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Operating Manual - Dürkopp Adler Polska

1. 1 Keypad key for the stitch length 3 Lower adjusting wheel for the 2 Adjusting marks for indicating smaller stitch length the stitch length selected 4 Upper adjusting wheel for the larger stitch length On machines with 2 stitch length adjusting wheels the upper adjusting wheel 4 is for the larger stitch length and the lower adjusting wheel 3 is for the smaller stitch length The adjusting mark 2 on the left on the wheel indicates the stitch length selected Important The larger stitch length must not be shorter than the smaller stitch length Always select a higher stitch length at the upper adjusting wheel 4 than at the lower adjusting wheel 3 Machine damage possible if the adjusting wheels are turned using brute force The machine is designed in such a way that a lower stitch length cannot be selected at the upper adjusting wheel than at the lower adjusting wheel Do not attempt to use brute force to select a smaller stitch length at the upper adjusting wheel Operating manual 867 Version 01 0 12 2012 53 D RKOPP Bu ADLER Operating instructions 5 12 3 Removing blocking of the adjusting wheel Automotive Machines with blockable adjusters are used especially in the Blockable automotive sector With these machines the blocking must be adjusters emoved before the stitch length can be adjusted
2. Bet Anderung bier Operating manual 867 Version 01 0 12 2012 111 DURKOPP ADLER Appendix Dimensions for manufacturing a tabletop part 2 I v ry HER Tr 3 y ace E o d A d 8 5 a ZS 5 ei H ef HO ef _ A gd i JE e T J 112 Operating manual 867 Version 01 0 12 2012 Appendix GH D RKOPP ADLER Dimensions for manufacturing a tabletop part 2 z z a A 24 2H 3 a a S 22 S os Sa el 23 e GE E 8 4 ee lt Se SC E ce z a 3 peasy a S LD d 1 o o A x d de BE EE JS 5 ZS z Operating manual 867 Version 01 0 12 2012 113 Appendix
3. Pp Release the screws 1 on the frame bars 2 Set the table plate to the desired height Important Pull out or push in the table plate evenly at both sides to prevent it from jamming 3 Tighten the screws 1 on the frame bars Operating manual 867 Version 01 0 12 2012 81 D RKOPP ADLER Set up instructions 7 7 Controller Depending on the submodel the following controllers are avail able Machine type Submodel 867 Controller Short arm 19020 19040 39240 DAC ECO Long arm Machines with integrated motor 190020 70 or 190040 70 DAC CLASSIC 290020 70 290040 70 190142 M 190322 M DAC CLASSIC 190342 M Short arm 392342 393342 394342 190122 190142 160122 260122 190145 190125 190146 190322 190342 190445 190425 29020 Efka DC1550 DA321G 29040 290122 290142 290322 290342 490322 290445 Long arm 190122 70 190322 70 190342 70 290122 70 290322 70 290342 70 290342 100 82 Operating manual 867 Version 01 0 12 2012 Set up instructions GH DORKOPP 7 7 1 Fitting the control The DAC controllers and Efka controllers are installed according to the same principle Figure 53 Fitting the control 1 Strain relief 2 Control 3 Screw holder 1 Screw the control 2 onto the 4 screw holders 3 under the VA table plate 2 Clamp the power cable of the control 2 i
4. To interrupt sewing 1 Release the foot pedal in pedal position 0 The machine stops needles and sewing feet are down To continue sewing 1 Press the foot pedal forwards to the pedal position 1 The machine continues to sew To sew over thickened seams 1 Activate the elevated sewing foot stroke using the knee lever Section 7 12 Sewing foot stroke To change the stitch length 1 Switch on the 2nd stitch length using the key for the quick function EI Section 7 14 Switching on the quick functions at the keypad To increase the thread tension 1 Switch on the additional tension using the key for the quick function EI Section 7 14 Switching on the quick functions at the keypad To sew intermediate strips 1 Sewing backwards with the stitch adjustment lever EI Section 7 13 Stitch length or with the quick function key Section 7 14 Switching on the quick functions at the keypad To finish a seam 1 Press the foot pedal back completely to the pedal position 2 amp The machine sews the end strip and the thread cutter cuts the thread The machine stops needles and sewing feet are up 2 Remove the sewn material Operating manual 867 Version 01 0 12 2012 63 D RKOPP ADLER Operating instructions 64 Operating manual 867 Version 01 0 12 2012 Maintenance GH D RKOPP ADLER 6 Maintenance This section describes simple maintenance work that needs to be c
5. Operating manual 867 Version 01 0 12 2012 Operating instructions 2 Ar 5 2 1 Needle change on 1 needle machines Figure 3 Inserting and changing needles on 1 needle machines 1 Needle bar 3 Groove 2 Fastening screw 4 Hook 1 Turn the handwheel until the needle bar 1 reaches the upper end position Loosen the fastening screw 2 Pull the needle out towards the bottom Insert the new needle Important Align the needle so that the groove 3 faces the hook 4 6 Tighten the fastening screw 2 oe ON Operating manual 867 Version 01 0 12 2012 25 D RKOPP ADLER Operating instructions 5 2 2 Needle change on 2 needle machines Figure 4 Inserting and changing needles on 2 needle machines S L eg Al In LAL ET NS 1 Needle bar 3 Groove 2 Fastening screw 4 Hook 1 Turn the handwheel until the needle bar 1 reaches the upper end position Loosen the fastening screws 2 on both sides Pull each of the needles out downwards Insert new needles on both sides Important Alignthe needles so that the grooves 3 face away from each other Each groove then faces the hook that belongs to this needle 6 Tighten the fastening screws 2 on both sides DF D 26 Operating manual 867 Version 01 0 12 2012 Operating instructi
6. PINUS Operating manual 867 Version 01 0 12 2012 87 STT Set up instructions 7 10 2 Fitting the electric knee lever Figure 58 Fitting the electric knee lever 1 Knee switch 2 Connecting cable 3 Plug 1 Screw the knee lever 1 in front of the oil pan firmly in place Va under the table plate 2 Guide the connecting cable 2 to the back between the oil pan and the control 3 Insert the plug 3 of the connecting cable in the socket of the control 88 Operating manual 867 Version 01 0 12 2012 Set up instructions GH DORKOPP 7 11 Fitting the control panel Figure 59 Fitting the control panel Part 1 1 Upper machine cover 3 Cable duct long arm only 2 Valve cover 4 Control panel bracket 5 Control panel Pp 1 Unscrew the valve cover 2 and upper machine cover 1 2 Screw the control panel 5 firmly onto the control panel bracket 4 Long arm Additional step for long arm machines machines 3 Install the connecting cable through the cable duct 3 Figure 60 Fitting the control panel Part 2 6 Connecting cable Pp 4 Install the connecting cable 6 in the machine arm 5 Guide the cable through the hole in the table plate Insert the plug of the connecting cable in the socket of the control 7 Screw on the valve cover 2 and upper machine cover 1 Operating manual
7. Tighten the fastening screw 1 gt o gt Operating manual 867 Version 01 0 12 2012 47 D RKOPP ADLER Operating instructions 5 11 Setting the sewing foot stroke 5 11 1 Limiting of number of stitches with an increased sewing foot stroke CLASSIC machines have a potentiometer on the arm shaft The potentiometer automatically adapts the number of stitches to the sewing foot stroke If you increase the sewing foot stroke the number of stitches is automatically reduced Important ECO machines do not have automatic reduction of the number of stitches On ECO machines the operator must ensure that the number of stitches LJ Section 9 2 Table of maximum speeds Page 114 specified in the tables in the appendix is not exceeded Possible damage to the machine through an excessively high number of stitches with an increased sewing foot stroke Ensure that the number of stitches specified in the appendix tables for the respective combination of stitch length and sewing foot stroke is not exceeded On ECO machines do not press the pedal too far forwards when sewing with a large sewing foot stroke and large stitch lengths Do not change the potentiometer setting on CLASSIC machines Operating manual 867 Version 01 0 12 2012 Operating instructions Rote 5 11 2 Setting the stroke height Depending on the equipment the machine has 1 or 2 adjusting wheels for the sewing
8. e DAC ECO and DAC CLASSIC controllers The operating manual is provided in the controller accessory pack The operating manual is also available in the download area at www duerkopp adler com Figure 66 DAC CLASSIC connection sockets e LE 0003 Ir DH el 3 T Dien added Operating manual 867 Version 01 0 12 2012 95 D RKOPP ADLER Set up instructions 7 12 5 Connecting the sewing machine upper section 3 Insertthe plug on the connecting cable for the sewing machine Va upper section into the socket of the respective controller The connection diagram is provided in the 1 Operating manual for the respective controller e Efka DC1550 DA321G controller The operating manual is provided in the controller acces sory pack e DAC ECO and DAC CLASSIC controllers The operating manual is provided in the controller acces sory pack The operating manual is also available in the download area at www duerkopp adler com 7 12 6 Fitting and connecting the Hall sensor Danger to life due to electric shock Disconnect the power plug before connecting the Hall sensor Make sure the power plug cannot be unintention ally reinserted The Hall sensor is required for machines with a transmission ratio of 1 1 55 between the motor and machine m The
9. CG D RKOPP ADLER 9 2 Table of maximum speeds Maximum speeds part 1 d 21 6 0081 oog oog paoxons us 0002 0002 0002 G L ayons vos 0081 oog 0081 6 9 840415 6 9 0092 oosz oosz sexous ui uel yans 000 000 000 i L ayons 6 9 y01 0081 HONS oo oosz sexons u uet yans 000 b 1 ons 093 093 093 zze0er everes zvecee zvezee ovoz6e sproez zveosz zzeosz zrio6z zzL062 ov006z 020062 zz1092 des we IOUS P epuejs oos mme oos oos oos oos oos oost oost oos oos 6 9 ons ce oooe oooz oooz oooz oooz oooe oooe oooz oooz onge oooz et eyongjnBuel ous oog mme oos oos oos oos oos oos oost oos oos 6 9 ons 6 9 oosz mes oosz oosz oosz oose oose oosz oosz oosz oosz SONS Eu vous oooe oooe oooe oooe oooe oooe oooe oove oooe onge 000 pL ons oog mme oos oos oos oos oogr oos oos 0081 6 9 ons oosz mes oosz oosz oogz oose oosz mes oosz 0062 sg eyons 9 0 oore oore oore oore oore oore oore oore oore oore p ayong fue ae oore oore oore oore oore oore oore oore oore ooye E 1 ayons 093 093 Svv06l Szros zeos zzeos gr os sr os zvo se1061 zz1061
10. Oil can cause a rash if it comes into contact with the skin Avoid any skin contact with the oil If oil gets on your skin wash the affected skin areas thoroughly Figure 43 Oil level indicator 1 Refill opening 2 Maximum level marking 3 Minimum level marking Checking the oil level 1 Check the oil level indicator every day Important The oil level must always be between the minimum level marking 3 and the maximum level marking 2 Machine damage possible due to incorrect oil level Too little or too much oil can cause damage to the machine Check the oil level on a daily basis and top up oil so that the oil level is always between the minimum and maximum mark ings Operating manual 867 Version 01 0 12 2012 Maintenance GH DURKOPP Figure 44 Oil level indicator EN o Max MIN 1 Refill opening I O 2 Maximum level marking 3 Minimum level marking Topping up with oil Pp Pour in oil through the refill opening 1 as required 1 Switch off the sewing machine at the main switch 2 Pour in oil up to but not past the maximum level marking 2 3 Switch on the sewing machine at the main switch CLASSIC Note for machines with CLASSIC equipment equipment f the oil level falls below the minimum level marking 3 on CLASSIC machines the oil level indicator lights up in r
11. opgoe 020061 zzL091 ue oys psepue s 198 Operating manual 867 Version 01 0 12 2012 114 GH D RKOPP ADLER Appendix Maximum speeds part 2 0081 0081 0081 0081 0081 0081 6 9 ons DI 0002 0002 0002 0002 0002 0002 g ayong Wuel yans 0081 0081 0081 0081 0081 0081 6 9 ons 0002 0002 0002 0002 0002 0002 g ayau s busi AUS 0092 000 000 000 000 000 L ons 0081 6 9 Sons 0002 g ooue 9 0 WS v oHONS yy6ua YANS 0092 1 ons 093 093 001 2E067 01 2vE067 01 22E062 02 221062 02 000062 02 020062 das une Duo 0081 0081 0081 0081 0081 0081 0081 0081 6 9 ons Le 0002 0002 0002 0002 0002 0002 0002 0002 g Layong Wuel yans 0081 0081 0081 0081 0081 0081 0081 0081 6 9 Sons 0002 0002 0002 0002 0002 0092 0092 0092 G ooue ne 000 000 000 000 000 000 000 000 t L ons 0081 0081 0081 0081 0081 0081 6 9 ons 0002 0002 0002 0092 0092 0082 g ooue 9 0 0082 0082 0082 001 oole oore peyong Vue yans 000 000 000 oore oore oore 1 ons 093 093 02 ZPEOGL 02 zzeos 02 221061 02 070061 02 020061 w zveos Wrzzeos W zrLos sae une Duo 40 0W pa e169 u 115 Operating manual 867 Version 01 0 12 2012 D RKOPP ADLER Appendix 116 Operating manual 867 Version 01 0 12 2012 DURKOPP ADLER DURKOPP ADLER AG Potsdamer Str 190 33719
12. 2 Insertthe plug of the knee switch in the socket of the respective controller DAC ECO and DAC CLASSIC controllers Socket 2 on the rear side of the controller e Efka DC1550 DA321G controller Socket KN19 3 on the front side of the controller Operating manual 867 Version 01 0 12 2012 99 D RKOPP ADLER Set up instructions 7 12 8 Fitting the M Control circuit board Danger to life due to electric shock Disconnect the power plug before fitting the circuit board Make sure the power plug cannot be unintention ally reinserted Figure 69 Fitting the circuit board 2 Cable duct 3 Setpoint device angle bracket 1 Frame 1 Fitting the circuit board Z e Machines with a binder between the frame 1 and cable duct 2 e Machines with switchable needle bars At the right next to the setpoint device angle bracket 3 100 Operating manual 867 Version 01 0 12 2012 Set up instructions GH D RKOPP ADLER Figure 70 Connecting the circuit board 1 Upper section compressed air 2 Compressed air supply hose hoses 3 Connection sockets 2 Connect the compressed air supply hose 2 to the mainte nance unit 3 Fasten the upper section compressed air hoses 1 to the throt tle valves 4 Important If the function of the Rand L keys are swapped over on machines with switchable needle bars then the upp
13. DURKOPP ADLER Set up instructions 7 12 3 Establishing equipotential bonding Danger to life due to electric shock Disconnect the power plug before establishing equipotential bonding Make sure the power plug cannot be unintention ally reinserted The earthing cable conducts away any static charging of the machine upper section Figure 65 Establishing equipotential bonding Za eg LS Sek H Glo 1 Connection at the controller 2 Tab connector Pp 1 Tilt the machine upper section N Feed the earthing cable from the connection 1 on the rear side of the controller through the cutout in the table plate and plug it onto the tab connector 2 on the base plate 94 Operating manual 867 Version 01 0 12 2012 Set up instructions Gl D RKOPP ADLER 7 12 4 Connecting the controller Danger to life due to electric shock Disconnect the power plug before connecting the controller Make sure the power plug cannot be unintention ally reinserted Connecting the controller consists of the following work e Insert the plugs of all connecting cables in the sockets on the back of the control e Connect the control to the power supply using the power cable Read the Operating manual for the respective controller e Efka DC1550 DA321G controller The operating manual is provided in the controller accessory pack
14. PNEUMATIC connection 2 44uas4a00H0 00er 103 Fitting the maintenance unt 103 Setting the operating Dressure nennen nn 104 Pneumatic foot lifting 44444 Her nenn ennnnnnnnnnennnnnn a 104 UDR CAUOM EE 105 SEWING TEXTE u nenn ne ne nie 107 DISPOSAl vai csiis sissies casiescdeccnecaabistensstsestcssusnecensacsseascersvanasecanderesuoarivandoceas 109 Appendix nuurssnnsensnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnsnnnnnsnnnennnnnnnnsnnennnannn 111 Table plate drawings een 111 Table of maximum speeds iaaneienniae 114 Operating manual 867 Version 01 0 12 2012 D Ropes Contents Operating manual 867 Version 01 0 12 2012 About this manual GH D RKOPP ADLER 1 About this manual 1 1 Scope of application of the manual This operating manual describes the set up and intended use of the special sewing machine 867 It applies to all submodels listed in Section GJ 3 4 Technical data 1 2 Applicable documentation The device contains built in components of other manufacturers e g drive motors The corresponding manufacturers have per formed a hazard assessment for these purchased parts and con firmed compliance of the design with the European and national specifications The intended use of the built in components is described in the corresponding manuals of the manufacturers 1 3 Damage during transport Durkopp Adler canno
15. Risk of injury from moving parts Switch off the sewing machine before removing blocking of the stitch length adjusting wheels Figure 33 Removing blocking of the stitch length adjusting wheels 1 Adjusting wheels for the stitch length 1 Insert a 3 mm hex key through the access holes 2 and release the blocking screws for the stitch length adjusting wheels 2 Turn the stitch length adjusting wheels 1 2 Section 5 12 Stitch length Page 52 3 Inserta3 mm hex key through the access holes 2 and tighten the blocking screws for the stitch length adjusting wheels 54 Operating manual 867 Version 01 0 12 2012 Operating instructions Ar 5 12 4 Sewing backwards The stitch adjustment lever on the machine arm reduces the stitch length down to sewing backwards in the lower end position Figure 34 Stitch adjustment lever on the machine arm a d T gt 1 Stitch adjustment 1 Slowly push the stitch adjustment lever 1 down The stitch length becomes smaller In the lower end posi tion the machine sews backwards with the stitch length selected at the adjusting wheels Operating manual 867 Version 01 0 12 2012 55 STT Operating instructions 5 13 Quick functions on the keypad Depending on the submodel the machine has a keypad on the machine arm allowing activation of particular functions while sew ing 5 13 1 Activating function key
16. clockwise To reduce the pressure Turn the rotary handle 1 coun terclockwise 3 Push the turning handle 1 down 7 13 3 Pneumatic foot lifting Installation information is provided in Additional manual 0791 867704 104 Operating manual 867 Version 01 0 12 2012 Set up instructions GH DURKOPP ADLER 7 14 Lubrication Skin injuries due to contact with oil Oil can cause a rash if it comes into contact with the skin Avoid any skin contact with the oil If oil gets on your skin wash the affected skin areas thoroughly All wicks and felt bits of the upper section are soaked in oil on delivery This oil is conveyed to the reservoir during use which is why you should avoid filling too much oil during initial filling Figure 74 Oil level indicator MIN 1 Refill opening 0 2 Maximum level marking 3 Minimum level marking 1 Pour oil through the refill opening 1 up to no more than 2 mm below the maximum level marking 2 Machine damage possible due to incorrect oil level Too little or too much oil can cause damage to the machine On the first filling only add oil up a level 2 mm below the maximum level mark Operating manual 867 Version 01 0 12 2012 105 D RKOPP ADLER Set up instructions Oil to be used Only DA 10 or an oil of equivalent quality may be used for the mac
17. 1 Guide the threads through the guides and around the tension ing screws in such a way that the threads do not intersect 2 First guide the left hand needle thread through the left hand guide holes and around the left hand tensioning screw triangle 1 3 First guide the left hand needle thread through the right hand guide holes and around the right hand tensioning screw triangle 2 Operating manual 867 Version 01 0 12 2012 31 D RKOPP ADLER Operating instructions 5 3 3 Needle thread threading on machines with a clean seam start The clean seam start parts set provides a short and cleanly sewn needle thread at the start of the seam After the 1st stitch the needle thread is clamped by the thread clamp 6 and pulled back by the thread retractor 5 so that the needle thread only pro trudes by a small amount The exact settings are described in Additional manual 0791 867708 Figure 10 Threading scheme for machines with a clean seam start 1 2 3 4 5 1 Di N Eyes 6 Thread clamp Additional tensioner 7 Preliminary tensioner Diverter pin 8 Thread guide Main tensioner Thread retractor Insert the thread in a wavelike manner through the 3 holes of the thread guide 8 From above to below through the left hole then from below to above through the middle hole and finally from above to below through the left hole Guide the thread clockwise
18. 1 Needle thread threading on 1 needle machines Figure 7 Threading procedure for needle thread part 1 1 2 3 4 9 10 Tightening lever 5 Main tensioner Spring tip 6 Additional tensioner Thread tensioning spring 7 Preliminary tensioner Diverter pin 8 2nd Thread guide 9 1st Thread guide Insert the thread from the rear to the front through the left hole in the 1st thread guide 9 Insert the thread in a wavelike manner through the 3 holes of the 2nd thread guide 8 From above to below through the right hole then from below to above through the hole in the middle and finally from below to above through the left hole Guide the thread clockwise around the pre tensioner 7 Guide the thread counterclockwise around the additional tensioner 6 Guide the thread clockwise around the main tensioner 5 Guide the thread under the diverter pin 4 to the thread ten sioning spring Lift the tightening lever 1 with the thread Pull the thread under the spring tip 2 Operating manual 867 Version 01 0 12 2012 29 STT Operating instructions Figure 8 Threading procedure for needle thread part 2 10 Hook 11 Upper thread guide 12 lower thread guide 13 Thread guide on the needle bar 14 Needle eye 15 Thread regulator 3 16 Thread lever 11 Guide the thread under the hook 10
19. 12 Insert the thread from bottom to top through the hole on the thread regulator 15 13 Insert the thread from the right to the left through the thread lever 16 14 Insert the thread through the upper thread guide 11 15 Insert the thread through a hole in the lower thread guide 12 16 Insert the thread through the thread guide on the needle bar 13 17 Insert the thread through the needle eye 14 in such a way that the loose thread end faces the hook Short thread 18 For machines with a short thread cutter cutter Pull the thread through the needle eye 14 until the loose thread end has a length of approx 4 cm with the thread catcher 16 in the highest position Important Check the thread length The short thread cutter does not function correctly when the loose thread end is too long 30 Operating manual 867 Version 01 0 12 2012 Operating instructions Ar 5 3 2 Needle thread threading on 2 needle machines 2 needle machines are equipped with a second tensioning screw triangle for the 2nd needle thread The threading procedure corresponds to that for the 1st needle thread Gl Section 5 3 1 Needle thread threading on 1 needle machines Page 29 Figure 9 Needle thread threading procedure for 2 needle machines tn AA 1 Tensioning screws in 2 Tensioning screws in triangular arrangement for triangular arrangement for the first needle thread the second needle thread
20. 4 forthe control untilthe control can be removed 2 Remove the control 3 Loosen the adaptor cover screws 3 4 Connect the supply line For sewing lamps to be additionally fitted to the X3 connection 1 For integrated LED sewing lamps on the 24V X5 connection 2 92 Operating manual 867 Version 01 0 12 2012 Set up instructions Zu DORKOPP Connecting the sewing lamp transformer to the Efka controller Figure 64 Connecting the sewing lamp transformer to the Efka controller 3S 4 a ol 72 1 Cable duct 3 Upper clamp 2 Rubber guide 4 Lower clamp 5 Clamp opening Pp 1 Remove all 4 screws from the controller front panel Remove the front panel 3 Feed the cable from the rear through the cable duct 1 into the controller Remove the black rubber guide 2 5 Pierce the round opening of the rubber guide with a screw driver 6 Feed the sewing lamp transformer cable through the resulting hole in the rubber guide 7 Replace the black rubber guide 2 Press a narrow screwdriver into the terminal openings 5 to open terminals 3 and 4 Important Do not press so hard that the board is pressed in 9 Connectthe blue cable to the upper terminal 3 and the brown cable to the lower terminal 4 10 Fasten the front panel with the 4 screws Operating manual 867 Version 01 0 12 2012 93
21. 867 Version 01 0 12 2012 89 D RKOPP ADLER Set up instructions 7 12 Electrical connection Danger to life due to electric shock The machine may only be connected by trained electrical specialists Disconnect the power plug before carrying out work on the electrical equipment Make sure the power plug cannot be unintention ally reinserted The voltage on the type plate of the sewing drive must correspond to the mains voltage 7 12 1 Checking the mains voltage Important The voltage on the type plate of the sewing drive must correspond to the mains voltage 1 Check the mains voltage before connecting the machine 7 12 2 Fitting and connecting the sewing lamp and sewing lamp transformer The sewing lamp is an additional component that is not part of the standard delivery package Danger to life due to electric shock The supply voltage for the sewing lamp remains switched on when the sewing machine is switched off at the main power switch Pull out the power plug before fitting and connect ing the sewing lamp and sewing lamp transformer Make sure the power plug cannot be unintention ally reinserted 90 Operating manual 867 Version 01 0 12 2012 Set up instructions GH DORKOPP Fitting the sewing lamp 1 Unscrew the valve cover and upper machine cover Section Ua 7 11 Fitting the contro panel Page 89 The upper machin
22. Adler Applications Center APC E mail marketing duerkopp adler com Additional manuals and further Documentation are available in the download area of the Durkopp Adler Internet site http www duerkopp adler com de main Support downloads Operating manual 867 Version 01 0 12 2012 19 D RKOPP ADLER Performance description 20 Operating manual 867 Version 01 0 12 2012 Device description GH DURKOPP 4 Device description Figure 1 General overview Long arm machine example 1 Adjusting wheels for the sewing foot stroke 2 Adjusting wheel for the sewing foot pressure 3 Thread tensioners 4 Keypad on the machine arm 5 Sewing foot with needle 7 8 9 Bobbin winder for the hook thread Adjusting wheels for the stitch length Oil level indicator Handwheel 11 12 e is I je ja 6 Hook under the needle plate Je jr E je Stitch adjustment lever Unwinding bracket with thread reel holder Operating manual 867 Version 01 0 12 2012 21 D RKOPP ADLER Device description 22 Operating manual 867 Version 01 0 12 2012 Operating instructions Apres 5 Operating instructions 5 1 Switching the power supply on and off The lower main switch 2 on the control regulates the power supply Fi
23. around the pre tensioner 7 Insert the thread through the thread clamp 6 Insert the thread through the two eyes 1 and the guide on the thread retractor 5 Guide the thread counterclockwise around the additional tensioner 2 Guide the thread clockwise around the main tensioner 4 Guide the thread around the diverter pin 3 from above Proceed with step 9 Section 5 3 1 Needle thread threading on 1 needle machines Page 29 in a normal threading scheme 32 Operating manual 867 Version 01 0 12 2012 Operating instructions CG Rone 5 4 Inserting and winding on the hook thread Risk of injury by the needle point and moving parts Switch off the sewing machine before inserting the thread Figure 11 Thread guide on the unwinding bracket and machine arm g oon To Hin 1 Guide on unwinding bracket 2 Thread reel holder 1 Fit the thread reel on the thread reel holder 2 2 Insert the thread from the rear to the front through a hole in the guide on the unwinding bracket 1 Operating manual 867 Version 01 0 12 2012 33 DURKOPP Bu ADLER Operating instructions Figure 12 Winding on the hook thread part 1 1 Thread guide 3 Bobbin 2 Preliminary tensioner 4 Hook thread guide 3 Insertthe thread in a wavelike manner through the 3
24. as long as the foot pedal is pressed halfway back or 1 Press the foot pedal 1 fully back The thread cutter is activated and the sewing feet are raised 44 Operating manual 867 Version 01 0 12 2012 Operating instructions a Ar 5 9 Locking the sewing feet in the upper position There is a lever at the back of the machine for holding the sewing feet in the upper position Figure 25 Holding the sewing feet in the upper position with the lever a 1 Sewing feet in upper position 2 Upper position canceled oo To hold the sewing feet in the upper position 1 Push the lever down To cancel the lock 1 Push the lever up You can also use the foot pedal to cancel the upper position 1 Press the foot pedal halfway back as when lifting the sewing feet amp The lever swivels back up and the lock is removed Risk of crushing when lowering the sewing foot Do not hold your hands under the sewing foot when the upper position is released via the pedal or lever Operating manual 867 Version 01 0 12 2012 45 D RKOPP ADLER Operating instructions K 3 5 10 Setting the sewing foot pressure The adjusting wheel at the top left determines the contact pres sure of the sewing foot on the material to be sewn The pressure can be adjusted continuously by turning the wheel The correct pressure depends on the
25. foot stroke The sewing foot stroke is continuously adjustable over a range of 1 9 mm by turning the adjusting wheel On machines with 2 adjusting wheels the left adjusting wheel 1 sets the normal sewing foot stroke and the right adjusting wheel 2 sets the elevated sewing foot stroke Important The elevated sewing foot stroke must not be lower than the normal sewing foot stroke Always set the sewing foot stroke at the right adjusting wheel so that it is at least as high as the sewing foot stroke at the left adjusting wheel Machine damage possible if the adjusting wheels are turned using brute force The machine is designed in such a way that the sewing foot stroke at the right adjusting wheel cannot be set lower than at the left adjusting wheel Do not attempt to use brute force to set a smaller sewing foot stroke at the right adjusting wheel On machines with only 1 adjusting wheel the highest stroke of 9 mm is automatically switched as the elevated sewing foot stroke Figure 28 Adjusting wheels for the sewing foot stroke 1 Adjusting wheel for the normal 2 Adjusting wheel for the elevated sewing foot stroke sewing foot stroke CLASSIC equipment To increase the sewing foot stroke 1 Turn the adjusting wheel clockwise To reduce the sewing foot stroke 1 Turn the adjusting wheel counterclockwise Operating manual 867 Version 01 0 12 2012 49 D RKOPP A
26. forwards amp The machine sews and winds the hook thread from the thread reel onto the bobbin When the bobbin is full the machine automatically stops winding The bobbin lever moves down The cutter is automatically moved into its basic vertical position Pull off the full bobbin Tear off the thread behind the cutter Insert the full bobbin in the hook EI Section 5 5 Replacing the hook thread bobbin Page 36 Repeat the winding on procedure with an empty bobbin as described above Operating manual 867 Version 01 0 12 2012 35 D RKOPP ADLER Operating instructions 5 5 Replacing the hook thread bobbin Risk of injury by the needle point and moving parts Switch off the sewing machine before replacing the hook thread bobbin Figure 14 Replacing the hook thread bobbin ITS l Ce K 1 Slot 4 Slot 2 Guide 5 Bobbin 3 Tension spring 6 Bobbin housing flap 1 Fold up the bobbin housing flap 6 2 Remove the empty bobbin 3 Insert a full bobbin Important insert the bobbin so that it moves in the opposite direction of the hook when the thread is pulled out 4 Feed the hook thread through the slot 4 in the bobbin hous ing 5 Pull the hook thread under the tensioning spring 3 6 Feed the hook thread through the slot 1 and pull it approx 3 cm further 7 Close up the bo
27. holes of the thread guide 1 from top to bottom through the left hole from bottom to top through the hole in the middle and finally from top to bottom through the right hole 4 Guide the thread counterclockwise around the pre tensioner 2 5 Insertthe thread in a wavelike manner through the 2 holes of the hook thread guide 4 from bottom to top through the left hole and from top to bottom through the right hole 6 Guide the thread to the bobbin 3 Figure 13 Winding on the hook thread part 2 as je SE 1 Bobbin lever 2 Bobbin shaft 3 Cutter 7 Clamp the thread behind the cutter 3 and tear off the loose end behind it 8 Fit the bobbin on the bobbin shaft 2 9 Turn the bobbin clockwise until it clicks 10 Pull the bobbin lever 1 up Operating manual 867 Version 01 0 12 2012 Operating instructions a Ar The hook thread is normally wound on when sewing is in prog ress However you can also wind on the hook thread without sewing e g if you require a full bobbin in order to start sewing Damage to the sewing feet or needle plate possible if the thread is wound on without material Lock the sewing feet in place in the highest position and adjust the sewing foot stroke to the smallest value if you wind on hook thread without sewing material Winding procedure a kw D 1 2 Switch on the sewing machine Press the foot pedal
28. material to be sewn Lower pressure for soft materials e g cloth Higher pressure for harder materials e g leather Correct setting The material being sewn does not slip and is correctly trans ported Faults due to incorrect sewing foot pressure e Excessively high pressure Tearing of the material being sewn e Excessively low pressure Slipping of the material being sewn Figure 26 Adjusting wheel for the sewing foot pressure 1 Adjusting wheel for the sewing foot To increase the sewing foot pressure 1 Turn the adjusting wheel 1 clockwise To reduce the sewing foot pressure 1 Turn the adjusting wheel 1 counterclockwise 46 Operating manual 867 Version 01 0 12 2012 Operating instructions a Ar Automotive Blockable adjusters 5 10 1 Removing blocking of the adjusting wheel Machines with blockable adjusters are used especially in the automotive sector With these machines the blocking must be removed before the sewing foot pressure can be adjusted Figure 27 Removing blocking of the sewing foot pressure adjustment wheel g O il 1 Fastening screw 3 Adjusting wheel for the sewing 2 Retaining plate foot pressure Loosen the fastening screw 1 N Remove the retaining plate 2 Turn the adjusting wheel for the sewing foot pressure 3 Section 5 10 Setting the sewing foot pressure Page 46 Fit the retaining plate 2
29. of service If this cannot be avoided for a repair operation the safety equipment must be refitted and put back into service immediately afterwards Work on electrical equipment may only be carried out by qualified electrical specialists The connecting cable must have a power plug approved in the specific country The power plug may only be connected to the power cable by a qualified electrical specialist Work on live components and equipmentis prohibited Exceptions are defined in DIN VDE 0105 Missing or faulty spare parts could impair safety and damage the machine Therefore only use original spare parts from the manu facturer Operating manual 867 Version 01 0 12 2012 Safety instructions a DURKOPP 2 2 Signal words and symbols used in safety instructions The safety instruction text is surrounded by colored bars Signal words specify the severity of a danger Danger Death or serious injury will occur e Warning Death or serious injury is possible e Caution Moderate to minor injuries are possible e Attention Material damage is possible Inthe case of dangers to personnel the following symbols indicate the type of hazard General danger Danger due to electric shock Danger due to sharp objects Danger due to crushing gt e eD Operating manual 867 Version 01 0 12 2012 9 D RKOPP ADLER Safety instructions Examples of the layout of the safety instructions in the text T
30. strip For the general setting for sewing start and end strips refer to the manual for the DAC Classic controller Key for the stitch length 5 If the key 5 is selected the machine sews using the larger stitch length selected at the upper adjusting wheel for the stitch length Key for the additional thread tension 6 Key 6 switches on the additional thread tension Key for the vertical cutter 7 only for machines with a vertical cutter Key 7 switches on the vertical cutter When lifting the sewing foot the cutter is automatically switched off and the key 7 is deactivated Operating manual 867 Version 01 0 12 2012 57 D RKOPP Bu ADLER Operating instructions 5 13 2 Transferring a key function to the additional switch You can transfer one ofthe key functions to the additional switch Select a function that you require frequently to be able to switch it on faster while sewing Figure 37 Transferring a key function to the additional switch SS t 1 Additional switch 2 Screw in basic position slot horizontal 3 Screw activates the additional switch 1 slot vertical 4 Screws for the assignment of the additional switch 1 The key function is transferred by turning the screw under the key until it is vertical Only one function can be transferred to the additional switch 1 Therefore only one
31. the blocking must be adjusters removed before the sewing foot pressure can be adjusted Figure 20 Removing blocking of the needle thread tension 1 Fastening screw 2 Retaining plate 1 Loosen the fastening screws 1 2 Remove the retaining plate 2 3 Adjusting the needle thread tension Section 5 6 1 Adjusting the needle thread tension Page 38 4 Fit the retaining plate 2 5 Tighten the fastening screws 1 5 6 3 Opening the needle thread tensioner e ECO machines The needle thread tensioner is automatically opened when the sewing foot is lifted via the knee lever e CLASSIC machines The needle thread tensioner is automatically opened when the thread is cut Operating manual 867 Version 01 0 12 2012 41 D RKOPP ADLER Operating instructions 5 6 4 Adjusting the hook thread tension Risk of injury by the needle point and moving parts Switch off the sewing machine before adjusting the hook thread tension Figure 21 Adjusting the hook thread tension 1 Adjusting screw The hook thread tension is adjusted using the adjusting screw 1 To increase the tension 1 Turn the adjusting screw 1 clockwise To reduce the tension 1 Turn the adjusting screw 1 counterclockwise 42 Operating manual 867 Version 01 0 12 2012 Operating instructions CG Apres 5 7 Setting the thread regulator Risk of injury by t
32. the table plate 78 7 4 1 Completing a short arm table plate nennen nennen nn 78 7 4 2 Completing a long arm table plate 79 7 5 Fastening the table plate to the frame 80 7 6 Setting the working height 81 7 7 Controller 82 7 7 4 Fitting thE COMO Sas ceases 84 tintin snessne rte 83 7 7 2 Fit the pedal and setpoint device re neseennrnssrrrnnnnssrrrn ne 84 7 8 Inserting the machine upper section 85 7 9 Fitting the oil extraction line 86 7 10 Fitting the Kkneellever a ue 2 een ae 87 7 10 1 Fitting the mechanical knee lever 87 7 10 2 Fitting the electric knee lever 88 7 11 Fitting the c ntrolipanel n eege ve ences death annee 89 Operating manual 867 Version 01 0 12 2012 Contents Zs DORKOPP 7 12 7 12 1 7 12 2 7 12 3 7 12 4 7 12 5 7 12 6 7 12 7 7 12 8 7 12 9 7 13 7 13 1 7 13 2 7 13 3 7 14 7 15 8 9 9 1 9 2 Electricaliconnecti n n n een ek Checking the mains voltage Fitting and connecting the sewing lamp and sewing lamp transformer 90 Establishing equipotential bonding nenn nennen nennen nenne 94 Connecting the controller nennen nenn an 95 Connecting the sewing machine upper section 96 Fitting and connecting the Hall sensor nennen nennen 96 Connecting the electrical knee switch 99 Fitting the M Control circuit board 100 Setting machine specific Garameters nennen 102
33. transmission ratio of 1 1 55 provides approx 30 more torque and stitching force compared to the normal transmission ratio of 1 1 Important For this reason when using the Hall sensor it is important to ensure that the maximum speed for the respective submodel is not exceeded Operating manual 867 Version 01 0 12 2012 Set up instructions GH DORKOPP Fitting the Hall sensor 1 Remove the handwheel and handwheel cover 2 Remove the valve cover Figure 67 Fitting the Hall sensor 1 Magnet 3 Pre drilled holes 2 Belt pulley 4 Cable opening 3 Fit the Hall sensor to the pre drilled holes 3 4 Feed the Hallsensor cable through the cable opening 4 down to the controller 5 Check if a magnet is already fitted to the pulley wheel 2 If a magnet is not already fitted Fit the magnet 1 provided in the Hall sensor accessory pack 6 Insert the Hall sensor plug into socket B18 of the respective controller The connection diagram is provided in the Operating manual for the respective controller e Efka DC1550 DA321G controller The operating manual is provided in the controller acces sory pack e DAC ECO and DAC CLASSIC controllers The operating manual is provided in the controller acces sory pack The operating manual is also available in the download area at www duerkopp adler com Operating manual 867 Version 01 0 12 2012 97 D RKOPP ADLER Set up instructi
34. 80 5 383 756 Fax 49 0 521 925 2594 Email service duerkopp adler com Internet www duerkopp adler com Operating manual 867 Version 01 0 12 2012 73 D RKOPP ADLER Maintenance 74 Operating manual 867 Version 01 0 12 2012 Set up instructions Gl DORKOPP 7 Set up instructions Risk of injury The machine may only be set up by trained special ists Wear safety gloves and safety shoes when unpack ing and setting up 7 1 Checking the scope of delivery Important The scope of delivery depends on your specific order Pp 1 Prior to set up check that all parts are present Figure 47 Scope of delivery Long arm machine example 1 Control panel 5 Pedal 9 Oil pan 2 Table plate 6 Knee lever switch 10 Machine upper 3 Drawer 7 Maintenance unit section 4 Frame 8 Control 11 Thread reel holder Operating manual 867 Version 01 0 12 2012 75 D RKOPP ADLER Set up instructions Standard equipment Machine upper section 10 Oil pan 9 Thread reel holder with unwinding bracket 11 Controller 8 Keypad for the controller 1 Optional additional equipment Table plate 2 Drawer 3 Frame 4 Pedal 5 Knee lever switch 6 Maintenance unit 7 Sewing light not illustrated 7 2 Removing the transport securing devices All transport securing devices must be removed prior t
35. Bielefeld Germany Phone 49 0 521 925 00 E Mail service duerkopp adler com www duerkopp adler com Subject to design changes Printed in Germany D rkopp Adler AG Original Instructions 0791 867751 01 0 EN 12 2012
36. DLER Operating instructions 5 11 3 Quick stroke adjustment via knee switch On machines with quick stroke adjustment activated via a knee switch the elevated sewing foot stroke is switched via the knee switch The toggle switch on the rear side of the knee switch determines whether the elevated sewing foot stroke is perma nently switched on or only while the knee switch is pressed Figure 29 Quick stroke adjustment via knee switch 1 Knee switch 2 Toggle switch For permanent conversion 1 Set the toggle switch 2 to the upper position To switch on the elevated sewing foot stroke Push the knee switch 1 to the right To switch off the elevated sewing foot stroke Push the knee switch 1 to the right again For temporary conversion 1 Set the toggle switch 2 to the lower position To switch on the elevated sewing foot stroke Push the knee lever knee switch 1 to the right and keep it pressed 50 Operating manual 867 Version 01 0 12 2012 Operating instructions Ar The elevated sewing foot stroke is retained as long as the knee switch is pushed to the right To switch off the elevated sewing foot stroke Release the knee lever 1 5 11 4 Removing blocking of the sewing foot pressure adjustment wheel Automotive Machines with blockable adjusters are used especially in the Blockable automotive sector With these machines the blocking mu
37. Fi DURKOPP ADLER Operating Manual All rights reserved Property of D rkopp Adler AG and protected by copyright Any reuse of these contents including extracts is prohibited without the written approval in advance of Durkopp Adler AG Copyright Durkopp Adler AG 2012 Contents D DORKOPP 1 1 1 2 1 3 1 4 1 5 1 6 2 1 2 2 3 1 3 2 3 3 3 4 3 4 1 3 4 2 3 4 3 5 1 5 2 5 2 1 5 2 2 5 2 3 5 3 5 3 1 5 3 2 5 3 3 5 4 5 5 5 6 5 6 1 5 6 2 5 6 3 5 6 4 5 7 5 8 5 8 1 5 8 2 5 9 5 10 About this manual uuusesssnnensnnnsnnnnnnnnnsnnnnnnnnnnnnnnnnnnsnnennnnnnnnnnnnnnnnnnennnnn 5 Scope of application of the manuel 5 Applicable documentation 5 Damage during ransport nn nenrnn nanen nne 5 Limitation of liability 5 Symbols USC EE 6 alle 6 Safety instructions oc ciicccsccesecsteesscecsdcecsenescteesstecssdessecsstecsudeestevesidccandccts 7 General safety instructions nennen nennen nennen nenn nnn nn 7 Signal words and symbols used in safety instructions 9 Performance description ere 11 SE 11 Declaration of conformity cccccceeeeeceneeceeeeeeeeeeeeeeeeeaeaeeeeeeseeaeeeeees 12 ue E WEE 12 Technical EC 12 Noise MISSION EE 12 Data overview by submocdel AA 13 Additional equipment and manuals nenn 19 Device description sente 21 Operating instructions ia 23 Switching the power supply on and oft 23 Inserting and replacing the neecdle nen
38. L x Vertical hook extra large XXL x x Number of needles 1 Needle system 134 35 Maximum needle strength Nm 180 Maximum sewing thread size 80 3 10 3 Sen length forwards backwards 12 12 Adjustable stitch lengths 1 2 Maximum number of stitches 3400 3800 3400 Number of stitches on delivery 3400 Maximum fan height 8 only with reversing mechanism 20 Maximum sewing foot stroke 9 Positive operating pressure bar 6 Air consumption NL 0 7 Length width height mm 740 220 460 Weight with direct drive kg 58 Rated voltage V Hz Rated power kVA 230 V 50 60 Hz 375 W 16 Operating manual 867 Version 01 0 12 2012 Performance description GH D RKOPP ADLER Long arm 1 needle machines Submodels 867 190020 70 190040 70 190122 70 190322 70 190342 70 Sewing stitch type Double lockstitch 301 Vertical hook large L x x x Vertical hook extra large XXL x x Number of needles 1 Needle system 134 35 Maximum needle strength Nm 180 Maximum sewing thread size 80 3 10 3 u length forwards backwards 12 12 Adjustable stitch lengths 1 1 1 2 2 Maximum number of stitches 3000 Number of stitches on delivery Maximum fan height only with reversing mechanism Maximum sewing foot stroke Positive operating pressure bar 6 Air consumption NL 0 7 Length width height mm 1090 220 460 Weight wit
39. arried out on a regular basis This maintenance work can be carried out by the operating personnel Advanced maintenance work may only be carried out by qualified specialists Advanced maintenance work is described in the LJ Service manual 6 1 Cleaning work 6 1 1 Cleaning the machine Sewing dust and thread remains must be removed every 8 operating hours using a compressed air pistol or a brush In the case of very fluffy material to be sewn the machine must be cleaned more frequently Risk of injury due to flying particles Switch off the machine at the main power switch before starting any cleaning work Flying dirt particles can get in the eyes causing injury Hold the compressed air pistol in such a way that no particles fly near persons Take care that no particles fly into the oil pan Malfunctions possible due to machine contamination Sewing dust and thread remains can impair the operation of the machine Clean the machine at regular intervals as described in the manual Operating manual 867 Version 01 0 12 2012 65 DURKOPP ADLER Maintenance Figure 41 Points that need to be cleaned particularly thoroughly 1 Area around the needle 3 Area under the needle plate 2 Hook 4 Cutter on the bobbin winder Areas particularly susceptible to soiling e Cutter on the bobbin winder for the hook thread 4 Area under the needle plate 3 e Hook 2 Area around the need
40. bbin housing flap 6 36 Operating manual 867 Version 01 0 12 2012 Operating instructions Ar Automatic residual thread monitor For machines with automatic residual thread monitor If the hook thread needs to be replaced the LED indicator lamps 2 light up on the machine arm The left light is for the left hand hook and the right light is for the right hand hook Figure 15 Residual thread monitor 1 Vision slot on the bobbin 2 LEDs on the machine arm The bobbin plate has vision slots on one side Important Insert the bobbin in the hook in such a way that the vision slots 1 are at the top Otherwise the residual thread mon itor will not work 5 6 Thread tension The tension of needle thread and hook thread determines the position of the thread interlacing If the tension of needle thread and hook thread is high the thread interlacing lies in the middle of the material to be sewn Figure 16 Thread interlacing 3 0 H SRR dd a A AA 6 ARE D CD NN deed M e 1 Identical needle thread and hook thread tension 2 Hook thread tension higher than needle thread tension 3 Needle thread tension higher than hook thread tension Operating manual 867 Version 01 0 12 2012 37 D RKOPP ADLER Operating instructions K 3 5 6 1 Adjusting the needle thread tension Th
41. d in Appendix to allow you to inde pendently assemble a table plate 7 4 1 Completing a short arm table plate Figure 49 Completing a short arm table plate 1 Upper section Spor 5 Cable duct 2 Recess for hinge lower parts 6 Corner projections 3 Drawer 7 Thread reel holder 4 Oil pan 1 Screw the drawer 3 with the left hand bracket to the under side of the table plate Screw the oil pan 4 in place under the recess for the machine Screw the cable duct 5 to the underside of the table plate Insert the thread reel holder 7 in the hole Fasten the thread reel holder 7 with nut and washer Screw the thread real holder and the unwinding bracket onto the thread reel holder 7 in such a way that they are exactly opposite each other Insert the upper section support 1 in the hole 8 Fit the lower part of the hinge into the recess 2 and screw tight 9 Fit the rubber corners in the corner protrusions 6 moto N 78 Operating manual 867 Version 01 0 12 2012 Set up instructions GH D RKOPP ADLER 7 4 2 Completing a long arm table plate Figure 50 Completing a long arm table plate 1 2 3 4 oo Bun N Cable duct 5 Corner protrusions Cutout for hinge lower parts 6 Hole Drawer 7 Thread reel holder Oilpan Screw the drawer 3 with the left hand bracket to the under side of the table plate Sc
42. e 3 tension adjusting wheels on the tensioning screw triangle determine the needle thread tension In the basic position the top of the adjusting wheel is flush with the screw in the center Figure 17 Adjusting the needle thread tension An 1 Preliminary tensioner 3 Main tensioner 2 Additional tensioner To increase the tension 1 Turn the adjusting wheel clockwise To reduce the tension 1 Turn the adjusting wheel counterclockwise Main tension The main tension 3 determines the normal tension during sewing Correct setting The main tension should be set as low as possible The thread interlacing should be exactly in the middle of the material being sewn Faults due to excessively high tension e Crimping Thread breakage 38 Operating manual 867 Version 01 0 12 2012 Operating instructions Ar Figure 18 Preliminary tension 1 Preliminary tensioner 3 Main tensioner 2 Additional tensioner Preliminary tension The preliminary tensioner 1 holds the thread in position if the main tensioner 3 and additional tensioner 2 are completely open Automatic For machines with automatic thread cutter thread cutter The preliminary tension 1 also determines the length of the initial thread for the new seam Short initial thread 1 Turn the adjusting screw of the pre tensioner 1 clockwise Long initial thread 1 Turnthe adjusting screw of the pre tensioner 1 co
43. e cover has pre drilled holes for attaching the sewing lamp Figure 61 Fitting the sewing lamp oe ent CC 1 Large hole 2 2 small holes 2 Either drill through the hole for 1 large hole 1 or through the holes for 2 small holes 2 3 Screw the sewing lamp holder through the hole on the arm cover 4 Fitthe sewing lamp on the bracket 5 Lay the connecting cable in the machine arm and feed the cable through the hole in the table plate L Section 7 11 Fitting the control panel Page 89 6 Stick the sticker with safety instructions onto the front of the control Operating manual 867 Version 01 0 12 2012 91 D RKOPP ADLER Set up instructions Fitting the sewing lamp transformer Figure 62 Fitting the sewing lamp transformer A 1 Sewing lamp transformer amp 2 Pre drilled holes 1 Screw the sewing lamp transformer 1 in place at the pre drilled holes 2 under the table plate 2 Fasten the connecting cable under the table plate using cable ties 3 Establish the plug connection to the supply line forthe sewing lamp Connecting the sewing lamp transformer to the DAC controller Figure 63 Connecting the sewing lamp transformer to the DAC controller an 1 Screw holder 3 24V X5 port 2 Adaptor cover screws 4 X3 port 1 Loosenthe screw holder
44. e individual steps are numbered 1 First step 2 Second step The sequence of the steps must always be followed Result of performing an operation Change to the machine or on the display Important Special attention must be paid to this pointwhen performing a step Information Additional information e g on alternative operating possibilities Sequence Specifies the work to be performed before or after a setting Reference A reference is provided to another place in the text 1 6 Figures Depending on the submodel the appearance of the machine varies in the following items Length of the machine arms number of adjusting wheels position of the stitch adjustment lever presence of the keypad etc When this makes no difference to the handling steps the figures show only one machine version as an example Operating manual 867 Version 01 0 12 2012 Safety instructions GH D RKOPP ADLER 2 Safety instructions This section contains basic instructions for your safety Read the instructions carefully before setting up programming maintaining or operating the machine Make sure to follow the information included in the safety instructions Failure to do this can result in serious injury and damage to the machine 2 1 General safety instructions Only authorized persons may use the machine Every person who works with the machine must have read the operating manual first The machine may only be used as d
45. e sewing foot pressure adjustment wheel 51 5 12 ES LL Ce ABLE LOL aoinean a ibaada 52 5 12 1 Adjusting the stitch length A 52 5 12 2 Sewing with 2 stitch lengths 44H nenn nennen nnnnnnnnnnnnnnn nenn 53 5 12 3 Removing blocking of the adjusting wheel 54 5 124 SOWING backw rds 5556502 erc inapi ipai aiai 55 5 13 Quick functions on the Keypad 0 eee ee eeneeeeeeeeeesneeeeenaeeseeeeeeeneeeeeaas 56 5 13 1 Activating function keys 56 5 13 2 Transferring a key function to the additional switch essceceeeen 58 5 14 Switching the binder 59 5 15 Switching switchable needle bars nenne nnnen nennen nn 60 5 16 Operating the controller 61 5 17 SOWING DEE 62 6 Malnt nanCe scsesssissasesinsenernssscsnsinentannnnereas seneen entennss 65 6 1 Cleaning Work 65 6 1 1 Cleaning the machine 65 6 1 2 Cleaning the motor fan sieve 67 6 2 Checking the oil level insu 68 6 3 Checking the pneumatic system uuurs4uunnnnnennnnnnnn nennen nennen nennen nn 71 6 4 RepalrS 2e anne a nenne bl eeepc ie 73 7 Set up instructiOns 222 5scesssssrnsomecesroressenenumennemenaesenrecannanees 75 7 1 Checking the scope of delivery uursnseeessnnnnennnnnnnnnnnnnnnnnnnn nennen ern 75 7 2 Removing the transport securing devices nennen nenn 76 7 3 Fitting the frame Componente nennen nennen nn 77 7 4 Completing
46. ed Pp 1 Switch the sewing machine off and on again after filling with oil The red light goes out Operating manual 867 Version 01 0 12 2012 69 D RKOPP ADLER Maintenance Oil to be used Only DA 10 or an oil of equivalent quality may be used for the machine which has the following properties e Viscosity at 40 C 10 mm s e Flash point 150 C Machine damage possible due to incorrect oil An incorrect oil type can cause damage to the machine Only use oil that complies with the data in the operating man ual Risk of environmental damage from oil v Oil is a pollutant and must not enter the sewage sys tem or the soil 8 Carefully collect old oil and dispose of oil and oil contaminated machine parts in the legally pre scribed manner 70 Operating manual 867 Version 01 0 12 2012 Maintenance GH DURKOPP 6 3 Checking the pneumatic system Figure 45 Pressure indicator on the maintenance unit 1 Reference value 6 bar 2 Pressure indicator Check the pressure Pp 1 Check the pressure at the pressure indicator 2 each day Reference value 6 bar Important The pressure must not deviate from the reference pressure by more than 1 bar Machine damage possible due to incorrect pressure An incorrect pressure can cause damage to the machine Check the pressure on a daily basis Have the pressure adjusted by qualified special
47. elivery 3400 3000 3400 Ger SC mechanism 16 20 SE Maximum sewing foot stroke 9 Positive operating pressure bar 6 Air consumption NL 0 7 Length width height mm 690 220 460 Weight with direct drive kg 55 59 Rated voltage V Hz Depends on the drive package Rated power kVA Depends on the drive package Operating manual 867 Version 01 0 12 2012 13 D RKOPP ADLER Performance description Short arm 1 needle machines with extra large hook XXL Submodels 867 lt lt 312 44 42 E Ei o st eo eo ag N N ar q OH Oo oa Oo Oo oa OH CO oa Oo Is IWW IT IT 90 9 9 9 Sewing stitch type Double lockstitch 301 Hook type Vertical hook extra large XXL Number of needles 1 Needle system 134 35 Maximum needle strength Nm 180 Maximum sewing thread thickness 80 3 80 3 _ 10 3 15 3 20 3 15 3 80 3 10 3 10 3 Stitch length forwards backwards reversing mechanism Maximum sewing foot stroke mm 12 12 Adjustable stitch lengths 1 2 1 2 Maximum number of stitches 3400 3000 Number of stitches on delivery 3000 3400 3000 Maximum fan height only with 20 Positive operating pressure bar 6 Air consumption NL 0 7 Length width height mm 690 220 460 690 320 460 Weight with direct drive kg 55 59 58 59 Rated voltage V Hz Depends on the drive package Rated power kVA Depends on
48. er section compressed air hoses 1 are swapped on the throttle valves 4 4 Plug the electrical cable connectors into the connecting sockets 3 Switch position on the circuit board Figure 71 Setting the circuit board switch 1 Switch The position of the switch 1 depends on the submodel e Machines with a binder Position 1 e Machines with switchable needle bars Position 2 e Machines with a clean seam start Additional manual 0791 867708 Operating manual 867 Version 01 0 12 2012 101 D RKOPP ADLER Set up instructions 7 12 9 Setting machine specific parameters With DAC controllers the parameters are automatically set via transfer of the machine ID With Efka controllers the parameter F 290 must be set for each submodel according to the specifications in amp Parameter sheet The parameter sheet is provided in the controller accessory pack 1 Set parameter F 290 according to the specifications in Parameter sheet For submodel 867 290342 100 only 2 Set parameter F 111 to 2500 min or less 102 Operating manual 867 Version 01 0 12 2012 Set up instructions GH DORKOPP 7 13 Pneumatic connection 7 13 1 Fitting the maintenance unit The pneumatic connection package is available under order num L ber 0797 003031 It consists of e System connection hose length 5 m diameter 9 mm e Hose connectors and hose clamps e Coupling socket and coupling plug C
49. erial Depending on the submodel the following needle sizes are to be used e Light to moderately heavy material 80 110 Nm e Moderately heavy material 110 140 Nm e Heavy material 140 180 Nm The maximum sewing material thickness is 10 mm of pressed together sewing material under the sewing foot The machine is only intended for processing dry material The sewing material must not contain any hard objects The sewing machine is intended for industrial use The manufacturer will not be held liable for damage resulting from improper use 3 4 Technical data 3 4 1 Noise emission Workplace specific emission value as per DIN EN ISO 10821 867 190322 LC 79 dB A At e Stitch length 6 mm e Sewing foot stroke 1 5 mm e Number of stitches 2400 min Sewing material 4 layer material G1 DIN 23328 12 Operating manual 867 Version 01 0 12 2012 Performance description GH D RKOPP ADLER 3 4 2 Data overview by submodel Shirt arm 1 needle machines with large hook L Submodels 867 S A S 8 S 8 a 8 S Sewing stitch type Double lockstitch 301 Hook type Vertical hook large L Number of needles 1 Needle system 134 35 Maximum needle strength Nm 130 180 Maximum sewing thread size GE 80 3 10 3 15 3 ke 15 3 Sen length forwards backwards 717 12 12 Adjustable stitch lengths 1 2 Maximum number of stitches 3800 Number of stitches on d
50. escribed in this manual The operating manual must be available at the machine s location at all times Also observe the safety instructions and the operating manual of the drive motor s manufacturer Observe the generally applicable safety and accident prevention regulations and the legal regulations concerning industrial safety and the protection of the environment All warnings on the machine must always be in legible condition and may not be removed Missing or damaged labels must be replaced immediately For the following work the machine must be disconnected from the power supply using the main switch or by disconnecting the power plug e Threading e Replacing the needle or other sewing tools e Leaving the workplace Performing maintenance work and repairs Operating manual 867 Version 01 0 12 2012 7 D RKOPP ADLER Safety instructions Inspect the machine while in use for any externally visible damage Interrupt your work if you notice any changes to the machine Report any changes to your supervisor Adamaged machine may not be used any more Machines or machine parts that have reached the end of their service life must not continue to be used They must be disposed of according to the applicable legal require ments The machine may only be set up by qualified specialists Maintenance work and repairs may only be carried out by qualified specialists Safety equipment may not be removed or put out
51. gure 2 Switching the power supply on and off So P a y oo Q 1 Indicator lamp on the keypad 3 Main power switch 2 Indicator lamp on the control 4 Switch for the sewing lamp To switch on the power 1 Press the main switch 3 down to position I The indicator lamps 1 and 2 light up To switch off the power 1 Press the main switch 3 up to position 0 The indicator lamps 1 and 2 go out Operating manual 867 Version 01 0 12 2012 23 D RKOPP ADLER Operating instructions ye 3 5 2 Inserting and replacing the needle Risk of injury by the needle point and moving parts Switch off the sewing machine before replacing the needle Do not touch the needle point Sequence After changing to a needle of a different size adjust the clearance between the hook and the needle LQ Service manual Section 11 1 Adjusting the hook side clearance Damage to the machine needle breakage or thread dam age is possible through an incorrect clearance between the needle and hook tip Check the clearance to the hook tip after inserting a new nee dle of a different size Adjust this if necessary Faults caused by an incorrect hook clearance After inserting a thinner needle e Missing stitches Thread damage After inserting a thinner needle Damage to the hook tip Damage to the needle 24
52. h direct drive kg 85 89 Rated voltage V Hz Rated power kVA Depending on the drive package Depending on the drive package Operating manual 867 Version 01 0 12 2012 DURKOPP a ADLER Performance description Long arm 2 needle machines e ie IS IR g 8 Submodels 867 ch a a a A N N N bd bd ei o a D D a a a a q q a q a Sewing stitch type Double lockstitch 301 Vertical hook large L x x x Vertical hook extra large XXL x x x Number of needles 2 Needle system 134 35 Maximum needle strength Nm 180 Maximum sewing thread size 80 3 10 3 Stitch length forwards backwards 12 12 mm Adjustable stitch lengths 1 1 1 2 2 2 Maximum number of stitches 3000 2500 Number of stitches on delivery 3000 2500 Maximum fan height 20 20 20 20 20 20 only with reversing mechanism Maximum sewing foot stroke 9 Positive operating pressure bar 6 Air consumption NL 0 7 Length width height mm 1390 1090 220 460 220 460 Weight with direct drive kg 85 89 95 99 Rated voltage V Hz Depending on the drive package Rated power kVA Depending on the drive package 18 Operating manual 867 Version 01 0 12 2012 Performance description GH DORKOPP 3 4 3 Additional equipment and manuals Additional equipment and manuals can be requested from the Durkopp
53. he needle point and moving parts Switch off the sewing machine before setting the thread regulator The thread regulator determines the tension applied to guide the needle thread around the hook Correct setting The loop of the needle thread slides at low tension over the thickest point of the hook K Figure 22 Setting the thread regulator 1 Regulator screw 2 Thread regulator 1 Loosen the regulator screw 1 To increase the tension Slide the thread regulator 2 to the right To reduce the tension Slide the thread regulator 2 to the left 2 Tighten the regulator screw 1 Operating manual 867 Version 01 0 12 2012 43 D RKOPP ADLER Operating instructions 5 8 Venting the sewing foot e ECO machines Mechanically via the knee lever e CLASSIC machines Electro pneumatically via a foot pedal 5 8 1 Mechanical lifting with the knee lever Figure 23 Mechanical sewing foot lifting with the knee lever 1 Knee lever 1 Push the knee lever 1 to the right The sewing feet remain open while the knee lever is pushed to the right 5 8 2 Electro pneumatic lifting with a foot pedal Figure 24 Electro pneumatic sewing foot lifting with a foot pedal 1 Foot pedal 1 Press the foot pedal 1 half the way back amp The machine stops and raises the sewing feet The sewing feet remain up
54. hine which has the following properties e Viscosity at 40 C 10 mm s e Flash point 150 C Machine damage possible due to incorrect oil An incorrect oil type can cause damage to the machine Only use oil that complies with the data in the operating manual Risk of environmental damage from oil Oilis a pollutant and must not enter the sewage sys tem or the soil Carefully collect old oil and dispose of oil and oil contaminated machine parts in the legally pre scribed manner 106 Operating manual 867 Version 01 0 12 2012 Set up instructions GH D RKOPP ADLER 7 15 Sewing text Carry out a sewing test before starting up the machine Adjust the machine to the requirements of the material to be sewn To do this read the corresponding sections of the Operating manual Read the corresponding section of the Service man ual in order to make adjustments to the machine if the sewing results do not conform the to the requirements Risk of injury by the needle point and moving parts Switch off the sewing machine before replacing the needle insert the thread insert the hook thread reel adjust the hook thread tension and the thread regulator Performing a sewing test Insert the needle Wind on the hook thread Insert the hook thread reel Thread in the hook thread Thread in the needle thread Adjust the thread tension to the material to be sewn Adjust the thread regula
55. is especially applies when fitting the hinge upper parts into the rubber inlays Pp 1 Screw the upper hinge parts 2 onto the machine upper sec tion Fit the machine upper section from above at an angle of 45 3 Insert the upper hinge parts 2 into the rubber inlays 1 Fold the machine upper section down and insert itin the recess Operating manual 867 Version 01 0 12 2012 85 STT Set up instructions 7 9 Fitting the oil extraction line Figure 56 Fitting the oil extraction line o S Ds 1 Tube of the oil extraction line 2 Filter Pp 1 Fold the machine upper section back 2 Screw the filter 2 into the oil pan with the plastic adapter to the right 3 Insert the tube of the oil extraction line 1 into the plastic adapter 86 Operating manual 867 Version 01 0 12 2012 Set up instructions GH DORKOPP 7 10 Fitting the knee lever The machine has either a mechanical or electrical knee lever depending on the submodel and equipment 7 10 1 Fitting the mechanical knee lever Figure 57 Fitting the mechanical knee lever 1 Knee lever rod 2 Hole in the oil pan 3 Transmission rod Fold the machine upper section back Fit the transmission rod 3 in the oil pan Screw the knee lever 1 rods together Guide the rod 1 through the hole in the oil pan 2 and connect it to the transmission rod 3
56. ists if the pres sure deviates from the reference value Operating manual 867 Version 01 0 12 2012 71 STT Maintenance Water condensation accumulates in the water separator of the maintenance unit Figure 46 Water level in the maintenance unit 1 Filter element 2 Water separator 3 Drain screw gt Check the water level Pp 1 Check the water level every day 1 Important The condensation water must not rise up to the x level of the filter element 1 Drain water as required Pp 1 Switch off the sewing machine at the main switch 2 Place the collection tray under the drain screw 3 Di Remove the compressed air hose from the compressed air supply Unscrew the drain screw 3 completely Allow water to drain into the collection tray Re tighten the drain screw 3 AO AB Connect the compressed air hose to the compressed air sup ply Switch on the sewing machine at the main switch Machine damage possible if there is too much water Too much water can cause damage to the machine Check the water level every day and drain the condensation water if there is too much water in the water separator Operating manual 867 Version 01 0 12 2012 Maintenance GH DURKOPP 6 4 Repairs Contacts for repair in the event of damage to the machine D rkopp Adler AG Potsdamer Str 190 33719 Bielefeld Ph 49 0 1
57. le 1 p Cleaning steps 1 Switch off the power supply at the main switch 2 Remove any sewing dust and thread remains using a com pressed air pistol or a brush Possible damage to the paintwork from solvent based cleaners Solvent based cleaners damage the paintwork of the machine Use only solvent free substances for cleaning the machine 66 Operating manual 867 Version 01 0 12 2012 Maintenance GH DURKOPP 6 1 2 Cleaning the motor fan sieve The motor fan sieve must be cleaned with a compressed air piston once a month In the case of very fluffy material to be sewn the motor fan sieve must be cleaned more frequently Risk of injury due to flying particles Switch off the machine at the main power switch before cleaning the motor fan sieve Flying dirt particles can get in the eyes causing injury Hold the compressed air pistol in such a way that no particles fly near persons Take care that no particles fly into the oil pan Figure 42 Cleaning the motor fan sieve oo Zeg T 1 Table plate 2 Motor fan sieve Pp Cleaning steps 1 Switch off the power supply at the main switch 2 Remove any sewing dust and thread remains using a com pressed air pistol or a brush Operating manual 867 Version 01 0 12 2012 67 D AD LER URKOPP Maintenance 6 2 Checking the oil level Skin injuries due to contact with oil
58. nen 24 Needle change on 1 needle machines nn 25 Needle change on 2 needle machines ern 26 Changing needles on switchable needle bars 44444444 27 Threading in the needle thread 28 Needle thread threading on 1 needle machines en 29 Needle thread threading on 2 needle machines en 31 Needle thread threading on machines with a clean seam start 32 Inserting and winding on the hook thread 33 Replacing the hook thread bobbin 0 00 cece ee eset eee eeeenteeeeeneeeenneeeeeee 36 Thread tensions enseignement mal inntes 37 Adjusting the needle thread tension essensen 38 Removing blocking of the needle thread tension 41 Opening the needle thread tensioner nennen nennen nennen 41 Adjusting the hook thread tension 0 c ce eeeceesseeeeeeesenneeeeeeeeeenneeenaaes 42 Setting the thread regulator nennen nennen nn 43 Venting the Sewing foot 44 Mechanical lifting with the knee ever 44 Electro pneumatic lifting with a foot pedal nen 44 Locking the sewing feet in the upper position 45 Setting the sewing foot pressure nennen nennen 46 Operating manual 867 Version 01 0 12 2012 DIR Contents 5 10 1 Removing blocking of the adjusting wheel 47 5 11 Setting the sewing foot stroke nennen nennen 48 5 11 1 Limiting of number of stitches with an increased sewing foot stroke 48 5 11 2 Setting the stroke height 49 5 11 3 Quick stroke adjustment via knee switch ern 50 5 11 4 Removing blocking of th
59. nto the strain relief mechanism 1 3 Screw the strain relief 1 under the table plate Operating manual 867 Version 01 0 12 2012 83 D RKOPP ADLER Set up instructions 7 7 2 Fit the pedal and setpoint device Figure 54 Fitting the setpoint device SWG DAC 1 Pedal rod 4 Pedal 2 Screw 5 Setpoint device 3 Cross strut 6 Angle 1 Fit the pedal 4 on the cross strut 3 and align it in such a 2 way that the middle of the pedal is under the needle The cross strut has elongated holes to allow alignment of the pedal 2 Screw the pedal 4 firmly onto the cross strut 3 3 Screw the angle piece 6 under the table plate so that the pedal rod 1 runs to the pedal 4 at right angles to the setpoint device 5 4 Screw the setpoint device 6 onto the angle piece 5 5 Hang the pedal rod 1 with the ball socket on the setpoint device 5 and the pedal 4 6 Pull the pedal rod 1 to the correct length Correct setting 10 inclination with pedal 4 released 7 Tighten the screw 2 K 84 Operating manual 867 Version 01 0 12 2012 Set up instructions GH RERKOPP 7 8 Inserting the machine upper section Figure 55 Inserting the machine upper section La 1 Rubber inlays 2 Hinge upper parts Risk of crushing The machine upper section is heavy Take care not to jam your hands when fitting the machine upper section Th
60. o set up 1 Remove the lashing straps and wooden blocks from the machine upper section the table and the frame Remove the supporting wedges between the machine arm and needle plate 76 Operating manual 867 Version 01 0 12 2012 Set up instructions GH DORKOPP 7 3 Fitting the frame components Figure 48 Fitting the frame components 1 Head sections of the inner bars 5 Frame foot struts 2 Inner bars 6 Cross strut 3 Frame bars 7 Adjusting screw 4 Cross bar s 8 Oil can holder Pp 1 Screw the cross bar s 4 onto the frame bars 3 2 Screw the oil can holder 8 at the rear to the upper cross bar 4 3 Screw the cross strut 6 onto the foot struts 5 4 Insert the inner bars 2 in such a way that the longer end of the head section 1 is above the longer end of the foot struts 5 5 Screw the inner bars 2 tight in such a way that both head sections 1 have the same height l 6 Important Turn the adjusting screw 7 so that the frame has z even contact with the ground Frame components for long arm machines have 2 cross bars and the other frame components have 1 cross bar Operating manual 867 Version 01 0 12 2012 77 D RKOPP ADLER Set up instructions 7 4 Completing the table plate The table plate belongs to the optional delivery scope Drawings are provide
61. of the screws 4 may be in the vertical position Before transferring a new function all screws must be turned back to their horizontal basic position To transfer a key function 1 Turn all screws to their basic position 2 so that the slots are horizontal 2 Turn the screw under the desired key 90 so that the slot is vertical 3 Operating manual 867 Version 01 0 12 2012 Operating instructions GI SEIT 5 14 Switching the binder On machines with a binder the and above the needle bar defined the path followed by the binder Figure 38 Switching the binder 1 Plus key 2 Minus key e No key pressed The binder follows the same path as the transporter e Plus key pressed Bind an outer bow The binder follows a longer path e Minus key pressed Bind an inner bow The binder follows a shorter path When the machine is switched on the binder always follows the same path as the transporter regardless of which key was pressed before the machine was switched off Increasing or reducing the binder path 1 Press the plus or minus key The pressed key lights up The binder follows a larger or smaller path than the trans porter 2 Press the currently illuminated key again The key does not light up any more The binder follows the same path as the transporter You cannot directly switch between plus and minus Deactivate the respecti
62. ons Efka controller K Additional step for Efka controllers 7 Check and set the following parameters F 290 as per Q Parameter sheet 9800 331104 PBXX e F 111 set to 3 000 RPM or less e F 270 set to 6 position sensor selection e F 272 to be calculated according to the following formula Motor belt pulley diameter teeth Machine belt pulley diameter teeth With DAC controllers the parameters are automatically set via transfer of the machine ID x 1000 Fit the valve cover and screw tight 9 Check the setting of the Hall sensor Correct setting The magnet is located directly above the Hall sensor when the needle tip reaches the throat plate If this is not the case then the handwheel must be readjusted For more information see Service manual 10 Fit the handwheel cover and handwheel and screw tight 98 Operating manual 867 Version 01 0 12 2012 Set up instructions Zu DORKOPP 7 12 7 Connecting the electrical knee switch Figure 68 Connecting the knee switch GOSS e BR 1 Earth connection on the rear side of the controller 2 DAC controller connection socket Rear side 3 Efka controller connection socket Front side 1 Connectthe knee switch earthing cable to the rear side ofthe Va controller 1
63. ons a Ar 5 2 3 Changing needles on switchable needle bars Figure 5 Inserting and changing needles on switchable needle bars ele D DR M 1 Needle bar 3 Groove 2 Fastening screw 4 Hook 1 Turn the handwheel until the needle bars 1 reach the upper end position Loosen the fastening screws 2 on both sides Pull each of the needles out downwards Insert new needles on both sides Important Align the needles so that the grooves 3 face away from each other Each groove then faces the hook that belongs to this needle 6 Tighten the fastening screws 2 on both sides aaron Operating manual 867 Version 01 0 12 2012 27 CG D RKOPP ADLER Operating instructions 5 3 Threading in the needle thread Risk of injury by the needle point and moving parts Switch off the sewing machine before inserting the thread In all machines the thread from the thread reel is fed to the machine via the unwinding bracket Figure 6 Thread guide on the unwinding bracket and machine arm Bor To HI 1 Guide on unwinding bracket 2 Thread reel holder 1 Fitthe thread reel on the thread reel holder 2 2 Insert the thread from the rear to the front through a hole in the guide on the unwinding bracket 1 28 Operating manual 867 Version 01 0 12 2012 Operating instructions GH D RKOPP ADLER 5 3
64. orrect setting The system pressure for the pneumatic unit is 8 10 bar Machine damage possible due to incorrect pressure An incorrect pressure can cause damage to the machine Make sure that the system pressure is set to 8 10 bar before fitting the pneumatic unit N Figure 72 Fitting the pneumatic maintenance unit 1 Cross bar 3 Maintenance unit 2 System connection tube 4 Machine tube 1 Attach the maintenance unit 3 to the upper cross bar 1 of Va the frame using the bracket screws and clip 2 Connect the machine tube 4 coming out of the upper section to the maintenance unit 3 at the top right 3 Connect the system connection tube 2 to the pneumatic sys tem Operating manual 867 Version 01 0 12 2012 103 D RKOPP ADLER Set up instructions 4 7 13 2 Setting the operating pressure Correct setting The operating pressure for the pneumatic unit is 6 bar Machine damage possible due to incorrect pressure An incorrect pressure can cause damage to the machine Make sure that the operating pressure is set correctly before putting the machine into operation Figure 73 Setting the operating pressure 1 Turning handle 2 Pressure indicator 1 Pull the turning handle 1 up 2 Set the operating pressure in such a way that the pressure indicator 2 indicates 6 bar To increase the pressure Turn the rotary handle 1
65. rew the oil pan 4 in place under the recess for the machine Screw the cable duct 1 to the underside of the table plate Insert the thread reel holder 7 in the hole Fasten the thread reel holder 7 with nut and washer Screw the thread real holder and the unwinding bracket onto the thread reel holder 7 in such a way that they are exactly opposite each other Insert the plug 6 in the hole 8 Fit the lower part of the hinge into the recess 2 9 Fit the rubber corners in the corner protrusions 5 Operating manual 867 Version 01 0 12 2012 79 D RKOPP ADLER Set up instructions 7 5 Fastening the table plate to the frame Figure 51 Fastening the table plate to the frame 1 Screw holes and screws 1 Place the table plate on the head sections of the inner bars VA 2 Screw the table plate firmly in place at the screw holes 1 80 Operating manual 867 Version 01 0 12 2012 Set up instructions GH DORKOPP 7 6 Setting the working height The working height is continuously adjustable between 750 and 900 mm clearance between the floor and upper edge of the table plate Figure 52 Setting the working height 1 Screws Risk of crushing The table plate can sink under its own weight when the screws on the frame bars are released This applies even more when the machine upper section is already fitted Ensure that your hands are not jammed when releasing the screws
66. rication for machine and hook with oil level indicator at the column Maximum passage with ventilated sewing feet 20 mm e Residual thread length with automatic thread cutter approx 15 mm with short thread cutter approx 5 mm Characteristics of the individual submodels Depending on the respective submodel the product is available asa 1 needle or 2 needle machine e with or without an edge cutter e with or without an automatic thread cutter e with or without a keypad on the machine arm and additional switch for quick functions e DLC coating of needle bar thread presser bar and transport foot bar for oil reduced operation Slip coating of needle plate and needle plate slides for reduced friction Submodels with integrated motor Submodels with the M suffix have a direct drive mounted on the arm shaft On ECO machines the controller is integrated into the motor cover CLASSIC machines have a separate controller under the table plate Submodels of long arm machines Submodels of long arm machines have suffixes of 70 or 100 which specify the length of the arm throat Operating manual 867 Version 01 0 12 2012 11 D RKOPP ADLER Performance description 3 2 Declaration of conformity The machine complies with the European regulations specified in the declaration of conformity or in the installation declaration 3 3 Intended use The D rkopp Adler 867 is intended for sewing moderately heavy to heavy mat
67. ry pack delivered with the controller e DAC ECO and DAC CLASSIC controllers The operating manual is provided in the accessory pack delivered with the controller The operating manual is also available in the download area at www duerkopp adler com Operating manual 867 Version 01 0 12 2012 61 D RKOPP ADLER Operating instructions 5 17 Sewing Riskofinjury fromtheneedletiponunintentional start of sewing Take care not to accidentally press the foot pedal when your fingers are in the needle tip area The foot pedal starts and controls the sewing process Figure 40 Sewing with the foot pedal 1 Pedal position 1 3 Pedal position 1 sewing active moves the sewing feet up 2 Pedal position 0 4 Pedal position 2 rest position sewing the end strip and cutting off the thread Initial position Pedal position 0 Machine stationary needles up sewing feet down To position the material to be sewn 1 Press the foot pedal back half the way to the pedal position 1 The sewing feet are lifted 2 Push the material to be sewn into the initial position Sewing 1 Press the foot pedal forwards to the pedal position 1 The machine sews The sewing speed increases the further forward the pedal is pressed 62 Operating manual 867 Version 01 0 12 2012 Operating instructions GI SEIT
68. s Figure 35 Keypad for quick functions 1 Additional switch 5 Stitch length Keys for 6 Additional thread tension 2 Sewing backwards 7 Vertical cutter 3 Needle position 8 Screws for the assignment of 4 Start and end strip the additional switch 1 Activating a key function 1 Press the key The function is activated The key lights up Deactivating a key function 1 Press the key again The function is deactivated The key does not light up any more 56 Operating manual 867 Version 01 0 12 2012 Operating instructions Ar Figure 36 Function keys NE Eee Key for sewing backwards 2 If the key 2 is selected the machine sews backwards Key for the position of the needle 3 If the key 3 is selected the needle moves to a specific position This position is determined individually via the parameter set tings For more information read the service manual On delivery the machine is set so that the needle is moved up when the key 3 is activated Key for the start and end strips 4 Key 4 cancels the general setting for sewing start and end strips If strips are switched on pressing the key 4 disables the next strip If no strips are switched on pressing the key 4 sews the next
69. st be adjusters removed before the sewing foot stroke can be adjusted Figure 30 Removing blocking of the sewing foot pressure adjustment wheel 1 Adjusting wheels for the sewing foot stroke 1 Loosen the fastening screws 2 2 Turn the adjusting wheel for the sewing foot stroke 1 EI Section 5 11 Setting the sewing foot stroke Page 48 3 Tighten the fastening screws 2 Operating manual 867 Version 01 0 12 2012 51 DURKOPP Bu ADLER Operating instructions 5 12 Stitch length 5 12 1 Adjusting the stitch length Depending on the equipment the machine has 1 or 2 adjusting wheels for the stitch length The stitch length can be adjusted continuously between 0 12 mm Figure 31 Adjusting wheels for the stitch length 1 Keypad key for the stitch length 3 Lower adjusting wheel for the 2 Adjusting marks for indicating smaller stitch length the stitch length selected 4 Upper adjusting wheel for the larger stitch length To reduce the stitch length 1 Turn the adjusting wheel clockwise To increase the stitch length 1 Turn the adjusting wheel counterclockwise 52 Operating manual 867 Version 01 0 12 2012 Operating instructions Ar 5 12 2 Sewing with 2 stitch lengths Figure 32 Sewing with 2 stitch lengths
70. t be held liable for any damage during trans port Check the delivered product immediately after receiving it Report any damage to the last transport manager This also applies if the packaging is not damaged Keep the machines devices and packaging material in the con dition they were at the time when the damage was identified That secures any claims towards the transport company Report all other complaints to Durkopp Adler immediately after receiving the product 1 4 Limitation of liability All information and notes in this operating manual have been compiled in accordance with the latest technology and the appli cable standards and regulations The manufacturer accepts no liability for any damage due to Failure to observe the instructions in the manual e Improper use e Unauthorized modifications to the machine The deployment of untrained personnel Damage during transport e Using spare parts not approved Operating manual 867 Version 01 0 12 2012 5 D RKOPP ADLER About this manual E 3 J 1 5 Symbols used Correct setting Specifies the correct setting Faults Specifies the faults that can occur due to an incorrect setting Steps to be performed when operating the machine sewing and equipping Steps to be performed for servicing maintenance and installation Steps to be performed via the software control panel Th
71. the drive package 14 Operating manual 867 Version 01 0 12 2012 Performance description GH D RKOPP ADLER Short arm 2 needle machines Submodels 867 SPS UE SOUS DS SR LS ar o st o oa OH OH oa oa oa oa Oo N N N N Vi Se N K SI Sewing stitch type Double lockstitch 301 Vertical hook large L x x x x x Vertical hook extra large XXL x x x x Number of needles 2 Needle system 134 35 Maximum needle strength Nm 130 180 Maximum sewing thread size 80 3 80 3 10 3 15 3 10 3 Stitch length forwards backwards 717 12 12 mm Adjustable stitch lengths 1 2 Maximum number of stitches 3400 3500 3200 3500 3200 3000 Number of stitches on delivery 3400 3000 Maximum fan height only with 16 20 20 reversing mechanism Maximum sewing foot stroke 9 Positive operating pressure bar 6 Air consumption NL 0 7 Length width height mm 690 220 460 Weight with direct drive kg 55 59 Rated voltage V Hz Depends on the drive package Rated power kVA Depends on the drive package Operating manual 867 Version 01 0 12 2012 15 D RKOPP ADLER Performance description Machines with integrated motor Submodels 867 190142 M 190322 M 190342 M Sewing stitch type Double lockstitch 301 Vertical hook large
72. tor to the material to be sewn CN Or 91 90 08 NS Adjust the sewing foot pressure to the material to be sewn 9 Adjust the sewing foot stroke to the material to be sewn 10 Adjust the stitch length 11 Transfer the desired quick function from the keypad to the addi tional switch 12 Start the sewing test at low speed 13 Increase the sewing speed continuously until the working speed is reached Operating manual 867 Version 01 0 12 2012 107 DURKOPP ADLER Set up instructions 108 Operating manual 867 Version 01 0 12 2012 Disposal GH a Ken 8 Disposal The customer is responsible for disposal of the machine and packaging materials The respectively applicable legal regulations must be observed for disposal Operating manual 867 Version 01 0 12 2012 109 D RKOPP ADLER Disposal 110 Operating manual 867 Version 01 0 12 2012 Append Or 9 Appendix 9 1 Table plate drawings Dimensions for manufacturing a tabletop part 1 E B B So t Oberseite Toleranzangabe 2 EEE d 3 EE S A al D Ly e set P ep Le amp ZS H gt LY i BR D st ol ES e gt ve 08
73. unterclock wise Operating manual 867 Version 01 0 12 2012 39 D RKOPP ADLER Operating instructions Additional tensioner The additional tensioner 2 increases the tension during sewing e g for thickened seams Correct setting The additional tension 2 must always be selected lower than the main tension 3 The additional tension can be switched on and off manually or automatically Automatic switching of the additional tension On CLASSIC machines with a keypad on the machine arm addi tional tension is switched on and off via the corresponding func tion key on the keypad EI Section 5 13 Quick functions on the keypad Page 56 Manual switching of the additional tension On machines without a keypad on the machine arm the additional tension is switched on and off via the lever on the tensioning triangle Figure 19 Switching additional tension on and off on ECO machines 1 Lever 2 Handle Switching additional tension on 1 Slide handle 2 of the lever 1 all the way to the left Switching additional tension off 1 Slide handle 2 of the lever 1 all the way to the right 40 Operating manual 867 Version 01 0 12 2012 Operating instructions Ar 5 6 2 Removing blocking of the needle thread tension Automotive Machines with blockable adjusters are used especially in the Blockable automotive sector With these machines
74. vely illuminated key as described in operating step 2 before switching the other key Operating manual 867 Version 01 0 12 2012 59 D RKOPP ADLER Operating instructions 5 15 Switching switchable needle bars On machines with switchable needle bars the needle bars can be individually switched on and off via the L and Rkeys Figure 39 Switching switchable needle bars 1 L Key for the left needle bar 2 R Key for the right needle bar Switching off a needle bar 1 Press the key for the desired needle bar The key lights up The needle bar is switched off Switching on a needle bar 1 Press the illuminated key The key does not light up any more The needle bar is switched on You cannot switch off both needle bars at the same time When a needle bar is switched off and you press the key for the other needle bar this switches on the disabled needle bar so that both needle bars are in use 60 Operating manual 867 Version 01 0 12 2012 Operating instructions GI SEIT 5 16 Operating the controller Depending on the submodel the machine is operated with an Efka or a DAC controller UU Section 7 7 Controller Page 82 Operation of the controller is described in a controller specific operating manual e Efka DC1550 DA321G controller The manufacturer s operating manual is provided in the accesso
75. ype and source of the danger Consequences in the event of noncompliance Measures for avoiding the danger This is what a hazard note looks like for a hazard that will result in serious injury or even death if not Type and source of the danger Consequences in the event of noncompliance Measures for avoiding the danger This is what a hazard note looks like for a hazard that could result in serious injury or even death if not complied with Type and source of the danger Consequences in the event of noncompliance Measures for avoiding the danger This is what a hazard note looks like for a hazard that could result in moderate or minor injury if not complied with Type and source of the danger Consequences in the event of noncompliance Measures for avoiding the danger This is what a hazard note looks like for a hazard that could result in material damage if not complied with 10 Operating manual 867 Version 01 0 12 2012 Performance description GH DORKOPP 3 Performance description 3 1 Features The D rkopp Adler 867 is a flatbed sewing machine for double lockstitches General technical characteristics Large or extra large vertical hook Transport Lower transport needle transport and alternating foot upper transport e DC drive for all submodels e Safety snap on coupling for preventing any misadjustment of or damage to the hook in the event of a thread jamming e Automatic wick lub

Operating Manual - Dürkopp Adler Polska

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Operating Manual - D&uuml;rkopp Adler Polska

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Operating Manual - Dürkopp Adler Polska