service manual az1-n(5-2)
Contents
1. 1 352 Service Men Dur 1 3 2 1 Service General 1 3 2 2 White Balance 1 322 3 OSD Service Meh 12 3 224 County SelecHol ue ee cH tees 12 3 2 3 Factory ReSeb iai e ev estas 12 Coi Cn Pa 13 WARNING AN ISOLATION TRANSFORMER SHOULD BE USED DURING ANY SERVICE WORK TO AVOID POSSIBLE SHOCK HAZARD DUE TO LIVE CHASSIS THE CHASSIS OF THIS RECEIVER IS DIRECTLY CONNECTED TO THE POWER LINE SAFETY RELATED COMPONENT WARNING COMPONENTS IDENTIFIED BY SHADING AND MARKED amp ON THE EXPLODED VIEWS AND IN THE PARTS LIST ARE CRITICAL FOR SAFE OPERATION REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY SECTION 1 GENERAL CAUTION Lead Free Soldered Boards example The circuit boards used in these models have been processed using Lead Free Solder The boards are identified by the LF logo located close to the board designation e g H1 etc see example The servicing of these boards requires special precautions to be taken as outlined below Lead Free Solder material must be used to comply with environmental requirements of new solder joints Lead Free Solder is available under the following part numbers Partnumber Diameter Remarks 7 640 005 19 0 3m2. Whilst working on this product it is not recommended to lay the TV set face down when powered up as this can result in panel problems If it is necessary to power up the TV set when face down the time should be minimised as much as possible gi SPECIFICATIONS Model name KDL 40BX4 KDL KDL 32BX3 KDL KDL 46 X4xx EX4 NX5xx 3 7EX4xx BX4 EX3 EX4 26EX3xx 22bEX3xx NX5xx System Panel System LCD Liquid Crystal Display Panel TV System Depending on your country region selection Analogue B G H D K L I Digital DVB T DVB C Colour Video System Analogue PAL PAL60 only video input SECAM NTSC3 58 NTSC4 43 only video input Digital MPEG 2 MP ML HL H 264 MPEG 4 AVC HP L4 0 MP L3 0 Channel Coverage Analogue 46 25 855 25 MHz Digital VHF UHF Sound Output 10 W 10 W RMS 8W 8W 5W 5W RMS RMS Input Output jacks Aerial 75 ohm external terminal for VHF UHF 9 9 9 9 AV1 1 21 pin scart connector including audio video input RGB input S Video input and Analogue TV audio video output C S AV2 2 21 pin scart connector including audio video input RGB input S Video input and audio video output COMPONENT IN Supported formats 1080p 1080i 720p 576p 576i 480p 480i Y 1 Vp p 75 ohms 0 3V negative sync P 8 CB 0 7 Vp p 75 ohms PR CR 0 7 Vp p 75 ohms COMPONENT IN Audio input phono jacks HDMI IN 1 2 3 4 Video 1080p 1080p24 1080i 720p 576p 576i 480p 480i Audio Two channel
3. INVERTER 40 INCHES 1 837 624 11 FLEXIBLE FLAT CABLE TCON BEN CN4301 1 910 060 80 CONNECTOR ASSY 15P G2M CN6401 BEN CN6006 1 910 060 83 MULTI HARNESS SPEAKER BEN CN6007 7901 HLR H2LS SPEAKERS 1 910 060 84 CONNECTOR ASSY 14P G2M CN6402 INVERTER INSTRUCTION MANUALS 4 168 148 11 INSTRUCTION MANUAL UK ENGLISH 4 168 148 21 INSTRUCTION MANUAL AEP GERMAN SPANISH FRENCH ITALIAN DUTCH PORTUGUESE 4 168 148 31 INSTRUCTION MANUAL AEP BULGARIAN CZECH DANISH FINNISH GREEK HUNGARIAN NORWEGIAN POLISH ROMAINIAN SWEDISH SLOVAK TURKISH REMOTE COMMANDER 1 487 828 11 REMOTE COMMANDER RM ED022 21 REMARK English Sony Corporation 10LP7100 1 Sony UK Printed in U K 9 883 479 03 Service Promotions Dept 2010 12
4. 37EX4xx KDL 32BX3 KDL BX4 EX3 EX4 26EX3xx NX5xx KDL 22EX3xx B EN 144 W KDL 40NX5xx 146 W KDL 40EX4 BX4xx 102 3 x 66 5 x 31 0 cm KDL 40NX5xx 99 6x63 5x25 0 cm KDL 40BX4xx 99 2x63 5x25 0 cm KDL 40EX4xx 102 3 x 62 8 x 10 0 cm KDL 40NX5xx 99 6 x 59 8 x 9 9 cm KDL 40BX4xx 99 2x59 8x 10 0 cm KDL 40EX4xx 22 4 kg KDL 40NX5xx 15 6 kg KDL 40BX4xx 15 9 kg KDL 40EX4xx 19 2 kg KDL 40NX5xx 13 6 kg KDL 40BX4xx 13 9 kg KDL 40EX4xx AV1 outputs available only for analogue TV 2 AV2 outputs watching screen except PC HDMI Component USB 3 Specified standby power is reached after the TV finishesnecessary internal processes 4 4 hours a day and 365 days a year 92 1 x 59 9 x 25 1 cm 92 1 x 56 4 x 9 8 cm Design and specifications are subject to change without notice 93 W KDL 32BX4 EX4 NX5xx 94 W KDL 32BX3 EX3xx 207 kWh 161 kWh 139 kWh 108 kWh 76 kWh 82 5 x 55 4 x 26 0 cm KDL 32NX5xx 80 4 x 53 2 x 22 0 cm KDL 32BX3 BX4xx 80 0 x 53 2 x 22 0 cm KDL 32EX3 EX4xx 82 5 x 51 7 x 10 2 cm KDL 32NX5xx 80 4x49 7x9 6cm KDL 32BX3 BX4xx 80 0x 49 7 x9 7 cm KDL 32EX3 EX4xx 15 5 kg KDL 32NX5xx 10 7 kg KDL 32BX3 BX4xx 11 0 kg KDL 32EX3 EX4xx 13 0 kg KDL 32NX5xx 9 2 kg KDL 32BX3 BX4xx 9 5 kg KDL 32EX3 EX4xx 67 2 x 45 9 x 22 0cm 55 1 x 40 2 x 21 5 cm 67 2x42 3x9 9 cm 55 1
5. HP Out Opt Out Buffer D Amp CXA3813N TPA3110D2 O UJ 4 2 CIRCUIT BOARD LOCATION STATIC CONVERTER 4 3 SCHEMATIC DIAGRAMS AND PRINTED WIRING BOARDS Note e All capacitors are in uF unless otherwise noted e pF uuF 50WV or less are not indicated except for electrolytic types e Indication of resistance which does not have one for rating electrical power is as follows Pitch 5mm Electrical power rating 1 4W e Chip resistors are 1 10W e resistors are in ohms k 1000 ohms M 1000 000 ohms e w nonflammable resistor e Ewn fusible resistor 9 ZN internal component e paneldesignation or adjustment for repair e All variable and adjustable resistors have characteristic curve B unless otherwise noted e All voltages are in Volts e Readings are taken with a 10Mohm digital mutimeter e Readings are taken with a color bar input signal e Voltage variations may be noted due to normal production tolerences B bus m m B bus RF signal path earth ground earth chassis Reference Information RESTOR m wemru PPRD NONFLAMMABLECARBON Fuse NONFLAMMABLEFUSILE Rs NONFLAMMABLE METAL OXIDE ms NONFLAMMABLECEMENT m NON FLAMMABLE WIREWOUND m rowemoPWENE 77 wes meraizen Powesten wee METALZEDFODPROPHENE us eem act HGHTE
6. 822 580 21 DESCRIPTION HDMI CONNECTOR D SUB CONNECTOR PHONO JACK 2P PHONO BLOCK OPTICAL OUT PHONO JACK 5P CONNECTOR DUAL SCART REMARK 5 2 BEZEL ASSY amp STAND ASSY Note Les composants indentifies par une trame et par une marque A sonte d une importance critique pour la securite Ne les remplacer que par des pieces du numero specifie The components identified by shading and marked A are critical for safety Replace only with the part numbers specified in the parts list REF NO PART NO DESCRIPTION REMARK REF NO PART NO DESCRIPTION REMARK 51 X 2547 156 1 BEZEL CON32 ASSY 32 inches 53 4 158 354 01 NECK M3B 32 inches X 2547 123 1 BEZEL CON40 ASSY 40 inches 4 171 686 01 NECK ML3B 40 inches 52 4 158 400 11 COVER NECK M3B 32 inches 54 X 2541 850 1 BASE M3B ASSY 32 inches 4 171 690 01 COVER NECK ML3B 40 inches X 2541 851 1 BASE ML3B ASSY 40 inches 55 4 159 298 01 SCREW PSW 4 10 18 5 3 REAR COVER ASSY amp POWER SUPPLY CORDS Note Les composants indentifies par une trame et par une marque A sonte d une importance critique pour la securite Ne les remplacer que par des pieces du numero specifie The components identified by shading and marked A are critical for safety Replace only with the part numbers O specified in the parts list rz RON t rononmzz antenna UK MODELS ONLX REFNO PARTNO DESCRIPTION REMARK REF NO PARTNO DES
7. REF NO PART NO DESCRIPTION REMARK REF NO PART NO DESCRIPTION REMARK 1 A 1 811 059 11 LCD PANEL S32TSP 32 inches 7 4 164 507 01 BRACKET SP 32L 32 inches A 1 811 060 11 LCD PANEL S40TSP 40 inches 4 166 119 11 BRACKET SP 40L 40 inches 2 1 474 208 11 STATIC CONVERTER TV 32 inches 8 A 1763 559 A HLR BOARD COMPLETE 1 474 201 21 STATIC CONVERTER TV 40 inches 9 4 164 509 02 COVER UNDER 32 32 inches 3 45 A 1763 564 A BEN BOARD COMPLETE 4 166 123 11 COVER UNDER 37 40 inches 4 4 166 268 22 BRACKET SIDE JACK 10 4 164 506 01 BRACKET SP 32R 32 inches 5 8 597 735 00 UNIVERSAL SIL TU SUT AE102T 4 166 120 11 BRACKET SP 40R 40 inches 6 1 858 364 11 LOUDSPEAKER 4 5x12 5cm 16 REF NO 11 12 13 14 15 16 PART NO A 1765 913 A 4 164 279 01 1 821 834 12 1 822 637 11 1 822 579 31 1 822 581 22 CHASSIS Cont DESCRIPTION H2LS BOARD COMPLETE BRACKET VESA S USB CONNECTOR HDMI CONNECTOR CARD CONNECTOR PCMCIA CARD MULTIPLE PHONO JACK 4P REMARK REF NO 17 18 19 20 21 22 17 Note Les composants indentifies par une trame et par une marque A sonte d une importance critique pour la securite Ne les remplacer que par des pieces du numero specifie The components identified by shading and marked A are critical for safety Replace only with the part numbers specified in the parts list 6 DD Q9 B PART NO 1 822 638 11 1 842 087 11 1 822 524 31 1 822 954 11 1 822 523 11 1
8. 36 7 8 2 cm PC Input Signal Reference Chart for PC IN amp Horizontal Vertical Signals Horizontal Pixel Vertical Line frequency frequency Hz Standard kHz VGA 640 480 31 5 60 VGA SVGA 800 600 37 9 60 VESA Guidelines XGA 1024 768 48 4 60 VESA Guidelines WXGA 1280 768 47 4 60 VESA WXGA 1280 768 47 8 60 VESA WXGA 1360 768 47 7 60 VESA SXGA 1280 1024 64 60 VESA UXGA 1600 1200 75 60 VESA HDTV 1920 1080 67 5 60 EIA This TV s PC input does not support Sync on Green or Composite Sync This TV s PC input does not support interlaced signals This TV s PC input supports signals in the above chart with a 60 Hz vertical frequency PC Input Signal Reference Chart for HDMI IN 1 2 3 and 4 Horizontal Verica Signals Horizontal Pixel Vertical Line frequency Standard frequency Hz kHz VGA 640 480 31 5 60 VGA SVGA 800 600 37 9 60 VESA Guidelines XGA 1024 768 48 4 60 VESA Guidelines WXGA 1280 768 47 4 60 VESA WXGA 1280 768 47 8 60 VESA WXGA 1360 768 47 7 60 VESA SXGA 1280 1024 64 60 VESA 21 Pin Connector SCART nn w o N AB N e oo a B N HDMI Connector 15 Pin D Sub Connector PC CONNECTORS 1 Audio Output B Right 2 Audio Input B Right 3 Audio Output A Left Ed EE Function Select AV control 11 Blanking Input Y Si
9. CRIPTION REMARK 101 X 2547 155 1 REAR COVER CON32 ASSY 32 inches 103 A 1 837 454 11 POWER SUPPLY CORD AEP 32 40 inches X 2547 124 1 REAR COVER CON40 ASSY 40 inches 104 A 1 837 455 11 POWER SUPPLY CORD UK 32 40 inches 102 3 106 546 51 ECS COVER 19 SECTION 6 PARTS LIST PARTS LISTING TABLE OF CONTENTS Page ACCESSORIES AND CONNECTORS INA HI suse sese essai serere sere 21 REMOTE COMMANDER 3 L NEMMEN 21 Note To ensure safety and reliability it is Sony policy that boards should not be repaired in the field as a result all boards are regarded as non service items for exchange only and are not indicated in the parts list of this service manual Note Items marked are not stocked since they are seldom required for routine service Some delay should be anticipated when ordering these items 20 REFNO PART N DESCRIPTION REMARK REF NO PART NO DESCRIPTION ACCESSORIES AND CONNECTORS 32 INCHES 1 837 622 11 FLEXIBLE FLAT CABLE TCON BEN CN4301 1 910 060 73 CONNECTOR ASSY 15P G2L CN6401 BEN CN6006 1 910 060 76 MULTI HARNESS SPEAKER BEN CN6007 7901 HLR H2LS SPEAKERS 1 910 060 77 CONNECTOR ASSY 14P G2L CN6402
10. HISTORY Model Name KDL 32 40BX400 SERVICE MANUAL Click on Page Number to display details of change Date Part Number Description of Revisions Version oo SERVICE MANUA AZ1 N 5 2 chassis MODEL DEST MODEL KDL 32BX400 AEP UK KDL 40BX400 FLAT PANEL COLOR TV TABLE OF CONTENTS Section Title Page Section Title Page 1 GENERAL 4 DIAGRAMS a A 3 4 1 Block Diagram iii ika Ee aab tae eeu 14 4 4 2 Circuit Board Location 15 COMBE ie b arde indo oH edid 7 Selt IIA ONOSIS 8 5 EXPLODED VIEWS 52 G A SS Sa ee or evo ee abel enam 16 2 DISASSEMBLY 5 2 Bezel Assy amp 5 18 2 1 Rear Cover e Ba DEP EG 9 5 3 Rear Cover Assy Power Supply Cords 19 2 2 Stand Assy Removal 2e tete 9 2 3 Speaker Bracket 9 6 PARTS LIST ilsiera iure ect 20 2 4 Loudspeaker 9 2 5 Under Cover Removal 10 2 6 Static Converter Board Removal 10 2 1 BEN Board Removal E beads 10 2 8 H2LS Board 10 2 9 HER Board Removal unie et de eet 10 3 SERVICE MENUS 3 1 How to enter the Service Mode
11. MPERNURE s ewe OO Note The components identified by shading and marked A are critical for safety Replace only with the part numbers specified in the parts list Les composants identifi s par une trame et par une marque A sont d une importance critique pour la s curit Ne les remplacer que par des pi ces de num ro sp cifi specified Note The components identified by mark amp contain confidential information Strictly follow the instructions whenever the components are repaired and or replaced 15 SECTION 5 EXPLODED VIEWS NOTE Les composants indentifies par une trame et par une marque A sonte Non serviceable items with no part number and no Items marked are not stocked d une importance critique pour la description are not stocked because they are not since they are seldom required for securite Ne les remplacer que par required for routine service routine service Some delay should des pieces du numero specifie e The construction parts of an assembled part are indicated be anticipated when ordering these with a collation number in the remarks column items 5 1 CHASSIS The components identified by shading B and marked A are critical for safetv Replace only with the part numbers specified in the parts list The components identified by mark contain confidential information Strictly follow the instructions when ever the components are repaired and or replaced
12. al No Software Upgrade Set up Errors 4 Move to the corresponding adjustment item using the A or arrow buttons on the Remote Commander 5 Press the lt gt arrow button to enter into the required menu item 6 Adjust the data value using the gt or b arrow buttons on on the Remote Commander 7 To go back at any time press the Return button on the Remote Commander 8 Ensure you return to the top level menu shown above in Pic 1 and press the Green button on the Remote Commander to Store all the adjustments 9 Press the Red button or Menu button on the Remote Commander to quit the Service Mode when all adjustments have been completed After carrying out the service adjustments to prevent the customer accessing the Service Menu switch the TV set OFF and then ON again 11 3 1 How to enter the Service Mode 3 2 Service Menu Structure The following descriptions show the items that can be viewed and or adjusted using the Service Menu The following menu appears on the screen when you enter the Service General Menu See Pic 2 This menu allows you to view the product information set the TV into Aging Mode and perform Software Upgrade to the TV set Pic 2 SBY Version NVM Version Upgrader Version Operation Hours Model ID Aging Mode Serial No Software Upgrade The following menu appears on the screen when you enter the White Balance Adjustment menu S
13. e ON OFF 4 4 Select Dual Sound B 45 Select Dual Sound Mono 4 4 Set NVM as non virgin 4 Set NVM as virgin 7 Speaker_id B 2 3 Set DVB T channel table 3 E 3 00 3 4 5 6 7 8 9 1 12 16 19 7 1 2 3 6 7 1 3 4 Select Dual Sound Stereo 5 Clear authenticated CAM History 5 Clear service shunning cache 6 8 9 1 2 3 4 7 9 2 5 Enable Disable DVB C manual tuning Note To place the Remote Commander in TT Mode press the following buttons together for approximately five seconds A EXTERNAL INPUT DIGIT 5 VOLUME To use the Remote Commander in TT Mode press the Rewind button on the Remote Commander twice BAIA THEATRE mia perii Rewind Button 4 e SYTH MENU LI PH MANUAL SCENE DIGITAL A TT will then appear in the bottom right hand corner of the TV To take the Remote Commander out of TT Mode press the same buttons together for approximatelv five seconds 13 4 1 BLOCK DIAGRAM BEN C e Si TU Demodulator NAND FLASH PANEL B 32 26 22 SUT AE102T CXD2817R T4 NANDO1G DVB T C W3B2CN6F WXGA CCEL 46 40 37 32 FHD CCFL Aerial Cable HDMIT HDMI 2 HDMI3 HDMI4 TDA19997 DDR2 DDR2 512Mb 5i2Mb Sensor ED BH1690FVC MAIN CHIP PC Audio PNX8543M2 SCARTI SCART2 Component CV Side 3a 2 5 0 0 2 Control Button H2LS AUDIO AUDIO Power Supply Line Out
14. ee Pic 3 This menu allows adjustment of the TV picture levels These adjustments are set during manufacture and should not normally require further adjustment Pic 3 WB Adjustment Level Red Value Green Value Blue Value Save Level End Adjustment The following menu appears on the screen when you enter the OSD Service Menw See Pic 4 This menu allows viewing and adjustment of the AGC and viewing of the Sound Status Pic 4 DVB Detail Panel Backlight Sound Status Selection of Factory Reset See Pic 6 allows the TV to be reset to factory shipping condition This will restore all settings to those which were contained in the TV on first shipment Pic 6 Service General Menu Start Now White Balance Adjustment OSD Service Menu Country Selection 12 The following menu appears on the screen when you enter the Country Selection menu See Pic 5 Using this menu the destination country of the TV can be set Pic 5 Ireland Nederland Belgie Belgique Luxembourg France Italia Schweiz Suisse Svizzera Deutschland Osterreich 3 3 TT MODE The TT modes described below are available by selecting the two relevant digits You can exit the TT Mode by entering 00 by pressing the Analog or the Digital button by switching the TV set into stand by mode or by powering the set off 1 Factory toggle mode ON OFF CBA mode toggle ON OFF 3 ECS mode toggl
15. gnal we CA Ground Video Output Ground Video Input Video Output Video Input Video Input Y S Signal Common Ground Shield Ex ome Ls mesa s omes es eee IM ET Standard Level 0 5V rms Impedance less than IKO Standard Level 0 5V rms Impedance more than 10KOQ Standard Level 0 5V rms Impedance less than IKO Standard Level 0 5V rms Impedance more than 10KO High State 9 5 12V AV mode Low State 0 2V TV mode Impedance more than 10KOQ Capacitance less than 2nF 0 7V 3dB 75Q positive 0 7V 3dB 75Q positive 0 3V 3dB 75Q positive High State 1 3V Low State 0 0 4V Impedance 75Q 1V 3dB positive sync 0 3V 3 10dB 1V 3dB positive sync 0 3V 3 10dB 1V 3dB positive sync 0 3V 3 10dB TDMS Clock Shield TMDS Clock Reserved N C on device l ta Q SCL SDA DDC CEC Ground 5V power Hot Plug Detect Monitor IDO in display DCC Serial Data Vertical Sync DCC Serial Clock AZ1 N SELF DIAGNOSTIC SOFTWARE The identification of errors within the AZ1 N chassis is triggered in one of two ways 1 Busy or 2 Device failure to respond to IIC In the event of one of these situations arising the software will first try to release the bus if busy Failure to do so will report with a continuous flash ing LED and then communicate with each device in turn to establish if a device is faulty If a device is fou
16. led and ease the board gently away from the back of the TV set Screw Part number s and Description s 2 580 592 01 SCREW PSW M3X8 240 2 6 Static Converter Board Removal Screws To remove the Static Converter board disconnect all connectors and then remove the 4 screws circled and ease the board gently away from the back of the TV set Screw Part number s and Description s 2 580 592 01 SCREW PSW M3X8 2 8 H2LS Board Removal Clips To remove the H2LS board disconnect the 1 connector and release the 3 clips circled and ease the board gently away from the TV set 2 9 HLR Board Removal L LI 11 Clips To remove the HLR board first remove the Speaker Bracket See 2 2 3 then disconnect the 1 connector on the HLR board and release the 2 clips circled and ease the board gently away from the back of the TV set SECTION 3 SERVICE MENUS Service adjustments to this model can be performed using the supplied Remote Commander See front cover 1 Turn on the power to the TV set 2 Press the following sequence of buttons on the Remote Commander ON SCREEN DIGIT 5 VOLUME TV STANDBY DISPLAY 3 The following menu appears on the screen See Pic 1 Pic 1 MIPS Version White Balance Adjustment SBY Version OSD Service Menu NVM Version Country Selection Upgrader Version Factory Reset Operation Hours Model ID Aging Mode Aging Time Settings Seri
17. linear PCM 32 44 1 and 48 kHz 16 20 and 24 bits Dolby Digital PC see page 6 Analogue audio minijack HDMI 1 only amp AV3 Video input phono jack m9 AV3 Audio input phono jacks G DIGITAL AUDIO Digital optical jack Two channel linear PCM Dolby Digital OUT OPTICAL Audio output Left Right phono jacks PC Input 15 Dsub see page 6 G 0 7 Vp p 75 ohms non Sync on Green B 0 7 Vp p 75 ohms R 0 7 Vp p 75 ohms H V Sync TTL level PC audio input minijack CAM Conditional Access Module slot Power and others Power Requirements 220 240 V AC 50 Hz Screen Size measured 46 inches 40 inches 37 inches 32 inches Approx 26 inches 22 inches diagonally Approx 117 cm Approx 102 cm JApprox 94 cm 81 cm Approx 66cm_ Approx 55 cm Display Resolution 1 920 dots horizontal x 1 080 lines vertical KDL 46EX4xx KDL 40BX4 EX4 NX5xx KDL 37EX4xx KDL 32BX4 EX4 NX5xx 1 366 dots horizontal x 768 lines verticd KDL 32BX3 EX3xx KDL 26EX3xx KDL 22EX3xx KDL 46 X4xx Model name in Home 142 W Standard mode in Shop Vivid mode Standby Power Consumption 3 Off mode Power Consumption Power consumption 0 19W 0 18W Average anual energy consumption 4 Dimensions with stand 112 7 x 71 1 x wx hx d 112 7 x 67 4 X 10 2 cm without stand Mass with stand without stand KDL 40BX4 EXA NX5bXx
18. m 0 25Kg 7 640 005 20 0 4mm 0 50Kg 7 640 005 21 0 5mm 0 50Kg 7 640 005 22 0 6mm 0 25Kg 7 640 005 23 0 8mm 1 00Kg 7 640 005 24 1 0mm 1 00Kg 7 640 005 25 1 2mm 1 00Kg 7 640 005 26 1 6mm 1 00Kg Due to the higher melting point of Lead Free Solder the soldering iron tip temperature needs to be set to 370 degrees centigrade This requires soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics For more information on the use of Lead Free Solder please refer to http www sonv training com UK PLUG WARNING WARNING UK Models only The flexible mains lead is supplied connected to a B S 1363 fused plug having a fuse of the correct rating for the set Should the fuse need to be replaced use a fuse of the same rating approved by ASTA to BS 1362 ie one that carries the e mark How to replace the fuse Open the fuse compartment with a screwdriver blade and replace the fuse IF THE PLUG SUPPLIED WITH THIS APPLIANCE IS NOT SUITABLE FOR THE OUTLET SOCKETS IN YOUR HOME IT SHOULD BE CUT OFF AND AN APPROPRIATE PLUG FITTED THE PLUG SEVERED FROM THE MAINS LEAD MUST BE DESTROYED AS A PLUG WITH BARED WIRES IS DANGEROUS IF ENGAGED IN A LIVE SOCKET FUSE When an alternative type of plug is used it should be fitted with the correct rating fuse otherwise the circuit should be protected by the same rating fuse at the distribution board LCD PANEL CAUTION
19. nd to be faulty the relevant device number will be displayed through the LED Series of flashes which must be counted LED Error Codes and Descriptions Number of LED Error Description Checked Action Flashes Power Supply Protection error In normal and factory mode Goes into standby Audio error In normal and factory mode Goes into standby Balancer error In normal and factory mode Goes into standby Panel Error amp Panel ID error In normal and factory mode Goes into standby Inverter error In normal and factory mode Goes into standby NVM error In initialisation state Adds error to error menu I2C error In normal and factory mode Adds error to error menu Tuner error In initialisation state Adds error to error menu DVB T C Demod error In initialisation state Adds error to error menu USB error In normal and factory mode Adds error to error menu Cl error In normal and factory mode Adds error to error menu Ver 2 0 Resetting Error Codes OSD Service Menu 1 If Software version of the set is older than M8R31 M8 311 update to latest version 2 Power Off Power ON 3 Apply TT19 4 Apply TT08 TV switches off and then restarts 5 Confirm error had disappears Note TT19 is necessary if Factory mode is not enabled When Factory Mode is enabled F is shown on top right of the screen in TT mode SECTION 2 DISASSEMBLY 2 1 Rear Cover Removal Rem
20. ove the rear cover fixing screws indicated and then carefully pull the Rear Cover away from the back of the set Screw Part number s and Description s 1 2 580 640 01 SCREW BVTP2 4X16 32 10pes 40 8pcs 2 7 685 648 79 SCREW BVTP 3X12 32 40 2pcs 3 2 580 595 01 SCREW PSW M3X12 32 2pcs 4 4 159 298 01 SCREW PSW M4X10 407 4pcs 2 3 Speaker Bracket Removal To remove the Speaker Bracket remove the 1 screw circled Then gently pull the Speaker Bracket away from the back of the TV set 2 2 Stand Assy Removal Remove the 4 stand fixing screws indicated and lift the TV set up and away from the Stand Assy Screw Part number s and Description s 2 580 608 01 SCREW PSW M5X16 2 4 Loudspeaker Removal Screws To remove the Loudspeaker first disconnect the loudspeaker connectors and then remove the 2 screws circled Finally gently pull the Loudspeaker out of the speaker bracket 2 5 Under Cover Removal Screw To remove the Under Cover first remove the Rear Cover See Sec 2 2 1 and then the Stand Assy See Sec 2 2 2 Then remove the screw circled and gently pull the Under Cover away from the back of the TV set Screw Part number s and Description s 2 580 640 01 SCREW BVTP2 4X16 2 7 BEN Board Removal Screws To remove the BEN board disconnect all connectors and then remove the 4 screws circ
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