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        sp3 HFCVD Diamond Deposition Reactor
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1.    1 0    2 0    3 0    4 0    Marvell Nanofabrication Laboratory University of California  Berkeley    Lab Manual    Chapter 6 25  Sp3 Model 655 Series    HFCVD Diamond Deposition Reactor   Sp3   595        Equipment Purpose    1 1 The Sp3 model 655 series hot filament CVD  HFCVD  diamond deposition reactor produces  thin film polycrystalline diamond coatings on 4    and 6    Si wafers  The hot filament technology  allows deposition of high quality nano crystalline  NCD  and microcrystalline  MCD  poly   diamond films with controllable grain size uniformly over large areas and multiple wafers     Manual Scope    2 1 This manual describes the operational procedures and user level trouble shooting guides of  the Sp3 HFCVD diamond deposition reactor system  Please refer to the vendor equipment  manual  hard copy in the Nanolab office  for facilities requirements and maintenance issues     Applicable Documents  3 1 4 1 Sp3 Hot Filament Diamond Deposition Reactor User Manual  Sp3   document   3 2 4 2 Sp3 Hot Filament Diamond Deposition Reactor Service Manual  Sp3   document   3 3 4 3 Material Safety Data Sheets for the following materials  H2  CH3  No  TMB    Definitions  amp  Process Terminology    4 1 HFCVD  Hot filament CVD  the technique that uses an array of W filament wires that gets  carburized in a heated methane environment to form a resistive heating element to provide  energy required for the diamond deposition reaction uniformly over a large area     4 2 MCD  Micro cr
2.  6    4 7 7    Substrate temperature heavily affects the growth rate  grain size and film quality  For  MCD films  the optimum deposition temperature is between 700  C 720  C  and is set to  be 720  C for the current tool setup  The substrate temperature is sensed by a  thermocouple that contacts the wafer from the backside  The temperature is primarily a  function of the filament temperature  the distance between the wafer and the filament   and thermal conductivity of the cooling stack under the wafers  Gas flow rates and  process pressure also plays a role in determining the substrate temperature     Filament temperature    The heater filament operates at 1950  C  and its temperature is monitored by a fixed  position 2 color pyrometer  The W wires that form the heating filament turn into tungsten  carbide as the heater temperature is ramped up in the methane atmosphere  and exhibits  a very nonlinear l V curve  The resistivity  and thus the heat radiation characteristics of  the filament depends heavily on this carburization process  and other minor details such  as the type and vendor of the W wire used  For process stability and repeatability  purposes  the filament carburization steps and temperature adheres to the OEM  developed recipe and is fixed     Cooling stack  amp  wafer filament distance    The temperature control in the tool is open loop  It is primarily controlled by the thermal  conductivity of the cooling stack under the wafers that transfers the heat away 
3.  7   8  f    1  1    0   1   ra    ny  Lm       2  se    Eg      X        e        ue  I    T    g    e     3 x    N NN NN NNN    8    Temrnrad VIGEN       Fig 13  Recipe editor page    UCE Marvell Nanolab    ses Filament Threading  Assembly Notes       Fig  14  Filament Threader video    sp3 Chapter 6 25    11 0 Appendix A  Seeding solution prep guidelines  done once year     11 1 3000mi Methanol mixed with 45ml diamond seeding solution for today s setup in a 3500 ml  beaker     11 1 1 The solution is sold in 15ml vials  with a 6 month shelf life  Part 48750101      11 2 After mixing a fresh solution  and prior to each wafer seeding run  one should place the  solution without any wafers in the ultrasonic bath for 10 minutes     11 3 The solution should be kept at room temperature  both for storage and during seeding     11 4 The solution temperature rises due to ultrasonic agitation during seeding  Therefore if you are  successively seeding more than one wafer  then place ice cubes in the ultrasonic bath water   and supply more ice as it melts     Marvell Nanofabrication Laboratory University of Califomia  Berkeley    NanoLab Qualification Form       Sp3 Model 655 Series  HFCVD Diamond Deposition Reactor   Sp3   595   Name Office Date  Campus Phone Home Phone  Login Trainer    Equipment Qualification Test Passed  Initial     Oral Qualification Checklist    O    Superuser Login Name Date    Superuser Signature    
4.  filament current and voltage  than the following    Deposit 2  step  because the tool is still in the process of carburizing  the W filaments  The carburization process reaches steady state at the end of the  90  min time period of this step     The only parameter that will be of interest to the users  and also the only parameter they  are allowed to change  is the TMB flow rate as set by  _oH2 TMB   as marked in Fig 13   This parameter sets the dopant gas concentration  and can be set to zero if the user  wants an undoped film  The current setting of 1sccm is found to give reasonable  conductivity and low acoustic damping loss for MEMS resonators  Users can experiment  and adjust this parameter according to their process needs     Deposit 2 Step  This step uses a higher filament voltage and current value  and forms the  main part of the deposition process     There are two parameters that the users are allowed to change at this step     JoH2 TMB   Sets the dopant gas flow rate  and should be set to the same value as in  step    Deposit 1      yotep Time  This is the setting that should be used to control film thickness  For example   the standard  UCB1T35H  recipe provided by the vendor gives a 2um MCD film in 35  hours  If the one would like to deposit 1um  then the required time is 17 5 hours  Since  users are advised not to change the duration of  Deposit 1    the step time of  Deposit 2   should be set to 17 5 1 5 16  hours  i e  16 00 00 in the text box     The standar
5.  tray accumulates diamond and starts to generate flakes of varying size  if it is not regularly cleaned  These particles will fall onto your wafers  especially when the  tray goes under excessive stress due to expansion at high temperature and spits out the  accumulated diamond flakes  Report this condition to staff if you notice a dirty tray and  they will provide a clean tray if there is not one already in the wafer tray cabinet and clean  the dirty ones     9 5 There are finger prints and other marks on the wafer tray     9 5 1    Always touch the reactor parts and the tray with clean gloves  Any residual organics on  the gloves will lead to marks on the parts during diamond deposition     sp3    10 0 Fiqures  amp  Schematics       Fig 1  Diamond seeding setup       Chapter 6 25    Methanol  Level    Tank DI  Level       d    Fig 2  Liquid levels for methanol and DI    pr       Fig 4  Wafer placed in seeding bath       Fig 5  Spinner dry after seeding bath    Fig 6  Filament maker fixture    sp3 Chapter 6 25       Fig 10  Properly completed reactor setup  ready for    Fig 9  Wafer   i  ig 9  Wafer loading closing the lid and run the process     HRR  Pe     diamond        y F d   KET  tarhnAl  une  LOGIN lologlies       Fig 11  GUI Page    Fig 12  Desktop page    sp3 Chapter 6 25    Step duration Recipe name    Step Name  I Jiposit 1    F rot Table  Step Tine  fi  Thveshol  00 Deta  fo oo  Step Type   Normal v  Data Rate  f 300 Secs      4    1  7      GE 3   14  745   J6  
6. cipe deposits 2um MCD diamond  with deposition time set to 35 hours  deposition  rate   9 5A min   temperature at 720  C and 1sccm TMB flow that gives  10kQ square  sheet resistance     MCD_Var  Variable MCD deposition recipe that is an exact replica of UCB1T35H  Users  are allowed to change the deposition time for controlling film thickness  and TMB flow  rate for controlling conductivity     Users are allowed to use only the recipes in the User Recipes  folder  and only modify  the variable recipes designated with the suffix Var  in the recipe name     Users should never modify the standard recipes in the User Recipes folder  These  recipes are provided by the equipment manufacturer and are proven to work and produce  high quality diamond films  They should be used as a template to modify the variable  recipe as needed  primarily to change deposition time for thickness control and doping  level     Users should never attempt to change the OEM provided service recipes in folders other  than the    User Recipes    folder     8 0 Equipment Operation    8 1 Diamond deposition process consists of the following steps     8 1 1  8 1 2  8 1 3  8 1 4  8 1 5  8 1 6  8 1 7  8 1 8  8 1 9    Wafer cleaning   Wafer seeding  Filament making  Filament loading   Wafer loading   Filament holder loading  Recipe setup   Recipe running    Unloading filament holder    8 1 10 Unloading wafers    8 1 11 Clean up  amp  Log out    sp3    Chapter 6 25    8 2 Wafer cleaning    8 2 1  8 2 2  8 2 3    S
7. d recipes should cater to the majority of the users  needs  However  if your  process requires different deposition conditions  then discuss them with the process staff  and potentially the tool vendor to clear the feasibility and safety concerns     Once recipe setup is complete click Verify  and make sure the software does not prompt  any warnings after verification process     Save your recipe under the File  gt  Save Recipe  menu     Click    File  gt  Download Recipe  to download the adjusted and verified recipe to the  reactor     The software will prompt a confirmation message  click OK     Click Done  which will bring you back to the Desktop page    8 9 Run Recipe    In the Desktop page  select    Control  gt  use GUI    to arrive at the graphical user interface  that will allow you run the recipe you loaded in the previous section     sp3    8 9 2    8 9 3  8 9 4  8 9 5  8 9 6  8 9 7    Chapter 6 25    Check that the recipe name under the    Current Recipe    display matches the recipe you  loaded to the reactor in section 9 7     Click Start    The software will prompt a popup menu  Click Start again on this menu   Click OK to the confirmation message    The reactor status should now change to RUN      You can monitor the current step  remaining step time and total remaining time  information from the header display at the GUI page     8 10 Unloading Filament Holder    8 10 1    8 10 2    8 10 3  8 10 4    8 10 5    8 10 6  8 10 7    8 10 8    The machine should be 
8. e a mess behind  Never run the reactor with the holder  assembly still attached to the filament array     WARNING  If there are any filaments that hang too loose and close to the wafers  please  do not proceed until you replace the faulty filament  Loose or bent filaments will lead to  small current flow and lower temperatures     If the filament touches the tray and or the wafers  it will melt over the tray and the wafer   Your wafer will crack and the quartz tray will be damaged  The filament wire can cause  an arc and can damage the chamber walls  The complete run may abort  as well     If the filament does not touch the wafers  yet is loose and closer to the wafers then the  rest of the filaments  you will have thickness non uniformity over that area     Check and verify there are no faulty filaments  and you can now close the reactor lid and  it is ready to run     8 8 Recipe Setup    8 8 1  8 8 2    8 8 3  8 8 4    8 8 5  8 8 6    8 8 7    8 8 8    8 8 9    Click LOGIN    Enter your 4 digit user ID  given to you upon qualification  when prompted by the tool   and click Enter     Note  Sharing user IDs with other lab members is prohibited     You now have access to the GUI page that has main controls to run the tool  as shown in  Fig 11  Click Menu  then Desktop     Click Recipe  menu in the Desktop page  as shown in Fig 12     The software will prompt you for the recipe folder  Users are only allowed to use the  User  Recipes    folder     Select the recipe you would li
9. e seeding bath   Take the aluminum foil lid with the Parafilm lining under it off the beaker   Place a wafer on the carrier handle  as in Fig 3     It is recommended to have a mouth cover or face shield on all the time during  the wafer seeding process in order not to breathe over the wafers and to  protect both the seeded wafers and the seeding solution     Place the carrier handle in the seeding bath  as in Fig 4   Run the ultrasonic bath for 5 minutes with the wafer in the solution     It is possible to under seed the wafers if you run the ultrasonic bath for less  than 5 minutes  But  after 5 minutes the wafer surface saturates so over   seeding is not a concern     Place the wafer onto the spinner  located to the left of Msink20 as shown in  Fig 5     Run spinner process G  set to 500 rom for 10 seconds  followed by 1500 rom  for two minutes     Wet the wafer with Methanol during the first 15 seconds of the spinner run from  a squirt bottle as it spins     Unload the wafer from spinner  Store securely to avoid contamination before  loading to the diamond reactor     Repeat until all the wafers are seeded   Turn the ultrasonic shaker off     Place the aluminum foil cap with the Parafilm lining under it back  Tightly seal  the edges of the beaker to minimize evaporation  Replace the Parafilm layer  and aluminum foil if it is torn up     Disable the seeding setup     8 4 Filament Making    8 4 1    8 4 2    8 4 3    8 4 4    8 4 5    There are two possible fixtures to strin
10. from the  wafers  and also sets the distance between the wafers and the heating filament as given  by the difference between the fixed distance between the filament wires and the base of  the deposition chambers and total height of the cooling stack materials     The cooling stack consists of a group of machined plates of varying thickness made of  different materials  such as graphite  aluminum  copper  It also uses quartz washers and  spacers to create air gaps to induce higher thermal resistivity than a solid would where  needed in the stack  yet the gap s thermal resistivity is a function of process pressure and  gas flow rate  This variation of material types and thicknesses allow variation of the  substrate temperature  however it is achieved in discrete steps rather than in a  continuous fashion due to the limited number of cooling plate combinations     720  C is set to be the optimum tool operating temperature  The fabrication of a set of  cooling plates with finer thickness steps that will allow finer control of temperature is in  progress and will be characterized and installed by process staff  The current cooling  stack should never be tampered with  and any processes that require a different  deposition temperature should be discussed with process staff     sp3 Chapter 6 25    5 0 Safety  5 1 High Temperature    5 1 1 The chamber lid  cooling stack  heating filament and its holder gets very hot during  deposition and should be handled only after they cool down t
11. g    8 5 1    8 5 2    8 5 3  8 5 4    8 5 5  8 5 6    8 5 7    Fasten the H shaped holding fixture to the filament holder assembly with the four 3 8     nuts if it is not already in place  as shown in Fig 7     Loosen the nuts holding the filament array assembly together with the 3 8    and place  them in the provided plastic box     Remove the top halves of the filament array assembly     Shake out and clean any used out filament ends from previous runs  Wipe away any  remaining diamond residue     Insert and evenly space all 31 filaments into the array assembly     Replace the top halves of the filament array assembly making certain the filaments are  firmly seated  Replace any filaments that are too long  too short or damaged     Tighten the nuts for the filament array assembly  Do not over tighten nuts  as they will  crack due to thermal expansion at the elevated process temperature     8 6 Wafer Loading    8 6 1  8 6 2    8 6 3    8 6 4    Enable Sp3     Open the reactor lid  The reactor should look clean as in Fig 8  free of diamond flakes   broken filaments etc  that may remain from previous runs  Vacuum clean any particles  and flakes     Place the proper quartz wafer holder for 6    or 4    wafers  located in the shelf next to the  tool  Align the four holes drilled on the wafer holder to the four quartz spokes that go  through the cooling stack  as shown in Fig 9  Be careful in order not to crack the quartz  tray or spokes as they can get brittle over time due to d
12. g the filaments  Section 8 4 2     8 4 8 describes the  method using the filament maker fixture  and the method using the filament threader is  explained in the video which can be accessed by clicking on the icon in Figure 14     Use of the filament maker fixture to facilitate this process is shown in Fig 6     Bend loose end of wire from the spool over the metal fixture end to form a 90   bend at  about 10mm from the tip of the wire     Insert bent tip  as it will be inserted in the filament array assembly  into the outer hole in  the filament maker bar     Pull the filament wire tightly along the length of the filament maker bar to the end of the  bar  Make sure there are no bent spots and kink along the wire  since such spots will    sp3    8 4 6    8 4 7    8 4 8    Chapter 6 25    create high resistivity points and break the wire at high temperature and ruin your  process     Bend the uncut end to a 90   angle over the bar  Cut the bent end at about 10mm from the  bend     Place the finished filament in a finished tray    to prevent damage and to minimize tangling   There are three empty trays provided for this purpose kept under the filament processing  table next to Sp3  Do not place more than fifteen wires in one tray  as more wires will  likely get tangled and ruined     Repeat steps 9 3 1 through 9 3 5 for the minimum of 31 filaments required to fill the  filament holder  as well as a few extras to replace any long  short or damaged filaments     8 5 Filament Loadin
13. iamond accumulation     Place wafers into the opening of the quartz wafer holder  placing all open positions with  either process wafers or dummies     8 7 Filament Holder Loading    8 7 1    8 7 2    Flip the filament array assembly  already prepared as described in section 9 5  around to  face the wires down  holding it from the H shaped holding fixture     Align the two holes drilled at the edges of the filament array assembly to the two quartz  supports in the CVD reactor  Slowly lower the filament array assembly as guided by the  supports through the holes  as shown in Fig 10  Be careful as the quartz supports are  fragile     sp3    8 7 3    8 7 4  8 7 5    8 7 6  8 7 7    8 7 8    8 7 9    8 7 10    8 7 11    Chapter 6 25    While holding the filament array with one hand  use your free hand to adjust and align the  filament tensioner at the far end of the reactor to the smaller holes on the other side of  the filament holder assembly  as shown in Fig 10     Place the copper strap over the bolt on the one side     Place and tighten the 5 8    nuts  Note  Two washers go on the side of the filament holder  with the copper straps placed under and over it  and only one washer on the side with the  tensioner fixture     Remove the H shaped holder assembly fixture     This is a step that you can easily forget by mistake  and the results can be disastrous   The holder assembly is made of aluminum  and will short the current through the heating  filaments  and will melt to leav
14. idelines    9 1 Process aborts with Jow N gt  alarm     9 1 1    There is no N   to the tool because it s not enabled  or there is an issue with the house N2  supply  Make sure the tool is enabled  and there are no general N   supply problems     sp3    Chapter 6 25    9 2 Wafer temperature is not between the 700  C 720  C band     9 2 1    9 2 2    9 2 3    The most likely cause is a few broken filaments due to bad filament making  The tool will  keep running even if up to three filaments break  Your run will complete  but at a lower  temperature and thus at a lower deposition rate  You will observe thickness non   uniformity under the broken filament areas     You can check the filament and wafer condition from the viewing port located at the front   right side of the reactor  where you can see if any filaments are broken or not  Caution   Always keep the lid of the viewing port closed when the reactor is running  Looking into  the reactor as it runs without the filter on the lid of the viewing may hurt your eyes     Temperature inconsistencies can be also due to hindered thermal conductivity between  the backside of the wafer and the cooling stack due to excessive diamond accumulation  over the cooling stack over time  Contact equipment staff for proper tool cleaning     9 3 Run aborted before completion     9 3 1    More than three filament wires broke during deposition     9 4 Particles or shiny spots on random points across the diamond film     9 4 1    The quartz wafer
15. iewed before being cleared to be used in the  diamond seeding bath     Wafer seeding process flow  8 3 4 1 Enable the ultrasonic bath  shown in Fig 1  from Mercury     8 3 4 2 Enter the number of wafers you will seed  and their diameter in the comments  section  e g  2x6    1x4        8 3 4 3 Keeping an accurate count of cumulative number of the wafers processes in  the bath is very important  because the solution is good for a total of 200 6     wafers or 500 4    wafers  and needs to be replaced once this count is reached     8 3 4 4 Check the water level in the ultrasonic bath tank  The water outside the beaker  in the ultrasonic bath tank constantly evaporates  therefore add water to the  ultrasonic bath tank until the level meets the 1500mL mark line of the  graduated beaker that houses the diamond seeding bath  as shown in Fig 2     8 3 4 5   Note  Take care to never add or spill water into the diamond seeding solution  in the beaker during this process  as it will ruin the solution     sp3    8 3 4 6    8 3 4 7  8 3 4 8  8 3 4 9  8 3 4 10    8 3 4 11    8 3 4 12    8 3 4 13    8 3 4 14    8 3 4 15    8 3 4 16    8 3 4 17    8 3 4 18  8 3 4 19  8 3 4 20    8 3 4 21    Chapter 6 25    Check the methanol level in the diamond seeding solution beaker  which  should read 3000m L  If the level is lower than 3000mL due to evaporation   then add more methanol to fill it up to 3000mL  but not more  as shown in Fig 2     Run the ultrasonic bath for 10 minutes with no wafers in th
16. in IDLE state  and the    Current Step    should display    O  Standby     once your run is successfully complete     Wait until the temperature reading of the thermocouple that monitors substrate  temperature reaches 30  C  as displayed by the reading Right  as shown in Fig 11     Open the reactor lid     Fasten the H shaped holding fixture to the filament holder assembly with the four 3 8     nuts     Loosen the three 5 8    nuts  two on the side with copper strap and one on the tensioner  side  with the wrench     Pull off the copper strap from the filament holder assembly     Remove the entire filament holder assembly by slowly lifting it up by holding it from the H   shaped fixture  Be careful not to exert lateral pressure on the quartz support rods   Furthermore  the carburized filaments are very fragile  and will crumble over your wafers  if you shake the fixture too much as you lift it up     Take the filament holder over a trash can  and clean the used filaments away  which  should break apart easily  and place it back over the filament preparation table     8 11 Unloading Wafers    8 11 1    8 11 2    Take the quartz wafer holder tray out  slowly without cracking the tray or the quartz  supports     Take the wafers out with a tweezer     8 12 Clean up  amp  Log out    8 12 1  8 12 2  8 12 3  8 12 4    Vacuum clean any diamond flakes  broken filament residue etc  in the reactor   Close the reactor lid   Log out from the tool     Disable Sp3     9 0 Troubleshooting Gu
17. ink8 piranha cleaning for wafers without any metal on them  svc 14 cleaning in msink1 for wafers with metal on them    Wafers must be properly cleaned before seeding them with diamond nanoparticles  This  will ensure proper seeding and high quality film growth on your samples  as well as  prevent accumulating contaminants in the seeding bath that will compromise everyone  else s processes     8 3 Wafer seeding    8 3 1    8 3 2  8 3 3    8 3 4    Proper seeding of wafers is a critical part of the diamond coating process and any errors  in this step will affect all the later steps     The diamond seeding setup is located at Msink20 in the Nanolab   Material Restrictions    8 3 3 1 The following materials are strictly not allowed in the diamond seeding bath   and will ruin the seeding solution     8 3 3 2 Water     pay attention to not to drop any water into the solution  Wafers must  be dry  as well     8 3 3 3 Graphite     completely ruins the solution     8 3 3 4 SiC   results the solution to take a dark color  For SiC substrates  a dedicated  bath is needed  SiC should not be allowed in the general use bath     8 3 3 5 Plastics   contaminates the solution  As such  the solution cannot be stored in  a plastic bottle  it should be kept in glass beakers for seeding use and long  term storage     8 3 3 6   Diamond coated wafers     sp3 vendor had concerns on seeding already  diamond coated wafers  It can possibly degrade the seeding solution  Any  carbon rich film should be rev
18. ke to modify  e g  MCD var   for changing the deposition  time  doping level etc     Note  Users are only allowed to change the variable recipes  marked with the suffix   Var   in the file names  This prevents accidental changing of the standard baseline recipes   which users can use as a template to adjust the variable recipes for their needs     Selecting the recipe and clicking Open will bring you to the recipe editing page  as shown  in Fig 13  There are various steps in a recipe file  however only two of these steps are  directly relevant to the film deposition  as will be discussed below  The remaining steps    sp3    8 8 10    8 8 11    8 8 12    8 8 13    8 8 14  8 8 15    8 8 16    8 8 17    8 8 18    8 8 19  8 8 20    8 8 21  8 8 22    8 9 1    Chapter 6 25    perform auxiliary functions such as leak checking  temperature stabilization  chamber  back filling etc     The only two steps that the users need to change to control deposition parameters are  step numbers 13 and 14  which are the    Deposit 1  and    Deposit 2  steps  respectively  as  shown in Fig 13  Changing any other step will not be relevant to the film deposition and  will only compromise the process by messing up the vendor specified parameters for  basic functions such as leak checking and other process safety aspects  and therefore is  prohibited     Deposit 1 Step  Users are advised not to change the duration of this step  which is set  to 01 30 45  in hr min sec format  This step uses a different
19. o room temperature     5 2 High Voltage    5 2 1 This tool uses high voltage electrical power in various subsystems such as the filament  power supply  User should never open the power supply enclosures and panels located  around the tool     5 3 Emergency Stop Button    5 3 1 The emergency off  EMO  push button switch is located on the main control panel next to  the user interface screen in the event that the reactor must be powered down quickly   and should only be used for emergency situations  This switch will disconnect all primary  power to the reactor in the system AC distribution cabinet  It will interrupt any process  that is in operation at the time it is pushed  To reactivate the system the EMO switch  must be pulled forward before restoring system power  which should be done by the  equipment staff     6 0 Process Data  6 1  7 0 Available Processes  Gases  Process Notes       7 1 Sp3 accepts four 6    or nine 4    Si wafers  with quartz wafer holders available for both wafer  sizes  There cannot be empty slots in the wafer holder during deposition  because the empty  areas would expose the graphite surface of the wafer cooling stack that would react with  process gases and damage it  Therefore  all wafer slots must be filled with either process or  dummy wafers     7 2 Only the following materials are allowed in the tool without asking for explicit process review  by process staff     7 2 1 Films grown or deposited in the Nanolab furnaces  Si  SiGe  SiO    SigN  
20. or silicon rich  nitride  poly Si  AIN     7 3 Following materials are strictly forbidden in the tool     7 4 Any exposed Nickel  Platinum  Cobalt  Iron are strictly off limits  These metals are catalysts  for CNT growth  and will not only ruin your process but also severely contaminate the  chamber     7 4 1 No Gold and other highly diffusive metals such as Cu  Ag  since the wafers processed in  Sp3 should be able to be further processed in non MOS clean furnaces     7 4 2 Photoresist will burn and contaminate the chamber and is not allowed     7 5 Wafers that have metals anywhere in the process stack should be discussed with process  Staff first before getting processed in Sp3     7 5 1 Buried Ni  Pt  Co and Fe films that are completely covered under another layer  e g  oxide   can be considered for processing in Sp3 after process review and approval by process  Staff     sp3    7 5 2    7 5 3    Chapter 6 25    The MFC s used in SP3 have the following values     N gt    10 000 sccm  H     5 000 sccm  CH    200 sccm    TMB Lo   25 sccm  calibrated as Hz   TMB Hi   50 sccm  calibrated as H     The TMB concentration is 2 1   balance Hb     Other metal films  such as Ti  W  TiW  will probably carburize during deposition yet may  not contaminate the chamber  Their presence should also be discussed with process  Staff     7 6 Available Recipes    7 6 1    7 6 2    7 6 3    7 6 4    7 6 5    UCB1T35H  Standard MCD deposition recipe provided by the equipment manufacturer   This re
21. ystalline diamond  with  1um grain size    4 3 NCD  Nano crystalline diamond  with  0 1um grain size    4 4 Typical Source Materials   4 4 1 TMB  Trimethylboron  B CH3 3 is used for in situ doping of diamond films   4 4 2 CH   Methane  carbon source for diamond deposition     4 4 3 H    Dissociates into atomic H at high temperature  and plays an important role in  maintaining the desired diamond tetrahedral sp3 configuration that gives high quality  diamond over the undesired sp2 configuration  which is simply graphite     4 5 Substrate Material    4 5 1 Sp3 is configured to deposit poly diamond simultaneously over four 6    or nine 4    wafers   with two types of trays available for each wafer size  Standard Si wafers supplied by the  Nanolab or other vendors can be processed in the tool  with further material stack  restrictions explained in sections 8 1 and 9 2 1     sp3    Chapter 6 25    4 6 Available Film Types    4 6 1    The tool is capable of depositing both MCD and NCD films  however only the MCD film  type has been repeatedly deposited and well characterized as of now  Therefore  the  current recipe available to users is for depositing MCD films  Characterization of MCD  films took precedence because they are known to give lower damping loss for MEMS  resonators  Characterization of the NCD process is in progress and will be released once  process staff tests the NCD recipe given by the OEM     4 7 Temperature Control    4 7 1    4 7 2  4 7 3    4 7 4  4 7 5    4 7
    
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