable open collector output Fault relay output BI External braking resistor B2 Circuit breaker M g BID 8 AC Power S 4 E FWD Stop order A dn Vf5000 REV Stop order 1 gy L Multi function selection x Multi function selection __ yp ND 1 Multi function selections 7 x AOV AOI f Mu
37. Initial frequency of DC injection braking It is the frequency when the inverter s output frequency is decreased to zero along the Dec curve in Dec to stop process When the inverter is in Dec to stop process if the preset frequency is lower than the initial frequency of DC injection braking then the output frequency become zero Initial frequency of DC injection braking is valid in the Dec process when the inverter is switching between FWD and REV states If the user selects DC injection braking function this frequency is also the initial frequency of DC injection braking in stopping process If the running condition has no strict requirements for braking the initial frequency of DC injection braking should be set as low as possible DC injection braking current Percentage of braking current when the inverter stops in DC injection braking mode DC injection braking time the time for maintaining output DC injection braking 50 VF5000 series high capacity vector control inverter service manual current in inverter s stopping process 0 0 No action Set range 1 Action 2 Speed tracking start hil 5 Set range 0 0 20 0s When the power recovers from failures the time before the inverter restarts is the delay time This time is set according to the time needed by other equipment to recover when the utility power recovers
38. SeLI H Table 2 2 inverter outline amp installation size h 220KW 315KW Tye H Al D Di B W VF5000M C4TOP7G 140 84 110 129 73 5000 5 VF5000 C4TOP7G 5000 5 170 125 138 159 114 VF5000 C4T2P2G VF5000 C4T4P0G 250 153 185 236 5 142 VF5000 C4T5P5G 16 VF5000 series high capacity vector control inverter service manual VF5000 C4T7P5G P VF5000 C4T11PG P 310 205 185 300 192 VF5000 C4T15PG P VF5000 C4T18P5G P 450 280 201 235 40 435 160 VF5000 C4T22PG P VF5000 C4T30PG P 575 335 220 250 40 555 180 VF5000 C4T37PG P VF5000 C4T45PG P 615 375 270 265 40 595 230 VF5000 C4T55PG P VF5000 C4T75PG P 720 410 258 310 40 705 260 VF5000 C4T90PG P VF5000 C4T110PG P 820 485 350 800 345 VF5000 C4T132PG P VF5000 C4T 150PG P VF5000 C4T160PG P 1525 500 415 400 VF5000 C4T185PG P VF5000 C4T200PG P VF5000 C4T220PG P VF5000 C4T250PG P VF5000 C4T280PG P is idis 0 5000 4 315 130 ens 7 8 4 RUN
39. Single phase D 44 18P5 18 5KW Three phase T 110P 110KW Fig 1 1 Model description There is a nameplate with inverter model and rated value stuck on the lower part of right plate of inverter case the information in it as follows Poneer VE 5000 INVERTER MODEL VF5000 C4T1P5G _ POWER G 1 5KW INPUT 3PH 380V 50 60Hz OUTPUT 3PH 0 1 400Hz 3 7A S N PIONEER ELECTRONICS CO LTD Fig 1 2 Nameplate of inverter VF5000 series high capacity vector control inverter service manual 1 2 Safety attentions RECEIVING CAUTION 1 Do not install or operate any inverter which is damaged or has missing parts Failure to observe this caution may result in personal injury or equipment damage INSTALLATION CAUTION 1 Lift the cabinet by the base When moving the unit never lift by the front vover Otherwise the main unit may be dropped causing damage to the unit 2 Mount the inverter on nonflammable material Failure to observe this caution can result in a fire 3 When mounting units in an enclosure install a fan or other colling device to keep the intake air temperature below 45 C Overheating may cause a fire or damage to the unit WIRING WARNING 1 Only commence wiring after verifying that the power supply is turned OFF Failure to observe this warning can result in an electrical shoc
40. VF5000 series high capacity vector control inverter service manual Foreword Thank you for purchasing VF5000 series high capacity vector control inverter from our company Pioneer Electronics CO LTD VF5000 series can fulfill all kinds of demand for general purpose inverter by advanced control manner which make high torque high precision and wide range speed regulation drive be available VF5000 is organic combine of customer s general need and industrial requirement to provide practical PI adjuster simple PLC programmable input output terminal control long distance synchronous control impulse frequency provision and other special inverter control with powerful function for customer and to provide highly integrated incorporative solution of high value for reducing system cost and improving system reliability for device manufacturing and automation engineering customers VF5000 s big torque low noise and low electromagnetic disturbance during operation can fulfill customer s environmental protection requirement by space voltage vector control technology and electromagnetic compatibility unitary design Assembling wiring parameter setting troubleshooting and daily maintenance notice are available in this manual To make sure that you can correctly assemble and operate VF5000 series inverters to exert their excellent performance please read this user manual detailedly before you assemble the device and conserve the manual appropriately before th
41. afety protection 28 Acc Dec prohibit The motor is immune to any external command except Stop command and maintain the present speed Note This function is disabled during normal decelerating to stop 29 Terminal control mode is enabled When this terminal function is enabled the operating command is input through this terminal forcibly The drive will be controlled in the previous mode if FWD REV terminal function is disabled 30 Frequency reference is input via terminal CCI If the setting is 30 the frequency reference will be input via terminal CCI forcibly The frequency input will be changed to the previous one if this terminal function is disabled SSS 58 VF5000 series high capacity vector control inverter service manual F amp 06 FWDIREY terminal control mode Two line control mode 1 0 1 Two line control mode 2 Set range 2 Three line control mode 1 3 Three line control mode 2 Reserved 2 Three line control mode 1 In Fig 5 2 SB1 is a normally closed button for stopping the motor SB2 is a normally open button for running the motor SB3 is a normally open button for Forward running the motor 12 0 Drive running signal This signal will be given if the drive is running 1 Frequency arriving signal 2 Frequency level detect signal 3 Inverter zero speed indication 4 Extern
42. al failure stop running The terminal outputs the indicating signal if the drive outputs tripping signal caused by external fault 59 VF5000 series high capacity vector control inverter service manual 5 Output frequency reach upper limit The signal is given if the preset frequency is higher than upper limit of frequency and the operating frequency reaches the upper limit of frequency 6 Output frequency reach lower limit The signal is given if the preset frequency is higher than lower limit of frequency and the operating frequency reaches the lower limit of frequency 7 Completion of simple PLC operation stages The signal pulse 500ms is given if one cycle of PLC operation is finished 8 Overload alarming signal 9 Ready 10 Counter detect signal output 11 Counter reset signal output 12 Inverter failure 13 Low voltage lock up signal 14 Upper and lower limits of traverse frequency The signal will be given if the range of traverse frequency calculated based on central frequency is higher than upper limit of frequency or lower than the lower limit of frequency 15 PLC cycle completion indication The signal is given pulse 500ms if the present stage of PLC operation is finished 0 00Hz Set range 0 00Hz upper limit frequency 1 00Hz Set range 0 00Hz 30 00Hz When the drive s output frequency reaches FDT level it outputs an indic
43. an the rated value If AVR is disabled during deceleration the Dec time is shorter but the current is higher otherwise the motor decelerates smoothly with lower current but the Dec time is longer 0 No action Set range 1 Action 0 No action 1 Action The drive can detect load current and adjust voltage accordingly to save energy Setrange 0 1 10 0s 49 VF5000 series high capacity vector control inverter service manual Itrefers to the time period when the drive s rotation changes from FWD to REV or REV to FWD 0 Decelerating and stopping Set range 1 Coast to stop 0 Decelerating and stopping When the inverter reveives the command of stop it will reduce the output frequency gradually according to the deceleration time when the frequency falls down to zero the inverter will stop 1 Coast to stop After the inverter receives the stop command it stops its output immediately the motor will stop according to its inertia When selecting this mode fast stopping can be realized through external mechanical braking 0 00Hz Setrange 0 0 20 00Hz DC injection braking current 0 096 Set range 0 0 100 0 DC injection braking time 0 0s Set range 0 0 30 0s
44. ating signal until its output frequency drops below FDT level FDT level FDT lag 0 00Hz Set range 0 00 15 00Hz If the drive s output frequency is within the detecting range of preset frequency a pulse signal will be output 60 VF5000 series high capacity vector control inverter service manual Set range 20 120 Set range 0 0 15 0s F4 13 defines the threshold for overload alarm It is a percentage of either drive s or motor s rated current Set range 0 9999 Set range 0 4 15 When the number of pulses defined by F4 15 are input from X6 Y1 or relay will output an indicating signal When the number of pulses defined by F4 16 are input from X6 Y1 or relay will output an indicating signal which will last until the number of pulses defined by F4 15 are input X6 1 2 3 4 5 6 8 9 Fig 5 3 Preset counting value and specified counting value 5 6 Analog input output parameter 0 0V Set range I ing per limit volt 10 0V Setrange F5 00 10 0V 61 VF5000 series high capacity vector control inverter service manual Set range 0 0
45. carries on tens digit increase if the hundreds digit carries on hundreds digit increase Pressing a key again after the key is released value increases from lowest digit again 38 VF5000 series high capacity vector control inverter service manual 3 Pressing Cv key not release the lowest digit decrease at first if the tens digit carries on tens digit decrease if the hundreds digit carries on hundreds digit decrease Pressing the Y key again after the key is released value deceases from lowest digit again 4 3 Inverter electrification 4 3 1 Check before electrification Please carry on wiring based on operation requirement provided in Inverter wiring of this manual 4 3 2 Initial electrification Close input side AC power supply switch after correct wiring and power supply confirmed electrify the inverter and keypad LED display starting status contactor closes normally and LED displaying set frequency shows that electrification is finished 39 VF5000 series high capacity vector control inverter service manual 5 Specification of function parameter table 5 1 Basic parameter F0 00 Control mode Factory default 1 0 Sensorless vector control Set range 1 V F control 0 Sensorless vector control It is widely used for the application which requires high torque at low speed higher speed accuracy and quicker dynamic r
46. ction Through ON OFF combination of frequency provision channel selection terminal 6 7 8 realize frequency provision channel switch shown in Table 5 1 9 Forward jog control Be used for indendently forward jog control terminal which don t need the cooperation of FWD or REW terminal 10 Reverse jog control Be used for iindendently reverse jog control terminal which don t need the cooperation of FWD or REW terminal 11 Free stop control Be used for free stop control terminal in the external terminal control mode 12 Frequency increasing command Be used for increasing control of frequency 13 Frequency decreasing command Be used for decreasing control of frequency 14 External device failure input Can be input the external equipment fault signal to enable inverter to performa fault monitoring against the external equipment 15 Three line run control Refer to parameter F4 06 16 DC brake order Used for carrying out DC brake for motor at the time of stopping this terminal realizes emergency stop and accurate location of motor Please refer to the parameters F2 12 F2 14 17 Clear counter and input Clearing the builtin counter it is used together with NO 18 function counter triggering signal input 18 Counter triggering signal input Count pulse input port of built in counter and it can be used to store current count value when power of inverter fails 19 Pulse frequency input This function terminal
47. ction terminal function 1 2 3 choose multi frequency 1 7 F2 28 F2 34 to run at multi speed speed 4 Common run Simple open loop run mode if vector inverter Above five kinds of run modes can run according to different frequency setting except jop run Additionally PLC run multi speed run common run can be adjusted as wobbing adjustment 4 2 Operating and using of keypad 4 2 1 Keypad layout Operating keypad and control terminals can control the motor to run change speed stop brake set the run parameters and external decices Operating keypad is shown as diagram 4 2 and remote control keypad is shown as diagram 4 1 32 VF5000 series high capacity vector control inverter service manual Freq unit Reverse run Current unit A Voltage unit V Forward run Alarm ALM 4 digit digitro Freq setting analog Programming exit Shift Store Run Stop fault reset Up down 3 Diagram 4 1 Keypad of VF5000 inverter Current unit A Freq unit Hz Voltage unit V Forward Reverse Alarm ALM 4 digit digitron VF5000 LC04 Run Freq setting analog Stop faultireset Shift Programming exit Jog Reverse run Store Up down Diagram 4 2 Remote control keypad uade VF5000 series high capacity vector control inverter service manual 4 2 2 Keypad function description There are eight seven buttons and one keypad analog POT on the inverter keypad they function are defined as follo
48. d control panel Examine and reconnect E 18 between occurs fault keyboard and The terminal is poor in control panel connecting E 19 System Quite serious inference and Ask for service from a false program reading manufacture or agency E 20 Reserve 7 2 Enquiry of fault record This series of inverters keeps the code of latest four times faults and the inverter operating parameters of the last fault to help user to enquire these information that is good for finding the fault reason fault information is stored in groupD 22 D 27 parameters user can refer to the keyboard operating method to enter into group D for inquiring the required information 7 3 Fault reset Please choose following any operation if requiring the fault inverter to recover normal running SIE 1 When the inverter displays the fault code you can press key to reset 2 When any one terminal of X1 X6 has been set to external RESET input F4 00 F4 04 20 it can break after closing with COM terminal 3 Cut off power supply 90 VF5000 series high capacity vector control inverter service manual Chapter 8 Maintenance 8 1 Maintenance In case of change of service environment for inverter such as temperature humidity smog and aging of inverter internal parts the inverter fault may occur Therefore the inverter must be examined daily and given the regular maintenance in period of storing and using 8 1 1 Daily maintenance Wh
49. dition Too high torque boost of Reduce the torque boost and unsuitable V F curve adjust the V F curve Overload of e 22 inverter short accelerating time G Extend accelerating time large load G Reduce load or choose the inverter of large power Too high torque boost or Reduce the torque boost unsuitable V F curve value or adjust the V F curve low main voltage Examine main voltage Overload of nue G Locked rotor of motor or too Examine load large abrupt change of load Set the motor overload G Incorrect setting of motor protection factor correctly overload protection factor Fault of Fault input terminal ofexternal Open the fault input terminal external equipment closes and remove the fault equipment setting of baud rate Set baud rate correctly Fault of serial port False of serial port Examine conimunication conimimicstion communication cable and ask for service wWithout upper machine G Check whether the upper VF5000 series high capacity vector control inverter service manual communication signal machine works and the connection is correct E 16 Reserve The current detecting device Ask for service from Incorrect is damaged or the circuit manufacturer or agency E 17 current occurs fault detcetion DC auxiliary power is damaged Fault of The circuit connecting Ask for service communication keyboard an
50. e and the shielded wire is used to earth Avoid heavy and light current conductors being laid in parallel or tied together the wiring shall be kept away from the installation equipment of inverter and input output CX wire as far as possible The signal wire and power wire shall be the shielded wire The equipment with strong electric field or magnetic field shall be kept a certain distance from the installation place of inverter or be kept in quadrature 3 7 2 Field wiring and grounding 1 The line connecting the inverter to motor U V W terminal outgoing wire ower line or rotor line shall be avoided laying with the power line in parallel R 5 N terminal input wire And they shall be kept over Control signal wire 30cm gap Diagam3 12 System wiring 2 There motor lines of inverter U V W Terminals shall be put in the metallic pipe llic wiri 29 VF5000 series high capacity vector control inverter service manual 3 Control signal line shall be shielded cable the shielded layer is connected to PE Terminal of inverter and earthed near the single end of inverter side 4 The PE terminal grounding cable can t be provided with other equipment earth wire it must be connected to grounding plate directly 5 Control signal wire can t be laid with cable of heavy current in parallel or in a near distance S T or L N and U W and they can t be tied together either shall be kept over 20 60cm distance rel
51. e end user get them Please contact our office or dealer in all places at any moment if you have any doubts or special demands when using these inverters and you can also contact our after service center in our Headquarters directly We will serve you with all our heart We reserve our right to notice you if we change contents or this manual VF5000 series high capacity vector control inverter service manual Contents 1 Summary 1 1 Confirmation of product 4 1 2 Safety attentions 5 1 3 Use attentions CD 1 4 Rejection attentions 8 2 Product specification and order notification 2 1 Inverter series model 9 2 2 Specifications 10 2 3 Outline siZe 12 2 4 17 3 Installation and wiring of inverter 3 1 Installation environment of inverter 19 3 2 Disassembling and installing of inverter keypad 20 3 3 Attentions of inverter wiring
52. ec modes 0 and 1 are valid in Start Stop FWD REV Acc and Dec process 0 Linear Acc Dcc Mode In Acc Dec process the relationship between output frequency and Acc Dec time is linear The output frequency increases or decreases at the constant slope 1 S curve Acc Dec mode In Acc Dec process the relationship between output frequency and Acc Dec time is nonlinear The output frequency increases or decreases according to the S curve 48 VF5000 series high capacity vector control inverter service manual 20 0 Set range 10 0 40 0 60 0 Set range 10 0 40 0 The function codes of F2 06 and F2 07 define the Acc Dec parameters of S curve S curve start time is the stage when the slope of output frequency rises gradually S curve rise time is the stage when the slope of output frequency maintains Phase S curve end time is the stage when the slope of output frequency decreases to zero The combination using of function codes F2 05 F2 07 is specially suitable for the start and stop process of conveying load 0 No action Set range 1 Action 0 No action 1 Action AVR auto voltage adjustment This function can keep constant output voltage when the input voltage deviates from rated value Therefore the function should be enabled all the time especially when the input voltage is higher th
53. ector control and invalid for V F control Through F1 14 F1 15 you can set the proportional gain P and integration time I of speed regulator so as to change the speed response characteristic The system s dynamic response can be faster if the proportion gain P is increased However if P is too large the system tends to oscillate The system dynamic response can be faster if the integration time I is decreased However if I is too small the system becomes over adjusted and tends to oscillate Proportion gain P is usually adjusted first Under the condition that the system is immune from oscillation P can be increased as big as possible Then adjust integration time I so that the system responds fast and will not be over adjusted 5 3 Auxiliary parameter Factory default o Start from start frequency 1 Speed tracking start 0 00Hz Set range 0 00 10 00Hz 0 0s Set range 0 0 10 0s 0 Start from start frequency When inverter begins running it starts from start frequency F2 01 and runs for the preset time at this frequency F2 02 according to the setting values of F2 01 and F2 02 then it enters normal Acc mode according to preset Acc time and Acc Dec mode parameters at last it acelerates to preset frequency 1 Speed tracking start When the inverter begins running first it detects the motor s speed and direc
54. en the inverter is turned on normally please make sure the following items 1 Whether the motor has abnormal noise and vibration 2 Whether inverter and motor heat or occur abnormity 3 Whether environment temperature is too high 4 Whether the value of load ammeter is in conformity with the former 5 Whether the fan of inverter rotates normally 8 2 Regular maintenance 8 2 1 Regular maintenance Before the inverter is maintained and checked the power supply must be cut off in addition the monitor shall have no display and main circuit power indicator lamp goes out The examined content is shown as table 8 1 Table 8 1 Regular examined contents Component Check Corrective action Screw of main circuit terminal and control Tighten circuit terminal 91 VF5000 series high capacity vector control inverter service manual Blow it away with dry Heatsink compressed air of 4 6 kg cm pressure Blow it away with dry PCB printed circuit compressed air of 4 6 board kg cm pressure or dry it with the hot air 92 VF5000 series high capacity vector control inverter service manual Cooling fan Change the fan 93 VF5000 series high capacity vector control inverter service manual Blow it away with dry electrolytic capacitor Power unit compressed ai
55. ency cy hold time 0 05 Setrange 0 0 6000 0s The above parameters are helpful for the close loop control to enter stable state quickly After close loop running is started the drive will accelerate to the preset frequency F6 11 within the accelerate time and hold the frequency for a period of time F6 12 and then run according to close loop characteristic If you don t need preset frequency just set F6 11 and F6 11 at 0 10 00V Setrange 0 0 10 00V E7773 Set range 0 0 10 00V Sleep threshold define feedback value limit from work status to sleep status If set feedback value is smaller than this limit and the situation sustains for a sleep delay time the inverter will enter into sleep status from work status Revival threshold define feedback value limit from sleep status to work status If set feedback value is bigger than this limit and the situation sustain for a revival delay time the inverter will enter into work status from sleep status 5 8 Programmable running parameter 000 Set range 000 114 67 VF5000 series high capacity vector control inverter service manual LED first bit Run mode selection 0 No action 1 Single cycle 2 Continuous cycle 3 Maintain value of the last stage after 1 cycle 4 Trave
56. erter service manual Depend on model Setrange 0 01 600 00mH Setrange 0 01 600 00mH After autotuning the value of P1 05 P1 08 will be automatically updated Notice Do not change these parameters otherwise it may deteriorate the control performance of inverter Set range 0 50 2 00 The parameter is used to adjust the slip frequency of vector control and improve the precision of speed control Properly adjusting this parameter can effectively restrain the static speed bias Preexctationsetection 0 Valid under certain condition Set range 1 Permanently invalid Set range 0 1 10 0S 0 No action Set range 1 Static autotuning 0 No action 1 Static autotuning If it is difficult to disconnect the load static autotuning is recommended The operation process is the same as rotation autotuning except step c The Mutual inductance and current without load will not be detected by static autotuning if needed user should input suitable value according to experience S46 VF5000 series high capacity vector control inverter service manual Set range 0 01 5 00 Set range 0 01 10 00S F1 14 F1 15 are only valid for v
57. esponse such as machine tool injection molding machine centrifugal machine and wire drawing machine etc 1 V F control It is suitable for general purpose application such as pumps fans etc F0 01 Frequency input channel selection Factory default 0 0 Keypad otentiometer setting 1 Digital setting 1 keypad Digital setting 2 terminal UP DOWN adjust Digital setting 3 serial port Set range Terminal VCI analog setting 0 10V Terminal CCI analog setting 0 20mA Terminal pulse 0 10kHz Combination setting 8 Outer terminal 0 Keypad otentiometer setting Set running frequency by keypad otentiometer 1 Digital setting 1 keyboard Initial set frequency value is F0 03 can change set frequency by changing F0 03 parameter through keypad and you can also modify F0 03 by A V key 2 Digital setting 2 terminal UP DOWN adjust Initial set frequency value is the value stored during the last power off time and you can adjust set running frequency by terminal UP DOWN 3 Ditital setting 3 Change the set frequency by set frequency command of RS485 serial port 4 VCI analog setting 0 10V External analog voltage setting is used as set frequency Please refer to parameter F5 00 F5 01 40 VF5000 series high capacity vector control inverter service manua
58. evant to strong current size As is shown in diagram 3 12 they shall be laid in vertical if need cross As diagram 3 12 6 Light current grounding wires like signal control line sensor line and strong current grounding wire must be earthed independently 7 Never connect other equipment to power supply input terminal S Tor L of inverter 30 VF5000 series high capacity vector control inverter service manual 4 Running and operating of inverter 4 1 Running of inverter 4 1 1 Running order channels F0 04 VF5000 inverter has 3 kinds of order channels for controlling running operation such as start stop jog etc 0 Operation keypad Control by keys on keypad to start or stop the motor 1 Control terminal Use control terminal FWD REV COM to make double line control or use one of the terminals ofX1 X6 and two terminals FWD and REV to make 3 line control 2 Serial port Control start or stop of the inverter through upper machine or other devices which can communicate with the inverter Choose order channel by setting function code F0 04 4 1 2 Frequency provision channelsF0 01 Under common running mode VF5000 series inverter has 9 kinds of provision channels 0 Keypad analogy POT provision 1 Digital setting 1 keypad provision 2 Digital setting 2 terminal UP DOWN provision 3 Digital setting 3 terminal communication provision 4 VCI analogy provision 0 10V 5 CCI analogy provision 0 20mA 6
59. indication level setting 0 00Hz Upper limit frequency 0 01Hz 10 00Hz FDT lag 0 0 30 00Hz 0 1Hz 1 00Hz Freq checkout 0 00Hz 15 0H 0 01 00H scope FAR Z O0Hz 01Hz 5 00Hz Overload detecti Ver ont EE 20 120 196 100 threshold Overload alarm 0 0 15 05 0 15 1 05 delay Preset counting value F4 16 60000 Specified counting value 0 F4 15 E ES ES E x E E VCI input lower limit voltage 0 0 F5 01 0 1V 0 0V VCI input upper limit voltage F5 00 10 0V 0 1V 10 0V CCI input lower limit current 0 0 F5 03 0 ImA 0 0mA CCI input upper limit current F5 02 20 0mA 0 ImA 20 0mA External pulse input lower limit frequency 0 0 F5 05 0 1KHz 0 0KHz External pulse input upper limit frequency F5 04 20 0kHz 0 1KHz 10 0KHz Set frequency corresponding to min analog input 0 0Hz Upper limit frequency 0 01Hz 0 00Hz Set frequency 0 0Hz Upper limit frequency 0 01Hz 50 00Hz 81 VF5000 series high capacity vector control inverter service manual max analog input Delay time of analog input signal 0 1 5 0s 0 1s 0 5s AOV analog output selection DO pulse output selection amp
60. ion factor Line speed Frequency X Line speed factor Setrange 0 01 100 0 The display value of closed loop specified quantity feedback quantity closed loop specified quantity feedback quantity closed loop parameter display factor Set range 0 99 99 0 Second Set range 1 Minute 55 VF5000 series high capacity vector control inverter service manual 5 5 Digital input and output parameter Setrange 0 30 0 Leave control terminal unused 1 Multi speed selection 1 2 Multi speed selection 2 3 Multi speed selection 3 ON OFF combination of multi speed running selection can define 7 section speed running curve at most Multi speed selection terminal are chosen by parameters F4 00 F4 05 the multi speed control of external terminal shall run by cooperating with the running command The section speed controlled by terminal is shown as following table No Multi speed OFF OFF ON 1 2 ON 3 ON OFF OFF 4 ON OFF ON 5 ON ON OFF 6 ON ON ON 7 4 Acc Dec time 1 5 Acc Dec time 2 56 VF5000 series high capacity vector control inverter service manual 6 8 Frequency channel sele
61. k or a fire 2 Wiring should be performed only by qralified personnel Failure to observe this warning can result in an electrical shock or a fire 3 When wiring the emergency stop circuit check the wirin 5 VF5000 series high capacity vector control inverter service manual thoroughly before operation Failure to observe this warning can result in personal injury CAUTION 1 Verify that the inverter rated voltage coincides with the AC power supply voltage Failure to observe this canution can result in personal injury or a fire 2 Do not perform a withstand voltage test of the inverter It may cause semi conductor elements to be damaged 3 Tighten terminal screws to the specified tightening torque Failure to observe this caution can result in a fire 4 Never connect the AC main circuit power supply to output terminals U V and W The inverter will be damaged and invalidate the guarantee OPERATION CAUTION 1 Never touch the heatsink or discharging resistor since the temperature is very high Failure to observe this caution can result in harmful burns to the body 2 Since it is easy to change operation speed from low to high speed verify the safe working range of the motor and machine befor operation Failure to observe this caution can result in personal injury and machine damage 3 Install a holding brake separately if necessary Fai
62. l 5 CCI analog setting 0 20mA External analog current setting is used as set frequency Please refer to parameter F5 02 F5 03 6 Terminal pulse 0 10kHz Pulse frequency input from terminal is used as the set frequency the corresponding relation between input frequency and set frequency is determined byF5 04 F5 05 7 Combination setting Each channel combination setting is used as set frequency Please refer to parameter F2 09 8 Outer terminal 00 Set range 00 11 LED first bit 0 When the drive is powered off or at undervoltage state update F0 03 by the actual frequency at that time 1 when the drive is powered off or at undervoltage state F0 02 remains unchanged LED second bit 0 the reference frequency when the drive stops will be saved 1 The reference frequency will restore to F0 02 when the drive stops Set range 0 00 upper limit frequency When the setting way of running frequency is 1 namely when the operatingpanel sets F0 01 1 this function parameter is the initial set frequency of inverter 0 Keypad run control Set range 1 Terminal run command control 2 Serial port run command control This parameter is used to choose the running command there are total three running commands for selection 0 Keypad run control
63. layed on keyboard Unit is displayed by rightward unit indicator light To press gt gt key it can display different stop status supervision parameters circularly default d group of supervision parameter for detail please see d group status supervision parameter in function parameter schedule graph of chapter 5 Pressing A Cv to switch and display status will be switched to constant supervision parameter F3 04 namely set frequency which is set by D 00 displays automatically if there is no key pressed within 1 minute 2 Run parameter display status The inverter enters into run status when receiving effective run command and run status supervision parameter normally output frequency D 00 is displayed on the keyboard Unit is displayed by rightward unit indicator light To press key it can display different run status supervision parameter circularly Pressing and Cv to switch and display status will be switched to constant supervision parameter F3 04 namely set frequecncy which is 35 VF5000 series high capacity vector control inverter service manual set by D 00 display automatically if there is no key pressed within 1 minute 3 Failure alarm display status The inverter enters into failure alarm display status upon detecting failure signal and displays failure code sparklingly as shown in Fig 4 4 To press enters into program mode to check d group parameter It can be carried on failure restoration by
64. lti function selections 77 M Multi function selection 7 X5 Multi function selection6 7 1 X par 0 6 24 COM P24 output power 0 10KHZ Pulse signal output 485 dms Standard 5485 port Diagram 3 6 diagram of wiring for basic running Applicable inverter VF5000 C4T 18P5G P VF5000 C4T3 15PG P 3 6 Control circuit configuration and wiring 3 6 1 Layout of control circuit terminal as follows ee ae sce eae AOT AOVj4854 x2 COM Y1 Y2 COM 24V TB Diagram 3 7 Diagram of control panel terminals arrangement 3 6 2 Description of control circuit terminal function shown as table3 4 Communi cation 485 RS485 communication 485 interface RS485 differential signal positive terminal RS485 differential signal negative terminal Standard RS485 communication interfaces and twisted pair line or shielded line 25 VF5000 series high capacity vector control inverter service manual Programmable multi function Optic coupling isolation digital output terminal is output Working voltage Multi func referred to the introduction 9 30 Max output current tion output Y1 Y2 is about output terminal function 50mA Refer to output termina terminal p of te
65. lure to observe this caution can result in personal injury MAINTENANCE AND INSPECTION VF5000 series high capacity vector control inverter service manual WARNING 1 Never touch high voltage termainals in the inverter Failure to observe this warning can result in an electrical shock 2 Replace all protective covers before powering up the inverter To remove the cover make sure to shut OFF the molded case circuit breaker Failure to observe this warning can result in an electrical shock 3 Perform maintenance or inspection only after verifying that the CHARGE LED goes OFF after the main circuit power supply is turned OFF The capacitors are still charged and can be dangerous 4 Only authorized personnel should be permitted to perform maintenance inspections or parts replacement Remove all metal objects watches bracelets etc before operation Failure to observe this warning can result in an electrical shock CAUTION 1 The control PC board employs CMOS ICs Do not touch the CMOS elements They are easily damaged by static electricity 2 Do not control or disconnect wires or connectors while power is applied to the circuit Failure to observe this warning can result in personal injury 1 3 Use attentions Please pay attention following points when using VF5000 1 VF5000 series inverter is voltage type inverter so temperature noise and
66. n 1 00 X 0 Auto jump in 1 Manual jump in LED third bit Reserved LED forth bit Reserved 0 Keypad otentiometer setting 1 Digital setting PID provision 2 Reserved 1 1 channel selection 3 Reserved 4 VCI 5 CCI 6 Terminal pulse PID feedback T VCHCCI i 1 2 channel selection 8 VCI CCI 9 MIN VCLCCIJ 10 VCLCCI Digital tti f igma seing Oli O 00 10 00V 0 01V 0 00V specified quantity F k ch 1 eedback channel 10 00 0 01 1 00 gain 83 VF5000 series high capacity vector control inverter service manual 0 0 10 00 m 0 Positive 1 Negative 1 0 X Proportional 0 01 10 00 0 01 1 00 Integral time 0 1 200 0s 0 15 1 06 Differential time 0 0 No differential 0 1 10 05 0 1s 0 0s Sampling cycle 0 00 Auto 0 01 10 005 0 01s 0 00s Bias limit 0 0 20 0 0 1 0 0 0 0 Upper limit frequency 0 01Hz 0 00Hz preset frequency m 0 0 6000 0s 0 15 0 0 Sleep threshold 0 0 10 00V 0 01 10 00V 0 01 0 00V 9 Revival threshold LED first bit Run mode selection 0 No action 1 Single cycle 2 Continuous cycle 3 Maintain value of the last stage after 1 cycle 4 Traverse run
67. n motor torque will affect motor slip and result in speed change Through slip compensation the output frequency can be adjusted according to motor load torque so as to reduce speed change caused by load change Depend on model Depend on model Set range 0 1 3600s Acceleration time denotes the time from 0 Hz acceleration to upper limit frequency Deceleration time denotes the time from upper limit frequency deceleration to 0 Hz aie vss Setrange 0 3 0 Constant torque curve Applicable for most loads is shown as the straight line 1 Degressive torque curve 1 A 1 7 order curve is selected 2 Degressive torque curve 2 2 order curve is selected The above V F curves except the constant torque curve are suitable for the variable torque loads such as fan amp pumps The user can select the curves according to the actual load so as to achieve the best energy saving effects 3 End user sets V F curve himself You can define a curve byF0 17 F0 22 Set range 0 00 Frequency value F2 Set range 0 0 Voltage value V2 Setrange Frequency value F1 Frequency value F3 Set range Voltage value V1 Voltage value 44 VF5000 series high capacity vector control inverter service manual
68. nable maintenance fee 3 Within 12 months if the following situations occur we also charge the reasonable maintenance fee The inverter is damaged for that user doesn t refer to the operating manual The inverter is damaged by reason of flood fire abnormity of voltage etc The inverter is damaged by reason of false connection The inverter is damsged for that it is used for the abnormal purpose 4 The relevant service fee is calculated according to actual cost If a contract has been set we refer to the contract first for handling 97
69. nder voltage F9 01 180 240 360 480V IV 200 400V protection level Overvolltage limit F9 02 330 380V 660 760V IV 350 700V level F9 03 Current limit level 120 220 1 180 Advanced function parameter FA Functi Fact d on Name Set range Unit d m default ify code 86 VF5000 series high capacity vector control inverter service manual Zero frequency FA 00 0 00 50 00Hz 0 01Hz 0 00Hz run threshold Zero fi FA 01 eet 0 00 50 00Hz 0 01Hz 0 00Hz hysteresis 5 Dynamic braking FA 02 dn 300 360V 600 720V IV 350 700V initial voltage D ic braki FA 03 722010 rane 10 10056 196 50 motion rate FA 04 Cooling fan 0 Auto running mode 0 controlselection 1 Run all the time UP DOWN FA 05 terminal speed 0 01Hz 100 0Hz S 0 01Hz S 1 00Hz S limit setting Overshoot 0 Disabled xd enabled 1 Enabled 0 FA 07 Reserved FA 08 Reserved FA 09 Reserved FA 10 Reserved FA 11 Reserved FA 12 Reserved 87 VF5000 series high capacity vector control inverter service manual 7 Troubleshooting 7 1 Failure and countermeasure When the inverter occurs abnormity LED digitron will display the function code and information about corresponding fault fault relay will operate and inverter will stop outputting when the fault occurs in case that the motor still raotate
70. oltage at decelerating operation Too short decelerating time There is load Abnormal input power supply energy feedback Extend decelerating time Add braking power of external energy consumption braking unit Examine input power Over voltage at constant speed Abnormal input voltage vUltra large load inertia Examine input power Q Choose energy consumption 88 VF5000 series high capacity vector control inverter service manual 89 operation braking unit Over voltage at Abnormal input supply Examine input supply stopping voltage voltage Under voltage Abnormal input voltage Examine supply coltage at operationg Phase failure of Input power occurs phase Examine input power input power failure or abnormity Inverter outputs short circuit Examine the connecting wire or earthes G Refer to solution against Instant over current of over current inverter Reduce environment Too high environment temperature Module fault temperature Clean the air flue or change Aijr flue is blocked or fan is the fan damaged G Ask for service from DC auxiliary power supply manufacturer or agency occurs fault Abnormal control panel Too high environment Lower environment temperature temperature pecus Fan is damaged G Change the fan Flue is blocked Clean the flue and change the ventilation con
71. omatically based on the load to realize save running power save running Automatic current Limit running cuttent automatically to avoid frequent limiting over cuttent which will cause trip 10 VF5000 series high capacity vector control inverter service manual lt Running command passage Setting of operating manual setting of control terminal setting of serial port switching by three ways Frequency setting passage Setting of keypad analog potentiometer setting of keypad Wkeys Setting of functional code digits Setting of serial port setting of terminal UP DOWN setting of analog voltage setting of analog current settting of impulse setting of combination switching at any time by kinds of settting ways Switch input passage Forward reverse rotating command 6 way programmable switching value input to set 21 functions Analog input passage 2 way analog signal input 0 20mA 0 10V optional Analog output Analog signal output 0 10V to get output of physical channel quantity like frequency and output frequency Switch output 2 way programmable open collector output 1 way relay passage output signal to get output of different physical quantities LED display Can display setting frequency output voltage output current etc Display external Display ou
72. pressing key on the keypad control terminal or ommunication command after troubleshooting Keep displaying failure code if failure exists continuously Diagram 4 4 Failure alarm display status Warning 4 Function code editing status Under waiting run or failure alarm status press key can enter into editing ststus and editing status is displayed according to two chasses menu mode as shown in diagram 4 5 The sequence is function code function code parameter pressing SET key can enter into one class by one class by one class Under function parameter display status to press key to carry on parameter storage operation to press key can only come back to upper class menu without storing modified parameter Stop status parameter display or run status Editing status parameter display or fault alarm display Diagram 4 5 Programming display status of operating panel 36 VF5000 series high capacity vector control inverter service manual 4 2 5 Method for using keypad Can carry on various operations to the inverter through operating keypad for example 1 Ststus parameter display switching Pressing key gt gt display D group status supervision parameter Method for switching is shown as diagram 4 6 pane gt ce rae display Output voltage Oupa eg JO ees Press key Parameter Parameter Terminal status Motor speed Sees pee GER Diagram 4 6 Example of Run status pa
73. r of 4 6 kg cm pressure Aluminum Change the aluminum electrolytic capacitor 94 VF5000 series high capacity vector control inverter service manual 95 VF5000 series high capacity vector control inverter service manual 8 2 2 Regular maintenance In order to make the inverter run normally for a long time the electronic elements mounted in inverter shall be maintained regularly And the service life of electronic elements is different with the service environment and service condition The maintenance period of inverter as shown in the table 8 2 is provided for referring Table 8 2 Changing time of inverter parts Part name Standard changing time Fan 2 3yeras Electrolytic capacitor 4 5 yeras PCB 5 8 yeras Fuse 10 yeras Applicable condition for changing time of aforementioned inverter parts 1 Environment temperature Annual average is 30 C 96 VF5000 series high capacity vector control inverter service manual 3 Running time Less than 20 huors every day 8 5 Warranty of inverter Ifthe inverter has the following situation we can provide the warranty service 1 The range of warranty only refers to the body of inverter 2 When normally used the inverter occurs fault or is damaged within 12 months we will be responsible for warranty if exceeding 12 months We will charge the reaso
74. rameter display operating 1 Only D 00 D 28 status parameters can be displayed when shipping out the inverter 2 Pressing key to switch into defaulting supervision display status directly when the user see about status supervision parameter Defaulting supercision parameter in stop ststus is set frequency and in status it is output frequency 2 Setting of function code parameter Take function code F2 19 modified from 10 00Hz to 18 50Hz as example P Bud 10 00 gt r LA J 9 ser J gt Enter into Enter into Confirm function Confirm Amend parameter S editing status group group to enter into function code and choose top arameter calss 2 menu m Press parameter key display Edit editing Store the amended Amend status value and return to parameter Amend parameter Amend and choose parameter class 2 menu to 0 5 j parameter 0 8 display the next function code Diagram 4 7 Example of editing parameter operation 237 VF5000 series high capacity vector control inverter service manual Description under menu status if the parameter has no flashing digit this function code can not be modified possible reasons are as follows 1 This function code is the parameter that is not amendable for example actual detected status parameter run record parameter etc 2 This function code can not be modified under run status and can be changed
75. range of the widest resonant band can be set After the jump frequency is set even if the inverter s preset frequency is in the resonant frequency band of the drive system the inverter s output frequency will be adjusted to be out of the resonant frequency band to avoid resonance Depend on model Setrange 1 0 12 0KHz Carrier frequency will affect the noise of motor and the EMI of inverter Ifthe carrier frequency is increased it will cause better current wave less harmonic current and lower noise of motor The factory setting is optimal in most cases Modification of this parameter is not recommended Ifthe carrier frequency exceeds the factory setting the inverter must be derated because the higher carrier frequency will cause more switching loss higher temperature rise of inverter and stronger electromagnetic interference If the carrier frequency is lower than the factory setting it is possible to cause less output torque of motor and more harmonic current 0 Settled carrier Set range 1 Automatic carrier adjusting 258 VF5000 series high capacity vector control inverter service manual 5 4 User s management parameter rio LcD language o 0 Chinese Set range 1 English 0 Noaction Set range
76. rminal function parameter F4 07 F4 08 parameter F4 07 F4 08 in chapter 5 description for using Common terminal COM methods Relay Normal TB TC NC TA TC Rating of contact TA TB T Fault rel output ro NO NO 5A250VAC terminal Fault TB TC TA TC NC NC 3A250VAC Accept input of analog Input voltage range 0 10V VCI Analog input VCI voltage input impendence 47KQ Reference ground GND Resolution 1 1000 Analog Accept input of analog input current and voltage Input current range Reference ground GND 0 20mA input Anal t CCI v iR diagram 3 9 is referred select impendence 5000 by dip switch on the left side Resolution 1 1000 of control terminal Provid 1 It ern Voltage output range Analog AOI Akalos current output can express 7 0 10V output AOV ED analog quantity indicate the AOV AOI Current output range DOI default of motor rotation 0 20mA speed Running FWD Forward running Forward reverse digital Optic coupling isolation order command is referred to input control fecminal R introduction of function Input impendence REV ee er parameter two wire and R 2KQ bos three wire control function Max input Freq 200Hz Multi function input Input voltage 9 30V terminal Closing avaiable Multi function input 2 terminal 2 Programmable multi function Mult fnction inpu digital output terminal is FWD REV Multi func terminal 3 PPU referred
77. rminals used to select Acc Dec time F2 28 Multi frequency 1 Factory default 5 00Hz F2 29 Multi frequency 2 Factory default 10 00Hz F2 30 Multi frequency 3 Factory default 15 00Hz F2 31 Multi frequency 4 Factory default 20 00Hz F2 32 Multi frequency 5 Factory default 25 00Hz F2 33 Multi frequency 6 Factory default 30 00Hz F2 34 Multi frequency 7 Factory default 40 00Hz F2 35 Reserved Setrange 0 00 upper limit frequency This group of parameters defines the running frequency of section 1 7 of simple multi speed running these running frequencies are used in the course of multi speed running Please refer to parameter F7 00 F2 36 Kick frequency 1 Factory default 0 00Hz F2 38 Kick frequency 2 Factory default 0 00Hz F2 40 Kick frequency 3 Factory default 0 00Hz Setrange 0 0 upper limit frequency VF5000 series high capacity vector control inverter service manual 0 00Hz Setrange 0 0 10 0Hz Kick frequency is set to prevent the output frequency of inverter from meeting the mechanical resonant point of load In kick frequency parameters set the system s mechanical resonant centeral frequency at most three frequency values can be setup Among the parameters of F2 37 2 39 F2 41 the frequency
78. rs upon power off 0 Save 1 Not save t Tee piu 0 00Hz Upper limit frequency 0 01Hz 10 00Hz frequency Waiting time 0 0 3600 0s 0 15 0 05 X before traverse 7 14 0 0 50 0 0 1 10 0 amplitude Step frequency 0 0 50 0 0 1 10 0 Traverse cycle 0 1 3600 0s 0 1s 10 0s e Rising time of O 0 100 0 0 1 50 0 triangle wave 0 00Hz Upper limit frequency 0 01Hz 10 00Hz frequency VF5000 series high capacity vector control inverter service manual Funct ee Mod ion Name Set range Unit default ify code F8 00 Local address 0 Host 1 3l Slave 1 1 X LED first bit Baud rate option 0 1200BPS 1 2400BPS 2 4800BPS 3 9600BPS 4 19200BPS 5 38400BPS F amp 01 Communication LED second bit Data format 1 013 x setting 0 No checkout 1 Even checkout 2 Odd checkout LED third bit Communication failure motion 0 Stop 1 Stand LED forth bit Reserved rgo Communicate o6 0 15 10 05 timeout detect F8 03 Response delay 0 1000ms lms 5ms X F8 04 Setting scale 0 01 10 00 0 01 1 00 Protection function parameter F9 Funct ko Factory Mod ion Name Set range Unit default ify code Mot load F9 00 oror OVE 8 3096 11096 1 105 o protection factor U
79. rse run LED second bit Programmable multi speed PLC run jump in 0 Auto jump in 1 Manual jump in LED third bit Traverse run jump in 0 Auto jump in 1 Manual jump in LED forth bit Reserved 1 Single cycle The drive stops after a single cycle automatically It will start given another Run command 2 Continuous cycle The drive continues running cycle after cycle until stop command is received 3 Maintain value of the last stage after 1 cycle The drive holds the frequency and direction of the last stage after single cycle 10 0s 10 0s 10 0s 10 0s 10 0s 10 0s 10 0s Set range 0 0 6000 0s VF5000 series high capacity vector control inverter service manual Set range 0000 1111 0 Forward 1 Reverse F7 01 F7 10 are to set frequency direction Acc Dec time of PLC stages When the PLC operating direction is determined by operating commands the motor s operating direction can be changed by external command For example running forward can be ordered by terminal FWD COM The direction is decided by running command and if it cannot be determined the drive will runs in the direction of last operating stage operation control mode Facto d 000 Setrange 0000 111 LED first bit Reserved LED second bit Tra
80. s it will perform free stop till it stops rotating The permissible fault of VF5000 series is shown as table 7 1 the fault code display range is 01 lt gt 20 When finding the fault of inverter user shall examine according to this table first and record the symptom in detail and contact our after sale service center or our sales agencies if need technical service 7 1Table of fault code and solution Over current at accelerating operation too short accelerating time Q Ultra large load inertia Unsuitable V F curve Too small inverter power Restart the rotating motor Extend accelerating time Reduce the load inertia Reduce torque boost value or adjust V F curve Choose the inverter of large power Set the speed detection start function Over current at decelerating operation Too short decelerating time vUltra large load inertia Too small inverter power Extend decelerating time Reduce the load inertia G Choose the inverter of large power Over current at constant speed operation Abnormal input voltage Load occurs abrupt change or abnormity Too small inverter power Examine input power Examine load or reduce the abrupt change of large power 8 Choose the inverter of large power Over voltage at accelerating operation Abnormal input voltage G Restart the rotating motor Examine input power Set the speed detection start function Over v
81. ter has two voltage classes 220V and 380V The applicable motor power range is 0 75KW 315KW VF5000 series inverter model is shown as table2 1 Table 2 1 Model of VF5000 series inverter Voltage class Model pron 1 4 n gt 5000 4 7 1 5 2 1 0 75 VF5000 C4T1P5G 3 7 3 7 1 5 VF5000 C4T2P2G 4 7 5 0 2 2 VF5000 C4T4P0G 6 1 8 8 4 0 VF5000 CA4T5P5G 11 12 0 5 5 VF5000 C4T7P5G P 14 16 0 7 5 VF5000 CATI IPG P 21 23 0 11 VF5000 C4T15PG P 26 31 0 15 VF5000 C4T18P5G P 31 36 0 18 5 VF5000 C4T22PG P 37 43 0 22 VF5000 C4T30PG P 50 58 0 30 aay VF5000 C4T37PG P 61 70 0 37 VF5000 C4T45PG P 73 85 0 45 VF5000 C4T55PG P 98 103 0 55 VF5000 C4T75PG P 130 145 0 75 VF5000 C4T90PG P 170 170 0 90 VF5000 C4T 1 10PG P 138 201 0 110 VF5000 C4T132PG P 167 240 0 132 VF5000 CA4TI160PG P 230 305 0 160 VF5000 C4T200PG P 250 380 0 200 VF5000 C4T220PG P 280 415 0 220 VF5000 C4T245PG P 340 475 0 245 VF5000 C4T280PG P 450 505 0 280 VF5000 C4T315PG P 460 580 315 VF5000 C2D0P7G 1 4 4 5 0 75 PRIN VF5000 C2D1P5G 2 6 7 0 1 5 s VF5000 series high capacity vector control inverter service manual VF5000 C2D2P2G 3 8 10 0 22 2 2 Specifications Rating volt frequency Single phase 220V 3 phase 220V 3 phase 380V 50H
82. tion then it starts smoothly at the detected speed and direction Smooth start without impaction should be performed on spinning motor 47 VF5000 series high capacity vector control inverter service manual When this start mode is selected the system s inertia should be considered and the setting value of Acc Dec time should be increased properly Start frequency It is the initial frequency when the inverter starts from 0 Hz In the Acc and Start process if the preset frequency is lower than the start frequency inverter s output frequency becomes zero Start frequency is effective in each Acc process in FWD and REV running process Start frequency holding time the running time at start frequency in Acc Start process Start frequency holding time is effective in each Start process and FWD REV running switching process 0 096 0 0s Set range 0 100 0 Set range 0 0 30 0s DC braking current at start percentage of braking current when the inverter starts in DC injection braking process DC braking time at start holding time for output DC injection braking current when the inverter is in start process If DC injection braking time at start is set to 0 0 second DC injection braking function is disabled EE 0 Linear Acc Dcc Mode Set range Scurve Acc Dec mode Acc D
83. to introduction about tion input output terminal function of COM _ i Multi function input A terminal X4 terminal function parameter terminal 4 ae mar Digital input output X5 MN DBY Common terminal COM terminal 5 X6 Multi function inpu Max input Freq 20KHz terminal 6 Power 10V 10V power Provide 10 power supply Max output current 50mA 26 VF5000 series high capacity vector control inverter service manual for external Negative end GND GND 10Vpower Analog signal and reference Mutual inner isolation shall common terminal group of 10V power supply be produced between COM 24V Input output Ski power nput output common and GND common terminal terminal of digital signal Table 3 4 control plate CN3 terminal function 3 6 3 Wiring of analog input output terminal 1 VCI terminal accepting input of analog voltage signal its wiring as follows IVF5000 o 10V VCI GND E Ec c M Diagram 3 8 VCI terminal wiring 2 CCI terminal accepting input of analog current and voltage signal its wiring as follows 1 F0 01 5 4 Mod beu o CCI 0 20mA JP1 GND Grounding of shielded wire near E ij Diagram 3 9 CCI terminal wiring CCV 3 Wiring of analog output terminal AOV AOI Analog o
84. tput frequency output current and output voltage instrument and so on Over cuttent protection over voltage protection under voltage over heat protection over load protection missing phase protection in option etc Brake subassembly remote control keypad connecting cable for remote control keypad etc Indoor not bare to sunlight no dust no corrosive gas no Use ambient flammable gas no oil fog no vapor no water drop or salt etc Altitude Lower than 1000m Temperature 10 C 40 C Humidity Smaller than 90 RH no condensation water Vibration Smaller than 5 9m s Storage temperature 20 C F60 C Defending frade IP20 Cooling mode By fan Mountion mode Wall hanging ll VF5000 series high capacity vector control inverter service manual 2 3 Outline size VF2100 VF3000 VF5000 Cunit mm
85. ut 5000 4 15 Bl B2 Braking resistor 5000 4 18 5 S Three phase 380V input G P U V W fThree phase AC 380V output 5000 4 185 Braking resistor G P E Earthing terminal 5000 4 200 S T Three phase AC 380V input Gr RS TEUVW V W Three phase AC 380V output 5000 4 315 G P E Earthing terminal 2 The specification of Main circuit cable date inlet protective circuit breaker QF of fuse as follows we ne EUN NT le VF5000 CATOP7G 10 10 1 5 1 5 VF5000 CATIP5G 10 10 1 5 1 5 VF5000 C4T2P2G 16 10 2 5 2 5 VF5000 CATAPOG 20 16 25 2 VF5000 C4T5P5G 32 20 4 4 VF5000 C4T7P5G P 40 32 6 6 VF5000 C4T11PG P 63 35 6 6 VF5000 C4T15PG P 63 50 6 6 VF5000 C4T18P5G P 100 63 10 10 VF5000 C4T22PG P 100 80 16 16 VF5000 C4T30PG P 125 100 25 25 VF5000 C4T37PG P 160 125 25 25 VF5000 C4T45PG P 200 160 35 35 23 VF5000 series high capacity vector control inverter service manual VF5000 C4T55PG P 200 160 35 35 VF5000 C4T75PG P 250 200 70 70 VF5000 C4T90PG P 315 250 70 70 VF5000 C4T110PG P 400 315 95 95 VF5000 C4T132PG P 400 400 150 150 VF5000 C4T160PG P 630 450 185 185 VF5000 C4T200PG P 630 560 240 240 VF5000 C4T220PG P 800 630 270 270 VF5000 C4T245PG P 800
86. utput terminal AOV AOI with peripheric analog meter can indicate different physical quantities F5 09 its wiring is shown as diagram 3 10 227 VF5000 series high capacity vector control inverter service manual Analog meter0 10V 5000 Analog Voltage 0 10 output Analog current 0 20mA output Diagram 3 10 Analog output terminal wiring Note Because analog input output signal is apt to suffer from external interference the wiring must be provided with the shielded cable in addition the cable shall be earthed reliably and as short as possible 3 7 Installation guide in lien with EMC requirement Because the inverter outputs PWM wave some electromagnetic noise will be made when it operates in order to prevent inverter interfering outside this section mainly introduces the methods of installing inverter EMC on the aspect if noise suppression field wiring grounding leakage current power filter and so on 3 7 1 Noise suppression 1 Type of noise Type of noise Space Electromagnetic transmission transmission induction Electrostatic induction Path Path Leakage current Power grounding wire circuit transmission path path radio Freq radio Freg inverter path path path 28 VF5000 series high capacity vector control inverter service manual 2 Basic solution against suppressing noise Table 2 5 Solution against suppressing the interference When the
87. verse control 0 Fixed Traverse amplitude 1 Changing wobble amplitude LED third bit Stopping mode of traverse operation 0 Start as earlier state 1 Restart LED forth bit Save parameters upon power off 0 Save 1 Not save 10 00Hz Set range 0 00Hz upper limit frequency 0 0s Set range 0 0 3600 0s F7 12 defines the frequency before entering traverse state When the traverse start F7 13 specifies the time period that the drive run at preset traverse frequency 10 0 Set range 0 0 50 0 Varied amplitude AW central frequencyxF7 14 Fixed amplitude AW max frequency F0 06xF7 14 69 VF5000 series high capacity vector control inverter service manual Set range 0 0 50 0 If it is set at 0 then there will be no step frequency Practical step frequency F7 15 X F7 14 10 0s Set range 0 1 3600 0s It defines the period of traverse operation including rising time and falling time Note Under traverse mode auto Acc Dec is not allowed otherwise the traverse cycle will become abnormal 50 0 Set range 0 0 100 0 It defines the rising time of traverse operation that equals to F7 16xF7 17 s and falling time F7 16x 1 F7 17 s
88. verter output and the motor please guarantee the inverter is switched on off without output otherwise may damage the inverter 8 The inverter may meet with mechanical resonance of the load within certain range of frequency output can set up jumping frequency to evade 9 Before using should confirm the voltage of the power is within the working voltage range allowed otherwise should vary voltage or order special inverter 10 In the condition of altitude above 1000meters should use the inverter in lower volume reduce output current by 1096 of specified current after each 1500meters height increasing 11 Should make insulation check to the motor before using it for the first time or after a long time placement 12 To forbid assembling capacitor for improving power factor or lightningproof voltage sensible resistance etc otherwise will cause malfunction trip of the inverter or damage of the parts 1 4 Rejection attentions When disposing scrap inverter and its parts please note 1 The unit please discard as industrial useless 2 Electrolytic capacitor when burning the inverter electrolytic capacitor in it may explode 3 Plastic when plastic rubber parts etc in the inverter are burning they may bring bad poisonous gas so please be ready to safeguards 8 VF5000 series high capacity vector control inverter service manual 2 Product specification and order notification 2 1 Inverter series model VF5000 series inver
89. vibration slightly increasing compared to power source running when using belongs to normal phenomenon 2 If need to run for a long time with constant torque of low speed must select motor of frequency conversion for use Use general asynchronous AC motor when running at a low speed should control temperature of the motor or carry on heat is VF5000 series high capacity vector control inverter service manual dissipation measure forcedly so as not to burn the generator 3 Such mechanical device needing lubricating as the gearbox and gear wheel etc after running at a low speed for a long time may be damaged as lubrication result become poor please take necessary measure in advance 4 When the motor running with frequency above specified besides considering the vibration noise increase of the motor must also confirm speed range of the motor bearing and the mechanical device 5 Fof hoist and great inertia load etc the inverter would shut off firequentl due to over current or over voltage failure in order to guarantee normal work should consider choosing proper brake package 6 Should switch on off the inverter through terminal or other normal order channels It is prohibited that switch on off the inverter frequently by using shrong electric switch such as magnetic control conductor otherwise will cause the equipment to be damaged 7 If need to install such switch as the magnetic control conduct etc between in
90. ws Key Name Function definition Run key Enter into run mode under keyboard mode In common run status the inverter will stop according to set mode after STOP this key is pressed if run command channel is set as panel effective Stop Reset key f RESET mode The inverter will reset and resume normal stop status after this key is pressed when the inverter is in malfunction status Program key Enter into or exit Program Monitor status Jog Reverse Jog or Reverse run is available when pressing this key under key keyboard mode TE Up key Data or function codes increase Down key Data or function codes decrease Choose the digit of the data which is to be set and modified when Shift Monitor 255 i3 4 k the inverter is in edition status switch monitor parameter to be shown when the inverter is in other statuses SET Enter into next level menu or store function code when the inerter is in Date Store key i PEN programming status Q Analog Choosing and adjusting analog POT provision F0 01 0 is able potentiometer to control the inverter output frequency 4 2 3 LED and indicator light description There is 4 bit 8 section LED 3 unit lights 3 status indicator lights on the local operation keypad of the inverter shown as diagram4 3 Hz hi A SQ No unit Hz 5 V Hz Hz li Hz ASO SO l 3 E
91. z 60Hz Variable allowable Voltage 20 20 value Voltage unbalance lt 3 Frequency 5 Voltage 0 220V 0 380V Frequency 0Hz 400Hz Overload capacity 150 Imin 180 15 200 instant protection Space voltage vector PWM control With superior Control mode ME low frequency dead zone compensation characteristic Digital setting Max frequencyx 0 01 Frequency precision ay analog setting Max frequencyx 0 2 Frequency resolution Digital setting 0 01Hz analog setting Max frequencyx0 1 Start up frequency 0 0Hz 10 00Hz Torque boost Automatic torque boost manual torque boost196 30 0 Three ways line V F cruve square V F curve user V F curve self defining V F curve Acceleration decel E Optional time unit Min s max 3600s 0 1 3600s ation time Optional start up and stop action frequency0 20Hz action DC brakin volt 05 20 action time 0 30s J Jog frequency range 0 1Hz 50 00Hz jog accelerating decelerating time 0 1 3600s Interior PID Be convenient to make closed loop system Multi speed running Realized by interior PLC or control terminal Weaving traverse Can get traverse frequency of adjustable central frequency frequency Automatic voltage Can keep constant output voltage when power source voltage regulation varies Automatic energy Optimize V F curve aut

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