model fbc-4800ss stainless steel frozen meat chipper model fbc
Contents
1. S 24 OPERATOR S SIGNATURE PAGE sesso sese sesso KREE EE EER een 25 NOTICE TO OWNERS AND OPERATORS BIRO s products are designed to process food products safely and efficiently Unless the oper ator is properly trained and supervised however there is the possibility of a serious injury It is the responsibility of the owner to assure that this machine is used properly and safely strictly following the instructions contained in this Manual and any requirements of local law No one should use or service this machine without proper training and supervision All opera tors should be thoroughly familiar with the procedures contained in this Manual Even so BIRO cannot anticipate every circumstance or environment in which its products will be used You the owner and operator must remain alert to the hazards posed by the function of this equipment particularly the MOVING SHUTTLE WITH SHARP CHIPPING BLADES which can severly injure an inattentive operator amputating fingers and limbs No one under eighteen 18 years of age should operate this equipment If you are uncertain about a particular task ask your supervisor This Manual contains a number of safe practices in the SAFETY TIPS section Additional warn ings are placed throughout the Manual Warnings related to your personal safety2. 6 TROUBLE SHOOTING MACHINE OPERATION KEREN een MAINTENANCE 8 CLEANING 9 PARTS DIAGRAMS esee esos esso 10 RUNNER AND GUILLOTINE BLADE REPLACEMENT ccccccccccccccccccccccccccccccccccccccccccccccccccocces 14 15 LUBRICATION EE EE EE KEE 14 GROVE GEAR REDUCER DIAGRAM amp LUBRICATION cccccccccccccccccccccccccccccccccces 16 17 18 19 20 MORSE GEAR REDUCER DIAGRAM amp LUBRICATION ccccccccccccccccccccccccccccccccccccccccccccccccccscces 21 OLD AND NEW STYLE BLADES AND OPERATOR S NOTES cccccccccccccccccccccccccccccccccccccccccccccce 22 OPTIONAL MEAT FILLER PLATE ccccccccccccccccccccccccccccccccccccccsccccccccccccccccccccccccsccccscccccccccscccccccccce 23 NOTES n
3. lt PROCESSING gt gt Lp 4 BIRO SINCE 1921 birosaw co gt MODEL FBC 4800SS STAINLESS STEEL FROZEN MEAT CHIPPER Operating Manual and Parts List Applicable on Machines Starting with Serial No 10200 Biro Designed Biro Built ve IMPORTANT NOTICE This Manual contains important safety instructions which must be strictly followed when using this equipment TABLE OF CONTENTS Page NOTICE TO OWNERS AND OPERATORS ccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccee 1 n5 2 INSTALLATION 3 UNCRATING AND SET UP ccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccoes 3 4 WIRING DIAGRAM e eee ee eee ee eese EE EEN see E KEE ER esee esee EE EE 5 OPERATION EE EE EE EE EE ce ee 6 TO PROCESS PRODUCT esos esso sesso
4. MY SIGNATURE ATTESTS THAT I HAVE COMPLETELY READ AND UNDERSTAND THIS MANUAL I REALIZE THAT THIS MACHINE IF OPERATED CARELESSLY CAN CAUSE SERIOUS INJURY TO MYSELF AND OTHERS NAME PRINT SIGNATURE DATE LIMITED WARRANTY WARRANTY The Biro Manufacturing Company warrants that Model FBC 4800 Meat Chipper will be free from defects in material and workmanship under normal use and with recommended ser vice BIRO will replace defective parts which are covered by this limited warranty provided that the defective parts are authorized for return shipping charges prepaid to a designated factory for inspection and or testing DURATION OF WARRANTY The warranty period for all parts covered by this limited warranty is one year from the date of puchase except as noted below or 18 months from original ship date PARTS NOT COVERED BY WARRANTY The following are not covered by this limited warranty wearable parts such as the meat lug guillotine knife runner blades chute spring and nylon bear ings This limited warranty does not apply to machines sold as used rebuilt modified or altered from the original construction in which the machine was shipped from the factory Water con taminated electrical systems are not covered under this limited warranty BIRO is not responsible for service charges or labor required to replace any part covered by this limited warranty or for any damages resulting from misuse abuse lack of proper or recommended
5. For optimum chipping the recommended block temperature is 15 to 25 degrees With a maximum block size of 8 1614 x 197 This will yield finished product chips approx 314 x 3 x 14 For narrower meat blocks there is available an optional Chute Filler Plate Item No 51526 3 Lift the Chute Cover slightly to release the Chute Support Close the chute cover completely The magnet attached to the chute must contact the safety switch The machine will not operate with the Chute Cover in the open position 4 Push the green START button When the machine is finished chipping which should be approx 60 seconds push the red STOP button Unplug machine from power source and perform lockout tagout procedures 5 Remove meat lug from under machine Product is now ready for grinding or mixing grinding B TROUBLE SHOOTING MACHINE OPERATION 1 Machine is not chipping properly Check the following items A ay n e Product block may be frozen too hard temperature should be 15 to 25 degrees Product block may be too soft Either the Guillotine Knife Irem No 51380 or the Runner Blades Item No 51379 may be dull or broken Chute Spring Item No 51416 may be missing broken or have lost its temper Product block may be too narrow install optional Chute Filler Item No 51526 The machine may be running in the wrong direction Check rotation arrow on the Crank Arm Item No 51387 for proper directi
6. SCREW 1 4 20 X 3 8 51454 RUNNER BLADE ITEM 31380 GUILLOTINE KNIFE ITEM 51377 ADJ SCREW KNIFE CLAMP 4 REQ D ITEM 555105 E LOCKING SET SCREW 1 4 20 X 1 4 ESS 4 REQ D ITEM 50805 gt HEX HEAD SCREW 3 8 16 X 1 1 2 LWe0S AKUAR aite 4 ITEM NO 51382 SLIDE ROD REQ D ITEM 51502 SLIDE BEARING gt 51503 SLIDE BEARING e REQ D IS ITEM NO HHS135 HEX HEAD 274 172 13 X 2 1 2 ITEM Lw30S LOCK WASHER 1 2 51540 REAR BEARING BAR ITEM NO 51546 ALIGN PIN 4 REQ D ITEM 5235 i ROUND HEAD SCREW 174 20 X 3 8 8 REQ D ITEM NO 51547 FRONT BEARING BAR INSTALLATION INSTRUCTIONS ALTERNATE GROVE GEAR REDUCER REPLACING MORSE GEAR REDUCER e ALWAYS Turn Off Unplug From Power Source and Perform Lockout Tagout Procedures to the Machine Before Any Service is Performed REMOVAL A Remove Item No 51575 Drive Cover Door B Remove four bolts holding the Item No 50690 Pushbutton box to the Item No 50757 Drive Cover and let box hang free C Remove the Item No 50757 Drive Cover D Open the motor junction box and disconnect the electrical leads Remove the switch wires and conduit from the motor E Remove the motor from the OEM gear reducer Morse taking care to locate the motor key F Remove the Item
7. 51074 19 Oil Plug 51074 26 Cap Screw 51074 6 Worm Bore 51074 13 Shim Input 51074 20 Grease Fitting 51074 27 Lock Washer 51074 7 Gear 51074 14 Shim Output 51074 21 Grease Fitting 51074 28 Motor Shaft Key x 1 LUBRICATION TRANSMISSION Change after first month of operation then every one year after For room temperatures above 20 deg F use SAE90 multi purpose gear oil For room temperatures below 20 deg F use SAE80 multi purpose gear oil 21 OLD STYLE AND NEW STYLE BLADES amp KNIVES Due to replacement of old style slide assemblies with the new style slide assemblies on the early Model FBC 4800SS BIRO Frozen Block Chippers it has become necessary that we ask you to order your runner blades and guillotine knives by Style Item Number Please see sketches below and order accordingly on all future orders STYLE 1 DED STYLE 51287 RUNNER BLADE BEFORE S N 1600 51379 RUNNER BLADE AFTER S N 1600 GH o STYLE 1 a DLD STYLEO 51008 GUILOTINE KNIFE BEFORE S N 1600 A STYLE 2 NEW STYLE Kal 51380 GUILLOTINE KNIFE AFTER S N 1600 NOTES 22 OPTIONAL MEAT FILLER PLATE NO 51526 MEAT PRODUCT ITEM 51526 FILLER PLATE 1 4 Filler ITEM NO 51526 SPCR ITEM NO HNNL20S NOTES OPERATOR S SIGNATURE PAGE WARNING READ AND UNDERSTAND THIS ENTIRE MANUAL BEFORE SIGNING BELOW
8. 51563 HN30S 50757 025 LW10S 065 50761 20681 42MC Y73 42 74 50766 51338 FW11S LW30S 0909 54279 50777 PARTS LIST IMPORTANT ALWAYS ADVISE SERIAL NUMBER WHEN ORDERING DESCRIPTION Slide Rod Front Bearing Bar Assembly w Bearings Front Slide Bearings Hex Bolt 4 13 244 SS Lock Washer SS Runner Blade Retainer Flat Head Screw 1 20 x 1 SS Runner Blade Adjusting Set Screw Runner Blade Adjusting Set Screw 20 3 Locking Set Screw 4 20 x 1 4 Runner Support Hex Head Screw 34 16 x 144 SS Lock Washer 34 SS Runner Blade Tapered Ends Guillotine Knife Knife Clamp Rear Bare Slide Stainless Steel Slide Assembly Complete Round Head Screw 14 20 34 SS Brg Retainer Rear Bearing Bar w Slide Bushings Rear Slide Bearing Hex Bolt 17 13 x 2 SS Lock Washer SS Pitman Arm Pin Slide Rod Bushing SS Slide Rod Washer Hex Head Screw 4 13 x 1 SS Lock Washer SS Left Rear Leg Stainless Steel Caster Less Brake Caster With Brake Caster Assembly 4 caster w fasteners Lug Dolly Assembly w Casters Stainless Steel Lug Dolly Less Casters Stainless Steel Meat Lug Groove Pin for Catch Rod Catch Rod Stainless Steel Hand Wheel Chute Spring Chute Spring Carriage Bolt 54 18 34 SS Chute Spring Nylok Nut 5 18 SS Rubber Bumper for Chute Cover Chute Cover Assembly Stainless Steel Drive Cover Door Chute Cover Hinge Pins SS Hex Nut 34 16 lig
9. C Reinstall the Motor into the Gear Reducer Be sure the Motor Key is properly in place Tighten the Motor Bolts D Reinstall the Motor wires and conduit Reattach the wires Taking care that the Motor wiring diagram is followed for proper voltage E Being aware of location of all other personnel while the Motor is being tested for proper rotation plug the machine into power source Push the start button and note rotation of Gear Reducer output shaft It should rotate counterclockwise when viewing from shaft side If not interchange two lead wires Unplug the machine from power source for final installations F Reinstall the Item No 51387 Crank and Crank Key Tighten the Item No 1161 Allen Screw G Reinstall the Item No 51384 Pitman Arm using the Item No 51054 Crank Pin and Item No 16501WB Thrust Washer If the Crank and Pitman Arm do not line up move the Pitman Arm by sliding the Slide Assembly forward or backward until alignment is achieved H Reinstall the Item No 50757 Drive Cover Reinstall the Item No 50690 Drive Cover J Reinstall the Item No 51575 Drive Cover Door K Plug machine into power source and check for proper operation 2 LUBRICATION FOR GROVE GEAR REDUCER Factory Filling The speed reducers are oil filled at the factory to the proper level for the standard mounting position The oil level should be checked and adjusted if necessary prior to operation using the oil level plug provided and w
10. No 51054 Crank Pin and Item No 16501WB Thrust Washer from the Item No 51384 Pitman Arm and rest at the bottom of the base access slot G Loosen the Item No 1161 Allen Screw in the Item No 51387 Crank Remove the Crank from the gear reducer output shaft This may require a puller Keep track of the Crank Key H Remove the four bolts holding the Gear Reducer to the machine frame and remove the Gear Reducer 50757 DRIVE COVER 50690 PUSHBUTTON STARTER 16501 THRUST WASHER MOTOR JUNCTION BUX 91054 CRANK PIN 21384 PITMAN ARM 1161 ALLEN SCREW MORSE GEAR REDUCER INSTALLATION A Put the four 2 13 x 1 bolts and lock washers in the mounting plate first Attach the mounting plate to the Gear Reducer Grove using the four 7 14 x 194 bolts and lock washers B Mount the Gear Reducer and Mounting Plate combination to the machine frame and tighten the four 72 13 bolts Remove the factory plug and replace with the plastic vented plug in the filler plug hole shown in the drawing 4 EA HHS108S HEX HEAD SCREW 7 16 14 X 1 3 4 MOUNTS GEAR REDUCER TO MOUNTING PLATE MACHINE MAIN FRAME LOCKWASHER 510740 1 MOUNTING PLATE 4 EA LWe8s 4 EA LW30S LOCKWASHER 1 2 4 EA HHS128S HEX HEAD SCREW 1 2 13 X 1 374 MUST INSTALLED IN MOUNTING PLATE BEFORE MOUNTING THE GEAR REDUCER 510740 GROVE GEAR REDUCER 510740 1 GROVE GEAR REDUCER amp SUBPLATE ASSEMBLY
11. sulfur and or chlorine No 51074G GROVE GEAR REDUCER PARTS DIAGRAM Item No 51074G 1 51074G 2 51074G 3 51074G 5 51074G 6 51074G 7 51074G 10 51074G 14 51074G 15 51074G 16 51074G 17 Description Gear Housing Pipe plug Vent plug Input cover O ring Hex head cap screw Input bearing Output cover O ring Output cover gasket as required Output oil seal Item No 51074G 18 51074G 19 51074G 20 51074G 22 51074G 23 50174G 24 51074G 40 51074G 41 51074G 42 51074G 43 51074G 45 20 Description Output bearing cup amp cone Hex head cap screw Single output shaft 1 dia Gear spacer Gear key Output gear Quill motor flange Input oil seal Hex head cap screw Retaining ring shaft Quill input shaft MORSE GEAR REDUCER Lu e CT Wi Sei iN NA d em ee gt f E 7 E e NZ 3 CUT AWAY OF BIRO FROZEN BLOCK CHIPPER TRANSMISSION PART NO 51074 51074 1 Housing 51074 8 Bearing Input 51074 15 Key Gear 51074 22 Cap Screw 51074 2 Motor Flange 51074 9 Bearing Input 51074 16 Key Output 51074 23 Lock Washer 51074 Ret Input 51074 10 Bearing Output 51074 17 Oil Fill Plug 51074 24 Cap Screw 51074 4 Cover Carr 51074 11 Oil Seal Input 51074 18 Oil Plug 51074 25 Cap Screw 51074 5 Output Shaft 51074 12 Oil Seal Output
12. under heavy starting and short overload conditions 7 The feederline conductor shall only be used for the supply of one unit of the relevant horsepower For connections of more than one unit on the same feederline a local electrician will have to be consulted to determine the proper conductor size 8 The size of the electrical wiring required from the power source to the frozen block chipper is a MINIMUM OF No 10 WIRE if the distance from the machine to electrical box is 25 feet or less Over 25 feet a MINIMUM OF No 8 WIRE is to be used 9 The BIRO Manufacturing Company is not responsible for permanent wiring connection or installation AND PLUG CONNECTED TO THE ELECTRICAL SUPPLY SOURCE THEN IT SHOULD BE EQUIPPED WITH OR CONNECTED TO A LOCKABLE NOTE TO OWNER AND ELECTRICIAN IF THIS MACHINE IS NOT CORD MANUALLY OPERATED DISCONNECT SWITCH OSHA 1010 147 MOTOR SPECIFICATIONS FURNAS HEATER ELEMENTS VOLTS HERTZ AMPS CODE NO BIRO ITEM NO 208 60 16 2 F62 50704 230 60 14 0 E61 52744 460 60 7 0 E51 50703 575 60 6 0 E50 50668 190 50 16 7 E62 50704 220 50 14 4 E60 50667 380 50 8 7 E54 50705 415 50 8 0 E53 50670 AJADI O9vET xoa 6SpET v E LNONAX907 IN1 Tre 55944 X AlddIN 19226 duy 3504 10H ASNA 16616 3 5 AHO SIKS AAN E ZOr 06 517 G3 0490S 06 086 vG3 0 06 0c 022 093 19906 09 0SS 063 8
13. 990S 09 0 163 50406 09 022 193 5 09 80 293 v0 0S S331V3H VD 133AD 0 LIDA SZS 0SS 34 LIA Ovrv 02g2 29228 71109 SONIC OH 09 G S 0SG 4314918 SELOS 09 06 0 lt 1 086 062 802 4314915 88906 899 NOILO3NNOO 8O10N 2 ge i 2 8E LLLI m zZ 1 119 91919 epe ji T Te DEE PE l dOLS Lavis TN Q de gt p 21 65 M PANS J193NNOOSIQ 03505 OL OLL3N9 VI WVADVIQ OPERATION WARNING MOVING SHUTTLE WITH SHARP CHIPPING BLADES TO AVOID SERIOUS PERSONAL INJURY e ONLY Properly Trained Personnel Should Use This Equipment e ALWAYS Keep Hands Clear of Sharp Chipping Blades and Other Moving Parts e NEVER Operate With Product Chute Cover in the Open Position e DO NOT Tamper With or Remove Product Chute Cover e ALWAYS Close Product Chute Cover Completely Before Operating Machine e DO NOT Tamper With Bypass Alter or Modify This Equipment in Any Way From Its Original Condition e ALWAYS Turn Off Unplug from Power Source and Perform Lockout Tagout Procedure to This Machine Before Cleaning or Servicing or When Not in Use e NEVER Leave Unattended While Operating e NEVER Operate Without All Warnings Attached A TO PROCESS PRODUCT 1 Place Meat Lug under machine to catch chipped product 2 Prepare for processing a 60 pound tempered meat block
14. HEX SCREWI4I GE LOCK WASHER 41 FRONT BEARING BAR 2A FRONT SLIDE BEARING 2 0 O gue V REAR SLID RR TM GR ROD WASHERI2 1 2 13X 2 1 2 HEX BOLT 29 y2 LOCK WASHER 2 2 HACS S LOCK WASHER 44 CHUTE COVER HINGE PIN CARRIAGE BOLT nes ME 6 3 8 16 JAM NUT SWITCH HOLE FILLER PLATE 5716 18 NYLOK NUT CHUTE COVER CHUTE SPRING RUBBER BUMPER 2 HAND WHEEL GROOVE PIN 7 Gei CATCH ROD PUSH BUTTON PLATE WITH HOOD GASKET NOT SHOWN 69 69 69 GREEN PUSH BUTTON RED PUSH BUT TON DRIVE COVER DOOR 45 DRIVE COVER RA appa 659 LOCK WASHER 69 V4 FLAT WASHER GI LEG LEFT REAR DOLLY ASSEMBLY FASTENERS 49 FRONT LEG 55 CASTER WITH BRAKE 1 4 CASTER LESS BRAKE 3 12 FIG NO 1 2 2A 2B 2C 3 3A 3B 3C 3D 4 4A 4B 5 6 7 8 8A 9 10 10A 10B 10C 11 12 13 13A 13B 21 34 35 35A 36 36A 37 38 38A 39 40 40A 40B 41 42 43 44 44A 45 45A 45B 45C 46 46B 46E 46F 47 48 48 48 48 49 NOT SHOWN ITEM NO 51382 51547 51503 HHS135S LW30S 51340 FHS36S 51454 55513 55510 51378 50805 LW25S 51379 51380 51377 51550 51549 RHS23S 51540 51502 135 LW30S 51557 51383 51093 125 LW30S 54284 51165 51164 51269 51582 51335 51199 MHD 72334 51348 51048 51416 745 205 51784 51597 51575
15. Leg Carriage Bolt 4 13 x 1 SS Flat Washer SS Lock Washer SS Acorn Nut 4 13 SS Floor Stop Front Leg Pad Rear Leg Pad Right Rear Leg Stainless Steel Crank Allen Screw 17 13 x 2 Rotation Decal Transmission see page 16 20 Grove gear reducer Transmission See Page 21 Morse reducer Transmission Oil 2 qts 90 weight for Morse reducer Hex Head Screw 4 13 x 1 SS Lock Washer SS Crank Pin Thrust Washer Brass Pitman Arm Assembly with Bushings Wick amp Pipe Plug SS Pitman Arm Bushings Bronze Pipe Plug Felt Wick Magnetic Starter 208 230 380 415 460 50 60 3 Magnetic Starter 575 60 3 Overload Heater Coils Motor 5HP 208 230 380 415 460 50 60 3 Motor 5HP 575 60 3 Motor Shaft Key x 1 Fuse Holder Fuse 1 Amp FNM 1 Magnet for Safety Switch Flat Head Screw 10 32 x 5 Acorn Nut 10 32 Magnetic Safety Switch to 240V Chute Cover Support Chute Cover Support Bushing Carriage Bolt 4 20 34 SS Flat Washer SS Acorn Nut 1 20 SS Upper Frame Assembly Stainless Steel Junction Box Junction Box Cover Chute cover hinge pin SS Hex nut 16 SS Sub plate grove gear reducer Chute cover Rubber bumper Push Button Junction Box RUNNER BLADE RETAINER 4 A 20X1 FLAT HD MS RUNNER ADJUSTMENT SCREW SLIDE ASSEMBLY 12 SUDE ROD BUSHING 2 SC RUNNER ADJUSTMENT SCREW 0 41 20 V4 SET SCREW 3 8 16 X 1 1 2
16. PPLIED 34716 x 1 2 3 EXPANSION ANCHORS FOR EACH 2 FLOOR CHOCK FIGURE No 17 5 LOWER FRAME gr 22 CRANK I3X2 ALLE ASSEMBLY 55 SUB PLATE 628 ROTATION DECAL 4 y2 1BX I 34 30 12 LOCK WASHERS LEG FRONT 2 LEG BOLTS VP FLAT WASHERS REAR LEG PAD On DFLOOR LEG RIGHT REAR FRONT LEG PAD PARTS LIST For SANITARY TIN MACHINES starting with Serial No 3100 to Serial No 5297 amp For STAINLESS STEEL MACHINES starting with Serial No 10200 IMPORTANT ALWAYS ADVISE SERIAL NUMBER WHEN ORDERING PARTS FIG NO 14 14A 15 16 16A 16B 16C 16D 17 18 19 20 22 22A 22B 23 23 23A 23B 23C 24 24A 25 25 25 25 26 26 26 27 27 27A 28 28A 29 29A 29B 30 31 31A 31B 31C 31D 32 33 33A 34 34 35 36 37 46A ITEM NO 129 0909 50721 54279 51338 115 LW30S 0909 50604 51194 51193 54285 51387 1161 53783 51074G 51074 72251 128 LW30S 51054 16501WB 51384 51051 0143 51285 50688 50735 See Page 4 for Item No 51075 51192 51074 28 51991 53851 50639 FNS24S 1116 42MC Y64 51404 51581 19CB FWO5S AN15S 51558 13459 13460 51563 HN30S 51074G 1 51597 51784 50690 DESCRIPTION Hex Head Screw 12 13 x 2 SS Attach Upper to Lower Frame Acorn Nut 17 13 Attach Upper Frame to Lower Frame Lower Frame Assembly Stainless Steel NSS Front Leg Stainless Steel
17. an be advantageous over mineral oils in that they generally are more stable have a longer life and operate over a wider temperature range These oils are appropriate for any application but are especially useful when units are subjected to low start up temperatures or high operating temperatures Use of synthetics can cause problems if they are not compatible with the seals or the conventional lubricants they replace For continuous duty at normal ambient temperatures 10 F to 105 F we recommend the use of Mobile SCH 634 which is compatible with the standard compounded oil shipped in our product and the Viton seal material used through size 252 3 Overfilling or Underfilling If a speed reducer is overfilled with oil the energy used in churning the excessive oil can result in overheating If this occurs shut down the drive remove the oil level plug and allow oil to drain until oil ceases to drain from the level hole reinstall the oil level plug and restart the drive if the speed reducer is underfilled the resultant friction can cause overheating and possible damage If this occurs fill the speed reducer to the oil level plug hole and check the gearing for excessive wear NOTE Oil capacity is 134 pints Oil Seals Although the speed reducer uses high quality oil seals and precision ground shafts to provide a superior seal contact surface it is possible that circumstances beyond the speed reducer s control can cause oil seal leakage da
18. are indicated by Awan A Warnings related to possible damage are indicated by BIRO also has provided warning labels on the equipment If any warning label or Manual be comes misplaced damaged or illegible please contact your nearest Distributor or BIRO directly for a replacement Remember however this Manual or the warning labels do not replace the need to be alert and to use your common sense when using this equipment This Manual applies to SANITARY TIN machines with serial numbers 3100 to 5297 and STAINLESS STEEL machines with serial numbers 10200 to present NOTE A copy of this manual is included with each MODEL FBC 4800SS FROZEN MEAT CHOPPER MACHINE The descriptions and illustrations contained in this manual are not binding The manufacturer reserves the right to introduce any modification without updating the manual SAFETY TIPS MOVING SHUTTLE WITH SHARP CHIPPING BLADES TO AVOID SERIOUS PERSONAL INJURY NEVER Touch This Machine without Training and Authorization by Your Supervisor ALWAYS Keep Hands Clear of Sharp Chipping Blades and Other Moving Parts ONLY Use a Qualified Electrician to Install According to Local Building Codes Machine MUST Be Properly Grounded ONLY Install on Level Non Skid Surface in a Clean Well Lighted Work Area Away from Children and Visitors DO NOT Tamper With or Remove Product Chute Cover NEVER Operate With the Product Chute Cover in the Open Position ALWAYS Close P
19. e qualified electrician to install according to local building codes 13 With rear motor cover removed and chute cover in the closed position push the green start button located on the side of the rear cover Be sure that the motor and transmission are rotating in the proper direction Should be COUNTERCLOCKWISE when viewing the transmission output shaft and machine crank arm as indicated by the arrow on crank arm Should machine be operating backwards push red stop button Disconnect machine from incoming power source and interchange two lead wires 14 When machine is operating in proper direction replace rear motor cover Machine is now ready for trained operators to process product MOTOR WIRING AND ELECTRICAL REQUIREMENTS 1 Interchange of current is made in motor outlet box Leads are properly marked Changing instructions are on the motor plate or motor outlet box 2 All chippers are wired 220 volts unless otherwise specified Be sure motor specifications voltage cycle phase match power supply line Be sure line voltage is up to specification 3 Electrical connections to be in accordance with safety codes and National Electrical Code 4 Rated voltage of the unit shall be identical with full supply voltage 5 Voltage drop on the supply line shall not exceed 10 of full supply voltage 6 The feederline conductor size in the raceway from the branch circuit to the unit must be correct to assure adequate voltage
20. ght oil 3 TRANSMISSION Change after first month of operation then every one year after For room temperatures above 20 deg F use SAE90 multi purpose gear oil For room temperatures below 20 deg F use SAE80 multi purpose gear oil 4 MOTOR Grease Zerk fitting on top and bottom of motor once a year 5 GEAR BOX Grease Zerk fitting on top of gearbox once a year SHUTTLE ASSEMBLY 1 GUILLOTINE KNIFE Check for wear and dulling Resharpen or replace as necessary 2 RUNNER BLADES Check for wear and dulling Resharpen or replace as necessary Replace any broken blades 3 SLIDE BEARINGS Check for excessive free play Replace as necessary CLEANING MOVING SHUTTLE WITH SHARP CHIPPING BLADES TO AVOID SERIOUS PERSONAL INJURY WARNING e ALWAYS Turn Off Unplug From Power Source and Perform Lockout Tagout Procedures to This Machine Before Cleaning or Servicing e ONLY Use Recommended Cleaning Equipment Materials and Procedures e NEVER Spray Water or Other Liquid Substances Directly at Motor Power Switch or Any Other Electrical Components e ALWAYS Thoroughly Clean Equipment at Least Daily CLEANING THE BIRO FROZEN BLOCK CHIPPER 1 2 Turn OFF unplug machine from power source and perform lockout tagout procedures Lift Chute Cover until notch in Chute Cover Support is in line with bracket on the side of the chute Disengage Chute Cover Support from bracket by pulling outward Lift Chute Cover to f
21. hile the unit is oriented in its operating position Oil Changing WHEN CHANGING OIL FOR ANY REASON DO NOT MIX DIFFERENT OILS IN THE REDUCER A CAUTION OILS SHOULD BE COMPATIBLE WITH VITON SEAL MATERIAL Therefore when changing to a different oil it is recommended that the housing be completely drained and thoroughly flushed with a light flushing oil prior to refilling with the appropriate lubricant The oil level should be rechecked after a short period of operation and adjusted if necessary OIL SHOULD BE CHANGED MORE OFTEN IF THE A CAUTION REDUCER is USED IN A SEVERE ENVIRONMENT i e DUSTY HUMID A Initial Oil Change The oil in a new speed reducer should be changed at the end of 250 hours of operation 30 days for 8 hour per day service 15 days for 16 hour service 10 days for 24 hour service All standard reducers ordered from the factory are filled with lubricant to operate within a 30 to 100 F ambient temperature range B Subsequent Oil Changes Under normal conditions after the initial oil change the oil should be changed after every 2500 hours of operation or every six months whichever occurs first Under severe conditions rapid temperature changes moist dirty or corrosive environment it may be necessary to change oil at intervals of one to three months Periodic examination of oil samples taken from the unit will help establish the appropriate interval C Synthetic Oils Synthetic lubricants c
22. ht jam SS Drive Cover Stainless Steel Hex Head Screw 20 x SS Lock Washer SS Flat Washer 1 4 SS Push Button Plate w Hood Gasket Green Start Button Red Stop Button Switch Hole Filler Plate Leg carriage 13 x 1 SS Flat washer 12 SS Lock washer SS Acorn nut 13 SS Front leg SS Operating Manual amp Parts List NOU BR Lu MM ra 15 16 17 18 19 RUNNER BLADE AND GUILLOTINE BLADE REPLACEMENT PROCEDURE Remove the slide assembly hex head mounting bolts 3 ea Remove Item No 51549 slide assembly from the machine Place on workbench Remove the runner support hex head bolts 4 ea Remove Item No 51378 runner support and Item No 51377 knife clamp Clean the runner blade mounting grooves in the knife clamp Remove Item No SSS10 locking set screws 4 ea and back out Item No 51454 and 555135 runner blade adjusting screws 5 ea Do not remove Item No 51340 runner blade retainer Remove Item No 51379 runner blades 5 ea and Item No 51380 guillotine knife 10 11 12 13 14 Clean grooves Slide new Item No 51379 runner blades into the slide frame under the Item No 51340 runner blade retainer Lay new Item No 51380 guillotine knife on the slide frame Push Item No 51379 runner blades into the knife clamp Assemble Item No 51377 knife clamp and Item No 51378 runner support and bolt to the slide frame using the 4 ea 3 16
23. mage during shipment or installation etc When replacing a shaft oil seal using the following suggestions will help to insure leak free operation and long seal life A When installing a new seal cover the keyway and any other surface discontinuity with smooth tape to protect the seal lip from being damaged B A sealant should be used between the O D of the seal and 1 0 of the bore into which the seal is installed The seal bore should also be free of any burrs nicks or scratches C Be sure that the seal is not cocked in the seal bore The outer face of the seal should be flush with the surface into which it is mounted 51074G GEAR REDUCER LUBRICATION AND MAINTENANCE n MOTOR MOTOR FILL PLUG ROTATION y ES DIL LEVEL PLUG m PLUG DE 01 LUBRICANTS FOR 51074G GEAR REDUCER WORM GEAR REDUCERS The precision made gears and bearings in Grove Gear Speed Reducers require high grade lubricants of the proper viscosity to maintain trouble free performance For best results use lubricants on the following chart for worm gear reducers 30 to 100 F Ambient Temperature 50 to 125 F Ambient Temperature AGMA Compounded No 7 AGMA Compounded No 8 Standard factory installed lubricant is Mobile Oil Corp 600 W Super Cylinder Oil Some gear lubricants contain E P additives that can be corrosive to gear bronze Avoid lubricants that are com pounded with
24. on COUNTERCLOCKWISE looking at transmission output shaft Slide bearings in shuttle may be worn Item No s 51502 amp 51503 two each H J Guillotine Knife Item No 51380 may have been installed backwards Guillotine Knife and Runner Blades may have been resharpened beyond their life span Slide Rods Item No 51382 may be dry Lubricate with good grade food machine oil 2 Machine is not operating properly Check the following mechanical items A B D Crank Arm Pin sheared Item No 51054 Replace Transmission Bronze Drive Gear damaged or stripped Item No 51074 7 Replace Transmission Shaft Key sheared Item No 51074 16 Replace Motor Shaft Key sheared Item No 51074 28 Replace MAINTENANCE WARNING MOVING SHUTTLE WITH SHARP CHIPPING BLADES TO AVOID SERIOUS PERSONAL INJURY ALWAYS Turn Off Unplug from Power Source and Perform Lockout Tagout Procedures to This Machine BEFORE Servicing NEVER Touch This Machine Without Training and Authorization By Your Supervisor NEVER Place Hands Into Machine Input or Output Openings NEVER Bypass Alter or Modify This Equipment in Any Way From Its Original Condition PROMPTLY REPLACE Worn or Illegible Labels USE ONLY GENUINE BIRO Parts and Accessories Properly Installed LUBRICATION 1 SLIDE RODS Lubricate daily or after each cleaning with a good grade food oil 2 CRANK PIN Soak Felt Wick Item No 51285 once a year with 90 wei
25. ood crate bottom Remove Meat Lug Item No 51199 MHD from top of machine Install casters 3 ea Item No 51165 less brake and 1 ea Item No 51164 with brake on the stainless steel Meat Lug Dolly Item No 51582 with supplied fasteners Set Meat Lug and Dolly aside With assistance of mechanical devices lift machine and block up Remove machine legs from side of machine Replace legs to same mounting holes in vertical position tightening the acorn nuts on the carriage bolts Remove stainless steel Chute Cover Item No 51597 from top of machine Turn over and mount to stand offs at top of chute opening Tighten Chute Cover Hinge Pins Item No 51563 Do not over tighten Chute should be centered and still have free movement to open and close Magnet should be centered over safety switch Tighten jam nuts on hinge pins Install Chute Cover Support Item No 51404 to Chute Cover Be sure bushing is used to allow free movement of chute support Be sure chute support is in lock bracket welded to side of chute Place machine on a level solid non skid surface in a well lighted work area away from children and visitors Install floor stops over the front leg pads opposite motor end It is recommended that floor stops be anchored to the floor with two 34 16 114 expansion anchors per floor stop 11 After checking and making sure that the power supply is correct plug in your machine 12 Machine must be properly grounded Us
26. roduct Chute Cover Completely Before Operating Machine ALWAYS Turn Off Unplug From Power Source and Perform Lockout Tagout Procedure to This Machine BEFORE Cleaning or Servicing NEVER Leave Machine Unattended While Operating PROMPTLY REPLACE Any Worn or Illegible Warning Labels ALWAYS Read Operation and Service Manual BEFORE Operating Cleaning or Servicing USE ONLY BIRO Parts and Accessories Properly Installed Lu 10 INSTALLATION WARNING TO AVOID SERIOUS PERSONAL INJURY PROPERLY INSTALL EQUIPMENT IN ADEQUATE WORK AREA ALWAYS Use Qualified Technician and Electrician for Installation ALWAYS Connect to Proper Voltage amp Phase ALWAYS Install Equipment in Work Area with Adequate Light and Space Away From Children and Visitors ONLY Operate on a Solid Level Non Skid Surface NEVER Bypass Alter or Modify This Equipment in Any Way From Its Original Condition NEVER Operate With Product Chute Cover in Open Position NEVER Operate Without all Warning Labels Attached and Owner Operator Manual Available to the Operator UNCRATING AND SET Read this Manual thoroughly before installation and operation Do not proceed with installation and operation if you have any questions or do not understand anything in this Manual Contact your local Distributor or BIRO FIRST Carefully remove cardboard crate wraparound Remove meat lug dolly and set aside Remove 3 bolt and nut holding machine to w
27. service EXCLUSION OF WARRANTIES AND LIMITATION OF REMEDIES BIRO gives no warranties other than those expressly stated in this limited warranty THE IMPLIED WARRANTY OF MER CHANTABILITY THE IMPLIED WARRANTY OF FITNESS FOR PROCESSING OF FOOD PROD UCTS AND ALL OTHER IMPLIED WARRANTIES ARE SPECIFICALLY EXCLUDED BIRO IS NOT LIABLE FOR CONSEQUENTIAL OR INCIDENTAL DAMAGES EXPENSES OR LOSSES THE REMEDIES PROVIDED IN THIS BIRO LIMITED WARRANTY ARE PURCHASER S SOLE AND EX CLUSIVE REMEDIES AGAINST BIRO REGISTRATION CARDS You must sign date and complete warranty registration card supplied with each machine The warranty card must be returned to The Biro Manufacturing Company for proper registration If no warranty card is returned to BIRO the warranty period will begin from the date the machine was originally shipped from the factory HOW TO GET SERVICE 1 Contact the entity from whom you purchased the machine or 2 Consult the yellow pages of the phone directory for the nearest authorized dealer or 3 Contact BIRO Mfg company for the authorized service entity 250 plus worldwide in your area THE BIRO MANUFACTURING COMPANY 1114 Main Street Marblehead Ohio 43440 2099 Ph 419 798 4451 Fax 419 798 9106 E mail service birosaw com Web http www birosaw com ITEM NO 50777 PTCT FBC 4800 092 5 07 17 PPD 26
28. ully open position and allow to rest on top of the Drive Cover Loosen Hand Wheel Item No 51048 securing the Upper Frame Assembly Item No 51558 Move the Hand Wheel and Catch Rod down to the unlock position The Upper Frame Assembly is hinged to facilitate cleaning Lift to open Upper Frame Assembly Assembly must be opened fully and resting against welded Chute Cover hinge CAUTION DO NOT SPRAY DIRECTLY AT ELECTRICAL COMPONENTS Machine is now ready to be cleaned using warm soapy water and rinsed with clean water Machine may be cleaned by power spray washing taking care not to spray directly at any electrical controls The shuttle may be removed for cleaning This is accomplished by removing the hex head screws holding the shuttle to the bearing bars After machine has been cleaned and allowed to air dry the Slide Rods Item No 51382 should be coated with a good food grade light oil or grease RUBBER BUMPER BUSHING 14 20 X 3 4 CARRIAGE BOLT T FLAT WASHER 4 20 ACORN NUT 29 MAGNET Gi 10 32X 5 6 FLAT HEAD SCREW D 98 10 32 ACORN NUT 3 a BOX 5 SAFETY SWITCH MAGNETIC 67 motor H Gi CHUTE COVER SUPPORT ESQ FELT 32 UPPER FRAME ASSEMBLY LIN PLUG 1 ui 5 PITMAN ARM BUSHINGS 28 FUSE HOLDER FUSE GAA THRUST WASHE 64 CRANK PN f FASTENERS ceci sc HEATERS PUSH BUTTON EA A o BOX RECOMMENDED FLOOR ANCHOR SU
29. x 112 hex bolts and lock washers Be sure Item No 51379 runner blades are sitting square and flush against Item No 51380 guillotine knife and Item No 51377 knife clamp Tighten the mounting bolts Re tighten the 5 ea Item No 51454 and No 555135 runner blade adjusting set screws until they are snug Do not over tighten Insert and tighten the 4 ea 20 x 1 4 locking set screws in all adjusting set screw holes except the middle one This assembly will prevent putting the runner blades in a bind Remount the slide assembly into the machine SHUTTLE ASSEMBLY 1 2 3 GUILLOTINE KNIFE Check for wear and dulling Resharpen or replace as necessary RUNNER BLADES Check for wear and dulling Resharpen or replace as necessary Replace any broken blades SLIDE BEARINGS Check for excessive free play Replace as necessary LUBRICATION 1 SLIDE RODS Lubricate daily or after each cleaning with a good grade food oil 2 CRANK PIN Soak Felt Wick Item No 51285 once a year with 90 weight oil 3 4 MOTOR Grease Zerk fitting on top and bottom of motor once a year GEAR BOX Grease Zerk fitting on top of gearbox once a year No 51549 Slide Assembly Complete With Blades and Without Bearing Bars ITEM 5365 FLAT HEAD SCREW 1 4 20 X 1 4 REQ DD 1 ITEM NO 51340 RUNNER BLADE RATAINER ITEM NO 51550 SLIDE y ITEM 51379 lt RUNNER BLADE lt o 5 REQ D ITEM 13 ADJ
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