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DIRECT CARD PRINTER PR5300 Service Manual

1. un Auto Adjustment Shows difference between expected and actual output en Xo voltage 1 0 02V Shows input voltage of the LED The sensor 10 is automatically adjusted and the condition of the light emittanceand reception of the sensor is checked In the display of the details menu of each sensor the input voltage of the light emitting elementisshownonthelowerleftsideandthe difference between the actual output voltage and the expected voltage of the receiving element on the lower right side Note When adjusting the automatic adjustment remove the object at the sensor Otherwise the automatic adjustment will not be made normally 3 12 6 3 Actuator Check Menu Actuator Check Mode Controls the independent operation of the printer actuators Used for checking the actuator operation in troubleshooting note Whenchecking the actuators remove the remaining card from the printer beforehand Itmaycause the Printer trouble St3 1 Operation menu of thecardpickup Pickup MTR PMI Drives the card pick up roller Starts by pressing EXE key and stops automatical after elapse of a set time To interrupt the operation press CLR key Pickup MTR PMI r Set the transpotation speed ER LDRV Slow HDRV Fast St3 2 Operation menu of the Ribbon Take up Motor Ribbon MTR DM1 Drives the ribbon take up motor Starts by pressing EXE key and stops after elapse of a set time To interrupttheoperation press CLR
2. on ISO track 1 orJIStype2 hopper It depends on the settings intheprinter and or operation ofanapplication toput the card suface of which has magnetic stripesideup or down Check the magneticstripe of the card meets a writing format A writing error has occured on ISO track 2 2 Make a cleaning on encoder head 3 Replacethe encoder unit A writing error has occured on ISO track 3 8 Card Jam intheCardFeedBlock CardJAM Feeder Area01 Er Ad 1 Checkthat thecardisnotarrivedattheSN2 Carddoesnot arrive at SN2 while feeding If it has arrivedor passedthrough go to 2b 2a Checkthe motionofPM lintheActuator Check Mode If the motionisnormal clean the feedrollers in the cardfeeding blockandadjust the separationgate 3a Ifitdoes not worknormally checkthe connectionofharness ASM MOTORE CNI18 4a Iftheharnessconnection is normal replace the following EPMI EPBA MAIN 2b Checkthe reactionofSN2inthe Sensor Check Mode 3b If SN2doesnot react checkthe connection of theharness ASM SENSOR BE CN105 4b If theharness connection is normal replace the following ESN2 EPBA MAIN 9 Card Jam intheCardFeedBlock CardJAM Feeder Area02 Er Ad A card jam has occured at SN2 whilefeeding 1 Checkthat thecardisstayingattheSN2 If there is not the card go to 2b The card has reachedat Cleaning Roller there is possibility of transportig motor failure on Flip Turn Uni
3. 137PR5300p012 SEPARATE LOCK SFPARATELGIK i 138 PR5300P014 T COs PROTECT BKT T GO PROMECT BKT fs a SLI GJ DE a SLI GJ DE O 140 PR5300P025 STARIT SENEKT STARFSENBKT i 141 PR5300P026 PR SIMET jPReSIMET i 142 PR5300P028 MOVE GUCE BKT jwoeaiurekr Ia 143 PR5300P029 HADFANEKT 1 HEADFANBKT 1 i 144 PR5300P034 HEADPRESS INEKT HADPRESSINEKT 1 145 PR5300P035 HEADPRESS OUT EKT HEADPRESS QUI EKT fs 146 PR5300P039 RENWNDSENEKT RENWNDSENET of 147 PR5300P040 RBNSENSCR EKT LOV RBENSENSR EKT LOV 1 148 PR5300P031 RBNSENSCR EKT LP RENSENR ET UPP of 149 PR5300P044_ REJECI GICE j RgEC dItE dad 150 PR5300P045 REgECT UNT dJ EE RgECc UuNT du EE id RefNo PatNo I j PatNme Qty Rents ISIPR5300055 FLFRAM F JFFFRM F Ir 152PR5300P061 Joe EARTH PLATE CS EARTH PLATE 153PR5300P062 HFADHARNES GJTE HADHARNES GITE II 154PR5300P064 RBN AR I NER BKT RENGEARINEREKT TI 155PR5300P067 REEC GJDE 2 JREjEC GJEE2 4 363 Q JQN SUPCHT EKT Q JON SUPCRT ENT po 157PR5300P108 FT TENSION BKT FLTESIONET d FT PLT STAY E 159PR5300P111 FLSENEK 1 F SNBK 1 A o 160PR5300PlI2 FLSENEKT 2 FT SNBKT 2 1 6363 3 161PR5300PI20 FT POSSENEKT FI POSSENBKT 1 3 3 162PR53
4. Memory Mode This is for setting image memory of the Printer The setting can be switched by the SCSIcommand Refer to Section 4 17 Memory Mode Setting Commands of the Command Specification of PR5200 Ring M Auto clr One side alternative receive memory auto clear permitted Ring M DataHold One side alternative receive memory auto clear prohibited Ring M DualSide Both side receive together memory auto clear prohibited Single DataHold One side receive only memory auto clear prohibited Economy Dualside One side receive together memory auto clear prohibited Default setting is Ring M Auto clr SCSIID Select Sets the SCSI ID of the printer After setting please reset the printer Default is 4 Parity Set Use this for setting parity check function for SCSI communication OFF No check parity ON Check parity Default setting is OFF Encode Type Sets HICO LOCOforwriting the magnetic encoding This is shown only when the encoder has the function of switching HICO LOCO Default is LOCO Encode First Set the priority for encode operation or print operation This is shown only when the encoder unit is connected OFF Print operation and other operation with optional units first ON Encode operation first Default setting is OFF 3 18 6 Encode Mode Set the card transportmodefor encoding operation Refer to Section 3 6 of Command Specification of PR5100 regarding the relation of each encoder type and the side
5. 3b If SN2 or SN3 does not react check connection and electrical contact of the harness ESN2 ASM SENSOR B CN105 ESN3 ASM SENSOR B CN106 4b If theharness connection is normal replace thefollowing ESN2 or SN3 EPBA MAIN 11 Card Jam in the Flip Turn Block Card JAM F Turn Area03 Er Ad Cardjam error in the Area03 Flip Turn Unit when it is ejected from Flip Turnunit Check Repair 1 Checkthat thecardisstayingatthe problem area Ifthereisnotacard goto b Checkthe angle of Flip Turn unitispsitioned correctly towardFeederBlock or Print Block orMagneticEncoder Block If itisnotpositionedcorrectly seetheError Code 20 part 2a Afterremovingthecard checkthe motion of PM2 intheActuator Check Mode If normal cleanthetransportrollers intheflipturnblock 3a IfPM2doesnotworknormally check connection and electrical contact of the harness ASM MOTORE CN119 4a Iftheharnessconnection is normal replace thefollowing EPM2 EPBA MAIN 2b Check reaction of SN3 SN4 SN15 when encoderconnected in the Sensor Check Mode 3b If there is any sensor which does not react checkconnectionand electrical contact of the harness ESN3 ASM SENSOR B CN106 ESNA ASM SENSOR BE CN107 SNISE when ncoderconnected ASM I F R WE CN123 ASM ENCE CN123 CN 124 4b If theharness connection is normal replace thefollowing ESN2 ESN3 SNISE when ncoder conn
6. Reject Position menu Print Number Designates the Number of card transportation action EEES Stuck Position Designates the place of ejection of the normally finished card SEI Ee Left default Ejectionblock Right Rejection block Reject Position Designates the place of ejection of the card finished in error ERERER ER ERE Right default Rejection block Left Ejection block Select Action Designates the action pattern of card transportation RRR ARA Card Stack Transporta card to exit wheredesinated at EXE Increment of value CLR Decrementofvalue Card Pass Test Executes the card transportation action which desinated EXE Start at Select Action menu 3 15 6 6 UserModeltems Setting Menu This menu is used for setting the limitation on some items displayed in USER MODE Ribbon Menu Disp Permit Prohibit of Ribbon Type in the User Mode on off Adjust Menu Disp Permit Prohibit of Color Adjustment intheUserMode on off Status Menu Disp Permit Prohibit of Printer Status in the Use Mode on off 8 7 Encoderrelated Menu This is the menu to check operation of the optional Encoder Mainly used for checking encode operation when trouble shooting Encode Operation Menu This menu is for encoding Different encode data is created in the Printer at each operation so that the erroneous recognition at verification will not occur when pre encoded card is used ISO Track 1 Hi Co EXE Encode
7. 59PR5002P414 ITIIIIIIL jRbbonGollar Spring den G60PR5002P416 BM508FB_ BMSOFB 4SPLSP2 Esp ue A EE 61 6e ET d 64PR5005P201 Jm Tun Plate 1 MTS AE pee FE 71PR5I0OKO16 PBASENCR JPBASEER 72PR5100K038 ASMIDRELAY 2 ASMIDREAY2 a o 73PR5100PO83 CASSETTE LEVER PLATE CASSETTE LEVER PLATE 1 3 3 7APR5100P202 GRO850 G RO850 2 75PRSIO0P218 PLY S2M22 60 PIX S2M2 60 1 76PR5100P220 PLY S2M1670 J PYSM1670 1 77PR5100P242 CASSETTE LEER CASSEMTE LEVER 4 363 78PR5100P244 J CHXK Joor BEE E 7OPRSIO0P245 PLSHROLER asp 6 80OPR5100P247 PLY S2M43 18 PLY SM4318 1 y O KNOB FASTENER AAA 82PR5100P421 Q EREH Q PREH 83PRSIIOPAIB HEAD LABEL T J HADLIAELT 1 o A quc cr Ell 91PR5200P226 PINHRILER PINHRALER o G2PRS200P4IO PINHSPRNG PINCH SPRING 8 o o i y 93PR5300P481 FLTENSP FFTENSP 1 BET viui uu RefNo PatNo D0 lt PatNme Oy Remis 101 PR5300K036 PRAMNNSUB PBAMINSUuB id 102 PR5300K000 Toperten JjPB amp IF SS LU 103 PR5300K008 PR amp CPEPAE PEkCPEPAE O i 104 PR5300K0O11_ AsMACl SMA ada 1O5 PR5300K012 asMAZ Cid ada 106 PR5300K013 ASMFGD LaeMPOD LU 107 PR5300K
8. Optical Sensor Detection of card position Single unit to detect the leading edge of a card ool Single unit MSN Single unit ine wit Single unit gie mit Single unit ud Single unit nale wit Single unit with interlock function SN14 Microswitch Detection of open closeofTopCover IN BEL Lu NE Single wit Single unit ust before encoder only available when Encoder set Output Mechanisms Se Moves up down Thermal Head Drives rotation mechanism in Flip Turn Block Transports a card Card Supply Block Transports a card Flip Turn Block 1 10 Section 2 Setting Up 2 1 Setting Up 2 1 1 Caution forsetting up Dusty place must beavoided for using this equipment because the printing system of this printer is especially sensitive to dust When printing on thecardwithmagneticstripe do not place the printer at near the equipment which is emitting magnetic field Other than above use general caution for setting up other OAequipments and choose proper place with proper environment For further details please read operation manual 2 1 2 Space for installation The space for the operation as shown in the illustration should be provided At least 50 cm 20 inch of clearance should be kept for the Top Cover Table to place the printer should be able to hold minimum 14Kg 31lbs and j have flat top and 4 rigid legs It should notincline more 30cm ian dr K 12inch 2 1 2 1
9. 14 wei vertisod uri rr q i es ze Qv3H WSv J gs LED SE ee BET Hur D Uim ois TER a0 HN ENT s0sue8 g A very 56d voqquy ey Di bi AIR EN earen Sac 30 wsyv w 1 Ele wo snas Hey a BI Pt OxCOTSHe Sech gow 2 1EC COCCHG wee I witi gaw gaz AN DN BM dog veriisod pre Bor N Bar Io ga say 10044 tiun yurady rr ML 10495 Peer 1 fece LIE 013 108 para M e en Ll E 1004 4160 ei dip ZUR 1 or 405035 H A9 1 e EI uorlised par meam i 1 gor l fg o i t NES wosp 11un Suruga H MOTA MA l got mm i Kat i rr dun uteqi ted par 109 1 dor NU i M t JI WSYv 4i PEE AONE rt a E La Cie amp TO OCC gan 400996 v01122 1p eg Ho Y HOSNISNSV yn veni de 4 NO v A re N Dim ILVssd0 wWsy7 4 Eh Ajddns uoqqi4 LX 35 T lug 2osuas pasde 13304 u Wi y Po T 05 AEN 40 U8 uni tod sau H f Ba FH tiun yam digg 1 H 85 J 1 UBd 03 roc i al d Jozuss L i Fa eu Ardea pur FRONT SIDE 7 3 BA CK SIDE Card Printer PR5300 Parts LIST RefNo PatNo 33 9 Ierwe Qty Rents c oz Darin a X co 2 jBEeimo gd B O20100FAV wm mxo ScreWW l0V8_ 2 B2 02505025 I reg za a E B3 moer mm ScreW8 6BB_ II BA O30060FZSA mmmn ScreWWB 6sA B5 O3O00FZTP Iw rage 23 h S y Bo O3000FZIW III regen EI pt BB BT rap 9 Bs 03008048 mm Cd ScrewptovB B9 03012048
10. AREA Ob 5w AREA 09 AREA 06 _ ss 6 41 Os g Uoij9auuo9 ssousey 431Ul Jd D Cibo CUu ONDA ajaa sang Dax 1 1 m 3 D 5 aaau 1900 ma 000000 300 NOT1YHICO MY NIUR UBS 14044 piur sepesue T Josuas uo ICC sor 31108 pue go CECR INN H3O02N3 EE EEN a o cocees E OvsH wev p OY 3H eer 3HL ho DCH RE di TU I bes mm mg Ewe ECH Ei 7I r fr t all ame EE Kl LA e 3 r3 pod d be 8 eosNaS wev v J L2 carro UN be 29s 25 w sv SR ee r n LA IDEADO D2G00080G E m Xm reno nm mr de le lu le ds da OL RE Eo soe nw e GD ETC 17 493NNO2 1595 xipuaddy wong UL 2 2 uOiIi1238uuo3 per SsaujJeu JajulJd weh i M sea de EE Gel Ste Gs o p 3 a E Che MS A I WST d Ei Gr venir usc EEN maa i004 clun 10120 RES des md Ea Vedi pg doa 20100 zu S aus gege IT woz n El D f T e uc Cl aie Me me p Doa E Lu H B Dur AU DT ee 2 raar BLIND So SCH 1 ze pa Fe mier Oy Mnt Tis Ex Ul JEN HH oo ne wn eu e ds E LO m7 a WI du 2 U08N3S WH5EYx as ins vo bene n u A 14050021 pato gut HOLIOW WSY g doti 11150d peau 37 ob E 1200 Bon 35 lag ee pilo ert vi 005 H mi ERs El a H eit Mgy4osuas pazos Joyou je file pray ooa FI Li p O Wop Joy kim dijj ga gl Bir arta E s20dsug43 play 4 qo Aog Li NNO E ETT KA 9 TR Qu H apis 04dasa Boy 4 god m 5 LA DER A p e Dt
11. Clear the error by press ing the CLEAR keyand sendthe command again Checkwhetherthe LUN of the command descript ion blockiszeroornot Press CLEAR keytoclear the errorandsendthe command again LCD Display Method toRecover SCSI Parity Parity error has 1 Turn OFF the power and Error Er Ad occurredwhile checkthe command and communicating through data Check whether the SCSI interface SCSI controller of the host supports the parity adding function Ifnot supporting select Parity OFF onthe OperationPaneland communicate Iftheerrorrepeats replace the following PBA IF SCSI Hardware Error occurredin the This is unrecoverable Error Er Ad SCSI protocol control error Turn OFF and On ontheinterface board the power Iftheerrorrepeats replace the following PBA IF SCSI Command Time out error has Checkifthetransmitted Time Out Er Ad occurredwhile receiv command and dataisin ing command and data accordancewith the command specification Also check thesetting of the number of byte of the transmitted data Press CLEAR keytoclear the errorandtransmit the command again 89 Invalid fieldin There is error in the 1 Checkthe transmitted Identify Er Ad Identify of the received description ofldentify SCSI 2 Press CLEAR keytoclear the errorandtransmit the command again 94 96 LCDDisplay Method toRecover MessageOutData Length Err Er Ad Unsupported Print CMD Er Ad Print
12. Coresivity Track to check Track Setting and Checking DATA ISO Track1 Encode on ISO Track 1 76 Characters ISO TRACK 1 ENCODE TEST ARTLAND COLOR PRINTER PR5100 TOTAL NO Lcx ISO Track2 Encode on ISO Track 2 37 Characters 12345678901234567890123456 7 e ISO Track3 Encode on ISO Track 3 104 Characters 12345678901234567890 1234567890 1234567890123456789012345678901234567890123 45678901 2345678901234 Coercivity HICO Encode with high Coercivity Hi Co LOCO Encode with low Coercivity Lo Co If encoding is done normally Data Write OK is displayed in the second line Press CLEAR or EXE key If error occurs during operation error LED turns ON and the nature of the error is displayed on the Operation Panel Clear the error by pressing CLEAR key 3 16 8 8 Heat Roller related menu This is the menu for adjusting and checking operations which are related to Optional Heat Roller Mainly used for checking Heat Roller operation when trouble shooting Menu to display total ON time of the heater Total Heat Time Displays the total ON time of the heater of the Optional Heat Roller The displayed unit is hour The number changes when the power is turned ON Heat Total Time oh 2 3 ok kK Heat Roller Position Adjustment Menu Heat Position Adjustment This is used to adjust the printing position of sub scanning direction of the Heat Roller Range of adjustment is 35 The setting value is same as
13. Trf PM2 Drives the card transport motor in Flip Turn Module Starts by pressing the EXE key and stops after elapse of a set time To interrupttheoperation press CLR key r Set thecardtrnspotation speed LDRV Slow HDRV Fast Set the directin of card transportion CCW CW F Turn Trf PM2 EXE xxx S 3 6 Operation menu of the Card Transport Motor in the Print Module Print Trf PM3 Transports the card in the print module There are 3 menus normal reverse and print transportation Starts by pressing the EXE key and stops after elapse of a set time r Set thecardtrnspotation speed LDRV Slow HDRV Fast Set the directin of card transportion CCW CW Print MTR PM3 EXE e 3 14 6 4 Hardware Checking Menu This menu is used to check whether there is trouble in image memory frame memory Possible to check separately the address busandthedatabusforimagememory Use this function when color skipping occurs or when the normal printing of the transmitted image becomes impossible Address Check Check whether the connection ofaddress bus is normal EXE Start Data Check Check whether the data transfer is normally done when reading EXE Start writing onto the frame memory It takes severalminiutes to finish S 5 Card Ejection Setting Menu This menu is used for setting the positions of card ejected rejected Stack Position menu Card Reject Transport a card to exit whredesinated at
14. key Ribbon MTR DMI r Set the transpotation speed EXEC LDRV Slow HDRV Fast S 3 3 Print Head Up Down Menu Headup MTR DMI Independent motion of the Print Head Head moves to the position set by presing EXE key To interrupttheoperation press CLR key Headup MTR DM1 Set the stop position EXE UP Moves to ribbon replaceable posiyion Home Moves to Home position Down Moves to Printing position CH Note Do not operates the transportation motor in print block when print head position is at DOWN It may cause the print head damaged 3 13 S 3 4 Operation menu of the rotation motor of the Flip Turn Module F Turn Ang PMI Drives the rotation motor of the flip turn module by pressing EXE key and stops at the position set TherearetwopositionstoEachstoppingposition One is normal and the other is reverse position as1 80degreeagainstnormal Display shows these positions as F forward and R Reverse foreachmenu F Turn Ang PMI r Setthestopping position EXE F ENCODE The position at passing a card to Encoder F PRINT The position at passing a card to print block F HOME The position at a card supplied F ENCODE The position at passing a card to Encoder F PRINT The position at passing a card to print block F HOME The position at a card supplied ETERNITY Keeps rotating till CLR key pressed St3 5 Operation menu of the Card Transport Motor in the Flip Turn Module F Turn
15. of the card with magnetic stripe A Back Side Encoding is done on the back of the image side B Front Side Encoding is done on the same side as the image side Default setting is A Back Side 7 Exe Key Print Set the functions of EXE key when the Printer is ready Refer Section 4 of the Operation Manual of PR5100 OFF No function is assigned to EXE key when Printer is ready ON Print function is assigned to EXE key when the Printer is ready Printing operation is done by the print information which is stored in the Printer Default setting is OFF Note In the memory modes other than Ring M Dual Side and Economy Dualside and in the case of re printing of the both side print data the frame which has been received at the last time only will be printed This 1s because there is no such idea as the data of front and back sides makes one frame when receiving the both side data in these modes For the other modes than the above basically selectthesettingof OFF 8 Print Retry This is to set the function to automatically reprint when an error occurs while printing OFF Returns to ready condition after releasing error ON After releasing error prints again the print information stored in the Printer Note In the memory modes other than Ring M Dualside and Economy Dualside and when retrying the both side print data only the frame which has become an error will be printed This is because there is no such i
16. rege 2 BIO mupp mm seres B12 O40080FNIP T TIIIIII Mxs rap aid B13 04010048 TT sereo 3 B14 040300FAV amp wm Meso SrewMP30 4 gt B15 osooso WIT MXCO ScreWWB 60V8 1 pepe ap E AER ae AN A AAN AA A HL FPo20100504 TTM 2 Pinio Ir He HPO2OI20SCH IIIIIIL 222 Pin BEE FB SPOOOIOFPA IIIIIIII2XI0 SprimqPim2 10 23 gt IM SPOOUIOSB IIIIIIII2XI0 SprimqPim2 10 poete ES EL mae E II3 CE Rig BT E E ERMOKP Emma CSE Rig AT 3635 E E Ee IE SCE Rg ST BEE eS Se w HOXFEM mn Wster vo oun MM ue wwebe ve 030162 mmm rum collar ze S 3 pex RefNo PatNo I 3 j PatNme Qty Rents 6314000019 TLPI24C Jpc 5555781112 BE4500000 se m eem 3QbeGap 9FA50000504 ers 1717U Jesu 3QGbleGide 13E450001140 RIV amp 3T VO RV amp 3TVO abeGide _151E450001148 RLMCOST VO JRMCOTVO Cable Gide 4 pf S SA IjNEBCQXEANEECTEOMID emo 2 20NE BLTOOOGBA BELTS2M76O040 BeLTS2M076040 1 21N5 BLTOOO7IA BELTS2M080040 BEiTS2M800 0 1 880 22N5 BLTOOO74A BELTS2M083040 BETS2M830 0 1 23N BLTOOO7GABELTS2M90040 BeLTS2M090040 24 NE BLTOOOB3A BELTS2MOB4040 BeLTS2M084040 II 25NE BLTOOOGAABELTS2MLISOT0 BeLTS2M15040 II 26 N5 BRGDOO67A BE
17. that Yellow Part of the Ribbon comes to block the lighttoSN10andclosetheRibbonCover Step 3 Turn ON the power and execute Sensor Auto Adjustment menu in Service Mode Step 4 Finish Service Mode Note Refer to Sec 3 Operation of Operation Panel 5 8 Checking Sensor Output Voltage Following is the standard voltage reading of Test Pins on the Main Board for checking the sensor voltage with tester SN10 Detection of mark on the Ribbon Test Pin TP20 SNIOPT Lighted 1 0V or less Yellow detection Blocked 3 0V or more Bk detection Note Above voltage is between TP20 and TP1 SGND on the Main Board Location of Test pins 5 9 3 Countermeasure for the Abnormal Sensor Output If the sensor output as described in 2 is not obtained locate the defective partand repair in the following procedure Possible Defect Check and Repair Defectiveconnection of Check contctsofallconnectorswhichconnects harness and Printed the boardswithlightsources and sensors to Printed Circuit Board the Main Board Check the contact of each harnesswithcircuit testerfollowing the circuit diagram and if defectiveconnection is found replace the harness Defective mounting o f Check mounting of the lightsourcesand sensor sensors If incorrectmounting angle of sensor or loose screw is found correct the mounting Confirm that the light emitting faceandthe receiving faceofthesensorsare facing directly and there is no
18. with theset type Clear the error with CLEARkeyand transmit the commandagain Turn OFF the power and checkthe connection of the IC Encode Unit Clear the error with CLEARkeyand transmit the commandagain LCDDispla Method toRecover A6 Heat Roller Unit Hologram print command 1 Turn OFF the power and notConnected Er Ad has been received while checkthe connection of Heat Roller Unitisnot the Heat Roller Unit connected 2 Clear the error with CLEARkeyand transmit the commandagain Encode Barcode Magnetic encode or 1 Checkwhethertheformat Data Empty Er Ad barcodedatahasbeen and thenumber of transf received while the er byte of magnetic encode transmission byte or barcode and thedata number is zero are transmitted correctly 2 Clear the error with CLEARkeyand transmit the commandagain Character Error Magnetic encode data Checkwhethernon inEncode Er Ad has characters which is standard characters are notstandard included inthecharacter chain and recording type of the magnetic encode Clear the error with CLEARkeyand transmit the commandagain AA Character Error Nonstandardcharacter Checkthe type of barcode inBarcode Er Ad is in the barcodedata and character string to see whether non standard characters are included Clear the error with CLEARkeyand transmit the commandagain 6 37 6 2 Errors which can not be checkedon theLCD panel The recovery methods for the troubles that are notchecked
19. 0 8 190PR5300P273 CPEPAN KEY QEPAEKY 1 191PR5300P274 CPERATICKPANL CPERAMONPANEL a 6033 192PR5300P275 Tronc T O PROECTR II 193 PR5300P283_ FT PLT F MAT E 194PR5300P205 FT PINCHROLER FT PINHRALER 6 195PR5300P286 FL PS PLY FEFPSEPY Jd 196PR5300P288 R 0 8 50 20 GR0 85020 oo 197PR5300P289 PLY S2M56 G40 PLYS2M56G40 1 198PR5300P2900 PLY S2M20 GO amp 50 PLYS2M20 GO 8 amp 50 Y 199PR5300P293 HEADPST ROLER HADPS ROLER 200PR5300P310 Q SHFT ar RefNo Patno Patne Qiy Rms 201 PR5300315 PNHHSHEFT JPINHSHEXT 3 203 PR5300P357 OQMSHFT 2 owsuwr2 o i 204 PR5300P322 PUSH ROLLER SHAFT PUSH RALER SHAFT a 205 PR5300P323_ wmo sT WNDSHT o d WMD GONNECT SHAFT WNDGNEC SHFT JI 207 PR5300P330 POSI TIOMKRQO SHFT POSITICNWRA SHAFT 2 208 PR5300P336 RENOe GJITE Base 4 210 PRo300P341 Fr VEGH SHNT FrWwiGi SHXT 2 211 PR5300P348_ OWSHMFT JowsHwrTr LU 212 PR5300P354 FT TENSION SHAFT Fr TESIONSHNT II 213 PR5300P400 Teen ween si 214 PR5300P413 QWSTANROLER1 CAPSTAWRGLER1 1 215 PR5300P414 MI TEBIONSP JMITESIONS ai 216 PR5300P415_ PLATEN RALER Damon d 217 PR5300P416_ CAPSTAN ROLLER
20. 00P121 FLVEIGT PLT J F WIGT PIT Ir 163PR5300P141 MN NW SWSUPPORT JMINSWSIPCRT a 8 164 PR5300P142 BORD BKT SCSI BOWDEK SS 1 y PR5300PI53 BOMIDEKT PALA BOWDEKT PAA Je Destination 165PR5300P143 MN N BORD STAY M N BoD STAY 1 i y 166PR5300P147 N LOOCSWEKT JINFLQKSWET oP 167PR5300P154 EXT HXKEKT EXTHXKET 168PR5300PI55 RENCOVIN EKT Toon id 30353 169PR5300200 TO COER 1 TPOMR 1 I7OPR5300P200 FRON COER J FRN GMER 1 gt 171PR5300P202 RIGT COER RGTOMR 1 E 172 PR5300P203__ REAR COVER REAR COVER NY 363 173PR5300P204 CARD SET CO ER_ CARDSET COR 1 174PR5300P205 RIBBOWCO ER RIBBONOOER II 175PR5300P207 SEPARATE GNE SEPARATE ot II 176PR5300P209 eps een Ir 177 PR5300P210 EFL COER Jeroen 1 6363 178PR5300P216 MINSWCOER W NSWOER 1 179PR5300P218 Jore EMT B 1 E 180 PR5300P225_ PINHGP amp JPKHGP MME GJDEPLT UNT MVE GUDEPLTINT 4d 182PR5300P227 RD WE J OFDGJIEE E 184PR5300P231 PRESSUNT GJTE J PRESSUNT GJITE Ee eo Ivo E 186PR5300P233 CAMPCBITIONPLY OMPCHTIOQNPLY 187PR5300P242 AR 1 028 GARIO28 636353 188PR5300P243 GEARLO 14 0 856 GAR10140856 1 189 PR5300P272 RBN GOVERSWTOH JRBENGOERSWICH 1
21. 014 asmpc amp LU 108 PR5300015 asMPOWDC asmMPONDC Y 109 PR5300K016 ASMHEAD ASMHAD da T1O PR5300K017 sMMYR psMMIR LU O 111 PR5300K018 sMi L SW lasmi rsw id 112 PR5300K019 ASMSEECRA AMSNXRA id 113 PR5300K020 jSMSEECRB AMSNRB i 114 PR5300K021 ASMSENSORC ASMSENSORC i O 115 PR5300K023 ASMCPERAHCN ASMGQPERAHRON ad 11ePR530K04 ASMIF V W lasMIFRW id 119 PR5300K029 MOT EME37EF 102T MO DME37E 102 iis 121 PR5300K031 _ ASM SENSOR RELAY ASMSENSCR RELAY i O 122 PR5300K101 FRCNT FRAM ASSY FRONLFRAM Z6SY i 123 PR5300K102 REAR FRAME ASSY ss REAR FRAME ASSY 124 PR5300K104 _ PRT TENSION BKT ASSY _ PRT TENSION BKT ASSY 1 125 PR5300K106 RBN GEAR EKT ASSY RENGEAREKT ASSY i 126 PR5300K107 _ SLI DE BKT ASSY sWIDEBKEASY i 127 PR5300K111 FT PICK MI ASY FT PIGe MASS a FT PLT R ASSY FT PLT R ASSY GE 129 PR5300d15 FT STMMI ASSY FI STMMIRASY of 130 PR5300K155_ HADUNT HDUNT LU 131 PR5300K156 RIBBONCASSETTE UN T R BBON CASSETTE UNT ep 132 PR5300K166 G UNT JO 0NT 133 PR5300K182 WIGT NT wea NT LU 134 PR5300P001 RsEFRAM BASE FRAME id o o 135 PR5300P004 POEFR COER POROMR Il 13ePR53000090 Jop erm appes O xa
22. 1 Maintenance List To keep the optimum performance of the Printer periodic maintenance operation is necessary which is described in Section 6 Cleaning and Section 7 Periodic replacement Parts in the Operation Manual Thissection describes the items which may be required to perform considering the user s situation as well as cleaning and replacements Rubber Roller Cleaning Roller Every 2 000 frames Philips screw driver Soft Cloth Alcohol Replaceasrequired Philips screw driver 40000 frames Symptom Poor transportation Print Roller Cleaning every 10000 frames Soft Cloth Alcohol Feed Roller Cleaning every 10000 frames Soft Cloth Alcohol Other Cleaning as required Symptom Poor transportation Philips screw driver x Trouble shoot Swab Alcohol Pulley Shaft Apply Grease as required Flat head screwdriver Symptom Noise Grease Molycoat Head Holding Apply Grease as required Flat head screwdriver Roller Shaft Symptom Grease Molycoat 4 2 Method of Maintenance In this section the maintenance method is described for the items listed in the maintenance list For the following items read the relative sections of Operation Manual Cleaning Cleaning Roller Sec 6 Replacing Cleanig Roller Sec 7 Cleaning Print Roller Sec 6 Cleaning Feed Roller Sec 6 Cleaning Print Head Sec 6 Replacing Print Head Sec 7 4 1 4 2 1 Cleaning Rubber Roller This printer has several sets of rubber rollers to ensure high reli
23. 2 X OPSTANROLER2 1 218 PR5300P417__ MOVE GJDE SPRING Mye adiresPRNS a 220 PR5300P419 GEARL0 4 OV R 1 04004 d 221 PR5300PA220 HEADREMV SP j HzDREMYe S 2 222 PR5300221 HADSPRNG ss HEAD SPRING 2 223 PR5300P436 GEAR 0 852 T1500 GFAR 0 8 52 T1500 2 224 PR5300P423 Ionc62000C X lonce200c y 225 PR5300P428 PRI FEEDROLER PR FEDROLER 1l 226 PR5300P429 ONBEH ONREH o da 227 PR5300P430_ SUPPLY RQLER SUPPIY RGLER d 228PR5300P4331 FT RALER JELRLLER 2 229 PR5300P4722 om 10008 ol 100B Y 230 PR5300P455 HEAD FAN FILTER HADFANFILTER ad 231 PR5300P456 PROIECI SPRNG PROTECT SPRNG 1l 232 PR5300P457 RENGO SPRNG J RENGYSPRRNS d 233 PR5300P458 LIN SEL HuN SA oOo d 234PR530P459 G962 c9e02 d 235 PR5300P480 HADPST SPP HgpPS SP Cd 236 PRo300P552 PV amp RPS 9280 Pv amp RPS92888 gt d 239 PR5300P338 BRAKE SHFT BRAKE SHT 240 PR5300P156 MOVE GJDE PLATE MWVE GUDE PIATE 24iPRo300P444 Joen open i px e UEM E E e E 239 240 241 2 243 244 245 246 247 248 249 250 7 13 7 16 7 18 7 19 7 20 7 23
24. 3 Connection to Host Computer with SCSI or PARALLEL SCSI type interface 1 Connection of SCSI Cable Connect the Printer PC and Peripheral Units with SCSI Cable The Printer is equipped with two female connectors of 50 Pins half type of SCSI specification Use suitable SCSI cable with suitable connectors to match the PCand Peripheral Units Note 1 Total length of the SCSI cable should be within 6 meters To ensure stable operation within 4 metres is recommended Note 2 Please use the SCSI IIspecification high impedance cable In case of daisy chain connection operation may become unstable unless all cables are SCSI II specification Note 3 Turn OFF power switches of the Printer PCand all units when connecting the cable The retaining hook should be securely latched Note 4 On the backside of the Printer OPTION CONNECTOR located next to SCSI connectors is the connectorfortheOptional Units of this card printer only Do not connect any other unit It may cause a trouble Interface connectors 2 2 2 Setting internal SCSI Terminator The Printer has Active Terminator for SCSI I and SCSI II When using the Terminator turn the switch at the back of the Printer ON upper side Turn OFF the power switch when operating this To switch off z O TRM Appearance of Terminator switch 3 Setting SCSI ID Number The SCSI ID number can be freely selected from 0 to 7 through the operation panel of the pri
25. 9 G 0 8 24 PR5300P290 PLY S2M 20 G 0 8 50 PR5300P289 PLY S2M 56 G 40 PR5300P243 GER 1 0 14 0 8 56 PR5300P242 GER 1 0 28 PR5300P034 HEAD PRESS IN BKT 4 3 Section 5 Replacement and Adjustment 5 1 Replacing Main Board PBA MAIN Step 1 Step 2 Step 3 Step 4 Step 5 Step 6 Step 7 Step 8 Step 9 Remove R COVER Loosen two screws on the lower edge and remove two screws on the upper edge of MAIN BOARD PLT and remove a screw to fix the erth cable Then lean the board backward Disconnect all harnesses fromtheboard CN1 CN12 Remove Main Board 7 screws Fix new Main Board onto the Printer 7 screws and connect all harnesses Make sure thattheS W lissetasNORMALMODE Raise the MAIN BOARD PLT and fix with screws 4 screws Attach R COVER Turn ONthepowerandmakedownloading Download the resistance data of print head first Then Adjustment of Print Position Print Uniformity Print Density Adjustment of Sensor levels Settings to be done in User Mode Buzzer ON OFF etc Note Turn OFF all Sysytems connected each other including PC when perform ing this operation 5 1 5 2 Adjustment after Main Board replaced In the memory on the Main Board the adjustment values for the printing operation are stored Therefore when replacing the main board the adjustment in the following steps are necessary It is advisable to memorize these adjustment values before beginning the replacement work s
26. ARI NGRBBOGOT3OF BEARINGRBBOGOI30F Ir pp xs ge ccu EN A ESE le Or NAAA O ML 30PF207PO06 MBITIII22 j amp rew22M 4 E _31PF2144P013 Im Senor ger 1 32PF2147P021 RKIB IIIL PKi8Puley 23 33PF2147P032 RK 17 mM Flange 5 34PF2158P521 me PBearimy6 4 35PF2164P330 MXe TIIIIL Screen 1 36PF2185P009 GR 080220 R 080 24 37PF2198P003 PLYS2M56 A JPYSM56 1 38PF2198P311 Iw MMT jS amp rewMMHR 2 39PF2205P008 GER 080 22 OV GRR08 22ON 1 36353 AOPR5300P292 PLY S2M59 G0 8 24 PLY S2M59 GO 824 1 A1PF2210P054 PULEY GIDd 400 8 PPULEY GIDA 4008 24 42PF2215P004 GER 0 8 20 OV Go55 GERO amp 20ON G55 2 43PF2225PO25 ROLER P READI2y ROLERP READDW 2 o A4PF2252P933 FAN 2410M OSWEB39 FAN2410M OSWEG3O9 HN A5PF2254P141 MWITN JMWLerN 2 Erz EE EEE I _47PFA051P04 GR 0820 R0o820 3 Py DES col a RefNo PatNo I Ierwe Qty Rents 51PR5002P201 III Bobbin Y 52PR5002P204 mm Ribbon Pulley 2 53PR5002P208_ mmm JjRbbonCetcher a 36335 S4 PR5002P225 Hmde S _55 PR5002P236 ITIIIIIIII Ribbon Case Rock Je 56PR5002P237 IIIIIIII2 RibbonPuley2 Zen 57PR50P248 mmm Gok sk 4 S8PRS02P407 MM Catcher Spring 4
27. DIRECT CARD PRINTER PR5300 Service Manual Ver 1 0 Jun 99 Section 1 Overview 1 1 Outline of Equipmemt 1 1 1 Description of Equipment Thisequipment is a full color card printer to print image characters and protective overlay on a plastic card based on the data supplied from personal computer Printing method is dye sublimation heat transfer printing forcolorimage and heat melted ink transfer printing system forcharacters black and protective overlay With standard builtinFlipTurnBlock both side printing is possible in single operation In addition to the normal plastic cards thinner cards such as prepaid telephone card can be printed directly by adjusting the height of card entrance ofsupply unit In this case gaps of the card transportrollers must be adjusted as factory setting Magnetic encoding is possible on the magnetic stripe of the card by connecting Magnetic Encoding Unit which is available as an optional unit Also as an option Heat Roller Unit is available for printing hologram coating and thicker protective overlay Contents Section 1 Overview 1 Outline of Equipment 1 Description of Equipment 2 Basic Specifications 2 Mechanical Operation 3 Electrical Operation 1 Electrical Block Diagram 2 Main Circuit Board 3 Interface Board 4 Operation Panel Board 5 Mechanical Actuators Section 2 Setting Up Setting Up 1 Caution for setting up 2 Space for installation 3 Connection to Host Computer with SCSI cabl
28. LEARkeyand transmit the commandagain Checkthe designated byte number of the trans mittedcommand and the actual byte number Clear the error with CLEARkeyand transmit the commandagain Checkwhetherthe Para meter is in accordance withthe specification Clear the error with CLEARkeyand transmit the commandagain 6 35 LCDDispla Method toRecover 1 Checkthe print start AO Print DataSize OverError Er Ad Barcode Data Size Over Er Ad EncodeData Size Over Er Ad EncodeFormat Select Error Er Ad ICEncoder not Connected Er Ad Received Print Data is larger thantheprintable area of card Receivedbarcode data has toomany characters or toolarge size Number of characters of the receivedmagnetic encode data exceeds the standard Encode Unit which supports the designated magneticencodingtype is not connected ICencoding request command has been received while IC EncodeUnit is not connected 6 36 position andprintsize of the transmittedPrint data Clear the error with CLEARkeyand transmit the data again Checkthe character numberandbarcodecrea tioncondition Clear the error with CLEARkeyand transmit the commandagain Checkwhetherthe type and number of the magnet ic encoding characters meets the standard Clear the error with CLEARkeyand transmit the commandagain Checkwhetherthe record ing type of the magnetic encodings of actually connectedEncode Unit matches
29. With standard builtinFlipTurnBlock both side printing is possible in single operation In addition to the normal plastic cards thinner cards such as prepaid telephone card can be printed directly by adjusting the height of card entrance ofsupply unit In this case gaps of the card transportrollers must be adjusted as factory setting Magnetic encoding is possible on the magnetic stripe of the card by connecting Magnetic Encoding Unit which is available as an optional unit Also as an option Heat Roller Unit is available for printing hologram coating and thicker protective overlay 1 1 2 Basic Specifications Printing method Image Area Dye Diffusion Thermal Transfer Character Area Molten Type Thermal Transfer Protective Layer Molten Type Thermal Transfer Printing Media PVC Card Recommended Card by NISCA Size Conform to JIS X 6301 ISO standard CR 80 Thickness ConformtoJI S X 6301 ISO standard CR 80 Printing 300dpi 11 81dots mm Resolution Printing Input 256 grayscale for each colors R G and B Grayscale Output 256 grayscale control for each colors C M and Y Printing Size Max 85 5mm card longitudinal 54mm card trafisverse direction Printing Max Entire area Arrangement Area Supply method 100 cards card thickness 0 76mm supplied automatically and capacity Interface SCSI or Parallel Fixed in factory Power supply AC 100 240V 50 60Hz Power consumption 120W max Equipment 421mm H 271mm W 331mm D di
30. ability of card transportation However if the rollers are stained because of use ofstained cards or cards coated with special materials transport error may occur due to reduced transportation power Though periodic cleaning of rollers may be performed by users with a certain level of experience the following intensive cleaning should be done if such transportation error occurs Transport Rollers in Flip Turn Module Open Top Cover and rotate Turn Module so that the rollers come to the position where the cleaning can be done easily a This operation is done with the green knob in the flip turn module Press a soft cloth with alcohol to the rollers and rotate them a This operation is done by rotating Green handle located at inside of side plate A Transport Rollers Open the left cover and insert a soft cloth with alcohol and pressagainst rollers and rotate them a This operation is done with Cleaning Knob located on the Front Access Panel 4 2 4 2 2 Applying grease to Pulley Shafts etc Plastic rollers used in this Printer is made of self lubricative plastics On the shafts ofrollers which are loaded with torque and has friction with shaft grease is applied at the factory Although further greasing in notrequired for normal usage grease should be applied in case following parts are replaced forsomereasonor abnormal noise is detected PR5100P245 PUSH ROLLER PR5100P218 PLY S2M 22 60 PR5100P220 PLY S2M 16 70 PR5300P292 PLY S2M 5
31. ack fromthe sensor whenF Turn unit rotating 1 Open the top cover andcheck if there is an obstacle suchasacard 2 Ifthereisacardprotrudingfromtheflip turnunitandhittingthesensoretc card transport accuracydefect is doubted Removethe staying card and clean the transportrollers in theflip turnunit Ifthereisnoobstacle itmaymissalign with shade plates each other One is for F turn home position and another is for F turn directionsensor Checkthem fixedcorrectly 1 Open thetop cover andcheck if there is an obstacle suchasacard 2 Ifthereisacardprotrudingfromtheflip turnunitandhittingthesensoretc card transport accuracydefect is doubted Removethe staying card and clean the transportrollers in theflip turnunit Ifthereisnoobstacle check reaction of the F Turn home position sensor SN6 in the Sensor Check Mode Ifthereissensors notreacting go to 4b 4a PMI is doubted Check the motionof PMI intheActuatorCheck Mode 5a IfPM1doesnotwork checkconnection and electricalcontactof the harness ASM MOTORE CN118 6a Iftheharnessconnectionisnormal replace the following EPMI EPBA MAIN Nosignalfed back fromthe 4b Turn angle sensorsaredoubted sensor whenF Turn unit Checkconnectionand electrical contact rotating of the harness ASM SENSOR AE CN102 5b Iftheharnessconnection is normal replace the following ESN6 EPBA MAIN Nosignalfed back fromthe 1 Open the top cover andchec
32. arent Menu and press CLEAR key 3 2 3 3 2 Menu Structure of Service Mode The Menus of Service Mode are as follows The part in rectangle will be displayed only when the referred optional units are connected S Main Menu S 1 Printer AdjustmentMenu Max Density Adjustment Menu Print Position Adjustment Menu 3 point Correction Adjustment Menu Image Cut off length Adjustment Menu Density of LCD panel Adjustment Menu O E do S 2 Sensor Display Menu S 3 Actuator Operation 6 3 1 Card Pick Up Motion Menu Checking Menu S 3 2 Ribbon Feed Motion Menu S 3 3 Head Up Down Motion Menu S 3 4 Flip Turn Motion Menu S 3 5 Flip Turn Card Transportation Menu S 3 6 Print Block Card Transportation Menu S A Hardware Checking Menu S 5 Card Eject Setting menu S 6 UserModeltems Setting menu S 7 Heat Roller Related Menu S 8 Encoder Related Menu S Main menu MENU Switching menu EXE Switch to Driving Motion Checking Menu S 3 Hardware Check EXE Switch to Memory Checking Menu S 4 EXE Switch to Card Eject Setting menu S 5 User Menu Config Mode EXE Switch to UserModeltems Setting menu S 6 Encoder Check Mode EXE Switch to Encoder Related Menu S 7 Heat Roller Check EXE Switch to Heat Roller Related Menu S 8 Return to NormalMode JEXE Returns to NormalMode CLR Returns to NormalMode 3 3 OD Adjustment EXE Switch to Max Density Adjustment Menu S 1 1 S 1 2 Position Ad
33. ce and has connector for optional units For PARALLEL It has aconnector for IEEE1284 interface and has connector foroptional units Operation Panel Board PBA OPEPANE Constituted with LCD LEDs Push Buttons and controlled by the Main Circuit Board Power Supply Unit Supplies DC24V DC16V and DC5VtothePrinterUnit and Optional Unit Thermal Head Supplies head energy for printing the image characters and OP over coat Mechanical Actuators Consists of sensors and the motors to transportthecards 1 3 2 Main Circuit Board PBA MAIN There are CPU Block Memory Block Actuator Control Block CPU Block gt CPU Block has the following functions o Controltheinterface with the host computer o Transmit data and commands to Image Memory Block Image Correction Block and Thermal Head Control Block o Controls the Mechanical Actuators o Transmit data and commands to the Optional Units Serial communication o Controltheuser interface with the Operation Panel Board Following items are the main components 32 bit CPU ICI E 3 32 bit single chip micro processor activated on the clock of 12 5 MHz OCSI Flash Memory ICH t 3 A memory of 2 M bytes forstoring the firmware of CPU IC1 and data for thermal head Itcan be downloaded through the SCSI interface SRAM IC3 4 256K byte memory to be used by CPU ICI to store the data Serial EEPROM IC8 2K byte memory to record totalframe number number of errors
34. dea as the data of frontandbacksidesmakesoneframewhen receiving the both side data in these modes For the other modes than the above basically selectthesettingof OFF 9 Parallel Print When receiving the print command of more than 2 cards the printing of 2 cards are processed in parallel This function allows to shorten the processing time when printing the cards with plural processing such as magnetic encode image printing and heat roller etc Defaultis OFF 3 19 10 Card Eject Face Desinates the side of the card which ejected after printing Default setting Card Face Up Card Face Up Ejectthecardwiththesidewhichissetasupinfeeder block On single side printing Printing side up On dual side printing First pring side up Card Face Down EjectthecardwiththesidewhichissetasdowninFeeder block On single side printing Printing side down On dual side printing First pring side down No Effect Ejectthecardwiththelastprintingsideup On single side printing Printing side up On dualsideprinting Last printing side up In case of the printing which includes flip turn action more than twice same as dual side printing mentioned above Set as No Effect when need compatibility to PR5100 and or P5200 10 Print Area Setthemaximum print area Default setting Edge to Edge Edge to Edge Print on the whole area of the card 0 5mm Margin Print on the entire area excluding 0 5mm non printing area from all edges of t
35. djustment MENU Switching Menu Data Cut Enable EXE Settheimagecuttingoff function enable or On Off disable for the image which out of printing EXE Returns to Printer Adjustment Menu S 1 CLR Returns to NormalMode S 1 5 Density of LCDAdjustment Menu MENU Switching Menu LCD Adjustment EXE Inclement of value E CLR Declement of value EXE Returns to Printer Adjustment Menu S 1 CLR Returns to NormalMode 3 7 S 3 1 Operation Menu of the Card Transport Motor in the Card Feeder MENU Switching the menu Pickup MTR PM1 EXE To pick up a card EXE Start Return to Parent Menu EXE Returns to Actuator Checking Menu CLR Returns to NormalMode S 3 2 Operation Menu of the Ribbon Take Up Motor in the PrintModule MENU Switching the menu Ribbon MTR DMI EXE Takes up the ribbon EXE Roll Up EXE Returns to Actuator Checking Menu CLR Returns to NormalMode S 3 3 Head Up Down Motion Men MENU Switching Menu Head up MTR DMI EXE To moves the head to next position EXE 2K 2K 2K K K K Return to ParentMenu EXE Returns to Actuator checking Menu S 3 CLR Returns to NormalMode S 3 4 Operation menu of the Flip Turn unit Rotation Motor MENU Switching the menu F Turn Ang PMI EXE To rotate the F Turn module to next angle position EXE eee Return to ParentMenu EXE Returns to Actuator Checking Menu S 3 CLR Returns to the Normal Mode S 3 5 Operation menu of the Card TransportM
36. e 2 To put a ENCODER in the printer Procedure to putin Section 3 Operation Panel 1 Overview 2 Description of Operation Panel 3 Internal Modes of Printer 1 Operation of Service Mode 2 Menu Structure of Service Mode 3 Description of Service Mde 4 Description of Printer Status 4 Structure of Service Mode Menu Section 4 Maintenance 1 Maintenance List 2 Method ofMaintenance 1 Cleaning Rubber Roller 2 Applying grease to Pulley Shafts etc Section 5 Replacement and Adjustment 1 Replacing Main Board 2 Adjustment after Main Board replaced 1 Adjusting the Print Position 2 Adjustment of Print Uniformity 3 Adjustment of Print Density 4 Adjustment of Sensor Level 3 Adjusting density of LCD Display 4 Adjustment for Card Thickness Section 6 Troubleshooting 1 Troubleshooting with the Display on the LCD 1 Display on the LCD and meeting of recovery 2 Checking and repairing of the hardware rerated troubles 2 Errors which can not be checked on the LCD panel Section 7 Appendix 1 Harness Connection 2 Electric Parts Layout 3 Parts Guide Section 1 Overview 1 1 Outline of Equipmemt 1 1 1 Description of Equipment Thisequipment is a full color card printer to print image characters and protective overlay on a plastic card based on the data supplied from personal computer Printing method is dye sublimation heat transfer printing forcolorimage and heat melted ink transfer printing system forcharacters black and protective overlay
37. e Also this mode is used for analyzing the cause of troublessuch aschecking the condition of sensors and operation of individual actuators Details of this mode is described in this section 3 1 3 3 1 OPERATIONOFSERVICE MODE Service mode is the mode for the service person to adjust and check performance of the printer The image data in the printer is cleared when switched to and from the service mode Switching to Service Mode To switch to service mode 1 Return fromtheothermode to NormalMode In the idle or error mode keep the MENU key pressed till it becomes Command Reception Mode Input Command appears on the LCD panel 3 While pressing the MENU key press EXE and CLEAR keys alternately about 8 times till the display changes from Input Command to Service Mode 4 Release the MENU key Moving in the Same Directory To move in the directory press MENU key to change the menu MENU will change in the set order when the key is pressed Execution of a menu See section 3 3 2 and 3 3 3 for operation of current menu Moving to the Lower Layer Directory To enter into the directory of the lower layer from the present layer press EXEkey at the appropriate menu Returning to the Upper Layer Directory To go one layer higher than the present switch the menu to Return to ParentMenu and press EXE key Returning to Normal Mode Switch the menu to Return to Normal Mode and press EXE key or switch the menu to Return to P
38. e color image in center of the card Black Shift Adjustment gt To correct the divergence of the print position between color printing and black printing when print the pattern of which beginning point of printisnotsameof the data for color and black each other Note The divergence of print position depends on the printing pattern Black shift Adj Adjust the distance of transporting the card not in printing process 10 10 Increment in value is to move the beginning point of print of the Black Shift Adj To print the test pattern for adjusting the print position EXE Test Print Adjust the value for the black line is positioned in center of white line S 1 3 3 points Correction Adjustment niformity Adjustment Correct the unevenness of density in the holizontal direction Range of adjustment is 9 0 for upper center and lower area Increment in value is to higher density niformity Adj Adjust the energy for upper area of the card pper Increment in value is higher density CC Uniformity Adj Adjust the energy for center area of the card Center Increment in value is for higher density Uniformity Adj Adjust the energy for lower area of the card Lower Increment in value is for higher density Black Shift Adj To print the test pattern for adjusting the uniformity of the density EXE Test Print Adjust the value for the density ofall3areasaresameeachother 3 10 S 1 4 Image datacutoffleng
39. ected EPBA MAIN 12 CardJamintheFlipTurnBlock Card JAM F Tum Area04 Er Ad Check Repair Card jam error in the 1 Checkthat thecardisstayinginthe Area04 SN4 when itis problem area If nocard goto tb transported from Feeder Block 2a Afterremovingthestaying card check to Flip Turn Block or from the motion of PM2 PM3 intheActuator Check FlipTurntoFeeder Mode If normal clean both the transport rollers of FlipTurnblock and the Print Block 3a IfPM2andPM3doesnotwork normally check connectionandelectrical contact of the harness EPM2 ASM MOTOR CN119 EPM3 ASM MOTOR CN120 EPBA MAIN 4a Iftheharnessconnection is normal replace thefollowing EPM2 EPM3 EPBA MAIN 2b Checkthe reactionofSN4inthe Sensor Check Mode 3b If SN4doesnot react checkconnectionand electrical contact of theharness ASM SENSOR BE CN107 4b If theharness connection is normal replace thefollowing ESN4 EPBA MAIN 12 CardJanintheFlipTurnBlock Card JAM F Turn Area08 Er Ad Cardjam error in the 1 Checkthat thecardisstayinginthe Area 08 SN15 whenthe problem area If no card go to Pb card is transported from Qa Afterremovingthestaying card check Flip Turn toEncoder orfrom themotion of PM2 in the Actuator Encoder to FlipTurn Check Mode If normal cleanthe transportrollers offlipturnblock Check that there is Encoder Check menuinthe service mode If the
40. er is not Ready Er Ad Print Command Parameter Er Ad MultiParameter Received Er Ad Transfer Byte Size Error Er Ad PreTransfer not Completed Er Ad The data lengthof Message Out phase is over 33 bytes ReceivedPrint commandisnot supported Read Magnetic Encode command was received while the printer mechanical control module is notready Parameter of the received Print commandisincorrect Anerrorthat receivedPrint Commandrepeatedly while receiving request plural times to flip over Actual number of trans mitted byte does not matchthedesignated number of byte The Print Data Transfering Commandisreceivedwhile not completed to receve previous Print Data TransferingCommand 1 2 Checkthe number of bytes of message transmitted Press CLEAR keytoclear the errorandtransmit the command agai Checkwhetherthe trans mittedcommand is in accordancewith the command specification Clear the error with CLEARkeyand transmit the commandagain Checkwhetherthe printer is inready condition beforetransmittingthe ReadMagnetic Encode command Transmitthecommand again after clearing the errorwith CLEAR key Checkwhetherthe Para meter is in accordance withthe specification Clear the error with CLEARkeyand transmit the commandagain Check wether the Print command is transfered repeatedly to the same memory when transfering the request plural times to flip over Clear the error with C
41. gmessage is shown LCDDisplay Recovery Method Front Cover is CLEAR Ikey is pressed Closethe Front Access Cover and Open while theFrontCoveris press CLEAR key open If the CLEAR keyispressed whilethe TopCoverisopen thefollowing message is shown LCDDisplay RecoveryMethod Top cover is CLEAR key is pressed Closethe SideAccess CoverandTopCover open while theFrontCoveris Thenpress CLEAR key open If the CLEAR key is pressed while the card is insideeventhough to try to eject a card automaticaly theforrowing message is shown LCDDisplay RecoveryMethod CardJam CLEAR key is pressed Turn power off and remove the card Remove the card while a cardisremaining manually See the operationmanualforhow inside of a machine to remove the card Turn power on If the CLEAR key is pressed while the Print Head resistance data has not been loaded LCDDisplay RecoveryMethod Resist Data is CLEAR key is pressed Download the resistance data of which the notloaded while theDataisnot seri is matchedtotheser oftheprint installed head See the operation manual Section 7 for downloading If the CLEAR keyispressed while there is an Unrecoverable error the following message isshown LCDDisplay Status Recovery Method Can not Recover CLEAR key is pressed Turn OFF and ON the power or Please Reset hile there is an execute RESET ontheoperation unrecoverable error pane
42. gy to print the heattransfer black Zero Adj Black In the heat transfer black printing adjust the energy for the preheating This affects the edge sharpness OD Adj Clear Adjust the energy to print protective layer The higher the value the higher the energy to print the protective layer Zero Adj Clear In the printing of protective layer adjust the energy for the preheating This affects the edge sharpness Color Adjustment To print the test pattern for checking the maximum density of EXE Test Print color print and condition of protective layer Black Adjustment To print the test pattern for checking the condition of black print EXE Test Print 3 9 6 1 2 Print Position Adjustment Position Adjustment Adjust the printing position The range of adjustmentis 50forholizontaldirection and 16 for vertical direction The value is the number of dots for both horizontal and vertical direction Since the resolution of this printer is 300 dots per inch the formula is as follows Adjustment value of 1 1 dot 25 4mm 300 0 085mm Horizontal Adj Adjust the position in the holizontal direction 50 50 Increment in value is to move the print position to the right Vertical Ad Adjust the position in the vertical direction 16 16 Increment in value is to move the position downward Position Adj To print the test pattern for adjusting the print position EXE Test Print Adjust the value for positionig th
43. he card Itwould happen nottoprintcrrectlyontheedge s of a card caused by card itself such as curl dull edge and so on 3 20 34 Structure of Service Mode Menu Ready toPrint Adjustment Mode EXE sub menu ODAdjustment EXE sub menu OD Adi Color Zero Adj Color HOD__Adj Black Zero Adj Black OD Adj Clear Zero Adj Clear Color Adjustment EXE TestPrint F Black Adjustment EXE TestPrint ReturntoParent Menu Position Adj EXE sub_menu Holizontal Adj Vertical Adj Black Shift Adj Position Adj EXE TestPrint Black Shift Adj EXE TestPrint ReturntoParent Menu Uniformity Adj EXE sub menu Uniformity Lower Uniformity Center Uniformity Upper Unifomity A dj EXE TestPrint ReturntoParent Menu ExpandedDt Sdj Data CutEnable EXE sub menu on off Returntoparent Menu LCD Adj LCD Ad EXE sub menu Returntoparent Menu SensorCheck EXE sub menu SN 0607080910 SN 0102030405 X E aio Meo Ok OR SN 1112131415 We oder soe cce AutoAdjustment EXE Adj Start ReturntoParent Menu Actuator Check Pickup MTR PMI Pickup Motor EXE sub menu EXE
44. hehostPC Therefore the user and or thesoftware developer arerequired to cope with Errors in thetransmission receptionof commands areclearedautomatically when thefollowingconditions are met I F SCSI Received commands other than Request Sense fromtheinitiator which has returned CheckCommand IEEE1284 Changedthedirectionof datatransported asshownbelow aftersome error has occured Sending the errorcontents Receving other command Reverse gt Forward Errors in communication other than Unrecoverable Error can be recovered bypressing CLEAR key 6 32 Unsupported SCSI Command Er Ad Parameter List Length Err Er Ad InvalidField inCDB Er Ad Logical Unit Not Supported Er Ad ReceivedS CSICommand is notsupported Group Code of the received SCSI command does notmeetwiththe specification or actua lly transmittedbyte does notmatch the set byte number There is error in the descriptionblock of the receivedSCSI command LUN of the received SCSI commandisnot Zero 1 Checkwhetherthe trans mittedSCSICommandis listed intheCommand Specification Clear the error by press ing the CLEAR keyand sendthe command again Checkthe groupcode of the sent SCSI command and transfer byte number of the commanddescription block Clear the error by press ing CLEAR key and send the commandagain Checkifthecommand description blockmeets the contents of the Command Specification
45. int Test Pattern E in OD Adjustment menu of Service Mode Step 2 If there is a drop off in the image increase the setting value Conversely if the image is too thick and lines toutches each other decrease the value Step 3 Print Test Pattern E again and check the print condition Adjust again if necessary Note 1 Start adjustment with the current value value before replacing Thermal Head retained Note 2 As to the operation of the Operation Panel refer to Section 3 Operation of Operation Panel Test Pattern E 5 7 5 2 4 Adjustment of Sensor Level Adjustable sensors of the Printer are factory adjusted atthetime of shipment Readjustment is necessary in the following case Sensor is replaced light source receiver Mechanically changed affecting the light axis Main Board PBA MAIN is replaced Ribbon related error occurs frequently If the sensor output voltage is below the specified value in spite of the adjustment according to correct procedure repair the defective parts as instructed in paragraph 3 Note Adjust the sensor outputlevelat where the external light will not affect When measuring the output voltage of the sensor with volt meter use the meter at 0 1V range 1 Automatic Adjustment of Sensors Step 1 With the power OFF visually confirmthat there is no card in the Printer Step 2 Open Ribbon Cover and pull out the Ribbon Cartridge Set the Ribbon Cartridge again in the position so
46. intheencoder Some failure has occured with actionofshutteron encoder Some failure has occured with card transportationin the encoder Some failure has occured with card transportation from F Turnto encoder There is anerrorintheresult fromprogramcalculation 1 Turn OFF and ON thepowerswitch 2 If this symptom repeats encoder is suspected Replace the encoder Use correctencoder 1 Turn OFF and ON thepowerswitch 2 Ifthissymptom repeats main boardis suspected Replace the PBA MAIN 1 Turn OFF and ON thepowerswitch 2 Ifthis symptom repeats contact the manufatuler 6 1 3 Error Message RelatingtoCommunication Following is the errors relating to the communication betweenhostPCand the Printer Errors relating to command transmission reception is displayed ontheLCD panel it isshownwitherror message 16 digits x 2 lines corresponding to the error code and four digit numbers 2 digits Er and 2digits Ad onthelower rightcorner exsample In this case Printer is not Error Code Er 92h Ready 92 49 Details Code Ad 49h ErrorMessage Indicates the cause and nature of theerror ErrorCode Encodederrormessage DetailsCode Indicatedthecommand receivedwhichhascaused the error asshownasError Message Refer to the Command Specification regarding the details Errors in thetransmission receptionof commands areusuallycaused by errors inthedataorsentencewhich are transmitted fromt
47. is closed seethe SensorCheckMode Check Repair section 2 If the sensor does notreact normally checkconnection and electric contact of the harness ASM I L SWE CN117 3 Iftheharnessconnection is not normal replacethe following ESN14 EPBA MAIN 4 RibbonEmpty RibbonEmpty Symptom Check Repair Ribbon Empty markhasbeen 1 Adjust the sensor SN10in the Sensor Check detected If it becomes error Mode Ifimpossible toadjust check the connection despite the ribbon is set andelectric contact of the harness correctly and it has not ASM SENSOR BE CN111 CN112 reachedattheemptymark ASM LDRELAY2E CN110 CN111 see theCheck Repair section 2 If the harness connection is normal replace the following ESN10 FPBA MAIN 5 Incorrect Setting of the RibbonType RibbonType Incorrect ES Distance between the edges of 1 Clean the ribbon transportrollers the ribbon is different from 2 Ribbon Cassette seems to be wrong the setting Replacethe following ERibbon Cassette 03 Impossible to detect 1 Checkwhether there is a damage on the ribbon Ribbon Edge 2 Adjust thesensor SN10in the Sensor Check Mode If impossible to adjust check the connection and electric contact of the harness ASM SENSOR E CN111 CN112 ASM LD RELAY2E CN110 CN112 3 If the connection of the harness is normal replace thefollowing ESN10 EPBA MAIN 6 miss Ribbon Take U
48. is normal replace thefollowing ESN4 EPBA MAIN 15 Card Jam in the PrintingBlock Card JAM Print Card JAM Print CardJAM Print Area05 Er Ad Area06 Er Ad Area07 Er Ad Cardjam error in the Area05 SN4 SN5 while th card is transportedin the PrintBlock Cardjam error in the Area06 SN5 while th card is transportedin the PrintBlock Cardjam error in the Area07 not at SN5 while the card is transported in the PrintBlock 1 Checkthat thecardisstayinginthe problem area If nocard goto Fb 2a Afterremovingthestaying card check the motion of PM3 intheActuatorCheck Mode If normal cleanthe transportrollers of the PrintBlock 3a If PM3 does not work normally check connection and electricalcontactof the harness ASM MOTORE CN120 4a Iftheharnessconnection is normal replace thefollowing EPM3 EPBA MAIN 2b Checkthe reactionofS N5inthe SensorCheck Mode 3b If SN5doesnot react checkconnectionand electrical contact ofthe harness ASM SENSOR BE CN109 ASM SENSOR RELAY E CN108 109 4b If theharness connection is normal replace thefollowing ESNS EPBA MAIN 16 CardJamerrorinEncoder Card JAM Encode Area 08 Er Ad Cardjam error in the 1 Checkthat thecard is staying inthe Area08 SN15 while the problem area If nocard goto Fb card is transported from Encoder to Flip Turn orfrom 2a Afterremovingthestaying card FlipTurntoEncoder chec
49. itch to the operation menu of Card Transport EXE Sub menu Motor in the Flip Turn Module S 3 5 im EXE Sub menu Motor in the Print Module S 3 6 EXE Returns to Main Menu S CLR Returns to NormalMode S 4 Hardware Checking Menu MENU Switching Menu Address Check EXE Switch to Address Checking Menu S 4 1 Data Check EXE Switch to Data Checking Menu S 4 2 Return to ParentMenu EXE Returns to Main Menu S CLR Returns to NormalMode 344 S 5 Card Ejection Setting Menu MENU Switching the meue E normally finished card BEINEN finished in error EXE Designates the action pattern of card transportation 2k 2k 2k KK 3 RR Print Number Designates the Number of card transportation action ATENAS Ee EXE Increment of value CLR Decrement of value Card Pass Test EXE Executes the card transportation EXE Start Return to ParentMenu JEXE Returns to the Main menu S CLR Returns to the Normal mode S 6 User Mode Items Setting Menu MENU Switching the menu Ribbon Menu Disp EXE Permit Prohibit of Ribbon Type in the User on off Mode EXE Permit Prohibit of Color Adjustment in the on off UserMode EXE Permit Prohibit of Printer Status in the Use on off Mode EXE Returns to the Main Menu S CLR Returns to the Normal Mode S 7 Encoder Related Menu Menu Switching Menu IER Test EXE Writes encode data on the displayed track EXE Start Return to Parent EXE Returns
50. justment EXE Switch to Print Position Adjustment Menu S 1 2 Uniformity Adjustment JEXE Switch to 3 points Correction AdjustmentMenu S 1 3 Expanded Dt Adj EXE Switch to Image Cut Off Length Adjustment Menu EXE sub menu S 1 4 LCD Adjustment EXE Switch to density of LCD adjustment Menu EXE sub menu S 1 5 Return to ParentMenu EXE Returns to Main Menu S CLR Returns to NormalMode S 1 Printer Adjustment Menu MENU Switching Menu S 2 Sensor Display Menu MENU Switching Menu SN 01 02 03 04 05 Display output of Sensor 01 02 03 04 05 1 ON 2 OFF E k x H H 3 gt 4 H SN 06 07 08 10 Display output of Sensor 06 07 08 10 1 ON 2 OFF zk SN 11 12 13 14 15 Display output of Sensor 11 12 13 14 15 1 ON 2 OFF LIE MEL ML ME Auto Adjustment EXE Automatic Adjustment of Sensor 11 Return to Parent EXE Returns to Main Menu S Menu CLR Returns to NormalMode S 3 Actuator Checking Menu MENU Switching Menu Pickup MTR DM1 EXE Switch to the operation menu of the Card EXE Sub menu TransportMotorinCardFeeder S 3 1 Ribbon MTR DM2 EXE Switch to the operation menu of the Ribbon EXE Sub menu Take up Motor in PrintModule S 3 2 Headup MTR DM3 EXE Switch to the operation menu of Head up down EXE Sub menu motor in the Print Module S 3 3 F Turn Ang PM1 y EXE Switch to the operation menu of Flip Turn EXE Sub menu Module Rotation motor S 3 4 F Turn Trf PM2 EXE Sw
51. k if there is sensor whenF Turn unit an obstacle suchasacard rotating 2 Ifthereisacardprotrudingfromtheflip turnunitandhittingthesensoretc card transport accuracydefect is doubted Removethe staying card and clean the transportrollers in theflip turnunit Ifthereisnoobstacle check reaction of the F Turn home position sensor SN7 in the Sensor Check Mode Ifthereissensors notreacting go to 4b 4a PMI is doubted Check the motionof PMI intheActuatorCheck Mode 5a IfPM1doesnotwork checkconnection and electricalcontactof the harness ASM MOTORE CN118 6a Iftheharnessconnectionisnormal replace the following EPMI EPBA MAIN 4b Turn angle sensorsaredoubted Checkconnectionand electrical contact of the harness ASM SENSOR AE CN104 5b Iftheharnessconnection is normal replace the following ESN7 EPBA MAIN Head is not detected inthe 1 Checkthe motionofDM3intheActuator specifiedposition withinthe CheckMode Ifthemotorworks specifiedtime when the head normally go to 2b lifting motor is activated 2a DMlisdoubted Check connection and electrical contact of theharness ASM MOTORE CN122 3a Iftheharnessconnectionisnormal replace the following EDM1 EPBA MAIN 2b Theheadposition sensors seemtohave problem SN11 SN12 Checkconnectionand electrical contact of the harnesses ASM SENSOR CE CN114 for SNI ASM SENSOR CE CN121 for SNIQ 3b Iftheharnessconnection is nor
52. kthe motion of PM2 in the ActuatorCheck Mode Ifnormal clean the transportrollers of the Encoder Checkthe transportrollerworkingnormally Ifitdoesnotworknormally replacethe Encoder If PM2 does not work normally check connection and electrical contact of the harness ASM MOTORE CN119 4a Iftheharnessconnection is normal replace the following EPM2 EPBA MAIN Checkthe reactionofSN 1 5inthe Sensor Check Mode IfSNI5 does notreact check connection and electrical contact of the harness ASM IF R WE CN123 ASM ENCE CN123CN 124 Iftheharnessconnection is normal replace the following ESNIS EPBA MAIN 17 Card Jam error in Encoder Card JAM Encode Area 09 Er Ad Cardjam error in the 1 Checkthat thecardisstaying inthe Area09 SN15 while the problem area If nocard replacefollowing card is transported in things Encoder 2a Checkthere is something of which obstract the cardtransportationarround the stacked card Afterremovingstacked card thencheck roller working intheEncoder Ifitdoesnotworkcorrectly replacethe Encoder 18 Un distinction Card Jam Card JAM Unknown Er Ad A card was detectedat the SN2 whileF Turnunit is not 1 Remove all cards intheprinter andturn at the position of card OFF and ON thepowerswitch entered Incaseoftheerror 28 01 hasoccured then adjust separationgategap There are some cards in F Turnunit 2 If impossible to reco
53. l 6 4 3 Error message display inthenormalusageoftheprinter These are the errors which occurwhiletheprinter is in normal use Theyare easily recoverable bytheusers However the errors may be erroneouslydetected bythesensordefectives Insuchcase thecheckingand repair by theservice person is necessary CardEmpty Card is empty Setthecardsinthecardhopper RibbonEmpty Printing Ribbonis Set newribbonin the printing block andpress CLEAR key Front Cover is Front Access Cover is Checkthat theFrontAccess Open 12 01 open Cover is positivelyclosed and press CLEAR key Top Cover is Front Access Cover is Checkthat theFrontAccess Open 14 01 open Cover is positivelyclosed and press CLEAR key RibbonType The type ofribbondoes not Checkwhetherthe ribbon type is Incorrect 1A match the printersetting sameastheprintersetting ifit is p g p g different changethe setting of the operation panel 6 5 4 Card jamrelated Error messages Cardjamerrorsoccur when the card is nottransported intheprinter system as the sequence The basic recovery steps for the card jamerrorsaredescribedbelow The card jam errors may be causedbythecardsbeingused Checkif there is any problem onthecarditselfsuchasthespecification thickness size etc bend surface finish anti static treatment specialfinish etc LCDDisplay Recovery Method CardJam Feeder Card is notfednormally Check whether the cards are set Area from the cardfeede
54. lock Eject Block and Reject Block Itispossible to rotate the this block manually Never touch the part besides green color part when you need to rotate this blok manually CPrint Block The card moves back and forth in the Print Block 5 times to be printed with 3 colors black and overlay Print Block consists of Card TransportModule Print 1 3 Head ModuleandRibbonFeedModule In the Card TransportModule the card is transported by two pairs ofcapstan rollers placed in front and behind platen roller While printing the nip release mechanism works to eliminate the shock of the card entering the printing block and provide a smooth and clear printing Each roller is precisely driven by stepping motor to minimize the color deviation and the side of the card is controlled to limit skew A high resolution 300 dpi thermal head is used in the Print Head Module for clear and high quality image printing An even pressure Approx 2 0 Kg is given to the thermal print head by two coil spring located at both end of the head to maintain uniform contact to the card The thermal head is assembled in one independent unit so thatthereplacementismadevery easy Also a user can replace the print head and ribbon at front side by featuring front access system Ribbon Feed Module has Feed Bobbin Transport Roller Take up Bobbin and driven by each independenttorque limitter so that the ribbon can be fed with constant tension for stable printing Take up bobbi
55. mal replace the following ESN11 ESN12 EPBA MAIN Impossibleto adjust 1 Checkconnectionand electrical contact ribbon leading edge sensor of the harnesses properly ASM SENSOR BE CNIII CN112 ASM LDRELAY 2E CN110 CN111 2 Iftheharnessconnection is normal replace the following SNIOELD SNIOEPT EPBA MAIN Head cooling fantrouble has 1 Checkconnectionand electrical contact beendetected of the harnesses ASM MOTORE CNI21 2 Iftheharnessconnection is normal replace the following EHFAN EPBA MAIN It is not normal when 1 Turn OFF and ON thepowerswitch beginning toaccessto 2 Ifthissymptom repeats main boardis image memory suspected Replace the PBA MAIN It is not normal when Turn OFF and ON thepowerswitch finishing toaccess to Ifthissymptom repeats main boardis image memory suspected Replace the PBA MAIN It is not normal when Turn OFF and ON thepowerswitch beginning toaccessto Ifthissymptom repeats main boardis flashmemory suspected Replace the PBA MAIN It is not normal when Turn OFF and ON thepowerswitch finishing toaccess to Ifthissymptom repeats main boardis image memory suspected Replace the PBA MAIN Note In thiscase itmaygothe contents inUserModebackto initial settings of which had beenset infactory Some Error of which relation to communicationhasoccured on encoder Unsupportedencoder has ff connected There isacard
56. mensions excluding Stack Box Printing Speed 45seconds per card excluding communication time at the whole area printed as mentioned above Equipment weight 13kg Main body 13 8kg Including optionalmagnetic encoder 1 2 Mechanical Operation Thisequipment consists of Card Supply Block Flip Turn Block Card Ejection Block Card Encoding Block and Card Rejection Block Card Supply Block Card Supply Box can contain up to 100 pcs of standard plastic cards 0 76mm thick so that a continuous printing of high volume card is possible The box is made of a transparent plastic for easy checking of the remaining card supply and protecting the cards from dust The card is fed fromthebottom of the pile and automatically transported in the printer A weight plate is provided to ensure the positive feeding of cards when the remaining cards becomes low Card separation is done by the gateattheentrance whichcan be adjusted to various thickness of cards A Card Cleaning Block There are two rubberrollers with sticky surface to removedust One is for frontside of a card and the other is for back side of the card Since this printer has this feature it is possible to makeprinting process faster and clear atdualsideprinting It isnecesary to clean thempiriodically to let themkeepthis performance See section4 forhowto clean them B Flip Turn Block To turns the card for both side printing This block also serves to switch the card path to Print B
57. n 01 06 01 04 01 03 Temperature out ofRange 01 03 EncoderI FError SI 10 15 un Q a 01 03 01 04 01 02 01 03 ervice ManCallErrorCode 01 10 01 03 0 01 04 01 02 01 02 Particular Particular Particular Particular Particular 28 A BEI FERIEN 38 oo gt o gt 1 Card Empty Card Empty Er Ad 1 Checkthe reactionofSN lintheSensor feeding block CheckMode Ifitbecomeserrordespite 2 Ifthesensordoesnotreactnormally the cards are set seethe check the connection and electric contact of Check Repair section the harness ASM SENSOR AE CNI0I 3 Iftheharnessconnection is normal replace thefollowing ESN 1 EPBA MAIN 2 Front Cover Open Front Cover is Open Er Ad Symptom Check Repair FrontAccess Cover opened 1 Checkthe reactionofSN 13toopen close while the printer is idle of the Front Cover in the SensorCheck Mode Ifitbecomeserrordespite 2 If the sensor does notreact normally the cover is closed seethe checkconnection and electric contact Check Repair section of the harness ASM I L SWE CN116 FrontAccessCover 3 Iftheharnessconnection is not openedwhile the printer is normal replacethe following in operation ESN13 EPBA MAIN 3 Top Cover Open Top Cover is Open Er Ad Top Cover opened 1 Closethe Front coverandcheckthereaction Ifitbecomeserrordespite of SN14 toopen close of the Top Cover inthe the cover
58. n is driven at two speeds slow for printing and high for non printing which makes the efficient operation possible D Card Encode Block Magnetic Encode Unit IC Encode Unit etcareavailable for this printer as optional unit By mounting the Encode Unit printing of image and characters encoding magnetic orIC data can be processed in one operation in one equipment As the Encode Unit can be mounted in the Printer it does not require additional desk space E Card Reject Block If a trouble occurs while printing the printer stops automatically In such case by pressing Clear key the card currently being printed will be ejected through Reject Exit F Card Ejection Block Card Ejection Block has a transparentcardstackbox Theprinted cards are ejected in this box and stacked 100 cards of standard thickness The box has a cut out for easy removal of the printed cards 1 3 Electrical operation 1 3 1 Electrical Block Diagram Panel Board Head Board Actuators uu Board Unit Printer Unit Block Diagram The Printer Unitiscontrolled and driven with the following components Main Circuit Board PBA MAIN Receives commandsanddatafromthehostthroughSCSlinterfaceandcontrols the operation of the Printer Unit also controls the thermal print head according to the image data Interface Board PBA I F SCSI dr PBA IFP Controls the SCSI or PARALLEL interface For SCSI It has connector and terminator switch for SCSI interfa
59. n panel nottomoveinto other mode thanthesensorcheck mode CardJamErrorsaredetected bythesensorslocated alongthecardpath and classified intwocategoriesaccording tothecause Eri Un arrival Jam In the cardtransportation the cardisnotdetectedata specifiedposition after a specified time Er StayingJam In the cardtransportation the cardisstaying at theposition where it shouldnotstopat Undesired sensor condition If the errorrelatingto the adjustablesensors repeats the incorrect setting of the sensor is doubted Readjustthesensorsensitivitiesfollowing theinstruction inthe paragraph 3 E SN11 Ink ribbon end sensor When checking the various actuators please checkthat nocard is remaining in the printer If the independent checking operationis done while thecard is remaining it may cause other trouble Please follow the steps describedin theparagraph 4 for cleaning of the rubber rollers 6 8 List of the hardwareerrorrelated error messages rror Message Front Cover 1s Open o e CH m nl A o Top Cover is Open o CardEmpty o gt c O u u e RibbonEmpty RibbonT ypelIncorrect 01 03 Ribbon Windupmiss 01 02 01 07 11 17 21 27 01 03 Encoder Write Error CardJAMFeeder Area 40 41 CardJAMF Turn Area 47 4A 01 10 16 CardJAMPrint Area 50 53 01 10 18 CardJAMEncodeArea 74 75 10 13 a PrintCarddoesnotExist 01 04 CardJAM Unknow
60. ng of the Nowprinting memorymode the data transfer is possiblein this status Please wait HeatRoll Warm Up Optional heat roller unit is being warmed up Ready to This indicates that the booting as safety mode because the main Down load programisdamaged Download the mainprogram Pleaseread paragraph 7 for the downloading HOST gt Fl Memory This indicates that now loading Loading wait 6 2 2 Messages topromptmanual recoveryfromthe error The following messagesshowsthestepsofmanualoperationto recover When the CLEAR key is pressedafterthe error the printer does the recovery operationifthe conditions for recovery are met If not oneof the followingmessages will be shown There is nodetails code This shows the condition forrecovery onlyand does not indicateoccurrenceof anyerror If CLEAR key is pressedwhile RibbonEmpty or RibbonTake Up error the following messageisshown LCDDisplay Recovery Method Check Ink CLEAR key is Take outtheribbon cassette and Ribbon pressed while Ribbon checkthe status of the ribbon Then Empty orRibbon Take closethe Front Access Cover and Up error press CLEAR key If the CLEAR keyispressed whilethere is CardEmpty error the following message isshown LCDDisplay RecoveryMethod CardEmpty CLEAR key is pressed Setthecardsinthecardhopper while there is no card and press CLEAR key If the CLEAR keyispressed whilethe Front Cover is open thefollowin
61. ng the optional device Serial interface driver 1C36 Translates the signal of CPU to RS422 levelforthecommunication with the attached optional equipment IEEE1284 controller ICI Controlls the interface between IEEE12824 bus and Control IC IC2 located on main board and activated with 20 MHz clock generated by OSCI PROM for Control IC To store the program data for controlIC This device is fit into a socket IEEE1284 Driver IC To drive and receive the signals with peripheral equipment Applied to IEEE standard 1 3 4 Operation Panel Board PBA OPEPANE Operation Panel is used to indicate the current situation of the Printer to the operator to change setting execute printing and clearing errors LCD ICI LCD panel of 16 characters 2 lines Displays the condition of the printer setting and changes of values error messages etc LEDI LED3 Indicate the Printer condition to operator SWI SW3 Switches for operator to operate the Printer Note Details of operating the Operation Panelisexplained in Section 3 Operation Panel 1 3 5 Mechanical Actuators The PrinterMechanism consists of Sensors and Motors etc Input mechanisms gt Goole mit Single unit Block Optical Sensor Detection of card position Single unit Just before Cleaning Roller SN3 Optical Sensor Detection of card position ES Single unit Just before Flip Turn Unit Single wit Single unit ust before Print Block
62. nter Default ID setting is 4 Note 1 Do not set the same ID number as the PC and other peripheral units It may cause a trouble When setting check the ID numbers of the other units Note 2 When setting the ID number turn OFF the power switches of PC and all other peripherals 2 3 PARALLEL type interface 1 Connection ofIEEE1284 Cable Connect the Printer PC and Peripheral Units with IEEE1284 Cable The Printer is equipped with female connectors of Amphenol 36 Pins half type of IEEE1284 standard Use suitablecablewithsuitable connectors to match the PC and Peripheral Units Note 3 Turn OFF power switches of the Printer PCand all units when connecting the cable The retaining hook should be securely latched Note 4 On the backside of the Printer OPTION CONNECTOR located next to IEEE 1284 connectors is the connector for the Optional Units of this card printer only Do not connect any other unit It may cause a trouble 2 4 2 2 Instllation of the Encoder Unit 2 2 1 Installing steps Step 1 Step 2 Step 3 Step 4 Step 5 Step 6 Step 7 Turn OFF the printer power source Remove RIGHT COVER Remove 2 x M 4 screws Take the screw off to take out a slide for a card rejected Insertthe ENCODER into theencoderspace of the printer with connecting the two harnesses fromtheprinter Fix the ENCODR with the screw of which was removed in Step3 Putthesmall Exsit Cover on the RIGHT COVER with two screw
63. o that the values can be used for the new board If there is a difference in the print quality between before and after there placement of the thermal head adjust as following For the details of the operation panel please refer to Section 3 Operation Panel Items to be adjusted in the Serviceman Mode Adjustment Items Thermal Head Replacement Replacement Print position jp Print uniformity Print density Color Print density BK Sensor SN10 level Necessary Depending on the print result w Unnecessary Items to be set in the UserMode Main Board Replacement onl Setting Setting the ribbon type to be used Setting the colorforcolorprinting Setting buzzer for theoccurrenceoferror Setting the image memory Setting SCSI ID number Setting the parity check of SCSIcommunication Setting the type of magneticencoding ing priority of encoding or printing the card insertion direction to theencoder Setting the printing by EXE key Setting automatic retry at the errorrecover Setting parallel processing Note Setting of the encoderrelated items can only be made for the device with the built in encoder 5 2 1 Adjusting the Print Position When main board is replaced check and adjust the print positin in the following procedure Step 1 Print Test Pattern H in the Position Adjustment menu of Service Mode Step 2 Adjust HorizontalandVerticalvaluesso that dimensions h and v di
64. ontheL CDpanel aredescribed in the following Note Do notfail to read before troubleshooting When performingthe following works turnOFFthepower switch and plug off Symptom LEDdoesnot light when the power is turned shown ontheLCD panel whenpower is turned ON LEDlights the power cord fromtheoutletwithout fail EReplacingthe thermal head EConnectingthe optional units ERemoving covers of the optional units AC power is not supplied ON Harness connection is not normal Defective circuit boards Nothing is Harness connection is not normal Defective baseROMor its mounting defect Defective circuit boards ERemoving front and orrearcoveroftheprinter ECheckingthe connection and electrical contact of harness EReplacingthe parts such as printedcircuit board sensor motor etc ERemoving or mountingthe encoder unitintotheprinterunit Check Repair 1 Check if thepowersupply matches specification voltagerange of the product Check whether the cable is correctly connected Check whether the circuit protector is in normal condition Check theharness connections EASM ACI EASM AC2 EASM DC EASM OPERATION Replace the followingandcheck operation EPWS RPS 9286 EPBA OPEPANE Check theharness connection EASM OPERATION Replace the followingandcheck operation EPBA OPEPANE EPBA MAIN Make sure the SWlonthe PBA MAIN is setas NORMALMODE Symptom White line appea
65. otorintheFlipTurnModule MENU Switching the menu NT EXE San EXE Start EXE Returns to Actuator Checking Menu S 3 CLR Returns to the Normal Mode S 3 6 Operation menu of the Card TransportMotorinthePrintModule MENU Switching the menu EXE Start Print Trf REV EXE Transports in the reverse direction EEE Uo mee LL Raturn to Parent Menu EXE Returns to Actuator Checking Menu S 3 pop CLR Returns to the Normal Mode 3 8 3 3 3 Description of Service Mode S 1 Printer Adjustment Menu Adjustment Mode This is the menu to adjust the printing conditions such as print position and print density etc Mainly used when the Print Head is replaced If the error LED lights when printing test pattern clear the error by removing the cause and pressing the CLEAR key Iftheerror can not be cleared return to NormalMode and confirm the nature of the error G 1 1 Adjustment of the Maximum Density Menu ODAdjustment Adjust the maximum density The range of adjustmentis 7 7 for color resin black and protective layer Note Do not increase the value unnecessarily Itmaycause ribbon peel off blotch error OD Adj Color Adjust the energy to print color image The higher the value the 7 7 deeper the color becomes Zero Adj Color In the color image printing adjusts the energy for the preheating OD Adj Black Adjust the energy to print the heatmelting black The higher the value the higher the ener
66. p Error RibbonWindup Take up speedof the ink ribbonistoo slow Check whether the ribbon is setcorrectly This error occurs whenthe ribbonadheres onthecard Check if improper card is used suchas double printin Some materials of thecard may cause this trouble Ifthereisnoproblemasabve see theCheck Repair section Take upspeed of the ribbon is too fast Check if the ribbon is correctlset Ifthereisatearintheribbon this error occurs Check if theadjustmentofthe printposition inthescanning direction isappropriate Ifthereisnoproblemas above see the Check Repair section 1 Checkreaction of sensors SN8 SN9in SensorCheck Mode If thesensors do notreact normally go to 2b 2a Ifthereisnoproblem withthe sensors motors are questionable Check the connection and electriccontactof the harness of DMI ASM MOTORE CN122 3a Iftheharness connection is normal replace the following FRibbon Cassette EDMI EPBA MAIN 2b Checkconnection and electricalcontactof harnesses of SN8 and SN9 ESN8 ASM SENSOR C CN113 ESN9 ASM SENSOR A CN103 3b If theharness connection is normal replace the following ESN8 ESN9 EPBA MAIN 1 Clean the ribbon transportrollers 2 Ribbon Cassette seems tobeacauseofthe trouble Replacethe following ERibbon Cassette 7 Magnetic Encoder WritingError Encoder Write Error Er Ad A writing error has occured 1 Check that thecard issetcrrectly in card
67. r correctly in the cardfeederand press CLEAR key CardJam F Turn Card transportation Press CLEAR key Ifimpossible Area error intheflipturnblock to recover checking and repair by service personisnecessary CardJam Print Card transportation Press CLEAR key Area error intheprintblock Ifimpossible to recover check and repair by theservice person is necessary CardJam Encode Card transportation Press CLEAR key Ifimpossible to Area HELEN error intheEncoder recover checkandrepairby the Unit service personisnecessary Note For details refer to the Service Manual of the Encoder Unit 6 6 5 Error messages of the internaltroublesoftheprinter The following is the error messages of the internaltroublesoftheprinter system Most of those troubles needs the check and repair bytheservice person LCD Display Recovery Method An unexpectedcard has TurnOFFthepower and beendetected remove the cardmanually Ifthiserrorrepeatsafterthe aboveoperation checkand repair bytheservice person is necessary Ribbon Wind Up Ribbon wind uperror Check thattheribbon is set Quickly 1B 01 correctly andpress CLEAR key Ribbon Wind UP Slowly 1C 01 Service ManCall Thereisanunrecoverable TurnOFFandONthepoweror errorCode error intheprinter execute RESET Iftheerrorrepeats check andrepair bytheservice person is necessary 6 Other paticularerror In case of dualsideprinting If a printingp
68. re is not EncoderCheck menu the printer does notrecognizethe Encoder Then see section 6 2 Errors which can not be checkedon theLCD panel 3a IfPM2doesnotworknormally check connection andelectricalcontactoftheharness ASM MOTOR CN119 4a Iftheharnessconnection is normal replace the following EPM2 EPBA MAIN 2b Checkthe reactionofSN 15inthe SensorCheck Mode 3b If SN15 does not react check connection and electrical contact of theharness ASM I F R WE CN123 ASM ENCE CN123 124 4b If theharness connection is normal replace thefollowing ESNIS EPBA MAIN 14 Card Jam in the PrintingBlock Card JAM Print Area 04 Er Ad Cardjam error in the 1 Checkthat thecardisstayinginthe Area04 SN4 while the problem area If nocard goto Fb card is transported from 2a After removing the staying card check the Print Block to Flip Turn or motion of PM2 PM3 in the ActuatorCheck fromFlipTurn toPrintBlock Mode If normal clean the transport rollers of Flip Turn blockandthePrintBlock 3a IfPM2andPM3doesnotworknormally check connection and electrical contact of the harness EPM2 ASM MOTOR 119 EPM3 ASM MOTOR CN120 4a Iftheharnessconnection is normal replace thefollowing EPM2 EPM3 EPBA MAIN 2b Checkreaction of SN4inthe SensorCheck Mode 3b If SN4 does not react check connection and electrical contact of theharness ASM SENSOR BE CN 107 4b If theharness connection
69. rocess is suspendedbysomeerrorsuchascardjam itmaynotbecontinuing theprocess of the data for another side Inthiscaseitwillbecreatedtheerrosasfollows LCDDisplay Recovery Method PrintCard does Itcannotcontinuethe The process of printingdatawillbe notExist SF Printing since the cardhas finished aserror ejected Reissue the card 6 7 6 1 2 Checkingandrepairingofthe hardware relatedtroubles Please check and repair inthefollowing steps whentheerrorsarenotreovered bytheusers Note Read the following without fail before troubleshooting There are Error Message Error Code andDetailsCodeforeacherrors Elo finddiagnosis formtheLCDDisplay usethecombinationof Error Message Error Code Er and Details Code Ad EUse the combinationofErrorCodeandDetailsCodeforcheckingthecontentsof the error log Donotforget toturnOFF the power switch and disconnectthepowercordbefore performingthe following operation Di Replacingthe thermal head Di Removing thefrontorbackcoveroftheprinter Di Checking connection of the harnessetc Replacingthe parts of PCB sensor motor etc Di Di Installingor dismounting the Encoder Unittotheprinter Di Connecting the optional units Di Removing thecoveroftheoptionalunits To use the sensor check mode to check the sensor operation with thecoverremoved please be careful nottotouchthePCB Itmaycauseatrouble As itisdangerous please carefullyoperate the operatio
70. rs in the Longitudinal direction when printingtheimage andcharacters Image and characters are not printed atall whenprintingthe image and characters Image defectivessuch asuneven color or lostlines etc when printing the image andcharacters Printer does not respondwhendata is transmitted from the hostcomputer Dot defect of the thermal head Defective harness connection Defective thermal head Defective circuit board Defective image memory Defective circuit board Defective connection of the cable terminators Defective circuit bard 1 TurnOFFthepower andreplace the following EThermal Head Assembly Check theharness connection EASM HEAD EASM DC TurnOFFthepower andreplace the following EThermal Head Assembly TurnOFFthepower andreplace the following EPBA MAIN Check theimage memory frame memory using the Hardware check function in the serviceman mode TurnOFFthepower andreplace the following EPBA MAIN Turn OFF the power and check the SCSIcableconnection Check overall connections of the cables and connection of the terminator Check the setting of the SCSI ID numbers Turn OFF the power replace the followingand checkoperation PBA IF SCSE SCSI Type equipment PBA PIE IEEE1284Typeequipment Card JAM Location AREA 03 AREA 01 AREA 09 AREA 05 AREA 07 6 40 AREA 02 CH CH un n AREA 03 X AREA 08
71. s The Exit Cover and two screws are supplied with ENCODER PuttheRIGHT COVER back to the printer and fix with 2 x M 4 screws Step 5 Step 6 2 5 Section 3 Operation Panel 3 1 Overview Operation panel of PR5300 is used as a communication interface with the operator The Operation Panel has functions to display the printer setting such as image memory mode ink ribbon selection etc and to check the condition of the printer operation such as finding the cause of error for trouble shooting Printer adjustment checking condition of operation etc as well as to show the current operating status of the printer 3 2 Description of Operation Panel Refer to Section 4 of the Operation Manual of PR5300 3 3 InternalModesof Printer There are three Operation Panel Modes for PR5300 as following 1 Normal mode Display the current operating status such as error of the Printer during the print operation The Printer is in this mode when the power is turned ON Refer to Section 4 b of Operation Manual of PR5100 for the actual operation 2 User mode This mode is used to set the Printer conditions such as setting of image memory ink ribbon selection etc Also used to show the information such as the ROM version etc For the operation refer to Section 4 b of the Operation Manual In this section of this booklet print mode only is explained 3 3 4 3 Service Adjustment of the Printer such as the print density etc is done in this mode mod
72. setting values of the specific unit etc Serial interface driver 1C33 Translated the signal of CPU to RS232C forcommunication with the built in encoder unit DRAM IC11 Memory of 8 M byte which stores the data of RGB characters for 2 frames Control IC IC12 A Gatearray to control theprinteractivated ontheclockof20MHz This IC controls following items by setting from CPU gt To controlthetransfer of the image data to DRAM C16 IC17 and also image rotating function gt To control the thermal head gt Interface for SCSI or PARALLEL control IC gt To control the LCD gt Reset control Watch dog timer gt To supply driving signals for PM 1 3 gt To generate the control signal for DM1 gt To control sensors gt To control the version of circuit boards and gate array 1 6 Mechanical Actuator Control Block Actuates sensors and motors which are controled by CPU ICI Sensor SNIS adjustment circuit Transform the analog output voltage of the CPU ICI into energizing current of the LED It consists of comparator IC29 which converts the output signal of the photo transistor proportional to the energizing current SensorInput Circuit This is a circuit consisting of an integrating circuit with resistors and capacitors and inverters IC 21 22 26 27 DMI Driving Circuit Transistor Q10 17 18 19 drives the DMI and breaking circuitisactivated when DM stops PMI Driving Circuit Unipolar cons
73. stance from the edge of card become 0 5 0 2mm Step 3 Print the Test Pattern H again and confirm the h and v dimensions Repeattheaboveifnecessary Note 1 Ifh v issmallerthan0 5mm increase the setting value If h v is larger than 0 5mm decrease the setting value Note 2 Setting value can be calculated in the following formula H H 2 h 12 H New setting value Horizontal H Current value om h measured valu mm V can be obtained in the same formula Note 3 Start adjustment with the current value value before replacing Thermal Head retained Test Pattern H 5 3 mm dot conversion gt The resolution of the Thermal Head is 300 dpi Therefore adjustment should be done in this unit Convert the measured value into the dot number using the table below New Setting Value Current Value 0 5 Distance from card edge Convert by the following table If the distance is dot should also be 5 4 5 2 2 Adjustment of Print Uniformity When the main board is replaced check and adjust the print uniformity in the following procedure after adjusting the pring position Step 1 Print Test Pattern H in Uniformity Adjustment munu of Service Mode Step 2 Compare print density of the following three positions A B C and decrease the densities of two positions to the same as the least dense position Step 3 Print Test Pattern H again and check the density of the
74. submenu EXE ReturntoParen Menu RibbonMTR DMI RibbonMTR DMI EXE sub menu SR ReturntoParen Menu Headup MTR DMI Headup MTR DMI EXE sub menu EXE ReturntoParen Menu F Turn Ang PMI F Turn Ang PMI EXE sub menu EXE 242 ReturntoParen Menu F Turn Trf PM2 EXE sub menu F TurnTrf PM2 EXE eee Kerr ReturntoParen Menu E PrintTrf PM3 L LjPrintMTR PM3 EXE sub menu EXE kk rer ReturntoParent Menu Hardware Check EXE sub menu d Address Check EXE start Data Check EXE start ReturntoParent Menu 3 21 ReturntoParen Menu Eject Position StackPosition EXE sub menu kkk k k ke k k k k k k k Reject Position SE Sk sk sk sk sk ok ok ok EEE keck Select Action sk sk sk sk sk sk ok EEE Print Number eek CardPassTest EXE Start ReturntoParent Menu User Menu Config RibbonMenuDisp EXE sub menu on off Adjust Menu Disp on off StatusMenuDisp on off ReturntoParent Menu bag Sen Encoder Check erate ei Sat OE ul EXE sub menu mese Heat Roller Check I Heat Total Time EXE sub menu 1 mn 1 I I HeatRollerTest 1 1 EXE Print_y Sensor Adj EXE Start__ ReturntoNormal Menu 3 22 Section 4 Maintenance 4
75. t ThenseetheErrorCode 47part 2a Checkthe motionofPMlintheActuator Check Mode If the motion is normal clean the feed rollers in the card feeding block and adjust the separation gate 3a Ifitdoes not worknormally checkthe connection of harness ASM MOTORE CN118 4a Iftheharnessconnection is normal replace the following EPMI EPBA MAIN 2b Checkthe reactionofS N2inthe Sensor Check Mode 3b If SN2doesnot react checkthe connection of the harness ASM SENSOR BE CN105 4b If theharness connection is normal replace the following ESN2 EPBA MAIN 10 Card Jam in the Flip Turn Block Card JAM F Turn Area02 Er Ad 47 Cardjam error in the 1 Checkthat thecardisstayingatthe 10 Area02 SN2orSN3 when problem area Ifthereisnotacard 11 the card is transported from goto 2b 12 Feeder toFlip Turn block The card has not reached atCleaningRoller 13 there is possibility offeedermotor failure 14 on FeederBlock Thensee the Error Code 15 Alpart 16 2a After removing the card check the motion of PM2 in the Actuator CheckMode ff If normal clean the transport rollers in the flip turn block and Cleaning Roller then adjust the separation gate 3a IfPM2doesnotworknormally check connection and electrical contact of the harness ASM MOTORE CN119 4a Iftheharnessconnection is normal replace thefollowing EPM2 EPBA MAIN 2b Checkreaction of SN2andSN3intheSensor CheckMode
76. tant current chopper type driver IC24 drives Driving signalissupplied by control IC IC2 PM2 Driving Circuit Unipolar constant current chopper type driver IC17 drives Driving signalissupplied by control IC IC2 PM3 Driving Circuit Unipolar constant current chopper type driver IC18 drives Driving signalissupplied by control IC IC2 HFANDriving Circuit HFAN is driven by transistor array IC30 Fan motors have built in abnormality detector circuit which controls the driving current and transmit alarm signal when abnormal rotation is detected DFANDriving Circuit DFAN is driven directly by the current supplied from Power Supply Unit 1 3 3 Interface Board PBA I F Interface board applies to SCSI 2 or IEEE1284 standard SCSI type interface board gt Therearetwo half 50 pin connectors on the interface board Also there is a connector for connecting the optional device Serial interface driver 1C36 Translates the signal of CPU to RS422 levelforthecommunication with the attached optional equipment SCSI Controller IC2 Operates on the clock frequency OSC1 of 20MHz and controls SCSI bus SCSI terminator IC3 An active terminator IC supporting the SCSI specification which terminates the SCSI bus by the input of the switch SW2 located on the backside of the printer PARALLEL type interface board gt There is half 36 pin connectors on the interface board Also there is a connector for connecti
77. thAdjustment Expanded Data Ad This cuts off the data which overflowed fromtheprinting area If this setting is accepted a part of the transmitted data may not be printed max Imm The area of the data which 1s not printed varies by each card Data Cut Enable SettheData cutfunction ON or OFF ON OFF S 1 5 Density of LCD panel Adjustment LCDAdjustment Adjust the density of LCD panel 3 43 Increment of the value for higher dencsity 3 11 6 2 Sensor check Menu Sensor Check Mode This is the menu to display the sensor outputs and automatic sensor adjustment Used to check the condition of the printer when troubleshooting SN 01 02 03 04 05 RO Ox ok k x SN 06 07 08 10 ox x SN 11 12 13 14 15 ze zk k x Displays the sensor output The display is made according as the logic table of the sensors The correspondence of the sensors is as following The names correspond to the names used in the Electric Parts Layout Detection of card position Justbefore Cleaning Roller Detection of card position Justbefore Flip Turn Unit Detection of card position Justbefore Print Block Detection of card position to detect the leading edge of a card aula ful lu ZIZIZIZ Detection of print head position Detection of print head position Detection of open close of Top Cover with interlock function Detection of card position just before encoderonly available when Encoder set Ninn ni nln Z
78. the method ofrecovery are explainedbased onthedisplay ontheL CD The type of the error is indicated withthe two digit of error code Er and two digit of details code Ad On the LCD panel it isshownwitherror message 16 digits x 2 lines corresponding to the errorcode and four digit numbers 2 digits Er and 2digits Ad onthelowerrightcorner exsample In this case Front Cover is Error Code Er 12h Open 12 01 Details Code Ad Olh The details code may be indicated with thewild card in this paragraph User operates the errorrecovery steps basedon the error message on the LCD panel Most of the errors canberecovered by the user However in case of unrecoverableerroror frequent errors the service personmust be called When there is a service person call from users please ask to inform detailed symptoms error message anddetailscode 6 1 6 1 1 Displayon theLCD and methodofrecovery 1 Display of normalstatus The followingdisplays ontheLCDarenormalstatus of theprinter To distinguish from theerror the error indicationLED is not lit andthedetails code is not displayed Ready toprint The printer is at the waiting status normalstatus pre Itispossibletotransferthedatafrom the hostcomputerandprint Ready toprint The print headisliftedandtheribbon cassette can be removed Please wait Printer is beinginitialized Initializing Please wait Printer is processing the printing job Depending on the setti
79. the resolution of the printer 1 value 1 dot 25 4mm 300 0 085mm Position Adj Adjustment of print position for sub scanning direction 35 35 Increment of value is to move print position to the right Position Adj Print the pattern to check the position of printing the ribbon EXE Test Print set in a Heat Roller unit Sensivity of a sensor in Heat Roller adjustment Menu Sensor Adjustment SensorAdj To adjustthesensivity level of the sensorforleadingedge of EXE Start the each panel of the ribbon in Heat Roller Accordint to the result of the adjustment message shown below will beappeared on lower part of the LCD panel COMPLETE Finished normally means the valu of D A output DISABLE There an object at the sensor Rmove the object and retry ERROR An error has occured while adjuting Go back to Main Menu and recover 3 17 3 3 4 Description of Printer Status In the User Mode Print ModeisforthemenutosetthePrinteroperation The setting items in this menu are mainly dependent on the application of the Printer Follow the system operation manualforthesetting Refer to Section 4 b and 4 c of the operation manual of PR5300 for the method of setting Description of the setting of Print Mode is included in the returned information againsttheS CSIsettingstatusrequest command Printer System Information Refer to Section 3 6 of Command Specification of PR5300 There are following 6 kinds of setting items l
80. thing in between to block the light Defective sensor Replace the sensor light emitterandreceiver and confirm normal operation Defective Main Circuit Replace the Main Circuit Board PBA MAIN Board and confirm normal opration Note Turn OFF the power when checking connection of harnessandreplacing parts 5 3 Adjusting density of LCD Display Density of LCDDisplay on the Operation Panel Board PBA OPEPANE is adjusted to the optimum when shipping fromfactory However it can be adjusted by the user in the following procedure Step 1 Turn ONthepowerandget the LCD Adjustment in Service Mode Step 2 To make the density higher press EXE key To make the density higher press EXE key 5 11 5 5 AdjustmentforCardThickness Adjustment of Gap of Separation Gate Step 1 Open cover of Card Suply Box loosen 2 screws M3 x 8 fixing the Gate and lift the Gate Step 2 Insert a flat plate having about 1 5 times of thickness of the card beneath the middle ofthe gate and press down the Gate and tighten the screws Step 3 Remove the plate Loosen two screws 5 12 Section 6 Troubleshooting This paragraphdeals with the causes and countermeasures for various troubles which may occur with the printer system 6 1 Troubleshooting with the display ontheLCD Whenatroubleisdetected theerrorindication LEDon the operation panel is turned ON and the type of the trouble is shown on the LCD In this section the cause and
81. three positions Adjustagain if necessary Note 1 Use density meter to compare the densities If the instrument is not available check visually Note 2 Three positions A B C correspond to the positionsshownontheOperation Panel as following A Upper B Center C Lower Note 3 Start adjustment with the current value value before replacing Thermal Head retained Test Pattern H 5 5 5 2 3 Adjustment of Print Density When the main board is replaced check and adjus the print density in the following procedure after adjusting print position and print uniformity Adjustment of Image and Protective Layer Step 1 Print Test Pattern J in OD Adjustment menu of Service Mode SteP 2 Change Color Setting Value so thatthereisnocolordropoffandthe average density of Positions A B C becomes within 1 65 0 05 Step 3 If the starting portion of Protectiv Layer is not printed increase value of Clear Caution Do notsettoolargevalue because it may cause a trouble Step 4 Print Test Pattern J again to check the densities of A B C Adjust again if necessary Note 1 Use density meter to compare the density If instrumentisnotavailable use sample card and compare visually Note 2 The larger the Color value the higher the density becomes Note 3 Start adjustment with the current value value before replacing Thermal Head retained La Test Pattern J 5 6 Adjustment of BK Step 1 Pr
82. to Main Menu S Menu CLR Returns to NormalMode S 8 Heat Roller Related Menu MENU Switching Menu eee yore CLR Decrement of value EXE Printing Test Pattern EXE Print CLR Clearing Errors EXE Start Heat Roller EXE Returns to Main Menu S Menu CLR Returns to NormalMode 3 5 S 1 1 Max Density Adjustment Menu MENU Switching Menu EXE Increment of value CLR Decrement of value CLR Decrement of value CLR Decrement of value CLR Decrement of value ODA dj Clear EXE Increment of value TT e Zero Adj Clear EXE Increment of value AT jene Seen tege Test Print CLR To Release the error Black Adjustment EXE Print Test Pattern E Return to ParentMenu EXE Returns to Printer Adjustment Menu S 1 Ka CLR Returns to NormalMode S 1 2 Print Position Adjustment Menu MENU Switching Menu CLR Decrement of value CLR Decrement of value CLR Decrement of value EXE Test Print CLR To Release the error Black Shift Adj EXE To Print Test Pattern M Return to ParentMenu EXE Returns to Printer Adjustment Menu S 1 pe CLR Returns to NormalMode S 1 3 3 Point Correction Adjustment Menu MENU Switching Menu Lower CLR Decrement of value Center CLR Decrement of value Upper CLR Decrement of value Test Print CLR To Release the error EXE Print Test Pattern E Test Print CLR To Release the error EXE Returns to Printer Adjustment Menu S 1 CLR Returns to NormalMode 3 6 S 1 4 Image Cut Off Length A
83. ver check reaction of sensors SN2 SN5 SN15 in the Sensor Check Mode 3 Iftherearesensorswhichdo not react checkconnection and electricalcontact of the corresponding harnesses 4 Iftheharnessconnectionsare normal replace correspondingsensorsormain printed circuit board There is anunsupposed card insideof printerwhenprinter is retreaved from anyerror situation Morethan 3 cards are detected in the printer 19 Abnormal temperature of thermal head and or mainboard Temperature out ofRange Er Ad Head temperature is out 1 Checkconnection and electrical of range contact of the harness of the thermal head ASM HEAD 2 Iftheharnessconnection is normal replace thefollowing Thermal Head PBA MAIN Temperaturearroundthe 1 Makesure ofambienttemperature is in the main boardisout ofrange range of what is mentioned inusermanyual 2 Ifthetemperature is in that range replace the following PBA MAIN 03 Head temperature or See above Temperature arroundthe main boardisout ofrange 20 CommunictionErrorwith Encoder EncoderI F Error Er Ad 1 Checkconnection and electrical contact of the harness ASM ENC ASM POW ENC 2 Iftheharnessconnection is normal replace thefollowing PBA MAIN Encoder 21 Hardwaredamage Service ManCall Error Code Whenrotatingthe flip turn unit the objective angle is not detected in the specified steps Nosignalfed b

DIRECT CARD PRINTER PR5300 Service Manual

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